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1. 5 LA TOS zs su 9 eee es ee ee see J 94 0 6 OBO OPV a zu ss uzan kag oi so Eze Bae wee uns us ves 74 2 maisi 6 DLE The menu Hem ouk E a meow ee koe 39 9 s oe See sg CEDE 4 6 32 po as ss es ees mom E sese Shee es 6 SE WO EPI 6 322 M ster Slope skis skuu reo pas ass es as A ss uest ou eus RE 6 3 2 9 Master Clear 6228224262256 3 oa ua ksi alko a 6 3 2 4 6 3 2 5 6 3 2 6 6 327 Operaling test 3 s 4u uga seko kAkA ESu SSS 3 BONOS EORR a o m P 7 3 2 8 lt s lt s s s s s ssaa se un XE 7 3 3 window Profibus stations live list 2 ee 7 3 4 window Actuator status process representation input so 8 3 5 The window Actuator control process representation OUtput 9 55 ERE ECH als o 5 5 a5 4999334954553 592595 25 9952252952555 5 9 4 10 5 Trouble shooting and correctiveactions soseo oe oso 11 2 auma AUMA DP WIN Version 3 1 Manual AUM
2. auma DP WIN Version 3 1 Test and demonstration software for PROFIBUS DP actuators Manual AUMA DP WIN Version 3 1 AUMA MATIC AUMA VARIOMATIC PROFIBUS DP Manual Scope of these instructions These instructions are valid for AUMA actuators with controls AUMA MATIC AUMA VARIOMATIC PROFIBUS DP Table of Contents T 3 ei a dede e i 3 Tb DUMI s ss a sss zas seks us E eho ee cen ms ins 3 2 i spoasasss u pueoan te sot es bee Seek eee 3 2 1 Hardware and software lt 3 2 1 1 Hardware 3 o ke seam ksa asas ee ae 44 5 sm eee eee i 3 22 cuu l cs ee us se spo ks nz s nas a Suus 3 2 2 1 Installation of the Master card and the Profibus Application Program Interface 3 2 2 2 InstallatonoftheprogramDP WIN a 4 2 2 9 Starting the program 4 3 User interface 4 a mo aan au m8 so hos OR 60 de WOO al oo 3 la o6 Ue ai mi o al E be wes 5 3 1 5 Solel FIO ge 5 31 2 DUG paaMI6lOlSz ss s ow a ss zu span SA RU A Vo su m uto ve Uau uj 5 3 1 3
3. 2 200 00 Bui 35 PAUFIboad FI Meggie Pug miretse 5 22 1 00 release 24 Program DP WIN must not be running If a red cross instead of a green check mark is displayed the settings of the IO Port the DP RAM address or the interrupt are probably not correct ln this case please check the free resources of the computer with the program Windows NT diagnosis which can be started via Start gt Programs Administration general and change the settings of the ProfiCard with the button Edit For this you must be logged in as administrator 12a uiTid AUMA DP WIN Version 3 1 Manual AUMA MATIC AUMA VARIOMATIC PROFIBUS DP aUMa 13 AUMA DP WIN Version 3 1 AUMA MATIC AUMA VARIOMATIC PROFIBUS DP Index A Actuator status Addresses Analogue input AUMA special B Bus parameters C Clear D Database E Electronic name plate Functions 14 ON G GSD data H Hardware Info Installation Introduction L Load parameters M Master Bus parameters Master Clear Master Mode Master Operate Master Stop WO O O O OI Operate Operating data Operating test R Read write S Save parameters Software Status bar Stop T Tool bar Torque monitoring Trouble shooting Manual 7 10 OO W O Manual Deutschland Germany DE DE DE DE DE DE DE DE DE DE DE DE DE DE Werner Riester
4. Master reads process representation input but does not control actuator e Operate Master reads process representation input and controls actuator normal operation mode 3 1 4 Tests e Operating test Automatically conducts an operating test Detailed description see clause 4 e Torque measurement For actuators with the option Analogue torque value transmitted via Profibus the torque can be monitored for the travel auma 5 AUMA DP WIN Version 3 1 AUMA MATIC AUMA VARIOMATIC PROFIBUS DP Manual 3 1 5 Options 3 1 6 DPV1 3 1 7 The menu item 3 2 The tool bar 3 2 1 Info 3 2 2 Master Stop 3 2 3 Master Clear 3 2 4 Master Operate 3 2 5 Save parameters 3 2 6 Load parameters 6 auma Function second analogue input In this menu it is determined whether the second analogue input is used for measuring the torque for actuators type AS or as an external sensor In this menu acyclic communication services can be executed They work together with the Software Z027 988A e Read write grants access to different slots and indexes e Electronic name plate grants access to the electronic name plate stored in the actuator e Operating data grants access to the operating data stored in the actuator e AUMA special grants access to some of the internal memory cells of the actuator e GSD data grants access to the GSD data stored in the actuator e Database for saving and loading of acyclic data Requires an a
5. with the slave The other master has to be switched off in order to elimitate this fault auma 9 AUMA DP WIN Version 3 1 AUMA MATIC AUMA VARIOMATIC PROFIBUS DP Manual e Fault Faulty parameters The parameters under the menu items Bus parameters Slave AUMA parameters Slave Profibus parameters are set incorrectly or contradictory e Fault Incorrect configuration The configuration set under the menu item Bus parameters slave configuration is not allowed the version K10000x DX 000 does not allow all configurations e Error no AUMA slave Ident No xxxx The selected slave is not an AUMA slave The DP WIN program version 3 0 can only control and show the status of AUMA slaves with the ident no 0732 hex The third field shows the number of connection faults This may be useful for long time tests and fault finding The fourth field shows the status of the master e f the master is in STOP state it does not communicate with the slave e f the master is in CLEAR state the actuator cannot be controlled but the feedback of the actuator is read e f the master is in OPERATE state it is totally operative 4 Operating test Correct operation of the actuator can be checked with the operating test The button Operating test can only be clicked if the communication to the selected actuator is active On clicking the button Operating test the following dialogue appears Figure 7 The dialogue operating test WIR Bo FUC
6. 00 Fax 57 14131 806 E Mail dorian_hernandez ferrostaal com Multi Valve Latin America S A Amador Merino Reyna 496 OF 301 San Isidro Lima 27 Tel 511 222 1313 Fax 511 222 1880 E Mail multivalve terra com pe PASSCO Inc P O Box 36 41 53 00936 4153 San Juan Tel 18 09 78 77 20 87 85 Fax 18 09 78 77 31 72 77 E Mail Passco prtc net Suplibarca Centro Comercial Carmen Avenia La Limpia Local 1 2 85 39 Maracaibo Edo Zulia Tel 58 261 7 555 667 Fax 58 261 7 532 259 E Mail suplibarca iamnet com Afrika Africa ZA EG AUMA South Africa Pty Ltd P O Box 1283 1560 Springs Tel 27 11 3632880 Fax 27 11 8185248 E Mail auma sa cis co za A T E C 5 Road No 101 Maadi Cairo Tel 20 2 35899680 Fax 20 2 3586621 E Mail atec intouch com AUMA DP WIN Version 3 1 AUMA MATIC AUMA VARIOMATIC PROFIBUS DP Asien Asia IN JP SG A m CN HK KR KW QA TH TW AUMA India Ltd Plot No 39 B II Phase Peenya Industrial Area 560 058 Bangalore Tel 91 80 8394655 Fax 91 80 8392809 E Mail info auma co in AUMA JAPAN Co Ltd 596 4 Futago Cho 273 0034 Funabashi Chiba Tel 81 47 3029551 Fax 81 47 3029555 E Mail mailbox auma co jp AUMA ACTUATORS Singapore Pte Ltd 32 Ang Mo Kio Industrial Park 2 01 02 Sing Industrial Complex 569510 Singapore Tel 65 6 4818750 Fax 65 6 4818269 E Mail sales auma com sg AUMA Middle East Representative Office P
7. A MATIC AUMA VARIOMATIC PROFIBUS DP 1 Introduction DP WIN is the Profibus DP test and demonstration software for AUMA actuators AUMA actuators with Profibus DP interface can be tested on site with this program lt can also be used as a demonstration software to show the characteristics of the AUMA Profibus DP actuators 1 1 Summary of functions e Display of all stations on the Profibus live list e All information supplied by the actuator via Profibus DP is displayed e Control of AUMA actuators e Automatic operating test for AUMA actuators e he AUMA parameters can be set e Parameter sets can be saved e Read out of operational data and electronic name plate if available in actuator software version in actuator Z027 9884 2 Installation 21 Hardware and software requirements 2 1 1 Hardware e PC or PC compatible laptop Pentium class or higher e min 32 MB RAM e min 5 MB memory on hard drive e Softing PROFIcard PCMCIA or Softing PROFIBoard ISA Profibus Master card 2 1 2 Software e Operating system Windows 95 98 NT 4 0 or Windows 2000 e Softing Windows NT PROFIBUS Application Program Interface Version 5 24 included on the CD 2 2 Installation Installation is done in two steps 2 2 1 Installation of the Master card and the Profibus Application Program Interface Please perform the installation according to the instructions of the PROFIcard Installation and Hardware User Manual and the PROFI BOARD User Manu
8. AR with linear thrust units LE Thrusts from 4 kN to 217 kN Strokes up to 500 mm Linear speeds from 20 to 360 mm min Worm gearboxes with base and lever GF 50 3 GF 125 3 GF 160 GF 250 Torques up to 32 000 Nm Multi turn actuators SA 07 1 SA 16 1 SA 25 1 SA 48 1 Torques from 10 to 32 000 Nm Output speeds from 4 to 180 min Multi turn actuators SA SAR with controls AUMATIC Torques from 10 to 1 000 Nm Speeds from 4 to 180 min Part turn actuators SG 05 1 SG 12 1 Torques from 100 to 1 200 Nm Operating times for 90 from 4 to 180 s Part turn actuators AS 6 AS 50 Torques from 25 to 500 Nm Operating times for 90 from 4 to 90 s Bevel gearboxes GK 10 2 GK 40 2 Torques up to 16 000 Nm Spur gearboxes GST 10 1 GST 40 1 Torques up to 16 000 Nm Worm gearboxes GS 40 3 GS 125 3 GS 315 GS 500 Torques up to 360 000 Nm auma WERNER RIESTER GmbH amp Co KG Armaturen und Maschinenantriebe Postfach 1362 e D 79373 M llheim Tel 07631 809 0 Fax 07631 809 250 e mail riester auma com http www auma com w TUV WERNER RIESTER GmbH 8 Co KG e SE D Armaturen und Maschinenantriebe DIN ISO 9001 PO Box 1151 e D 73747 Ostfildern MN EN 29001 Li Tel 49 711 34803 0 Certificate Registration No Fax 49 711 34803 34 12 100 4269 Y001 328 003 en 1 02
9. Furthermore it is indicated whether the station is a master control e g PLC or PC or a slave e g AUMA actuator Clicking a slave number will mark it The program then controls the marked slave The main live list shows the total of all stations including the master of the bus With this overview it is easy to check which stations are available within the bus If no slave is selected by the user after switching on the slave with the smallest address will automatically be selected after 7 seconds If no stations are shown in the live list this may point to a short circuit in the Profibus The program should then be started again without connection to the bus If the master is now shown as the only station either the Profibus has a short circuit or the bus termination is faulty no voltage at bus termination auma 7 AUMA DP WIN Version 3 1 AUMA MATIC AUMA VARIOMATIC PROFIBUS DP Manual 3 4 The window Actuator status process representation input This window displays the actuator s status sent by the actuator to the master If communication fails this window is not opened Figure 5 The window Actuator status Process representation input ig ouo uu emm gem oem m ELE PS eee Mile m Nu uu b i D LLLLLLLLLLEL E ErE EF EZ BS oe ag o E ge pe The individual Bits in the process representation input are shown in different colours e light green the Bit is not
10. GmbH amp Co KG Werk M llheim Postfach 1362 79373 M llheim Tel 49 7631 809 0 Fax 49 7631 809 250 E Mail riester auma com Werner Riester GmbH amp Co KG Werk Ostfildern Nellingen Postfach 1151 73747 Ostfildern Tel 49 7113 4803 0 Fax 49 7113 4803 34 E Mail riester wof auma com Werner Riester GmbH amp Co KG Service Center Magdeburg Am Stadtberg 1 39167 Niederndodeleben Tel 49 39204 759 0 Fax 49 39204 759 19 E Mail Service scm auma com Werner Riester GmbH amp Co KG Service Center K ln Toyota Allee 44 50858 K ln Tel 49 2234 20379 00 Fax 49 2234 20379 99 E Mail Service sck auma com Werner Riester GmbH 8 Co KG Service Center Bayern Robert Bosch Strasse 14 85748 Garching Hochbr ck Tel 49 89 329885 0 Fax 49 89 329885 18 E Mail Riester scb auma com Werner Riester GmbH amp Co KG B ro Nord Bereich Schiffbau Tempowerkring 1 21079 Hamburg Tel 49 40 791 40285 Fax 49 40 791 40286 E Mail DierksS 2auma com Werner Riester GmbH amp Co KG B ro Nord Bereich Industrie Krelingen 150 29664 Walsrode Tel 49 5167 504 Fax 49 5167 565 E Mail HandwerkerE auma com Werner Riester GmbH amp Co KG B ro Ost Am Stadtberg 1 39167 Niederndodeleben Tel 49 39204 75980 Fax 49 39204 75989 E Mail ZanderC auma com Werner Riester GmbH amp Co KG B ro West Rathausplatz 7 45549 Sprockh vel Tel 149 2339 9212 0 Fax 49 2339 9212 15 E Mail SpoedeK a
11. ICHS ARMATUR AB Box 9144 Travbanegatan 8 20039 Malm Tel 46 40 311550 Fax 46 40 945515 E Mail info erichsarmatur se MEGA End stri Kontrol Sistemieri Tic Ltd Sti Cetin Emec Bulvari 6 CAD 78 SK 17 18 06460 vecler Ankara Tel 90 312 4780813 Fax 90 312 4780831 E Mail megaltd turk net Nordamerika North America US CA MX AUMA ACTUATORS INC 4 Zesta Drive PA 15 205 Pittsburgh Tel 1 412 7871340 Fax 1 412 7871223 E Mail mailbox auma usa com TROY ONTOR Inc 230 Bayview Drive Unit 1 A LAN 5E9 Barrie Ontario Tel 1 705 721 8246 Fax 1 705 721 5851 E Mail troy ontor troy ontor ca IESS DE MEXICO S A de C V Av cuitlahuac 1422 Col Aguilera Delegacion Atzco C P 02900 Mexico D F Tel 52 555 61 701 Fax 52 535 63 337 E Mail informes iess com mx Sudamerika South America CL AR BR CO PE PR VE AUMA Chile Respresentative Office Avenida Larrin 6642 Of 304 La Reina Santiago de Chile Tel 56 22 777151 Fax 56 22 77 84 78 E Mail aumachile adsl tie cl LOOP S A Chacabuco 580 1069 Buenos Aires Tel 54 11 43 31 32 06 Fax 54 11 43 31 32 06 E Mail loop datamarkets com ar Asvotec Termoindustrial Ltda Rod Conego Cyriaco S Pires km 01 13190 000 Monte Mor SP Tel 55 19 3879 8735 Fax 55 19 3879 8738 E Mail asvotec asvotec com br Ferrostaal de Colombia Ltda Apartado Aereo 7384 Avenida Eldorado No 97 03 Bogot D C Tel 457 14011 3
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13. O ra Kn eo iE Comput Engen res mpeg et pe Le LEJ The operating test is started after the button Start Stop has been clicked lt can be stopped by pressing the button Start Stop again When starting the operating test the actuator first runs to completely closed The actuator then runs in direction OPEN until the end position CLOSED is exited If after 10 seconds the end position has not been exited the operating test will be stopped with a fault signal The actuator will then be operated from CLOSED to OPEN In addition the operating time is determined Similar to the end position CLOSED functionality of the signalisation of the end positions normally the microswitches is tested for the end position OPEN The actuator will then run to its original position After the operating test was performed without fault the indication operating test successful will be shown If a fault occurs the operating test is interrupted and the cause of the fault is shown The field Operating time shows the operating time which was determined during the last operating test 10 AUMA DP WIN Version 3 1 Manual AUMA MATIC AUMA VARIOMATIC PROFIBUS DP If the box Repeating operating test cyclic is selected the actuator will on completion of the test not run to the original position Instead the operating test will be repeated With the box pause time between two operating tests in sec the time between the end of a operatin
14. active 0 e dark green the Bit is active 1 e red the Bit is active 1 A fault or warning has occurred e light gray with the present configuration the Bit is not transmitted In the field Input Bytes hex the individual input bytes are shown as hexadecimal figures The analogue values from the positioner and from the customer s analogue inputs are shown as decimal values and graphically as bars or sliding scales Setting for the code of measurement values percent or per mil of the AUMA parameters is automatically accounted for when displaying bars or sliding scales The meaning of the individual information is explained in the operation instructions for Profibus DP actuators 8 auma Manual AUMA DP WIN Version 3 1 AUMA MATIC AUMA VARIOMATIC PROFIBUS DP 3 5 The window Actuator control process representation output 3 6 The status bar Figure 6 The window Actuator control pomoj cores Fai abo IL Leni omina Ln E bre Fre kaa eee el FM Fia sate See r With this window the actuator can be controlled If communication fails this window is not opened With the buttons remote OPEN and remote CLOSE the actuator can be operated in opening or closing direction With Set point the modulating duty is switched on The actuator now runs to the defined position The set point can either be set with the sliding scale or as a number in the box to the left of the sliding scale If a comma
15. al e To be able to install the Profibus Application Program Interface the user must be logged in with the administrator password e The automatic setting of the interrupt does not always function when the Proficard is installed under Windows NT We recommend to individually select a free interrupt After correct installation of the card the following program symbol should appear in the system control PROFIBUS auma 3 AUMA DP WIN Version 3 1 AUMA MATIC AUMA VARIOMATIC PROFIBUS DP Manual After a double click on the symbol the following window should open NodeO checked Figure 1 PROFIBUS Control Panel example Toshiba CDT4010 CDT laptop anis Panel Made FHS TIPA 6 220 rek Del CODO DOG 10 vardi toad APRA DREUZ pandi Po SS erica S S FR REUS MNode Boed APR FIERES kodo fervere Mode AD plata ienke Gees we If a red cross instead of a green check mark is displayed the settings of either the IO Port the DP RAM address or the interrupt are not correct In this case please check the free resources of the computer with the program Windows NT diagnosis which can be started via Start gt Programs gt Administration general 2 2 2 Installation of the program DP WIN 2 2 3 Starting the program 4 auma Insert the CD labelled DP WIN Version 3 0 into t
16. dditional component Information on the program DP Win can be found here Figure 3 Tool bar mo s c o sigj el Here a short information about the DP WIN program and the current version is displayed Puts the master in STOP state In STOP state there is no communication between master and actuator i e the master can neither control the actuator nor read data from the actuator Puts the master in CLEAR state In CLEAR state the master only reads the data from the slave But it can no longer control the slave In this state the actuator will perform a safety operation when it has been programmed accordingly Puts the master in OPERATE state It can then control the actuator again All parameters set under the menu Bus parameters are saved The parameters are loaded and activated AUMA DP WIN Version 3 1 Manual AUMA MATIC AUMA VARIOMATIC PROFIBUS DP 3 2 7 Operating test Clicking this button opens the window Operating test Functionality of the actuator can be checked with the operating test The operating test is described in detail in chapter 4 3 2 8 Torque monitoring For actuators with the option Analogue torque value transmitted via Profibus this tool makes it possibleto monitor the torque for the travel 3 3 The window Profibus stations live list Figure 4 The window Profibus stations live list Miza 1 Shree Sun a This window shows the addresses of all stations connected to the Profibus
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18. g test cycle and the start of the next cycle can be set 5 Trouble shooting and corrective actions When the program is started the following message can appear Figure 8 Start fault Master Cand not Found Please make sure that the master card iz plugged n the Computer alter installing the Master cand Then the check the following points e Has the program DP Win been started twice simultaneously If yes exit the DP WIN program end the process dp win exe in the task manager start DP WIN again or restart your computer e s there a fault in the Profibus cable Pull out the Profibus plug from the master exit the DP WIN program end the process dp win exe in the task manager start DP WIN again or restart your computer If the error message has now disappeard and the green LED on the Profibus Master card is illuminated a fault has occurred e g a short circuit or no power at the termination resistances e Does the driver work Start the computer again without starting DP WIN After correct installation of the card the following program symbol should appear in the system control PROFIBUS After a double click on the symbol the following window should open NodeO checked 11 AUMA DP WIN Version 3 1 AUMA MATIC AUMA VARIOMATIC PROFIBUS DP Manual Figure 9 PROFIBUS Control Panel when ProfiCard was incorrectly installed Data NI T iekams
19. he CD ROM drive of the computer and start the program e I Setup exe Afterwards please follow the instructions of the program After installation start the program DP WIN by double clicking on under Start gt Programs AUMA DP WIN Version 3 0 Handbuch AUMA MATIC AUMA VARIOMATIC PROFIBUS DP 3 User interface Figure 2 The user interface of DP WIN i i Peau esas e eps e e 3 1 The menu bar The menu bar offers the following options 3 1 1 File e German Selects the German texis for indication e English Selects the English texts for indication After having changed the language DP WIN must be re started e Exit Closes the program 3 1 2 Bus parameters e Master Bus parameters The other menu points can only be selected if the check box Send GSD parameters in this window is activated No GSD parameters are sent automatically to the actuator upon starting DP Win Version 3 0 This prevents the possible overwriting of a programming that was done via the acyclic services e g with the PDM program e Parameter save All parameters set under the menu Bus parameters are saved e Parameter load The parameters are loaded and activated 3 1 3 Master Mode With this menu it is possible to change the operation mode of the master The following operation modes are possible e Stop Master does only process level 2 Live list still works Process representation is not transmitted e Clear
20. nd is active this is shown by a check mark in the box to the left of the button Only one of the three commands REMOTE OPEN REMOTE CLOSE or REMOTE NOMINAL can be active If more than one command is active the actuator signals the fault incorrect command For adjustable speed actuators e g AS or SARV with VARIOMATIC the output speed of the actuator can be determined by the speed setting With the button trigger fail safe the fail safe function can be triggered in the ALS actuator equipped with mechanical fail safe function With all other actuators this button has no function In actuators pre equipped for this the tripping device for the PTC thermistor can be reset with the button TMS Reset PTC In actuators pre equipped for this the local controls can be released via the Profibus with the button Local Control Unit Vandalism security The status bar is divided into four fields The first field shows help texts for the buttons in the tool bar The second field shows the status of the bus communication The following indications are possible e Bus communication OK No fault in the communication has occurred e Fault No connection to the slave There is no communication with the slave Possible causes Bus cable open circuited Faults on the bus cable e g due to incorrect bus termination Supply voltage is not available for the slave e Fault Slave is occupied by another master Another master communicates in cycles
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