Car compressor Viair 450C (45040)
Contents
1. 1 4 Max Working Pressure 150 PSI Max Duty Cycle 72 F amp 100 PSI 33 Minutes On Off 72 F amp 100 PSI Continuous Max Restart Pressure 150 PSI Max Ambient Temperature 158 F Min Ambient Temperature 40 F Auto Reset Thermal Protection Yes USER MANUAL Online store car audio and autogoods Winauto 325C 350C 400C 450C COMPRESSOR KIT e Part No 32538 325C 24v Compressor Kit Silver Motor Voltage Max Current Consumption Motor Type Horsepower Max Working Pressure Max Duty Cycle 89 72 F amp 100 PSI Minutes On Off 72 F amp 100 PSI Max Restart Pressure Max Ambient Temperature Min Ambient Temperature Auto Reset Thermal Protection 24 Volts 10 Amps Permanent Magnetic 1 4 150 PSI 33 Continuous 150 PSI 158 F 40 F Yes e Part No 40040 400C Compressor Kit Silver Motor Voltage Max Current Consumption Motor Type Horsepower Max Working Pressure Max Duty Cycle 72 F amp 100 PSI Minutes On Off 72 F amp 100 PSI Max Restart Pressure Max Ambient Temperature Min Ambient Temperature Auto Reset Thermal Protection 12 Volts 26 Amps Permanent Magnetic 1 4 150 PSI 33 Continuous 150 PSI 158 F 40 F Yes e e Part No 45040 450C Compressor Motor Voltage Max Current Consumption Motor Type Horsepower Max Working Pressure Max Duty Cycle 89 72 F amp 100 PST Minutes On Off2. D Locking Washer C E Nut D N K Vibration Isolator E T T USER MANUAL Online store car audio and autogoods Winauto 325C 350C 400C 450C COMPRESSOR KIT OPERATING INSTRUCTIONS 1 IMPORTANT Always operate the compressors at or below the MAXIMUM PRESSURE RATING of the compressor 150 PSI 2 Always observe the MAXIMUM DUTY CYCLE of the air compressor Refer to Compressor Applications and Specifications Sections of this manual for details Operation exceeding maximum pressure ratings and or duty cycle will result in damage to the air compressor 3 Your air compressors are equipped with AUTOMATIC THERMAL OVERLOAD PROTECTORS This feature is designed to protect the air compressor from overheating and causing permanent damage The thermal overload protector will automatically cut power to your air compressor should the internal operating temperature of the air compressor rise above safe levels during excessive use 4 Should at any time during use your air compressors automatically shut off do not attempt to restart them Cut power to the air compressor The automatic thermal overload protector will automatically reset when internal temperature of the air compressor drops below safe levels After allowing air compressor to cool off for about 30 minutes you can safely resume use of the air compressor 5 To prevent discharge of your vehicle s battery we recommend that you keep the vehicle s engine running wh
3. if equipped to open Excessive moisture in discharge Compressor will not run Thermal overload protector cuts out repeatedly Excessive knocking or rattling CAUTION Excessive water i High humidi Excessive air usage Loose connections Worn piston ring or inlet valve Clogged air filter element Bad pressure switch Defective safety valve nk aulty pressure switch Lack of proper ventilation or ambient temperature too high Compressor valves failed Loose mounting bolts Worn bearing on eccentric or motor shaft Oylinder or piston ring is worn Check all connections with soap and water solution and tighten Decrease air usage Check all connections with soap and water solution and tighten 3 Repair or replace compressor s splace safety valve Drain tank tilt tank to drain Drain tank more frequently Move compressor to area with less humidity or use air line filter Make sure compressor switch is ON Disconnect compressors from power source replace fuse Refer to Specifications section for correct fuse amperage 3 Let compressors cool off for about 30 Minutes to allow thermal overload switch reset 4 Replace pressure switch 1 Move compressor to well ventilated area or area with lower ambient temperature 2 Repair or replace compressor 1 Tighten mounting bolts 2 Repair or replace compressor 3 Repair or replace compr
4. 72 F amp 10 Max Restart Pressure Max Ambient Tempera Min Ambient Temperat Auto Reset Therma tion e Part No 3503 Motor Voltage Max Current Consumption Motor Type Horsepower Max Working Pressure Max Duty Cycle 89 72 F amp 100 PSI Minutes On Off 72 F amp 100 PSI Max Restart Pressure Max Ambient Temperature Min Ambient Temperature Auto Reset Thermal Protection 033 350C Compressor Kit Silver amp Chrome 12 Volts 17 Amps Permanent Magnetic 1 4 150 PSI 10096 Continuous 150 PSI 158 F 40 F Yes USER MANUAL Online store car audio and autogoods Winauto 325C 350C 400C 450C COMPRESSOR KIT COMPRESSOR APPLICATION GUIDE To ensure that you get the highest level of satisfaction from your compressor s performance refer to information below VIAIR COMPRESSOR REFERENCE CHART COMPRESSOR SERIES DUTY CYCLE WORKING PRESSURE 100 SERIES 1596 130 PSI 200 SERIES 2096 150 PSI 215 SERIES 1796 150 PSI 225 SERIES 2096 150 PSI 265 SERIES 2296 150 PSI 275 SERIES 2596 150 PSI 280 SERIES 3096 150 PSI 325 SERIES 3396 150 PSI 350 SEHIES 10096 150 PSI 380 SEHIES 10096 200 PSI 400 SERIES 3396 150 PSI 450 SERIES 10096 150 PSI 480 SERIES 10096 200 PSI 490 SERIES 4096 150 PSI 490 SERIES 10096 175 P ABOUT COMPRESSOR DUTY CYCLE Compressor Duty Cycle refers to amount of time crap 5 can be operated in a given time period at 100 PSI and at a stand
5. UAL Online store car audio and autogoods Winauto 325C 350C 400C 450C COMPRESSOR KIT MOUNTING AND WIRING Disconnect ground cable from vehicle s battery Temporarily position the air compressor in the location where it will be mounted Route ground wire to the negative post of the battery or to an appropriate grounding point and cut ground wire to length as needed 4 Mount each air compressor with the four sets of 13 64 5 mm bolts nuts washers and locking washers provided See Fig 2 for Mounting Instructions Use of thread sealant is recommended 5 NOTE For Remote Inlet Air Filter Installation refer to Remote Inlet Air Filter Installation Instruction included in the Remote Inlet Air Filter Pack 6 Your air compressors come with heavy duty heat resistant leader hose with 3 8 fittings This leader hose is designed to prolong the life of your air line Do not remove the leader hoses from the air compressors 7 IMPORTANT Please note the leader hose that came with your compressor may have a built in inline check valve Do not remove inline check valve from leader hose 8 Select proper location to mount leader hose with hose bracket provided Avoid locations where leader hose may become tangled with wires and other hoses 9 To mount hose bracket drill hole with 3 16 drill bit and push self anchoring hose bracket pin into hole Route leader hose through hose bracket and secure e by pressing bracket clamp into locke
6. Use compressors with 12 volt DC systems only This product should never be left unattended during use WARNING To prevent injury Never allow children to operate compressors Close supervision is necessary when this compressor is being used near children Compressors will become very HOT during and immediately after use Do not touch any part of them with bare hands during and immediately after use Do not use this product near flames or explosive materials or where aerosol products are being used Do not operate this product where oxygen is being administered Do not pump anything other than atmospheric air Never use this product while sleepy or drowsy Do not use any tools or attachments without first determinir g m air pressure for that tool or attachment Never point any air nozzle or air sprayer toward another onjor any part of the body Each 380C air compressor is equipped with an Automatic Thermal Protector and can automatically restart after the thermal protector r Always cut off power source when thermal protector becomes activated QN uct Wear safety glasses or goggles when inst uctions carefully to avoid injury or damage to the Use only in well ventilated areas INSTALLATION Please read and follow the installa compressor or your vehicle Each of our air compreS s r dp have been carefully produced and packaged Before you begin installation plea ilfakize yourself with Inst
7. allation Parts List Fig 1 of this manual Guidelines for Selec The selection of free compressor ser unting Location nting location for your air compressor will help ensure a long and trouble ife Please pay close attention to the following guidelines 1 Select a FLAT AND SECURE location where the compressor s can be mounted 2 To maximize air compressor performance locate compressor as CLOSE TO THE BATTERY as possible so that length of positive lead wire required is at a minimum 3 Choose mounting location that is as cool as possible and AWAY FROM HEAT SOURCES The cooler the ambient temperature the less chance the compressor will overheat 4 These compressors are moisture amp splash resistant but NOT WATERPROOF Do not mount compressor in locations where the unit is likely to come in contact with water 5 For remote filter mounting select compressor mounting location where air line can be routed from compressor air inlet to remote inlet air filter Make sure Remote Inlet Air Filter is located in a dry location away from the elements 6 You will also want to select compressor mounting location where the leader hose bracket can be mounted to secure the 2 ft leader hose 7 f it is necessary to mount air compressors further away from the battery such as inside your vehicle or on the chassis of a pickup See page 6 for Wire Gauge Guide 8 Do not mount compressor near areas where flammable liquids are stored USER MAN
8. ard ambient te of 72 F Duty Cycle is commonly expressed in percentile as Ed Compressor on Time Compressor on Time As an example a compressor that is rated for 6 pee cycle means that compressor can be operated at 100 PSI 72 F for 10 Minutes O inutes OFF 10 Min On 10 Min On 30 E Min 40 Min 25 Duty ee DUTY CYCLE re DUTY CYCLE 100PSI 2 2 MINUTES ON OFF 1596 6 Min On 34 Min Off 2096 8 Min On 32 Min Off 25 10 Min On 30 Min Off 30 13 Min On 30 Min Off 33 15 Min On 30 Min Off 10096 Continuous Duty ABOUT RATED WORKING PRESSURE To ensure trouble free service life of your compressor always operate compressor within rated working pressure of the compressor Never use a pressure switch with a higher cut off pressure than compressor s rated working pressure WIRE GAUGE GUIDE 12 VOLT WIRE GAUGE GUIDE 24 VOLT Length of EET from E E compressor So amp Draw Length of Es from T gt compressor Amp Draw 10 Amp Dra 10 a5 J 12 to tof 8 8 15 12 0 to 8 8 USER MANUAL Online store car audio and autogoods Winauto 325C 350C 400C 450C COMPRESSOR KIT TROUBLESHOOTING GUIDE Tighten drain cock 2 Replace check valve or compressor s Loose drain cock Check valve leaking Loose connections Tank pressure drops when compressor s shut off Compressor runs continuously and air flow lower than normal Compressor runs continuously causing safety valve
9. d position 10 To remove hose from the hose bracket simply press do release bracket clamp Fig 3 11 Connect compressor positive lead wire to one of the le 12 Make sure that your compressor setup is properly fused O N A ose clamp release tab to ofiyour pressure switch appropriate fuse size refer to amp 14 Before connecting to power source re ch sure that all connections are made properly 15 Connect and test compressor system i pressure in your air tank 16 Once air pressure reaches preset cutout pressure of your pressure switch the compressor will shut off Inspect all air line co lo leaks with soap and water solution If a leak is detected the air line may not B c uarely or pushed all the way in Repair connections as needed A Hose Bracket 1pc F 1 4 NPT F x 1 2 Barbed Fitting 1pc Fig 1 380C Compres r Installation Parts List B Mounting Bolts 4pcs C Flat Washers 8pcs D Locking Washer 4pcs G 1 4 NPT M x 1 2 Barbed Fitting 1pc H Air Line Clips 3pcs l Screws 3pcs A B F G a om 3i wn b W c Qi E Nuts 4pcs J Remote Inlet Air Filter with Filter Element 1pc Fig 2 Compressor p Fig 3 Leader Hose Bracket Mounting Hardware C L Hose Clamp L B Mounting Bolt k M Clamp Release Tab M C Flat Washer N Self Anchoring Pin
10. essor NEVER DISASSEMBLE COMPRESSOR WHILE COMPRESSOR IS PRESSURIZED USER MANUAL Online store car audio and autogoods Winauto 325C 350C 400C 450C COMPRESSOR KIT Wiring Diagram Fuse Not Included 12V 40A Relay Fuse 325C 350C 20A 400C 450C 30A To Keyed Power Source Pressure Switch Battery VIAIR CORPORATION MANUFACTURER DEFECT M X VIAIR Corporation warrants this product w p rly installed and or under normal conditions of use from defects in workmanship and materials for a pe within one year of the date Authorization RGA num Corporation To obtain receipt to 949 585 been assigned by VIAIR mber fax a copy of your For complete warr etails visit www viaircorp com warranty IMPORTANT THIS WARRANTY COVERS PRODUCT DEFECTS ONLY IT DOES NOT COVER INCIDENTAL OR CONSEQUENTIAL DAMAGES AS RESULT OF MISUSE OR ABUSE Your Vital Air Source VIAIR CORPORATION 15 EDELMAN IRVINE CA 92618 TEL 949 585 0011 FAX 949 585 0188 www viaircorp com USER MANUAL
11. i User s Manual Car compressor Viair 450C 45040 In the online store Winauto you also can buy Delivery in Kyiv and throughout Ukraine with payment upon receipt S _ se E o Archive Audio video Sound and Components Car Safety and security Car DVRs cameras parking Car Goods Automotive Lighting Tweak Sale anta P i eS SSS ci 2 pm WERT range UP ALPINE audison Y amp T e na n M LI Castrol J I m 2 9 T ta 17 AIS EA AUDITOR A aN zm Online store car audio and autogoods Winauto Your Vital Air Source 325C COMPRESSOR KIT PART NO 32530 32533 32538 350C COMPRESSOR KIT PART NO 35030 35033 400C COMPRESSOR KIT PART NO 40040 450C COMPRESSOR KIT PART NO 45040 IMPORTANT It is essential that you and any other operator of this product read and understand the contents of this manual before installing and using this product SAVE THIS MANUAL FOR FUTURE REFERENCE USER MANUAL Online store car audio and autogoods Winauto 325C 350C 400C 450C COMPRESSOR KIT IMPORTANT SAFETY INSTRUCTIONS CAUTION To reduce risk electrical shock Do not disassemble Do not attempt repairs or modifications Refer to qualified service agencies for all service and repairs Do not use this product in or area where it can fall or be pulled into water or other liquids Do not reach for this product if it has fallen into liquid
12. ile operating air compressors ONLY OPERATE AIR COMPRESSORS IN WELL VENTILATE Compressor performance is enhanced when operating co INSTALLATION TIP Always plumb your system using a separate tank port fomeac mpressor leader hose This can improve flow performance MAINTENANCE amp REPAIRS ith vehicle s engine running co NI OD Periodically check all electrical fittings c Periodically check all mounting screws Replace Air Filter Element periodical and operating environment For replace air filter element once amor 4 Regularly clean dust and dir 2 5 Your air compressor is e to lubricate the com 6 All repairs should be Clean and tighten as needed needed ment frequency depends on operating frequency in dusty environments we recommend that you Co N a permanently lubricated maintenance free motor Never try ess Ne y Manufacturer or Manufacturer s Authorized Service Agencies only CAUTION Never touch the pressor or fittings connected to the air compressor with bare hands during or immediately after The leader hose and fittings connected to leader hose will become very HOT during and after use If necessary wear heat resistant gloves to handle fittings air line and leader hose SPECIFICATIONS e Part No 32530 amp 32533 325C Compressor Kit Silver amp Chrome Motor Voltage 12 Volts Max Current Consumption 19 Amps Motor Type Permanent Magnetic Horsepower
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