control unit com00: use and maintanance
Contents
1. sleeve Handle regulator Insert m HHHHYHNEFWEWrdo m ee ee 1 Handle with insert for regulator 1 Pag 8 15 VEGA CLEANING Through the outlet hose A that arrives from the pump enter clear water into the control unit rotate the handle E regu late at 3 or 4 Bar the knob D until when clear water comes out from the spray nozzles mounted on the halos connected to the outlet hoses C 16 VEGA MAINTENANCE CAUTION Before starting any maintenance operation carefully read the use and maintenance user manual Make sure that the control unit is externally clean and the liquids circuit empty and clean 16 1 ORDINARY MAINTENANCE COMPONENT OPERATION CHECKING PERIOD Gaskets Check the integrity Every treatment Pipes Check the integrity Every treatment Hose clamps Check the integrity Every treatment Pressure gauge Verify the functionality Every treatment 16 2 EXTRAORDINARY MAINTENANCE Complete replacement of all gaskets every 2 years Complete replacement of all hydraulic pipes every 5 years 17 MALFUNCTIONS OR DEFECTS IDENTIFICATION DEFECT CAUSE SOLUTION The solution to be sprinkled 1 The liquid doesn t reach the 1 Verify that the ways inside the unit are not blo doesn t come out from the noz nozzles at the correct pressure cked zles The solution to be sprinkled 1 Internal bushing and gaskets 1 Ceck the bushing and the gaskets of the unit comes out from the nozzles not worn 2 Tighten the2. pipes lock nuts uniformly Pipes lock nuts slacked 18 SCRAPPING When the Vega reaches the end of its working life and it is no longer usable it is necessary to scrap it CAUTION Do not leave the Vega completely abandoned because it could be a source of danger and so me parts should be pollutants 18 1 Carefully clean the unit both internally and externally Contact a specialized center for scrapping that will arrange for appropriate recycling or disposal in accordan M Di Cevenini Lorenza e Chiara amp C S n C Pag 9 Via Privata Adige 4 28078 ROMAGNANO SESIA NO ITALY 19 FAC SIMILE COMPLIANCE CERTIFICATE 19 1 CE Declaration of conformity In compliance with Directive 2006 42 CE Annex Il A Directive 2009 127 CE The manufacturer VALVOLMECCANICA of Cevenini Lorenza and Chiara amp C S n C Via Privata Adige 4 28078 ROMAGNANO SESIA NO ITALY DECLARES THAT THE FOLLOWING MANUAL CONTROL UNIT Generic name Manual control unit Function Equipment for the selection of the outlets and the orchard spra yers pressure regulation Model VEGA Trade name VEGA IT COMPLIES WITH THE RELEVANT REQUIREMENTS OF THE DIRECTIVE MACHINES 2006 42 CE AND WITH NATIONAL IMPLEMENTATION PROVISIONS FOR THE VERIFICATION OF THE CONFORMITY WITH THE ABOVE MENTIONED DIRECTI VES HAVE BEEN USED THE FOLLOWING HARMONISED RULES EN ISO 4254 1 2010 EN ISO 4254 6 2010 UNI EN 12761 1 2001 UNI EN 12761 2 2001 AND ALSO TH
3. E TECHNICAL SPECIFICATIONS ISO 11684 1995 AUTHORIZED PERSON TO MAKE THE INTERNAL BOOKLET 1 Cevenini Rolando C so Matteotti 323 B 13037 Serravalle Sesia VC Italy Romagnano Sesia NO Date Valvolmeccanica of Cevenini Lorenza and Chiara amp C S n C Legal representative LORENZA CEVENINI M Di Cevenini Lorenza e Chiara amp C S n C Pag 10 Via Privata Adige 4 28078 ROMAGNANO SESIA NO ITALY NA Di Cevenini Lorenza e Chiara amp C S n C Pag 11 Via Privata Adige 4 28078 ROMAGNANO SESIA NO ITALY
4. MANUAL CONTROL UNIT FOR ORCHARD SPRAYERS USE AND MAINTENANCE g Original Instructions M VALVOLMECCANICA Di Cevenini Lorenza e Chiara amp C S n C Pag 1 Via Privata Adige 4 28078 ROMAGNANO SESIA NO ITALY Manual Control Unit for orchard sprayers Index P 2 Introduction Terms of Warrenty Warranty P 3 stination General safety measures A P 4 Pro 1 ited uses Satety measures Prevent accidents on work Prohibited uses Safety Measures Residual risks Operations to take in case of accident Malfunctio P 5 ning Precautions against fire Risk analysis Description Installation P 6 Operating principle Operating diagram P 7 Explosed view drawings and parts list P 8 Cleaning Ordinary maintenance Extraordinary maintenance Malfunctions or defects identification P 9 Scrapping Fac simile compliance certificate P 10 NA Di Cevenini Lorenza e Chiara amp C S n C Pag 2 Via Privata Adige 4 28078 ROMAGNANO SESIA NO ITALY INTRODUCTION The descriptions and the illustrations contained in this manual aren t binding Therefore Valvolmeccanica reserves the right to modify parts and details considered convenient for improve ment or for any binding or commercial requirements at any time and without updating immediately this man ual According to the model to the possible customized configuration and depending on a continuous technical evolution pictures and data could not be found
5. TALLATION 12 1 Safety rules Don t install the unit inside the cockpit Install the unit so that the setting lever and the regulation pressure handle are located in accessible position for use but far from the operator Ensure that the components mounted on the pressure line can bear a higher pressure than the maximum pres sure at which the unit is working Mount a drain pipe with the working pressure rating greater than the one of the same drain Mount the outlet hoses with the working pressure rating greater than the one of the flow Mount a protective sheath around the fittings and the pipes 12 2 Installation procedure Fix the control unit H on the orchard sprayer far from the tractor cockpit Connect the pump outlet pipe to the control unit inlet fitting A Connect the outlet fitting drain pipe of the control unit to the orchard sprayer tank B Connect the lateral fittings outlet hoses of the control unit to the holder jets halos of the orchard sprayer C D E M Di Cevenini Lorenza e Chiara amp C S n C Pag 6 Via Privata Adige 4 28078 ROMAGNANO SESIA NO ITALY 13 OPERATING PRINCIPLES This control unit works when it s connected to an atomizer equipped with a diaphragm pump The liquid produced by the pump reaches the control unit H where the pressure is increased with a handle D and with an other handle E are selected the outlets that allow the liquid to reach the distributio
6. alfunctioning due to breakages of components of Vega immediately stop the treatment and using the washing circuit tank of the operating unit on which is mounted it wash it carefully discharging the washing liquid in the working field Then replace the broken parts or contact the dealer or the manufacturer requiring the intervention of qualified mechanics 9 PREVENTIVE MEASURES AGAINST FIRE 9 1 Don t move closer to Vega flames or heat sources There are mounted on the control unit plastic parts materials deriving from oil so potentially flammable 10 RISK ANALYSIS Vega has been subjected to various tests during the design phase and since all the sources of danger have been eliminated it can be considered practically safe Possible dangers can result from improper use of it 17 1 Connection to a pump above 50 Bar Piping and fittings not properly fixed No protective sheath Use with damaged components Agrochemicals products incorrect use M Di Cevenini Lorenza e Chiara amp C S n C Pag 5 Via Privata Adige 4 28078 ROMAGNANO SESIA NO ITALY 11 VEGA DESCRIPTION 11 1 Brass body and fittings Teflon internal bushing Viton seals D nylon operating lever for the selection of flows Enylon handle for pressure regulation F shutter for the calibrated control of the drain that keeps constant the pressure regardless of use of only one or both flows contemporary G Pressure gauge A 12 INS
7. efore starting the Vega read carefully the use and maintenance manual Make sure it is read also by the operator who will use it Vega must always be used with extreme caution Inattention and improper use can cause accidents Vega must always be used only by qualified personnel from the dealer or the manufacturer The operator must be provided with specific license eligibility to use agrochemicals products Maintenance and repairs must be done by qualified personnel who is competent with the characteristics of Vega or by manufacturer authorized workshops It must always be mounted original spare parts in case of repair to avoid compromising the work for which it has built No special tools are required for repairs normal commercial equipment are enough Especially during the testing and the cleaning of the shutter calibrated return avoid direct contact with the liquid mixture or its residues Don t ever make any repair or maintenance operation when Vega is operating Carefully follow instructions and warnings indicated on the safety stickers placed on the Bar Use Vega exclusively for liquids control command on the orchard sprayers activity for which it has been designed and built CAUTION Don t use Vega with corrosive acid liquids or with any other liquid or product not related to fungicidal treatments CAUTION Wear appropriate personal protective equipment DPI before make the above descri bed operations o
8. n halos The calibration pin F is used to calibrate the return of the liquid into the tank Unlocking the lock nut on the shutter and acting in clockwise G and counterclockwise on the same shutter it is possible to calibrate the return of the liquid in order to maintain constant the working pressure when one of the two outputs are closed 14 OPERATING DIAGRAM Aperto DX SX Aperto da ambo i lati con passaggi grandi che permettono una portata di 200 litriiminuto F D Pag 7 Aperto DX Aperto a destra con spillo di calibrazione sullo scarico che permette di mantenere costante la pressione di lavoro Aperto SX Aperto a destra con spillo di calibrazione sullo scarico che permette di mantenere costante la pressione di lavoro In pressione Scarico chiuso che permette di inviare tutto il liquido alla massima pressione ad una lancia esterna In riciclo Scarico aperto che permette il riciclo totale del liquido nel serbatoio N VALVOLMECCANICA Di Cevenini Lorenza e Chiara amp C S n C Via Privata Adige 4 28078 ROMAGNANO SESIA NO ITALY akhRonifk N O 10 11 12 13 14 15 16 17 18 19 20 M CODE A103MI0000 L102MI0000 A006PL0000 A034RA0060 L101MI0000 A002M00000 A104MI0000 A109MI0000 A100MI0000 L050C00000 A009MO0000 A017GU0000 A110MI0000 A0270R0000 A018GU0000 LOO9ST0000 A0240R0000 A026RA1030 L108MI0000 L107MI0000 MANUAL CONTROL UNIT DESCRIPTION 8MA co
9. on Your Unit the intervention processes remain however valid 1 TERMS OF WARRANTY 1 1 The warranty period is of 24 months Valvolmeccanica responsibility is strictliy limited to the replacement and or to the reparation of those parts that after inspection would be considered defective in manufacture or processing The transport costs of the parts evaluated covered by warranty of their removal and replacement labor are not included in the warranty When the costumer will receive the Unit he must check that it has not been damaged during the transport that it corresponds completely to the ordered model and that it is equipped with all the ordered accessories Any claims must be submitted in writing within 6 days from the date of the receipt of ther unit The costumer should assert this warranty claims only if he has complied with the warranty terms and if he has sent to Valvolmeccanica the warranty certificate duly completed in every part within the period of 10 days from the date of receipt of the unit The warranty does not apply in cases of normal use neglect in maintenance not correct use negligen ce or accident nor when the maximum pressures of use will be crossed The warranty expires when the customer will do tampering repairs and or installation of non original spare parts without Valvolmeccanica or its authorized representative consent It expires also when the costumer does not comply with the instructions described in
10. r any other action that would put the operator in contact with chemicals as is pre scribed by law M Di Cevenini Lorenza e Chiara amp C S n C Pag Via Privata Adige 4 28078 ROMAGNANO SESIA NO ITALY 4 PROHIBITED USES 4 1 Vega installation inside the cockpit Application of particulars that modify the work for which it was built Application of tools or equipment not supplied with Vega 5 SAFETY MEASURES TO PREVENT ACCIDENTS ON WORK 5 1 Wear personal protective clothing and equipment DPI Before every treatment check the integrity of the pipes connected to Vega Daily check the tightness of all the pipes clamping nuts and of the cable ties that lock the hoses on the fit tings CAUTION Perform these operations when Vega is not working after turning off the tractor and after remo ving the key from the panel 6 RESIDUAL RISKS 6 1 There are some residual risks due to a wrong use by the operator for this reason we recommend mounting protective sheath around the dangerous areas such as lock nuts and pipes connected to Vega 7 STEPS TO TAKE IN CASE OF ACCIDENT 7 1 In case of accident turn off the tractor and remove the key from the panel then contact or go to the nearest health center In case of contamination do all the above described operations bringing the handled chimical safety data sheet to give way to the medical staff to act with safety and speed 8 VEGA MALFUNCTIONING 8 1 In case of m
11. the use and maintenance manual Valvolmeccanica will never be liable for costs losses or any kind of damage resulting from the use or not correct use or from partial or total malfunction of the unit FILL IN AND SEND THE FOLLOWING WARRANTY CERTIFICATE WARRANTY CERTIFICATE STAMP AND SIGNATURE OF THE AUTHORIZED RESELLER OR DEALER WHO MAKES THE DELIVERY M Di Cevenini Lorenza e Chiara amp C S n C Pag 3 Via Privata Adige 4 28078 ROMAGNANO SESIA NO ITALY 2 DESTINATION INFORMATION AND ADVICES 2 1 In this user manual with the term Vega refers to all the versions of the Manual Control Unit for orchard sprayers In this user manual there are the necessary information for the Use and the Maintenance of your Vega It s recommended to carefully read and follow the instructions before using your Vega Keep this user manual in a dry and accessible place so that it will be intact in case of need Immediately request a new user manual to the manufacturer in case of loss or destruction of it We reccomend to fill in the lines below right now Always provide these information to Your agent both for assistance and for spare parts 3 GENERAL SAFETY RULES CAUTION Read carefully these instructions and let them read also to the people who use Vega Before use be sure that they are well understood Failure to observe the following rules can cause serious damages to the operator and to the environment 3 1 B
12. untersunk screw Lever lock washer Control lever 63 Pressure gauge 27 hex insert for control lever Push sphere spring 8 731 sphere for position M8 x 18 stainless steel caps screw Snap ring Diverter cover plate Stainless steel push sphere spring Teflon seat for sphere 20 638 stainless steel sphere 15 08 x 2 62 viton o ring Tab washer for spindle Diverter spindle 78 97 x 3 53 Viton O ring 30 Coupling Drain Valve 10MA Locknut Drain Valve 22 hex nut per a stem M Re AB Frere rFE Fe 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Di Cevenini Lorenza e Chiara amp C S n C Via Privata Adige 4 28078 ROMAGNANO SESIA NO ITALY CODE L106MI0000 A0280R0000 LO11RA1212 A013RA1200 LO51C00000 A013RA3400 LO11RA3434 A094MI0000 A076MI0000 A095MI0000 A0250R0000 A096MI0000 A008MO0000 LO99MI0000 A105MI0000 LO98MI0000 A0260R0000 L052C00000 A097MI0000 A005PL0000 DESCRIPTION Drain Valve 9 19 x 2 62 Viton O ring 1 2 M M Elbow 1 2 Ring Nut Diverter body 3 4 Ring Nut 3 4 M M Elbow Pressure regulation stainless steel seat 6M x 12 caps screw 24 Stainless steel bree chblock 20 22 x 3 53 Viton O ring Piston supporting breechblock Pressure regulation spring Spring spacer 6M self locking nut Conique washer pushing spring 29 82 x 2 62 Viton O ring Diverter regulation pressure
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