Untitled - Home Of Bore Repair Bore Welders Boring Bars & Bore
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1. direction and RPM direction and RPM e Extendable reversible welding shaft with 90 total ex e 72 long x 1 75 dia Bar with dual 1 2 tool ports tended reach from bore to bore expandable enabling easy bore measurements w out tool removal e 10 150amp welding conduit with universal end hi amp e Centering kit solid steel cones with unique one person upgrades are available centering cone spanner tightening system e Aluminum diamond plate custom storage cases e Two auxiliary spherical self aligning bar support bearings and one primary bar machine support adjustable e Spare nozzle tip and diffuser assortment e Sharpened 1 2 square high speed tool carbide optional e Arc resistant heatsink style adjustable welding head which e Bore welder to boring bar interface package enables bore can weld bores from 1 25 to 11 0 dia welder to mount directly to boring bar bearings or support e Micro welding head for welding bores down to 8 dia e Setup sleeve for easy machine support setup e Setup manuals amp dvd e Tool kit e Remote weld trigger for partial bore welding or skipping e Boring bar tool extender for sturdy tool holding when ma over no weld areas chining larger bores e Fully 360 degree adjustable mounting system enabling e Corrosion resistant materials used throughout both boring control placement where it is most convenient and welding system for years of shop and field reliability MODEL BRS3_ Bore weld2. QUALITY BORE REPAIR H Professional bore welders boring bars and accessories RE REPAIR tems Inc THE BEST OR NOTHING Value Experience Service Support www borerepair com 603 835 2409 intl 800 650 1005 USA CAN RE REPAIR ms Inc THE BEST OR NOTHING BORE REPAIR MADE EASY Introducing our elegantly simple ultra reliable bore welders and boring bars for top quality bore repairs on all types of machinery The BOA 408i Bore welder Bore welder and boring bar are integrated with our center mount system This gives unparalleled ease of setup and use on all makes models and types of equipment liThe EV Boring bar The professional s choice worldwide Value Experience Service Support www borerepaircom 603 835 2409 Int l 800 650 1005 USA CAN BORE REPAIR MADE EASY RE REPAIR tems Inc THE BEST OR NOTHING Bore Repair Systems Inc equipment is designed by users for users This is why our systems are the only portable bore repair systems that are built with the TOP 10 most valuable features in the industry TOP 10 LIST OF MOST VALUABLE FEATURES FOR EASY BORE REPAIR 1 Pass thru drive design on both bore welder and boring bar you will not have to re mount the boring bar or welder drive when working on widely spaced bores on heavy equipment 2 Telescoping and reversible welding gun no clumsy welding gun extensions are required when welding multiple i
3. ID bore measure gage standard model ID bore measure gage tight bore model Cutting bit high speed steel pre sharp 3 8 sq Cutting bit high speed steel pre sharp 1 2 sq Cutting bit kit carbide 3 8 square Cutting bit kit carbide 1 2 square Multi function tool bit adj kit for 1 2 amp 3 8 sq bits Multi function tool bit adjuster kit for 1 2 sq bits Tool adjuster body for 1 4 sq bits Tool adjuster body for 3 8 sq bits Multi function tool bit adjuster kit for 10mm sq bit Multi function tool bit adjuster kit for 12mm sq bit Multi function tool bit adj kit for 16mm round bit Digital micrometer head upgrade Boring bar align kit low profile for 1 25 dia bars Boring bar align kit low profile for 1 75 dia bars Boring bar align kit low profile for 1 25 amp 1 75 Boring bar align kit low profile for 2 0 dia bars Boring bar align kit low profile for 2 25 dia bars Groove cutting kit for 1 5 dia bars Groove cutting kit for 1 75 dia bars Groove cutting kit for 2 0 dia bars Groove cutting kit for 2 25 dia bars C se TISA MasterCard A129 K12 11 K12 10 K92 10 K92 20 9088 9087 K91 10 K9 1 11 K93 16 K93 12 A903 A904 K93 13 K93 14 K93 15 9089U K94 10 K94 11 K94 12 K94 13 K94 14 K96 10 K96 11 K96 12 K96 13 Bore Repair Systems Inc 97 Lower Cemetery Road Langdon NH 03602 USA Borerepair c
4. Min diameter HD Std 89mm 3 5 Min Step 2 5mm 1 Stroke Stops Quick Set Min diameter HD Opt 63mm 2 5 Max Step 6 4mm 25 Attaches to Boring Bar or Stand Alone base Max diameter Std 1270mm 50 Feed Mechanical Stones Roughing and Finishing Max diameter Opt 1830mm 72 Min Diameter 25mm 1 Driveshafts 4 lengths AutoSkip Standard Max Diameter No Limit Removal Rate 025 001 minute Weld Modes ID OD and Faces Max Amperage 300 Vertical Operation Weight Assist Max Step 6 4mm 25 QC Conduit System Max Amperage Std 225 QC Gun System Max Amperage Opt 300 BOA 408i Compatible QC Conduit System Input Volts 115 240v AC QC Gun System Variable Mechanical Feed BOA 408i Compatible Input Volts 115 240v AC Gun Extenders 2 Conduit Assembly In Out Stop Rod Kit Beam Gun Kit Aluminum Diamond Plate Case Carrying Case a A Extended range reach components ee WIG wirteader adapter C Bore Repair Systems Inc Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 scores ee ame 97 Lower Cemetery Road Other patents pending CE E VISA Master ard 1 EEEE caras Langdon NH 03602 USA Borerepair com 603 835 2409 Fax 603 835 2609 Lease Rate Questions Bob Bakofen RE REPAIR HCL Associates Inc tems Inc 77 Horton St W Islip NY EQUIPMENT LEASE APPLICATION 11795 Phone 800 599 5510 EQUIPMENT PRI
5. 835 2609 BOA M1 Bore Welding System our most compact and affordable bore welding system The BOA M1 basic bore welding system is The BOA M1 comes complete with a hand Bore Repair Systems most compact and afford feed wheel and rotation speed timer with able bore welder The welder drive and spindle chart This ensures smooth even weld bead assembly will fit nearly anywhere at just under application every time The BOA M1 can 280mm 11 0 long also be easily driven automatically with a ba The BOA M1 basic package is extremely ver sic hand drill and our optional trigger lock kit satile With standard components it can reach _ Please call us today at 603 835 2409 or bores nearly 610mm 24 away from its mount visit our website at www borerepair com location or bores over 1 2m 48 apart from one Several purchase and leasing options are another when mounted between bores available The BOA M1 design is elegantly simple and extremely durable very easy to set up and oper ate It utilizes the same gun and conduit system as the BOA 408i so parts are interchangeable While the BOA M1 bore welding system is a popular choice with our existing BOA 408i and BOA 550HD customers who are interested in a second bore welder that can fit in tight restricted access bore repair jobs it is also very popular with our new customers who are just starting out who need a bore welder that will give top quality professional result
6. D Weld range 20mm 356mm 8 14 I D weld range 32mm 203mm 1 8 8 0 Stroke 178mm 7 Stroke 178mm 7 Stroke 260mm 10 25 Standard duration welding Standard duration welding Standard amperage operation Standard amperage welding Standard amperage operation Ability to weld in compact spaces Adjustable mounting feature enabling stand alone Stationary mounting system usually purchased Ability to weld from either end or side of gun drive operation or use with any boring bar with optional boring bar and boring bar adapter Reach 965mm 38 from one end 1 9m 76 Pass through gun drive with tool less telescoping Pass through gun drive with tool less telescoping total reach if gun extender is reversed feature and full tool less reversibility feature and full tool less reversibility Standard gun extension tube assembly Standard gun extension tube assembly Tool kit Micro weld gun assembly Micro weld gun assembly Gun rotation handwheel Weld gun extension 254mm 10 Weld gun extension 152mm 6 Adjustable T base and tack plate kit Large diameter welding gun 8 Radial extender for large diameter reach Handheld welding gun with quick connect NOTE All BOA 408i bore welder systems feature the pass through drive system design This enables simple bore to bore transitions by simply telescoping or retracting the bore welder gun extension assembly The BOA 408i may also be mounted between a se
7. assembly 250mm 10 Gun diameter extension kit 125mm 5 x2 T Base with tack plate and tool A Base with tack plate and tool compact Universal Hex mount use with BOA M1 only Radial support BOA M1 Support tube BOA M1 Center support kit BOA M1 Center support kit BOA 408i Radial support extension 102mm 4 Radial support extension 204mm 8 Centering tube amp cone kit 45 160mm 1 8 6 4 Spindle assembly 250mm 10 BOA M1 only 1 7J 1 77 Spindle assembly 356mm 10 14 Spindle assembly 457mm 18 24 Spindle assembly 610mm 2 Trigger lock kit Flexible drive shaft kit w adapters A309 A335 K13 12 K11 11 K31 21 A329 A308 3099 K31 11 K11 21 A118 A119 K11 12 A320 K32 12 Bore Repair Systems Inc 97 Lower Cemetery Road Langdon NH 03602 USA Borerepair com 603 835 2409 Fax 603 835 2609 Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 Other patents pending C lt s T on CE Misc bore repair parts Telescoping tubes Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 Telescoping tube assembly 305mm 12 19 24 6 Telescoping tube assembly 483mm Telescoping tube assembly 610mm Telescoping tube assembly 915mm 3 Auto skip upgrade Low speed gearset kit Standard speed gearset kit
8. highest levels of precision all at very reasonable prices The BOA 408i is conveniently offered in 5 packages ranging from the basic BOA 408i S1 for internal bore buildup to the fully loaded BOA 408i S5 which features all the upgrades avail able including long stroke auto skip face weld ing outside diameter welding and even a BOA M1 compact bore weld drive head and gun as sembly The BOA 408i bore welder system is also of fered in complete turnkey kit form with inte grated boring bar system See our BRS2 BRS integrated bore welding and machining systems PO Box 59 Www BoreRepair com BORE REPAIR C approved Alstead NH 03602 USA Pat 6 137 076 Pat 6 448 531 Pat 6 737 608 Tel 603 835 2409 Systems Inc Pat 6 264 995 Pat 6486438 A rl oe LSA 05 2012 ear Fax 603 835 2609 BOA 550HD series Automatic Bore Welding System popular choice for large diameter ID and OD welding amp cladding jobs OA 550 Ss ene HD G Bore epair System 4 ut Su sie l uivd3y 34089 a n J 2s e wr lt y E gt gt bd Sa _ ee 4 NN lt d F E th za aes b wa sy wiz or sa a e as e r i m RS The BOA 550HD automatic bore welding sys Weighing just 14Kgs 30 Lbs the BOA tem is designed for users who demand durabil 550HD drive is easily and safely setup and ity ease of setup and precision witho
9. interface kit Automatic bore welder amp interface kit ID snap gage kit ID snap gage kit ID snap gage kit Bar coupling kit Bar coupling kit Bar coupling kit Perimeter mount bearing and machine sup Perimeter mount bearing and machine sup Perimeter mount bearing and machine sup Bore Repair Systems Inc we mean 97 Lower Cemetery Road EREE loness cards ows aaa Langdon NH 03602 USA Borerepair com 603 835 2409 Fax 603 835 2609 Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 Other patents pending Combination Boring Welding Packages e Welding Boring systems below share the same mount for easy one step setup and boring to welding transitions e Systems below all feature dual tool accessory ports on bar This feature when used with snap gage and digital tool adjuster gives you the easiest and most accurate means of measuring the bore with the tool bit and bar still in place and the most accurate way to adjust your tool bit for precise final cuts with 0001 precision e Many systems below EV TM and AM feature the centering cone tightener kit This unique kit makes the job of centering your bar and keeping the cones tight by yourself a breeze Kit includes its own spanner wrench e All systems below feature the unique pass through drive design This design unlike the old fashioned end mounted designs of other brands offers users far superior setup versatility Th
10. rotation based feed ensures ring groove cutter and face machining head smoothest possible finishes in your bores smoothest possible finishes in your bores Smooth simple rotation based feed ensures Fully reversible use left or right grind bits Fully reversible use left or right grind bits smoothest possible finishes in your bores Fully reversible use left or right grind bits Standard equipment Standard equipment Standard equipment Keyed modular bar drive Keyed modular bar drive Keyed modular bar drive Bar aval feed arm 120 1 240v hydraulic pump 2 spherical bar suppor Centering cone pack with compressor sleeve Centering cone package Centering cone pack with compressor sleeve Steel support brackets Steel support brackets Steel support brackets 1 2m 4 2 1 8m 6 amp 2 24m BY bars TI pre sharpened tool bit with facing grina 1 8m 6 32mm 1 25 dia chrome bore bar 1 8m 6 32mm 1 25 dia chrome bore bar 1 8m 6 32mm 1 25 dia chrome bore bar 3 8 pre sharpened tool bit with facing grind 3 8 pre sharpened tool bit with facing grind Gentering cone pack for 32mm 1 25 bar CSS A ETE TB a chrome ore ax COCs YR pre sharpend for it with Facing grin a eritoring Cone pack for 22min 7167 bar a A min Reducer KiTor earings and drive O OPTIONAL ACCESSORIES O OPTIONAL ACCESSORIES OPTIONAL ACCESSORIES OPTIONAL ACCESSORIES Automatic bore welder amp interface kit Automatic bore welder amp
11. 09 Equipment Description Lease Term months 12 24 136 48 160 _ Other Purchase Options _ 1 00 10 of Equipment Cost _ Fair Market Value Other
12. 3 835 2609 Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 Other patents pending ce E Boring Bar PACKaAges Tm Am BB AM7 Boring bar system 1 5 24 BB6 Boring bar system 1 5 18 TM5 Boring bar system 1 12 Standard Capabilities Features Standard Capabilities Standard Capabilities 1 D Bore machining range 35 610mm 1 5 24 1 D Bore machining range 35 457mm 1 5 18 1 D Bore machining range 24 305mm 1 12 Hydraulic powered 120v 240v or 480v pump Electric powered your choice 120 or 240vac Hydraulic powered 120 or 240vac pump Standard reach 2 4m 96 Standard reach 1 82m 72 Standard reach 1 82m 72 Stroke 280mm 11 Stroke 457mm 18 Stroke 280mm 11 Pass through mount anywhere drive system Pass through mount anywhere drive system Pass through mount anywhere drive system Dual tool ports on both bars enables use of Dual tool ports on both boring bars enables use Dual tool ports on 32 amp 44mm 1 2 amp 1 7 bars optional ID snap gage w o tool removal of optional ID snap gage w o tool removal enables use of optional ID snap gage w o tool RPM range allows use of optional snap ring Broad RPM range allows use of optional snap removal groove cutter and face machining head ring groove cutter and face machining head Broad RPM range allows use of optional snap Smooth simple rotation based feed ensures Smooth simple
13. 4mm 8 31 O D Weld range 20mm 1 02m 8 40 O D Weld range 20mm 914mm 8 36 O D Weld range 20mm 305mm 8 12 Face Welding 20 610mm 8 24 diameter Face Welding 20 610mm 8 24 diameter Face Welding 20 610mm 8 24 diameter Stroke 318mm 12 5 Pass thru amp telescopic Stroke 318mm 12 5 Stroke 318mm 12 5 Long duration welding at high amperage Long duration welding Long duration welding Auto weld skip for partial bore welding High amperage operation High amperage operation Can weld in compact spaces use BOA M1 drive Pass through gun drive with tool less telescoping Pass through gun drive with tool less telescoping Can weld two bores at once 2 feeders needed feature and full tool less reversibility feature and full tool less reversibility Weld gun extensions 152 amp 254mm 6 amp 10 Weld gun extensions 152 amp 254mm 6 amp 10 Weld gun extensions 152 amp 254mm 6 amp 10 Adjustable T base and tack plate kit Adjustable T base and tack plate kit Adjustable T base and tack plate kit Radial extenders for large diameter reach 2 Radial extenders for large diameter reach 2 Low speed kit for precision control in large bores Low speed kit for precision control in large bores BOA M1 compact bore welder Hex BOA M1 borewelder support kit ee Stub weld gun assembly Auto Skip feature installed for partial bore weld NOTE All BOA 408i bor
14. CING QUESTIONS CALL BRS PHONE 800 650 1005 Please Fax to 800 599 5440 for Immediate Application Processing COMPANY INFORMATION Please Check _ Corporation _ LLC _ Partnership _ Proprietorship Non Profit OWNER PRINCIPAL INFORMATION Soc Sec of Ownership If additional Principals please include on additional sheet BANK INFORMATION By signing below the undersigned individual who is either a principal of the credit applicant or a personal guarantor of its obligations provides written instruction to the lessor or its designee and any assignee or potential assignee thereof authorizing review of his her personal credit profile from a national credit bureau and permission to obtain a reference from the above referenced Bank Such authorization shall extend to obtaining a credit profile in considering this application and subsequently for the purposes of update renewal or extension of such credit or additional credit and for reviewing or collecting the resulting account A Photostat or facsimile copy of this authorization shall be valid as the original By signature below I we affirm my our identity as the respective individuals identified in the above application Signature of Applicant X Date Signature of Applicant X Date VENDOR INFORMATION AND LEASE TERMS Vendor Name and Address Bore Repair Systems Inc 97 Lower Cemetery Road Langdon NH 03602 Cost Contact _Erik Esslinger Phone Number 603 835 24
15. cumbersome remote mounting kits or various length bars because with our pass through design the excess bar simply comes out of the back end of the machine The BRS packages share one mount for boring and welding which allows fast setup and rapid transitions from boring to the welding process MODEL BRS5 Bore welding amp machining package for 24 305mm 1 12 diameter bore repair Package shown above Includes e Bore welding head 110v or 220v drive with variable feed Boring bar drive 110v or 220v drive with variable feed rotation speed reversible rotation amp feed direction direction electric drive hydraulic pump e Extendable reversible welding shaft with 90 total ex e 72 long x 1 75 dia Bar with dual 1 2 tool ports tended reach from bore to bore expandable enabling easy bore measurements w out tool removal e 10 150amp welding conduit with universal end hi amp Centering kit solid steel cones with unique one person upgrades are available centering cone spanner tightening system e Aluminum diamond plate custom storage cases e Two auxiliary spherical self aligning bar support bearings and one primary bar machine support adjustable e Spare nozzle tip and diffuser assortment e Sharpened 1 2 square high speed tool carbide optional e Arc resistant heatsink style adjustable welding head which Bore welder to boring bar interface package enables bore can weld bores from 1 25 to 11 0 dia we
16. d BRS systems saves you both Cut welding time by 80 and machining time by 50 by using reliable affordable Bore Repair Systems integrated bore welder and boring bar systems The professional s choice worldwide Value Experience Service Support www borerepair com 603 835 2409 Int l 800 650 1005 USA CAN BOA 408i series Automatic Bore Welding System popular choice for most heavy equipment bore repair jobs ys _ w a a The BOA 408i automatic bore welding sys Already own a boring bar system but need tem is designed for users who demand durabil to automate your bore welding process The ity ease of setup and precision without unneces BOA 408i is for you too Any BOA 408i sys sary complication tem is available with boring bar interface kits Coupled with one of Bore Repair Systems to fit any brand boring bar system that you boring bars and new Center Support System it ee ONON will provide you with a means of repairing worn Bore Repair Systems Inc offers many bores on all types of equipment in the fastest convenient purchase plans including rent to most efficient way possible Awarded numerous own and lease finance options Contact us design patents owners of our BOA systems today at 603 835 2409 or visit our website at quickly realize they made the right decision www borerepair com when choosing Bore Repair Systems products The BOA systems are the simplest to set up the simplest to use and offer the
17. e may be restricted access or bores that are spaced far apart the pass through drive design gives you the flexibility to mount where it makes the most sense such as between the bores On jobs such as payloader lift arm bores the BOA 408i can be cen ter mounted and can weld out either end of the machine with one simple operation without ever losing system center this is unique to the BOA 408i design On blind bores our systems do not require special cumbersome remote mounting kits or various length bars be cause with our pass through design the excess bar simply comes out of the back end of the machine The BRS packages share one mount for boring and welding which allows fast setup and rapid transitions from boring to the welding process MODEL BRSG Bore welding machinin ackage for 2 5 to 18 0 dia repairs Package shown above Includes Bore welding head 110v or 220v drive with variable feed direction and RPM Extendable reversible welding shaft with 90 total ex tended reach from bore to bore expandable 10 150amp welding conduit with universal end hi amp upgrades are available Aluminum diamond plate custom storage cases Spare nozzle tip and diffuser assortment Arc resistant heatsink style adjustable welding heads amp extensions which can weld bores from 1 25 to 21 0 dia Micro welding head for welding bores down to 8 dia Setup manuals amp dvd Remote weld trigger for partial bo
18. e pass through design is excellent for bores that are spaced far apart and for parts that have blind bores These bores are commonly found on construction machinery e All packages below may be customized as you need Packages below may swap the BOA 408i for the BOA M1 for 2965 pkg discount MODEL DESCRIPTION PACKAGE PRICE BORING SYSTEM MODEL EV 2 Pass Thru Drive Electric FOR BORES 47 254mm 1 8 10 DIAM KIT DESCRIPTION Bar included 1 Chromed 1 3 4 x 72 long w dual tool holes 115v or 220v Hi BRS2 Torque 1 5hp Reversing Var Elec Drive 15 170 RPM with reversing feed mechanism centering cone set Call us for price ELEC w tightener kit 2 spherical bar support bearings 2 machine supports aluminum custom case tool bit BOA Comes with BOA 408i 408i bore welder package w center support kit upgradable drive can run 7 8 and 1 25 dia bars bore welder and direct DRIVE OPTIONS AVAILABLE Vari feed upgrade thru bar measuring tool carbide insert tool package small bar options for boring down to 1 or 1 3 8 depends on kit selected facing tool digital tool adjuster kit snap ring groove cutter mount interface BORING SYSTEM MODEL EV 3 Pass Thru Drive Elec FOR BORES 35 254mm 1 4 10 DIAMETER KIT DESCRIPTION 2 Bar set 1ea 1 3 4 amp 1 1 4 Chrome Bars x 72 long w dual tool ports 115v or i BRS3 220v Hi Torque 1 5hp Reversing Var Elec Drive 15 170 RPM with rever
19. e welder systems feature the pass through drive system design This enables simple bore to bore transitions by simply telescoping or retracting the bore welder gun extension assembly The BOA 408i may also be mounted between a set of bores and can weld our either end of the bore welder This is a very handy feature for working on bores such as those found on the front of a pay loader because by center mounting the BOA 408i drive only one setup is required to weld both left and right side bores Diameter adjustment is a snap with the BOA torch pivot mechanism also included with all BOA 408i bore welder systems All BOA 408i bore welder systems may be equipped with the bore welder to boring bar interface for true plug and play simplicity Once the Bore Repair Systems Inc boring bar is set up the bore welder simply plugs in to the boring bar support All BOA 408i bore welder systems feature self lubricating maintenance free self lubricating spindle bearings clutched chain drive and simple durable on board control eliminating the need for control cables or control box Bore Repair Systems Inc we E DORDA 97 Lower Cemetery Road Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 CE H VSA a Mastercard c Langdon NH 03602 USA Borerepair com 603 835 2409 Fax 603 835 2609 BOA 408i Bore welder packages Standard Capabilities Standard Capabilities Standard Capabilities I D Weld range 20mm 533mm 8 21 I
20. e welder works it s been a real asset fo our business gt Gary from Clark s Repair writes Man I love my Bore Repair System it just works great gt Dan A writes After 5 years of ownership I use my BOA bore welder all the time and am considering adding a second machine soon lf has been an excellent addition to my business and always works for me and does a great job gt Joe L writes purchased one of your BRS3 welding boring systems from you and just wanted fo let you know that it is everything you said it was am very pleased with it and thank you gt Peter M writes The BRS3 boring and welding system purchased from you works great You have a very good product All of us at Bore Repair Systems Inc look forward to working with you and helping you with all your bore repair needs The professional s choice worldwide Value Experience 603 835 2409 Int l 800 650 1005 USA CAN www borerepair com Service Support lt SORE REPAIR Systems Inc THE BEST OR NOTHING SETUP OF BORE REPAIR SYSTEM 1 Center boring bar using centering 4 Insert BOA bore welder into support using interface kit 5 Attach BOA bore welder to your 2 Insert boring bar drive and motor MIG feeder an 6 Slide boring bar back through supports and machine bore to size 3 Machine the bore to clean and prepare for welding pem Time is money and our integrate
21. ing amp machining package for 1 4 to 10 0 dia repairs Package Includes all items above plus e 72 long x 1 25 dia bar with dual 3 8 tool ports tooling e Centering cone amp bushing kit for 1 75 to 1 25 conversion MODEL BRS4 Bore welding amp machining package for 1 0 to 10 0 dia repairs Package Includes all items above plus e 48 long x 875 dia bar with 1 4 tool ports tooling e Centering cone amp bushing kit for 1 75 to 875 conversion ADD Accessory kit KBCC to maximize the versatility of these packages It contains all of the popular BRS options Www BoreRepair com PO Box 59 RE REPAIR C approved v Alstead NH 03602 USA Pat 6 137 076 Pat 6 448 531 Pat 6 737 608 Tel 603 835 2409 tems Inc Pat 6 284 995 Pat 6 486 438 ee VISA 02 2012 bene 835 2609 HYDRAULICS NOT PICTURED repair system The bore welder and bor ing bar feature the popular mount anywhere pass through drive systems On bores where there may be restricted access or bores that are spaced far apart the pass through drive design gives you the flexibility to mount where it makes the most sense such as between the bores On jobs such as payloader lift arm bores the BOA 408i can be center mounted and can weld out either end of the machine with one simple operation without ever losing system center this is unique to the BOA 408i design On blind bores our systems do not require special
22. irs Package shown above Includes e Keyed modular bar drive e Bar axial feed arm w wear compensation e 120v 240v hydraulic pump unit e 2 spherical bar supports e 2 adjustable bar gearbox supports e Centering cone pack with compressor sleeve e Steel support brackets e Remote control pendant e 2 1 8m 6 amp 2 2 4m 8 boring bars 1 25 and 2 0 diameter e 1 2 pre sharpened tool bit with facing grind e Setup and users manual with video CD e Custom carrying storage case e 1 8m 6 32mm 1 25 dia chrome bore bar e 3 8 pre sharpened tool bit with facing grind e Centering cone pack for 32mm 1 25 bar e 32mm Reducer kit for bearings amp drive e Matching range BOA 408i bore welder e BOA 408i to AM7 Center support interface package NOTE Popular options designed specifically for this system include the K94 13 low profile alignment package the carbide tooling option K91 11 the thru bar bore measuring package K92 10 and the digital tool bit adjuster K93 12 www BoreRepair com Ra o 03602 USA RE REPAIR C approved LE NIB OOS Pat 6 137 076 Pat 6 448 531 Pat 6 737 608 Tel 603 835 2409 tems Inc Pat 6 284 995 Pat 6 486 438 CE isa 02 2012 steel Fax 603 835 2609 BOA 408i Bore welder packages Standard Capabilities Standard Capabilities Standard Capabilities I D Weld range 20mm 1 2m 8 48 I D Weld range 20mm 914mm 8 48 I D Weld range 20mm 91
23. l tool adjustment gage ID bore measuring gage kit snap ring mount interface groove cutting kit also available without 1 25 dia bar package call for price BORING SYSTEM MODEL AM 7 Pass Thru Drive Hydraulic FOR BORES 35 610mm 1 4 24 DIAME TER expandable to 762mm 30 Diameter capability i KIT DESCRIPTION 6 bar package 2 amp 1 25 Bars x 96 72 amp 48 long 1 5 hp hydraulic drive Call us for price 110v 220v pump alignment cones w tightener tooling 2 spherical bearings amp 2 machine supports cases Comes with BOA 408i BOA 408i bore welder package w center support kit OPTIONS AVAILABLE Lg bore kit up to 30 facing head carbide tooling kit custom length bars dig Ore welder and direct tal tool adjuster kit thru bar ID measure kit snap ring cutting tool Shp hydraulic drive upgrade mount interface Bore Repair Systems Inc T i Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 C we isa wero AERIAN 97 Lower Cemetery Road Other patents pending DATE CODE 5 2012 Sade ee Langdon NH 03602 USA Borerepair com 603 835 2409 Fax 603 835 2609 specialty equipment BOA 550HD borewelder BOA L34 linear welder BOA SIZER bore finisher Specifications Specifications Specifications Stroke 410mm 16 Max Extension 250cm 100 Min Diameter 44mm 1 75 Reach 1780mm 70 Stroke 860mm 34 Max Diameter 260mm 10 25
24. lder to mount directly to boring bar bearings or support e Micro welding head for welding bores down to 8 dia e Setup sleeve for easy machine support setup e Setup manuals amp dvd e Tool kit e Remote weld trigger for partial bore welding or skipping Boring bar tool extender for sturdy tool holding when ma over no weld areas chining larger bores e Fully 360 degree adjustable mounting system enabling Corrosion resistant materials used throughout both boring control placement where it is most convenient and welding system for years of shop and field reliability e 72 long x 1 25 dia bar with dual 3 8 tool ports tooling Centering cone amp bushing kit for 1 75 to 1 25 conversion e 48 long x 875 dia bar with 1 4 tool ports tooling Centering cone amp bushing kit for 1 75 to 875 con version ADD Accessory kit KBCC to maximize the versatility of these packages It contains all of the popular BRS options Www BoreRepair com a ae R H 03602 USA RE REPAIR C approveg LO NA BOOS Pat 6 137 076 Pat 6 448 531 Pat 6 737 608 Tel 603 835 2409 tems Inc Pat 6 284 995 Pat 6 486 438 mal CE VISA 02 2009 ee 835 2609 The Bore Repair Systems Inc BRS6 bore repair packages are selected by customers who have large diameters to repair generally from 2 5 up to as large as 24 The bore welder and boring bar feature the popular mount anywhere pass through drive systems On bores where ther
25. ng bar enables use of optional ID snap gage w o tool removal 15 170 RPM range allows use of optional snap ring groove cutter and face machining head Smooth simple rotation based feed ensures smoothest possible finishes in your bores Fully reversible use left or right grind bits Fully reversible use left or right grind bits Keyed modular bar drive Centering cone pack with compressor sleeve Centering cone pack with compressor sleeve Centering cone pack with compressor sleeve Steel support brackets Steel support brackets Steel support brackets 1 8m 6 44mm 1 75 dia chrome bore bar 1 8m 6 44mm 1 75 dia chrome bore bar TF pre sarponed tol Bit wih facing oid 1 8m 6 32mm 1 25 dia chrome bore bar 1 8m 6 32mm 1 25 dia chrome bore bar fee 3 8 pre sharpened tool bit with facing grind 3 8 pre sharpened tool bit with facing grind aa Centering cone pack for 32mm 1 25 bar Centering cone pack for 32mm 1 25 bar nny Samm Reducer kitor bearings amp dive Som Reducer kt Yor beanings amp ve o o oo 1 2m 4 22mm 7 8 dia chrome bore bar 1 4 pre sharpened tool bit with facing grind Centering cone pack for 22mm 7 8 bar Zam Reducer Ktfor bearngsendave SSS a N R Perimeter mount bearing and machine sup Perimeter mount bearing and machine sup Bore Repair Systems Inc 97 Lower Cemetery Road Langdon NH 03602 USA Borerepair com 603 835 2409 Fax 60
26. nline bores 3 Center mount bore welder to boring bar interface simply attach your bore welder directly on centerline of boring bar with no centering or realignment needed 4 Mechanical axial feed can never get out of calibration no chance of weld penetration problems with a BOA 5 Unique standard adjustable welding gun has the llargest diameter range range in the industry no need for multiple welding guns 6 Welding gun nozzles are electrically isolated and will not arc out when making contact with bore wall 7 Standard welding guns utilize inexpensive and easy to change thread on welding tips and nozzles 8 Dual tool ports on boring bars enables easy accurate bore diameter measurements and tool adjustments without having to remove bar or cutter 9 Mechanical feed system on all boring bar drives fixed or variable feed rates run in direct conjunction with bar rotation providing smoothest possible surface finishes 10 Infinitely adjustable rotation speeds on boring bar drives enable use of wide variety of cutters including carbide high speed steel and snap ring cutters CUSTOMER COMMENTS gt Rick from Smitty s writes We absolutely love our Bore Repair System We ve been doing lots of ID s and OD s and it just works great gt MJ McCarroll writes would not trade my BOA bore welder for anything it is that good gt Turner Diesel writes am amazed at how great our BOA bor
27. nozzle brass 32 50mm 1 25 2 00 1092B Stub nozzle use for dia to 50mm 2 00 1066 Standard nozzle use for dia Over 127mm 5 0 1067 Hi amp nozzle for use on beam amp hi amp gun 2067 Hi amp stub nozzle use on beam amp hi amp gun 2074 Micro gun nozzle body 1258 Hand held gun nozzle 1308 Mini diffuser Standard diffuser Hi amp diffuser Hi amp stub diffuser Hi amp diffuser to gun adapter Liner conduit replacement Liner 1 5m 5 section trim to fit Conduit assembly standard duty QC Conduit assembly heavy duty QC Conduit assembly extra heavy duty QC _ Large cast bore welder wire 8mm 030 1103 Welding wire c Large cast bore welder wire 9mm 035 1202 superior weld bead tracking with this wire Bore Repair Systems Inc 97 Lower Cemetery Road Langdon NH 03602 USA Borerepair com 603 835 2409 Fax 603 835 2609 Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 Other patents pending C lt s T 7 ES Borewelder parts amp acc Drive Spindles M1 Drive options Gun short QC Gun standard QC Gun micro QC for ID s 20 50mm 8 2 0 Gun large dia for ID s 200 380mm 8 15 QC Gun outside dia for 25mm 305mm 1 12 QC Hand held gun assembly QC Beam gun kit adjustable ID and OD welding Face welding gun kit Gun extension assembly 150mm 6 Gun extension
28. om 603 835 2409 Fax 603 835 2609 Boring Bar PACKAJES Ev SERIES EV4 Boring bar system 1 10 EV3 Boring bar system 1 5 10 EV2 Boring bar system 1 8 10 Standard Capabilities Features 1 D Bore machining range 24 254mm 1 10 Electric powered your choice 120 or 240vac Standard reach 1 82m 72 Stroke 280mm 11 Pass through mount anywhere drive system Dual tool ports on 32 amp 44mm 1 2 amp 1 7 bars enables use of optional ID snap gage w o tool removal 15 170 RPM range allows use of optional snap ring groove cutter and face machining head Smooth simple rotation based feed ensures smoothest possible finishes in your bores Standard Capabilities 1 D Bore machining range 35 254mm 1 5 10 Electric powered your choice 120 or 240vac Standard reach 1 82m 72 Stroke 280mm 11 Pass through mount anywhere drive system Dual tool ports on both boring bars enables use of optional ID snap gage w o tool removal 15 170 RPM range allows use of optional snap ring groove cutter and face machining head Smooth simple rotation based feed ensures smoothest possible finishes in your bores Fully reversible use left or right grind bits Standard Capabilities 1 D Bore machining range 47 254mm 1 8 10 Electric powered your choice 120 or 240vac Standard reach 1 82m 72 Stroke 280mm 11 Pass through mount anywhere drive system Dual tool ports on bori
29. re welding or skipping over no weld areas Fully 360 degree adjustable mounting system enabling control placement where it is most convenient Boring bar drive 110v or 220v drive with variable feed direction RPM and variable feed rate hydraulic or air power options also available 72 long x 2 25 dia Bar with dual 1 2 tool ports enabling easy bore measurements w out tool removal Centering kit with unique aluminum split finned feature enabling installation and removal in tight spaces Two auxiliary spherical self aligning bar support bearings each of which can also support the feed unit Sharpened 1 2 square high speed tool carbide optional Bore welder to boring bar interface package enables bore welder to mount directly to boring bar bearings or support Modular axial feed box can be mounted independently of the rotational head if desired or required Tool kit Boring bar tool extender kit for sturdy tool holding when machining larger bores Corrosion resistant materials used throughout both boring and welding system for years of shop and field reliability e This system may be upgraded to machine and weld larger bores The BOA 408i S2 can be equipped to weld up to 48 diameter and the BB6 boring system can be equipped to bore up to 30 diameter Face welding machin ing and snap ring cutting capabilities may also be added to the BRS 6 package e Awide selection of various length boring bars is available for
30. s at the lowest possible entry price Www BoreRepair com BORE REPAIR CE approved V Box 59 Systems Inc Pat 6 137 076 Pat 6 448 531 Pat 6 737 608 TE 05 201 2 Tel 603 835 2409 Pat 6 284 995 Pat 6 486 438 Fax 603 835 2609 The Bore Repair Systems Inc BRS2 BRS3 and BRS4 bore repair packages have been our most popular selling packages The bore welder and boring bar feature the popular mount anywhere pass through drive systems On bores where there may be restricted ac cess or bores that are spaced far apart the pass through drive design gives you the flexibility to mount where it makes the most sense such as between the bores On jobs such as payloader lift arm bores the BOA 408i can be center mounted and can weld out either end of the machine with one simple operation without ever losing system center this is unique to the BOA 408i design On blind bores our systems do not require special cumbersome remote mounting kits or various length bars because with our pass through design the ex cess bar simply comes out of the back end of the machine The BRS packages share one mount for boring and welding which allows fast setup and rapid transitions from boring to the welding process MODEL BRS2 Bore welding amp machining package for 1 8 to 10 0 dia repairs Package shown above Includes e Bore welding head 110v or 220v drive with variable feed e Boring bar drive 110v or 220v drive with variable feed
31. sing feed mechanism centering Call us for price ELEC cone set w tightener kit 2 spherical bar support bearings 2 machine supports aluminum custom case Comes with BOA 408i machine mount 2 tool bits BOA 408i bore welder package w center support kit upgradable drive can run bore welder and direct DRI VE 7 8 dia bar kit for small diameter boring OPTIONS AVAILABLE Vari feed upgrade thru bar measuring tool carbide insert tool package small bar options for boring down to 15 16 facing tool custom length bars amp tool ports digital tool bit adjuster snap ring groove cutter BORING SYSTEM MODEL EV 4 Pass Thru Drive Elec FOR BORES 24 254mm 8 10 DIAMETER KIT DESCRIPTION 3 Bar set 1ea 1 3 4 amp 1 1 4 Chrome Bars x 72 long w dual tool ports 1 7 8 Chrome Bar x48 115v or 220v Hi Torque 1 5hp Reversing Var Elec Drive 15 170 RPM with reversing Call us for price bs mechanism peal cone nae w kit 2 S Ji A Ni a 2 machine Uad m Comes with BOA 408i aluminum custom case adj machine mount reducer kits for 1 25 an bars centering cones for all bar sizes w tightener kit plus 3 tool bits BOA 408i bore welder package w center support kit bore welder and direct OPTIONS AVAILABLE Vari feed upgrade thru bar measuring tool carbide insert tool package facing tool digital tool adjustment kit snap ring groove cutter custom length bars amp tool ports mount interface moun
32. t interface BORING SYSTEM MODEL TM 5 Pass Thru Drive Hydraulic FOR BORES 35 305mm 1 4 12 DIAME TER BRS5 KIT DESCRIPTION 4 Bar set 1 4 and 1 1 4 Bars consisting of 1ea x48 Ig and 1ea x96 Ig 115v Call us for price HYD 1 5hp hydraulic drive 35 and 75 RPM centering cones w tightener kit 2 spherical bar support bearings 3 Comes with BOA 408i universal machine supports 2 tool bits custom storage case BOA 408i bore welder package w center bore welder and direct DRI VE Se in dri nrn QE 7 9 mount interface OPTIONS AVAILABLE Electric drive variable speed 5hp Hyd drive upgrade vari feed micro SE 7 8 bore bar kit for 24mm 1 3 8 min facing head ID bore measuring tools snap ring groove cutter cus tom length bars digital tool adjustment kit BORING SYSTEM MODEL BB 6 Pass Thru Drive Electric FOR BORES 35 457mm 1 4 18 DIAME TER expandable to over 610mm 24 Diameter capability i KIT DESCRIPTION 2 4 Bar x 72 long 1 25 Bar x 72 long w dual tool ports 1 6 hp electric drive Call us for price option alignment cones tooling tool extensions 3 adjustable bar machine supports tool kit amp custom stor Comes with BOA 408i age case BOA 408i bore welder package w bore welder adapter kit OPTIONS AVAILABLE Lg bore kit up to 24 facing head carbide tooling kit pneumatic drive 10 hp pore ele and direct hydraulic drive custom length bars digita
33. t of bores and can weld our either end of the bore welder This is a very handy feature for working on bores such as those found on the front of a pay loader because by center mounting the BOA 408i drive only one setup is required to weld both left and right side bores Diameter adjustment is a snap with the BOA torch pivot mechanism also included with all BOA 408i bore welder systems All BOA 408i bore welder systems may be equipped with the bore welder to boring bar interface for true plug and play simplicity Once the Bore Repair Systems Inc boring bar is set up the bore welder simply plugs in to the boring bar support All BOA 408i bore welder systems feature self lubricating maintenance free self lubricating spindle bearings clutched chain drive and simple durable on board control eliminating the need for control cables or control box Bore Repair Systems Inc we E DORDA 97 Lower Cemetery Road Covered under Pat Nos 6 137 076 6 448 531 6 737 608 6 284 995 6 486 438 CE y VSA a d e Langdon NH 03602 USA Borerepair com 603 835 2409 Fax 603 835 2609 Consumable parts welding Stub tip 8mm 030 Stub tip 9mm 035 Stub tip 1 2mm 045 Standard tip 8mm 030 Standard tip 9mm 035 Standard tip 1 2mm 045 Hi amp tip 9mm 035 Hi amp tip 1 2mm 045 Hi amp tip 1 3mm 052 Micro gun tip 8mm 030 Mini nozzle insul ceramic 32 50mm 1 25 2 00 1092C Mini
34. the BB6 boring system The BB6 boring system also may be equipped with the small bore package which enables it to machine bores as small as 1 5 diameter RE REPAIR tems Inc CE approved V Pat 6 137 076 Pat 6 448 531 Pat 6 737 608 Pat 6 284 995 Pat 6 486 438 www BoreRepair com A os ose MZ PO Box 59 Alstead NH 03602 USA Tel 603 835 2409 02 2012 Fax 603 835 2609 The Bore Repair Systems Inc AM7 bore repair package will repair bores from 35 610mm diam 1 5 24 The bore welder and boring bar features the popular mount anywhere pass through drive systems On bores where there may be restricted access or bores that are spaced far apart the pass through drive design gives you the flexibility to mount where it makes the most sense such as between the bores On jobs such as payloader lift arm bores the BOA 408i can be center mounted and can weld out either end of the machine with one simple operation without ever losing system center this is unique to the BOA 408i design On blind bores our systems do not require special cumbersome remote mounting kits or various length bars because with our pass through design the excess bar simply comes out of the back end of the ma chine The BRS packages share one mount for boring and welding which allows fast setup and rapid transitions from bor ing to the welding process MODEL BRS7 Bore welding amp machining package for 35 610mm 1 5 24 diameter repa
35. ut unneces handled by one person Bores faces and sary complication outside diameters up to 1 8m 72 can be The patented BOA 550HD bore welder fea welded wtih the BOA 550HD tures a unique variable feed mechanical drive Bore Repair Systems Inc offers many system that gives users the option of varying the convenient purchase plans including rent to distance between weld beads Due to the de own and lease finance options Contact us sign features of the feed system and the fact today at 603 835 2409 or visit our website at that it does not require a second motor for axial www borerepair com feed the machine is very simple to operate and does not require feed recalibrations This also means that you do not have to worry about bead to bead spacing and possible lack of weld bead fusion to the base metal The BOA 550HD is designed to weld at am perages as high as 300 and a feed rate of up to 6 4mm 25 This allows vary high weld deposi tion rates and minimal cycle time Also the 410mm 16 stroke allows long duration welds without stopping The BOA 550HD is user friendly simple to operate extremely durable and is designed to be easily setup and operated 1 a i aj Q va Y 0 K al PO Box 59 Www BoreRepair com BORE REPAIR c approved plclead OEO USA Pat 6 137 076 Pat 6 448 531 Pat 6 737 608 z Tel 603 835 2409 Systems Inc Pat 6 284 995 Pat 6 486 438 ie o e VISA 05 2012 Lear
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