Home

A+、P+、H+ SERIES

1. A P H Series AC Motor Speed Controller The following is the example of CRC Check running written in C language unsigned char data Message instruction pointer unsigned char length Length of message instruction unsigned int crc_chk unsigned char data unsigned char length int j unsigned int reg crc OXffff while 1ength reg_crc4 data for j 0 j lt 8 j if reg_crc amp Ox01 LSB b0 1 reg ere reg_crc gt gt 1 OXa001 Jelse reg_cre reg_crc gt gt 1 retum reg_crc Finally feedback the value of CRC temporary storage 7 8 Parameters for Advanced Application F8 00 Advanced application of Lock in parameter default 1 NG ee o mwm o Set F8 00 Advanced application of Lock in parameter avoids misoperating which may result in negative consequences F8 01 50Hz 6OHz system setting default 0 fee oo w a Content 0 50Hz 1 60Hz 50Hz 60Hz system can be set by the parameter according the condition of electric network 116 Chapter 7 Detailed Explanations of Functional Parameters F8 02 Selection of constant and variable torque default 0 PT Range o m o cnten 0 Constant torque 1 Variable torque F8 02 can work switch constant torque or variable torque which is suitable for different loads protection level and related parameter F8 03 Setting of over voltage protection level default Three pnaseAC380V 650 0
2. Motor wire with short circuit l 3 Check insulation of motor wire to ground oer Reduce the value of torsion lift 0C1 Over currency 4 Over high of Torsion lift h Check electric net UCI in acceleration 5 Over low of Electric net voltage Check load wae g A Set tracking start Directly start in running motor c ae Increase capacity of controller Disarrangement of controller c Sent for repaitir Controller failed p 9 Check insulation of motor wire Check blocking or bad lubrication in loading condition Check electric net voltage Increase capacitv of controller Resolve capacitv of Insulation of motor wire Fluctuation of load Fluctuation of electric net OC3 Over currency and the low voltage UC3 in running Disarrangement of capacity Higher power motor starting i site resource transformer 9 Resolve disturbing resource much short deceleration Extend acceleration time OC2 Over currentin time Increase capacitv of UC2 deceleration Disarrangement of capacity controller Disturbing resource Resolve disturbing resource f 1 Much short Acceleration time Over voltage in gt n stoppin Disarrangement of capacity pping Disturbing resource OCO Over currency A za UCO in stopping 1 Controller failed 1 Sent for repairing 1 Check power supply voltage 2 Do not use power supply switch controller on or off 3 Sent for repairing
3. Procedure Press key Display Explanation RDY Presume the frequency is set 1 Turn on power at 10 0Hz A AC motor speed controller DRV is in running mode 2 7 B AC motor speed controller is in forward C The running frequency is 10 00Hz 55e A P H Series AC Motor Speed Controller A AC motor speed controller is in reverse running mode DR V B Switch between forward and 3 reverse of AC motor speed controller C The running frequency is 10 00Hz DRV A AC motor speed controller e 4 stops running B AC motor speed controller is in standby mode 1 IO terminal IO terminal sends running command You can setup external terminal at will The default of FWD terminal is forward and the default of REV is reverse You can form two wire svstem or three wire system control mode by using IO terminal A Two wire system mode Three phase power supply B Kim Parameter F3 15 6 F3 16 7 Actuating explanation snape and condition Condition of AC motor speed controller Chapter 7 Detailed Explanations of Functional Parameters B Three wire system mode Three phase power supply A Sw3 m Use S1 S2 or S3 as input terminal for external signal Parameter F3 17 6 S1 is in forward F3 18 7 S2 is in reverse F3 19 9 S3 is in stop mode F1 02 1 external terminal input Output frequency Time 2 RS485 Serial interfac
4. 0 9 weary e o 7z _ ems o o gt o Come o o s e Cemer fe e a 6 emes e e 2 o nemon o 2 5 rmos 2 2 a 5 amos a s em o e Temm 5 s e amor fe fe f e o oa Camos o 7 62 Chapter 7 Detailed Explanations of Functional Parameters caemete F1 07 F1 08 F1 11 F1 15 Model HCA4075 HCA4090 HCA4110 HCA4132 HCA4160 HCA4185 HCA4200 HCA4220 HCA4250 HCA4280 HCA4300 F1 15 Carrier frequency default Range 1 15 unit 1 Carrier frequency decides the switch frequency of power module in AC motor speed controller AC motor speed controller with different frequency has different default because carrier frequency is affected by noise heat effect and disturbance Higher Lower Higher Lower Lower Higher Lower Higher Learning from the content of the above table higher carrier frequency lower noise and higher heat rate will cause greater effect on environment Therefore when environment does not allow AC motor speed controller running with noise you shall increase the value of F1 15 The maximum load of AC motor speed controller will decrease For further occasion between motor and AC motor speed controller you shall lower the value of F1 15 to decrease power leakage in wires and between wire and ground 63 A P H Series AC Motor Speed Controller When the tempera
5. 126 Chapter 8 Maintenance Fault Diagnosis and Countermeasure AC motor speed controller adopts iron casing shield not to let electromagnetic disturbance leak The output wire adopts iron tube shield control wire adopts shield wire power supply wire is separated from control wire etc 4 Grounding Good grounding may significantly prevent the break of external disturbance restrain internal coupling and raise the system capability of anti disturbance The following illustration is AC motor speed controller transmission system countermeasure of anti disturbance power Steel tube shield Steel tube shield wa Sensitive Transducer gt hi 6 ears electronic device 127 A P H Series AC Motor Speed Controller Chapter 9 External Fittings Selection 9 1 The Purpose of Accessory Name Circuit breaker Leakage switch Magnetic contactor Surge absorber Isolating transformer DC reactor AC reactor Braking Resistance and Braking Unit Noise wave filter Magnetic loop to 2 Arrangement 9 2 1 DC reactor Purpose Protect connections of the controller for convenience installation protection and maintenance Guarantee switching power supply of controller from damage Absorb surge electric currency from electromagnetic contact and relay Insulate input and output of the controller for reducing disturbance Protect and restrain high frequency wave To protect the cont
6. 24 Counter resetting The counted values may be reset and cleared through this terminal Cn is preset count value Counter pulse Count arrival Counter reset 25 PLC memory removal In the running process of PLC program due to fault or stop AC motor speed controller will record status of the program automatically after the fault is cured and AC motor speed controller is switched on again AC motor speed controller will continue running according to the program when memory removal is effective program may be reset and AC motor speed controller operates from the beginning Program operates Time PLC put into signal PLC memory removal SS y 26 Winding action begins When this contact is activated winding begins Frequency Preset frequency i Time Running command Wingding action begins Winding ends zi 80 Chapter 7 Detailed Explanations of Functional Parameters Introduction A Detonating winding before winding action begins B When winding ends AC motor speed controller will output C When AC motor speed controller stops winding ends of multi terminal output will reset automatically 0 Ineffective 1 In running 2 Fault arrival 3 In fault 4 Zero speed 5 Frequency 1 arrival 6 Frequency 2 arrival 7 Accelerate 8 Decelerate 9 Low voltage alarm 10 Timer 1 arrival 11 Timer 2 arrival 12 Stage completion indication 13 Process completion indication 14 PID upper limi
7. A P H SERIES Users manual Thank you for using A P H series multifunctional high performance universal AC motor speed controller In order to make use of the functions full on the AC motor speed controller and ensure safety of user please read this instruction carefully before installing running maintaining and checking AC motor speed controller This instruction divides safety cautions into Danger and Warning please pay special attention to the symbols af Danger and AWarning and their related content The symbol A Danger indicates incorrect operation which can cause death or serious injury to personnel The symbol Warning indicates incorrect operation which can cause personnel injury or AC motor speed controller and mechanical system fault as determined by different situations the caution affairs may lead to serious consequence The figures in this instruction are for convenience with descriptions they may have slight differences compared to the products and the products update can also cause slight differences between the figures and products the actual sizes are subject to actual products Please notice that this operational instruction shall be delivered to the end user and be kept appropriately for further use of inspecting and maintaining If you have questions please contact us or our agents in time you will always receive our best attention A P H Series AC Mot
8. Contents A P H Series AC Motor Speed Controller 7 4 Auxiliary application group eee sse nnneennnnznznnnnnnenzznnnannnnnnann nn tna 85 7 5 Application function QrOUP 0 ss sse ennnnennnznennnnnnnnnnnenannnnna nt 96 7 6 Auxiliary application group PID ne neenenennenennenen nn 102 7 7 Communication parameter group nn enenennn nn nanna 109 7 8 Parameters for Advanced Application ss ennnenennnnnn 116 Chapter 8 Maintenance Fault Diagnosis and Countermeasure 119 8 1 Daily checking items 0 en nennn nn n tra 119 8 2 Maintenance and checking notice 119 8 3 Regular Checking items seen ne nen ners nterna 120 8 4 Regular Replacement nanna 120 8 5 Protective Information Fault Diagnosis and Remove 121 8 6 Remove Regular Error s e nenennnnnenennnn en ank nanna rt 124 8 7 Disturbance solution seen ern nn nr nar nt 126 Chapter 9 External Fittings Selection sms ssemmi menennnennzzznnnanznnzzz 128 9 1 The Purpose Of ACCessOrV sess nenennnnnneznnznnennnnznannrnnrnnmnn ent 128 9 2 Arrangement ics bies ne i a Se 128 9 221 DC reator n ioiii pteneres e is a e aaiae 128 9 22 AC ETTO i i a TEE 129 9 2 3 Braking resistance sena nn nn nat 130 Appendix 1 Simple Application Example ss senenennznnnnnzennnzenzzeneennzzn 132 Contents 6 Chapter 1 Safety Cautions Chapter 1 Safety Cautions 1 1
9. Set braking resistance over again Correctly set parameter e g braking tube voltage etc Check power supply voltage 2 Check power supply and switch Check power supply voltage Check connection Please use independent power supply Sent for repairing 1 Reduce load or replace larger capacity of controller 2 Extend acceleration time 3 Reduce torsion lifting rate 4 Reset V F curve over 5 Check electric net voltage increase controller capacity 6 Adopt track start mode 7 Check load condition Error code Bujuund UI LO OG UI ZLO Buluuns UI EHO Od UZHO 9928 Ul LHO 908 UI LO 9enbJo 4eA0 UJE91 jou pue Huluund UI JOU OLO Buruunu UI JOU OHO ES CO 20 Pr Err Chapter 8 Maintenance Fault Diagnosis and Countermeasure Over load 2 Much shorter acceleration Motor over load Controller over heat Emergency stop Wrong communication 4 20mA broken wire Wrong Parameters l Wrong 1 Parameters time Much lower Motor protection level Disarrangement of V F curve Much quicker torsion lifting Bad motor insulation Disarrangement of motor Broken radiator fan Blocked radiator fan pipe High temperature of environment Bad aeration More narrow installation space Under condition of emergencv stop Bad connection 2 Disarrangement of communication parameter Wrong transmission format Loose termin
10. 0 0 99 Upper limit value for o fi ai 0 0 100 0 100 100 0 7 7 7 8 8 Lower limit value for 0 0 100 0 0 101 PID alarm Value for Pof PID 0 0 200 0 100 101 Value forlof PID 0 0 200 0S 0 is closed 0 15 101 Value for D of PID 0 00 0 20 00 5 0 1 0 1s 0 0 101 closed Step of Sachi PID 0 00 1 00Hz oor 10Hz 101 actuating AS 1 1 1 1 1 1 1 1 4 1 1 1 01 A P H Series AC Motor Speed Controller 0 00 120 0Hz 0 00Hz PID sleep frequency 0 00Hz means sleep 0 01 0 00Hz 102 function is closed F6 12 Time when PID sleep 0 200s 102 is active F6 13 Value for awaken PID 0 100 pm oo 102 from sleep Corresponding value S F6 14 of PID display 0 10000 F6 15 Digital number PID 1 5 display 4 1000 103 1 103 Digital number of F6 16 decimal figure of PID jO 1 1 103 display F6 47 PID upper limit O maximum running 0 01 48 00 104 frequencv frequencv F6 18 PID lower limit O maximum running 0 01 20 00 104 frequencv frequencv uonevjdde KIEPUOJ9S 0 Always in work mode when PID is open 1 When feedback reaches P6 05 it will work at minimum running frequency When feedback reaches F6 06 PID will begin to work F6 20 Deviation limitation 0 10 1 0 104 F6 19 PID work mode 104 Speed for 0 4800 1 9600 ge i l i 5 0 8N1 FOR ASC 1 8E1 FPR ASC a 2 801 FOR ASC o F7 01 Communication mode 3 8N1 FOR RTU 105 8 4 8E1 FOR RTU 5
11. Minimum of frequency to work when it turn down to F6 06 PID will return counting F620 20 Bias limitation default 0 F6 20 parameter instruction Limitation of pressure regulation deviation the maximum deviation of pressure regulating output value in correspondence with sett pressure loop value F6 17 PID upper limit frequency When turn on PID and the controller running if output frequency FOUT bigger than its parameter F6 17 and its duration more than one minutes The multi function output symbol 29 Constant pressure and water supplying as 1 represent turn on If F3 25 set as 29 then the relay terminal YB and YC will take action F6 18 PID lower limit frequency 108 Chapter 7 Detailed Explanations of Functional Parameters When turn on PID and the controller running if output frequency FOUT smaller than its parameter F6 18 and its duration more than one minutes The multi function output symbol 29 Constant pressure and water supplying as 0 represent turn off If F3 25 set as 29 then the relay terminal YB and YC will not take action Application example application of F6 17 F6 18 can carry out supplying water with constant pressure in single split type one is variable frequency another is industrial frequency F3 25 set as 29 relay contact YB YC control the running of industrial frequency motor Running procedure when the output frequency of running reach F6 17 and last more than one minute the r
12. Time for powerof 040s 1 50S 86 allowed F4 18 ested torque in 0 200 150 87 n oO Q e Q w Z o zel a Ke S o F4 19 Time for racing start 0 25 0S BEBE 8 amp 7 F4 20 Restart time in fault 0 5 1f og F4 21 Restart time in fault 0 100 0S 87 F4 22 Option for actuating in 0 3 1 88 over torque F4 23 Horizontal detection 0 200 1 88 of over torque F4 24 Time of detection of 0 20 08 Per 00 88 over torque F4 25 Reach frequency 1 0 00 upper limit frequency 89 uo esijdde Arepuoses Chapter 6 Table of Functional Parameters F4 26 Reach frequency 2 0 00 upper limit frequency 0 01 5 0 89 F4 27 Setup timer 1 Frequency reach witdth F4 28 Setup timer 2 F4 30 0 10 0S 0 100 0S F4 29 Time for torque of 0 6000 0S 0 constant speed 0 00 2 00 0 50 90 0 F4 31 Jump frequencv 1 0 00 upper frequency oo o 90 F4 32 Jump frequency 2 0 00 upper frequency oon o 90 F4 33 Jump frequency width 0 00 2 00 0 50 90 F434 Up Down frequency jq 40 00Hz 0 01 o step length Up Down frequency record O record 1 not record F5 00 PLC memory mode F5 01 PLC running mode Multi section speed terminal 1 Start frequency Multi section speed terminal 2 wind start frequency Multi section speed terminal 3 wind stop frequency Multi section speed ree terminal 4 0 4 PLC start mode 0 4 0 PLC stops after running in a cvcle 1
13. li 4 E3 03 20 F3 04 Signal Parameter F3 3 4 FIC minimum current input F3 04 20 FIC maximum current input F3 10 100 00 Analog low end frequency F3 11 0 Analog low end direction forward F3 12 0 Analog high end frequency F3 14 0 Analog high end direction forward F3 10 F3 14 can make up special inverted curve Introduction signal input below 4mA is regarded as ineffective signal by AC motor speed controller F3 15 Multifunction input terminal FWD terminal Default 6 F3 16 Multifunction input terminal REV terminal F3 17 Multifunction input terminal S1 terminal F3 18 Multifunction input terminal S2 terminal Default 18 F3 19 Multifunction input terminal S3 terminal F3 20 Multifunction input terminal S4 terminal F3 21 Multifunction input terminal S5 terminal F3 22 Multifunction input terminal S6 terminal Default 9 Setup range 0 32 Unit 1 0 Ineffective 1 Jog motion 2 Jog motion forward 3 Jog motion reverse 4 Forward reverse 5 Run 6 Forward 7 Reverse Content 75 A P H Series AC Motor Speed Controller 8 Stop 9 Multi speed selection one 10 Multi speed selection two 11 Multi speed selection three 12 Multi speed selection four 13 Acceleration deceleration selection one 14 Acceleration deceleration selection two 15 Frequency increasing signal Up 16 Frequency decreasing signal Down Content 17 Free stopping 18 Fault reset 19 PID put into running
14. 0V l F4 15 Brake pipe action ratio default 50 F4 13 Automatic stored energy In constant speed running of automatic stored energy the best voltage value which provided to load may be calculated by loading condition inn order to saving energy Output voltage F Attention When load changes frequently or almost full load this function will not be suitable F4 14 and F4 15 are only for built in braking unit in AC motor speed controller not for external braking unit The two parameters above set internal DC high voltage standard level and ratio of braking action of AC motor speed controller F 4 14 Brake pipe action voltage When DC high voltage is higher than set value of F4 14 built in braking unit will 89 A P H Series AC Motor Speed Controller take action Energy would release and DC voltage would come back by braking resistance Built in braking unit closes until DC voltage falls to a certain value DC high voltage Please pay attention to setting the parameter DC voltage may be over to cause protection in high value of this parameter Braking resistance may be heated in low value F4 15 Ratio of brake pipe action Ratio of brake pipe action is suitable for braking unit Using average voltage value of braking resistance will adjust pulse duration modulation Duty ratio is equal to ratio of braking action almost equal to ratio of switching tube The bigger the ratio the quicker energy releases and
15. 103 A P H Series AC Motor Speed Controller change such as control of pressure temperature Feedback signal is given from temperature transmitter pressure transmitter In case of PID control the channel of feedback signal input is of analog current signal 4 20mA or 0 10V There are two channels available for setting PID closed loop control is effective in multi functional input of PID The diagram of PID control F6 07 V Target Value O P Ho VVVF Transmitter General regulation method for PID control 1 Select proper transmitter whose input specification shall be 4 20mA or 0 10V 2 Set proper target value 3 4 5 Increase derivative Td in case of non oscillating output Increase proportionality constant P in case of non oscillating output Decrease integration time Ti in case of non oscillating output Bef lati jii e 1 Restraint output from exceeding Target value Specific value After regulation a Decrease differentiation time D value b Extend integration time I value Before regulation 2 Restraint output from oscillating Target value 4 Decrease derivative time D value or set it as 0 After regulation ki Decrease the value of proportionalitv constant P 104 Chapter 7 Detailed Explanations of Functional Parameters F6 05 PID upper alarm value default 0 PID upper alarm value is suitable for abno
16. 18 when t gt F4 19 setup value AC motor speed controller will be protected F4 20 Restart frequency with error default 0 ee o m gt F4 21 Restart time with error default 2 After abnormity such as over current over voltage takes place AC motor speed controller will auto reset effectiveity in non zero of F4 20 After the period time set by F4 21 AC motor speed controller will start up according to presetting start mode F2 00 After start if no abnormity happens in 60 seconds AC motor speed controller will auto reset F4 20 If abnormity happens again within 60 seconds AC motor speed controller will record number of times Once reaching set value of F4 20 AC motor speed controller will stop outputting not to auto reset or restart again Attention when the number of restart times in error is set for zero restart in error 92 Chapter 7 Detailed Explanations of Functional Parameters will be ineffective When restart in error is effective AC motor speed controller will suddenly restart It is very dangerous to use this function Please be careful F4 22 Over torque action default 0 Range Minimum unit 0 Frequency arrives AC motor speed controller begins detecting over torque AC motor speed controller continues running 1 Frequency arrives AC motor speed controller begins detecting over torque AC motor speed controller stops running 2 In running AC motor speed controller detects ove
17. 2 Choose FIC as target value 102 Chapter 7 Detailed Explanations of Functional Parameters F6 02 is set the source of target value model A P H can choose three ways Target value can set by AC motor speed controller external terminal voltage current input and etc 0 Select numeric target value Target value is to be given by F6 04 1 Choose FIV as target value Target value is given by voltage signal or potentiometer through FIV 2 Choose FIC as target value Target value is given by current signal through FIC F6 03 PID target value selection default 0 pf Regs 2 tS Content 0 Choose FIV as feedback value 1 Choose FIC as feedback value 2 Choose the difference between FIV and FIC as feedback value 3 Choose the difference between FIC and FIV as feedback value Notes F6 03 parameter setting Select PID feedback channel 0 Choose FIV as feedback value Feedback would be voltage signal 1 Choose FIC as feedback value Feedback would be current signal 2 Choose the difference between FIV and FIC as feedback value Choose FOV and FOC as feedback channel 3 Choose the difference between FIC and FIV as feedback value Choose FIC and FIV as feedback channel F6 04 PID numeric target value default 0 0 Content 0 Choose FIV as feedback value Numerical target value is completely corresponding to analog 10V voltage PID closed loop control is used in the process of physical quantity with dull
18. Check power supply voltage ouo Sent for repairing 1 Abnormal power supply 2 improper circuitry 3 Controller failed Over voltage in acceleration OU1 I21 A P H Series AC Motor Speed Controller Error Content Possible reason code Over voltage in running ou2 Over voltage in deceleration Low voltage in stand by Low voltage in acceleration running deceleration FbO Stop Fb1 Acc Fb2Dec Fb3 Run Broken fuse Controller over load Model A 150 60S Model P 120 60S BuMuni ul 10 2A U ZTO 99B UI LJO Buluund ul JOU 070 122 abnormal power supplv voltage Energv feedback load Disarrangement of braking resistance Much short deceleration time abnormal power supplv voltage Over load Disarrangement Braking resistance or parameter abnormal Power supply voltage Phase missing abnormal power supply voltage Phase missing Over low of Electric net voltage Controller failed Over load Much shorter Acceleration time Much quicker torsion lifting Disarrangement of V F curve Low voltage of electric net controller starts before motor stops Fluctuation or blocking in loading Solution Check power supply voltage 2 Install braking unit and resistance Affirm resistance setting again Extend deceleration time Check power supply voltage Check braking unit and resistance
19. F3 28 40 Input terminal S4 0 32 Input terminal S5 0 32 Input terminal S6 0 32 Alarm output terminal YA YB YC 0 32 Alarm output terminal KA KB 0 32 The board with KA KB terminal only Description 8 Stop 9 Multi section speed terminal 1 10 Multi section speed terminal 2 11 Multi section speed terminal 3 12 Multi section speed terminal 4 13 13 Acc De terminal 1 14 13 Acc De terminal 2 15 Frequency increase signal UP 16 Frequency decrease signal DOWN 17 Emergency stop signal 18 Fault reset signal 19 PID in running 20 PLC in running 21 Start signal for timer 1 22 Start signal for timer 2 23 Counter pulse signal 24 Counter reset signal 25 Memory clear 26 Start winding movement Ineffective In running Frequencv reached Fault Zero speed Frequencv 1 reached Frequencv 2 reached Acceleration Deceleration Indication for low voltage 10 Timer 1 reached 11 Timer 2 reached 12 Indication for completion of phase colknvdkons o Page 71 71 71 71 71 71 71 76 76 76 76 uo esijdde jndjno pue jndu uoneodde Aiepucoas Chapter 6 Table of Functional Parameters Alarm output terminal KA KB 0 32 The board with KA KB terminal only Output terminal FOV F3 26 0 32 Output terminal FOC 0 7 13 Indication for completion of procedure 14 PID upper limit 15
20. PID lower limit 16 4 20mA disconnection 17 Detection of overload 18 Examination for over torque 26 Completion of winding 27 Counter reached 28 Intermediate counter reached 29 Water supply by constant voltage 1 effective 2 ineffective 0 Frequency output 1 Current output 2 DC voltage 3 Ac voltage 4 pulse output 1impulse HZ 5 pulse output Zimpulse HZ 6 pulse output 3impulse HZ 7 pulse output 6impulse HZ F3 29 Terminal scan time F F4 01 Acceleration time 2 10 6000 0S 10 0 81 F 0 6000 0S 10 0 81 0 6000 0S 20 0 81 F4 04 Deceleration time 3 10 6000 0S 20 0 81 0 6000 0S 2 0 8 Deceleration time 2 F4 03 Acceleration time 3 setting Acceleration time F4 05 4 jogging acceleration time 0 001 1 000S 1 1 79 0 001 0 02 79 0 81 1 AL A P H Series AC Motor Speed Controller cede Wane been Unit Detaut Page Deceleration time F4 06 4 jogging deceleration O 6000 0S 0 18 2 0 81 time F4 07 pie dns value of 065000 81 F4 08 Intermediate value of 0 65000 81 counter pajgg Mitatior of 0 200 1 150 82 acceleration torque F4 10 Limitation of constant 0 200 1 82 speed torque F4 11 Prevent over voltage 0 1 1 1 83 in deceleration F4 42 Option for automatic 0 2 1 1 84 voltage regulation F4 43 Option for automatic 0 100 QK 84 energy saving rv ogee F415 Po ratio of brake 40 100 84 power off F4 17
21. not used for the moment during the storage please pay attention to those as below A The products must be placed in the dry and dust free location B The relative humidity of the environment is within 0 95 and without condensing C Storage temperature of environment must be within the range of 26 C to 65 C D There are no corrosive gas and liquid in the storage environment and avoid exposing the product directly to the sunlight It is better not to store AC motor speed controller for a long time Long term storage can lead to the deterioration of the electrolytic capacitor If it is necessary to store AC motor speed controller for a long time please notice that make sure AC motor speed controller is electrified at least once not less than 5 hours per year In operation use voltage regulator to input current the voltage increases gradually to the rated voltage 12 Chapter 3 Installation of AC motor speed Controller Chapter 3 Installation of AC motor speed Controller 3 1 Installation environment and requirements Environment of installation has direct effect on the life span and usage of AC motor speed controller If AC motor speed controller is used in the environment that does not accord with allowed range of the operational instruction and may lead to AC motor speed controller protection or fault AC motor speed controller shall be mounted on the wall Please install it vertically for convection and heat ventin
22. of braking resistance value The braking resistance value is related to the DC currency when AC motor speed controller braking For 380V power supply the braking DC voltage is 800V 820V and for 220V system the DC voltage is 400V Moreover the braking resistance value is related to braking torsion Mbr The braking resistance values are different for the different braking torsion The calculation formula is as follow U X 100 Pwtotor x M Mransducer Motor Thereinto Ux Puotor Motor power Braking DC voltage Ms Braking torsion Noto Motor dfficiency Ntransducer Transducer efficiency The braking power is related to braking torsion and braking frequency The above illustration shows the braking torsion as 125 and the frequency is 10 The different loading is by situations the data in the illustration are for reference 131 A P H Series AC Motor Speed Controller Appendix 1 Simple Application Example 1 Use external end three phases to control running of AC motor speed controller Use external terminal to switch rotation forward or reverse The potentiometer controls frequency of AC motor speed controller A Basic connection illustration Three phase power supply Motor ji K3 oKil ee S moK2 eo e S2 83 E Sc i B Parameter setting and instruction F1 01 1 the measure of analog voltage setting Potentiometer of external terminal F1 02 1 externa
23. one circle or cycle running F5 02 is only effective when PLC starts up PLC pause mode means that when completing every speed in the running process of internal multi speed the speed will be down stop and accelerate to the next speed The illustration is as below Frequency User may select proper running mode according to actual conditions F5 03 Multi speed terminal 1 default 10 0 F5 04 Multi speed terminal 2 default 15 0 F5 05 Multi speed terminal 3 default 20 0 A P H Series AC Motor Speed Controller Range 0 00 Maximum running frequency F5 03 F5 17 is set of 15 speed of rated frequency in the running Regarding relationship Multi speed and external terminal please refer to rated instruction 1 2 3 4 of multifunctional end F5 18 PLC running period 1 default 100 F5 19 PLC running period 2 default 100 F5 20 PLC running period 3 default 100 ord PLC running period 4 default 100 E922 PLC running period 5 default 100 F5 23 PLC running period 6 default 0 F5 24 PLC running period 7 default 0 F5 25 PLC running period 8 default 0 F5 26 PLC running period 9 default 0 F5 27 PLC running period 10 default 0 F5 28 PLC running period 11 default 0 F5 29 PLC running period 12 default 0 F5 30 PLC running period 13 default 0 F5 31 PLC running period 14 default 0 F5 32 PLC running period 15 default 0 i ke oo Chapter 7 Detailed Explanations of Functional Parameters PLC running period decides duration
24. or potentiometer 1 o o 0 Multi speed terminal one F5 03 o 1 o 0 Muli speedterminaltwo F5 04 77 A P H Series AC Motor Speed Controller Multi function terminal Multi speed Multi speed Multi speed Multi speed Status and Explanation one two three four Multi speed terminal four F5 06 Multi speed terminal five F5 07 Multi speed terminal six F5 08 Multi speed terminal seven F5 09 Multi speed terminal eight F5 10 Multi speed terminal nine F5 11 Multi speed terminal ten F5 12 Multi speed terminal twelve F5 14 Multi speed terminal thirteen F5 15 1 0 0 0 0 1 1 0 1 0 1 1 Multi speed terminal fourteen F5 16 Multi speed terminal fifteen F5 17 Remark 0 ineffective terminal 1 effective terminal 13 acceleration deceleration option one 14 acceleration deceleration option two Four kinds of acceleration deceleration time can be combined by acceleration deceleration selection one two Multi function terminal Acceleration Acceleration deceleration option deceleration option Acceleration deceleration time and result Acceleration deceleration one F1 07 F1 08 Acceleration deceleration two F4 01 F4 02 Acceleration deceleration three F4 03 F4 04 Acceleration deceleration four F4 05 F4 06 15 Frequency is increasing signal Up signal When this terminal is effective the frequency increases with eve
25. set them like as following F3 06 F3 07 5 F3 10 F3 12 F3 08 FOC minimum current output default 0 F3 09 FOC maximum current output default 20 0 Range FOC minimum current output 20 0mA Unit 72 Chapter 7 Detailed Explanations of Functional Parameters F3 08 and F3 09 decide the range of output current of FOC terminal F3 08 and F3 09 correspond to frequency of low analog and frequency of high analog respectively Refer to explanation of F3 06 and F3 07 for related parameters F3 11 Direction of low analog default 0 F3 12 Frequency of high analog default 50 Range 0 00 600 00Hz 0 01 F3 13 Direction of high analog default 0 Content 0 Positive direction 1 Negative direction F3 14 Analog reverse options default 0 Range 0 1 Unit 1 0 No reverse at negative bias voltage Content 1 Reverse allowed at negative bias voltage The parameter groups of F3 10 F3 14 decide the running condition of analog including running frequency and direction According to actual need of user they can form various control curves F3 10 frequency of low analog Frequency of lower analog decides the running frequency of low analog corresponding to analog minimum voltage current input F3 11 direction of lower analog Direction of lower analog decides the running condition forward or reverse in low frequency F3 12 Analog high end frequency Analog high end frequency determines high end running frequency and is corr
26. setup mode Several control modes input and operate at same time by the highest prior level F4 01 Acceleration time 2 default 10 0 F4 02 Deceleration time 2 default 10 0 F4 03 Acceleration time 3 default 20 0 C sewprange oowoo mommu o1 AC motor speed controller preset four acceleration deceleration time In general AC motor speed controller only accepts the first acceleration deceleration time Jog accepts the fourth acceleration deceleration time User may select acceleration deceleration time at will by requirement In external multi speed external terminal decides acceleration deceleration time In internal multi speed different acceleration deceleration time may be selected by simple PLC F4 07 Designated value of counter default 100 F4 08 Middle value of counter default 50 2 groups of counter in AC motor speed controller can accept pulse signal less than 250Hz through multi function terminal When the value reaches presetting in counter corresponding multi function output terminal will take action and input terminal of counter will reset signal through the counter witch will recounting again Pulse signal may use proximity switch and photoelectric switch to be input signals 86 Chapter 7 Detailed Explanations of Functional Parameters F4 09 Accelerating torque limiting level default 150 In the acceleration of AC motor speed controller output current of AC motor speed controller may be high
27. speed controller by the POT knob on operating panel That would be very convenient Pay attention to the POT knob on operating panel with function of switching monitor images Please be careful to use it G Turn change running TA Press switch between frequency monitoring images 4 UP DOWN setup The running frequency is controlled by external UP DOWN terminal External terminals can be selected from F3 15 to F3 22 been selected one of external terminals as UP DOWN When UP is Effective the frequency will go up When DOWN is effective the frequency will go down When both UP and DOWN are effective the frequency will be the same Three phase power supply Parameter F3 17 15 S1 terminal will be set in UP mode F3 18 16 S2 terminal will be set in DOWN mode 54 Chapter 7 Detailed Explanations of Functional Parameters Run Up Down Explanation When Up is effective Up is connected frequency will go up When Down is effective Down is connected frequency will go down F1 02 Running setup option default O fee o fw Content 0 Operating panel 1 IO terminal 2 RS485 Running setup option is used in setting signal source 0 Operating panel Operating panel sends running signal The running of AC motor speed controller can be controlled by the FWD key Forward and REV Reserve key in operating panel of AC motor speed controller Press stop key to stop running of AC motor speed controller
28. the more power consumes on resistance F4 16 Restart after instant power off default 0 Setup range Unit Content 0 Ineffective no restart after instant power off 1 Effective frequency tracking start 0 Ineffective In effectiveity AC motor speed controller auto removes running commands after power is off It would start regularly on recovery power 1 Effective In effectiveity AC motor speed controller will keep commanding in a period time in allowable time of power cut after power is off AC motor speed controller starts by frequency tracking start in power on AC motor speed controller will auto remove running commands over a period time It would start regularly on recovery power 90 Chapter 7 Detailed Explanations of Functional Parameters Attention when restart after instant power off works AC motor speed controller will suddenly start up Please pay attention to safety Besides when a terminal control start and stop of AC motor speed controller external terminal condition must be paid attention to In power cut external terminal is still closed so AC motor speed controller will suddenly start when power is on Please be careful Three phase power supply For example Use K1 control running K1 is closed K1 will be cut off in running and AC motor speed controller will stop then K1 remains closed in power cut When power is on AC motor speed controller starts up suddenly It is very dangerous Plea
29. to the explanations of F2 03 F2 04 and F2 05 for related details F2 08 Automatic torque compensation default 5 Adjusting parameter F2 08 will increase voltage and obtain higher torque Attention increasing torque by a great margin may make motor heated Set proper increasing voltage according to the actual load 100 Torque compensation F F2 09 Rated voltage of motor default 380 00V F2 10 Rated current of motor default F2 11 Rated no load current of motor default 40 F2 12 Rated rotation rate of motor default 1420 68 Chapter 7 Detailed Explanations of Functional Parameters F2 13 Relative number of motor default 4 Range o m i F2 14 Rated slip of motor default 2 5 The above parameter groups are the motor nameplate Please follow the nameplate while setting parameters F2 09 rated voltage of motor Please set rated voltage of motor according to voltage value on nameplate F2 10 rated current of motor Please set rated current of motor according to the current value on the nameplate If the running current exceeds the value of rated current AC motor speed controller will activate protection to protection motor F2 11 rated no load current of motor The value of no load current of motor would affect slip compensation No load current is the percentage of motor current F2 12 rated rotation rate of motor The value of parameter F1 12 is related to 50Hz of the rotation rate
30. 110 DCL H132 DCL H160 DCL H185 DCL H200 DCL H 220 DCL H250 DCL H280 DCL H300 DCL H315 DCL H375 DCL H415 Appendix 1 Simple Application Example Input AC Reactor Input AC Reactor model for 220V Model KW Number Number 0 4 ACL L0 4 ACL H 0 75 0 75 ACL L 0 75 ACL H 1 5 1 5 ACL L 1 5 ACL H 2 2 2 2 ACL L 2 2 ACL H 3 7 3 7 ACL L 3 7 ACL H 5 5 5 5 ACL L5 5 ACL H 7 5 7 5 ACL L 7 5 ACL H 11 11 ACL L 11 ACL H 15 15 ACL L 15 ACL H 18 5 18 5 ACL L 18 ACL H 22 22 ACL L 22 ACL H 30 30 ACL L 30 ACL H 37 37 ACL L 37 ACL H 55 55 ACL L 55 ACL H 75 75 ACL L 75 9 ACL H90 ACL H 110 ACL H 132 ACL H 160 ACL H 185 ACL H 200 ACL H 220 ACL H 250 280 ACL H 280 ACL H 300 ACL H415 ES 2 a 137 A P H Series AC Motor Speed Controller Output AC Reactor ACL L 0 75 OUT ACL H 0 75 OUT 1 5 ACL H1 5 OUT ACL H 2 2 OUT ACL H 3 7 OUT ACL H 5 5 OUT ACL H 15 OUT ACL H 18 5 OUT ACL H 22 OUT ACL H 30 OUT ACL H 37 OUT o ACL L 75 OUT ACL H 55 OUT ACL H 75 OUT ACL H 90 OUT ACL H 110 OUT ACL H 132 OUT ACL H 160 OUT ACL H 185 OUT ACL H 200 OUT ACL H 220 OUT ACL H 250 OUT ACL H 280 OUT ACL H 300 OUT ACL H 315 OUT ACL H375 OUT ACL H415 OUT Appendix 1 Simple Application Example Input 3 Phase Filter Output 3 Phase Filter Input 3 Phase Filter for 220V Model KW Number Number 0 4 1 5 NFS32010 NFS34010 22 37 NFS32020 NFS34020 5 5 NFS32040 NFS3
31. 20 PLC put in 21 Timer 1 start up 22 Timer 2 start up 23 Counter pulse input 24 Counter reset 25 PLC memory removal 26 Winding action begins 0 Ineffective Set as empty terminal non function 1 Jog Set as jog usually used in trial running common jog is operated at 5Hz 2 Jog forward Set as jog forward 3 Jog reverse Set as jog reverse 4 Forward reverse Set as forward reverse switching When the terminal is defined to be effective running status will reverse 76 Chapter 7 Detailed Explanations of Functional Parameters The parameters F1 02 1 F3 15 6 F3 16 4 Terminal status Running condition FWD REV 5 Run Set terminal as running signal 6 Forward Define terminal as forward When the terminal is effective AC motor speed controller will forward 7 Reverse Define terminal to be reversing when terminal is defined as effective AC motor speed controller reverses 8 Stopping Define terminal to be stopping when terminal is effective AC motor speed controller decelerates and stops 9 Multi speed one 10 Multi speed two 11 Multi speed three 12 Multi speed four 15 speed can be integrated by multi speed one two three and four The concrete speed is determined by status of multi speed one two three and four Multi function terminal Multi speed Multi speed Multi speed Multi speed Status and Explanation one two three four 0 Primary frequency determined by F1 00
32. 225 A P H Series AC Motor Speed Controller 4 2 3 Control terminal description Forward rotation command input FWD f B terminal multifunctional input terminal Reverse rotation command input terminal multifunctional input terminal Multifunctional input 1 Multifunctional input terminal 1 ee zid S2 Multifunctional input terminal 2 parameters F3 15 F3 22 Multifunctional input terminal 3 when the terminals and SC A l is closed Multifunctional input terminal 4 Multifunctional input terminal 5 Multifunctional input terminal 6 24V Assistant DC power supply it supply Max 100mA current 24V power for external devices Multifunctional output terminal M01 B l optical coupling Max 24V DC 100mA Multifunctional output terminal M02 P optical coupling FIV Analog voltage command input 0 10V recommend using terminal 10KQ of potentiometer FIC Analog current command input 0 20mA terminal Analog voltage output terminal 0 10V Analog voltage output terminal 0 20mA Analog signal shared terminal Po Digital signal shared terminal Multifunctional output terminal Multifunctional output terminal Multifunctional output terminal YC normally closed z 250V AC 3A VA Multifunctional output terminal 30V DC 3A normallv closed Multifunctional VA YB output contact mutual terminal RS485 communication port Chapter 4 Wiring 4 2 4 Control Loop Wiring Notice 1 Please separate the control signal cabl
33. 4040 7 5 11 NFS32060 NFS34060 15 18 5 NFS32090 NFS34090 22 NFS32130 NFS34130 30 37 NFS32180 NFS34180 40 NFS32220 9 NFSA4220 55 NFS32270 NFS34270 75 NFS32400 NFS34320 NFS34400 Output 3 Phase Filter for 220V Model KW Number Number 0 4 1 5 RFI 32010 RFI 34010 2 2 3 7 RFI 32020 RFI 34020 5 5 RFI 32040 RFI 34040 7 5 11 RFI 32060 RFI 34060 15 18 5 RFI 32090 RFI 34090 22 RFI 32130 RFI 34130 30 37 RFI 32180 RFI 34180 40 RFI 32220 RFI 34220 55 RFI 32270 RFI 34270 75 RFI 32400 RFI 34320 RFI 34400 139 A P H Series AC Motor Speed Controller Zero Phase Filter The model with Base is ZFM5046M The model without Base is ZFM5038D weet a fo 4 T EMSOSSD zemsoso0_ so eo 20 140 Appendix 1 Simple Application Example A Description for communication RS and RS are individually A and B for RS485 FUNC 03 Read 06 Write ASCII mode oD OA Receive op on 17bytes 11 2 N o a oe om 2000 mT To 88 o rere error Send in error 2000 0001 Send in normal Send in error Receive LRC KIEN 01 06 00 XX OD OA 11 BYTES 010600XX 0ODH OAH RTU mode ADDR FUNC DATA CRCLCRCH Receive 2000 0001 XX XX 8BYTES Send in 5 N normal i ee del N 2 4 6 8 Receive 01 06 2000 0010 1 Xx xx 8BYTES normal Error conditions 1 None function code 2 The function code is lock or protected 1Al A P H Seri
34. 5 frequency source F1 02 2 control mode F7 00 1 baud frequency 9600 F7 01 3 8N1 FOR RTU F7 02 1 address Using RTU mode to control 1 To set the frequency first In 2001H unit to write 50 00HZ 1388H Send word signal 01 06 2001 13 88 CRCL CRCH 2 Operating order 143 A P H Series AC Motor Speed Controller In 2000 unit to write 02H Send word signal 06 2000 00 02 CRCL CRCH 3 Stop operating order In 2000H unit to write 01H Send word signal 06 2000 00 01 CRCL CRCH 4 To set accelerating time F1 07 20 0S In 107 6BH unit to write in 200 C8H Send word signal 01 06 006B 00 C8 CRCL CRCH 144
35. 801 FOR RTU c MA roe jda 0 240 105 S communication o F8 00 0 Locked 4 Unlocked 112 superior applications 46 UONCOIUNWWODS JO SJBJOWEIEd Chapter 6 Table of Functional Parameters Page F8 01 Setup of system 0 50Hz 1 60Hz 1 o 112 0 Constant torque 1 Changeable torque Option of constant F8 02 torque or changing torque F8 03 Setup of guaranteed level of over voltage F8 04 Setup of guaranteed Change level of low voltage Setup of guaranteed F8 05 jlevelofover temperature F8 06 Setup of displaving 0 10 0S current filter time 0 10V analog output F8 07 of low calibration coefficient 0 10V analog output F8 08 of high calibration coefficient 0 20mA analog F8 09 output of low calibration coefficient 0 20mA analog F8 10 output of high calibration coefficient Forward Reverse F8 11 operation compensation frequencv point F8 12 UpiDownimequency 0 record 1 not record record record Change 112 1 1 Change 1 40 120 C 85 95 C 0 65535 0 65535 0 65535 O maximum running frequency 0 0 0 65535 a 1 1 1 1 0 1 1 1 1 1 01 1 1 12 13 13 13 13 13 13 13 13 13 13 i 1 1 1 1 1 1 1 1 1 47 A P H Series AC Motor Speed Controller Chapter 7 Detailed Explanations of Functional Parameters 7 1 Parameters for Monitoring F0 00 Display option setup default 00 Display frequency setup Display frequ
36. C motor speed controller will stop output by free running stop F2 04 DC braking current in start default 100 F2 05 DC braking time in start default 0 Range o a DC braking in start is suitable for fan in stop mode and moving load Before AC motor speed controller starts motor is in free running mode and the rotation direction is not specified AC motor will tend to get over current protection in start Therefore you shall open DC braking to let load stay in stop mode before starting and then start AC motor speed controller This procedure can prevent over current protection DC braking current in start means that is the ratio of rated current of AC motor speed controller Adjusting F2 04 will get different braking torque While setting value of parameter you can adjust it from low to high until reaching sufficient braking torque according to the actual load DC braking time is lasting And when it is 0 DC braking is ineffective F2 02 g Running command 67 A P H Series AC Motor Speed Controller F2 06 DC braking current in stop default 100 DC braking time in stop default 0 unit DC braking in stop is suitable for site which needs braking in strict requirement DC braking current in stop is the ratio of rated current of AC motor speed controller Adjusting the parameter has different braking torque DC braking time is lasting And when it is 0 DC braking is ineffective Refer
37. Capacity KVA current capacity motor A 60s A KW One phase 220V 50 60Hz HCA20P4 HCA20P7 HCA21P5 HCA22P2 HCA23P7 9 A P H Series AC Motor Speed Controller Output Overload Applicable Output power Capacity KVA current capacity motor A 60s A KW HCA25P5 5 5 9 8 25 37 5 5 5 Pwess is 32 0 so 15 ecm o7 sa as wo a7 Pwme ves f 2 o o ws ww a jw o a mem a 818 7 s HCA4045 135 rest ete ets casos f s o OO cra so ns me ona o Chemo so fus me o 10 Chapter 2 Product Introduction Output Overload Applicable Model Output power Capacity KVA current capacity motor A 60s A KW HCA4110 110 160 210 315 110 HCP4160 230 305 366 HCP4185 260 340 408 HCP4200 200 290 380 456 200 HCA4200 200 290 380 570 200 HCP4220 200 320 425 220 HCA4220 220 320 425 220 HCP4250 250 365 480 576 250 HCA4250 250 365 480 720 250 HCP4280 280 427 560 672 280 HCA4280 280 427 560 840 280 HCP4300 300 450 580 696 300 HCA4300 300 450 580 870 300 HCP4345 345 680 884 345 HCA4345 345 680 345 HCP4375 375 562 740 962 375 HCA4375 375 562 740 375 HCP4400 400 600 790 1027 400 HCA4400 400 600 790 400 HCP4450 450 638 840 450 HCA4450 450 638 840 450 HCP4475 475 714 940 475 A P H Series AC Motor Speed Controller 2 5 Product storage AC motor speed controller must be put in the package before installation If AC motor speed controller is
38. Confirmation on Receiving A Warning All the products have gone by strictly checking and testing before delivery but considering transportation please verify Whether AC motor speed controller is distorted or damaged during transportation do not install broken AC motor speed controller and it may cause personnel injury please inform our agent in time Whether the package is integrated accessories and user s instruction are contained especially the user s instruction and guarantee card please keep those for reference of further maintenance Whether the product is in accordance with the specifications and whether there are unusual phenomena inside or outside AC motor speed controller 1 2 Moving and Installation A Warning e When moving the product please use proper moving instruments to prevent AC motor speed controller from damage e When moving AC motor speed controller please fasten the bottom of AC motor speed controller holding the cover plate directly may lead to dropping and cause personnel injury or AC motor speed controller damaged A P H Series AC Motor Speed Controller Please do not install AC motor speed controller on combustible substance installing the convert directly on the combustible substance or near to combustible material may cause fire accident Please verify whether installation of AC motor speed controller is correct Please choose a safe location to install AC motor spe
39. DC bus in main loop of AC motor speed controller You can monitor present voltage of DC bus of main loop in AC motor speed controller by examining parameter F0 05 F0 06 Temperature of AC motor speed controller Display the present temperature of AC motor speed controller module You can monitor present temperature of AC motor speed controller module by examining parameter F0 06 which will help you make a judgment on the running condition of AC motor speed controller FO 10 Error record 1 FO 11 Error record 2 FO 12 Error record 3 FO 13 Error record 4 G Record the latest four errors of AC motor speed controller You can check condition of latest four errors by examining FO 10 to FO 13 These four parameters can help user make a judgment on the running condition of AC motor speed controller and find the cause of production error and eliminate concealed trouble 49 A P H Series AC Motor Speed Controller You can check detailed state when the latest error takes place by examining the content of F0 14 F0 18 You can examine the setup frequency actual output frequency and actual output current and actual output voltage DC voltage of main loop According to the above data you can analyze the cause of errors and F0 18 The DC voltage in last error They display the detailed status of the latest error You can check the actual setup frequency actual output frequency and DC voltage of main loop in AC motor speed
40. Main loop wiring 4 1 1 External Components Description AC power supply Please adopt three phase AC power supply in accordance allowed regulation of the converter Air switch Non fuse circuit breaker MCCB or residual current circuit breaker The input power supply has large impulse current when supplying the converter so please pay attention to the selection of the breaker Contactor Please use electromagnetic contactor MC note please do not use electromagnetic contator to start or stop the converter otherwise it may reduce the converter s service life AC current reactor Optional in order ti suppress high harmonic and improve efficiency please choose a proper reactor Brake resistor It can improve the braking ability of the internal brake unit of the converter Motor Grounding 17 P H Series AC Motor Speed Controller 1 AC power supply Please supply power with the appointed power supply in the operational instruction 2 Non fuse circuit breaker MCCB When the power supply voltage is low or short circuit of input terminal takes place the breaker can provide protection inspection and maintenance Or AC motor speed controller does not run you can cut off breaker to separate AC motor speed controllers from the power supply 3 Electromagnetic contractor The contractor can turn on and turn off power of AC motor speed controller to ensure safety 4 AC current reactor A suppre
41. One phaseAC220V 375 ti ra Three phaseAC380V760K 820 0V Unit 0 1 g One phaseAC220V370 0V 420 0V l F8 03 sets over voltage protection level AC motor speed controller tends to meet over voltage protection in low electric network For the above situation the protection level mav be adjusted down to guarantee normal running of AC motor speed controller F8 04 Setting of low voltage protection level default Three phaseAC380V 400 One phaseAC220V 200 R e Three phaseAC380V 380 0V 450 0V Unit 0 1 9 One phaseAC220V 160 0V 220 0V l F8 04 sets voltage protection level AC motor speed controller tends to meet low voltage protection in low electric network Thus the value of F8 04 mav be adjusted down to guarantee normal running of AC motor speed controller Rase s uw PI 1 F8 05 sets the excess temperature protection level of AC motor speed controller In high temperature environment the protection level may be adjusted up to normal running of AC motor speed controller However much higher setting will cause damage The only solution is to increase effect of heat elimination for the goal of cooling down F8 06 Setting display of current filtering time default 2 0 Range 0 100 Unit 1 117 A P H Series AC Motor Speed Controller This parameter setting is related to the stabilization of current display please do not modify in general situation If the setting is much lower current
42. PLC stop mode it stops after running in a cycle 2 PLC circular running 3 PLC stop mode circular running mode 4 PLC operates at the last frequency after running in a cycle 0 00 maximum running frequency 0 00 maximum running frequency 0 00 maximum running frequency 0 00 maximum running frequency 4 90 1 0 90 1 0 91 91 0 01 93 43 A P H Series AC Motor Speed Controller F5 07 Multi section speed 0 00 maximum running 0 01 30 00 93 terminal 5 frequency F5 08 Multi section speed 0 00 maximum running 0 01 35 00 93 terminal 6 frequencv F5 09 Multi section speed 0 00 maximum running 0 01 40 00 93 terminal 7 frequencv F5 10 Multi section speed 0 00 maximum running 0 01 45 00 93 terminal 8 frequencv F5 11 Multi section speed 0 00 maximum running 0 01 50 00 93 terminal 9 frequencv F5 12 Multi section speed 0 00 maximum running 0 01 10 00 93 terminal 10 frequencv F5 13 Multi section speed 0 00 maximum running 0 01 10 00 93 terminal 11 frequencv F5 14 Multi section speed 0 00 maximum running 0 01 10 00 93 D terminal 12 frequency oO i i j 8 F515 Multi section speed 0 00 maximum running 0 01 10 00 93 al terminal 13 frequencv F5 16 Multi section speed 0 00 maximum running 0 01 10 00 93 3 terminal 14 frequency 8 F5 47 Multi section speed 0 00 maximum running 0 01 10 00 93 5 terminal 15 frequency ag P LO munning time 0 65000 1s 100 93 1 winding time F5 19 PLC
43. al and bad connection Parameters are set wrong The parameters are not existent Reduce load Extend acceleration time Extend protection setting Correct V F curve Reduce torsion lifting rate Check motor insulation and replace motor Use larger controller and motor Replace radiator fan 2 Clean up wind pipe and radiator Improve aeration condition and reduce wave frequency Improve aeration condition and air convection Improve installation location and aeration condition After settling emergency stop start up as regular procedure Check connection line Reset parameter Check data transmission format Check connection line and link the broken down wire 1 Correct to set the parameters 1 Quite the parameters 123 A P H Series AC Motor Speed Controller 8 6 Remove Regular Error 1 Parameter cannot be set Reason and solution A Lock the parameter and set F1 18 for 0 and then set other parameters B Running machine communicates abnormally Reinstall running machine and check whether the connection line is broken down C Machine is running and parameter cannot be set Please stop the machine and set Press run external control but the motor does not run 2 Reason and solution A Wrong running mode please check if F1 02 is set for 1 B Frequency order is not given or the frequency is below the start frequency C Peripheral connection
44. ameters 1 Racing start Racing start is suitable for restart in fault reset In this situation AC motor speed controller can automatically judge the rotation rate and direction of motor when you use racing start And also start up the stopped motor directly according to the result of measurement and follow up Ratation rate of motor NS Output frequencv of frequency coverter 4 4 x Attention when AC motor speed controller starts in racing start mode AC motor speed controller will keep track of the speed from high to low frequencv High current may be in start and meeting over current is possible Therefore please notice over current level setup 4 09 setup the specific value depends on the load Besides when the value of 4 09 is set too low it will start up follow up slowly In the follow up process if current surpasses follow up level AC motor speed controller will stop follow up Once the current is decrease down the level AC motor speed controller will resume follow up again F2 01 Options of stop mode default 0 ange em 0 Decelerate to stop Content 1 Free running stop You can choose a suitable stop mode according to the actual load 0 Deceleration stop Once AC motor speed controller receives stop command it will carry out deceleration according to the deceleration time and decrease output gradually until the output frequency reaches the frequency for stop In stop mode aft
45. asons AC motor speed controller will store status before running After restarting AC motor speed controller will continue running Attention power cannot be cut off Stop power cut and power on AC motor speed controller will not store status before power cut After restarting AC motor speed controller will run according to initial state of program F5 01 PLC start mode default 0 Penge o mmm o Content 0 Ineffective PLC does not start 1 Effective PLC starts F5 01 option for running mode of AC motor speed controller F5 01 0 PLC will not start AC motor speed controller will run in common mode When F5 01 1 PLC will start AC motor speed controller select programs to run 96 Chapter 7 Detailed Explanations of Functional Parameters Under the status of PLC start when there are various running orders and programs AC motor speed controller will choose the highest level to run according to priority level Precedence level Priority level Item Jog External multi speed Internal multi speed High low Triangular wave Winding Setting mode F5 02 PLC running mode default 0 0 PLC stops after running for a week 1 PLC pause mode stops after running for a week 2 PLC cycle running Content 3 Cycle running of PLC pause mode 4 After running for a week PLC continues running by the end of running frequency PLC running mode decides running status of internal multi speed either running
46. been changed from 5Hz to 15Hz Press Q once Shift to output current display picture the current output current is 10 00A Press once Shift to output voltage state the current output voltage is 20 00 Press twice Shift to parameter setup state Press a Select code F00 04 for modifying access parameter 32 Program Key name Display Chapter 5 Running Description 10 Press and hold DRV Display F00 04 which means the running rotation speed is 140 11 Press DRV FREF Return to main display picture the setup frequency is 15Hz 12 Press Stop AC motor speed controller the setup frequency is 15Hz Notice Through shift key you can monitor setup frequency running frequency output current and output voltage in running AC motor speed controller The display of the main picture can be customized by your actual need and you can modify it by F0 00 setup At the same time you can monitor the content of relative display by F0 01 F0 18 5 3 Simple Running and Relative Items 5 3 1 Setup installation and wiring According to detailed requirements to conduct installation and wiring The figure is the simplest wire connection for the running as below Three phase power supply 33 A P H Series AC Motor Speed Controller 5 3 2 Wiring inspection According to the wiring requirements of AC moto
47. controller A Danger Only authorized professional personnel can do check maintenance and replacement of the components no other people are allowed Please do check maintenance and replacement of the components according to appointed methods in the user s instruction strictly prohibit modifying by your own If you do so you may get an electric shock and injury or AC motor speed controller may get damaged 1 6 Exception Processing MW Danger When the protection in AC motor speed controller is on please follow the fault display of AC motor speed controller to find out causes and eliminate the fault then reset and restart AC motor speed controller If the fault is not eliminated Resetting and restarting AC motor speed controller can cause AC motor speed controller s or machine fault When AC motor speed controller fault takes place please do not treat it by your own and contact our company and our distributors 1 7 Scrapping Processing A Warning When AC motor speed controller is scrapped please dispose it as industrial rubbish do not burn it up Chapter 2 Product Introduction Chapter 2 Product Introduction 2 1 Unpacking inspection In unpacking please confirm the following e Check whether the model type of AC motor speed controller is in accordance with your order e Check whether AC motor speed controller is damaged and related accessories are completed If you find an omission or disagreement please conta
48. controller by examining these parameters respectively find a solution quickly which will help maintenance personnel in repairing work What more important is that for the Model A P H you can use setup mode to choose main image freely and to monitor related content directly through F0 01 F0 08 but also you can examine related content by directly switching the operating panel When the operating panel is set for the following four conditions you can check related content by pressing Take setup frequency as main image for example as below Procedure Press key Press key Explanation A AC motor speed controller RDY FREE is in standby mode e e B The main image is 1 qum ol displaving setup frequenc power playing p ireq y C the main image is displaying setup frequency when FREE light is on 50 Procedure Chapter 7 Detailed Explanations of Functional Parameters Press key Press key Explanation Press Start AC motor speed controller A AC motor speed controller is in running and DRV light is on B The image is displaying setup frequency C AC motor speed controller is in forward state when forward light is on ha Press once DRY FOUT Switch display image switch to actual output frequency A AC motor speed controller is in forward state B The actual output frequency is 50 00Hz C FOUT light is on F Press once Switch di
49. cription DPotentiometer of operating panel when the frequency is set up as controlled bv potentiometer of operating panel to rotate the potentiometer to get different frequencv Display switch to press gently to displav different monitor information Stop command key apply to operating panel control state fault reset key Forward rotation command key Reverse rotation command key 5 1 2 LED indicator light description a tow a FWD Light AC motor speed controller is in forward rotation state REV Light AC motor speed controller is in reverse rotation state AC motor speed controller is in stop and no output STOP RESET Light state 29 A P H Series AC Motor Speed Controller 5 1 3 Display Description Display Description Display Setup frequency 50 00Hz Display Output current 0 8A Display Output frequency 0 5Hz Display Parameter F1 50 Display Parameter setup is modified and confirmed successfully 5 2 Operational Instruction of Digital Operating panel Display Fault code over current in acceleration 1 Parameter setup taking modifying F1 04 reverse effective setup as example Program Key name Display Description Power on A To display setup frequency picture initial picture B AC motor speed controller is on standby state Press To get into parameter setup state a
50. ct the suppliers 2 2 AC motor speed controller model description MODE HCA41P5 INPUT 3PH400V50HZ 60HZ OUTPUT 3PH400V 4 0A 1 5K W RAEQ RANGE 0 1 400HZ Model HC A 4 1P5 1K Controller capacity 1P5 means 1 5KW Voltoge vange 4 means three phase AC 380V input 2 means one phase AC 220V input Series No A standard H high frequency P feng shui of the exclusive Freguency converter 1K means one phase for option of 0 4 to 1 5KW 200V A P H Series AC Motor Speed Controller 2 3 Product specifications Items Input Output Q te Q Q D v B fel D i n fe n suoljoun4 Rated Voltage Frequency Allowed Voltage Range Voltage Frequency Control mode Display Output Frequency Range Frequency Setup Definition Output Frequency Accuracy V F Control Torque Control Multifunctional Input Terminal Multifunctional Output Terminal Accel decel Time Setup PID Control RS485 Frequency Setup Description Three phase 380V 50 60Hz one phase 220V 50 60Hz 380V 330 440V one phase 220V 170V 240V 380V 0 380V one phase 220V 0 220V 0 10 400 0Hz Space vector V F control Five digit LED display Indicator display Display setup frequency Output frequency Output current DC voltage Module temperature Running state and fault 0 10Hz 400 00Hz Digital setting 0 01 Hz Analog setup 0 1 of maximum output frequen
51. cy 0 01Hz Setting V F curve can satisfy various load requirements Auto increase auto raise torque by loading condition Manual increase enable to set 0 to 20 of raising torque 8 multi function input take 15 speed control process 4 acceleration deceleration speed up and down function scram Three multi function output take working zero speed external fault signal and alarm 0 6000s acceleration deceleration time can be respectively set Built in PID control Standard RS485 communication function MODBUS Analog 0 10V 0 20mA direct set operating panel RS485 specify value up down specify value Chapter 2 Product Introduction Multiple Speed oe input terminals 15 section speed can Auto Stabilizer Option for auto Stabilizer Built in 2 group of Counters suoloun4 FETTO 0 j i i 0 F Overload Constant torque 150 1 minute blowing machine 120 1 minute Q S Over Voltage Over voltage protection can be set a Under Voltage Under voltage protection can be set PP 2 Overheat protection short circuit protection over current Q Others protection and parameter lock m 10 C to 40 C non freezing Humiditv Max 9596 non condensing 3 Altitude Under 1000m Cooling mode Compulsory cooling c Q 5 Protection Level IP 20 dl Below 90 KW wall mounted a 110 200 KW wall mounted or in cabinet 5 Above 220 KW in cabinet 2 4 Product series models Output Overload Applicable Model Output power
52. d Controller take action 18 Over torque detection When AC motor speed controller detects over torque the contact will take action 26 Winding ends When winding action ends the contact will take action When AC motor speed controller stops winding ends and contact will reset 27 Set counter arrival When running external counter in AC motor speed controller the contact will take action in the value arriving at preset value F4 25 28 Middle counter arrival When AC motor speed controller is counting the contact will take action in the value F4 26 F3 26 Output terminal FOV default 0 3 27 O 27 Output terminal FOC default 1 0 Output frequency 4 pulse output 1pulse HZ 1 Output current 5 pulse output 2 Direct voltage 6 pulse output 3 Across voltage 7 pulse output Content F3 26 output terminal FOV FOV terminal can output 0 10V voltage through F3 06 and F3 07 corresponded to output frequency output current direct voltage across voltage F3 27 output terminal FOC FOC terminal can output 0 20m current through F3 08 and F3 09 corresponded to output frequency output current direct voltage alternating voltage 0 Output frequency Current voltage output is corresponded to minimum running frequency maximum running frequency 1 Output current Current voltage output is corresponded to 0 2xrated current of AC motor speed 84 Chapter 7 Detailed Explanations of Functional Paramete
53. d ti connect i LU X capacitance resistance absorbing i i devices to the output side 11 Please confirm that the main loop terminal is locked firmly and the lead wire and terminals have proper contact to prevent looseness from vibration and creating spark leading 12 In order to reduce interference the surge absorber is recommended to connect with the coil of electromagnetic contactor and relay in the surrounding circuit of AC motor speed controller Model code Input voltage Motor KW are aay Cable diameter mm Model code Input voltage Motor KW HCA40P7 0 75 HCA41P5 HCA42P2 HCA43P7 HCA45P5 HCA47P5 HCA4011 HCA4015 HCA4018 18 5 HCA4022 380V HCA4030 HCA4037 HCA4045 HCA4055 HCA4075 HCA4090 HCA4110 110 HCA4132 132 HCA4160 160 The above data is only for reference O z FI U o al l RININIJNJN Ta ojojo ajajaja Ss Q wWwI VININ aJa aja oj y ajo N o 150 185 slalqxiojofinlj ajl Jjaojaojxnjiblja 4 1 3 Recommending Equipment Specifications 4 1 4 Main loop terminals and description If you open the outer casing of AC motor speed controller you will see the main loop terminals 1 Model A P with three phase 380V 18 5 160KW and steel casing the arrangement of main loop terminals is shown as below E R S T P Pl N U V W A P H Series AC Motor Speed Controller 2 Model A with three phase 380V 11 15KW and plastic casing and model P w
54. ding is lower than 100Q 6 Please use the grounding cable according to the regulations of electric equipment technology The shorter of the cable will be better 7 If there is more than one AC motor speed controller connecting with the ground please make sure that it does not form grounding loop shown as the following figures OO 444 Correct Correct Incorrect 8 The main loop power cable and control cable must be laid separately Keep minimum 10 cm distance in parallel and vertical in intersection Do not put the control cable and power cable in the same wire casing otherwise it may cause interference 19 A P H Series AC Motor Speed Controller 9 The distance between AC motor speed controller and the motor shall be shorter than 30 meters If the distance is a long way the impulse current which is produced by parasitical capacitance will lead to over current protection or will produce wrong order may cause AC motor speed controller fault or running abnormity of the equipment The maximum distance between AC motor speed controller and the motor shall not be over 100 meters In the long distance connection please choose to configure filter in the output terminal and meanwhile reduce carrier frequency 10 Do not add absorption capacitance or other capacitance resistance absorbing devices in the output terminal u v w of AC motor speed controller Frequency converter H Itis strictly prohibite
55. display will fluctuate F8 07 10V Analog output low end correction factor default Range 0 65535 Unit F8 08 10V Analog output high end correction factor default Range 0 65535 Unit F8 09 0 20mA Analog output low end correction factor default F8 10 0 20mA Analog output high end correction factor default The above parameters are default settings Thus shall not be corrected otherwise it will cause abnormal running of AC motor speed controller F8 11 Interval compensation frequency point default 0 00 F8 12 UP DOWN frequency memory selection default 0 F8 11 forward reverse operation compensation frequency point The running frequency is lower than the set up value which will increase the forward reverse operation compensation The suggestion for the set up value is above 10 00Hz F8 12UP DOWN frequency memory selection When choosing UP DOWN to set up the frequency the parameter is set as 0 and the frequency remain the same after stopping The parameter is set as 1 and the frequency become 0 after stopping 118 Chapter 8 Maintenance Fault Diagnosis and Countermeasure Chapter 8 Maintenance Fault Diagnosis and Countermeasure Please keep regular maintenance of AC motor speed controller for normal condition 8 1 Daily checking items 1 Sound and vibration in motor 2 Heat on motor 3 Completion of power supply wire and machine electrical wire 4 Co
56. e from the main loop cable power cables and power supply cable 2 In order to prevent interference that can cause false operation please use glue shielding cable or two ply shielding cable whose specifications are 0 5 2mm2 3 Please confirm allowed requirements for using different terminals requirements such as power supply maximum allowed current 4 Please connect the grounding terminal E with the ground correctly The grounding impedance is lower than 100Q 5 Please select accessories correctly according to the requirements as potentiometer voltmeter and input current of different terminals 6 Please check it correctly and confirm there is no mistake after wiring lt 57 A P H Series AC Motor Speed Controller Chapter 5 Running 5 1 Digital Operating Panel Main Display Such as Setting Frequency Running Frequency Voltage Current Fault Potentiometer Display State Switch Figure Modify Key Up and Down Key Forward Mode 5 1 1 Key function description Key name DIGITAL PANEL Status Indicator Lights Function Mode Shift Enter Key Stop Fault Reset Key Reverse Mode Function description Function selection key to select and use function menu OO Figures modification key to modify function code and parameter D Shift kev or Enter kev Quick press to switch figures press and hold to confirm setup Chapter 5 Running Key name Function des
57. e sends running command to AC motor speed controller AC motor speed controller will receive command from upper computer by serial interface F1 03 Setup of stop key default 1 Seupofsepkey o Cd ee o lm Content 0 stop key is ineffective 1 stop key is effective When the running setup option is 1 or 2 equals the running command coming e57T A P H Series AC Motor Speed Controller from external terminal or RS485 you can set stop key e on operating panel as ineffective or effective to prevent wrong running When F1 03 is set for 0 equals stop key is ineffective stop key cannot stop running of AC motor speed controller When F1 03 is set for 1 equals stop key is effective stop key can stop running of AC motor speed controller Attention please dismiss running signal after you stop AC motor speed controller with pressing stop key And restart AC motor speed controller then Three phase Motor power supply Procedure Key and state Explanation Forward of AC motor speed controller starts o still connected press stop AC motor speed controller stops K1 disconnected Running signal is removed K1 connected 4 Ki connected Forward of AC motor speed controller starts F1 04 Setup of reverse default 1 Range o Jmf 0 Reverse prohibited Content 1 Reverse allowed Many machines only allow one single direction of rotation but not reverse otherwise mechanical fault or accident
58. ed controller When Over voltage prevention in deceleration is ineffective AC motor speed controller will meet over voltage protection if non measure 1 Effective Over voltage prevention in deceleration is effective When voltage reaches set value AC motor speed controller stops decelerating first in the stopping process of AC motor speed controller Not until DC bus voltage returns to permissible value AC motor speed controller continues decelerating A Voltage standard 4 7 Werrrrno7 7 level i DC voltage ii D Output frequency Stop command L ML F4 12 Automatic voltage stabilizer default 1 fee f o mw o Content 0 Ineffective 1 Effective 2 Ineffective in deceleration When motor runs under the condition of instable input electric temperature will increase insulation will be damaged and output torque will be instable in motor 0 Ineffective Choose ineffective of automatic voltage stabilizer AC motor speed controller output voltage will fluctuate 88 Chapter 7 Detailed Explanations of Functional Parameters 1 Effective Choose effective of automatic voltage stabilizer voltage of AC motor speed controller output will be stable automatically in condition of instable input electric 2 Ineffective in deceleration this function will enhance braking function of AC motor speed F4 13 Automatic stored energy default 0 0 F4 14 Brake pipe action voltage default 800 650 0V 800
59. ed controller and operation environment is shown as follows Ambient temperature 10 C 40 C non freezing Ambient humidity max 95 relative humidity non condensing Ambient environment indoors no corrosive gas combustible gas oil mist and dust Please keep off sunlight Altitude lower than 1000m Vibration max 0 5G Please make sure that the mounted substance can load with AC motor speed controller s weight and prevent it from falling and make sure that the installation site is safe and reliable Do not allow children and unauthorized personnel approaching AC motor speed controller Please make sure that the screws are fixed fastened and locked firmly in accordance with user s instruction of the manual to prevent AC motor speed controller from falling During installation prevent screws wire pieces and other electricity conductive material from falling in AC motor speed controller Otherwise AC motor speed controller may be damaged or a serious accident may take place If two and more AC motor speed controller is installed in one control cabinet please install them according to the instruction of the manual It is required to keep enough space and add extra heat sinkers for airflow in the cabinet That will lower 40 C of the temperature in the cabinet Overheating may cause AC motor speed controller broken fire or other Chapter 1 Safety Cautions accident e AC motor speed controller shall be installed b
60. egative and positive 1 97 feedback mode of PID F6 02 Option for PID target value Option for PLD pane feedback value 0 Select figure as target value 1 Take FOV as target 1 98 value 2 Pick up FOC as target value 0 Take FOV as feedback value 1 Take FOC as feedback value 1 98 2 Take balance of FOV FOC as feedback value F6 04 PID figure target value 0 0 100 0 0 1 0 0 99 F6 05 Upper limit value for 0 0 100 0 PID alarm F6 06 Lower limit value for 0 0 100 0 0 101 PID alarm F6 07 Value for P of PID 0 0 200 0 100 F6 08 Value for of PID 0 0 200 0S 0 is closed F6 09 Value for D of PID PEO GRAN Uis closed F6 10 Step of each PID actuating F6 11 PID sleep frequencv F6 12 Time when PID sleep 0 200s is active Corresponding value F6 14 of PID display 0 10000 KA F6 15 Digital number PID displav 0 00 1 00Hz 0 00 120 0Hz 0 00Hz 0 00Hz means sleep function is closed 1 A a 0 0 1 1 0 EI 1 F6 13 Value for awaken PID 0 100 102 from sleep 1 0 0 1s 01 01 S 1 1 A P H Series AC Motor Speed Controller F3 16 Name oof terminal REV oof 32 Input terminal 1 0 32 F3 17 F3 18 Input terminal S2 0 32 Input terminal S3 0 32 F3 19 F3 20 F3 21 F3 22 53 zej c a o c G c w kej e te 3 Output terminal MO1 F3 23 0 32 Output terminal M02 F3 24 0 32 F3 25
61. elay contact YB YC connect and the industrial frequency motor runs to increase the hydraulic pressure When controlling output frequency of running low down to F6 18 and last for more than one minute relay contact YB YC disconnected the industrial frequency motor stops F6 17 PID working mode To set as 0 When turn on PID begin to read the target and feedback values and PID counting then will revise running frequency To set as 1 When turn on PID begin to read the target and feedback value and PID counting then will revise running frequency However when feedback achieves F6 05 PID will not start counting but will choose minimum of frequency to working But when it turns down F6 06 PID will start counting again 7 7 Communication parameter group F7 00 Rate of communication data default 0 Prange os m Content 0 4800bps 1 9600bps 2 19200bps 3 38400bps F7 0 is used in transferring rate of serial communication Note in adopting serial communication the same transfer rate must be guaranteed for both parties in communication 109 A P H Series AC Motor Speed Controller F7 01 Mode of communication data default 0 ee os m gt 0 8N1 For ASC 1 8E1 For ASC Content 2 801 For ASC 3 8N1 For RTU 4 8E1 For RTU 5 801 For RTU F7 01 sets the format of communication data Please see related communication specification in detail F7 02 IP address of commun
62. ency output Display current output Range Display rotation rate output PID target value 00 32 Display main loop DC voltage 05 Display temperature of module in AC motor speed controller Display of PID feedback User can set the initial image of AC motor speed controller as the image which the user most desires through F0 00 setup so as to make monitoring more convenient For example if the user wants to monitor rotation rate by main display image the user can make the image display rotation rate by setting FO 00 as 03 The default of the parameter is 00 Therefore it displays frequency setup directly when the power is on F0 01 Frequency setup Display the current frequency of AC motor speed controller You can monitor current frequency setup of AC motor speed controller by examining the content of the parameter 48 Chapter 7 Detailed Explanations of Functional Parameters F0 02 Output frequency Display the present output frequency of AC motor speed controller You can monitor present output frequency of AC motor speed controller by examining parameter F0 02 F0 03 Current output Display the present output current of AC motor speed controller You can monitor present output current by examining parameter F0 03 F0 04 Rotation rate Display the present rotation rate of motor You can monitor actual rotation rate of motor by examining parameter FO O4 F0 05 Voltage of DC bus Display the voltage of
63. equency increment F6 10 will work F6 11 PID stand by frequency default 0 00 F6 12 PID stand by duration default 10 0 F6 13 PID wake up value default 00 Range 0 0 100 F6 11 PID stand by frequency F6 11 must reach minimum fre quency in PID stand by When running frequency is less than value of F6 11 PID stand by duration will begin counting F6 12 PID stand by duration When this setting enters into stand by situation the controller needs to operate the duration in stand by frequency Under such situation when it s running time over F6 12 setting value stand by duration controller will enter stand by status and stop outputting turn off PID But still continually to monitor F6 13 PID feedback status F6 13 PID wake up value After controller entered stand by status it still monitors PID feedback But when controller detects that feedback value is lesser than wake up value F6 13 PID function will turn on and the controller starts operating 106 Chapter 7 Detailed Explanations of Functional Parameters Feedback curve Target value F6 14 sleep wake up value F6 14 sleeo frequency i F6 12 ShutdowniPID Disable Ea Sleep duration Example target value is 60 0 100 is corresponding to 0 10V and wake up value is 80 which is actually corresponding to 0 10V then the actual wake up value is 60 x 80 48 corresponding to 0 10V F6 14 PID corresponding value o
64. er stop frequency is reached you can choose DC braking and 65 A P H Series AC Motor Speed Controller other options If you do not choose DC braking it will stop in free running stop mode A Running frequency Stop frequency Free operation stop Stop time DC braking 1 Free running stop When AC motor speed controller receives stop command it will stop frequency output and it will have free running with load until it stops F2 02 Start frequency setup default 0 5 Start frequency is the initial frequency when AC motor speed controller starts For inertia heavy load and device which demands large torque increasing start frequency can get them started easily However if the start frequency is set the value too high it may cause over current protection F Setup frequency Start frequency Running command F2 03 Stop frequency setup default 0 5 When AC motor speed controller receives stop command it will begin to carry out deceleration and decrease output gradually according to the fixed time until reaching stop frequency Then it will have free running stop or DC braking stop according to the setup 66 Chapter 7 Detailed Explanations of Functional Parameters F Running frequency Deceleration stop DC braking stop N NNS Free oe stop When DC braking is ineffective AC motor speed controller decreases rotation rate Stop frequency NS until reaching stop frequency A
65. er than the protection range Limiting level of overage current may be set by F4 09 When electric current reaches set value AC motor speed controller will stop accelerating Not until the under set value AC motor speed controller continues accelerating Current Accleerating torque limiting level Output frequency 100 current is the rated current of AC motor speed controller When F4 09 is set for O then acceleration torque limit is ineffective without protection F4 10 Constant speed torque limiting level default 00 In the constant speed running of AC motor speed controller AC motor speed controller will be without protection in over current With non limitation constant speed torque limiting level can be set by F4 10 When the current exceeds set value of F4 10 AC motor speed controller will auto reduce output frequency Not until coming back normal level AC motor speed controller accelerates to set frequency 100 current is rated current of AC motor speed controller When F4 10 is set for 0 constant speed torque limited level is ineffective and cannot be protected Current Output frequency 87 gt A P H Series AC Motor Speed Controller F4 11 Over voltage prevention in deceleration default 1 O Rage CdSe SC Content 0 Ineffective 1 Effective 0 Ineffective In the decelerating process of AC motor speed controller rapid deceleration may increase the DC bus voltage of AC motor spe
66. es AC Motor Speed Controller A Description for communication RS and RS are individually A and B for RS485 Data address Local address Read write 00B none 01B stop 10B start 11B JOG start 00B none 2000H_48193 7 01B reverse ii BARENTS 10B forward 11B change direction 0B none Frequency command 2001H_48194 BITO BIT15 00000000 l Write Second position of Decimal point F1 01 5 this data can work BITO BITI Write Sample of using ASCII mode Preset F1 01 5 frequency source F1 02 2 control mode F7 00 1 baud frequency 9600 F7 01 0 8N1 FOR ASCII F7 02 1 address 1 Setting frequency In 2001H unit to write into 50 00HZ 1388H Received word signal HEX 3A 30 31 30 36 32 30 30 31 31 33 38 38 33 44 OD OA lt 142 Appendix 1 Simple Application Example 2 Operating command In 2000H unit to write into 02H Send word signal 010620000002 D7 CR LF Send word signal HEX 3A 30 31 30 36 32 30 30 30 30 30 30 32 44 37 OD OA Received word signal HEX 3A 30 31 30 36 32 30 30 30 30 30 30 32 44 37 OD OA 3 Stop operating order In 2000H unit to write into 01H Send word signal 010620000001 D8 CR LF Send word signal HEX 3A 30 31 30 36 32 30 30 30 30 30 30 31 44 38 0D 0A Received word signal HEX 3A 30 31 30 36 32 30 30 30 30 30 30 31 44 38 OD 0A About the 44 38 calculation please follow the LRC in user s manual Sample of using RTU mode Preset F1 01
67. esponding to analog maximum voltage current input F3 13 Analog high end direction Analog high end direction determines whether the running status of high end 73 A P H Series AC Motor Speed Controller frequency is forward or reverse F3 14 Analog reverse selection Analog reverse selection determines running status of analog negative bias voltage using above parameters can make up satisfied curve by customers Example 1 upper computer outputs 2 10 V signal to control AC motor speed controller 50Hz reverse to 50Hz forward running F Introduction F3 00 2 FIV minimum voltage input 2V AC motor speed controller regards signals below 2V as ineffective signals F3 01 10 FIV maximum voltage input 10V signals over 10V are regarded and handled as 10V F3 10 50 Analog low end frequency 50Hz F3 11 1 Analog low end direction 1 reverse F3 12 50 Analog high end frequency 50HZz F3 13 0 Analog high end direction 0 forward F3 14 1 Analog reverse option 1 negative bias voltage can be reversed Attention In various curves switching instructions of forward and reverse remains effective When forward and reverse are switched the curve will be reversed and the diagram of curve is as follows F 74 Chapter 7 Detailed Explanations of Functional Parameters Example 2 upper computer outputs 4 20mA and control running of AC motor speed controller Running frequency is 100Hz OHz F3 10 100Hz
68. f display default 1000 F6 15 PID digit of display default 4 Not display PID feedback value Display 1 digit Display 2 digits Display 3 digits Display 4 digits Display 5 digits akRwWwN O F6 16 PID decimal digit of display default 1 0 Not display after decimal point 1 Display 1 digit after decimal point Content 2 Display 2 digits after decimal point 3 Display 3 digits after decimal point 4 Display 4 digits after decimal point F6 14 sets PID corresponding value of display F6 14 setting value is corresponding to 10V analog voltage If F6 14 is set as 200 which indicates full span are 200 corresponding to 10V voltage 107 A P H Series AC Motor Speed Controller F6 15 sets PID digit of display 0 indicates not to display feedback value User may select the digit of display according to actual need F6 16 sets PID decimal digit of display Example Four digit display is required for displaying 1 digit after decimal point and target value is set as 50 and PID corresponding value of display is 200 Then the display value is 200 x 50 100 0 The parameter group is convenient for user to monitor Parameter F6 14 200 F6 15 4 F6 16 1 F6 17 PID upper limit frequency default 48 00 F6 18 PID lower limit frequency default 20 00 F619 19 PID working mode default 0 0 PID turn on nonstop working Range 1 PID turn on when feedback achieves F6 05 will use the
69. for displaying Generally it shall be set according to the value on the nameplate Display the actual rotation rate of motor You can set parameter F2 12 for actual rotation rate at 50Hz F2 13 number of poles Set the number of pole pairs of motor by adjusting this parameter according to the value on nameplate F2 14 rated slip When AC motor speed controller drives a motor the more slip increase the more load increase Adjusting F2 14 will set compensation rate and decrease slip and make motor approach simultaneous rotation rate F2 15 Rated frequency of AC motor speed controller default 50Hz 69 A P H Series AC Motor Speed Controller Resistance of stator default 0 F2 17 Resistance of rotor default 0 F2 18 Self inductance of rotor default 0 F2 19 Mutual inductance of rotor default 0 The above parameters are of motor F2 15 Rated frequency of motor Please set rated frequency of motor according to motor nameplate F2 16 Resistance of stator F2 17 Resistance of rotor F2 18 Self inductance of rotor F2 19 Mutual inductance of rotor Set the above parameters according to the actual condition of motor 7 3 Parameters for input and output application F3 00 FIV minimum voltage input default 0 F3 01 FIV maximum voltage input default 10 0 F3 02 FIV input filter time default 1 0 Range 0 25 0 Unit F3 00 FIV minimum voltage input FIV minimum voltage input value is related to frequency
70. frequencv F1 09 to F1 14 of the parameters determine V F curve of AC motor speed controller Set V F curve corresponds with different load Constant torque curve applv to constant torque load output voltage and output frequency in linear Down torque curve applv to double torque load like fan and pump Load which will increase as increasing of rotation rate is low in beginning 60 Chapter 7 Detailed Explanations of Functional Parameters High start torque curve apply to heavy machine whose load will quickly decrease to a certain value in beginning V High start torque curve Constant torque curve Down torque curve F1 14 F1 12 F1 10 F1 05 F1 09 Maximum V F voltage Maximum V F voltage which is set according to the parameter of motor brand will be at the rated voltage of motor in general When motor is far away from AC motor speed controller over 30m it should be set for higher value F1 10 Standard V F frequency Please set according to the rated running voltage frequency of motor Do not change standard V F frequency setup Otherwise that may damage motor F1 11 intermediate V F voltage Set intermediate V F voltage according to the specific load Improper setup will cause over current of motor or insufficient output of torque or even will cause protection of AC motor speed controller Increasing the value of F1 11 will increase output torque Meanwhile output current will increase as well Please mon
71. frequency two default 0 0 00 frequency upper limit Jump frequency hysteretic loop width default 0 50 Due to machinery reason and other reasons in running of AC motor speed controller there is a certain frequency caused resonance For avoiding resonance point resonance frequency may be overleaped through F4 31 F4 33 to achieve the purpose of avoiding resonance Set two jump frequencies totally To provide convenience for customer jump broad width can be set at will by F4 33 as follows Range owo unt om Range owo m Foner O a e O A P H Series AC Motor Speed Controller Control UP DOWN to raise and low down the speed When the terminal is effective to increase or decrease set frequency F3 34 every 40ms The selection of UP DOWN frequency memory please refer to F8 12 function 7 5 Application function group F5 00 PLC store mode default 0 pf Range o m o 1 Stored content 0 Non stored Pause of program running function can be run by F5 00 to achieve saving program running 0 Non stored In the operational process of PLC program F5 00 will choose not to store When machinery stops because of error or other reasons AC motor speed controller will not store status before the stopping After restarting running status will begin from initial state 1 Stored In the running of PLC program F5 00 will choose to store When it stops because of error or other re
72. g About AC motor speed controller s installation environment please ensure it is in accordance with 1 Environment temperature from 10 C to 40 C 2 Environment humidity 0 95 without condensing 3 Away from direct sunlight 4 The environment does not contain corrosive gas and liquid 5 The environment does not contain dust floating fiber flock and metal dust 6 Far away from radioactive materials and combustible substances 7 Far away from electromagnetic interference sources as welder high powered machines 8 The installation surface shall be firm Without vibration the vibration cannot be avoided please add anti vibration spacer to reduce vibration 9 Please install AC motor speed controller in the location where it is good for ventilation inspection and maintenance and in the incombustible substance of solid Apart from heating unit as break resistor 10 Preserve enough space for AC motor speed controller installation especially for multiple AC motor speed controller installation Please pay attention to the position of AC motor speed controller and install an extra heat sink to keep environment temperature lower than 45 C 13 A P H Series AC Motor Speed Controller A Single AC motor speed controller installation more than more than more than 150mm B Multiple AC motor speed controllers installed in one control cabinet Please pay attention When installed A AC motor s
73. g running frequency of AC motor speed 2 Analog current setup 3 Keyboard POT setup 4 UP DOWN setup 5 RS485 communication setup controller 0 Digital frequency setup Running frequency of AC motor speed controller is decided by F1 00 You can change running frequency by pressing upward or downward key on operating panel Refer to F1 00 in detail 252 Chapter 7 Detailed Explanations of Functional Parameters 1 Analog voltage setup Running frequency of AC motor speed controller is decided by external voltage signal 0 10V put into AC motor speed controller through FIV terminal There are two modes of external voltage signal one is designated signal ranging from 0 to 10V the other is designated by POT Refer to the following diagram for connection method Three phase power supply dad i 4 Explanation control the running frequency of AC motor speed controller from 0 to 10V bv FIV or FC Three phase power supplv Explanation control running frequency of AC motor speed controller been sent FIV voltage signal by external POT 10Kohm 2 Analog current setup The running frequency of AC motor speed controller is decided by external current signal 0 20mA Control the running frequency of AC motor speed controller by external terminal FIC 53 A P H Series AC Motor Speed Controller Three phase power supply 5 3 Keyboard POT setup You can control running of AC motor
74. gular Replacement AC motor speed controller is made up by many parts in accordance with condition some of which need maintenance for normal running of AC motor speed controller To keep AC motor speed controller working normally in a long term some fittings need to be replaced regularly according to their life Replace time for your reference is as follow Replace period Handling measure Electrolysis capacitor Replace decide after checking Fuse Replace decide after checking Relay Pm Decide after checking The hereinbefore fittings replace circle is reckoned in the following environment 1 Annual average surrounding temperature is 30 C There is no corrosive gas flammable gas oil fog dust drips or etc 2 The load factor is below 80 3 The average working time is below 12 hours 120 Chapter 8 Maintenance Fault Diagnosis and Countermeasure 8 5 Protective Information Fault Diagnosis and Remove AC motor speed controller has complete protective functions such as over voltage over currency over load over heat short circuit to the ground short circuit and etc When AC motor speed controller gets error there must be some reasons please find out the reason and remove the error Restart after dealing with the error If there are other questions please contact us in time code Much short Acceleration time ia 1 Extend acceleration time disarrangement of V F curve l 24 12 Correct V F curve
75. ication default 0 Every AC motor speed controller must have an address which will be defined by F7 02 Communication control of AC motor speed controller can connect with 240 others F7 02 is set as 0 communication function is ineffective At Series MODBUS communication agreement Communication agreement is with MOBUS ASCII American standard code for information interchange mode Every byte consists of 2 ASCII characters For example The expression of the numerical value of 54Hex ASCII is that 54 consists of 5 35Hex and 4 34 Hex 1 Definition of coding Communication agreement belongs to hexadecimal system of which each character represents the following information Character jq 2 ke ASCII code 31H Character Q ze aa i ASCII code COFIAI 2 Character structure 10 Bit character box For ASCII Data tvpe 8N1 For ASCII 110 Chapter 7 Detailed Explanations of Functional Parameters 8 Data bits character string 10 bits character frame 10 Bit character frame For RTU Data tvpe 8N1 For RTU 8 Data bits character string 10 bits character frame Data tvpe 801 For ASCII sar o 1 2 o e e orn supe 8 Data bits character string 11 bits character frame Data type 8E1 For ASCII soa o 0 e e ee e e eer sem 8 Data bits character string 11 bits character frame Data type 801 For RTU sor o 1 2 e e o e 7 oran soom 8 Data bi
76. igh speed 4 Machine vibration or abnormal sound Reason and solution A Blocking or bad lubrication of the machine Please check machine load B The machine has a sympathetic vibration phenomenon Adjust the carrier wave change deceleration rate avoid sympathetic vibration frequency and install shock absorption level up 5 The motor does not allow reverse Reason and solution A Reverse is forbidden Release the forbiddance 6 Motor allows reverse Reason and solution A Exchange both of three terminals U V W on AC motor speed controller output B Reverse the running controlling signal If the original signal is positive set it negative 7 AC motor speed controller starts up and disturbs other settings Reason and solution Reason AC motor speed controller disturbing Solution A Reduce carrier frequency B Install filter on supply input terminal of AC motor speed controller power C Install filter on power supply output terminal of AC motor speed controller D Correct grounding from motor and AC motor speed controller E Separate main circuit connection and other signal connection F Adopt control connection with shield connection Cable should be covered metal tube G The terminals of connection input and output should be installed magnetic loop 125 A P H Series AC Motor Speed Controller 8 7 Disturbance solution The regular disturbance includes two kinds one is AC motor speed controller di
77. imum frequency running frequencv VF intermediate VF minimum voltage F1 11 h voltage VG maximum voltage 4 VF minimum frequency pida F termediate VF fundamental frequency frequency F1 13 VF minimum voltage 07VF intermediate voltage VF minimum O VF intermediate F1 14 frequency frequency Initialization of F1 17 8 Initialization of default 1 0 58 parameters U w 5 D 3 a n Ba o S le D D o E 2 a 36 Buluund o1seq JOJ sus oweseg Chapter 6 Table of Functional Parameters 0 Unlocked of Locked up of parameters 1 58 parameters 1 Locked up of parameters F2 00 Option of start mode 0 regular startire 1 59 start after inspection F2 01 Option for stop mode fil slew Gown auta afos stop frequency frequency on 0 F2 04 Current for DC 0 150 pole rated 1 100 braking in start current Enigg 1m tor direct 0 25 0S 0 1 62 braking in start a 0 F2 06 Current of DC 0 150 pole rated 1 1009 62 braking in stop current in stop compensation F209 Rated voltage of 0 500 0V 380 0 motor F2 10 Rated current of 0 setup current of motor system F211 No load current ratio 0 100 0 1 40 63 of motor F212 Rated rotation rate of 0 6000r min EN 1420 Bi motor Taw wonbaratpons foa ffa Ta Faia Raed ip omer ooa oot ae es J F2 15 Rated frequency of 9 agg ooHz 50 00 motor F276 Resistance orsiator oTonanm ovr o ea F217 Resistance ofrto
78. ion rate Read only O T Ta F0 05 Voltage of DC bus Read only 3 Temperature of F0 06 AC motor speed Read only Controller F0 07 PID display Read only F0 10 Fault record 1 Read only FO 11 Fault record 2 Read only FO 12 Fault record 3 Read only FO 13 Fault record 4 Read only F0 14 The setup frequency Read only in last fault F0 15 The output frequency Read only in last fault F0 16 The output current in Read only last fault F0 17 The output voltage in Read only last fault The output DC FOIE voltage in last fault Read only Setup of main 0 00 uppper limit F1 00 frequency frequency A P H Series AC Motor Speed Controller C ee nme Deserinion unt Data Page 0 digital frequency setup 1 Analog voltage setup 2 Analog current setup F1 01 d for frequency 3 Keyboard POT setup 4 UP DOWN setup 5 RS485 communication frequency setup Option for runnin 0 Keyboard F1 02 lt r 9 1 10 terminal p 2 Communication F1 03 Setup when stop key 0 Stop key is ineffective is effective 1 Stop key is effective F1 04 Setup for reverse o Rovere prohibited 1 Reverse allowed F1 05 Maximum running Minimum running frequency frequency 400 00Hz Minimum running 0 00 maximum running F1 06 frequency frequency F1 07 Acceleration time 1 0 6000 0S F1 08 Deceleration time 1 0 6000 0S l VF intermediate F1 09 VF maximum voltage voltage 500 0V VF intermediate VF fundamental F1 10 frequency max
79. ith 11 18 5KW and plastic casing the arrangement of main loop terminals is shown as below 3 Model A with three phase 380V 5 5 7 5KW the arrangement of main loop terminals is shown as below 4 Model A with three phase 380V 0 75 3 7KW the arrangement of main loop terminals is shown as below 4 1 4 1 Main loop terminals and description Cable connection examples Name Function description Ed Grounding terminal RST Power supply input terminal one phase 220V select any two of the wie terminals to connect P DC voltage positive terminal P1 Remove the connecting sheet between P1 and P to connect with DC reactor Pr The brake resistor can be connected between P1 and Pr suitable for 15KW below models N DC voltage negative terminal the brake unit can be connected between P1 and N suitable for 18 5 KW above models U V W Connect with three phase AC motor 22 Chapter 4 Wiring 1 Model A P H with three phase 380V 18 5 160KW the cable connection is shown as below reactor 2 Model A with three phase 380V 5 5 11KW and plastic casing and model P with 11 18 5 KW the cable connection is shown as below B ale a p VW 3 Model A with three phase 380V 5 5 7 5 KW and plastic casing the cable connection is shown as below tri e 510 e e e e e R S T PA Pr N U V W JEEE ie ower Resistor X Motor fija y input Note The grounding terminal is on
80. itor output current while changing the value of F1 11 The general requirement for setup is as the following For start smoothly of AC motor speed controller the current must be in the limit of AC motor speed controller in starting Adjust up value of the parameter slowly until ideal value Do not try to increase the value greatly Otherwise it may cause protection of AC motor speed controller or fault F1 12 intermediate V F frequency VIF intermediate frequency determines the intermediate point of V F curve Improper setup will cause insufficient torque or over current protection of AC motor speed controller Do not change the setup value of the parameter in using 6l A P H Series AC Motor Speed Controller F1 13 minimum V F voltage V F minimum voltage setup is related to start torque Increasing the value properly for the parameter may increase the torque of starting and also cause over current Generally do not change the value of F1 14 minimum V F frequency V F minimum frequency determines the initial point of V F curve which is the minimum start value of AC motor speed controller Different loads have different V F curves According to the actual situation adjust the V F curve setup properly for AC motor speed controller Refer to the following table for the specific default of each model of AC motor speed controller F1 07 F1 08 F1 11 F1 15 HCA20P4 7 7 15 10 oer e e a o _ caps 9 e 9 Cez
81. l terminal control F3 17 6 define the terminal S1 turning forward F3 18 7 define the terminal turning reverse F3 19 8 define terminal S3 stopping 132 Appendix 1 Simple Application Example C Action instruction Frequency Running frequency Controlled by protentiometer K1 running forward K2 running forward K3 Stop Running frequency is controlled by potentiometer 133 A P H Series AC Motor Speed Controller Standard of 220V Three phase Circuit Breaker and Connector 400V Non fuse Circuit Breaker Magnetic Connector Capacity KW Rated QI Rated current Current current A 5 5 50 40 Jsonzs 100 SC N5 125 SC N5 300 400 400 Appendix 1 Simple Application Example Standard of 400V Three phase Circuit Breaker and Connector Non fuse Circuit Breaker Magnetic Connector KW QI Rated QI Rated Rated Rated current Model Current current Current A A A A l TE al Ll 7 lewwel a elo feo s wreso es oo s e e sone 0 s L bPelmi foe s mej oee o wola o l 132 NF400 350 300 160 400 400 135 A P H Series AC Motor Speed Controller DC Reactor DC Reactor Model for 440V Number DCL HO 75 DCL H 1 5 DCL H 2 2 DCL H 3 7 DCL H 5 5 DCL H 7 5 DCL H11 DCL H 15 DCL H 18 DCL H22 DCL H30 DCL H37 DCL L30 30 e KG 7 KGA IM TANTI a Coo ns _ IM KG 136 DCL H55 DCL H75 DCL H90 DCL H
82. may take place You can set machines in one single rotation mode by the parameter 58e Chapter 7 Detailed Explanations of Functional Parameters 0 Reverse prohibited Reverse of motor is prohibited When F1 04 is set at reverse prohibited switching between forward and reverse will be ineffective 1 Reverse allowed Motor allows reverse switching between forward and reverse will be effective F1 05 Maximum running frequency default 50 00 Minimum running frequency 400 00Hz The running range of AC motor speed controller is between 0 1 400 00Hz Therefore AC motor speed controller tends to run high speed Generally motor and other machine run at 50Hz of the frequency Over running may get mechanical fault or accident You can limit maximum running frequency of motor by the parameter preventing motor from high speed wear of machine and concealed trouble You can set a maximum running frequency for AC motor speed controller according to actual need in production and techniques preventing wrong running F1 06 Minimum running frequency default 0 00 0 00 maximum running frequency Some machines and devices cannot be operated below a certain rotation speed in techniques Especially POT tends to get false operation You can put a limit to the minimum running frequency by the parameter If the setup frequency signal is below that limit AC motor speed controller will still output minimum frequency AC motor speed controller operates a
83. me decides how fast AC motor speed controller responds is in analog change With the increase of value of F3 05 AC motor speed controller will respond more and more slowly in analog change The output of AC motor speed controller will be relatively stable Refer to explanation of F3 00 to F3 02 for related parameters If the external input is voltage signal please refer to F3 00 F3 02 If the external input is current signal please refer to F3 03 F3 05 For example if the output signal of upper computer is 4 20mA the corresponding frequency shall be within the range of 0 50Hz 71 gt A P H Series AC Motor Speed Controller Output frequency For current signal hogher than 20mA the converter will treat it as 20mA 50Hz F3 12 0 TmA Current signal F3 10 3 03 F3 04 The Parameters F3 03 4 F3 04 20 F3 10 0 F3 12 50 P Rene l OFV maximum votage ouput Umt 01 Renee FOV minimum votege oupa t00v umt 07 The value of F3 06 and F3 07 decide the range of output voltage of FOV terminal F3 06 FOV minimum voltage output is related to frequency of low analog F3 07 FOV maximum voltage output is related to frequency of high analog You can connect with voltmeters of various measurement ranges by setting parameter F3 06 and F3 07 For example use a frequency meter with input voltage of 0 5V and measurement range of 0 50Hz to monitor the output frequency of AC motor speed controller Then you need to
84. mistake please check peripheral connection D The definition of AC motor speed controller input terminal is wrong and not match peripheral connection Check 3 15 F3 22 parameter E Start button is fault and controlling wire is broken Check control wire and button F AC motor speed controller is in protection and is not reset Please reset and restart G Motor connection is not connected or phase missed Check motor connection H Motor is fault Please check if the motor is broken down AC motor speed controller is fault Please check the mistake of AC motor speed controller 3 Motor over heat Reason and solution A Higher temperature of environment Please improve the condition and aeration and reduce temperature B Much heavier load The actual load is over the motor rating torsion Enlarge the motor capacity C The insulation of motor declines Replace the motor D The distance between AC motor speed controller and motor is too long Please reduce the distance and install anti alternating current machine E Voltage resistance between motor phases is not sufficient AC motor speed 124 Chapter 8 Maintenance Fault Diagnosis and Countermeasure controller will generate impact voltage between motor loops in switching The maximal impact voltage will reach 3 times more than input voltage Recommend using specialized motor F When the running motor in a low speed to change the deceleration rate motor will run in a h
85. mpletion of wire and connection of terminal wire 5 Cleanliness inside AC motor speed controller 6 Fan of AC motor speed controller 7 Air temperature and humidity of installation 8 Cleanliness on radiator 9 AC motor speed controller output electric current and displayed current 0 10 Sound or vibrating in running 8 2 Maintenance and checking notice 1 When maintaining please make sure the power supply is off 2 Cutting off the power supply wait for internal high pressure instructive light goes off then check and maintain 3 In the process of checking and maintenance not to leave screws and other fittings in AC motor speed controller 4 Please keep AC motor speed controller clean and dry 5 In checking and mending please not to mismatch the wires otherwise it will lead AC motor speed controller not to work or break down 119 A P H Series AC Motor Speed Controller 8 3 Regular checking items Checking items Checking content Countermeasure terminal screw i loose Screw fasten connective plug Radiator dust Blow off with dry compressed Radiator air 4 6kgcm2 sound and vibration and Heat sinker working duration over 20 000 Replace hours Blow off with dry compressed Circuit board dust and rust air 4 6kgcm2 or contact maker Electrolysis color change smell and plump Replace capacitor up Electromotor Vibration heat noise smell Check or replace 8 4 Re
86. n speed until operational frequency is the highest 16 Frequency is decreasing signal Down signal When this terminal is effective the frequency decreases with even speed until operational frequency is the lowest 78 Chapter 7 Detailed Explanations of Functional Parameters Frequency Maximum running frequency Preset frequency Minimum running frequency Time Running command UP command DOWN command 4 Attention After Adjusting frequency with up down electric power is off and reset again adjusted frequency will not be stored AC motor speed controller still stores value of F1 00 17 Free stop When terminal is effective AC motor speed controller stops outputting and free stop 18 Reset When AC motor speed controller gets error reset will restore the setting 19 PID put into running When this contact closes PID will open When F6 01 is set for 2 means PID condition is running PID will be ineffective in contact point with disconnection 20 PLC put into running When this contact closes PLC function starts up and corresponding PLC function opens 21 Timer 1 starts up 22 Timer 2 starts up When this contact closes timer starts up and begins counting when the timer reaches set value corresponding multifunction outputs contacting action 23 Counter pulse input This terminal may accept pulse signals no more than 250 Hz 79 A P H Series AC Motor Speed Controller
87. nd the first letter blinks means modifiable item 30 Chapter 5 Running Press a 4 times The value 0 has been changed to 4 Quickly press twice Quick press means shift RDY The flashing is shifted 2 positions to the left Note Quick pressing means the pressing time is within 2 seconds Press a once The value 0 has been changed to 1 Press and hold T Display 1 O ress Change 1 to 0 Press and hold T After flashing END it displays F01 05 Confirm that the value F1 04 has been modified Press 2 Different state displays and inquiry the potentiometer of the operating panel F1 01 3 Return to the original display picture Notice Press to put away modification and directly return to the main picture Assume that the parameter is set up the operating panel controls AC motor speed controller to start and then stop F1 02 0 and the frequency is given by 31 Program A P H Series AC Motor Speed Controller Key name Display Description Power on RDY FREF Setup frequency display state Rotate Setup frequency 5 0Hz Forward running of the frequency is on Press k once DRV FOUT Shift to actual running frequency display picture Rotate Q DRV FOUT Modify setup frequency the actual running frequency has
88. nning setting option multifunctional terminal input F1 05 60 The maximum running frequency is 60HZ F1 07 10 F1 08 10 acceleration deceleration 10S F3 17 6 S1 terminal as forward F3 18 8 S2 terminal as stop F3 19 20 S3 terminal is that PLC start to run F5 00 1 PLC programming memory F5 01 1 PLC is on F5 02 0 PLC running a circle and then stop F5 03 20 Parti is set for 20Hz F5 04 60 Parti is set for 60Hz F5 05 40 Parti is set for 40Hz F5 06 15 Parti is set for 15Hz F5 18 10 Part1 is set for running duration 10s F5 19 20 Part1 is set for running duration 20s F5 20 25 Part1 is set for running duration 25s F5 21 30 Parti is set for running duration 30s 100 Chapter 7 Detailed Explanations of Functional Parameters Ceasing 25S eI Frequency motor controller K3 K1 Instruction A Press K1 to start running with the frequency by potentiometer B Press K3 to start PLC running from first part by program until run a circle and the stop C If the program is running press K 3 If there is an error stop AC motor speed controller then the error is removed press K1 then AC motor speed controller will run by program D If F5 00 is set for 1 and the program is not stored running will start from very beginning Triangle wave function The function for textile and printing field to make traverse function F5 03 F5 04 r lt gt F5 18 F5 19 101 A P H Series AC Motor S
89. nue running If the duration exceeds set value of F4 24 AC motor speed controller will be protected and be taken action by F4 22 When over torque detection level is set for zero over torque detection will be ineffective and 100 is AC motor speed controller rated current F4 23 Torque curve Over torque alarm CI Ruming status F4 25 Reaching frequency one default 100 0 Maximum running frequency Minimum unit Reaching ee eee two default 5 0 Set two groups of reaching frequency When running frequency arrives at set value of F4 25 and F4 26 corresponding multi function output terminal will take action Width of arrival of frequency is a hysteretic loop set by F4 30 Arrival frequency setting Multi funcion output i iL F4 27 No 1 timer default 0 F4 28 No 2 timer default 0 Chapter 7 Detailed Explanations of Functional Parameters When two timers which are common one reaches set value set by F4 27 and F4 28 corresponding multi function terminal will take action The timers are started by external multi function input terminal Some of simple program actions may be made with two timers F4 29 Constant speed torque limiting time default 0 50 F4 30 Width of arrival of frequency in hysteretic loop default 0 50 This parameter sets frequency arrival width For details please refer to F4 25 F426 introductions Jump frequency one default 0 0 00 frequency upper limit Jump
90. of internal multi speed in every part of speed The running duration in every part is corresponding to its rate F5 33 PLC running duration 15 default 0 Range 0 32767 Unit 1 F5 33 set running direction of every part Method of setting running direction The way of running direction is 16 bit binary system and then transfer to decimal system value Every bit decides the corresponding running direction 0 is forward and 1 is reverse This parameter will be only effective when the PLC is on For example there is a five part rate the circling running is required as follow Items Running frequency Running direction Running period Dominant frequency Adjustable Forward potentiometer Two buttons one of which is for running the other one is for stop The main frequency must be with adjustable potentiometer 1 Connection illustration phase z supply 99 A P H Series AC Motor Speed Controller 2 The parameter setting Setting of PLC running direction F5 33 setting Rate of Rate of Rate of Rate of Dominant part 4 part 3 part 2 part 1 frequency position bit changing direction lt 0 is forward 1 is reverse gt change into decimal system The binarv svstem number 01010 is changed into decimal svstem number 1x2 1x2 8 10 F5 33 10 The parameter defines to F1 01 3 Keyboard potentiometer setting mode dominant frequency is controlled by potentiometer F1 02 1 Ru
91. of low analog Voltage signal below the value is as ineffective one F3 01 FIV maximum voltage input FIV maximum voltage input value is related to frequency of high analog For voltage higher than the value the machine will still operate by value The value of F3 00 and F3 01 which are suitable for upper computer with different 70 Chapter 7 Detailed Explanations of Functional Parameters output deciding the range of input voltage Due to disturbance and other reasons error running is apt to take place with signal no more than 1V Set F3 00 to avoid the signal below 1V for improving the anti disturbance capacity F3 02 input filter time Value of input filter time decides the analog response speed of AC motor speed controller With the increasing value of F3 02 AC motor speed controller will get slower for responding of analog change F3 03 FIC minimum current input default 0 F3 04 FIC maximum current input default 20 0 FIC minimum current input 20 0mA F3 05 FIC input filter time default 1 0 F3 03 FIC minimum current input FIC minimum current input is related to frequency of low analog AC motor speed controller will take current signal below value of F3 03 as ineffective F3 04 FIC maximum current input FIC maximum current input is related to frequency of high analog For current command higher than value of F3 04 AC motor speed controller will operate by value F3 05 FIC input filter time FIC input filter ti
92. onal Parameters RTU mode Format of enquiry message Format of response message 06H Data address Data address Data content Data content momen J wI CRC CHK Low 86H CRC CHK High 22H LRC Check of ASCII mode LRC Check is the value added from Address to Data Content For example the LRC Check of the above 3 3 1 inquires message 01H 03H 21H 02H OOH 02H 29H then the complement of 2 D7H is taken CRC CHK Low CRC CHK High 22H CRC Check of RTU mode CRC Check is from Address to Data content and its running rule is as follows Step 1 Make 16 bit temporary storage CRC temporary storage FFFFH Step 2 Exclusive OR first 8 bit byte message instruction and low 16 bit CRC temporary storage Perform Exclusive OR and store the result into CRC temporary storage Step 3 Shift right CRC temporary storage and fill O into high bit position Step 4 Check right shift value If being 0 store the new value for step 3 into CRC temporary storage Otherwise in case of Exclusive OR A001H and CRC temporary storage will store the result into CRC temporary Step 5 Repeat Step 3 Step 4 and operate completely for 8 bit Step 6 Repeat Step 2 Step 5 and take the message instruction for next 8 bit until all message instructions are operated completely Finally the value gotten of CRC temporary storage is CRC Check CRC Check must be placed into the check mode of message instruction interchangeably IIS
93. or Speed Controller TABLE OF CONTENTS Chapter 1 Safety Cautions ss sse mnnnennnnnnznnnnnnnnzznnnnnnmnnnnnnmn nn nmmmn ann 1 1 1 Confirmation on RECEIVING L nn rna 1 1 2 Moving and Installation 0 0 nee nn ern ne nn rent rna 1 1 3 Wiring and Junction 0 sen nnnnnnzznnnnnzznenznnnnnnzztennnnnnanantnnnn na 3 1 4 Power on and Commissioning L nee nn en nn nn nn nr rna 4 1 5 Check and Maintenance sse nnenenn nem ena nn nn nn anna 5 1 6 Exception Processing rigina ee best 6 1 7 Scrapping Processing 1 52 sssinia ai ies seteee a 6 Chapter 2 Product Introduction ssssssesenenenznnnzenznnnzanznenznnnnnnnnnnnnnnnnnznzz 7 2 1 Unpacking inspection sr 7 2 2 AC motor speed controller model description 6 seen 7 2 3 Product Specification wissisirezisegiiiaie nn avesuiadi ENa aE ES 8 2 4 Product series MOEIS s 26 c seececescceescttenecteseateoestesaeeseauhessvboetesactenseteeetee 9 2 5 Product storage L 12 Chapter 3 Installation of AC motor speed Controller sse sesenennzzznnzz 13 3 1 Installation environment and requirements n 13 3 2 The outline and installation size 22 ss neeneenennnnnnnn na 15 3 3 The Hole size of the tray for the operating panel ss 16 Ghapter 4 Wiring i iii i teen is iii dia B detente descent Sai nist 17 4 1 Main loop Wiring L rna 17 4 1 1 External Components Description L 17 Contents 4 TABLE OF CONTENTS 4 1 2 Main Loop Wiring N
94. otice sse ennnennnznnenennn mezzi 19 4 1 3 Recommending Equipment Specifications 21 4 1 4 Main loop terminals and description sen 21 4 2 Control terminal siii inn neeaae eE EAER EROT E Naia aaea 24 4 2 1 Basic wiring diagram nn 24 4 2 2 Control terminals arrangement seein 25 4 2 3 Control terminal description 0 2 ee seren 26 4 2 4 Control Loop Wiring Notice nee ennen nn 27 Chapter 5 Running sseessrrennnnnnnnnnnnnnnnnnnnnnnnnn nn anmnrrnan nn nnmmn nn nAmmn nn nmmnn nm 28 5 1 Digital Operating Panel nee nanna nn r nanna 28 5 1 1 Key function description seen nen nn 28 5 1 2 LED indicator light description 0 sse 29 5 1 3 Display Description ee eee nee ena nanna 30 5 2 Operational Instruction of Digital Operating panel 30 5 3 Simple Running and Relative Items 0 0 seen nn nenzza 33 5 3 1 Setup installation and wiring L eee nn nnennnnna 33 5 3 2 Wiring inspection sisri ni iiien 34 5 3 3 Parameter SEtUp issssinpiiiiszei ezia tid igpii bie pa ae bkiet 34 923 4 RUNNING Ai rl vel ees 34 Chapter 6 Table of Functional Parameters se 35 Chapter 7 Detailed Explanations of Functional Parameters 48 7 1 Parameters for Monitoring nee ern ne n nr ennn nr tn 48 7 2 Parameters for basic running 52 7 3 Parameters of basic applications 2 seen nnen nn nn enenza 64 7 3 Parameters for input and output application sse 70 5
95. p function setting is unavailable Do not use electromagnetic contactor to start up and shut down AC motor speed controller otherwise it may affect the life of AC motor speed controller A Danger When fault restart function is set Please do not approach equipment because the equipment may automatically restart after running stop e Please verify the use range of motors and machines Exceeding their use range will cause motor and machine fault e Please do not change the parameter settings of AC motor speed controller casually during running e Please do not touch the heat sink and brake resistor otherwise you may get burned Do not use wet hands to touch bottom plate and to operate switches and keys Otherwise you may get an electric shock or injury e Please do not link or withdraw motors during AC motor speed controller running otherwise it may cause AC motor speed controller protected or fault 1 5 Check and Maintenance A Warning e Please ensure that the power and indicating light is off before checking and maintaining Otherwise you may get an electric shock e Before checking and maintaining please touch a nearby metal substance with your hand to eliminate the static electricity for preventing AC motor speed controller from damage caused by static electricity A P H Series AC Motor Speed Controller Please do not use Megohmmeter insulation resistance to test the control circuit of AC motor speed
96. peed Controller Instruction 1 The frequency of every turning point decide by F5 03 F5 04 2 The jump frequency is decided by F5 17 3 Running time is decided by F5 18 F5 19 4 F5 35 1start this function 7 6 Auxiliary application group PID F6 00 PID start mode default 0 fee fi mm L 1 Content 0 Ineffective PID off 1 Effective PID on 2 PID works on terms 0 Ineffective PID function will not work 1 Effective PID will work without external input terminal 2 PID work on terms PID will work with external terminal PID input operating is effective status will turn on PID and start working function F6 01 PID start mode default 0 O T Rae o mw S Content 0 Ineffective negative feedback mode 1 Effective positive feedback mode 0 Negative feedback mode If feedback value is bigger than target value when set F6 01 0 to choose negative feedback mode the controller will decelerate speed If feedback value is smaller than target value then it will accelerate speed 1 Positive feedback mode Positive feedback mode is contrary to negative feedback mode If feedback value is bigger than target value when set F6 01 1 to choose positive feedback mode the controller will accelerate speed If feedback value is smaller than target value then it will decelerate speed F6 02 PID target value default 0 P Range o J mw iS 0 Select numeric target value Content 1 Choose FIV as target value
97. peed controller shall be placed in parallel aa qf Favorable placing Unfavorable placing C If multiple AC motor speed controllers are installed in one control cabinet Please make sure that there is enough space and mean while the air convection in the cabinet and the installation of heat sink Correct installation position of hte fan Incorrect installation position of hte fan 14 Chapter 3 Installation of AC motor speed Controller 3 2 The outline and installation size Model Unit mm HCA20P4 HCA20P7 HCA21P5 HCA22P2 HCA23P7 HCA25P5 HCA27P5 HCA40P7 HCA41P5 HCA42P2 HCA43P7 HCA45P5 HCA47P5 HCA4011 HCA4015 HCA4018 HCA4022 HCA4030 HCA4037 HCA4045 HCA4055 install Case Plastic Semi plastic Semi plastic IRON 215 P H Series AC Motor Speed Controller HCA4075 Wall 260 420 775 800 334 11 IRON HCA4090 hang HCA4132 Wall 360 552 840 875 410 13 HCA4160 hang or HCA4185 Cabinet 360 552 975 1000 410 13 HCA4200 HCA4220 370 1850 15 HCA4250 HCA4280 lron HCA4300 470 700 355 1850 16 HCA4315 Cabinet HCA4345 355 2030 16 HCA4375 HCA4400 3 3 The Hole size of the tray for the operating panel HCA4415 HCA4450 5 5KW and under 141 5mm x 79 5mm 3 7KW and under 99 5mm x 56mm 16 Chapter 4 Wiring Chapter 4 Wiring The wiring of AC motor speed controller can be divided into main loop and control 4 1
98. r torque AC motor speed controller continues running 3 In running AC motor speed controller detects over torque AC motor speed controller stops running Content Introduction 0 when running frequency reaches set frequency AC motor speed controller will begin detecting over torque When detection of AC motor speed controller reaches over torque AC motor speed controller will continue running and detect over torque in acceleration 1 When running frequency reaches set frequency AC motor speed controller will begin detecting over torque When AC motor speed controller detects over torque AC motor speed controller will stop 2 AC motor speed controller begins to detect over torque on running When over torque is detected AC motor speed controller will not handle it and continue running 3 AC motor speed controller begins to detect over torque on running When over torque is detected AC motor speed controller will stop F4 23 Over torque detection level default 0 F4 24 Over torque detection time default 0 When output current of AC motor speed controller exceeds set value of F4 23 over torque detection level AC motor speed controller will figure out torque time 93 A P H Series AC Motor Speed Controller When the duration exceeds half of set value of F4 24 over torque detection time corresponding multi function terminal will take action over torque will alarm and frequency conversion will conti
99. r speed controller check if there are errors After confirming there is no mistake turn on power supply to set up parameters 5 3 3 Parameter setup The basic parameter setup of running AC motor speed controller must have frequency setup and running signal source setup in order that they can start AC motor speed controller on one hand and indicate running speed of AC motor speed controller on the other hand Set up parameter F1 01 and F1 02 according to the requirements About the setting up method please read chapter 5 2 5 3 4 Running Confirm that there is no mistake in wiring and parameter setup according to requirements Assume F1 01 3 the frequency source coming from the potentiometer of operating panel F1 02 0 running signal source coming from the operating panel Press FWD to start AC motor speed controller and then rotate the potentiometer AC motor speed controller accelerates gradually Press STOP to stop AC motor speed controller Notice Observe state of the motor in running If an abnormity takes place please stop running immediately to press STOP key and turn off the power and check it 34 Kejdsiq Buluuns JISEQ 10 SI9JSWEJE4 Chapter 6 Table of Functional Parameters Chapter 6 Table of Functional Parameters cee ont bel aie option setup F0 01 Frequency setup Read only IM 0 ls FO 02 Output frequency Read only O ls F0 03 Output current Read only Tx F0 04 Rotat
100. r_ o t000nm oor o o F218 Serinduearce orer o o00H oor o hej A P H Series AC Motor Speed Controller Code Name Description Unit Default Page F2 19 Mutual inductance of 0 1 000H 0 01 Pa rotor F2 20 Time for torque 0 10 00S compensate filter F3 00 FIV minimum voltage 9 1 maximum voltage input F3 01 FIV maximum FIV minimum voltage input voltage 10V F3 02 FIV input filter time 0 25 0S F3 03 FIS minimum current O FIC maximum current input FIC maximum current FIC minimum current F3 04 a input input 20mA F3 05 FIC input filter time 0 25 0S FOV minimum O FOV maximum F3 06 voltage output voltage F3 07 FOV maximum FOV maximum voltage voltage output output 10V 3 o oa o o k D oa a e a G oa FOC minimum O FOC maximum bene current output current e FOC maximum FOC minimum current output current 20mA iS e gt Ad 3 ke c w a o c G c i ke 2 o 5 Frequency of low 0 600 00 Direction of low 0 1 analog Frequency of high 0 600 00 0 01 0 1 Options for reverse 0 1 of analog 0 Ineffective 1 Jogging 2 Jogging forward Input terminal FWD 3 Jogging reverse 0 32 4 forward reverse 5 Run 6 forward 7 Reverse P ele uoneoydde Arepuoves Chapter 6 Table of Functional Parameters PID running mode F6 01 0 Negative feedback mode of PID 1 N
101. rmality alarming When PID feedback signal value is more than PID upper alarm value the corresponding multi functional output will informs user to handle and AC motor speed controller will F6 06 PID lower alarm value default 0 Range 0 0 100 0 1 PID lower alarm value is suitable for abnormality alarming When PID feedback 3 e o a wn e 5 e n value is less than the lower setting value the corresponding multi functional output will be for alarming and will not shut down AC motor speed controller F6 07 PID P value default 100 P value proportionality constant sets error value gain which will be for proportional control if the value of and D is set as 0 F6 08 PID value default 0 3s value integration time sets the response speed of action The more value is the slower the response speed is If value is set litter oscillation will happen by rapid response While value is set as 0 which indicates shut down 105 A P H Series AC Motor Speed Controller F6 09 PID D value default 0 D value differentiation time sets the attenuation in PID The more D value is The more the attenuation effect is If D value is set as 0 which indicates shut down F6 10 PID action step length default 0 10 PID is figured out once every 10ms Frequency increment will be figured out A FHz every time While frequency increment is more than the value of F6 10 in maximum of fr
102. roller and restrain high frequency wave and prevent surge voltage impact Absorb the regenerate energy Reduce the disturbance from controller Reduce the disturbance from controller DC reactor parameter Controller type Inductance value mH HCA4075 200 0 35 HCA4110 290 0 24 128 Chapter 9 External Fittings Selection DC reactor parameter Controller type Suitable power Rated currency A Inductance value mH HCA4200 HCA4220 220 HCA4280 280 HCA4300 HCA4315 HCA4011 HCA4015 HCA4018 HCA4022 HCA4030 HCA4037 HCA4045 HCA4055 HCA4075 HCA4090 HCA4110 HCA4132 HCA4160 A P H Series AC Motor Speed Controller DC reactor parameter Controller tvpe Suitable power Rated currencv A Inductance value mH Installation Powe i supplv AC reactor l l 9 2 3 Braking resistance Braking resistance Torsion CDBR 10 ED W 3 3 Controller Type HCA20P4 HCA20P7 HCA21P5 HCA22P2 HCA23P7 HCA25P5 HCA27P5 HCA40P7 HCA41P5 HCA42P2 HCA43P7 HCA45P5 HCA47P5 HCA4011 HCA4015 HCA4015 HCA4018 HCA4022 300 ol P10 520W 30 125 rw 75 50 40 40 32 100 0 0 0 Embedded 0 0 00 00 00 00 00 00 3 3 4 5 130 Chapter 9 External Fittings Selection Controller Braking resistance Torsion Type SEES aa se Ed HCA4110 9600x3 20x3 4045x3 125 110 HCA4132 Setter oe eee a Ooo Calculate
103. rs controller 2 Direct voltage Current voltage output is corresponded to 0 1000V 3 Across voltage Current voltage output is corresponded to 0 510V 4 Pulse output corresponding with running frequency 1pulse HZ 50 5 Pulse output corresponding with running frequency 2pulse HZ 50 6 Pulse output corresponding with running frequency 3pulse HZ 50 7 Pulse output corresponding with running frequency 6pulse HZ 50 For example select a frequency meter of 0 5V monitor output frequency set the minimum running frequency of AC motor speed controller as 0 00Hz and the highest running frequency is 80Hz Then The parameter F1 05 80 00 maximum running frequency F1 06 0 00 minimum running frequency F3 06 0 00 FOV minimum voltage output F3 07 5 00 FOV maximum voltage output 7 4 Auxiliary application group F4 00 Jog frequency setting default 5 00 Setup range 0 00 maximum running frequency A P H Series AC Motor Speed Controller Jog frequency setting is suitable for test running Jog function can run only by external terminal selected at will When jog function is running other instruction cannot be accepted AC motor speed controller will decelerate and stop off running jog Acceleration deceleration of Jog accept Acceleration Deceleration time 4 Prior level in Control Jog External multi speed PLC running mode PID mode Triangular wave running mode winding
104. running time2 0 65000 93 F5 20 PLC running time3 0 65000 93 F5 21 PC running time4 0 65000 93 F5 22 PLC running time5 0 65000 93 F5 23 PLC running time 6 0 65000 1S 93 F5 24 PLC running time 7 0 65000 1S 93 F5 25 PLC running time 8 0 65000 is o 93 F5 26 PLC running time9 0 65000 is o 94 F5 27 PLC running time 10 0 65000 is o 94 F5 28 PLC running time 11 0 65000 is o 94 F5 29 PLC running time 12 0 65000 is o 94 F5 30 PLC running time 13 0 65000 is o 94 wn D Q e a D lt v D e b A o Code F531 F5 32 F533 ka F6 07 ca Code F5 31 F5 32 F5 33 F5 34 F6 05 F6 06 F6 07 F6 08 F6 09 F6 10 Chapter 6 Table of Functional Parameters Wind function 0 switch off 1 switch on 0 9 0 PLD prohibited 1 PLD open 2 Conditional running ELD SSA mode of PLD PLD is open when external terminal is effective 0 Negative feedback mode of PID 1 Negative and positive feedback mode of PID 1s is L 1 1 PID running mode ppg 0 Select figure as target value Option for PID target 1 Take FIV as target value value 2 Pick up FIC as target value 0 Take FIV as feedback value 1 Take FIC as feedback Option for PLD value feedback value 2 Take balance of FIV FIC as feedback value 0 9 0 9 0 9 0 9 3 Take balance of FIC FIV as feedback value AR ea target 0 0 100 0 0 1
105. s 03H Read out content of temporary storage O6H Write a WORD into temporary storage Function code 03H Read out content of temporary storage For example For driver address 01H read out the data characters in 2 successive temporary storages as follows Initial temporary storage address is 2102H ASCII mode Format of enquiry message character Format of response message character string string STX Address Address Number of data count bv bvte Content of starting Starting address address 2102H Number of data count bv word Content of address IRC Check 2103 H END LRC Check 113 A P H Series AC Motor Speed Controller RTU mode Format of enquiry message Format of response message l Awes OM toss om Number of data count by byte oari Starting data address 02H Content of data am Number of data 00H count by word CRC CHK Low 6FH CRC CHK High address 8102H 70H Content of data 00H address 8103H CRC CHK Low FEH CRC CHK High Function code 06H Write a WORD into temporary storage For example For driver address 01H write 6000 1770H into the internal parameter 0100H of driver ASCII mode Format of enquiry message character Format of response message character string string STX Bi STX Data address Data address STX Data content Data content LRC Check LRC Check 114 Chapter 7 Detailed Explanations of Functi
106. se use other controlling methods such as three wire system connection method F4 17 Allowable time of power cut default 5 0 Setup range 0 10 0 0 F4 17 in setting allowable time of power cut if time of power cut is over set value restart after instant power off will be ineffective F4 18 flank restart current limited level default 150 When AC motor speed controller drives flank restart AC motor speed controller will track downward from set frequency immediately Output current of AC motor speed controller will increase more rapidly up to exceed protection unit Meanwhile AC motor speed controller would stop tracking and output current of AC motor speed controller would come back to common AC motor speed controller will continue tracking Value 100 of this parameter is rated current of AC motor speed controller The protection of AC motor speed controller in track may be set by F4 18 OL A P H Series AC Motor Speed Controller A F4 18 Zz Output current Output frequency Li p 1 Station rate of motor Lm t h 7 Actual flank restart time F4 19 Flank restart time default 5 Range 0 10 Unit When AC motor speed controller drives flank restart AC motor speed controller will track downward from set frequency immediately Complete tracking in setup range of time If it does not finished in setup time AC motor speed controller will be protected In illustration of F4
107. splav image switch to actual output current A The actual current output is 2 5A B The current image is displaving actual output current when IOT light is on MM Press once Switch displav image switch to actual output voltage A The current actual output voltage is 380V Press Q once DRV tul ie aus eee eunte Switch to main image A Return to main image which will display setup frequency B The setup frequency is 50 00Hz 5l A P H Series AC Motor Speed Controller 7 2 Parameters for basic running F1 00 Setup of dominant frequency default 0 00Hz When F1 01 is set for 0 which is frequency setup option When the setup mode is figure digital frequency running frequency of AC motor speed controller is decided by F1 00 In running you can change frequency by modifying content of parameter F1 00 or by pressing upward key or downward key If you change frequency by modifying F1 00 the modified content will be stored when AC motor speed controller stops running or power is off If you change frequency by pressing upward or downward key the modified content will not be stored when AC motor speed controller stops running or power is off Stored F1 00 will be worked when AC motor speed controller is started next time F1 01 Frequency setup option default 0 pf a 1 Analog voltage setup Frequency setup option is used in selectin
108. ss high harmonics for protecting AC motor speed controller B improve the power efficiency 5 DC current reactor The DC current reactor is as the same function as AC current reactor Please remove the connection sheet first between P1 and P shown as the following figures R S T PH P N R S T PH P N Remove DC current reactor 6 Brake resistor When the motor is braking brake resistor can avoid DC loop high voltage of AC motor speed controller and improve the braking ability of the internal brake unit Below 15W including 15 W the brake unit is built in The figure of the brake resistor connection is as below To select the brake resistor please refer to section 2 chapter 9 Brake resistor configuration 18 Chapter 4 Wiring 4 1 2 Main Loop Wiring Notice 1 Specifications of the circuit in wiring shall be in accordance with the regulations of electrical code 2 Please do not connect the AC with the output terminal u v w of AC motor speed controller otherwise it may cause AC motor speed controller damage 3 Please use isolated cable and conduit and connect with the two ends of the shielding layer or conduit with ground 4 Grounding of AC motor speed controller shall not share with the welder high powered motor or high current load Please connect with the ground independently 5 Please adopt a third way to connect with the grounding terminal E with the ground impedance of the groun
109. sturbs other equipments and instrument which refers to 8 6 the other is AC motor speed controller is disturbed and make controller take wrong action Bringing disturbance must be disturbing resource and channel The disturbing channel of AC motor speed controller is as the same as other electromagnetic disturbing channel mainly referred to electromagnetic radiation transmission inductance coupling 1 Electromagnetic radiation Generate electromagnetic radiation to the surrounding electron and electronic equipment The shield can be one of the solutions 2 Transmission Generate electromagnetic noise to directly driving motor and transmit disturbance to power supply and transmit it to other device through electronic net Filter wave may solve the problems 3 Inductance coupling Generate inductance coupling to other connections The concrete solution for disturbance 1 Insulation Separate disturbing resource from those easily affected parts Electric welding machine is a strong disturbing resource Description of AC motor speed controller says that the electric welding machine and AC motor speed controller cannot share the same power supply 2 Wave filter The filter is installed for restraining the disturbing signal to be transmitted from AC motor speed controller to power supply and motor through power supply wire transmission The solution is to add filter reactor or magnetic loop at the input and output ends 3 Shield
110. t 15 PID lower limit 16 4 20mA disconnection 17 Overload detection 18 Over torque detection 26 Winding ends 27 Set counter arrival 28 Middle counter arrival Content 0 Ineffective Set as empty terminal prevent false running 1 In running Terminal is set in running when AC motor speed controller output or command the terminal will take action 2 Frequency arrival When frequency arrives at preset value this contact will take action 3 In fault When AC motor speed controller detects abnormal point the contact will take action The contact can be alarming 81 gt A P H Series AC Motor Speed Controller 4 Zero speed When frequency output is less than start frequency the contact will take action 5 Frequency 1 arrival 6 frequency 2 arrival When frequency arrives at preset value the contact will take action Frequency Preset running frequency Preset arrival frequency EERE oe TR 1 r 1 1 1 1 1 1 1 1 1 1 1 1 T 1 1 1 Running command Ia a e Multi function output terminal 7 Acceleration When AC motor speed controller is in acceleration the contact will take action 8 Deceleration When AC motor speed controller is in deceleration the contact will take action Frequency Time Running command d a e Accelerating n IT Decelerating sf LA 9 Low voltage alarm When AC motor speed controller detects that DC bus is lower than preset
111. t frequency between minimum running frequency and maximum running frequency which can prevent false actuating and prevent overheat of motor caused by low running frequency F1 07 Acc time default F1 08 DC time default ACC time is the time which reaches maximum running frequency from 0 00Hz in AC motor speed controller DC time is the time which lowers minimum running frequency from maximum running frequency in AC motor speed controller 59 A P H Series AC Motor Speed Controller F1 05 maximum running frequency setup running frequency De time F1 08 Acc time F1 07 The default of acceleration deceleration time of AC motor speed controller is the primary acceleration deceleration time If you need to use other acceleration or deceleration time you will have to set by external terminal F1 09 V F maximum voltage default 400 VIF intermediate voltage 500 00 Minimum unit 0 01 Cmo 10 V F fundamental frequency default 50 V F intermediate frequency Minimum unit 0 01 maximum running frequency Fam 11 V F intermediate voltage default Range V F minimum voltage V F Minimum unit 0 1 maximum voltage F412 12 VIF intermediate frequency default 2 5 Range V F minimum frequency V F Minimum unit 0 01 fundamental frequency Pea 13 V F minimum voltage default 15 0 0 0 V F intermediate voltage Minimum unit 0 1 F1 14 V F minimum frequency default 1 25 0 00 0 V F intermediate TIT
112. t output cables with the cover panel Otherwise you may get an electric shock Please make sure that voltage of the power supply and voltage of AC motor speed controller are the same otherwise it may cause AC motor speed controller fault or personnel injury Please make sure that power supply connects with the ReSeT terminal but without the U V W terminal otherwise it may cause the internal fault of AC motor speed controller Please do not test AC motor speed controller on pressure resistance Otherwise it may cause the internal fault of AC motor speed controller Please install accessories such as brake units brake resistors in accordance with the user s instruction otherwise it may cause AC motor speed controller fault or fire Please ensure that the screws of the terminals are firmly locked otherwise it may cause AC motor speed controller fault 1 4 Power on and Commissioning A Warning Please ensure that the front cover is installed before the power is on During the power transmission please do not remove the cover Please ensure that the power cables and signal cables are connected correctly otherwise it may cause AC motor speed controller damaged Please ensure all of the parameters are set correctly before running Before running please ensure machine not to damage running equipments It is recommended to take running with idle load Chapter 1 Safety Cautions e Please provide an emergency stop switch when sto
113. the casing next to the main loop terminal and it is a screw hole on the steel plate marked with L 4 Model A with three phase 380V 0 75 3 7KW the cable connection is shown as below Note The grounding terminal is on the casing next to the main loop terminal and it is a fix screw on the casing marked with 23 A P H Series AC Motor Speed Controller 5 DC current reactor P Pl connection fale E PID JE D D jw DC current reactor Remove A remove the short connecting sheet B connect DC reactor between P and P1 Method of connecting with brake unit apply to 18 5 KW above machines including 18 5KW Due to different definitions of the brake unit terminal given by different producers please refer to the relative instructions 4 2 Control terminal 4 2 1 Basic wiring diagram 1 Models below 15KW including 18 5KW plastic casing model P A 01 T 81 4R U Power supplv input R S V 117 Motor 01 Z gt T W e E Bt Bl e E connect DC reactor Grounding P1 Forward rotation mm FWD 0 To connect brake resistor 114 REV Prasa Reverse rotation vt esc N ene 1 KA Multifunctional output Ae _____ KB terminal 10KQ ae 3 OY siene bkiet Ei setup power supply 0 10V frequency setup gt FIV VC Multifunctional output terminal 0 20mA frequency setup gt m FIC u YA 3A 250VAC3A 30VDC FC ______ YB MAL M01 M
114. ts character string 11 bits character frame 111 A P H Series AC Motor Speed Controller Data type 8E1 For RTU Cole IE EE s A EZ senna 8 Data bits character string 1l bits character frame 3 Structure of communication data Data format frame ASCII mode Start character 3AH Address Hi Communication address Address Lo 8 bit address consists of 2 ASCII codes Function code 8 bit function code consists of 2 ASCII codes DATA n 1 Data characters n x 8 bit data content consists of 2n ASCII codes DATA 0 n lt 16 with the maximum of 32 ASCII codes LRC CHK Hi LRC Check LRC CHK Lo 8 bit LRC Check consists of 2 ASCII codes END Hi End character END Lo END Hi CR ODH END Lo LF OAH RTU mode Keep that zero input signal is more than or equal to 10 ms Communication address 8 bit binary address Function code 8 bit binary address Data characters n x 8 bit data n 16 DATA 0 CRC CHK Low CRC Check CRC CHK High 16 bit CRC Check consists of 2 8 bit binary systems Keep that zero input signal is more than or equal to 10 ms 112 Chapter 7 Detailed Explanations of Functional Parameters Communication Address OOH All driver Broadcasts 01H For AC motor speed controller with 01st address OFH For AC motor speed controller with 15th address 10H For AC motor speed controller with 16th address by analogy the maximum can reach 240 Function code and Data Character
115. ture of environment and load of motor are higher you shall lower the value of F1 15 to improve the thermal property of AC motor speed controller Refer to table in F1 14 for the default of F1 15 F1 17 Initialization of parameters default 0 8 Initialization of parameters When improper parameter setup or wrong operation you may set F1 17 for 08 to restore all parameters to the default and then you can set them again according to actual need Attention when locked parameters are effective that is F1 18 1 you cannot carry out and change initialization of parameters Please unlock first and then set these parameters F1 18 Initialization of parameters default 0 Content 0 Unlocked 1 Locked You can lock up parameter by F1 18 to prevent unrelated personnel from improper changing and running When F1 18 is effective that is parameters are locked Parameters cannot be changed except this parameter and dominant frequency setup 7 3 Parameters of basic applications F2 00 Options of start mode default 0 Range 0 1 minimum unit 1 Content 0 Start at start frequency 1 Racing start There are two start modes for Model A P H You can select from F2 00 according to the condition of machinery 0 Start at start frequency Most loads do not need special requirement in start In general start the machine at start frequency that is the regular start mode 64 Chapter 7 Detailed Explanations of Functional Par
116. ultifunctional output terminal 85sI K LRH 24 100mA 744 82 ee 33 Multifunctional input ak bo S4 FOV 24V Assistant DC power supply saa Mey Sa ee g oc th Voltmeter 0 10V ae F i 7 e S6 FC H Analog current output 0 20mA ki So i I RS RS L Tan Option of control board with dual relay 24 Chapter 4 Wiring 2 Model A with 18 5KW above including 18 5KW and Model P with 22KW above lt sTo Power supply input 0 Grounding xs A Forward rotation i Brake resister Reverse rotation al Multifunctional output a 10V KB terminal frequency setup power supply IV 10KQ 0 10V frequency setup gt YC Multifunctional output terminal YA 3A 250VAC3A 30VDC 0 20mA frequency setup gt M01 Multifunctional output terminal M02 24 100mA SC Multifunctional input terminal 24V_ Assistant DC power supply LA Voltmeter 0 10V Analog current output 0 20mA RS485 4 2 2 Control terminals arrangement 1 Model A P H with 3 7 KW above including one phase three phase model A and model P FWD REV SC SI S2 S3 S4 S5 S6 RS RS aaor eee eeeeoeeeakzkze YA YB YC 24V M01 M02 SC 10V FIV FIC FC FOC FOV FC 2 Model A P H with 2 2 KW below including one phase and three phase YB FWD REV SC SI S2 S3 S4 S5 S6 RS RS YA YC 24V M01 M02 SC 10V FIV FIC FC FOC FOV FC
117. value this contact will take action and alarm low voltage alarming preset value can be 82 Chapter 7 Detailed Explanations of Functional Parameters set through advanced application parameter group 10 Timer 1 arrival 11 Timer 2 arrival When AC motor speed controller arrives at preset value the contact will take action When timer start signal is removed the contact will reset 12 Stage completion indication When program of AC motor speed controller is running multi function output contact will output a pulse in every finished stage Program sets stopping after operating for three weeeks y Running signal Stage completion introduction Process completion introduction 13 Process completion indication When all procedure of AC motor speed controller completed the pulse can be alarming signal to notify operational personnel or can be start signal in next procedure 14 PID upper limit When PID feedback quantity exceeds preset value of upper limit this contact will take action it is usually taken by alarming output or emergent stopping to prevent accidents 15 PID lower limit When PID feedback quantity is lower than preset value the contact will take action 16 4 20mA disconnection When FIC input signal is disconnected the contact will take action and alarm 17 Overload detection When AC motor speed controller detects the motor with overload the contact will 83 A P H Series AC Motor Spee
118. y professional personnel 1 3 Wiring and Junction A Warning Please do not damage the wires Let the wires bear weight or be clamped may damage the wires and cause an electric shock e Do not install the phase shifting capacitor surge absorber or noise filter in output terminal of AC motor speed controller otherwise may cause AC motor speed controller fault e Do not install switch devices in the output terminal of AC motor speed controller such as the air switch and contactor If it is for technologic demand please ensure that AC motor speed controller is switching without output e Please wire separately power wire and control wire for preventing interference A Danger e Please ensure that the power is off before Junction e The wiring work shall be done by qualified electricians e Please wire in accordance with the user s instruction of the manual The grounding connection shall be installed properly in accordance with relative regulations in the user s instruction Otherwise it may cause an electric shock or fire e Please use independent power supply for AC motor speed controller Never use the same power supply with strong interference equipment like electric welder Please do not touch the bottom plate with wet hand Otherwise you may e 3 A P H Series AC Motor Speed Controller get an electric shock Please do not touch the terminal directly Do not connect with AC motor speed controller inpu

A+、P+、H+ SERIES

Contents

Download Pdf Manuals

Related Search

Related Contents