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SeaI/O User Manual - Sealevel Systems, Inc

1. Ethernet Interface Shown Optically Isolated Inputs Form C Relay Outputs Contact Rating 1A 24VDC Maximum Switching Power 24W Maximum Switching Voltage Maximum Carrying Current Operate Time Release Time A D Inputs Thermistor Input Mode Sealevel Systems Inc SL9049 06 2011 Seal O Manual 33 A D Input Range Software Selectable Input Configuration Input Impedance Input Modes Two Analog Input Ranges e 5V Default 15V Two Analog Reference Selections e Floating Non referenced Default or Ground Referenced The analog input modes and additional settings can be configured and verified via Sealevel SeaMAX software which includes the SeaMAX API MaxSSD utility and Modbus support gt 15M ohms Bipolar Analog input driven within voltage range above and below COM while it is held at a fixed reference The signal is amplified across the full scale input of the A to D controller Unipolar Analog input driven within voltage range while COM is held at a fixed reference The signal is amplified across Je full scale of the A to D controller Power Power Input Expansion Power Environmental Operating Temperature Humidity Mechanical Dimensions Sealevel Systems Inc SL9049 06 2011 9 30VDC via screw terminal barrel plug or SealO expansion RJ 45 9 30VDC available via SealO expansion RJ 45 connectors for I O expansion 20 C to 70 C 4 F to 160 F
2. 10 to 90 RH non condensing 7 61 W X 1 375 H X 5 08 D Seal O Manual 34 Power Options BASE MODULE POWER CONNECTION Base modules are powered from a 9 30VDC source using either the DC jack or screw terminals on the side of the unit Sealevel offers several power supply choices to make connection easy see the Accessories chapter at the end of this document SEAI O EXPANSION POWER CONNECTION Each Seal O product including the expansion modules contains an onboard switching regulator power supply rated for 9 30VDC For local installations less than 10 apart expansion unit power is usually supplied from the Base unit via the pass through connectors The number of expansion modules that can be driven from the Base unit depends on the power source and number type of expansion units Refer to the chart below for power requirements For expansion modules mounted remotely greater than 10 apart separate power is required at each expansion unit SEAI O MAX POWER REQUIREMENTS W Series E Series U Series M Series S Series N Series Sealevel Systems Inc SL9049 06 2011 Seal O Manual 35 TTL POWER REQUIREMENTS W Series E Series U Series M Series S Series N Series SAMPLE POWER CALCULATION A typical application for Seal O products would use one Base module and several N series units in a local expansion configuration In this arrangement with power applied to the Base module through either the DC jack o
3. Higher baud rates are more susceptible to electrical line noise If you find that you are receiving erroneous results try lowering the baud rate or shortening your cables Sealevel Systems Inc SL9049 06 2011 Seal O Manual 10 Seal O Hardware Description SEAI O BASE AND EXPANSION MODULES Base Modules connect to the host via one of the following interfaces e W Series Wireless Modbus TCP e E Series Ethernet Modbus TCP e U Series USB Modbus RTU e M Series RS 485 Modbus RTU e S Series RS 232 Modbus RTU After the base unit is installed up to 246 additional Seal O N Series Expansion Units can be added to create an I O network These expansion modules interface via RS 485 and can be located local to the Base Seal O device or remotely located up to 4000 feet away Local installations should use the 5 CAT5 RS 485 pass through cable Part CA239 shipped with each N series module to connect Remote expansion modules should use RS 485 twisted pair wiring from the base unit connected via the removable screw terminal connector For local installations power to the expansion modules is supplied from the Base unit via the pass through connectors For remote devices separate power is required at each expansion unit Refer to the Power Options section of this manual for more information on Seal O power requirements and power supply sizing Sealevel Systems Inc SL9049 06 2011 Seal O Manual 11 SEAI O MODULE COMMON FEA
4. No Security Enabled 64 bit Open WER 64 bit Shared WEP 128 bit Open WER E 128 bit Shared WEP or Seall Devices Device Network Seth l Enable DHC Kep Encoding Network Keu IP Address RE EE Network Mask 64 42 70 Sealevel Systems Inc SL9049 06 2011 Seal O Manual 64 You can now change the Network SSID Topology Channel and Security Settings to match your wireless network After making your changes and clicking OK the device will reboot and take up to 20 seconds to appear on the network using your new settings If you change the SSID and or network Topology and or Channel you ll have to reconnect to the Seal O module Close Ethernet Config for now The supported wireless configuration settings are detailed on the following page The Network SSID wireless network channel and security settings are specific to your wireless network Consult your IT department if you are unsure of your wireless network settings Once you change the wireless configuration and click the OK button the wireless Seal O A module will disappear from the Ethernet Config window The Seal O module will now be configured to work with your wireless network but will likely be on a different subnet You still need to configure the Device Network Settings before the module will work with your wireless network Wireless Configuration Network SSID Topology Channel SLP eBcovery Infrastructure e Security Settings No Secu
5. In the example shown the module found at slave ID 247 is a Seal O 420 module with a USB Modbus RTU interface The Set Settings and Change Slave ID buttons will also be enabled for this module zl Sealevel Systems Inc MaxSSD Host PC Configuration Seal0 Configuration Digital 10 Communication Settings Module Description SeaI O 420U Slave ID 247 00 060 USB Modbus RTU Baud Hate 9600 16 Optically Isolated Inputs Parity NONE EE Firmware Version 1 Broadcast to Multiple Modules Get Seal Module Settings Set Settings Change Slave ID SEALEVEL cemas After a successful Get operation additional tabs may be displayed in MaxSSD depending on the found device model These tabs display device I O and allow easy configuration for all SeaMAX supported devices The Broadcast to Multiple Modules checkbox along with the Set Settings button can be used to change the baud rate and parity on multiple Seal O modules at once This function only works with Seal O modules connected together via the pass through connectors MaxSSD broadcasts a set data rate and set parity command to all devices on the RS 485 bus but only those modules listening at the current baud rate will be able to receive and respond For example if you have five Seal O modules chained together and two are set to 9600 bps and no parity and three are set to 115 2k bps and the PC is set to 9600 bps only the two modules set to 9600 bps
6. 0 55 Subnet mask 255 255 0 0 Obtain ONS server address automatically Use the following ONS server addresses Preferred DNS server oe es Alternate DNS server Loe 2 Sealevel Systems Inc SL9049 06 2011 Seal O Manual 62 To confirm that the IP Address for your wireless adapter was changed successfully reopen Ethernet Config Start gt All Programs gt Sealevel SeaMAX gt Ethernet Config You should now see the wireless Seal O module s Name listed DemoUnit in this example This indicates that your wireless adapter and the wireless Seal O module are on the same subnet and you are now able to communicate with the wireless Seal O module _ Do not make any changes to the Device Network Settings at this point You must complete the Wireless Configuration first Verify that you can communicate with the wireless Seal O module by clicking the Wireless Configuration button S Sealevel Seal Ethernet Config Available Seal Devices emol Ir ID Wireless ES US UE Se IA MILE Mame DemoUnit i00 20 48 89 42 70 Sealevel Systems Inc SL9049 06 2011 Seal O Manual 63 Now that you can communicate with the wireless Seal O module the Wireless Configuration settings window will open as shown EI Sealevel SealO Ethernet Config Available Seal Dewi Gonfiqueation Mame Demo lr Network SSID Topology SLF ECOVE Ad Hoc Security Settings
7. 462S 96 Bit TTL I O DB 78 Seal O 4635S 96 Bit TTL I O 50 Pin IDC Seal O 470S 8 Inputs 8 Outputs 2 D A amp 16 A D Seal O 520S 8 Optically Isolated Inputs 8 High Current Form C Outputs Seal O 530S 16 Optically Isolated Inputs 16 High Current Open Collector Outputs Seal O 540S 32 High Current Open Collector Outputs Seal O 570S 8 Inputs 8 Form C Outputs 8 A D Expansion Units Connect to Base Unit via RS 485 Sealevel Systems Inc SL9049 06 2011 Seal O 410N 16 Optically Isolated Inputs 16 Reed Relay Outputs Seal O 420N 16 Optically Isolated Inputs 8 Form C Outputs Seal O 430N 32 Optically Isolated Inputs Seal O 440N 32 Reed Relay Outputs Seal O 450N 16 Form C Relay Outputs Seal O 462N 96 Bit TTL I O DB 78 Seal O 463N 96 Bit TTL I O 50 Pin IDC Seal O 470N 8 Inputs 8 Outputs 2 D A amp 16 A D Seal O 520N 8 Optically Isolated Inputs 8 High Current Form C Outputs Seal O 530N 16 Optically Isolated Inputs 16 High Current Open Collector Outputs Seal O 540N 32 High Current Open Collector Outputs Seal O 570N 8 Inputs 8 Form C Outputs 8 A D Seal O Manual 9 MAXIMIZING PERFORMANCE All Seal O modules have a default baud rate of 9600 If lower latencies are required the baud rate can be changed via the Sealevel utility MaxSSD included in your SeaMAX installation All modules including expansion modules must have the same baud rate or communications errors will occur To change
8. Each output acts as a switch and the circuit is open until energized When the output circuit is energized in software the output sinks the current to ground closing the circuit Open Collector Digital Outputs 1 3 4 5 6 7 8 EE 60 VDC 1000mA single 2000mA port Sealevel Systems Inc SL9049 06 2011 Seal O Manual 99 I O WIRING SEAI O 570 MODULES SeaI 0 570 Digital Wiring Diagrams 8 Optically Isolated Inputs 1 2 3 4 C 5 6 7 8 C Terminal Blocks sa0upe Non Polarized 8 Form C Relay Outputs K2 K4 K6 K8 NO C NC NO C NC NO C NC NO C NC DODII Max Switching Voltage 30 VDC Terminal DADDA Blocks Max Switching Voltage 30 VDC Sealevel Systems Inc SL9049 06 2011 Seal O Manual 100 SeaI 0 570 Analog Wiring Diagram Floating Non Referenced Input Instrumentation Amplifier 5 o Measured 8 Single Ended Analog Inputs Voltage CH S CH 2 as S D e 5 Pee i S E St w DN CH OO CO co CH Thermistor 1 2 Bias Enable o Go Go Go Gm GO Om EE E es es am 10K NTC Typical Battery Note Connect unused analog inputs to ground FLOATING SIGNAL SOURCES A floating non referenced signal source is a signal that is not connected in any fashion to the building ground system but rather has an isolated ground reference point Examples of floating signal sources are outputs of transformers thermistors battery powered devices and
9. I O module Software drivers are also available on the product webpage on the Sealevel website at www sealevel com WINDOWS 2000 XP VISTA OPERATING SYSTEMS O Do not connect the I O module to the host until the software is installed To install Sealevel Systems software you must log in as an administrator or have administrator privileges in Windows DRIVER INSTALLATION FROM THE SEALEVEL DISK USING AUTORUN 1 Insert the Sealevel Systems disk in to your optical drive 2 If AutoRun is enabled for this drive the software will automatically launch 3 Otherwise navigate to the root directory of your optical drive and double click the autorun exe application to launch the installation window 4 Select Install Support Literature Browse CD Ready Set Launch Sealevel Systems Inc SL9049 06 2011 Seal O Manual 38 5 Install Type the part number for your adapter in the text box and click Enter or click on the drop box to scroll from the listing to select your product Support Literature Browse CD Install PRODUCT FINDER Type part number e g 2105 in the box above or click the drop box to scroll Then press the Enter key to locate the appropriate manual and driver D If you installed your hardware prior to loading installing the drivers please click on the Click here if you installed hardware before software button and follow the listed instruction
10. Note that this command does not cause the rotary switch to be ignored Therefore the rotary switch can be used to reset the defaults range and set the data rate back to 9600 If this is not desirable then you can either set the data rate limitation and then set the address range to prevent the rotary switch from resetting to defaults or you can write to locations 300 through 303 in one WriteMultipleRegisters command To reset the unit to normal operation you can issue the MODBUS Reset Range Settings function 0x19 This setting can also be configured through MaxSSD under the Range Configuration tab shown below 44 Sealevel Systems Inc MaxSSD Host PC Configuration Seal Configuration Digital 10 A D Inputs Range Configuration Reset Range Settings Range Constraints Low range High Range Address 1 247 Send Baud Rate 1200 115200 SEALEVEL Sealevel Systems Inc SL9049 06 2011 Seal O Manual 80 SEAI O 4635 RIBBON CABLE INSTALLATION A copy of these instructions is included with the Seal O 463 module and can also be downloaded from the Seal O 463 product page on the Sealevel website Do not perform these instructions with the power connected Be sure to follow proper ESD procedures by grounding yourself and the Seal O module WHAT YOU WILL NEED e Seal O 463 module e Phillips head screwdriver e Slotted screwdriver e 50 pin IDC ribbon cable up to four RIB
11. O O O mT O i O T o L gt O O O Sealevel Systems Inc SL9049 06 2011 Seal O Manual 93 SEAI O 463 50 PIN HEADER CONNECTORS The Seal O 463 s 96 digital I O channels are accessed via four industry standard 50 pin header connectors Each header provides 24 bits of digital I O divided into three eight bit ports Each port may be individually configured via software command as an input or an output You will need to open the Seal O 463 s enclosure to access the four header connectors P2 P3 P4 and P5 The connector designators are silk screened onto the PCB for easy identification Once cables are connected to the headers route them through the opening in the front of the enclosure attach the included strain relief bracket to secure the cables and reassemble the enclosure Refer to the ribbon cable installation instructions included with the Seal O 463 Each of the four 50 pin connectors has the following pinout which is compatible with a wide variety of industry standard solid state relay racks Ports X4 E Q Oo o Port ao 9 C1 C4 ia S So Go G O Port gt B1 B4 O O OG Oo jlo ok Oo OG So B Port S ws A1 A4 Oo O TEND O O L gt O Go GND Sealevel Systems Inc Seal O Manual 94 SL9049 06 2011 I O WIRING SEAI O 470 MODULES A D WIRING CONNECTIONS The Seal O 470 supports single ended differential an
12. Optically Isolated Inputs Seal O 440U 32 Reed Relay Outputs Seal O 450U 16 Form C Relay Outputs Seal O 462U 96 Bit TTL I O DB 78 Seal O 463U 96 Bit TTL I O 50 Pin IDC Seal O 470U 8 Inputs 8 Outputs 2 D A amp 16 A D Seal O 520U 8 Optically Isolated Inputs 8 High Current Form C Outputs Seal O 530U 16 Optically Isolated Inputs 16 High Current Open Collector Outputs Seal O 540U 32 High Current Open Collector Outputs Seal O 570U 8 Inputs 8 Form C Outputs 8 A D RS 485 Sealevel Systems Inc SL9049 06 2011 Seal O 410M 16 Optically Isolated Inputs 16 Reed Relay Outputs Seal O 420M 16 Optically Isolated Inputs 8 Form C Outputs Seal O 430M 32 Optically Isolated Inputs Seal O 440M 32 Reed Relay Outputs Seal O 450M 16 Form C Relay Outputs Seal O 462M 96 Bit TTL I O DB 78 Seal O 463M 96 Bit TTL I O 50 Pin IDC Seal O 470M 8 Inputs 8 Outputs 2 D A amp 16 A D Seal O 520M 8 Optically Isolated Inputs 8 High Current Form C Outputs Seal O 530M 16 Optically Isolated Inputs 16 High Current Open Collector Outputs Seal O 540M 32 High Current Open Collector Outputs Seal O 570M 8 Inputs 8 Form C Outputs 8 A D Seal O Manual 8 RS 232 Seal O 410S 16 Optically Isolated Inputs 16 Reed Relay Outputs Seal O 420S 16 Optically Isolated Inputs 8 Form C Outputs Seal O 430S 32 Optically Isolated Inputs Seal O 440S 32 Reed Relay Outputs Seal O 450S 16 Form C Relay Outputs Seal O
13. Outputs KS E ee ee KS tr 8 Je Terminal oc J LO O O Le O Li OU KE St EI 30 VOC SOOMAA single 580mA fall Sealevel Systems Inc SL9049 06 2011 Seal O Manual 97 I O WIRING SEAI O 520 MODULES Optically isolated inputs are arranged such that each group of two shares a single common The four I O points and shared common are connected via a six position removable screw terminal Input voltage range is 5 30VDC Like the inputs each group of two Form C relays also shares a single common The NC and NO contacts of each relay along with the commons are brought out via a six position removable screw terminal Optically Isolated Inputs 1 2 C 3 4 C Terminal Block X2 A 5 30 VDC S Non Polarized Form C Relay Outputs NC NO C NC NO C YOO O OO SY Terminal ODD WW ema 4 250 VAC 60 VDC Sealevel Systems Inc SL9049 06 2011 Seal O Manual 98 I O WIRING SEAI O 530 AND 540 MODULES The Seal O 530 modules include 16 optically isolated inputs that are arranged such that each group of four inputs shares a single common The four I O points and shared common are connected via a five position removable screw terminal Optically Isolated Inputs 1 d 3 4 C Terminal Block Polarized The Seal O 530 and 540 modules provide 16 or 32 open collector outputs The outputs do not source any current and must be connected to an external power source max 60VDC through the Vin pin locations
14. PULL UP PULL DOWN RESISTORS ccecceceececcececceceececeeceeeeceeeeseueesauseeeeseuseseeseeausenansanes 53 CONFIGURING THE BASE SEAIZO MODULE GEN 54 CONFIGURING N SERIES EXPANSION MODULES nssssosssneonnnnoonnnnnnnnnnrnnnrernrnnrunnnrrunnnnrnnnrrrnnnrrnnnnnrnnnnrnnnnnrnnnnern nenret 55 CONFIGURING A WIRELESS W SERIES MODULE cuissutsnodewednnubmuairanbunodewebanubeuabeanbuxodewedauubemabeanbunobeuedauubeuneanbencuae 56 Sealevel Systems Inc SL9049 06 2011 Seal O Manual gt CONFIGURING A WIRELESS Clem 57 CONFIGURING A WIRELESS MODULE 0ssecccscsserecccuserenceseuscncuseusencusauensaususensuseusensusarecteasarensaeusensasersensasarenss 58 WIRELESS MODULE INFORMATION EEN 72 CONFIGURING AN ETHERNET E SERIES Mou 74 ee Ce TE 77 SEAI O 463 RIBBON CABLE INSTALLATION cceccececceceececeeceececeucecauceeeeeeueeseesecauseeaeseueesaeseeaeseeeeseeseseuseeausenaesanes CN SEAI O 4 70 JUMPER AND DIPSWITCH BSETTINGS unnn nenna ane 84 EES EH RER 87 EH eege 89 AV OPA e THROUGH CONNECTOR E 89 I O WIRING SEAI O 462 AND 463 MODULES ccceceececceceececeececeeceeeesuceeeeseeeesaueesauseeaesueeeseuseeeusueaesenseseenes 9 O WARING SEAI 0 470 MODULES EE 95 O WIRING SEAI O 5 20 MODULES decccccetcccessectearecccesaceeusencdscuccendscesesucsessesedesuceresewadenuceeucseosesadacesesecseanerdes 98 O WIRING SEAN O 530 AND 54 OVO re EE 99 1O WIRING SEAN O 570 MODULES E 100 CONU TOR PIN OUT a E E E E AE E E 103 MOUNTING OPTIONS
15. Part KT122 which includes a 5 CAT5 interconnect cable four metal straps and four 4 40 metal screws The image shows a Seal O stack configuration using the expansion kit DIN Rail Mounting Part DR104 All Seal O modules are available with a factory installed DIN rail mounting clip Alternatively DIN rail mounting clips can be ordered as a field upgrade kit Part DR104 The bracket with clip is easily attached using two included 4 40 Phillips head machine screws Table Wall Mounting Part KT123 The flush mount bracket kit Part KT123 is extremely versatile and can be used to mount Seal O modules from the top bottom or back edge Individual modules or a stack of Seal O modules can be mounted flat to a tabletop underneath a counter or inside an enclosure The kit can be used to mount Seal O modules flat to a wall or along the back edge similar to DIN rail mounting options Universal Mounting Bracket Part KT125 The universal mounting bracket Part KT125 can be used as a backpack to mount power supplies and other devices to Seal O modules The bracket has holes for both 75mm and 100mm VESA mounting options The universal arrangement of slots and holes accept bolt sizes to M4 and can be used for virtually any mounting configuration Sealevel Systems Inc SL9049 06 2011 Seal O Manual 104 SeaLATCH USB Seal O USB modules integrate a patent pending SeaLATCH USB port which is fully comp
16. and the historically high reliability of our products in the field Sealevel products are designed and manufactured at its Liberty South Carolina facility allowing direct control over product development production burn in and testing Sealevel achieved ISO 9001 2000 certification in 2002 WARRANTY POLICY Sealevel Systems Inc hereafter Sealevel warrants that the Product shall conform to and perform in accordance with published technical specifications and shall be free of defects in materials and workmanship for the warranty period In the event of failure Sealevel will repair or replace the product at Sealevel s sole discretion Failures resulting from misapplication or misuse of the Product failure to adhere to any specifications or instructions or failure resulting from neglect abuse accidents or acts of nature are not covered under this warranty Warranty service may be obtained by delivering the Product to Sealevel and providing proof of purchase Customer agrees to insure the Product or assume the risk of loss or damage in transit to prepay shipping charges to Sealevel and to use the original shipping container or equivalent Warranty is valid only for original purchaser and is not transferable This warranty applies to Sealevel manufactured Product Product purchased through Sealevel but manufactured by a third party will retain the original manufacturer s warranty NON WARRANTY REPAIR RETEST Products returned due to da
17. correctly the Seal O Configuration tab becomes available Before communicating with a Seal O module the configuration utility must determine if there is an I O module at that slave ID address and if so what type of module it is This is the purpose of the Get operation To perform a Get operation first select the slave ID to which the module is configured Seal O modules are shipped at hardware setting O labeled ADDR on the left side of the module and slave ID 247 by default All other slave ID addresses from 1 to 246 are available However each daisy chained Seal O module must have a unique slave ID address no duplicates are allowed Sealevel Systems Inc MaxSSD Host PC Configuration SealQ Configuration Communication Settings Module Description Cave D Baud Rate f 60 y Parity Broadcast to Multiple Modules SEALEVEL Ceemass Once a slave ID is selected click the Get SealO Module Settings button After a short delay the information for that I O module should be displayed If no information appears verify the slave ID host settings and baud rates are correct and make changes if necessary Check the hardware settings on the left side of the module and try again Sealevel Systems Inc SL9049 06 2011 Seal O Manual 43 After the Get command is executed the Module Description frame will display the model type description firmware version number interface and I O type
18. enabling the 10x hardware gain jumper and setting the Seal O 470 A D input channel for 0 10V range Show Hexadecimal Values checkbox Displays the values returned by the A D converter as a hexadecimal value without converting the values to engineering units i e Amps or Volts Sealevel Systems Inc SL9049 06 2011 Seal O Manual 47 D A OUTPUTS TAB The D A Outputs tab is useful for manually setting the digital to analog output voltages on applicable Sealevel I O devices with D A channels A preliminary diagnostics utility see following page has been provided to verify proper hardware functionality The D A outputs of the Seal O 470 are factory set for 0 10V To configure the D A outputs for 0 5V you will need to open the enclosure and set the correct jumpers Refer to the Hardware Configuration section of this manual for instructions on opening the enclosure and accessing the correct jumpers To adjust a particular channel s output voltage drag the slider until the desired voltage is displayed in the window on the right side Also you may type the desired voltage directly into the voltage display and then confirm your entry by pressing the Enter key on your keyboard Sealevel Systems Inc MaxSSD Lei E 0 vos 10 Volts Channel 2 Analog Output 3 116 0 vos 10 Volts Diagnostics Utility SEALEVEL The output voltage will not change until the Enter key is pressed or you have cli
19. for the firmware It will then start flashing all three lights rapidly indicating it requires downloading Once the download starts one light will flash as data is downloaded Once the download is complete the green light will remain on At this point simply unplug power to the unit and when power is re applied you should be operational with the new software In the event something about the download failed the red light should stay on In this case simply power down the unit and power it back up It should now be flashing all three lights rapidly Simply perform the seaiocu command as described above you feel confident in your ability to perform the update Once the firmware has been erased you must either be able to re program it locally or send it back to SeaLevel Systems Inc for reprogramming wW The above should only be performed if you 1 really feel the update is required and 2 Sealevel Systems Inc SL9049 06 2011 Seal O Manual 78 DISABLING THE ROTARY ADDRESS SWITCH amp LIMIT SOFTWARE ADDRESS RANGE SELECTION Disabling the Rotary Address Switch and Limiting Software Address Range Selection is not available on older Seal O units Before Firmware Version 2 In addition the following modules do not support it e 462 e 463 e 470 As noted earlier rotating the rotary switch from a non zero address to the address zero position will reset the unit to the default state of address 247 and 9600 baud There are ma
20. ground from one module to the next When used in combination with the KT123 flush mount bracket kit the KT122 expansion and strap kit can be used to mount a stack of Seal O modules including a Relio R1100 system in a variety of mounting positions and locations All Models Each Seal O unit is shipped with 4 adhesive rubber feet that can be attached to the bottom of the enclosure to enhance stability in table mount applications ADVISORY CONVENTIONS We Warning The highest level of importance used to stress a condition where damage could result to the product or the user could suffer serious injury i Important The middle level of importance used to highlight information that might not seem obvious or a situation that could cause the product to fail N Note The lowest level of importance used to provide background information additional tips or other non critical facts that will not affect the use of the product Sealevel Systems Inc SL9049 06 2011 Seal O Manual Introduction Sealevel Seal O modules offer powerful data acquisition solutions that are perfect for a wide range of applications and environments with easy interfacing to computers controllers and PLCs Seal O modules are available in various digital analog and serial I O configurations Each Seal O model is designed for maximum flexibility and easy field wiring Ordering options allow connection to the host device via Wireless 802 11b g Ether
21. method used to communicate with other wireless network clients including laptop computers and desktop computers using a wireless adapter If you are using a WAP select Infrastructure mode The network Channel will vary depending on the number of times the wireless Seal O module is reset Every time the wireless Seal O module is reset the channel will increment up by one Since the wireless Seal O module supports channels 1 14 there is a chance that a reset can put the wireless Seal O module on a channel not compatible with your wireless adapter or access point If you cannot see the wireless Seal O module on your network try resetting the module Sealevel Systems Inc SL9049 06 2011 Seal O Manual 66 using the steps described at the beginning of this section Depending on the country used it may take several reset cycles to get the unit back to a channel valid for your region Use the Wireless Configuration window to change channels if possible The Key Encoding method can be either a Passphrase or a Hexadecimal Key if using a WEP variant If you are using a WPA variant then the Key Encoding method is Passphrase Different security encryption methods require different Network Key types and lengths The different key types and lengths are displayed below WEP 64 bit 10 character hexadecimal key or up to 32 character passphrase WEP 128 bit 26 character hexadecimal key or up to 32 character passphrase WPA up to 64 character pa
22. new slave ID Configure the Seal O modules one at atime Set the address to a hardware slave ID other than O or a software slave ID other than 247 which avoids device conflicts during setup After the base Ethernet Seal O module is successfully communicating via MaxSSD you can proceed with adding Seal O expansion modules N series Refer to the Configuring Expansion Modules section on the previous pages RESETTING AN ETHERNET SEAI O MODULE An Ethernet Seal O module may become no longer visible in the module list in the Ethernet Config utility if the Ethernet Seal O module has been configured to use a different subnet than the host computer In other cases the Ethernet Seal O module doesn t appear in the module list due to a DHCP discovery failure In either case clicking on the Recover Module button see image on previous page in the Ethernet Config utility will bring up the Module Reset window shown below Module Reset Before recovery please ensure that the module is connected to the PC via a cross over Ethernet cable or hub Enter the module s MAC address found on the bottom box label below MAC Address Network Settings lv Enable DHCP Configuration IP Address Network Mask Gateway Sealevel Systems Inc SL9049 06 2011 Seal O Manual 75 Before recovery begins make certain that the PC and Ethernet Seal O module are on the same network segment they should be c
23. the baud rate connect to a Seal O module using MaxSSD If you need to change the baud rate of multiple devices check the Broadcast to Multiple Modules box Select the desired baud rate from the baud rate dropdown and click Set Settings If you are connected to the modules via a COM port you will need to reopen the COM port with the new baud rate ei Sealevel Systems Inc MaxSSD Host PC Configuration Seall Configuration Digtal IO A D Inputs 044 Outputs Range Configuration Communication Settings Module Description SeaI O 470U Slave ID 14 Baud Rate 115200 sl agape n RTU 8 2 WA Converters Farit NONE E 8 24 Volt Outputs 8 Solated Inputs Broadcast to Multiple Modules Get Seall Module Settings esera Change Slawe IO SEALEVEL L schten EXAMPLE TIMING VALUES Seal O 470 Baud rate 9600 Reading 8 Digital Inputs Average Time 32 00ms Writing 8 Digital Outputs OFF state Average Time 32 00ms Writing 8 Digital Outputs ON state Average Time 32 00ms Reading 16 Analog to Digital Converters Average Time 48 01ms Writing to 2 Digital to Analog Outputs Average Time 32 00ms Seal O 470 Baud rate 115200 Reading 8 Digital Inputs Average Time 15 57ms Writing 8 Digital Outputs OFF state Average Time 15 92ms Writing 8 Digital Outputs ON state Average Time 16 21ms Reading 16 Analog to Digital Converters Average Time 16 25ms Writing to 2 Digital to Analog Outputs Average Time 16 26ms
24. will receive the broadcast set data rate and parity message Sealevel Systems Inc SL9049 06 2011 Seal O Manual 44 4y Sealevel Systems Inc MaxSSD Host PC Configuration Seal0 Configuration Digital 10 i Communication Settings 74 r Module Description SeaI O 420U Slave ID 247 7 USB Modbus RTU Baud Rate 3600 E 16 Optically Isolated Inputs Parity NONE x 8 Form C Outputs Firmware Version 1 Broadcast to Multiple Modules Get Seal Module Settings Set Settings Charge Slave IB SEALE VEL iseMassD ETHERNET E SERIES AND WIRELESS W SERIES MODULES The broadcast feature sets the Ethernet Seal O E series module s TCP IP to RS 485 translation data rate independently of the Seal O module itself If you set the data rate to 115 2K bps via a MaxSSD broadcast command both the RS 485 port and the Ethernet port will respond thereafter to 115 2K bps as expected However if you reset the Seal O module by rotating the rotary switch clockwise one complete revolution the RS 485 port will reset to 9600 bps and no parity but the Ethernet port will remain unaffected To restore communications broadcast another set data rate and parity command 9600 and no parity via MaxSSD Sealevel Systems Inc SL9049 06 2011 Seal O Manual 45 DIGITAL I O TAB The Digital IO tab of MaxSSD is displayed when using Sealevel I O devices featuring discrete inputs and outputs It displays the device s cu
25. 02 11g 802 11b g Seal O 410W 16 Optically Isolated Inputs 16 Reed Relay Outputs Seal O 420W 16 Optically Isolated Inputs 8 Form C Outputs Seal O 430W 32 Optically Isolated Inputs Seal O 440W 32 Reed Relay Outputs Seal O 450W 16 Form C Relay Outputs Seal O 462W 96 Bit TTL I O DB 78 Seal O 463W 96 Bit TTL I O 50 Pin IDC Seal O 470W 8 Inputs 8 Outputs 2 D A amp 16 A D Seal O 520W 8 Optically Isolated Inputs 8 High Current Form C Outputs Seal O 530W 16 Optically Isolated Inputs 16 High Current Open Collector Outputs Seal O 540W 32 High Current Open Collector Outputs Seal O 570W 8 Inputs 8 Form C Outputs 8 A D Ethernet 10 100 BaseT Ethernet Seal O 410E 16 Optically Isolated Inputs 16 Reed Relay Outputs Seal O 420E 16 Optically Isolated Inputs 8 Form C Outputs Seal O 430E 32 Optically Isolated Inputs Seal O 440E 32 Reed Relay Outputs Seal O 450E 16 Form C Relay Outputs Seal O 462E 96 Bit TTL I O DB 78 Seal O 463E 96 Bit TTL I O 50 Pin IDC Seal O 470E 8 Inputs 8 Outputs 2 D A amp 16 A D Seal O 520E 8 Optically Isolated Inputs 8 High Current Form C Outputs Seal O 530E 16 Optically Isolated Inputs 16 High Current Open Collector Outputs Seal O 540E 32 High Current Open Collector Outputs Seal O 570E 8 Inputs 8 Form C Outputs 8 A D Seal O 410U 16 Optically Isolated Inputs 16 Reed Relay Outputs Seal O 420U 16 Optically Isolated Inputs 8 Form C Outputs Seal O 430U 32
26. 1 Seal O Manual 84 SEAI O 470 JUMPER LOCATIONS This detail image of the right side of the Seal O 470 circuit board shows the locations of the user configurable jumpers and dipswitches Refer to the following pages for instructions on properly configuring the jumpers and switches The colored boxes are shown here for clarity and are not visible on the actual circuit board CH1 D A IRANGE 8 SV m ay GC di nap C17 R31 JIOSHIOLT ils D Le eg v vse eg al DEEL emer gt m 9P _ DUU FS uw a E3 Jumper ON R7 R71 R72 R73 f E4 A D Gain X10 Cop qoM AS ap a pe U20 CH1 CH2 SW3 a d SW4 A CHS Enable CH4 Current Loop CHS e a CH6 CH7 CH8 Sealevel Systems Inc SL9049 06 2011 Seal O Manual 85 D A SETTINGS The E1 and E2 jumpers Shown in the orange boxes on the previous page configure the D A outputs for 0 5V or 0 10V Both channels can be configured independently The D A outputs do not support negative voltages You must also set the correct output voltage in your application or MaxSSD Refer to the SeaMAX Application Suite section of this manual for help configuring software to work with the Seal O 470 A D 10X GAIN The A D 10X gain E3 jumper shown in the green box on the previous page is disabled at the factory Position the hardware jumper on both pins to enable this functionality which allows smaller voltages to be measured mo
27. 463 only Use CA135 cable for interfacing Quad 4 Position 16 Channel I O Rack Part PB16HQ The PB16HQ I O rack can be used with up to four quad I O modules including input modules output relays override relays watchdog timers and mechanical relays On the signal side it features a 50 pin header connector for easy interface via standard IDC ribbon cables Terminal blocks accept insulated wire with stripped ends or ferrules Each power side point is individually isolated from each other Quad AC DC Input Module Part IA5Q The IA5Q provides four discrete inputs that accept input voltages from 90 to 140V AC DC with a nominal input voltage of 120V AC DC The module includes an LED for each input for status indication Sealevel Systems Inc SL9049 06 2011 Seal O Manual 22 Quad DC Input Module Part IB5Q The IB5Q provides four discrete inputs that accept input voltages from 3 3VDC to 32VDC with a nominal input voltage of 24VDC The module includes an LED for each input for status indication Quad AC Output Module Part OA5Q The OA5Q provides four discrete outputs capable of switching voltages from 12 to 140V AC with a nominal switching voltage of 120VAC The maximum on state current is 3A and should be derated 40mA deg above 20C Each output includes an LED for status indication Quad DC Output Module Part OB5Q The OB5Q provides four discrete outputs capable of switching voltages from 3 to 60V DC with a no
28. 6 2011 Seal O Manual 31 540 SERIES 32 OPEN COLLEC TOR OUTPUTS The Seal O 540 provides 32 open collector outputs Each open collector output circuit includes a flyback diode for protection when interfacing highly inductive loads such as DC motors Outputs are grouped into four eight bit ports which share high and low voltage contacts via 3 5mm terminal blocks USE EXTREME CAUTION High voltages will be present on the Seal O family of products when high voltage is connected Never handle the printed circuit board when high voltage signals are connected to the board RS 485 Interface Shown Outputs Contact Current 1000mA max single output Contact Current 2000mA max all outputs per port Environmental Operating Temperature 25 C to 85 C 13 F to 185 F Humidity 10 to 90 RH non condensing Sealevel Systems Inc SL9049 06 2011 Seal O Manual 32 570 SERIES 8 A D INPUTS 8 FORM C OUTPUTS 8 ISOLATED DIGITAL INPUTS Designed using the Linear Technology LTC1867 A D chip the Seal O 570 provides eight single ended 16 bit inputs Additionally the module provides eight optically isolated inputs and eight form C relay outputs Perfect for a variety of data acquisition control and test amp measurement applications the Seal O 570 includes removable screw terminals which simplify field wiring connections m Outputs 8 Isolated Inputs Seal 0 gt 8A D 8 For Ethernet DIGITAL INPUT E
29. 9 06 2011 Seal O Manual 18 SEAI O 462 OPTIONAL ITEMS Depending upon your application you are likely to find one or more of the following items useful for interfacing the Seal O 462 to real world signals All items can be purchased from our website http www sealevel com or by calling 864 843 4343 DB78 Male to 2 IDC 50 Pin Ribbon Connectors Part CA237 The CA237 cable connects to Seal O TTL modules with a DB78 female connector and splits out to dual industry standard IDC 50 pin ribbon connectors Perfect for interfacing Seal O TTL modules to industry standard relay racks where a jacketed cable is preferred over a ribbon cable Each leg of the CA237 is six feet in length Terminal Block Kit 50 Pin Header to Screw Terminals Part TBO7 KT The TBO7 KT allows you to break out digital TTL signals 5 volts and ground to screw terminals for easy field connection of switches discrete solid state relays sensors etc The TBO7 KT ships with a terminal block a 6 piece of Slotted Snap Track and two DIN rail mounting clips Sealevel Systems Inc SL9049 06 2011 Seal O Manual 19 463 SERIES 96 CHANNEL TTL 50 PIN The Seal O 463 offers 96 bits of buffered drive TTL I O via four internal industry standard 50 pin header connectors The interface module addresses the 96 channels of I O as 12 eight bit ports each programmable as input or output Using standard 50 pin IDC ribbon cables connect up to four industry stand
30. BON CABLE ACCESSORIES AVAILABLE e CA167 40 IDC 50 pin to IDC 50 pin ribbon cable e CA197 18 IDC 50 pin to IDC 50 pin ribbon cable e CA135 40 IDC 50 pin to 50 pin edge connector ribbon cable Sealevel Systems Inc SL9049 06 2011 Seal O Manual 81 STEP 1 Remove the terminal block from the left side and then remove the two black screws from each side of the module as shown in the image STEE On the front right side of the module wedge a slotted screwdriver between the top and bottom halves as shown Pry upwards a pem in the top half must clear the metal lip in the bottom half of the enclosure ole 3 Remove the two screws from the metal strain relief as shown STEP 4 Remove the three screws from the bottom of the module and remove the front plate SEP Install up to four industry standard ribbon cables in the 50 pin header connectors A list of optional cable part numbers is listed on the previous page STEFO Replace the front plate and install the three screws in the bottom of the module as shown Sealevel Systems Inc SL9049 06 2011 Seal O Manual STEE 7 Replace the metal strain relief Start both screws and tighten only until snug Do not over tighten STEP 8 Replace the top half by starting it on the left side over the connectors and then snapping the right side down into place Be careful not to pinch fingers Replace both screws on each side and then replace the
31. CTION wistinsniiastiasiuvaswticdulacuticdinacuthiadividueindilbindtindlsindilndicliaicdaultedidiesutndudaawenanbanctnantendbieaves 35 SEAN EXPANSION POWER CONNEC MIO Neaceteceteceteceteantecatecctauetecetaucenceteceiecetennueceteactmmteeductnceteeemecetenntecetnacead 35 SEAL O MAX POWER REQUIREMENT KE 35 We TOW Ee Fe OTIS pec 36 SAMPLE POWER CALCULATION s ssssssnnnnnnrrrenrnnrnnrnrrrnnnrnnrnrrrrnnrnnrnrrnrnnrnnrnrrnnnnrnnnnrrrnnnnnnrnnn ten nnnnn nnn ren nennen ennenen 36 SANAK EE 37 SEAMAX OVERVIEW cccccecceeceeececceeesaeecaecaeecaeeseesauesaueceecauesaueceesauesaeeseesauesaueeeesaueseeseeesaeeseuseeesaeeseeseeeseeeseees 37 COMMUNICATING VIA ee 37 SEAN IA SOFTWARE IN TALA TION eesi caasccanasseacensenasaentseaeneasnnasecduecasucseacdaaseeunesedadecediasnaasataneseans 38 DRIVER INSTALLATION FROM THE SEALEVEL DISK USING AUTOBUNNEN 38 INSTRUCTIONS FOR DOWNLOADED SOFTWARE INSTALLATION ME 40 UPGRADING TO THE CURRENT SEAIO DRIVER GEAMAXT 40 MAXSSD CONFIGURATION r DIAGNOSTICS UTILITY ccceccceccecseeceeeeeeceeseesaeeaeeeeeseesaesauseeeseeseesauseeneeseeseesenees 42 TROUBLESHOOTING SEAMAX nnannannanonnnnnnnnnnrnnnnnnnrnrrrrnnrnnrnrrrrnnrnnrnrrnrrnrnnrnrrnrnnrnnrnrrnrnnnnnnnrnnnnnnnnnnnn nnn nnnnnnne nennen 50 TROUBLESHOOTING ETHERNET amp WIRELESS SEAI O MODULES ecceccececceceececeeceececeeeeseueeeaeseueeseueeeeseeaeseneesenees 5 HARDWARE CONFIGURA WEE 52 SETTING DEVICE ADDRESS SLAVE ID E 52 SETTING TERMINATION amp
32. FO 0x66 or by viewing the device info in MaxSSD shown below t Sealevel Systems Inc MaxSSD Host PC Configuration SealQ Configuration Digital 10 Communication Settings Module Description SeaI O 540M SlaveID 1 ei RS 485 Modbus RTU Baud Hate 9600 32 Optically Isolated Outputs Parity NONE Broadcast to Multiple Modules Get Seal0 Module Settings Set Settings Change Slave ID SEALEVEL Eems In addition the following modules do not support the Advanced Features e 462 e 463 e 470 FIRMWARE UPGRADING In the event that a newer version of the firmware is available it is possible to upgrade the firmware in the unit This can be done through the same port that is used to do normal communications with the unit The exception is when the unit is used with a wireless connection In this case the unit must be directly connected to the programming computer Since there is required interaction between the programming PC and the SealO module being programmed this must be done in a situation where only one SealO module is connected to the programming computer Once you have the new programming file this will be a file with a name similar to your SealO model number with an extension of hex As an example it you have a SealO 420 style module the programming file name would be 420E hex When you are provided the file to be programmed you will also receive the programming program The nam
33. O 570 module e Phillips head screwdriver e Slotted screwdriver STEP Remove the terminal block from the left side and then remove the two black screws from each side of the module as shown in the image SARL On the front right side of the module wedge a slotted screwdriver between the top and bottom halves as shown Pry upwards a pem in the top half must clear the metal lip in the bottom half of the enclosure Dipswitch locations are shown on the following page Sealevel Systems Inc SL9049 06 2011 Seal O Manual 87 THERMISTOR SWITCH LOCATION On the Seal O 5 70 PCB switch 5 SW5 allows each of the eight A D channels to be individually configured for a thermistor by moving the corresponding channel selector 1 8 to the ON position This will apply a bias voltage of 5V through a 10K Ohm resistor Connect the thermistor between the input and ground reference on the Seal O 570 s terminal block connector This will create a voltage divider and as the resistance of the thermistor changes so will the voltage read by the application Please reference the data sheet of the chosen thermistor to calculate the measured temperature C53 ENABLE THERMISTOR INPUT HEITE mer mr r RRRHRNRNR 0 R53 C48 R58 C51 RJ C5Z Hp C55 S206 4448545459027 5 2 4 H Lk a j dj A wi GC e 8 R49 R52 R57 R60 R61 R62 R65 R67 a met Sealevel Systems Inc SL9049 06 2011 Seal O M
34. SEALE VEL Seal O USER MANUAL Seal o gt 1 6A 0 2D A 8 2 ts amp I d Solated Inputs 802 lib g ed DIGITAL INPUT Sree H AS A66 Aen ken ec a ane DIGITAL Du TPUT ANALOG inp Seal 0 gt 16 Forme Relay Outputs COM Ethernet Seat gt 96 BItTTL 170 COM BITS 1 48 promo BITS 49 96 FAULT STAT Seal 0 gt 8 Isolated Inputs 8 High Current Form Outputs RS 232 INPUT beggen gebei Seal 0 gt 16 Optically Isolated Inputs 8 Form C Outputs INPUT rrr solated Inputs 16 Reed Relay Outputs Seal 0 gt 16 Optically I fe INPUT CTT TTT PUTT To anac musie COM crt free OBER 3145 6C 2 aA e SETS YS Gel 340 56 RSR 1234C FAULT 5 78C STAT PART SEAI O Sealevel Systems Inc Sealevel com Phone 864 843 4343 Contents Ee ET arses tea ae ace eee ee em 1 E EE CONTENE EE 2 BOE YO e E A KD D E 4 WHAT S INCLUDED EE 4 ADVIL ORY CONVENTIONS eege 5 INTER OU COIN annaa 6 Ilan SEG IMENGRS a a E S N eset es E E S E E S T T E 6 FATOR or E E E A 7 SEAI O PRODUCTS IN THIS MANUALE 8 MAXIMIZING PERFORMANCE ae casctaectoatnstecinanananciananan deacon cncieenaiatnicenainsnceensinaindsenseaheachatahcosnoiancoansinbcieanancecnansncednass 10 SEAVO HARDWARE DESCRIPTION E 11 SEAl O BASE AND EERSTEN nennen 11 SEAT O MODULE COMMON FEATURES vunnusununinnninnanuk n NN RENNA NA NNN ANNER ARANNA RENA NENA NENANA 12 SEAI O CONFIGURATIONS amp SPECIEICATIONS 13 POWER OPTION KEE 35 BASE MODULE POWER CONNE
35. TURES All Seal O modules include the same connectors and configuration options on the side of the unit Easily daisy Address chain units with selectable Selectable convenient Selectable via software RS 485 line pass through power Modbus RTU Ses conditioning connectors inputs connection RS 485 RS 485 OUT IN 9 30 VDC 28 485 2S 485 SND SHIELD 9 30 VDC SND amp oP a s D gt 0 w ECH oO Evy o N ka DE DE g E RS 485 networks should have termination enabled on each end of the network Pull up and pull down resistors should also be enabled on the last device on the network The 9 30VDC input barrel connector is center positive Status LEDs are also included on the front of all Seal O modules to indicate the following information e Communication Yellow Blinks when data is transmitted e Fault Red Lights when there is a problem with the device e Status Green See Device Address Configuration section of this manual o Blinks when the rotary ADDR switch is set to O and the default Slave ID is set to 247 o Lights steady when module is properly configured from the factory defaults Sealevel Systems Inc SL9049 06 2011 Seal O Manual 12 SEAI O CONFIGURATIONS amp SPECIFICATIONS 410 SERIES 16 OPTICALLY ISOLATED INPUTS 16 REED RELAY OUTPUTS Seal O 410 modules provide 16 optically isolated inputs and 16 Reed relay outputs Inputs can range from 5 30VDC while the Reed rel
36. USB hub Seal O 270U SeaLATCH USB cables are fully interchangeable with standard USB cables p Sealevel Systems Inc SL9049 06 2011 Seal O Manual Seal O DB9 Female to RJ45 Adapter RS 232 Pinout and CATS 7 Patch Cable Blue Par KT119 The KT119 includes a modular adapter with a DB9 female connector that plugs directly into any standard DB9 RS 232 serial port and converts it to an RJ45 connection Designed to easily connect Seal O RS 232 devices to any standard serial port via standard CAT5 patch cables The KT119 ships with one DB9 female to RJ45 adapter Item DB109 and a 7 CAT5 patch cable Item CA246 Seal O DB9 Female to RJ45 Adapter RS 422 Pinout and CATS 7 Patch Cable Blue Part KT120 The KT120 includes a modular adapter with a DB9 female connector that plugs directly into any Sealevel RS 422 device and converts it to an RJ45 connection Designed to easily connect Seal O RS 485 devices to any Sealevel RS 422 serial port via standard CAT5 patch cables The KT120 ships with one DB9 female to RJ45 adapter RS 422 pinout Item DB110 and a 7 CATS patch cable Item CA246 Seal O DB9 Female to RJ45 Adapter RS 485 Pinout and CATS 7 Patch Cable Blue Oart KIT ATI The KT121 includes a modular adapter with a DB9 female connector that plugs directly into any Sealevel DB9 RS 485 serial port and converts it to an RJ45 connection Designed to easily connect Seal O RS 485 devices to any Sea
37. a single expansion module to the base module via the RJ45 pass through connectors or screw terminals on the left side of the enclosure Expansion modules include a convenient 5 interconnect cable Part CA239 to simplify daisy chaining Seal O modules together Alternately you can use standard network patch cables to chain expansion modules to a base module The RJ45 pass through connectors on the left side of Seal O modules are not Ethernet connectors Do not connect the ports to Ethernet enabled devices else damage to Ethernet devices will result Ensure a successful Get operation refer to the MaxSSD section on the following pages for more information Set the slave ID of the expansion module using the rotary switch or software selection method discussed in the Setting Device Address section on the preceding pages Perform another Get operation to verify that you can communicate with the expansion module at the new Slave ID Continue adding expansion modules N series one at a time until all modules have been successfully daisy chained together and respond to a Get operation in MaxSSD Once all Seal O modules are configured and communicating successfully they are ready to communicate with your application Sealevel Systems Inc SL9049 06 2011 Seal O Manual 55 CONFIGURING A WIRELESS W SERIES MODULE This section applies only to Wireless W series Seal O modules For all other Seal O modules refer to the Confi
38. al or 16 single ended 12 bit inputs The A D inputs can be individually configured for sensing 4 20mA current loop signals Additionally the module provides two 12 bit D A output channels eight optically isolated inputs and eight open collector outputs ideal for driving 24V devices commonly found in industrial environments Perfect for a variety of data acquisition control and test amp measurement applications the Seal O 470 includes removable screw terminals which simplify field wiring connections USE EXTREME CAUTION High voltages will be present on the Seal O family of products when high voltage is connected Never handle the printed circuit board when high voltage signals are connected to the board 24V Outputs 8 Isolates Seat gt TH 20 A 8 TA A T A 232 _DIGITALINE RS 232 Interface Shown Optically Isolated Inputs WE Open collector Outputs Output Voltage Max 30VDC A D Inputs Number of Channels 8 differential or 16 single ended Sampling Rate 100K s Sealevel Systems Inc SL9049 06 2011 Seal O Manual 28 A D Input Range Software Selectable Hardware Selectable D A Outputs Number of Channels Resolution Output Range Load Resistance Sealevel Systems Inc SL9049 06 2011 0 5V 0 10V 5V 10V 0 20mA current loop for 4 20mA devices Seal O Manual 29 520 SERIES 8 OPTICALLY ISOLATED INPUTS 6 HIGH CURRENT FORM C OUTPUTS The Seal O 520 provides 8 optically isolated
39. alevel Systems Inc MaxSSD Host PC Configuration SealO Configuration Digital IO A D Inputs 0 4 Outputs Range Configuration Device Configuration f 10x Hardware Gain Enabled Channel 1 8 Show hexadecimal values 16 Single Ended 4 D Inputs Channel 1 7 Channel 2 Lo m Channel 3 7 Channel 4 0 994 VM 1 008 Y 0 994 V 1 006 Y i 0 to 10 Volts 0 to 10 Volts 7 0 to 10 Volts 0 to 10 Volts Channel 5 Channel 6 Channel 7 Channel 8 0 994 VM 1 008 0 994 VM 1 006 O to 10 Volts 0 to 10 Volts 7 0 to 10 Volts 0 to 10 Volts SEALEVEL The Device Configuration selection drop box adjusts the arrangement and function of the A D input channels Input channels are displayed as banks groups of eight Each channel is range configurable via the voltage range dropdown list Both the channel voltage range and device wide configuration are set on a dropdown list There is no need to save your settings they are automatically saved to the device as you select the various configuration options 10x Hardware Gain Enabled checkbox Indicates whether or not the onboard hardware gain jumper is currently set This option is not user configurable it only reflects the status of the onboard hardware jumper settings Set the hardware jumper to enable this functionality which allows smaller voltages to be measured more accurately e g a 0 1V input signal can be measured more accurately by
40. and 4U 19 rack trays Includes mounting hardware CABLING OPTIONS RS 485 Interconnect Cable 5 in Length Part CA239 The CA239 interconnect cable can be used to connect two or more Seal O modules together or a Relio R1100 system toa Seal O expansion module via the RJ45 connectors This provides an easy method to cascade RS 485 signals and power and ground from one enclosure to the next The CA239 is included in the KT122 expansion and strap kit which provides an easy method to strap two or more Seal O modules together in a stack CAT5 Patch Cable 7 in Length Part CA246 7 Blue Ethernet Patch Cable Can be used to connect Seal O Ethernet modules to a hub included with 4xxE Seal O Ethernet modules Can be used to connect Seal O RS 232 modules to both Sealevel and standard RS 232 serial ports included with 4xxS Seal O RS 232 modules as part of p n KT119 Optionally it can be used as an RS 485 interconnect cable to cascade additional Seal O modules via the RS 485 In Out ports on the side of Seal O modules Sealevel Systems Inc SL9049 06 2011 Seal O Manual 110 CAT5 Crossover Cable 7 in Length Part CA251 7 Yellow Crossover Cable Used to connect Seal O Ethernet modules directly to a computer s Ethernet port without having to go through a hub or switch CAT5 Patch Cable 10 in Length Part CA247 10 Blue Ethernet Patch Cable Can be used to connect Seal O Ethernet modules to a
41. ansport Intemet Protocol TCP IP Description Transmission Control Protocol Intemet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Show icon in notification area when connected Notify me when this connection has limited or no connectivity Before you change any settings in the following window make a note of your original settings You will need to revert back to your original wireless adapter settings once you have successfully configured the wireless Seal O module to work with your network Sealevel Systems Inc SL9049 06 2011 Seal O Manual 61 In the Internet Protocol TCP IP Properties window click the radio button for Use the following IP Address The first 3 octets of the IP address must match the IP address displayed for the wireless Seal O module The last octet must be different In this example the last octet for the wireless Seal O module is 32 and we configured the last octet for the wireless adapter to 55 Click the OK button in this window Click the OK button on the Wireless Network Connection Properties window Internet Protocol TCP IP Properties General fou can get IF settings assigned automatically if your network supports this capability Othenwse you need to ask your network administrator for the appropriate IP settings Obtain an IP address automatically se the following IP address IP address 192 766
42. anual 88 Wiring Options SEAI O PASS THROUGH CONNECTOR All Seal O modules include two RS 485 pass through connectors on the left side of the unit that are internally connected to the same pins on the screw terminals This offers two convenient options for adding additional expansion modules For connecting several Seal O modules together in a stack all N series expansion modules ship with an expansion and strap kit Part KT122 that includes four metal straps four 4 40 screws and a 5 RJ45 RS 485 interconnect cable Part CA239 The metal straps allow you to securely connect multiple Seal O modules together The interconnect cable can be used to connect Seal O modules together via the RJ45 pass through connectors providing an easy method to cascade RS 485 signals and power from one module to the next For expansion modules that are less than ten feet from a base unit a standard RJ45 CAT5 patch cable straight through may be used For Seal O modules greater than ten feet apart use twisted pair cable connecting the data lines to the screw terminals instead If RJ45 connectors are preferred be sure to connect only the data lines pins 4 and 5 O When using standard CAT5 patch cables to connect modules less than ten feet apart ensure the cables are wired straight through wW Do not connect network crossover cables to the pass through connectors else damage to equipment may result N Modules greater than te
43. ard relay racks for PC based control and automation of equipment including sensors switches security control systems and other industrial automation systems A metal strain relief bracket is included to secure the cables after installation The Seal O 463 uses 74ABT245 octal bi directional transceivers to provide TTL input output capabilities and can sink 64mA and source 32mA Each bit is pulled to 5V through a 10K ohm pull up resistor to insure each bit is at a known state when not driven Seal 0 gt 96 BItTTLI 0 Bits 73 96 COM FAULT STAT Expansion Interface Shown Power Requirements Max Output Power 5VDC 1A 5W Inputs Logic High Max 0 8VDC Outputs Logic High Max 0 5VDC 64mA Logic Low Min 2VDC 32mA The Seal O 463 modules are designed to work with industry standard solid state relay racks that expect negative logic to operate The Seal O 463 modules expect negative logic on the inputs Sealevel Systems Inc SL9049 06 2011 Seal O Manual 20 SEAI O 463 OPTIONAL ITEMS Depending upon your application you are likely to find one or more of the following items useful for interfacing the Seal O 463 to real world signals All items can be purchased from our website http www sealevel com or by calling 1 864 843 4343 Terminal Block Kit TBO7 CA167 Cable Part KT107 The KT107 facilitates field wiring for applications requiring connections other than to relay racks The KT107 kit includ
44. atible with standard USB cables When used with the included USB cable Part CA356 with a SeaLATCH USB type B connector the metal thumbscrew provides a secure metal to metal connection to the module and prevents accidental cable disconnection Sealevel incorporates SeaLATCH locking USB ports on many USB hubs and I O devices Accidental cable disconnection is the most common point of failure with USB industrial I O devices and SeaLATCH cables and connectors prevents that while being fully compatible with standard USB cables Examples of the isolated 7 port USB hub Part Seal O 270U with SeaLATCH equipped Sealevel I O devices are shown below EA Pott Optically entesf ise het Any USB Peripheral Device gt wee e a Ge zs Gi Gg gt dibs ke Se Seal O USB SeaLINK USB SeaDAC Lite USB Sealevel Systems Inc SL9049 06 2011 Seal O Manual 105 SEALATCH LOCKING USB CABLES SeaLATCH USB Connectors SeaLATCH locking USB cables integrate SeaLATCH USB Connectors a small thumbscrew into each USB e connector SeaLATCH USB cables are fully interchangeable with standard USB cables The thumbscrew provides a secure metal to metal connection preventing accidental disconnection SeaLATCH USB cables are available in three configurations The CA356 is a 72 USB cable with a SeaLATCH type B connector anda standard USB type A connector This cable provides a secure connection betwe
45. ation DIN Rail Mounting Clips Part DR104 The DR104 DIN rail assembly mounts to the rear of Seal O modules Relio R1000 series embedded I O servers and the SeaLINK 4103 Ethernet serial adapter The rugged plastic clip securely mounts products to all common profiles of 35mm DIN rail e Top Hat rail and is compatible with A series mounting rails For convenient field installation and service the DR104 locates Sealevel I O devices near the industrial control equipment on the DIN rail Sealevel Systems Inc SL9049 06 2011 Seal O Manual 109 1U 19 Inch Rack Tray Part RK1U The RK1U is a 1U rack tray for conveniently mounting your Sealevel I O products Perfect for Seal O modules Ethernet serial servers and USB SeaLINK devices The tray is standard 19 inches wide 1U 1 75 inches tall and 10 7 inches deep The rack tray mounts using existing rack mounting hardware supplied with the rack 2U 19 Inch Rack Tray Part RK2U Use this rack tray for conveniently mounting your Sealevel I O products Perfect for Seal O modules Ethernet serial servers and USB SeaLINK devices Adjustable clamp Part RK CLAMP is available to hold equipment firmly in place The tray is standard 19 inches wide 2U 3 5 inches tall and 14 5 inches deep The rack tray mounts using existing rack mounting hardware supplied with the rack 19 Inch Rack Tray Clamp Part RK CLAMP Adjustable clamp used to secure Sealevel I O products in 2U 3U
46. ation IP Address aa ae Device Name 0000 Network Mask po MAC Address gl Gateway nde Click on the Search for Seal O Devices button and the Available Seal O Devices pane should refresh with any Ethernet or Wireless Seal O modules that are found on the network Select one of the modules in the list by clicking on it You can update the settings in the Device Network Settings pane and then confirm these changes by clicking the Apply Changes button The module list should refresh indicating that your changes were successful 0O If the module does not change or respond the PC and the module may be on different subnets Proceed to the Resetting An Ethernet Seal O Module section on the following page Sealevel Systems Inc SL9049 06 2011 Seal O Manual 74 Start MaxSSD Start gt All Programs gt Sealevel SeaMAX gt MaxSSD and choose the correct IP address to communicate with the base Ethernet Seal O module Ensure a successful Get operation refer to the MaxSSD section of this manual for more information Set the slave ID of the base Ethernet Seal O module using the rotary switch or software selection method discussed in the Setting Device Address section on the previous pages This guarantees that any expansion modules connected next will not conflict with the base module Perform another Get operation to verify that you can communicate with the base Ethernet Seal O module at the
47. ays provide long life switch closures that are well suited for low current applications Inputs and outputs are grouped into four bit segments Each group shares a common for easy wiring via removable 3 5mm terminal blocks y J 6 i Outputs Isolated gts 16 Reed Relay d Opticall LTsolaret Inpu Seat gt 16 0p IN ul Etherne y Se P IT Ethernet Interface Shown Inputs WE Outputs Sealevel Systems Inc SL9049 06 2011 Seal O Manual 13 420 SERIES 16 OPTICALLY ISOLATED INPUTS 8 FORM C OUTPUTS The Seal O 420 provides 16 optically isolated inputs and 8 SPDT Form C relay outputs Inputs can range from 5 30VDC and provide 2500VAC RMS 3500VDC isolation to ground Each output offers normally open and normally closed contact connections via 3 5mm field removable terminal blocks USE EXTREME CAUTION O High voltages will be present on the Seal O family of products when high voltage is connected Never handle the printed circuit board when high voltage signals are connected to the board m C Outputs ally Isolated Inputs B For V0 gt 160ptic 3 ee om WUT ee Su YE gC 1 crt Kli omomt Be e Kei Tee We rath 3 A ad P USB Interface Shown Inputs Outputs Sealevel Systems Inc SL9049 06 2011 Seal O Manual 450 SERIES 32 OPTICALLY ISOLATED INPUTS Seal O 430 modules provide 32 optically isolated inputs with 2500VAC RMS 3500VDC external isolation and high channel to channel isolation I
48. calls and enumerations Sealevel digital and analog I O modules supported by SeaMAX software are designed to work with third party applications via the SeaMAX API To help simplify application development the complete API documentation and code samples are automatically installed with the SeaMAX Suite and can be found in Windows by clicking Start gt All Programs gt Sealevel SeaMAX gt Documentation For convenience Sealevel offers a PDF version of the SeaMAX manual on our website Example code is also included for several popular languages and compilers Please contact Sealevel technical support with any questions regarding SeaMAX documentation Phone 864 843 4343 Email support sealevel com COMMUNICATING VIA MODBUS Sealevel Seal O modules are designed to integrate seamlessly into existing Modbus networks The supported command set will vary depending on the Seal O model number used Specialized diagnostic commands and other RTU specific codes are not supported An overview of the Modbus specification for both RTU and TCP connections is covered in detail in the interactive documentation located on the Sealevel website at http www sealevel com software SeaMAX The official Modbus specification can be found at http www modbus org Sealevel Systems Inc SL9049 06 2011 Seal O Manual 37 SEAMAX SOFTWARE INSTALLATION Proceed with installing the SeaMAX Software Suite using the software disk that was included with your Sealevel
49. cannot be reached Ethernet Seal O modules default to a random IP address in the range 169 254 x x Wireless Seal O modules default to a random IP address in the range 192 168 0 x Change the PC s network settings to place both the Seal O module and PC on the same subnet Adjust the Seal O module s IP address and Netmask using the Ethernet Config utility Start gt All Programs gt Sealevel SeaMAX gt Ethernet Config installed with SeaMAX Then restore the PC s network settings Problem The Seal O module is visible in Ethernet Config but the network settings cannot be changed The Seal O module is most likely on a different subnet than the PC The PC s IP address and Netmask must be altered to place both the Seal O module and the PC within the same subnet Contact your network administrator for assistance Problem The Seal O module doesn t show up in Ethernet Config Ethernet and Wireless Seal O modules are discovered via a UDP broadcast Verify that any firewall software such as Windows Firewall ZoneAlarm etc or router settings that would hinder UDP transmissions are disabled It is also possible that the Seal O module may not be discovered if the PC and module are on separate subnets This may occur if the module s IP address is configured outside the range of the PC s subnet It can also occur during a failed DHCP discovery In either case the Recover Module button in Ethernet Config utility may be used to recove
50. cerren EA E AE a A EE EE EA EE A EA AEEA EEEE EESE 104 SALATA Walt DEE 105 Si Cl LOCKING USB CA E 106 FANG GSS E 107 Weiche D 107 MOUNTING PONS fect tc cece cette tee eee eee eee eects ee tec ete ee ee cecene ete 109 CABIING WI a 110 APPENDIX A HANDLING INS TRUCTION KE 113 ESD WARNINCS 113 APPENDIX B HOW TO GET ASSISTANCE ee 114 TECHNICAL SUPPOR EE 114 MARRANT EE 115 WARRANTY POUCY E 115 NON WARRANTY REPAIR RETES EE 115 HOW TO OBTAIN AN RMA RETURN MERCHANDISE AUTHORIZATION 115 Ke 115 Sealevel Systems Inc SL9049 06 2011 Seal O Manual Before You Get Started WHAT S INCLUDED All Seal O modules are shipped with the following items If any of these items is missing or damaged please contact Sealevel for a replacement A d Sealevel Systems Inc SL9049 06 2011 Seal O Data Acquisition Module Sealevel SeaMAX Software CD Do not connect the I O module to the host until the software is installed All items can be purchased from our website www sealevel com by calling our sales team at 1 864 843 4343 E Series Ethernet CAT5 Patch Cable Part CA246 Standard 7 CAT5 UTP Patch Cable RJ45 CAT5 Crossover Cable Part CA251 Standard 7 CAT5 UTP Crossover Cable RJ45 U Series USB USB Type A to SeaLATCH USB Type B Device Cable Part CA356 The CA356 is a USB device cable with a patent pending SeaLATCH USB type B connector and standard USB type A connector The metal thumbscrew on
51. cked on the window anywhere outside of the text entry field Sealevel Systems Inc SL9049 06 2011 Seal O Manual 48 A D amp D A DIAGNOSTICS To check basic functionality of both the A D and D A converters press the Diagnostics Utility button on the D A Outputs tab Shown on the previous page and then press the Start button as shown below Any errors will be shown in the Results pane If any errors occur please contact technical support for further help A D D A Diagnostic Utility AD BZA Diagnostics 4 D Ground Offset D A Channel 1 Reference D A Channel 2 Reference Results Click Start to begin testing the A D _D A4 functionality Please make sure that there are no external connections to the D A channels 4 D channel 1 or 4 D channel 2 Cancel CONVERTING A D amp D A VALUES To properly use the values returned from the Seal O 470 module s A D channels the application program must convert the returned values to engineering units voltage Likewise the application program must output the correct value to the I O modules D A outputs to generate the desired voltage The conversion formulas will vary depending on how the I O module is configured The formulas and their uses are covered in detail in the interactive documentation located on the Sealevel website at http www sealevel com software SeaMAX For ease of use SeaMAX functions to convert A D and D A values have been p
52. d current loop A D inputs Single ended and differential modes can be configured in software Current loop mode requires configuring dipswitches inside the enclosure Refer to the Hardware Configuration section of this manual for instructions on configuring the current loop dipswitches The Seal O 470 can be configured for up to sixteen 12 bit single ended A D inputs Each input is referenced to a common ground The user selectable voltage ranges are 0 5V 0 10V 5V and 10V Sixteen 12 Bit Single Ended A D Inputs 1 2 G U 2 4 G 3 H D 10 7 i INPUT RANGE i S l Y A o 10y 5V LS TOV 11 Q JC ENK 5 6 7 12 13 14 15 W A 0 5 LJ The Seal O 470 can be configured for up to eight 12 bit differential A D inputs The inputs are not referenced to ground The user selectable voltage ranges are 0 5V 0 10V 5V and 10V Eight 12 Bit Differential A D Inputs 1 2 G 1 2 3 4 5 6 7 8 9 10 W 12 13 14 15 16 G OOOO oi LO GO oO GO Gi OOOO oi GG oO GO Gei 4 INPUT RANGE iw 5V 10V Sealevel Systems Inc Seal O Manual 95 SL9049 06 2011 The Seal O 470 s A D channels can also be configured to provide up to eight 12 bit current loop inputs Each input has two terminals one positive and one negative The input current range is 0 20mA for interfacing commonly used 4 20mA devices The dipswitches inside the enclosure must be properly configured for each current loop input Eight 12 Bit Cu
53. d in the Programs and Features list 3 Navigate to the Device Manager and remove the Sealevel digital I O adapter by right clicking on the line item under Seal O Device and choosing Uninstall Sealevel Systems Inc SL9049 06 2011 Seal O Manual 40 4 In the Device Manager under Action choose Scan for hardware changes This will prompt the installation of the adapter and associate it with the newly installed SeaMAX driver If you are using a Wireless W series or Ethernet E series Seal O module skip ahead to either the Configuring a Wireless Module or Configuring an Ethernet Module sections of this manual before using MaxSSD Sealevel Systems Inc SL9049 06 2011 Seal O Manual 4 MAXSSD CONFIGURATION amp DIAGNOSTICS UTILITY The Sealevel Systems configuration utility MaxSSD is designed to simplify the installation configuration and diagnostics of Sealevel I O modules MaxSSD is a Microsoft Windows application and has been tested with Windows 2000 XP Vista and Windows 7 HOST PC CONFIGURATION TAB When you run the MaxSSD utility Start gt All Programs gt Sealevel Systems gt SeaMAX gt MaxSSD Configuration Utility it will default to the Host PC Configuration tab This tab allows the user to choose the initial communication settings for the connected I O device The COM Port dropdown box allows the selection of a serial COM port from COM1 to COM256 and Ethern
54. deal for low voltage monitoring applications connection to real world signals is made via convenient 3 5mm field removable screw terminal connectors Seal 0 gt 32 Optically Isolated Inputs RS 232 COM SS STAT RS 232 Interface Shown Inputs Sealevel Systems Inc SL9049 06 2011 Seal O Manual 440 SERIES 52 REED RELAY OUTPUTS The Seal O 440 provides 32 SPST Form A dry contact Reed relays Reed relays offer long life performance and fast response time Convenient removable 3 5mm screw terminal blocks compatible with 14 22 AWG wiring allow reliable connection to real world I O USE EXTREME CAUTION High voltages will be present on the Seal O family of products when high voltage is connected Never handle the printed circuit board when high voltage signals are connected to the board Seal 0 gt 32 Reed Relay Outputs RS 485 Modbus RTU RS 485 Interface Shown Outputs Sealevel Systems Inc SL9049 06 2011 Seal O Manual 450 SERIES 16 FORM C RELAY OUTPUTS Control a variety of low voltage low current devices with the Seal O 450 The module s 16 channels of highly reliable SPDT Form C relay outputs are rated for up to 60VDC 2A Each output offers normally open and normally closed contact connections via 3 5mm field removable terminal blocks USE EXTREME CAUTION High voltages will be present on the Seal O family of products when high voltage is connected Never handle the printed circuit b
55. ductive materials such as ordinary plastic assembly aids and Styrofoam e Use field service tools such as cutters screwdrivers and vacuum cleaners that are conductive Sealevel Systems Inc SL9049 06 2011 Seal O Manual 113 Appendix B How to Get Assistance When calling for technical assistance please have the device installed and ready to run diagnostics If possible have your user manual and current settings ready The Sealevel website is an excellent resource located at www sealevel com The most current software updates and user manuals are available via our homepage by clicking on the Drivers or Manuals links located under Technical Support Manuals and software can also be downloaded from the product page for your device The FAQ section of our website answers many common questions Refer to this helpful resource by visiting www sealevel com faq asp TECHNICAL SUPPORT Monday Friday 8 00 am to 5 00 pm EST Phone 1 864 843 4343 Email support sealevel com Sealevel Systems Inc SL9049 06 2011 Seal O Manual 114 Warranty Sealevel s commitment to providing the best I O solutions is reflected in the Lifetime Warranty that is standard on all Sealevel manufactured I O products Relio industrial computers are warranted for a period of two years and the R9 family is warranted for a five year period from date of purchase We are able to offer this warranty due to our control of manufacturing quality
56. e it features a 50 pin header connector for easy interface via standard IDC ribbon cables Terminal blocks accept insulated wire with stripped ends or ferrules Each power side point is individually isolated from each other Single Point Discrete AC DC Input Module Part IA5S The IA5S provides a discrete input that accepts input voltages from 90 to 140V AC DC with a nominal input voltage of 120V AC DC The module includes an LED for Status indication Single Point Discrete DC Input Module Part IB5S Sealevel Systems Inc SL9049 06 2011 Seal O Manual 24 The IB5S provides a discrete input that accepts input voltages from 3 3VDC to 32VDC with a nominal input voltage of 24VDC The module includes an LED for status indication Single Point Discrete AC DC Input Module Part IN5S The IN5S provides a discrete input that accepts input voltages from 10 to 60V AC DC with a nominal input voltage of 24V AC DC The module includes an LED for Status indication Single Point Discrete AC Output Module Part OA5S The OASS provides a discrete output capable of switching voltages from 12 to 140V AC with a nominal switching voltage of 120VAC The maximum on state current is 3A and should be derated 33mA deg above 25C The output is fused at 4A and an LED is included for status indication Single Point Discrete DC Output Module Part OB5S The OBS5S provides a discrete output capable of switching voltages from 3 to 60V DC
57. e of this program is SealOCU exe Sealevel Systems Inc SL9049 06 2011 Seal O Manual 77 PROCEDURE Since SealOCU exe must be executed from a command prompt the easiest way to use it is to copy SealOCU exe and the hex file in this example it is 420E hex to a subdirectory you create For this example we will create a subdirectory called c seaiocu Click on Start then click Run and type cmd without the quotation marks and hit enter You will then see a command prompt c documents and settings name gt Type Cd seaiocu and then press Enter At this point we assume the SealO 420 unit is set for 9600 baud and address 247 the default if the rotary switch is in position 0 If you are connected either through a RS 232 RS 485 or USB connection then when the command calls for nnn you substitute you com port number Note that it MUST be 3 digits Therefore if your com port is com5 you will enter 005 The command for this is therefore Seaiocu c 005 b 9600 a 247 420e hex If you are connected through an Ethernet connection then when the command calls for II III you substitute the unit s IP address Note that each group of numbers MUST be 3 digits Therefore if your IP address is 192 168 42 11 you will enter 192 168 042 011 The command for this is therefore Seaiocu i 192 168 042 011 a 247 420e hex The first thing the SealO unit will do is to erase all of its flash memory with the exception of a small loader
58. ems Inc MaxSSD Host PC Configuration Seal0 Configuration Digital 10 Communication Settings gt r Module Description SeaI O 540M Slave IB D M RS 485 Modbus RTU Baud Rate E xl 32 Optically Isolated Outputs Parity NONE m Firmware version 1 Broadcast to Multiple Modules Get Seal Module Settings i Set Settings Change Slave ID SEALEVEL teenies Sealevel Systems Inc SL9049 06 2011 Seal O Manual 70 Set the slave ID of the base wireless Seal O module using the rotary switch or software selection method discussed in the Setting Device Address section MaxSSD chapter of this manual This guarantees that any expansion modules connected next will not conflict with the base module Perform another Get operation to verify that you can communicate with the base wireless Seal O module at the new slave ID Configure the Seal O modules one at atime Set the address to a hardware slave ID other than O or a software slave ID other than 247 to avoid device conflicts during setup After the base wireless Seal O module is successfully communicating via MaxSSD you can proceed with adding Seal O expansion modules N series Refer to the Configuring Expansion Modules section of this manual Sealevel Systems Inc SL9049 06 2011 Seal O Manual 7 WIRELESS MODULE INFORMATION Seal O wireless W series modules are compatible with 802 11b and 802 11g wireless netwo
59. en Sealevel products with a SeaLATCH type B port and legacy USB type A ports The CA356 is included with Sealevel devices with a SeaLATCH type B port The CA332 is a 72 cable with both SeaLATCH type A and B connectors This cable secures both ends of the cable to devices with SeaLATCH USB ports and offers complete protection against accidental cable disconnection The CA355 is a 72 cable witha Standard USB type B and a SeaLATCH type A connector This cable provides a secure connection between legacy USB devices and Sealevel products witha SeaLATCH type A port such as the isolated USB hub Part 270U Sealevel Systems Inc SL9049 06 2011 Seal O Manual 106 Accessories POWER SUPPLIES US OPTIONS Seal O 120VAC to 24VDC 250mA Wall Mount Power Supply Part TR1 1 2 The TR112 is a wall wart style power supply capable of powering a single Seal O module at 120VAC input and 24VDC output at 250mA Other power supply options are available for driving multiple Seal O modules in a stack Seal O 120VAC to 24VDC 500mA Wall Mount Power Supply Part TR109 The TR109 is a wall wart style power supply capable of powering one or more Seal O modules at 120VAC input and 24VDC output at 500mA 100 250VAC 2 7A 100 250VAC 2 7A Desktop Power Supply with US Power Cord Part TRI08 US Power Supply with US Power Cord Part TR108 US Perfect for powering a Relio R1100 system or a stack of Seal O modules the TR108 US i
60. erent subnet than your wireless adapter Ethernet Config will mask the Name of Seal O modules operating on a different subnet than the subnet you are currently using Take note of the IP Address of the wireless Seal O module listed in the Available Seal O Devices pane You will need this number in order to continue Also make sure that the MAC Address shown matches the MAC Address on the label on the bottom of the wireless Seal O module If the MAC address doesn t match contact technical support for further assistance Close Ethernet Config before continuing Sealevel Systems Inc SL9049 06 2011 Seal O Manual 60 You must now change the IP Address of your wireless adapter to match the subnet first 3 octets of the wireless Seal O module listed in Ethernet Config You can change your wireless adapter s IP Address by going to the Properties dialog for your wireless adapter Start gt Settings gt Network Connections Right click on your network adapter and then select Properties from the menu This opens the Wireless Network Connection Properties window On the General tab select Internet Protocol TCP IP leave the box checked and then click the Properties button l Wireless Network Connection Properties General Wireless Networks Advanced Connect using E Intel R PRO Wireless 3945ABG Nety Configure This connection uses the following tems Y AEGIS Protocol IEEE 02 Ix v 3 5 3 0 WLAN Tr
61. es the TBO7 terminal block and CA167 ribbon cable A 6 section of Snap track and DIN rail clips are included for DIN rail mounting 50 Pin IDC to 50 Pin IDC Ribbon Cable Part CA167 50 Pin IDC to 50 Pin IDC Ribbon Cable 40 in Length Use the CA167 to connect Sealevel TTL devices to solid state relay racks 50 Pin IDC to 50 Pin Edge Connector Cable Part CA1 35 50 Pin IDC to 50 Pin Edge Connector Ribbon Cable 40 in Length Use the CA135 to connect Sealevel TTL devices to solid state relay racks with a 50 pin edge connector Sealevel Systems Inc SL9049 06 2011 Seal O Manual 21 SEA I O 462 465 ACCESSORIES The following accessories are suitable for use with both the Seal O 462 and Seal O 463 modules USE EXTREME CAUTION 4 High voltages will be present on the Seal O family of products when high voltage is connected Never handle the printed circuit board when high voltage signals are connected to the board Quad Solid State I O Racks and Modules Quad 6 Position 24 Channel I O Rack Part PB24HQ The PB24HQ I O rack can be used with up to six quad I O modules including input modules output relays override relays watchdog timers and mechanical relays On the signal side it features a 50 pin edge connector for easy interface via standard IDC ribbon cables Terminal blocks accept insulated wire with stripped ends or ferrules Each power side point is individually isolated from each other N Seal O
62. essfully communicate Address selectable via software or switch RS 485 RS 485 OUT IN e FELZ gann c WO WV ESS o N N H E Seal O modules have a rotary switch labeled ADDR located on the left side of the device that is used to set the device address slave ID The default position for all SeaI O modules is position 0 zero Each SealI O module must be set to a unique slave ID in order to properly communicate with the host device which can be a computer or Modbus device The slave ID can be set by hardware using the rotary switch which is recommended for most users The slave ID can also be set in software by leaving the rotary switch at position d Sealevel Systems Inc SL9049 06 2011 0 and using MaxSSD to set the slave ID The rotary switch has three functions Set Address slave ID via Hardware If the rotary switch is set to a position between 1 and 15 F The Seal O module will then always respond to commands issued at that slave ID This is useful when there are fewer than 16 Seal O modules in a chain and the slave ID is not required to change This method is recommended for most users Set Address slave ID via Software If the rotary switch is left in the O zero position the Seal O module uses a default slave ID of 247 for communications By using MaxSSD or the SeaMAxX libraries it is possible to set the slave ID to a software address between 1 and 247 T
63. et for Ethernet and Wireless Seal O modules USB connected Seal O modules are installed as virtual COM ports Using device manager expand Ports COM amp LPT by clicking on the next to the category and locate the COM port for your device and use it in the dropdown box in MaxSSD Sealevel Systems Inc MaxSSD f E Host Communications Settings COM Port 7 Baud Rate Parity IP Address SEALEVEL Once a COM port is selected the baud rate and parity can be selected The baud rate and parity of the PC must match the settings of the Sealevel I O module to be configured The factory default settings for all Sealevel I O modules are 9600 baud and no parity To communicate with a Seal O Ethernet or Wireless 802 11b g module select ETHERNET from the COM Port dropdown box When Ethernet is selected MaxSSD searches for any Seal O Ethernet or Wireless modules on the network and displays their IP addresses in the Available Ethernet Devices list box not shown When an IP address is selected from the list box a socket is opened to the Seal O module and it is ready for communication If no IP address is shown when using Ethernet modules review the previous Hardware Configuration section or proceed to the Troubleshooting section at the end of this manual Sealevel Systems Inc SL9049 06 2011 Seal O Manual 42 SEAI O CONFIGURATION TAB Once the host computer is configured
64. g an operating system prior to Windows Vista double click on the executable to launch the Installshield and initiate the driver installation 3 Please refer to step six above in the Disk Installation section and follow the remaining installation steps INSTRUCTIONS FOR DOWNLOADED SOFTWARE INSTALLATION 1 To obtain the most current software driver package from Sealevel s website download from here e SeaMAX for Windows e SeaMAX for Linux 2 Choose the link for the target operating system and click on the Download File link to download the current driver 3 Once downloaded if you are using Windows Vista or newer operating systems right click on the installer executable and choose Run as Administrator If you are using an operating system prior to Windows Vista double click on the executable to launch the Installshield and initiate the driver installation 4 Please refer to step six above in the Disk Installation section and follow the remaining installation steps UPGRADING TO THE CURRENT SEAIO DRIVER SEAMAX 1 Download the current SeaMAX driver using the instructions from the Downloaded Software Installation section above Please take note of the destination directory it will save to 2 Uninstall the currently loaded driver SeaMAX driver found in the Control Panel Prior to Windows Vista SeaMAX will be populated in the Add Remove Programs list In Windows Vista and newer operating systems it will be foun
65. guring a Base Seal O Module and Configuring Expansion Modules sections on the previous pages Start by connecting power to the wireless Seal O module The LEDs will blink to confirm that the unit is powered up and is ready to be configured to work with your wireless network The first time you power up the wireless Seal O module and every time it is reset it will take 20 seconds to boot up before it appears on the wireless network The wireless Seal O module ships in Ad Hoc mode by default and should be immediately visible with SSID of SL_Recovery to any computer equipped with a wireless adapter Most wireless adapters include a utility that allows you to see the wireless devices on your network Please refer to the instructions included with your wireless adapter for details on how to locate wireless devices on your network If the wireless Seal O module is not visible you may need to adjust your security settings until you have successfully configured the wireless Seal O module Once you have confirmed that the wireless Seal O module is visible to your network you can proceed with configuring the module Instructions for configuring a Seal O module using Windows XP are detailed on the following pages Seal O Wireless Default Configuration SSID SL_Recovery The channel number will increment each time a reset occurs If you reset the module and can t see it on your wireless network reset it again to increment
66. his is useful when there are more than 16 Seal O modules in a chain or when the slave ID of a module needs to be frequently changed Hardware Reset If you have an existing Seal O module set to an unknown slave ID or baud rate you may wish to reset the device If the rotary switch is rotated clockwise one full revolution the Seal O module will be reset to factory defaults slave ID 247 9600 bps and no parity A Hardware Reset will not reset the communication rate of Ethernet E series and Wireless E series modules Rotate the rotary switch clockwise one full revolution and then use the MaxSSD utility to broadcast a set baud rate command to 9600 bps and no parity Seal O Manual 52 SETTING TERMINATION amp PULL UP PULL DOWN RESISTORS Selectable RS 485 line conditioning RS 485 RS 485 OUT IN 9 30 VDC sea ez D D thes CH CH ESS SO oO ke oo A stack or chain of Seal O modules connected via the pass through connectors or screw terminals on the left side of the enclosure communicates via an RS 485 bus which must be properly terminated to work correctly A set of three dipswitches is located on the left side of enclosure next to the ADDR rotary switch These switches control line termination and the RS 485 pull up and pull down resistors The pull up and pull down resistors ensure that the input ports are at a known state when not being driven by the RS 485 line In most cases all three of the d
67. hub or can be used as an RS 485 interconnect cable to cascade Seal O modules via the RS 485 In Out ports USB Type A to USB Type B 72 in Length Device Cable Part CA1 79 SeaLATCH USB Type A to SeaLATCH USB Type B Device Cable 72 in Length Part CA332 USB Type A to SeaLATCH USB Type B Device Cable 72 in Length Part CA356 SeaLATCH USB Type A to USB Type B Device Cable 72 in Length Part CA355 The CA179 is a 72 USB device cable that connects USB peripherals with a Type B connector to the Type A connector on a host computer The CA179 is USB 2 0 compliant and is compatible with USB 1 1 and 1 0 devices The CA332 is a USB device cable with patent pending SeaLATCH USB type A and type B connectors This optional 72 inch cable is ideal for use with Sealevel s optically isolated 7 port USB hub Seal O 270U SeaLATCH USB cables are fully interchangeable with standard USB ports The CA356 is a USB device cable with a patent pending SeaLATCH USB type B connector and standard USB type A connector This 72 inch cable is included with all Sealevel USB products with an integrated SeaLATCH USB type B port SeaLATCH USB cables are fully interchangeable with standard USB cables p The CA355 is a USB device cable with a patent pending SeaLATCH USB type A connector and standard type B connector This optional 72 inch cable is ideal for use with Sealevel s optically isolated 7 port
68. inputs and 8 SPDT high current Form C relay outputs Inputs can range from 5 30VDC and provide 2500VAC RMS 3500VDC isolation to ground Each output offers normally open and normally closed contact connections via 3 5mm field removable terminal blocks Wireless Interface Shown Inputs WE Outputs Type 8 SPDT High Current Form C relays Sealevel Systems Inc SL9049 06 2011 Seal O Manual 550 SERIES 16 OPTICALLY ISOLATED INPUTS 16 OPEN COLLECTOR OUTPUTS The Seal O 530 provides 16 optically isolated inputs and 16 open collector outputs Inputs provide a range from 5 30VDC Inputs are grouped into four bit segments Each group shares a common for easy wiring via removable 3 5mm terminal blocks Each open collector output circuit includes a flyback diode for protection when interfacing highly inductive loads such as DC motors Outputs are grouped into two eight bit ports which share high and low voltage inputs USE EXTREME CAUTION High voltages will be present on the Seal O family of products when high voltage is connected Never handle the printed circuit board when high voltage signals are connected to the board USB Interface Shown Inputs ee Outputs Contact Current 1000mA max single output Contact Current 2000mA max all outputs per port Environmental Operating Temperature 25 C to 85 C 13 F to 185 F Humidity 10 to 90 RH non condensing Sealevel Systems Inc SL9049 0
69. ipswitches on each Seal O module should be in the down position except the two end modules The first and last Seal O modules in the chain should have all three dipswitches in the up enabled position Make sure that only the first and last Seal O modules have line termination enabled up position Improper termination settings can result in invalid data or communication failures Sealevel Systems Inc SL9049 06 2011 Seal O Manual 53 CONFIGURING THE BASE SEAI O MODULE Once the SeaMAX Software Suite has been installed successfully and you have decided which address slave ID method you intend to use start by connecting the first Seal O module to your computer This will be referred to as the base module If you are chaining multiple Seal O modules together only one Seal O module in the chain can be the base All other Seal O modules connected to the base module are referred to as expansion modules Multiple base modules can be directly connected to a host computer but expansion modules must be connected daisy chained to a base module 0O If you are configuring an Ethernet E series or Wireless W series Seal O module skip ahead to the Configuring an Ethernet Module or Configuring a Wireless Module sections for specific information on installing those modules For all other Seal O modules U series S series or M series locate the COM port by expanding the Ports list in Windows De
70. level RS 485 serial port via standard CAT5 patch cables The KT121 ships with one DB9 female to RJ45 adapter RS 485 pinout Item DB111 and a 7 CATS patch cable Item CA246 Sealevel Systems Inc SL9049 06 2011 Seal O Manual Appendix A Handling Instructions ESD WARNINGS ELECTROSTATIC DISCHARGES ESD A sudden electrostatic discharge can destroy sensitive components Proper packaging and grounding rules must therefore be observed Always take the following precautions e Transport boards and cards in electrostatically secure containers or bags e Keep electrostatically sensitive components in their containers until they arrive at an electrostatically protected workplace e Only touch electrostatically sensitive components when you are properly grounded e Store electrostatically sensitive components in protective packaging or on anti static mats GROUNDING METHODS The following measures help to avoid electrostatic damages to the device e Cover workstations with approved antistatic material Always wear a wrist strap connected to a properly grounded workplace e Use antistatic mats heel straps and or air ionizers for more protection e Always handle electrostatically sensitive components by their edge or by their casing e Avoid contact with pins leads or circuitry e Turn off power and input signals before inserting and removing connectors or connecting test equipment e Keep work area free of non con
71. mage or misuse and Products retested with no problem found are subject to repair retest charges A purchase order or credit card number and authorization must be provided in order to obtain an RMA Return Merchandise Authorization number prior to returning Product HOW TO OBTAIN AN RMA RETURN MERCHANDISE AUTHORIZATION If you need to return a product for warranty or non warranty repair you must first obtain an RMA number Please contact Sealevel Systems Inc Technical Support for assistance Available Monday Friday 8 00AM to 5 00PM EST Phone 864 843 4343 Email support sealevel com TRADEMARKS Sealevel Systems Incorporated acknowledges that all trademarks referenced in this manual are the service mark trademark or registered trademark of the respective company Sealevel Systems Inc SL9049 06 2011 Seal O Manual 115
72. minal switching voltage of 24VDC The maximum on state current is 3A and should be derated 40mA deg above 20C Each output includes an LED for status indication Sealevel Systems Inc SL9049 06 2011 Seal O Manual Discrete Solid State I O Racks and Modules Discrete 8 Position I O Rack Part PB8HS The PB8HS I O rack can be used with up to eight discrete I O modules including input modules output relays override relays watchdog timers and mechanical relays On the signal side it features a 50 pin header connector for easy interface via standard IDC ribbon cables Terminal blocks accept insulated wire with stripped ends or ferrules Each power side point is individually isolated from each other Discrete 16 Position I O Rack Part PB16HS The PB16HS I O rack can be used with up to sixteen discrete I O modules including input modules output relays override relays watchdog timers and mechanical relays On the signal side it features a 50 pin header connector for easy interface via standard IDC ribbon cables Terminal blocks accept insulated wire with stripped ends or ferrules Each power side point is individually isolated from each other Discrete 24 Position I O Rack Part PB24HS The PB24HS I O rack can be used with up to twenty four discrete I O modules including input modules output relays override relays watchdog timers and mechanical relays On the signal sid
73. n feet apart must have separate power supplies Refer to the Power Options section of this manual for recommendations RJ45 RS 485 IN OUT Pin Out Pass Thru Connector Pin Signal 1 9 30 VDC Source Common GND g 1 Common GND Common GND Sealevel Systems Inc SL9049 06 2011 Seal O Manual 89 I O WIRING SEAI O 410 420 450 440 AND 450 MODULES Optically isolated inputs are arranged such that each group of four shares a single common The four I O points and shared common are connected via a five position removable screw terminal Input voltage range is 5 30VDC Like the inputs each group of four Reed relays also shares a single common and connects via a five position removable screw terminal Form C Relay outputs are arranged such that each group of two relays shares a common The NC and NO contacts of each relay along with the common are brought out via a five position removable screw terminal Optically Isolated Inputs 1 2 3 4 C Terminal Block 5 30VDC Non Polarized Reed Relay Outputs 1 2 3 4 C Terminal Block MAX 60VDC 42 VAC 10 VA Form C Relay Output 1 2 NC NON NO C Terminal Block MAX 60 VDC 42VAC DC 30 W AC 60 VA Sealevel Systems Inc SL9049 06 2011 Seal O Manual 90 I O WIRING SEAI O 462 AND 463 MODULES The Seal O 462 and Seal O 463 use 74ABT245 octal bi directional transceivers to provide TTL input output capabilities and can sink 64mA a
74. nd source 32mA Each bit is pulled to 5V through a 10K ohm pull up resistor to insure each bit is at a known state when not driven The maximum output power is 5V 1A 5W SEAI O 462 DB 78F CONNECTORS The Seal O 462 s 96 digital I O channels are brought out to two DB 78 Female connectors on the front of the enclosure pinout shown below Each connector provides 48 bits of digital I O divided into six eight bit ports Each port may be individually configured via software command as an input or an output Bits 1 48 Sealevel Systems Inc SL9049 06 2011 Seal O Manual 9 Power amp Com 5V Commons Sealevel Systems Inc SL9049 06 2011 mons 41 58 64 73 Seal O Manual 92 SEAI O 462 OPTIONAL CABLE PART CA237 PINOUT For easy connection to industry standard solid state relay racks Sealevel manufactures a 6 cable Part CA237 that terminates the DB 78 to two industry standard 50 pin header connectors Two cables and a Seal O unit can be order together as a kit using Part 462x KT The pinout for the two 50 pin headers is shown below Bits 1 24 Bits 25 48 Port C1 Port C2 Port B1 Port B2 O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O Q O O O O O O O O O O O O O O O O O O O O O Port C3 j Port C4 ji O O O O O Oo O O O O O O O O Port B3 Port B4 i O O O O O O O O O O O O O O Port A3 a Port A4 S O
75. net USB RS 485 or RS 232 Up to 246 expansion modules can be daisy chained together via RS 485 using convenient pass through connectors For easy software integration application programs or 3 party software can use the Sealevel SeaMAX library or industry standard Modbus TCP Ethernet amp Wireless and Modbus RTU RS 232 RS 485 and USB protocols INDUSTRY SEGMENTS Seal O modules are perfect for a wide variety of applications and environments including e Process Control e Data Acquisition e Broadcast Automation e Security e Facility Management Sealevel Systems Inc SL9049 06 2011 Seal O Manual FEATURES e Choice of Connectivity o Wireless 802 11b g o Ethernet o USB o RS 485 o RS 232 e Supports Industry Standard Modbus TCP amp RTU Protocols e Models Offering Choice of o Optically Isolated Inputs o Reed Relay Outputs o Form C Relay Outputs o Open collector Outputs o TTL Interfaces o Analog A D amp D A e Status Indicator LEDs for Communication Fault and Status e Field Removable Terminal Block Connectors most models e 9 30VDC Power Input e Power Input via Terminal Block or DC Jack e Daisy Chain up to 247 Modules e Extended Temperature Range Available 40 C to 85 C e Rugged Metal Enclosure e Compact Size 7 5 L x 5 1 W x 1 3 H e Din Rail or Table Mount Sealevel Systems Inc SL9049 06 2011 Seal O Manual SEAI O PRODUCTS IN THIS MANUAL Wireless 802 11b amp 8
76. nna must be installed such that 20cm is maintained between the antenna and users O The transmitter module may not be co located with any other transmitter or antenna Sealevel Systems Inc SL9049 06 2011 Seal O Manual 73 CONFIGURING AN ETHERNET E SERIES MODULE This section applies only to Ethernet E series Seal O modules For all other Seal O modules refer to the Configuring a Base Seal O Module and Configuring Expansion Modules sections on the previous pages Verify that SeaMAX software has been installed successfully and that an Ethernet Seal O module is connected directly to your computer using the yellow crossover cable supplied with your module This module will become the base module All Ethernet Seal O modules are shipped with DHCP enabled When you first connect an Ethernet Seal O module to the network the status LEDs on the front of the module will blink while it searches for a DHCP server Once it receives an IP address the status LEDs will remain on If no DHCP server is available the Ethernet Seal O module will default to a random IP address in the range 169 254 x x To discover the Seal O module s IP address start the Ethernet Config utility Start gt All Programs gt Sealevel SeaMAX gt Ethernet Config installed with SeaMAX Sealevel SealO Ethernet Config Available Seal0 Devices Name Model Recover Module Search for Seal0 Devices Device Network Settings Enable DHCP Configur
77. now fully configured to work with your wireless network Close the Ethernet Config utility Ei Sealevel SealO Ethernet Config Available Seal Devices emol nit lO Wireless 192 168 0 32 O0 20 44 05 42 70 NO Recover Module Wireless Configuration Search for Deal Devices Device Network Settings Enable QHCP Configuration IF Address 192 768 0 23 Device Name DemoUnit Network Mack 255 255 2955 0 MAC Address 00 20 48 89 42 70 Gateway UU UU Apply Changes Sealevel Systems Inc SL9049 06 2011 Seal O Manual 68 To complete the configuration you need to change the IP Address of your wireless adapter back to its original settings Open the Network Connections utility Start gt Settings gt Network Connections Right click on your network adapter and select Properties On the General tab select Internet Protocol TCP IP leave the box checked and then click the Properties button l Wireless Network Connection Properties Eel General Wireless Networks Advanced Connect using E Intel R PRO Wireless 3945ABG Nets Configure d This connection uses the following items YF AEGIS Protocol IEEE DZ Ix v3 5 3 0 Y WLAN Transport Intemet Protocol TCP IP Description Transmission Control Protocol Intemet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Show icon in notification area when connected Notify me
78. ns on the previous page Other nearby wireless networks will also be listed here Select the SSID SL_Recovery and click the Connect button i Wireless Network Connection poaa Network Tasks Choose a wireless network Refresh network list Click an item in the list below to connect to a wireless network in range or to get more information 2 Setup a wireless network for a home or small office j Unsecured computer to computer network Because security is not enabled on this network information sent over this Reite TS network might be visible to others To connect to this network dick Connect A Learn about wireless networking iy Change the order of preferred networks n Change advanced settings Sealevel Systems Inc SL9049 06 2011 Seal O Manual 58 The Wireless Network Connection window will now display Limited or no connectivity next to the SL_Recovery network connection All wireless Seal O modules are shipped with DHCP enabled When you first connect a wireless Seal O module to the network the status LEDs on the front of the module will blink while it searches for a DHCP server Since SL_Recovery is an Ad hoc point to point network and not on the same network as any available DHCP servers the Seal O module will not be able to complete the connection Close the Wireless Network Connection utility you will still be directly connected to SL_Recovery i Wireless Network C
79. ny situations where this is not desirable In the event you wish to disable the rotary switch or simply limit the range of software selectable addresses that may be set you can do so by sending the WriteMultipleRegisters function 0x16 MODBUS command to the unit Address 300 decimal should contain the low order byte of the lowest address the unit will accept Address 301 will contain the high order byte Once this command has been issued the rotary switch will be completely ignored by the firmware To reset the unit to normal operation you can issue the MODBUS Broadcast Reset Message function 0x19 This setting can also be configured through MaxSSD under the Range Configuration tab shown below on the next page Sealevel Systems Inc SL9049 06 2011 Seal O Manual 79 LIMITING EXPANSION PORT COMMUNICATIONS DATA RATE SELECTION Limiting Expansion Port Communications Data Rate Selection is not available on older Seal O units Before Firmware Version 2 In addition the following modules do not support it e 462 e 463 e 470 There are situations where it is desirable to limit the range of allowable data rates or lock down the unit to one specific data rate This can be performed by sending the WriteMultipleRegisters function 0x16 MODBUS command to the unit Address 302 decimal should contain the low order byte of the lower data rate the unit will accept Address 303 will contain the high order byte
80. o a host without going through an Ethernet hub or switch On Seal O modules verify that the device address slave ID is properly set Refer to the Hardware Configuration section of this manual for instructions on setting the device slave ID Use the MaxSSD utility included on the software CD to verify proper installation MaxSSD is designed to simplify the installation configuration and diagnostics of Sealevel Seal O modules If the Seal O modules only sometimes respond to a Get operation or return invalid data you may have termination improperly set Refer to the Hardware Configuration section of this manual for instructions on properly setting line termination and pull up pull down resistors Refer to the Troubleshooting Ethernet amp Wireless Modules section on the following page for additional steps regarding Ethernet E series Seal O modules If these steps do not solve your problem please contact Sealevel Technical Support Our technical support is free and available from 8 00AM 5PM Eastern Time Monday through Friday You can contact Technical Support via email at support sealevel com or by phone at 1 864 843 4343 Seal O Manual 50 TROUBLESHOOTING ETHERNET amp WIRELESS SEAI O MODULES Problem The Seal O module starts up with a strange IP address i e 169 254 x x All Ethernet E series and Wireless W series Seal O modules are shipped with DHCP enabled If no DHCP server is available or the DHCP server
81. oard when high voltage signals are connected to the board Seal0 gt 16 Form C Relay Outputs Ethernet Interface Shown Outputs NN 16 SPDT Form C relays Sealevel Systems Inc SL9049 06 2011 Seal O Manual 462 SERIES 96 CHANNEL TTL DB 78 Perfect for driving industry standard solid state relay SSR racks the Seal O 462 provides 96 bits of buffered drive TTL I O Each DB 78 connector brings out 48 I O bits addressable as six eight bit ports For easy connection to relay racks Sealevel offers a six foot cable Part CA237 that terminates each DB 78 connector to two industry standard 50 pin IDC connectors Order part number 462x KT and receive two CA237 cables with each unit The Seal O 462 uses 74ABT245 octal bi directional transceivers to provide TTL input output capabilities and can sink 64mA and source 32mA Each bit is pulled to 5V through a 10K ohm pull up resistor to insure each bit is at a known state when not driven Bits 49 96 BITS 1 48 Ger Seal 0 gt 96 BitTTL I O COM Expansion Interface Shown Power Requirements Max Output Power 5VDC 1A 5W Inputs Logic High Max 0 8VDC Logic Low Min 2VDC Outputs Logic High Max 0 5VDC 64mA Logic Low Min 2VDC 32mA The Seal O 462 modules are designed to work with industry standard solid state relay racks that expect negative logic to operate The Seal O 462 modules expect negative logic on the inputs Sealevel Systems Inc SL904
82. onnected with an Ethernet crossover cable through a hub or through a non routing switch Ethernet Seal O modules are shipped with both an Ethernet patch cable blue and an Ethernet crossover cable yellow Enter the MAC address found on the label on the bottom of the Seal O enclosure A MAC address is made up of six pairs of hex digits separated by dashes i e XX xXX XX XX XX XX While entering the MAC address the indicator to the right of the field will turn red if the MAC address entered is invalid Once a MAC address is successfully entered the indicator light will turn green and the Network Settings options will be enabled Contact your network administrator if you are unsure of the proper network settings to choose If a DHCP server is available select the Enable DHCP Configuration checkbox Otherwise complete the network settings and click the Recover Module button to complete the configuration changes Proceed with configuring expansion modules explained in the previous section Sealevel Systems Inc SL9049 06 2011 Seal O Manual 76 ADVANCED FEATURES ADVANCED FEATURE CAPABILITY The initial version of the firmware does not support theses Advanced Features These units will report their version number as 1 Starting with version 2 support for these Advanced Features was implemented You may determine the version of your SealO device using the MODBUS command FUNC_SEAMAX_GET_EXTENDED_IN
83. onnection Network Tasks Choose a wireless network A Refresh network list Click an item in the list below to connect to a wireless network in range or to get more J Set up a wireless network for a home or small office Related Tasks A Learn about wireless networking iy Change the order of preferred networks E Change advanced settings Sealevel Systems Inc SL9049 06 2011 Seal O Manual 59 Start the Ethernet Config utility Start gt All Programs gt Sealevel SeaMAX gt Ethernet Config installed with SeaMAX In the Available Seal O Devices pane you should see a SealO Wireless module listed under Model as shown below If the module doesn t show up click the Search for Seal O Devices button The Available Seal O Devices pane should refresh with any Ethernet or Wireless Seal O modules that are found on the network At this point since no DHCP server is available the wireless Seal O module will default to a random IP address in the range 192 168 0 x Ei Sealevel SealO Ethernet Config Available Seal Devices Seall Wireless 192 168 0 32 O0 20 44 65 42 70 NU Recover Module Wireless Eontiguration Search for Seal0 Devices Device Network Settings Enable HCP Configuration IP Address Device Name Network Mask l MAC Address Gateway l i Apply Changes Notice that the Name is not displayed due to the wireless Seal O module residing on a diff
84. opto isolator outputs To measure these devices the ground reference point must be connected to the analog ground reference of the Seal O 570 as shown in the above schematic Without this connection the signals will float and an accurate measurement is not possible The Seal O 570 is configured to measure floating non referenced signals by default Sealevel Systems Inc SL9049 06 2011 Seal O Manual 101 SeaI 0 570 Analog Wiring Diagram Ground Referenced Input Instrumentation Amplifier o Measured 8 Single Ended Analog Inputs Voltage CH 5 03 33 S 22 S D ZA S 5V S 10K wl OO CO n co oO Thermistor 1 2 3 H C Bias Enable YOO OO Le YOO Li SY Terminal a a o Block 4 Note Connect unused analog Ground Referenced inputs to ground Signal Source GROUND REFERENCED SIGNAL SOURCES A ground referenced signal is a signal that is connected in some fashion to the building system ground and therefore is already connected to a common ground point with respect to the Seal O 570 Examples would be non isolated outputs of instruments and devices that are connected to the same building power system as the Seal O 570 The difference in ground potential between two devices connected to the same building power system is typically 1mV to 100mvV and can be much higher with improper power system grounding This ground potential difference can show up as a measurement error without using
85. r screw terminal connector and passed through to the expansion units attention should be given to ensure the input power to the Base module is adequate DEUE Expansion 2 Seal O 440N 4 6W Power Required In this application Sealevel s Part TR1 12 wall wart power supply is a good choice since it is low cost and supplies 24VDC 250mA 6W A complete listing of recommended power supplies is provided in the Accessories section of this manual Sealevel Systems Inc SL9049 06 2011 Seal O Manual 36 SseaMAX Application Suite SEAMAX OVERVIEW The SeaMAX Suite is a collection of configuration diagnostic utilities and software libraries that enable rapid application development The SeaMAX API included in the SeaMAX Suite provides a common API for Sealevel Seal O and SeaDAC data acquisition modules SeaMAX is designed to simplify application development by requiring little knowledge of the underlying communication protocols of these devices and replacing low level programming SeaMAxX is available in an unmanaged library and a wrapper library that provides an interface to the API from managed code The following libraries and utilities are included in the SeaMAX Suite and are covered in this chapter e MaxSSD Configuration amp Diagnostics utility e Ethernet Config utility e SeaMAX API e SeaMAX NET API The SeaMAX API documentation installed with SeaMAX explains the usage and API references including function
86. r the device Refer to the Hardware Configuration section of this manual for more information Problem The rotary switch ADDR was used to reset an Ethernet or Wireless Seal O module but it no longer responds to a Get operation If you reset the Seal O module by rotating the rotary switch clockwise one full revolution the RS 485 port will reset to 9600 bps and no parity but the Ethernet port will remain unaffected The broadcast feature in MaxSSD sets the Seal O module s TCP IP to RS 485 translation data rate independently of the Seal O module itself Therefore if you have an Ethernet or Wireless Seal O module and you set the data rate to 115 2K bps via a MaxSSD broadcast command both the RS 485 port and the Ethernet port will respond thereafter to 115 2K bps as expected Using the rotary switch will reset the RS 485 port but the Ethernet port will still try to communicate at 115 2k bps To restore communications broadcast a set data rate and parity command 9600 and no parity via MaxSSD Sealevel Systems Inc SL9049 06 2011 Seal O Manual 5 Hardware Configuration SETTING DEVICE ADDRESS SLAVE ID Before configuring Seal O modules using MaxSSD you must first select a device addressing method Next you must properly set termination and pull up pull down resistors Finally you must configure the Seal O modules one at a time before MaxSSD and any subsequent applications using the SeaMAX API will be able to succ
87. r to subnet 192 168 0 x 3 Use the Ethernet Config utility to configure the wireless Seal O module to work with your wireless network SSID topology channel and security settings 4 Using the same wireless enabled computer connect to your wireless network 5 Use the Ethernet Config utility to configure the wireless Seal O module to use the Same subnet as your wireless network Move your wireless adapter back to your wireless network subnet Use MaxSSD to configure the Slave ID of the wireless Seal O module and test settings The detailed configuration instructions that follow are for Windows XP The basic instructions for Windows 2000 are the same If you have any questions please contact Sealevel technical support at support sealevel com Sealevel Systems Inc SL9049 06 2011 Seal O Manual 57 CONFIGURING A WIRELESS MODULE Start by opening the Windows Wireless Network Connection utility which can be found by clicking the Start button and hovering over My Network Places Right click on My Network Places and then select Properties from the menu You should see a Wireless Network Connection listed in the new window that opens up Right click on your wireless network connection and select View Available Wireless Networks from the menu The Wireless Network Connection window opens as shown below and you should see the Seal O module listed with the SSID SL_Recovery If not reset the module using the instructio
88. re accurately e g a O 1V input signal can be measured more accurately by enabling the 10x hardware gain jumper and setting the Seal O 470 A D input channel for 0 10V range You can also set the A D input channel for 0 5V to sense voltages smaller than 0 5V When the jumper is enabled the 10X Hardware Gain checkbox will also be enabled on the A D Inputs tab in MaxSSD Refer to the SeaMAX Application Suite section of this manual for information on using MaxSSD A D AND CURRENT LOOP DIPSWITCHES The SW3 and SW4 dipswitches shown in the yellow box on the previous page configure the A D inputs for current loop mode and are disabled at the factory Since current loop mode is differential the corresponding dipswitch on both SW3 and SW4 should be properly set e g CH1 on both dipswitches needs to be set to ON to enable current loop mode SW3 enables the current loop sensing resistor SW4 ties the other half of connection to ground Sealevel Systems Inc SL9049 06 2011 Seal O Manual 86 SEAI O 570 DIPSWITCH SETTINGS The Seal O 570 module ships factory configured with the analog inputs set for voltage input If you need to enable thermistor mode you will need to open the enclosure and access dipswitch SW5 Shown on the next page Do not perform these instructions with the power connected Be sure to follow proper ESD procedures by grounding yourself and the Seal O module WHAT YOU WILL NEED e Seal
89. rity Enabled 64 bit Open WEP 64 bit Shared WEP 128 bit Open WEP 126 bit Shared WEP WPA Encmption vw TRIP WPA Encryption ww AES ey Encoding Network Kep Passphrase Cancel Sealevel Systems Inc SL9049 06 2011 Seal O Manual 65 The following options are available in the Wireless Configuration window Wireless Configuration Default Settings Available Options Network SSID SL_Recovery Alphanumeric Case Sensitive 32 Characters Topology Ad Hoc Infrastructure Channel Varies 1 11 US 1 14 Europe Japan Security Settings No Security Enabled No Security Enabled Ad Hoc Mode 64 bit Open WEP 64 bit Shared WEP 128 bit Open WEP 128 bit Shared WEP Security Settings No Security Enabled No Security Enabled Infrastructure Mode 64 bit Open WEP 64 bit Shared WEP 128 bit Open WEP 128 bit Shared WEP WPA Encryption w TKIP WPA2 Encryption w AES Key Encoding Passphrase Passphrase Hexadecimal Key This information explains the various configuration options available Continue with the wireless Seal O configuration on the following page The Network SSID Service Set Identifier is the name of the wireless network The SSID can be up to 32 alphanumeric characters and is case sensitive If you are using the wireless Seal O module with a wireless access point WAP then the SSID names must match The network Topology defaults to Ad Hoc mode and supports Infrastructure mode Ad Hoc mode is a point to point
90. rking equipment operating in the 2 4GHz frequency spectrum The wireless modules can operate over any of the 14 available channels defined by the IEEE 802 11 specification listed by country below These regulations are subject to change at any time Please consult your local regulatory authority for current information WIRELESS SPECIFICATIONS SCULE 802 11b 802 11g 802 11i Frequency Range 2 412 2 484 GHz Wireless Output Range 14 dBm 1 5 1 0 dBm Data Rates 54Mbps Max 1Mbps Min Range 328 Indoors Sealevel Systems Inc SL9049 06 2011 Seal O Manual Frequency North GHz America 2 437 ee me GEAR Oe j am oe This device contains an FCC approved RF module The transmitter carries FCC ID R68WIPORTG Channel Europe Japan REUE RSS GEN SECTIONS 7 1 4 AND 7 1 5 STATEMENT FOR DEVICES WITH DETACHABLE ANTENNAS This device has been designed to operate with the antennas listed in the Certificate and having a maximum gain of 5 dB Antennas not included in this list or having a gain greater than 5 dB are strictly prohibited for use with this device The required antenna impedance is 50 ohms To reduce potential radio interference to other users the antenna type and its gain should be so chosen that the equivalent isotropically radiated power EIRP is not more than that required for successful communication N This module is authorized under limited module approval specified to mobile host equipment So the ante
91. rovided Use of these functions is also detailed in the SeaMAX Software Manual Sealevel Systems Inc SL9049 06 2011 Seal O Manual 49 TROUBLESHOOTING SEAMAX Following these simple steps can eliminate most common problems Sealevel Systems Inc SL9049 06 2011 Read this manual thoroughly before attempting to install the device in your system Uninstall any previous versions of the SeaMAX software before installing any new versions Install SeaMAX software before connecting any Sealevel I O devices Installing the software places the necessary files in the proper locations on your system After installing the software proceed with adding the hardware When installing Seal O modules connect them one at atime The base module must be properly configured and communicating successfully with the host before you can add additional expansion modules Verify that each expansion module can communicate before connecting additional expansion modules Confirm that all screw terminal connections are correct and secure and that the correct cables are being used including network cables crossover vs patch cables You can use standard network patch cables straight through cables to connect Seal O modules together via the pass through connectors on the left side of the module Crossover cables should never be used to connect two or more Seal O modules together Crossover cables should only be used to connect an Ethernet Seal O module t
92. rrent Loop A D Inputs 1 2 G I 2 3 E 5 6 7 8 Si we Ti M 13 14 15 16 G OO ooaj o ooo OOOO 20200 ol ll INPUT RANGE d Aim Current Loop D A Outputs D A WIRING CONNECTIONS The Seal O 470 provides two 12 bit D A output channels configured for 0 10V 0 5V mode requires different jumper settings inside the enclosure Refer to the Hardware Configuration section of this manual for instructions on configuring the D A jumpers The Seal O 470 modules D A output channels can be independently configured for 0 5V or 0 10V The D A outputs do not support negative voltages Two 12 Bit Single Ended D A Outputs Terminal Block OUTPUT RANGE 0 5V 0 104 Sealevel Systems Inc SL9049 06 2011 Seal O Manual 96 DIGITAL I O WIRING CONNECTIONS The Seal O 470 modules include eight optically isolated inputs that are arranged such that each group of four inputs shares a single common The four I O points and shared common are connected via a five position removable screw terminal Optically Isolated Inputs 1 2 3 4 C Terminal Block 5 30VDC Non Polarized The Seal O 470 modules provide eight open collector digital outputs The outputs do not source any current and must be connected to an external power source max 30VDC The outputs act as a switch and the circuit is open until energized When the output circuit is energized in software the output sinks the current to ground closing the circuit Open Collector Digital
93. rrent input and or output status in an intuitive and usable manner When displaying Seal O the Digital IO tab displays inputs and outputs in groupings or banks of eight Therefore a Sealevel I O device with 16 inputs and 8 outputs would show two banks of inputs and one bank of outputs When banks of inputs are displayed the status LEDs update on each of the banks automatically This allows you to actively monitor external signals With a bank of outputs the output coils can be set using the buttons below each output LED As each coil is set the I O module is read The corresponding status LED in the Digital IO tab indicates the state of the coil In the example below a Seal O module with 16 Reed relays is shown Sealevel Systems Inc MaxSSD Host PC Configuration Ges Configuration Digital 10 Bank Selection 3 4 Digital Outputs eo o e e FF O O oF oF on mr on oFF oF orF Bit 1 Bit 2 Bit 3 Bit 4 Bit 5 Bit 6 Bit 7 Bit 8 Digital Outputs O O O O O oF orl on PON orr orr or or Bit 9 Bit 10 Bit 11 Bit 12 Bit 13 Bit 14 Bit 15 Bit 16 SEALEVEL Sealevel Systems Inc SL9049 06 2011 Seal O Manual 46 A D INPUTS TAB The A D Inputs tab displays the current state of the analog to digital channels for Sealevel I O devices that feature A D inputs Settings are provided for both device wide and per channel configuration 4 Se
94. ry specific Power Cord MOUNTING OPTIONS Expansion and Strap Kit Part KT122 Included with all N series expansion modules the KT122 expansion and strap kit has four metal straps four 4 40 screws and a CA239 RS 485 interconnect cable The metal straps allow you to connect a Relio R1 100 system and multiple Seal O modules together in a stack The CA239 interconnect cable can be used to connect two Seal O modules together via the RJ45 connectors This provides an easy method to cascade RS 485 signals and power and ground from one module to the next Flush Mount Bracket Kit Part KT123 The KT123 flush mount bracket kit is extremely versatile and can be used to mount Relio R1000 computers and Seal O modules from the top bottom or back edge R1000 systems and Seal O modules can be mounted flat to a tabletop underneath a counter or inside an enclosure The KT123 can be used to mount the enclosures flat to a wall or along the back edge similar to DIN rail mounting options Universal Mounting Bracket VESA Part KT125 The KT125 universal mounting bracket is a versatile way to mount Seal O data acquisition modules to walls and under counters It can also be used as a backpack to mount other devices to Seal O modules and Relio R1000 systems The KT125 has holes for both 75mm and 100mm VESA mounting options The universal arrangement of slots and holes accept bolt sizes to M4 and can be used for virtually any mounting configur
95. s 6 7 11 Sealevel Systems Inc SL9049 06 2011 Click the Install Drivers button to launch the Installation Wizard When the InstallShield Wizard window appears click the Next button to initiate the software installation When the License Agreement window appears accept the terms and click Next to continue You can click the Print button to print out a copy of the agreement for your records If you do not accept the terms of the agreement the installation will stop When the Ready to Install the Program window appears click the Install button to install the software onto the hard drive of your computer The files will be automatically installed into the C Program Files folder on your computer The setup file will automatically detect the operating environment and install the proper components Next follow the information presented on the screens that follow Once the installation is complete close the disk installation window Refer to the Physical Installation section to connect and install your adapter Seal O Manual 39 DIRECT DRIVER INSTALLATION FROM THE SEALEVEL DISK 1 To install the driver executable from the Sealevel disk browse the Sealevel Systems disk for Software SeaMAX Windows SeaMAx Installer exe 2 If you are using Windows Vista or newer operating systems right click on the installer executable and choose Run as Administrator If you are usin
96. s a desktop style power supply rated for 100 250VAC input and 24VDC output at 2 7 amps It includes a US power cord Part CA248 The PS101 is an AC DC DIN rail mount power supply that accepts 100 240VAC input and outputs 24VDC at up to 300mA 7 5W Sealevel Systems Inc SL9049 06 2011 Seal O Manual 107 100 240VAC to 24VDC 2 1A DIN Rail Power Supply Part PS103 The PS103 is an AC DC DIN rail mount power supply that accepts 100 240VAC input and outputs 24VDC at up to 2 1A SOW INTERNATIONAL OPTIONS 100 250VAC 2 7A Desktop Power Supply with US Power Cord Part TR108 US Part TR108 AU 100 250VAC to 24VDC 36W 1 5A Desktop Power Supply with 1 3mm Plug includes CA187 AS 3112 6 Australian Power Cord 100 250VAC 2 7A Desktop Power Supply with US Power Cord Part TR108 US Part TR108 EC 100 250VAC to 24VDC 36W 1 5A Desktop Power Supply with 1 3mm Plug includes CA188 Schuko 6 Continental European Power Cord 100 250VAC 2 7A Desktop Power Supply with US Power Cord Part TR108 US Part TR108 UK 100 250VAC to 24VDC 36W 1 5A Desktop Power Supply with 1 3mm Plug includes CA189 BS 1363 6 UK Power Cord Sealevel Systems Inc SL9049 06 2011 Seal O Manual 108 100 250VAC 2 7A Desktop Power Supply with US Power Cord Part TR108 US Part TR108 100 250VAC to 24VDC 36W 1 5A Desktop Power Supply with 1 3mm Plug requires IEC count
97. ssphrase WPA2 up to 64 character passphrase Sealevel Systems Inc SL9049 06 2011 Seal O Manual 67 Open the Wireless Network Connection utility again Start gt right click on My Network Places gt select Properties from the menu In the next window right click on your wireless network connection gt select View Available Wireless Networks from the menu Select the SSID for your wireless network and click the Connect button The wireless Seal O module will no longer be visible since you configured it to work with your wireless network in the previous step You still need to configure the Device Network Settings in Ethernet Config to complete the configuration of the wireless Seal O module Open Ethernet Config Start gt All Programs gt Sealevel SeaMAX gt Ethernet Config The wireless Seal O module should appear in the Available Seal O Devices pane Click on the wireless Seal O module to select the device The current settings now appear in the Device Network Settings area If your wireless network is set up to use DHCP click the enable DHCP configuration checkbox and then click the Apply Changes button Otherwise set the IP Address Network Mask and Gateway to match the settings for your wireless network You can change the Device Name to something appropriate for your application Click the Apply Changes button The wireless Seal O module will again disappear but is
98. terminal block on the left side STEP 9 Continue with the installation of the Seal O 463 module The Seal O Hardware Description section of this manual contains information on TTL applications and optional accessories The SeaMAX Application Suite section walks you through setting up the hardware address Slave ID and software installation Sealevel Systems Inc SL9049 06 2011 Seal O Manual SEAI O 470 JUMPER AND DIPSWITCH SETTINGS The Seal O 470 module ships factory configured with the D A outputs set for 0 10V and current loop mode on the A D inputs disabled If you need to enable current loop mode or set the D A outputs to 0 5V you will need to open the enclosure and access the jumpers shown on the next page Do not perform these instructions with the power connected Be sure to follow proper ESD procedures by grounding yourself and the Seal O module WHAT YOU WILL NEED e Seal O 470 module e Phillips head screwdriver e Slotted screwdriver STEP Remove the terminal block from the left side and then remove the two black screws from each side of the module as shown in the image STEP 2 On the front right side of the module wedge a slotted screwdriver between the top and bottom halves as shown Pry upwards a pem in the top half must clear the metal lip in the bottom half of the enclosure Jumpers and dipswitch locations are shown on the following page Sealevel Systems Inc SL9049 06 201
99. the channel number up by one To reset the unit to factory defaults and increment the channel locate the Reset button on the front of the module just above the antenna Using a small rigid wire e g paperclip depress and hold the reset button Power cycle the module by removing the barrel connector or terminal block supplying power to the unit and then reconnecting the barrel connector or terminal block Release the reset button and the Seal O module will be reset to the factory defaults and the channel number will increment up by one The LEDs will blink to confirm that the Seal O module has been reset and is ready to be configured Sealevel Systems Inc SL9049 06 2011 Seal O Manual 56 CONFIGURING A WIRELESS MODULE Verify that SeaMAX software has been installed successfully and that a wireless Seal O module is connected to power and ready to be configured to communicate with your wireless network This module will become the base module To configure a wireless Seal O module you must be using a laptop or desktop computer with a wireless 802 11b g compatible adapter The security settings on many wireless access points WAP prevent you from seeing Ad Hoc devices by default Therefore configuring a wireless Seal O module through a Wireless Access Point WAP is not supported WIRELESS CONFIGURATION OVERVIEW 1 Using a wireless enabled computer connect to the Ad Hoc network SL_Recovery 2 Move your wireless adapte
100. the proper measurement connections The above connection scheme is designed to eliminate this ground potential difference from the measurement Sealevel Systems Inc SL9049 06 2011 Seal O Manual 102 CONNECTOR PIN OUTS SEAIZ O RS 252 S SERIES MODULES Seal O S Series RS 232 modules have an RJ45 connector on the face of the enclosure Each S series module includes a kit Part KT119 to convert the RJ45 RS 232 pin out to a standard DB9 RS 232 pin out The kit ships with a DB 9F to RJ45 modular adapter Part DB109 with RS 232 pin out and a standard 7 CAT5 patch cable Part CA246 This kit allows Seal O S series modules to be easily connected to a standard DB9 RS 232 serial port For other interfacing options the RJ45 serial pin out is shown below RJ45 RS 232 DCE Pin Out Serial Connector Ze Pin SS em 3 CS Ea Sum Output For Seal O S series modules pin 4 of the RJ45 connector outputs 5VDC 300mA This is oO useful for powering the wireless Bluetooth adapter Sealevel Part BT SD100 This allows any Bluetooth capable host to access a Seal O module as easily as communicating with a standard RS 232 serial port Sealevel Systems Inc SL9049 06 2011 Seal O Manual 103 Mounting Options Seal O Mounting Kit Part KT122 Expanding your I O count is as simple as adding N Series expansion units to the Base Seal O module or other N series modules Each N Series module includes an expansion and strap kit
101. the type B connector provides a secure metal to metal connection to devices with SeaLATCH USB ports This 72 inch cable is included with all Sealevel USB products with an integrated SeaLATCH USB type B port SeaLATCH USB cables are fully interchangeable with standard USB cables M Series RS 485 No cable is included Use twisted pair wiring connected to RS 485 signals via screw terminals on left side of Seal O module Seal O Manual S Series RS 232 Seal O DB9 Female to RJ45 Adapter RS 232 Pinout and CATS 7 Patch Cable Blue Part KT119 The KT119 includes a modular adapter with a DB9 female connector that plugs directly into any standard DB9 RS 232 serial port and converts it to an RJ45 connection Designed to easily connect Seal O RS 232 devices to any standard serial port via standard CAT5 patch cables The KT119 ships with one DB9 female to RJ45 adapter Item DB109 and a 7 CATS patch cable Item CA246 N Series Expansion Expansion and Strap Kit for Seal O Part KT122 Included with all N series expansion modules the KT122 expansion and strap kit has four metal straps four 4 40 screws and a CA239 RS 485 interconnect cable The metal straps allow you to connect a Relio R1100 system and multiple Seal O modules together in a stack The CA239 interconnect cable can be used to connect two Seal O modules together via the RJ45 connectors This provides an easy method to cascade RS 485 signals and power and
102. vice Manager Start MaxSSD Start gt All Programs gt Sealevel SeaMAX gt MaxSSD and choose the correct port IP address or COM port to communicate with the base module Ensure a successful Get operation refer to the MaxSSD section on the following pages for more information Set the slave ID of the base module using the rotary switch or software selection method discussed in the Setting Device Address section on the previous pages This guarantees that any expansion modules connected next will not conflict with the base module Perform another Get operation to verify that you can communicate with the base module at the new slave ID Configure Seal O modules one at a time Set the address to a hardware slave ID other than O or a software slave ID other than 247 which avoids device conflicts during setup After the base module is successfully communicating via MaxSSD you can proceed with adding Seal O expansion modules N series one at atime as required N If the base module doesn t respond as expected turn the rotary switch ADDR clockwise one full revolution to reset Configure the PC to communicate at 9600 bps and no parity and then try again Sealevel Systems Inc SL9049 06 2011 Seal O Manual 54 CONFIGURING N SERIES EXPANSION MODULES Once you have successfully connected and communicated with a base module you can begin adding expansion modules N series Connect
103. when this connection has limited or no connectivity In the Internet Protocol TCP IP Properties window change the settings for your wireless adapter back to the original settings you noted at the beginning on this section Click the OK button in this window Click the OK button on the Wireless Network Connection Properties window Your wireless adapter should now be configured for your wireless network and the wireless Seal O module should now be properly configured to work with your wireless network You can open Ethernet Config to verify If you have any problems please contact Sealevel technical support at support sealevel com Sealevel Systems Inc SL9049 06 2011 Seal O Manual 69 Start MaxSSD Start gt All Programs gt Sealevel SeaMAX gt MaxSSD and select Ethernet in the drop down box Verify that the IP Address for the wireless Seal O module appears in the right hand pane SE a Sealevel Systems Inc MaxSSD Host PC Configuration Seall Configuration Host Communications Settings COM Fort Ethemet Baud Hate sl Parity e IF Address 192 166 0132 Choose the correct IP Address if more than one is listed and click the Seal O Configuration tab Use the drop down box to select the appropriate Slave ID default is 247 and the click the Get Seal O Module Settings button You will see the description for the wireless Seal O module appear in the right hand frame 4 Sealevel Syst
104. with a nominal switching voltage of 24VDC The maximum on state current is 3A and should be derated 33mA deg above 60C The output is fused at 4A and an LED is included for status indication Sealevel Systems Inc SL9049 06 2011 Seal O Manual 25 I O Simulation and Application Debugging Terminal Block 50 Pin Header I O Rack Simulation Module Part TAO1 The TAO terminal block was developed to fully simulate the operation and load characteristics of any industry Standard 24 channel relay rack An LED block is included for each 8 bit port An LED corresponding to each port bit illuminates when the simulated relay is energized 8 position DIP switches are used to generate input status changes By using the TAO1 control programs can be debugged before going live on site to guarantee a successful installation The TAO can be used with Sealevel 24 48 and 96 Channel TTL Digital I O products Includes TAO Terminal Block and ST101 Snap Track Sealevel Systems Inc SL9049 06 2011 Seal O Manual 26 Figure 1 Seal O 462 connected to relay racks and a terminal adapter via 2 CA237 cables Figure 2 Seal O 463 connected to relay racks and a terminal adapter via 4 CA167 cables Sealevel Systems Inc SL9049 06 2011 Seal O Manual 27 470 SERIES 16 A D 2 D A 8 24V OUTPUTS 6 ISOLATED INPUTS Designed using the Maxim MAX197 successive approximation type A D chip the Seal O 470 provides eight differenti

SeaI/O User Manual - Sealevel Systems, Inc

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