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Instruction Manual for Integrated PD6200

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1. t CF Total Program total conversion factor conversion factor E Sk Total reset Program total rest mode auto or manual Ge tb Grand total Program grand total time base time base Ge CF Grand total Program grand total conversion factor conversion factor Ge r5k Grand total Program grand total rest mode auto or reset manual Auta Automatic Press Enter to set automatic total reset t d Time delay Program time delay for total auto reset na Fin Manual Press Enter to reset total manually dSPLAY Display Enter the Display menu biG Big display Press Enter to assign the Main display parameter default PV or rate L EELE Little display Press Enter to assign the small display parameter default total d int Display Set display intensity level from 1 to 8 intensity rELRY Relay Enter the Relay menu ASS wn Assignment Assign relays to rate total or grand total AS int Assign 1 Relay 1 assignment totAL Total Assign relay to total L EatAL Grand total Assign relay to grand total n buS Modbus Select to display Modbus input or to assign Modbus input as the analog output source rREE Rate Assign relay to rate rity i Relay 1 Relay 1 setup Ack i Action 1 Set relay 1 action Auta Automatic Set relay for automatic reset Ai naAin Auto manual Set relay for automatic amp manual reset any time 30 Model PD6200 Analog Input Rate Totalizer Instruction Manual
2. 60 Acknowledging Relays 60 Pump Alternation Control Applications AL EEr n 61 Setting Up the Interlock Relay Force On Feature 64 4 Model PD6200 Analog Input Rate Totalizer Instruction Manual Scaling the 4 20 mA Analog Output Rout 65 Reset Menu r ESEE 0 00 20nnennnennnennneenes 66 Control Menu Cont rl 0 c0nnncennnnnnnncnnnnncnnncnennane 66 Setting Up the Password PASS 0 en 005 66 Protecting or Locking the Meter 67 Total Reset Password amp Non Resettable Total 67 Making Changes to a Password Protected Meter 68 Disabling Password Protection 68 Advanced Features Menu 69 Advanced Features Menu amp Display Messages 70 Noise Filter F tt Er 73 Noise Filter Bypass bYPA55 73 Rounding Feature r ound 73 Modbus RTU Serial Communications 5Er AL 74 Select Menu 5ELEct
3. Parameter Display Default Setting User Setting Grand total time base GE tb Second Nese factor E CF 1 099 Grand total reset E rSk Manual Total count up down tot C Up Grand tot count kot E Up Relay 1 assignment AS int Total Relay 2 assignment AS ind Total Relay 3 assignment AS wind Rate Relay 4 assignment AS ind Rate Relay 1 action Act i Automatic Relay 1 set point SEk i 1 000 Relay 1 reset point rSt i 0 000 Relay 2 action Act g Automatic Relay 2 set point SEk 2 2 000 Relay 2 reset point rSt g 0 000 Relay 3 action Act 3 Automatic Relay 3 set point SE t J 3 000 Relay 3 reset point rSt 3 2 500 Relay 4 action Act 4 Automatic Relay 4 set point SEt 4 4 000 Relay 4 reset point r5t 4 3 500 Fail safe relay 1 FL5 i Off Fail safe relay 2 FL5 g Off 89 Model PD6200 Analog Input Rate Totalizer Instruction Manual Parameter Display Default Setting User Setting Fail safe relay 3 FLS 3 Off Fail safe relay 4 FLO 4 Off Display 1 analog out d5 i 4 000 Output 1 value Gut i 4 000 mA Display 2 analog out d5 20 000 Output 2 value Gut 20 000 mA Source analog output Sourc Rate process Overrange output D rAnb 21 000 mA Underrange output u rAnb 3 000 mA Loop break output brEAH 1 000 mA Maximum output na AH 23 000 mA Minimum output noan 1 000 mA F1 function key Fi Reset max amp min Password 1 PASS 000000 unlocked Password 2 PASS Z 000000 unlocked
4. Total amp Grand Total Reset The totals can be programmed for manual or automatic reset In the automatic reset mode a programmable time delay is available to reset the total or grand total after the assigned preset is reached Non Resettable Totalizer The total and grand total can be password protected to prevent unauthorized resets The grand total can be programmed as a non resettable total see page 67 for details 42 Model PD6200 Analog Input Rate Totalizer Instruction Manual Setting the Display Parameter amp Intensity dSPLAY The main display b amp can be programmed to display 1 O 00 OX O ONS Rate value Total or grand total Toggle rate total Toggle rate G total Relay set points Toggle rate and units Toggle total and units Toggle grand total and units Max min or max amp min values 10 Modbus input The small display L ELE can be programmed to display 1 ONOaARWN 9 10 Max min or max amp min values 11 Modbus input 12 Off no display Selecting engineering units or custom legends as the little display d un tt will display the unit or tag selected for the rate total or grand total displayed in the Big display For example if the big display is set to tatAL selecting d un it to display on the little display will have the total appear on the big display and the total unit appear on the little display Display Intensity The meter has eight display inten
5. 75 Signal Input Conditioning Functn 75 Low Flow Cutoff Cut oF F 77 Totalizer Count Up Down Lount 77 Analog Output Programming Rout Pr 78 Programmable Function Keys User Menu uSEr 79 Tare tAr E 80 Internal Source Calibration ICAL 80 Meter Copy Function CoP 82 Copy Function Requirements 83 METER OPERATION 0 0 20n sc0nscennecnnncnnne 84 Front Panel Buttons Operation 84 Function Keys Operation 0 nn nnnnna 84 F4 Operation 2202 20202 nennne nnn nn en en en een en enene nen 85 Maximum Minimum Readings 0 0 85 TROUBLESHOOTING 0 86 Diagnostics Menu d R5 ceenncnennnnnennnnenns 86 Determining Software Version 86 Reset Meter to Factory Defaults 87 Factory Defaults amp User Settings
6. LAECH Latching Set relay for latching operation relays assigned to rate Le cir Latching Set relay for latching operation with cleared manual reset only after alarm condition has cleared relays assigned to rate RLEErn Alternate Set relay for pump alternation control relays assigned to rate SAn PL Sampling Set relay for sampling operation DFF Off Disable relay and front panel status LED Select Off to enable Interlock feature Set i Set 1 Program set point 1 rSt i Reset 1 Program reset point 1 riod Relay 2 Relays 2 8 setup Note Relays 5 8 are shown only if expansion relay module is installed FA l 5F Fail safe Enter Fail safe menu FL5 i Fail safe 1 Set relay 1 fail safe operation on On Enable fail safe operation oFF Fail safe off Disable fail safe operation dELAY Delay Enter relay Time Delay menu diy i Delay 1 Enter relay 1 time delay setup Gn i On Set relay 1 On time delay OFF i Off Set relay 1 Off time delay br EAH Loop break Set relay condition if loop break detected For mA input only nar E Ignore Ignore loop break condition Processed as a low signal condition Un On Relay goes to alarm condition when loop break is detected OFF Off Relay goes to non alarm condition when loop break is detected Rout Analog output Enter the Analog output scaling menu d5 i Display 1 Program display 1 value Gut Output 1 Program output 1 value e g 4 000 mA dS Display 2 Program display 2 value 31 Model PD6200 Analog Inp
7. Figure 17 External Relays Module Connections 25 Model PD6200 Analog Input Rate Totalizer Instruction Manual MA DiE 3 4 5 8 9 2 2 5 Il 12 13 14 01 02 03 04 G AN Pi v v 5VDC DI 1 4 DO 1 4 GND Figure 18 Digital I O Module Connections Interlock Relay Feature As the name implies the interlock relay feature reassigns one or more alarm control relays for use as interlock relay s Interlock contact s are wired to digital input s and trigger the interlock relay This feature is enabled by configuring the relay and relative digital input s see page 64 In one example dry interlock contacts are connected in series to one digital input which will be used to force on energize the assigned interlock power relay when all interlock contacts are closed safe The interlock relay front panel LED flashes when locked out The interlock relay would be wired in series with the load N O contact See below OOs 5V 11 NO Qe S Interlock Contact Digital Input Control Interlock Relay Relay Figure 19 Interlock Connection 26 Model PD6200 Analog Input Rate Totalizer Instruction Manual SETUP AND PROGRAMMING The meter is factory calibrated prior to shipment to read in milliamps and volts depending on the input selection The calibration equipment is certified to NIST standards Overview There are no jumpers to set for the me
8. 88 Troubleshooting Tips 0 0 2 20 91 Alphabetical List of Display Functions amp Messages 92 Model PD6200 Analog Input Rate Totalizer Instruction Manual Table of Figures Figure 1 1 8 DIN Panel Cutout and Mounting sssesseseeeeeeees Figure 2 Meter Dimensions Side View s ceseeeeeeeeeeees Figure 3 Meter Dimensions Top View ccccsssseseeeseeeeeeeeeeneeees Figure 4 Jumper Configuration for 12 24 VDC Power Figure 5 Transmitter Supply Voltage Selection Figure 6 Connector Labeling for Fully Loaded PD6200 Figure 7 Power Connections 22 c cceeeeeeeeeeeeeeeeeeeeeeseeeeeseeeaees Figure 8 Transmitter Powered by Internal Supply sseeseeees Figure 9 Transmitter Powered by Ext Supply or Self Powered 21 Figure 10 Voltage Input Connections ceeeeeeeeeeeeeeeeeeeees Figure 11 Relay Connections 2 cesseeeeeeeeeeeeeeeeeeeeeeeee and Figure 12 AC and DC Loads Protection 2 eceeeeeeeeeeeeeeees Figure 13 Low Voltage DC Loads Protection 2 cceeeeeeee Figure 14 F4 Digital Input Connections Figure 15 4 20 mA Output Connections Figure 16 Expansion Modules amp DIN Rail Mounting Kit Figure 17 External Relays Module Connections 2 000 Figure 18 Digita
9. 7 SPECIFICATIONS 00 0 ne nnn ane nn nnn nn nnnne mene 8 General 2n ne enn enn nnnennnnnennennn sneer ennneneensnnnes 8 Process Input 20 0 0 20 0 e0senseenennennennens 10 Rate Totalizer 00 00 0 00 00 00 e0sennennennens 11 Relays 2 0 00 00ncennennnnnnnnennnenneenneennennsennneenas 12 Isolated 4 20 mA Transmitter Output 13 Modbus RTU Serial Communications 13 PDA1044 Digital Input amp Output Expansion Module 14 COMPLIANCE INFORMATION 0 00 14 Safety n nn ne0nnenennncnennnne nance nnnnennnncennnnennncnennane 14 Electromagnetic Compatibility 14 SAFETY INFORMATION 2 20 20nseeensennsnee 15 INSTALLATION 2 2220 0 0nenennnnenennenenennenenennens 16 Unpacking 00 20 20 20 ncenncennennnennnennneenne 16 Panel Mounting Instructions 16 Mounting Dimensions 17 Configuration for 12 or 24 VDC Power Option 18 Transmitter Supply Voltage Selection P P 19 CONNECTIONS
10. 48 Relay and Alarm Operation Diagrams 49 High Alarm Operation Set gt Reset 49 Low Alarm Operation Set lt Reset 50 High Alarm with Fail Safe Operation Set gt Reset 51 Low Alarm with Fail Safe Operation Set lt Reset 52 Pump Alternation Control Operation 53 Rate Relay Sampling Operation 54 Total Relay Sampling Operation 54 Signal Loss or Loop Break Relay Operation 55 Time Delay Operation 56 Relay Operation Details 00 cc0 00 57 Overview 57 Relays Auto Initialization 57 Fail Safe Operation 57 Front Panel LEDs 58 Latching and Non Latching Relay Operation 58 Non Latching Relay Aut o 59 Non Latching Relay A nnFin 59 Latching Relay LRECH 59 Latching Relay Lt CLr
11. 20 220nneennenn ne nnn enn eeneennnennnennnenneenneen 19 Connectors Labeling 20 Power Connections 20 Signal Connections 21 Modbus RTU Serial Communications 22 Relay Connections 22 Switching Inductive LoadS 23 F4 Digital Input Connections 24 4 20 mA Output Connections 24 Analog Output Transmitter Power Supply 24 External Relay amp Digital I O Connections 25 Interlock Relay Feature 26 SETUP AND PROGRAMMING 00 0 0 27 Front Panel Buttons and Status LED Indicators 28 Display Functions and Messages 29 Main Menu 2 20 22 2 ecene anne nnennennennennennens 33 Setting Numeric Values 34 Setting Up the Rate Totalizer Meter SEtuP 35 3 Model PD6200 Analog Input Rate Totalizer Instruction Manual Setting the Input Signal
12. PDX6901 Suppressor snubber 0 01 uF 470 Q 250 VAC Model PD6200 Analog Input Rate Totalizer Instruction Manual SPECIFICATIONS Except where noted all specifications apply to operation at 25 C General DISPLAY Main display 0 6 15 mm high red LEDs Second display 0 46 12 mm high red LEDs 6 digits each 99999 to 999999 with lead zero blanking DISPLAY Eight user selectable intensity levels INTENSITY DISPLAY 5 second 200 ms UPDATE RATE OVERRANGE Display flashes 999999 UNDERRANGE Display flashes 999993 DISPLAY The main Big and small Little displays may be assigned ASSIGNMENT to rate total grand total alternate rate total rate grand total rate units total units and grand total units set points max min units small display only and Modbus input Additional displays are available if parameter tot AL is oF F and parameter d 5CAL is on gross alternating gross net PV1 PV2 and PCT refer to PD6000 instruction manual found on www predig com PROGRAMMING METHODS Four front panel buttons digital inputs PC and MeterView Pro software or cloning using Copy function NOISE FILTER Programmable from 2 to 199 0 will disable filter FILTER BYPASS Programmable from 0 1 to 99 9 of calibrated span RECALIBRATION All ranges are calibrated at the factory Recalibration is recommended at least every 12 months MAX MIN Max min readings reached by the pr
13. 10 12 024 12 020 12 025 12 030 73 Model PD6200 Analog Input Rate Totalizer Instruction Manual Modbus RTU Serial Communications SEr RL The meter is equipped with serial communications capability as a standard feature using Modbus RTU Serial Communication Protocol To communicate with a computer or other data terminal equipment an RS 232 RS 485 or USB adapter PDA8008 option is required see Ordering Information on page 7 for details Digital s expansion modules cables or meters to the RJ45 M LINK connector Otherwise damage will occur Warning to the equipment and the meter A Do not connect any equipment other than Precision Note More detailed instructions are provided with each optional serial communications adapter Note Refer to the PROVU Modbus Register Tables located at www predig com for details SEr AL SLAY id j bRud tr dLY SEr AL SEr AL SEr AL E bYE PAr EY SEr AL SEr AL When using more than one meter in a multi drop mode each meter must be provided with its own unique address The meter address Slave ID may be programmed between 1 and 247 The transmit delay may be set between 0 and 199 ms The parity can be set to even odd or none with 1 or 2 stop bits The PD6200 can also be connected to another PD6200 with a special PDA1200 cable allowing the user to copy all the settings from one meter to another using the Copy function 74
14. Remove the two mounting brackets provided with the meter back off the two screws so that there is 1 4 6 4 mm or less through the bracket Slide the bracket toward the front of the case and remove Insert meter into the panel cutout Install mounting brackets and tighten the screws against the panel To achieve a proper seal tighten the mounting bracket screws evenly until meter is snug to the panel along its short side DO NOT OVER TIGHTEN as the rear of the panel may be damaged A Gasket Removable je 3 622 92 mm gt pi Panel Connectors Square Corners to 0 060 1 5mm Max Radius yai B 1 772 i 45mm Panel Cutout Lf to DIN 43700 if ia Tolerances gl A 0 032 0 8mm 7 0 000 0 0mm gl B 0 024 0 6mm gi Mounting Mounting 0 000 0 0mm Bracket Screw Figure 1 1 8 DIN Panel Cutout and Mounting Model PD6200 Analog Input Rate Totalizer Instruction Manual Mounting Dimensions 1 76 44 5 mm 2 45 62 mm f 121 mm 0 59 e 4 77 15 mm 5 05 128 mm 6 152 mm Clearance a Figure 2 Meter Dimensions Side View Optional ffo on on 9 oN onl Connectors HHH Installed 91 5 mm 4 68 119 mm Figure 3 Meter Dimensions Top View 17 Model PD6200 Analog Input Rate Totalizer Instruction Manual Configuration for 12 or 24
15. rSk He Reset high Press Enter to reset max display rSt HL Reset Press Enter to reset max amp min displays high amp low rSt Lo Reset low Press Enter to reset min display cS E Reset Total Reset total r5t tr Reset tare Reset tare SAn PL Sampling Set relay for sampling operation SCALE Scale Enter the Scale menu SELEcE Select Enter the Select menu function cutoff out SEnd Send Send meter settings to another meter SEr AL Serial Set serial communication parameters SE Set 1 Program set point 1 SEtuP Setup Enter Setup menu SLAU id Slave ID Set Slave ID or meter address Sourc amp Source Select source for the 4 20 mA output SWAP E Square root Set meter for square root extraction t CF Total conversion Program total conversion factor factor t dL Time delay Program time delay for total auto reset kt r5k Total reset Program total rest mode auto or manual t tb Total time base Program total time base tAreE Capture tare Capture tare tot E Total Count Set total to count up or down EotAL Total Enable or disable totalizer features 98 Model PD6200 Analog Input Rate Totalizer Instruction Manual Display Parameter Action Setting Description tr di Transmit delay Set transmit delay for serial communication un E5 Units Select the display units tags unLOC Unlocked Program password to lock meter uP Up arrow Assign digital input to up arrow button F2 u r And Underrange Program mA output for display underrange uS5Er User I
16. 39 Model PD6200 Analog Input Rate Totalizer Instruction Manual Scaling the Meter SCALE The process inputs 4 20 mA and 10 VDC can be scaled to display the process variable in engineering units A signal source is not needed to scale the meter simply program the inputs and corresponding display values InCAL SCALE ProG AC AL InP 04000 d5 4 004 000 SCALE InP i SCALE d5 InP 2 20 000 di5 l SCALE InP 2 SCALE 020 000 di5 2 For instructions on how to program numeric values see Setting Numeric Values page 34 Error Message Error An error message indicates that the calibration or scaling process was not successful After the error message is displayed the meter reverts to the input prior to the failure during calibration or scaling and to input 1 during internal calibration allowing the appropriate input signal to be applied or programmed The error message might be caused by any of the following conditions Input signal is not connected to the proper terminals or it is connected 1 2 3 backwards Wrong signal selection in Setup menu Minimum input span requirements not maintained Input 1 signal inadvertently applied to calibrate input 2 40 Model PD6200 Analog Input Rate Totalizer Instruction Manual Minimum Input Span The minimum input span is the minimum difference between input 1 and input 2 signals re
17. 4 20 mA Signal C Level Transmitter e Relay 2 trips the High Level Alarm at 7500 gallons and resets at 6900 gallons 4 20 mA Signal E Level Transmitter e Relay 1 trips the Low Level Alarm at 495 gallons and resets at 750 gallons 63 Model PD6200 Analog Input Rate Totalizer Instruction Manual Setting Up the Interlock Relay Force On Feature Relays 1 4 can be set up as interlock relays To set up the relays for the interlock feature 1 Access the Setup Relay Action menu and set the action to off SEtuP rELRY SEtuP ASS Gn rELAY s 2 Inthe Advanced features User menu program any of the digital inputs to Force On any of the internal ea a 1 ee eS u5Er di i F Gn l a uSEr di i 3 Connect a switch or dry contact between the 5V terminal and the corresponding digital input dl 1 to dl 4 terminal sw2 CAAA AAA AA 5 Il 2 13 14 0141 02 O38 04 G A IN A ba kg 5 VDC DI 1 4 DO 1 4 GND 64 Model PD6200 Analog Input Rate Totalizer Instruction Manual Interlock Relay Operation Example Relays 1 amp 2 are configured to energize their front panel LEDs are off when SW1 amp SW2 switches above are closed If the contacts to these digital inputs are opened the corresponding front panel LEDs flash indicating this condition The processes being controlled by the interlock relay will stop and will re start only after the interlock relay is re ac
18. Input Connections The meter is capable of accepting any voltage from 10 VDC to 10 VDC Modbus RTU Serial Communications Serial communications connection is made to an RJ45 connector labeled M LINK on Figure 6 For interfacing to the PRoVU use the PDA1232 for RS 232 the PDA1485 for RS 485 or the PDA8008 for USB The same port is used for interfacing with all expansion modules e g external relays digital I O Use the PDA1200 meter copy cable for meter to meter interfacing for cloning purposes i e copying settings from one meter to other meters Relay Connections Relay connections are made to two six terminal connectors labeled RELAY1 RELAY4 on Figure 6 Each relay s C terminal is common only to the normally open NO and normally closed NC contacts of the corresponding relay The relays C terminals should not be confused with the COM common terminal of the INPUT SIGNAL connector ALa aa RELAY4 RELAY3 _RELAY2 RELAY1 QZAPMWOMAPA MOAGOOOAOP NO NC C NO NC C NO NC C NO NC C Figure 11 Relay Connections 22 Model PD6200 Analog Input Rate Totalizer Instruction Manual Switching Inductive Loads The use of suppressors snubbers is strongly recommended when switching inductive loads to prevent disrupting the microprocessor s operation The suppressors also prolong the life of the relay contacts Suppression can be obtained with resistor capacitor RC networks assembled by the user or
19. Input Rate Totalizer Instruction Manual Noise Filter F Leer The noise filter is available for unusually noisy signals that cause an unstable process variable display The noise filter averages the input signal over a certain period The filter level determines the length of time over which the signal is averaged The filter level can be set between 2 and 199 The higher the filter level the longer the averaging time and so the longer it takes the display to settle to its final value Setting the filter level to zero disables the filter function Noise Filter Bypass bYPASS The noise filter bypass changes the behavior of the meter so that small variations in the signal are filtered out but large abrupt changes in the input signal are displayed immediately The bypass value determines the minimum amount of signal change to be displayed immediately All signal changes smaller than the bypass value are filtered or averaged by the meter The noise filter bypass may be set between 0 1 and 99 9 of full scale Rounding Feature round The rounding feature is used to give the user a steadier display with fluctuating signals Rounding is used in addition to the filter function Rounding causes the display to round to the nearest value according the rounding selected See examples below Rounding Actual Display Actual Display Selection Value Value Value Value 1 12 022 12 022 12 023 12 023 5 12 022 12 020 12 023 12 025
20. Model PD6200 Analog Input Rate Totalizer Instruction Manual Select Menu SELEct The Select menu is used to select the signal input conditioner applied to the input linear square root programmable exponent or round horizontal tank low flow cutoff and analog output programming The multi point linearization is part of the linear function selection SELEct Functn O CutoFF Count Rout Pr SELEct SELEck SELEct SELEct l it L ERr Program tot C Sour cE Functn value Count RloutPr ez e ee S9uAr E Gtot C O r Ano Functn Count RoutPr Prob E a Functn y Total rcHe CAL tb etal Functn RoutPr Signal Input Conditioning Functn The Function menu is used to select the signal input conditioner applied to the input linear square root programmable exponent or round horizontal tank volume calculation The multi point linearization is part of the linear function selection Meters are set up at the factory for linear function with 2 point linearization The linear function provides a display that is linear with respect to the input signal 75 Model PD6200 Analog Input Rate Totalizer Instruction Manual Multi Point Linearization L nEAr Meters are set up at the factory for linear function with 2 point linearization Up to 32 linearization points can be selected under the linear function The multi point linearization can be used to linearize the display for non linear sign
21. O Assign function keys and digital I O u CAL Voltage Calibrating voltage input calibration U Hi Voltage high Calibrate high voltage input e g 10 V U Lo Voltage low Calibrate low voltage input e g 0 V UoLE 0 10 VDC Set meter for 10 VDC input 99 Model PD6200 Analog Input Rate Totalizer Instruction Manual How to Contact Precision Digital e For Technical Support please Call 800 610 5239 or 508 655 7300 Fax 508 655 8990 Email support predig com e For Sales Support or to place an order please contact your local distributor or Call 800 343 1001 or 508 655 7300 Fax 508 655 8990 Email sales predig com e For the latest version of this manual please visit www predig com PRECISION DIGITAL LIM6200_I SFT039 Ver 3 100 amp up 07 12
22. R LED illuminates INDICATION while displaying rate TOTAL DISPLAY 0 to 999 999 automatic lead zero blanking T LED is amp TOTAL illuminated while displaying total or grand total OVERFLOW Up to 999 999 999 with total overflow feature oF is displayed to the left of total overflow and A LED is illuminated TOTAL Up to five decimal places or none DECIMAL POINT dddddd ddddd dddd ddd dd or dddddd Total decimal point is independent of rate decimal point TOTALIZER Calculates total based on rate and field programmable multiplier to display total in engineering units Time base must be selected according to the time units in which the rate is displayed TOTALIZER Totalizer rolls over when display exceeds 999 999 999 ROLLOVER Relay status reflects display TOTAL Program total reset for automatic with 0 1 second delay OVERFLOW and set point 1 for 999 999 OVERRIDE TOTALIZER Up to eight user selectable under setup menu Any set PRESETS point can be assigned to total and may be programmed anywhere in the range of the meter for total alarm indication PROGRAMMABLE 0 1 and 999 9 seconds applied to the first relay assigned DELAY to total or grand total ON RELEASE If the meter is programmed to reset total to zero automatically when the preset is reached then a delay will occur before the total is reset TOTAL RESET Via front panel button external contact closure on digital inpu
23. Serial Set serial communication parameters SLARUE id Slave ID Set slave ID or meter address bRud Baud rate Select baud rate tr dL Transmit delay Set transmit delay for serial communication PAr ik Parity Select parity Even Odd or None with 1 or 2 stop bits b bYE Time byte Set byte to byte timeout SELEct Select Enter the Select menu function cutoff out Functn Signal input Select linear square root programmable conditioning exponent or round horizontal tank function L inERr Linear Set meter for linear function and select number of linearization points no PES Number of Set meter for 2 to 32 point linearization points SWAP E Square root Set meter for square root extraction Prot E Programmable Set meter for programmable exponent and exponent enter exponent value rhe Round Set meter for round horizontal tank volume horizontal tank calculation inch Dimension cm __ Calculate volume in gallons or meters dimar Diameter Enter the tank s diameter in inches LEnbkh Length Enter the tank s length in inches CutoFF Cutoff Set low flow cutoff Count Count Set total and grand total count direction tot E Total Count Set total to count up or down Gkot L Grand Total Set grand total to count up or down Count C Strk Count Start Set start for total or grand total countdown RoutPr Analog output Program analog output parameters programming SourcE Source Select source for the 4 20 mA output 70 Model PD6200 Analog Input Rate Totalizer Instruction Manu
24. The following graphs illustrate the operation of the relays status LEDs and ACK button High Alarm Operation Set gt Reset Set Reset 4 facaccccccncce We ks EE Oe Aa OE A 1 l l I a i Relay de energized energized LED off on Automatic non latching l l i ACK pressed I ACK l n n pressed 1 Relay ee eee w T Do Te ACK ma n pressed Manual only after passing below Reset latching with clear For Manual reset mode ACK can be pressed anytime to turn off relay To detect a new alarm condition the signal must go below the set point and then go above it 49 Model PD6200 Analog Input Rate Totalizer Instruction Manual Low Alarm Operation Set lt Reset Reset Set Relay energized de energized l LED on off l Automatic non latching l l ACK l l pressed ACK pressed MU ee eS Manual latching l Relay L LED l ACK I pressed MU o O O T Manual only after passing above Reset latching with clear For Manual reset mode ACK can be pressed anytime to turn off relay For relay to turn back on signal must go above set point and then go below it 50 Model PD6200 Analog Input Rate Totalizer Instruction Manual High Alarm with Fail Safe Operation Set gt Reset Set 4 f Se Sf A fe _ Reset 4 f penne eee r e
25. VDC Power Option AN Do not exceed voltage rating of the selected configuration Warning Meters equipped with the 12 24 VDC power option are shipped from the factory ready to operate from 24 VDC To configure the meter for 12 VDC power Remove all the connectors Unscrew the back cover Slide the back cover about 1 inch Configure the J9 jumper located behind the power connector for 12 V as shown below PON gt J9 CONFIGURATION panne Roo Factory Default Figure 4 Jumper Configuration for 12 24 VDC Power 18 Model PD6200 Analog Input Rate Totalizer Instruction Manual Transmitter Supply Voltage Selection P P All meters including models equipped with the 12 24 VDC power option are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor If the transmitter requires 5 or 10 VDC excitation the internal jumper J4 must be configured accordingly To access the voltage selection jumper Remove all the connectors Unscrew the back cover Slide the back cover about 1 inch Configure the J4 jumper located behind the input signal connector for the desired excitation voltage as shown Pe NS J4 CONFIGURATION MAIN BOARD igo tog loon Ho pB og S INPUT rofoe fe SIGNAL 15V novi 124V S Figure 5 Transmitter Supply Voltage Selection Connections All connections are made to removable screw terminal connectors located at the rear of the met
26. automatic control sets all relays and analog output for automatic operation Contr Once Manual mode is initiated on any relay or analog output an LED labeled M is turned on Every few seconds all LEDs representing 3 outputs that are in Manual mode as well as Auto Conte the M LED flash This process will continue as long as any output is in manual mode m An R out 4 rly rly B Contre na An na An ma An 3 l 16 000 oFF an R out ely i rly B Setting Up the Password PASS The Password menu is used for programming three levels of security to prevent unauthorized changes to the programmed parameter settings and to program the non resettable totalizer Pass 1 Allows use of function keys and digital inputs Pass 2 Allows use of function keys digital inputs and editing set reset points Pass 3 Restricts all programming function keys and digital inputs Total Prevents resetting the total manually Gtotal Prevents resetting the grand total manually 66 Model PD6200 Analog Input Rate Totalizer Instruction Manual Protecting or Locking the Meter Enter the Password menu and program a six digit password For instructions on how to program numeric values see Setting Numeric Values page 34 PASS 000000 gs 6000803 Locd PASS PASS 1 PASS PASS le E PASS 2 PASS a PASS 3 EotAL GEotAL PASS PRSS PRSS Record the passw
27. being calibrated typically 4 000 mA 7 The display moves to the high input calibration E H Apply the high input signal and press Enter 8 Set the display for the high input calibration in the same way as it was set for the low input calibration typically 20 000 mA The display flashes while sensing the inputs 4 ICAL E CAL E Lo 004 000 ICAL C CAL C lo ml C He 020 000 C CAL E He The graphic above shows the calibration of the current input The voltage input is calibrated in a similar way 81 Model PD6200 Analog Input Rate Totalizer Instruction Manual Tips e Low and high input signals can be any valid values within the range of the meter e Observe minimum input span requirements between input 1 and input 2 e Low input should be less than high input signal Error Message Error An error message indicates that the calibration or scaling process was not successful After the error message is displayed the meter reverts to the input prior to the failure during calibration or scaling and to input 1 during internal calibration allowing the appropriate input signal to be applied or programmed The error message might be caused by any of the following conditions 1 Input signal is not connected to the proper terminals or it is connected backwards 2 Wrong signal selection in Setup menu 3 Minimum input span requirements not maintained 4 Input 1 signal inadvertentl
28. contacts Relay and status LED do not respond to signal Check 1 Relay action in Setup menu 2 Set and reset points Flashing relay status LEDs Relays in manual control mode or relay interlock switches opened Meter not communicating with application programs Check 1 Serial adapter and cable 2 Serial settings 3 Meter address and baud rate If the display locks up or the meter does not respond at all Cycle the power to reboot the microprocessor Other symptoms not described above Call Technical Support for assistance Note Certain sequences of events can cause unexpected results To solve these issues it is best to start fresh from factory defaults and map changes ahead of time rather than at random 91 Model PD6200 Analog Input Rate Totalizer Instruction Manual Alphabetical List of Display Functions amp Messages Display Parameter Action Setting Description co m A 20 mA output Enter mA output value read by milliamp meter with at least 0 001 mA resolution Yoni 4 mA output Enter mA output value read by milliamp meter with at least 0 001 mA resolution 999999 Flashing Overrange condition 99999 display Underrange condition AcH Acknowledge Acknowledge relays Ack i Action 1 Set relay 1 action Aina i Alarm 1 Assign digital output to Alarm 1 8 RLEErn Alternate Set relay for pump alternation control relays assigned to
29. follow the input and they will remain in the state found prior to entering the Relay menu 1 Relay assignment a Rate for low and high alarm b Total c Grand total d Modbus input process variable 2 Relay action a Automatic reset only non latching b Automatic manual reset at any time non latching c Latching manual reset only d Latching with Clear manual reset only after alarm condition has cleared e Pump alternation control automatic reset only f Sampling the relay is activated for a user specified time g Off relay state controlled by Interlock feature 3 Set and reset points 4 Fail safe operation a On enabled b Off disabled 5 Time delay a Ondelay 0 999 9 seconds b Off delay 0 999 9 seconds 6 Relay action for loss break of 4 20 mA input ignore on off 45 Model PD6200 Analog Input Rate Totalizer Instruction Manual rELAY SEtuP ASS Gn a rly Le FR LSF dELAY brEAH ELAY gt ELAY J ELAY gt ELAY gt ELAY AS Gal Act FLS i dLY I brERH ASS Gn rLY ft FRGLSF dELRY brERH v Y Y Y SEE on on iGnorE ris i FES 1 diy brERH I AS EnB rSt I of F oF F Gn RSS Gn ely i FLS diy brERH I Note The setup of relays 2 8 follows the same OFF pattern shown here for relay 1 brEAH I Relay Assignment R55 Gn The relays can be assigned to any of the following parameters 1 Rate
30. for low or high alarm indication 2 Total for alarm indication 3 Grand total for alarm indication 4 Modbus input process variable 46 Model PD6200 Analog Input Rate Totalizer Instruction Manual Setting the Relay Action Operation of the relays is programmed in the Action menu The relays may be set up for any of the following modes of operation 1 2 3 4 5 6 7 Automatic reset non latching Automatic manual reset at any time non latching Latching manual reset only at any time Latching with Clear manual reset only after alarm condition has cleared Pump alternation control automatic reset only Sampling the relay is activated for a user specified time Off relay state controlled by Interlock feature The following graphic shows relay 1 action setup relay 2 8 are set up in a similar fashion Tam Ack Ruto era rly Ack a l R na An Act a a LREcH Act E ae Lt ELr Rct ALEErn Act an a SAna PL Ack i a ae oF F Act 47 Model PD6200 Analog Input Rate Totalizer Instruction Manual Programming Set and Reset Points High alarm indication program set point above reset point Low alarm indication program set point below reset point The deadband is determined by the difference between set and reset points Minimum deadband is one display count If the set and reset points are programmed with the same value the relay will reset one count below the set
31. g 4 mA C Hi Current high Calibrate high current input e g 20 mA u CAL Voltage Calibrating voltage input calibration U Lo Voltage low Calibrate low voltage input e g 0 V U Hi Voltage high Calibrate high voltage input e g 10 V CoPY Copy Enter copy function SEnd Send Send meter settings to another meter dan amp Done Copy function completed d AG Diagnostics Display parameter settings 71 Model PD6200 Analog Input Rate Totalizer Instruction Manual Display Parameter Action Setting inPut Input Input selection un E5 Units Select the display units tags Fleer Filter Set noise filter level bYPASS Bypass Set filter bypass level round Round Round value Functn Function Function selected CALE Scale Scaling parameter Cutoff Cutoff Cutoff value t tb Total time base _ Set time period bt CF Total correction Set correction factor factor E or Sk Total reset Set reset method Ge tb Grand total Set grand total time period time base Ge CF GT correction Set grand total correction factor factor GE r Sk Grand total Set grand total reset method dSPLAY Display Display assignments rELAY Relays Relay settings Rout Analog output Analog output scaling Aout Pr Analog output Analog output programming programming SEr AL Serial Serial communication settings LEd LED test Test all LEDs infa Information Display software and S N information 72 Model PD6200 Analog
32. level drops below 4 000 and relay 4 will go into alarm if the level exceeds 40 000 7 Adding the 4 external relays expansion module allows using the 4 SPDT internal relays for pump alternation and the 4 SPST external relays for high high high low and low low alarm indication 61 Model PD6200 Analog Input Rate Totalizer Instruction Manual Application 2 Pump Alternation Using Relays 3 amp 4 1 Relays 1 and 2 are set up for low and high alarm indication 2 Relays 3 and 4 are set up for pump alternation Set and Reset Point Programming Relay Set Point Reset Point Function 1 495 750 Controls low alarm 2 7500 6900 Controls high alarm 3 7000 900 Controls backup pump 4 6000 1000 Controls main pump The following graphics provide a visual representation of a typical pump alternation application with high and low alarm monitoring 4 20 mA Signal e Relay 4 turns the main pump on at 6000 gallons and turns it off at 1000 gallons 4 20 mA Signal E Level Transmitter e With the Pump Alternation feature activated the next time the level reaches 6000 gallons relay 3 transfers and starts the backup pump 62 Model PD6200 Analog Input Rate Totalizer Instruction Manual 4 20 mA Signal E Level Transmitter e Ifthe backup pump is not able to keep up and the level reaches 7000 gallons relay 4 transfers and starts the main pump as well
33. purchased as complete assemblies Refer to the following circuits for RC network assembly and installation Figure 12 AC and DC Loads Protection Choose R and C as follows R 0 5 to 1 Q for each volt across the contacts C 0 5 to 1 uF for each amp through closed contacts Notes 1 Use capacitors rated for 250 VAC 2 RC networks may affect load release time of solenoid loads Check to confirm proper operation 3 Install the RC network at the meter s relay screw terminals An RC network may also be installed across the load Experiment for best results Use a diode with a reverse breakdown voltage two to three times the circuit voltage and forward current at least as large as the load current Figure 13 Low Voltage DC Loads Protection RC Networks Available from Precision Digital RC networks are available from Precision Digital and should be applied to each relay contact switching an inductive load Part number PDX6901 Note Relays are de rated to 1 14th HP 50 watts with an inductive load 23 Model PD6200 Analog Input Rate Totalizer Instruction Manual F4 Digital Input Connections A digital input F4 is standard on the meter This digital input is connected with a normally open contact across F4 and COM or with an active low signal applied to F4 P P F4 COM V mAt Figure 14 F4 Digital Input Connections 4 20 mA Output Connections Connections for the 4 20 mA transmitter outp
34. specifically disclaims any implied warranties of merchantability or fitness for a particular purpose A AN CAUTION Read complete WARNING Risk of instructions prior to electric shock or installation and operation personal injury of the meter AN Warning This product is not recommended for life support applications or applications where malfunctioning could result in personal injury or property loss Anyone using this product for such applications does so at his her own risk Precision Digital Corporation shall not be held liable for damages resulting from such improper use Limited Warranty Precision Digital Corporation warrants this product against defects in material or workmanship for the specified period under Specifications from the date of shipment from the factory Precision Digital s liability under this limited warranty shall not exceed the purchase value repair or replacement of the defective unit Registered Trademarks ProVu and MeterView Pro are registered trademarks of Precision Digital Corporation All other trademarks mentioned in this document are the property of their respective owners 2008 2012 Precision Digital Corporation All rights reserved www predig com 2 Model PD6200 Analog Input Rate Totalizer Instruction Manual Table of Contents INTRODUCTION 22 2 222n nnenenennenene ne nnenenennenenenns 6 ORDERING INFORMATION
35. 00 Analog Input Rate Totalizer Instruction Manual Setting Up the Rate Totalizer Meter SEtuP The Setup menu is used to select 1 aaron 7 Input signal the meter will accept and enable totalizer features Select the display units tags Select the decimal point position Meter programming amp input calibration Display parameter and intensity Relay operation 4 20 mA analog output scaling Press the Enter button to access any menu or press Up arrow button to scroll through choices Press the Menu button to exit at any time 5EtuP inPut ma BO ott SEtuP InPut taPut Fress Enter L J J to Accept a pe kok AL ys Mino _ d 5ERL InaPut EotAL EotAL InPut Note when TOTAL is set to NO the meter now functions as a Process Meter Please un tk rR E tot AL GEOEAL aan oa mean SEtuP un S unikS un S osc ie dEc Pt r ALE EotAL GrotAL SEtuP dEc PE dEc Pt dEc PE Prat in AL scare D car SEtuP ProG inf AL inf AL o E tb E CF Grand ProG ProG g Settings dSPLAY biG L EELE d Int SEkuP d5PLAY dSPLAY dSPLAY rELAY ASS iin rLY 1 8 Fail Safe SEtuP rELAY ELAY FEA Rout dist 004000 Duk SEtuP Rout d5 I Rout 35 Model PD6200 Analog Input Rate Totalizer Instruction Manual Setting the Input Signal inPut Enter the Input menu to set up the meter to display current n a A or voltage UaLt inputs The current input is capable of accepting any signal
36. Count Up or Down Start SELEct Count Down dousn Value gs Gtot C Al Count Select C Skre Set Grand Total Up or Count Down Down dousn Start Value Only If Count Down Selected 77 Model PD6200 Analog Input Rate Totalizer Instruction Manual Analog Output Programming RautPr The Analog Output Programming menu is used to program the behavior of the 4 20 mA output The following parameters and functions are programmed in this menu 1 Source Source for generating the 4 20 mA output e g PV Overrange Analog output value with display in overrange condition Underrange Analog output value with display in underrange condition Break Analog output value when loop break is detected Max Maximum analog output value allowed regardless of input Min Minimum analog output value allowed regardless of input Calibrate Calibrate the internal 4 20 mA source reference used to scale the 4 20 mA output NOOO PF ON Analog Output Source The source for generating the 4 20 mA output may be assigned to the rate process variable total grand total maximum or minimum value reached by the rate process or one of the set points or the Modbus PV input Saurek rE O tot Gkok RoutPr SourcE SourcE SourcE m buS Set Points nan na AH SourcE 1 8 SourcE SourcE Analog Output Calibration To perform the analog output calibration it s recommended to use a milliamp meter with a resolution of a
37. Ds and relays will react on power up based on the set and reset points Alarm HI or LO Set Reset Power Up Relay amp Alarm Point Point Reading LED 1 HI 1000 500 499 Off 2 LO 700 900 499 On 3 LO 250 400 499 Off 4 HI 450 200 499 On Fail Safe Operation The following table indicates how the relays behave based on the fail safe selection for each relay Fail Safe Non Alarm State Alarm State P F il Selection NO NC NO NC ower Failure off Open Closed Closed Open Relays go to non alarm state On Closed Open Open Closed Relays go to alarm state Note NO Normally Open NC Normally Closed This refers to the condition of the relay contacts when the power to the meter is off 57 Model PD6200 Analog Input Rate Totalizer Instruction Manual Front Panel LEDs The LEDs on the front panel provide status indication for the following LED Status LED Status 1 Alarm 1 5 Alarm 5 2 Alarm 2 6 Alarm 6 3 Alarm 3 7 Alarm 7 4 Alarm 4 8 Alarm 8 The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions This standard feature is particularly useful for alarm applications that require visual only indication The LEDs are controlled by the set and reset points programmed by the user When the display reaches a set point for a high or low alarm the corresponding alar
38. PD6200 Analog Input Rate Totalizer Instruction Manual PROVU SERIES CE LISTED 0 20 mA 4 20 mA 0 5 V 1 5 V 10 V Inputs NEMA 4X IP65 Front Universal 85 265 VAC or 12 24 VDC Input Power Models Large Dual Line 6 Digit Display 0 60 amp 0 46 Dual Scale for some Level Applications Single Input Sunlight Readable Display Models Isolated 24 VDC Transmitter Power Supply Signal Input Conditioning for Flow Programmable Displays amp Function Keys Rate Displayed as Units per Second Minute Hour or Day Total Grand Total or Non Resettable Grand Total 9 Digit Totalizer with Total Overflow Feature 32 Point Linearization Square Root or Exponential Linearization Multi Pump Alternation Control 2 or 4 Relays Isolated 4 20 mA Output for Rate Total Grand Total External 4 Relay amp Digital I O Expansion Modules USB RS 232 amp RS 485 Serial Communication Options Modbus RTU Communication Protocol Standard Tare Function Configure Monitor and Datalog from a PC with Free MeterView Pro Software PRECISION DIGITAL CORPORATION PSPoScricimni 89 October Hill Road Holliston MA 01746 USA er star Aa Tel 800 343 1001 Fax 508 655 8990 L www predig com Model PD6200 Analog Input Rate Totalizer Instruction Manual Disclaimer The information contained in this document is subject to change without notice Precision Digital makes no representations or warranties with respect to the contents hereof and
39. Password 3 PRSS 3 000000 unlocked Total password totAL 000000 unlocked Grand total password kot AL 000000 unlocked Other Parameters 90 Model PD6200 Analog Input Rate Totalizer Instruction Manual Troubleshooting Tips Symptom Check Action No display at all Check power at power connector Not able to change setup or programming Locd is displayed Meter is password protected enter correct six digit password to unlock Meter displays error message during calibration Error Check 1 Signal connections 2 Input selected in Setup menu 3 Minimum input span requirements Meter displays Check 999999 1 Input selected in Setup menu 99955 2 Corresponding signal at Signal connector Display is unstable Check 1 Input signal stability and value 2 Display scaling vs input signal 3 Filter and bypass values increase Display response is too slow Display reading is not accurate Check filter and bypass values Check 1 Signal input conditioner selected Linear square root etc 2 Scaling or calibration Display does not respond to input changes reading a fixed number Check Display assignment it might be displaying max min or set point Display alternates between 1 H and a number 2 o anda number Press Menu to exit max min display readings Relay operation is reversed Check 1 Fail safe in Setup menu 2 Wiring of relay
40. al Display Parameter Action Setting O r An Overrange Program mA output for display overrange unc And Underrange Program mA output for display underrange br EAH Loop Break Set relay condition if loop break detected FarcE Force Force analog output value for loop break iGnorE Ignore Ignore loop break condition na AH Maximum Program maximum mA output allowed aan Minimum Program minimum mA output allowed CAL ib Calibrate Calibrate 4 20 mA output internal reference source used for scaling the output mA 4 mA output Enter mA output value read by milliamp meter with at least 0 001 mA resolution eG nmn A 20 mA output Enter mA output value read by milliamp meter with at least 0 001 mA resolution uSEr User I O Assign function keys and digital I O Fi F1 function key _ Assign F1 function key Fe F2 function key Assign F2 function key F3 F3 function key Assign F3 function key FY F4 function Assign F4 function digital input di i Digital input 1 Assign digital input 1 8 if expansion modules are connected d i Digital output1 Assign digital output 1 8 if expansion modules are connected CAL Internal source Enter internal source calibration used for calibration scaling the meter without a signal source C CAL Current Calibrating 4 20 mA current input internal calibration reference source used for scaling the input C La Current low Calibrate low current input e
41. als such as those from level transmitters used to measure volume in odd shaped tanks or to convert level to flow using weirs and flumes with complex exponent L inEAr no PES Program ScRLE Number of Functn L inERr Points L inERr Square Root Linearization SQuArE The square root function can be used to linearize the signal from a differential pressure transmitter and display flow rate in engineering units Programmable Exponent Linearization Prob E The programmable exponent can be used to linearize the signal from level transmitters in open channel flow applications using weirs and flumes Round Horizontal Tank Linearization r Ht This function automatically calculates the volume in a round horizontal tank with flat ends This function is only used when tot AL is set to no Set the display for the desired decimal point and engineering units before entering the round horizontal tank function Select units inches or cm for the tank dimension Enter the diameter and the length in inches and the results are given in US gallons The meter can be scaled to display the volume in any engineering unit i rhe inch d Anar 648000 LEnGth Functn rhe rhe d Ana r rhe oj 940 02 SCALE GRL U5 Funcken Ena rhe Note After Scale is displayed continue pressing the Enter button until the meter completes the scaling of the input and display values 20000 LEnGth 76 Model PD6200 Analog Input Rate Totalizer Instr
42. an 1 count square root amp programmable exponent accuracy range 10 100 of calibrated span TEMPERATURE 0 005 of calibrated span C max from 0 to 65 C ambient DRIFT 0 01 of calibrated span C max from 40 to 0 C ambient SIGNAL INPUT Linear square root programmable exponent or round CONDITIONING horizontal tank volume calculation MULTI POINT 2 to 32 points LINEARIZATION PROGRAMMABLE 1 0001 to 2 9999 EXPONENT ROUND H TANK Diameter amp Length 999 999 inch or cm calculates volume in gallons or liters respectively LOW FLOW CUTOFF 0 999999 0 disables cutoff function DECIMAL POINT Up to five decimal places or none dddddd ddddd dddd ddd dd or dddddd CALIBRATION Input Minimum Span RANGE Range Input 1 amp Input 2 4 20 mA 0 15 mA HOV 0 10 V An error message will appear if the input 1 and input 2 signals are too close together INPUT Voltage ranges greater than 500 kQ IMPEDANCE Current ranges 50 100 Q depending on resettable fuse impedance INPUT Current input protected by resettable fuse 30 VDC max OVERLOAD Fuse resets automatically after fault is removed F4 DIGITAL INPUT 3 3 VDC on contact Connect normally open contacts CONTACTS across F4 to COM F4 DIGITAL INPUT LOGIC LEVELS Logic High 3 to 5 VDC Logic Low 0 to 1 25 VDC 10 Model PD6200 Analog Input Rate Totalizer Instruction Manual Rate Totalizer RATE DISPLAY 99999 to 999999 lead zero blanking
43. ard Models 85 265 VAC 12 24 VDC Options Installed Model Model PD6200 6RO PD6200 7RO No options PD6200 6R2 PD6200 7R2 2 relays PD1102 PD6200 6R3 PD6200 7R3 4 20 mA output PD1103 PD6200 6R4 PD6200 7R4 4 relays PD1104 PD6200 6R5 PD6200 7R5 2 relays amp 4 20 mA output PD1105 PD6200 6R7 PD6200 7R7 4 relays amp 4 20 mA output PD1107 Model number for replacement option card SunBright Display Models 85 265 VAC 12 24 VDC Options Installed Model Model PD6200 6HO PD6200 7HO No options PD6200 6H2 PD6200 7H2 2 relays PD1102 PD6200 6H3 PD6200 7H3 4 20 mA output PD1103 PD6200 6H4 PD6200 7H4 4 relays PD1104 PD6200 6H5 PD6200 7H5 2 relays amp 4 20 mA output PD1105 PD6200 6H7 PD6200 7H7 4 relays amp 4 20 mA output PD1107 Model number for replacement option card Accessories Model Description PDA1002 DIN rail mounting kit for two expansion modules PDA1004 4 SPST Form A relays PDA1044 4 digital inputs amp 4 digital outputs 2 may be connected PDA1200 Meter copy cable PDA1232 RS 232 serial adapter PDA1485 RS 485 serial adapter PDA7485 RS 232 to RS 422 485 isolated converter PDA8008 USB serial adapter PDA8232 N USB to RS 232 non isolated converter PDA8485 1 USB to RS 422 485 isolated converter PDA2811 1 Meter Plastic NEMA 4X Enclosure PDA2812 2 Meter Plastic NEMA 4X Enclosure
44. arrow button F1 bb HL Max min big display uP Up arrow button F2 Lik He Max on little display EntEr Enter button F3 iit Lo Min on little display Aina Alarm 1 8 Lik HL Max min little display F na i Force relay 1 4 on Luk GE Little grand total 79 Model PD6200 Analog Input Rate Totalizer Instruction Manual Tare t RrE The tare function zero s out the display In the case of scale weight tare is used to eliminate container weight and provide net weight readings There are two tare functions Capture Tare and Reset Tare When the capture tare function is used the display reading is offset by the displayed amount to make the displayed value zero This modified display value is the net value The originally displayed value without the tare offset is the gross value Both may be chosen as a display option Before tare After capture tare After reset tare Reset tare removes the display offset of the net value and the gross and net values become the same until a new capture tare is entered This function may only be used when Total tot AL is set to No no Internal Source Calibration ICRL The meter is factory calibrated prior to shipment to read in milliamps and volts depending on the input selection The calibration equipment is certified to NIST standards The use of calibrated signal sources is necessary to calibrate the internal source of the meter The meter s internal source is what allows the us
45. e display menu to show the unit or tag on the little display The engineering units or custom legends can be set using the following 7 segment character set Display Character Display Character u 0 H K i 1 L L g 2 a7 m J 3 m n 4 4 ul O 5 5 o o 5 6 F P d 7 q q 8 8 r r q 9 5 S A A E t b b u u L C u V E c u Ww d d H X E E 4 Y F F g Z W G i 5 g r H H L h h J i l i i 9 Degree lt 4 J Space Notes Degree symbol represented by lt if programming with MeterView Pro The letters m and w use two 7 segment LEDs each when selected the characters to the right are shifted one position Press and hold up arrow to auto scroll the characters in the display 37 Model PD6200 Analog Input Rate Totalizer Instruction Manual Setting the Decimal Point dEc Pt The decimal point may be set with up to five decimal places or with no decimal point at all The rate total and grand total decimal points are independent Pressing the Right arrow moves the decimal point one place to the right until no decimal point is displayed then it moves to the leftmost position Pressing the Up arrow moves the decimal point one place to the left Programming the Rate Totalizer Prob It is very important to read the following information before proceeding to program the meter e The meter is factory calibrated prior to sh
46. ee mnnn GY Ae Waleed inl Eaa Kiens Relay energized de energized LED otr on l Automatic non latching l l I l l i l i Rely LI Lt L l I tt age f nl pressed 7 T i Automatic or Manual non latching ACK pressed LJ L sd Coo Manual only after passing below Reset latching with clear Note Relay coil is energized in non alarm condition In case of power failure relay will go to alarm state 51 Model PD6200 Analog Input Rate Totalizer Instruction Manual Low Alarm with Fail Safe Operation Set lt Reset Reset Set i 1 l Relay de energized energized i l LED on off l l a I LED LO y E 5 L Io ACK l pressed ST Automatic or Manual non latching ACK pressed tt EO Manual latching l Relay T Oo LED L T ACK M m m pressed Manual only after passing above Reset latching with clear Note Relay coil is energized in non alarm condition In case of power failure relay will go to alarm state 52 Instruction Manual Model PD6200 Analog Input Rate Totalizer SMES L ap ajeoipul SOFT uolje1ado 01 U0D uoneuiayy dwing 53 Model PD6200 Analog Input Rate Totalizer Instruction Manual Rate Relay Sampling Operation When the signal crosses the set point the relay trips and the sample time starts After the sample time has elapsed the relay resets The cycle repeats every time the set point
47. er Use copper wire with 60 C or 60 75 C insulation for all line voltage connections Observe all safety regulations Electrical wiring should be performed in accordance with all applicable national state and local codes to prevent damage to the meter and ensure personnel safety Caution 19 Model PD6200 Analog Input Rate Totalizer Instruction Manual Connectors Labeling The connectors label affixed to the meter shows the location of all connectors available with requested configuration Do not connect any equipment other than Precision AN Digital s expansion modules cables or meters to the RJ45 M LINK connector Otherwise damage will occur to the equipment and the meter Warning RELAY4 RELAY3 _RELAY2 _RELAY1 MAOUT 6 5 4 3 2 41 6 5 4 3 5 1 3 2 1 200000 2 2 2 822222 NO NC C NO NC GC NO NC C NO NC C T oH R AA P P F4 COM V mAt Wee eae 2s Q OOPOO owiss SIGNAL M LINK POWER _ Figure 6 Connector Labeling for Fully Loaded PD6200 Power Connections Power connections are made to a two terminal connector labeled POWER on Figure 6 The meter will operate regardless of DC polarity connection The and symbols are only a suggested wiring convention POWER NN AC or DC POWER Required External Fuse 5 Amax 250 V Slow Blow Figure 7 Power Connections 20 Model PD6200 Analog Input Rate Totalizer Instruction Manual Signa
48. er is set up at the factory for 2 point linear calibration The number of points for multi point calibration scaling is set up in the Advanced Features menu Up to 32 linearization points may be selected See page 76 for details MeterView Pro Software The meter can also be programmed using the PC based MeterView Pro software available for free download at www predig com Data logging for one meter at a time is available with MeterView Pro software More advanced data acquisition may be accomplished by using any Modbus RTU compliant software In order to program the meter using a computer the meter must be connected using a USB RS 232 or RS 485 serial adapter see ORDERING INFORMATION on page 7 for details Input Calibration Method inERL There are two methods of calibrating or scaling the display to show the correct engineering units e Use the Scale menu to enter the scaling without a signal source e Use the Calibrate menu to apply a signal from a signal source Note The Scale and Calibrate functions are exclusive of each other The meter uses the last function programmed Only one of these methods can be employed at a time The Scale and Calibrate functions can use up to 32 points default is 2 The number of points should be set in Scale and Calibrate accordingly under the Number of Points rnaPt5 menu Selection prior to scaling and calibration of the meter see page 76 for details inCReL SCALE o CARL Prob inCAL inf AL
49. er to scale the meter without applying a signal Check calibration of the meter at least every 12 months Each input must be recalibrated separately Notes 1 If meter is in operation and it is intended to accept only one input type e g 4 20 mA recalibration of other input is not necessary 2 Allow the meter to warm up for at least 15 minutes before performing the internal source Calibration procedure 80 Model PD6200 Analog Input Rate Totalizer Instruction Manual The Internal calibration menu is part of the Advanced Features menu 1 Press and hold the Menu button for three seconds to access the advanced features of the meter 2 Press the Up arrow button to scroll to the nternal calibration menu CAL and press Enter 3 The meter displays either current calibration CAL or voltage calibration U CAL according to the input setup Press Enter to start the calibration process Example of Internal Calibration for current input 4 The meter displays low input current message E o Apply the low input signal and press Enter The display flashes for a moment while the meter is accepting the low input signal 5 After the display stops flashing a number is displayed with the leftmost digit brighter than the rest The bright digit is the active digit that can be changed by pressing the Up arrow button Press the Right arrow button to move to the next digit 6 Set the display value to correspond to the input signal
50. er when display flashes rE5Et Note If Enter is not pressed within three seconds the display returns to the Diagnostics menu The meter goes through an initialization sequence similar as on power up and loads the factory default settings Run Mode 996000 GPd Press amp hold Menu for 3 sec to access Advanced features reset flashes for three seconds 28808 345689 Press amp hold right arrow for 3 seconds to reset meter 87 Model PD6200 Analog Input Rate Totalizer Instruction Manual Factory Defaults amp User Settings The following table shows the factory setting for most parameters Next to the factory setting record the new setting for the particular application Model S N Date Parameter Display Default Setting User Setting Input type inPuk 4 20 mA Total totAL Yes Units ee EO ea Filter Falter 70 Bypass bYPASS 0 2 Function Functn Linear Number of points no PES 2 Programming Prat Scale Input 1 inP i 4 000 mA Display 1 d5 i 4 000 Input 2 inP 20 000 mA Display 2 Jd Se 20 000 Decimal point dddddd 3 places Cutoff value CutoFF 0 000 disabled Big display Main bi Rate Process Little display Small L EELE Total value Display intensity d int 8 Total time base E tb Second ordai LEF 1 000 Total reset E rSk Manual 88 Model PD6200 Analog Input Rate Totalizer Instruction Manual
51. eter displays various functions and messages during setup programming and operation The following table shows the main menu functions and messages in the order they appear in the menu Display Parameter Action Setting Description SEtuP Setup Enter Setup menu inPut Input Enter nput selection menu mA 4 20 mA Set meter for 4 20 mA input Uolt 0 10 VDC Set meter for 10 VDC input EotAL Total Enable or disable totalizer features d SCAL Dual scale Enter d SCAL menu and select Yes for dual scale or No for single scale display un E5 Units Select the display units tags rREE Rate Select the display units for rate totAL Total Select the display units for total GEotAL Grand Total Select the display units for grand total dEc PE Decimal point Set decimal point for rate total grand total Prat Program Enter the Program menu inCAL Input Enter the nput Calibration menu Calibration SCALE Scale Enter the Scale menu CAL Calibrate Enter the Calibrate menu inP i Input 1 Calibrate input 1 signal or program input 1 value d5 i Display 1 Program display 1 value inP 2 Input 2 Calibrate input 2 signal or program input 2 value up to 32 points d5 e Display 2 Program display 2 value up to 32 points Error Error Error calibration not successful check signal or programmed value t tb Total time Program total time base base 29 Model PD6200 Analog Input Rate Totalizer Instruction Manual
52. from 0 to 20 mA Select current input to accept 0 20 mA or 4 20 mA signals The voltage input is capable of accepting any signal from 10 to 10 VDC Select voltage input to accept 0 5 1 5 0 10 or 10 VDC signals Setting the Totalizer Features EotAL To simply not display the total select alternative display parameters in the display 5PLRY menu Enable or disable the totalizer features by selecting YES or no after the input type has been set up If the totalizer features are disabled all the totalizer features and functions are hidden from the menus Level and process meter features and functions are added to the menus If disabling the Eat Ri parameter by selecting no please refer to the PD6000 manual available at www predig com for instructions on setting up the meter parameters Notes 1 The totalizer continues working in the background 2 When selecting no for Total the meter now functions as a PD6000 Process Meter We strongly suggest that you download and use the PD6000 instruction manual from our website www predig com while in this mode of operation 36 Model PD6200 Analog Input Rate Totalizer Instruction Manual Setting the Input Units or Custom Tags un t5 Enter the input unit or custom tag that will be displayed if alternating rate total or grand total and units is selected in the un 5 menu or d unit is selected as the little display parameter See the flow chart on page 44 to access th
53. he main display and the Modbus input on the second display The relays and analog output can be programmed to operate from the Modbus PV input Front Panel Buttons Operation Button Description no IE oy 2 Press to enter or exit Programming Mode MENU view settings or exit max min readings Press to reset max min readings or other parameter function assigned through the User menu Press to display max min readings or other parameter function assigned through the User menu Press to acknowledge relays or other F3 parameters function assigned through the User menu L Function Keys Operation During operation the programmable function keys operate according to the way they have been programmed in the Advanced Features User menu The table above shows the factory default settings for F1 F2 and F3 84 Model PD6200 Analog Input Rate Totalizer Instruction Manual F4 Operation A digital input F4 is standard on the meter This digital input is programmed identically to function keys F1 F2 and F3 The input is triggered with a contact closure to COM or with an active low signal During operation F4 operates according to the way it has been programmed in the Advanced Features User menu Maximum Minimum Readings The max amp min readings peak amp valley reached by the process can be displayed either continuously or momentary 1 Display briefly by assigning to the F1 F3 funct
54. igital inputs or PC 1 Automatic reset only non latching when the input passes the reset point or total is reset to zero 2 Automatic manual reset at any time non latching 3 Manual reset only at any time latching 4 Manual reset only after alarm condition has cleared latching Note Front panel button or digital input may be assigned to acknowledge relays programmed for manual reset TIME DELAY 0 to 999 9 seconds on amp off relay time delays Programmable and independent for each relay FAIL SAFE Programmable and independent for each relay OPERATION Note Relay coil is energized in non alarm condition In case of power failure relay will go to alarm state AUTO When power is applied to the meter relays will reflect the INITIALIZATION state of the input to the meter 12 Model PD6200 Analog Input Rate Totalizer Instruction Manual Isolated 4 20 mA Transmitter Output OUTPUT Rate process total grand total max min set points 1 8 or SOURCE manual control mode SCALING RANGE 1 000 to 23 000 mA for any display range CALIBRATION Factory calibrated 4 000 to 20 000 4 20 mA output ANALOG OUT 23 000 mA maximum for all parameters PROGRAMMING Overrange underrange max min and break ACCURACY 0 1 FS 0 004 mA TEMPERATURE 0 4 pA C max from 0 to 65 C ambient DRIFT 0 8 yA C max from 40 to 0 C ambient Note Analog output drift is separate from input drift ISOLATED Termina
55. ign F4 function digital input FA l 5F Fail safe Enter Fail safe menu FaLeeEr Filter Set noise filter value FLS Fail safe 1 Set relay 1 fail safe operation FarcE Force Force analog output value for loop break Functn Function Select linear square root programmable exponent or round horizontal tank function D kotAL Grand total Assign relay to grand total Gk CF Grand total Program grand total conversion factor conversion factor GE r St Grand total reset Program grand total rest mode auto or manual Gk tb Grand total time Program grand total time base base Gkot L Grand Total Set grand total to count up or down Count GEoEAL Grand total Set or enter password for manual reset password CAL Internal source Enter internal source calibration used for calibration scaling the meter without a signal source iGnarE Ignore Ignore loop break condition info Information Display software and S N information inL AL Input Enter the Input Calibration menu Calibration inP i Input 1 Calibrate input 1 signal or program input 1 value 95 Model PD6200 Analog Input Rate Totalizer Instruction Manual Display Parameter Action Setting Description inP 2 Input 2 Calibrate input 2 signal or program input 2 value up to 32 points inPut Input Input selection LAECH Latching Set relay for latching operation relays assigned to rate LEd E LED test Test all LEDs LEnbEh Length Enter the tank s length
56. in inches L inERAr Linear Set meter for linear function and select number of linearization points Lit Gk Grand total on Assign the digital input to display the grand little display total on the little display Lik He Max on little Assign digital input to display max on the display small display Lik HL Max min little Assign the digital input to toggle max min display on the small display Lit Lo Min on little Assign digital input to display min on the display small display LbEL Little display To assign the small display parameters Loca Locked Enter password to unlock meter Lt Cir Latching cleared Set relay for latching operation with manual reset only after alarm condition has cleared relays assigned to rate mA 4 20 mA Set meter for 4 20 mA input na An Manual To manually control na AH Maximum Program maximum mA output allowed m bu5 Modbus Select to display Modbus input or to assign Modbus input as the analog output source na Eno Menu button Assign digital input to Menu button Aaa nm Minimum Program minimum mA output allowed no PtS Number of points Set meter for 2 to 32 point linearization nanr Sk Non resettable Non resettable grand total set 96 Model PD6200 Analog Input Rate Totalizer Instruction Manual Display Parameter Action Setting Description D Hold Relays output Assign digital input to hold all relays state hold OFF Off Disable relay and front panel status LED turn
57. inPut 36 Setting the Totalizer Features Eat AL 36 Setting the Input Units or Custom Tags un E 5 37 Setting the Decimal Point dEc Pt 38 Programming the Rate Totalizer Prat 38 Multi Point Calibration amp Scaling 39 MeterView Pro Software 39 Input Calibration Method inEAL 39 Scaling the Meter SCALE 40 Calibrating the Meter with External Source CAL 41 Time Base Total Conversion Factor amp Total Reset 42 Setting the Display Parameter amp Intensity d5PLAY 43 Display Setup Menu 44 Setting the Relay Operation r ELAY 45 Relay Assignment A55 iin 46 Setting the Relay Action 47 Programming Set and Reset Points 48 Setting Fail Safe Operation 48 Programming Time Delay 48 Relay Action for Loss of 4 20 mA Input Loop Break
58. ion keys or to the digital inputs in the User menu 2 Display continuously by assigning either display to max min through the Display menu Any of the F1 F3 function keys buttons and the digital inputs can be programmed to reset the max amp min readings The meters are set at the factory to display the max reading by pressing the Up arrow F2 button and to use the Right arrow F1 button to access the Reset menu To display max reading using function key with factory defaults 1 Press Up arrow F2 button to display maximum reading since the last reset power up 2 To reset max min press Right arrow F1 button to access the Reset menu The max amp min displays are reset to actual values 3 Press Menu to exit max min display reading To display max min readings continuously Assign either display to Max d H Min d La or toggle between Max and Min d Hi every 10 seconds dSPLAY biG o L EELE SEtuP dSPLAY dSPLAY Z cs d Hi d Lo d HL b b biG biG 85 Model PD6200 Analog Input Rate Totalizer Instruction Manual TROUBLESHOOTING The rugged design and the user friendly interface of the meter should make it unusual for the installer or operator to refer to this section of the manual However due to the many features and functions of the meter it s possible that the setup of the meter does not agree with what an operator expects to see If the meter is not working as expected refer
59. ipment to read in milliamps and volts depending on the input selection The calibration equipment is certified to NIST standards e Use the Scale menu to scale process inputs e g 4 20 mA A calibrated signal source is not needed to scale the meter e Use the Calibrate menu to apply a signal from a calibrator or a flowmeter The Program menu contains the following menus 1 Scale without a signal source Calibrate with a calibrated signal source Total time base amp conversion factor Grand total time base amp conversion factor Total reset mode for total amp grand total ar wh Note The Scale and Calibrate functions are exclusive of each other The meter uses the last function programmed Only one of these methods can be employed at a time The Scale and Calibrate functions can use up to 32 points default is 2 The number of points should be set in the Advanced menu under the Multi Point Linearization L wnEAr menu selection prior to scaling and calibration of the meter see page 76 for details The process input may be calibrated or scaled to any display value within the range of the meter Prob inf AL k kb ProG Prob Grand Total E r5k Settings l Prob Model PD6200 Analog Input Rate Totalizer Instruction Manual Additional parameters not needed for most applications are programmed in the Advanced Features menu see Advanced Features Menu page 69 Multi Point Calibration amp Scaling The met
60. is crossed going up for high alarms and going down for low alarms The sample time can be programmed between 0 1 and 5999 9 seconds Total Relay Sampling Operation Total Preset 100 300 200 100 When the total reaches the preset the relay trips and the sample time starts After the sample time has elapsed the relay resets The cycle repeats every time the preset value is added to the total 54 Model PD6200 Analog Input Rate Totalizer Instruction Manual Signal Loss or Loop Break Relay Operation The following graph shows the loop break operation for a high alarm relay 4 i M enra Relay de energized energized off on l Loop Break llgnore l LED Loop Break On When the meter detects a break in the 4 20 mA loop the relay will go to one of the following selected actions 1 Turn on Go to alarm condition 2 Turn off Go to non alarm condition 3 Ignore Process as a low signal condition 55 Model PD6200 Analog Input Rate Totalizer Instruction Manual Time Delay Operation The following graphs show the operation of the time delay function h 1 I H 1 _ eS eS eS l l li l H i H 1 H 1 7 1 gt Tdelay Tdelay puTdelay Relay Se a ae LED ee T L On Time Delay P i 1 1 H 1 1 1 j T w bag sh Tdelay Tdelay puTdelay Relay t LED l Off Time Delay When the signal crosses the set point the On time de
61. l Connections Signal connections are made to a six terminal connector labeled SIGNAL on Figure 6 The COM common terminal is the return for the 4 20 mA and the 10 V input signals Current and Voltage Connections The following figures show examples of current and voltage connections There are no switches or jumpers to set up for current and voltage inputs Setup and programming is performed through the front panel buttons INPUT SIGNAL INPUT SIGNAL P F4 COM V mA P P F4 COM V mAt 1 Po ARARA ARARA DOODO Signal 3 Wire 4 20 mA Transmitter 2 Wire 4 20 m Transmitter Figure 8 Transmitter Powered by Internal Supply INPUT SIGNAL INPUT SIGNAL P P F4 COM V mAt P P F4 COM V mAt QCOAQAP 2 Wire 4 20 mA Self Powered Transmitter External Power Supply Figure 9 Transmitter Powered by Ext Supply or Self Powered The current input is protected against current overload by a resettable fuse The display may or may not show a fault condition depending on the nature of the overload The fuse limits the current to a safe level when it detects a fault condition and automatically resets itself when the fault condition is removed 21 Model PD6200 Analog Input Rate Totalizer Instruction Manual INPUT SIGNAL INPUT SIGNAL P P F4 COM V mAt P P F4 COM V mAt IDD DOODO gt Wi 3 Wire Voltage Transducer Voltage Signal Figure 10 Voltage
62. l I O Module Connections scceeeeeeeeeereneeenes Figure 19 Interlock Connection 2 ccesseceeeeeeeeeeeeeeeeeeeeeeeeeeeeeees Figure 20 Acknowledge Relays w Function Key or Digital Input 60 INTRODUCTION The PRoVu PD6200 is a multi purpose easy to use rate totalizer ideal for flow rate total and control applications It accepts current and voltage signals e g 4 20 mA 0 10 V Three of the front panel buttons can be custom programmed for specific operation The basic model includes an isolated 24 VDC transmitter power supply that can be used to power the input transmitter or other devices An additional isolated 24 VDC power supply is included with the 4 20 mA output option A digital input F4 is standard A fully loaded PD6200 rate totalizer meter has the following four SPDT relays 4 20 mA output and two 24 VDC power supplies The PD6200 capabilities may be enhanced by adding the following external expansion modules four SPST relays creating an eight relay rate totalizer two digital I O modules with four inputs and four outputs each and USB RS 232 or RS 485 communication adapters The eight relays can be used for alarm indication or process control applications The 4 20 mA isolated output Modbus RTU serial communications and digital I O options make the PD6200 an excellent addition to any system Model PD6200 Analog Input Rate Totalizer Instruction Manual ORDERING INFORMATION Stand
63. lay timer starts and the relay trips when the time delay has elapsed If the signal drops below the set point high alarm before the time delay has elapsed the On time delay timer resets and the relay does not change state The same principle applies to the Off time delay Note If Automatic or Manual R n Rn reset mode is selected the LED follows the reset point and not the relay state when the relay is acknowledged 56 Model PD6200 Analog Input Rate Totalizer Instruction Manual Relay Operation Details Overview The relay capabilities of the meter expand its usefulness beyond simple indication to provide users with alarm and control functions These capabilities include front panel alarm status LEDs as well as either 2 or 4 optional internal relays and or 4 external relays expansion module Typical applications include high or low temperature level pressure or flow alarms control applications such as simple on off pump control pump alternation control for up to 8 pumps and basic batch control There are four basic ways the relays can be used 1 High or Low Alarms with Latching or Non Latching Relays 2 Simple On Off Control with 100 Adjustable Deadband 3 Sampling Based on Time 4 Pump Alternation Control for up to 8 Pumps Relays Auto Initialization When power is applied to the meter the front panel LEDs and alarm relays will reflect the state of the input to the meter The following table indicates how the alarm LE
64. lays the message uniac unlocked and the protection is disabled until a new password is programmed If the password entered is incorrect the meter displays the message Locd Locked for about two seconds and then it returns to Run Mode To try again press Enter while the Locked message is displayed Did you forget the password The password may be disabled by entering a master password once If you are authorized to make changes enter the master password 508655 to unlock the meter 68 Model PD6200 Analog Input Rate Totalizer Instruction Manual Advanced Features Menu To simplify the setup process functions not needed for most applications are located in the Advanced Features menu Press and hold the Menu button for three seconds to access the advanced features of the meter _Run Mode Pi amp hold 20 080 Menu for 3 nee to mA access Advanced features Fitker 23 QyPAss round SEr AL SELEcE d AG CoPY CAL uSEr 69 Model PD6200 Analog Input Rate Totalizer Instruction Manual Advanced Features Menu amp Display Messages The following table shows the functions and messages of the Advanced Features menu in the order they appear in the menu Display Parameter Action Setting FaLeeEr Filter Set noise filter value bYPASS Bypass Set filter bypass value round Round Set the rounding value for display variables SEr AL
65. ls I amp R 24 VDC 10 May be used to power the TRANSMITTER 4 20 mA output or other devices Refer toFigure 5 on page POWER SUPPLY 19 and Figure 15 on page 24 ProVu Series PD6200 All models rated 40 mA max ProtEX MAX PD8 Series All models 25mA max EXTERNAL LOOP 35 VDC maximum POWER SUPPLY OUTPUT LOOP Power supply Minimum Maximum RESISTANCE 24 VDC 10 Q 700 Q 35 VDC external 100 Q 1200 Q Modbus RTU Serial Communications SLAVE ID 1 247 Meter address BAUD RATE 300 19 200 bps TRANSMIT Programmable between 0 and 199 ms TIME DELAY DATA 8 bit 1 start bit 1 or 2 stop bits PARITY Even Odd or None with 1 or 2 stop bits BYTE TO BYTE 0 01 2 54 second TIMEOUT TURN AROUND DELAY Less than 2 ms fixed Note Refer to the PROVU Modbus Register Tables located at www predig com for details 13 Model PD6200 Analog Input Rate Totalizer Instruction Manual PDA1044 Digital Input amp Output Expansion Module CHANNELS 4 digital inputs amp 4 digital outputs per module SYSTEM Up to 2 modules for a total of 8 inputs amp 8 outputs DIGITAL INPUT 3to5 VDC LOGIC HIGH DIGITAL INPUT 0 to 1 25 VDC LOGIC LOW DIGITAL OUTPUT 3 1 to 3 3 VDC LOGIC HIGH DIGITAL OUTPUT 0 to 0 4 VDC LOGIC LOW SOURCE 10 mA maximum output current CURRENT SINK 1 5 mA minimum input current CURRENT 5 V To be used as pull up for digital input
66. m LED will turn on When the display returns to the reset point the LED will go off The front panel LEDs respond differently for latching and non latching relays For non latching relays the LED is always off during normal condition and always on during alarm condition regardless of the state of the relay e g Relay acknowledged after alarm condition For latching relays the alarm LEDs reflect the status of the relays regardless of the alarm condition The following tables illustrate how the alarm LEDs function in relation to the relays and the acknowledge button Default F3 key assigned to ACK Latching and Non Latching Relay Operation The relays can be set up for latching manual reset or non latching automatic reset operation Relay terminology for following tables Terminology Relay Condition On Alarm Tripped Off Normal Reset Ack Acknowledged The On and Off terminology does not refer to the status of the relay s coil which depends on the fail safe mode selected AN In latching relay mode latched relays will reset unlatch when power is cycled Warning 58 Model PD6200 Analog Input Rate Totalizer Instruction Manual Non Latching Relay Ruto Automatic reset only Condition LED Relay Normal Off Off Alarm On On Ack No effect On On Normal Off Off In this application the meter is set up for automatic reset non latching relay Ack
67. ng installations designed to optimize EMC performance Declaration of Conformity available at www predig com SAFETY INFORMATION N A CAUTION Read complete WARNING Risk of instructions prior to electric shock or installation and operation personal injury of the meter Hazardous voltages exist within enclosure Installation and service should be performed only by Warning trained service personnel 15 Model PD6200 Analog Input Rate Totalizer Instruction Manual INSTALLATION There is no need to remove the meter from its case to complete the installation wiring and setup of the meter for most applications Instructions are provided for setting up a 12 24 VDC powered meter to operate from 12 VDC and for changing the transmitter power supply to output 5 or 10 VDC instead of 24 VDC see page 18 Unpacking Remove the meter from box Inspect the packaging and contents for damage Report damages if any to the carrier If any part is missing or the meter malfunctions please contact your supplier or the factory for assistance Panel Mounting Instructions Prepare a standard 1 8 DIN panel cutout 3 622 x 1 772 92 mm x 45 mm Refer to Figure 1 for more details Clearance allow at least 6 0 152 mm behind the panel for wiring Panel thickness 0 04 0 25 1 0 mm 6 4 mm Recommended minimum panel thickness to maintain Type 4X rating 0 06 1 5 mm steel panel 0 16 4 1 mm plastic panel
68. nowledging the alarm while it is still present has no effect on either the LED or the relay When the alarm finally goes away the relay automatically resets and the LED also goes off Non Latching Relay A naRn Automatic manual reset at any time Condition LED Relay Normal Off Off Alarm On On Normal Off Off Next Alarm On On Ack On Off Normal Off Off In this application the meter is set up for automatic and manual reset at any time non latching relay The LED and the relay automatically reset when the meter returns to the normal condition The next time an alarm occurs the operator acknowledges the alarm manually while the alarm condition still exists This causes the relay to reset but the LED stays on until the meter returns to the normal condition Latching Relay LRtch Manual reset any time Condition LED Relay Normal Off Off Alarm On On Ack Off Off In this application the meter is set up for manual reset at any time Acknowledging the alarm even if the alarm condition is still present resets the relay and turns off the LED 59 Model PD6200 Analog Input Rate Totalizer Instruction Manual Latching Relay Lt ELr Manual reset only after alarm condition has cleared Condition LED Relay Normal Off Off Alarm On On Ack No effect On On Normal On On Ack Off Off In this application the meter is set up for manual rese
69. ocess are stored until DISPLAY reset by the user or until power to the meter is turned off PASSWORD Three programmable passwords restrict modification of programmed settings and two prevent resetting the totals Pass 1 Allows use of function keys and digital inputs Pass 2 Allows use of function keys digital inputs and editing set reset points Pass 3 Restricts all programming function keys and digital inputs Total Prevents resetting the total manually Gtotal Prevents resetting the grand total manually NON VOLATILE All programmed settings are stored in non volatile memory MEMORY for a minimum of ten years if power is lost POWER 85 265 VAC 50 60 Hz 90 265 VDC 20 W max OPTIONS or jumper selectable 12 24 VDC 10 15 W max FUSE Required external fuse UL Recognized 5 A max slow blow up to 6 meters may share one 5 A fuse 8 Model PD6200 Analog Input Rate Totalizer ISOLATED TRANSMITTER POWER SUPPLY Instruction Manual Terminals P amp P 24 VDC 10 12 24 VDC powered models selectable for 24 10 or 5 VDC supply internal jumper J4 ProVu Series PD6200 85 265 VAC models rated 200 mA max 12 24 VDC powered models rated 100 mA max 50 mA max for 5 or 10 VDC supply ProtEX MAX PD8 Series All models transmitter supply rated 25mA max NORMAL MODE Greater than 60 dB at 50 60 Hz REJECTION ISOLATION 4 kV input output to power line 500 V inpu
70. ord for future reference If appropriate it may be recorded in the space provided Model Serial Number Password 1 Password 2 Password 3 Total GTotal Run Mode Total Reset Password amp Non Resettable Total The total and the grand total can be password protected to prevent unauthorized total resets The grand total can be programmed as a non resettable total by entering the password 050873 Once the Grand Total has been programmed as non resettable the feature cannot be disabled Caution 67 Model PD6200 Analog Input Rate Totalizer Instruction Manual Making Changes to a Password Protected Meter If the meter is password protected the meter will display the message Locd Locked when the Menu button is pressed Press the Enter button while the message is being displayed and enter the correct password to gain access the menu After exiting the programming mode the meter returns to its password protected condition Disabling Password Protection To disable the password protection access the Password menu and enter the correct password twice as shown below The meter is now unprotected until a new password is entered Run Mode 20 008 mA A Locd 000000 nLoc cc TE e R ae Une oc oc SEtuP pa PASS fn Enter unloc 2f a Password PASS If the correct six digit password is entered the meter disp
71. perate alternately This prevents excessive wear and overheating of one pump over the lack of use of the other pumps Up to 8 relays can be set up to alternate every time an on off pump cycle is completed The set points and reset points can be programmed so that the first pump on is the first pump off Application 1 Pump Alternation Using Relays 1 amp 2 1 Relays 1 and 2 are set up for pump alternation 2 Relays 3 and 4 are set up for low and high alarm indication Set and Reset Point Programming Relay Set Point Reset Point Function 1 30 000 10 000 Controls pump 1 2 35 000 5 000 Controls pump 2 3 4 000 9 000 Controls low alarm 4 40 000 29 000 Controls high alarm Pump Alternation Operation 1 Pump 1 turns on when level reaches 30 000 when level drops below 10 000 pump 1 turns off 2 The next time level reaches 30 000 pump 2 turns on when level drops below 10 000 pump 2 turns off 3 If the level doesn t reach 35 000 pump 1 and pump 2 will be operating alternately 4 If pump 1 cannot keep the level below 35 000 pump 2 will turn on at 35 000 then as the level drops to 10 000 pump 1 turns off pump 2 is still running and shuts off below 5 000 5 Notice that with the set and reset points of pump 2 outside the range of pump 1 the first pump on is the first pump to go off This is true for up to 8 alternating pumps if setup accordingly 6 Relay 3 will go into alarm if the
72. point Note Changes are not saved until the reset point has been accepted pa SE a Program rly f Set Point o r5k Program rly l Reset Point Setting Fail Safe Operation In fail safe mode of operation the relay coil is energized when the process variable is within safe limits and the relay coil is de energized when the alarm condition exists The fail safe operation is set independently for each relay Select on to enable or select oFF to disable fail safe operation Programming Time Delay The On and Off time delays may be programmed for each relay between 0 and 999 9 seconds The relays will transfer only after the condition has been maintained for the corresponding time delay The On time delay is associated with the set point The Off time delay is associated with the reset point Relay Action for Loss of 4 20 mA Input Loop Break The loop break feature is associated with the 4 20 mA input Each relay may be programmed to go to one of the following conditions when the meter detects the loss of the input signal i e lt 0 005 mA 1 Turn On Go to alarm condition 2 Turn Off Go to non alarm condition 3 Ignore Process as a low signal condition Note This is not a true loop break condition if the signal drops below 0 005 mA it is interpreted as a loop break condition 48 Model PD6200 Analog Input Rate Totalizer Instruction Manual Relay and Alarm Operation Diagrams
73. quired to complete the calibration or scaling of the meter Input range Input 1 amp input 2 span 4 20 mA 0 15 mA 10 VDC 0 10 VDC Calibrating the Meter with External Source CRL To scale the meter without a signal source refer to Scaling the Meter SCALE page 40 The meter can be calibrated to display the process variable in engineering units by applying the appropriate input signal and following the calibration procedure The use of a calibrated signal source is strongly recommended to calibrate the meter inf Ar CAL The display flashes ProG inCAL heipu j InP InP d5 000 000 CAL InP i tinP i d5 InP 2 ERL InP 2 InP 2 Warm up the meter for at least 15 minutes before performing calibration to ensure specified accuracy 41 Model PD6200 Analog Input Rate Totalizer Instruction Manual Time Base Total Conversion Factor amp Total Reset The time base total conversion factor and total reset menus are located in the Program menu The total and grand total have their own independent settings This means that one can be displaying the value in gallons while the other displays in million gallons liters m etc bt tb SEc a m in Hour dRY s Lp Prab t kb E Eb k tb t tb es t CF dddddd 0 0 1000 Prab t CF CF E rSek m An Ruto 2 E dLY To Grand Prab eb rSek E rSe Ruta Settings
74. rate A naAin Auto manual Set relay for automatic amp manual reset any time Rout Analog output Analog output scaling Rout Pr Analog output Analog output programming programming AS int Assign 1 Relay 1 assignment ASS Gn Assignment Assign relays to rate total or grand total Auto Automatic Press Enter to set meter for automatic operation Auto Automatic For automatic reset bRud Baud rate Select baud rate bub Big display Press Enter to assign the Main display parameter default PV or rate biG He Max on big Assign digital input to display max on the display main display bb HL Max min big Assign digital input to toggle max min on display the main display bib Lo Min on big Assign the digital input to display min on the display main display br EAH Loop break Set relay condition if loop break detected For mA input only 92 Model PD6200 Analog Input Rate Totalizer Instruction Manual Display Parameter Action Setting Description bYPASS Bypass Set filter bypass value C CAL Current Calibrating 4 20 mA current input internal calibration reference source used for scaling the input C Hi Current high Calibrate high current input e g 20 mA E Lo Current low Calibrate low current input e g 4 mA C Skrt Count Start Set start for total or grand total countdown CAL Calibrate Enter the Calibrate menu CAL ib Calibrate Calibrate 4 20 mA output internal reference source
75. rd e Press Menu button to enter Programming Mode then press the Up arrow button to scroll main menu Run Mode 20 008 mA SEtuP EB ESE Contrl PRSS j j j inPukt rSk Auto PASS SEtuP rESEe contrlh PASS a oj o oj un E5 r5t Ge m An PASS 2 SEtuP cESEe conErl PASS i dEc Pek cSt He PASS 3 SEtuP rESEt PASS Pro r5t Lo tatAL SEtuP rESEtE PASS dSPLAY eS5t HL GEok AL SEtuP rc ESEt PASS a ee rELAY rSt tr SEtuP rESEE y Rout S5EtuP e Press Menu at any time to exit and return to Run Mode Changes made to settings prior to pressing Enter are not saved e Changes to the settings are saved to memory only after pressing Enter F3 e The display moves to the next menu every time a setting is accepted by pressing Enter F3 33 Model PD6200 Analog Input Rate Totalizer Instruction Manual Setting Numeric Values The numeric values are set using the Right and Up arrow buttons Press Right arrow to select next digit and Up arrow to increment digit value The digit being changed is displayed brighter than the rest Press and hold up arrow to auto increment the display value Press the Enter button at any time to accept a setting or Menu button to exit without saving changes ne uu nnn nnc REIRE uu s500 d5 i Increment Next Digital Digit Value Accept Setting 34 Model PD62
76. relays off program off time delay OFF i Off Set relay 1 Off time delay Un On Enable fail safe operation turn relays on program on time delay Un i On Set relay 1 On time delay O r Ano Overrange Program mA output for display overrange Dut Output 1 Program output 1 value e g 4 000 mA Gut e Output 2 Program output 2 value e g 20 000 mA PASS Password Enter the Password menu PASS Password 1 Set or enter Password 1 PASS 2 Password 2 Set or enter Password 2 PASS 3 Password 3 Set or enter Password 3 Prot Program Enter the Program menu Prot E Programmable Set meter for programmable exponent and exponent enter exponent value rREE Rate Assign relay to rate r LAY Relay Enter the Relay menu r S E Reset To access the Reset menu rhe Round horizontal Set meter for round horizontal tank volume tank calculation r DhE Right arrow Assign digital input to Right arrow button F 1 riy i Relay 1 Relay 1 setup rLY Relay 2 Relays 2 8 setup Note Relays 5 8 are shown only if expansion relay module is installed rd d Disable relay Assign digital input to disable all relays rLY E Enable relay Assign digital input to enable all relays 97 Model PD6200 Analog Input Rate Totalizer Instruction Manual Display Parameter Action Setting Description round Round Select rounding values for PV display rSe i Reset 1 Program reset point 1 rSt Gk Reset To reset grand total grand total
77. s only TERMINAL Connect normally open pushbuttons across 5 V amp DI 1 4 COMPLIANCE INFORMATION Safety UL amp c UL LISTED USA amp Canada UL 508 Industrial Control Equipment UL FILE NUMBER E160849 FRONT PANEL UL Type 4X NEMA 4X IP65 panel gasket provided LOW VOLTAGE EN 61010 1 2001 DIRECTIVE Safety requirements for measurement control and laboratory use Electromagnetic Compatibility EMISSIONS EN 55022 2006 A1 2007 Class A ITE emissions requirements Radiated Class A Emissions AC Mains Class A Conducted Emissions 14 Model PD6200 Analog Input Rate Totalizer Instruction Manual IMMUNITY EN 61326 1 2006 Measurement control and laboratory equipment EN 61000 6 2 2005 EMC heavy industrial generic immunity standard RFI Amplitude 80 1000 MHz 10 V m 80 AM 1 kHz Modulated 1 4 2 0 GHz 3 V m 80 AM 1 kHz 2 0 2 7 GHz 1 V m 80 AM 1 kHz Electrical Fast 2kV AC mains 1kV other Transients Electrostatic 4kV contact 8kV air Discharge RFI Conducted 10V 0 15 80 MHz 1kHz 80 AM AC Surge 2kV Common 1kV Differential Surge 1KV CM Power Frequency 3 A m 70 V for 0 5 period Magnetic Field Voltage Dips 40 V for 5 amp 50 periods 70 V for 25 periods Voltage lt 5 V for 250 periods Interruptions Note Testing was conducted on PD6200 meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representi
78. sity levels to give the best performance under various lighting conditions Select intensity 8 for outdoor applications The default intensity setting is 8 Engineering units or custom legends for the big display Rate value Total or grand total Toggle rate total Toggle rate G total Relay set points Toggle rate and units Toggle total and units Toggle grand total and units 43 Model PD6200 Analog Input Rate Totalizer Instruction Manual Display Setup Menu dSPLAY SEtuP b5 dSPLAY a Select Set Points 1 8 L EELE d IntY dSPLAY dSPLAY _ vo ao o LELE ae as ae a ao a d rAtE LELE hint e Pass ES d tot LEELLE mA 7 _ d Gtot d Gt u int B L EELE L EELE d Inky Y Y d r t dH L EELE L EELE j d r Gt d Lo L EELE LukELE Y dSEE d HL L EELE L EELE v v d r u na bu5 L EELE L EELE v v dtot u d of F L EELE L EELE After setting up the input and the display press the Menu button to exit programming and skip the rest of the setup menu Press the Menu button again and the Up arrow to reach the Program menu and complete the scaling or calibration of the meter 44 Model PD6200 Analog Input Rate Totalizer Instruction Manual Setting the Relay Operation r ELAY This menu is used to set up the operation of the relays A CAUTION During setup the relays do not
79. t least 0 1 uA to measure the output current The values saved internally during this procedure are used for scaling the 4 20 mA output in the Setup menu 78 Model PD6200 Analog Input Rate Totalizer Instruction Manual Programmable Function Keys User Menu u5Er The User menu allows the user to assign the front panel function keys F1 F2 and F3 the digital input F4 and up to eight additional digital inputs to access most of the menus or to activate functions immediately e g Reset max amp min F4 is a digital input on the signal input connector Up to eight digital outputs can be assigned to a number of actions and functions executed by the meter e g Alarms relay acknowledgement etc USEr FI a Fe FJ F4 uSEr uSEr uSEr eal dO B do diB pldi uSEr uSEr uSEr uSEr If installed Function Keys amp Digital I O Available Settings Display Description Display Description r5E HL Reset max amp min Control Control menu ERE Capture tare d 5AbL Disable function key cSt Er Reset tare AcH Acknowledge relays rELAY Relay menu rESEt Reset menu SEt i Set point 1 8 r5k E Reset total rid Disable all relays r5k Ge Reset grand total rL E Enable all relays rSk He Reset max G Hold Relays amp output hold r5t Lo Reset min d Hold Display hold bib He Max on big display na Enu Menu button biG Lo Min on big display r DhE Right
80. t only after the signal passes the reset point alarm condition has cleared Acknowledging the alarm while it is still present has no effect on either the LED or the relay When the alarm is acknowledged after it returns to the normal state the LED and the relay go off Notice that the LED remains on even after the meter returns to the normal condition This is because for latching relays the alarm LED reflects the status of the relay regardless of the alarm condition Acknowledging Relays There are two ways to acknowledge relays programmed for manual reset 1 Via the programmable front panel function keys F1 F3 Default F3 assigned to ACK 2 Remotely via a normally open pushbutton wired across one of the digital inputs and the 5 V terminals on the digital I O modules or using the F4 digital input which is triggered with a contact closure to COM or with an active low signal see page 24 When the ACK button or the assigned digital input is closed all relays programmed for manual reset are acknowledged PDA1044 Digital I O Module DOOPOOOOOOA Il 12 B 14 01 02 03 4 G DO 1 4 GND Figure 20 Acknowledge Relays w Function Key or Digital Input 60 Model PD6200 Analog Input Rate Totalizer Instruction Manual Pump Alternation Control Applications ALEErn For pump control applications where two or more similar pumps are used to control the level of a tank or a well it is desirable to have all the pumps o
81. t to output or output to P supply OVERVOLTAGE Installation Overvoltage Category II CATEGORY Local level with smaller transient overvoltages than Installation Overvoltage Category III ENVIRONMENTAL ProVu Series PD6200 Operating temperature range 40 to 65 C Storage temperature range 40 to 85 C Relative humidity 0 to 90 non condensing ProtEX MAX PD8 Series T6 Class operating temperature range Ta 40 to 60 C T5 Class operating temperature range Ta 40 to 65 C See LIM8 ProtEX MAX instruction manual for additional details MAX POWER ProtEX MAX PD8 Series Maximum power dissipation DISSIPATION limited to 15 1 W See LIM8 ProtEX MAX instruction manual for additional details CONNECTIONS Removable screw terminal blocks accept 12 to 22 AWG wire RJ45 for external relays digital I O and serial communication adapters ENCLOSURE 1 8 DIN high impact plastic UL 94V 0 color black MOUNTING 1 8 DIN panel cutout required 3 622 x 1 772 92 mm x 45 mm Two panel mounting bracket assemblies are provided TIGHTENING Screw terminal connectors 5 Ib in 0 56 Nm TORQUE OVERALL 4 68 x 2 45 x 5 64 119 mm x 62 mm x 143 mm DIMENSIONS WxHxD WEIGHT 9 5 oz 269 g WARRANTY 3 years parts amp labor Model PD6200 Analog Input Rate Totalizer Instruction Manual Process Input INPUTS Field selectable 0 20 4 20 mA 10 V 0 5 1 5 0 10 V Modbus PV Slave ACCURACY 0 03 of calibrated sp
82. ter input selection Setup and programming is done through the front panel buttons After power and input signal connections have been completed and verified apply power to the meter 27 Model PD6200 Analog Input Rate Totalizer Instruction Manual Front Panel Buttons and Status LED Indicators Zann I ea LI A A E e FA fa PRECISION DIGITAL Description LED Status Alarm 1 8 indicators Menu 1 8 Flashing with M Indicates Manual Control Mode ea Right arrow F1 R Rate indicator Total indicator or To ORTONA j Flashing Tare Enter F3 GT Grand Total indicator Note i Total overflow F4 is a digital input Alarms indicator 5 8 are enabled when relay Flashing Manual control of expansion module is flashing relays M flashing installed M alone indicates manual analog output Indicators flash every 10 seconds Press the Menu button to enter or exit the Programming Mode at any time Press the Right arrow button to move to the next digit during digit or decimal point programming Press or hold the Up arrow button to scroll through the menus decimal point or to increment the value of a digit Press the Enter button to access a menu or to accept a setting Press and hold the Menu button for three seconds to access the advanced features of the meter 28 Model PD6200 Analog Input Rate Totalizer Instruction Manual Display Functions and Messages The m
83. tivated by the digital inputs switches Note If multiple digital inputs are assigned to the same relay then the corresponding logic is AND i e both switches must be closed to trip the relay Scaling the 4 20 mA Analog Output Rout The 4 20 mA analog output can be scaled to provide a 4 20 mA signal for any display range selected No equipment is needed to scale the analog output simply program the display values to the corresponding mA output signal The Analog Output menu is used to program the 4 20 mA output based on display values Rout SEtuP ee es 004 900 Due 04 000 m m _ gt Rout d5 i Rout Duk dS 2 020 000 Dut 2 20 000 a p gt A out d5 2 Rout Dut 2 For instructions on how to program numeric values see Setting Numeric Values page 34 65 Model PD6200 Analog Input Rate Totalizer Instruction Manual Reset Menu rESEE The Reset menu is used to reset the totals and maximum or minimum reading peak or valley reached by the process both may be reset at the same time by selecting reset high amp low r St Hi If tatAL is set to na the tare value used to zero the display may be reset by selecting reset tare r5t Er Control Menu LontrL The Control menu is used to control the 4 20 mA analog output and the relays manually ignoring the input Each relay and analog output can be programmed independently for manual control Selecting
84. to display relay 1 set point d tot Display tot Select to display the total d unik Display units Select to display engineering units or label d inky Display Set display intensity level from 1 to 8 intensity dEc PE Decimal point Set decimal point for rate total grand total dELAY Delay Enter relay Time Delay menu di i Digital input 1 Assign digital input 1 8 if expansion modules are connected d AD Diagnostics Display parameter settings d Anar Diameter Enter the tank s diameter in inches dio i Display 1 Program display 1 value d5 g Display 2 Program display 2 value d 5AbL Disable Disable function key diy i Delay 1 Enter relay 1 time delay setup da i Digital Assign digital output 1 8 if expansion output 1 modules are connected done Done Copy function completed d5Et Display set 1 Select to display set point 1 1 8 dSPLAY Display Enter the Display menu dtot u Display t u Select to display the total amp units EntEr Enter Assign digital input to Enter button F3 94 Model PD6200 Analog Input Rate Totalizer Instruction Manual Display Parameter Action Setting Description Error Error Error calibration not successful check signal or programmed value Fin i Force On 1 Force relay 1 on using digital input 1 8 Fi F1 function key Assign F1 function key Fe F2 function key Assign F2 function key FI F3 function key Assign F3 function key FY F4 function Ass
85. to the Diagnostics menu and recommendations below Diagnostics Menu d R5 The Diagnostics menu is located in the Advanced Features menu to access Diagnostics menu see Advanced Features Menu page 69 It provides an easy way to view the programmed parameter settings for troubleshooting purposes Press the Enter button to view the settings and the Menu button to exit at any time For a description of the diagnostic messages see Advanced Features Menu amp Display Messages page 70 Determining Software Version To determine the software version of a meter 1 Go to the Diagnostics menu d AG and press Enter button 2 Press Up arrow button and scroll to Information menu inFa 3 Press Enter to access the software number 5Ft and version HEr information Write down the information as it is displayed Continue pressing Enter until all the information is displayed 4 The meter returns to Run Mode after displaying all the settings 86 Model PD6200 Analog Input Rate Totalizer Instruction Manual Reset Meter to Factory Defaults When the parameters have been changed in a way that is difficult to determine what s happening it might be better to start the setup process from the factory defaults Instructions to load factory defaults 1 2 3 Enter the Advanced Features menu See Advanced Features Menu page 69 Press Up arrow to go to Diagnostics menu Press and hold Right arrow for three seconds press Ent
86. to the same signal source 3 Power up both meters Leave Clone meter in Run Mode 4 Enter the Advanced Features menu of the Master meter see Advanced Features Menu page 69 5 Scroll to the Copy function using the Up arrow button then press Enter 6 The meter displays the message 5End Press Enter the display flashes while sending data The message don is displayed when copying is completed CoPY SEnd Display flashes dank CoPY a a CoPY 7 The Clone meter displays the message PY ri while being programmed then the message dan when copying is completed The meter initializes and returns to Run Mode using the same settings as the Master 8 If meter to be cloned does not respond to the data being sent refer to Copy Function Requirements above 83 Model PD6200 Analog Input Rate Totalizer Instruction Manual METER OPERATION The meter is capable of accepting current 0 20 mA 4 20 mA and voltage signals 0 5 V 1 5 V 0 10 V 10 V and displaying these signals in engineering units from 99999 to 999999 e g a 4 20 mA signal could be displayed as 50 000 to 50 000 The dual line display can be customized by the user to operate in such a way as to satisfy a specific application Typically the main display is used for the process variable while the second display is used for engineering units custom legend total grand total or set point indication The meter can be set up to display the analog input on t
87. ts automatically via user selectable preset value and time delay or through serial communications TOTAL RESET PASSWORD Total and grand total passwords may be entered to prevent resetting the total or grand total from the front panel NON RESETTABLE TOTAL The grand total can be programmed as a non resettable total by entering the password 050873 Once the Grand Total has been programmed as non resettable the feature cannot be Caution disabled 11 Model PD6200 Analog Input Rate Totalizer Instruction Manual Relays RATING 2 or 4 SPDT Form C internal and or 4 SPST Form A external rated 3 A 30 VDC and 125 250 VAC resistive load 1 14 HP 50 W 125 250 VAC for inductive loads NOISE Noise suppression is recommended for each relay contact SUPPRESSION switching inductive loads see page 23 for details RELAY Relays may be assigned to rate total or grand total ASSIGNMENT DEADBAND 0 100 of span user programmable HIGH OR LOW User may program any alarm for high or low trip point ALARM Unused alarm LEDs and relays may be disabled turn off RELAY Automatic non latching and or manual reset OPERATION Latching requires manual acknowledge with without clear Pump alternation control 2 to 8 relays Sampling based on time Off disable unused relays and enable Interlock feature Manual on off control mode RELAY RESET User selectable via front panel buttons d
88. uction Manual Changing the Volume from Gallons to Liters In the above graphic entering the 48 for the diameter and 120 for the length of the round horizontal tank the meter automatically calculates that the volume of the tank is 940 02 gallons 1 Convert gallons to liters 1 US gallon 3 7854 L 940 02 gal 3558 4 L Go to the Setup menu and change the decimal point to 1 decimal 3 Go to the Program Scale menu and press Enter until d 5 2 is shown on the main display 4 Press Enter and change the display 2 value to 3558 4 5 The meter is now displaying the volume in liters NS Note The display can be scaled to display the volume in any engineering units Low Flow Cutoff CutoFF The low flow cutoff feature allows the meter to be programmed so that the often unsteady output from a differential pressure transmitter at low flow rates always displays zero on the meter The cutoff value may be programmed from 0 to 999999 The meter will display zero below the cutoff value Programming the cutoff value to zero disables the cutoff feature Totalizer Count Up Down Count The totalizer count up down menu may be used to program the total and grand total to either count up from 0 when reset or count down from a programmed value when reset Total and grand total may have their countdown numbers programmed individually from 0 to 999999 Only If Count S Down Selected Count tot C Select C Skre Set Total
89. used for scaling the output Contr Control Enter Contro menu to turn relays on off set analog output manually or return meter to automatic operation CoPY Copy Enter copy function Count Count Set total and grand total count direction CutoFF Cutoff Cutoff value d GroS Display gross Select to display the gross value d Gb u Display gt u Select to display grand total and units d Gkot Display gtot Select to display the grand total d Hi Display high Select to display the max d HL Display H amp L Select to display the max amp min toggling d Hoid Display hold Display hold d Lo Display low Select to display the min d nk Net Gross Select to alternate the net and gross values d PCE Display PCT Select to display percent of PV1 dual scale display d PU Display PV Select to display PV d Pui Display PV1 Select to display PV1 dual scale display d Pue Display PV2 Select to display PV2 dual scale display 93 Model PD6200 Analog Input Rate Totalizer Instruction Manual Display Parameter Action Setting Description d r Gk Display r gt Select to display the rate and grand total dr t Display r t Select to display the rate and total d r u Display r u Select to display rate and units d r Ake Display rate Select to display the rate PV d 5CAL Dual scale Enter d SCAL menu and select Yes for dual scale or No for single scale display d SEE Display Set 1 Select
90. ut Rate Totalizer Instruction Manual Gut Output 2 Program output 2 value e g 20 000 mA rESEE Reset Press Enter to access the Reset menu rSt Ge Reset Press Enter to reset grand total grand total rSk H Reset high Press Enter to reset max display r5t Lo Reset low Press Enter to reset min display rSt HL Reset Press Enter to reset max amp min displays high amp low r5 E Reset total Press Enter to reset total rst tr Reset tare Reset tare Used when EotAt is no only Contre Control Enter Control menu Ruta Automatic Press Enter to set relays and analog output for automatic operation na An Manual Press Enter to manually control relays or analog output operation PASS Password Enter the Password menu PASS Password 1 Set or enter Password 1 PASS Z Password 2 Set or enter Password 2 PASS 3 Password 3 Set or enter Password 3 botAL Total Set or enter password for manual reset password GEOEAL Grand total Set or enter password for manual reset password nanr SE Non resettable Non resettable grand total set after entering 050873 for Gtotal password uniLoc Unlocked Program password to lock meter Loca Locked Enter password to unlock meter 993993 Flashing Overrange condition 33959 display Underrange condition 32 Model PD6200 Analog Input Rate Totalizer Instruction Manual Main Menu The main menu consists of the most commonly used functions Reset Control Setup and Passwo
91. ut are made to the connector terminals labeled MA OUT The 4 20 mA output may be powered internally or from an external power supply india oa MA OUT MA OUT RELAY1 L H R RELAY1 L k R 3 2 4 3 2 4 2 ARA ARA 4 20 mA Input 4 20 mA Remote Display Chart Recorder Etc Input Meter Figure 15 4 20 mA Output Connections Analog Output Transmitter Power Supply The internal 24 VDC power supply powering the analog output may be used to power other devices if the analog output is not used The I terminal is the 24 V and the R terminal is the return 24 Model PD6200 Analog Input Rate Totalizer Instruction Manual External Relay amp Digital I O Connections The relay and the digital I O expansion modules PDA1004 amp PDA1044 are connected to the meter using a CAT5 cable provided with each module The two RJ45 connectors on the expansion modules are identical and interchangeable they are used to connect additional modules to the system Note The jumper located between the RJ45 connectors of the PDA1044 must be removed on the second digital I O module in order for the system to recognize it as module 2 Do not connect or disconnect the expansion modules with the power on Warning More detailed instructions are provided with each optional expansion module p Figure 16 Expansion Modules amp DIN Rail Mounting Kit 0O PIP PEL a DODODOOOE 2 8 NO C NO C NO C NO C
92. y applied to calibrate input 2 Minimum Input Span The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter Input range Input 1 amp input 2 span 4 20 mA 0 15 mA 10 VDC 0 10 VDC Meter Copy Function CoP The Copy function is used to copy or clone all the settings from one meter to other meters requiring exactly the same setup and programming i e type of input scaling decimal pt filter bypass etc Only the PDA1200 meter copy cable must be used for meter to meter interfacing The PDA1200 is a special AN eight conductor flat cable with two wires swapped Warning Using standard CAT5 or other cable will cause damage to both meters 82 Model PD6200 Analog Input Rate Totalizer Instruction Manual Meter Copy or Cloning Instructions Do not connect the two meters to N the same signal source while cloning Internal calibration may Caution be affected Copy Function Requirements To successfully copy settings from one meter to another both meters must have the same software version and same baud rate setting See Determining Software Version page 86 for instructions 1 Connect two meters using a PDA1200 meter copy cable Using standard CAT5 or other cable will cause Warning damage to both meters Use PDA1200 meter copy cable only 2 Do not connect the two meters

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