User manual of MJ Compact 05
Contents
1. U1 T 1 12 AN 4 Installation The vehicle refuelling appliance can be installed only by an authorised person Prior to installation it is necessary to inform the natural gas distributor about the intention to increase consumption of natural gas at the appro priate supply point to check the capacity of the gas pressure regulator and gas meter at the entry to the building It is also necessary to assess the ca pacity of the gas supply system in the building in relation to the consumpti on of other installed appliances e g gas boiler cooker etc Installation of the appliance can be done only by an authorised person The applian ce must be situated on a firm flat and fireproof platform e g concrete slab 900 x 1100 x 50 mm on a gravel base of 150 mm fixed with anchor bolts to secure that the appliance will not be damaged in case of tearing the filling hose from the appliance See the anchoring scheme below concrete slab 215 gravel base anchoring bolts MOTOR JIKOY Once placed the appliance must be connected according to the technical specificati on using the electric and gas connections behind the main gas meter Both these co nnections must be made and checked by expert firms according to valid legislation Certificates of gas and electric connection checks must be submitted to the Seller prior to installation of the refuelling appliance The gas connection end with a 25 mm ball valve with an external th2. a garage must comply with appropriate local fire le gislation and other regulations The refuelling appliance can be situated in doors only based on an expert opinion containing an assessment of risks related to operation of the refuelling appliance and draft organisational and technical operating measures The manufacturer recommends meeting minimally these basic reguirements for indoor installation The room door must lead to an open space must be lockable open out wards and the door should enable locking in an open position The room must be ventialed sufficiently in one of the following ways Natural ventilation secured with unclosable holes eguipped with a grid of mesh dimenison 0 5 1 cm2 and situated in a free space They are usually installed under the ceiling and close to the floor preferably by the opposite wall The size of the vent at floor level must not be less than 0 5 of the floor area of the room at least 100 cm2 the vent at ceiling level must be double Forced ventilation connected to the gas detection device with a capacity minimally three times greater than the capacity of air exchange per hour Outlets of the overpressure protection elements safety valve must lead outside the room to the outside space to prevent their blocking or waterlo gging and to prevent acummulation of leaking gas in emprassures or win dows Recommended scheme of outdoor installation with marked distances to reduce the level of n
3. MOTOR JIKOY JEZD TE S NAM NA KENA User Manual Refuelling Appliance for Motor Vehicles with CNG Drive System MJ Compact 05 Applicable to the following models GK 9801 01 GK 9803 01 GK 9804 01 GK 9805 01 GK 9806 01 GK 9808 01 GK 9809 01 GK 9810 01 GK 9851 01 GK 9852 01 GK 953 01 GK 9854 01 MOTOR JIKOY First Czech manufacturer of compressed natural gas CNG refuelling appliances We draw from over 110 year engineering tradition and for the 21st century we bring an al ternative solution of mobility for you Use of compressed natural gas CNG in transport has a great future in terms of ecology safety but in particular a low price Run on CNG with us This User manual will introduce the operation and maintenance of the compressed natural gas refuelling appliance so that you could fully use all the properties of our product Read carefully the information about how to secure a pleasant and safe operation of the refuelling applicance before use and to prevent the possible risk of its damage or injury of yourself or other persons Keep this User manual with the product to search the necessary information guickly Safety information in this User manual is marked with a triangle and an exclamation mark If you do not adhere to the instructions marked with this symbol you risk injury or death yand occurrence of material damage Thank you for choosing the MOTOR JIKOV compressed natural gas CNG refuelli
4. authorised person C Instructions for use Read this Instruction Manual carefully and follow its instructions prior to installation and use Should there be any doubts regarding the installation and use contact an authorised dealer service of MOTOR JIKOV Stroj rensk a s or the company itself D Maintenance of the CNG vehicle refuelling appliance All servicing or repairs must be done only by a manufacturer or an expert authorised by the manufacturer Exceptions are further described in this Instruction Manual User interference other than the maintenance defined in this Instruction Manual may lead to serious injuries as well as voiding of the warranty E Safety instructions when refuelling the vehicle 1 The refuelled vehicle must be placed in the same temperature environment as the refuelling appliance while keeping a safe distance 2 The refuelled vehicle must stand on a hard surface horizontal and easily accessi ble from the refuelling appliance 3 he refuelled vehicle s engine as well as auxiliary heating with combustion cham ber must be switched off during the refuelling process The vehicle must be secured against moving No people are allowed to be inside the vehicle during the refuelling process 4 No smoking or naked flame within 5 m from the appliance and refuelled vehicle 5 Should you smell natural gas switch the gas supply to the refuelling appliance off If gas is smelled in the vehicle secure due ventilati
5. not exceeding 15 hours day which means a maximum daily output of 75m3 i e 53 kg of CNG Exceeding these parameters will result in a breach of warranty conditions The appliance is equipped with a lockable cover which houses the appliance control device and access to a filling hose Electric and gas connections are on the back side as well as the outlets of safety valves and the blowdown drain valve 1 filling hose duct when the cover is locked 8 cooling air area 2 lockable cover 9 electric cable 3 colling air intake area 10 control panel with information display 4 gas meter indicator 11 oil check and filling 5 connection to gas supply system 12 filling hose and nozzle storage pocket 6 safety valve outlets 7 drain valve outlet MOTOR JIKOY 1 PV3G safety valve of 250 bars 2 breakaway coupling 3 dryer 4 compressor 5 fan 6 solenoid valve 7 switchboard 8 methane sensor 9 blow down vessel 10 gas meter 11 blow down drain valve 12 electric motor 13 frame 14 pressure switch 10 3 Technical specification The appliance consists of a compressor for natural gas compressing electric motor to drive the compressor electrical switchboard control device and electronics cont rolling the filling process and operable status of the appliance gas dryer blow down vessel for compressor draining and gas ventilation The appliance further contains an integrated gas meter to read the gas consumption manostat monitoring input gas p
6. power supply for other reasons maintenance etc To run the appliance it is necessarty to return to the home page and start it again 21 Call the authorised person also in case that M e the filling hose was pulled out of the breakaway coupling e the filling hose cannot be disconnected from the vehicle e incase of a defective filing hose e marks of oil water white powder or any other substance on the filling nozzle Gi Steps for checking and refilling the oil Oil refill recommended by the manufacturere and oil level check is done using a refill tube after opening the top cover e the appliance must not be in operation minimally 30 minutes prior to oil level check due to temperature and oil level stabilisation e disconnect the appliance from power supply e release the oil refill tube end first release pressure carefully and slowly and consequently release the cap fully pull the oil dip stick out wipe oil remains off and insert it back to the refill tube tighten and pull out again e check the oil level on the dip stick and if needed refill the specified oil to the maximal level e maximum level is marked 4 5cm minimal level is 2 cm from the end of dip stick e when the check is complete insert the dip stick back and tighten the tube cap e connect to power supply Oil filling k lt Oil dip stick 22 MOTOR JIKOY Oil dip stick position on service panel Oil dip stick
7. the category III pressure equipment according to B C1 module has been assessed by the Notified Body No 1221 certified by T V NORD Czech s r 0 for B module by the Certificate No 1221 0791 09 dated 23 December 2009 On behalf of MOTOR JIKOV Stroj rensk a s Ji Sl va member of the Board of Directors Sob slav dated 30 December 2010 MOTOR JIK W Strojarski aa Zisk 495 Z O bobky H i 251 65 0207 M CT2ST6S0Q 27 SEND MOTOR JIKOV Pozn mky www motorjikov com www jikovcng cz X7 x The symbol on the product or its packaging indicates that the product shall not be disposed of as standard communal waste It is necessary to dispose the product at the relevant waste recycling centre authorised to recycle electric and electronic appliances By securing the co rrect disposal of this product you contribute to prevention of possible negative impacts on the environment and human health which could be caused by incorrect disposal of such waste You can get more detailed information about recycling of this product from your local munici pal authority communal waste disposal service or in the shop where you bought the product Considering the continuous innovations the manufacturer reserves the right to make changes to the products at any time and without previous notification Printer s errors reserved Copying of this instruction manual or its parts in any form except brief quotes in reviews or articles wit
8. 00 V 50 Hz AC 5 pin plug 16A 1832 rpm 0 02 0 2 3 2 2 kW 2800 rpm 3 x 400 V 50 Hz AC 5 pin plug 16 A 1833 rpm N O uo N U1 N o uo N U1 2 2 kW 2800 rpm 3 x 400 V 50 Hz AC 5 pin plug 16A 1830 rpm U1 o U1 without heating 5 50 1x6 5 m 1x NGV 1 without heating 5 50 1x 45m 1x NGV1 without heating 5 50 2x4 5m 2 x NGV 1 without heating 5 50 2x 6 5 m 2xNGV1 o No and length of filling hoses illing nozzle Operating temperature range C GK 9851 01 600 x 1050 x 780 GK 9852 01 GK 9853 01 GK 9854 01 600 x 1050 x 780 600 x 1050 x 780 600 x 1050 x 780 135 135 135 Order number Dimensions w x h x mm Weight kg ower Nm hour as input pressure bar Max output pressure bar lectric motor lectric connection ompressor revolutions Noisiness dBa 5 m from the appliance witchboard Operating temperature range C No and length of filling hoses illing nozzle P O U1 ui A ui A uw uw 0 02 0 2 0 02 0 2 0 02 0 2 0 02 0 2 200 200 200 2 2 kW 2 890 rpm 2 2 kW 2 890 rpm 2 2 kW 2 890 rpm 230 V 16A C 230 V 16A C 230 V 16A C 1 830 rpm 1 830 rpm 1 830 rpm N Q o 2 2k W 2 890 rpm 230 V 16A C 1 830 rpm without heating 5 50 2x 4 5 m 2xNGV1 without heating 5 50 1x6 5m 1xNGV1 without heating 5 50 1x 4 5 m 1xNGV1 without heating 5 50 2x 6 5 m 2xNGV1 o U1 o U1 o on o
9. act an authoris ed person Low input gas pressure The appliance is equipped with a pressure switch which monitors sufficient pressure of input gas should the pressure not be sufficient it switches the appliance off Check the gas supply Should the tap be open no gas leakage is found out and the message persists contact the gas supplier Status messages Message Meaning Lost parameter set up Battery Critical battery sta tus Ambient temperature is out of limits Power supply cut lon ger than 5 minutes MOTOR JIKOY Lost parameter set up parameters of the program were rewro te and the battery status was tested This message appears especially after updating software of the control unit Critical battery status battery must be replaced call an autho rised person immediately Should the message be ignored the software will be beyond recovery and the appliance non functional Ambient temperature is out of limits the appliance is outside the scope of operating temperatures ambient temperature is out of operating temperatures This can occur when the mea sured temperature is lower higher than permited temperature limits If not it can be a temperature sensor error contact an authorised person Power supply cut longer than the limit Should there be power supply failure longer than 5 minutes this message is indica ted The message is also displayed when the appliance is dis connected from
10. by standard use of the product there fore warranty of the compressor is 24 months from the product acceptance or 4000 hours Rights and duties relating to defects expire if the complaint was not applied within the warranty period The period from applying the right based on responsibility for defects until the Buyer accepts the product after repair completion is not included in the warranty period The Seller is obliged to provide the Buyer with a certificate of the date of right appli cation as well as repair and its duration In case of a replacement the warranty period starts again from the date of acceptan ce of the new product 3 Scope of responsibility The Seller is responsible for defects that arise during the warranty period Warranty does not apply to wear caused by standard use of the product therefore it does not apply to the replacement of components within the defined maintenance and service intervals especially filters drier cartridges oil cog belt compressor valves 4 Warranty void The warranty becomes void in the following cases the appliance is incorrectly installed for the appliance is used gas of worse auality than specified in the instructions manual the appliance is not installed by an authorised person warranty certificate is not completed and sent to Manufacturer the product warranty certificate cannot be provided the product was not used and maintained according to instruction
11. e must be situated to prevent damage from falling snow roof overhang torrential rain or by any vehicles Operation of the appliance is also affected if expo sed to high temperatures and direct sunshine A simple shelter or place ment of the appliance in an existing shelter if possible for reasons of fire protection is required to eliminate these effects It further must not be pla ced under windows in places where gas could cumulate and where noise of the appliance could reflect to Surrounding residential housing Vents in the appliance housing must be free all the time and not blocked with lea ves snow or other materials The appliance should be situated so that the filling hose does not cross walkways or driveways The electric socket must not be placed directly behind the refueling appliance Recommended scheme of outdoor installation with marked distances to reduce the level of noise caused by the refuelling appliance echoing from the wall we reco mmend equipping the wall with a sound insulation garage wall without windows and roof overhang i e without risk of falling snow and accu mulation of gas 0 5 m from the wall m lt 127 D S Electrical socket 3x400V 230V LES Outdoor installation 14 MOTOR JIKOY M B For indoor installation Installation indoors
12. he Buyer and the Seller adhere to appropriate provisions of Civil Code No 40 1964 Sb or Commercial Code No 513 1991 Sb as amended 10 Certificate of Conformity Manufacturer MOTOR JIKOV Strojirenska a s Address Zatkova 495 392 01 Sob slav Czech Republic Name of the device refuelling appliance for CNG powered vehicles Type and brand of the device MJ Compact 05 The manufacturer declares that the device is in compliance with the following re quirements Machinery Directive Decree of the Government of the Czech Republic No 176 2008 Coll 2006 42 EC Electromagnetic Compatibility Directive Decree of the Government of the Czech Republic No 616 2006 Coll 2004 108 EC Low Voltage Directive Decree of the Government of the Czech Republic No 17 2003 Coll 2006 95 EC Pressure Equipment Directive Decree of the Government of the Czech Republic No 26 2003 Coll 97 23 EC Directive for equipment and protective systems intended for use in potentially explosive atmospheres Decree of the Government of the Czech Republic No 23 2003 Coll 94 9 EC Due to its na ture the device is included in category III of this Directive and is intended for zone 2 The device is intended for pressing natural gas to be used in relevant vehicles and consists of the following pressure components gas meter expansion vessel three Stage compressor separator drier connecting tube and filling hose The compli ance with the directive applicable to
13. hout a previous consent of MOTOR JIKOV Strojirenska is forbidden Issue One August 2013 Copyright MOTOR JIKOV Strojirenska a s 2013
14. hows opera ting status message see status messages MOTOR JIKOY C Status messages Status messages appearing on the display and their meaning are defined in the table below Status messages Message Meaning F1 START fill F2 KONEC fill F3 Menu Status Filling comleted OK Required pressure reached Switch is off Check the motor and hea ting protection No OIL pressure Check oil level oil circuit Gas leak detected Check the hose Maximal filling time exceeded No pulses from gas meter Main menu display Automatic switch off of the appliance once the tanks are full After a troublefree refuelling process the information panel shows a message Next refuelling is possible after approximately 40 seconds after the LED indicators on the control unit keyboard switch off Switch is off Switch in the refuelling appliance control ca binet went off contact an authorised person to find out the cause and make the appliance operable again Low oil pressure it is necessary to check the oil level The appliance controls the moment of critical drop of oil pressure using a pressure switch This can happen with low oil level therefore it is necessary to check the level and fill in the oil Should the problem persist after star ting the appliance again it can be a defective fuction of a compressor or other part and it is necessary to con tact an authorised person who finds out the cause of oil
15. ign be intended for operating temperatures below freezing point the control cabinet is equipped with the warming function This war ming proceeds before start of filling after reaching the required temperature the filling stasrts automatically Service interval Service activites required contact authorised person The refuelling appliance is equppied with an oil lubricated compressor The control unit alerts the need of service activities to be done i e oil replacement filter replace ment check of electromagnetic valves or replacement of a cog belt and cartridge for gas drying Service intervals are defined by the manufacturer for each 1000 opera ting hours to carry out the service contact an authorised person who will cleare maintenance message after having performed the service Exceeding of the service interval by 50 operating hours will lead to blocking of the appliance When reaching 6000 hours the above message will appear and the appliance will switch off For further operation an authorised person must carry out a complete inspection and update the appliance software Filling pressure increase the appliance is equipped with the function of pressure increase assessment during filling over a given period this can indicate gas system leakage check the filling hose connection and contact an authorised person Pressure rise in while off status this message indicates an error function of electromagnetic valve cont
16. m hour as input pressure bar Max output pressure bar lectric motor lectric feed lectric connection ompressor revolutions Noisiness dBa 5 m from the appliance witchboard with heating with heating C 20 50 20 50 1x 4 5 m 1x 6 5 m 1x NGV 1 1x NGV 1 ui U uo Qon U1 Fr U1 U1 Fr on U1 U 0 02 0 2 0 02 0 2 0 02 0 2 0 02 0 2 235 235 235 2 2 kW 2800 rpm 2 2 kW 2800 rpm 2 2 kW 2800 rpm 3 x 400 V 50 Hz AC 3 x 400 V 50 Hz AC 3 x 400 V 50 Hz AC 5 pin plug 16 A 5 pin plug 16 A 5 pin plug 16 A 1830 rpm 1830 rpm 1830 rpm N O uo 2 2 kW 2800 rpm 3 x 400 V 50 Hz AC 5 pin plug 16A 1830 rpm with heating 20 50 2x 4 5 m 2x NGV 1 with heating 20 50 2x 6 5 m 2x NGV 1 O a gq 3 a c a ca No and length of filling hoses illing nozzle U1 o U1 o U1 o U1 GK 9806 01 600 x 1050 x 780 GK 9808 01 600 x 1050 x 780 3 GK 9809 01 600 x 1050 x 780 3 GK 9810 01 600 x 1050 x 780 3 Order number Dimensions w x h x mm Weight kg ower Nm hour as input pressure bar Max output pressure bar lectric motor lectric feed lectric connection ompressor revolutions Noisiness dBa 5 m from the appliance witchboard Ww Qon Fr Qon Qn U1 0 02 0 2 0 02 0 2 3 2 2 kW 2800 rpm 3 x 400 V 50 Hz AC 5 pin plug 16 A 1831 rpm 0 02 0 2 3 2 2 kW 2800 rpm 3 x 4
17. must be unscrewed during oil check We recommend checking the oil level in a compressor every 200 motohours It must reach the level of white part of the dip stick i z Maximal oil level 4 5 cm Minimal oil level 2 cm 23 24 7 Identification Name plate The appliance is marked with a name plate including the name and address of the manufacturer designation and type year of production serial num ber filling power the highest pressure suction pressure voltage power lowest temperature highest temperature Example Provedeni 230 V MOTOR JIKOV Strojirenska a s Z tkova 495 ll 392 01 Sob slav CZ Jikov TYP JIKOV CNG MJ05 ROK V ROBY 20xx V R SLO GK 985x 01 Oxxx V KON Nm h 4 6 NEJVY DOVOLEN TLAK PS bar 210 SAC TLAK bar 0 2 max NAP T 230V 50Hz P KON kW 2 2 NEJNI DOVOLEN TEPLOTA TS C 5 NEJVY DOVOLEN TEPLOTA TS C 50 CE Proveden 3x 400 V MOTOR JIKOV Stroj rensk a s Z tkova 495 ll 392 01 Sob slav CZ Jikov TYP JIKOV CNG MJ05 ROK V ROBY 20xx V R SLO GK 980x 01 Oxxx V KON Nm h 5 NEJVY DOVOLEN TLAK PS bar 235 SAC TLAK bar 0 2 max NAP T 3x400V 50Hz P KON kW 2 2 NEJNI DOVOLEN TEPLOTA TS C 20 NEJVY DOVOLEN TEPLOTA TS C 50 ic MOTOR JIKOY 8 Gas scheme MOSS D euodo AE Jun y JO p su LO L LOS MD 10su s ueyz
18. ng appliance SONS CONTENTS Introductory text 1 Safety instructions A Use B Installation C Instructions for use D Maintenance of CNG refuelling appliance E Safety instructions F Warning signs applied G Certification and regulations 2 Introduction 3 Technical specification 4 Installation A Outdoor installation B Indoor installation 5 Service 6 Operation A Refuelling running B Refuelling finished C Status messages 7 Identification name plate 8 Gas scheme 9 Warranty 10 Certificate of conformity MON O O Ga OF O O a Ww N N N P E E B E E E R P O U B O O N O 27 MOTOR JIKOY To find the necessary information easier the following symbols are used Gi Useful information AX ATTENTION Important information M 1 Safety instructions Caution Important Read these safety instructions ca refully before first use A Use The appliance is intended solely for refuelling CNG vehicles Only accesso ries provided or approved by the manufacturer may be used for refueling Use of the appliance for other purposes than the listed ones may cause serious injury or death The appliance may be operated only according to local and national techni cal and tax regulations B Installation The vehicle refuelling appliance is intended for both indoor and outdoor operation The appliance may be installed only according to this Instruction Manual and installation must be done exclusively by an
19. oise caused by the refuelling appliance echoing from the wall we reco mmend equipping the wall with a sound insulation living area 0 5m Electrical socket from the wall 3x400V 230V Indoor installation 15 16 5 Service To switch on the appliance press F1 and to switch it off press F2 For menu press F3 Press the button with lighted LED diode to return to the previous menu A flashing LED diode indicates a data selection button Information about the number of opera ting hours and setting of the display language can be selected in the control device menu F1 START fill F2 STOP fill F3 Menu To set the display language enter the menu from the start screen by pressing F3 and select F1 for language setting Here select the required language option and press button amp PMGOTOR JIKOV A Number of operating hours total volume of compressed gas volume of gas filled during last refuelling To call the main menu from the start screen press F3 then on the second line press F2 Counters provide total number of operating hours volume of the compressed gas and period and volume during the last refuelling cycle The values provided are in hours and m F1 Language F2 Meters F3 Akt Temp Press service level Gas total Time total Gas last fill Time last fill B Current tempera
20. on and contact an authorised per son of the manufacturer The methane sensor in the refuelling appliance will make a sound signal and the appliance will be switched off It is not possible to switch the appliance on while gas is present Remove any source of naked flame It is necessary to realise and take into consideration the basic characteristics of natural gas during operation a Density of natural gas os 0 7 kg m3 it is lighter than air b Ignitition temperature 650 C c Lower explosive limit is 4 4 gas volume in mixture with air the methane sen sor in the refuelling appliance is set to react at concentrations within 10 of the lower explosive limit Upper explosive limit is 15 gas volume in mixture with air d Natural gas is refuelled in vehicles at the equivalent of 200 bars at 15 C Pressure increases decreases by approximately 1 5 bar for every 1 C change of temperature 6 The filling hose and nozzle must be visually checked and undamaged Pay attenti on when handling the filling hose to prevent its pinching or abrasion damage Should you suspect leakage of the filling hose have it inspected or replaced by an authori sed person 7 Clean the outer surface of the refuelling appliance with water or soap water Do not use acetone or other solvents F Warning signs applied Attention elect Risk of gas explo No smoking and na eal Cau orient Sion ked flame quip Do not extinguish 6 Fire hazard 8 Attention im
21. p w s Bau 1ON 10 106 AS abels 1s Ja 03 LO L006 35 a6bejs LO 1606 E 4 a aAeA piouajos p 19 1606 AD 1q 097 AJLA P OUAIOS LO S606 AD LO 8VEC AD LO L006 35 abeis Joy Seb G BAER 222426 puz UOISSAIGWOD 8 LO 29 LC 5D LO L606 AD JEG OSZ LO ZL06 3D J SS A UAODAAO Q l OAJEA DIOU9 OS Be1s puz 19 002 6 d Sb LO 8016 MD Jeg GZ DA PA Jojejedas QO Ajapes Jaljas LO 1006 X5 LO t106 J9 abels pie uolss iduio2 Z DAJBA DU Z LO 106 AD lO pl 35 obejs pie 1 oo2 DOu wag Jeg OSZ Jala seb lt Za Jeq 007 0 O O JALN SVD Ko p JSPIXUBPID Joy se6 3A9A S 1u qiosqe falja pazlinssaid DA BA XD9UD LO 2909 AD IVLISONVW osou Bulli OZ LO 9106 MD Jap seb g LO SVEZ MD aajea ADUD Z1 LO 106 MD seq OSZ APA Ajajes jaljas 9 LO ZOOS XD Jeg 001 0 10SU S a1nssa1d G LO 005 YD 10SU9S auniesadwal PL 25 26 9 Warranty 1 Scope of warranty The warranty applies on products of MOTOR JIKOV Stroj rensk Rights and duties for defects are applied exclusively at the Seller where the product was purchased For the complaint the Buyer is obliged to provide a duly completed warranty certificate Warranty repairs are secured by the Seller or authorised services 2 Warranty period Warranty period of the product is 24 months from acceptance of the product by the Buyer Warranty does not apply on wear caused
22. portant E using water or foam fire extinguishers MOTOR JIKOY G Certification and regulations The refuelling appliance complies with the technical recommendation TDG 982 O3 of the Czech Gas Association Refuelling appliances for CNG vehicles based on EN13945 The manufacturer further submits the CE Declaration of Conformity in the appendix of this Instruction Manual The Declaration of Conformity is a docu ment in which the manufacturer declares that the product complies with all basic health and safety reguirements By signing the CE Declaration of Conformity the ma nufacturer has the right to use the CE mark on the product Conformity with the Pressure Equipment Directive 97 23 EC Government Regulati on No 26 2003 Coll was verified by Notified Body No 1221 the T V NORD com pany 2 Introduction The MJ Compact 05 CNG vehicle refuelling appliance is designed for filling compre ssed natural gas into CNG powered vehicles Design of the appliance enables refue lling of several vehicles per day using a low pressure gas connection Vehicle refue Iling time depends on the size of tank e g an empty 70 tank is refuelled maximally in 3 hours which is usually sufficient for over 200 km in the case of passenger cars Once the tank is full the appliance switches off automatically and the remaining pressurized gas is returned to the system The appliance is intended for small fleets of vehicles with operation of the appliance
23. pressure drop Methane methane sensor indicates presence of natural gas in concentrations 10 and 20 of lower explosion limit secure ventilation of enivornment and eliminate the possibility of effect of other substances in air vanishes solvents gas oline and switch the appliance on again or contact an autho rised person The methne sensor switches the appliance off gives a sound signal and prevents switching on for the period that gas is present Maximal filling time The maximal filling time is 15 hours per day When this time is exceeded operation of the appliance discontinues Prolonged filling time can indicate gas system leakage check the filling hose for compactibility contact an authorised person Refuelling appliance breakdown call an authorised person 19 Status messages Message Meaning Sudden drop of pre ssure Leakage Warming of the cont rol cabinet Filling will start automatically Service interval 1000 h Maximal number of hours reached 6000 h Call service No pressure rise over given period inco rrectly connected hose Pressure rise while off status Low gas pressure Sudden drop of pressure the appliance is equipped with the function of sudden drop of pressure assessment during filling and within a set interval This can indicate a sudden gas le akage e g filling hose burst Contact an authorised person Warming of the control cabinet Should the appliance des
24. read the connection must be dry without any humidity or water Gas quality must correspond to EN ISO 13686 2005 It is necessary to verify natural gas quality with the distributor AX Lower quality of gas or solid particles impurities affect the life durabili ty of the appliance or its components therefore we recommend installing a gas filter at the input of the appliance AN Higher gas humidity can cause degradation of the molecular sieve drying granulate in the drier Should the natural gas distributor not be able to gua rantee the quality of gas according to EN ISO 13686 2005 we recommend the installation of an additional drainer at the input of the appliance The coupling of the appliance to the gas connection must be carried out using a fle xible hose of 1 5 m length approved for gas supply included with the appliance It is also necessary to check suitability of the gas pressure regulator and main gas meter at the entry to the building prior to installation considering the overall gas consumpti on gas appliances and the CNG refuelling appliance Do not forget to open the gas supply in the appliance before switching it on The appliance is fed from electrical grid 3x400 V or 230 V depending on type of the appliance The correct functionality of the dryer is guaranteed for humidity of natural gas lower than 50 mg Nm 15 N A For outdoor installation The appliance must be protected against the weather The applianc
25. ressure and a methane sensor to detect gas leakage The appliance is also eguipped with temperature compensation which guarantees optimal filling of the vehicle compressed gas tank considering the atmospheric temperature Standard eguipment of the appliance includes a filling set consisting of a breakaway coupling filling hose and nozzle Optionally the appliance can be eguipped with another filling set to refuel two vehicles at the same time A second filling hose can be connected to the existing appliance In such case the filling time will be longer The breaka way coupling prevents damage of the refuelling appliance and gas leakage in case of accidental tearing of the hose e g if someone drives off with the filling hose connected The appliance is eguipped with a fan and there are air exchange vents in the housing of the appliance All operating messages are indicated on the text display The compressor is pressure lubricated with oil Emergency indication of oil pressure drop is indicated on the control display For appliance of 230 V electric feed an electrical connection of 16 A with C type protection is required For appliance of three times 400 V electric feed an electrical connection of 10 A with C type protection is required MOTOR JIKOY GK 9801 01 600 x 1050 x 780 GK 9803 01 600 x 1050 x 780 3 GK 9804 01 600 x 1050 x 780 3 GK 9805 01 600 x 1050 x 780 3 Order number Dimensions w x h x mm Weight kg ower N
26. s manual the product was unprofessionally interfered with by a user the product was used in other conditions or for other purposes than intended data set by the Manufacturer Seller or service organisation in the original docu mentation were rewrote deliberately any component is replaced with an unoriginal one the product was damaged or excessively worn due to unsufficient maintenance the product was damaged by Force Majeure or an accident hange to the product was done without a consent of the Manufacturer defects to the product caused due to unprofessional storage MOTOR JIKOY the product was naturally and standardly worn the defined warranty inspection was not done or was not done within the specified period 5 Warranty appliacation Complaint is applied by the Buyer at the Seller Within the complaint the Buyer is obliged to provide duly completed warranty certificate Warranty repairs are done by the Seller or an authorised service The Buyer can address any nearest contractual service for non warranty repairs 6 Warranty exceptions Warranty does not apply on parts which are standardly worn when using the product or must be replaced within specified maintance e g filters dryer cartridges oil cog belt compressor valves Compressor warranty is 4000 hours or the warranty accor ding to item 2 of this article applies depending on what situation happens earlier 7 Law Other relations between t
27. ture and pressure To call the main menu from the home page press F3 Pressing F3 current tempera ture pressure on the third line calls the display showing the measured temperature in the control cabinet in the environment set output pressure and actual pressure in the tank being refuelled F1 Language F2 Meters F3 Akt Temp Press Service level Temp comp C Temp air C Curr press bar 18 6 Operation The following messages can show on the display A Refuelling running When the appliance diagnosis is done the refuelling process starts this is shown on the information panel with a message F1 START fill F2 STOP fill F3 Menu Status B Refuelling finished The refuelling can be finished in one of the following ways Maual switch off of the appliance by pressing F2 This can be used for example in case of a need of vehicle without complete filling of the tanks Next refuelling is possible after approximately 40 seconds after the LED indicators on the control unit keyboard switch off Automatic switch off of the appliance once the tanks are full After a troublefree re fuelling process the information panel shows a message Next refuelling is possible after approximately 40 seconds after the LED indicators on the control unit keyboard switch off Automatic switch off of the appliance based on extraordinary operating stuatuses e g function of methane sensor in such case the information panel s
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