Chapter 3
Contents
1. Dimensions in Inches 9 50 0 54 1 00 A 2 00 3 5 1 00 y 8 85 1 75 3 50 8 40 0 0 0 OP 1224 User Manual Rev D 10 Installing the Panel Power and Cabling Requirements What Are Your The communication cable requirements will depend on your particular application Application Needs There are two types of configuration possibilities point to point a single operator interface connected to a PLC and multi drop multiple operator interfaces connected to a PLC e Point to Point If only one operator interface will be connected to one PLC then just choose the appropriate cables from the chart on Pages 12 and 13 e Multi drop By using an OptiMate OP 9001 Communications Master multiple Optimate units can be connected to a single PLC Up to 31 individual units can be connected in a daisy chain fashion to the OP 9001 Communications are via RS422 between the OP 9001 and the operator interfaces When using a quality shielded cable a total distance of up to 4000 feet between the OP 9001 and the last operator interface unit in the chain can be achieved If the distance 30 feet or less a ribbon cable with easy to install crimp on ribbon connectors can be used 1 Point to Point 2 Multi drop A single cable connection from Multiple OP panels can be interfaced to a single PLC the PLC to the panel gives you This r2. of each switch position Notice that itis in decimal format To select address 14 for example you would press switches 2 3 and 4 down to the right and switches 1 3 and 5 to the left 2 4 8 14 Any address between 0 and 30 is valid for the OptiMate to CPU or to OP9001 communications Address 31 however selects the configuration mode Use this mode when you connect your personal computer to the panel for configuration To select address 31 turn switches 1 through 5 ON NOTE When the dip switches are changed the OP 1224 must be power cycled before the new settings will take effect Switch Termination T Resistor n SW1 Position 1l2la als lel See text below Address Value 12 4 8 67 ON ENABLE OFF DISABLE 9SVEcl Switch position 6 enables or disables an internal termination resistor The OptiMate panels communicate via an RS232 or RS422 communcations network If you are using a single panel that will be located less than 50 feet from the CPU then you can use RS232 and are not required to use a termination resistor i e switch position 6 is turned OFF Ifa panel will be located more than 50 feet from the CPU or you want to use multiple panels you must use RS422 For single panel installations this means that switch 6 must be enabled ON For multi drop installations this means the last panel only must have switch 6 enabled ON All other panels must have switch 6 disabled OFF A more detailed descr
3. Installing the Panel Installing the Panel In this section you will be given all of the information you need to install the panel Before actually installing the OP 1224 panel it may be helpful to examine the specifications and make sure that the requirements of your application are met Panel Specifications Physical Weight mrio ite via axa aa a a Specifications Panel Fasteners 2 seed een becca eeee orcas NEMA Rating cccseeeeeeeeeeeees Environmental Specifications Operating Temperature 0 eee Storage Temperature Operating Humidity Air Composition Operating Specifications Power Budget Requirement Power Connector Absolute Maximum Voltage Diagnostics Communication Link OP 1224 User Manual Rev D 4VA 8 22 ounces Four 6x32 threaded studs NEMA 4 0 to 50 C 20 to 80 C 5 to 95 non condensing No corrosive gases permitted 30 VDC 240 mA 12 VDC all LEDs OFF 310 mA 12 VDC all LEDs ON 120 mA 24 VDC all LEDs OFF 155 mA 24 VDC all LEDs ON Removable Terminal Block 2 position 32 VDC Power On CPU RS232 or RS422 4800 9600 and 19200 baud 15 pin female D type connector Only 4800 and 9600 baud will work with Allen Bradley PLCs Installing the Panel 9 Dimensions for Mounting Pn re ee ee ee ee eee Example panel mounting
4. S o 19 notused 5 CTS O o 18 not used RTS 4 RTS o 17 not used iH CTS 3 Din e 16 not used 2 Dout e O 15 not used 1 not used ice 14 not used DB15 not used 15 not used OP 2CBL 1 3 LA d 14 not used 2 5 CTs gt e 13 not used 5 7 12 not used ARIS 11 not used 3 RXD 2 TXD 10 not used HS i e 1 not used 9 not used OP 1224 User Manual Rev D Installing the Panel Choosing the Proper Connecting Cables OptiMate Panel Cables Depending on which PLC you are using you may require as many as two cables one to connect the panel to a personal computer for configuration and one to connect the panel to the PLC Here are the requirements e OP ACBL 1 all units require this cable for configuration This isa 9 pin male to 15 pin male cable that connects your personal computer to the OptiMate unit This cable is also used to connect an OptiMate panel to the Allen Bradley SLC 500 PLC e CPU Cables You will also need the appropriate cable to connect your CPU to the OptiMate unit Use the chart shown to the right to choose the correct communications cable e OP ACBL 2 The 8 Pin Mini DIN is a non standard connector used for the Micrologix 1000 We recommend using the OP ACBL 2 cable and modifying the length for any applications between 6 56 50 ft OP 9001 Cable Con
5. all LEDs OFF 0 12A all LEDs OFF 0 31A all LEDs ON 0 16A all LEDs ON OP 1224 User Manual Rev D Installing the Panel Configure the Panel to Work with the CPU Assigning an Address to the OP 1224 How to Set the Address The Termination Resistor A6 position DIP switch on the rear of the OP 1224 allows you to assign a hardware Aaddress to your panel Each panel must have a unique address You can use any address between 0 and 30 when communicating between a panel and a PLC or the OP 9001 Master Communications panel Address 31 however is reserved See the note that follows NOTE You must use Address No 31 when you are using the OP WINEDIT software to download to the OP 1224 panel No other address will work for the configuration process In a similar manner if you are connecting more that one OP panel to a single CPU through an OP 9001 then the OP 9001 needs to know which set of configuration parameters belong to which OP panel You do this by assigning an address in the range of 0 to 30 to each panel connected Each panel must have a different address Oo DIP Switch se asova cio i Rear View BE K 10 RS422 RX de o Opti f Address fz a Upti Mate 2 aje To set the address on the OP 1224 simply set the apppropriate switches on the dip switch to the desired address The figure below shows the binary weighting
6. equires the use of the OP 9001 Communications access to the PLC s data regis Master With the Communication Master up to 31 ters and ladder logic OP 1224 User Manual Rev D panels can be interfaced to a single CPU port Each can be programmed for entirely different functions Panels can be distributed up to 4000 feet from the OP 9001 OP 9001 Power Source DL405 CPU Base T Power Supply OP panels Manual OP 9001 M when using multiple panels Failure to follow the guidelines of the User Manual may affect the integrity of the RS422 link resulting in E NOTE Please read and follow the cabling requirements in the OP 9001 User communication errors Installing the Panel Programming Cable The OP ACBL 1 is used to connect your OP 1224 panel to your computer for programming DB9 7 8 is ies a an wo 5 4 3 2 1 PLC to Panel Cable RJ12 PLC 4 3 1 RJ11 PLC 2 1 4 DB15 PLC 2 3 4 13 14 15 1 I 8 DB25 PLC 2 3 7 4 5 15 pin PLC OB NON Panel O Oo 1 not used mp 9 OP ACBL 1 9 not used 10 not used O not used 9 not used eee Dout 8 CTS 41 notused O o i 7 RTS 12 notused O 4 not used Din me ina eee 13 not used 0 1 14 notused O o 6 not used 15 notused O 7 not used Q 8
7. iption of multiple panel installations is given in the OP 9001 M User Manual OP 1224 User Manual Rev D Installing the Panel Using the OP 9001 to Connect Multiple Panels The addition of the OP 9001 Communications Master panel will allow the connection of up to 31 OptiMate panels from one useable CPU port of the PLC Shown below are the connection requirements For specifics of the OP 9001 panel itself refer to the Communications Master User Manual OP 9001 M NOTE The OP 9001 must be used in a multiple panel configuration Ribbon cable with DB15 male connectors attached Panels can be connected directly to the OP 9001 ports or be daisy chained to other OP panels OP 9001 Power Source Power Supply OP panels Power supply receptacle DB15 for connecting to the PLC Same as the one on the See chart on Page 13 for selection Belden 9279 Specifications OP 1224 See Page 15 of the proper cable No twisted pairs 2 f Two DB15 ports for RS422 connection to any OP panel Nom Impedance ohms 100 Nom Capacitance pF m 41 0 Wire Gauge AWG 24 recommended OP 1224 User Manual Rev D NOTE Panels can be located as far away as 4000 feet from the OP 9001 when using shielded cable Belden 9729 or equivalent Flat ribbon connections can be used for a distance of 30 feet maximum For ribbon cable Belden 9L28015
8. nectors If you re planning to use multiple panels and an OP 9001 then you ll need to build your own custom cables Since the proper cable choice really depends on your application we offer the following connectors e OP CMCON 1 pack of 4 ribbon cable connectors e OP CMCON 2 pack of 4 solder type connectors For electrically noisy environments we recommend a good shielded cable such as Belden 9729 or equivalent This type of cable will require the solder type connectors If you re going 30 feet or less you can use ribbon cable For ribbon cable we recommend Belden 9L28015 or 3M 3365 15 OP 1224 User Manual Rev D DirectLOGIC DLOS DLO5 DO 05 DirectLOGIC oe DLo6 DO 06 pirectLOGIG DJO F1 130 One port RU12 OP 2CBL DirectLOGIC DL205 DirectLOGIC DL305 DirectLOGIC DL405 D2 230 D2 240 D2 250 1 D2 260 D2 DCM module D3 330 D3 330P D3 340 D3 350 D4 430 D4 440 D4 450 D4 DCM module Slice I O panels Port 2 15 pin GE Series 1 IC610CPU105 106 Requires DCU OP 4CBL 2 GE Series 90 30 GE Fanuc Series 90 Micro All models 311 351 All models RS422 serial port Not available RS422 serial port Not available Installing the Panel Tans Phone Jacks RJ11 OP 3CBL 335 37 PPX 335 37 If DCU is used OP 4CBL 2 425 CPU PPX 425 CPU One port 15 pin OP CBL 1 Top port 15 pin OP 4CBL 1 2 430 CPU PPX 430 CPU TI405 Bottom po
9. not used 15 The OP ACBL 1 shown above is also used to connect Allen Bradley SLC 5 03 and 5 04 PLCs to an OP 1224 panel Since the OP 1224 is compatible with all ofthe DirectLOGIC and compatible CPUs your cabling requirements wll vary depending on the CPU type you are using Refer to the table on the next page for matching the proper cable to your PLC Pin diagrams refer to the ends of the cables and not the communication ports See the next page for matching your PLC to the correct cable PLC OP 2CBL DB15 a 5 IEN g P9112 6P6C ee not use 5 3 Din a ane 4 Dout 5 not used lia 123456 9 not used N e used Dout DB15 OP 3CBL 10 not used is 3 1 Di RJ11 DB15 11 not used R 2 2 Bail eu 4P4C 12 not used 7 not used 5 3 not used SJD ine Aatused 7 5 0V oe 14 not used 6 not used 15 not used Q 7 not used o 8 not used DB15 15 15 3 8 YOM o i OP 4CBL 1 2 7 CTS LIe H 15 tied ov 6 not used o 14 tied OV Se Be not used o SH Es tied ov n Sno a a 11 not used RS422 Pinout o 10 not used a peu o 9 notused DB15 DB15 PLC Panel T Din 11 Dout 25 Din 12 Dout 13 not used M 12 not used s o pa not PE Dout 9 Din DB15 je not used o 7 23 not used OP 4CBL 2 Dout _ 10 Din 3 9 notused 9 of 22 not used Te 2 3 not used o S 20 not used DB25 DB15 CTS 5 amp notused
10. or 3M 3365 15 is
11. rt 25 pin OP 4CBL 2 SIMATIC T t 15 OP 4CBL 1 T40 deeree a Bottom port 25 pin OP 4CBL 2 Smart Slice I O panels One port 15 pin OP 4CBL 1 Allen Bradley 5 03 One port 8 pin Mini Allen Bradley Micrologix1000 1200 1500 Din OP ACBL 2 requires RS232 Data Communications Unit D3 232 DCU also DC versions OP 1224 User Manual Rev D Installing the Panel Connecting a Power Supply Power Supply The OP 1224 panel can operate on DC voltages between 8 and 30 VDC rated at 4 watts Connections Connect the panel to a power supply within the required voltage range and wattage using the terminal block connector supplied The connector is polarized to prevent reversing the connections The male receptacle on the rear of the panel will only connect in one way with the female connector that is supplied with your OP 1224 panel Pin 1 is the positive connection while Pin 2 is the negative or ground connection Address 2 E i Ezi You must use an external power supply that can deliver voltages in the 8 to 30 VDC range and can supply 4 watts of power a EPEE A two prong male connector i is on the rear of the unit os Your OP panel is shipped 2 with the female connector GND Install the female connector to a cable for attachment to your power supply Model Current Consumed at 12VDC Current Consumed at 24VDC OP 1224 0 24A
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