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Schneider Altivar 71 Manual PDF

1. The graphic display terminal can be connected or disconnected with the power on Before disconnecting it drive control via the display terminal must be disabled refer to the Programming Manual 18 1755843 03 2011 Position of the charging LED Before working on the drive turn H off wait until the red capacitor charging LED has gone out then measure the DC bus voltage Position of the capacitor charging LED ATV71H 037M3 to D15M3X ATV71H D18M3 to D45M3X ATV71H 075N4 to D18N4 ATV71H D22N4 to D75N4 and ATV71H U15S6X to U75S6X and ATV71H U22Y to D90Y Red LED indicating that the DC bus is turned on Procedure for measuring the DC bus voltage A DANGER RISK OF ELECTRIC SHOCK Read and understand the instructions on page 5 before performing this procedure Failure to follow this instruction will result in death or serious injury The DC bus voltage can exceed 1 000 V Use a properly rated voltage sensing device when performing this procedure To measure the DC bus voltage 1 Disconnect the drive power supply 2 Wait 15 minutes to allow the DC bus capacitors to discharge 3 Measure the voltage of the DC bus between the PA and PC terminals to check whether the voltage is less than 45 V See page_26 for the arrangement of the power terminals 4 If the DC bus capacitors have not discharged comple
2. Switch in Source position Switch in Source position and use of an external 24 V supply source SW3 or SW4 SW3 or SW4 Source Source ae SAM sink FX Sink c Int Int mu Ed 1 24 V supply pets 24V I T Ee Switch in Sink Int position Switch in Sink Ext position SMS or SWA SW3 SW4 Source Source i Sink FX Sink ext Int Int A WARNING UNINTENDED EQUIPMENT OPERATION When switches SW3 or SW4 are set to Sink Int or Sink Ext the common must never be connected to ground or the protective ground as there is then a risk of unintended equipment operation on the first insulation fault Failure to follow this instruction can result in death serious injury or equipment damage 42 1755843 03 2011 Connection diagrams Connection of several drives in parallel on the DC bus Connection in parallel on the DC bus is recommended in applications for which full motor power must be guaranteed Each drive uses its own charging circuit ga v B 4Q9 Q O a JO 9 y Se o o 1 1 1 ATV71Heeeee 3 EP p 1 1 1 1 1 I Drives 7 2 3 must not be more than one size apart when they are connected in this way F1 F2 F3 Fast acting semiconductor fuses for protection on the DC bus side 1755843 03 2011 43 Use on IT system an
3. Ln 0 a NA KON 95995 oo IN D 0000000000 nn 1 CH e 1 Sirip the cable shielding 2 Select the appropriate clamp for the cable diameter and attach it to the cable 3 Attach the clamp to the bracket using one of the screws supplied with the card 4 Use the ground screw to attach the bracket to the grounding point located next to the encoder card Note The cable must be mounted on the EMC plate as shown in the diagram on page 46 for ATV71H 037M3 to D15M3X ATV71H 075N4 to D18N4 and ATV71H U15S6X to U75S6X drives position 13 on the diagram and as shown in the diagram on page 47 for ATV71H D18M3X to D45M3X ATV71H D22N4 to D75N4 and ATV71H U22Y to D90Y drives It is not necessary to strip the cable for mounting on the EMC plate Installing the encoder and ESIM cables for the VW3 A3 411 card 2 cables 0000000000 Repeat steps 1 to 4 above 5 Strip the shielding from the ESIM cable 6 Attach the clamp to the cable 7 Attach the clamp to the bracket using the second screw supplied with the card 48 1755843 03 2011 ATV71S_installation_manual_EN_1755843_04 1755843 03 2011
4. RIL1 S L2 T L3 U T1 VIT2 QD PB PC ATV71H Maximum Tightening wire size torque mm AWG Nm Ib in 037M3 075M3 U15M3 U22M3 U30M3 U40M3 6 8 1 4 075N4 U15N4 U22NA 12 3 U30N4 U40N4 ATV71H Maximum Tightening wire size torque mm AWG Nm Ib in U55M3 6 8 3 U55N4 U75N4 26 5 U75M3 3 D11N4 16 4 26 5 U15S6X to U75S6X D11M3X D15M3X 25 3 5 4 D15N4 D18N4 47 7 ATV71H Maximum Tightening wire size torque mm AWG Nm Ib in D18M3X D22M3X 12 D22N4 D30N4 D37N4 50 1 0 106 2 U22Y to D30Y ATV71H Maximum Tightening wire size torque mm kemils Nm Ib in D30M3X D37M3X D45M3X 41 D45N4 D55N4 D75N4 150 300 360 D37Y to D90Y 26 1755843 03 2011 Control terminals Access to the control terminals gt jem ek lt mp el el 0000000000 24 To access the control terminals open the cover on the control front panel To make it easier to wire the drive control section the control terminal card can be removed Undo the screw until the spring is fully extended Remove the card by sliding it downwards A CAUTION IMPROPERLY SECURED TERMINAL CARD When replacing the control terminal card it is essential to fully tighten the captive screw Failure to follow this instruction can result in inj
5. ATV71H 10m 32 8ft 50m 164 ft 100m 328 ft 150m 492 ft 300 m 984 ft 1000 m 3280 ft Shielded 037M3 to U75M3 cable 075N4 to D15N4 Unshielded cable D11M3X to SE D45M3X D18N4 to D75N4 Unshielded cable U15S6X to U75S6X Shielded See catalog U22Y to D90Y cable With dv dt filters ih sinus filters Choice of associated components Please refer to the catalog 24 1755843 03 2011 Power terminals Access to the power terminals ATV71H 037M3 to D15M3X ATV71H 075N4 to D18N4 and ATV71H U15S6X to U75S6X Unlock the power part access flap and remove it as shown below Example of ATV71HU22M3 ATV71H D18M3X to D45M3X ATV71H D22N4 to D75N4 and ATV71H U22Y to D90Y To access the power terminals remove the front panel as shown below Example of ATV71HD75N4 Characteristics and functions of the power terminals Terminal Function Protective ground connection terminal R L1 Power section AC supply S L2 T L3 PO DC bus polarity PA Output to braking resistor polarity PB Output to braking resistor PC DC bus polarity U T1 Outputs to the motor V T2 W T3 Ce Only remove the link between PO and PA if DC choke has been added The screws on the and PA terminals must always be fully tightened as the
6. Logic input power supply Switch SW1 in Source or Sink Int position 24 V power supply min 21 V max 27 V protected against short circuits and overloads Max current available for customers 200 mA Switch SW1 in Sink Ext position Input for external 24 V power supply for the logic inputs PWR Power Removal safety function input 24 V power supply max 30 V When PWR is not connected to the 24V Impedance 1 5 the motor cannot be started State 0 if 2 V state 1 if 17 V compliance with functional safety Reaction time 10 ms standard EN 954 1 ISO 13849 1 and IEC EN 61508 28 1755843 03 2011 Option terminals Logic I O option card terminals VW3 201 o fo TE a e Logic input switch SW3 Source Factory setting Source 87 ppc eee wesssssssssss ND o FR Maximum wire size 1 5 mm AWG 16 lt x o rz aO Max tightening torque S88 essoof gt ISS gt PO 0 25 Nm 2 21 Ib in Characteristics and functions of the terminals Terminal Function Electrical characteristics R3A Common point C O contact R3C Minimum switching capacity 3 mA for 24 V R3B of programmable r
7. 24 V max 30 V 1112 lt Impedance 3 5 Switch SW4 State 0 State 1 1113 Reaction time 5 ms 1 ms Source factory setting lt 5 V 11V SE Sink Int or Sink Ext gt 16V 10V OV Logic input common OV TH2 PTC probe input Trip threshold 3 reset threshold 1 8 TH2 Short circuit detection threshold lt 500 RP Frequency input Frequency range 0 30 kHz Cyclic ratio 5096 1096 Maximum sampling time 5 ms 1 ms Maximum input voltage 30 V 15 mA lt Adda resistor if the input voltage is greater than 5 V 510 O for 12 V 910 Q for 15 V 1 3 for 24 V e State 0 if lt 1 2 V state 1 if gt 3 5 V LO3 Open collector programmable logic 24 V max 30 V LO4 outputs Max current 20 mA for internal power supply and 200 mA for external power supply Reaction time 5 ms 1 ms CLO Logic output common OV 0v 0v 1755843 03 2011 31 Option terminals Encoder interface card terminals VW3 401 407 gt DI 0 wi VW3 A3 408 VW3 A3 409 OV Ve CL CL D D S S C C 0000000000 O O O Characteristics and functions of the terminals Encoder interface cards with RS422 compatible differential outputs VW3 A3 411 Maximum wire size 1 5 mm AWG 16 Max tightening torque 0 25 Nm 2 21 Ib in
8. Above 50 C 122 F these drives must be equipped with a control card fan kit Please refer to the catalog 1755843 03 2011 Mounting and temperature conditions Derating for ATV71HeeeS6X Mounting type A and B ATV71HeeeSGX drives can operate with a switching frequency 2 5 6kHz up to 50 C without derating Mounting type C ATV71HeeeSGX drives can operate with a switching frequency 2 5 6kHz up to 60 C without derating For operation above 50 C 122 F power supply voltage must be limited up to 600V 5 ATV71H U22Y to D30Y in In 100 90 80 40 104 mounting type Y 50 122 F mounting types B and C 70 50 C 122 F mounting type A 60 60 C 140 F mounting types A B and C 50 40 2 kHz 4 kHz 6 kHz Switching frequency ATV71H D37Y to D90Y V In In 100 90 T 40 104 F mounting type A 50 C 122 F mounting types B and C 70 50 C 122 F mounting type A 60 60 C 140 F mounting types A B and C 50 96 40 2 5 kHz 4 9 kHz Switching frequency For intermediate temperatures e g 55 C 131 F interpolate between two curves 1755843 03 2011 15 Mounting in a wall mounted or floor standing enclosure Follow the mounting recommendations on the previous pages To ensure proper air circulation in the drive 72 777 Fit ventilation grilles Ensure that the ventilation is
9. 2 in the table above are reduced by 26 mm 1 01 in The other dimensions are unchanged 1 For the addition of I O extension cards communication cards or the Controller Inside programmable card 1755843 03 2011 Mounting and temperature conditions Z 3 94 in Install the drive vertically at 10 f Do not place it close to heating elements Leave sufficient free space to ensure that the air required for cooling purposes can circulate from the bottom to the top of the unit i D Free space in front of the drive 10 mm 0 39 in minimum When IP20 protection is adequate it is recommended that the protective cover on the top of the drive is removed Z 3 94 in as shown below Removing the protective cover ATV71H 037M3 to D15M3X ATV71H 075N4 to D18N4 ATV71H D18M3X to D45M3X ATV71H D22N4 to D75N4 and ATV71H U15S6X to U75S6X and ATV71H U22Y to D90Y Two types of mounting are possible A mounting Type B mounting C mounting Free space gt 50 mm gt 1 97 in on each side with protective cover fitted gg en d z 50mm tJ gt 50mm gt 1 97 in gt 1 97 in Drives mounted side by side with the protective cover removed the degree of protection becomes IP20 Free space gt 50 mm gt 1 97 in on
10. 200 1 5 mm AWG 15 300m 100 mA 0 75 mm AWG 18 984 ft 200 mA 1 5 mm AWG 15 VW3 A3 408 VW3 A3 409 Max encoder Max consumption Minimum cross section Minimum cross section cable length Max consumption current of encoder of conductors current of encoder of conductors 25m 30 mA 0 2 mm AWG 24 100 mA 0 5 mm AWG 20 82 ft 50 mA 0 2 mm AWG 24 200 mA 1 mm AWG 17 50m 30 mA 0 2 mm AWG 24 100 mA 0 75 mm AWG 18 164 ft 50 mA 0 5 mm AWG 20 200 mA 1 5 mm AWG 15 100m 30 mA 0 5 mm AWG 20 328 ft 50 mA 0 5 mm AWG 20 200m 30 mA 0 75 mm AWG 18 656 ft 50 mA 1mm AWG 17 VW3 A3 411 poesi dapi Max consumption Minimum cross section of conductors 9 current of encoder 15 V power supply 5 V power supply 25m 100 mA 0 2 mm AWG 24 0 5 mm AWG 20 82 ft 200 MA 0 5 mm AWG 20 1 mm AWG 17 50m 100 mA 0 5 mm AWG 20 0 75 mm AWG 18 164 ft 200 MA 0 75 mm AWG 18 1 5 mm AWG 15 100m 100 MA 0 75 mm AWG 18 328 ft 200 mA 1 5 mm AWG 15 34 1755843 03 2011 Connection diagrams Connection diagrams conforming to standards EN 954 1 category 1 ISO 13849 1 and IEC EN 61508 capacity SIL1 stopping category 0 in accordance with standard IEC EN 60204 1 Single phase power supply ATV71H 075M3 to U75M3 Diagram with line contactor MI 1 2 di hl co c RO em EE A1 8 al ol al
11. Terminal Function Electrical characteristics VW3 A3 401 VW3 A3 402 Vs Encoder 5V max 5 5 V protected against short circuits 15 V max 16 V protected against short circuits 0Vs power supply and overloads and overloads Max current 200 mA Max current 175 mA A IA Incremental resolution 5000 points rev B B logic inputs Mak frequency 300 kHz Nominal input voltage 5 V Encoder interface cards with open collector outputs Terminal Function Electrical characteristics VW3 A3 403 VW3 A3 404 Vs Encoder 12 V max 13 V protected against short circuits 15 V max 16 V protected against short circuits De power supply and overloads and overloads Max current 175 mA Max current 175 mA A IA Incremental Max resolution 5000 points rev B B logic inputs Max frequency 300 kHz Encoder interface cards with push pull outputs Terminal Function Electrical characteristics VW3 A3 405 VW3 A3 406 VW3 A3 407 Vs Encoder 12 V max 13 V protected 15 V max 16 V protected 24V min 20V max 30V De power against short circuits and against short circuits and protected against short circuits overloads overloads and overloads Max current 175 mA Max current 175 mA Max current 100 mA A IA Incremental Max resolution 5000 points rev B B logic inputs Max frequency 300 kHz Resolver encoder interface c
12. U15M3 130 230 175 198 221 113 5 220 5 5 M4 3 075N4 U15N4 U22N4 5 12 9 05 689 780 870 447 866 0 20 0 20 6 61 U22M3 U30M3 U40M3 155 260 187 210 233 138 249 4 5 M4 4 U30N4 U40N4 6 10 10 23 7 36 8 27 9 17 5 43 9 80 0 16 0 20 8 82 U55M3 U55N4 U75N4 175 295 187 210 233 158 283 6 5 M4 5 5 6 89 11 61 7 36 827 9 17 6 22 11 14 0 24 0 20 12 13 U75M3 D11N4 210 295 213 236 259 190 283 6 6 5 7 U15S6X U75S6X 8 27 11 61 8 39 9 29 10 20 7 48 11 14 0 24 0 24 15 43 D11M3X D15M3X 230 400 213 236 259 210 386 8 6 5 9 D15N4 D18N4 9 05 15 75 8 39 929 10 20 8 26 15 20 0 31 0 24 19 84 D18M3X D22M3X D22NA 240 420 236 259 282 206 403 11 6 M5 30 U22Y D30Y 9 45 16 54 9 29 10 20 11 10 8 11 15 87 0 45 0 24 66 14 D30N4 D37N4 240 550 266 289 312 206 531 5 11 6 5 37 9 45 21 65 10 47 11 38 12 28 8 11 20 93 0 45 0 24 81 57 D30M3X D37M3X D45M3X 320 550 266 289 312 280 524 20 9 M8 37 12 60 21 65 10 47 11 38 12 28 11 02 20 93 0 79 0 35 81 57 D45N4 D55N4 D75N4 320 630 290 313 334 280 604 5 15 9 MB 45 D37Y D90Y 12 60 24 80 11 42 12 32 13 15 11 02 23 80 0 59 0 35 99 21 Without graphic display terminal No option card 1 option card 1 2 option cards 1 Ax a d c c1 c2 For a drive without a graphic display terminal dimensions c c1 and
13. 30 or lt Analog input X Y mA X and Y can be programmed from 0 to 20 mA Impedance 250 Reaction time 2 ms 0 5 ms e 11 bit resolution accuracy 0 6 for 60 140 F linearity 0 15 of max value COM Analog I O common OV AO1 Depending on software configuration Analog voltage output Analog output 0 to 10 V load impedance greater than 50 kQ or or Analog current output Analog output X Y mA X and Y can be programmed from 0 to 20 mA or Max load impedance 500 Logic output 10 bit resolution reaction time 2 ms 0 5 ms Accuracy 1 for A0 60 140 F linearity 0 296 of max value or logic ouput 0 to 10 V or 0 to 20 mA P24 Input for external 24V control 24 V min 19 V max 30 V power supply Logic input common and OV of P24 external power supply Power 30 Watts Programmable logic inputs Depending on the position of switch SW2 Programmable logic input or Input for PTC probes OV 24 V max 30 V lt Impedance 3 5 Switch SW1 State0 State 1 lt Reaction time 2 ms 0 5 ms Source factory setting 5 gt 11V Sink Int or Sink Ext gt 16 V lt 10 V Switch SW2 on LI factory setting Same characteristics as logic inputs LI1 to LI5 or Switch SW2 on PTC Trip threshold 3 reset threshold 1 8 Short circuit detection threshold lt 500 24
14. 6 22 6 ATV71HU40M3 6 4 5 34 9 29 9 22 7 9 6 17 5 26 3 28 8 ATV71HU55M3 6 5 5 US 47 3 40 1 22 9 5 23 4 27 5 41 3 45 3 ATV71HU75M3 6 Three phase supply voltage 200 240 V 50 60 Hz Three phase motor 200 240 V Motor Line supply input Drive output Altivar 71 Power indicated Max line current 2 Max Apparent Nominal Max transient Catalog number on plate 1 prospective power current 3 current current 1 for 4 5 7 line Isc In 1 at 200 V at 240 V 60 s 2s kw HP A A kA kVA A A A A 0 37 0 5 3 5 3 1 5 1 3 9 6 3 4 5 4 9 ATV71H037M3 0 75 1 6 1 5 3 5 2 2 9 6 4 8 7 2 7 9 ATV71H075M3 1149 2 11 3 9 6 5 4 9 6 8 12 13 2 ATV71HU15M3 2 2 3 15 12 8 5 5 3 9 6 11 16 5 18 1 ATV71HU22M3 3 19 3 16 4 5 6 8 9 6 13 7 20 6 22 6 ATV71HU30M3 4 5 25 8 22 9 5 9 2 9 6 17 5 26 3 28 8 ATV71HU40M3 515 7 5 35 30 8 22 12 4 23 4 27 5 41 3 45 3 ATV71HU55M3 15 10 45 39 4 22 15 9 23 4 33 49 5 54 5 ATV71HU75M3 11 15 53 3 45 8 22 18 8 93 6 54 81 89 1 ATV71HD11M3X 15 20 71 7 61 6 22 25 1 93 6 66 99 109 ATV71HD15M3X 18 5 25 77 69 22 27 7 100 75 112 124 ATV71HD18M3X 22 30 88 80 22 32 100 88 132 145 ATV71HD22M3X 30 40 124 110 22 42 4 250 120 180 198 ATV71HD30M3X 37 50 141 127 22 51 250 144 216 238 ATV71HD37M3X 45 60 167 147 22 65 250 176 264 290 ATV71HD45M3X 1 These power ratings and currents are given for an ambient temperature of 50 C 122 F at the factory set switching freque
15. Note If using an additional input filter it should be installed under the drive and connected directly to the line supply via an unshielded cable Link 10 on the drive is then established via the filter output cable The HF equipotential ground connection between the drive motor and cable shielding does not remove the need to connect the PE protective conductors green yellow to the appropriate terminals on each unit 46 1755843 03 2011 Electromagnetic compatibility wiring Installation diagram ATV71H D18M3X to D45M3X ATV71H D22N4 to D75N4 and ATV71H U22Y to D90Y Attach and ground the shielding of cables 4 and 5 as close as possible to the drive Strip the shielding Use stainless steel metal clamps on the parts from which the shielding has been stripped to attach them to the metal plate 2 The shielding must be clamped tightly enough to the metal plate to ensure correct contact lt Attach and ground the shielding of cables 6 7 and 8 as close as possible to the drive Strip the shielding Use stainless steel metal clamps on the parts from which the shielding has been stripped to attach them to the drive The shielding must be clamped tightly enough to the metal plate to ensure correct contact 1 Altivar 71 2 Sheet steel grounded plate supplied with the drive 3 Metal clamps 4 Shielded cable for motor connection with shielding connected to ground at both ends The shielding must be continuous and interme
16. each side with protective cover removed the degree of protection becomes IP20 13 1755843 03 2011 Mounting and temperature conditions Derating curves Derating curves for the drive current In as a function of the temperature switching frequency and type of mounting ATV71H 037M3 to D15M3X and ATV71H 075N4 to D18N4 I In In 100 96 90 80 70 40 C 104 F mounting type B 40 C 104 F mounting type A 50 C 122 F mounting type B 50 C 122 F mounting type A 60 60 140 mounting types 50 4 2 8 kHz 12 kHz ATV71H D22N4 and ATV71H D30N4 1 I In In 100 16 kHz Switching frequency 40 C 104 F mounting types A and B 90 80 70 50 C 122 F mounting types A and B 60 50 ji 60 C 140 F mounting types A and B 4 kHz 8 kHz 12 kHz 16 HZ Switching frequency ATV71H D18M3X to D45M3X and ATV71H D37N4 to D75N4 1 I In In 100 90 80 70 60 50 40 C 104 F mounting types A and B 50 C 122 F mounting types A and B A 60 140 F mounting types A and B 2 5 kHz 4 kHz 8 kHz 12 kHz 16 KHz o Switching frequency For intermediate temperatures e g 55 C 131 F interpolate between two curves
17. lt Zo ox e Kei N N N 1 HAH Y oo E 1 E ATV7iHeeeM3 E Ge ee 4 Braking resistor if used Diagram with switch disconnect 1 2 Q Q 0 9 Q e A oa e eg i e lal amp m mt E RE w ATV71HeeeM3 552z SS BP i GE EN R 9 0 1 Line choke if used compulsory for ATV71H U40M3 to 075 drives 2 Fault relay contacts for remote signaling of drive status Inhibit the input phase loss fault IPL so that ATV71H 075M3 to 075 drives can operate on a single phase supply see Programming Manual If this fault is set to its factory configuration the drive will stay locked in fault mode Note Install interference suppressors on all inductive circuits near the drive or connected to the same circuit relays contactors solenoid valves etc Choice of associated components Please refer to the catalog 1755843 03 2011 35 Connection diagrams Connection diagrams conforming to standards EN 954 1 category 1 ISO 13849 1 and IEC EN 61508 capacity SIL1 stopping category 0 in accordance with standard IEC EN 60204 1 Three phase power supply Diagram with line contactor T1 Braking resistor if used Diagram with switch disconnect a ee wee Ai a Q 9 1 1 9
18. period turn the drive on every two years for at least 5 hours to restore the performance of the capacitors then check its operation It is recommended that the drive is not connected directly to the line voltage The voltage should be increased gradually using an adjustable AC source Failure to follow these instructions can result in injury and or equipment damage 1755843 03 2011 Steps for setting up the drive INSTALLATION 1 Receive and inspect the drive controller Check that the catalog number printed on the label is the same as that on the purchase order Remove the Altivar from its packaging and check that it has not been damaged in transit 2 Check the line voltage D Check that the line voltage is compatible with the voltage range of the drive see pages 9 10 and 11 Steps 1 to 4 must be performed with the power off 3 Mount the drive Mountthe drive in accordance with the instructions in this document H Install any internal and external options 4 Wire the drive Connect the motor ensuring that its connections correspond to the voltage Connect the line supply after making sure that the power is off Connect the control Connect the speed reference 6 1755843 03 2011 Preliminary recommendations Handling and storage To protect the drive prior to installation handle and store the device in its packaging Ensure that the ambient condi
19. 1 W IT3 T Braking resistor if used 1 Line choke if used 2 Fault relay contacts for remote signaling of drive status Note Install interference suppressors on all inductive circuits near the drive or coupled to the same circuit relays contactors solenoid valves etc Choice of associated components Please refer to the catalog 36 1755843 03 2011 Connection diagrams Connection diagrams conforming to standards EN 954 1 category 3 ISO 13849 1 and IEC EN 61508 capacity SIL2 stopping category 0 in accordance with standard IEC EN 60204 1 This connection diagram is suitable for use with machines with a short freewheel stop time machines with low inertia or high resistive torque When the stop request is activated the motor power supply is cut immediately and it stops in accordance with category 0 of standard IEC EN 60204 1 E This diagram must be used for hoisting applications if a mechanical brake is controlled by the ATV71 A contact on the Preventa XPS AC module must be inserted in the brake control circuit to engage it safely when the Power Removal safety function is activated 14 24 sa Braking resistor if used 1 Line choke if used 2 It is essential to ground the shielding on the cable connected to the Power Removal input 3 Use cable ends DZ5CE020 yellow on wires connected to PWR and 24 inputs Standard EN 954 1 c
20. 1755843 Altivar 71 Variable speed drives for synchronous motors and asynchronous motors Installation Manual 03 2011 0 37 0 5 45 kW 60 HP 200 240V 0 75 1 HP 75 kW 100 HP 380 480V 1 5 2 HP 7 5 kW 10 HP 500 600V 1 5 2 kW 100 HP 500 690V Schneider www schneider electric com d Electric Contents Important information 4 Before you begin 5 Steps for setting up the drive 6 Preliminary recommendations 7 Drive ratings 9 Dimensions weights 12 Mounting and temperature conditions 13 Mounting in a wall mounted or floor standing enclosure 16 Installing the graphic display terminal 18 Position of the charging LED 19 Installing option cards 20 Installing the EMC plates 22 Wiring recommendations 23 Power terminals 25 Control terminals 27 Option terminals 29 Connection diagrams 35 Use on IT system and corner grounded system 44 Electromagnetic compatibility wiring 46 1755843 03 2011 3 Important information PLEASE NOTE Please read these instructions carefully and examine the equipment in order to familiarize yourself with the device before installing operating or carrying out any maintenance work on it The following special messages that you will come across in this document or on the device are designed to warn you about potential risks or draw your attention to information that will clarify or simplify a
21. 3X 1154 D45N4 1060 D75Y 1545 D45M3X 1366 D55N4 1210 D90Y 1947 D75N4 1720 1 Add 7 W to this value for each option card added Ensure that the flow of air in the enclosure is at least equal to the value given in the table below for each drive ATV71H Flow rate ATV71H Flow rate m hour ft min m hour ft min 037M3 075M3 U15M3 17 10 U22Y to D30Y 330 194 075N4 U15N4 U22N4 U22M3 U30M3 U40M3 56 33 D37Y to D90Y 406 234 U30N4 U40N4 U55M3 U55N4 U75N4 112 66 U75M3 D11N4 163 96 U15S6X U75S6X D11M3X D15M3X 252 148 D15N4 D18N4 D18M3X D22M3X 203 119 D22N4 D30N4 D37N4 203 119 D30M3X D37M3X D45M3X 406 239 D45N4 D55N4 D75N4 406 239 16 1755843 03 2011 Mounting in a wall mounted or floor standing enclosure Dust and damp proof flange mounting This mounting is used to reduce the power dissipated in the enclosure by locating the power section outside the enclosure This requires the use of a dust and damp proof flange mounting kit VW3 A9 501 509 please refer to the catalog The degree of protection for the drives mounted in this way becomes IP54 To install the kit on the drive please refer to the manual supplied with the kit Example ATV71HU55N4 Power dissipated inside the enclosure for dust and damp proof flange mounting These levels of power dissipation are given for operation at nominal load and
22. 45M3X D22N4 to D75N4 120 4 72 U22Y to D90Y 22 1755843 03 2011 Wiring recommendations Power section The drive must be connected to the protective ground To comply with current regulations concerning high leakage currents above 3 5 mA use at least a 10 mm AWG 6 protective conductor or 2 protective conductors with the same cross section as the power section AC supply conductors A DANGER RISK OF ELECTRIC SHOCK Connect the device to the protective ground using the grounding point provided as shown in the figure below The drive panel must be connected to the protective ground before power is applied Failure to follow this instruction will result in death or serious injury Drive Check whether the resistance to the protective ground is one ohm or less Connect a number of drives to the protective ground as shown in the diagram see left Do not lay protective grounding cables in a loop or in series A WARNING IMPROPER WIRING PRACTICES The ATV71 drive will be damaged if input line voltage is applied to the output terminals U T1 V T2 W T3 e Check the power connections before powering up the ATV71 drive Ifreplacing another drive verify that all wiring connections to the ATV71 drive comply with all wiring instructions in this manual Failure to follow these instructions can result in death serious injury or equipment damage When upstream protection by mean
23. R REMOVAL input is deactivated at state 0 in order to prevent unintended operation Before turning on the drive or when exiting the configuration menus check that the inputs assigned to the run command are deactivated at state 0 since they can cause the motor to start immediately Failure to follow these instructions will result in death or serious injury CS If the safety of personnel requires the prohibition of unwanted or unintended operation electronic locking is performed by the Altivar 71 s Power Removal function This function requires the use of connection diagrams conforming to category 3 of standard EN 954 1 ISO 13849 1 and safety integrity level 2 according to IEC EN 61508 The Power Removal function takes priority over any run command 8 1755843 03 2011 Drive ratings Single phase supply voltage 200 240 V 50 60 Hz Three phase motor 200 240 V Motor Line supply input Drive output Altivar 71 Power indicated Max line current 2 Max Apparent Max inrush Nominal transient Catalog number on plate 1 prospective power current 3 current current 1 for 4 5 7 line Isc In 1 at 200 V at 240 V 60 s 2s kw HP A A kA kVA A A A A 0 37 0 5 6 9 5 8 5 1 4 9 6 3 4 5 4 9 ATV71H075M3 0 75 1 12 9 9 5 2 4 9 6 4 8 7 2 7 9 ATV71HU15M3 1 5 2 18 2 15 7 5 3 7 9 6 8 12 13 2 ATV71HU22M3 2 2 3 25 9 22 1 5 5 3 9 6 11 0 16 5 18 1 ATV71HU30M3 3 25 9 22 5 5 3 9 6 13 7 20
24. adequate if not install a forced ventilation unit with a filter Use special IP54 filters n Se Dust and damp proof metal wall mounted or floor standing enclosure IP 54 degree of protection The drive must be mounted in a dust and damp proof enclosure in certain environmental conditions dust corrosive gases high humidity with risk of condensation and dripping water splashing liquid etc To avoid hot spots in the drive add a fan to circulate the air inside the enclosure catalog number VW3 A9 466 see catalog Mounting the drive in the enclosure Dissipated power These levels of power dissipation are given for operation at nominal load and for the factory set switching frequency ATV71H Dissipated ATV71H Dissipated ATV71H Dissipated ATV71H Dissipated power 1 power 1 power 1 power 1 W Ww 037M3 46 075N4 44 U15S6X 84 U22Y 111 075M3 66 U15N4 64 U22S6X 100 U30Y 119 U15M3 101 U22N4 87 U30S6X 118 U40Y 136 U22M3 122 U30N4 114 U40S6X 143 U55Y 158 U30M3 154 U40N4 144 U55S6X 183 U75Y 182 U40M3 191 U55N4 185 U75S6X 244 D11Y 227 U55M3 293 U75N4 217 D15Y 300 U75M3 363 D11N4 320 D18Y 386 D11M3X 566 D15N4 392 D22Y 463 D15M3X 620 D18N4 486 D30Y 556 D18M3X 657 D22N4 574 D37Y 716 D22M3X 766 D30N4 799 D45Y 911 D30M3X 980 D37N4 861 D55Y 1087 D37M
25. ain situations where the motor cables have to be submerged in water earth leakage currents can cause tripping requiring the addition of output filters Do not use surge arresters or power factor correction capacitors on the variable speed drive output A CAUTION IMPROPER USE OF A BRAKING RESISTOR Only use the braking resistors recommended in our catalogs Wire the thermal protection contact on the resistor so that the drive power supply is disconnected immediately in the event of a fault refer to the manual supplied with the resistor Failure to follow these instructions can result in injury and or equipment damage Control section Keep the control circuits away from the power circuits For control and speed reference circuits we recommend using shielded twisted cables with a pitch of between 25 and 50 mm 0 98 and 1 97 in and connecting the shielding to ground at each end If using conduit do not lay the motor power supply and control cables in the same conduit Keep the metal conduit containing the power supply cables at least 8 cm 3 in away from the metal conduit containing the control cables Keep the non metal conduits or cable ducts containing the power supply cables at least 31 cm 12 in away from the metal conduits containing the control cables If it is necessary for control and power supply cables to cross each other be sure they cross at right angles Length of motor cables
26. ards ATV 383 Terminal Function Electrical characteristics VW3 A3 408 R Reference Nominal voltage 1 25 to 5 6 V rms R excitation Maximum current 50 mA C Cosine signals Transformation ratio automatic detection 4 1 3 1 2 1 1 1 C Excitation frequency 4 8 12 kHz S Si Resolution 12 bits for 360 electrical degrees 1 bit ci ine signals Number of poles Max speed 2 7500 rpm 4 3750 rpm 6 2500 rpm 8 1875 rpm 32 1755843 03 2011 Option terminals SinCos SinCosHiperface EnDat SSI encoder interface cards ATV 383 Terminal Function Electrical characteristics VW3 A3 409 OV Encoder 5V max 5 5 V protected 8V max 8 5 V protected 12V max 12 5 V protected V power supply against short circuits and against short circuits and against short circuits and overloads overloads overloads lt Max current 200 mA Max current 200 mA Max current 200 mA CL Clock Fixed clock frequency 500 kHz CL Max speed feedback resolution 21 D Data D S Sine signals S C Cosine signals C Encoder interface cards with RS422 compatible differential outputs with encoder emulation Terminal Function Electrical characteristics VW3 A3 411 P Encoder power 5 V max 5 5 V protected against short circuits 15 V max 16 V protected against short circuits 0 supply and overloa
27. ategory 3 and ISO 13849 1 require the use of a dual contact stop button S1 S1 is used to activate the Power Removal safety function S2 is used to initialize the Preventa module when powering up or after an emergency stop ESC enables the use of other initialization conditions for the module One Preventa module can be used for the Power Removal safety function on several ATV71 drives A logic output on the Preventa module can be used to indicate reliably that the drive is operating in safe conditions Note For preventive maintenance the Power Removal function must be activated at least once a year The drive power supply must be turned off and then on again before carrying out this preventive maintenance The drive logic output signals cannot be considered as safety type signals Install interference suppressors on all inductive circuits near the drive or coupled to the same circuit relays contactors solenoid valves etc Choice of associated components Please refer to the catalog 1755843 03 2011 37 Connection diagrams Connection diagram conforming to standards 954 1 category 3 ISO 13849 1 and IEC EN 61508 capacity SIL2 stopping category 1 in accordance with standard IEC EN 60204 1 This connection diagram is suitable for use with machines with a long freewheel stop time machines with high inertia or low resistive torque E This diagram must not be used for hoisting applications When the stop requ
28. d corner grounded system IT system Isolated or impedance grounded neutral Use a permanent insulation monitor compatible with non linear loads such as a Merlin Gerin type XM200 or equivalent Corner grounded system System with one phase connected to ground Altivar 71 drives feature built in RFI filters When using ATV71H U22Y to D90Y drives on an IT system the link between these filters and ground must be removed as shown in the following diagrams For other catalog numbers removal of this link is possible but not mandatory Remove the jumper located to the left of the power terminals two jumpers for ATV71eD22N4 ATV71eD22N4 Normal filter connected S june SI eo 47 E mu N fi emi IT system filter 74 disconnected CAUTION RISK OF DAMAGE TO THE DRIVE Refer to the Programming Manual for the corresponding parameter setting Failure to follow this instruction can result in injury and or equipment damage On ATV71e075NA to U40N4 ratings if the filters are disconnected the drive s switching frequency must not exceed 4 kHz 44 1755843 03 2011 Use on IT system and corner grounded system Disconnection of the filter on ATV71H D37Y to D90Y products Normal filter connected D jx IT system filter disconnected A WARNING RISK OF ELECTRIC SHOCK ATV71H U22Y to D90Y drives must not be connected to a c
29. diate terminals must be in EMC shielded metal boxes 5 Shielded cable for connecting the braking resistor if used The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes 6 Shielded cables for connecting the control signal section For applications requiring several conductors use cables with a small cross section 0 5 mm AWG 20 7 Shielded cables for connecting the Power Removal safety function input The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes 8 Shielded cables for connecting the encoder The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes 9 Non shielded wires for relay contact output 10 Protective ground connection 11 Unshielded power supply cable or wires Note If using an additional input filter it should be installed under the drive and connected directly to the line supply via an unshielded cable Link 4 on the drive is then established via the filter output cable The HF equipotential ground connection between the drive motor and cable shielding does not remove the need to connect the PE protective conductors green yellow to the appropriate terminals on each unit 1755843 03 2011 47 Electromagnetic compatibility wiring Installing the encoder cable for the VW3 A3 408 VW3 A3 409 and VW3 A3 411 cards 1 cable
30. ds and overloads lt Max current 200 mA Max current 200 mA A A Logic inputs Mas resolution 10 000 points rev B B Max frequency 300 kHz Zt Z Nominal input voltage 5 V OA OA Logic outputs Selectable ratio 1 1 2 1 4 1 8 1 16 1 32 1 64 OB OB Max frequency 300 kHz OZ OZ This encoder card has two groups of parameter switches The first is for selecting the supply voltage supplied by the interface card to the encoder 5 V or 15 V The second is a set of five switches numbered 1 to 5 see diagram below The division ratio for the ESIM outputs is selected using Switches 1 2 and 3 Switches 4 and 5 are used to select the input signals for the encoder card Fault detection will be inhibited for the inputs selected using these switches 1 2 3 ESIM outputs 4 5 Encoder inputs ON ON ON A and B divided by 1 ON ON Encoder A B and Z ON ON OFF A and B divided by 2 ON OFF Encoder A and B ON OFF ON A and B divided by 4 OFF ON Encoder A and B ON OFF OFF A and B divided by 8 OFF OFF Encoder A OFF ON ON A and B divided by 16 OFF ON OFF A and B divided by 32 OFF OFF ON A and B divided by 64 OFF OFF OFF ESIM disabled ON 12345 Selecting the encoder The encoder interface cards available as options with the ATV71 enable the use of different encoder technologies incremental ou absolute Incremental encoder with differential outputs compatibl
31. e with the RS422 standard Incremental encoder with open collector outputs Incremental encoder with push pull outputs Incremental encoder with RS422 compatible differential outputs with encoder emulation Resolver absolute encoder SinCos incremental SinCosHiperface absolute EnDat absolute SSI absolute encoders The VW3 408 VW3 409 encoder cards available as an option with the ATV71 specification 383 can be used with a synchronous or asynchronous motor for closed loop control 1755843 03 2011 33 Option terminals Wiring the encoder Use a shielded cable containing 3 twisted pairs with a pitch of between 25 and 50 mm 0 98 in and 1 97 in Connect the shielding to ground at both ends The minimum cross section of the conductors must comply with the data in the tables below in order to limit line voltage drop Max encoder VW3 A3 401 402 VW3 403 407 Max consumption Minimum cross section Minimum cross section cable length Max consumption current of encoder of conductors current of encoder of conductors 10m 100 mA 0 2 mm AWG 24 100 mA 0 2 mm AWG 24 32 8 ft 200 mA 0 2 mm AWG 24 200 mA 0 2 mm AWG 24 50m 100 mA 0 5 mm AWG 20 100 mA 0 5 mm AWG 20 164 ft 200 mA 0 75 mm AWG 18 200 mA 0 75 mm AWG 18 100 100 0 75 AWG 18 100 MA 0 75 mm AWG 18 328 ft 200 mA 1 5 mm AWG 15 200 mA 1 5 mm AWG 15 200m 100 mA 0 5 mm AWG 20 656 ft E E
32. eeeee swm Um SWA ur sink Sink ex 1 1 Int Int Ru 1 4 A WARNING UNINTENDED EGUIPMENT OPERATION When switch SW1 is set to Sink Int or Sink Ext the common must never be connected to ground or the protective ground as there is then a risk of unintended equipment operation on the first insulation fault Failure to follow this instruction can result in death serious injury or equipment damage 1755843 03 2011 39 Connection diagrams Bipolar speed reference CT ATV71Heeeee t a gt lt lt 8 gt e 10V 10 V supply i Axis control 10 V I I reference Switch SW2 The LI6 logic input switch SW2 makes it possible to use the LI6 input Either as a logic input by setting the switch to LI factory setting Orfor motor protection via PTC probes by setting the switch to PTC Motor Control power supply via an external source The control card can be supplied via an external 24 V supply source 40 1755843 03 2011 Connection diagrams UO extension card connection diagrams Connection diagram for extended I O option card VW3 A3 202 AI3 0 20 mA 4 20 mA X Y mA supply Motor Motor 1755843 03 2011 41 Connection diagrams SW3 SWA logic UO switch
33. elay R3 Maximum switching capacity on resistive load R3C 5 A for 250 V or 30 V e Maximum switching capacity on inductive load cos 0 4 7 ms 2 A for 250 V or 30 V Reaction time 7 ms 0 5 ms Service life 100 000 operations 10 10 V power supply for reference 10 V 10 5 V 0 5V potentiometer 1 to 10 ko 10 mA max 24 Logic input power supply Switch SW3 in Source or Sink Int position 24 V power supply min 21 V max 27 V protected against short circuits and overloads lt current available for customers 200 mA This current corresponds to the total consumption on the control card 24 and the option cards 24 Switch SW3 in Sink Ext position lt Input for external 24 V power supply for the logic inputs LI7 Programmable logic inputs 24 V power supply max 30 V LI8 lt Impedance 3 5 Switch SW3 State 0 State 1 LI9 Reaction time 2 ms 0 5 ms Source factory setting 5 V 11V EHO Sink Int or Sink Ext gt 16 V 10 V OV OV OV TH1 PTC probe input Trip threshold 3 reset threshold 1 8 TH1 Short circuit detection threshold lt 500 LO1 Open collector programmable 24 V max 30 V LO2 logic outputs Max current 200 mA for internal power supply and 200 mA for external power supply lt Reaction time 2 ms 0 5 ms CLO Logic output common OV OV OV 1755843 03 2011 29 Option terminals Ext
34. ended UO option card terminals VW3 202 Logic input switch SW4 D Sink Source Ext Int Factory setting Source i EIS i 0v CLO LO4 LO3 RP TH2 TH2 HIE eoo Dp ear A o Je Maximum wire size 1 5 mm AWG 16 Max tightening torque mo NG gc tit oooiooo mmc KEN 044 5555 0 25 Nm 2 21 Ib in Characteristics and functions of the terminals Terminal Function Electrical characteristics RAA Common point C O contact RAC Minimum switching capacity 3 mA for 24 V R4B of programmable relay R4 Maximum switching capacity on resistive load R4C 5 A for 250 V or 30 V e Maximum switching capacity on inductive load cos 0 4 7 ms 1 5 A for 250 V or 30 V Reaction time 10 ms 1 ms Service life 100 000 operations 10 10 V power supply for reference 10V 10 5 V 0 5V potentiometer 1 to 10 ko 10 max AI3 polarity of the current differential Analog input X Y mA X and Y can be programmed from 0 to 20 mA analog input AI3 impedance 250 AI3 polarity of the current differential Reaction time 5 ms 1 ms analog input AI3 11 bit resolution 1 sign bit accuracy 0 6
35. est is activated deceleration of the motor controlled by the drive is requested first Then after a time delay corresponding to the deceleration time the Power Removal safety function is activated Example 2 wire control LI1 assigned to forward LI2 assigned to reverse Braking resistor if used 1 In this example the logic inputs Lle are wired as Source but can be wired as Sink Int or Sink Ext 2 Line choke if used 3 It is essential to ground the shielding on the cable connected to the Power Removal input 4 Use cable ends DZ5CE020 yellow on wires connected to PWR and 24 inputs Standard EN 954 1 category 3 and ISO 13849 1 require the use of a dual contact stop button S1 S1 is used to activate the Power Removal safety function S2 is used to initialize the Preventa module when powering up or after an emergency stop ESC enables the use of other initialization conditions for the module One Preventa module can be used for the Power Removal safety function on several ATV71 drives In this case the time delay must be set to the longest stopping time Alogic output on the Preventa module can be used to indicate reliably that the drive is operating in safe conditions Note For preventive maintenance the Power Removal function must be activated at least once a year The drive power supply must be tur
36. for A0 60 140 F Linearity 0 1596 of max value AI4 Depending on software configuration Analog current input Analog input 0 to 10 V max safe voltage 24 V impedance 30 or or Analog voltage input lt Analog input X Y mA X and Y can be programmed from 0 to 20 mA impedance 250 0 e Reaction time 5 ms 1 ms lt 11 bit resolution accuracy 0 696 for 60 140 F linearity 0 1596 of max value COM Analog I O common OV 2 Depending software configuration Analog voltage outputs e 0 10 V or 10 10 V bipolar analog output depending on software load impedance greater than 50 or or Analog current outputs lt Analog current output X Y mA X and Y can be programmed from 0 to 20 mA max load impedance 500 Q 10 bit resolution lt Reaction time 5 ms 1 ms accuracy 1 for 60 140 F linearity 0 296 30 1755843 03 2011 Option terminals Terminal Function Electrical characteristics 24 Logic input power supply Switch SW4 in Source or Sink Int position 24 V output 21 V max 27 V protected against short circuits and overloads e Max current available for customers 200 mA This current corresponds to the total consumption on the control card 24 and the option cards 24 Switch SWA in Sink Ext position Input for external 24 V power supply for the logic inputs LI11 Programmable logic inputs
37. for the factory set switching frequency ATV71H Dissipated ATV71H Dissipated ATV71H Dissipated ATV71H Dissipated power 1 power 1 power 1 power 1 W WwW 037M3 25 075N4 26 U15S6X 50 U22Y 71 075M3 27 U15N4 28 U22S6X 60 U30Y 71 U15M3 30 U22N4 30 U30S6X 70 U40Y 73 U22M3 38 U30N4 35 U40S6X 75 U55Y 75 U30M3 38 U40N4 40 U55S6X 80 U75Y 77 U40M3 41 U55N4 50 U75S6X 85 D11Y 81 U55M3 59 U75N4 55 D15Y 87 U75M3 67 D11N4 65 D18Y 94 D11M3X 80 D15N4 85 D22Y 100 D15M3X 84 D18N4 86 D30Y 108 D18M3X 114 D22N4 110 D37Y 120 D22M3X 124 D30N4 133 D45Y 133 D30M3X 144 D37N4 137 D55Y 144 D37M3X 161 D45N4 165 D75Y 158 D45M3X 180 D55N4 178 D90Y 179 D75N4 225 1 Add 7 W to this value for each option card added 1755843 03 2011 Installing the graphic display terminal Installing the graphic display terminal on the drive Drives with catalog numbers ending in the letter Z are supplied without a graphic display terminal VW3 A1 101 This can be ordered separately It is installed on the drive as shown below
38. given for an ambient temperature of 50 122 F at the factory set switching frequency used continuous operation factory set switching frequency of 4 kHz for ATV71eeeS6X ATV71H U22Y to D30Y and 2 5 kHz for ATV71H D37Y to D90Y Above this factory setting the drive will reduce the switching frequency automatically in the event of excessive temperature rise For continuous operation above the factory setting derating must be applied to the nominal drive current in accordance with the curves on page 14 2 Current on a line supply with the Max prospective line Isc indicated and for a drive without any external options Note The maximum transient current for 60 s corresponds to 150 of the maximum nominal current In The maximum transient current for 2 s corresponds to 165 of the maximum nominal current In 1755843 03 2011 11 Dimensions weights With graphic display terminal No option card 1 option card 1 2 option cards 1 L L c c1 c2 ATV71H a b c c1 c2 G H h For Weight mm mm mm mm mm mm mm mm mm screws kg in in in in in in in in in Ib 037M3 075M3
39. l metal clamps on the parts from which the shielding has been stripped to attach them to the control EMC flange 9 The shielding must be clamped tightly enough to the metal plate to ensure correct contact 1 Altivar 71 t 2 Sheet steel grounded plate supplied with the drive b 1 1 3 Tapped holes for installing the control EMC plate bias 4 Shielded cable for motor connection with shielding connected to ground 8 lo at both ends The shielding must be continuous and intermediate terminals 6 must be shielded metal boxes SS 2 9 S 3 5 Shielded cable for connecting the braking resistor if used The shielding I must be continuous and intermediate terminals must be shielded 4 metal boxes 6 Non shielded wires for relay contact output 7 Shielded cables for connecting the Power Removal safety function input The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes 8 Metal clamps 9 Protective ground connection 10 Unshielded power supply cable or wires 11 Control EMC plate 12 Shielded cables for connecting the control signal section For applications requiring several conductors use cables with a small cross section 0 5 mm AWG 20 13 Shielded cables for connecting the encoder The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes
40. maintenance must be performed by qualified personnel lt The user is responsible for compliance with all international and national electrical standards in force concerning protective grounding of all equipment e Many parts in this variable speed drive including printed wiring boards operate at line voltage DO NOT TOUCH Use only electrically insulated tools DO NOT touch unshielded components or terminal strip screw connections with voltage present DO NOT short across terminals PA and PB or across the DC bus capacitors Install and close all the covers before applying power or starting and stopping the drive Before servicing the variable speed drive Disconnect all power Place a DO NOT TURN ON label on the variable speed drive disconnect Lock the disconnect in the open position Disconnect all power including external control power that may be present before servicing the drive WAIT 15 MINUTES to allow the DC bus capacitors to discharge Then follow the DC bus voltage measurement procedure on page 19 to verify that the DC voltage is less than 45 V The drive LEDs are not accurate indicators of the absence of DC bus voltage Failure to follow these instructions will result in death or serious injury A CAUTION IMPROPER DRIVE OPERATION If the drive is not turned on for a long period the performance of its electrolytic capacitors will be reduced If it is stopped for a prolonged
41. ncy used in continuous operation factory set switching frequency of 4 kHz for ATV71H 037M3 to D15M3X and 2 5 kHz for ATV71H D18M3X to D45M3X Above this factory setting the drive will reduce the switching frequency automatically in the event of excessive temperature rise For continuous operation above the factory setting derating must be applied to the nominal drive current in accordance with the curves on page 14 2 Current on a line supply with the Max prospective line Isc indicated and for a drive without any external options 3 Peak current on power up for the max voltage 240 V 10 4 ATV71H 037M3 to D45M3X drives are available with or without a graphic display terminal Catalog numbers for drives without a graphic display terminal have the letter Z added at the end e g ATV71H075M3Z This option is not available for drives operating in difficult environmental conditions 5 5 Drives with the S337 or 337 extension are designed for use in difficult environmental conditions class 3C2 in accordance with IEC 721 3 3 They are supplied with a graphic display terminal 6 A line choke must be used please refer to the catalog 7 Drives with the extension 383 are intended for use with synchronous motors Ce Inhibit the input phase loss fault IPL so that ATV71H 075 to 075 drives can operate a single phase supply see Programming Manual If this fault is set to its factory configuration the drive will stay l
42. ned off and then on again before carrying out this preventive maintenance The drive logic output signals cannot be considered as safety type signals Install interference suppressors on all inductive circuits near the drive or coupled to the same circuit relays contactors solenoid valves etc Choice of associated components Please refer to the catalog 38 1755843 03 2011 Connection diagrams Control connection diagrams Control card connection diagram Reference potentiometer Logic input switch SW1 The logic input switch SW1 is used to adapt the operation of the logic inputs to the technology of the programmable controller outputs Setthe switch to Source factory setting if using PLC outputs with PNP transistors Setthe switch to Sink Int or Sink Ext if using PLC outputs with NPN transistors e Switch SW1 set to Source position Switch SW1 set to Source position and use of an external power supply for the LIs we aa ene i ARR sapienti e Source ai 1 Source ATVe1Heeeee swi sm _ Ext I _ Ext Sink a Sink Int Int i x suo zap gt e ee ee E 1 0 0 0 0 0 0 0 Q 24 V z supply fh eA 24 Vo 1 ove Tc i ie 2 Switch SW1 set to Sink Int position Switch SW1 set to Sink Ext position source Ai ATVT DESS 0 Source ATVe1H
43. nominal current In 1 Catalog number 500 V 575V at 500 V at 600 V 500 V 575V kW HP A A kA A A 1 5 2 5 6 4 9 22 3 2 2 7 ATV71HU15S6X 2 2 3 7 6 6 7 22 4 5 3 9 ATV71HU22S6X 3 9 9 10 22 5 8 ATV71HU30S6X 4 5 12 5 10 9 22 7 5 6 1 ATV71HU40S6X 55 WE 16 4 14 2 22 10 9 ATV71HU55S6X 7 5 10 21 4 18 4 22 13 5 11 ATV71HU75S6X Three phase supply voltage 500 690 V 50 60 Hz Three phase motor 500 690 V Motor Line supply input Drive output Altivar 71 Power indicated on plate 1 Max line current 2 Max Max available Catalog number prospective nominal current In 1 line Isc 500 V 575 690 V at500V at600V at690V 500 V 575 690 V kW HP kW A A A kA A A A 1 5 2 2 2 3 8 3 2 4 22 4 Dall 4 ATV71HU22Y 2 2 3 3 5 2 4 4 5 2 22 4 5 3 9 4 5 ATV71HU30Y 3 4 6 8 6 6 22 5 8 5 8 ATV71HU40Y 4 5 5 5 8 6 7 2 8 6 22 7 5 6 1 7 5 ATV71HU55Y 5 5 TUS T 11 2 9 5 11 2 22 10 9 10 ATV71HU75Y 5 10 11 14 6 12 3 15 5 22 13 5 11 13 5 ATV71HD11Y 11 15 15 19 8 16 7 20 2 22 18 5 17 18 5 ATV71HD15Y 15 20 18 5 24 21 24 22 24 22 24 ATV71HD18Y 18 5 25 22 29 24 27 22 29 27 29 ATV71HD22Y 22 30 30 33 28 34 22 35 32 35 ATV71HD30Y 30 40 37 48 41 47 22 47 41 43 ATV71HD37Y 37 50 45 62 51 55 22 59 52 54 ATV71HD45Y 45 60 55 68 57 63 22 68 62 62 ATV71HD55Y 55 75 75 84 70 5 88 22 85 77 84 ATV71HD75Y 75 100 90 109 92 101 22 110 99 104 ATV71HD90Y 1 These power ratings and currents are
44. ns can result in equipment damage 1 2 and 3 Remove the control front panel see previous page 4 Install an encoder interface card if used see previous page 5 Position the the clasps 6 Then pivot it until it clicks into place 7 the control front panel over the same procedure as for installing the option card see 5 6 1755843 03 2011 21 Installing the EMC plates ATV71H 037M3 to D15M3X ATV71H 075N4 to D18N4 ATV71H D18M3X to D45M3X ATV71H D22N4 to D75N4 and ATV71H U15S6X to U75S6X ATV71H U22Y to D90Y De Doemer od DI d SE ONG SJ 1 EMC plate for connecting the power cables 2 EMC plate for connecting the control cables for ATV71H 037M3 to D15M3X ATV71H 075N4 to D18N4 and ATV71H U15S6X to U75S6X only 3 EMC plate for connecting the UO option card cables supplied with the option cards 4 M4 screws supplied 5 M8 screws supplied 6 EMC clamps with captive screws supplied ATV71H Ab mm in 037M3 to U40M3 075N4 to U40N4 55 2 17 U55M3 to D15M3X U55N4 to D18N4 65 2 56 U15S6X to U75S6X D18M3X to D
45. ntinuous operation factory set switching frequency of 4 kHz for ATV71H 075N4 to D30N4 and 2 5 kHz for ATV71H D37N4 to D75N4 Above this factory setting the drive will reduce the switching frequency automatically in the event of excessive temperature rise For continuous operation above the factory setting derating must be applied to the nominal drive current in accordance with the curves on page 14 2 Current on a line supply with the Max prospective line Isc indicated and for a drive without any external options 3 Peak current on power up for the max voltage 480 V 10 4 ATV71H 075N4 to D75NA drives are available with or without a graphic display terminal Catalog numbers for drives without a graphic display terminal have the letter Z added at the end e g ATV71H075NAZ This option is not available for drives operating in difficult environmental conditions 5 5 Drives with the S337 or 337 extension are designed for use in difficult environmental conditions class 3C2 in accordance with IEC 721 3 3 They are supplied with a graphic display terminal 6 Drives with the extension 383 are intended for use with synchronous motors 10 1755843 03 2011 Drive ratings Three phase supply voltage 500 600 V 50 60 Hz Three phase motor 500 600 V Motor Line supply input Drive output Altivar 71 Power indicated on plate 1 Max line current 2 Max prospective line Isc Max available
46. ocked in fault mode 1755843 03 2011 9 Drive ratings Three phase supply voltage 380 480 V 50 60 Hz Three phase motor 380 480 V Motor Line supply input Drive output Altivar 71 Power indicated Max line current 2 Max Apparent Max Max transient current Catalog number on plate 1 prospective power inrush available 1 for 4 5 6 line Isc current nominal 3 current In 1 at 380 V at 480 V 60s 2s kw HP A A kA kVA A A A A 0 75 1 3 7 3 5 2 4 19 2 2 3 3 5 3 8 ATV71H075N4 1 5 2 5 8 5 3 5 4 1 19 2 4 1 6 2 6 8 ATV71HU15N4 2 2 3 8 2 7 1 5 5 6 19 2 5 8 8 7 9 6 ATV71HU22N4 3 10 7 9 5 7 2 19 2 7 8 11 7 12 9 ATV71HU30N4 4 5 14 1 11 5 5 9 4 19 2 10 5 15 8 17 3 ATV71HU40N4 5 5 7 5 20 3 17 22 13 7 46 7 14 3 21 5 23 6 ATV71HU55N4 7 5 10 27 22 2 22 18 1 46 7 17 6 26 4 29 ATV71HU75N4 11 15 36 6 30 22 24 5 93 4 27 7 41 6 457 ATV71HD11N4 15 20 48 39 22 32 93 4 33 49 5 54 5 ATV71HD15N4 18 5 25 45 5 37 5 22 30 5 93 4 41 61 5 67 7 ATV71HD18N4 22 30 50 42 22 33 75 48 72 79 2 ATV71HD22N4 30 40 66 56 22 44 7 90 66 99 109 ATV71HD30N4 37 50 84 69 22 55 7 90 79 118 5 130 ATV71HD37N4 45 60 104 85 22 62 7 200 94 141 155 ATV71HD45N4 55 75 120 101 22 81 8 200 116 174 191 ATV71HD55N4 75 100 167 137 22 110 200 160 240 264 ATV71HD75N4 1 These power ratings and currents are given for an ambient temperature of 50 C 122 F at the factory set switching frequency used in co
47. orner grounded system Failure to follow this instruction can result in death serious injury or equipment damage lt ATV71HeeeS6X must not be used with corner grounded systems in case of altitude is higher than 2000m 1755843 03 2011 45 Electromagnetic compatibility wiring Electromagnetic compatibility Principle Grounds between drive motor and cable shielding must have high frequency equipotentiality Use of shielded cables with shielding connected to ground at both ends for the motor cables braking resistor if used and control signal wiring Metal ducting or conduit can be used for part of the shielding length provided that there is no break in continuity Ensure maximum separation between the power supply cable line supply and the motor cable Installation diagram ATV71H 037M3 to D15M3X ATV71H 075N4 to D18N4 and ATV 71H U15S6X to U75S6X Attach and ground the shielding of cables 4 and 5 as close as possible to the drive Strip the shielding Use stainless steel metal clamps on the parts from which the shielding has been stripped to attach them to the metal plate 2 The shielding must be clamped tightly enough to the metal plate to ensure correct contact Install the control EMC plate 11 on the sheet steel grounded plate 2 as shown in the diagram Attach and ground the shielding of cables 7 12 and 13 as close as possible to the drive Strip the shielding Use stainless stee
48. procedure The addition of this symbol to a Danger or Warning safety label indicates that there is an electrical risk that will result in injury if the instructions are not followed that follow this symbol in order to avoid the risk of injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death serious injury or equipment damage T This is a safety warning symbol It warns you of the potential risk of injury You must comply with all safety messages A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in injury or equipment damage PLEASE NOTE Only qualified personnel are authorized to carry out maintenance work on electrical equipment Schneider Electric accepts no responsibility for the consequences of using this device This document does not constitute an instruction manual for inexperienced personnel 2006 Schneider Electric All rights reserved 4 1755843 03 2011 Before you begin Read and understand these instructions before performing any procedure using this drive A DANGER RISK OF ELECTRIC SHOCK lt Read and understand this manual before installing or operating the Altivar 71 drive Installation adjustment repair and
49. re is a high current flowing in the commoning link 1755843 03 2011 25 Power terminals Arrangement of the power terminals ATV71H 037M3 075M3 U15M3 U22M3 U30M3 U40M3 075N4 U15N4 U22N4 U30N4 U40N4 Olle o PREE saa n DO PA R L1 S L2 T L3 U T1 V T2 W T3 ATV71H U55M3 U75M3 D11M3X D15M3X U55N4 U75N4 D11N4 D15N4 D18N4 U15S6X U22S6X U30S6X U40S6X U55S6X U75S6X AN En ETE ls 4 R L1 S L2 T L3 PO PA PB PC U T1 V T2 wrs ATV71H D18M3X D22M3X D30M3X D37M3X D45M3X D22N4 D30N4 D37N4 D45N4 D55N4 D75N4 d rap I _ olo O O O O OO i e o o lolololololol C 252 o olo o o ojo olo o o o e o O o In IT I E IT nl
50. s of a residual current device is required by the installation standards a type A device should be used for single phase drives and type B for three phase drives Choose a suitable model integrating HF current filtering Atime delay to prevent tripping caused by the load from stray capacitance on power up The time delay is not possible for 30 mA devices In this case choose devices with immunity against nuisance tripping for example residual current devices with reinforced immunity from the s i range Merlin Gerin brand If the installation includes several drives provide one residual current device per drive A WARNING INADEQUATE OVERCURRENT PROTECTION Overcurrent protective devices must be properly coordinated The Canadian Electricity Code and the National Electrical Code require branch circuit protection Use the fuses recommended on the drive nameplate to achieve published short circuit current ratings Do not connect the drive to a power feeder whose short circuit capacity exceeds the drive short circuit current rating listed on the drive nameplate Failure to follow these instructions can result in death serious injury or equipment damage 1755843 03 2011 23 Wiring recommendations Keep the power cables separate from circuits in the installation with low level signals sensors PLCs measuring apparatus video telephone The motor cables must be at least 0 5 20 in long In cert
51. tely contact your local Schneider Electric representative do not repair or operate the drive 1755843 03 2011 19 Installing option cards These should ideally be installed once the drive is mounted and before wiring it Check that the red capacitor charging LED has gone out Measure the DC bus voltage in accordance with the procedure indicated on page 19 The option cards are installed under the drive control front panel If the drive has a graphic display terminal remove it then remove the control front panel as shown below Removing the control front panel l ZI A Using a screwdriver press down on Do the same on the Pivot the control front the catch and pull to release the left right hand side panel and remove it hand part of the control front panel Installing an encoder interface card There is a special slot on the drive for adding an encoder interface card Ee If an I O or communication option card or a Controller Inside programmable card has already been installed remove it so you can access the slot for the encoder interface card 20 1755843 03 2011 Installing option cards Installing an I O extension card a communication card or a Controller Inside programmable card CAUTION RISK OF DAMAGE TO THE CONNECTOR Ensure good positioning of the option card on the clasps to avoid damage to the connector Failure to follow these instructio
52. tions are acceptable A WARNING DAMAGED PACKAGING If the packaging appears damaged it can be dangerous to open it or handle it Take precautions against all risks when performing this operation Failure to follow these instructions can result in death serious injury or equipment damage A WARNING DAMAGED EQUIPMENT Do not install or operate any drive that appears damaged Failure to follow this instruction can result in death serious injury or equipment damage Handling on installation ALTIVAR 71 drives up to ratings ATV71HD15M3X ATV71HD18N4 and ATV71HU75S6X can be removed from their packaging and installed without a handling device A hoist must be used for higher ratings and for ATV71HeeeY drives for this reason these drives all have lifting lugs Follow the recommendations on the next page 1755843 03 2011 7 Preliminary recommendations Precautions Read and understand the instructions in the Programming Manual A CAUTION INCOMPATIBLE LINE VOLTAGE Before turning and configuring the drive ensure that the line voltage is compatible with the supply voltage range shown on the drive nameplate The drive may be damaged if the line voltage is not compatible Failure to follow this instruction can result in injury and or equipment damage A DANGER UNINTENDED EQUIPMENT OPERATION Before turning on and configuring the Altivar 71 check that the PWR POWE
53. ury and or equipment damage Logic input switch Source Ext Sink Int Factory setting Source LI6 input switch PTC LI Factory setting LI Maximum wire size 2 5 mm AWG 14 Max tightening torque RJ45 connector 0 6 Nm 5 3 Ib in Note The ATV71 is supplied with a link between the PWR and 24 terminals 1755843 03 2011 Control terminals Characteristics and functions of the control terminals Terminal Function Common point C O contact R1C Electrical characteristics Minimum switching capacity 3 mA for 24 V R1B of programmable relay R1 Maximum switching capacity on resistive load R1C 5 A for 250 V or 30V R2A N O contact of R2 programmable relay Maximum switching current on inductive load cos 0 4 7 ms R2C 2 A for 250 V or 30 V Reaction time 7 ms 0 5 ms Service life 100 000 operations at max switching power 10 10 V power supply for reference 10 V 10 5 V 0 5V potentiometer 1 to 10 ko 10 mA max Al1 Differential analog input Al 10 to 10 V max safe voltage 24 V Alt lt Reaction time 2 ms 0 5 ms 11 bit resolution 1 sign bit Accuracy 0 6 for A0 60 C 140 F linearity 0 15 of max value COM Analog I O common OV Al2 Depending on software configuration Analog voltage input or Analog current input Analog input 0 to 10 V max safe voltage 24 V impedance

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