Loctite Robot Interface Junction Box
Contents
1. Switch Input Relay Input gt o Le a hr n AUX Com l AUX Com DO AUXGA DO AUXaZ4 NPN Sensor Input PNP Sensor Input Output AUX Com al AUX 24 AUX 24 External 24 volt source Input 24 volt Power Supply AUX Com Using an Output to Turn on a Relay and Light Bulb e 1 e Relay Out LII DIDI Light 115 Neutral AUX 24 115 Volts AC 11 7 Troubleshooting 7 1 Prior to turning power off observe the following indicators Is the Robot Power indicator ON If not is the Robot turned on and the cable connected 7 2 Is the Auxiliary Power Indicator ON If not is the Auxiliary Power unit Plugged into the Robot2. The actual Robot Stopped Running signal is not directly connected to the robot J Box A program routine is required to monitor the output and then use a free output from the J Box to switch on the actual Robot Stopped signal Create a Point Job as the one below IF LDI SysOut5 Bench for Scara N SysOut6 for Scara use B06 THEN SET SysOut13 Bench Scara N for Scara use B21 ELSE END IF FIG 33A ZS Place the above Point Job fig 33A at the end of the dispense program Menu Run Mode Parameters Job and Sequencer on Run Mode Job on End of Cycle Setting B13 for Benchtop Scara N unit B21 for the Scara unit will close a set of contacts on the 98549 J Box Use these contacts to wire your Robot Stopped signal to other control devices 001 RST SysOut13 Bench Scara N for Scara use B21 FIG 33B Place the above Point Job Fig 33B on the beginning of the dispense program Menu Run Mode Parameters Job and Sequencer on Run Mode Job on Start of Cycle The point job will reset the output so that it does not stay on during the dispense routine after it was turned on at the end of the last dispense cycle This will cycle the external control system that the robot is in cycle Out 4 These terminals will provide a switch contact closure Bench Scara N B13 based on the logic of the Robot Stopped status per Fig Scara B21 33A FIG 33C m Error Output Monitoring If the status of the robot is desired at the t
3. oneuineug juauwdinby 10N euonippy eae MOT ajenjoy JOULO almbay p epueuiulooeH Equipment 7700 dn 8s eoid 48 osuedsiq Josuas eae M0 ajenjoy oneuineug dn es eDIdA jueuudinb4 JOULO almbay pa pueululooeH JON OJU euonippy Equipment ii e P sell MA A cu ee na 982723 ll uta XB rmm lla as e si 982727 NN CR E A REC E A 986000 lab ANN A MAN ssa A 988514 A AA AS A 988519 alee cc le 988908 J L zmanan ku eskere pa If your equipment is not listed above and you have inquiries as to the capabilities or integration possibilities of your equipment to Loctite Robots please call our equipment Customer Service Tech Help Line at 860 571 3620 49 12 Date 3 30 05 Schematic Diagram Connector board a Sullins Cut link Qe T I 1 in6 22 wire B 7 Din5 g 7 Din4 2 n 4 PME Ding 5 g duc Din2 6 o gt PES Din1 7 N 3 lt lt wo mS a J2 y gt gt Dout4 8 Benchtop yo Dout3 9 Scara N N gt gt Dout2 10 37 Pin D 3
4. 5d OMKSH 224L Ss LO B09 Bench Aux com 22 4 B18 Scara ANANA 3b 30 4b Re B18 Scara Aux 24 23 LI D12 bo 24 B10 Bench Dis os onum T 3 S B10 Bench Dispense a Bi7Scara SP Moros L r Ba B17Scara Pe WAN L 9 4 9 51 12 Warranty Henkel Corp expressly warrants that all products referred to in this Instruction Manual for 98549 Robot Interface Junction Box hereafter called Products shall be free from defects in materials and workmanship Liability for Henkel shall be limited as its option to replacing those Products which are shown to be defective in either materials or workmanship or to credit the purchaser the amount of the purchase price thereof plus freight and insurance charges paid therefor by the user The purchaser s sole and exclusive remedy for breach of warranty shall be such replacement or credit A claim of defect in materials or workmanship in any Products shall be allowed only when it is submitted in writing within one month after discovery of the defect or after the time the defect should reasonably have been discovered and in any event within 12 months after the delivery of the Products to the purchaser This warranty does not apply to perishable items such as indicate items fuses filters lights ect No such claim shall be allowed in respect of products which have been neglected or improperly stored transported handled install
5. Box and the Controller In addition the product low level wires are passed through the cable and are available in the J Box Most footswitches provided with the controllers have only 2 wires the dispense actuate wires Use the 989432 cable instead of the footswitch cable this will permit the integration of the low level sensor with the robot Go to the Tb1 terminal in the Robot J Box The low level signals are available out of pins 6 and 7 please examine controller manual carefully Controller Start Asacy out external VDC GND oulput 6 Empty aslay out EMPTY 7 extema WDC FIG 10A 9 24V output 1 Use the diagram above as reference to connect the low level signal to the robot J Box 2 Once the cable 989432 is connected between the Controller and the J Box it will be necessary to pull the low level wire signals that are now at the J3 connector see J Box diagrams The wires are connected directly from the J3 connector to the Tb1 terminal strip except for positions 1 and 9 3 Connect a wire from Tb1 6 and one from Tb1 7 to the terminals of a FREE input on the J Box such as IN7 A15 Bench Scara N or A23 Scara 25 FIG 10B Auxiliary Power is required on the J Box Write the Point Job so that the Robot can monitor the sensor any FREE input The point job is ideally placed just prior to the dispense program starting Place the Point Job on the beginning of the program under POINT
6. Female pa gt gt Douti 11 O Bo gt gt D Dispense 12 So No Y m 3 Tr gt gt R 24 13 J1 po gt gt R Com 14 E SCARA 3 25 Pin D Yo Female 2 ER 15 SI n 16 oS 17 a ke 3 YE 3 19 Fost Switch Sa e 20 Output LM 9 Pin D 2 e S Male zu s sS EE AUX COM 22 o SSETS 7 independent traces S S AUX 24 23 on AUX Power i See Dispense 24 Dispense 25 Sullins Date 3 30 05 I O Board Optoisolator 2 1 In7 He n es Fl pc A15 Bench J OMI SH
7. N Robots M3 REQUIRE 989434 10 ft Cable 37 Pin D Male to Male Connects the Robot to the Robot Interface Junction Box Loctite Articulated Arm SCARA Robots Series S440 3 REQUIRE 989433 10 ft Cable 25 Pin D Male to Female Connects the Robot to the Robot Interface Junction Box 2 Description The Loctite 98549 Robot Interface Junction Box Wire Clamp O y O Bench Top J2 amp SCARA N Q Tay O Scara en J1 y B Gp Warning Bench Top or l o Dispense AX 77 Footswitch Auxiliary Power A Scara Not Both Input 24V NG Output HOGI 1 iil 2 Item 98549 J4 J3 2 1 Inputs a Bench Top J2 This input is used only with Bench Top amp SCARA N Robots 989434 Cable is connected to this input and to the Robot All inputs and outputs flow through this connection to the Bench Top amp SCARA N Robots b SCARA J1 This input is used only with Articulated Arm SCARA Robots 989433 Cable is connected to this input and to the Robot All inputs and outputs flow through this connection to the Articulated Arm SCARA Robots c Auxiliary Power J4 This input is required for power input devices A 24 volt 63 amps Power Module is supplied with the 98459 Some of the 63 amps is required to power input relays but 35 amps can be used to power external sensors The unit is fused for 75 amps but the circuitry is able to
8. S Connector as in step 4b above and then splice the START signal 2 conductors to the loose 2 wires on the 98395 cable assembly This cable also has the 9 pin sub D connector to actuate most Loctite controllers The cable also has the 3 pin Jones connector used to actuate Loctite 98021 Analog Syringe Controller and the 98521 Spray Controller A separate adapter Item Number 1053227 shown below is also required to operate Digital Syringe Dispenser Item Number 883976 Simply insert the 9 pin connector end into the adapter and plug into the mono plug jack on the dispenser FA Q AN q FIG 20A 3 IMPORTANT NOTE IF YOUR ROBOT HAS HAD OUTPUTS ADDED FOR FUNCTIONS ASIDE FROM DISPENSE THOSE OUTPUTS WILL REMAIN ON DURING AN E STOP if they were on during cycling The outputs need to be RESET on Emergency Stop using a Point Job otherwise they will remain SET when a cycle is interrupted 35 IN LINE FLOW MONITOR 1 Have on hand the following components Loctite Benchtop Robot Loctite J Box 98549 Loctite Controller 97123 or 97103 Loctite Monitor 97211 Pressure Sensor and cable 8965008 Hookup wire gauge 18 20 or 22 Four Conductor Harness with 15 pin male sub db connector for the 97123 Controller XS5 connector wired as shown in Figure 24 eg a e dep 2 Ensure that the Robot is OFF Read and familiarize yourself wi
9. could be sent to the input of a PLC or other control device that would make other decisions based on the production process FREE OUTPUT AUX Com FIG 28 pa Auxiliary Power is required on the J Box The buzzer or lamp need not be a 24 VDC device an external power supply can be used to match the lamp or buzzer s voltage rating Keep in mind that the contacts of the J Box are rated for 4A maximum FIG 29 EXTERNAL POWER SUPPLY DO NOT EXCEED 4 AMPS 37 Do not exceed current rating of contact device on the 98549 J Box Follow the Use and Safety Procedures at the front of this manual If higher current 41 devices are being considered use an external power supply rather than the Robot s internal 24vdc supply It is necessary then to define at what point the indicator is required For this example we will mark the end of a dispense cycle as an indicator for the operator to remove a completed assembly A Point Job routine needs to be programmed into the robot in order for the device to signal when a cycle is complete There are many ways to do this The following is one example LD SysOut2 Bench SysOut7 for Scara N for Scara use B07 SET SysOut13 B13 Bench Scara N for Scara use B21 da BO2 is pre assigned as the Robot Stopped signal output check your manual Since this output is not directly connected to the 98549 J Box the Point Job above monitors the status of BO2 and uses BO9 which is direct
10. hot melt pump should turn ON just before dispensing and shut OFF after the dispense cycle is over Pneumatic Applicator For Hot melt units utilizing a pneumatic actuated head the setup is similar to the electric applicators in several ways Proceed with the follow steps 1 Perform the steps 1 and 2 of the electric applicator procedure 2 Use a Loctite solenoid actuator 988000 and connect as shown below Connect the pneumatic lines from the solenoid to the mounted pneumatic hot melt applicator AIR VENT Mounted Pneumatic Valve AIR INLET DISPENSE OUTPUT N TO VALVE SHUT OFF TO VALVE PRODUCT FLOW FIG 16A FIG 16B Auxiliary Power is required Perform steps 5 through 8 of the electric applicator procedure These steps apply to turning on off the hot melt pump which is no different than the electric version of the dispense applicator 32 SAFETY LIGHT CURTAIN The safety light curtain was designed and built for use with Henkel Loctite robots When the Robot guarding package is delivered there are 2 cables for the Benchtop unit and 1 cable for the Scara unit aside from the power cord which will require wiring connections necessary to activate the system 1 Ensure that the Robot is OFF 2 Ensure that the guarding control cabinet is unplugged Plug the Robot power cord to the outlet on the rear of the control cabinet of the guarding system 4 Make wiring additions as outlined in the attached l
11. model Acquire a 37 pin male Sub D connector and connect or solder 2 wires One wire is to the temporary Stop Input pin 12 Bench check your robot manual The other wire can go to any of the robot common terminals Com GND Connecting either pins 35 36 or 37 to pin 14 by an external device will cause the temporary Stop function to occur In a Benchtop Model Input 4 A12 or Sysin12 has to be actuated for the robot to see the signal Use figure 31 as an example for the hook up but remember that the input required is 4 on the J Box Use Sysiln14 for the Scara N check your manual for the Temporary Stop Input Function assignment CONTACT CLOSURE AUX Com FIG 31 Auxiliary Power is required on the J Box m Ready to Start This is an output signal from the Loctite robot This signal is useful when the robot is being used in conjunction with a master control device which monitors the robot for readiness availability and in many instances actuates the dispense cycle remotely This signal is available for the Benchtop Scara N and the Scara units the output is BO1 The Ready to Start output is not directly connected to the 98549 J Box It will thus be necessary to monitor the Ready to Start robot signal and use a FREE output available on the J Box to make the signal available to an external device Create a Point Job as the one below LD SysOut1 All FIG 32A SET SysOut13 Bench Scara N for Scara use
12. necessary to store a reference waveform into the 97123 or 97103 Controller for it to compare against production waveforms generated during dispense cycles 2 Steps 1 through 7 should be completed before proceeding with Reference waveform storing 3 The dispense system must be in operation and dispensing normally or be ready to dispense a normal cycle ESC 4 Hold the Forms key and press the ESC key s The A at the far left corner of the top display will change to an R R 0 5 8 1 25 ba Loctite Corp FIG 26 5 Actuate a normal dispense cycle Press the Store key at the end of that cycle The R will be changed to an A indicating the reference waveforms have been stored 6 It may be necessary to repeat this reference process at a later time once Flow tolerance is established and any remaining setup adjustments are completed 39 7 If the dispense profile changes dispense pressure dispense nozzle valve stroke dispense time product type or viscosity waveform reference storing should be performed again Program the Robot 1 Create a new Point Job so that the Robot can detect an Error signal from the 97123 Controller This Point job figure 27 will also Reset the 97123 Coniroller after an Error signal is received The program routine will cause the Robot to stop when an error condition occurs The Robot will then reset the 97123 Controller and wait for the operator to clear the bad part and press t
13. 224L as A15 Bench i L 5 Be 2 Pan B8 A23 S A A23 Scara cpt 20 30 40 8 3 Scara 2 K2 Aout p fo E In6 m COS In6 Bout al A 5 A14Bench Yos pousar pi A14 Bench u EK 1E c 6 A22 Scara Ma ae Yo A22 Scara Dout A 7 K3 1 a us EEE Ta me Re AER Ins kaa 2P A13 Bench Moro sw OMI SH 2241 7 gi A13 Bench A21 Scara ANPI Hi Sb 2a A21 Scara D15 K4 8 In4 LED4 De 7 sj sb Bg In4 9 A12 Bench ena A omrsH 224 pi A12 Bench 10 A20 Scara Leyi 9 sept A20 Scara le In3 LEDS D5 og y 69 59 afin In3 A11 Bench l7 R5 A OMI SH 224L S A11 Bench A19 Scara LL Dh 20 30 4b 8 A19 Scara 1D17 T K6 LED6 D6 ba In2 kos 79 69 59 ms a ta ca A02 Bench AYA Saa L AT 2b s Ei A18 Scara D18 R 24 13 Ri SS tad AUX Com Spare A01 Bench L OML SH 224L al S A01 Bench A17 Scara 1 2b 3d 4 Ss A17 Scara R Com 14 jc LED14 py Ri4 Sw 5 PHA Q R14 5w Q 5 LED13 R13 5w B e ES Robot Power ON R13 Sw Auxiliary Power ON Out4 2 D Robot Power LEDS D8 Tog 7Q 69 59 Ra K8 B13 Bench AUX 24 h Out4 B13 Bench Yas A OMISH 224L BS B21 Scara Tb1 J3 B21 Scara Tepe gw Loa 2b g 4h B 154 2 LED9 be os 79 ei 50 Ba Ka Out3 16 3 Out3 B12 Bench F ana B B12 Bench 174 4 B20 Scara Email li 2h z 4b BE B20 Scara 18 5 LEDI0 pig ji my en Out2 19 4 6 Out2 B11 Bench TA o 3 K10 B11 Bench 204 7 a hi Bi9Scara Yi gos TT TE S B19 Scara 21 8 Lg Df Cy qe gj s Ba gt yan Out1 Outi B09 Bench Y an
14. B21 3 The Point Job can be placed after the Robot initialization is complete Look in the list of Point jobs Menu Run Mode Parameters Job and sequencer on Run Mode Setting B13 for Benchtop unit B21 for the Scara unit will close a set of contacts on the 98549 J Box 04 Output in this case Use these contacts to wire your Robot Start signal to other control devices The signal will have to be removed once the Robot is running and is In Cycle Place the Point Job below to RESET the signal once the robot has begun a dispense cycle 43 Use the MENU key and go to Run Mode Parameters Job 8 Sequencer on Run Mode and select point Job at Start of Cycle 001 RST SysOut13 Bench Scara N for Scara use B21 FIG 32B Place the above fig 32B Point Job to Reset or to remove the Ready signal to your control device Menu Run Mode Parameters Job and sequencer on Run Mode Job on Cycle Start B h Out 4 NB These terminals will provide a switch contact closure ench Scara 13 based on the logic of the Ready to Start status per Fig Scara B21 32A FIG 32C m Robot Stopped Running This output is useful when another control device needs to know the status of the robot running or idle In this case we are monitoring the robot NOT running or in idle mode This signal may be used by an automatic process to know when to load unload parts onto the robot when to unlock a safety gate or when an assembly operation can take place
15. EAD CNTRL Ref Or solenoid control 1 and 2 Hookup wires as shown in the illustration below the power supply must match the coil rated voltage Mounted Electric Applicator FIG 15A L COM POWER EXTERNAL r tenor SUPPLY RELAY E Fan PLC CABLE VO Port connector Wi Dispense Valve HOT MELT FIG 15B Ds DO NOT exceed the J Box output relay contact current maximum Auxiliary power for the J Box is required in addition to the separate power supply for the dispense coil 5 Select the power supply and external relay for step 4 to handle the current needs of the dispense coil The external relay is used to connect the external power supply to the Hot melt unit in order to actuate the dispense valve 6 Write the following Point Job to actuate the hot melt pump for the dispense cycle Place the Point Job at the beginning of the program under POINT JOB AT START in Job on Start of Cycle under the Job and Sequencer on Run Mode The example shows B13 or SysOut13 use the output your application utilized following step 2 001 WAIT 100 MILLISEC 002 SET SysOut13 Bench Scara N for Scara B21 FIG 15C 3l 7 The pump must be turned OFF after the dispense cycle is over Add the following Point Job at the END of the dispense cycle Job and Sequencer on Run Mode Job on End of Cycle 001 RST SysOut13 FIG 15D Test the system with a working dispense program to ensure correct functionality The
16. JOB AT START in Run Mode Parameters Job and sequencer on Run Mode under the Menu page The point job can also be placed at the end of the dispense cycle Run Mode parameters Job amp Sequencer on Run Mode Job at End of Cycle IF LD Sysin15 FREE input THEN FIG 10C WAIT START BZ ELSE END IF If your sensor is operating with the low level signal in a default manner input is active with no product in reservoir change the Command LD Sysin15 to LDI Sysin15 The objective is for the robot to monitor the low level status before a dispense cycle begins Once all wiring is completed test the functionality by creating a low level condition Remove the product bottle from the reservoir The robot should stop and sound a short buzzer this is an indication that the low level sensor is active The low level condition has to be remedied and then the start pushbutton actuated to return to normal cycling If the low level signal does not clear the sensor may require adjustment 26 m Cartridge Pusher 300 ml The Loctite 300 ml cartridge pusher is equipped with a magnetic reed switch used as the product low level detector This device is a PNP type and should be wired to the robot J Box 98549 as shown in the illustration below FREE INPUT e FIG 11A SWITCH i von AUX 24 Auxiliary Power is required on the J Box 1 Select a FREE input to wire the sensor to such as IN 7 A15 Bench Scara
17. LOGTITE EQUIPMENT Operation Manual Loctite Robot Interface Junction Box Item Number 98549 Table of Contents 1 Please Observe The Following 1 1 Emphasized Sections 1 2 For Your Safety 1 3 Items Supplied 2 Description 3 Technical Data 4 Installation 5 Operation 6 External Device Connections and Wiring 7 Troubleshooting 8 Care and Maintenance 9 Accessories and Spare Parts 10 Appendix A 11 Appendix B 12 Schematic Diagram 13 Warranty 10 10 10 11 12 12 12 13 15 49 51 1 Please Observe The Following 11 Emphasized Sections A Warning Refers to safety regulations and requires safety measures that protect the operator or other persons from injury or danger to life Caution Emphasizes what must be done or avoided so that the unit or other property is not damaged I3 Notice Gives recommendations for better handling of the unit during operation or adjustment as well as for service activities 1 2 For Your Safety A For safe and successful operation of the unit read these instructions completely If the instructions are not observed the manufacturer can assume no responsibility Do not use the Unit to Interface non Loctite Robots Do not expose the connecting cable to heat oil or sharp edges Make sure the Unit stands stable and secure Use only original equipment replacement parts Do not operate the Unit submerged in liquid Always disconnect the power supp
18. N or A23 Scara 2 After the sensor is wired to the J Box the robot will have to be programmed with a Point Job routine to monitor the status of the sensor IF LD Sysin15 THEN FIG 11B WAIT START BZ ELSE END IF 3 Place the routine under POINT JOB ON START in Run Mode Parameters Job and Sequencer on Run Mode under the Menu page 4 The routine could also be placed at the end of the dispense cycle POINT JOB AT END of CYCLE The objective is to have the sensor monitored before or after a dispense and not during the dispense cycle 5 If alow level condition occurs the signal will be detected by the Robot at the end or beginning of the dispense routine depending on where the Point Job was placed The robot will stop at which time the user should correct the low level condition 27 6 Once the problem has been corrected the start switch can be initiated and the Robot will continue cycling normally 3 See the Henkel Loctite Robot Manuals to add Point Jobs to your program The basic procedure is to be in the Teaching Mode Menu then select Point Job Settings and select to create a new Point Job pa Throughout this appendix you will be asked to place these Point jobs in certain locations Access most Point Job locations by pressing the Menu key in Teach Mode and select Point Job Settings Once you identify the location your Point Job needs to be press the Enter key and select the Point Job number previousl
19. SS OF PROFITS AND SPECIAL INDIRECT OR CONSEQUENTIAL DAMAGES WHETHER CAUSED BY NEGLIGENCE FROM HENKEL OR OTHERWISE 52 Henkel Corporation Henkel Canada Corporation 1001 Trout Brook Crossing 2225 Meadowpine Boulevard Rocky Hill CT 06067 3910 Mississauga Ontario LSN 7P2 Henkel Automotive Henkel Ltda Technology Center Rua Karl Huller 136 Jd 2455 Featherstone Road Canhema 09941 410 Auburn Hills Michigan 48326 Diadema SP Brazil Henkel Capital S A de C V Calzada de la Viga s n Fracc Los Laureles Loc Tulpetlac C P 55090 Ecatepac de Morelos Edo de M xico www loctite com Loctite is a trademark of Henkel Corporation U S A O Copyright 2004 Henkel Corporation All rights reserved Data in this operation manual is subject to change without notice Manual P N 989449 Rev F Date 01 2012 53 Gente
20. TRL A SPAR EE Gretnd 2 ORANGE PUMP CTRL B M 8 WHITE AC L2 Zl SE 9 BLACK AC Li 1 0 Connector 8 Solenoid control 2 in T GREEN SAFETY GROUND 9 Solenoid control 1 in GREEN SAFETY GROUND 12 RED HEAD 1 SWITCHED 16 BLACK HEAD 1 COMMON 7 AR 13 WHITE HEAD 2 SWITCHED gt pai 986891 Cable 14 BROWN HEAD 2 COMMON Reference only 15 BLUE HEAD 3 SWITCHED 5 pajr 19 ORANGE HEAD 3 COMMON 17 VIOLET HEAD 4 SWITCHED 986892 Cable 18 YELLOW HEAD 4 COMMON gt AIR Reference only 9 COND p Read and review the Hot Melt Bulk Unit Manual for safety information and additional interface requirements Check the current cable configuration accompanying the PLC cable that is on hand CAUTION there is HIGH VOLTAGE in these cable assemblies when connected to the Hot melt Unit Electric Applicator 1 The pump control is labeled for both cables PUMP CNTRL A and PUMP CNTRL B 2 After properly identifying these 2 wires connect them to a FREE Output terminal on the J Box The pump only requires contact closure to turn on off the pump 3 The electric applicators require considerable current more than the J Box Aux supply can provide It will be necessary to provide an auxiliary or separate DC power supply to actuate the coil of the Hot Melt Applicator The coils are available in 24VDC 30 115VAC and 230VAC the 24VDC coil requires 2 amps 4 Identify the dispense valve wires they are typically labeled HEAD CNTRL or SWITCHED and HEAD CNTRL common or H
21. accommodate up to 3 amps when the fuse is changed to a 3 amp fast blow fuse and the 24 volt input is replaced with a 24 volt 3 amp power supply Note 3 amps Maximum 2 2 Outputs J3 a Dispense Footswitch Output This 9 pin D connector along with the supplied 989432 9 Pin D Male to Female Cable allows the Robot to act as a foot switch driver that closes the footswitch for each dispense signal from the Robot This connection is compatible with Loctite 9 pin D footswitch actuated Loctite Equipment that connect pin 1 and 9 of the D connector b Wire Clamp Located above the Dispense Footswitch Output J3 is a wire clamp The wire clamp provides strain relief for wires that are connected inside the interface box and then run outside the box to other equipment 2 3 Inside the Robot Interface Junction box Auxillary Power aux Robot Power paeor a Power Indicators Robot Power on should be lit whenever the Robot is on and the Robot Interface Junction box is connected b Auxiliary Power will be on whenever the Auxiliary Power is plugged in to the wall outlet and the Robot Interface Junction Box ZS c If only Outputs are being used the Auxiliary Power is not required d Inputs Relay LED and Input terminals are in line Observe the polarity of the input terminals In this example power is supplied to the Plus terminal and the input is actuated when the switch is closed At that time the input LED will light and an i
22. active with a particular assembly being loaded on the fixture In most cases similar parts but of different types have some feature in size orientation or geometry different from others If possible use this feature for it to be detected by a suitable sensor proximity beam diffuse or otherwise Multiple Part Example Sensor Mount Bracket Assembly Mount Fixture FIG 35 Once it is verified that the parts can be sensed distinctly from each other mount the sensor s and then program the robot The following example is based on 3 different size assemblies using 2 sensors to select the dispense programs In this case a particular spot on the edge of the parts causes a signal or not with the sensor and allows the distinction between assemblies to take place 1 Write individual programs for each assembly part Label each dispense routine as follows 001 SMALL 002 MEDIUM and 003 LARGE 2 The 2 sensors are arranged such that when the large assembly is loaded both sensors detect the part When the medium assembly is loaded only the top sensor detects the assembly When the small assembly is loaded only the bottom sensor detects the assembly 3 When the sensors are working according to the part size loaded then write the following program 004 MAIN 46 4 The sample program arrangement below is desirable rather than one large dispense program for all three parts One good reason to have the program like
23. ayout drawing Guard Enclosure Control Panel Power Plug CONNECT TO CYCLE RUN FIG 17A CONNECT TO S PLUG a Connect the Cycle Start pushbutton cable labeled R 2 conductor to the Robot J Box IN 1 terminal start input A01 SysIn1 Bench as shown in the figure below 3 This connection is not necessary for the Scara model The Scara Operations Box will control the external start Make this connection only if the Operations Box will not provide the external start signal see page 29 Scara notes 33 PUSHBUTTON FIG 17B Auxiliary Power is required on the J Box BENCHTOP Model Q b Connect the S Connector cable from the guard control panel to the Robot S Plug rear of Robot The S Connector ships typically with the two wires shorted twisted together Remove the twisted pair and connect to the 2 conductor cable make sure you insulate the connection properly SCARA Model S Connector FIG 18 g9 N 9 0 10 11 12 13 14 15 Connect the Teach Pendant to the Robot Plug the Guarding enclosure power cable to the appropriate AC power outlet Turn the Robot power switch rear of Robot to ON Pull the E Stop button on the Guarding enclosure operator panel the Power On lamp will illuminate Depending on how the robot was left on previous shut down it will be necessary to change modes to access the robot and pla
24. cable can be used to actuate controllers that are equipped with a dry contact type switch for cycle actuation Keep in mind that if you choose to use a 98395 Interface cable it will not be possible to do any further interfacing only signaling the controller for a cycle start See the application chart at the end of this manual for compatible equipment with this cable Connects to Sub D 9 Pin connectors on many Loctite Brand dispense equipment Connects to Control Panel External start of a Safety Guarding package Connects to Robot I O 3 Pin Jones plug connector in rear of robot 98395 Interface cable Bench Scara N 98636 Interface Cable Scara Model A separate adapter Item Number 1053227 shown below is also required to operate Digital Syringe Dispenser Item Number 883976 Simply insert the 9 pin connector end into the adapter and plug into the mono plug jack on the dispenser FIG 5A ne ty 20 If the dispense system is a dry contact actuated type and does not have a 9 pin sub D connector hookup two wires from the dispense controller unit s actuate terminal to the DISPENSE terminal on the robot J Box The terminals on the J Box will provide a switch closure anytime that the dispense signal is active a 98549 J Box is required DISP Bench Scara N B10 zm These terminals will provide a switch Scara B17 c
25. ce in TEACH mode Press the MENU key select Run Mode Parameters select I O Settings then select l O S Function Settings Select Interlock Next go to the Administration Mode and select Administration settings select Start Channel and set to IO SYS The system is now ready to operate Place the robot in a dispense program set the robot to External Run Mode It may be necessary to press the External Start pushbutton twice if the robot requires re initialization Parts can be loaded or unloaded without affecting the Robot so long as the Robot is idle cycle completed The Robot will loose power to its motors if the light curtain is interrupted during Robot cycling lf the Light Curtain is interrupted in the middle of a cycle it will be necessary to initialize 34 the Robot by pressing the Start pushbutton 16 If the E Stop button is depressed on the Light Guarding Enclosure power to the Robot and any equipment plugged to the rear of the unit will be removed FIG 19 gt r only interfacing a dispense controller with a dry contact actuate signal for dispense like a syringe dispenser or semi automatic controller then the 98395 cable can be used instead of the 98549 J Box This cable will provide the controller the DISPense signal from the robot and can provide the External start program Run signal to the robot Benchtop series only See Figure 5 for further details FIG 20 Connect the
26. ct Proper cable from the Robot to the Robot Interface Junction Box Locate Robot Interface so as to minimize Strain on the cable connectors Make all connections to the Robot Interface Junction Box using this manual as a guide If You are using inputs that require Power Connect Power Module 960355 connector to J4 Install any wires by depressing lever and inserting stripped wire into connector Gather any wires that run outside the box and secure them in the wire clamp You may install the cover at this point because you can observe the LED s through the viewing window provided Operation Before Powering up the Robot Provide Power to the Power module 960355 Power Up the Robot and test various inputs and outputs by observing the LED s that are visible through the viewing window Check List a Red LED for Robot Power should be Lit b If Auxiliary Power is used Red Auxiliary LED Should be Lit c As inputs are toggled Yellow LED s should light at the appropriate input c As outputs including Dispense are toggled The Green LED s should light 10 6 External Device Connections and Wiring Shown below are connections for typical applications that may be encountered Each Input is isolated from all other inputs and outputs this allows for the ability to mix different types of sensors and input devices in the same Robot Interface Junction Box
27. ed connected operated used or maintained In the event of unauthorized modification of the Products including where products parts or attachments for use in connection with the Products are available from Henkel the use of products parts or attachments which are not manufactured by Henkel no claim shall be allowed No Products shall be returned to Henkel for any reason without prior written approval from Henkel Corp Products shall be returned freight prepaid in accordance with instructions from Henkel NO WARRANTY IS EXTENDED TO ANY EQUIPMENT WHICH HAS BEEN ALTERED MISUSED NEGLECTED OR DAMAGED BY ACCIDENT EXCEPT FOR THE EXPRESS WARRANTY CONTAINED IN THIS SECTION HENKEL MAKES NO WARRANTY OF ANY KIND WHATSOEVER EXPRESS OR IMPLIED WITH RESPECT TO THE PRODUCTS ALL WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE AND OTHER WARRANTIES OF WHATEVER KIND INCLUDING AGAINST PATENT OR TRADEMARK INFRINGEMENT ARE HEREBY DISCLAIMED BY HENKEL AND WAIVED BY THE PURCHASER THIS SECTION SETS FORTH EXCLUSIVELY ALL OF LIABILITY FOR HENKEL TO THE PURCHASER IN CONTRACT IN TORT OR OTHERWISE IN THE EVENT OF DEFECTIVE PRODUCTS WITHOUT LIMITATION OF THE FOREGOING TO THE FULLEST EXTENT POSSIBLE UNDER APPLICABLE LAWS HENKEL EXPRESSLY DISCLAIMS ANY LIABILITY WHATSOEVER FOR ANY DAMAGES INCURRED DIRECTLY OR INDIRECTLY IN CONNECTION WITH THE SALE OR USE OF OR OTHERWISE IN CONNECTION WITH THE PRODUCTS INCLUDING WITHOUT LIMITATION LO
28. eneral categories DISPENSE TYPE A FIG 1 Dispense Type A refers to a system that utilizes a product reservoir and a dispense valve in the Robot application The reservoir could be equipment such as a ram pail pump a cartridge pusher or a 10 gallon tank As this arrangement relates to our robot integration the only device that is of concern is the dispense valve The valve will need to be actuated by a Robot output signal in order to dispense at the proper time during the robot motion The Henkel Loctite J Box 98549 is suggested for the robot integration The Loctite Equipment Application Chart at the end of this appendix can help in selecting components related to this configuration and the figures in this appendix that can aide with integration between the Loctite Robot and the J Box DISPENSE TYPE B FIG 2 Dispense Type B figure 2 refers to a system that is connected to a control device that actuates the dispense valve In this configuration the Robot signals the controller to open or close the valve Typically the controller is placed in a continuous not timed mode of 17 operation and the Robot controls the On Off dispense time In this arrangement the primary concern in the integration is signaling the controller for the dispense valve actuation Most controllers only require a contact closure to cause the valve to cycle and dispense but there are exceptions The Loctite Equipment Application Chart at the end of
29. g with the low level signal in a default manner input is active with no product in reservoir change the LD Sysiln to LDI Sysin 4 The point job is ideally placed at the beginning of the dispense program under POINT JOB AT START of CYCLE Menu Run Mode Parameters Job and sequencer on Run Mode Job on Start The Point Job can also be placed at the end of the dispense program The objective is to look at the sensor status before starting a dispense cycle 5 Test the program and connection by creating a low level condition remove product bottle from reservoir 6 If alow level condition occurs the low product situation needs to be remedied and then press the start cycle button for the process to continue 7 The low level alarm will occur each time before a dispense cycle until the low level condition is corrected 3 DO NOT allow the dispense system to cycle without product Air will get in the product line and the dispense quality will be compromised Resolve the low level product issue promptly 24 Semi Auto Controllers The product low level sensors for these devices are built in for controllers 97017 and 97020 and have no external cable as the Bond A Matic reservoirs have The 989432 cable supplied with the J Box can be directly connected to the front of the J Box and the other end of the cable plugs XS1 connector on the Semi Auto Controller This cable permits a plug and play connection between the J
30. gnal from Controller pins 10 and 15 to the Robot J Box Choose any FREE output i e B13 Bench Scara N or B21 Scara Observe Polarity x o 2 9 9 a BITIOALNOD Z126 Enable the Flow Monitor 1 Ensure that all hardware setup hookup has been connected before proceeding 2 Keepin mind that once the Flow monitor routine is loaded onto the Robot the system will not cycle properly if the flow monitor is not on line Read and become familiar with the 97211 Flow Monitor Amplifier manual 8951178 and 97123 Controller manual 8900424 for dispense and sensor setup 3 Enable the Flow Monitor function by accessing the Periphery Setup Refer to the 97123 Manual 8900424 for complete details 38 be 4 Turn the 97123 power OFF Hold the Forms button and then turn ON the 97123 release the Forms button when you see the Periphery Welcome display 5 Use the A T keys until you reach the Flow Monitor 0 display and press the Store key e 6 Use the keys until you see the Tolerance Adj Display Use the keys to adjust this tolerance setting Initially for setup only adjust the tolerance to 5095 and then press the Store key After the system is running normally the 96 tolerance can be adjusted to a tighter or looser limit The production application itself will be the best guide for the 96 tolerance adjustment 7 Escape the periphery setup by pressing the Forms key Store Reference Waveforms 1 Itis
31. he start button on the Robot Using the Robot Teach Pendant access the main dispense program for the application Place the following Point Job at the end last line of the dispense program under Job at End of Cycle in Run Mode Parameters Job 8 Sequencer on Run Mode under the Menu page LDI Sysln15 SET SysOut13 WAIT 2 SEC RST SysOut13 WAIT START BZ FIG 27 The above example is using input 15 A15 and output 13 B13 But any free input and any free output will also work refer to Robot manuals I O Operation or I O Settings tables The 2 second WAIT is arbitrary choose a wait time suitable for your application Test the program by performing a dispense cycle If an error is detected the robot will stop beep and reset the Loctite controller Then the robot will wait for the start signal to continue after the problem has been observed and corrected 40 BASIC I O 35 IMPORTANT NOTE IF YOUR ROBOT HAS HAD OUTPUTS ADDED FOR FUNCTIONS ASIDE FROM DISPENSE THOSE OUTPUTS WILL REMAIN ON DURING AN E STOP if they were on during cycling The outputs need to be RESET on Emergency Stop using a Point Job otherwise they will remain SET when a cycle is interrupted m Turning on a Lamp or Buzzer There are times when visual or audible indicators are necessary to make users aware of the status of a process A lamp audible buzzer or other device can be used to perform this function In addition the status signal
32. ime an error or any error occurs this will then need to be programmed Most applications in this area are either looking to provide the robot status to a master control device or turn on an alarm audible or visual To accomplish this 1 Write the following Point Job and place under Job on System Error Menu Run Mode Parameters Job and Sequencer on Run Mode 0001 Set SysOut13 for Bench Scara N unit B21 for Scara unit FIG 34A 2 The routine will close the set of contacts on OUTPUT 4 on the J Box when any robot error occurs during the cycling of the robot 3 After an error the robot will require initialization by pressing the start pushbutton 4 The ERROR output will have to be turned OFF during or after initialization Place a reset routine under a new Point Job and place it under Job on Initialization Menu Run Mode Parameters Job and sequencer on Run Mode 0001 RST SysOut13 for Bench Scara N unit B21 for Scara unit FIG 34B 5 The reset Point Job routine will remove the error alarm set in Fig 34A m Automatic Program Selection Some robot applications involve the use of more than one assembly part type in the production environment A simple way to run dispense cycles whereas the dispense program can be automatically called by the part itself is by using a sensor s The assembly parts should be examined carefully for a feature where a sensor can be located such that the sensor would only be
33. input must be set to 20 milliamps To provide a current limit the voltage you want to use is divided by 02 amps which is equal to 20 milliamps The result is the value of resistor in ohms needed to limit current The resistor wattage should be 1 watt This resistor is connected in series with the optoisolator as shown in the example Note The optoisolator only requires the optoisolator output be connected to the negative side of an input because the connection to Aux Com is internally wired See diagram and schematic 13 Po Pelay CUP j WO Board Example of using the Optoisolator for 12volt interface Vext 12 volts R Vext 20 ma 12 02 amps 600 ohms When 20 ma current is present at the input Optoinput A wired as shown the LED will be lit and the robot will receive an input 11 Bench 19 SCARA Using the Optoisolator Connections at the end of wires only External voltage 20 ma desired resistance R NA A A Vext 2 ON Vext R 20 ma 11 Bench 19scam LED de AAD OPTOISOLATOR OUTPUTS N 89424 1 O O O n IN Ia ORI 3 Ki SE A Op Wa 905 T 9000 BS L Loo ya QO e 14 8 Bi ol Fon I2 s dorus oo O den Op1 HN ZIN IN Oc o 2 bos d 9 jt l e boo 4 o Op Loo ple se oo LM OV pp 127 oes O j boo ON oo Ts Ot old ze e Ti LET Pes EM two b LD ooo n Du AR E ooo T o 06 E 4 ko EN ZE AC g dc tu OPTOISOLATOR INPUTS 000 a o
34. interface and is it plugged into the wall power outlet 7 3 Are the input or output LED s lit If so which ones are LIT Verify that the inputs and outputs you desired to use correspond to the ones that are lit or else you may need to verify the wiring A Before proceeding with any repair or maintenance operation disconnect the tool from the main electricity supply Also Turn power off of all devices connected to 98549 Robot Interface Junction Box 7 4 All relays are interchangeable on the PC Board If a relay is suspect you may exchange it with a relay from an unused I O channel 7 5 Check wiring against the examples given in this manual 8 Care and Maintenance 8 1 All connections should be secure when in operation 8 2 Cables should be placed to minimize strain on connections 8 3 Keep viewing window clear of clutter to avoid scratches 9 Accessories and Spare Parts Accessories 989432 10 ft Cable 9 Pin D Male to Female 989433 10 ft Cable 25 Pin D Male to Male for SCARA 989434 10 ft Cable 37 Pin D Male to Male for Bench Top 960355 Universal Power Supply 24 VDC 0 63 A 1053227 Adapter 9 pin female to 3 5mm mono plug 12 Recommended Spare Part FI Fuse 5 x 20 mm 75 amp fast blow fuse Cooper Bussmann Part number GMA 750ma 10 Appendix A Interfacing with voltages other than 24 volts use the Optoisolator How to use the Optoisolator When using the optoisolator the current to the optoisolator
35. l be asked to place Point jobs in certain locations To access Point Job loaded or to create them press the Menu key in Teach Mode and select Point Job Settings 18 DISPENSE CYCLE Foot Pedal Actuation Most Loctite controllers are actuated by footswitch action These devices require a contact closure to cause a dispense function to occur Henkel Loctite cable 989432 is supplied with the robot J Box this cable is used to connect directly to a Loctite foot actuated system to the Robot Connect the Sub D 9 pin connector J3 directly to the plug on the Loctite 98549 connect the opposite end of the cable to the dispense system controller typically XS1 See the application chart at the end of this manual to see if your equipment conforms to this configuration Wire Clamp ey O Bench Top J2 Warning Bench Top or Auxiliary Power fe Scara Not Both Input 24V Outpt HOG TIT tem u 98549 J4 J3 Once the robot is programmed for a dispense routine it will signal the dispense system when to perform a dispense cycle by sending a trigger signal to the dispense coniroller via the 989432 cable Connect cable from J Box to dispense controller Connect to Robot I O in rear Check proper cable Benchtop or Scara TAES MN Cable 989432 19 Some Henkel Loctite equipment can make use of the 98395 Bench Scara N Robot Interface Cable 98636 for Scara model and thus not require the 98549 J Box This
36. ly before servicing the unit Observe general safety regulations for the handling of chemicals such as Loctite adhesives and sealants Observe the manufacturer s instructions as stated in the Material Safety Data Sheet MSDS I88 while under warranty the unit may be repaired only by an authorized Loctite service representative 1 3 Unpacking and Inspection Carefully unpack the Loctite Robot Interface and examine the items contained in the carton Inspect the unit for any damage that might have occurred in transit If such damage has occurred notify the carrier immediately Claims for damage must be made by the consignee to the carrier and should be reported to the manufacturer 1 4 1 5 1 6 Items supplied 98549 Robot Interface 960355 Power Module 24 volt 63 amp Auxiliary Power Module 989432 Three meter cable 9 pin D male to female 1053227 Adapter 9 pin female to 3 5mm mono plug 989434 D Sub 37 Pin Male To Male Cable 10 Ft Features Simplified Robot Interfacing One Interface for all Loctite Robots Electrical Isolation between the Robot and Items being interfaced Viewing window to monitor operation when the cover is installed Visual indicators for Robot Power Auxiliary Power all inputs amp outputs Ability to interface NPN amp PNP sensors relays switches multiple voltages Easy connect Wire terminals Usage To Interface Loctite Bench Top Robots Series 200 300 400 500 amp New SCARA
37. ly connected to the 98549 to provide the signaling f using a buzzer place a WAIT time command limit so that the buzzer goes off automatically after the SET command Then add a reset RST to B13 to silence the buzzer Setting B13 for Benchtop unit B21 for the Scara unit will close a set of contacts on the 98549 J Box Use these contacts to wire your Robot Stopped signal to other control devices The 1 line Point Job below is used to turn OFF the output that turned ON the alarm It should look something like this 001 RST SysOut13 Bench Scara N for Scara use B21 FIG 30B ES Place the above Point Job on the beginning of the dispense program One location for the Reset can be under Job on Start Menu Run Mode Parameters Job and sequencer on Run Mode Job on Start The point job will reset the output so that it does not stay on during the dispense routine after it was turned on at the end of the last dispense cycle Temporary Stop This is a useful INPUT command when it is anticipated that the process may require interruption from a master control system to halt the robot Though this command is not an E Stop it will stop the Robot once the robot has reached the end of a programmed line when the command was detected Once the command is removed the robot will continue where it left off after a START signal to the robot 42 The Temporary Stop input is not directly connected to the 98549 J Box for the Scara
38. nput will be sent to 11 Bench or 19 SCARA Robot inputs Note Inputs need Auxiliary Power Wire Connections 1 Push Down 2 Insert wire RR N 3 Release Va Relay 11 Bench gem LED 7 I O Board OPTOISOLATOR OUTPUTS 989424 1 O Switch O T 8 868 ooo o Goin o b dT no LARI K5 19 SCARA o froo e ooo gj 2 22 2 Ow Lee d Ke 0 8 MO OF ooo o um f SERRA Beet oO 000 n Er Mi O O O O ol 5 IN R XO out oo reo u neob o D o gt tg c to O O O o Connections at the end of wires only a x O e LAJ o Ka ka e LAJ x O you e i Ka o Ol e e O O LA O ra dy AUX 24V d Optoisolator Inputs Using the Optoisolator Inputs allows you to turn on and off inputs using voltages other than 24 volts See Appendix d 9Pin D Inputs Pins 1 and 9 of J3 are used as footswitch output Pins 2 8 are available on Tb1 This allows connection to low level inputs connected to those connector pins Wre Clamp db o Dispense Footswitch J3 MW a Tb1 J3 2 3 Supplied with 4 5 8 Jumper Installed 5 6 7 8 a O ol O O S O A O DI O O ol O si po O DI O A O ol a O x a O O DI ke A sp FUSE1 e Outputs When the Robot activates an output the LED will light and the n
39. ontact closure during cycling per Robot FIG 6 dispense program ES DO NOT exceed contact current rating m Dispense Valve By far most industrial adhesive dispense valves operate pneumatically The valves typically require either air to open and air to close or air to open and then are spring closed Henkel Loctite has a solenoid device that can drive these pneumatic valves p n 988000 The solenoid is actuated by a dispense signal from the Robot There is a dedicated terminal OUTPUT for the dispense signal on the 98549 Robot J Box Connect the solenoid as shown in the illustration below AIR VENT AIR INLET 11 Bench Scara N 17 Scara AUR OUTPUT L me TO VALVE SHUT OFF TO VALVE PRODUCT FLOW 21 Auxiliary Power is required to actuate the solenoid In the case where a valve is spring closed the setup in Figure 7 can still be utilized but use a port plug to close off the valve shut off port see illustration below figure 8 To Valve Product Air Source inlet Flow To Valve Shut OFF ill II TWA Use plug or similar on valve Hi x shut off side to stop airflow A Ay EEE FIG 8 22 LOW LEVEL SIGNAL m Bond A Matic 3000 An inductive device type sensor in the reservoir is used to provide a signal when the volume in the product reservoir is near empty This signal is useful for stopping the dispense operation so that assemblies are not processed withou
40. ormally open contacts will close These contacts can carry up to 4 amps The dispense channel has a set of open contacts in addition to The 9 pin D connector output Dispense output is 10 Bench Output to Devices I O Board EA OPTOISOLATOR OUTPUTS 989424 1 ooo n x 5 Sm ooo o OOO ka l Seng ooo o ooo n K3 57 o 000 n 299 r 59 880 O ooo ooo K5 E 3 o 0 O o K 2 Beng d o O O o mo 6 no G ooo o Sr j K7 Q1 Benc LC 4 din 17 SCARA D B C D OOo o T TS OPTOISOLATOR INPUTS n i R 00000000 9 o U 12 ch am AUXCOM 6 6 K9 a X ensi Dior as n ose XT j ji ten Oeste poo a 19 Hor o OOo n QUT 212 Poo e 9 ts Dato Dispense Output in addition to Ans 1 amp 9 of J3 AUX ZAV Normally Open Isolated Contacts Closed when activated for all output Channels 17 SCARA 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 5 1 5 2 Technical Data Dimensions L x W x H approx 10 8 x 6 9 x 2 6 approx 275 x 176 x 67 mm Total weight approx 2 5 Ibs 1 15Kg Connection cable with main plug 10 ft 3 m long Operating voltage 90 260 VAC 47 63Hz Power consumption 25W Installation Before using the Robot Interface for the first time check it carefully for signs of external damage If any shipping damage is found DO NOT USE return it to your supplier immediately Make sure that the Robot is turned off Conne
41. t the required adhesive These sensors are solid state devices and are meant to plug directly into Loctite Controllers such as the 98023 or 98024 The controller performs the product low level monitoring and prevent the start of dispense cycle if the low level signal is detected If the Loctite Controllers are not used the low level sensor can be wired into the Loctite Robot J Box 98549 and then program the robot to monitor for product low level signal Perform the following 1 Cut off the 3 pin connector at the end of the sensor cable FIG 9A 2 Splice the wires and connect to the J Box as shown in the following illustration SENSOR BLK PNP FIG 9B ak FREE INPUT ZS Auxiliary Power is required on the J Box Connect the brown wire to 24 VDC terminal Connect the blue wire to com terminal Connect the black wire to on the selected free input Connect a wire from the of the free input to com terminal apop 23 For customers using non Henkel Loctite reservoirs which may have sinking NPN type sensors use the illustration below to make the interface to the J Box SENSOR NPN BLK FREE INPUT FIG 9C 3 Auxiliary Power is required on the J Box 3 Add a Point Job to the dispense program to monitor the sensor LD sysln15 THEN FIG 9D WAIT START BZ ELSE END IF The LD Sysin15 in the figure above is just an example use any available EZ INPUT EZ If your sensor is operatin
42. th the equipment and setup the Flow Monitor using the manuals accompanying the equipment The Flow monitor should be connected to the pressure sensor on the dispense valve see figure 21 The Controller should be connected to the Flow monitor before proceeding see figures 22 and 23 Refer to Henkel Loctite manuals 8951178 and 8900424 for details on system setup and hookup FIG 21 36 Automatic Controller 97123 FIG 23 3 Once the Flow Monitor setup is complete the connections to interface the system to the Robot can begin Use figure 4 as guide to wire the J Box to the Controller 4 Connect the Sub D connector of the Cable harness to the 97123 Controller Then hookup the wires to the J Box as shown in Figure Observe polarity at the J Box and ensure the wires on the 97123 Controller have been identified This harness connects the Flow Monitor Error signal and Reset signal from the Controller to the robot J Box 37 SUB D 15 PIN MALE CONNECTOR HARNESS 6 FT FIG 24 9 JUMPER 5 Connect the cable supplied with the robot J Box and plug one end to the controller s XS1 connector Plug the other end to the 9 pin Sub D connector on the face of the J Box This is the CYCLE signal connection 6 Use hookup wire and connect the Error signal from the Controller pins 3 and 14 to the Robot J Box Choose any free input i e A15 Bench Scara N or A23 Scara Observe Polarity 7 Use hookup wire and connect the RESET si
43. this appendix can help in selecting components related to this configuration and the figures in this appendix that can aide with integration between the Loctite Robot and the J Box DISPENSE TYPE C FIG 3 Dispense Type C figure 3 refers to UV style equipment These systems typically require a contact signal for cycle actuation These devices can be UV wand systems and hand held LED light sources As in Type B systems this configuration is typically placed in a continuous mode of operation and the Robot signal controls the time the UV output remains ON The Loctite Equipment Application Chart at the end of this appendix can help in selecting components related to this configuration and the figures in this appendix that can aide with integration between the Loctite Robot and the J Box EI These configurations are presented so that the user may have a better perspective of the layout of your particular application and how each component is integral in the overall dispense system By having the basic premise of the configuration the focus can then shift to those components that will require integration using the 98549 J Box Note The Benchtop and Scara N models use a 37 pin edge connector for I O interface whereas the Scara model uses a 25 pin edge connector Further the 37 pin connector Bench Scara N refers to the l O Sys and the 25 pin connector Scara refers to the l O 2 functions Throughout this appendix you wil
44. this is in the event that one sensor goes bad or is mis aligned the machine can still be utilized by manually selecting the appropriate program LD SysIn14 CALL Program 002 Medium AND Sysln15 E CALL Program 003 Large IF LD Sysin14 ANI Sysiln15 LD SysIn15 CALL Program 001 Small ANI Sysin14 FIG 36 m l O Monitoring When connecting signals to and from the Loctite J Box it is a good practice to validate the connection points and signals entering and leaving the J Box 1 While in the Teach Mode press the MONITOR key on the teach Pendant 2 Select I O Test In this screen you can see all the activity on going with the I O of the Robot 3 Test the dispense output by scrolling to the dispense output number of your robot with the arrow keys and pressing the _ key to actuate on or off 4 Test input signals coming in by looking for a 1 to illuminate under the appropriate input position If the 1 illuminates in another position the wire in the input terminal will have to be moved or the program will have to be modified to reflect the actual input that is being turned on 5 To look at the I O assignments so that you choose the intended or correct incorrect input or output to work with a Press the MENU key b Select Run Mode parameters C Select I O Settings d Select l O Sys Assignments 47 LOCTITE EQUIPMENT APPLICATION CHART ROBOT TO J BOX INTERFACE Go to Figure Indicated in Chart
45. ut DR EEC a only ooo o wm ooo La ke OUT cene P K9 X e Oo Co 000 ol my ooo a n K10 l ens Bore Yo o O O o oO o o 3 o_O B Ri H EL o iS yo 23 a O n Q On 9 n Eee Yi ON KLAN LL H LJ ILI LIILI LIILJ O o o S Pus 2 e j 23 1 1 _ o o o o 9 o o o AUXP 24 O O o AUX 24V 14 11 Appendix B 98549 J Box Interfacing Applications and Examples A REFERENCE GUIDE Always consult your equipment manuals or become familiar with the equipment through an on site training program Contact your local Henkel Loctite Sales Representative or Equipment Distributor for more information 1 800 LOCTITE CONTENTS CONTENTS TYPICAL DISPENSE SETUP DISPENSE CYCLE m Foot Pedal Actuation m Dispense Valve LOW LEVEL SIGNAL m Bond A Matic 3000 m Cartridge Pusher 300 ml EXTERNAL START HOT MELT UNITS SAFETY LIGHT CURTAIN IN LINE FLOW MONITOR BASIC 1 0 m Turning on a Lamp or Buzzer m Temporary Stop m Ready to Start m Robot Stopped m Error Output Monitoring m Automatic Program Selection m O Monitoring LOCTITE EQUIPMENT APPLICATION CHART Henkel Loctite Robots TYPICAL DISPENSE SETUP The following diagrams illustrate the typical setup for dispense equipment as it relates to the use of Loctite robots in general Keep in mind that these configurations are just for reference and not exclusive Most configurations of dispense systems can be arranged in 3 g
46. y created 28 EXTERNAL START External start is useful when a remote device is required to provide the signal to start a dispense cycle program The signal can typically come from a PLC an operator working behind a safety light curtain an industrial PC or any control device that is executing process commands The external start input signal is pre assigned for the Benchtop and Scara N robots as A01 Sysln1 All that is required is a temporary 24 VDC signal to the input terminals on the J Box to cause the robot to start a dispense cycle PUSHBUTTON A01 Bench Scara N A17 Scara 5 FIG 12 The illustration above shows an operator pushbutton that initiates an external start command Any contact switch such as one from a PLC or other control device can substitute the pushbutton The signal only needs to be active for 50 milliseconds for it to be recognized by the Robot But keep in mind that when using relays or switches the mechanical reaction time of these may be longer than 50 ms The robot needs to be in External Run cycle MODE in order to be started by a remote external start signal For the Scara and Scara N Robots the external start is typically accomplished with the required Operations Box 987512 If an external start from another remote device is required a 37 pin Sub D male edge connector will be needed to plug into the I O 2 plug on the rear of the Scara unit not applicable to Scara N types Scara N t
47. ypes operate the same as Bench top models Two wires will require closure in order to generate the signal Solder two wires to positions 1 A01 Start and 34 COM When these two wires are closed by an external device the system will begin a dispense cycle the Scara operations box must be in External Mode 29 HOT MELT UNITS Hot melt units require dispense valve actuation in a different manner In addition to turning on the dispense valve the Hot melt Unit s pump has to be turned on off otherwise product will not flow In normal hot melt applications with the system in a production environment the pump of the unit is set to crawl In some other cases where production is high the pump is set to RUN so that little time is wasted in obtaining the dispense Obtain the proper PLC interface cable for your unit 12 or 14 Ib units use the 986891 cable 34 lb unit uses the 987835 cable The cable will plug into the Hot Melt unit in the I O port Use the un terminated end to perform the interfacing The accompanying cable documentation will provide the information necessary to actuate the pump Either unit requires a dry contact closure to actuate the pump The pump is typically actuated about Y second prior to dispensing for priming FIG 13 FIG 14 1 Pump start contacts 1 2 Pump start contacts 2 3 H G switch out 1 PIN COLOR DESCRIPTION 6 COND BLUE SPARE 4 H G switch out 2 1 RED PUMP C
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