Manuale di istruzione
Contents
1. 3 R S Sterilization Manager cooonnnnncccccnncnncccconnnnnnnononnnnnnnonnnnnnnnnnnnnnnnnnononnnnnnnnnnnnnnnnnnnnns Standard periodic checks Door adjustment Year 1 500 cycles Disk door clearance check 1 Year 7 500 cycles Closing force check 1 Year 1 500 cycles _ Lat n Year 1 500 cles Component wear check 1 Year 1 500 cycles _ Calibration Validation Yer gt Atitude seting check Year 1 500 oyles Filter cleaning replacement 1 Year 1 500 cycles Pump feature check Year 1 500 yles _ Tankcteaning ear 1500 les Condenser cleaning 1 Year 1 500 cycles To be carried out in Porter service department service kit code 118005 is composed by safety valve closing device bacterial filter gasket door 3 net filter OR for water filter N GO I oO O1 In case of direct ship or consign for shipping the sterilizer for service center or factory repairing include a copy of the filled in Service Book pages APPENDIX SERVICE BOOK Sterilizer OK No of cycle Aborted cycles TOCHMICIAMUN AMO escasa a Door adjustment O Filter Calibration O Cond cleaning O Pump O Tank cleaning Sterilizer OK No of cycle Aborted cycles Technician name EIER enne nnne Door adjustment O Filter Calibration El Cond cleaning Pump O Tank cleaning Darker PORTER Sterilizer OK No of cycle Aborted cyc2. PORTER Reliant Water Steam Sterilizer User Manual ev 0 Date January 2009 LISTED 40HD This sterilizer fulfils all the directions in force concerning the safety and the built in parameters has been properly set by the manufacturer in order to warranty effective sterilization if proper loading conditions are fol lowed Please read carefully this manual before using the machine an improper utilization of the sterilizer should carry on defective sterilization with unattended consequences In case of doubt or questions please call the agent Thanks for the confidence given All rights reserved No portion of this publication can be printed transmitted rewritten stored in a data recovery system translated in any foreign or computer language in any form or through any devices without written consent by Porter Information in this manual is subject to change without any warning or prior notice by Porter and does not represent a commitment for the vendor Reliant is a trademark of PORTER ATOMA PLUS is trademark of Dental X STERILINE is a trademark of Dental X DENTAL X s r l Via Marzotto 11 36031 Dueville VI Italy Tel 39 0444 367400 Fax 439 0444 367436 e mail dentalxOdentalx it http www dentalx it O CE A 0120 sos dental X 2009 POR X Reliant TABLE OF CONTENTS GENERA Louis ta as Led lo o ol it o i e dua ELS 4 1 INTRODUCTION oH 4 1 2 CONFORMITY TO EUROPEAN DIR
3. AL 2 Electro valve 2 faulty Call for a technical service AL 3 Electro valve 3 faulty Call for a technical service AL 5 The pressure has not reached the set point value Overload or pressure weak within the preset time Perform the automatic cleaning cycle S 6 1 Door open at the start of the cycle l AL7 Check the door is correctly closed Door not properly locked Check the door tightness Perform if needed AL 9 d d il INE the automatic cleaning cycle see 6 1 and P door gasket cleaning AL 10 Pressure too high Call for a technical service Check the door tightness Perform if needed aen the automatic cleaning cycle see 6 1 AL 12 Temperature out the normal range Perform the automatic cleaning cycle S 6 1 AL 13 Steam temperature sensor faulty Call for a technical service AL 15 Chamber temperature sensor faulty Call for a technical service AL 16 Pressure sensor faulty Call for a technical service POR e Reliant 26 9 CONNECTIONS 9 1 CONNECTION TO AN EXTERNAL PRINTER The equipment is not provided with internal printer but set with a serial interface for the link to an external printer the process data are sent to in order to document and certify the sterilization performed The use of a printer mandatory in some countries will become more and more frequent in order to document the effective sterilization of the instru ments also for its forensic and medical aspects X The printer cable cannot exceed 3 meters It is po
4. and start the automatic initialization procedure with the entry of water in the hydraulic circuit and chamber X Reliant or to increase the value to decrease the value 12 5 At the end of the initialization procedure the Led READY turns on open the door and dry the chamber with a clean cloth In case of procedure steps not correctly followed the display will show one of the following warning messages DOOR OPEN door not closed ADD H20 lack of water NEED INST initialization procedure not carried out In this case repeat the procedure X With procedure already been performed the display will show OFF and the door stays blocked To unblock it push the key Power The sterilizer is ready for use Arrange basket and trays in the chamber and select the sterilization cycle See Chapter 4 OPERATING INSTRUCTIONS 3 3 NOTES ON ALTITUDE COMPENSATION For a proper operation of the pressure control devices an altitude compensation feature has been intro duced During the installation procedure it is necessary to set the altitude value referred to sea level for the site where the unit operates This procedure must be carried out every time the unit is moved to a site with dif ferent altitude from the one previously set During the factory test the equipment is set at a default value of 100 meters and can be left unchanged for real altitude values between O and 200 meters since a 100 meter error does n
5. internal tubes Un screw the filter holder 2 using the supply spanner 3 Clean the filter 3 by compressed air or ultrasonic cleaner or replace it if damaged 4 Remount filter filter holder and cap screw down by hand with out tightening excessively 5 Fill the main tank with demineralized water as for the standard operation 6 With the unit in stand by OFF on the display hold down the key and push the key Power The equipment starts an automatic initialization procedure with the exhausting of the re sidual air from the filter The end of the procedure is indicated by the Led READY 6 4 REGULAR STERILITY TESTS During the factory tests and according to the standing regulations the sterilizers are deeply tested and the calibrations checked these tests warrant the sterilizer performances except for unauthorized interven tions tampering or an improper usage Although the unit is equipped with an advanced diagnosis and process evaluation system it user responsibility to check the performance during the unit life For a proper usage of the sterilizer it is necessary to carry out functionality tests periodically The frequency of these checks is regulated at local country level check the regulations in force For any explanations or information contact your authorized reseller or directly Porter POR X Reliant 22 7 TROUBLESHOOTING 7 1 MANUAL DIAGNOSIS The operator or technician can perform at whene
6. oom DERE 18 PROGRAMMING cstis n E t 19 Sl DATE AND TIMES load else es 19 52 MEASUREMENT UNITS ANDOPTONS a e e 19 5 9 REAL AE o ol 20 MAINTENANCE 1 ia 21 6 1 AUTOMATIC PERIODIC CLEANING CYCLE c ooocccccccccnncncccnnnnnnnnnnonnnonnnononnnnnnnnnnnonnnnnnnnnnnnnnonnnnnnnnnnnnns 21 6 2 CLEANING THE INSTRUMENTS BEFORE THE STERILIZATION eene 22 6 9 CLEANING REPLACING THE WATER FILTER coi ee 22 64 REGULAR STERILITY TES Scsi aiii ii ia 22 TROUBLESHOOTING A OOOO O 23 Falke MANUAL DIAGNOS T RO 23 e AUTO TESTAT THE SWITCHING ON cena la ate dick tede sesta 24 DYN quf eet 25 A iuri ier CE 25 9 2 WARNING MESSAGES coi iii eru E Ced 25 9 9 PRE WARNINGALARMS s idus tita id too eae 25 3 4 ABORIED GYGLE ALARMS ni dioe icd aesti ba beds e deem pi entes wih cte foe duae 26 CONNECTIONS 2c 22cegezecvccs 27 91 CONNECTION TOAN EXTERNAE PRINEER 3 2 icto a cun 27 9 2 CONNECTION TO A COMPUTER ONLY FOR SERVICE oooocooooncnccccnnnnnnnnncconononnnnannnnnnnnnnnnnnnnnnnnos 28 APPENDIX SERVICE BOOK Reliant 1 GENERAL 1 1 INTRODUCTION Object of this manual is to supply instructions for the operators in order to allow e correct installation e right use e proper maintenance of the sterilizer The machine must be installed and operated according to the procedures described in this manual The user is responsible for wh
7. serious faults and damage the sterilizers safety mechanisms The unit is not to be used to sterilize liquids and flammable materials POR X Reliant The unit is designed for indoor use only Do not use in presence of anaesthetic or flammable gas To avoid an excessive level of humidity properly air the room where the unit is installed 2 7 FRONT AND REAR VIEW Distilled water recervoir filling point Safety valve connection Control panel Door wem Tm Temperature sensor qw o em 2 ar Chamber water inlet Door handl ES e PAZ E woe Quick connector for distilled water tank drain Water inlet filter Quick connector for used water tank drain Water outflow filter Air line filter Air grid and cooling fan Power supply switch m O p Safety valve Automatic draining of ESPA used water tank option A max flow 20 ml minute water T lt 70 C Main fuses Printer connector option gt Power supply cord POR lt Reliant 2 8 STANDARD ACCESSORIES Tray rack 105078 Drain tube Filter spanner 101041A 105228 Tray 2p holder Regenerating tabs 105619 0230050 Trays a 105076 2 SS 105077 2 NN S z MOUSE Bacterial filter SENS 02108 To make the warranty active it is necessary that a copy of the supplied Unit Passport is sent through the agent to the manufacturer for want of this the warranty will dec
8. ECTIVES cia a 4 FAMIEIARIZATION 32 ooh a e do cs da ui etie OI oer tel 5 2 PACKAGE DIMENSIONS AND WENGH tetendit te iat di ad 5 2 2 UNPACKAGING coret ideados 5 2 9 OVERALEEDIVIENSIGN 4 cdtosms It ect ete ead ores ed id eed eal 6 24 USABLE SPACE IN THE GHAMBER oin tcp id 6 2 5 SAFETY FEATURES ee teak ELE T M MAE IL EU 7 20 PRECAUTIONS as uite iN a 8 MEI MN IPAE VIEW m 9 29 STANDARD ACCESSORIES ostia 10 29 TECHNICAL SPEGIEIGATIONG iion a a la cs 10 2 9 1 Environment operating Conditions vesical ii ida 10 INSTALLATION m 11 9 b BASIC REQUIREMENTS urticaria 11 32 SET TINGS FAR VED ccoo tscoiadicneolaidinacco ind idolos aiedea ico 12 33 NOTES ON AETITUDE COMPENSATION sisi a is 13 OPERATING INSTRUCTIONS Sc cues ss a rodas 14 4 1 FRONT PANEL COMMAND SIGNALIN O coi 14 4 2 SELECTING A STERIBIZAZION CY CLE cui a A A dd 15 4 2 1 The available sterilization cycles ooccccccocnnconccoconconcnonononnnononnnnnnononnnnnonnnnnnnncnnanennnonnnns 15 4 2 2 Starting a SterliZaonsCy Cle s ai tit 16 43 STOPPING THE CY CLR cos A ee eee see eee es ee 17 4 4 TOPPING UP AND DRAINING THE TANISS z titia iris tati ride 18 4 4 1 TOPPING up the main tank cccccceseecceeeeeeceeeeeeseneeecseeeeeseeeeeeseeeeesseeeeesaueeeeseeeesseeeeeseeeeeas 18 4 4 2 rallada HAC TANKS ur
9. NG THE CYCLE To stop the sterilization cycle press key Start Stop The display Time shows the message MANU STOP Before opening the door make sure that the display Pressure is showing the value 0 A safety device will anyway prevent from opening the door with the chamber over pressurized To unlock the door press key Start Stop Remove the load and check for the presence of water into the chamber In case of wrapped instruments we suggest to replace with new bags Before loading the chamber again dry it carefully and wait 10 minutes to allow the water to evaporate and be drained completely POR Reliant 4 4 TOPPING UP AND DRAINING THE TANKS The sterilizer is fitted with two 3 5 liters tanks main tank for the clean demineralized water and recovery tank for used water The hydraulic system allows the recovery of the steam generated during the sterilization process The re covery takes place during the decompression phase and the steam is condensed and collected into the used water tank As it is full the exceeding water outflows into the main tank and recycled This feature has been taken into account during the equipment design in order to avoid the risk of water pollution from the condensed steam we recommend anyway to carry out periodically the complete drain of the tanks and the fill of the main tank with new demineralized water soluble deposits on not completely cleaned in struments can indeed be transported by the st
10. RTED These operations should be carried out only by qualified personnel wrong settings could affect the quality of the sterilization Check the electrical requirements and connect the power supply cable to the mains socket 1 The equipment is delivered with empty tank and is therefore necessary to fill it completely with demineralized water Fill the tank without exceeding the maximum level reference marked on the tank opening The use of low quality demineralized water could create scale deposits on the instruments inside the chamber and on the trays Carefully read the label of the demineralized water con tainer Do not use tap water even if treated with filters or sweet eners Do not use water for batteries other liquids or additives which can cause irreversible damage to the equipment and be a risk for the operator Turn on the equipment with the main switch on the back panel This switch can be left ON since the electrical consumption in stand by is almost nil Remove the basket and the trays from the chamber and close the door When the unit is off the door is blocked if the block persists turn off and then on again the unit Hold on the key li and push the key Power the display shows the message SET ALT 100 MT with the set altitude value 100 m Use both keys to adjust the value as necessary according to the actual site altitude see next page Then push the key Set to confirm the displayed value
11. Y Ns 2 Mex Dd e 3 a 665 570 J MU BELL RTL 518 Net weight 49 Kg Full load weight 61 Kg 2 4 USABLE SPACE IN THE CHAMBER Diameter 240 mm Depth 384 mm Capacity 17 51 Useful dimensions per tray 315 x 214 mm x2 315 x 168 mm x2 Useful tray volume 101 POR R Reliant 2 5 SAFETY FEATURES The sterilizer features several devices that assure the full safety for the operators Door with dual lock control An electromechanical device allows the door to be opened only if the following conditions are met unit power supplied and turned on no current alarms internal pressure not dangerous for the operator For further safety to unblock the door at the end of cycle or in case of alarm it is necessary to press the Start Stop button If the equipment is turned off with open door do not apply force on the handle to try to close the door To close it the equipment must be on Protection against overpressure safety valve and decompression valve e oafety valve it takes over when the pressure inside the chamber exceeds the value of 2 55 bar To verify the efficiency of the valve when the unit is cold and switched off unscrew the black cap of the valve when a click is heard pull it gently you have to feel that the cap is free to move The valve can not be adjusted or serviced for safety reasons Follow the main tenance program described in the appendix SERVICE BOOK to assure the safety of the uni
12. act t cias eet Door adjustment Filter Calibration Pump O Tank cleaning Sterilizer OK No of cycle Aborted cycles Technician name mmmmm ee Door adjustment Filter Calibration Pump O Tank cleaning Cond cleaning Cond cleaning O Parker Hannifin Corporation Porter Instrument Division 245 Township Line Road Parker PORTER aieia an 19440 0907 USA Phone 215 723 4000 Fax 215 723 2199 www porterinstrument com P l DENTAL X s r l Via Marzotto 11 36031 Dueville VI Italy Tel 39 0444 367400 Fax 39 0444 367436 e mail dentalxOdentalx it http www dentalx it dental X Copyright Dental X 2008 Printed in Italy Anderungen im Zuge We reserve the right to make Ci riserviamo il diritto di Sous r serve de modifi Reservados los derechos de technischer Weiterent changes which may be due to apportare modifiche a se cations dues au progr s modificati n en virtud del wicklung vorbehalten technical improvements guito di migliorie tecniche technique progreso t cnico
13. and the microprocessor enables the heating phase Pump operation may be slightly noisy Sterilize Dry Reached the pre set parameter values Led HEATING turns off and Led STERILIZE turns on The display Time starts the countdown marking the time remaining to the end of the sterilization proc ess and the Pressure and Temperature displays show the pressure and temperature values of the steam The sterilization phase is followed by the decompression phase with the display Pressure showing the decreasing pressure values down to 0 Again the display Time will start the countdown of the decompression phase Based on the our experiences the decompression time has been slightly extended in order to minimize the thermal shock consequent to the status change of the steam Over the decompression phase Led STERILIZE starts to flash to signal the completion of the ster lization process At the same time the Led DRY turns on signalling the start of the drying phase Throughout this phase the chamber heaters keep the chamber warm according to a microproces sor controlled logic The display TIME shows the countdown of this phase Follows the forced venti lation phase through the bacterial filter the display Time shows also the countdown of this phase End of cycle As soon as the drying is over Led DRY turns off and Led READY and STERILIZE turn on A 10 second alert signal is generated to draw the attention by the operator The chamber heaters ar
14. at concerns the fulfilment in the legal subject concerning installation and operation of the sterilizer If the machine is not correctly installed and operated or the appropriate maintenance is not carried out the manufacturer cannot be considered responsible for any possible breaks and malfunctions Please check for the packing integrity and no evident damages or missing parts see delivery note X IN CASE OF DAMAGES OR MISSING PARTS PLEASE IMMEDIATELY INFORM AND IN DETAIL THE FORWARDER PORTER AND ITS AREA AGENT 1 2 CONFORMITY TO EUROPEAN DIRECTIVES The sterilizer complies with the electromagnetic compatibility standards in conformity with the Medical De vice Directive 93 42 CEE and with the norm EN 13060 This equipment has been developed and manufactured using high quality material and parts that can be recycled and reused This symbol means that electrical and electronic equipment at the end of their lifetime must be disposed separately from the household waste Dispose this unit by carrying it to the local collection disposal centre Sanctions are applied in case the regulations concern ing waste disposal are not met Help us to preserve the environment in which we live POR X Reliant 2 1 2 2 FAMILIARIZATION PACKAGE DIMENSIONS AND WEIGHT 535 12 Total weight 61 Kg Store the package for possible future shipment 589 UNPACKAGING lt Reliant 2 3 OVERALL DIMENSIONS 3141 ES ES n N
15. ational orlocal regulation The sterilizer operates with a closed hydraulic circuit therefore electro valves pump and tubing could be progressively clogged by particles and residues from the sterilization process So it is very important to carry out regularly the cleaning cycle as above indicated IMPORTANT POR Reliant 21 6 2 CLEANING THE INSTRUMENTS BEFORE THE STERILIZATION In order to extend the sterilizer life we recommend to carry out an accurate cleaning of the instruments one of the main causes of an early equipment wear is the settlement and accumulation of debris and fragments for inadequately instrument cleaning and consequent stains fouling and progressive clogging of filters electro valves and tubing Thank to the electronic control system the number of maintenance cycles actually performed is continu ously recorded and updated The missing of appropriate and regular maintenance according to the above guidelines could cause an early and more frequent service activities and the lapse of the warranty 6 3 CLEANING REPLACING THE WATER FILTER To carry out the clean or the replacement of the filter mounted left side the front panel proceed as follows 1 Drain completely the main tank by plugging the supply tube into the white fast fitting of the front panel i mi Inl f i X 2 DJ 2 a 2 Use a coin to unscrew the cap 1 closing the filter seat pay at tention for possible water outflow from the
16. bar ments a proportion combi EN13060 par 10 9 ref ENS68 nation of both Values set by the operator 105 135 C 105 137 C Depends on the Depends on the set To be defined by 3 90 min 0 28 2 30 bar set parameters parameters the operator drying 5 10 20 or 30 min Depends on the set para meters special To select the program push the relating key The indication Led of the selected program turns on and the displays will show for 5 seconds the parameters of the cycle currently selected POR e Reliant 4 2 2 Starting a sterilization cycle Press the key START STOP to start the selected cycle The door is locked and stays locked throughout the cycle duration The parameters of the selected cycle are shown once again for 10 seconds then the sterilizer starts and runs the cycle phases automatically The various steps of the cycle are microprocessor controlled and se quentially shown on the display in this way the operator can monitor the progress of the sterilization phases and the times The signalling for the various phases of the cycle are reported on the following Led heating turns on Display Time starts to record the cycle duration Display Pressure shows the chamber pressure value Display Temperature shows the chamber temperature value he program indication Led 1 2 3 o 4 starts to flash Heating water entry and heating During this first phase a water dose is entered into the chamber
17. ction via modem to an authorized Service Center in order to perform a remote check up and a periodic certification of the effective operation of the sterilizer Do not connect devices not supported by the manufacturer a special cable is provided to the official service centers The external computing devices connected to the printer PC interface connectors of the autoclave must comply with the standard UL60950 1 The printer PC interface connectors shall only be connected to SELV circuits POR X Reliant 28 APPENDIX SERVICE BOOK Jarker PORTER Although the sterilizer s average life is about 8 12 years it is compulsory to carry out periodic controls in order to check the correct calibration and for possible wear of components The control interval as reported on the Service Book is 1 Year or 1500 cycles for the ordinary maintenance and 4 Years or 10 000 cycles for the special maintenance The sterilizer is configured to signal on the display as the first term comes to expire the message NEED SERVICE This feature is in compliance with the norm EN13060 and answers to spe cific safety requirements The maintenance activities must be performed by authorized technicians provided with card or certificate released by Porter and reported on this Service Book je m Serial Number Installation Date AMS cusco MS
18. d ing emergency procedures for any toxic flammable explosive or pathogenic material released into the environ ment Records of attendance at training are maintained and evidence of understanding demonstrated The purpose of this manual is to provide suitable use instructions for both figures however it does not give instruc tions concerning the STERILIZATION PROCEDURE and the cautions to be followed to prevent contamination of in struments and or personnel using the unit that is a assignment of the RESPONSIBLE AUTHORITY of the practice We wish to point out the following risks The sterilization is a process that works by means of water steam under pressure and high temperatures when the load is removed from the sterilization chamber always use tools and wear personal protections suitable for handling hot instruments On opening the sterilizer especially in case the cycle has been aborted a small quantity of hot water steam or condensate can be released in the environment be careful when opening the door If the condensation cycle is not brought to an end the load the trays and the tray support as well as the cham ber inner space are ALWAYS to be considered as potentially contaminating elements as long as a subsequent Sterilization cycle has not been successfully completed The water contained in the recovery tank is to be regarded as biologically contaminating therefore when this tank is emptied suitable precaution
19. e set at reduced power pre heating until the door is open The TIME display shows the total time of the cycle the displays TEMP and PRESS show respectively the current temperature and pressure of the chamber 7X At the end of the special cycle only Led READY will light not Led STERILIZE to signal that the efficiency of the cycle has not been tested by the manufacturer To unlock the door before opening it press the key Start Stop The cycle is over and the load can be taken out ATTENTION instrument and chambers are very hot X Reliant 16 Opening the door the displays will show again the current time chamber temperature and pressure and the sterilizer is ready for a new cycle If a printer is connected and ready a report will be issued during the cycle phases with the more signifi cant data the report can be filed as proof of the sterilization process performed The operator can arrange other load on the trays and start a new sterilization cycle with the advantage of shorter heating up time as the chamber is already warm or press key Power to turn off the unit stand by X If the door is not opened or a key pressed within 30 minutes the unit switches to stand by OFF automatically Should any failure or error occur during the cycle Led ALARM turns ON and the display Time will show alarm type and code see chapter ALARM ATTENTION instrument and chambers are very hot Contamination risk 4 3 STOPPI
20. eam into the tubes and deposit into the tank on electro valves filters internal chamber surface trays and instrument itself causing on course of the time marks and sterilizer malfunction After about 5 8 cycles the Led MIN turns on signaling the need for a main tank topping up in case you de cide to use the water one time only not the recycled water fill up the tank and carry out the drain of the used water tank Otherwise the led Max will turn on signalling that the used water tank is full and the ex ceeding water will be poured into the main tank 4 4 4 Topping up the main tank The lighting of the Led MIN signals a water level into the main tank insufficient to perform a new cycle Provides for the topping up of the main tank taking care to not exceed the maximum level reference marked on the tank opening 4 4 2 Draining the tanks In case of operation with recycled water it is necessary after about 60 cy cles to drain completely both tanks and fill the main tank with new deminer alized water In this case e Geta bucket or a tank of at least 3 5 capacity e Fix the drain tube into the left fast fitting black and wait for a complete draining Draining the used e Unfit the tube pushing the ring nut against the machine and drawing the water tank tube e Repeat the operation for the main tank right fast fitting white e Provides for the fill of the main tank with 3 5l of demineralized water tak in
21. ears as soon as a cycle is selected but will appear again at the next One year from the installation switching on NEED SERVICE or over 2000 cycles performed without any service check up Call for a complete check by a qualified technical service the message will be reset after the servic ing Perform the installation procedure see Chapter 3 2 NEED TEST Detected a pre warning alarm See Table B NEED INST Need for the installation procedure 8 3 PRE WARNING ALARMS The alarms shown on table B do not stop the sterilizer operation but warn that a problem may interfere with the cor rect sterilizer operation The trouble should be checked and the recommended action promptly performed In case of fault the message Need Test will appear together with the code number of the detected alarm Example Need Test cd 1 TABLE B Alarm code Cause Solution cd 1 Drain filter dirty Clean or replace the filter Perform a cycle with reduced load In case call for a techni Coe SINN SSH OST cal service Check the AC voltage OR Reliant 25 8 4 ABORTED CYCLE ALARMS The alarms shown on table C signal a fault that keep the sterilization process from being completed Identify the fault on the table and perform the recommended action The alarm condition is signalled by the Led ALARM and the Alarm Time display shows the intermittent message FAIL near the code number of the detected alarm Example FAIL AL 6 TABLE C
22. f positive test result the message Card Good is displayed Whatever fault occurred will be shown on the display and stored according to the alarm codes listed in Table C see chapter ALARM To skip the auto test press any key at the switching on of the unit POR X Reliant 24 8 ALARMS 8 1 GENERAL With equipment switched on and during every cycle the supervisory system of the equipment constantly monitors the characteristic parameters of the different sterilization phases the proper operation and the status of the devices Any detected anomaly or fault is promptly signalled through specified messages coded alarms and acoustic signalling To easy the interpretation and identification the alarms have been divided into three classes as shown in tables A B and C 8 2 WARNING MESSAGES TABLE A Message Cause Solution OPEN DOOR Door unlocked Open the door FAIL Failed cycle See Table C Insufficient water in the main tank the ADD H20 message appears before starting a cy Perform the topping up of the main tank cle MANU STOP Cycle manually interrupted The sterili i Wipe the chamber if wet and start again the cycle zation process not completed Check the AC voltage BLAC OUT Black out occurred during the cycle Wipe the chamber and repeat the cycle NEED CLEANING 60 cycles carried out from the last Perform the automatic cleaning cycle see Chapter automatic cleaning cycle 6 1 The warning message disapp
23. g care to not exceed the maximum level reference marked on the tank opening Draining the main tank 5 CAUTION The water contained in the recovery tank is to be regarded as biologically contami naling therefore when this tank is emptied suitable precautions should be taken The disposal of re covery water needs to be done in accordance with the national or local regulation POR X Reliant 18 9 PROGRAMMING 5 1 DATE AND TIME Push the key Set and use the arrow keys to adjust the value Whenever key Set is pushed a different time parameter can be controlled PRESS INA DISPLAY PARAMETER SEQUENCE TIME TO BE SET USE KEY SET SET YEAR YEAR lli SET SET MONTH MONTH SET SET DAY DAY SET SETHOUR HOUR MIA to decrease the value SET SET MIN MINUTES SE Exit the programming mode to increase the value or Example for hour adjustment press key Set four times and set the time by the arrow keys 5 2 MEASUREMENT UNITS AND OPTIONS SET UNIT TC Or Push the key to set the desired tem SET UNIT F perature measurement unit Display Pressure is showing Mi Push in a sequence the Set keys and P Display Time is showing Push more times the key language of the print L1 Italian to access the pro L2 English report gramming mode L3 Spanish L4 French L5 German L6 saving the sterilization cycle data on PC through a link with an ex ternal optional interface Display Pressure is sh
24. isplay 4 hold pushed the key START STOP and push the key POWER to start the automatic cleaning cycle The display is showing CLEANING 5 The cleaning cycle takes between 10 and 20 minutes and cannot be interrupted command panel keys disabled Over the cycle the indication Led MAX and MIN will blink Open the door and drain both tanks again During this phase the dis play is showing the message CLEANING Over the drain remove the tube from the fast fitting 8 Push the key START STOP the water pump will start for a few sec onds to empty completely the hydraulic circuit 9 During this time the door must be left open Carry out the main tank fill with demineralized water on turning off the indication Led MIN the water pump starts for a few seconds in order to fill the internal hydrau lic tubing 10 The end of the cleaning cycle is signalled with the message READY on the display 11 In case the equipment will work using the recycled water wipe the chamber before starting a new sterilization cycle on the contrary it is sufficient to close the door and the water in the chamber will be col lected into the recovery tank 12 Close the door and switch off by the key POWER CAUTION The water contained in the recovery tank is to be regarded as biologically contaminating therefore when this tank is emptied suitable precautions should be taken The disposal of recovery water needs to be done in accordance with the n
25. les Techniclali NAME peer cote cca Nair a Door adjustment Filter Calibration Cond cleaning Pump O Tank cleaning Sterilizer OK No of cycle Aborted cycles Technician name AE ccoo Door adjustment Filter Calibration Cond cleaning O Pump O Tank cleaning Jarker PORTER Sterilizer OK No of cycle Aborted cycles Technician name ee RR nas Door adjustment O Filter Calibration Cond cleaning Pump O Tank cleaning Sterilizer OK No of cycle Aborted cycles Technician nare ica Door adjustment Ol Filter Calibration Cond cleaning O Pump O Tank cleaning APPENDIX SERVICE BOOK Sterilizer OK No of cycle Aborted cycles Technician name conc nn Door adjustment Filter Calibration Cond cleaning Pump Tank cleaning Sterilizer OK No of cycle Aborted cycles Technician name EE eene nene Door adjustment Filter Calibration Cond cleaning O Pump Tank cleaning DBarker Sterilizer OK No of cycle Aborted cycles Technician name Door adjustment O Calibration Pump Sterilizer OK No of cycle Aborted cycles Technician name Door adjustment O Calibration Pump PORTER Filter Cond cleaning Tank cleaning Filter Cond cleaning O Tank cleaning Sterilizer OK No of cycle Aborted cycles Technician NAME ss
26. line 2 9 TECHNICAL SPECIFICATIONS Chamber dimensions 240 mm nm elapsed 30 from the end of a idee Depth 384 mm AUto SWHODIng olt cycle and without any action 3 5 liters each used and Chamber capacity 17 51 Dual water tank clean water tanks 4 kg solid TP o 1 5 kg porous Bacterial filter 0 3 um al 99 97 96 20 from room temperature Gek patery di a a 10 with pre heated chamber may be rep a ea only Dy au N HEE thorized service m from 3 to 90 depending on the Transmitted heat Sterilization time selected cycle 0 18 J h at 23 C Drying time HOO t0 30 dependingonine Sound emission 61 dB A at 1 m selected cycle 443 x 570 x 428 mm External dimensions LxDxH Working cycle Net weight 49 Kg Pollution grade 2 120V 10 MG ap MONGE pee Transient overvoltage Frequency 60Hz Maximum volume available O si on the trays Maxi h Average consumption 600 W e Chenier 135 C 0 2 C temperature Standby consumption Safety valve 2 x 15AT 250V type 6 3x32 2 55 bar 2 9 1 Environment operating conditions The sterilizer is designed to operate in environments at temperatures between 3 C and 40 relative humidity not greater than 9596 atmospheric pressure from 750 mBar to 1050 mBar and altitude between 0 and 2500 meters NEVER USE IN PRESENCE OF INFLAMMABILE ANAESTHETIC GAS POR X Reliant 10 3 1 1 Check that the mains voltage of your electrical installation matches the 2 The equipment mu
27. nd wait for a few seconds the initial auto test completion during this time the parameter set points and the type of the components currently tested will appear in a sequence on the display Over the auto test the display TIME will show again the current time the display PRESSURE the value of the current pressure the display TEMPERATURE the value of the current chamber temperature if lower than 35 C the display will show the message low The micro processor enables the pre heating step in order to rise the chamber temperature up to 100 C X During this phase the temperature reading on the display is inaccurate because no steam being there Arrange the material to be sterilized on the trays load the chamber and close the door Check that Led MIN main tank indication is off If not fill up the main tank with demineralized wa ter without exceeding the maximum level reference marked on the tank opening 4 2 1 The available sterilization cycles Unwrapped solid 4 kg solid load EN13060 par 10 5 n 134 4 min 134 137 C Unwrapped solid he drying 6 min 2 14 2 30 bar instruments unwrapped AREAN Solid porous 4 kg solid or MT 134 C 20 min 134 137 C hollow type B and 1 5 kg porous or Porous load e drying 20 min 2 14 2 30 bar a MIRE a proportion combi EN13060 par 10 9 wrapped ref EN868 nation of both Solid porous 4 kg solid or 121 C 30 min tete Vesti du 1 5 kg porous or Porous load drying 20 min 1 10 1 30
28. ot affect the equipment operation To be sure of the sterilization process it is important that the altitude tolerance from the current value does not exceed 200 meters otherwise the vacuum devices should be additional loaded and false or premature AL8 or AL5 alarm should be signalled CONVERSION NOTE to obtain meters multiply feet by 0 3048 X These operations should be carried out by qualified personnel Wrong settings can affect the quality of the sterilization POR e Reliant 4 OPERATING INSTRUCTIONS 4 1 FRONT PANEL COMMAND SIGNALING The front panel is equipped with control keys signalling Led s PORTER Rtliavi and displays A slight push on a key will activate the command LCD Displays Visualize from the top the value of the para a Geen ome meters Time Led Time turned on Temperature measure unit C or F depending on the setting related Led turned on and Pressure measure unit bar or psi depending on the set ting related Led turned on the upper display visualize instead of time the alarms occurred during the cycle Led Alarm turned on Phase in progress indication HEATING STERILIZE DRY READY turned on or flashing during the phases of the cy e cle S p Tank water level indication Turned on for water level in the PRINTER main tank and used water tank at minimum or maximum value respectively Current program indication 1 2 3 4 turned on for the Mes opp
29. owing SET UNIT BAR Push the arrow keys to set the desired pressure or measurement unit SET UNIT PSI Push the key Set Push again the key Set to exit the programming mode The sterilizers are generally factory preset on measurement units and options normally used in the desti nation countries i e measurement units C bar printout language L2 POR e Reliant 9 3 SPECIAL CYCLE The operator can set a customized sterilization cycle as follows Set the process temperature value between 105 and 135 C by the keys lii and It Set the process time between 3 e 90 minutes by Push again the key Set The display Pressure shows Mi TA the keys and Push the key Set and S The display Pressure shows in a sequence SET TEMP SET TIME The display Pressure shows By the keys Ili and set the dry SET DRY ing time between the pre set available value of 5 10 20 and 30 minutes the value is shown close to message DRY Push again the key Set Push again the key Set to exit the programming mode The parameter values for the SPECIAL cycle are automatically stored and maintained until new values are set through the same procedure The combination of time temperature parameters set by the operator can lead to cycles that do no assure the sterilization It is necessary to check the effectiveness of the customized cycle by means of suitable tests At the end of the SPECIAL cycle only the Led READY will switch on no
30. s should be taken The disposal of recovery water needs to be done in ac cordance with the national or local regulation Check the integrity of the draining pipe before its use To prevent cross contaminations during the loading and unloading steps open the door with clean hands or wear uncontaminated gloves to avoid contaminating the door handle do not use gloves worn during the in struments decontamination step for this operation when the sterilized instruments are removed from the chamber always use uncontaminated gloves In case of contact with hot water steam or contaminated materials rinse with fresh water and seek for medical help SYMBOLS On the panels of the unit and in this manual potential hazards and the parts that can be dangerous at high tempera tures are marked with this symbol WARNING instruments and chamber are very hot Contamination risk CAUTION risk of danger Documentation needs to be consulted Read carefully this user manual because wrong use may expose the user to health risks gt lt This symbol indicates the presence of additional important notes about the use a aler steam sterilizer is designed to be used for the sterilization of reusable medical instruments that can be steam sterilized in a range of temperatures between 121 C and 135 C any attempt of sterilizing instruments that are not fit for undergoing this process can result in hazard for the operator it can also lead to potentially
31. selected program 34 C 4min PRINTER indication turned on for printer enabled ES Wrapped ved 134 C 20 min Packs Program selection keys EJ 121 C 30min Program 1 Sterilization at C 4 min for unwrapped solid instruments Special Set by operator 105 135 C u 3 90 min y y Program 2 Sterilization at 134 C 20 min US tart Stop for hollow and porous material also wrapped Program 3 Sterilization at 121 C 30 min for delicate hollow and porous material also wrapped not supporting high temperature Power Program 4 Special cycle programmable by the op erator Key Start Stop controls the start or the stop of the selected cycle unlocks the door at the end of the cycle or in case of alarm occurred during the cycle Key Power enables the command panel the auto test at the switching on and the pre heating resis tance Key Set allows to set date time measuring units report printout language sterilization Tem perature Time and drain time for the special cycle Key Printer enables the report printout The key has own indication Led for Led off the PC port can be used for the PC connection Service mode only POR Reliant 14 4 2 SELECTING A STERILIZAZION CYCLE 1 Turn on the equipment by means of the rear switch e display TIME is showing the current time e display TEMP is showing OFF e display PRESS is showing the current day and month 2 Push the key Power a
32. ssible to connect the sterilizer to a RS232 serial printer using a serial DB9 cable Please contact Porter for further information 1 Switch on the printer 2 Switch on the sterilizer The report is automatically printed during the cycle and with the following data content process date and time cycle number selected program and parameters cycle type start end time of the sterilization phase end time of the drying phase In case of trouble or cycle interruption the printout will report the message ABORTED CYCLE NOT STERILE with the indication of the detected alarm Remember to switch off the printer at the end of the working day X To set the language for the report printout see chapter 5 The PRINTER port only interfaces the printer directly Through a dedicated interface it can be connected to a PC to store the sterilization cycles Contact the reseller or directly Porter for more information POR R Reliant 2 9 2 CONNECTION TO A COMPUTER ONLY FOR SERVICE The serial port can be also used for the PC connection key Printer Led switched off This function is available for Service technician only and allows to perform more accurate tests as well as a new ap proach to service and certification aspect By a special SW tool the Service technician is able to detect all the main data of the machine and to per form a fast troubleshooting and the repairing at reduced cost Moreover the system allows the conne
33. st be installed on a flat surface adjust 3 For the correct operation it is mandatory to leave a free 4 Do not install the equipment near heat sources in humid INSTALLATION BASIC REQUIREMENTS value indicated on the equipment plate the electrical socket is capable to supply at least 15A and is provided with an efficient earth connec tion In case the installation makes inaccessible the power supply switch provide for a proper electrical breaker The manufacturer will not be responsible for damages to people 120Vac 60Hz or things caused by an unsuitable electrical installation or miss I gt or 15A ing of the ground connection the front feet to have a slight slope and so make the out flow of water easier during the drain phase WARNING do not place the unit on surfaces which could cause fire or fume if hot items fall from the equipment space of at least 4 cm on the rear side of the equipment or not well aired environment in a sterilization room is re quired a minimum of 10 air changes per hour a recirculat ing ventilation system can not be used NNUU OT 5 On the rear panel it is located the safety valve if it oper ates for overpressure it may be released hot steam locate the unit to eliminate the risk of burning for the operator f e near a wall The sterilizer can also be installed in a cabinet In this case provide adequate space 10 cm for aeration e Reliant 3 2 GETTING STA
34. t e Decompression valve it takes over when the pressure inside the camera exceed the value of 2 4 bar an acoustic signal warns the operator and the display shows the message ALARM 10 Overheating protection The temperature inside the chamber is programmed so as not to exceed the limit of 142 C in case of fault a further protection takes over to prevent the temperature from rising over 150 C Blackout protection In case of power blackout during the sterilization cycle the pressure inside the chamber is com pletely released to the environment value On power supply restore the display will show the mes sage BLACK OUT Automatic switch off Elapsed 30 minutes from the end of the cycle without opening the door or activating a front panel button the unit will automatically switch off X This function is not operating if no sterilization cycle has been carried out and completed POR Reliant 2 6 PRECAUTIONS The international norms concerning safety and sterilization process defines the following figures OPERATOR the person operating the unit to achieve the expected result RESPONSIBLE AUTHORITY person or group responsible for the use and maintenance of the unit he or she also has to make sure that all personnel who operate or maintain the equipment are trained in its operation and in its safe use there is regular training of all personnel concerned with the operation and maintenance of the equipment inclu
35. t STERILIZE to signal that the efficiency of the cycle selected by the operator has not been validated by the manufac turer POR X Reliant 20 6 MAINTENANCE 6 1 AUTOMATIC PERIODIC CLEANING CYCLE For a proper operation of your sterilizer it is indispensable that a correct and regular maintenance is car ried out To this end it is important to perform a cleaning procedure as shown on the following at least once every 60 cycles X For further safety after 60 cycles carried out without an intermediate cleaning cycle the equipment will display the message NEED CLEANING Take the basket and the trays out of the chamber and wash with an ordinary dish washing powder IMPORTANT rinse with water and wipe DO NOT USE ABRASIVE PRODUCTS DO NOT PERFORM THE CLEANING CYCLE WITH TRAYS IN THE CHAMBER Carry out the chamber surface cleaning when the equipment is cold WARNING To open the door and carry out these preliminary operations it is necessary to switch on the equipment ended the maintenance switch off the unit to avoid excessive heating To close the door switch on the unit again NOTE 1 Drain the main tank by means the supplied drain tube fit into the white fast fitting iM at 1 i i 2 Melt one cleaning tab in 1 liter solution of demineralized water and pour it into the main tank Y EENEI te 3 Close the door and put the unit in Stand by by means of the key POWER message OFF on the d
36. ver time a test to check the correct operation of the equipment proceed as follows Step 1 Action Message on the display Push keys Set and Test in The displays show respectively from the top one message TEST chamber a sequence temperature and pressure values Temperature value at the chamber s wall Push key GP Message CICL and number of the performed cycles Push key S Message ABOR and number of the aborted cycles Push key Push key Printer Number of the automatic cleaning cycles actually performed Push key Power Message ALARM and codes of the last three alarms occurred Push key Set Exit to normal operating mode X During the manual diagnosis it is impossible to set the unit in stand by mode with key POWER It is necessary to leave first from the diagnosis mode with the key Set The use of these procedures is reserved for qualified personnel Step 2 Action Message on the display Result Push keys and d Set Message TEST OUT Power in a sequence Drying pump energized Push key Nli abd j Electro valve 2 energized closed Push key G Electro valve 3 energized open Push key Water pump energized Push key S iib j Push key Set Exit to normal operating mode POR Y Reliant 23 7 2 AUTO TEST AT THE SWITCHING ON Each time the equipment is switched on an automatic test starts duration about 15 s that control and monitor sequentially any main device Three beeps signal the end of the auto test and in case o
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