Battery Charger User Manual
Contents
1. 2G mamy indjno 090 74 OSOYTAY 007ZAP TOPON opon Buga as ISSIeuO Are q wai NOILVOIAIDAAS T AYALLVA OLS 0Ta LAdLNO S HALSALAV ADVLTIOA LAANIAOETZ ASID LANIOS HAMOd E AIMO HOLVIGANI AAT 7 494VH9 HOLVOIGNI GAT NI 3guragaddy NOILINALSNI YA DAVHO AYALLVA Page 10 14 AHELI Annex 2 7 5 amps 48 volts model TOW CART DESCRIPTION This battery charger is designed to charge lead acid batteries and then to retain that full charge unattended during periods of inactivity This is accomplished with electronic circuitry that controls and regulates the amount of charging current that is sent from the charger to the battery The charger charges the batteries at their maximum level as required and than stays on maintenance charge mode without cooking or overcharging the battery thus extending the life of the battery LABEL amp SELECTOR SWITCHES 1 Label The label affixed on the battery charger provides details on the Input Output parameters Type of Inhibit Interlock Model name Classification type and Markings on the chargers 2 AC selector switch The charger is suitable to operate in any part of world AC selector voltage setting 115VAC for 100 120VAC countries 230VAC setting for 220 240VAC countries 3 DC selector switch Wet or High setting For Wet or dry batteries Gel or AGM or Low setting For Gel or AGM OPERATING INSTRUCTIONS2. Vanair inc does not grant relative with its products any warranty express or implicit legal or conventional including for hidden vice nor no implicit warranty of marketable quality or suitability aiming at a particular use except contrary stipulation with the present warranty The warranty stipulated above replaces any responsibility or obligation of Vanair inc concerning the damage coming or referring to the Helitowcart products Vanair inc cannot in any case be held responsible for the particular indirect or consecutive damage even if Vanair inc were informed of the possibility of such damage The warranty of the distributor is expressly limited to the repair and the replacement of non conforming products as envisaged in this warranty or to the refunding of a sum not exceeding the purchase price of the material in question The stipulations above constitute the declaration of warranty complete and exclusive which applies to the Helitowcart products and overrides any proposal or former agreement orally or written and on any other communication in between Vanair inc and a particular distributor relative to the Helitowcart warranty Vanair inc does not assume any risk related to the damage undergone in the course of transport Vanair inc does not grant any other warranty but that which is envisaged above All the warranties including the implicit warranty of marketable quality and suitability aiming at a particular use are limited to
3. Page 5 14 C RELI 2 0 RECOMMENDED USE LES 70 CA is COC Battery charger types The battery charger you were supplied was designed to provide fast and secure charge to batteries for your Helitowcart This battery charger is designed to perform initial charging amp recharging of lead acid batteries Here is a list of recommended battery charger for each Helitowcart model Battery Charger Type Tow Cart amp Carrier Models 4 Amps 24v V90 V201 V204 V602 V614 V650 7 5 Amps 48v V1020 V1022 V1030 V1032 V1040 V1020 V1022 V1030 V1032 V1040 18 Amps 48v recommended for 8 battery application Battery types The supplied battery charger is designed to charge Deep Cycle Lead Acid batteries only Helitowcart machines can be operated with WET GEL or AGM batteries Some battery chargers require a particular set up to switch from one acid format to another Check specific battery charger information in the annex section of this manual for the particulars relating to your battery charger SET NG DEEP CYCLE batteries are REQUIRED for use with Helitowcart to obtain CA UTIOND P optimal performance Use of start up batteries such as car batteries will result in very short battery life and poor equipment performance Page 6 14 C HELI 3 0 UNPACKING CCE O Initial Power Selection IMPORTANT Set voltage selector to ap
4. power supply cord set is damaged replace with a cord that is a for North America UL or CSA listed approved detachable cord 3 conductor 16AWG minimum and rated SJT terminating in a grounding type IEC 60320 C14 plug rated 250V 13A minimum or b for all other countries a safety approved detachable cord 3 conductor 1 5mm minimum rated appropriately foi industrial use The cord set must be terminated on one end with a grounding type input connector appropriate for use in the country of destination and on the other end an output grounding type IEC 60320 C14 plug 3 The enclosure of the charger has been tested successfully to EN60529 meeting IP66 The AC supply inlet is rated tc IP20 which is suitable for indoor use only Keep all AC connections clean and dry Troubleshooting Instructions If a fault occurs count the number of red flashes between pauses and refer to the table below Red Flashes Cause e Battery High Voltage oe Battery Low Voltage ar ik TN Charge Timeout caused by UN or prg ANPE IN Ns le NIA NI FS 7 ze rd N Fa A _e eee PIN FS FTN ETS Over Temperature Charger shut Mie NG Ale NP Le 0 PUN PT NQ NO A S battery pack not reaching required voltage Charger output was reduced due to high temperatures Check Battery battery could not be trickle charged up to minimum voltage down due to high internal temperature Charger Internal Faut cd Solutio
5. the period indicated above starting from the date of purchase Vanair inc cannot be held responsible for the particular indirect or consecutive damage from contractual nature that results from an offence or another cause Vanair inc declines any responsibility for physical injuries or materials damage resulting from an improper use of its products from a lack of precaution in their use or from a modification made without its written assent Page 8 14 ZHELI 5 0 Annexes Page left blank intentionally Page 9 14 Aj enuew ysnf pe pue AO Z 10 AS T 1ndur 93e 0A juasaid Inos ains aye porrsods oy d00xa jndur 538304 107 asn jou oq ATUO Zy JH dWY09 1 ATI SONONE CIOV VAT 107 980 BALE POJE IJU9A JOM 8 Ul 1981849 ou OSN ATa pq 9Ano ojop pue pose ous paZigyosip A awalxXa 107 asn jou op Alajjrq p98Jeu9SIp A daep 10 pasn oq ugo pue A gongurolng 531eYo 1981849 ysnoyL 7 OUT 971 1931eyo Suojoid oy T NOLLAVOI 9 4 amps 12 volts model lt Suo 107 nd no 1ious ay 199uuoo jou op ILIBAODA1 pug YOIYD aarjoajop oq Aew A19 7eq Iy L YOU JI pasreyo AT Ny SI A1911eq BY Has 0 JIMI l 1erp uutut 1431 NAANO 03 sun 1431 dONV OJI t H 19A0991 pug H09U9 asea q p Sreuo aq JOU ULI AJayeG OU NAAYO ol VIN you ues 1YIN DNV OJI Ano9J p aq Agw A1911eq aY JO IIDS SI1Y31 J HO aq ITIM 1431 AO VHO GAT Y PaBIBYO Any st A1ayeq OU FI 19911
6. 09 SI UOTJOSUUO9 SAIF9 ay s o YIOYD o Jo s1481 AOUVHO AJITH 2 1981809 A191 8q SY 118d91 pue Y29Y0 oSe9 d JJO PNS SI1Y31 JI o sn pe nod se owes 94 SI A06Z ASIT 288101 INdUI 94 YIOYD e HO SLIYBI NAMOA GATSI 1 ONILOOHS ATANOAL S Annex 1 posiey AT NO LHOIT NAJAD Budiey NO LHDIT AONVYO ADA4VHI AAT UO Jamod NO LHDIT NJJAD ATMOd AAT NOLLVDIGNI GAT pasigy 9M SUBAW yey JUSI u ip O suny JE uoy JUSI sFuriO ajgaipul JIM 981809 GAT Sulsieyo suring ses SursseyD p sossed JUSTIN 91147999 USM uo UIN IM 1431 J9M04 GT oul Ay ewion uo amod oy uang p109 tomod oy ut 3n q 19 eq JO 199008 JY 0 1981849 A193 eq Jo Snjd oy3 joouu09 Z AOEZT AS 11 9381 04 Indul 1991109 944 3sn pe jenue 1 NOLLONULSNI INILVYA ATO HELI TOW CART 2 Wr 1009 8696 WBM ww s HWWYO MXWWOGI T JUSUISINSEAa IN 2 0 DO ainjeroduay Sungiodo 0119939 189U19AO P P9 90 01g 19MO04Q 9SI0A0Y HUNT quon 2881 0A MdMO Z U01999 q JIMIN HOSI uon j q indjng G V09 1UV0T SOLON POY pe T APT uoneorddy Aroneg 988 J0A JUR SUO07 988 S OM JUIN JUR SU09 2pON Buryajimg popoy sursieyyD 3JUBWIOj13q 08 OG OV KmA 3o919SIenue W ZH09 0S IVA OET IO IPA SIT Ov 3el oA mdur V r O9v u imonndul A9 LT 9G A BUBI Wola A8 8T 00 9881 04 BUBI V9 vs V
7. BY VANAIR a JHELI Battery Charger User Manual September 2012 User Manual Battery Charger 4 7 18 amps 2013 01 29 Questions Contact us www helitowcart com tel 1 418 561 4512 info helitowcart com fax 1 418 836 4575 877A Alphonse Desrochers St Nicolas Levis Quebec Canada G7A 5K6 Page 1 14 RE Please give this manual to the owner of the Helitowcart CUT OH Please read and familiarize yourself with this manual in it s entirety before using your battery charger for the first time Read again this manual until you become familiar with it and pay close attention to the warnings eus Should you have any questions about subjects not covered in this manual consult a technician from an authorized service dealer Consult first page for manufacturers coordinates UE Do not install unauthorized accessories Always consult a technician at an authorized service dealer for any modification to your battery charger Dealer Address Telephone Page 2 14 AHELI CONTENTS 1 0 Safety Requirements 4 2 0 Recommended Use 6 3 0 UnDbaCki g u u aaa asssusssssssasasushawsqukausspasanassahasaasquhiawassasasa 7 4 0 Walra ty uuu Gb AA AA AA 8 5 0 ANNEXES aaa AA ANA AA 9 Annexe 1 4 A
8. Before proceeding to charge battery make sure you read all provided safety instructions 1 Make sure that the charger is connected to AC power 2 Connect the battery to the charger Green LED shows full charge 3 LED color and their meaning are described on the label SAFETY INSTRUCTIONS 1 CAUTION To reduce risk of injury charge only lead acid type rechargeable batteries Other types of batteries may burst causing personal injury or damage 2 Do not expose charger to water rain or snow 3 To reduce risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger 4 Extension cord should not be used unless absolutely necessary Use of improper extension cord could result in risk of fire and electric shock If extension cord must be used make sure a That the pins on plug of extension cord are the same number size shape as those on the charger b That extension cord is properly wired and in good condition 5 Make sure cord is located so that it will not be stepped on tripped over or otherwise subject to damage or stress Do not operate charger with damaged cord or plug replace immediately Do not operate charger if it has received a sharp blow or otherwise damaged in anyway Do not cover the battery charger by clothing or similar things during charging process Ensure free ventilation 9 Keep the battery charger away from dusty conditions ON Page 11 14 ZHELI Annex 3 18 amps 48 v
9. Power On Self Test Displays approximate scale of current output during bulk phase High internal charger temperature Output reduced Also displays algorithm 1 6 for 11 seconds if no battery is connected Bulk charge phase complete 80 charged In Absorption phase With no battery connected indicates algorithm selected by number of flashes Charging complete Charger in Maintenance Mode _ Absorption phase complete In Finish phase AC Power good 00 Low AC Voltage check voltage and extension cord length see above for guidelines Charger error Reset charger power and referto Troubleshooting Instructions below Page 13 14 18 Amps 48v Battery Charger User Guide p1 2 Annexe 3 4 Optional Charger Single LED Display internal or external Maintenance Instructions Indication following Power On Self Test LED Colour Green Solid a Flashing Amber Flashing Red n q gt Flashing 18 Amps 48v Battery Charger User Guide p1 2 Charging complete Charger in Maintenance Mode Short lt 80 Charge Long gt 80 Charge When battery is not connected Algorithm Number display Reduced Power Mode Low AC Voltage or High internal charger temperature Charger error Reset charger power and referto Troubleshooting Instructions below 1 Do not expose charger to oil dirt mud or direct heavy water spray when cleaning vehicle 2 If the detachable input
10. arger if the AC supply cord is damaged or if the charger has received a sharp blow been dropped or otherwise damaged in any way refer all repair work to the manufacturer or qualified personnel This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Children should be supervised Ce manuel contient des instructions importantes concernant la securite et le fonctionnement Attention Utiliser le chargeur seulement avec un algorithme approprie au type specifique de batterie D autres types de batteries pourraient eclater et causer des blessures ou dommages Les batteries peuvent produire des gaz explosifs en service normal Ne jamais fumer pres de la batterie et viter toute tincelle ou flamme nue proximite des batteries Fournissez une ventilation ad quate du chargement Ne jamais charger une batterie gel e Prendre connaissance des mesures de precaution specifiees par le fabricant de la batterie p ex verifier s il faut enlever les bouchons des cellules lors du chargement et les taux de chargement to ensure that they do not play with the appliance Operating Instructions Danger Risque de chocs lectriques Ne pas toucher les parties non isolees du connecteur de sortie ou les bornes
11. ervice dealer according to instructions provided by Vanair inc Such instructions may be obtained by contacting your dealer or Vanair inc This warranty does not apply to the mechanical elements or component damaged by abuse negligence accident wear and tear or setup instruction unauthorized by Vanair Inc Vanair inc guarantees the availability of components and parts necessary to the operation of the Helitowcart products for period of 2 years from the delivery date The present warranty is given in place of any other written tacit or statutory warranty The responsibility of Vanair inc is limited to repair or to the replacement of any part or component according to the above mentioned terms Exclusions and limitations This warranty does not apply to the products which were the subject of negligence accident negligent use maintenance defective storage or of abnormal use Moreover this warranty does not apply to products damaged in consequence of a repair or of a modification of a component without the express assent of Vanair inc neither with repairs and or modifications not carried out by an Vanair inc authorized distributor and nor with the products damaged because of circumstances independent of the will of Vanair inc This warranty is limited to repairs and with absolute discretion of Vanair inc to the replacement of defective material as expressed with the present warranty Except for the warranty expressed in this document
12. gents Regularly carry out maintenance as recommended by Helitowcart About electromagnetic energy All electronic instruments which transmit remote information are generally apparatuses which emit some radio waves in the environment These radio waves are called electromagnetic energy The proper operation of an electronic instrument can be deteriorated by this electromagnetic energy field It is what we call an electromagnetic interference The stronger the intensity of energy greater the risk of faulty operation of the apparatus This energy is measured in volt per meter V m All motorized Helitowcarts are subject to be affected by these interferences However current technology makes it possible to immunize them against these risks It is what is called their electromagnetic level of immunity to the interference measured also in volt per meter V m The controller has been tested for compliance with EC directive 89 336 EEC and the EMC requirements of PREN12184 The guidelines in this section will help you to make sure that your vehicle installation will easily meet the requirements of the directive Electromagnetic energy effects caution Waves emitted by the following devices can affect the correct operation of the battery charger Radio and television stations Amateur radio Radio transmitters and receivers Cellular phones Using transmitters and receivers Avoid proximity to sources of electromagnetic emissions
13. mps 24v model Specific User Guide 10 Annexe 2 7 5 Amps 48v model Specific User Guide 11 Annexe 3 18 Amps 48v model Specific User Guide 12 Page 3 14 AHELI 1 0 SAFETY REQUIREMENTS TOW CART 1 1 Safety requirements Safely using the BATTERY CHARGER IMPORTANT Set voltage selector to appropriate setting PRIOR TO initial use Select 115 or 230 Volts according to local electrical services Failure to do so could lead to major battery charger damage Safe Use IMPORTANT Set voltage selector to appropriate setting for initial use 115 230 Volts Failure to do so could lead to major battery charger damage Always make sure that connector linking to the Helitowcart is fully inserted into machine socket to recharge batteries If your battery charger has an ON OFF switch Always set the ON OFF switch in the OFF position prior to disconnecting cable from machine Always unplug machine from battery charger prior to attempting any movement Failure to do so can result in battery charger and or machine getting damaged To reduce risk of injury charge only lead acid type rechargeable batteries Other types of batteries may burst causing personal injury or damage To reduce risk of damage to electric plug and cord pull by plug rather than cord when disconnecting charger Extension cord should not be used unless absolutely necessary Use of improper extension cord c
14. n Check battery size and condition and reset charger interrupt AC power for 15 seconds Check battery size and condition and reset charger _ interrupt AC power for 15 Re Check connections dos Operate charger at a lower ambient temperature Check for shorted or damaged cells 0 Ensure sufficient cooling air flow and reset charger _ interrupt AC power for 15 seconds Reset charger interrupt AC power for 15 seconds Return to qualified service depot if fault persists Note This is a Class A product complying with United States Federal Communications Commission Code of Federal Regulations 47CFR part 15 In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures 2009 Delta Q Technologies Corp All rights reserved PN 710 0098 Rev 1 Page 14 14
15. non isol es de la batterie Toujours connecter le chargeur a une prise de courant mise la terre D connectez la source AC avant de faire ou defaire les connections a la batterie en chargement Ne pas utiliser le chargeur si le cordon d alimentation AC est endommage ou si le chargeur est abime suite une chute ou autre indicent Ne pas ouvrir ni d sassembler le chargeur r f rer toute r paration aux personnes qualifiees Cet appareil n est pas destine un usage par des personnes dont les enfants avec des facultes motrices sensorielles ou mentales reduites ou ayant une experience et des connaissances insuffisantes a moins qu elles sont sous la supervision ou recoivent les instructions sur l utilisation de Vappareil d un repondant garant de leur securite Les enfants devraient etre surveilles afin qu il ne jouent en aucun temps avec l appareil CAUTION Charger enclosure may be hot during charging Use hand protection if handling the charger while charging 1 Extension cords must be 3 wire cord no longer than 30m 100 at 1OAWG or 7 5m 25 at 16AWG per UL guidelines 2 Only connect ONE QuiQ charger to a single 15A circuit or the circuit may become overloaded 3 Charger 10 LED Display LED Colour Ammeter HIHI Solid Amber HIHI lli M Flashing Il Amber Flashing s mca su eN Green Flashing ACOn Sold Apa Flashing Faut an Flashing Red Ips Indication following
16. olts model TOW CART SRE I This 1 8 amps 48v unit has been programed to service AGM N batteries only It is not designed to serve WET batteries Page 12 14 Annexe 3 Q Geta G SAVE THESE IMPORTANT SAFETY INSTRUCTIONS AA This manual contains important safety and operating instructions read before using charger User s Guide QuiQ HFIPFC Battery Charger INFORMATIONS IMPORTANTES DE SECURITE Warning Use charger only with an algorithm selected that is appropriate to the specific battery type Other usage may cause personal injury and damage Lead acid batteries may generate explosive hydrogen gas during normal operation Keep sparks flames and smoking materials away from batteries Provide adequate ventilation during charging Never charge a frozen battery Study all battery manufacturers specific precautions ie maximum charge rates and if cell caps should be removed while charging Danger Risk of electric shock Connect charger power cord to an outlet that has been properly installed and grounded in accordance with all local codes and ordinances A grounded outlet is required to reduce risk of electric shock do not use ground adapters or modify plug Do not touch uninsulated portion of output connector or uninsulated battery terminals Disconnect the AC supply before making or breaking the connections to the battery Do not open or disassemble charger Do not operate this ch
17. ould result in risk of fire and electric shock If extension cord must be used make sure That the pins on plug of extension cord are the same number size shape as those on the charger That extension cord is properly wired and in good condition Make sure cord is located so that it will not be stepped on tripped over or otherwise subject to damage or stress Do not operate charger with damaged cord or plug replace immediately Do not operate charger if it has received a sharp blow or otherwise damaged in anyway Work Environment Do not use your battery charger in a hermetic or non ventilated environment Do not immerse your battery charger It could cause dangerous defects Do not store your battery charger under rain wet or very cold place Do not expose charger to water rain or snow Do not cover the battery charger by clothing or similar things during charging process Ensure free ventilation Keep the battery charger away from dusty conditions Page 4 14 Modifications to battery charger Never attempt modification to battery charger electric circuit or connector Never connect to electric components other than those manufactured by Helitowcart Vanair inc Always immediately replace any damaged electric cable Always perform maintenance to battery charger as recommended by Helitowcart Cleaning and Maintenance Clean battery charger using a soft rag and diluted soft soap Do not use alcohol or thinner based deter
18. propriate setting PRIOR TO initial use Select 115 or 230 Volts according to local electrical services Failure to do so could lead to major battery charger damage Battery charger introduction The battery chargers supplied by Helitowcart are automatic when the batteries are fully charged the charger switches to a low intermittent charging mode This low charging mode ensures that batteries are kept in optimal charging condition since they naturally loose power slowly even when not used These battery chargers can be left unattended during the charging process The following images are for a typical battery charger Your unit may have a slightly different configuration Consult specific instruction for your particular battery charger in the annex section at the end of this manual 115 VAC Connector S ce On off Switch Input Fuse On some On some 24 or 48 VDC chargers only chargers only Output Fuse Connector 115 VAC f Connector Battery charging On off Indicator Important status indicator 115 AC 230 AC Selector Page 7 14 Wa i AHELI 4 0 WARRANTY The battery charger has a warranty of six 6 months from Helitowcart Vanair inc During the period of validity of this warranty Vanair inc will repair or replace any defective part provided that it is returned carefully packed to prevent any further damage and sent prepaid to an authorized Helitowcart s
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