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Counterpart User Manual - Rice Lake Weighing Systems

1. Not legal for trade Level 1 AUDIT CALIBR SETUP TEST SCACCUM DISPLAY ID Only displayed if 1 Only displayed if 1 1 turnedon 1 turnedon from Setup menu 1 from Setup menu CONFIG fo EIS Level 2 SCALES FEATUR ETHERNET SERIAL PFORMT non VERS Level 3 SCALE 1 scaLe2 scales Level 4 cau GRADS FORMAT ZIRKBND ZRANGE MOTBAND OVRLOAD ssTiME 10000 GES 1 900000 i FS 2 10 number number number number FSHD C number FS 9D A f f f WZERO wa j _WSPAN IL WUN j mp scsec LJ scter Previous A D raw Display and edit Previous A D raw CALIBRATING PLERSE HAN counts are shown test weight value counts are shown Press Enter to Press Enter Press Enter remove piiat from to calibrate zero to calibrate span os Press Menu Press Menu to cancel to cancel CALIBRATING PLERSE WAIT CALIBRATING PLEASE WAIT ra Pr Pros rro prss_ C UNITS DECPNT _DSPDIV gt WGT 1 Same as PT gt 1 2 LB gt wm a ee E 1 mm Coso j G OFF 888
2. Command Description Values GFMT PORT Set the transmit port for each of these formats PORT 1 NFMT PORT PORTS ACC PORT ee CFMT PORT TOTAL PORT PALFMT PORT SPFMT PORT Table 6 9 Print Format Port Serial Commands Command Description Values KEYLCK NUMBER Keys can be locked or unlocked LOCK KEYLCK PRINT Default for all Unlock UNLOCK KEYLCK TARE KEYLCK ZERO KEYLCK SAMPLE KEYLCK GROSSNET KEYLCK UNITWT Table 6 10 Keylock Serial Commands Command Description Values ETH DEFAULTGATEWAY Sets IP address 0 0 0 0 ETH DHCP DHCP ON OFF ETH DNSPRIMARY DNS Primary 0 0 0 0 ETH DNSSECONDARY DNS Secondary 0 0 0 0 ETH IPADDRESS P Address 192 168 0 1 ETH LOCALHOSTNAME Local Host Name COUNTERPART ETH MACADDRESS Mac Address 00 00 00 00 00 00 ETH NETMASK Netmask 0 0 0 0 ETH PORT Port 10001 ETH REMOTESERVERIP Remote server IP 0 0 0 0 ETH REMOTESERVERPORT Remote server port 5466 ETH WEIGHVAULT WeighVault OFF ONBOARD EXTERNAL ETH ECHO Echo EDP commands ON OFF 68 Counterpart User Manual Table 6 11 Ethernet Serial Commands WEIGHING SYSTEMS 6 1 6 Normal Mode Commands The normal mode print commands see Table 6 12 transmit data to the serial port on demand in either setup or normal mode Command Description Values CONSNUM n Set consecutive number nnannnnn UID Set un
3. Level 1 1D ap causer serue Test pense serPTS CONFIG Level 2 IT scates FEATURE SERIAL ETHERNET ProRMT septs oao vers Levels O C 1 TC om J C nam Level A Ne count SAMPLaTY InsFsmPL LoTuroT soLcHa gt NEWITEM A ON 10 0 1 OFF ON OFF 25 0 2 ON OFF REZERO gt CHKSTBLE XFRTARE gt XFRUTWT OFF oN Corr C on ON OFF C o Corr CseasmpL Coispaco UTWTUPDT UTWTBASE DSPMODE REMOVTSP I Se SS EE aaa Ge aT recurar RecworD eoem TIME LC DATE b ON A ON t oN lt i a OFF NTEP GROSS DOT prormt papp UNIT WT BRUTTO COMMA MMDDY4 INDUST INDUST Submenu mom _TSeP_ 12 HOUR COLON PASSWD SOFTKEYS CKEYLCK STNDBY RECALL Co y ON cauer gt KEE E Dd mo A 7 R SE AD E D GD GD ED DISPLAY gt keveeer TOTAL CED C mer LZ mace gt CONTRAST OFF Gaz i I a value D negative d value D EN eN positive MENU ero Cors ner unes LC me LC Tare Numper save CUNIT wr UNLOCK UNLOCK UNLOCK UNLOCK UNLOCK unlock UNLOCK UNLOCK UNLOCK LOCK LOCK LOCK Cook tock Lock LOCK LOCK TOTAL Figure 3 8 FEATUR Submenu ee se 28 Counterpart User Manual RICEL AAE FEATUR Menu Parameter Choices Description Level 3 submenus Feature COUNT NEGCOUNT Selects the counting mode enables disables negative checkweighing
4. PRIMRY UNITS Allows you to set the primary units decimal point format and display divisions DECPNT DSPDIV SEC KG Allows you to set the secondary units G Decimal point format and display divisions are selected automatically Values are LB kg kilogram default g gram lb pound oz ounce and off 2000000 If using the lt cu gt token and secondary or tertiary values are changed g Note the stream tokens must be changed to match in order to stream secondary or tertiary TER OFF Allows you to set the tertiary units KG Decimal point format and display divisions are selected automatically Values are off G default kg kilogram g gram lb pound oz ounce ES men If using the lt cu gt token and secondary or tertiary values are changed Note the stream tokens must be changed to match in order to stream secondary or tertiary Accum Submenu RICE LAKE WEIGHING SYSTEMS Table 3 4 Scale Three Submenu Parameters Counterpart User Manual Configuration 27 3 6 3 FEATUR Submenu Scale Parameter Levels
5. Press calibrate softkey and the A D raw counts will be displayed Press calibrate softkey to calibrate the span or press MENU to cancel CALIBRATING will be appear prior to automatically moving to WLIN WLIN POINT 1 WGT 1 allows you to display and edit the test weight value Press calibrate softkey to edit the POINT 5 value CAL1 allows you to calibrate and display the raw A D value Press TARE to perform calibration Press calibrate softkey to will move to the next calibration point Ge The linearity points are optional but must NOT duplicate zero or span Ste They must be between zero and span REZERO Press calibrate softkey to remove an offset value from the zero and span calibrations e g if hooks or chains are being used during calibration 2000900 Use this parameter only after WZERO and WSPAN have been set See EJ Note Section 4 1 on page 49 for more information about using this parameter RICE LAKE WEIGHING SYSTEMS Table 3 9 Calibration Menu Parameters Counterpart User Manual Configuration 45 3 8 Test Menu AUDIT CALIBR SETUP TEST DISPLAY SETPTS ap oe comm pam Ka Deeg Eege WARNING Coon porta PASS d PORT1 PORT2 PASS TEST DIGITAL 1 O poche pnb FAIL BEFORE PASS PASS LN RUNNING TEST O oe Re IT FAIL FAIL LOOP L DIO 1 DIO 2 gt L DIO3 L DIO 4 Sele PASS
6. Repeat for up to five linearization points To exit the linearization parameters press the up key to return to WLIN 4 3 Rezero The optional rezero function is used to remove a calibration offset when hooks or chains are used to hang the test weights NOTE The rezero function cannot be used with five point linear calibration If no other apparatus was used to hang the test weights during calibration remove the test weights and press up to return to the CALIBR submenu If hooks or chains were used during calibration remove these and the test weights from the scale With all weight removed go to the REZERO parameter then press down to show the current zero value Press the Calibrate softkey to adjust the zero and span calibration values Press enter or up to return to the CALIBR submenu Press up to return to the SCALES menu or press the Save and Exit softkey to exit setup mode 50 Counterpart User Manual 4 4 EDP Command Calibration To calibrate the indicator using EDP commands the indicator EDP port must be connected to a terminal or personal computer See Section 2 7 1 on page 9 for EDP port pin assignments Once the indicator is connected to the sending device do the following 1 Place the indicator in config mode display must read SCALE see Figure 3 6 on page 23 and remove all weight from the scale platform If your test weights require hooks or chains place the hooks or chains on the scale for zero
7. WEIGHING SYSTEMS 96 Digital Filtering The Counterpart uses averaged digital filtering to reduce the effect of vibration on weight readings Adjustable threshold and sensitivity functions allow quick settling by suspending filter averaging allowing the weight reading to jump to the new value Figure 9 2 shows the digital filter parameters on the CONFIG menu DFLTR1 DFLTR2 DFLTR3 DFSENS LJ DFTHRH 4 a 4 20UT NONE 8 d 8 4 8 40UT 2D 16 16 16 sour 5D 82 32 32 160UT 10D 64 64 64 320UT 20D 128 128 128 L out 50D 256 256 256 1280UT 100D 1 2 1 1 200D 2 2 2 250D Figure 9 2 Digital Filtering Parameters on the Configuration CONFIG Menu DIGFL1 n1 DIGFL2 n2 DIGFL3 n3 n2 n3 n1 1st Stage 2nd Stage A D Readings Filter Averages Filter Averages 1st Stage 2nd Stage 3rd Stage yj Displayed Filter Average Filter Average Filter Average Value Figure 9 3 Flow Diagram for Counterpart Digital Filters 9 6 1 DIGFLx Parameters The first three digital filtering parameters DFLTR1 DFLTRL2 and DFLTR3 are configurable filter stages that control the effect of a single A D reading on the displayed weight The value assigned to each parameter sets the number of readings received from the preceding filter stage before averaging see
8. Note codes and have a RS 232 communications cable or regular comm port cable available to run between your PC and the indicator while installing and setting up the wireless network The optional Lantronix WiPort WLAN Wireless Local Area Network wireless networking device can be installed inside the Counterpart for real time data transmission to warehouse management systems The Windows based configuration software DeviceInstaller is required for installation and setup and is available on the CD that comes with the kit The WLAN option can be factory installed or can be purchased separately and installed on site The wireless LAN option comes in a kit containing the following items e Pluggable wireless board PN 125787 e Standoffs PN 95356 e Antenna PN 98357 e CD containing Lantronix information PN 72763 IC waar CIS C mew C15 C13 Figure 8 1 WLAN Board 8 1 Enclosure Disassembly The indicator enclosure must be opened to install the WLAN option card and antenna and to connect cables for the installed option card N aming Before opening the unit ensure the power cord is disconnected from the power outlet 1 Disconnect power to the indicator 2 Place the indicator face down on an antistatic work mat 3 Remove the screws that hold the backplate to the enclosure body then lift the backplate away from the enclosure and set it aside 8 2 WLAN Card Installation 1 Refer to CW 90 90X 720i 820i iQUB
9. REGWOR GROSS Sets the term printed when weighing in gross mode Selecting BRUTTO replaces Gross with BRUTTO Brutto DECFMT DOT Specifies whether decimal numbers are displayed using a period DOT or a comma COMMA TIME TFORMT Allows you to set the current time and the time format and separator character T SEP DATE DFORMT Allows you to set the current date and date format and date separator character D SEP Level 4 submenus under the Level 3 Consec Feature CURVAL 0 This is the starting number RESVAL 0 This is the ending reset value Level 4 submenus under the Level 3 Password Feature WEIGHING SYSTEMS Table 3 5 FEATUR Submenu Parameters Continued Counterpart User Manual Configuration 31 FEATUR Menu Parameter Choices Description CALIBR 0 SETUP TEST T amp D ID SPPWD Can enter a numeric password for each of the parameters listed Level 4 submenus under the Level 3 Softkeys Feature SK1 12 BLANK TIMEDATE CLR TAR DSPTAR DSP ACC SCL SEL CODE LOT PRINT PLT SWAP DSP N OUT CLR CN TOTAL TOTAL CLR TTL UWUPDT TAREUPDT SETPT BATSTRT BATSTOP BATPAUSE BATRST Labels softkeys for access to function stated Level 4 submenus under the Level 3 Keylock Feature MENU UNLOCK LOCK ZERO UNLOCK LOCK GRS NET UNLOCK LOCK UNITS UNLOCK LOCK PRINT UNLOCK LOCK T
10. i Ground 1 Ground Tx Rx DTR 6 RTS Table 2 3 J4 and J5 Pin Assignments OI AJOJN An additional port Port 3 is available if needed through the installation of an option card at J14 te Z 2 7 2Digital 1 0 The Digital I O can be configured as either digital inputs or digital outputs as determined by the Digital I O menu see Section 3 6 5 on page 36 The inputs are active on with low voltage 0 VDC and can be driven by TTL or 5V logic without additional hardware Use the Digital I O menu see Section 3 6 5 on page 36 to configure the digital inputs LEDs on the CPU board light when digital inputs are active see Figure 2 5 Digital outputs are typically used to control relays that drive other equipment Outputs are designed to sink not source switching current Each output is a CMOS circuit capable of sinking 24 mA when active Digital outputs are wired to switch relays when the digital output is active low 0 VDC with reference to 5 VDC supply LEDs on the CPU board light up when the digital outputs are active see Figure 2 5 Connector Pin Signal J3 5V Ground DIG I O 1 DIG 1 0 2 DIG 1 0 3 DIG 1 0 4 Table 2 4 J3 Pin Assignments Digital I O 2 13 Network Connection to Counterpart Counterpart has an onboard Ethernet connection It s wireless connectivity is made possible with the optional Lantronix WiPort wireless networking device PN 108671 Refer to the WLAN i
11. INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NEITHER RLWS NOR DISTRIBUTOR WILL IN ANY EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RLWS AND BUYER AGREE THAT RLWS SOLE AND EXCLUSIVE LIABILITY HEREUNDER IS LIMITED TO REPAIR OR REPLACEMENT OF SUCH GOODS IN ACCEPTING THIS WARRANTY THE BUYER WAIVES ANY AND ALL OTHER CLAIMS TO WARRANTY SHOULD THE SELLER BE OTHER THAN RLWS THE BUYER AGREES TO LOOK ONLY TO THE SELLER FOR WARRANTY CLAIMS NO TERMS CONDITIONS UNDERSTANDING OR AGREEMENTS PURPORTING TO MODIFY THE TERMS OF THIS WARRANTY SHALL HAVE ANY LEGAL EFFECT UNLESS MADE IN WRITING AND SIGNED BY A CORPORATE OFFICER OF RLWS AND THE BUYER 2013 Rice Lake Weighing Systems Inc Rice Lake WI USA All Rights Reserved RICE LAKE WEIGHING SYSTEMS 230 WEST COLEMAN STREET RICE LAKE WISCONSIN 54868 USA 92 Counterpart User Manual RICE L AKE For More Information Literature e Counterpart Sales Literature PN 125545 e Counterpart CD with WeighVault PN 125546 e Weighvault manual for Counterpart PN 125561 Web Site e Frequently Asked Questions FAQs at http www ricelake com faqs aspx Contact Information Hours of Operation Knowledgeable customer service representatives are available 6 30 a m 6 30 p m Monday through Friday and 8 a m to 12 noon on Saturday CST Telephone e Sales Technical Support 800 472 6703 e Canadian and Mexican Customers 8
12. PSHACCM Off Specifiy ON to update the accumulator and perform a print operatoin when the setpoint is On satisfied Specify ONQUIET to update the accumulator without printing ONquiet PSHPRNT Off Specify ON to perform a print operation when the setpoint is satisfied specify WAITSS to On wait for standstill after setpoint is satisfied before printing Waitss PSHTARE Off Specify ON to perform an acquire tare operation when the setpoint is satisfied Note that On PSHTARE acquires the tare regardless of the value specified for the REGULAT parameter on the FEATURE menu ACCESS On Specifies the access allowed to setpoing parameters shown by pressing the Setpoint Hide softkey in normal mode Off ON Values can be displayed and changed HIDE Values cannot be displayed or changed OFF Values can be displayed but not changed DIGOUT one Lists all digital output bits available This parameter is used to specify the digital output bit 1 4 associated with this setpoint Use the DIGI O menu to assign bit function to OUTPUT For continuous setpoints the digital output becomes active low when the condition is met for batch setpoints the digital output is active until the setpoint condition is met SENSE Normal Specifies whether the value of the digital output associated with this setpoint is inverted Invert when the setpoint is satisified RICE LAKE WEIGHING SYSTEMS Table 3 8 Setpoints Menu Parameters Counterpart User Manual Configuratio
13. Softkeys Select information for each softkey and press TARE Enter key after each entry and then press SaveExit softkey To exit back out of the unit press the MENU SETUP key twice without saving changes Z Note Softkeys set for either Display Tare or Display Accum will automatically time out and revert to the normal active display after 10 seconds 1 8 How to use Alpha Numeric Keypad Counterpart has the ability to use alpha characters along with numeric characters Use the following steps to change to alpha characters 1 Select a key labeled with the value desired 2 Push until the desired value appears ie 2 abcABC 3 Move to the next letter and push until that value appears 4 If the next letter is the same key push the right arrow PRINT to move over to the next selection 5 When complete push TARE Enter to save 1 9 Indicator Operations Basic Counterpart operations are summarized below Toggle Gross Net Press the GROSS NET key to switch the display mode from gross to net or from net to gross If a tare value has been entered or acquired the net value is the gross weight minus the tare If no tare has been entered or acquired the display remains in gross mode Gross mode and Net mode is indicated by the annunicator on the display Toggle Units Press the UNITS TOGGLE key to switch between primary secondary and tertiary units Zero Scale 1 While in gross mode remove all weight from th
14. but must NOT duplicate zero or span During calibration the TARE key acts as a data entry confirmation key It also acts as an EXECUTE key and accepts the value if calibration was successful ID AUDIT CALIBR SETUP TEST DISPLAY SETPTS SCALI t SCA LE2 WZERO WVAL e WSPAN wun _ REZERO Previous A D raw counts are shown Press the calibrate softkey to calibrate zero Press Menu to cancel CALIBRATING Display and edit test weight value softkey to calibrate Press Menu to Previous A D raw counts are shown Press the calibrate span cancel CALIBRATING CALIBRATING Press calibrate softkey to remove ffset from zero fro zero and span calibrations LC POINT 1 r L PO gt NT 2 PO AS NT 3 POINT 4 WGT 1 CAL1 Same as POINT 1 Figure 3 13 Calibration Menu CALIBR Menu Parameter Choices Description Level 2 submenus WZERO Press the calibrate softkey and the A D raw counts will be displayed Press calibrate softkey again to calibrate zero or press MENU to cancel CALIBRATING will be appear prior to automatically moving to WVAL WVAL Press calibrate softkey to display and edit the test weight value Press calibrate softkey again to move to WSPAN WSPAN
15. 888 110 if secondary DECPNT 888 8888 111 if secondary DECPNT 88 88888 B20 Configuration 000 if tertiary DECPNT 8888800 001 if tertiary DECPNT 8888880 010 if tertiary DECPNT 8888888 011 if tertiary DECPNT 888888 8 100 if tertiary DECPNT 88888 88 101 if tertiary DECPNT 8888 888 110 if tertiary DECPNT 888 8888 111 if tertiary DECPNT 88 88888 lt wspec 0 digit Jaigit gt Scale weight Weight for the source scale wspec is defined as follows wspec Indicates whether the weight is the current displayed weight W w gross G g net N n or tare T t weight Upper case letters specify right justified weights lower case are left justified Optional P S or T suffixes can be added before the ending delimiter gt to specify weight display in primary P secondary S or tertiary T units Enter a minus sign to include sign for negative values 0 Enter a zero 0 to display leading zeroes digit digit The first digit indicates the field width in characters Decimal point only indicates floating decimal decimal point with following digit indicates fixed decimal with n digits to the right of the decimal Two consecutive decimals send the decimal point even if it falls at the end of the transmitted weight field lt CR gt Carriage return lt LF gt Line feed Table 9 3 Custom Stream Formatting 82 Counterpart User Manual
16. 9 2 7 1 Setial COMMUMICAONS us suda ri AR A ia Rade Pe al cae ane Aone te eae dd 9 2 7 2 DIG HAN EENEG 10 2 7 3 Network Connection to Counterpart 0 sssaaa eee 10 2 8 Enclosure Reassembly sis cos cake andes EE ea Fee HE EE Pes Pe na ae EE 10 29 GPUIBOard REMOVAl occ stag ca bere E aE AMG ENEE EE DAA E eRe ee eA 11 2 10 CPU Board Battery Replacement 000 eee 11 2 11 Field Installation of Battery Ae 3 Aere d he EE ETH RAR A e E A AA a 11 2 12 Installing Option Cards essen eos krer ee eke EEN 12 2 12 1 USB Option Card Installation 0 0 0 0 00 e eee 14 2 13 Bracket Assembly Connecting Indicator to Scale Dose 14 2 14 Indicator Replacement Parts and Assembly Drawings 16 3 1 Front Panel Configurations sevi pe NN Siew ew beech Wa bbe ek Side ese MEET 2 we NEIER aoe 19 3 2 Menu Navigation code siaii aa RAE a Eie A SEELEN wow aidan de AE A Bae ae 19 3 3 Revolution Configuration sa ssa eat dade whan EE ae he a ee 20 g4 Audit MENU ai a aaia mn O RENE SOEN AER e 21 3 5 Menu Structures and Parameter Descriptions 21 BO Setups MENU EEN 22 3 6 1 SOALE SUMMON anidar Ee E lee E ee a 22 3 6 2 SGALE 3 SUBMENU EE 27 3 03 FEATUR SUDMSMU Aeddi Ric be a he we ahaa ee alge eee Rome Lace ee 28 3 6 4 FEATUR Menu REGULA INDUST Submenu 000 eee 34 3 6 5 Serial PFORMT DIG I O VERS Submenus 36 RICE LAKE TECHNIZ AL Technical training seminars are available through Rice Lake Weighing Systems Course descriptions and date
17. Box Counting Just as you can count by adding parts to the scale you can also count by removing parts from the scale This is called negative counting because a negative weight is displayed while counting Contrary to what may seem intuitively logical you do not use the key to do negative counting The key is only used to delete an entry in accumulation mode that you want to erase This procedure does not affect the inventory quantity for this item stored in the scale EN t To utilize the negative counting feature you need to set NEGCOUNT to On under the Count Menu ote There are two ways to do this depending on whether at the end you want to see the total amount remaining in the container or the total amount removed from the container ACC AAA 54 Counterpart User Manual RICE L AKE Counting Out of a Full Container See Total Amount Remaining in the Container To carry out this operation you must know the tare weight ahead of time 1 Place the full container on the scale Press the TARE key 2 Remove a 10 piece sample to the container and press the SAMPLE key After the unit weight has been calculated return the 10 piece sample to the container 3 If you want to see how many are still in the bin you first have to know the tare weight of the bin or container After removing the parts you want to take out of the bin simply digitally enter the tare weight of the bin and press the TARE key The scale will display how
18. Lot Unit Weight o REG 15 Digital 1 0 peal REG 16 a REG 17 Part Number i Le Es 18 bis REG 19 REG 20 Quantity REG 21 D REG 22 REG 23 REG 24 REG 25 REG 26 Stream Formatting REG 27 REG 28 Ticket Formatting Figure 5 2 Adding IDs Through Revolution To download the ID to Counterpart connect if Revolution is disconnected and select Communications and either Download Configuration or Download Section All register IDs are now entered and available through Revolution By Uploading ID s using Revolution and saving them to a file the ID s can be backed up for future use WEIGHING SYSTEMS Counterpart User Manual Scale Operations 57 5 6 WeighVault WeighVault is a PC program which allows Counterpart users to add edit and access IDs over a network connection Weigh Vault surpasses the Counterpart s 150 ID limitation and eliminates front panel entry of ID parameters In and Out softkeys can be used to update the ID quantity with inventory changes Setting up softkeys is explained in Section 1 7 on page 5 If WeighVault is enabled the inventory changes are also sent to the Weigh Vault PC It also collects data as transactions occur and provides detailed transaction and productivity reports which can be exported to Excel Word or PDF For WeighVault to function the following criteria must be met Use on board Ethernet or wireless option PN72117 Ethernet TCP IP Interface I
19. REG 1 Game AS REG Guam C cone D peso 1 ew Cor 1 Ce Com unes LOCATON Come Cause nuw Come Cous da GS UD Es Figure 5 1 ID Menu 5 5 1 Setting an ID Using the Normal Mode 1 Press the MENU SETUP key su to access this menu 2 Press lt to ID and then press V and you will be at REG1 3 Navigate to the REG number you want to set 1 150 by using the gt and lt j keys 0000000 All menus have wrap around functionality If you are at ID1 and want to access ID150 you can quickly do so EJ Note by moving backwards through the menu ERA OO RICE LAKE Counterpart User Manual Scale Operations 55 4 When you have reached the REG number you want to set press V to select that register number 5 Press V and enter the CODE value either the numeric or alpha numeric is acceptable Thirty two characters can be entered and 25 characters maximum for bar code entries This is the code that will be used to recall the ID 6 When the desired value is entered press TARE Enter 7 Enter in the information for description part number lot number unit weight tare etc with all entries being optional 8 Press TARE Enter again to accept the value s 9 Press A to advance back up to REG Press A one more time the DONE softkey is displayed 10 When complete push the DONE softkey Enter Lot Number Optional 1 LOT will be displayed Press y key to enter the alpha numeric value using the Counterpart keypad 2 Press th
20. Sets up the communication information for the USB keyboard option Table 3 7 Serial PFORMT DIG I O VERS submenu parameters Continued WEIGHING SYSTEMS Counterpart User Manual Configuration 3 6 6 Level 1 Level 2 Setpoints Menu Scale Parameter Levels D AUDIT CALIBR SETUP Test DISPLAY SETPTS CONFIG scates mann seria ETHERNET prormt setpTs oa LJ vers SP CFG BATCHING SETPT 1 SETPT 2 SETPT 6 SAME AS SETPT 1 C op _ Gross C Ge Cresc C app C Gar 1 warrss GounTER INMOTION value APPLIES TO GROSS NET PIECECNT 8 REL 40 VALUE Source C vu access biGour SOURCE ar Y pieout LI E gt C number ON NONE NONE HIDE 1 4 HIDE INVERT OFF souo a PsHTaRE access _pigout SENSE SCALES Corr ON NONE NORMAL Con HIDE 14 INVERT NQUIET OFF WAITSS ER LIST OF SCALES value source PsHacom _PSHPRNT PsHTARE access _ DIGOUT sense gt d A 3 Gate Com C C NQUIET PREADJ PRESTAB C PCOUNT RELNUM LIST OF E l number d S
21. am TOTALEMT _ SPEMT CHDRFMT1 HDRFMTZ coso x00 D C gt lt gt SAMEAS GFMT Q ie 3 E lt A EXTERNAL PORTA C PORT 2 O PORT 3 OPTCARD gt e gt CMD J SCANNER L SCALE oe IND SCALE CMD SCANNER stop BrS TERMIN ECHO RESPONSE Eo Same parameters N z4 as Port 1 WI PORT D ED El l gt SS SS gt K STREAM PRNMSFG gt 7 a S A CMD SCANNER KEYBOAR i sca Cur Co J Se a SCALE 2 INDUST OFF i SCALE3 OFF 4 1 Figure 3 10 Serial PFORMT DIG I O VERS Submenus 36 Counterpart User Manual WEIGHIN SETUP Menu Parameter Choices Description Level 2 submenus SCALE See Section 3 6 1 on page 22 Configure scale settings See the level 3 submenus of Table 3 3 on page 24 for parameter descriptions FEATURE See Section 3 6 3 on page 28 Set counting options region settings view Unit ID and set consecutive numbering See level 3 submenus of Table 3 5 on page 29 for parameter descriptions SERIAL PORT 1 Configure communications ports See level 3 submenus below for parameter PORT 2 descriptions PORT 3 Option Card ETHERNET DHCP DHCP on off for static IPADDRES IP ADDRES Address lease
22. checked Choose Assign IP Address 5 Check with the network administrator for an available IP address In these instructions we will use the following IP address 192 168 0 2 6 Click on Subnet Mask field and this will fill screen in automatically 7 Click OK and close each window IN gt 58 Counterpart User Manual RICE L AKE Counterpart Setup for WeighVault 1 On the Counterpart enter configuration mode see Section 3 0 on page 19 and navigate to Setup Config Ethernet D bee aw caer h seu TEST e DISPLAY kel SETPTS CONFIG SCALES FEATURE kel SERIAL kel ETHERNET kal PFORMT kel SETPTS PY DIGIO kel vers L ger iPADDRESS NETMASK ortetwy kt DNSPRI onsseo LoLHsTNM C_ PORT COUNTERPART o counter Coto ct vaur mac gt REMOTEPT REMOTEIP Corr Co C o ONBOARD EXTERNAL Figure 5 3 Ethernet menu 2 Set the DHCP parameter to OFF 3 Set the IP address In this example we will use 192 168 0 1 which is in the same range as the PC but the last digit is different Check with your network administrator when setting an IP address for your system 4 Set the NETMASK parameter subnet mask to 255 255 255 0 There are no changes needed to the DFLGTWY DNSPRI DNSSEC and LCLHSTM parameters 5 Set the PORT parameter to 10001 6 Set the REMOTEIP parameter remote
23. factory Counterpart indicator Display e AC adapter e This manual e Indicator head Scale Base e Scale base e Weighing platform e Bracket assembly Go If purchasing a different scale base a separate plastic bag with wiring components comes with the g Note scale base but is not needed and can be set aside the scale across any substantial distance using the original packing material is the first step in Gaang Store the packing material and box in a safe easily accessible place Should you ever need to transport Note l j protecting your investment Immediately after unpacking the scale visually inspect the Counterpart to ensure all components are included and undamaged If any parts were damaged in shipment notify Rice Lake Weighing Systems and the shipper immediately LI __ _ ae ee 6 Counterpart User Manual RICE LAKE WEIGHING SYSTEMS 2 2 Scale Base Assembly if purchasing the scale base separate from indicator g Do not turn the scale upside down Always work with the scale on its side Damage to the load cell P caution can occur if the scale is turned upside down Set up the scale on a stable level surface 2 2 1 Locking and Unlocking The Counterpart scale base is delivered in a locked position to prevent damage to the load cells during shipment The scale base uses either one setscrew for the single platform scale or two setscrews for the dual platform scale The setscrews are located on the bottom of the base and
24. gt Polarity lt W7 gt Seven characters of net data with decimal pt lt U gt Units lt M gt Mode lt S gt Status lt CR gt Carriage return Note that industrial serial scales IND SC do not require the lt M gt lt U gt and lt S gt identifiers However the units and number of decimal places must be specified Units can be selected from the FORMAT menu decimal places should be indicated with a w spec identifier For example a seven digit weight reading requiring two decimal places should be specified as lt W7 2 gt rather than lt W7 gt To change or match formats use the same path to change formats ESA O RICE LAKE Counterpart User Manual For More Information 85 9 9 Regulatory Mode Functions The function of the front panel TARE and ZERO keys depends on the value specified for the REGULAT parameter on the FEATURE menu Table 9 5 describes the function of these keys for the NTEP CANADA OIML and NONE regulatory modes TARE and ZERO key functions are configurable when the REGULAT mode is set to INDUST see Table 9 6 on page 86 Front Panel Key Function REGULAT Parameter Value Weight on Scale Tare in System TARE ZERO NTEP zero or negative no no action ZERO yes CLEAR TARE positive no TARE yes TARE CANADA zero or negative no no action ZERO yes CLEAR TARE positive no TARE yes no action OIML zero or negative no no action ZERO not to exceed 20
25. is lit 52 Counterpart User Manual RICE L AKE 5 3 Toggling Between Gross and Net To toggle between net and gross weight a tare value must be entered into the scale Follow Section 5 2 to enter a tare value After a tare value is entered into the scale items placed on the scale will cause the net annunciator to illuminate and allow toggling between net weight and gross weight An example of toggling between net weight and gross weight is shown below 1 Place 0 5 lb weight on the scale and then press TARE once The weight display should show 0 000 1b 2 Place another 0 5 lb weight on the scale The scale weight display should now show 0 500 and the net annunciator should be illuminated 3 Press the GROSS NET key The weight display should show 1 000 GROSS WEIGHT the net annunciator will no longer be illuminated 4 Press the GROSS NET key The weight display should now show 0 500 and the net weight annunciator is illuminated again 5 4 Entering Unit Weights Entering unit weights can be done either by sampling as presented in Section 5 4 1 or by key entry as described in Section 5 4 2 gung EXTENT OF INSUFFICIENT SAMPLES controls unit weight sampling The default setting for the EJ Note INSFSMPLE is 0 1 percent SAMPLE QUANTITY determines the number of pieces the scale assumes are on the platter when you press the SAMPLE key to calculate the unit weight The default setting is 10 pieces XFRUNITWT sets whether the unit wei
26. lt CU gt STR PRI n Units Specifies primary secondary or tertiary units for the current or STR SEC N specified weight on the source scale STR TER N lt U P S T gt Dynamic L if Units LB K if Units KG G if Units G O if Units OZ lt M G N T gt STR GROSS n Mode Specifies gross net or tare weight for the current or STR NET n specified weight on the source scale STR TARE N lt S gt STR MOTION N Status for the source scale Default values and meanings for each STR RANGEHn status STR OK n STR MOTIONMIn motion STR INVALI n STR RANGEOOut of range STR OK lt space gt OK STR INVALIDIInvalid lt C gt Piece count for the currently viewed scale Table 9 3 Custom Stream Formatting Eee 80 Counterpart User Manual RICE L AKE Format Identifier Defined By Description lt B n gt See descriptions below Bit fields Comma separated sequence of bit field specifiers Must be exactly 8 bits Minus sign inverts the bit BO Always O B1 Always 1 B2 Configuration 1 if even parity B3 Dynamic 1 if MODE NET B4 Dynamic 1 if COZ B5 Dynamic 1 if standstill B6 Dynamic 1 if gross negative B7 Dynamic 1 if out of range B8 Dynamic 1 if secondary tertiary B9 Dynamic 1 if tare in system B10 Dynamic 1 if tare is keyed B11 Dynamic 00 if MODE GROSS 01 if MODE NET 10 if MODE TARE 11 not used B12 Dynamic 00 if UNITS PRI
27. lt NL gt A274 53 1 2 3 3 N lt IDD gt lt NL gt B421 55 1 3 1 2 96 B lt IDC gt lt NL gt A96 49 Setpoint mode 1 1 4 4 N QTY lt SCVC gt lt NL gt P1 lt NL gt ACCFMT N lt NL gt A410 32 1 5 2 1 N TOTAL Accumulator enabled QUANTITY lt NL gt A57 532 1 3 1 1 N lt TD gt lt NL gt A309 39 1 5 2 1 N lt A gt lt NL gt B19 and displayed 5 32 1 3 2 4 101 N lt AC gt lt NL gt A61 32 1 5 1 1 N ACCUMULATIONS lt AC gt lt NL gt P1 lt NL gt Table 7 2 Default Print Formats 0000000 The 500 character limit of each print format string includes the output field length of the print formatting commands E Note not the command length For example if the indicator is configured to show a decimal point the lt G gt command generates an output field of 13 characters the 10 character weight value including decimal point one space and a two digit units identifier The two header formats as limited to 100 characters each The default Counterpart print formats are shown in Table 7 2 and Table 7 3 Format Default Format String Sample Output H1 Company Name lt NL gt Street Address lt NL gt City ST ZIP lt NL2 gt Company Name Street Address City ST ZIP H2 Company Name lt NL gt Street Address lt NL gt City ST ZIP lt NL2 gt Company Name Street Address City ST ZIP Table 7 3 H1 H2 Formats 72 Customizing Print Formats The following sections describe procedures for customizing t
28. mode to use this function 2000000 Some parameters are valid only if other EA Note parameters or parameter values are specified Restrictions for front panel configuration also apply to serial command configuration Command Description Values SC GRADS n Graduations 1 100000 SC ZTRKBND n Zero track band O 0 100 SC ZRANGE n Zero range 1 900000 0 700 SC MOTBAND n Motion band 1 0 700 SC SSTIMEHn Standstill time 1 65535 SC OVRLOAD n Overload FS 2 FS 1D FS 9D FS SC DIGFLTR1 n SC DIGFLTR2 n SC DIGFLTR3 n Digital filtering 1 2 4 8 16 32 64 128 256 SC DFSENS n Digital filter cutout sensitivity 20UT 40UT 80UT 160UT 320UT 640UT 1280UT SC DFTHRH n Digital filter cutout threshold NONE 2D 5D 10D 20D 50D 100D 200D 250D SC THRESH n Zero threshold 0 9999999 SC SMPRA Tin Sample rate 30HZ 60HZ 120HZ 240HZ 480HZ 960HZ SC PWRUPMD n Power up mode GO DELAY SC TAREFN n Tare function BOTH NOTARE PBTARE KEYED SC PRI DECPNT n Primary units decimal position 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 8888888 8888880 8888800 SC PRI DSPDIV n Primary units display divisions 1D 2D 5D SC PRI UNITS n Primary units lb kg y oz OFF SC ACCUM N Accumulator enable ON OFF SC WZERO N Zero Calibration SC WVAL n Test weight value test_weight_value SC WSPAN n Span calibration SC WLIN F1 Actual raw count val
29. panel key For example to lock the ZERO key enter KLOCK KZERO KUNLOCK Unlock specified front panel key For example to unlock the PRINT key enter KUNLOCK KPRINT KDATE Display date pseudo key KTIME Display time pseudo key KESCAPE Exits the selected parameter Returns to weigh mode if a parameter is not selected functions identical to the MENU key in menu mode KSOFTx Press softkey number x Command Function KMENU Press the MENU key KZERO In weighing mode press the ZERO key KUNITS In weighing mode press the UNITS key KPRINT In weighing mode press the PRINT key KTARE Press the TARE key KID In weighing mode press the ID key In menu mode move left in the menu In data entry mode move to previous digit KGROSSNET In weighing mode press the GROSS NET key pseudo key KGROSS Go to gross mode pseudo key KNET Go to net mode pseudo key KDISPACCUM Display ACCUM pseudo key Table 6 1 Serial Key Press Commands WEIGHING SYSTEMS Table 6 1 Serial Key Press Commands Continued Counterpart User Manual Serial Commands 63 6 1 2 ID Commands Up to 150 codes can be entered under ID commands Command Function ID CODE n D code ID DESC n item description ID LOCATION n item stock location ID LOT n ot number ID PARTNUMBER n_ part number 6 13 Reporting Commands Reporting commands send specific information to the serial port The commands listed in Table
30. soft key see Softkey Setup below Press the DISPLAY TARE softkey The tare value will be displayed If there is no tare in the system pressing the TARE key will have no effect The Gross Net annunciators are not lit and a value is displayed in weight display area Counterpart User Manual 1 6 Annunciator Symbols Annunciator Description Ale G B li al Zero Center of Zero While in gross weight display mode this LED indicates that the current displayed weight reading is within 0 25 display divisions of the acquired zero or is within the center of zero band When in the net weight display mode it indicates that the current net weight reading is within 0 25 display divisions of the center of net zero A display division is the resolution of the displayed weight value or the smallest incremental increase or decrease that can be displayed or printed Gross weight mode or Brutto in OIML mode Net weight display mode Battery symbol indicates the level of the battery Scale is at standstill or within the specified motion band Some operations including tare functions and printing can only be done when the standstill symbol is shown Table 1 3 Annunciator Symbols WEIGHING SYSTEMS 1 7 Softkey Setup Softkeys offer additional ways to access features associated with the Counterpart To access the softkey setup parameter go to Menu gt Setup gt Config gt Feature gt
31. status status status status or FAIL C AD1 SPAN II m excvoc AD2 gt a RAW L ZERO y C va C va C va c Ea Cw Em Figure 3 14 Test Menu TEST Menu Parameter Choices Description Level 2 submenus A D AD1 Gives details of current or live A D counts as well as stored zero and span A D AD2 values idas Shows voltage levels for signal and excitation voltages DIG I O LOOP Tests your digital I O ports If they are functioning PASS is displayed If they are DIO 1 not functioning FAIL is displayed Ge S 2000000 Both inputs and outputs are active low They go to a ground Note state when active DIO 4 The I O ports become activated when the test is Warning performed Make sure any equipment is disconnected prior to performing this test to avoid it being inadvertently activated COMM PORT1 Performs a loopback test on the serial ports If they are functioning PASS is PORT2 displayed If they are not functioning FAIL is displayed RAM TEST Tests the unit s memory if it is functioning PASS is displayed If it is not functioning FAIL is displayed KEYPAD TEST Tests the unit s individual keypad buttons by displaying the name of the key pressed If nothing is displayed the key is not functioning Press the Menu key to exit the test Level 3 submenus Under Level 2 A D Feature RAW VAL Displays t
32. the scale must be in gross mode before it can be zeroed pressing ZERO in net mode clears the tare e INDUST provides a set of subparameters to allow customization of tare clear and print functions in non legal for trade applications The value specified for this parameter affects the function of the front panel TARE and ZERO keys See Section 9 9 on page 86 for more information When in Legal for Trade mode refer to Section 9 9 1 on page xx for more information on using this feature RICE LAKE WEIGHING SYSTEMS Table 3 6 REGULA INDUST Submenu Parameters Continued Counterpart User Manual Configuration 35 3 6 5 Serial PFORMT DIG 1 0 VERS Submenus Scale Parameter Levels Level 1 ID AUDIT CALIBR SETUP TEST DispLay SETPTS CONFIG Level 2 scates LJ raus sera L Jenemwert J ron LJ sms oan VERS SOFTWR No REG v2 0 LR V 1 00 See SCALE Submenu See FEATUR Submenu a Co C E ou E Ji lewis ooi poz ki Dan E Fur PORT SAME AS GFMT lt X gt lt X gt PORT 2 Same as DIO 1 OFF PRINT e y ny DHCP IPADDRESS NETMASK braw L DNSPRI DNSSEO gt LCLHSTNM L PORT Da COUNTERPART ON Cia OFF eng vu wa _ REMOTEPT REMOTEIP Com Cor Ca gt
33. weight units displayed can be changed between Primary Secondary and Tertiary units during weighing operations by pressing the UNITS TOGGLE key 5 2 Entering Tare Weights Tare weights can be entered in the scale by one of two methods one touch tare or digital tare Digital tare is used when the tare weight is already known while one touch tare is used when the tare weight is unknown If you call up an Item Code already programmed into the Counterpart memory and you have a Tare Weight stored for that Item Code the Tare Weight stored with the Item Code will override one entered digitally or by using the TARE key 5 2 1 One Touch Tare Tare Unknown 1 If the tare weight value is not known place the container box or item to be tared on the scale and press TARE The weight display should now show 0 and the Net annunciator should illuminate 2 Remove the container box or item from the scale The weight display should show a negative weight value weight of the tared container box or item 3 To clear the tare weight press TARE with no weight on the scale scale should be at gross zero The Net annunciator will no longer be illuminated 5 2 2 Digital Tare Tare Weight Known 1 Ifthe tare weight value is known use the numeric keypad to key in the value and then press TARE The Net annunciator will illuminate 2 To reset the tare to zero press TARE again with no weight on the scale while the scale is at Gross Zero and the Zero annunicator
34. 0 14822 Machine Screw 4 4 ONC x 1 4 6 11 118437 Enclosure Base 1 12 19433 Rubber Foot 4 13 60130 Ribbon Cable 1 14 75146 Coverplate 1 15 120266 Machine Screw 6 32NC x 3 8 7 16 69291 Lithium Battery 3V 1 17 59274 6 Flat Washer 1 18 56972 Flat Cable Clamp 2 128063 Power Supply Assembly 1 Figure 2 14 Counterpart Indicator Replacement Parts 1 080 tn RICE LAKE Counter 6 349972 uw Loaded 1046053 SCREW from Local ID Code 45055 Figure 2 15 Counterpart Front View Counterpart User Manual WEIGHING SYSTEMS Figure 2 16 Counterpart Assembly and Components E RICE LAKE Counterpart User Manual Installation 17 WEIGHING SYSTEMS 12 30 2 6 08 Figure 2 18 Counterpart Rear and Side Dimensions 18 Counterpart User Manual RICE L AKE 3 0 Configuration 3 1 Front Panel Configuration To set up and configure the Counterpart counting Scale you will use the MENU key on the front panel The indicator is defaulted at the factory with the audit trail jumper JMP1 in the ON position allowing configuration access by pressing the Menu key Pressing the MENU key will take you to the Audit menu selection Use the SAMPLE lt 1 and PRINT navigation keys to move to other menu selections Use the NET GROSS Y and ZERO A navigation keys to enter and exit menu selections respectively D ken AUDIT fmm CALBR ke SETUP kel TEST ken DISPLAY
35. 00 321 6703 International 715 234 9171 Immediate Emergency Service For immediate assistance call toll free 1 800 472 6703 Canadian and Mexican customers please call 1 800 321 6703 If you are calling after standard business hours and have an urgent scale outage or emergency press 1 to reach on call personnel WEIGHING SYSTEMS Fax Fax Number 715 234 6967 Email e US sales and product information at prodinfo ricelake com e International non US sales and product information at intlsales Oricelake com Mailing Address Rice Lake Weighing Systems 230 West Coleman Street Rice Lake WI 54868 USA Counterpart User Manual For More Information 93
36. 1 to 150 Sub parameters are shown below ID AUDIT CALIBR SETUP TEST DISPLAY SETPTS C REG1_ L REG 2 a REG 150 gt SAME AS REG 1 SAME AS REG 1 y A gt QUANTITY Ke CODE Bez DESC gt PART NUM a LOT y Cunt wr TARE C us P LOCATION VALUE gt VALUE gt CvaLue D q VALUE Cvatue gt E D C VALUE D d LB VALUE gt Figure 3 16 ID Menu ID Menu Parameter Choices Description Level 2 submenus S EE RICE LAKE Counterpart User Manual Configuration 47 WEIGHING SYSTEMS ID Menu Parameter Choices Description REG 1 2 QUANTITY Inventory quantity range 2000000000 to 200000000 150 CODE ID code for part maximum 32 alphanumeric characters DESC Part description maximum 32 alphanumeric characters PART NUM Part number maximum 32 alphanumeric characters LOT Part lot number maximum 32 alphanumeric characters UNIT WT Unit weight range 0 0 to 9999999 0 TARE Tare weight range 0 0 to 9999999 0 UNITS Weight units for both the unit weight value and the tare weight value choices of OFF KG G LB OZ LOCATION Part stock location maximum 11 alphanumeric characters 48 Counterpart User Manual Table 3 11 ID Menu Parameters WEIGHING SYSTEMS 4 0 The Counterpart can be calibrated using the front panel EDP commands or Revolution Calibration ge Calibration can be perfo
37. 19 Various keys are used as directional keys to navigate through the menus see Figure 3 2 The SAMPLE lt j and PRINT keys scroll left and right horizontally on the same menu level ZERO A and GROSS NET V move up and down vertically to different menu levels Each of these keys has a directional symbol indicating its menu navigation function The TARE ENTER key has the same function as GROSS NET V when navigating the menu either will move down to access sub categories of a main menu item The SAMPLE lt j and PRINT gt keys navigate to another digit The numeric keys can also be used to insert a digit to the right of the blinking digit Press TARE ENTER to accept the data and return to the next menu item 2000000 To exit Configuration and return to weighing press the MENU key or press the SAVEEXIT softkey E Note 3 3 Revolution Configuration The Revolution configuration utility provides the preferred method for configuring the Counterpart indicator Revolution runs on a personal computer to set configuration parameters for the indicator When Revolution configuration is complete configuration data is downloaded to the indicator Revolution supports both uploading and downloading of indicator configuration data This capability allows configuration data to be retrieved from one indicator edited then downloaded to another indicator with an identical hardware configuration To use Revolution do the following 1 Ins
38. 3 4 PO NT a PO NT 5 WGT 1 d Same as POINT 1 D CAL1 Figure 4 1 Calibration CALIBR Menu 4 1 Front Panel Calibration 1 Press the MENU SETUP button then press gt until the display reads CALIBR see Figure 4 1 2 Press TARE Enter or Y to go to the scale to be calibrated Press TARE Enter or Y to go to WZERO Press TARE Enter once again to display a value and press the Calibrate softkey to Calibrate WZERO 0000000 If you do not want to calibrate zero press EA Note Menu to exit 3 The indicator displays CALIBRATING while calibration is in progress When complete press TARE Enter or A to advanced to the next prompt WVAL To view the new A D count repeat Step 3 EJ Note but instead of pressing TARE Enter while viewing the value press MENU SETUP to RICE LAKE WEIGHING SYSTEMS 4 With WvAL displayed press TARE Enter or Y to display or edit the stored calibration weight value Press TARE Enter to store the WVAL value and advance to WSPAN 5 With WSPAN displayed press TARE Enter or Y to view the A D count Place test weights on the scale equal to WVAL Press the Calibrate softkey to calibrate WSPAN 5090000 If you do not want to calibrate span press EA Note Menu to exit 6 After Calibrate softkey is pressed the indicator displays CALIBRATING when complete Press TARE Enter or A and the SaveExit softkey Or proceed to WLIN 200000 o To view the new A D c
39. 6 28 1 4 1 1 N Total QTY Softkey is pressed lt C gt lt NL gt B264 22 1 3 2 4 51 N lt C gt lt NL gt A179 25 1 4 1 1 N Part Name lt IDD gt lt NL gt A126 25 1 4 1 1 N Part Number lt IDP gt lt NL gt A73 25 1 4 1 1 N Lot Number lt IDLT gt lt NL gt P1 lt NL gt CFMT N lt NL gt B371 20 1 3 2 4 51 N 3 lt IDC gt lt NL gt A410 20 1 4 1 1 N ID CODE Count mode lt IDC gt lt NL gt A302 22 1 4 1 1 N QTY lt C gt lt NL gt B264 20 1 3 2 4 51 N lt C gt lt NL gt A280 400 1 4 1 1 N GROSS lt G gt lt NL gt A225 400 1 4 1 1 N TARE lt T gt lt NL gt B189 355 1 3 2 4 51 N 4 lt T gt lt NL gt A120 400 1 4 1 1 N NET lt N gt lt NL gt A195 24 1 4 1 1 N WT K OR U W lt NL gt B124 20 1 3 2 4 51 N 1 lt IDW gt lt NL gt A47 16 1 4 1 1 N lt TD gt lt NL gt A160 24 1 4 1 1 N lt IDW gt lt NL gt P1 lt NL gt GFMT N lt NL gt A376 47 1 4 4 3 N G lt G gt lt NL gt B233 73 1 3 2 4 101 B lt G gt lt NL gt A78 77 1 Normal mode no tare in 4 1 1 N lt TD gt lt NL gt P1 lt NL gt Syster Table 7 2 Default Print Formats 72 Counterpart User Manual WEIGHING SYSTEMS Format Default Format String Used When TOTAL N lt NL gt A410 32 1 5 2 1 N lt TOTAL Totalization mode QUANTITY gt lt NL gt A57 532 1 3 1 1 N lt TD gt lt NL gt A309 39 1 5 2 1 N lt TTLV gt lt NL gt B195 32 1 3 2 4 101 N lt TV gt lt NL gt A61 32 1 5 1 1 N BOX COUNT lt TTLC gt lt NL gt P1 lt NL gt SPFMT N
40. 6 3 can be used in all modes Command Function DUMPALL List all parameter values ID information and setpoint data DUMPCONFIG List all parameter values excluding ID information and setpoint data ID QUANTITY n inventory quantity DUMPAUDIT List audit trail information ID TARE N tare weight value DUMPBUFFER Lists Weighvault buffer information ID UNITS n units for tare and unit weight values DUMPIDS List all ID information ID UNITWEIGHT n unit weight value ID CLRALL clear all IDs from memory Note The ID CLRALL command only works in setup mode ID CLEAR INDEX n clear ID at index n from memory ID CLEAR CODE n clear ID with code of n from memory Table 6 2 ID Commands 64 Counterpart User Manual DUMPID INDEX List a specific ID by index See table 6 13 for more information DUMPIDCODE List a specific ID by code See table 6 13 for more information VERSION Write Counterpart software version P Write current displayed weight with units identifier See Section 9 2 1 on page 79 XE Returns a 10 digit code representing any error conditions currently shown on the front panel ADCS Return number of A Ds installed Table 6 3 Reporting Commands 0000000 Transmitting all configuration settings can be F Note achieved by the DUMPALL command 6 1 4 Clear and Reset Commands The following commands can be used to clear and rese
41. 78 Counterpart User Manual XE Error Code decimal Description XEH Error Code hexadecimal 1 VIRGERR 0x00000001 2 PARMCHKERR 0x00000002 4 LOADCHKERR 0x00000004 8 PRINTCHKERR 0x00000008 16 ENVRAMERR 0x00000010 32 ENVCRCERR 0x00000020 64 BATTERYERR 0x00000040 32768 GRAVERR 0x00008000 65536 ADPHYSICALERR 0x00010000 131072 TAREERR 0x00020000 262144 EACCOVER 0x00040000 524288 STRINGERR 0x00080000 1048576 RESERVED_PF 0x00100000 2097152 RTCERR 0x00200000 4194304 MISSINGHWERR 0x00400000 8388608 CFGCONFLICTERR 0x00800000 16777216 UNRECOVERABLEERR 0x01000000 0x10000 Ox80000000 Reserved 9 2 1 Using the P EDP Command Table 9 2 Error Codes Returned on XE Command The P EDP command returns the current displayed weight value to the EDP port WEIGHING SYSTEMS Counterpart User Manual For More Information 79 93 Continuous Output Stream Format Figure 9 1 shows the default continuous output format sent to a Counterpart port when that port s STREAM parameter SERIAL menu is set to LFT or INDUST configuration lt STX gt lt POL gt lt wwwwwww gt lt UNIT gt lt G N gt lt S gt lt TERM gt ASCII 02 decimal Polarity 7 lt space gt Positive lt gt Negative lt A gt Overload lt gt Underrange G Gross lt CR gt lt LF gt N Net or lt CR gt ASCII 13 10 sg de
42. 8 88 88888 8 DFLTR1 DFLTR2 DFLTR3 DFSENS DFTHRH SMPRAT PWRUPM TAREFN ACCUM VISIBL THRESH 4 4 4 20UT NONE 30HZ GO BOTH orF ON 0 8 8 8 40UT 2D 7 5HZ DELAY NOTARE Eon OFF 16 16 16 8OUT 5D 15HZ PBTARE 32 32 32 160UT 10D 60HZ KEYED 64 64 64 320UT 20D 120HZ 128 128 128 640UT 50D 240HZ 256 256 256 1280UT 100D 480HZ 1 1 1 200D 960HZ 2 2 Gaz 250D RICE LAKE WEIGHING SYSTEMS Figure 3 6 Setup Menu Scale Submenu Counterpart User Manual Configuration 23 SETUP Menu Parameter Choices Description Level 3 submenu SCALES 1 AND 2 Allows configuration and calibration of each scale Level 4 submenus GRADS 10000 Specifies the number of full scale graduations 1 100000 The value entered must be in the range 1 100000 and should be consistent with legal requirements and environmental limits on system resolution To calculate GRADS use the formula GRADS Capacity Display Divisions Display divisions are specified under the FORMAT submenu FORMAT PRIMRY Select your primary secondary and tertiary units of measure Sub choices include lb kg SEC oz and g TER ZTRKBND 0 000000 Automatically zeroes the scale when within the range specified as long as the input is number within the ZRANGE and scale is at standstill Specify the zero tracking band in display divisions Maximum legal value varies depending on local regulations 0000090 For scales using linear calibra
43. ARE UNLOCK LOCK NUMBER UNLOCK LOCK SAMPLE UNLOCK LOCK UNIT WT UNLOCK LOCK Allows the user to lock or unlock keys of the Counterpart 32 Counterpart User Manual Table 3 5 FEATUR Submenu Parameters Continued WEIGHING SYSTEMS FEATUR Menu Parameter Choices Description Level 5 submenus Under the Level 4 SCLCHG Feature REZERO OFF Performs a zero function on change ON CHKSTBLE ON When changing scales a stability check can be either enabled or disabled If enabled and the OFF stability check is successful no indication is shown and the unit switches to the next scale If enabled and the stability check fails then NON STABLE is shown on the display and the switch to the next scale is not made XFRTARE OFF When changing scales the tare weight is transferred from the current scale to the new scale ON Units must be set to the same unit of measurement XFRUTW ON When changing scales the unit weight is transferred from the current scale to the new scale OFF Level 5 submenus Under the Level 4 DATE Feature DFORMT MMDDY4 DDMMY4 Y4MMDD Y4DDMM MMDDY2 DDMMY2 Y2MMDD Y2DDMM Sets the date format Y4 will use a four digit year value such as 2011 while Y2 will use a two digit value such as 11 D SEP SLASH DASH SEMI Sets the date separator as a slash dash or semicolon Level 5 submenus Under the Level 4 TIME Feature TFORMT 12 HOUR Sets
44. CALES E l l number 1 6 l If TRIP i If PREACT If KIND i RELSP CSENSE gt Coicour q a CE CH BATCH gt NONE ON OFF _ INVERT 1 4 E CUR Figure 3 11 Setpoints Menu Counterpart User Manual RI L AK l Level 3 Submenu SP CFG BATCHING SETPT 1 SETPT 2 6 OFF Specifies the settings for gross net piece count rel delay waitss counter and inmotion used by setpoints 1 through 6 Batching enable Set to AUTO or MANUAL to allow a batch sequence to run MANUAL AUTO MANUAL requires a Batch Start softkey before the batch sequence can run AUTO allows batch sequences to repeat continuously Level 4 Submenu SETPT1 OFF Specifies the setpoint kind GROSS GROSS NET PIECECNT and REL setpoint kinds can be used as either batch or NET continuous setpoints DELAY WAITSS and COUNTER setpoint kinds can only be used in PIECECNT batch sequences REL The INMOTION setpoint kind can only be used as a continuous setpoint DELAY WAITSS COUNTER INMOTION SETPT 2 6 SAME AS SETPT 1 Level 5 Submenu OFF Value number GROSS NET PIECECNT REL Value Source Trip Bandval Hyster Preact Preval Preadj Prestab Pcount Relnum Batch Pshaccm Pshprint Pshtare Access Digout Sense Display and edit the gross value DELAY Value Source Pshaccm Pshprint Pshtare Access Digout S
45. Caution The lithium battery on the CPU board maintains the real time clock and protects data stored in the system RAM when the indicator is not connected to AC power Data protected by this battery includes time and date IDs buffered Weigh Vault transaction data and setpoint value data If any data is lost the indicator configuration can be restored from the PC Watch for the low battery warning on the LCD display and periodically check the battery voltage on the CPU board Batteries should be replaced when the indicator low battery warning comes on or when battery voltage falls to 2 2 VDC Life expectancy of the battery is 7 years Use Revolution to store a copy of the configuration before attempting to replace the battery For best results replace the battery while in weigh mode and with AC power applied Use care not to bend the battery retaining spring The battery location on the CPU board is noted in Figure 2 8 as B1 2 11 Field Installation of Battery An optional DC battery pack PN124692 for Counterpart is available and can be purchased from Rice Lake Weighing Systems to ship with the scale or retrofit in the field The rechargeable 12V battery pack allows for greater than 24 hours of continuous use without an AC power supply ss LI 3 UI Sa Oo Os J2 CHARGE E Y LG DA RSC 2E E Figure 2 6 Battery Pack CPU Board CPU E CL O ERR O The battery pack can be in
46. Connector Figure 2 9 Counterpart CPU Board Jumper Description JP1 JP2 Jump excitation to sense If using a 4 wire locad cell cable JP3 and JP4 for scale JP3 JP4 number 2 leave JP1 and JP2 on If using a 6 wire load cell cable take JP1 and JP2 off Default is ON JP5 JP6 Used when upgrading firmware The jumpers should be on when upgrading firmware and off when the update is complete PC 1 Power control If the jumper is set to SW the POWER key can be used to turn the unit on off If set to ON the unit will power on when plugged in and can only be powered off by unplugging JMP2 Set display backlight setting jumper to the OFF position which turns off the backlight AUDIT If set to Audit ON calibration and configuration can be accessed through the front JMP1 keypad If set to Audit OFF calibration and configuration can only be accessed by removing the screws from the unit and placing the jumper in the ON position PWR 3 3V 5V Factory use only leave in 3 3V position Table 2 5 Jumper Descriptions EJ Note If the RESET button on the CPU board is pressed the scale will perform a reboot Jumper WD1 is located next to B1 battery on the CPU board Put the jumper to PGM for programming mode only and move the jumper to RUN position for normal operation For backlit display to function properly jumper JMP2 should be set to PWM and jumper PWR should be set to 3 3V WEIGHING SYSTE MS Counterpart User Manual Installation
47. Counterpart Counting Scale Indicator Version 2 3 User Manual RICE LAKE Counter 1 080 1 1 5 O Leer En Local Pes ID Code 4605 WEIGHT The counting feature is not legal for trade WEIGHING SYSTEMS To be the best by every measure 118677 Contents 1 0 2 0 3 0 1 1 Standard Features assis es dans eee eh voice a ee eyed eS ies GG ES ae 2 1 2 Capacities and RESOIUMONS eiai er ed aah aye EE A aR WG EG PURE We DAE a ade Aere A 2 1 3 Mod s f OPEN aen EE ee DS eB be eee RL beh a eres 2 1 3 1 Description of Modes of Operation 2 1 4 Keypad FUNCHONS eso tasas be eos REE RES REESE EOE TE OS ben E Bae Ee K 3 5 Ware Recall a sta ee area de EE 4 1 6 Annunclator SyMbolS wes S woes Sede ede He ESET OR Rae Ee eR EEE RA E Re bala E EE 4 1 7 SOMKECY SOU pesty A A ik BH ale Raed E HERE oh he ege 5 1 8 How to use Alpha Numeric Keypad 2 eee eee ee 5 1 9 INDICATOR Ee EE eg ke ek lon A ok De E 5 23 UNPACKING EE 6 2 2 Scale Base Assembly if purchasing the scale base separate from indicator 7 2 2 1 Locking and UnlOCking EE 7 2 2 2 Leier eects A Be ae EE teen mae x 7 2 3 Enclosure Deet ag date ege im Sech ieia eS gore ee eden teak RE A ibe hay Ee 8 2 4 Making Power Connections 0 6 eee ae 8 2 5 Load Gell WINING eet Bn aoe EEN ea dE A Sonate EE Sade a EN Adeeb AU ea da eee ci 8 2 5 1 ERA A 8 ee EENEG 8 2 Cable GrounGing s ag REN Baws ae SAG gods Roe AEN oS woe ee Kd Ree WA
48. E2 LaserLT WLAN Installation Instructions PN 108680 included with the WLAN option card for installation and configuration instructions 2 This card assumes serial port 2 the port 2 terminal on the Counterpart CPU board should not be connected to any other device ERA O RICE LAKE Counterpart User Manual WLAN Installation Instructions 77 9 0 Appendix 9 1 Error Messages If an error code appears on the display use the information in Table 9 1 as a troubleshooting guide If you cannot clear the error call RLWS Service for assistance Error Display Description Solution Over range Under range A D out of range e Check jumpers e Check configuration including number of grads channel selection display divisions e Check calibration including W ZERO and W SPAN values e Under range can be caused by OIML setting and weight less than 20 display divisions e Check for scale binding or damage e Check for proper excitation voltage e Call RLWS Service for assistance load cell wiring including sense CHKERR BATTERY BACK LOST Battery Error Press ENTER after replacing the battery to restore defaults to battery backed storage ERROR Internal program error Check configuration Run XE command see Section 9 2 on page 78 to determine error type Call RLWS Service if unable to clear error by cycling power or if error reoccurs HWFERR Hardware error Reboot the unit C
49. ELAY power up display test In DELAY mode the indicator performs a power up display test then enters a 30 second warm up period If no motion is detected during the warm up period the indicator becomes operational when the warm up period ends if motion is detected the delay timer is reset and the warm up period repeated TAREFN BOTH Enables or disables push button and keyed tares Possible values are NOTARE BOTH Both push button and keyed tares are enabled PBTARE NOTARE No tare allowed gross mode only KEYED PBTARE Push button tares enabled KEYED Keyed tare enabled ACCUM OFF Accumulator Specifies whether the scale accumulator is enabled If enabled accumulation ON occurs whenever a print operation is performed Scale must return to zero to re arm a new print THRESH 0 Enter a value to be used as divisions Zero threshold allows you to select a threshold or reset point where automatic printing functions reset themselves to be retriggered When a value is entered anything that would normally require the scale to reach zero before it happens rearms except for LFT parameters now only needs to go below this value and then above it again CALIBR WZERO See Level 4 submenu descriptions in Table 3 7 on page 37 WVAL WSPAN WLIN REZERO Table 3 3 Setup Menu Parameters Continued RICE LAKE WEIGHING SYSTEMS Counterpart User Manual Configuration 25 SETUP Menu Parameter Choices Description Level 5 submenus
50. Figure 9 3 The overall filtering effect can be expressed by adding the values assigned to the three filter stages DFLTR1 DFLTR2 DFLTR3 For example if the filters are configured as DFLTR1 4 DFLTR2 8 DFLTR3 8 the overall filtering effect is 20 4 8 8 With this configuration each A D reading has a 1 in 20 effect on the displayed weight value Setting the filters to 1 effectively disables digital filtering 9 6 2 DFSENS and DFTHRH Parameters The three digital filters can be used by themselves to eliminate vibration effects but heavy filtering also increases settling time The DFSENS digital filter sensitivity and DFTHRH digital filter threshold parameters can be used to temporarily override filter averaging and improve settling time DFSENS specifies the number of consecutive scale readings that must fall outside the filter threshold DFTHRH before digital filtering is suspended e DFTHRH sets a threshold value in display divisions When a specified number of consecutive scale readings DFSENS fall outside of this threshold digital filtering is suspended Set DFTHRH to NONE to turn off the filter override 9 6 3 Setting the Digital Filter Parameters Fine tuning the digital filter parameters greatly improves indicator performance in heavy vibration environments Use the following procedure to determine vibration effects on the scale and optimize the digital filtering configuration 1 In menu mode set all three dig
51. Format PRIMRY UNITS Allows you to set the primary units decimal point format and display divisions DECPNT DSPDIV SEC KG Allows you to set the secondary units G Decimal point format and display divisions are selected automatically Values are LB kg kilogram default g gram lo pound oz ounce and off SCH 0000000 If using the lt cu gt token and secondary or tertiary values are changed E Note the stream tokens must be changed to match in order to stream secondary or tertiary TER OFF Allows you to set the tertiary units KG Decimal point format and display divisions are selected automatically Values are off G default kg kilogram g gram lb pound oz 0unce If using the lt cu gt token and secondary or tertiary values are changed EJ Note the stream tokens must be changed to match in order to stream secondary or tertiary Level 5 submenus Calibration WZERO Allows you to view or change the zero calibration a d count value WVAL Allows you to view and edit the test weight value WSPAN Allows you to view or change the span calibration a d count value WLIN POINT 1 Press ENTER to display and edit test weight and calibration values for up to five POINT 2 linearization points Perform linear calibration only after WZERO and WSPAN have been set ae g Parameters include CAL1 View or change linear point calibration value POINT 5 WGT1 Sets test value REZERO Removes offset from zero and span calibratio
52. ID with a new unit weight value OFF Parts can ON be sampled generating a new unit weight or a unit weight can be keyed or scanned but the new unit weight is not saved into the stored copy of the currently loaded ID record ON If on the unit weight will update the stored value whether at zero or actual value UTWTBASE 1000 Unit weight base 1 APW Average Piece Weight 1000 Piece weight per thousand 1 Table 3 5 FEATUR Submenu Parameters Continued EA 30 Counterpart User Manual RICE L AKE FEATUR Menu Parameter Choices Description DISPMODE COUNT Display mode This chooses the value to be displayed as large in viewing window WEIGHT UNITWEIGHT REMOVTSP ON Removes trailing spaces from ID Codes OFF e ON If set to on an ID code configured through the ID menu will have any entered trailing spaces removed before being stored an ID code configured through the ID CODE EDP command will have any entered trailing spaces removed prior to being stored trailing spaces will be removed from an ID Code that is entered via the Code softkey This includes using the front panel or USB keyboard trailing spaces will be removed from an ID Code that is scanned from a barcode e OFF If set to off an ID code configured through the ID menu will be stored with trailing spaces as entered an ID code configured through the ID CODE EDP command will be stored with trailing spaces as entered an ID code entered via the Code
53. IP address to 192 168 0 02 This is the same IP address assigned to the PC 7 Set the REMOTEPT parameter remote port to 5466 8 Set the VAULT parameter to ONBOARD 9 On the Counterpart set up the Code softkey which enables quick access to ID codes 5 6 2 Using Weighvault Once the above criteria have been met IDs can then be entered into WeighVault and saved on the PC The Edit Part dialog box in Figure 5 4 shows ID parameters which can be saved in Weigh Vault For testing purposes enter a few part numbers and click on Save Changes to Database Part ID 32 Broken Rules Nome 32 Description 32 Lot Number 32 Location 12 Invertory 0 Figure 5 4 WeighVault Edit Product Dialog Box To access a saved ID from WeighVault over the network connection 1 Using the Counterpart front panel press the CODE key 2 Enter an ID CODE value 3 Press the TARE Enter key The ID CODE is loaded and ready to use 2000000 If the demo feature is complete and not being used permanently with WeighVault go the your network A Note settings and turn off the Assign IP Address feature ERA O RICE LAKE Counterpart User Manual Scale Operations 59 5 7 Totalization Counts Counterpart has a totalization function that allows you to totalize the quantity of several weighings together This is especially helpful if putting together parts kits The ID code is functional with totalization For full operation of the totalization feature the
54. MARY 01 if UNITS SECONDARY 10 if UNITS TERTIARY 11 not used B13 Configuration 00 not used 01 if current DSPDIV 1 10 if current DSPDIV 2 11 if current DSPDIV 5 B14 Configuration 00 not used 01 if primary DSPDIV 1 10 if primary DSPDIV 2 11 if primary DSPDIV 5 B15 Configuration 00 not used 01 if secondary DSPDIV 1 10 if secondary DSPDIV 2 11 if secondary DSPDIV 5 B16 Configuration 00 not used 01 if tertiary DSPDIV 1 10 if tertiary DSPDIV 2 11 if tertiary DSPDIV 5 B17 Configuration 000 if current DECPNT 8888800 001 if current DECPNT 8888880 010 if current DECPNT 8888888 011 if current DECPNT 888888 8 100 if current DECPNT 88888 88 101 if current DECPNT 8888 888 110 if current DECPNT 888 8888 111 if current DECPNT 88 88888 WEIGHING SYSTEMS Table 9 3 Custom Stream Formatting Counterpart User Manual For More Information Format Identifier Defined By Description B18 Configuration 000 if primary DECPNT 8888800 001 if primary DECPNT 8888880 010 if primary DECPNT 8888888 011 if primary DECPNT 888888 8 100 if primary DECPNT 88888 88 101 if primary DECPNT 8888 888 110 if primary DECPNT 888 8888 111 if primary DECPNT 88 88888 B19 Configuration 000 if secondary DECPNT 8888800 001 if secondary DECPNT 8888880 010 if secondary DECPNT 8888888 011 if secondary DECPNT 888888 8 100 if secondary DECPNT 88888 88 101 if secondary DECPNT 8888
55. Menu AUDIT Menu Parameter Description LRV Legally relevant firmware version CALIB Displays total calibration events CFG Displays total configuration events Table 3 2 Audit Menu Parameters 3 5 Menu Structures and Parameter Descriptions The Counterpart scale can be configured using a series of menus accessed through the scale front panel when the scale is in setup mode Figure 3 5 and Table summarizes the functions of each of the top level menus ID AUDIT CAUBR ka sere ka TEST Fei DISPLAY SETPTS CONFIG SCALES kd FEATURE Fe SERIAL Li ETHERNET Fe PFORMT mm ke Dio Lal vers Figure 3 5 Top Level Configuration Menu The Counterpart counting scale can be configured using a series of menus accessed through the display front panel when the scale is in setup mode The top level menu structure includes the following Menu Menu Function ID ID Sets up IDs of various parts AUDIT Audit Trail View audit trail data CALIBR Calibration Calibrate Counterpart through this menu SETUP Setup Set up the configuration parameters TEST Test Menu Test functionality DISPLAY Display Sets up the display parameters of Counterpart SETPTS Setpoints For weigh mode setpoint access RICE LAKE WEIGHING SYSTEMS Counterpart User Manual Configuration 21 3 6 Setup Menu The setup menu allows you to configure setti
56. O YES REG ZTARE Remove tare on ZERO NO YES REG BASE Zero base for overload calculation CALIB SCALE REG PRTMOT Allow print while in motion NO YES REG PRINTPT Add PT to keyed tare print NO YES REG SNPSHOT Display or Scale weight source DISPLAY SCALE TIMEFMT Time format 12HOUR 24HOUR TIMESEP Time separator COLON COMMA SK 1 SK 12 Softkey Assignment BLANK TIMEDATE CLRTAR DSPTAR DSPACC SCLSEL CODE LOT PRINTLOT SWAPDSP IN OUT CLRCN TOTAL TOTAL CLRTTL UWUPDT TAREUPDT SETPT BATSTRT BATSTOP BATPAUSE BATRST Table 6 6 FEATURE Serial Commands Command Description Values GFMT FMT Gross print format string See Section 7 0 on page 70 for information about demand print NFMT FMT Net print format string format strings ACC FMT Accumulator print format string CFMT FMT Count print format string TOTAL FMT Total print format string SPFMT FMT Setpoint print format string HDRFMT1 Header 1 print format string PALFMT FMT Pallet print format string HDRFMT2 Header 2 print format string WEIGHING SYSTEMS Table 6 7 PFORMT Serial Commands Counterpart User Manual Serial Commands 67 Command Description Values DIO tb Digital I O function SFTKEY 4 OUTPUT OFF ZERO NT GRS TARE UNITS PRINT CLEAR CLRCN GROSS DSPACC SAMPLE SFTKEY 1 SFTKEY 2 SFTKEY 3 Digital inputs and outputs are specified by bit number Table 6 8 DIG I O Serial Commands
57. ORT EE 84 S C USB Keyboard Interface Ta Tainini a eaten Rh eat BL Bi Ladd Wal 4 la ener 84 9 8 serial Scale Interface ed baked a A Anes aaa Rae aed ey ee eae Bane 85 9 9 Regulatory Mode EUNCHONS ia hick ee pi oie d Be oid A cae ends Gnade bh ea oie 86 9 10 Regulatory Mode and Legal for Trade LFT 0 cee 87 9 10 1 Legal for Trade and Normal Weight Mode 87 9 10 2 Legal for Trade and Totalization Mode 88 9AT Wp dating Si VIE EEN 89 OF A2 SPSCHICATIONS k eao ir E 90 Ee ee et EE EE EN Counterpart User Manual About This Manual This manual is provided for the use of trained and qualified installers of counting scales and represents the correct safe and recommended methods for setting up and using the Counterpart This manual can be viewed and downloaded from the Rice Lake Weighing Systems web site at www ricelake com Rice Lake Weighing Systems is an ISO 9001 registered company 2009008 To stay up to date with the latest downloads available sign up for Email Updates on the Rice Lake A Note Weighing Systems web site at http www ricelake com software aspx TEIGHING SYSTEMS My Subscriptions Sign up to receive the electronic version of our Rice Lake magazine or cur monthly eSource newsletter CART EMPTY ADO CUSTOM ITEM SUPPORT MY ACCOUNT DUCTS OURCOMPANY CONTACTUS EAQ LiveChat Mobile Help 900 472 6703 My Subscriptions receive the electronic version ef our Rice Lak
58. SPLY Display or Scale weight source SCALE ZTARE NO Remove tare on ZERO YES KTARE YES Always allow keyed tare NO MTARE REPLAC Multiple tare action REMOVE NOTHIN NTARE NO Allow negative or zero tare YES CTARE YES Allow CLEAR key to clear tare accumulator NO PRTMOT NO Allow print while in motion YES PRTPT NO Add PT to keyed tare print YES OVRBAS CALIB Zero base for overload calculation SCALE CALIB Calibrate Zero SCALE Scale Zero Table 3 6 REGULA INDUST Submenu Parameters 34 Counterpart User Manual WEIGHING SYSTEMS FEATUR Menu REGULA INDUST Submenu Parameter Choices Description LEVEL 6 REGULA INDUST submenu AGENCY NTEP CANADA INDUST NONE OIML Selects the agency having jurisdiction over the scale site e OM NTEP and CANADA modes allow a tare to be acquired at any weight greater than zero NONE allows tares to be acquired at any weight value A tare can be cleared only if the gross weight is at no load NONE allows tares to be cleared at any weight value e NTEP and OIML modes allow a new tare to be acquired even if a tare is already present In OIML mode printing is not allowed if the scale is more than 20dd In CANADA mode the previous tare must be cleared before a new tare can be acquired e NONE NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specified ZRANGE In OIML mode
59. Stream Formatting da A376 47 1 4 4 3 N G Deerw gt Ore Header B233 73 1 3 2 4 101 B Gosi Ticket Formatting reader Two A73 77 1 4 1 1 N Time and Date PL 8 O Net Format E Palet Format tidak I lt gt Total Format 4 Tichet Edtor Figure 7 2 Revolution Print Format Grid A ee 74 Counterpart User Manual Ric IN L AKI s 72 4 Print Label Examples Listed below are print formatting examples using the default formats that appear with the various formats Count Format ID CODE 1955 INN er GROSS 0 0000 Ib mn TARE 0 001985 i OH III e mi 12 39PM 07 20 2011 Figure 7 3 Count Format Label Example Pallet Label Format ID CODE 1955 IMA Total QTY 504 Part Name SCREW Part Number 1955 1635879 Lot Number 15A Figure 7 4 Pallet Format Label Example GROSS 000 1b ATION 04 12PM 08 03 2011 Gross Label Format Figure 7 5 Gross Label Format H SCREW Setpoint Format QTY 50 Figure 7 6 Setpoint Label Format ERA O RICE L AKE Counterpart User Manual Print Formatting 75 TOTAL QUANTITY 30 it BOX COUNT 3 04 10PM 07 29 2011 GROSS 0 0299 lb T 0 0222 ANA 1 022 Ne AN 8 Gross Tare Net Label Format TOTAL QUANTITY 3 280 d IA ACCUMULATIONS EIGHING SYSTEMS 8 0 WLAN Installation Instructions Before installing this option you must contact your IT administrator to obtain network communication protocol
60. all RLWS Service if unable to clear error by cycling power or if error reoccurs INVALID UNITS ID uses unassigned units Modify the ID to use a configured unit NOTARE Tare is prevented Change regulatory mode settings or the TAREFN parameter OVERFL Overflow error Weight value too large to be displayed RANGE GRADS gt 100 000 Only shows up in Config mode WVAL gt 100 000 EEPERR EEPROM error Call Rice Lake Weighing Systems RLWS for service VERSION UPDATED Core has been updated or memory has been corrupted Press the ENTER key If the message persists call RLWS for service Table 9 1 Counterpart Error Messages 9 2 Using the XE and XEH EDP Commands The XE and XEH EDP commands can be used to remotely query the Counterpart for the error conditions shown on the front panel The XE command returns a 5 digit number in the format XXXXX where xxxxx contains a decimal representation of any existing error conditions as described in Table 9 2 The XEH command returns a value in the format Oxnnnnnnnn where nnnnnnnn contains a hexadecimal representation of any existing conditions as described in Table 9 2 If more than one error condition exists the number returned is the sum of the values representing the error conditions For example if the XE command returns the number 1040 this value represents the sum of an A D reference error 1024 and an A D calibration checksum error 16 WEIGHING SYSTEMS
61. am identifiers None Space STR NEG p None Space STR PRI p 8 alphanumeric characters STR SEC p STR TER p STR GROSS p STR NET p0 STR TARE p STR MOTION p STR RANGE p STR OK p STR INVALID p STR ZERO p 2 alphanumeric characters Table 6 5 SERIAL Port Serial Commands 66 Counterpart User Manual WEIGHING SYSTEMS Command Description Values OPTCARD Option cards NONE FIBER ETHERNET WI PORT RESERVED USB RS232 422 KEYBOARD Table 6 5 SERIAL Port Serial Commands Continued Command Description Values CFGPWD Configuration password O 1 9999999 CONSNUM Consecutive numbering 0 9999999 CONSTUP Consecutive number start up value O 9999999 DATEFMT Date format MMDDYYYY DDMMYYYY YYYYMMDD YYYYDDMM DATESEP Date separator SLASH DASH SEMI DECFMT Decimal format DOT COMMA DSPBRIGHT Sets display intensity O dimmest through 100 brightest as a percentage KYBDLK Keyboard lock disable keypad OFF ON REG AGENCY Regulatory compliance NONE OIML NTEP CANADA INDUST REGULAT NTEP Regulatory compliance NONE OIML NTEP CANADA INDUST REG CTARE Allow clear keyed tare NO YES REG WORD Weighing mode Gross Brutto REG KTARE Always allow keyed tare NO YES REG MTARE Multiple tare action REPLACE REMOVE NOTHING REG NTARE Allow negative tare N
62. calibration 2 Send the SC WZERO n command to calibrate zero The indicator displays CALIBRATING while calibration is in progress 3 Place test weights on the scale and use the SC WVAL n command to enter the test weight value in the following format SC WVAL nnnnnn lt CR gt 4 Send the SC WSPAN n command to calibrate span The indicator displays CALIBRATING while calibration is in progress 5 Up to five linearization points can be calibrated between the zero and span calibration values Use the following commands to set and calibrate a single linearization point SC WLIN V1 nnnnn lt CR gt SC WLIN C1 lt CR gt The SC WLIN V1 n command sets the test weight value nnnnn for linearization point 1 The SC WLIN Cl n command calibrates the point Repeat using the SC WLIN Vx and SC WLIN Cx commands as required for additional linearization points 6 To remove an offset value clear all weight from the scale including hooks or chains used to hang test weights then send the SC REZERO n command The indicator displays CALIBRATING while the zero and span calibrations are adjusted 7 Send the SC KUPARROW n or SC KEXIT n EDP command to return to normal mode WEIGHING SYSTEMS 4 5 Revolution Calibration To calibrate the indicator using Revolution the indicator EDP port must be connected to a PC running the Revolution configuration utility 1 Place the indicator in config mode display reads SCALE see Figure 3 6 on pag
63. can be connected to the Counterpart as well as an RS 232 bar code scanner and external printer When portability is required choose the battery operation option of the Counterpart with up to 24 hours of continuous use for mobile workstations outdoor applications and rental fleets It s built to withstand transport from one area of the plant to another or from one business to the next Simply connect a printer via RS 232 for labeling ticketing or receipt tasks 1 1 Standard Features Counterpart offers a variety of standard features and are listed below e AC operated battery operation is optional e Lb kg g oz weight display conversion e Single or dual channel models wi serial scale e Two RS 232 ports for peripheral connections with one port also supporting 20 mA transmit e On board Ethernet capability e Scanner input using RS 232 port e Revolution software utility for setup e 150 item memory L Capacities and Resolutions Table 1 1 lists the scale capacities and resolutions for all part numbered models of the Counterpart Counting scales specify two types of resolution e Weight or external resolution e Counting or internal resolution Weight resolution is displayed in divisions of the full scale capacity which is divided into weight increments For example a 5 lb scale divided into 10 000 display divisions would display weight with 0 0005 lb divisions 10 000 divisions x 0 0005 Ib 5 0 Ib Counting resoluti
64. cimal L pounds a K kilogram Status G grams lt space gt valid O ounces Invalid lt space gt lb oz M Motion Weight data 7 digits right justified with decimal point leading zero supression Overload 8888888 Underrange Display overflow OVERFL O Over under range Figure 9 1 Continuous Output Data Format 9 4 Demand Output Serial Data Format When demand mode is configured for the serial port STREAM parameter set to OFF the Counterpart uses a data string formatted for a basic ticket printout The particular ticket format printed depends on the indicator You can customize the ticket to work with a wide variety of printers scoreboard displays and other remote equipment See Section 6 0 on page 52 for more information on custom print formats 9 5 Custom Stream Formatting Each port can be independently configured to stream a default frame format or can be customized to stream a user defined format Custom formatting is very similar to the standard print formatting described in Section 7 0 on page 70 Table 9 3 lists the format identifiers used to configure a custom stream format Format Identifier Defined By Description lt P G N T gt STR POS nN Polarity Specifies positive or negative polarity for the current or STR NEGitn specified Gross Net Tare weight on the source scale Possible values are SPACE NONE for STR POS or for STR NEG
65. customize the print formats ID AUDIT CALIBR SETUP TEST ACCUM DISPLAY scales Feature SERIAL ETHERNET PFORMT peo LJ vers CONFIG Corr wm LC om rang AC aen Loan C nr nm LI m Same as GFMT D Format Format Format 2 Format Scroll left in formatting string lt gt Press INSERT to enter a space before the active character PORT Press CLR to delete the character to the left Scroll right in formatting string NOTE To change the active character use the alpha keypad to enter the new value Figure 7 1 PFORMT Menu Showing Alphanumeric Character Entry Procedure 72 3 Using Revolution The Revolution configuration utility provides a print formatting grid with a tool bar The grid allows you to construct the print format without the formatting commands lt NL gt and lt SP gt required by the front panel or EDP command methods Using Revolution you can type text directly into the grid then select weight value fields from the tool bar and place them where you want them to appear on the printed ticket Figure 7 2 shows an example of the Revolution print formatting grid Revolution New Fie Edt Communications Tools Navigation View Heip DOW aa aa ne gt tractor Ticket Editor Sale gt Acoumudahoe Fon 5 De u EE es Ges Ge va VEG DHODO POUSE amp
66. d Dep ees a 65 6 1 6 Normal Mode COMMANAS errira edate AS a AA A A a o aa 69 6 1 7 UNIQUE EDERT sia ia athe EE cd Nee bad ide de 69 7 1 Print Formatting Commande 70 1 2 Customizing Print FOES s s ic ate NEE E NEEN NEEN ace pate api a peta ape a 73 7 2 1 Using the EDP POM cio cited red geet bas edie beer pede 73 7 2 2 Using the Front Panels cig sais coa ts tara alae PL gure dein Ee 74 RICE Rice Lake continually offers web based video training on a growing selection ES aaa of product related topics at no cost Visit www ricelake com webinars Counterpart User Manual POS MSG REVOIITON oli 74 7 2 4 Frae Ernest acd Ad is A a bat eae aie ei aes 15 WLAN Installation Instructions ccscsccssssssssssssessessesessensesecnenecssraesecnsvaeseensvaessensesessenscsecosnanes 27 81 Enclosure DISASSEMBLY EE 77 8 2 WEAN Card Installation EE 77 VI a 10 SCH EMORMESSAGES eg O ebe ere ee 78 g2 Using the XE EDP GommanG A nE aon dex nh ua dads DAER aie angen el ag take 78 9 2 1 Using the P EDP Command erreen 44 204 sted als eon EE 79 9 3 Continuous Output Stream Format eee 80 9 4 Demand Output Serial Datatommat eee 80 9 5 Gustom Stream Formatlind ata ap e EE 80 96 DiG ital FING ng EE 83 9 6 1 DIGELX El E EE EE ER 9 6 2 DESEN and DETHRE Parameters wicca wore lett ees edt Ste a he a gaa hs een need 83 9 6 3 Setting the Digital Filter Parameters ve face cee cache tee NEEN Se NEE Ney SR ee 83 9 64 Audit Trail SUPP
67. d or statically set NETMASK NET MASK sub net address DFLTGTWY DFLTGTWY default gateway DNSPRI DNSPRI primary domain server IP number DNSSEC DNSSEC secondary domain server IP number LCLHSTNM COUNTERPART local host name PORT PORT port number used REMOTEIP REMOTE IP remote IP number using Weighvault REMOTEPT REMOTE PT remote port number using Weighvault MAC MAC views the MAC address and is non changeable VAULT VAULT on or off ECHO ECHO on or off PFORMT GFMT Sets the print format for gross weight mode net weight mode count pallet NFMT accumulate total setpoint header 1 and header 2 CFMT PALFMT ACCFMT TOTALFMT SPFMT SetptFMT HDRFMT1 HDRFMT 2 SETPTS SP CFG BATCHING See Figure 3 11 on page 40 and Table 3 8 on page 41 for parameters DIG IO DIO 1 Assign digital input output functions DIO 2 DIO 3 DIO 4 VERS SOFTWR Displays the software version REG Displays the regulatory version Level 3 submenus Under the Level 2 Serial Feature PORT 1 PORT 2 PORT 3 CMD SCANNER SCALE IND SCALE KEYBOARD Specifies Port 1 through 3 s mechanism for triggering a transmission of data print message baud rate bits stop bits termination character end of line delay and echo see level 4 submenu for parameter descriptions Table 3 7 Serial PFORMT DIG I O VERS submenu parameters WEIGHING SYSTEMS Counterpart User Manual Configuration 37 SETUP Menu Parameter Choices Descriptio
68. dd yes CLEAR TARE ZERO and CLEAR TARE positive no TARE ZERO yes TARE ZERO and CLEAR TARE if weight is within ZRANGE No action if weight is outside of ZRANGE NONE zero or negative no TARE ZERO yes CLEAR TARE positive no TARE yes CLEAR TARE CANADA OIML and NONE regulatory modes Table 9 5 TARE and ZERO Key Functions for REGULAT Parameter Settings Table 9 6 lists the subparameters available when configuring a scale using INDUST mode The table includes the default values of the INDUST subparameters and the effective not configurable values used by the NTEP REGULAT INDUST Parameter REGULAT Mode Parameter Name Text Prompt INDUST NTEP CANADA OIML NONE SNPSHOT Display or Scale weight source DISPLAY DISPLAY DISPLAY DISPLAY SCALE ZTARE Remove tare on ZERO NO NO NO YES NO KTARE Always allow keyed tare YES YES NO YES YES MTARE Multiple tare action REPLACE REPLACE NOTHING REPLACE REMOVE NTARE Allow negative tare NO NO NO NO YES CTARE Allow CLEAR key to clear tare YES YES NO NO YES accumulator PRTMOT Allow print while in motion NO NO NO NO YES PRTPT Add PT to keyed tare print NO NO MES YES NO OVRBASE Zero base for overload calculation CALIB ZERO CALIB ZERO CALIB ZERO SCALE ZERO CALIB ZERO Table 9 6 REGULAT INDUST Mode Parameters Comparison with Effective Values of Other Modes A 86 Counterpart User Manual WEIGHING SYSTEMS 9 10 Regulato
69. e 23 and remove all weight from the scale platform 2 From Revolution select File New The Select Indicator dialog box appears 3 Select Counterpart and click OK 4 From the Communications menu select Connect 5 From the left pane expand the Scale selection and click the Scale button Revolution New File Edit Communications LOW O z Indicator Scale Scale L Figure 4 2 Scale Button 6 From the Tools menu select Calibration Wizard Click NEXT to begin the Calibration Wizard 8 Select whether you want to perform a standard calibration or a standard with multi point linearization and click NEXT 9 In the text box enter the test weight value be used for span calibration 10 Select the checkbox if you are using chains or hooks during the calibration then click NEXT 11 Remove all weight from the scale and click Click to Calibrate Zero to begin zero calibration If your test weights require hooks or chains place them on the scale for zero calibration 12 When zero calibration is complete the Calibration Wizard prompts you to place test weights on the scale Place the test weights on the scale then click Click to Calibrate Span 13 If you chose to perform linear calibration the Calibration Wizard now displays prompts 1 5 Enter the weight value for Linear Point 1 place test weights on scale and click GO Repeat for additional linearization points then click NEXT 14 The new a
70. e TARE Enter key to accept Enter Unit Weight Optional 1 UNIT WT will be displayed Press Y and enter the unit weight value using the Counterpart keypad 2 Press the TARE Enter key to accept Enter Tare Optional 1 TARE will be displayed Press V and enter the tare value using the Counterpart keypad 2 Press the TARE Enter key to accept Enter Units Optional 1 UNITS will be displayed If you need to adjust the units use the lt j and gt keys to adjust the selection or press V to view the current setting 2 Use the A key or the TARE Enter key to store the setting Enter Location Optional 1 LOCATION is displayed Use the V key and enter a value Push the TARE Enter key to store 5 5 2 Using a Stored ID 1 Press the CODE softkey needs to be set up key 2 Counterpart responds with a code gt with a prompt Enter the D code 3 Press TARE Enter Ennen Press code and then enter a zero to unload an ID code 5 5 3 Clearing ID Codes Press the Menu Setup key Toggle through menu items to ID Select Reg 1 150 to clear Push the Clear ID softkey The display prompts Clear ID Values Press the Yes softkey Display shows D Cleared a OY ee SE Push the Menu softkey to return to the Use mode O cee 56 Counterpart User Manual RICE L AKE 5 5 4 SILES 5 6 Adding an ID From Count Mode Press the CODE softkey Add in the ID number If the ID number is not already in the databa
71. e as necessary to find the lowest effective value for the DFSENS parameter 9 6 4 Audit Trail Support Audit trail support provides tracking information for configuration and calibration events To prevent potential misuse all configuration and calibration changes are counted as change events Use the Audit menu or Revolution to display audit trail information This includes the legally relevant LR version number software version for the code that provides audit trail information a calibration count and a configuration count Audit trail information can be printed from Revolution or by sending the DUMPAUDIT serial command 9 7 USB Keyboard Interface The USB interface option board provides a type A connection for a USB keyboard interface To use the keyboard interface set the serial input function for Port 3 found under the SERIAL menu see Figure 3 10 on page 36 to KEYBOARD Table 9 4 summarizes the Counterpart specific functions provided by the keyboard interface most other alphanumeric and navigational keys provide functions equivalent to those typical for PC operation Menu parameters and serial commands that affect the indicator keypad operation including KBDLCK ZERONLY and KLOCK serial commands also affect the remote keyboard A Note Key Function F1 Softkey 1 F2 Softkey 2 The keyboard interface is hot pluggable F3 Softkey 3 e Caps lock is functional off at indicator powe
72. e containers is now stored and are shown on the display Ste 60 While an ID may be loaded while part totalization is being performed the ID Quantity value is not affected by the totalizations operations If a totalization has been started and the Code softkey is pressed the unit will prompt Exit Totalization Mode with Yes and No softkeys Pressing Yes clears the total exits from totalization mode and brings up the normal prompt for entering an ID code If No is pressed the unit does not prompt for an ID Code and totalization can continue The user cannot switch to another scale during totalization If the Unit Toggle key is pressed during totalization the message not allowed totalizing will be displayed and the switch will not occur The user cannot switch units during totalization If the Unit Toggle key is pressed during totalization the message not allowed totalizing will be displayed and the switch will not occur During totalization an icon is displayed between the battery icon and the main display area label the icon is an uppercase M for memory For each totalization done Total or Total a count will be incremented This value can be printed When the total value is cleared and totalization mode is exited the count will be cleared as well While in totalization mode a press of the Print key will print the total format TOTALFMT When attempting a totalization a motion check can be performed bas
73. e magazine or cur monthly eSource Email Alerts Morty me by email whenever there is an update Technical Segen So ftware Firmware 8 Ve find the aoltmare lirmmare you need fer your product I you can t find what you re looking for or need further asss 0 472 6703 ottware Firmware SIGN UP FOR EMAIL UPDATES gt elect a product category below Select a category AlLanguages Gel Downloads gt gt Webware Now you and your the weighing Indust Save Changes gt gt to recewe the Rice Lake Mapazne de net send the Rice Lake Magazine Save Changes gt gt 1 For registered users simply click on the Support tab on the RLWS home page and select software firmware 2 Select SIGN UP FOR EMAIL UPDATES as shown on the left side graphic above 3 Select the number of boxes you wish to receive email alerts on and press SAVE CHANGES E RICE LAKE Counterpart User Manual 1 WEIGHING SYSTEMS 10 Introduction The Counterpart offers practical solutions for a full range of precision counting applications A bright LCD display enables operators to easily view quantities and alphanumeric text messaging displays part numbers to verify descriptions and correct part called from memory One hundred and fifty 150 item memory and two RS 232 ports and Ethernet enable the Counterpart to provide real time data collection and position it for the future growth of your business Multiple scales
74. e scale and wait for the standstill annunicator iis 1 2 Press the ZERO key The zero annunicator is displayed to indicate the scale is zeroed Acquire Tare 1 Place a container on the scale and wait for the standstill annunicator i ii WEIGHING SYSTEMS 2 Press the TARE key to acquire the tare weight of the container 3 The Net annunicator will be enabled Remove Stored Tare Value 1 Remove all weight from the scale and wait for the standstill annunicator Ma ii 2 Press the TARE key The display shifts to gross weight and the Gross annuciator is displayed Keyed Tare 1 Key in the value of the container 2 Press the TARE key 3 The Net annunciator is displayed Print Press the PRINT key to print either the Gross Net Total or Count format The default format is a 2 25 x 4 5 inch label 1 Wait for standstill annunciator Kb ii 2 Press PRINT key to send data to the serial port If the standstill annunciator is not present the PRINT key command is executed if the scale comes out of motion within three seconds Set Date and Time 1 If the softkey is enabled push the softkey The current value is displayed 2 To change use the Up Down arrows to highlight the value to change 3 Press the TARE key to save and exit Set Serial Scale Scale 3 1 Select Port 1 Indust Scale 2 Match the baud rates Upon doing this it automatically becomes Scale 3 Setting up a Softkey To set up a sof
75. e the building and is subject to lightning EJ Note or power faults Each option card is shipped with installation instructions specific to that card For specific instructions on the WLAN card refer to Section 8 0 on page 77 The general procedure for all option cards is 1 Disconnect power cord from the scale 2 Install the plastic standoffs in the standoff holes 3 Carefully align the option card connector with the J14 connector on the CPU board 4 Press down firmly to seat the option card in the CPU board connector 12 Counterpart User Manual WEIGHING SYSTEMS 5 Make connections to the option card as required Use cable ties to secure loose cables inside the enclosure When installation is complete reassemble the Section 2 8 ON SW B1 ASSY PN Revision 3 3v 5 RoT O nes R WD1 P S M ei NA ezo ine cho OFF Port 3 LED E im Oe o O Power A Du Supply O w 38 23939 H 2 S arch al Or go E als Sr Display THe IS w tt eee a daji N Backlight E fe ali JE ME f Diii PH ALJO wl ALl boil A H 5 us TAH ate j TH E os y14 3 5 A I tl rt TEE War IEA RICE LARE le l sL at 10 bf E oroz SCALE 1 SCALE 2 bei ep J6 PEP Ber of EL ARTER NTEN Ly 7 oo e al TETTI TE de in e E kam AU J 111 A ee RS 232 Ethernet Connectors
76. e the key and UNLOCK to enable the key GRSNET UNITS PRINT TARE NUMBER SAMPLE UNIT WT STNDBY 0 Standby mode delay Specifies the number of minutes the indicator must be inactive before entering standby mode Valid values are O off through 255 minutes When in standby mode power is still supplied to the CPU and draws half of the current as when the display is powered The display is no longer updated and the backlight is off Press any key to exit standby mode and reactivate the display The indicator enters standby mode if no key presses serial communications or scale motion occur for the length of time specified in this parameter Set to O to disable standby mode Note after the specified number of minutes regardless of how much weight is on any of the scales If regulatory agency is set for NTEP OIML or Canada a standby will only occur when the weight on the currently viewed scale is at center of zero If regulatory agency is set for NONE or INDUST the standby will occur Table 3 5 FEATUR Submenu Parameters ERA O RICE LAKE Counterpart User Manual Configuration 29 FEATUR Menu Parameter Choices Description RECALL ON ON allows the Tare Zero and Units values to be maintained across a power cycle Over OFF Under Target ID values are also maintained OFF clears the values on a power cycle Zero is reset to calibrated zero and Units are res
77. ed AH be ERG AE ba eee AA SA 53 5 4 1 Unit Weight Operation by Sampling 0000 66 eee 54 5 4 2 Unit Weight Operation by Key Entry 54 5 5 REESEN 55 5 5 1 Setting an ID Using the Normal MOde o oocoococoor terari rie reaa rr etana 55 5 5 2 Using stored Doa laa ri ra ia a ae ay on 56 55 3 Glearing ID ele oc tai dd od et dd ide bd eid 56 5 5 4 Adding n ID Fr n Count MOd6 aio aia he a gee Ree eae ei 57 5 5 5 Adding an ID Through Revolution 0 eee 57 5 6 WeighVault miooo rires seal en EEN hab don Wl gee wedi ded dowd teenie AE EN aa wh ao Bd 58 5 6 1 Demo Setup of Counterpart and WeighVault aasa 58 5 6 2 Using Welghvaull asirios a Oh eRe eRe Cee eek REEL Aa Guat E 59 5 7 otalization Counts ae AS kinks ole eee Rees EE 60 5 8 Parts REGuetion COUNTS ss as ae ee a AE es ERE AE oR eh AN ANE He eR A EE 61 5 9 Accumulate Feature For Weight 61 5 9 1 Printing the Accumulated Total Mee iere dene We BRAS bad ee SRW Oe a w a Re Dh be 61 592 Clearing the Accumulated Total aia a pd AE Grek x ote ee ad ode ee 61 5 10 Connecting a Barcode Scanner ANE EE Ree EK d EELER da e E E NES 62 6 1 The Serial Command Get 63 6 1 1 Key Press COMMANAS dah et ee ak ean KEE ead a aca NEEN aca NEEN 63 6 1 2 RK lu Ce EEN 64 6 1 3 Reporting Commands ENEE Ba eee eee ed leo te 64 614 GClearand Reset Commands viii da enact gay Gb oe ea wie Pare HAE ik a ae ANE wie 64 6 1 5 Parameter Setting COMmMaAaNnGS AE aes wen eee yale ia od een Gre ee o
78. ed ID Part Number 32 characters maximum lt IDLT gt Loaded ID Lot 32 characters maximum lt IDU gt Loaded ID Units 1 character maximum lt IDT gt Loaded ID Tare 9 characters maximum range 0 0 to 9999999 0 lt IDW gt Loaded ID Unit Weight 9 characters maximum range 0 0 to 9999999 0 lt IDQ gt Loaded ID Quantity 11 characters maximum range 2000000000 to 2000000000 lt TTLV gt Totalization Value 11 character maximum range 2000000000 to 2000000000 When not in otalization mode the value will be O lt TTLC gt Totalization Count 4 characters maximum When not in totalization mode the value will be O lt TTLW gt Print totalized weight When not in totalization mode the value will be O SYSTEMS WEIGHING Table 7 1 Print Format Commands Counterpart User Manual Print Formatting 71 Supported Ticket Command Description Formats lt SCV gt Setpoint captured weight value SPFMT lt SN gt Setpoint weight number lt STV gt Setpoint target weightvalue lt SPV gt Setpoint preact weight value lt SPM gt Setpoint weight mode lt SCVC gt Setpoint captured count value lt STVC gt Setpoint target count value lt SPVC gt Setpoing preact count value Gross net and tare weights are 8 digits in length including sign and decimal point followed by a space and a one to five digit units identifier Total field lengt
79. ed upon the setting of the TOTAL parameter in the Feature Count menu If Total is set ON and if there is motion then one more attempt will be made after two seconds The default setting is OFF To clear the total value press the Clear Total softkey and it will clear the total value Counterpart User Manual RICE L AKE Parts Reduction Counts Parts reduction can also be done by using the key while the scale is in the weighing mode and the memory annunciator is on i 2 6 Conduct a sampling process to determine the unit weight of the pieces Or key in a known weight or recall an ID Enter known tare weight or place an empty container on the scale to perform tare function If ID was recalled in step one its tare value is already loaded Place container full of parts on the scale The number of pieces in the container is shown in the PCS area of the display Press the Total softkey to store the number of pieces in the container The memory M icon is shown The net weight of the items in the container is stored and the totalization count is incremented The total piece count value is shown in place of the piece weight value and will be labeled tt The total net weight is shown in place of the normal ID Code line it is labeled as Total Weight Remove the number of parts required from the container and press the Total softkey The total piece count value is now equal to the number of pieces removed The number o
80. enclosure as described in Display connector 13 2 12 1 USB Option Card Installation Use the following steps to install the USB option card 1 Disconnect power cord from the scale 2 Install the plastic standoffs in the standoff holes 3 Carefully align the option card connector with the J14 connector on the CPU board shown in Figure 4 Press down firmly to seat the option card in the CPU board connector D6 LED ma T Ginny a r Dr UE Bu t D5 LED SP in a of A Ss a adt 5 Figure 2 10 Installing the USB Option Card 5 There are several signal LEDs located on the USB option board Their locations are noted in Figure 2 9 e D5 When flashing it indicates that a keyboard is connected and has been detected e D6 Is lit continuously when the option board is waiting for a keyboard to be connected It is off when a keyboard is connected DI Indicates that there is communication with the main CPU board It should flicker for each keypress on the attached keyboard Note USB option is for USB keyboard only 2 13 Bracket Assembly Connecting Indicator to Scale Base The Counterpart scale comes with an easy bracket assembly that conveniently hooks the indicator head to the scale base That assembly is found in the scale base box and is shown below Figure 2 11 Bracket Assembly Kit for the Counterpart Scale Base Use the following steps to attach the indicator to the scale base Caution Do n
81. ense WEIGHING SYSTE MS Table 3 8 Setpoints Menu Parameters Counterpart User Manual Configuration 41 WAITSS Source Pshaccm Phsprint Pshtare Access Digout Sense COUNTER Value Access Digout INMOTION Source Access Digout Sense Level 6 Submenu VALUE number SOURCE List of available Specifiy the scale number used as the source for the setpoint scales TRIP Higher Specifies whether the setpoint is satisfied when the weight is higher or lower than the Lower setpoint value within a band established around the value or outside of that band Inband In a batch sequence with TRIP HIGHER the associated digital output is active until the Outband setpoint value is reached or exceeded with TRIP LOWER the output is active until the weight goes below the setpoint value BANDVAL number HYSTER number Specifies a band around the setpoint value that must be exceeded before the setpoint once off can trip on again PREACT Off Allows the digital output associated with a setpoint to shut off before the setpoint is On satisfied to allow for material in suspension Learn The ON value adjusts the setpoint trip value up or down depending on the TRIP parameter setting from the setpoint value using a fixed value specified on the PREVAL parameter The LEARN value can be used to automatically adjust the preact value after each batch LEARN compares the ac
82. es eliminating the error AS a practical note entering unit weights per 1000 pieces also lessens the chances of entering the wrong number of zeros when keying in weights with many leading zeros Incorrect entry of unit weights is a common cause of inaccurate counting When might you want to use unit weight per 1 piece Generally in one of two cases 1 If you are working with other existing systems or procedures that are already set up to record unit weight per piece inventory systems labeling requirements etc ERA OO RICE LAKE Counterpart User Manual Scale Operations 53 5 4 1 Unit Weight Operation by Sampling Unit weight operation by sampling is accomplished by placing a 10 piece sample on the scale and then pressing the SAMPLE key The scale calculates a unit weight based on the weight of the sample The following paragraphs detail the procedure with UNIT WEIGHT either set at on or off Default settings are placed at 10 pieces but if you want to key in a larger sample key in the quantity and press TARE Enter Unit Weight Update Set to Off Default Parts can be sampled generating a new unit weight or a unit weight can be scanned but the new unit weight is not saved into the stored copy of the loaded ID record Unit Weight Update Set to On Parts can be sampled generating a new unit weight or a unit weight can be keyed or scanned and the new unit weight is saved into the stored copy of the currently loaded ID
83. et to Primary Over Under Target ID values are reset as well DISPLAY CONTRAST Adjusts Counterpart display viewing Key in a value BRIGHT BRIGHT Key in a value MAGE MAGE enter negative or positive KEYBEEP OFF Select ON to alert the user every time a key is pressed ON TOTAL OFF Totalization mode check ON Level 4 submenus under the Level 3 Count Feature NEGCOUNT ON Sets whether negative weighing mode is off or on OFF SAMPLQTY 10 Is the default value for sample quantity 25 50 100 INSFSMPLE 0 1 A minimum sample size is required based on the platform capacity and product weight 0 2 0 0 LOTUPDT OFF OFF Changing or deleting the lot value in operation mode does not update the stored copy ON of the currently loaded ID record ON Changing or deleting the lot value in operation mode saves the changes into the stored copy of the currently loaded ID record SCLCHG REZERO Scale change These are actions taken when changing from one scale to another CHKSTABLE See Level 5 sub XFRTARE ee Level 5 submenu XFRUTW NEWITEM OFF New item This prompts to add an ID to memory when an unknown ID is requested from ON weigh mode XFRSMPL OFF After sample After a sample a switch is done from the current scale to the next scale that is ON larger than or equal to the current scale If a sample is done on the largest of the scales a switch will not be done DISPACC OFF Display accuracy ON UTWTUPDT OFF Enables or disables the updating of the loaded
84. f pieces remaining in the container is shown in the Pcs area of the display The total weight is now equal to the weight of the removed pieces Repeat step 5 as needed ZA t Once part reduction has been started a press of Total will give you an error message ote Accumulate Feature For Weight The accumulate feature allows a weight value to be accumulated Use the following steps to use this feature 1 2 5 9 1 Enable the Accumulate in the Scale Menu Press the On key and the display will say Accumulator Enabled Set up the Display Accum DSP ACC and Swap Display SWAPDSP softkey Refer to Section 1 7 of the manual for help on setting up softkeys The weight must be active on the display Each time there is a print the weight value is added to the accum register and keeps track of how many accums were completed Product must be removed from the platform and the display returned to zero each time this is done Printing the Accumulated Total Press the Print key to print the accumulated total when the Accum Value is displayed 5 9 2 1 2 Clearing the Accumulated Total Push the CLR softkey when the display Accum has been pressed PRESS CLEAR TO VERIFY is displayed Press CLR again to clear the accum value ERA O RICE LAKE Counterpart User Manual Scale Operations 61 5 10 Connecting a Barcode Scanner The Counterpart will accept a barcode scanner connected to the unit In order to use a scanner you mu
85. g the unit ensure the unit is turned off and the power cord is disconnected from the A W disconnect power to the unit Ensure power to the indicator is disconnected then place the indicator on an antistatic mat Remove the four screws holding the top plate to the enclosure body and set them aside Gently lift the top plate away from the enclosure and disconnect any cables and set it aside 2 4 Making Power Connections The power source used for the Counterpart must be properly grounded to an acceptable earth ground and the outlet must be a grounded outlet If the scale is remotely mounted the platform must be separately grounded from the chassis ground screw located on the bottom of the platform Connect this screw with 18 gauge wire to the same earth ground system as the AC power source Failure to ground the base may cause static buildup that could cause damage to the electronics and or give incorrect weight readings 2 5 Load Cell Wiring On all complete units the load cell has been wired to the CPU load cell terminal at the factory Wire the cable to the CPU board s Jland J2 connector as shown in Table 2 1 2000000 If using a 4 wire connection set JP1 and JP2 EJ Note to ON If using a 6 wire connection set JP1 and JP2 to OFF J1 8 J2 Function Signal Signal Sense Sense Excitation OO AJ wo my A Excitation Table 2 1 JI and J2 Pin Assignments 2 5 1 Dual Channel Uni
86. ght determined by sampling is automatically transferred from Scale 1 to Scale 2 The default setting AUTOMATIC em UNIT WEIGHT BASE controls whether the unit weight is displayed per 1000 pieces or per 1 piece The default E Note setting for this is1000 pieces Unit Weight per 1000 Pieces vs Unit Weight per 1 Piece The scale s internal microprocessor calculates unit weights to several decimal places However the scale display generally can only show Unit Weight to a maximum of 8 characters or 7 places and a decimal point If this Unit Weight is recorded from the scale display and entered by key entry this can introduce errors in the Unit Weight and consequently in the counts This error increases as the Unit Weight of the parts being counted decreases Example A sample of 10 zener diodes is placed on the scale The Unit Weight is computed to be 0 000653642 lbs However the scale has a 7 character display for Unit Weight or 6 places after the decimal point 0 000000 so the scale can only display 0 000653 as the Unit Weight If this Unit Weight were recorded and keyboard entered in future counting operations the resulting error would bef _0 000653642 0 00065 x100 098 0 000653642 On the other hand with entry of the Unit Weight as weight per 1000 pieces the decimal place is in effect moved three places to the right allowing 3 more decimal places of accuracy In this example the entry would be made as 0 653642 per 1000 piec
87. h with units identifier is 10 14 characters Depending on what units are configured the units identifier will be lb oz g or kg Gross net tare and accumulator weights can be printed in any configured weight units by adding the following modifiers to the gross net tare and accumulator weight commands P primary units D displayed units S Secondary units T tertiary units If not specified the current displayed units D is assumed Example To format a ticket to show net weight in secondary units use the following command lt N S gt UNIT ID and consecutive number CN fields are 1 6 characters in length as required If nn is not specified 1 is assumed Value must be in the range 1 99 After receiving an SU command the indicator sends unformatted data until the next SU command is received Unformatted data omits decimal points leading and trailing characters Table 7 1 Print Format Commands Format Default Format String Used When NFMT N lt NL gt A30 75 0 4 1 1 N Gross Normal mode tare in lt G gt lt NL gt B30 115 0 3 2 4 101 B lt G gt lt NL gt A30 300 0 4 1 1 N system Tare lt T gt lt NL gt B30 340 0 3 2 4 101 B lt T gt lt NL gt A30 525 0 4 1 1 N Net lt N gt lt NL gt B30 565 0 3 2 4 101 B lt N gt lt NL gt A30 806 0 3 1 1 N lt TD gt lt NL gt P1 lt NL gt PALFMT N lt NL gt A416 25 1 4 1 1 N ID CODE Pale lt IDC gt lt NL gt B378 25 1 3 2 4 51 N 3 lt IDC gt lt NL gt A29
88. he GFMT NFMT and CFMT formats using the EDP port the front panel PFORMT menu and the Revolution configuration utility 7 2 1 Using the EDP Port With a personal computer terminal you can use the EDP command set to customize the print format strings To view the current setting of a format string type the name of the string GFMT FMT or NFMT FMT and press TARE Enter For example to check the current configuration of the GFMT FMT format type GFMT FMT and press ENTER The indicator responds by sending the current configuration for the gross format GFMT FMT lt G gt GROSS lt NL gt To change the format use the GFMT FMT or NFMT EDP command followed by an equals sign and the modified print format string For example to add the name and address of a company to the gross format you could send the following EDP command 0000009 Indicator must be placed in the config mode with CONFIG shown on the display EJ Note GFMT FMT FINE TRANSFER CO lt NL gt 32400 WEST HIGHWAY ROAD lt NL gt SMALLTOWN lt NL2 gt lt G gt GROSS lt NL gt A ticket printed using this format might look like the following FINE TRANSFER CO 32400 WEST HIGHWAY ROAD SMALLTOWN 1345 lb GROSS ERA O RICE LAKE Counterpart User Manual Print Formatting 73 72 2 Using the Front Panel If you have no access to equipment for communication through the EDP port or are working at a site where such equipment cannot be used you can use the PFORMT menu see Figure 7 1 to
89. he live current raw A D count ZERO VAL Displays the captured A D Zero calibration value SPAN VAL Displays the captured A D Span calibration value mV VAL Displays the live current millivolt signal voltage EXCVDC VAL Displays the current excitation voltage LOOP TEST Performs a loop test on dig I O cards Table 3 10 TEST Menu Parameters 46 Counterpart User Manual RICE L AKE TEST Menu Parameter Choices Description DIO 1 STATUS Displays the status of each individual digital I O port If set as input the display DIO 2 shows input stats IN HI or IN LO If set as output pressing Enter toggles the DIO 3 output between HI and LO OUT HI or OUT LO DIO 4 OUT LO is active PORT1 TEST Performs a loopback test on serial port 1 or 2 Connect jumper TX and RX PORT2 together on port 1 or port 2 before testing Table 3 10 TEST Menu Parameters 3 9 Display Menu There are three display settings on the Counterpart ID AUDIT CALIBR SETUP TEST DISPLAY SETPTS ONTRAST BRIGHT IMAGE A 100 50 Negative 0 1 00 0 100 Positive Figure 3 15 DISPLAY Menu Setting the display parameters from this top level menu is temporary after a power cycle the values will revert to their previous values Changes made to these parameters through the CONFIG menu are kept through a power cycle 3 10 ID Menu The ID menu displays parameters for registers from
90. he overall filtering effect can be expressed by adding the 16 values assigned to the three filter stages E DFLTR1 DFLTR2 DFLTR3 128 See Section 9 6 on page 83 for information on digital filtering 256 Choices indicate the number of A D conversions per update that are averaged to obtain the 1 displayed reading A higher number gives a more accurate display by minimizing the effect 2 of a few noisy readings but slows down the settling rate of the indicator Table 3 3 Setup Menu Parameters 24 Counterpart User Manual RICE L AKE SETUP Menu Parameter Choices Description DFSENS 40UT Digital filter cutout sensitivity Specifies the number of consecutive readings that must fall 20UT outside the filter threshold DFTHRH parameter before digital filtering is suspended 80UT 160UT 320UT 640UT 1280UT DFTHRH NONE Digital filter cutout threshold Specifies the filter threshold in display divisions When a 2D specified number of consecutive scale readings DFSENS parameter fall outside of this 5D threshold digital filtering is suspended If NONE is selected the filter is always enabled 10D 20D 50D 100D 200D 250D SMPRAT 15 HZ Sample rate Selects measurement rate in samples per second of the analog to digital 30 Hz converter Lower sample rate values provide greater signal noise immunity 60 Hz 7 5 Hz PWRUPM GO Power up mode In GO mode the indicator goes into operation immediately after a brief D
91. it ID UlD nnnnnnn SX n Start serial port streaming OK or EX n Stop serial port streaming An EX command sent while in menu mode does not take effect until the indicator is returned to normal mode The EDP Stream must be set to LFT or INDUST for this command to work XG N Transmit gross weight in displayed units nnnnnn UU XNi n Transmit net weight in displayed units where nnnnnn is the weight value UU is the units NOTE You can also send XGP XGS XGT XTP etc to specify primary XT N Transmit tare weight in displayed units secondary or tertiary P S T XAttn Transmit accumulator value RS Reset system Soft reset Used to reset the indicator without resetting the configuration to the factory defaults SD Set date SD MMDDYY DDMMYY YYMMDD or YYDDMM Enter six digit date using the year month day order specified for the DATEFMT parameter using only the last two digits of the year ST Set time ST hhmm enter using 24 hour format KSOFT1 4 Command to perform function assigned n a to softkey PIECES n Transmits data from the scale n a Table 6 12 Normal Mode Serial Commands 6 1 7 Unique Commands Command Description DUMPID INDEX n To dump an ID by register DUMPID CODE n To dump an ID by code KDISPMODE Other choices include COUNT WEIGHT UNIT WEIGHT Set or request the current display mode KDISP COUNT Will switch to that mode This only temporariliy switches display Default is set by disom
92. ital filters DFLTR1 DFLTRL2 DFLTR3 to 1 Set DFTHRH to NONE Return indicator to normal mode ERA O RICE LAKE Counterpart User Manual For More Information 83 2 Remove all weight from the scale then watch the indicator display to determine the magnitude of vibration effects on the scale Record the weight below which all but a few readings fall This value is used to calculate the DFTHRH parameter value in Step 4 For example if a heavy capacity scale produces vibration related readings of up to 50 lb with occasional spikes to 75 lb record 50 lb as the threshold weight value 3 Place the indicator in menu mode and set the digital filters DFLTRx to eliminate the vibration effects on the scale Leave DFTHRH set to NONE Reconfigure as necessary to find the lowest effective values for the DFLTRx parameters 4 With optimum values assigned to the DFLTRx parameters calculate the DFTHRH parameter value by converting the weight value recorded in Step 2 to display divisions threshold_weight_value DSPDIV In the example in Step 2 with a threshold weight value of 50 lb and a display division value of 51b 50 5lb 10DD DFTHRH should be set to 10DD for this example 5 Finally set the DFSENS parameter high enough to ignore transient peaks Longer transients typically caused by lower vibration frequencies will cause more consecutive out of band readings so DFSENS should be set higher to counter low frequency transients Reconfigur
93. ization mode e If the weight is displayed in the main area either as a result of the DSPMODE parameter being set for WEIGHT or the Swap Display softkey was pressed then the piece count and piece count total are not displayed Y y 7 ana MORE gt e Ifthe piece count is displayed in the main area either as a result of the DSPMODE parameter being set for COUNT or the Swap Display softkey was pressed then the weight is not displayed The piece count total will be displayed in the left display area M d T ae 58 14 Pcs E MORE gt lt e Ifthe piece count total is displayed in the main area either as a result of the DSPMODE parameter being set for UNITWEIGHT or the Swap Display softkey was pressed then the weight is not displayed The piece count will be displayed in the left display area wy Y mud H g 58 Pcs tti m MORE gt Ee 88 Counterpart User Manual RICE L AKE 9 11 Updating Firmware To update firmware of the Counterpart you must have Revolution installed and a hex file on your computer Visit www ricelake com to download this free configuration software and the latest hex file Note configuration This is helpful if the firmware becomes corrupt and you want to reload the same firmware 00000 00 If the hex file is the same version as is currently in the indicator the firmware update will not reset the Z However it is always recommended that configuration be backed up in Revolution
94. kel SETPTS Figure 3 1 Menu Mode Navigation Structure Menu Function ID ID Allows you to setup or edit IDs AUDIT Audit Trail Displays the legally relevant LR firmware version configuration count and calibration count CALIBR Calibrate Calibrates the scale SETUP Setup Accesses setup options for the scale features serial output print format digital inputs and outputs and displays the version number TEST Test Performs a basic test on the A D digital inputs and outputs communication ports RAM and keypad DISPLAY Display Accesses the setup option for contrast image brightness SETPTS Setpoints For setting up weighmode setpoint accessible parameters using numeric values Table 3 1 Menu Summary 3 2 Menu Navigation Once you have entered the menus you can use the front panel buttons to navigate Note the looped menu structure shown in Figure 3 1 This provides a shortcut for accessing the right most menu items by navigating to the left and vice versa for the opposite side of the menu This shortcut also holds true for sub menu navigation 74 510 GROSS TARE SAMPLE PRINT 4 gt 20 NET Pieces e A y 3 yp N UNIT MENU UNITS WEIGHT SETUP TOGGLE Move UP Move Enter Key Move Enter Increment DOWN LEFT MORE value Increment previous Move Value forward Figure 3 2 Front Panel Key Functions in Menu Mode ERA O RICE LAKE Counterpart User Manual Configuration
95. kmanship and defective materials If any equipment fails to conform to these warranties RLWS will at its option repair or replace such goods returned within the warranty period subject to the following conditions e Upon discovery by Buyer of such nonconformity RLWS will be given prompt written notice with a detailed explanation of the alleged deficiencies e Individual electronic components returned to RLWS for warranty purposes must be packaged to prevent electrostatic discharge ESD damage in shipment Packaging requirements are listed in a publication Protecting Your Components From Static Damage in Shipment available from RLWS Equipment Return Department Examination of such equipment by RLWS confirms that the nonconformity actually exists and was not caused by accident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of all alleged non conformities e Such equipment has not been modified altered or changed by any person other than RLWS or its duly authorized repair agents e RLWS will have a reasonable time to repair or replace the defective equipment Buyer is responsible for shipping charges both ways e In no event will RLWS be responsible for travel time or on location repairs including assembly or disassembly of equipment nor will RLWS be liable for the cost of any repairs made by others THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES EXPRESSED OR IMPLIED
96. lution up to 100 000 graduations Counting resolution 1 1 000 000 SERIAL COMMUNICATIONS AND SETPOINT Two RS 232 ports supports up to 115 200 bps One optional port 3 connector for USB Ethernet Fiber Optics etc Ethernet port Setpoint output pending serial scale on Port 1 only STATUS ENUNCIATORS PCS motion low battery insuff recomp scale number gross net zero BATTERY Type Lithium lon Charge Time 6 8 hours Charge Cycles 400 1200 Estimated Run Time up to 24 hours OPERATING TEMPERATURE 10 F to 104 F 122 C to 40 C OPERATING HUMIDITY 85 PHYSICAL DIMENSIONS Indicator Only 12 25 in x 6 25 in x 4 0 in RICE LAKE WEIGHING SYSTEMS APPROVALS Pending WARRANTY Two year limited warranty CERTIFICATIONS AND APPROVALS Counterpart Indicator NTEP Pending LADOS Pending Pending Counterpart User Manual For More Information 91 Counterpart Limited Warranty Rice Lake Weighing Systems RLWS warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer OEM will operate per written specifications as confirmed by the Distributor OEM and accepted by RLWS All systems and components are warranted against defects in materials and workmanship for two years RLWS warrants that the equipment sold hereunder will conform to the current written specifications authorized by RLWS RLWS warrants the equipment against faulty wor
97. many parts were left in the bin To print a label to put on the bin showing the total quantity in the bin press the PRINT key Negative Counting Total Removed Displayed at the End With this procedure you can count accurately out of a full container for kitting shipping etc without having to know the tare weight of the container 1 Place a full container on the scale and press TARE 2 Remove a 10 piece sample from the container and press SAMPLE After the unit weight has been calculated return the 10 piece sample to the container 3 Remove the number of pieces you need for kitting shipping etc The amount removed will be displayed If you need a label for each kit or container press the PRINT key after removing each batch of pieces IDs are used to save and recall previously set codes descriptions unit weight and tare preferences The Counterpart has the capacity to store up to 150 individual IDs There are three ways that IDs can be entered and set Those three ways include 1 Normal 2 Through Count Mode 3 Through Revolution To enter alpha ID characters you can double press the numeric keypad to obtain alpha characters much like accessing alpha characters on a cell phone keypad To store more than 150 IDs WeighVault is required see Section 5 6 on page 58 ID AUDIT CALIBR SETUP TEST DISPLAY SETPTS C ee EE Ces Game AS
98. mats lt G gt Gross weight current scale GFMT NFMT TOTALFMT lt G n gt Gross weight scale n d s GE SE lt N gt Net weight current scale lt N n gt Net weight scale n lt T gt Tare weight in displayed units Add four before bracket to print header lt T n gt Tare weight scale n lt A gt Accumulated weight current scale lt Atin gt Accumulated weight scale n lt AC gt Number of accumulations current scale 5 digit counter lt AC n gt Number of accumulations scale n lt AD gt Date of last accumulation current scale lt AD n gt Date of last accumulation scale n lt AT gt Time of last accumulation current scale lt AT n gt Time of last accumulation scale n lt UID gt Unit ID number lt CN gt Consecutive number lt C gt Piece count current scale lt C n gt Piece count scale n lt NLnn gt New line nn number of termination lt CR LF gt or lt CR gt characters lt SPnn gt Space nn number of spaces lt SU gt Suppress Units Toggle weight data format formatted unformatted lt TI gt Time lt nnn gt ASCII character nnn decimal value of ASCII character Used for inserting control characters STX for example in the print stream lt DA gt Date lt TD gt Time amp Date lt H1 gt Header 1 lt H2 gt Header 2 lt IDC gt Loaded ID Code 32 characters maximum lt IDD gt Loaded ID Description 32 characters maximum lt IDLC gt Loaded ID Location 12 characters maximum lt IDP gt Load
99. must be removed before the scale is put into service Use the following procedure to unlock the scale base 1 Turn the scale in its side Single platform load cell setscrews Dual platform load cell setscrews Figure 2 1 Location of Load Cell Setscrews for Single and Dual Platform Scales DIGI Scale Base shown 2 Remove the load cell setscrew using a hex wrench for the dual platform setscrews or a phillips head screwdriver for the single platform scale 3 Tape the setscrews to the bottom of the scale or store in a safe place for possible future use 2 2 2 Leveling Select a location for the Counterpart that is reasonably level and free of vibrations and air currents Adjust the four corner feet n the scale base and refer to the bubble level on the inside frame The base should not rock and the feet should have solid contact with the surface Jn A Ensure the nut on each foot s bolt is secured flush against the scale base ote To ensure greater scale stability turn in all four adjustable legs before leveling Turn out adjustable legs to level as needed Figure 2 2 Adjust the Scale Base Feet ERA O RICE L AKE Counterpart User Manual Installation 7 2 3 Enclosure Disassembly The Counterpart indicator enclosure must be opened to connect cables for load cells communications and digital inputs outputs arning power outlet The power outlet must be located near the indicator to allow the operator to easily Before openin
100. n OPTCARD NONE Option card parameters Select which connection can be selected when using a FIBER wireless option card and WeighVault ETHERNET GG When setting up the USB option and opening Revolution you WI PORT EJ Note may be asked to load a driver if Windows PC has never used a RESERVED USB driver before USB RS232 432 KEYBOARD Level 3 submenus Under the Level 2 Ethernet Feature VAULT OFF Selects on or off ON BOARD Using on board RJ45 Ethernet connection EXTERNAL Using wireless port connection DHCP ON Dynamic Host Configuration Protocol OFF ON obtains IP address primary and secondary DNS IP addresses netmask and default gateway IP address from a DHCP server OFF use static settings for the above parameters PADRESS IP address This can be leased provided by DHCP server or statically set NETMASK Subnet address DFFLTGTWY IP address for default gateway DNSPRI Primary domain server IP address DNSSEC Secondary domain server IP address LCLHSTNM Counterpart Local host name PORT Port number used REMOTEIP Remote IP address using WeighVault REMOTEPT Remote port number using WeighVault MAC Views the MAC address and is non changeable ECHO ON Allows Echo to be on or off OFF Level 3 submenus Under the Level 2 Version Feature SOFTWR 2 XX Displays the software version REG LR V 1 XX Displays the legally relevant version Level 3 submenus Under the Le
101. n The zero band is defaulted to 1 9 of full scale but can be configured for up to 100 of full scale NOTE 1 9 is required for legal for trade applications UNIT WEIGHT Used to enter a Known unit weight of a part Sends on demand serial information out the serial port provided the conditions for standstill are met Performs one of several predetermined Tare functions dependent on the mode of operation selected in the TAREFN parameter To view a stored tare see Section 1 5 Also acts as the ENTER key Allows the display to change between gross mode and net mode SAMPLE Pi This is used for computing the unit weight by sampling Press the SAMPLE key after placing a sample on the platform or after using the numeric keypad to enter the sample size The default sample size is 10 UNITS TOGGLE This switches the weight display to an alternate unit the alternate unit is defined in the Setup Menu and could be kg g lb oz Clear key Used to backspace on entries Alpha Numeric keypad see Figure 1 1 Used to enter values directly Press keys for small and upper case alpha characters RICE LAKE WEIGHING SYSTEMS Table 1 2 Keypad Functions Counterpart User Manual Introduction 1 5 EE Err ee GG Figure 1 1 Numeric Keypad Tare Recall When a stored tare is displayed Net annunciators will be turned on To display a stored tare 1 2 Set up a
102. n 43 Setpoints Weigh Mode Parameter Menu Set up of setpoints is allowed while in the weigh mode While setting up setpoints the Access parameter needs to be set to either On or Off e Setting it to On allows a setpoint to be viewed and edited if setpoint type is Gross Net Piececnt Rel Delay or Counter e Setting it to Off allows a setpoint to be viewed but not edited if the setpoint type is Gross Net Piececnt Rel Delay or Counter e Hide will not show the setpoint Level 1 ID AUDIT CALIBR SETUP TEST DISPLAY SETPTS Level 2 SETPT 1 SETPT 2 SETPT6 SAME AS SETPT 1 C opgoen 1 wer Pieceont REL DELAY _ GounTeR In Weigh Mode g VALUE gt VALUE C VALUE D I BaNnDvaL dg HYSTER 1 EE PCOUNT number iC number gt i number E i number number mp i TRIPS i i PREACT If PREACT 1 INBAND or Li ONor i OUTBAND 1 LEARN rr EARN ened Figure 3 12 Setpoint Menu While in Weighmode el 44 Counterpart User Manual wee HIN L AKI s 3 7 Calibration Menu See Section 4 0 on page 49 for calibration procedures The Calibration menu can be protected by assigning a password in the Feature menu EJ Note The Counterpart requires the WZERO and WSPAN points to be calibrated The linearity points are optional
103. n x 16 in Dual Channel single platform XL base systems 120770 CP dual indicator Console only 119796 CP 5 5 Ib x 0 0005 Ib 2 kg x 0 0002 kg 9 in x 12 in 118797 CP 10 10 Ib x 0 001 Ib 5 kg x 0 0005 kg 11 inx 16 in 118798 CP 25 25 lb x 0 002 Ib 10 kg x 0 001 kg 11 inx 16 in 118799 CP 50 50 Ib x 0 005 Ib 20 kg x 0 002 kg 11 inx 16 in 118800 CP 100 100 Ib x 0 01 Ib 50 kg x 0 005 kg 11 inx 16 in Dual Channel with Benchmark 125113 CP 50BM 50 Ib x 0 01 Ib 20 kg x 0 002 kg 12 inx 18 in 125116 CP 100BM 100 Ib x 0 02 Ib 50 kg x 0 005 kg 12 inx 18 in Table 9 8 Specifications a 90 Counterpart User Manual wee HIN L AKI d 9 13 Specifications POWER Power source Input 100 240VAC 47 63 Hz 5 watts US power cord Output 9VDC or 12VDC 1 25 max EXCITATION VOLTAGE 5VDC ANALOG SIGNAL INPUT RANGE 0 4 5 mV V ANALOG SPECIFICATIONS 3 UVA grad minimum ANALOG SPECIFICATIONS Input sensitivity 1 5 UV V grad recommended Zero adjustment range 0 100 or per region settings A D conversion rate 7 5 15 20 samples per second Load cells per scale 8 x 3500 16 x 7000 Scale channels 1 or 2 Linearity 0 017 full scale CIRCUIT PROTECTION RFI EMI ESD protection DIGITAL I O 4 1 0 DISPLAY Viewing Area 240 x 64 pixels transmissive VGA Liquid Crystal Display LCD with adjustable contrast KEYBOARD 24 buttons full keypad alpha numeric RESOLUTION Weight display reso
104. nd old calibration settings are displayed To accept the new values click Finish To exit and restore the old values click Cancel RICE LAKE WEIGHING SYSTEMS 4 6 More About Calibration The following topics provide additional information about compensating for environmental factors Section 4 6 1 and diagnostic information for determining expected zero and span coefficients 4 6 1 Adjusting Final Calibration Calibration may be affected by environmental factors including wind vibration and angular loading For example if the scale is calibrated with 1000 lb a strain test may determine that at 2000 lb the calibration is 3 Ib high In this case final calibration can be adjusted by tweaking WVAL to 998 5 lb This adjustment provides a linear correction of 1 5 lb per 1000 lb To adjust the final calibration return to the WVAL prompt and press TARE Enter to show the test weight value Press A or Y to adjust calibration up or down Press Calibrate softkey to save the value then press A to return to the CALIBR menu Counterpart User Manual Calibration 51 5 0 Scale Operations The following paragraphs contain detailed operator instructions for Counterpart Included are instructions to enter tare weights toggle between net and gross weight enter unit weights perform inventory accumulation and reduction and toggle between scales All operator instructions are conducted with the scale in the operation mode that is the weighi
105. nds with The following sections list the commands and command syntax used for each of these groups 6 1 1 Key Press Commands Key press serial commands see Table 6 1 simulate pressing the keys on the front panel of the indicator These commands can be used in both setup and normal weighing mode Several of the commands serve as pseudo keys providing functions that are not represented by a key on the front panel For example to enter a 15 pound tare weight 1 Type K1 and press ENTER or RETURN 2 Type K5 and press ENTER 3 Type KTARE and press ENTER Command Function KDISPTARE Display tare pseudo key KCLR Press the CLEAR key KCLRCN Reset consecutive number pseudo key KCLRTAR Clear tare from system pseudo key KLEFT n menu mode move left in the menu KRIGHT nmenu mode move right in the menu KUP n weighing mode press the UNDER key n menu mode move down in the menu In data entry mode decrement the current digit KDOWN n weighing mode press the UNDER key n menu mode move down in the menu In data entry mode decrement the current digit KSAVE n menu mode saves the current configuration KEXIT n menu mode saves the current configuration then exits to normal mode KO K9 Press number 0 zero through 9 KDOT Press the decimal point KENTER Press the ENTER key KLOCK Lock specified front
106. ng or normal mode Counting scale accuracy is primarily determined by the following factors e Sample size number of pieces e Total sample size as a percentage of full scale capacity e Piece to piece weight variation As a general rule when determining sample size of fairly uniform pieces the larger the sample size the greater the total sample weight therefore the better the counting accuracy Selecting the smallest capacity scale that can obtain the highest counting resolution should be considered but should not sacrifice the capacity required for the heaviest container of parts For this kind of application a dual platform scale may be the best selection There is a direct relationship between piece to piece weight variation non uniformity and counting accuracy Therefore elimination of the piece to piece weight variations can be accomplished by 1 Isolating the sample used to calculate the unit weight and use the same sample to re check the scale 2 Recalculating the unit weight from lot to lot of parts Parts manufactured on one machine may vary slightly from another machine relative to weight 3 Tightening the manufacturing tolerances on the parts reduces piece weight variations and increases count accuracy The Stand By Screen At the stand by screen the WEIGHT UNIT WEIGHT and QUANTITY displays show zeroes and the annunciator for the platform you are using is illuminated Scale 1 or 2 5 1 Weight Unit Switching The
107. ngs for the scale features serial port settings Ethernet print format and digital inputs and outputs You can also view the software and regulatory versions and revert to default settings To access the second level parameters use the down arrow on the indicator to access the submenus which are noted in Table 3 4 Menu Menu Function SCALES Configuration Configure and calibrate scales FEATURE Feature Set date and time formats passwords keyboard locks regulatory mode and initial consecutive number value count function and define softkeys SERIAL Serial Configures the communications ports ETHERNET Ethernet Configures the Ethernet port PFORMT Print Format Set print format used for header gross net count pallet setpoint and total ticket formats See Section 6 0 on page 63 for more information SETPTS Setpoints Configure setpoints DIG IO Digital IO Assign digital input output functions VERS Version Display installed software version number The Reset Config softkey on the Version menu can be used to restore all configuration parameters to their default values 3 6 1 SCALE Submenu Calibration can be performed in two places within the menu the CALIBR menu shown in Figure 3 13 is an in depth scale setup and calibration A quick access calibration is shown in Figure 4 1 on page 49 22 Counterpart User Manual RICE LAKE WEIGHING SYSTEMS Scale Parameter Levels
108. ns Can be used during a span calibration process using hooks and chains Level 6 submenus Primary Secondary Tertiary UNITS LB OZ KG G OFF Specifies primary units for displayed and printed weight Values are lb pound oz ounce kg kilogram g gram DECPNT 8888800 8888880 8888888 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 Allows you to place the decimal point position Use the ID lt j and TARGET keys to place the decimal point where desired DSPDIV 1D 2D 5D Display divisions Selects the minimum division size for the primary unit s displayed weight 26 Counterpart User Manual Table 3 3 Setup Menu Parameters Continued WEIGHING SYSTEMS 3 6 2 SCALE 3 Submenu Scale Parameter Levels Level 1 D AUDIT CALIBR SETUP TEST DISPLAY SETPTS CONFIG Level 2 SCALES FEATUR SERIAL ETHERNET PFORMT SETPTS f mon vers Level 3 SCALE 1 SCALE2 SCALE3 Scale 3 sub menu appears only when serial port 1 is setto SCALE or IND SCALE FORMAT ACCUM OFF C UNITS d DECPNT y K DSPDIV gt 8888800 8888880 8888888 Figure 3 7 Scale 3 Serial Menu SCALE 3 Submenu Parameter Choices Description Format Submenu
109. nstallation and Configuration Manual e IP address assigned to the Counterpart Refer to PN72117 Ethernet TCP IP Interface Installation and Configuration Manual If using option e WeighVault enabled in the Counterpart menu ETHERNET menu see Section 3 6 5 on page 36 Table 5 1 lists parameters that must be entered in order for Weigh Vault to work Parameter Default DHCP Consult with network administrator IP ADDRESS Consult with network administrator NET MASK Consult with network administrator PORT Port 10001 REMOTE IP IP address of computer running WeighVault Must be Static REMOTE PT 5466 VAULT Onboard or external if using a wireless option Table 5 1 WeighVault Default Settings The above mentioned default settings only apply if the VAULT parameter is set to ONBOARD See Figure A Note 3 10 on page 34 5 6 1 Demo Setup of Counterpart and WeighVault Install Weigh Vault from the DVD There are two setup programs that need to be installed PC Setup for WeighVault This setup was completed in Windows 7 however the basic information about setup is applicable to other computer operating systems 1 Use an Ethernet crossover cable to connect the Counterpart and PC Normal straight through or patch cables will not function correctly 2 Open the Control Panel and click Network and Internet 3 Open the Local Area Connection and go to Properties Internet Protocol Ensure Version 4 TCP IPv4 is
110. nstallation instructions PN 108680 included with the option card for installing and configuration instructions Air m PGT rics O R WD1 P S ome 8 nC zs al Port 3 LED del eterna LED CH O Light Port 3 LED O aoa AJ wo my Port 1 amp 2 LED lights Figure 2 5 LED Light Locations Note The Ethernet LED light is on when connected at 100 mb s and is off when connected at 10 mb s 10 Counterpart User Manual RICE LAKE WEIGHING SYSTEMS 2 8 Enclosure Reassembly Once the cabling is complete position the top plate over the enclosure and reinstall the four screws 2 9 CPU Board Removal If you must remove the Counterpart CPU board use the following procedure 1 Disconnect power to the scale 2 Disconnect power supply cable from connector J12 on the Counterpart CPU board 3 Disconnect the wires at the following connectors J1 J2 J3 J4 and J5 and J13 if equipped 4 Remove the six screws connecting the CPU board then lift the board out of the enclosure To replace the CPU board reverse the above procedure Be sure to reinstall cable ties to secure all cables inside the indicator enclosure 2 10 CPU Board Battery Replacement Risk of explosion if battery is replaced with incorrect type Dispose of batteries per manufacturer instructions
111. ode parameter Table 6 13 Unique Commands WEIGHING SYSTEMS Counterpart User Manual Serial Commands 69 7 0 Print Formatting The Counterpart provides nine print formats GFMT NFMT TOTALFMT PALFMT CFMT ACCFMT SPFMT HDRFMT1 and HDRFMT2 These determine the format of the printed output when the PRINT key is pressed or when a KPRINT EDP command is received The HDRFMTs must be called from another format The SPFMT setpoint print format is printed from a setpoint routine Each print format can be customized to include up to 500 characters of information two header formats are limited to 100 characters each such as company names and addresses on printed tickets You can use the indicator front panel PFORMT menu EDP commands or the Revolution configuration utility to customize the print formats Z Note Print formats are limited to 500 characters The two header formats are limited to 100 characters each 71 Print Formatting Commands Table 7 1 lists commands you can use to format the gross net and count print formats Commands included in the format strings must be enclosed between lt and gt delimiters Any characters outside of the delimiters are printed as text on the ticket 70 Counterpart User Manual RICE L AKE Supported Ticket Command Description For
112. on is based on the internal resolution of the scale The default weight and counting resolutions for the Counterpart capacities are shown below Platform Capacity Weighing Resolution Counting Resolution Platform Dimensions 5 0 Ib 2 kg 0 0005 Ib 0 0002 kg 0 000005 9 inx12 in 10 lb 5 kg 0 001 lb 0 0005 kg 0 00001 11inx16 in 25 lb 10 kg 0 002 lb 0 001 kg 0 00002 50 Ib 20 kg 0 005 Ib 0 002 kg 0 00005 100 Ib 50 kg 0 01 lb 0 005 kg 0 0001 Table 1 1 Counterpart Capacities 1 3 Modes of Operation 13 1 Description of Modes of Operation e Count Mode where all the basic weighing and counting operations are performed e Setup Mode where item data can be programmed into the memory of the scale 2 Counterpart User Manual WEIGHING SYSTEMS 1 4 Keypad Functions Key Function Turns the Counterpart unit on off NOTE If the PC1 jumper is set to SW the POWER button must be used to turn the unit on and off If the PC jumper is set to ON the unit will automatically power on when it s plugged in and the only way to turn it off is to unplug power POWER Enters Menu mode allowing configuration if the Audit jumper is in the ON position Also used as an escape key in Menu mode MENU SETUP y4 510 EW Sets the current gross weight to zero provided the amount of weight to be removed or added is within the specified zero range and the scale is not in motio
113. ore Information 89 Rice Lake CounterPart Updater Update Instructions 1 Unplug power to the CounterPart and remove the back plate 2 Connect the serial cable to the CourterPart s Port 1 3 Install jumpers on JPS and JPG See documentation for specifics 4 Phug m power to the CounterPast and press the indicators Power button 5 Select the communications port that the CourterPart is connected to and enter the path to the update file 6 Chick the Program button COM Port Y Baud Rate 115200 v Hex File C Documents and Settings wolbri RLWS Desktop CP_0_00_3 A Program 7 When the download is complete unplug power to the CounterPart 8 Remove JPS and JPS and turn power back on The update is complete Flash Magic DLL Version 216 1837 Figure 9 5 Rice Lake Updater Screen 8 Click the Program button The update will take several moments 9 When complete remove the jumpers shown in Figure 2 8 on page 12 and press the Power button to power up the indicator 9 12 Specifications Part Description Weighing Resolution Platter Dimensions Single Channel 118788 CP Indicator Console only 120736 CP 5 5 lb x 0 0005 Ib 2 kg x 0 0002 kg 9 in x 12 in 120737 CP 10 10 Ib x 0 001 Ib 5 kg x 0 0005 kg 11 in x 16in 120738 CP 25 25 lb x 0 002 Ib 10 kg x 0 001 kg 11 in x 16 in 120739 CP 50 50 lb x 0 005 Ib 20 kg x 0 002 kg 11 in x 16 in 120740 CP 100 100 Ib x 0 01 Ib 50 kg x 0 005 kg 11 i
114. ot turn the scale upside down Always work with the scale on its side Damage to the load cell can occur if the scale is turned upside down 1 Stand scale base on its side to attach the bracket to the scale using the screws provided in the bracket kit 2 Ensure that the cable underneath the scale base is threaded through the opening between the scale and the 14 Counterpart User Manual LAKE bracket otherwise it will not fit Ensure the cable from the underside of the scale is run between bracket and scale prior to attaching Figure 2 12 Attach Bracket Assembly to Scale Base While Scale is Tipped on its Side 3 Set scale base down on a flat surface positioning the bracket assembly at the edge of a table 4 Attach the indicator to the bracket using the second set of screws provided and screw white feet into indicator base as shown below Figure 2 13 Shown Indicator Attached to the Scale Base RICE L AKE Counterpart User Manual Installation 15 2 14 Indicator Replacement Parts and Assembly Drawings 16 Ref Number Part Number Description Quantity 1 118434 Overlay Membrane Switch Panel 1 2 118435 Counterpart Cover Enclosure 1 3 120756 Seal Strip Nylon Brush w Holes 1 4 5 119275 LCD Display Module 1 6 7 120484 CPU Mounting Bracket 1 8 14621 Kep Nut 6 32NC Hex 6 9 120741 CPU Board 1 single AD 117507 CPU Board 1 dual AD 1
115. ount navigate back to EA Note the WSPAN repeat Step 6 however instead of pressing Calibrate softkey while viewing the value press Save Exit to exit Counterpart User Manual Calibration 49 4 2 Five point linearization Five point linearization using the WLIN parameter provides increased scale accuracy by calibrating the indicator at up to five additional points between the zero and span calibrations Linearization is optional if you choose not to perform linearization skip the WLIN parameter if linearization values have previously been entered these values are reset to zero during calibration WZERO and WSPAN must be calibrated before adding linearization points WLIN values must be less than the WSPAN value and must not duplicate WZERO or WSPAN To perform linearization follow the procedure below With WLIN displayed Press down to go to the first linearization point POINT 1 Press down again to show the weight value prompt WGT 1 then down once more to show the weight value Place test weights on the scale then use the numeric keypad to enter the actual test weight value Press enter to save the value and move to the calibration CAL 7 prompt Press down to show the current calibration value then press the Calibrate softkey to calibrate the linearization point When complete the A D count for the linear calibration is displayed Press enter again to save the calibration value and go to the next prompt POINT 2
116. r F4 Softkey 4 up F5 Unit Weight key Num lock is on and cannot be turned off F6 Alt z ZERO key e Scroll lock is not supported F7 Alt 9 GROSS NET key e Other USB devices are not supported F8 Alt t TARE key F9 Alt u UNITS key F10 Alt p PRINT key F11 Not used F12 MENU key Print Screen PRINT key Table 9 4 USB Keyboard Functions i AAA 84 Counterpart User Manual RICE L AKE 9 8 Serial Scale Interface Serial port 1 can be configured for serial scale input The serial scale function allows other scale indicators to send gross or net weight data to Counterpart Once the serial port has been configured to accept scale data the data format can be customized to match the data stream sent by that indicator See Figure 3 10 on page 36 for information setting up To set up and configure a serial scale do the following 1 Under the SERIAL menu select Port 1 and scroll over to IND SC industrial serial scale or SCALE Legal for Trade depending on what is required This enables Scale 3 For operation with the counting functions the type must be set to IND SC 2 Match up the baud rates 9600 data bits and parity and stop bits and this becomes SCALE 3 3 Set the format under the SFMT parameter to match the format sent by the serial scale An example of the default serial scale format is lt STX gt lt P gt lt W7 gt lt U gt lt M gt lt S gt lt CR gt Where lt STX gt STX character lt P
117. record If WeighVault is also enabled a Weigh Vault ID update will also occur 5 4 2 Unit Weight Operation by Key Entry Unit weight operation by key entry is accomplished by using the numeric keypad to enter the known value of the unit weight and then pressing the UNIT WEIGHT key An example of unit weight operation by key entry is shown below 1 With the display in the weighing mode enter the known unit weight using the keyboard for example 200 00 Press UNIT WEIGHT key to enter the unit weight 3 Place a 2 lb weight on the scale The scale displays the quantity for the weight placed on the scale for example the weight display reads 2 000 the unit weight display reads 200 00 and the quantity display reads 10 You can also enter a weight as APW Average Piece Weight or Unit Weight per thousand 2000000 To clear the unit value enter 0 and push the unit weight key Piece Weight Enhancement After performing a sample process the unit determines the maximum number of pieces that could be accurately used for a recompute If the number of pieces on the scale is less than the recompute value the RECOMP annunicator will be shown 1 Place items to be counted on the scale platter make sure the RECOMP annunciator is still on 2 Press the SAMPLE key while the RECOMP annunciator is shown This will start a sample process using the current piece count instead of the SAMPLEQTY value as the sample quantity Negative Counting Full
118. rmed in two places within the menu the CALIBR menu shown in Figure 4 1 and the Note SCALE submenu shown in Figure 3 6 on Page 22 The CALIBR menu shown in Figure 4 1 is a quick access calibration for more in depth scale setup and calibration use the menus found under SETUP CONFIG SCALE see Figure 3 6 on Page 22 Calibration consists of the following steps e Span calibration e Zero calibration e Optional five point linearization e Entering the test weight value e Optional rezero calibration for test weights using hooks or chains 0000000 The Counterpart requires the WZERO and WSPAN points to be calibrated The linearity points are B Note optional but must NOT duplicate zero or span During calibration the TARE Enter key acts as a data entry confirmation key The soft calibrate key accepts that value ID AUDIT CALIBR SETUP TEST DISPLAY SETPTS SCALE1 j SCALE2 wenn H wa A usa jH wun LJ REZERO Previous A D raw counts are shown Press the calibrate softkey to calibrate zero Press Menu to cancel CALIBRATING Display and edit Previous A D raw test weight value counts are shown Press the calibrate softkey to calibrate span Press Menu to cancel CALIBRATING CRUBRATING Press calibrate softkey to remove ffset from zero fro zero and span calibrations Pont 1 rous C POINT
119. ry Mode and Legal for Trade LFT piece count data If the unit is going to be used in Legal for Trade applications weight and piece count data cannot be displayed at the same time Use the following examples to use Counterpart in Legal for Trade applications 9 10 1 Legal for Trade and Normal Weight Mode When in a Legal for Trade mode REGULAT NTEP OIML or CANADA and the unit is in normal weigh mode e Ifthe weight is displayed in the main area either as a result of the DSPMODE parameter being set for WEIGHT or the Swap Display softkey was pressed then the piece count and unit weight are not displayed r kb H 3 ee MORE gt lt e Ifthe piece count is displayed in the main area either as a result of the DSPMODE parameter being set for COUNT or the Swap Display softkey was pressed then the weight is not displayed The unit weight will be displayed in the left display area 10 d lt 356 4594 uw k R MORE gt lt Kb kb H e If the unit weight is displayed in the main area either as a result of the DSPMODE parameter being set for UNITWEIGHT or the Swap Display softkey was pressed then the weight is not displayed The piece count will be displayed in the left display area ET 356 45 d 10 Pcs uw Fees O RICE LAKE Counterpart User Manual For More Information 87 9 10 2 Legal for Trade and Totalization Mode When in Legal for Trade mode REGULAT NTEP OIML or CANADA and the unit is in Total
120. s can be viewed at www ricelake com training Dr maps or obtained by calling 715 234 9171 and asking for the training department 2012 Rice Lake Weighing Systems All rights reserved Printed in the United States of America Specifications subject to change without notice Version 2 3 September 2012 4 0 5 0 7 0 3 6 6 e elei MEA 40 3 7 Calibration MENU ss xisco a Fae he PERE A Reale eae hE Goce RE Paes SER ERS 45 3 8 Test MENU A A7 e A ee a i e ideaa ee ER AE ee eee 46 39 Display Menu sen SREL EE NEEN E AER Oe eee a ae a ee SE REX Hae A 47 CONOR Ute ho a ee ee ee ee ee ee A AA eee 47 Calibration AMA An A 4 1 Front Panel Calibration Sia ae cba aten neck DR EEN EE Gok Pek Gee aa A ee Aa 49 4 2 Five point linearization 0 tee 50 A S REZO EE EE 50 4 4 EDP Command Calibration 50 4 5 Revolution Calibration 0 00 ee aa 51 4 6 More About CGaibranon eee 51 4 6 1 Adjusting Final Calibration sss ou a a A a BEE ORR eam 51 SEC a IZ SA Weight Unit SWIC isa pee kad Rae et hee bd eee ee ROE Hees Pee ed he eee ee eeS 52 5 2 Entering are Weitere Aa 3 NN A hawt bog eb ba eet NR ba wae a Ah 52 5 2 1 One ouch Tare Fare UNKNOWN ess gc aac dea ada dae ep eas a And alae dia wekod a aed 52 5 2 2 Digital Tare Tare Weight KnOWnl rissa eee aw hades ai eae Beaded 52 5 3 Loggling Between Gross and Net nre rnnr eed pees pe kd pee eee eee hee RNG EON Ee Bs Ee ee 53 5 4 Entering Unit WEIGNS Aa 3 A ANN RE SE AER SNE
121. scription Action 1 Unit Weight The scanned unit weight value updates the working ID and is also applied 3 ID Code The scanned ID code is loaded 4 Tare The scanned tare value updates the working ID and is also applied to the scale M Part Number The scanned part number updates the working ID and a Yes No prompt is shown asking if the stored ID should also be updated Note Part Number 121495 is supplied with 2 connectors Plug connector with 3 wires into J4 and set plug Plug connector with 1 wire into J3 62 Counterpart User Manual Table 5 3 Header Codes for Bar Codes WEIGHING SYSTEMS 6 0 Serial Commands The Counterpart can be controlled by a PC or remote keyboard connected to an indicator serial port Control is provided by a set of serial commands that can simulate front panel key press functions display and change setup parameters and perform reporting functions This provides the ability to print configuration data or to save to your hard drive 6 1 The Serial Command Set The serial command set can be divided into five groups key press commands reporting commands the RESETCONFIGURATION special function command parameter setting commands and transmit weight data commands When a serial command is processed the Counterpart responds with the message OK The OK response verifies that the command was received and has been executed If the command is unrecognized or cannot be executed the Counterpart respo
122. se Counterpart prompts Not Found Save as New ID Select Yes or No By selecting Yes Counterpart will store that ID code into the first open register By selecting No you will go back to the Counting mode screen Optional Sample Quantity desired and press the UW Update softkey Optional Tare the container and push the Tare Update softkey Adding an ID Through Revolution To add an ID using Revolution you must have Revolution installed on your computer Visit www ricelake com to download this free configuration software 1 A DA Be Qik 8 9 E Note Unplug power to Counterpart Wire cable between computer and Counterpart Plug in power to Counterpart and press Counterpart s POWER key Open Revolution on computer and go to Base Configuration gt gt IDs To upload IDs from Counterpart select Connect from the Toolbar or under Communications Connect Select Communications then Upload Configuration or Upload Section Select REG and add information into the screens as shown in Figure 5 2 Open Bum Newfolder R Revolution New File Edit Communications Tools Navigation View Help zen Doujans annala Indicator i ES Register 1 E Scale a REG 1 al Fc Base Configuration EETA General x REG 3 a REG 4 3 Code Units Pi si Pounds etic REG 6 Kilograms 5 i Grams S Kei Description pea REG 8 Comm Ports REG 9 aes Location THe REG 11 5 Ethernet REG 12 REG 13 REG 14
123. softkey for recall will retain any trailing spaces This includes using the front panel or USB keyboard an ID Code scanned from a barcode for recall will retain any trailing spaces Level 4 submenus under the Level 3 Region Feature REGULA NTEP Regulatory mode Specifies the regulatory agency having jurisdiction over the scale site CANADA e The value specified for REGULA affects the function of the front panel TARE and INDUST Z Note EROK NONE Sys OIML e OIML NTEP and CANADA modes allow a tare to be acquired at any weight greater than zero NONE allows tares to be acquired at any weight value e OM NTEP and CANADA modes allow a tare to be cleared only if the gross weight is at no load NONE allows tares to be cleared at any weight value e NTEP and OIML modes allow a new tare to be acquired even if a tare is already present In CANADA mode the previous tare must be cleared before a new tare can be acquired e NONE NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specified ZRANGE In OIML mode the scale must be in gross mode before it can be zeroed pressing the ZERO key in net mode clears the tare e _INDUST provides a set of subparameters to allow customization of tare clear and print functions in non legal for trade scale installations When in Legal for Trade mode refer to Section 9 9 1 for more information on using this feature
124. st set the specifications of the Counterpart scale to recognize the scanner to the appropriate port and in some cases do the setup on the scanner required by the scanner manufacturer The scanner allows non contact instantaneous and accurate input of unit weight tare weight and ID code 0D2100 Barcode Scanner If you are using the Quickscan QD2100 barcode scanner sold by Rice Lake Weighing Systems you can set up the scanner by connecting the scanner PN121495 to the RS 232 port on the Counterpart CPU board Plug connector with three wires into serial port 2 J4 and plug with one wire into DIGIO J3 Connections between the barcode scanner and Counterpart should be wired up as follows Pin out Wire Color RX Green TX Red Ground Black DIGIO 5 Table 5 2 Barcode Wiring Connections The default baud rate is set for 9600 for both Counterpart and the scanner To set up barcode scanner parameters use the following steps 1 Navigate through the menu Setup gt gt Config gt gt Serial 2 Set up the selected Port JS Port 1 or J4 Port 2 for the scanner 3 Follow through and set up the various parameters such as 9600 baud 8 bits 1 stop bit none parity 4 Headers are set to ON under scanner submenu when needing to have headers for IDs tare and unit weights 5 Ifthe header is set to OFF the Counterpart assumes that all scanned items are ID codes and part numbers Header Number De
125. stalled next to the CPU board of Counterpart Use the following procedure to install or replace the battery pack 1 Disconnect power from scale prior to opening 2 If indicator is connected to scale base disassemble and set scale base aside 3 Place the indicator on an antistatic mat 4 Remove the four screws holding the top plate to the enclosure body and set them aside 5 Gently lift the top plate away from the enclosure and disconnect any cables and set it aside ERA O RICE LAKE Counterpart User Manual Installation 11 6 Using the supplied nut s secure battery pack to enclosure using a 5 16 nut driver A Co bet paper Unplug existing power off the CPU board and plug in battery plug J1 on battery CPU Run cable from battery pack to J12 on main CPU board Screw bracket into enclosure only one side shown Figure 2 7 Secure Battery Pack in to Enclosure 7 Run cable over to power plug J12 on the Counterpart CPU board gt Figure 2 8 Connect Power Plug on to J12 on CPU Board 8 Unplug existing power off the CPU board and plug in battery plug J1 on battery CPU 9 AC plugs into the back of the unit Red and green LEDs located on the battery CPU board alert the user if the battery is fully charged or not 2 12 Installing Option Cards Disconnect power cord entirely before installing option cards vam Ethernet port is not suitable for connection to circuits used outsid
126. strip cable insulation and braided shield from a point just past the grounding clamp Strip another half inch 15 mm of insulation only to expose the braid where the cable passes through the clamp see Figure 2 4 on page 9 e Finish installation using cable mounts and ties to secure cables inside of indicator enclosure NOTE Install lockwashers first against enclosure Cord grip under grounding clamp Cut insulation here for braided cables Insulated cable Braid Foil silver side out Grounding clamp i j Cut insulation here Shield wits cuy ci for foil shielded cables JL Length of foil before folding back on cable insulation Figure 2 4 Grounding Clamp Attachment for Foil Shielded and Braided Cabling 2 21 Serial Communications Wire the serial communications cables to J4 which is Port 2 5 wire RS 232 port JS is Port 1 RS 232 and 20 mA Connect communications cables to J5 and J4 as shown in Table 2 3 Use cable ties to secure serial cables to the inside of the enclosure Port 1 supports full duplex RS 232 communications only Port 2 provides either active 20 mA output or duplex RS 232 transmission Both ports are configured using the SERIAL menu See Section 3 6 5 on page 36 Connector Pin Signal Port J4 1 20mA 2 2 Ground or 20 mA 3 Tx 4 Rx 5 CTS 6 RTS ERA OO RICE LAKE Counterpart User Manual Installation 9 Connector Pin Signal Port J5
127. t the Counterpart RS Reset system Resets the indicator without resetting the configuration RESETCONFIGURATION Restores all configuration parameters to their default values menu mode only The RESETCONFIGURATION function can also be initiated by pressing navigating to the DEFALT parameter under the VERS menu and selecting YES Then press ENTER to reset the indicator 0000000 All load cell calibration settings are lost EJ Note when the RESETCONFIGURATION command is run CLEARBUFFER Clears the Weighvault data buffer WEIGHING SYSTEMS 6 1 5 Parameter Setting Commands Parameter setting commands allow you to display or change the current value for a particular configuration parameter Tables 6 4 through 6 12 Current configuration parameter settings can be displayed in all modes using the following syntax command lt ENTER gt Most parameter values can be changed in menu mode only Use the following command syntax when changing parameter values command value lt ENTER gt where value is either a number or a parameter value Use no spaces before or after the equal sign If you type an incorrect command the display reads For example to set the motion band parameter to 5 divisions type the following SC MOTBAND 5 lt ENTER gt For parameters with selectable values enter the command and equal sign followed by a question mark command lt ENTER gt to see a list of those values The indicator must be in menu
128. tall Revolution on an IBM compatible personal computer 2 With both indicator and PC powered off connect the PC serial port to the RS 232 pins on the indicator serial port or to the optional USB communications card 3 Power up the PC and the indicator Use the setup switch to place the indicator in setup mode 4 Start the Revolution program e CounterPart Software Revision 1 00 Fie Name New Fie Connector Diagrams Load Cel Connector Serial Connector Diatal Vo Connector Fle Date Not saved Update CounterPart Firmware More Indicator Information Module Revision 1 0 0 0 Figure 3 3 Revolution Display Revolution provides online help for each of its configuration displays Parameter descriptions provided in this manual for front panel configuration can also be used when configuring the indicator using Revolution The interface is different but the parameters set are the same 20 Counterpart User Manual RICE L AKE 3 4 Audit Menu The audit menu accesses audit trail support It provides tracking information for configuration and calibration events To prevent potential misuse all configuration and calibration changes are counted as change events Audit information can be printed by pressing the PRINT key while displaying the audit trail items beneath the AUDIT menu ID AUDIT CALIBR SETUP TEST DISPLAY SETPTS iv LJ caw LJ cre Figure 3 4 Audit
129. the time format 24 HOUR TSEP COLON Sets the time separator as a colon or a comma COMMA Table 3 5 FEATUR Submenu Parameters Continued RICE LAKE WEIGHING SYSTEMS Counterpart User Manual Configuration 33 3 6 4 FEATUR Menu REGULA INDUST Submenu Scale Parameter Levels Level 1 ID AUDIT CALIBR SETUP TEST DISPLAY SETPTS CONFIG y f f Level 2 _scaLes H FEATUR sens emerner Prormr seres oa vers e y Cam RECALL CoispLay KeveeEP TOTAL Level 3 Ccounr_ Crecion J up Loose Crasswo SoFIKEYS KEYLOK REGULAT REGWOR DECFMT TIME DATE InP RRS SRR RRR aS case E A i INDUST__ Only displayed if INDUST is selected i e from the REGULAT parameter A 1 i 1 O SNPSHT ZTARE KTARE MTARE NTARE CTARE i i i _ DISPLY NO YES REPLAC NO YES i LU SCALE YES NO REMOVE YES NO i NOTHN i i i i i A CERN d PRTMOT PRTPT OVRBAS AGENCY i r NO NO CALIB 4 NTEP YES YES SCALE 1 CANADA 1 _INDUST i NONE SE OIML Figure 3 9 FEATUR Menu REGULA INDUST Submenu FEATUR Menu REGULA INDUST Submenu Parameter Choices Description LEVEL 6 REGULA INDUST submenu SNPSHT DI
130. tion do not set the zero tracking band to a value SA Note greater than that specified for the first linearization point ZRANGE 1 900000 Selects the range within which the scale can be zeroed The 1 900000 default value is number 1 9 around the calibrated zero point for a total range of 3 8 Indicator must be at standstill to zero the scale Use the default value for legal for trade applications MOTBAND 1 Sets the level in display divisions at which scale motion is detected If motion is not number detected for 1 second or more the standstill symbol lights Some operations including print tare and zero require the scale to be at standstill Maximum legal value varies depending on local regulations If this parameter is set to O the standstill annunciator does not light operations normally requiring standstill zero tare print are performed regardless of scale motion If O is selected ZTRKBND must also be set to 0 OVRLOAD FS 2 Overload Determines the point at which the display blanks and an out of range error FS 1D message is displayed Maximum legal value varies depending on local regulations FS 9D FS SSTIME 10 Specifies the length of time the scale must be out of motion in 0 1 second intervals before number the scale is considered to be at standstill Values greater than 10 are not recommended DFLTR 1 3 4 Selects the digital filtering rate used to reduce the effects of mechanical vibration from the 8 immediate area of the scale T
131. tkey use the following steps Press the MENU SETUP o key Navigate through the menu setup to Setup using the gt key Press the V to navigate to CONFIG Press the V to navigate to SCALES Press the gt to navigate to FEATURE Press the V to navigate to COUNT Using the gt scroll through until you get to SOFTKEYS Scroll down then using lt gt scroll through menu selections SK1 through SK12 Press Y to assign a softkey to that position 0 Select a choice that you wish to be displayed 1 Press the A arrow once the function is selected 12 Press Save Exit softke NR See So NAME Su Counterpart User Manual Introduction 5 2 0 Installation Counterpart is available in different configurations from just the indicator display to the display and counting scale combined together as a unit This section contains instructions on unpacking and assembly leveling making power connections load cell wiring wiring standard serial port optional network communications wiring optional digital outputs optional backup battery operation and power up sequence Assembly drawings and replacement parts lists are also included Do not pick up the counting scale by the spider assembly which supports the platter Lifting by the Y caution spider may damage the load cell Lift the scale from under the base to move it 2 1 Unpacking The Counterpart comes with the following components and comes pre assembled from the
132. to avoid any data loss 1 Unplug power to the Counterpart and remove top from the base of the unit 2 Wire the serial cable to the Counterpart s Port 1 Refer to Table 9 7 for cable connection settings DB9 Cable Connector J5 Pin Color Signal In Out Description Pin Description In Out 1 Brown DCD In Data Carrier Detect NC NA NA 2 Red RxD In Receive Data 3 Tx Out 3 Orange TxD Out Transmit Data 4 Rx In 4 Yellow DTR Out Data Terminal Ready 5 DTR In 5 Green GND Ground 1or2 Gnd es 6 Blue DSR In Data Set Ready NC NA NA 7 Purple RTS Out Request to Send 6 RTS In 8 Gray CTS In Clear to Send NC NA NA 9 Black RI In Ring Indicator NC NA NA Table 9 7 Cable connection settings Install jumpers on JP5 and JP6 See Figure 2 4 on page 9 Plug in power to the Counterpart and press the indicator s Power button With Revolution open begin a new configuration file for the Counterpart Dee SN Click Update Counterpart Firmware CounterPart m G eo Software Revision 1 00 e eee Fle Name New File Fle Date Not saved Update CounterPart Firmware Module Revisi n 1 0 0 0 Figure 9 4 Revolution Screen 7 The Rice Lake Updater screen appears Specify the COM port the Counterpart is connected to and click the ellipses to browse to and select the desired hex file ERA OO RICE LAKE Counterpart User Manual For M
133. ts For units that have dual channels connect cable from the 14 pin connector to JP1 and JP2 If not using a dual base remove the JP2 connector Trim back the wires and tape Shown connectors shipped from the factory Remove connector off of J2 and tie off two wires Figure 2 3 J2 Connector Location 8 Counterpart User Manual WEIGHIN 2 6 Wire Specifics Wires connecting to J1 J2 J3 or J4 should adhere to the following specifications Wire Range Wire Strip Length 28 12 AWG stranded or solid wire 5 6 mm 3 16 1 4 Table 2 2 Wire Specifications for Connectors 2 7 Cable Grounding Except for the power cord all cables should be grounded against the scale enclosure Do the following to ground shielded cables e Use the lockwashers clamps and kep nuts provided in the parts kit to install grounding clamps on the enclosure studs Install grounding clamps that will be used do not tighten nuts e Route cables and grounding clamps to determine cable lengths required to reach cable connectors Mark cables to remove insulation and shield as described below e For cables with foil shielding strip insulation and foil from the cable half an inch 15 mm past the grounding clamp see Figure 2 4 Fold the foil shield back on the cable where the cable passes through the clamp Ensure silver conductive side of foil is turned outward for contact with the grounding clamp e For cables with braided shielding
134. tual value at standstill to the target setpoint value then adjusts the preact PREVAL by the PREADJ value times the difference after each batch PREVAL PREADJ 0 500000 Preact adjustment factor For setpoints with PREACT set to LEARN specifies a decimal 0 9999999 representation of the percentage of error correction applied 0 05 50 1 0 100 each time a PREACT adjustment is made PRESTAB 0 Preact stabilization time out For setpoints with PREACT set to LEARN specifies the 0 65535 time in 0 1 second intervals to wait for standstill before adjusting the PREACT value Setting this parameter to a value greater than zero disables the learn process if standstill is not achieved in the specified interval PCOUNT 1 Preact learn interval For setpoints with PREACT set to LEARN specifies the number of 0 65535 batches after which the preact value is recalculated The default value 1 re calculates the preact value after every batch cycle RELNUM 1 For the percent relative setpoint specifies the number of the relative setpoint The target 2 weight for the REL setpoint is determined as follows 3 The percentage specified on the VALUE parameter of the REL setpoint of the target 4 value of the relative setpoint 5 6 Table 3 8 Setpoints Menu Parameters 42 Counterpart User Manual RICE LAKE WEIGHING SYSTEMS BATCH Off Specifies whether the setpoint is used as a batch ON or continuous OFF setpoint On
135. turns data parameters SAMPLEQTY on off See Level 3 submenus INSFSMPL LOTUPDT SCLCHG NEWITEM DISPACC UNITWTUPDATE UTWTBASE TareWTUpDate REGION REGULA Selects regional settings See Level 3 submenus REGWRD DECFMT TIME DATE UID 1 Sets the unit ID a string of up to 6 ASCII characters which can be set via serial port or keypad This will be used in place of the lt UID gt token in a print format The default value is 1 CONSC CURVAL Allows sequential numbering for print operations CURVAL is the current value and RESVAL is RESVAL the reset value The consecutive number value is incremented following each print operation that includes lt CN gt in the ticket format When the consecutive number is reset it is reset to the RESVAL specified on the parameter PASSWD CALIBR Creates a password to access the CALIBR SETUP TEST T amp D and ID menus Specify a SETUP non zero value to restrict access to all configuration menus Passwords can be overridden by TEST loading new firmware or entering 999999 i egen Overriding passwords will clear configuration and calibration settings To EJ Note preserve settings i e ID information use Revolution software to upload your data to a PC then download it back to the indicator after the password override is performed SOFTKEYS SK1 12 KEYLCK MENU Disables the MENU ZERO GROSS NET UNITS PRINT TARE numeric SAMPLE and UNIT ZERO WEIGHT keys Select LOCK to disabl
136. ue for linearization 0 16777215 SC WLIN F5 n points 1 5 WEIGHING SYSTEMS Table 6 4 SCALES Serial Commands Counterpart User Manual Serial Commands 65 Command Description Values SC WLIN V1 Test weight value for linearization points 0 000001 9999999 SC WLIN V5 n 1 5 SC WLIN C1 Calibrate linearization points 1 5 SC WLIN C5 n SC LC CD n Deadload coefficient SC LC CW n Span coefficient SC LC CZ n Temporary zero SC REZEROHn Rezero SC SEC N Secondary units lb kg g oz OFF SC TER N Tertiary units lb kg g oz OFF Table 6 4 SCALES Serial Commands Continued Command Description Values EDP BAUD p Port baud rate 1200 2400 4800 9600 19200 28800 38400 57600 115200 EDP BITS p Port data bits parity 8NONE 7EVEN 7ODD EDP STOPBITS p Port stop bits 1 2 EDP PRNMSG p Print message ON OFF EDP ECHO p Port echo ON OFF EDP EOLDLY p Port end of line delay 0 255 0 1 second intervals EDP HEADERS p Port header ON OFF EDP INPUT tp Port input PORT 1 CMD SCANNER SCALE IND SC PORT 2 CMD SCANNER PORT 3 CMD SCANNER KEYBOARD EDP PORT Port reporting command It responds to the port you are connected to EDP RESPONSE p _ Port response ON OFF EDP SOURCE p Port source 1 2 3 EDPR STREAM p Port stream OFF LFT INDUST EDP TERMIN p Port termination CR LF CR STR POS p Custom stre
137. unit will need to be configured with the following softkeys TOTAL TOTAL Clear Total To find the total accumulated quantity of similar containers filled with parts use the totalization procedure detailed below Six containers are used in this example procedure it is assumed that all containers are of the same empty weight 1 2 Conduct a sampling process to determine the unit weight of the pieces Or key in a known unit weight or recall an ID Enter a known tare weight or place an empty container on the scale to perform tare function If an ID was recalled in step 1 its tare value is already loaded Place container 1 full of parts on the scale The number of pieces in the container is shown in the PCS area of the display Press the Total softkey to store the number of pieces in container 1 The memory M icon is shown The net weight of the items in the containers is stored and the totalization count is incremented The piece count value is displayed The total count is shown in place of the unit weight display and it is labeled as Total Weight tr Remove container 1 and place container 2 full of parts on the scale Press the Total softkey the accumulated total is now equal to container 1 plus container 2 The displayed total is also updated Continue with the remainder of the containers in the same totalization method The total number of parts stored in all six containers and the weight of the parts in thos
138. vel 2 DIGIO Feature DIGIO DIO 1 4 Level 3 submenus Under the Level 2 PFORMT Feature GFMT Gross format NFMT Net format CFMT Count format PALFMT Pallet format ACCFMT Accumulator format TOTALFMT Total format HDRFMT1 Header 1 format HDRFMT2 Header 2 format Level 4 Submenus Under the Level 3 DIO Feature 38 Counterpart User Manual Table 3 7 Serial PFORMT DIG I O VERS submenu parameters Continued WEIGHING SYSTEMS SETUP Menu Parameter Choices Description DIGIO OFF PRINT ZERO TARE UNITS CLEAR DSPACC NT GRS CLRCN SAMPLE SFTKEY1 SFTKEY2 SFTKEYS SFTKEY4 OUTPUT Digital I O functions Level 3 submenus Under the Level 3 PORT Feature CMD BAUD BITS STOP BITS TERMIN ECHO RESPONSE EOLDLY STREAM SOURCE SFMT Sets up the transmission information for the command For SOURCE and SFMT to appear on menu you must first configure the STREAM parameter for either LFT Legal for Trade or INDUST Industrial SCANNER BAUD BITS STOP BITS TERMIN HEADERS Sets up the transmission information for the scanner SCALE BAUD BITS STOP BITS TERMIN EOLDLY SFMT Sets up the transmission information for scale 3 IND SCALE BAUD BITS STOP BITS TERMIN EOLDY SFMT Sets up the transmission information for the industrial scale parameter KEYBOARD BAUD BITS STOP BITS

Counterpart User Manual - Rice Lake Weighing Systems

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