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Catalog Page - Platt Electric Supply

1. mi O lim mi MHES DTE ST mq 1 m LO mui mm Wi i m i C mm v mmm MO O H Goss 7755 meam LO iii m or x e lt 01 gt 525 690 Vac 820 1500 Control Unit 0 cu 10 H1 H3 05 1 2 5 Hau AN P 4 Bottom LU 4 F Y Y lt WI Front Side Back H1 H2 H3 D1 D2 wi 12 93 0 33 11 81 2 95 0 33 5 75 328 5 8 5 300 0 75 0 8 5 146 0 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 279 2 10 Adjustable Frequency Drives SPA9000 SPN9000 SPI9000 Common DC Bus Drives SPA9000 SPN9000 SP19000 Common DC Bus Drive Products Product Description Eaton offers a comprehensive range of
2. w1 R2 o ASK Umm T In H1 H3 Mg UJ 8 ome c9 ANNA SW t 545 e elle 6 ar H2 ae lt D1 gt W3 R1 Bottom Side Front Voltage Amps H1 H2 H3 D1 W1 w2 W3 R1 Dia R2 Dia 540 675 Vde 460 730 26 50 2 0 23 23 14 69 9 69 3 94 5 91 0 55 0 51 710 930 Vde 375 507 673 53 590 373 246 100 150 14 13 Chassis Size CH63 ojo Bottom Right Side Left Side Weight Voltage Amps H1 H2 H3 D1 w1 w2 R1 Dia Lbs kg 380 500 Vac 820 1030 36 36 0 91 34 39 15 35 19 88 13 98 0 43 264 120 525 690 Vac 590 750 923 5 23 0 873 5 390 0 505 0 355 0 11 0 V6 T2 276 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 09 LCX9000 Liquid Cooled Drives Approximate Dimensions i
3. AJ v lt 3 15 gt lt 3 54 lt 3 15 gt 0 0 39 10 0 80 0 90 0 80 0 8 Places D Frame 8 57 4 2 76 lt 4 33 l lt 2 76 gt 217 6 70 0 110 0 70 0 B 132 0 a 21 01 533 6 18 30 h 464 7 i E r D a y 11 58 p 8 294 2 E Y Y 0 0 39 10 0 8 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 59 1 2 Reduced Voltage Motor Starters Solid State Starters KI Approximate Dimensions in inches mm E and F Frame lt 5 00 gt lt 6 10 gt lt 5 00 gt 127 0 155 0 127 0 241 3
4. R2 OJ o H P oeeleeeleso P P e e H1 p H3 W3 R1 1 gt Front Side Weight Voltage Amps H1 H2 H3 01 wi w2 W3 R1 Dia R2 Dia Lbs kg 380 500 16 61 16 97 0 53 0 59 9 69 6 30 4 80 4 80 0 39 0 35 66 30 431 0 13 5 15 0 246 0 160 0 122 0 122 0 10 0 9 0 Chassis Size lt W1 H2 Wee A 1 N R e e H1 Oo TO Y TOL To To Jo H3 9 9 6 5 W3 R1 D1 Right Side Front Left Side Borom Weight Voltage Amps H1 H2 H3 D1 wi W2 W3 R1 Dia R2 Dia Lbs kg 380 500 72 140 19 41 0 49 177 10 14 7 60 3 35 5 24 0 39 77 35 493 0 12 5 45 0 257 5 193 0 85 0 133 0 10 0 V6 T2 274 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 09 1 9000 Liquid Cooled Drives Approximate Dimensions in Inches mm Chassis Size CH5
5. SVX9000 Drives Approximate Dimensions in Inches mm FR11 Open Chassis W3 W3 2 W2 do Y la o W2 W2 Yd Shown without terminal cover 9 6 o 0 o e 25 B H1 gt W1 Y 4 o 2 q D1 4 Y Weight Voltage hp ly wi w2 w3 H1 H2 01 02 Lbs kg 480V 400 550 27 9 709 8 86 225 2 67 45 5 1155 33 5 850 19 8 503 18 4 468 833 378 575V 400 500 Volume 6 Solid State Motor Control 08100007 2014 www eaton com 2 5 V6 T2 81 2 5 Adjustable Freguency Drives 5 9000 Drives Approximate Dimensions Inches mm FR13 Open Chassis Inverter W4 W4 W4 W4 WA Dia 1 400 rie lt lt gt 4004 D1 D2 lt W1 818 wi W W 2787 531 708 150 677 26 65 4 57 3 35 116 85 w W H H H3 41 54 246 39 86 1055 62 5 1012 5 1050 20 553 13 16 50 4134 079 Dia 2 W2 w2 2
6. Free Air Space Required fended 4 isconnect E Chrouit Breaker When Specified Keypad k Elements _ lai Elements J When IN C4 Mounted LES Panel 90 00 2286 0 84 37 2143 0 Quarter Turn Latch four places ake vertitating 12 In v 1 lt 35 75 908 1 lt 3575 984 lt 30 50 774 7 80 00 2032 0 gt lt 31 75 806 5 Front View Side View lt 15 64 21 00 x 10 00 533 4 x 254 0 3973 Bottom Access 29 04 737 6 1779 4 87 451 9 123 7 l l y t oaz 38 00 965 2 6 42 02 10673 gt 78 02 9817 12 0 1046 Cold Rolled Steel Bottom View Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 261 28 Adjustable Freguency Drives Low Harmonic Drives Approximate Dimensions Inches mm Enclosure Size F Type 3R Drives 25 250 hp and 25 2 00 hp lj 480V 25 200 hp and 25 150 hp lj 575V Drives lt 60 00 1524 0 gt lt 37 50 952 5
7. 4D8 4 8A 1 hp 0 75 kW 606 6 6A 1 5hp 1 1 kW 800 8A 2 hp 1 5 kW 011 11A 3 hp 2 2 kW 012 12A 4 hp 3 kW 018 18A 5 hp 4 kW 024 24A 7 5 hp 5 5 kW 031 31A 10 hp 75 kW 048 48A 15 hp 11 kW 075 75 25 hp 18 5 kW 088 88A 30 hp 22 kW 105 105A 40 hp 30 kW 140 1404 50 hp 37 KW 170 1704 60 hp 45 kW 205 205 75 hp 55 kW 261 261A 100 hp 75 kW 310 310A 125 hp 90 kW 408 4 8 2 hp 1 5 kW 506 5 6 3 hp 2 2 kW 800 8 4 hp kW 906 9 6 5 hp 4 kW 012 12 7 5 hp 5 5 kW 016 16 10 hp 7 5 kW 023 23A 15 hp 11 kW 031 31 20 hp 15 kW 038 38 25 hp 18 5 kW 061 072 087 105 140 170 205 261 310 61 40 hp 30 kW 72A 50 hp 37 kW 87A 60 hp 45 kW 1054 75 hp 55 kW 140 100 hp 75 kW 170 125 hp 90 kW 205 150 hp 110 kW 261A 200 hp 132 kW 3104 250 hp 160 kW HMK 3 4 A 342 1 N E Product Braking Application HMX HVAC drive N No brake chopper low overload Phase 3 Three phase Enclosure 1 Open NEMA 1 21 2 Open Type 12 IP54 Voltage 2 200 240V 4 380 480 Input Options Frame and Voltage Specific 2 EMC C2 Software Series A Z Keypad G Graphical panel Amperes 200 240 Volts 380 480 Volts 307 3 7 0 75 hp 0 55 kW 062 62A 20 hp 15 k
8. ___________ 18 00 8 50 4572 x 215 9 Exhaust Air Side Access Venting Slots Enclosure Flanged Door Stop Disconnect Supplied with Keypad Located Circuit Breaker Inside Locking When Specified Enclosure Door 7 Key Locking T Three Position Operator Elements Latch When Specified 93 50 Mounted side TE ocking Enclosure Door Intake Air Ventilating Slots lt 35 75 908 0 gt lt 25 84 lt 48 00 1219 2 pus Vaud lt 29 enting Slots 751 2 18 00 x 8 50 4572 x 215 9 Bottom Access 744 7 x 9 08 t 230 5 lt 3 11 78 9 6 82 lt 3743 950 7 gt 173 3 ke 45 32 1511 Enclosed 18 Pulse Drive Enclosure Dimensions Enclosure Shipping Size Width Height Depth Weight in Lbs kg 7 30 00 762 0 90 00 2286 0 21 50 546 1 1000 454 8 48 00 1219 2 90 00 2286 0 26 14 664 0 1400 636 9 60 00 1524 0 90 00 2286 0 25 74 653 8 1800 817 10 80 00 2032 0 90 00 2286 0 31 75 806 5 2100 953 11 120 00 3048 0 90 00 2286 0 25 74 653 8 2500 1 135 FO 60 00 1524 0 93 50 2374 9 37 50 952 5 2500 1 135 Notes Enclosure sizes accommodate drive and options including bypass and disconnect For other power options consu
9. 0 0 0 0 24 et lol v LL uy 4 72 4 72 A 42 9 37 238 151 13 79 350 gt A oh 1 1 59 16 58 ids 15 15 08 421 2 64 354 118 1 xn 67 j 30 jr J5 po oen 3 3 UB 59 I mrt 15 92 927 lojo lt 551 A 590 _ 140 150 lt 10 30 262 gt lt 10 83 275 CHK0261 24 6 4 72 a2 F 422 472 13 79 350 gt 8 11 206 1 54 39 joh Sh 4 OR 59 15 lt 14 06 1 18 87 gt 12 56 357 22 y 80 1 20 318 po FSE o 3 59 prl 15 cag leh y 1926 Y Y 4 25 5 90 39 75 19 150 7 10 9 06 230 Min 10 83 275 gt 08100007 2014 www eaton com V6 T2 86 Volume 6 Solid State Motor Control Adjustable Freguency Drives 9000 Enclosed Drives SVX9000 Enclosed Drives Product Description Standard Enclosed covers a wide range of the most commonly ordered options Pre engineering eliminates the lead time normally associated with customer specific options e Modified S
10. A E 02 4 D1 4 E Y Weight Voltage hp ly wi w2 w3 2 01 02 Lbs kg 480V 400 550 27 9 709 8 6 225 2 6 67 45 5 1155 33 5 850 19 8 503 18 4 468 833 378 575V 400 500 V6 T2 194 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 7 SPX9000 Drives Approximate Dimensions in Inches mm FR13 Open Chassis Inverter W4 W4 W4 W4 WA Dia 1 lt gt lt lt gt D1 _ gt rth 4004 v zi H t v 7D gt DlDl w2 W2 Dia 2 w2 w2 Dia Dia Dia Dia Weight wi W W W H H H3 H4 H5 01 02 03 05 06 07 D8 1 2 3 4 Lbs kg 27 87 591 26 65 457 3 35 4154 246 39 86 4134 0 79 2177 051 0 63 1 97 106 157 591 964 0354059 0 18 051 0 37 683 310 708 150 677 116 85 1055 62 5 1012 5 1050 20 553 13 16 50 2 40 150 2448 3x15 46 13 8 5 Notes 9000 FR14 is built of two FR13 modules Please refer to SPX9000 installation
11. H3 ry E P E O H4 H1 H2 Ls 1 AY UA vy v l Wa lt W2 gt lt D2 gt Consult factory or use manual for final dimensions Frame Weight in Size Voltage Horsepower 11 H1 H2 H3 H4 W1 W2 W3 D1 D2 Lbs kg FS4 208 1 3 30 00 29 41 0 25 31 00 3 00 7 88 6 25 0 75 12 49 10 36 45 20 41 230 13 762 0 747 1 6 35 787 4 76 2 200 2 158 8 19 1 317 2 263 1 480 1 75 FS5 208 5 10 37 00 36 72 0 25 38 31 3 00 960 7 97 0 75 15 35 13 22 57 5 26 10 230 5 10 939 8 932 7 6 35 973 0 76 2 243 8 202 4 19 1 390 0 335 8 480 10 20 FS6 208 15 20 45 45 44 81 0 25 46 4 4 00 11 44 9 75 0 75 15 80 13 67 98 0 44 45 230 15 20 11544 1138 2 6 35 1178 6 101 6 290 6 247 6 19 1 401 3 347 2 480 25 40 FS7 208 25 30 58 51 57 87 0 25 59 46 5 00 14 52 12 83 0 75 15 68 13 72 165 0 74 84 4 230 25 30 1486 2 1470 0 6 35 1510 3 127 0 368 8 325 9 19 1 398 3 348 5 480 50 75 distance is spacing reguired to mount multiple drives V6 T2 154 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 6 H Max Series Drives Approximate Dimensions in Inches mm Enclosure Box A NEMA Type 3R 0 44 11 2 Mounting Holes 4 Places Approx Approx Voltage hp Weight Ship
12. lt H1 gt H2 P o W2 WI gt ZR R2 R1 R2 Knockouts H3 gt 1 A AMI o A D1 03 e Y Y Weight Knockouts at Inches mm Voltage hp ly H1 H2 H3 D1 D2 D3 wi w2 R1Dia R2Dia Lbs kg 0 D 230V 20 30 24 8 630 242 614 23 2 590 10 1 257 3 0 77 7 3 184 9 3 237 7 5 190 0708 0 4 9 77 2 35 3 at 1 5 37 480V 40 60 575V 30 40 V6 T2 186 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 7 5 9000 Drives Approximate Dimensions in Inches mm NEMA Type 1 IP21 and NEMA Type 12 1 54 8 H1 gt H2 WI W2 Te H Y R2 R1 01 k 9 o o O o o o o o o o o o Weight Voltage hp ly D1 H1 H2 H3 W1 W2 R1Dia R2 Dia Lbs kg 230V 40 60 13 5 344 300 1 764 28 8 732 28 4 721 11 5 291 10 255 0 7 18 0 4 9 127 58 480V 75 125 575V 50 75 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 187 2 7 Adjustable Freguency Drives 5 9000 Drives Approximate Dimensions in Inches mm NEMA Type 1 1 21 and NEMA Type 12 1 54 with Flange Kit FR
13. 18 Pulse Phase Shifting 3 Phase AC Input Auto Transformer Diode Rectifiers Adjustable Frequency Drives rating to be supported which is more common in an MV step down transformer The integrated 18 pulse clean power drive with near sine wave input current and low harmonics will meet the requirements of IEEE 519 1992 under all practical operating conditions The comparisons with six pulse and 12 pulse systems are shown see Pages V6 T2 235 V6 T2 237 and V6 T2 238 Inverter Section Circuit DC Dynamic Braking Transistor OutputTransistors IGBT Section Bus Capacitors 500 hp 480V Drive with 18 Pulse Rectifiers Current Amps 1000 500 500 hp 480V Drive with 18 Pulse Rectifiers 18 Pulse Clean Power Current harmonics 100 l5 0 16 l1 0 24 1132 0 1096 1 0096 log 0 0196 500 1000 0 126 0 13225 0 1385 0 14475 0 151 Seconds V6 T2 238 Volume 6 Solid State Motor Control 5 0 03 Power 500 hp 17 0 86 ly 0 01 24 amps Advantages Disadvantages Virtually guarantees e Not as cost effective as compliance with some other methods at IEEE 519 1992 small 50 horsepower Provides incr
14. Drive Circuit Door Handle key lock optional 60 00 1524 0 Front View 8 50 x 12 00 215 9 x 304 8 32 72 831 1 gt Bottom Access 25 00 635 0 11 93 303 0 8 20 208 3 lt 46 30 1176 0 54 90 1394 5 Bottom View CA08100007E May 2014 www eaton com Approximate Shipping Weight Lbs kg 1800 817 Adjustable Freguency Drives 2 6 Low Harmonic Drives Enclosed 18 Pulse Drives Contents Description Page Enclosed Passive Filtered Drives V6 T2 200 Enclosed 18 Pulse Drives Application Description V6 T2 234 Features and Benefits V6 T2 239 Catalog Number Selection V6 T2 240 Product Selection V6 T2 241 Options V6 T2 249 Technical Data and Specifications V6 T2 255 Wiring Diagrams V6 T2 257 Dimensions V6 T2 258 Enclosed 18 Pulse Drives All 9000X Series drives are constant torque rated and rated for either high overload Ii or low overload lj indicates 150 overload capacity for 1 minute out of 10 minutes indicates 110 overload capacity for 1 minute out of 10 minutes Enclosed 18 Pulse Drive Products
15. Control I O _ H Terminals Removable EMC Screw Line Ground Clamp Location Line Ground PowerXL DG1 Series Drives Connect DSP Part to Power Board Keypad Connect MCU Part _ to Power Board Battery Standard RJ45 EtherNet IP ann Wr Wir 1001 ane 2490 15 3 GND 16 E An 3 14 AO1 t7 2 18 Al2 5 202 24 1 9 GND 6 DIN1 20 DINS 7 DIN2 21 DING 8 DIN3 22 DIN7 9 Dina 23 DINS 10 24 cme 24 GND fiz 4 24Vo 13 Not for customer Motor DC R DC Clamp Location Grounding Strap Location 0000009 Modbus TCP Optional Card A Optional B RS 485 Terminating Resistor Removable MOV Screw Motor Ground Clamp Location Line Side Volume 6 Solid State Motor Control Grounding Strap Location 08100007 2014 www
16. Lug Kit Lug Kits 5801 Kits Catalog Catalog Number Description Required Number 5801 1_ 2 cable connections 4 to 1 0 2 EML22 5801 0_ 1 cable connection 4 0 to 500 kcmil cable EML23 2 cable connections 4 0 to 500 kcmil cable EML24 1 cable connection 2 0 to 300 kcmil cable EML25 2 cable connections 2 0 to 300 kcmil cable EML26 S801 V_ 2 cable connections 4 0 to 500 kcmil cable 2 EML28 4 cable connections 4 0 to 500 kcmil cable EML30 6 cable connections 4 0 to 500 kcmil cable EML32 4 cable connections 2 0 to 300 kcmil cable EML33 Power Supplies Lug Cover Kits IP20 Kits 24 Vdc power supply that can Replacement covers for the IP20 Kits be used with the S801 SSRV 5801 and S801 U_ soft or as a stand alone device starters are available in case Catalog Description Number of damage to the existing Power Supplies covers SB01 N_ SS IP20 N Catalog Lug Cover Kits S801 R_ SS IP20 R Description Number Catalog 801 T_ and S801 U_ SS IP20 TU 85 264 Vac input PSG240E Description Number 24 Vdc output S801 V_ SS IP20 V 360 575 Vac input PSG240F Lug cover 5801 S801 U_ 27 24 Vdc output cover 5801 _ EML34 600 Vac input PSS55D 24 Vde output Surge Suppressors The surge suppressor can mount on either the line or load side of the soft starter It is designed to clip the line voltage or load side induced voltage Surge Suppressor Surge Supp
17. Drive hp Minimum 20 Duty Cycle 100 Torque 50 Duty Cycle 150 Torque CT lH Ohms Catalog Number Dimensions Inches Catalog Number Dimensions Inches 2 100 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W1200 12W x 10D x 5H 3 100 0 DBR R100 W0800 12W x 7D x 5H DBR R100 W2000 12W x 16D x 5H 4 100 0 DBR R100 W0800 12W x 7D x 5H DBR R100 W2400 19W x 10D x 5H 5 100 0 DBR R100 W0800 12W x 7D x 5H DBR R100 W2800 19W x 13D x 5H 75 100 0 DBR R100 W1200 12W x 10D x 5H DBR R100 W4800 26 5W x 13D x 5H 10 30 0 DBR R063 W1600 12W x 13D x5H DBR R063 W6000 26 5W x 16D x 5H 15 30 0 DBR R042 W2400 19W x 10D x5H DBR R042 W9000 28W x 10D x 10H 20 30 0 DBR R030 W3200 19W x 13D x5H DBR R030 W012K 28W x 13D x 10H 25 30 0 DBR R030 W4000 19W x 16D x5H DBR R030 W015K 28W x 16D x 10H 30 18 0 DBR R020 W4800 26 5W x 13D x 5H DBR R020 W020K 30W x 18D x 16H 40 18 0 DBR R030 W6000 26 5W x 16D x 5H DBR R184 W025K 30W x 18D x 16H 50 9 0 DBR R013 W7500 26 5W x 16D x 5H DBR R012 W030K 30W x 18D x 24H 60 9 0 DBR R010 W9000 28W x 10D x 10H DBR R010 W036K 30W x 18D x 24H 75 9 0 DBR R009 W012K 28W x 13D x 10H DBR R009 W045K 30W x 18D x 24H 100 7 0 DBR R013 W015K 28W x 16D x 10H DBR R8D4 W060K 30W x 18D x 40H 125 7 0 DBR R8D2 W020K 30W x 18D x 10H DBR R007 W070K 30W x 18D x 40H 150 7 0 DBR R007 WO25K 30W x 18D x 16H DBR R006 WO85K 30W x 18D x 56H 175 7 0 DBR R007 W030K 30W x 18D x 24H DBR R007 W100K 30W x 18D x 72H 200 25 DBR R3D3 W030K 30W x
18. y H2 la np 1 lt D1 gt Front Side Weight Voltage Amps H1 H2 H3 D1 wi W2 1 Dia 2 Lbs kg 380 500 168 261 21 77 1 30 19 88 10 39 9 69 3 94 7 87 0 51 88 40 553 0 33 0 505 0 264 0 246 100 0 200 0 13 0 Chassis Size 61 lt Ww R2 W2 gt EFH f Sy E O H1 De H H2 1 i Y m W3 lt D1 gt Right Side Front Left Side Weight Voltage Amps H1 H2 H3 D1 W1 W2 W3 R1 Dia R2 Dia Lbs kg 380 500 300 385 25 91 2 09 2323 14 69 9 69 3 94 5 91 0 55 0 51 121 55 658 0 53 0 590 0 373 0 246 0 100 0 150 0 14 0 13 0 525 690 170 208 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 275 2 9 Adjustable Freguency Drives LCX9000 Liquid Cooled Drives Approximate Dimensions in Inches mm sry Liquid Cooled Inverter Chassis Size CH62
19. U H1 L w1 gt I lt D1 219 Converters lt W1 gt D1 Weight Catalog Number H1 wi D1 Lbs kg 0023 6 0 7 01 178 9 06 230 4 76 121 22 10 0038 6 0 8 23 209 10 63 270 5 71 145 33 15 0062 6 0 8 39 213 11 81 300 6 30 160 44 20 0087 6 0 9 13 232 11 81 300 6 69 170 57 26 0145 6 0 11 50 292 11 81 300 7 28 185 82 37 CHKO220N6A0 12 05 306 13 86 352 7 28 185 119 54 0325 6 0 13 66 347 13 86 352 7 28 185 132 60 CHK0460N6A0 16 54 423 13 70 348 9 41 239 203 92 0520 6 0 17 60 447 15 51 394 10 71 272 231 105 0590 6 0 20 43 519 15 51 394 10 71 272 276 125 0650 6 0 20 51 521 15 51 394 10 71 272 276 125 0750 6 0 24 72 628 15 51 394 11 10 282 331 150 0820 6 0 24 72 628 15 51 394 11 10 282 331 150 CHK1000N6A0 22 68 576 19 57 497 11 85 301 441 200 CHK1150N6A0 22 83 580 19 57 497 11 85 301 441 200 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 273 Adjustable Frequency Drives LCX9000 Liquid Cooled Drives 29 Approximate Dimensions in Inches mm LCX9000 Drives x22 Chassis Size CH3 WI 3
20. Extended 1 0 Card Options B4 1 Al mA isolated 2 AO mA isolated 1 ext 24 Vdc EXT 24 C5 PROFIBUS DP D9 connector C6 CANopen slave C7 DeviceNet C8 Modbus D9 type connector D1 Adapter SPX only D2 Adapter SPX only D3 RS 232 with D9 connection Options Product Family Options appear in alphabetical order SPX Open drives 2 RO Therm Horsepower Rating A4 Encoder low volt 5V 15V24V 07 3 4 125 125 A5 Encoder high volt 15V 24V 001 _ 1 150 150 7 Double Encoder F15 1 1 2 250 250 A8 6 DI 1 DO 2 Al 002 2 300 300 AE 3 DI Encoder 10 24V Out 15V 24V 2 DO pulse direction 003 E 3 350 _ 350 B1 6 DI 1 ext 24 Vdc EXT 24 004 5 1 400 400 B2 1 RO NC NO 1 RO NO 1 therm 500 500 7 1 20 550 550 dene ped L 600 600 B8 1 ext 24 Vdc EXT 24 Vdc 3 Pt100 007 7 1 2 Gi u Eun B9 1 RO NO 5 DI 42 240 Vac input 010 10 700 u 700 BB absolute encoder 015 15 ication Card 020 20 800 800 ommunication Cards 025 25 900 900 Johnson Controls 2 030 30 H10 1000 CI Modbus TCP 040 40 H12 1200 CJ BACnet 050 50 13 1350 EtherNet IP 060 60 15 1500 C2 Modbus 075 75 H16 1600 C3 PROFIBUS DP 100 100 H20 2000 C4 LonWorks
21. A D3 H5 DI 02 03 D4 21 77 0 51 0 63 1 97 05 1 06 27 Dia 3 Dia 2 0 35x0 59 0 18 Dia 07 08 1 5 91 9 64 150 244 8 9x15 4 6 3 0 51 13 4 0 37 9 5 Weight Lbs kg 683 310 Notes 9000 FR14 is built of two FR13 modules Please refer to SPX9000 installation manual for mounting instructions FR13 is built from an inverter module and a converter module Please refer to SPX9000 installation manual for mounting instructions V6 T2 82 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Approximate Dimensions Inches mm FR13 Open Chassis Converter Adjustable Frequency Drives SVX9000 Drives 2 5 Dia 3 D ole 5 08 07 D6 ia 1 W4 W4 W4 gt lt D1 r lt D2 lt W1 gt n q a pe 0 08 h sd sa m aan A em Sena 22 2 H3 H1 H4 Hle 4 Q
22. Approximate Approximate Weight Shipping Weight H H1 w W1 D D1 Lbs kg Lbs kg 93 58 69 51 60 00 48 00 37 50 26 00 1700 771 1850 839 2376 9 1765 60 1524 0 1219 2 952 5 660 4 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 229 2 8 Adjustable Frequency Drives Low Harmonic Drives Approximate Dimensions in Inches mm Enclosure Size 7 4 79 Exhaust For 121 7 Air Cable Entry n N 20 00 E 508 0 0 15 00 381 0 pb 2 00 4 Side 50 8 26 25 Door 10 00 666 8 19 254 0 View 4 00 101 6 Free Air Space Reguired r 09 1 1i i Keypad Flanged Disconnect Supplied 9 with Circuit Breaker When Specified Operator Elements When Specified Mounted onThese Panels zaooj ooo Door Handle Wal key lock optional Ventilating 51015 Filtered 12 23856 2000 12420 LA Quarter Turn Latch o two places Y Y 15 50 30 00 3937 7 762 0 21 50 3 Front View 546 1 ide Vi Side view 56 14 2 Dia 350 lt Opening for l Bottom Cable Entry
23. Drives Motor Output Current Thermal 1 A A ly A kW Chassis Catalog Number 16 15 11 75 CH3 LCX016A0 4A3N2 22 20 15 1 CH3 LCX022A0 4A3N2 31 28 21 15 CH3 LCX031A0 4A3N2 38 35 25 18 5 CH3 LCX038A0 4A3N2 45 41 30 22 CH3 LCX045A0 4A3N2 61 55 41 30 CH3 LCX061A0 4A3N2 72 65 48 37 CH4 LCX072A0 4A3N2 87 79 58 45 CH4 LCX087A0 4A3N2 105 95 70 55 CH4 LCX105A0 4A3N2 140 127 93 75 CH4 LCX140A0 4A3N2 168 153 112 90 CH5 LCX168A0 4A3N2 205 186 137 110 CH5 LCX205A0 4A3N2 261 237 174 132 CH5 LCX261A0 4A3N2 300 273 200 160 CH61 LCX300A0 4A3N2 385 350 257 200 CH61 LCX385A0 4A3N2 460 418 307 250 CH72 LCX460A0 4A3N2 520 473 347 250 CH72 LCX520A0 4A3N2 590 536 393 315 CH72 LCX590A0 4A3N2 650 591 433 355 CH72 LCX650A0 4A3N2 730 664 487 400 CH72 LCX730A0 4A3N2 820 745 547 450 CH63 LCX820A0 4A3N2 920 836 613 500 CH63 LCX920A0 4A3N2 1030 936 687 560 CH63 LCXH10A0 4A3N2 1150 1045 766 600 CH63 LCXH11A0 4A3N2 1370 1245 913 700 CH74 LCXH13A0 4A3N2 1640 1491 1093 900 CH74 LCXH16A0 4A3N2 2060 1873 1373 1100 CH74 LCXH20A0 4A3N2 2300 2091 1533 1200 CH74 LCXH23A0 4A3N2 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 265 2 9 Adjustable Freguency Drives LCX9000 Liquid Cooled Drives LCX9000 Liquid Cooled 525 690 Vac Liquid Cooled Drives Drives Motor Output Current Thermal 1 A A
24. SVX Conversion SVX9000 VFD Pump Panels 9000X Series Option Boards Type 5801 Soft Starters Type S811 Soft Starters CA08100007E May 2014 www eaton com Index V6 T2 250 V6 T2 217 V6 T2 168 V6 T2 250 V6 T2 217 V6 T2 168 V6 T2 250 V6 T2 217 V6 T2 168 V6 T2 250 V6 T2 217 68 V6 T2 149 49 36 V6 T2 249 V6 T2 216 V6 T2 149 V6 T2 137 V6 T2 136 V6 T2 167 V6 T2 55 V6 T2 94 V6 T2 97 V6 T2 118 V6 T1 67 V6 T1 90 V6 A3 1 3 Alphabetical Product Indek o 5 Options Semiconductor Reversing Contactors Enclosed 18 Pulse Drive V6 T2 253 SOU rany V6 T1 15 Enclosed 18 Pulse Drives Option Board Kits V6 T2 249 Soft Start Controllers Enclosed Passive Filtered Drives V6 T2 219 eid on hn oe TEN V6 T1 19 Option Board V6 T2 216 TAPE SAO Sei Sot w te A Mel Sita d ou Mee V6 T1 3 IntelliDisconnect Type S701 with Auxiliary Contact V6 T1 9 Option Board KiS sii et ek sa wean V6 T2 149 Type S701 with V6 T1 12 H Max Series Drives Open Option Board V6 Ta136 50ft Starters LCX9000 Series Drives VDE 561 secedere eb tts V6 T1 44 9000X Series Option Board V6 T2 268 ISD S tu
25. Solid State Controllers Frame 1 Frame 2 rL OOOOO AN 5 12 4 80 4 92 150 0 140 0 gt 130 0 122 0 125 0 e 9 00000 Y P EN Y Fax ma 3 74 4xM4 95 0 T 1 38 1 77 1 38 1 77 35 0 45 0 35 0 45 0 Catalog Numbers DS7 340SX004N0 N DS7 342SX004N0 N 057 3405 007 0 0157 3425 007 0 0157 3405 009 0 DS7 342SX009N0 N 057 3405 012 0 057 3425 012 0 1 5 artWire DT 00000 Enana 5 s 1 38 35 0 Catalog Numbers DS7 34DSX004N0 D Catalog Numbers DS7 340SX016N0 N DS7 342SX016N0 N I 4 65 118 0 DS7 340SX024N0 N DS7 342SX024N0 N DS7 340SX032N0 N DS7 342SX032N0 N Frame 2 SmartWire DT 5 12 4 80 130 0 122 0 14 3 74 95 0 DS7 34DSX009N0 D DS7 34DSX007N0 D DS7 34DSX012N0 D lt 4 05 103 0 gt 4 92 125 0 2 4 1 38 35 0 Catalog Numbers 5 60 5 51 150 0 140 0 zm R lt 4 65 118 0 DS7 34DSX016N0 D DS7 34DSX024N0 D DS7 34DSX032N0 D Volume 6 Solid State Motor Control lt 4 96 126 0 CA08100007E May 2014 www eaton com V6 T1 41 Solid State Controllers Frame 3 Sma
26. gt 5 aj 00 NEMA Type 1 IP21 NEMA Type 12 IP54 with 12 in Floor Stand For Cable For Cable For Cable Entry Entry Entry 0 44 11 2 Mounting Holes 6 Places A MM 1 0 0 V R gt gt JJ A Bottom View f lt ke LL HH Bottom View NEMA Type 1 IP21 NEMA Type 12 IP54 with Floor Stand For reference only dimensions are subject to change Wide High Deep Mounting Door Height Min Air Space A B D D1 E E1 F G1 H J K 26 4 669 59 0 1499 19 4 492 24 8 630 57 0 1448 55 4 1406 4 0 102 3 0 76 Max Approx Cable Entry Door Clearance CB Handle Shipping Weight L M N P R S T V w Lbs kg 5 9 149 124 315 9 5 241 26 4 669 1 5 38 4 8 121 5 9 151 380 173 Stand X Y 7 BB CC DD EE FF GG HH JJ KK LL MM NN PP RR 55 UU 69 0 48 136 18 0 8 68 2 260 48 6 8 30 6 0 2 0 5 0 14 113 790 782 1753 121 344 46 19 1732 660 121 172 76 152 51 127 28 298 2007 1986 V6 T2 102 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 5 SVX9000 Drives Approximate Dimensions in Inches mm Size 3 0 50 12 7 Lifting Eyes a 2 Places 1 K J gt
27. Encoder high volt 15V 24V OPTA5 A5 u Double encoder C OPTA7 7 m m 601 100 2 Al 1 AO A OPTA8 A8 3 DI encoder 10 24V out 15V 24V C OPTAE AE 2 DO pulse direction 6 DI 1 ext 24 Vdc EXT 24 Vdc C D E OPTB1 B1 1 RO NC NO 1 RO NO 1 therm B C D E 0 2 B2 1 Al mA isolated 2 AO mA isolated B C D E OPTB4 B4 u u u u 1 ext 24 Vdc EXT 24 3 RO B C D E OPTB5 B5 1 ext 24 Vdc EXT 24 Vdc 3 Pt100 B C D E 8 B8 1 RO NO 5 DI 42 240 Vac input C D E OPTB9 B9 SPI absolute encoder C OPTBB BB Communication Cards Modbus D E 0 2 cz Johnson Controls N2 D E OPTC2 CA Modbus TCP D E Cl u u u BACnet D E u u EtherNet IP D E ca u u u PROFIBUS DP D E LonWorks D E OPTC4 C4 PROFIBUS 09 DE OPTC5 C5 u u u u u u u CANopen slave D E OPTC6 C6 u u u u u u u DeviceNet D E 7 C7 Modbus 09 type connector D E OPTC8 C8 Adapter D E OPTD1 D1 u Adapter D E OPTD2 D2 u RS 232 with 09 connection D E OPTD3 D3 9000 Series local remote keypad KEYPAD replacement keypad LOC REM 9000X Series remote mount keypad unit OPT
28. Conical kW Rating 50 Hz hp Rating 60 Hz 244 Line Voltage 200V 230V 460V 575V Catalog Current Voltage Vac Vdc 230V 380 400V 440V 10SF 11552 1 0SF 115SF 1 052 115SF 1 052 1155 Number 35 208 240 24 240 7 5 1 1 1 1 S701C03N3S 35 380 415 24 300 N A 14 14 2 1 1 2 S701D03N3S 3 5 440 480 24 300 N A 15 2 2 701E03N3S 3 5 500 600 24 300 2 2 701G03N3S 15 208 240 24 240 4 3 3 3 3 701C15N3S 15 380 480 24 300 5 5 15 10 7 1 2 S701E15N3S 15 500 600 24 300 N A A 10 10 S701G15N3S 25 208 240 24 240 7 5 5 5 74 2 5 S701C25N3S 25 380 480 24 300 N A 11 12 5 15 15 S701E25N3S 25 500 600 24 300 N A A 20 20 701G25N3S V6 T1 4 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Data and Specifications Soft Starters S701 03N3S Solid State Controllers Description S701C03N3S S701D03N3S S701E03N3S S701G03N3S Maximum current capacity 35 3 5 3 5 3 5 Trip Class 10A 35 35 35 35 10 35 35 35 35 20 28 28 28 28 30 24
29. e FRG 2 33 3 45 SPX002A1 5A4N1 eu 3 45 55 SPX003A1 5A4N1 9 55 5 75 SPX004A1 5A4N1 5 75 7 1 2 10 SPX005A1 5A4N1 7 1 2 10 10 13 5 SPX007A1 5A4N1 10 13 5 15 18 SPX010A1 5A4N1 15 18 20 22 SPX015A1 5A4N1 20 22 25 27 SPX020A1 5A4N1 25 27 30 34 SPX025A1 5A4N1 FR7 30 34 40 41 SPX030A1 5A4N1 40 m 50 52 SPX040A1 5A4N1 FRB 50 52 60 62 SPX050A1 5A4N1 60 62 75 80 SPX060A1 5A4N1 75 80 100 100 SPX075A1 5A4N1 FR9 100 100 125 125 SPX100A1 5A4N1 125 125 150 144 SPX125A1 5A4N1 150 144 170 SPX150A1 5A4N1 170 200 208 SPX175A1 5A4N1 525 690V NEMA Type 1 IP21 Freestanding Drives Frame Size hp ly Current ly hp Ij Current Catalog Number FR10 200 208 250 261 SPX200A1 5A4N1 250 261 300 325 SPX250A1 5A4N1 300 325 400 385 SPX300A1 5A4N1 FR11 400 385 450 460 SPX400A1 5A4N1 450 460 500 502 SPX450A1 5A4N1 500 502 550 590 SPX500A1 5A4N1 Note Integrated fuses as standard Limited option selection available 115V transformer KB light kit L1 speed potentiometer w HOA K2 disconnect switch P2 See Freestanding Option selection on Page V6 T2 173 V6 T2 164 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 7 SPX9000 Drives SPX9000 Open Drives 525 690V NEMA Type 12 IP54 Drives Frame
30. EMC Immunity Fulfils all EMC immunity requirements Emissions EMC level EMC level T for IT networks Safety Approvals EN 50178 EN 60204 1 CE UL CUL FI GOSTR IEC 61800 5 See unit nameplate for more detailed approvals Control Connections A 5 alog input voltage 0 to 10V 200 kohm 10V to 10V joystick control Resolution 0 1 accuracy 1 Analog input current 0 4 20 mA 250 ohm differential Digital inputs 6 positive or negative logic 18 24 Vdc Auxiliary voltage 24V 15 max 250 mA Output reference voltage 10V 3 max load 10 mA Analog output 0 4 20 mA R max 500 ohm Resolution 10 bits accuracy 2 Digital outputs Open collector output 50 mA 48V Relay outputs Two programmable change over relay outputs Switching capacity 24 Vdc 8A 250 Vac 8A 125 Vdc 0 4A Min switching load 5V 10 mA Note Derating required if higher switching frequency than the default is used 08100007 2014 www eaton com Adjustable Freguency Drives 2 9 LCX9000 Liquid Cooled Drives LCX9000 Products continued Description Specification Description Specification Protections Protections continued Overvoltage protection Overcurrent protection Yes 480V 911V Motor overload protection Yes 575V 1200V Motor stall protection Yes Undervoltage protection Motor underload prote
31. 59 15 gt 14 06 1 18 12 56 A i 30 819 357 n lola mit bh leke 7 Y y Y 4 25 5 90 39 425 75 19 50 9 06 230 Min lt 10 83 275 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 199 Adjustable Freguency Drives 2 6 Low Harmonic Drives Enclosed Passive Filtered Drives Contents Description Page Enclosed Passive Filtered Drives Application Description V6 T2 201 Features and Benefits V6 T2 207 Standards and Certifications V6 T2 207 Product Identification V6 T2 207 Catalog Number Selection V6 T2 208 Product Selection 6 2 209 Options V6 T2 216 Technical Data and Specifications V6 T2 221 Wiring Diagram V6 T2 223 Dimensions V6 T2 224 Enclosed 18 Pulse Drives V6 T2 233 Enclosed Passive Filtered Drives Product Description The enclosed passive filtered clean power drives from Eaton s Electrical Sector use tuned passive filters to significantly reduce line harmonics at the drive input terminals The enclosed passive filtered drive also delivers True Power Factor in addition to reducing harmonic distortion the enclosed passive filtered drive prevent
32. V6 T1 52 Product Selection V6 T1 53 AGGeSSOLGS V6 T1 54 Replacement Parts V6 T1 55 Technical Data and Specifications V6 T1 56 6 1 59 801 Soft Starters V6 T1 61 S811 Soft Starters with DIM V6 T1 77 Type S611 Solid State Soft Starters Product Description Eaton revolutionized the reduced voltage control marketplace with its advanced feature set and user friendly user interface module to enhance system performance and reduce commissioning times The S611 adds enhanced functionality with network communications metering monitoring and diagnostics capabilities The Eaton line of S611 reduced voltage soft starters is multi functional easy to install and easy to program Designed to control the acceleration and deceleration of three phase motors up to 600 the line is available from 26 amps through 414 amps The S611 is designed to be a complete package combining the SCRs bypass contactor and overload in one unit V6 T1 44 Volume 6 Solid State Motor Control Application Description Designed to control the acceleration and deceleration of three phase motors the S611 soft starter uses Silicon Controlled Rectifiers SCRs to control the voltage to soft start and soft stop the motor After the
33. 230V Drives Enclosed Passive UL Type 1 UL Type 12 UL Type and NEMA 12 Filtered Filtered Drive NEC Chassis ULType1 UL Type 12 and NEMA 12 Filtered UL Type 3R Current Base Catalog Number Base Catalog Number Base Catalog Number Low Drive 7 1 2 22 FR5 O CFX00722BA CFX00732BA 10 28 FR5 O CFX01022BA CFX01032BA 15 42 FR6 CFX01522BA CFX01532BA 20 54 FR6 CFX02022BA CFX02032BA 25 68 FR7 CFX02522AA CFX02532AA 30 80 FR7 CFX03022AA CFX03032AA 40 104 FR7 CFX04022AA CFX04032AA 50 130 FR8 CFX05012AA CFX05062AA CFX05032AA 60 154 FR8 CFX06012AA CFX06062AA CFX06032AA 75 192 FR8 CFX07512AA CFX07562AA CFX07532AA 100 248 FRI CFX10012AA CFX10062AA CFX10032AA High Overload Drive 7 1 2 22 FR5 00722 00732 10 28 FR6 CFX01022EA CFX01032EA 15 42 FR6 CFX01522EA CFX01532EA 20 54 FR7 CFX02022DA CFX02032DA 25 68 FR7 CFX02522DA CFX02532DA 30 80 FR7 CFX03022DA CFX03032DA 40 104 FR8 CFX04012DA CFX04062DA CFX04032DA 50 130 FR8 CFX05012DA CFX05062DA CFX05032DA 60 154 FR8 CFX06012DA CFX06062DA CFX06032DA 75 192 FR9 CFX07512DA CFX07562DA CFX07532DA 100 248 FR9 CFX10012DA CFX10062DA CFX10032DA Enclosed Passive Filtered Drive Enclosure Chassis UL Type 1 UL Type 12 UL Type 3R Frame Disconnect Only With Power Options Disconnect Only With Power Options
34. Inside the Delta Connected Soft Starter for a 12 Lead Low Voltage Motor Supply 115 125 135 i T12 T6 Motor T1 T7 T9 T12 Inside the Delta Connected Soft Starter for a 12 Lead High Voltage Motor Supply 115 125 135 i 1 3 5 L2 L3 Motor T8 T7 T6 5811 ay ay T5 Tal T9 2 4 6 1 T2 T3 V6 T1 96 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Dimensions Approximate Dimensions Inches mm Soft Starters S811 Solid State Starters Catalog Weight Number H D in Lbs kg 811 N37N3S 2 66 67 6 7 37 187 2 6 45 163 9 5 8 2 6 5811 66 35 2 66 67 6 7 37 187 2 6 45 163 9 5 8 2 6 811 R10N3S 4 38 111 3 7 92 201 1 6 64 168 6 10 5 4 8 811 R13N3S 4 38 111 3 7 92 201 1 6 64 168 6 10 5 4 8 811 T18N3S 7 65 194 4 12 71 322 9 6 47 164 4 48 21 8 with lugs 41 18 6 without lugs 811 T24N3S 7 65 194 4 12 71 322 9 6 47 164 4 48 21 8 with lugs 41 18 6 without lugs 811 T30N3S 7 65 194 4 12 71 322 9 6 47 164 4 48 21 8 with lugs 41 18 6 without lugs 811 U36N3S 7 73 196 3 12 72 323 1 7 16 181 8 48 21 8 with lugs 41 18 6 without lugs 811 U42N3S 7 73 196 3 12 72 323 1 7 16 181 8 48 21 8 with lugs 41 18 6 wi
35. 80 30 30 75 HKD3350 500A Class RK5 XTOB100GC1S C440B 1005 057 3405 135 0 DS7 342SX135N0 N 057 3405 135 0 96 30 40 75 HLD3450 500A Class 5 XTOB100GC1S C440B A100SAX DS7 340SX160N0 N DS7 342SX160N0 N DS7 34DSX160N0 D 124 40 50 100 HLD3500 500A Class RK5 XTOB150GC1S C440A 0055 DS7 340SX200N0 N DS7 342SX200N0 N DS7 34DSX200N0 D Notes Maximum values may be higher than allowed per NEC 430 52 and UL 508A 31 1 XTOBXDIND Panel Mounting Adapter must be used with this overload ZEB XCT300 current transformer must be used with this overload 24 Vac Vdc device 40 rated low temperature version available in 24 Vac Vdc change to NO L 120 230 Vac device 24 Vdc for SmartWire DT device Considerations 1 Either C306 or C440 series or equivalent overload protection devices may be selected 2 Contactor is optional for normal applications It is recommended for mains isolation Power Supply Eaton s PSG and ELC power supplies are recommended as a compact and low cost source for 24 Vdc power The lightweight DIN rail mounted devices have a wide input voltage range and robust screw terminals make these power supplies easy to install and use These power supplies are available in 1A and 2A models Power Supply Selection Description Catalog Number 85 264V
36. N A 15 15 N A S701E25N3BP 25 500 600 24 300 N A N A A N A N A N A N A N A 20 20 701G25N3BP Ratings with Bypass 30 208 240 24 240 15 74 2 74 2 10 7 1 2 N A N A S701C25N3BP 30 380 480 24 300 15 15 N A N A N A N A 20 15 N A S701E25N3BP 30 500 600 24 300 N A A N A N A N A N A 25 20 701G25N3BP Technical Data and Specifications Soft Starters with Auxiliary Contact 701_25N3BP Description S701C25N3BP S701E25N3BP 701G25N3BP Maximum current capacity with bypass without bypass 30 25 30 25 30 25 Trip Class 10A 30 25 30 25 30 25 10 30 25 30 25 30 25 20 24 20 24 20 24 20 30 19 5 15 19 5 15 19 5 15 Electrical Characteristics Line voltage Vac 208 240 380 480 500 600 Operating frequency Hz 50 60 50 60 50 60 Leakage current 5 mA AC max 5 mA AC max 5 mA AC max inimum operational current 50 mA 50 mA 50 mA Control voltage Vac Vdc 24 240 24 300 24 300 Pickup voltage max 20 4 Vac Vdc 20 4 Vac Vdc 20 4 Vac Vdc Dropout voltage min 5 Vac Vde 5 Vac Vde 5 Vac Vde ax control current for no operation 1mA 1mA 1mA Response time max 70 ms 70 ms 70 ms V6 T1 10 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Soft Starters with Auxiliary Contact S701_25N3BP continued et D un Solid State Controllers Description S701C25N3BP S701E25N3BP S701G25N3BP Control Characteris
37. EMI 1 board DXG SPR 2FR5E1B DXG SPR 4FR5E1B 2 board DXG SPR 2FR5E2B DXG SPR 4FR5E2B EMI 3 board DXG SPR FR5E3B DXG SPR FR5E3B 2 IGBT module DXG SPR FR5IGBT DXG SPR FR5IGBT 2 Rectifier module DXG SPR 2FR5RM DXG SPR 4FR5RM o Brake chopper module DXG SPR 2FR5BCM DXG SPR 4FR5BCM o Middle chassis cover DXG SPR FR5MCC DXG SPR FR5MCC S Outer housing DXG SPR FR50H DXG SPR FR50H S UL conduit plate DXG SPR FR5CPUL DXG SPR FR5CPUL IEC conduit plate DXG SPR FR5IECCP DXG SPR FR5IECCP Notes Factory recommended spare parts 575V available in 2015 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 39 2 4 Adjustable Freguency Drives PowerXL DGl Series Drives Technical Data and Specifications PowerXL Series DG1 Technical Data and Specifications Attribute Input ratings Description Input voltage Uin Specification 208V to 240V 380V to 500V 525V to 600V 15 to 1096 Input frequency 50 Hz to 60 Hz variation up to 45 Hz to 66 Hz Connection to power Once per minute or less Starting delay 3s FR1 to FR2 45 5s FR4 6s FR5 Short circuit withstand rating 100 kAIC Output ratings Output voltage 0 to Vin Continuous output current IL ambient temperature maximum 40 C up to 60 C with derating overload 1 1 x IL 1 min 10 min
38. L L x Volume 6 Solid State Motor Control 08100007 2014 www eaton com 2 2 V6 T2 17 2 2 Adjustable Freguency Drives PowerKL 1 Series Drives Dimensions Approximate Dimensions Inches mm DA1 Sizes FS2 and FS3 Degree of Protection IP20 NEMA 0 B2 x 1 02 Weight Size A 1 B B1 B2 C1 01 02 Ibs 252 4 21 107 0 2 95 75 0 9 09 231 0 8 46 215 0 0 31 8 0 7 32 186 0 0 20 5 0 0 24 6 0 0 47 12 0 3 97 1 8 253 5 16 131 0 3 34 100 0 10 75 273 0 10 04 255 0 0 33 8 5 8 03 204 0 0 20 5 0 0 24 6 0 0 47 12 0 7 72 3 5 Sizes FS2 and FS3 Degree of Protection 66 4 a pna lt 02 I 1 gt C1 lt gt Weight Size A 1 2 C1 01 02 Ibs 252 7 40 188 0 6 93 176 0 10 12 257 0 7 87 200 0 0 79 20 0 9 42 239 3 0 14 3 5 0 16 4 2 0 33 8 5 10 4 4 5 253 8 29 211 0 7 78 198 0 12 20 310 0 9 90 252 0 0 98 25 0 10 48 266 3 0 14 3 5 0 16 4 2 0 33 8 5 15 9 7 0 V6 T2 18 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Frequency Drives 2 2 PowerXL DAI Series Drives Approximate Dimensions in Inches mm DA1 Sizes FS2 and FS3 Degree of Protectio
39. Field Factory Installed Installed SVX Ready Programs Allowed Slot Catalog Option Local Option Kit Description Locations Number Designator Basic Remote Standard MSS PID Multi P PFC Standard I O Cards 6 DI 1 DO 2 Al 1 1 10 ref 9 2 ext 24 Vdc EXT 24 2 RO NC NO 2 m Extended Cards 2 RO therm SPX only B Encoder low volt 5V 15V 24V SPX only 4 4 Encoder high volt 15V 24V SPX only G 5 5 u Double encoder SPX only C OPTA7 7 6 DI 1 DO 2 Al 1 AO SPX only A OPTA8 A8 u 3 DI encoder 10 24V out 15V 24V C OPTAE AE 2 DO pulse direction SPX only 6 DI 1 ext 24 Vdc EXT 24 Vdc D E OPTB1 B1 1 1 RO NO 1 therm B C D E 0 2 B2 1 Al mA isolated 2 AO mA isolated B C D E 4 B4 1 ext 24 Vdc EXT 24 3 RO NO C D E 0 5 5 1 ext 24 Vdc EXT 24 3 Pt100 D E 8 B8 1 RO NO 5 DI 42 240 Vac input C D E 9 9 Communication Cards Modbus D E 0 2 cz u u u u u u u Johnson Controls N2 D E OPTC2 CA Modbus TCP D E u BACnet D E CJ EtherNet IP DE ca u PROFIBUS DP D E
40. V6 T1 4 Catalog Number Selection V6 T1 4 Product Selection 6 1 4 Technical Data Specifications V6 T1 5 Dimensions V6 T1 8 Type 5701 Soft Start Controllers with Auxiliary V6 T1 9 Type 5701 Soft Start Controllers with Brake V6 T1 12 Type 5511 Semiconductor Reversing Contactors V6 T1 15 057 Soft Start Controllers V6 T1 19 Type S701 Soft Start Controllers Product Description The S701 device is a reduced voltage soft start controller designed to control acceleration and deceleration of three phase motors The S701 provides the user with the ability to adjust initial torque ramp up and down time and also select kick start for high inertial loads Application Description The S701 line of soft start controllers is specifically designed to be a low cost option for soft starting small 15 hp and down three phase motors The S701 unit controls current on two of three motor phases to control the torque being applied to the motor allowing for smooth starting of a motor The S701 is designed to be used with a manual motor starter ora full voltage starter These devices provide the necessary overload protection for the motor and also provide line isolation for the motor Short circuit protection can be provided by fuses or circuit breakers Volume 6
41. 2014 www eaton com Adjustable Frequency Drives 2 5 SVX9000 Drives Approximate Dimensions in Inches mm NEMA Type 1 IP21 and NEMA Type 12 IP54 FR7 lt H1 E H2 gt 5 0 o ii W2 WI E A Y R2 R1 R2 Knockouts 1 ccc 01 03 Weight Knockouts Inches mm Voltage ly H1 H2 H3 01 02 03 w1 W2 R1Dia R2Dia Lbs kg 0 D 230 20 30 24 8 630 242 614 23 2 590 10 1 257 3 0 77 7 3 184 9 3 237 75090 0 7 18 0 4 9 77 2 35 3 at 1 5 37 480V 40 60 575V 30 40 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 73 2 5 Adjustable Frequency Drives SVX9000 Drives Approximate Dimensions in Inches mm Type 1 1 21 and Type 12 1 54 FR8 E H2 1 WI W2 E y_ E R2 R1 H3 gt SE E I I I I i 01 iii 9 Y Weight Voltage ly 01 H1 H2 H3 wi W2 1 Dia R2 Dia Lbs kg 230V 40 60 13 5 344 30 1 764 28 8 732 2841721 11 5 291 10 255 0 7 18 0 4
42. customer needs come in starter is capable of with your local Eaton many different varieties If the application falls under representative or call our With the standard and severe these categories you can Technical Resource Center duty rating tables we have use these charts For other attempted to provide applications or when a Standard Duty 15 Second Ramp 300 Current Limit at 40 C Inline Connection Three Phase Motors kW Rating 50 Hz hp Rating 60 Hz 200V 230V 460V 575 690 Catalog 2 Current 230V 380 400V 440V 1 055 14155 1 0SF 1155 1 05 1 155 1 08 1 155 Number Frame 2 37 10 18 5 18 5 10 10 10 10 25 20 30 30 S811 N37N3S 66 18 5 30 37 20 15 20 20 50 40 60 50 S811 N66N3S 3 Frame Size 105 30 55 59 30 25 40 30 75 60 100 75 811 R10N3S 135 40 63 80 40 30 50 40 100 75 125 100 811 R13N3S Frame Size T 180 51 90 110 60 50 60 60 150 125 150 150 S811 T18N3S 240 75 110 147 75 60 75 75 200 150 200 200 S811 T24N3S 304 90 160 185 00 75 00 00 250 200 300 250 S811 T30N3S Frame Size U 360 110 185 220 25 00 50 25 300 250 350 300 S811 U36N3S 420 129 220 257 50 25 75 50 350 300 450 350 S811 U42N3S 500 150 257 300 50 50 200 50 400 350 500 450 S811 U50N3S Frame Size V 360 110 185 220 25 00 50 25 300 250 350 300 S811 V36N3S 420 129 220 257 50 25 75 50 350 300 450 350 S811 V42N3S 500 150 257 300 50 50 200 50 400 350 500 450 S811 V50N3S 650 200 355 425 250 200 250 200 500 450 600 500 S811 V65N3S
43. Encoder low Volt 5V 15V 24V C 4 4 Encoder high Volt 15V 24V 5 5 Dual encoder 15V 24V C OPTA7 7 601 100 2 Al 1 AO A OPTA8 A8 3 DI encoder 10 24 out 15V 24V C OPTAE AE 2 DO pulse direction SPX only 6 DI 1 ext 24 Vdc EXT 24 Vdc B C D E OPTB1 B1 1 RO NC NO 1 RO NO 1 therm D E OPTB2 B2 1 Al isolated 2 AO mA isolated B C D E 4 4 u u u u u u ext 24 Vdc EXT 24 3 RO NO 0 5 B5 1 ext 24 Vdc EXT 24 3 Pt100 C D E 8 B8 1 RO NO 5 DI 42 240 Vac input B C D E OPTB9 B9 SPI absolute encoder C OPTBB BB Communication Cards Modbus D E 0 2 cz Johnson Controls N2 D E OPTC2 CA PROFIBUS DP D E LonWorks D E OPTC4 C4 m PROFIBUS D9 connector DE OPTC5 C5 u u u u u u u CANopen slave D E OPTC6 C6 u u u u u u u DeviceNet D E 7 C7 m m Modbus 09 Type connector DE OPTC8 cs u u u u u u u Modbus TCP D E Cl u u u Adapter SPX only D E OPTD1 D1 Adapter SPX only D E OPTD2 D2 u RS 232 with D9 connection D E OPTD3 D3 9000 Series standard keypad KEYPAD STD 9000X Series remote mount keypad unit OPTRMT keypad not incl
44. VB00543 DC section Balancing resistor 3 00052 00052 00052 Bus capacitor 8 00335 00335 01041 DC busbars DC 1 FR09043 FR09043 FR09043 DC busbars DC 1 09044 FR09044 FR09044 DC busbars connection 1 FR09045 FR09045 FR09045 DC busbars insulator 1 FR09046 FR09046 FR09046 DC busbars con insulator 1 FR09047 FR09047 FR09047 Inverter Rectifier module 1 FR09826 FR09822 FR09823 Diode 3 CP01268 CP01268 CP01268 Rectifier board 1 VB00459 VB00460 Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM KEYPAD LOC REM Main AC fan Fan AC 1 01080 01080 01080 2 20202 20202 20202 Starting 1 500465 500465 500465 Fan driver board 1 VB00899 VB00399 VB00299 Isolation transformer fan 1 PP09056 PP09055 PP09055 Main DC fan DC fan 1 PP00072 PP00072 PP00072 DC power supply 1 801017 801017 801017 Other Front cover power 1 FRO9012 FRO9012 FRO9012 Front cover connection 1 FR09013 FR09013 FR09013 Front power conduit 1 FRO9014 FRO9014 FRO9014 Notes Factory recommended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assistance V6 T2 64 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 5 SVX9000 Drives FR10 Spare Parts Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Numbe
45. Catalog Number FRI 0 55 0 75 0 75 1 37 48 DG1 323D7FB C21C 0 75 14 1 1 5 48 6 6 DG1 324D8FB C21C 1 1 1 5 1 5 2 6 6 7 8 DG1 326D6FB C21C 1 5 2 2 2 3 7 8 11 DG1 327D8FB C21C 2 2 3 3 11 12 5 DG1 32011FB C21C FR2 3 37 5 12 5 17 5 DG1 32012FB C21C 37 5 5 5 7 5 17 5 25 DG1 32017FB C21C EZ 5 5 75 75 10 25 31 DG1 32025FB C21C 75 11 10 15 31 48 DG1 32031FB C21C 1 15 15 20 48 61 DG1 32048FB C21C FRA 15 18 5 20 25 6 75 DG1 32061FN C21C 18 5 22 25 30 75 88 DG1 32075FN C21C 22 30 30 40 88 114 DG1 32088FN C21C FR5 30 37 40 50 114 143 DG1 32114FN C21C 37 45 50 60 143 170 DG1 32143FN C21C 45 55 60 75 170 211 DG1 32170FN C21C FRE 55 75 75 100 211 261 DG1 32211FN C21C 75 90 100 125 261 312 DG1 32261FN C21C PowerXL _ 061 12 IP54 ss 230V 50 Hz 230V 50 Hz 230V 60 Hz 230V 60 Hz Current Current P 5 kW Rating CT Ih _ kW Rating hp VT I Catalog Number FRI 0 55 0 75 0 75 1 37 48 061 32307 54 0 75 1 1 1 1 5 4 8 6 6 061 32408 54 14 15 15 2 6 6 7 8 061 32606 54 1 5 2 2 2 3 78 1 061 32708 54 2 2 3 3 11 12 5 DG1 32011FB C54C FR2 3 37 5 12 5 17 5 DG1 32012FB C54C AA 37 5 5 5 75 17 5 25 DG1 32017FB C54C 5 5 75 75 10 25 3 DG1 32025FB C54C 75 1 10 15 3 48 061 32031 54 11 15 15 20 48 6 061 32048 54 FRA 15 18 5 20 25 6 75 DG1 32061FN C54C 18 5 22 25 30 75 88 DG1 32075FN C54C
46. Standard Enclosed covers a wide range of the most commonly ordered options Pre engineering eliminates the lead time normally associated with customer specific options Available configurations are listed on Pages Product Description Eaton s enclosed 18 pulse clean power drives use advanced 18 pulse clean power technology that significantly reduces line harmonics at the drive input terminals resulting in one of the purest sinusoidal waveforms available Custom Engineered for those applications with more unique or complex requirements these are individually engineered to the customer s needs Contact your local sales office for assistance in pricing and lead time The enclosed 18 pulse drive also delivers True Power Factor in addition to reducing harmonic distortion the enclosed 18 pulse drive prevents upstream transformer overheating and overloading of breakers and feeders enabling the application of adjustable frequency drives on generators and other high impedance power systems Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 240 and V6 T2 249 to V6 T2 254 Modified Standard Enclosed applies to specific customer requirements that vary from the Standard Enclosed offering such as the need for an additional indicating light or minor modifications to drawings Contact your local sales office for assistance in pricing and lead time V6 T2 233 28 Lo
47. Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 5 SVX9000 Drives 480V SVX9000 Drives SVX9000 Open Drives 380 500V NEMA Type 1 1 21 Drives Frame Size hp ly Current ly hp 14 Current I Catalog Number gt T a FR4 1 2 2 1 1 2 3 3 SVX001A1 4A1B1 e 2 1 1 2 33 2 43 SVXFI5A1 4A1B1 2 43 3 5 6 SVX002A1 4A1B1 3 5 6 5 7 6 SVX003A1 4A1B1 5 76 9 005 1 4 1 1 9 7 1 2 12 SVX006A1 4A1B1 FR5 74 2 12 10 16 SVX007A1 4A1B1 10 16 15 23 SVX010A1 4A1B1 15 23 20 31 SVX015A1 4A1B1 FR6 20 31 25 38 SVX020A1 4A1B1 25 38 30 46 SVX025A1 4A1B1 30 46 40 61 SVX030A1 4A1B1 FR7 40 61 50 72 SVX040A1 4A1N1 50 72 60 87 SVX050A1 4A1N1 60 87 75 105 SVX060A1 4A1N1 FR8 75 105 100 140 SVX075A1 4A1N1 100 140 125 170 SVX100A1 4A1N1 125 170 150 205 SVX125A1 4A1N1 FR9 150 205 200 261 SVX150A1 4A1N1 200 245 250 300 SVX200A1 4A1N1 380 500 12 1 54 Drives Frame Size hp ly Current 1j hp Ij Current 1 Catalog Number FRA 1 22 1 1 2 33 001 2 4 1 1 1 1 2 33 2 43 SVXF15A2 4A1B1 2 43 3 5 6 SVX002A2 4A1B1 3 5 6 5 7 6 SVX003A2 4A1B1 5 76 9 005 2 4 1 1 9 7 1 2 12 SVX006A2 4A1B1 FR5 74 2 12 10 16 SVX007A2 4A1B1 10 16 15 23 SVX010A2 4A1B1 15 23 20 31 SVX015A2 4A1B1 FR6 20 31 25 38 SVX020A2 4A1B1 25 38 30 46 SVX025
48. communication board In addition the control board has built in RS 485 and Ethernet communication These drives continue the tradition of robust performance and raise the bar on features and functionality ensuring the best solution at the right price In addition to the Active Energy Control Algorithm to maximize motor efficiency the drive boasts an ultra efficient DC capacitor and power structure to allow less energy consumption lowering greenhouse gases V6 T2 132 Volume 6 Solid State Motor Control Features and Benefits Hardware Thin metal capacitor design ultra efficient drive operation and extended self life up to five years without reforming Integrated 5 DC link choke with Input surge protection protects against voltage spikes and provides a clean wave form to the motor EMI RFI filters standard on all drives meets EMC Category 2 for commercial applications Real time clock supports calendaring and PLC functionality Graphic LCD display and keypad supports simple menu navigation as well as diagnostics troubleshooting e HAND OFF AUTO and drive bypass selector on keypad simplifies control Standard 1 6DI 2 2 Form RO NO NC 1 Form A RO NO supports requirements for most installations Adjustable Frequency Drives Contents Description H Max Drives Catalog Number Selection Product Selection
49. m LonWorks D E OPTC4 C4 PROFIBUS 09 DE OPTC5 C5 CANopen slave 0 OPTC6 C6 u u u u u u u DeviceNet D E 7 C7 Modbus 09 type connector D E OPTC8 C8 Adapter SPX only D E OPTD1 D1 Adapter SPX only D E OPTD2 D2 u RS 232 with 09 connection D E OPTD3 D3 Notes Analog Input AO Analog Output DI Digital Input DO Digital Output Relay Output Option card must be installed in one of the slots listed for that card Slot indicated in bold is the preferred location 2 is a multi protocol option card Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 6 2 167 2 5 9000 Drives Modbus RTU Network Communications The Modbus Network Card OPTC2 is used for connecting the 9000X Drive as a slave on a Modbus network The interface is connected by a 9 pin DSUB connector female and the baud rate ranges from 300 to 19200 baud Other communication parameters include an address range from 1 to 247 a parity of None Odd or Even and the stop bit is 1 PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the 9000X Drive as a slave on a PROFIBUS DP network The interface is connected by a 9 pin DSUB connector female The baud rates range from 9 6K baud to 12M baud and the add
50. 4 4 u u u u u u u 1 ext 24 Vdc EXT 24 3 RO B C D E OPTB5 B5 1 ext 24 Vdc EXT 24 3 Pt100 0 8 B8 1 RO NO 5 DI 42 240 Vac input B C D E 0 9 9 Communication Cards Modbus D E OPTC2 cz u u u u u u u Modbus TCP D E Cl BACnet D E u u EtherNet IP D E ca Johnson Controls N2 D E OPTC2 CA PROFIBUS DP D E LonWorks D E OPTC4 C4 u m m PROFIBUS DP D9 connector DE OPTC5 C5 u u u u u u u CANopen slave DE OPTC6 C6 u u u u u u u DeviceNet D E 7 C7 Modbus 09 type connector DE OPTC8 cs u u u u u u u Adapter SPX only D E OPTD1 D1 Adapter SPX only D E OPTD2 D2 u u RS 232 with D9 connection D E OPTD3 D3 m Notes Al Analog Input AO Analog Output DI Digital Input DO Digital Output Relay Output Option card must be installed in one of the slots listed for that card Slot indicated in bold is the preferred location 2 is a multi protocol option card V6 T2 94 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Modbus RTU Network Communications Network OPTC2 isused for connecting the 9000 Drive as a slave on a Modbus network The interface is connected by a 9 pin DSUB connector female a
51. 7 37 187 2 3 32 84 4 a i 6 45 163 9 NEN 7 92 6 8 I 6 64 168 6 lt 4 38 111 3 201 2 3 49 88 5 I 24 Vdc 1311 95 3698 ONLY 00000 LP 1234 1111555658 5 54 140 7 08100007 2014 www eaton com 6 08 154 5 Solid State Starters Approximate Dimensions in Inches mm 58111 lt 6 47 164 4 4 o eo 7 65 194 4 La m A DOG u 5 95 poem 1177 151 1 299 0 E 26 157 3 322 9 gt e Q mes Y PR 6 0 0 28 7 1 2 95 lt N 91 150 0 o o 75 0 J 5811 0_ 7 73 196 3 0 TT Lo 2 60 5 20 132 0 66 0 V
52. 9 Auxiliary contacts 1 Isolation switch cannot be used with P6 or MI Standard Onboard Communications RS 485 Communications BACnet MS TP Master slave token protocol Universal BACnet RS 485 Modbus RS 485 ASCII or RTU remote terminal unit 32 nodes 2 Johnson Controls Metasys 2 network Onboard Ethernet Based Communications port left side of keypad BACnet IP Ethernet industrial protocol Modbus TCP Transmission control protocol Ethernet based Notes IntelliPass two contactor electronic bypass standard All boards are varnished Corrosion resistant Battery included in all drives for real time clock Three year lifetime Keypad kit includes HOA bypass EMI RFI filters included DC link choke included V6 T2 142 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Frequency Drives 2 6 H Max Series Drives Product Selection H Max Series IntelliPass NEMA 1 Two Contactor Bypass Standard 208 Vac FS Drive Rated Frame Size Horsepower Amps Catalog Number 4 1 4 6 HMX4D631NA 2 75 HMX7D531NA 3 10 6 01131 5 5 16 7 01731 75 242 02531 10 30 8 HMX03131NA 6 15 46 2 HMX04731NA 20 59 4 HMX06031NA 7 25 749 HMX07531NA 30 88 HMX08831NA 230 Vac FS Drive Rated Frame Size Ho
53. SVDrivecable ft 1 8m RS 232 cable 22 gauge with 7 connector on each end Should be used in conjunction with the 9000XDrive option to avoid damage to the SVX9000 or computer The same cable can be used for downloading specialized applications to the drive SVDRIVECABLE External Dynamic Braking Resistors Used with the dynamic braking chopper circuit to absorb motor regenerative energy for stopping the load and to dissipate the energy flowing back into the drive Resistors are separated into standard duty and heavy duty Standard duty is defined as 20 duty or less with 100 braking torque while heavy duty is defined as 50 duty or less with 150 braking torque See Page V6 T2 58 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 2 5 V6 T2 57 2 5 5 9000 Drives Open Drive Options Brake Chopper Options The brake chopper circuit option is used for applications that require dynamic braking Dynamic braking resistors are not included with drive purchase Consult the factory for additional dynamic braking resistor selections that are supplied separately A list of common resistors are listed below and are complete Duty Cycle The duty cycle rating is based on a 60 second period For example the 20 duty cycle resistor can carry 100 current for 12 seconds out of every 60 seconds while the 50 duty cycle resistor can carry 150 current for 30 seconds out of every
54. lt 6 81 7 o 29 69 754 1 22 13 562 0 Y 5 slo Y e h e 3 0 53 lt 5 00 gt lt 6 10 5 00 gt 13 5 127 0 155 0 127 0 8 Places V6 T1 60 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Reduced Voltage Motor Starters Solid State Starters Contents Description S611 Solid State Soft Starters Type 5801 Soft Starters sce L emu oe AI de Features hens Sethe eu EE Benefits ots doch en be ee ad tel ha Standards and Certifications User Manuals Catalog Number Selection Product Selection OPTIONS aa Technical Data and Specifications Wiring BIagra a ue cele s DIMENSIONS O EE 5811 Soft Starters with DIM 5801 Soft Starters Type 801 Soft Starters Product Description Eaton s S801 line of reduced voltage soft starters is very compact multi functional easy to install and easy to program Designed to control acceleration and deceleration of three phase motors the line is available for current ranges from 11A all the way through 1000A applications and is suitable for mountin
55. 0 to Vin Uin line voltage in Continuous output current Ambient temperature max 104 F 40 C overload 1 1 x 1 min 10 min Overload current 110 1 min 10 min Initial output current 150 for two seconds Output frequency 0 to 320 Hz Frequency resolution 0 01 Hz Control Characteristics Control method Frequency control V f open loop sensorless vector control Switching frequency 1 310 amps FS4 9 default 6 kHz Frequency reference Analog input Resolution 0 1 10 bit accuracy 1 Panel reference Resolution 0 01 Hz Field weakening point 8 to 320 Hz Acceleration time 0 1 to 3000 seconds Deceleration time 0 1 to 3000 seconds Braking torque DC brake 30 x Tp Ambient Conditions A 5 alog input voltage 0 to 10V R 200 kohms differential Resolution 0 1 Accuracy 1 DIP switch selection voltage current Analog input current 0 4 to 20 mA 250 ohms differential Digital inputs 6 Positive or negative logic 18 to 30 Auxiliary voltage 24V 10 max 250 mA Output reference voltage 10V 3 max load 10 mA Analog output 0 10V 0 4 to 20 mA max 500 ohms Resolution 10 bit Accuracy 2 DIP switch selection voltage current Relay outputs 3 programmable 2 Form C 1 Form A relay outputs Switching capacity 24 Vdc 8A 250 Vac 8A
56. 2 2 2 2 2 2 Bus 2 2 fat 13 1 3 3 3 3 1 Ny N N NS N Inverter Inverter Inverter Inverter Inverter Inverter Inverter Low harmonics Pmains Low total mains power Common DC bus Pmains Pmains lt PINu Pmains x X PINU components are used in a Suitable foral e Suitabl multitude of combinations ultable almost every uitable e g Tor sma Drives which are braking can application processing line with transfer the energy directly to un and recoiler em stop the drives in motoring mode coasting Product Comparison Advantages over Conventional Front Ends Eaton Front Ends vs Conventional Non Regenerative Active Conventional Front End Front End Regenerative Front End Input device Choke 1 Filter LCL Choke or auto transformer L Bridge type Diode thyristor bridge IGBT bridge two level type Anti parallel connected thyristor bridge Type of operation Controlled half bridge High frequency modulation Firing angle controlled 1 5 to 3 6 kHz Direction of power Motoring Motoring and regenerating Motoring and regenerating Charging Constant current External required Usually internal DC voltage Nominal approx 1 35 Stable at 10 of nominal Lowered DC voltage for commutation margin alternative Uy approx 11096 of 1 35 e g 17 fi approx 83 of 1 35 alternative Uy or alternative Uy autotransformer on regenerative bridge THD Similar to
57. 21 2 Slot 12 13 14 15 16 17 18 19 30 A B l efault Signa 22 RO1 24Vdc GND 1 AO1 24 Vdc RS 485 RS 485 __ DI1 6 in Data Data 23 24 Vdc 8A 1 2 3 4 5 6 7 8 9 10 11 DONGA 2 10 An Al2 Al2 24vde GND 25177 802 Drive Run 125 Vdc 0 4A 2 Vde out DI1 6 26 32 33 RO3 Fault Factory Jumper External Interlock Standards Includes Reliability Digital inputs D1 D6 relay Six digital input Pretested components out analog in out are freely Two analog input e Conformal coated programmed One analog output varnished boards The ae ue 1 Three relay output 40 C rated e RS485 110 overload for one functions minute e Ethernet BACnet and Modbus Eaton Electrical Services amp Systems national network of AF drive specialists Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 139 2 6 Dimensions Approximate Dimensions Inches mm Adjustable Frequency Drives H Max Series Drives H Max Series Frames FS4 FS7 W2 2 lt W3 Hole Center to Center Weight in Voltage hp kw Amps D H1 H2 H3 W1 W2 W3 Lbs kg FS4 230 Vac 0 75 4 0 55 3 0 3 7 1
58. 250 C a KET r lee an i w2 w2 Dia 2 Weight wi W W W W H H2 H H4 H5 01 02 D4 D 06 D7 D 09 1 Dia 2 Dia 3 16 kg 18 74 5 91 17 52 457 335 41 54 246 39 86 41 34 0 69 14 69 051 073 642 256 1 06 1 57 5 91 5 24 0 35 0 59 0 51 0 37 295 476 150 445 116 85 1055 62 5 1012 5 1050 17 5 373 13 18 5 163 65 27 40 150 133 9x15 13 9 5 134 Number of Input Units 480V Input 690V Input Catalog Number hp Modules Catalog Number hp Modules SPX800A0 4A2N1 800 2 SPX800A0 5A2N1 800 2 SPX900A0 5A2N1 900 2 SPXH10A0 5A2N1 1000 2 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 83 2 5 5 9000 Drives Approximate Dimensions Inches mm FR13 Open Chassis Converter 900 1000 hp 480V Dia 1 W4 W4 W4 W4 WA e a 419 m o o o o o o 00 sh t Adjustable Frequency Drives w3 gt Dia 4 d ole e le Y 3 D lo y D7 06 WI gt 151 LLL H 1 H YL T 1 r J los w
59. Accessories Replacement Parts Technical Data and Specifications Wiring Diagram Dimensions H Max IntelliPass and IntelliDisconnect Drives Onboard RS 485 Modbus N2 BACnet meets needs of most communication requirements Onboard Ethernet BACnet Modbus TCP meets needs of most communication requirements wo expansion slots intended to support additional I O or communication protocols as necessary Quick disconnect terminals for I O connections supports fast easy installation Software e Active energy control minimizes energy losses in your motor resulting in industry leading energy efficiency for your application Quick Start Wizard upon initial power up supports fast easy installation Copy paste functionality on drive keypad allows for fast setup of multiple drives e Pre programmed 1 0 supports fast easy installation for most applications CA08100007E May 2014 www eaton com Page V6 T2 133 V6 T2 134 V6 T2 137 V6 T2 137 V6 T2 138 V6 T2 139 V6 T2 140 V6 T2 141 Standards and Certifications Product EC 61800 5 1 UL508C cUL e C Tick Mark OSHPD Seismic Certified Plenum Rated W w Adjustable Freguency Drives 2 6 Series Drives Catalog Number Selection Series Drives
60. Basic I O 10 1 Tt L1 L2 L3 Board A9 9 a f Input Reference Voltage Bypass GND 3 3 2 5 Circuit Al2 4 Input Reference 44 2 5 Current 24Vout Control Voltage Output t p GND DIN1 Optional Fuse 4 DIN2 Aj GND 24Vout 11012 13 p GND 13 W DIN4 DINS 5 DING B g lt GND To Drive Input To Drive Output AO1 0 420 mA 1 RL lt 500 W Output Bypass 201 V lt 48V Contactor Contactor g koma Indicates Connections for Inverted Signals A2 Board Control Wiring Overload Weed PME Z Basic Relay Board A2 RO1A 21 1 V T2 U T1 o WI T3 um RO1 2 22 1 R RO1 3 23 7 AC DC RO2 1 24 Current Voltage SVX9000 Pump Panel Disconnect Power Wiring NG Switching RO2 2 25 lt 8A 24Vdc i lt 0 4A 300 ra ita 2 kVA 250 Vac ZPR W Continuously lt 2 Arms 5 Circuit Breaker RO2 3 26 Optional Fuse To Drive Input To Drive Output U T1 V T2 W T3 Optional Output Contactor 1 V T2 U T1 eS W T3 CA081000
61. Expander IO 1 AO 1 DO 1 RO BF Optional Communications in Slot D and E Description Suffix Number LonWorks C4 IntelliDisconnect Options Description Pilot lights Power ON RUN Fault Suffix Number Fused drive isolation cannot be used with P3 Output contactor cannot be used with P3 PE Space heater w transformer Type 3R only SA IntelliPass Bypass Options Description Pilot lights Power ON RUN Fault Suffix Number L4 Fused drive isolation can not be used with P6 P3 Third contactor drive isolation cannot be used with P3 or 15 P6 Manual bypass switch located on front door Space heater w transformer only SA Auxiliary contacts K9 Isolation switch IS Standard Onboard Communications Description Suffix Number RS 485 Communications BACnet MS TP Master slave token protocol Universal BACnet 5 485 BACnet Modbus RTU RS 485 ASCII RTU remote terminal unit 32 nodes Modbus Johnson Controls Metasys 2 network N2 Onboard Ethernet Based Communications port left side of keypad BACnet IP Ethernet industrial protocol BACnet Modbus TCP Transmission control protocol Ethernet based Modbus V6 T2 150 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives Technical Data and Sp
62. I Y Holes F __ 1 4 ke 55 gt Side View B Bottom View 208 230V 75 100 480V 200 250 Front View NEMA Type 12 1 54 For reference only dimensions are subject to change Wide High Deep Mounting Door Height Min Air Space A B D D1 E E1 G G1 H J K 40 0 1016 90 0 2286 21 3 541 36 0 914 250 51 108 2 73 84 4 2143 4 0 102 Max Approx Cable Entry Door Clearance Shipping Weight L M N P R S T U V RR 55 Lbs kg 15 0 10 0 48 2 0 36 3 20 0 94 0 15 5 1275 579 381 254 122 51 921 508 2387 394 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 105 2 5 Adjustable Freguency Drives 5 9000 Drives Approximate Dimensions in Inches mm Size 5 1P y A J mm E Lifting 2 Places gt 9 NA RR i For Cable Entry h WEE UL LL 222 gt Top View Front View NEMA Type 1 IP21 0 56 14 2 Dia Mounting Holes For Cable 4 Places Entry 1 n G ss l D1 m Bottom View 208 230 75 100 480V 200 250 FrontView NEMA Type 12 1P54 For reference only dimensions are subject to change Wide Hig
63. LonWorks D E OPTC4 C4 m PROFIBUS DP 09 connector DE OPTC5 C5 u u u u u u u CANopen slave DE OPTC6 C6 u DeviceNet D E 7 C7 Modbus 09 type connector DE OPTC8 cs u u u u u u u Adapter SPX only D E OPTD1 D1 u u Adapter SPX only BE OPTD2 D2 RS 232 with D9 connection D E OPTD3 D3 m Notes Analog Input AO Analog Output DI Digital Input DO Digital Output Relay Output Option card must be installed in one of the slots listed for that card Slot indicated in bold is the preferred location 2 is a multi protocol option card 5 9000 drives only FR10 and larger Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 55 2 5 5 9000 Drives Modbus Network Communications The Modbus Network Card OPTC2 is used for connecting the 9000X Drive as a slave on a Modbus network The interface is connected by a 9 pin DSUB connector female and the baud rate ranges from 300 to 19200 baud Other communication parameters include an address range from 1 to 247 a parity of None Odd or Even and the stop bit is 1 PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the 9000X Drive as a slave on a PROFIBUS DP network The interface is connected by a 9 pin DSUB connector female The baud rates range from 9 6K baud to 12
64. Provides a voltage ramp to the you to set the initial torque motor resulting in a constant value and the duration of the torque increase The most ramp to full voltage commonly used form of soft conditions Bypass contactors start this start mode allows close after ramp time Starting Characteristics Ramp Start 100 N Initial Torque Locked Rotor Torque e Adjustable initial torque 0 85 of locked rotor torque e Adjustable ramp time 0 5 180 seconds 0 5 360 seconds with the S811 Premium Time Seconds V6 T1 78 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Reduced Voltage Motor Starters 1 2 Solid State Starters Current Limit Start EW Limits the maximum current the maximum starting current percentage of locked rotor Maximum current of available to the motor during due to long start times or to current and the duration of the 0 85 locked rotor current the start phase This mode of protect the motor This start current limit Bypass Adjustable ramp time soft starting is used when it mode allows you to set the contactors close after current 0 5 180 seconds 0 5 360 becomes necessary to limit maximum starting current as a limit time seconds with the S811 Premium Starting Characteristics Current Limit Start Max Allowed g 3 100 Run FLA I 1 1 Time Seconds Kick Start Selectable feature in both This provides greater initial 0 85
65. Standard keypad D Catalog Number 230 DXG KEY LCD Catalog Number 480V DXG KEY LCD Catalog Number 575V DXG KEY LCD Main control board D DXG SPR CTRLBOARD DXG SPR CTRLBOARD DXG SPR CTRLBOARD Control board cover DXG SPR BCOVER DXG SPR BCOVER DXG SPR BCOVER Type 1 IP21 standard cover DXG SPR FR3CVR DXG SPR FR3CVR ain fan kit DXG SPR FR3FAN DXG SPR FR3FAN Control fan DXG SPR FR34CF DXG SPR FR34CF Bus capacitor DXG SPR FR3BC DXG SPR FR3BC power board DXG SPR 2FR3MPB DXG SPR 4FR3MPB board DXG SPR 2FR3EB DXG SPR 4FR3EB Drive board DXG SPR 2FR3DB DXG SPR 4FR3DB Output board DXG SPR FR30B DXG SPR FR30B iddle chassis DXG SPR FR3MCC DXG SPR FR3MCC housing DXG SPR FR30H DXG SPR FR30H UL conduit plate DXG SPR FR3CPUL DXG SPR FR3CPUL IEC conduit plate DXG SPR FR3CPIEC DXG SPR FR3CPIEC Notes Factory recommended spare parts 575V available 2015 V6 T2 38 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 4 PowerXL DGl Series Drives Frame 4 230V 480V 575V Description Catalog Number Catalog Number Catalog Number Standard keypad D DXG KEY LCD DXG KEY LCD DXG KEY LCD Main control board D DXG SPR CTRLBOARD DXG SPR CTRLBOARD DXG SPR CTRLBOARD Control board cover DXG SPR BCOV
66. drive s control unit is designed to accept a total of two additional option boards PowerXL Series DG1 drives come with factory installed standard board configuration including the following Standard 1 0 801 100 2Al 2AO e Three relays e Standard communications EtherNet IP Modbus TCP RS 485 Modbus RTU BACnet MS TP PowerXL Series DG1 I O Card Kits Description 3x DI 3x DO 1 x thermistor 24 Vdc EXT option card 1x AI 2 x AO isolated to control board option card Catalog Number DXG EXT 3DI3DO1T DXG EXT 1AI2A0 x relay dry contact 2NO 1NO NC option card DXG EXT 3RO 3 x PT100 RTD thermistor input option card DXG EXT THER1 6 x DI 240 Vac input option card DXG EXT 6DI PowerXL Series DG1 Communication Card Kits Description PROFIBUS DP communication card CANopen communication card Catalog Number DXG NET PROFIBUS DXG NET CANOPEN DXG NET DEVICENET DXG MNT PROFIBUS DXG NET SWD DXG NET LONWORKS DeviceNet communication card PROFIBUS 089 to 5 pin adapter card SmartWire communication card and module LonWorks communication card PowerXL Series DG1 Keypad Kits Description Catalog Number Standard keypad DXG KEY LCD Remote keypad kit 0 5m cable DXG KEY RMTKIT 1m remote keypad cable DXG CBL 1M0 3m remote keypad cable DXG CBL 3M0 DXG KEY HOLDER DXG KEY N12PLUG Remote keypad mounting holder only Type 12 1 54 ke
67. unit will trip as well The DS7 is equipped with sensors that monitor the temperature of the device as well The soft starter will trip in over under temperature conditions preventing device failure Warning is indicated for over temperature condition for the next start Bypass relay e The DS7 can detect if the bypass relay fails to close after the ramp start or opens while the motor is running The DS7 will also detect condition whereas the bypass relay is closed when the RUN command is given e The DS7 will trip ona bypass dropout fault if either of these conditions occur V6 T1 21 Solid State Controllers Catalog Number Selection DS7 Soft Start Controllers Dol 3 U SA WI NU IN Device Series Options DS7 Generation 7 No option D SmartWire DT Low temperature Number of Phases 3 Three phase mains supply voltage Protection Type 0 IP20 Voltage Class 4 400V Radio Interference 380V 15 to 480V 10 Suppression Filters 4 No internal radio interference suppression filters Control Voltage Supply Device Version 0 24 Vac Vdc SK Standard soft starters z 2 110 230 with internal bypass Rated Operational Current D 24 Vdc SmartWire DT 004 4A 200 200A V6 T1 22 Volume 6 Solid Stat
68. 00072 00072 DC power 2 801017 01017 Factory recommended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assistance Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 2 V6 T2 179 2 Adjustable Frequency Drives SPX9000 Drives FR12 Spare Parts Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control Fiber board 2 00451 00451 ASIC board 2 00457 00457 Star coupler 1 500593 500593 Control ASIC fan 2 01096 01096 Control module SPX control module 1 CPBS0000000000 CPBS0000000000 Standard slot A 1 0 card 1 9 9 Standard slot 1 0 card 1 2 2 Converter Power module 1 FR12 0820 4 ANV FR12 0650 5 ANV 1 FR12 0920 4 ANV FR12 0750 5 ANV 1 FR12 1030 4 ANV FR12 0820 5 ANV Driver board 2 S00450 S00450 Driver adapter board 2 VB00330 VB00330 Shunt board 12 VB00498 VB00511 Covers Top cover 2 FR10340 FR10340 Side cover 4 FR10341 FR10341 DC section Balancing resistor 4 PP13027 PP13027 DC busbars kit right 2 0000005 0000005 Bus capacitor 24 00335 00336 Inverter Rectifier module 2 FR10823 FR10823 Diode 3 01177 01177 Rectif
69. 132 Steady state current 0 375 0 375 0 375 0 375 Inrush current 0 5 0 5 0 5 0 5 Ripple 1 1 1 1 Relays 1 Class Voltage AC maximum 120 120 120 120 Voltage DC maximum 24 24 24 24 Amps maximum 3 3 3 3 Environment Temperature operating 20 to 50 C 20 to 50 C 20 to 50 C 20 to 50 C Temperature storage C 40 to 85 C 40 to 85 C 40 to 85 C 40 to 85 C Altitude Meters lt 2000 derate 0 5 per lt 2000m derate 0 5 per lt 2000m derate 0 5 per lt 2000m derate 0 5 per 100m gt 2000m 100m gt 2000m 100m gt 2000m 100m gt 2000m Humidity lt 95 non condensing lt 95 non condensing lt 95 non condensing lt 95 non condensing Operating position Vertical line side up Vertical line side up Vertical line side up Vertical line side up Pollution degree 947 1 3 3 3 3 Impulse withstand voltage IEC947 4 1 V 6000 6000 6000 6000 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T1 57 Solid State Starters Soft Starters S611 continued S611 Soft Starter Partial Catalog Number Description S611E302 S611E361 5611 414 Max current capacity 302 361 414 FLA range A 151 302 180 5 361 207 414 Dimensions Width inch mm 17 56 446 17 56 446 17 56 446 Height inch
70. Analog output 0 4 to 20 mA max 500 ohms resolution 10 bit accuracy 2 Digital outputs Open collector output 50 mA 48V Overload current 19 11 150 110 1 min Output frequency 0 to 320 Hz Frequency resolution 0 01 Hz Initial output current lh 250 for 2 seconds Control Characteristics Control method Frequency control V f Open loop Sensorless vector control Closed loop SPX9000 drives only Relay outputs Two programmable Form C relay outputs switching capacity 24 Vdc 8A 250 Vac 8A 125 Vdc 0 4A Protections Overcurrent protection rip limit 4 0 x Ih instantaneously Overvoltage protection Yes Undervoltage protection Yes Earth fault protection n case of earth fault in motor or motor cable only the requency converter is protected Switching frequency Frame 4 6 Frame 7 12 Adjustable with parameter 2 6 9 1 16 kHz default 10 kHz 1 10 kHz default 3 6 kHz Frequency reference Analog input Resolution 0 1 10 bit accuracy 1 V Hz Panel reference Resolution 0 01 Hz Field weakening point 30 320 Hz Acceleration time 0 3000 sec Deceleration time 0 3000 sec Braking torque DC brake 30 x T without brake option Ambient Conditions Ambient operating 14 F 10 C no frost to 1229 50 C ly FR4 FR9 temperature 14 F 10 no frost to 1049 40 C ly FR10 and up
71. Electrical Sector Solutions Powering Business Worldwide Volume 1 Residential and Light Commercial Volume 2 Commercial Distribution Volume 3 Power Distribution and Control Assemblies Volume 4 Circuit Protection Volume 5 Motor Control and Protection Volume 6 Solid State Motor Control Tab 1 Reduced Voltage Motor Starters V6 T1 1 Tab 2 Adjustable Frequency Drives V6 T2 1 Appendix 1 Eaton Terms amp Conditions V6 A1 1 Appendix 2 Catalog Parent Number Index V6 A2 1 Appendix 3 Alphabetical Product Index V6 A3 1 Volume 7 Logic Control Operator Interface and Connectivity Solutions Dimensions Weights and Ratings Dimensions weights and ratings given in this catalog are approximate and should not be used for construction purposes Drawings containing exact dimensions are available upon request All listed product specifications and ratings are subject to change without notice Photographs are representative of production units Terms and Conditions All prices and discounts are subject to change without notice When price changes occur they are published Eaton s Price and Availability Digest PAD All orders accepted by Eaton s Electrical Sector are subject to the general terms and conditions as set forth in Appendix 1 Eaton Terms amp Conditions Technical and Descriptive Publications This catalog contains bri
72. IH ambient temperature maximum 50 C up to 60 C with derating overload 1 5 x IH 1 min 10 min Overload current 150 respectively 110 1 min 10 min Initial output current 200 2s 20s Output frequency 0 400 Hz standard Frequency resolution 0 01 Hz Control characteristics Control methods Frequency control Speed control Open loop speed control Open loop torque control Switching frequency Range FR1 3 1 kHz to 12 kHz FR4 5 1 kHz to 10 kHz Defaults FR1 3 4 kHz IH 6 kHz IL FR4 5 3 6 kHz Automatic switching frequency derating in case of overload Frequency reference Analog input resolution 0 1 10 bit accuracy 1 Panel reference resolution 0 01 Hz Field weakening point 20 Hz to 400 Hz Acceleration time 0 1s to 3000s Deceleration time 0 1s to 3000s Braking torque DC brake 30 x Motor Rated Torque Tn without brake chopper Dynamic braking with optional brake chopper using an external brake resistor 100 continuous maximum rating Ambient conditions Ambient operating temperature 10 no frost to 50 C up to 60 C with derating CT 10 C no frost to 40 C up to 60 C with derating VT Storage temperature 40 C to 70 C Relative humidity 0 95 RH noncondensing non corrosive Air quality Chemical vapors e Mechanical particles Tested according to IEC 60068 2 60 Test Key Flowing
73. Operational Current Examples 2D2 2 2A 4D1 4 1A 024 24 Volume 6 Solid State Motor Control EMC Radio Interference Suppression Filter N No internal filter F Internal filter CA08100007E May 2014 www eaton com V6 T2 3 2 1 Adjustable Freguency Drives PowerXL Series Drives Product Selection 2 ipa _DC1 Series IP20 Enclosure Drives 100 Continuous Frame hp kw Volts Current In A Size Catalog Number 05 037 115V single phase in 7 1 DC1 S17D0NN A20N 075 055 J SV single phase out 105 2 DC1 S1011NB A20N 05 037 200 240V single phase in 43 1 DC1 S24D3NN A20N 1 075 200 2301 single phase out 7 1 DC1 S27DONN A20N 15 11 10 2 DC1 S2011NB A20N LOS 0 5 0 37 115V single phase in 23 1 DC1 1D2D3NN A20N 1 05 43 1 DC1 1D4D3NN A20N 15 11 58 2 DC1 1D5D8NB A20N 05 037 200 240V single phase in 23 1 DC1 122D3NN A20N 1 0 75 43 1 DC1 124D3NN A20N 2 15 7 1 DC1 127D0NN A20N 2 15 7 2 DC1 127D0NB AZ0N 3 22 105 2 DC1 12011NB A20N 5 4 15 3 DC1 12015NB A20N 05 0 37 200 240V three phase in 23 1 DC1 322D3NN A20N to agp SUV teo phase put 43 1 DC1 324D3NN A20N 2 15 7 1 DC1 327D0NN A20N 2 15 7 2 DC1 327D0NB A20N 3 22 105 2 DC1 32011NB A20N 5 4 18 3 DC1 32018NB A20N 1 0 75 380 480 three phase in 22 1 DC1 342D2NN A20N 2 15
74. Ripple 1 1 1 1 Relays 1 Class A and Voltage AC maximum 120 120 120 120 Voltage DC maximum 24 24 24 24 Amps maximum A 3 3 3 3 Environment Temperature operating 6 20 to 50 C 20 to 50 C 20 to 50 C 20 to 50 C Temperature storage C 40 to 85 C 40 to 85 C 40 to 85 C 40 to 85 C Altitude Meters lt 2000m derate 0 5 per lt 2000m derate 0 5 per lt 2000m derate 0 5 per lt 2000m derate 0 5 per 100m gt 2000m 100m gt 2000m 100m gt 2000m 100m gt 2000m Humidity lt 95 non condensing lt 95 non condensing lt 95 non condensing lt 95 non condensing Operating position Vertical line side up Vertical line side up Vertical line side up Vertical line side up Pollution degree 947 1 3 3 3 3 Impulse withstand voltage IEC947 4 1 V 6000 6000 6000 6000 V6 T1 56 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Soft Starters S611 continued 5611 Soft Starter Partial Catalog Number Solid State Starters Description 5611 125 56110156 56110180 56110242 Max current capacity 125 156 180 242 FLA range 62 5 125 78 156 90 180 120 242 Dimensions Width inch mm 11 58 294 11 58 294 11 58 294 11 58 294 Height inch mm 19 45 494 20 83 529 20 83 529 20 83 529 Depth inch
75. SVX9000 Drives Product Identification Enclosed 9000 Series Drive 1 1 Door mounted keypad included as standard with bypass option 2 SVX9000 variable frequency drive 3 Input disconnect Output contactor Option PE included as standard with bypass option Bypass contactor Option RA 5 Option Option RB 4 Input line fuses Overload relay tion P3 Option PH 5 Input contactor included as e Option PI standard with bypass option V6 T2 88 Volume 6 Solid State Motor Control 9 115V control transformer Option KB 10 Bypass pilot lights and selector switches Option RA Option RB Option 12 Option KF 11 Customer control and signal connection terminal block 12 Control relay CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 5 SVX9000 Drives Catalog Number Selection SVX9000 Enclosed NEMA Type 1 IP21 and NEMA Type 12 IP54 Drives SVX F07 1 4 A A Build Alphabetically and Numerically LN NG Enclosed Options Type Product Family Door mounted speed potentiometer Control 2 Door mounted speed potentiometer with HOA Control SVX Enclosed drives selector switch K4 HAND OFF AUTO switch 22 mm Control K5 MANUAL AUTO re
76. Type 5801 Soft Starters 222222225224 Type Selle Ser Starters with DIM 057 Soft Starter Controller e XI mi Learn 2 e Online Drawings Online Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T1 2 V6 T1 3 V6 T1 9 V6 T1 12 V6 T1 15 V6 T1 19 V6 T1 43 V6 T1 44 V6 T1 61 V6 T1 77 V6 T1 1 1 1 Solid State Controllers Soft Start Controllers Product Overview Type S701 5701 device is reduced voltage soft start controller designed to control acceleration and deceleration of three phase motors S701 provides the user with the ability to adjust initial torque ramp up and down time and also select kick start for high inertial loads Semiconductor Reversing Contactor The S511 device is a semiconductor reversing contactor designed to switch three phase motors forward and reverse Unicore electronics and thermal design ensures high switching capacity and long lifetime V6 T1 2 Volume 6 Solid State Motor Control CCl 77777 TAN PAR O00 SS ed Type S701 with Auxiliary Contact The S701 device is a reduced voltage soft start controller designed to control acceleration and deceleration of three phase motors With the auxiliary contact it is possible to control an external bypass to reduce heating and increase acceleration and deceleration time
77. _ 4 M P I I g INI p V For Cable Entry Jj y L E sf A F t H Top View B RR 0 44 11 2 8008 3 Mounting Holes For Cable 5 R mem fa F fi NE O 8 Lo Es EIL NE PE PEI Bottom View For reference only dimensions are subject to change Wide High Deep Mounting Door Height Min Air Space A B D D1 E E1 F G G1 H J K 26 4 671 90 0 2286 19 4 493 19 5 495 3 3 83 23 0 584 1 5 38 11 7 298 5 5 140 0 9 24 89 4 2270 4 0 102 3 0 76 Cable Entry Door Clearance Handle Shipping Weight L M N P R 5 U V w RR ss TT UU Lbs kg 5 3 234 13 8 10 11 2 26 4 15 8 0 48 92 5 08 1 3 825 375 133 594 351 25 286 669 38 204 121 2349 19 32 V6 T2 104 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives Approximate Dimensions in Inches mm SVX9000 Drives 2 5 Size 5 sa ZK A HWH poss RAA aces i Q Q N T For Cable M C 5 B zm E APA Top View Front View NEMA Type 1 IP21 0 56 14 2 Dia Mounting
78. bypass option provides a means of bypassing the SVX9000 allowing Bypass the AC motor to be operated at full speed directly from the AC supply line The circuitry provides an automatic transfer of the load to across the line operation after a drive trip This option consists of an input disconnect a fused control power transformer and a full voltage bypass starter with a door mounted IOB selector switch For applications up to 100 hp a Freedom Series IEC input contactor a Freedom Series IEC output contactor and a Freedom Series IEC starter with a bimetallic overload relay is included For applications above 100 hp an Advantage input contactor an Advantage output contactor and an Advantage starter with electronic overload protection is included The contactors are mechanically and electrically interlocked Door mounted pilot lights are provided which indicate bypass or inverter operation A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode WARNING The motor may restart when the overcurrent relay is reset when operating in bypass unless the IOB selector switch is turned to the OFF position 55 Floor Stand 22 in Converts a Size 1 or 2 normally wall mounted enclosure to a floor standing enclosure with height of 22 in 558 8 mm Enclosure S6 Floor Stand 12 in Converts a Size 2 normally wall mounted enclosure to a floor standing enclosure with
79. 0055 DS7 340SX135N0 N DS7 342SX135N0 N DS7 34DSX135N0 D 160 45 90 HLD3450 500A Class 5 XTOB160LC1 C440A1A005SAX DS7 340SX160N0 N 057 3425 160 0 DS7 34DSX160N0 D 196 55 110 HLD3500 500A Class RK5 XTOB220LC1 C440A1A005SAX 057 3405 200 0 057 3425 200 0 DS7 34DSX200N0 D Notes Maximum values may be higher than allowed per NEC 430 52 and UL 508A 31 1 XTOBXDIND Panel Mounting Adapter must be used with this overload XTOBXTLL line and load lugs must be used with this overload ZEB XCT300 current transformer must be used with this overload 24 Vac Vdc device 40 rated low temperature version available in 24 Vac Vdc change to NO L 120 230 Vac device 24 for SmartWire DT device Considerations 1 Either XTOB C306 or C440 series or equivalent overload protection devices may be selected 2 Contactor is optional for normal applications It is recommended for mains isolation Power Supply Eaton s PSG and ELC power supplies are recommended as a compact and low cost source for 24 Vdc power The lightweight DIN rail mounted devices have a wide input voltage range and robust screw terminals make these power supplies easy to install and use These power supplies are available in 1A and 2A models Power Supply Selection Description Catalog Number 85 26
80. 1 2 Reduced Voltage Motor Starters Solid State Starters Note Always refer to motor plate FLA and ensure that the motor plate FLA is equal to or lower than the maximum current value in the tables sm Heavy Duty 500 FLA for 30 Seconds 125 Continuous Maximum Horsepower Rating Current Amps 208V 240V 480V 600V Catalog Number 49 15 15 40 50 S611A052N3S 83 25 30 60 75 5611 099 35 142 40 60 125 150 S611C156N3S 225 75 75 200 200 56110242 35 256 75 100 200 250 S611E361N3S 285 100 125 250 300 S611F414N3S Severe Duty 600 FLA for 30 Seconds 125 Continuous Horsepower Rating Maximum Current Amps 208V 240V 480V 600V Catalog Number 4 10 15 30 40 S611A052N3S 69 20 30 60 60 S611B099N3S 117 30 50 100 125 S611C180N3S 187 60 75 150 200 S611D242N3S 213 75 75 150 200 5611 361 35 238 75 100 200 250 5611 414 35 Accessories Optional Accessory Kits 5611 Current Accessory Kit Description Rating Part Number User interface remote mounting kit 3 28 ft 1m 52 414A S611 RMK 100 User interface remote mounting kit 6 56 ft 2m 52 414 611 200 User interface remote mounting 9 84 ft 3m 52 414 611 300 User interface communication 3 28 ft 1m 52 414A D77E 0PIP100 User interface communication 6 56 ft 2m 52 414 077 200 User interface communication cable 9 84 ft 3m 52 414A D77E 0PIP300
81. 135 0 057 3425 135 0 gt DS7 34DSX135N0 D 156 50 60 125 HLD3450 500A Class 5 XTOB160LC1 C440A1A005SAX DS7 340SX160N0 N 56 057 3425 160 0 gt DS7 34DSX160N0 D 180 60 75 150 HLD3500 500A Class 5 XTOB220LC1 440 1 0055 057 3405 200 0 057 3425 200 0 DS7 34DSX200N0 D Notes Maximum values may be higher than allowed per 430 52 and UL 508A 31 1 XTOBXDIND Panel Mounting Adapter must be used with this overload XTOBXTLL line and load lugs must be used with this overload ZEB XCT300 current transformer must be used with this overload 24 Vac Vdc device 40 rated low temperature version available in 24 Vac Vdc change to NO L 120 230 Vac device 24 for SmartWire DT device Considerations 1 Either XTOB C306 or C440 series or equivalent overload protection devices may be selected 2 Contactor is optional for normal applications It is recommended for mains isolation Power Supply Eaton s PSG and ELC power supplies are recommended as a compact and low cost source for 24 Vdc power The lightweight DIN rail mounted devices have a wide input voltage range and robust screw terminals make these power supplies easy to install and use These power supplies are available in 1A and 2A models Power Supply Selection Description Catalog Number 85 26
82. 2 Critical speed lockout Standard I O Specifications for Control Communication Options Current torque limit Standard Description Specification Adjustable acceleration deceleration Standard Analog voltage input 0 10 2200 kilohms Linear or S curve accel decel Standard Analog current input 0 4 20 mA 250 ohms Jog at preset speed Standard Digital input 24V 0 lt 10V 1 218V R gt 5 kilohms Thread preset speeds 7 Auxiliary voltage 24V 20 max 50 mA Automatic restari Selectable Reference voltage 10V 3 max 10 mA Coasting motor start Standard Analog current output 0 4 20 mA R 500 kilohms resolution Coast or ramp stop selection Standard PORADE Elapsed time meter Optional Analog voltage output 0 2 10V 21 kohm resolution Standard Conditions for Application and Service Maximum operating ambient temperature 0 to 40 C contact factory 50 C Storage temperatu e 40 to 60 Humidity maximum non condensing 95 Altitude 100 load capacity up to 3280 ft 1000m 1 derating for each 328 ft 100m above 3280 ft 1000m max 9842 ft 3000m Line voltage variation 10 15 Line frequency variation 45 66 Hz Efficiency gt 96 Power factor displacement 0 99 V6 T2 222 Volume 6 Solid State Motor Control 10 bit accuracy lt 2 Relay output max switching vol
83. 22 5 3 94 100 5 01 127 0 6 270 701D03N3S 0 89 22 5 3 94 100 5 01 127 0 6 270 S701E03N3S 0 89 22 5 3 94 100 5 01 127 0 6 270 S701G03N3S 0 89 22 5 3 94 100 5 01 127 0 6 270 S701C15N3S 1 77 45 3 94 100 5 04 128 1 52 690 S701E15N3S 1 77 45 3 94 100 5 04 128 1 52 690 S701G15N3S 1 77 45 3 94 100 5 04 128 1 52 690 S701C25N3S 3 54 90 3 94 100 5 04 128 2 53 1150 5701 25 35 3 54 90 3 94 100 5 04 128 2 53 1150 S701G25N3S 3 54 90 3 94 100 5 04 128 2 53 1150 V6 T1 8 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Reduced Voltage Motor Starters Type S701 Soft Start Controllers with Auxiliary Contact Type 5701 Soft Start Controllers with Auxiliary Contact Product Description The S701 device is a reduced voltage soft start controller designed to control acceleration and deceleration of three phase motors With the auxiliary contact it is possible to control an external bypass to reduce heating and increase acceleration and deceleration times The unit provides the user with the ability to adjust initial torque ramp up and down time and also select kick start for high inertia loads Application Description The S701 line of soft start controllers is specifically designed to be a low cost option for soft starting small 15 hp and down three phase motors The auxiliary contact is designed to work in conju
84. 310 125 90 N A 261 HMX32AG31021 N Nema Type 1 Type 12 1 54 FS Drive Output Current Assigned Motor Ratings Frame Low Overload Full Drive kW 230 Vac Low Overload Full Catalog Size Load Amps 40 Horsepower 230 Vac 50 Hz Amps Load Amps at 50 C Number 4 37 0 75 0 55 32 2 6 HMX32AG3D722 N 48 1 0 75 42 37 HMX32AG4D822 N 6 6 1 5 14 6 6 48 HMX32AG6D622 N 8 2 1 5 6 8 6 6 HMX32AG8D022 N 1 3 22 96 8 HMX32AG01122 N 12 5 4 3 N A 1 HMX32AG01222 N 5 18 5 4 15 2 12 HMX32AG01822 N 24 75 5 5 22 18 HMX32AG02422 N 31 10 75 28 24 HMX32AG03122 N 6 48 15 1 42 31 HMX32AG04822 N 62 20 15 54 48 HMX32AG06222 N 7 75 25 18 5 68 62 HMX32AG07522 N 88 30 22 80 75 HMX32AG08822 N 105 40 30 104 88 HMX32AG10522 N 8 140 50 37 130 105 HMX32AG14022 N 170 60 45 154 140 HMX32AG17022 N 205 75 55 192 170 HMX32AG20522 N 9 261 100 75 248 205 HMX32AG26122 N 310 125 90 N A 261 HMX32AG31022 N Note For sizing reference V6 T2 134 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 6 H Max Series Drives H Max Series Drives 480 Vac NEMAType1 NEMA 1 IP21 FS Drive Output Current Assigned Motor Ratings Frame Low Overload Full Drive kW 480 Vac Low Overload Full Catalog Size Load Amps at 40 Horsepower 400 Vac 50 Hz Amps Load
85. 497 a mm n 1 n Bi E 79 _ ip lt 17 57 20 15 71 446 1 58 399 3 03 40 gt 77 E 5 i 71 21 179 U NM d U 20 2 2 2 Kp r Y Y 5 70 7 88 kia lt 200 lt 9 61 244 55 14 Note Chokes are provided with all FR10 FR14 drives V6 T2 198 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 7 5 9000 Drives Approximate Dimensions Inches mm 0400 472 472 A 42 ui I 9 37 238 gt 39 13 79 350 A L_d eto M oh oho A 59 OP 15 08 424 2 64 354 118_ e 383 67 30 35 y Ejes ee 19 59 7 Y 15 929 F eeo NE H lt 551 590 140 150 lt 10 30 262 lt 10 83 275 CHK0261 24 6 4 72 472 F 42 42 13 79 350 gt 8 11 206 gt 1 54 Joh M Oh
86. 5 5 15 2 HMX016A2NA 75 2 022 2 10 28 028 2 6 15 42 042 2 20 54 HMX054A2NA 7 25 68 HMX068A2NA 30 80 080 2 480 FS Drive Rated Frame Size Horsepower Amps Catalog Number 4 1 21 HMX2D1A4NA 2 3 4 HMX3D4A4NA 3 5 6 HMX5D6A4NA 5 7 6 HMX7D6A4NA 75 1 HMX011A4NA 5 10 14 HMX014A4NA 15 21 HMX021A4NA 20 27 HMX027A4NA 6 25 34 HMX034A4NA 30 40 HMX040A4NA 40 52 HMX052A4NA 7 50 65 HMX065A4NA 60 77 HMX077A4NA 75 96 HMX096A4NA Notes For Wiring Diagrams see Page V6 T2 153 For NEMA 12 or 3R enclosures see Catalog Number Selection on Page V6 T2 142 Call Technical Support for NEMA specifics Enclosure size and weight differ from NEMA 1 and 12 products V6 T2 146 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 6 Series Drives H Max Series IntelliDisconnect NEMA Type 12 Main Disconnect Standard HX 208 Vac FS Drive Rated Frame Size Horsepower NEC Amps Catalog Number 4 1 4 6 HMX4D6B1NA 2 75 HMX7D5B1NA 3 1 HMX011B1NA 5 5 17 HMX017B1NA 75 25 HMX025B1NA 10 31 HMX031B1NA 6 15 47 HMX047B1NA 20 60 HMX060B1NA 7 25 75 HMX075B1NA 30 88 HMX088B1NA 230 Vac FS Drive Rated Frame Size Horsepower NEC Amps Catalog Number 4 1 4 2 402 2 2 6 8 HMX6D8B2NA 3 9 6 HMX9D6B2NA 5 5 15 2 HMX016
87. 6 87 00 174 5 d 7 37 0000 187 2 3 32 are 84 4 2 2 CAUTION BT Y 922 5 5 lt 6 45 163 9 S801 R lt 3 54 90 0 L lt 4 38 111 3 D 4 24 13 14 95 9698 ONLY 00000 P 1 2 34 1314959698 7 92 189 0 201 2 3 49 88 5 0 27 6 64 168 6 6 8 V6 T1 74 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Solid State Starters Approximate Dimensions in Inches mm S801 T_ 647 642 4 06 4 765 1942 E 00 O I e na 11 77 HI 299 0 c 0 28 7 1 295 46 5 91 150 0 m i 75 0 2s Es 801 U_ MV ONLY 00000 l 0 28 lt ex 0 7 1 2 60 5 20 132 0 66 0 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 75 Solid State Starters Approximate Dimensions in Inches mm S801
88. 60 seconds Adjustable Frequency Drives Torque If the braking torque required is less than 15 dynamic braking is not required because the regenerated energy will be dissipated in the drive and motor losses indoor assemblies include a pre wired terminal block and a thermal switch and are not UL Listed Dynamic Brake Resistor Catalog Number Selection DBR R100 0800 Rated Watts 0800 800 Watts 8000 8000 Watts 080 80 000 Watis Resistance 1D0 1 0 Ohms 100 100 Ohms Dynamic Brake Resistor 230V Brake Resistors 20 Duty 100 Torgue 50 Duty Cycle 150 Torque Drive hp Minimum CT ly Ohms Catalog Number Dimensions Inches Catalog Number Dimensions Inches 0 75 30 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W0800 2W x 7D x 5H 1 30 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W0800 2W x7D x 5H 15 30 0 DBR R100 W0400 12W x 5D x 5H DBR R036 W1200 2W x 10D x 5H 2 30 0 DBR R100 W0400 12W x 5D x 5H DBR R036 W1200 2W x 10D x 5H 3 30 0 DBR R036 W0800 12W x 7D x 5H DBR R036 W2000 2W x 16D x 5H 4 30 0 DBR R036 W0800 12W x 7D x 5H DBR R030 W2400 9W x 100 x 5H 5 30 0 DBR R036 W0800 12W x 7D x 5H DBR R030 W2800 9W x 13D x 5H 75 20 0 DBR R020 W1200 12W x 10D x5H DBR R020 W4800 26 5W x 13D x 5H 10 10 0 DBR R015 W1600 12W x 13D x5H DBR R112 W6000 26 5W x 13D x 5H 15 10
89. 7 5 041 41A Level 016 16A 087 87 010 10 052 52 3 IT network 023 23A 105 105A 013 13 5A 062 62A 018 18A 080 80A 480V FI9 FI13 575V FI9 FI14 Keypad 140 140A 730 730A 100 100A 502 502A Alphanumeric 170 1704 820 8204 125 125A 590 590A 205 205A 920 920A 144 144A 650 650A 245 245A H10 1030A 170 1704 820 8204 Voltage Rating 300 300 H11 1150A 208 207 920 9204 4 4807 385 385A H13 1300A 261 2614 H10 10304 5 575V 460 460A H16 1600A 325 325 H13 13004 520 520A H19 19404 385 H15 15004 Enclosure Rating 590 590A H23 2300A 460 460A H19 1900A 1 NEMA Type 1 1 21 650 6504 0 Chassis Software Series Standard Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 283 2 1 0 Adjustable Freguency Drives 5 9000 5 9000 5 19000 Common DC Bus Drives Product Selection 2 Common DC Bus Drive SPA9000 Active Front 480V Products Low Overload AC Current High Overload AC Current Imax Frame A A IH cont min A la A Catalog Number H9 261 287 205 308 349 SPA205A0 4A3N1 H10 460 506 385 578 693 SPA385A0 4A3N1 FI13 1300 1430 1150 1725 2070 SPAH11A0 4A3N1 SPN9000 Non Regenerative Front End 480V Low Overload AC Current High Overload AC Current Imax Frame A limin A min A lo Catalog Number
90. 8 50 18 75 215 9 476 3 kd 8 00 203 2 2 Construction UL Type 1 Oversize 24 45 621 0 ih g Welg Finish Enclosure ANSI 61 Gray Light 28 05 712 5 gt s kg Bottom View 1000 454 V6 T2 230 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 8 Low Harmonic Drives Approximate Dimensions in Inches mm Enclosure Size 8 31 00 787 4 1 25 31 8 8 209 6 Opening for Top Cable Entry A 2 Places t T 7 4 00 101 6 Free Air Space Required Keypad Flanged Disconnect Supplied with Circuit Breaker When Specified Operator Elements When Specified Mounted onThese Panels Door Handle key lock optional s 90 00 84 37 77 2286 0 2143 0 Intake Ventilating Slots Filtered on NEMA 12 Quarter Turn Latch 2 Places to Y Y Y 24 00 609 6 gt lt 21 45 544 8 gt lt 21 31 541 3 gt lt n oH F y I 25 14 639 48 00 1249 2 Front View Side View 56 14 2 Dia 9 50 Mounting Holes gt 241 3 4 Places N LI 1 Opening for m Bottom Cable Entry 12 50 22 47 570 74 3175 t 9 773 5 48 139 19 EJ 196 34 Approximate Co
91. 839 1765 60 1524 0 1219 2 952 5 660 4 V6 T2 130 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives H Max Series Drives Product Overview H Max Family Introduction Eaton s H Max Series VFD is the next generation of drives specifically engineered for HVAC pump and fluid control applications The H Max family of products boasts industry leading energy efficiency algorithms for your applications Not only are the drives ultra efficient they contain software that minimizes motor winding energy loses in your applications Designed for easy installation simple startup and long life the H Max Series drive family provides exceptional value to our customers Product Range Open Style Drives 0 75 125 hp at 230 Vac 1 5 250 hp at 480 Vac Note Available in NEMA 1 or NEMA 12 designs IntelliPass IntelliDisconnect Drives 1 30 hp at 208 Vac 1 30 hp at 230 Vac e 1 75 hp at 480 Vac Note Available in NEMA 1 NEMA 12 or NEMA enclosures Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 2 6 H Max Series Drives Contents Description H Max Series Drives H Max Drives H Max IntelliPass and IntelliDisconnect Drives Application Description The H Max Series drive was designed specifically for HVAC pump and fluid control applications It is intended to be used on vari
92. 9 520 572 460 690 828 SPN460A0 4A3N1 5 9000 Inverter Unit 480V Low Overload AC Current High Overload AC Current Imax Frame A limin A min A lo A Catalog Number FRA 43 47 33 5 6 2 SPI003A1 4A3N1 9 9 9 7 6 11 4 14 SPI007A1 4A3N1 12 13 2 9 13 5 18 SPI009A1 4A3N1 FR6 16 17 6 12 18 24 SPI012A1 4A3N1 23 253 16 24 32 SPI016A1 4A3N1 31 34 23 35 46 SPI023A1 4A3N1 38 42 31 47 62 SPI031A1 4A3N1 46 51 38 57 76 SPI038A1 4A3N1 FRZ 72 79 61 92 122 SPI061A1 4A3N1 87 96 72 108 144 SPI072A1 4A3N1 105 116 87 131 174 SPI087A1 4A3N1 FR8 140 154 105 158 210 SPI105A0 4A3N1 9 170 187 140 210 280 1140 0 4 1 205 226 170 255 336 1170 0 4 1 261 287 205 308 349 1205 0 4 1 300 330 245 379 444 SPI245A0 4A3N1 FI10 385 424 300 450 540 SPI300A0 4A3N1 460 506 385 578 693 SPI385A0 4A3N1 520 572 460 690 828 SPI460A0 4A3N1 FI12 590 649 520 780 936 SPI520A0 4A3N1 650 715 590 885 1062 SPI590A0 4A3N1 730 803 650 975 1170 SPI650A0 4A3N1 820 902 730 1095 1314 SPI730A0 4A3N1 920 1012 820 1230 1476 SPI820A0 4A3N1 1030 1133 920 1380 1656 SPI920A0 4A3N1 13 1150 1265 1030 1545 1854 SPIH10A0 4A3N1 1300 1430 1150 1720 2070 SPIH11A0 4A3N1 1450 1595 1300 1950 2340 SPIH13A0 4A3N1 F114 1770 1947 1600 2400 2880 SPIH16A0 4A3N1 2150 2365 1940 2910 3492 SPIH19A0 4A3N1 Note For filter and line reactor information see Page V6
93. C2 Modbus D brake chopper C3 PROFIBUS DP internal brake chopper C4 LonWorks C5 PROFIBUS DP D9 connector C6 CANopen slave C7 DeviceNet C8 Modbus 09 type connector CA Johnson Controls N2 Cl Modbus TCP CJ BACnet EtherNet IP D3 RS 232 with D9 connection Enclosed Style P Pumping application Control Options B1 6 DI 1 ext 24 Vdc EXT 24 B2 1 RO 1 RO NO 1 therm B4 1 Al mA isolated 2 AO mA isolated 1 ext 24 Vdc EXT 24 B5 3 RO B8 1 ext 24 Vdc EXT 24 3 Pt100 B9 1 RO NO 5 DI 42 240 Vac input Local remote keypad is included as the standard control panel Brake chopper is a factory installed option only see drive options on Page V6 T2 49 External dynamic braking resistors not included See Page V6 T2 58 Includes local remote speed reference switch Some options are voltage and or horsepower specific Consult your Eaton representative for details See Page V6 T2 120 for descriptions See Pages V6 T2 118 and V6 T2 119 for complete descriptions Bypass options applicable only in the pump panel three phase design V6 T2 112 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 5 SVX90
94. Consult factory Limited power All drives use the Size V6 T2 262 Volume 6 Solid State Motor Control t your Eaton representative options available Enclosure size 11 consists of two of the enclosure size 9 F enclosure CA08100007E May 2014 www eaton com Adjustable Freguency Drives 1 9000 Liquid Cooled Drives LCX9000 Liquid Cooled Adjustable Frequency Drives Features and Benefits Compact size and low Product Description The LCX9000 Liquid Cooled Drive family continues Eaton s tradition of providing state of the industry products by taking advantage of liquid cooling technology in lieu of air cooling techniques LCX9000 drives are liquid cooled products that utilize potable water or a water glycol mixture as a cooling medium applications Connection between via a fiber optic cable Same reliable control module and operating system as the SPX9000 air cooled drives heat transfer rates allow enclosure size to be greatly reduced which is especially beneficial in UL Type 4X Design is modular with control and power modules independent of each other power and control modules can be direct or extended Contents Description LCX9000 Drives Catalog Number Selection Product Selection Options Technical Data and Specifications Wiring Diagrams Dimensions Standards and Certifications mark ensures
95. H H1 H2 H3 H4 H5 w W1 W2 W3 D D1 D2 Lbs kg Lbs kg 58 09 56 45 54 77 48 35 78 09 77 64 37 73 30 92 29 30 3 34 17 74 16 77 3 31 370 168 485 220 1475 5 14338 1391 2 12281 19835 19721 9583 7854 7442 848 450 6 426 0 84 1 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 227 2 8 Adjustable Frequency Drives Low Harmonic Drives Approximate Dimensions in Inches mm Enclosure Size D UL Type 3R wi 0 44 11 2 D1 w2 gt Mounting Holes Ti two places 4 4j e B H H1 e e e le Y Approximate Shipping Weight H H1 w W1 W2 D D1 Lbs kg 76 27 96 00 30 92 37 73 29 30 16 76 17 74 1000 454 1937 3 2438 4 784 4 958 3 744 2 424 7 450 6 Shown with optional floor stands V6 T2 228 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Frequency Drives 2 8 Low Harmonic Drives Approximate Dimensions in Inches mm Enclosure Size F lt w gt T I T z 0 d p H1 H Y Y rs w1 D1
96. IEEE guidelines where 10 25 of system loads are AFDs depending on the stiffness of the line and the value of line reactance Line reactors are available in various values of percent impedance most typically 1 1 5 396 and 5 Note The 9000X drives come standard with a nominal 396 input impedance Volume 6 Solid State Motor Control Line Reactor udYYYYX LY YA Nn AFD Advantages e Low cost e Can provide moderate reduction in voltage and current harmonics e Available in various values of percent impedance e Provides increased input protection for AFD and its semiconductors from line transients 08100007 2014 www eaton com Disadvantages May not reduce harmonic levels to below IEEE 519 1992 guidelines e Voltage drop due to IR loss V6 T2 203 28 Low Harmonic Drives 2 Passive Filters Tuned harmonic filters involve the series connection of an inductor with the shunt connection of an inductor and capacitor to form a low impedance path to ground for a specific range of frequencies This path presents an alternative to the flow of harmonic currents back into the utility source Enclosed Drive with Integrated Passive Filter Tuned Harmonic Capacitor Three Phase Input Bus Capacitors 100 hp Enclosed 480V Drive with Integrated Passive Filter Current Amps 200 100 10
97. LJ 666 3 2 00 E 10 00 508 Clearance at 909 254 0 Top View 4 00 101 6 1 1 Free Air Space Required WPa Flanged Disconnect Supplied gt Wsie Breaker pecified Operator Elements EFA 93 92 ie Handle 2385 6 WA key lock optional Quarter Turn Latch of three places 30 00 gt 60 56 614 2 Dia 762 0 Mounting Holes five places Opening For Bottom Cable Entry i 14 90 378 5 10 50 18 75 4 25 266 7 476 3 1079 5 75 700 146 1 1778 1 75 44 5 e _ 24 45 5210 28 05 712 5 Volume 6 Solid State Motor Control Bottom View CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 8 Low Harmonic Drives Approximate Dimensions in Inches mm Enclosure Size 8 200 250 hp and 150 200 hp Ih 480V 125 200 hp and 100 150 hp lj 575V 125 31 00 31 8 787 4 lt 8 25 7 209 6 z z Cable Entry t TTE T two places Top View 4 00 101 6 Minimum Free Air Space Required LO o A IL T Drive 228601 2374 9
98. Light Options Meter Options 2 Catalog Catalog Description Number Suffix Description Number Suffix Power on run fault LED lights 22 Standard elapsed time meter Power on fault LED lights 22 mm Freguency meter KS Green LED run light 22 mm LA MP 3000 relay with URTD KV Green LED stop light 22 mm LD MP 3000 relay with URTD and CTs KU Red LED run light 22 mm LE Red LED stop light 22 mm LF Red LED fault light 22 mm LG Enclosure Options Power on white LED light 22 mm LJ ai Sii Miscellaneous LED light 22 mm LU 10 00 Inch 254 0 mm Expansion 7 57 Control Options 57 Catalog 9 57 Description Number Suffix 10 57 Door mounted speed potentiometer K1 1 87 Door mounted speed potentiometer with HOA selector switch K2 20 00 Inch 508 0 mm Expansion 3 15 psig follower K3 7 58 HOA selector switch K4 8 58 MANUAL AUTO reference switch K5 9 58 START STOP pushbuttons K6 10 58 Type 02 control relay SD 11 58 On delay Space Heater Off delay relay SF 7 59 Additional terminal blocks per 4 points SD 8 59 9 59 10 59 Control Options a Description Kata Suffix Plastic Nameplate Bypass test switch used with RA and RB KF d sN Inverter bypass pilot lights 12 8 SN 9 SN 10 SN 11 SN Note Requires customer supplied 115 Vac supply Volume 6 Solid State Motor Control
99. Lug kit mechanical 52 77 5611 146 01 99 125 S611 LUG M02 156 242 S611 LUG M03 302 414A S611 LUG M04 V6 T1 54 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Options Pump Control pump control option change the 8th digit in the Catalog Number to as S611XXXP3S Replacement Parts S611 Replacement Components Description Part Number User interface 5611 User interface communication 0 25 0 82 ft D77E 0PIP25 Contro board assembly 52A standard 5611 0525 board assembly 65A standard 5611 0655 Control board assembly 77A standard 5611 0775 Control board assembly 99A standard 5611 0995 Control board assemb ly 125A standard 5611 1255 Control board assemb 1564 standard 5611 1565 Control board assemb 180 standard 5611 1805 Control board assemb y 242A standard 5611 2425 board assemb 302 standard 5611 3025 Control board assemb 361 standard 5611 3615 Control board assemb 414 standard 5611 4145 Control board assembly 52A pump 5611 052 Control board assembly 65A pump 5611 065 Control board assembly 77A pu
100. Manual IOB bypass controller Bypass RC Auto transfer HOA bypass controller Bypass Application Torque Braking RD Auto transfer IOB bypass controller Bypass 55 Floor stand 22 in Enclosure A brake chopper S6 Floor stand 12 in Enclosure internal brake chopper 7 10 in expansion Enclosure D lu no brake chopper S8 20inexpansion Enclosure internal brake chopper 9 Space heater Enclosure SA Space heater with CPT Enclosure EL Style Communication Options Enclosed drive C2 Modbus C6 CANopen slave CI Modbus TCP C3 PROFIBUS DP C7 DeviceNet CJ BACnet C4 LonWorks C8 Modbus D9 type CQ EtherNet IP C5 PROFIBUS DP connector C3 RS 232 with 09 D9 connector Johnson Controls connection Control Options B1 6 DI 1 ext 24 Vdc EXT 24 B5 3 NO B2 1 RO 1 RO NO 1 therm B8 1 ext 424 Vdc EXT 24 Vdc 3 Pt100 4 1 mA isolated 2 AO mA isolated B9 1 NO 5 DI 42 240 Vac input 1 ext 24 Vdc EXT 24 Vdc Engineered Options Varnished boards Local remote keypad is included as the standard control panel Brake chopper is a factory installed option only see drive options on Page V6 T2 49 External dynamic braking resistors not included Consult factory Includes local remote speed reference switch Some options are voltage and or horsepower specific Consult your Eaton representative for details See Pages V
101. May 2014 www eaton com V6 T2 225 28 Adjustable Freguency Drives Low Harmonic Drives Approximate Dimensions Inches mm Enclosure Size B UL Type 3R w 0 44 11 2 Mounting Holes 4 Places 46 09 1170 7 H1 44 45 1129 0 H2 H3 w W1 W2 W3 D D1 42 77 36 35 26 31 20 92 19 30 2 69 17 74 16 76 1086 4 923 3 668 3 531 4 490 2 68 3 450 6 425 7 Approximate Weight D2 Lbs kg 3 31 235 107 84 1 Approximate Shipping Weight Lbs kg 290 132 V6 T2 226 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 8 Low Harmonic Drives Approximate Dimensions in Inches mm Enclosure Size C UL Type 3R 0 44 11 2 0 44 11 2 Mounting Holes Mounting Holes 4 Places 5 w gt 4 Places W Tl wa se 6 D ps i im 2 2 2 e e e e H1 H2 H2 H3 H H3 H5 H4 x A lt W2 lt W1 gt ke gt lt 01 gt w3 02 LA in m o E D1 s e 7 Approximate Approximate Weight Shipping Weight
102. Single Phase not available Output 1 43 W N 7 Slot A Terminal Factory Default Signal Resistor 1 10V Reference Output Analog Input Voltage Range 0 10 Vdc 2 Al 1 can be programmed to current 4 20 mA Vin Analog Output Common Ground Analog Input Current Range 4 20 mA 4 Al 2 can be programmed to voltage 0 10 Vdc Setpoint or Feedback Factory 5 AI 2 Analog Input Common Jumper PI Setpoint or Feedback Test 6 24Vout Control Voltage Output 0 1 I ON WH OFF 5485 7 GND Ground CURRENT VOLTAGE AO1 I CURRENT VOLTAGE Al2 E 48 DIN1 START STOP Contact closed start CURRENT M VOLTAGE AM 9 2 Fault Closed fault 1 p Run Interlock Permissive IP Interlock 10 DIN3 Closed OK I 11 COM DIN1 DIN6 Common 12 24 Control Voltage Output 0 1 max 1 13 GND I O Ground 414 DINA Speed Select 0 100 Preset speed 415 DIN5 Fire Mode Contact closed fire mode 1 27 16 DING Force Bypass Contact closed bypass 17 CMB DIN1 DIN6 Common Terminal Block Layout 18 AO 1 Output Frequency 0 20 mA 19 1 Analog Output Common Ground EN 30 24Vdcin Auxiliary Input Voltage 21 22 23 32 33 o Analog RO1 2 A DATA RS 485 DATA Programmable BACnet St Modbus FLN N2 DATA RS 485 DATA
103. Size hp ly Current ly hp 1 Current I Catalog Number e u FR6 2 3 3 3 4 5 SPX002A2 5A4N1 eu 3 45 55 SPX003A2 5A4N1 55 5 75 SPX004A2 5A4N1 5 18 7 1 2 10 SPX005A2 5A4N1 7 1 2 10 10 13 5 SPX007A2 5A4N1 10 135 15 18 SPX010A2 5A4N1 15 18 20 22 SPX015A2 5A4N1 20 22 25 27 SPX020A2 5A4N1 25 27 30 34 SPX025A2 5A4N1 FR7 30 34 40 4 SPX030A2 5A4N1 40 4 50 52 SPX040A2 5A4N1 FR8 50 52 60 62 SPX050A2 5A4N1 60 62 75 80 SPX060A2 5A4N1 75 80 100 100 SPX075A2 5A4N1 FRO 100 100 125 125 SPX100A2 5A4N1 125 125 150 144 SPX125A2 5A4N1 150 144 170 SPX150A2 5A4N1 170 200 208 SPX175A2 5A4N1 525 690V NEMA Type 12 IP54 Freestanding Drives Frame Size hp In Current ly hp lj Current I Catalog Number FR10 200 208 250 261 SPX200A2 5A4N1 250 261 300 325 SPX250A2 5A4N1 300 325 400 385 SPX300A2 5A4N1 525 690 Open Chassis Drives Frame Size hp ly Current ly hp l Current l Catalog Number FR10 200 208 250 261 SPX200A0 5A2N1 250 261 300 325 SPX250A0 5A2N1 300 325 400 385 SPX300A0 5A2N1 FR11 400 385 450 460 SPX400A0 5A2N1 450 460 500 502 SPX450A0 5A2N1 500 502 590 SPX500A0 5A2N1 FR12 590 600 650 SPX550A0 5A2N1 600 650 700 750 SPX600A0 5A2N1 700 750 800 820 SPX700A0 5A2N1 FR13 800 820 900 920 SPX800A0 5A2N1 900 920 1000 1030 SPX900A0 5A2N1 1000 1030 1250 1180 SPXH10A0 5A2N1 FR14 1350 1300 1500 1500 SPXH13A0 5A2N1 1500 1500 2000 1900 SPXH15A0 5A2N1 2000 1900 2300 2250 SPXH20A0 5A2N1 Notes Integrated fuses as standard
104. Solid State Motor Control CA08100007E May 2014 www eaton com Features Rated operational voltage up to 600 Vac Control voltage range from 24 480 Vac Vdc Adjustable ramp times 0 5 10 seconds Adjustable initial torque control 0 85 Kick start feature Soft stop 0 5 10 seconds Unlimited number of START STOP operations per hour 20 finger protection Fractional to 15 hp motors at 480V 20 hp at 600V Benefits Reduced wear on belts gears chains clutches shafts and bearings Allows for controlling the inrush current to the motor e Reduced waterhammer in pumping applications ess shock to product on conveyor lines and material handling gear V6 T1 3 Solid State Controllers Standards and Certifications e IEC 947 compliant EN 60947 4 2 CE marked CSA certified e UL listed E108212 cUL listed EGO Listed Listed Catalog Number Selection S701 Soft Starters Soft Start Controller Control Options 5 Standard G 550 600 Vac Product Selection 5701 15 35 com Soft Start Controllers Three Phase Motor Line Voltage Ampere Rating Options BP Auxiliary contac C 208 240 Vac 03 3 5A No special options D 380 415 Vac 15 15 Braking Number of Poles E 380 480 Vac 25 25 3 Only three at this time
105. T 200 mm N No options 3 Three pole device P Premium 600V rated SAn mm V Premium 690V rated S811 T18V35 through Ampere Rating S8114V85V35 37 37 24 240 65 650 66 66A 30 72 720A 10 105 36 360A 85 850A 13 135 42 420 10 10004 18 180 50 500A Notes All units require a 24 Vdc power supply found on catalog Page V6 T1 90 or equivalent S811 T_ S811 U_ and S811 V_ units require lug kits found on Page V6 T1 90 S811 U50_ unit does not have IEC certification Level Edge Sense Inline or Inside the Delta wiring configuration Level Edge Sense Inline or Inside the Delta wiring configuration pump control and extended ramp Not available S811 U_ Level Edge Sense Inline wiring configuration pump control extended ramp 0000 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 85 Solid State Starters Product Selection Standard Duty Ratings Ramp Current Ramp Time Ambient Starting Method of FLA Seconds Starts per Hour Temperature Soft start 300 30 sec 3 50 C Full voltage 500 10 sec 3 50 C Wye delta 350 20 sec 3 50 C 80 RVAT 480 20 sec 2 50 C 65 RVAT 390 20 sec 3 50 C 50 RVAT 300 20 sec 4 50 C Motor applications and guidelines on what the soft question arises consult
106. V6 T2 184 Adjustable Freguency Drives 2 7 5 9000 Drives Features and Benefits Speed error lt 0 01 depending on the encoder Incremental or absolute encoder support Encoder voltages of 5V RS 422 15V or 24 depending on the option card Full torque control at all speeds including zero Torque accuracy lt 2 lt 5 down to zero speed Starting torque gt 200 depending on motor and drive sizing Integrated datalogger for system analysis Fast multiple drive monitoring with PC Full capability for master slave configurations High speed bus 12 Mbit s for fast inter drive communication High speed applications up to 7200 Hz possible Robust design proven 500 000 hours MTBF Integrated 3 line reactors standard on drives from FR4 through FR9 Line reactor is included but is separated from chassis EMI RFI Filters H standard up 200 hp 480V 100 hp lh 230V Simplified operating menu allows for typical programming changes while programming mode provides control of everything Quick Start Wizard built into the programming of the drive ensures a smooth start up Keypad can display up to three monitored parameters simultaneously LOCAL REMOTE operation from keypad Copy paste function allows transfer of parameter settings from one drive to the next Standard NEMA Type 12 54 keypad on all drives Hand held auxiliary 240 power supply allows programming monitoring of control module witho
107. V6 T2 250 V6 T2 217 V6 T2 168 V6 T2 250 V6 T2 217 V6 T2 168 V6 T2 250 V6 T2 217 V6 T2 168 V6 T2 250 V6 T2 217 V6 T2 168 V6 T2 250 V6 T2 217 V6 T2 168 Volume 6 Solid State Motor Control Appendix 3 Alphabetical Product Communication Modules continued LonWorks Enclosed 18 Pulse Drives Enclosed Passive Filtered Drives SPX9000 Drives Modbus Enclosed 18 Pulse Drives Enclosed Passive Filtered Drives SPX9000 Drives Modbus TCP Enclosed 18 Pulse Drives Enclosed Passive Filtered Drives SPX9000 Drives PROFIBUS Enclosed 18 Pulse Drives Enclosed Passive Filtered Drives SPX9000 Drives Communications H Max Series Drives IntelliDisconnect Onboard Network H Max Series Drives IntelliPass Onboard Network H Max Series Drives Open Onboard Contactors Semiconductor Reversing Type S511 E Eaton Terms amp Conditions Gd ORA DAGA MARA On Limitation of Terms and Conditions of Sale Terms of Waranty rsr Me K Kits Enclosed 18 Pulse Drive Option Boards Enclosed Passive Filtered Drives Option Boards H Max Series Drives IntelliPass Option Boards H Max Series Drives Open SPX9000 Drives 9000X Series Option SVX9000 Drives Option Boards SVX9000 Open Drives 9000X Series Option Boards
108. Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 13 2 2 Adjustable Freguency Drives PowerKL 1 Series Drives pe 1 Series 66 Enclosure Drives 100 Continuous Frame hp O kW Volts Current In A Size 9 Catalog Number 1 0 75 200 240V single phase in 43 2 DA1 124D3FB A6SC 2 15 230V three 7 2 DA1 127D0FB A6SC 3 22 105 2 DA1 12011FB A6SC 1 05 200 240V three phase in 43 2 DA1 324D3FB A6SC 2 15 7 2 DA1 327D0FB A6SC 3 22 105 2 DA1 32011FB A6SC 5 4 18 3 DA1 32018FB A6SC 1 075 380 480V three phase in 22 2 DA1 342D2FB A6SC 2 15 41 2 DA1 344D1FB A6SC 3 22 58 2 DA1 345D8FB A6SC 5 4 95 2 DA1 349D5FB A6SC 7505800 14 3 DA1 34014FB A6SC 10 75 18 3 DA1 34018FB AGSC 1 0 75 500 600V three phase in 21 2 DA1 352D1NB A6SC 2 45 thtoo phase ott 31 2 DA1 353D1NB A6SC 3 22 41 2 DA1 354D1NB A6SC 5 4 65 2 DA1 356D5NB A6SC 75 55 9 2 DA1 359D0NB AGSC 10 75 12 3 DA1 35012NB A6SC 15 11 17 3 DA1 35017NB A6SC Notes These are constant torque high overload rated drives For all applications select the unit such that the motor current is less than or equal to the rated continuous output current Brake chopper circuit available as standard in frames 2 and 3 Non disconnect version available Substitute with A66C V6 T2 14 Volume 6 Solid State Motor Control CA08100007E
109. WA Flange Opening W3 o ERG w2 WA Y H6 gt gt 20 5 Dia W1 W2 W3 W4 w5 H1 H2 H3 H4 H5 H6 H7 D1 D2 D3 Dia 20 9 530 20 0 510 19 1 485 7 9 200 0 2 55 51 7 1312 45 3 1150 16 5 420 3 9 100 1 4 35 04 0 1 2 24910362 13 4 340 4 3 109 0 8 21 V6 T2 190 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Frequency Drives 2 7 SPX9000 Drives Approximate Dimensions in Inches mm NEMA Type 1 IP21 and NEMA Type 12 IP54 FR10 Freestanding W7 W5 b gt W6 W6 gt s W4 gt lt lt W4 EE s 5 03 2 06 07 W2 3 Es O Operator Shown with Optional s D Disconnect Y Y 5 5 5 5 F hp Weight Volts ly wi W W w W WG 7 HI H2 H3 01 02 03 04 05 06 07 Dia 1 2 Dia 3 Lbs kg 480V 250 350 23 43 246 453 0 79 595 2 95 30 11 79 45 74 80 2018 2370 17 44 1902 047 11 22 17 60 20 08 0 83 1 89 043 8751389 690V 200 300 595 62 5 115 20 151 75 79 2018 1900 512 5 602 443 483 12 285 447 510 21 48 11 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 191 2 7 Adjustable Freguency Drives 5 9000 Drives Approximate Dimensions in Inches mm FR10 Open Cha
110. __ ian N m Required Both Sides j Bl o Ka A F e e H2 H H2 HA H3 e Y J Y lt WI gt E w gt 0 7 Y lo e 01 lt D Approx Voltage hp hp Shipping Weight AC ly 1 H H1 H2 H3 H4 w W1 D D1 Lbs kg Three Phase 208V 30 50 40 60 52 00 50 00 48 35 72 00 71 19 30 92 29 30 16 78 2 34 230V 30 50 10 60 1320 8 1270 0 1228 1 1828 8 1808 2 785 4 744 2 426 2 59 4 480V 75 125 100 150 Single Phase 230V 25 40 52 00 50 00 48 35 72 00 71 19 30 92 29 30 16 78 2 34 1320 8 1270 0 1228 1 1828 8 1808 2 785 4 744 2 426 2 59 4 480V 40 60 Note Consult factory V6 T2 126 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 5 SVX9000 Drives Approximate Dimensions in Inches mm Enclosure Box A NEMA Type 3R 0 44 11 2 Mounting Holes 4 Places Approx Approx Voltage hp hp Weight Shipping Weight AC lu 1 H1 H2 H3 w W1 W2 W3 D D1 D2 Lbs kg Lbs kg Three Phase 208V 3 4 10 1 15 3300 2136 29 67 25 35 21 05 16 92 15 30 2 07 17 24 16 26 331 170 77 215 98 230V 3 A30 1 15 838 2 796 5 753 6 6430 5347 4298 388 6 52 6 437 9 4130 841 480V 1 25 1 30 Single Phase 230 3 4 10 3300 31 36 29 67 25 35 21 05 16 92 15 30 2 07 17 24 16 26 3 31 170 77 215 98 1807 3 4 20 838 2 7965
111. a Freedom Series IEC output contactor and a Freedom Series IEC starter with a bimetallic overload relay is included For applications above 100 hp an Advantage input contactor an Advantage output contactor and an Advantage starter with electronic overload protection is included The contactors are mechanically and electrically interlocked 55 Floor Stand 22 in Converts a Size or B normally wall mounted enclosure to a floor standing enclosure with a height of 22 in 558 8 mm Enclosure 59 Space Heater without CPT Prevents condensation from forming in the enclosure when the drive is inactive or in storage Includes a thermostat for variable Enclosure temperature control A 200W heater is installed in enclosures A and B and 400W heater is installed in enclosures C and D Requires a customer supplied 115V remote supply source SA Space Heater with CPT Prevents condensation from forming in the enclosure when the drive is inactive or in storage Includes a thermostat for variable temperature Enclosure control A 200W heater is installed in enclosures A and B and 400W heater is installed in enclosures C and D Provided with CPT connected to load side of input disconnect SB Ice Cube Style Control Relay Provides misc user defined 4PDT control relay Requires user to define functionality Enclosure SE On Delay Timer Delay on Make Provides misc user defined time delay relay Requires user to define functionality and time setting requirem
112. all measurements at the PCC or POA do an on site harmonic evaluation V6 T2 236 Volume 6 Solid State Motor Control Harmonic Reduction Methods to Meet IEEE 519 1 Line Reactor A line reactor is a three phase series inductance on the line side of an AFD If a line reactor is applied on all AFDs it is possible to meet IEEE guidelines where 10 25 of system loads are AFDs depending on the stiffness of the line and the value of line reactance Line reactors are available in various values of impedance most typically 1 1 5 3 and 5 Line Reactor NMM Nn I Nn AFD Advantages e Low cost e Can provide moderate reduction in voltage and current harmonics e Available in various values of impedance e Provides increased input protection for AFD and its semiconductors from line transients CA08100007E May 2014 www eaton com Disadvantages May not reduce harmonic levels to below IEEE 519 1992 guidelines Voltage drop due to IR loss 2 12 Pulse Converters A 12 pulse converter incorporates two separate AFD input semiconductor bridges which are fed from 30 phase shifted power sources with identical impedance The sources may be two isolation transformers where one is a delta wye design which provides the phase shift Adjustable Frequency Drives and the second a delta delta design which does not phase shift The 12 pulse arrangement allows the harmonics fro
113. baud Other communication parameters include an address range from 1 to 247 a parity of None Odd or Even and the stop bit is 1 PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the 9000X Drive as a slave on a PROFIBUS DP network The interface is connected by a 9 pin DSUB connector female The baud rates range from 9 6K baud to 12M baud and the addresses range from 1 to 127 LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the 9000X Drive ona LonWorks network This interface uses Standard Network Variable Types SNVT as data types The channel connection is achieved using a FTT 10A Free Topology transceiver via a single twisted transfer cable The communication speed with LonWorks is 78 kBits s CANopen Slave Communications The CANopen Slave Network Card OPTC6 is used for connecting the 9000X Drive to a host system According to 15011898 standard cables to be chosen for CAN bus should have a nominal impedance of 120 ohms and specific line delay of nominal 5 nS m 120 ohms line termination resistors required for installation Adjustable Frequency Drives SVX9000 Drives DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the 9000X Drive ona DeviceNet Network It includes a 5 08 mm pluggable connector Transfer method is via CAN using a two wire twisted shielded cable with two w
114. compliance with the Electromagnetic Compatibility Directive EMC and the Low Voltage Directive LVD Reliable drive with over 500 000 hours MTBF based on MIL 217 Currently supports DeviceNet PROFIBUS DP Modbus RTU and Modbus TCP communication protocols Separately mounted line reactor included with AC fed models Volume 6 Solid State Motor Control 08100007 2014 www eaton com 29 Page V6 T2 264 V6 T2 265 V6 T2 268 V6 T2 270 V6 T2 271 V6 T2 273 V6 T2 263 2 9 Adjustable Freguency Drives 1 9000 Liquid Cooled Drives Catalog Number Selection LCX9000 Liquid Cooled Adjustable Frequency Drives LX 016 A 0 4A3B 2 gt Y Product Family a Options LCX High performance liquid cooled drive List options in alphabetical order Extended 1 0 Card Options A3 2 RO therm _ 4 Encoder low volt 5V 15V 24V Current Rating 5 Encoder high volt 15V 24V 480V A7 Dual encoder 15V 24V A8 6 DI 1 DO 2 Al 016 16A 385 385A DI 022 22A 460 460A AE Encoder with 2 00 031 31A 520 5204 Software Series 1 601 1 ext 24 Vdc EXT 24 038 38A 590 590A A Standard B2 1 RO NC NO 1 RO 1 therm 045 45A 650 650A 4 1 Al mA isolated 2 AO mA is
115. delta wye design which provides the phase shift and Adjustable Frequency Drives the second a delta delta design which does not phase shift The 12 pulse arrangement allows the harmonics from the first converter to cancel the harmonics of the second Up to approximately 85 reduction of harmonic current and voltage distortion may be achieved over standard 2 8 Low Harmonic Drives six pulse converter This permits a facility to use a larger percentage of AFD loads under IEEE 519 1992 guidelines than allowable using line reactors or DC chokes A harmonic analysis is required to guarantee compliance with guidelines Basic 12 Pulse Rectifier with Phase Shifting Transformer 12 Pulse 12 Pulse Diode Inverter Section Phase Shifting Bridge Rectifier Transformer Converter Section LDC uA ia L2A L3A 4 12 Pulse Diode Bridge Rectifier Converter Section Bus Capacitors Dynamic Braking Transistor Output Transistors IGBT Section 100 hp 480V Drive with 12 Pulse Rectifier 100 hp 480V Drive with 12 Pulse Rectifier 12 Pulse Circuit Current Amps Current harmonics 200 100 1 419 lg 0 0696 lg 1 25 l3 2 95 lg 0 87 100 0 48 17 0 21 lg 0 73 Power 100 hp 0 H 20 Amp
116. example the 20 duty cycle resistor can carry 100 current for 12 seconds out of every 60 seconds while the 50 duty cycle resistor can carry 150 current for 30 seconds out of every 60 seconds Dynamic Brake Resistor Catalog Number Selection Adjustable Frequency Drives Torque If the braking torque required is less than 15 dynamic braking is not required because the regenerated energy will be dissipated in the drive and motor losses DBR R100 0800 L E EE Dynamic Brake Resistor Resistance Rated Watts 230V Brake Resistors 100 1 0 Ohms 100 100 Ohms 0800 800 Watts 8000 8000 Watts 080 80 000 Watts Drive hp Minimum 20 Duty Cycle 100 Torque 50 Duty Cycle 150 Torque CT lH Ohms Catalog Number Dimensions Catalog Number Dimensions 0 75 15 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W0800 12W x 7D x 5H 1 15 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W0800 12W x 7D x 5H 15 15 0 DBR R100 W0400 12W x 5D x 5H DBR R036 W1200 12W x 10D x 5H 2 15 0 DBR R100 W0400 12W x 5D x 5H DBR R036 W1200 12W x 10D x5H 3 15 0 DBR R036 W0800 12W x 7D x 5H DBR R036 W2000 12W x 16D x5H 4 9 0 DBR R036 W0800 12W x 7D x 5H DBR R012 W2400 19W x 10D x5H 5 9 0 DBR R036 W0800 12W x 7D x 5H DBR R020 W2800 19W x 13D x 5H 75 9 0 DBR R020 W1200 12W x 10D x 5H DBR R012 W4800 26 5W x 10D x 5H 10 7 0 DBR R015 W
117. lt A D W2 lt gt EE n 5 56 al 2 2 A o 2 8 Gs P H1 H2 H2 H3 H H3 y n vy lt w2 J HW gt lt W1 gt lt 01 lt 1 gt gt lt 01 2 02 LA M e Voltage hp Weight AC I H H1 H2 H3 w W1 W2 W3 D D1 D2 Lbs kg Three Phase 208 20 30 58 09 56 45 54 77 48 35 31 13 30 92 29 30 3 34 17 74 16 77 3 31 230 20 30 1475 5 1433 8 1391 2 1228 1 958 3 785 4 744 2 84 8 450 6 426 0 84 1 480 50 75 Note Consult factory Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 157 2 5 9000 Drives SPX9000 Drives Product Description The SPX9000 Series Adjustable Frequency Drives from Eaton s Electrical Sector are specifically designed for high performance applications Equipped with high processing power the SPX9000 can use information from an encoder or a resolver in order to provide very precise motor control Sensorless vector and simple frequency control are also supported Typical applications requiring high performance are master slave drives positioning applications winder tension control and synchronization The core of the SPX9000 is a fast microprocessor providing high dynamic performance for applications where good motor handling and reliability are required It can be used b
118. stopping of a load Used when a stop time that is greater than the coast to stop time is desired Often used with high friction loads where a sudden stop may cause system or load damage Stop time 0 60 seconds Starting Characteristics Soft Stop Coast to Stop 100 Speed Soft Stop Ramp Voltage Speed Soft KEN StopTime lt Run Soft Stop Time Seconds Volume 6 Solid State Motor Control Solid State Starters 08100007 2014 www eaton com 1 2 V6 T1 47 1 2 Solid State Starters Pump Control Option This option is intended to reduce the potential for water hammer in a centrifugal pump system by using a starting and stopping algorithm developed for pump control Upon a start command the speed of the motor is Pump Control Option 100 Speed increased under the control of the S611 soft starter microprocessor to achieve a gentle start After the speed has reached its nominal value the bypass contactors close and the pump operates as with any other starter Coast to Stop Reduced Voltage Motor Starters Upon a stop command the bypass contactors are opened and the motor speed is decreased in a tapered manner to gradually slow the flow until the motor is brought to a stop ts Edge and Level Sensing Control Run gt Time Seconds Soft Pump Stop gt Edge or Level Sensing
119. 0 10V gt 200 kohms Current 0 4 20 mA 250 ohms Two digital output programmable Form C relays 250 Vac 30 Vdc 2 amp resistive One analog output programmable configurable w jumper 0 20 mA max 500 ohms 10 bits 2 One digital output programmable Open collector 48 50 mA CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 5 SVX9000 Drives Dimensions Approximate Dimensions in Inches mm 9000 Open Drives NEMA 1 IP21 NEMA Type 12 IP54 FR5 and FR6 1 lt D1 w2 gt R2 R1 Cutter Hammer H1 H3 d P pe y R2 ti Knockouts D2 Weight Knockouts at Inches mm Voltage hp In H1 H2 H3 D1 D2 D3 wi w2 R1 Dia R2 Dia Lbs kg 1 0 D FR4 230V 3 4 3 12 9 12 3 11 5 7 5 30 49 3 9 0 5 13 0 3 7 11 0 5 3 1 1 28 480V 1 5 327 313 292 190 77 126 128 100 FR5 230V 5 7 1 2 16 5 16 0 15 3 8 4 3 9 5 8 5 6 3 9 0 5 13 0 3 7 17 9 8 29 1 5 37 480V 7 1 2 15 419 406 389 214 100 148 143 100 1 1 1 28 FR6 230V 10 15 22 0 21 3 20 4 9 3 4 2 6 5 7 6 5 8 0 6 15 5 0 4 9 40 8 19 3 1 5 37 480V 20 30 558 541 519 237 105 165 195 8
120. 0 DBR R012 W2400 19W x 10D x5H DBR R010 W9000 28W x 10D x 10H 20 3 3 DBR R9D3 W3200 19W x 10D x5H DBR R3D4 W012K 28W x 10D x 10H 25 3 3 DBR R5D5 W4000 26 5W x 10D x 5H DBR R5D1 W015K 28W x 16D x 10H 30 3 3 DBR R4D8 W4800 26 5W x 10D x 5H DBR R4D1 W020K 28W x 16D x 10H 40 14 DBR R004 W6000 26 5W x 13D x 5H DBR R3D4 W025K 30W x 18D x 16H 50 14 DBR R3D1 W7500 26 5W x 16D x 5H DBR R2D1 W030K 30W x 18D x 24H 60 14 DBR R2D8 W9000 26 5W x 16D x 5H DBR R002 W036K 30W x 18D x 24H 75 14 DBR R2D6 W012K 28W x 10D x 10H DBR R1D5 W045K 30W x 18D x 32H 100 1 4 DBR R002 W015K 28W x 16D x 10H DBR R1D4 W060K 30W x 18D x 40H V6 T2 58 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 480 Brake Resistors 20 Duty 100 Torgue Drive hp Minimum Ohms Catalog Number Dimensions Inches Adjustable Frequency Drives SVX9000 Drives 50 Duty Cycle 150 Torque Catalog Number Dimensions Inches 1 63 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W0800 12W x 7D x 5H 15 63 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W1200 12W x 10D x 5H 2 63 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W1200 12W x 10D x 5H 3 63 0 DBR R100 W0800 12W x 7D x 5H DBR R100 W2000 12W x 16D x 5H 5 63 0 DBR R100 W0800 12W x 7D x 5H DBR R100 W2800 19W x 13D x 5H 6 63 0 DBR R100 W1200 12W x 10D x 5H DBR R070 W4000 19W x 16D x5H 75 63 0 DBR R100 W1200 1
121. 1 2008 Held Orders For any order held delayed or rescheduled at the request of the Buyer Seller may at its sole option 1 require payment to be based on any reasonable basis including but not limited to the contract price and any additional expenses or cost resulting from such a delay 2 store Products at the sole cost and risk of loss of the Buyer and or 3 charge to the Buyer those prices under the applicable price policy Payment for such price expenses and costs in any such event shall be due by Buyer within thirty 30 days from date of Seller s invoice Any order so held delayed or rescheduled beyond six 6 months will be treated as a Buyer termination Drawing Approval Seller will design the Products in line with in Seller s judgment good commercial practice If at drawing approval Buyer makes changes outside of the design as covered in their specifications Seller will then be paid reasonable charges and allowed a commensurate delay in shipping date based on the changes made Drawing Re Submittal When Seller agrees to do so in its quotation Seller shall provide Buyer with the first set of factory customer approval drawing s at Seller s expense The customer approval drawing s will be delivered at the quoted delivery date If Buyer requests drawing changes or additions after the initial factory customer approval drawing s have been submitted by Seller the Seller at its option
122. 1 21 NEMA Type 12 IP54 Enclosure Frame Base Catalog Frame Base Catalog Size hp Current A Size Number Size Number 2 High Overload Drive and Enclosure 0 3 4 37 4 SVXF0712EA 4 SVXF0722EA SVX00112EA SVX00122EA 00 1 1 2 6 6 SVXF1512EA SVXF1522EA 2 7 8 SVX00212EA SVX00222EA 3 1 00312 00322 5 17 5 5 00512 5 00522 7 1 2 25 00712 00722 1 10 31 6 SVX01012EA 6 SVX01022EA 15 48 SVX01512EA SVX01522EA 2 20 61 7 SVX02012DA 7 SVX02022DA 25 75 SVX02512DA SVX02522DA 30 88 SVX03012DA SVX03022DA 3 40 114 8 SVX04012DA 8 SVX04022DA 4 50 140 8 SVX05012DA 8 SVX05022DA 5 60 170 8 SVX06012DA 8 SVX06022DA 75 205 9 SVX07512DA 9 SVX07522DA 100 261 SVX10012DA SVX10022DA Low Overload Drive and Enclosure 0 1 48 4 SVX00112BA 4 SVX00122BA 14 2 6 6 SVXF1512BA SVXF1522BA 2 78 SVX00212BA SVX00222BA 3 11 SVX00312BA SVX00322BA 5 175 5 SVX00512BA 5 SVX00522BA 7 1 2 25 SVX00712BA SVX00722BA 10 31 SVX01012BA SVX01022BA 1 15 48 6 SVX01512BA 6 SVX01522BA 20 61 SVX02012BA SVX02022BA 2 25 75 7 SVX02512AA 7 SVX02522AA 30 88 SVX03012AA SVX03022AA 40 114 SVX04012AA SVX04022AA 3 50 140 8 SVX05012AA 8 SVX05022AA 4 60 170 8 SVX06012AA 8 SVX06022AA 5 75 205 8 SVX07512AA 8 SVX07522AA 100 261 9 10012 9 10022 Notes For brake chopper options see Page V6 T2 58 See enclosure dimensions starting on Page V6 T2 100 Includes drive local remote keypad and enclosure This unit is curren
123. 1155 1 05 1 155 Number Frame Size 2 E 22 55 10 11 5 5 7 1 2 5 15 10 20 15 S801 N37N3S d 42 11 18 5 22 10 10 15 10 30 25 40 30 801 N66N3S Frame Size R 65 15 30 33 15 15 20 15 50 40 50 50 801 R10N3S 80 22 40 45 25 20 30 25 60 50 75 60 801 R13N3S Frame Size T 115 33 59 63 30 30 40 30 75 75 100 100 801 T18N3S 150 45 80 90 50 40 50 50 100 100 150 125 S801 T24N3S 192 55 00 10 60 50 75 60 150 125 200 150 801 T30N3S Frame Size U 240 75 10 47 75 60 75 75 200 150 200 200 801 U36N3S 305 90 60 85 00 75 100 00 250 200 300 250 801 U42N3S 365 110 85 220 25 100 150 25 300 250 350 300 801 U50N3S Frame Size V 240 75 10 47 75 60 75 75 200 150 200 200 801 V36N3S 305 90 60 85 00 75 100 00 250 200 300 250 801 V42N3S 365 110 85 220 25 100 150 25 300 250 350 300 S801 V50N3S 420 129 220 257 50 125 150 50 350 300 450 350 S801 V65N3S 480 147 257 295 50 150 200 50 400 350 500 450 801 V72N3S 525 160 280 335 50 150 200 50 450 350 500 450 801 V85N3S 600 185 315 375 200 150 250 200 500 450 600 500 801 V10N3S Note 801 U50N3S unit does not have IEC certification V6 T1 66 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Accessories Lug Kits 801 _ S801 U_ and S801 V_ soft starters each have different lug options based on your wiring needs Reduced Voltage Motor Starters Each lug kit contains three lugs that can be mounted on either the load or line side Solid State Starters
124. 125 Vdc 0 4A Hard wire jumper Between terminal 6 and 10 factory default DIP switch setting default RS 485 off A01 current 12 current A11 voltage Protections Overcurrent protection Yes Overvoltage protection Yes DC bus regulation anti trip Yes accelerates or decelerates the load Undervoltage protection Yes Earth fault protection Yes in case of earth fault in motor or motor cable only the frequency converter is protected phase supervision Yes trips if any of the input phases are missing otor phase supervision Yes trips if any of the output phases are missing Ambient operating FS4 FS9 14 F 10 C no frost to 104 F 40 C Overtemperature protection Yes temperature Drive can operate at 122 F 50 C see Pages V6 T2 134 and otor overload protection Yes V6 T2 135 tor stall protecti Y Storage temperature 40 to 158 F 40 to 70 C gt tor underload protection Relative humidity 01095 noncondensing non corrosive no dripping water Short circuit protecti Air guality Chemical vapors IEC 60721 3 3 unit in operation Class 302 d T Mechanical particles IEC 60721 3 3 unit in operation Class 352 Surge protection Yes varistor input Altitude 100 load capacity no derating up to 3280 ft 1000m Conformed coated Yes prevents corrosion 196 derating for each 328 ft 100m abov
125. 14 F 10 C no frost to 10491 40 C all frames Storage temperature 40 to 1589 40 to 70 C Relative humidity 0 to 95 RH noncondensing non corrosive no dripping water Air quality Chemical vapors IEC 721 3 3 unit in operation class 302 Mechanical particles IEC 721 3 3 unit in operation class 352 Altitude 100 load capacity no derating up to 3280 ft 1000m 1 derating for each 328 ft 100m above 3280 ft 1000m max 9842 ft 3000m Vibration EN 50178 EN 60068 2 6 5 to 50 Hz displacement amplitude 1 mm peak at 3 to 15 8 Hz max acceleration amplitude 16 at 15 8 to 150 Hz Shock EN 50178 EN 60068 2 27 UPS Drop test for applicable UPS weights Storage and shipping max 156 11 ms in package Enclosure class NEMA 1 IP21 or NEMA 12 IP54 open chassis IP20 V6 T2 70 Volume 6 Solid State Motor Control phase supervision Trips if any of the input phases are missing otor phase supervision rips if any of the output phases are missing Overtemperature protection Yes otor overload protection Yes otor stall protection Yes otor underload protection Yes Short circuit protection Yes 24V and 10V reference voltages Standard I O Specifications Description Six digital input programmable Specification 24V 0 lt 10V 1 gt 18V R gt 5 kohms Two analog input configurable w jumpers Voltage
126. 15 42 HMX042C2NA 20 54 HMX054C2NA 7 25 68 HMX068C2NA 30 80 HMX080C2NA 480 Vac FS Drive Rated Frame Size Horsepower NEC Amps Catalog Number 4 1 21 HMX2D1C4NA 2 3 4 HMX3D4C4NA 3 5 6 HMX5D6C4NA 5 7 6 HMX7D6C4NA 75 1 HMX011C4NA 5 10 14 HMX014C4NA 15 21 HMX021C4NA 20 27 HMX027C4NA 6 25 34 HMX034C4NA 30 40 HMX040C4NA 40 52 052 4 7 50 65 HMX065C4NA 60 77 HMX077C4NA 75 96 HMX096C4NA Notes For Wiring Diagrams see Page V6 T2 153 For NEMA 12 or 3R enclosures see Catalog Number Selection on Page V6 T2 142 Call Technical Support for NEMA specifics Enclosure size and weight differ from NEMA 1 and 12 products V6 T2 148 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Onboard Network Communications Johnson Controls Metasys N2 H Max Series provides communication between the drive and a Johnson Controls Metasys N2 network With this connection the drive can be controlled monitored and programmed from the Metasys system N2 can be selected and programmed by the drive keypad Adjustable Frequency Drives BACnet H Max Series provides communication to BACnet networks Data transfer is master slave token passing MS TP RS 485 BACnet IP 100Base T interface Modbus TCP Ethernet based protocol H Max Series Option Board Kits Available for Slots D and E The H Max Series drives can accommodate a wide selection of expander and adapter option boards to customi
127. 18 5 22 10 10 15 10 30 25 40 30 S811 N66N3S Frame Size R 65 15 30 33 15 15 20 15 50 40 50 50 S811 R10N3S 80 22 40 45 25 20 30 25 60 50 75 60 811 R13N3S NANAAKANAN KAKA 8 Frame Size 115 33 59 63 30 30 40 30 75 75 100 100 811 T18N3S 150 45 80 90 50 40 50 50 100 100 150 125 811 T24N3S 192 55 100 10 60 50 75 60 150 125 200 150 811 T30N3S Frame Size U 240 75 110 47 75 60 75 75 200 150 200 200 811 U36N3S 305 90 160 85 00 75 00 00 250 200 300 250 811 U42N3S 365 110 185 220 25 100 50 25 300 250 350 300 811 U50N3S Frame Size V 240 75 110 47 75 60 75 75 200 150 200 200 5811 36 35 305 90 160 85 00 75 00 00 250 200 300 250 5811 42 35 365 110 185 220 25 100 50 25 300 250 350 300 5811 50 35 420 129 220 257 50 125 50 50 350 300 450 350 811 V65N3S 480 147 257 295 50 150 200 50 400 350 500 450 811 V72N3S 525 160 280 335 50 150 200 50 450 350 500 450 811 V85N3S 575 172 303 370 200 150 250 200 500 450 600 500 5811 10 35 Note 690V is available only from 811 T18V3S through 811 V85V3S Not available S811 U V3S Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T1 87 Volt Vlotor Starters Solid State Starters Inside the Delta Standard Duty Ratings ssi Standard Duty 15 Second Ramp 300 Current L
128. 18D x 24H DBR R2D6 W110K 30W x 18D x 64H 250 25 DBR R2D5 W036K 30W x 18D x 24H DBR R003 W140K 30W x 18D x 72H 300 2 5 DBR R3D3 W045K 30W x 18D x 32H O 400 1 7 DBR R002 W060K 30W x 18D x 48H O 450 13 DBR R1D8 W070K 30W x 18D x 48H O 500 13 DBR R002 WO80K 30W x 18D x 56H O Note Consult factory V6 T2 60 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Replacement Parts FR4 Spare Parts Adjustable Frequency Drives SVX9000 Drives Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA 12 controlfan 1 01086 01086 Control module SVX control module 1 CSBS0000000000 CSBS0000000000 Standard slot 1 0 card 1 OPTA9 OPTA9 Standard slot 1 0 card 1 2 2 Power board 1 00308 0004 2 00208 0003 5 1 VB00308 0007 2 VB00208 0004 5 1 VB00308 0008 2 VB00208 0005 5 1 VB00208 0007 5 1 VB00208 0009 5 1 VB00410 0012 5 ARV Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM Main fan DC fan main 1 PP01060 PP01060 Other Mounting kit fixing kit 1 FR00040 FR00040 Mounting kit fixing kit N12 1 FR00079 FR00079 Control cover plastic N1 1 FR00006 FR00006 FR5 Spare Parts Quantity 230V 480V 575V Category Description Drive C
129. 2 1009 1 4 FRA 170 1562 0 690 63 2 SPI012A1 4 FR6 170M1565 0 690 63 2 SPI016A1 4 FR6 170M1565 0 690 63 2 SPI023A1 4 FR6 170M1565 0 690 63 2 SPI031A1 4 FR6 170M1567 0 690 100 2 SPI038A1 4 FR6 170M1567 0 690 100 2 SPI061A1 4 FR7 170M1570 0 690 200 2 SPI072A1 4 FR7 170M1570 0 690 200 2 SPI087A1 4 FR7 170M1571 0 690 250 2 SPI105A0 4 FR8 170M3819 DIN 690 400 2 SPI140A0 4 FR8 170M3819 DIN 690 400 2 SPI170A0 4 FR8 170M3819 DIN 690 400 2 SPI205A0 4 Fig 170M6812 DIN3 690 800 2 SPI245A0 4 9 170 6812 DIN3 690 800 2 SPI300A0 4 FI10 170M8547 3SHT 690 1250 2 SPI385A0 4 FI10 170M8547 3SHT 690 1250 2 SPI460A0 4 FI10 170M8547 3SHT 690 1250 2 SPI520A0 4 12 170 8547 3SHT 690 1250 2x2 SPI590A0 4 12 170 8547 3SHT 690 1250 2x2 SPI650A0 4 12 170 8547 3SHT 690 1250 2x2 SPI730A0 4 12 170 8547 3SHT 690 1250 2x2 SPI820A0 4 12 170 8547 3SHT 690 1250 2x2 SPI920A0 4 F112 170M8547 3SHT 690 1250 2 2 1 10 0 4 F113 170M8547 3SHT 690 1250 6 1 11 0 4 170 8547 3SHT 690 1250 6 SPIH13A0 4 F113 170M8547 3SHT 690 1250 6 SPIH16A0 4 F114 170M8547 3SHT 690 1250 2x6 SPIH19A0 4 14 170 8547 3SHT 690 1250 2x6 SPIH23A0 4 F114 170M8547 3SHT 690 1250 2x6 Volume 6 Solid State Motor Control 08100007 2014 www eaton com 6 2 289 2 1 Adjustable Frequency Drives SPA9000 SPN9000 SPI9000 Common DC Bus Drives SHT fuses can be assembled into same size DIN fuse base SPA9000 SPN9000 SPI9000 continued Mo
130. 2 TOR Ready 2 TOR Ready 2 TOR Ready laximum voltage Vac 250 250 250 Maximum current A 1A 1A 1A Soft Start Functions Ramp times Start ramp 5 1 30 1 30 1 30 Stop 5 0 30 0 30 0 30 nitial voltage line voltage 057 342 30 92 30 92 30 92 057 340 30 100 30 100 30 100 DS7 34D 30 92 30 92 30 92 Control Commands Vac Supply voltage control board U nominal Vac 102 253 102 253 102 253 Current consumption at 102 253 mA 4 4 4 Pick up voltage Vac 102 230 102 230 102 230 Drop out voltage Vac 0 28 0 28 0 28 Outputs Number of relays 2 TOR Run 2 TOR Run 2 TOR Run Maximum voltage Vac 250 250 250 Maximum current A 3A 3A 3A Soft Start Functions Ramp times Start ramp 5 1 30 1 30 1 30 Stop 5 0 30 0 30 0 30 Initial voltage line voltage 30 92 30 92 30 92 V6 T1 36 Volume 6 Solid State Motor Control 08100007 2014 www eaton com 057 Soft Start Controllers continued Rated Control Circuit Solid State Controllers Voltage 24 Vac Vdc 0157 3405 041 0 DS7 340SX055N0 N DS7 340SX070N0 N DS7 340SX081N0 N Voltage 110 230 Vac DS7 342SX041N0 N DS7 342SX055N0 N DS7 342SX070N0 N DS7 342SX081N0 N Voltage 24 Vdc Unit DS7 34DSX041N0 D DS7 34DSX055N0 D DS7 34DSX070N0 D DS7 34DSX081N0 D General Standards IEC EN 60947 4 2 GB14048 6 IEC EN 60947 4 2 GB14048 6 IEC EN 60947 4 2 GB14048 6 IEC EN 60947 4 2 GB14048 6 01508 CSA C22 2 No 0 91 01508
131. 200 205 261 DG1 34205FN C21C 132 160 200 250 261 310 DG1 34261FN C21C PowerXL Series DG1 Type 12 IP54 400V 50 Hz 400V 50 Hz 460V 60 Hz 460V 60 Hz Current Current P 5 kW Rating kW Rating CT IH hp VT I Catalog Number FRI 0 75 11 1 1 5 22 33 DG1 342D2FB C54C 11 15 15 2 33 43 DG1 343D3FB C54C 15 22 2 3 43 56 DG1 344D3FB C54C 22 3 3 5 5 6 7 6 DG1 345D6FB C54C 3 4 5 75 9 DG1 347D6FB C54C 4 5 5 75 9 12 DG1 349D0FB C54C za FRZ 5 5 75 75 10 12 16 DG1 34012FB C54C 57 75 11 10 15 16 23 DG1 34016FB C54C 1 15 15 20 23 31 DG1 34023FB C54C FR3 15 18 5 20 25 31 38 DG1 34031FB C54C 18 5 22 25 30 38 46 DG1 34038FB C54C 22 30 30 40 46 61 DG1 34046FB C54C FRA 30 37 40 50 61 72 DG1 34061FN C54C 37 45 50 60 72 87 DG1 34072FN C54C 45 55 60 75 87 105 DG1 34087FN C54C FR5 55 75 75 100 105 140 DG1 34105FN C54C 75 90 100 125 140 170 DG1 34140FN C54C 90 110 125 150 170 205 DG1 34170FN C54C FR6 110 132 150 200 205 261 DG1 34205FN C54C 132 160 200 250 261 310 DG1 34261FN C54C Note FR6 available in 2015 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 33 2 4 PowerXL DGI Series Drives Accessories PowerXL Series DG1 drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs
132. 21 21 21 Electrical Characteristics Line voltage Vac 208 240 380 415 440 480 500 600 Operating frequency Hz 50 60 50 60 50 60 50 60 Leakage current 5 mA AC max 5 mA max 5 mA AC max 5 mA max inimum operational current 50 mA 50 mA 50 mA 50 mA Control voltage Vac Vdc 24 240 24 300 24 300 24 300 Pickup voltage max 20 4 Vac Vdc 20 4 Vac Vdc 20 4 Vac Vdc 20 4 Vac Vdc Dropout voltage min 5 Vac Vdc 5 Vac Vdc 5 Vac Vde 5 Vac Vde ax control current for no operation 1mA 1mA 1mA 1mA Response time max 70 ms 70 ms 70 ms 70 ms Control Characteristics Ramp time secs 0 5 10 0 5 10 0 5 10 0 5 10 Ramp settings 96 LRT 8596 8596 8596 8596 ick start settings 96 LRT 8596 8596 8596 8596 Soft stop secs 0 5 10 0 5 10 0 5 10 0 5 10 Environment Characteristics Temperature operating no derating 30 to 40 30 to 40 C 30 to 40 C 30 to 40 C Current rating 50 C N A N A N A N A Limited duty cycle 50 C N A N A N A N A Current rating 60 C N A N A N A N A Limited duty cycle 60 C N A N A N A N A Temperature storage 30 to 80 C 30 to 80 C 30 to 80 C 30 to 80 C Altitude meters no derating 2000 2000 2000 2000 Humidity 95 noncondensing 95 noncondensing 95 noncondensing 95 noncondensing Operating position no derating Vertical x30 Vertical x30 Vertical x30 Vertical x30 mpulse withstand voltage IEC 947 4 1 4000V 4000V 4000V 4000V Rated insulation voltage Ui 6
133. 22 30 30 40 88 114 DG1 32088FN C54C FR5 30 37 40 50 114 143 DG1 32114FN C54C 37 45 50 60 143 170 DG1 32143FN C54C 45 55 60 75 170 211 DG1 32170FN C54C FR6 55 75 75 100 211 261 DG1 32211FN C54C 75 90 100 125 261 312 DG1 32261FN C54C Note FR6 available in 2015 V6 T2 32 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Frequency Drives 2 4 PowerXL DG1 Series Drives 061 Series Drives 380 500 Volt PowerXLSeries DG1 1 IP21 ez 400V 50 Hz 400V 50 Hz 460V 60 Hz 460V 60 Hz Current Current 4 Frame Size kW Rating kW Rating CT l hp VT I Catalog Number FR1 0 75 11 1 15 2 2 33 DG1 342D2FB C21C 11 15 15 2 33 43 DG1 343D3FB C21C 1 5 22 2 3 43 5 6 DG1 344D3FB C21C 22 3 3 5 5 6 7 6 DG1 345D6FB C21C 3 4 5 7 6 9 DG1 347D6FB C21C 4 5 5 75 9 12 DG1 349D0FB C21C ry FRZ 5 5 75 75 10 12 16 DG1 34012FB C21C 75 11 10 15 16 23 DG1 34016FB C21C 1 15 15 20 23 31 DG1 34023FB C21C FR3 15 18 5 20 25 31 38 DG1 34031FB C21C 18 5 22 25 30 38 46 DG1 34038FB C21C 22 30 30 40 46 61 DG1 34046FB C21C FRA 30 37 40 50 61 72 061 34061 21 37 45 50 60 72 87 DG1 34072FN C21C 45 55 60 75 87 105 DG1 34087FN C21C FR5 55 75 75 100 105 140 DG1 34105FN C21C 75 90 100 125 140 170 DG1 34140FN C21C 90 110 125 150 170 205 DG1 34170FN C21C FR6 110 132 150
134. 24 output PSG60E 400 500V input and 24 output PSG60F24RM V6 T1 30 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com luced Volta Motor Starters 1 Solid State Controllers Please refer to Application Note APO39004EN for additional information on proper size selection DS7 Soft Start DS7 Soft Start Controllers kW Ratings According to IEC 60947 4 2 Controller 10 Second Ramp One Start per Hour 400 Current Limit at 40 C Frames sam Motor Power kW Maximum Maximum rem a a Rated Allowable Allowable Recommended Recommended 5 Current A 230V 400V Breaker Size Fuse Size XTOB Overload C440 Overload Catalog Number 28 8 75 11 HFD3150L 150A Class RK5 XTOBO40DC 440 1 0455 DS7 340SX041N0 N 59 LAC 057 3425 041 0 057 3405 041 0 37 5 1 18 5 HFD3200L 200A Class RK5 XTOBO40DC C440A1A045SAX DS7 340SX055N0 N 057 3425 055 0 O JB DS7 34DSX055N0 D 46 11 22 HJD3250 200A Class RK5 0 0570 1 C440B1A100SAX DS7 340SX070N0 N 057 3425 070 0 057 3405 070 0 56 15 30 HKD3300 300A Class RK5 XTOBO65DC1 C440B1A100SAX DS7 340SX081N0 N 057 3425 081 0 057 3405 081 0 68 18 5 37 HKD3350 350A Class RK5 XTOB100GC1S C440B1A100SAX DS7 340SX100N0 N 59 057 3425 100 0 DS7 34DSX100N0 D 90 22 45
135. 342SX135N0 N DS7 342SX160N0 N DS7 342SX200N0 N Voltage 24 Vdc Unit DS7 34DSX100N0 D DS7 34DSX135N0 D DS7 34DSX160N0 D DS7 34DSX200N0 D General Standards IEC EN 60947 4 2 GB14048 6 IEC EN 60947 4 2 GB14048 6 IEC EN 60947 4 2 GB14048 6 IEC EN 60947 4 2 GB14048 6 UL508 CSA C22 2 No 0 M91 01508 CSA C22 2 No 0 91 01508 CSA C22 2 No 0 91 UL508 CSA C22 2 No 0 M91 CSA C22 2 No 14 05 CE marking CSA C22 2 No 14 05 CE marking CSA C22 2 No 14 05 CE marking CSA C22 2 No 14 05 CE marking Certifications marking UL CE CSA C Tick UL CE CSA C Tick UL CE CSA C Tick UL CE CSA C Tick Ambient temperature C 010 40 C above 40 C de rate 010 40 C above 40 C de rate 0 to 40 C above 40 C de rate 0 to 40 C above 40 C de rate operation linearly by 1 of rated current linearly by 1 of rated current linearly by 1 of rated current linearly by 1 of rated current per Celsius to 60 C per Celsius to 60 C per Celsius to 60 C per Celsius to 60 C 40 to 40 C for low 40 to 40 C for low 40 to 40 C for low 40 to 40 C for low temperature version temperature version temperature version temperature version Ambient temperature storage C 25 to 55 C 25 to 55 C 25 to 55 C 25 to 55 C Altitude 0 1000 above 1000m de rate 0 1000 above 1000m de rate 0 1000 above 1000m de rate 0 1000 above 1000m de rate linearly by 2 5 of rated current linearly by 2 5 of rated current linearly by 2 5 of rated current linearly by 2 5 of rated
136. 372 148 67 FI10 40 6 1032 9 4 239 21 7 552 220 100 FI12 40 6 1032 2x9 4 2 x 239 21 7 552 441 200 FI13 40 6 1032 27 9 708 21 8 553 674 306 FI14 40 6 1032 2 27 9 2 x 708 21 8 553 1348 612 Non Regenerative Front Ends FI9 40 6 1030 9 4 239 14 6 372 148 67 Inverter Units FR4 11 5 292 5 0 128 7 5 190 11 5 FR6 20 4 519 7 7 195 9 3 237 35 16 FR7 23 3 591 9 3 237 10 1 257 64 29 FR8 29 8 758 11 4 289 13 5 344 106 48 F9 40 6 1030 9 4 239 14 6 372 148 67 FI10 40 6 1032 9 4 239 21 7 552 220 100 FI12 40 6 1032 2x9 4 2 x 239 21 7 552 441 200 FI13 40 6 1032 27 9 708 21 8 553 674 306 FI14 40 6 1032 2x21 9 2 x 708 21 8 553 1348 612 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 291 Eaton Terms amp Conditions Terms amp Conditions Appendix 1 Eaton Terms amp Conditions Effective Date November 1 2008 Contents Description Terms and Conditions of Sale Terms of Payment Freight as awe Warranty Selling Policy Supersedes Selling Policy 25 000 dated February 20 2006 Terms and Conditions of Sale The Terms and Conditions of Sale set forth herein and any supplements which may be attached hereto constitute the full and final expression of the contract for the sale of products or services hereinafter referred
137. 3g 3g 3g Resistance to shock 15g 15g 15g 15g 15g Electrical Information Operating voltage 200 600 200 600V 200 600V 200 600V 200 600V Operating frequency 47 63 Hz 47 63 Hz 47 63 Hz 47 63 Hz 47 63 Hz Overload setting 30 100 30 100 30 100 30 100 30 100 Trip class 5 10 20 and 30 5 10 20 and 30 5 10 20 and 30 5 10 20 and 30 5 10 20 and 30 Cabling Capacity IEC 947 Number of conductors 2 406 2 406 2 406 2 406 2 406 Wire sizes 2 0 to 500 kcmil 2 0 to 500 kemil 2 0 to 500 kcmil 2 0 to 500 kcmil 2 0 to 500 kcmil Type of connectors Add on lug kit Add on lug kit Add on lug kit Add on lug kit Add on lug kit Control Wiring 12 Pin Wire sizes in AWG 22 14 22 14 22 14 22 14 22 14 Number of conductors stranded 2 or one AWG 12 2 or one AWG 12 2 or one AWG 12 2 or one AWG 12 2 or one AWG 12 Torque requirements in Ib in 35 3 5 3 5 3 5 3 5 Solid stranded or flexible max size in mm 3 31 331 331 3 31 3 31 Control Power Requirements Voltage range 24V 10 21 6 26 4 21 6 26 4 21 6 26 4 21 6 26 4 21 6 26 4 Steady state current amps 14 1 4 1 4 1 4 1 4 Inrush current amps 10 10 10 10 10 Ripple 1 1 1 1 1 Relays 1 Class A and C Voltage AC maximum 240 240 240 240 240 Voltage DC maximum 120 120 120 120 120 Amps maximum 3 3 3 3 3 Environment Temperature operating 30 to 50 C derating consult factory for operation g
138. 453 079 595 295 3011 7945 7480 2018 2370 1744 1902 047 1122 17 60 2008 083 189 043 857 595 62 5 115 20 51 75 79 2018 1900 512 5 602 443 483 12 285 447 510 21 48 11 389 V6 T2 78 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Frequency Drives 2 5 SVX9000 Drives Approximate Dimensions in Inches mm FR10 Open Chassis H3 gt H5 gt 1 _ _____ W3 __ 5 T 7 Ra A M 91 w2 ws w1 7 kasi c y WE Y 771 Y H7 gt lt H6 gt W4 H2 H1 gt Weight Voltage ly wi W W3 W4 w5 H1 H2 H3 H4 H5 H6 H7 D1 D2 D3 D4 Lbs kg 480V 250 350 197 167 1 2 2 6 12 8 45 9 44 1 34 6 33 5 0 7 24 7 10 8 19 9 17 9 16 7 16 6 518 575V 200300 _ 500 425 30 67 325 1165 1121 879 850 17 627 275 506 455 423 421 23
139. 55 HFD3035 25A XT0B016CC1 XTOEO20CCS 032 5 XTPRO16BC1 XTPAXTPCC DS7 340SX016N0 N Css Hkg DS7 342SX016N0 N DS7 34DSX016N0 D 16 4 7 5 HFD3060 40A XTOBO16CC1 XTOE045CCS 032 5 XTPR016BC1 XTPAXTPCC DS7 340SX024N0 N 9 class RES DS7 342SX024N0 N DS7 34DSX016N0 D 24 55 1 HFD3070 50A XT0B024CC1 XTOE045CCS 032 5 XTPRO25BC1 XTPAXTPCC DS7 340SX032N0 N Class 057 3425 032 0 057 3405 032 0 Notes Actual motor FLAs vary Verify these devices cover the motor specific FLA Selections are based on motor FLA value at 480V Not to be used with 230V 24 Vac Vdc device 40 rated low temperature version available in 24 Vac Vdc change to NO L 120 230 Vac device 24 Vdc for SmartWire DT device Considerations 1 Either XTOB C306 or C440 series or equivalent overload protection devices may be selected 2 Contactor is optional for normal applications It is recommended for mains isolation Power Supply Eaton s PSG and ELC power supplies are recommended as a compact and low cost source for 24 Vdc power The lightweight DIN rail mounted devices have a wide input voltage range and robust screw terminals make these power supplies easy to install and use These power supplies are available in 1A and 2A models Power Supply Selection Description Catalog Number 85 264V input and 24 Vdc output ELC PS01 100 240 input and
140. 575 2 25 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 71 2 5 Adjustable Frequency Drives SVX9000 Drives Approximate Dimensions in Inches mm NEMA 1 IP21 and NEMA Type 12 IP54 with Flange Kit FR4 FR5 and FR6 P A SSS H2 lt H1 gt x H4 D1 H5 f f D2 N E H3 gt 7 gt Dia 1 Opening Wa to FR6 WA WS Im Y H8 gt l lt H6 gt 9 4 5 FR6 with Kit wi w2 H1 H2 H3 H5 D1 D2 Dia A 4 5 0 128 4 5 113 13 3 337 12 8 325 12 9 327 1 2 30 0 9 22 7 5 190 3 0 77 0 3 7 5 5 6 143 4 7 120 17 0 434 16 5 420 16 5 419 1 4 36 0 7 18 8 4 214 3 9 100 0 3 7 6 7 7 195 6 7 170 22 0 560 21 6 549 22 0 558 1 2 30 0 8 20 9 3 237 4 2 106 0 3 7 Flange Opening FR4 to FR6 W3 W4 w5 H6 H7 H8 H9 Dia B FR4 4 8 123 4 5 113 12 4 315 12 8 325 0 2 5 0 3 7 FR5 5 3 135 4 7 120 kani 16 2 410 16 5 420 0 2 5 0 3 7 6 7 3 185 6 7 170 6 2 157 21 2 539 21 6 549 0 3 7 0 2 5 0 3 7 V6 T2 72 Volume 6 Solid State Motor Control 08100007
141. 5g and shock in up to 40g The soft starter is mounted onto Solid State Starters Adapter Plates The adapter plate allows customers to retrofit a S811 V_ soft starter with the S811 U_ soft starter Adapter Plates Digital Interface Module A The Digital Interface 4 Module DIM is available as replacement part 4 Catalog mounting plate is designed the vibration plate prior to Description Number DIM with r drop mountin i ion th tear d op mounting installation in the panel e EE TE u Catalog holes for easier installation Description Number Mounting Plates Vibration Plates Blank cover filler EMAGE Catalog Catalog Control Wire Connector DIM for standard unit EMA91 Description Number Description Number Panel mounting kit Control Wire Connector 9 S811 N_ EMM13N S811 N_ EMM14N e 3 ft cable EMA69A atalo S8114R_ EMM13R S8114R_ EMM14R Description 5 ft cable EMA69B 5811 _ and S811 U_ EMM13T 5811 _ and S811 U_ EMM14T 12 pin 5 mm pitch connector EMA75 8 ft cable EMA69C S8114V_ EMM13V S8114V_ EMM14V for control wiring 10 ft cable EMA69D Options 5811 Premium 5811 Premium 690V Option Cooling Fan Kit In addition to what is already In addition to what is already The EMM18 cooling fan kit there in the S811 standard there in 5811 standard this mounts on either side of these devices of
142. 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 197 2 7 Adjustable Freguency Drives 5 9000 Drives Approximate Dimensions Inches mm AC Choke Dimensions Choke Types Catalog Number Frame Size Choke Type Catalog Number Frame Size Choke Type Voltage Range 380 500V Voltage Range 525 690V SPX 2504 FR10 CHK0400 SPX 200 5 FR10 CHK0261 SPX 300 4 CHK0520 SPX2505 CHK0400 SPX3504 CHK0520 SPX 300 5 0400 SPX 400 4 FR11 2 x CHK0400 SPX 4005 FR11 CHK0520 SPX 500 4 2 x CHK0400 SPX 4505 CHK0520 SPX 5504 2 x CHK0400 SPX 500 5 2 x CHK0400 SPX 600 4 FR12 2 x CHK0520 SPX 5505 FR12 2 x CHK0400 SPX 650 4 2 x CHK0520 SPX 600 5 2 x CHK0400 SPX 7004 2 x CHK0520 SPX 700 5 2 x CHK0400 SPX 800 4 FR13 2 x CHK0400 SPX 800 5 FR13 2 x CHK0400 SPX 900 4 3x CHK0520 SPX 900 5 2 x CHK0400 SPX H10 4 3 x CHK0520 SPX H105 2 x CHK0400 5 12 4 FR14 4 x CHK0520 5 135 FR14 4 x CHK0400 SPX H16 4 6 x CHK0400 SPX H155 6 x CHK0400 CHK0520 5 lt 650 650 A 165 165 24 6 8 03 204 1 69 19 57 I 43
143. 6 0 23 REG 236 0 390 REG 390 6 0 35 REG 35 6 0 460 REG 460 6 0 52 REG 526 0 620 REG 620 6 0 85 REG 85 6 0 780 REG 780 6 0 122 REG 12260 920 REG 920 6 0 185 REG 185 6 0 1180 REG 1180 6 0 V6 T2 286 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 1 SPA9000 SPN9000 SPI9000 Common DC Bus Drives Options 9000X Series Option Board Kits The 9000X Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs The drive s control unit is designed to accept a total of five option boards The 9000X Series factory installed standard board configuration includes an A9 board and an 2 relay output board which are installed in slots A and B Option Board Kits Option Boards Field Factory Installed Installed SVX Ready Programs Allowed Slot Catalog Option Local Option Kit Description Locations 2 Number Designator Basic Remote Standard MSS PID Multi P PFC Standard I O Cards 2 RO B OPTA2 6 DI 1 DO 2 Al 1 1 10 ref A 9 2 ext 24 Vdc EXT 24 Extended Cards 2 R0 therm B Encoder low volt 5V 15V24V 4 4
144. 720 220 400 450 300 250 600 500 700 600 S811 V72N3S 850 257 415 500 350 300 700 600 900 700 S811 V85N3S 1000 277 525 550 400 350 800 700 900 800 811 V10N3S Notes 690V is available only from 811 T18V3S through S811 V85V3S Not available S811 U V3S 811 U50_ rating does not have IEC certification V6 T1 86 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Solid State Starters Severe Duty Severe Duty Ratings Ramp Ramp Time Ambient Starting Method of FLA Seconds Starts per Hour Temperature Soft start 450 30 sec 4 50 C Full voltage 500 10 sec 10 50 C Wye delta 350 65 sec 3 50 C 80 RVAT 480 25 sec 4 50 C 65 RVAT 390 40 sec 4 50 C 50 RVAT 300 60 sec 4 50 C Severe duty ratings are the ramp time is over 30 over 300 Example 35 defined as any combination of seconds and or the number second ramp 5 starts per parameters that exceed the of starts per hour exceeds 4 hour 350 current limit at standard duty ratings where and or the current limit set is 40 C ambient Ss Severe Duty 30 Second Ramp and or 450 Current Limit at 50 C Inline Connection Three Phase Motors lt kW Rating 50 Hz hp Rating 60 Hz Max 200V 230V 460V 575 690V Catalog Current 230V 380 400V 440V 1 05 11552 1 05 11552 1 05 11552 1 05 1 15SF Number Frame Size N 22 55 10 11 5 7 1 2 5 15 10 20 15 5811 37 35 42 1
145. 746 200 11 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 277 2 9 Adjustable Freguency Drives 1 9000 Liguid Cooled Drives Approximate Dimensions in Inches mm Chassis Size CH72 2 1 EE gt h q 0606 0909 lt D1 Side Weight Voltage Amps H1 H2 H3 D1 w1 R1 Dia R2 Dia Lbs kg 380 500 Vac 460 730 42 38 1 57 39 37 14 65 7 87 0 55 0 51 198 90 1076 5 40 0 1000 0 372 0 200 0 14 0 13 0 525 690 261 502 V6 T2 278 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Frequency Drives 2 09 1 9000 Liquid Cooled Drives Approximate Dimensions in Inches mm Chassis Size CH74 C L as A f WEN Y mmm gt 10101 lala TDI 8 D H
146. 7536 643 9 5347 429 8 3886 52 6 437 9 4130 841 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 127 2 5 Adjustable Freguency Drives 5 9000 Drives Approximate Dimensions in Inches mm Enclosure Box B NEMA Type 3R w 0 44 11 2 Mounting Holes 4 Places Approx Approx Voltage hp hp Weight Shipping Weight AC ly I H H1 H2 H3 w W1 W2 W3 D D1 D2 Lbs kg Lbs kg Three Phase 208V 15 25 20 30 46 09 4445 42 77 36 35 26 31 20 92 19 30 2 69 17 74 16 76 3 31 235 290 230 1525 20220 1170 7 1129 0 10864 923 3 668 3 5314 4902 683 450 8 4257 841 107 132 480V 30 60 10 75 Single Phase 230V 15 20 46 09 4445 42 77 36 35 26 31 20 92 19 30 2 69 17 74 16 76 3 31 235 290 1170 7 1129 0 1086 4 923 3 668 3 5314 490 2 68 3 450 6 425 7 84 1 107 132 480V 25 30 V6 T2 128 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 5 SVX9000 Drives Approximate Dimensions in Inches mm Enclosure Box C NEMIA Type 3R 0 44 11 2 Mounting Hol
147. 79 pases 057 3425 012 0 DS7 34DSX012N0 D 16 4 75 HFD3035 25A XTOBO16CC1 XTOE020CCS XTPEO32BCS XTPRO16BC1 XTPAXTPCC DS7 340SX016N0 N 25 Class RKS DS7 342SX016N0 N DS7 34DSX016N0 D 24 55 11 HFD3060 40A 0 024 1 XTOEO45CCS XTPEO32BCS XTPRO25BC1 XTPAXTPCC DS7 340SX024N0 N 79 Class RK DS7 342SX024N0 N DS7 34DSX024N0 D 32 75 15 HFD3070 50A XT0B032CC1 XTOEO45CCS XTPEO32BCS XTPRO32BC1 XTPAXTPCC DS7 340SX032N0 N 9 METR 057 3425 032 0 DS7 34DSX032N0 D Notes Actual motor FLAs vary Verify these devices cover the motor specific FLA Selections are based on motor FLA value at 480V Not to be used with 230V 24 Vac Vdc device 40 rated low temperature version available in 24 Vac Vdc change to NO L 120 230 Vac device 24 for SmartWire DT device Considerations 1 Either XTOB C306 or C440 series or equivalent overload protection devices may be selected 2 Contactor is optional for normal applications It is recommended for mains isolation Power Supply Eaton s PSG and ELC power supplies are recommended as a compact and low cost Source for 24 Vdc power The lightweight DIN rail mounted devices have a wide input voltage range and robust screw terminals make these power supplies easy to install and use These power supplies are available in 1A and 2A models Power Supply Selection Description Catalog Number 85 264V input and 24 Vdc output ELC PS
148. 9 127 58 480 75 125 575V 50 75 V6 T2 74 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Frequency Drives 2 5 SVX9000 Drives Approximate Dimensions in Inches mm NEMA Type 1 IP21 and NEMA Type 12 IP54 with Flange Kit FR7 and FR8 gt H6 H4 gt H4 gt lt H5 gt Dia 1 ji e lt H2 gt lt H1 lt w3 gt gt lt lt H7 lt W1 gt m im 6 i o 5 01 L O ESA V lt H3 gt H12 lt gt i lt H9 gt lt H9 oh H10 gt lt 11 o o o o I 1i W7 WS W6 FR7 FR8 Dia B o r PE o o H13 gt lt gt W1 W2 W3 wa H1 H2 H3 H4 H5 H6 H7 D1 D2 Dia FR7 9 3 237 6 8 175 10 6 270 10 0 253 24 9 652 24 8 632 24 8 630 741189 7 4 189 0 9 23 0 8 20 10 1 257 4 6 117 0 3 6 FR8 11 2 285 14 0 355 13 0 330 32 8 832 29 3 745 10 2 258 10 4 265 1 7 43 2 2 57 13 5 344 4 3 110 0 4 9 Flange Opening 7 FR8 w5 W6 w H8 H9 H10 H11 H12 H13 Dia FR7 9 2 233
149. 9 Standard slot 1 0 card 1 OPTA2 OPTA2 OPTA2 Converter Power board 1 00316 0048 2 00416 0038 5 00404 0004 6 1 00316 0061 2 00416 0045 5 00404 0005 6 1 00416 0061 5 00404 0007 6 1 00404 0010 6 1 00404 0013 6 1 00404 0018 6 1 VB00404 0022 6 1 00404 0027 6 1 00404 0034 6 DC section Bus capacitor 2 S00930 Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM KEYPAD LOC REM Main fan 2 DC fan main 1 PP01062 PP01062 Other Mounting kit fixing kit 1 FR00060 FR00060 FR00060 Mounting kit fixing kit N12 O 1 00082 FR00082 FR00082 Control cover plastic N1 1 FR06011 FR06011 FR06011 FR7 Spare Parts Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA Type 12 controlfan 1 01049 01049 01049 Control module 9 SVX control module 1 CSBS0000000000 CSBS0000000000 CSBS0000000000 Standard slot A 1 0 card 1 9 9 9 Standard slot 1 0 card 1 OPTA2 OPTA2 OPTA2 Converter Power board 1 VB00319 0075 2 VB00619 0072 5 VB00419 0041 6 1 00319 0088 2 00619 0087 5 00419 0052 6 1 VB00319 0114 2 VB00619 0105 5 DC section Bus capacitor 2 01041 Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM KEYPAD LOC REM Main fan DC fan main 1 PP01063 PP01063 PP01063 Other Mounting kit fixing kit 1 FRO7071 FRO7071 FRO7071 Mounting kit fixing kit N12
150. A6SN 3 22 105 2 DC1 12011NB A6SN 55 5 4 15 3 DC1 12015NB A6SN 05 0 37 200 240V three phase in 23 1 DC1 322D3NN A6SN 1 0 75 230V hice 43 1 DC1 324D3NN AGSN 2 15 7 1 DC1 327D0NN AGSN 2 15 7 2 DC1 327D0NB A6SN 3 22 105 2 DC1 32011NB A6SN 55 5 4 18 3 DC1 32018NB A6SN 1 075 380 480 three phase in 22 1 DC1 342D2NN AGSN 5 2 15 41 1 DC1 344D1NN AGSN 2 15 41 2 DC1 344D1NB A6SN 3 22 58 2 DC1 345D8NB A6SN 552 5 4 95 2 DC1 349D5NB A6SN 75 55 14 3 DC1 34014NB A6SN 10 75 18 3 DC1 34018NB A6SN 55 Notes These are constant torgue high overload rated drives For all applications select the unit such that the motor current is less than or equal to the rated continuous output current Brake chopper circuit available as standard in frames 2 and 3 Non disconnect version available Substitute with A66N version available Substitute with DC1 F for this option Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 5 2 1 Adjustable Freguency Drives PowerXL Series Drives Accessories DC1 Series PC Communication Kit and Copy Paste Module Extension Cables and Data Cable Splitter Description Catalog Number Description Catalog Number Bluetooth copy paste communication stick DX COM STICK RJ45 communication cable w terminating resistor DX CBL TERM USB PC connection kit DX COM PCKIT RS 485 data cable RU45 0 5m
151. AO 1 DO 1 RO 7D5 7 5A 2 hp 304 3 4A 2 hp 011 11A 3 hp 5D6 5 6A 3 hp 017 17A 5 hp 7D6 7 6A 5 hp Voltage Optional Communications in Slot D and E 025 25A 7 5 hp 011 11A 7 5 hp 1 208V C4 LonWorks 031 31A 10 hp 014 14A 10 hp 2 230V 047 47A 15 hp 021 21A 15 hp 4 480V 060 60A 20 hp 027 27A 20 hp EMC Upgrade Option Keypad Options 075 75A 25 h 034 34A 25 h ARENIE hp Enclosure Style 2 Standard available 230 Volts 052 52A 40 hp 3 IntelliPass NEMA Type 1 402 42A 1 hp 065 65 50 hp 4 Inte liPass NEMA Type 12 IntelliDisconnect Options 608 6 8A 2 hp zc ZMP Pilot lights Power ON RUN Fault 4 096 96A 75 hp A IntelliDisconnect NEMA 1 gis AH 9D6 9 6A 3 hp B IntelliDi P3 Fused drive isolation _ IntelliDisconnect NEMA 12 C IntelliDisconnect NEMA Type 3R PE Output contactor 022 22 7 5 hp SA Space heater w transformer only 028 28A 10 hp 042 42A 15 hp 2 ka AS IntelliPass Bypass Options 080 80A 30 hp Pilot lights Power ON RUN Fault Bypass P3 Fused drive isolation can not be used with P6 or MI P6 Third contactor drive isolation cannot be used with P3 IS or MI M1 Manual bypass includes isolation contactor and pilot lights not available with P3 L4 P6 or IS SA Space heater w transformer Type 3R only
152. Al TAO 1 10 ref A 9 2 ext 24 24 2 NC NO B OPTA2 Extended I O Cards 2 RO therm B OPTA3 A3 Encoder low volt 5V 15V 24V C OPTA4 A4 Encoder high volt 15V 24V 5 5 Double encoder SPX only 7 7 6 DI 100 2 Al 1 AO A OPTA8 A8 6 DI 1 DO 2 Al TAO 1 10 ref 1 2 ext 24 Vdc EXT 24 3 DI encoder 10 24V out 15V 24V u u u u u u u 2 DO pulse direction SPX only 6 DI 1 DO 2 Al TAO 1 10 ref A OPTAFA1 2 24 24 601 1 ext 24 Vdc EXT 24 B C D E 1 B1 1 RO NC NO 1 RO NO 1 therm B C D E 0 2 B2 1 Al isolated 2 AO mA isolated BCD E 4 B4 1 ext 424 Vdc EXT 24 3 RO NO B C D E 5 5 1 ext 24 Vdc EXT 24 Vdc Pt100 B C D E OPTB8 B8 1 RO NO 5 DI 42 240 Vac input B C D E 9 9 SPI absolute encoder Communication Cards odbus D E OPTC2 2 u u u u u u Johnson Controls 2 D E 2 Modbus TCP D E u BACnet D E C4 u u EtherNet IP D E ca u u u u u PROFIBUS DP DE
153. Amps at 50 C Number 4 34 15 14 21 2 6 4 630421 48 2 1 5 34 34 HMX34AG4D821 N 5 6 3 2 2 5 6 48 HMX34AG5D621 N 8 0 4 3 0 N A 5 6 HMX34AG8D021 N 9 6 5 4 76 8 HMX34AG9D621 N 12 75 5 5 1 96 HMX34AG01221 N 5 16 10 75 14 12 HMX34AG01621 N 23 15 1 71 16 HMX34AG02321 N 31 20 15 27 23 HMX34AG03121 N 6 38 25 18 5 34 31 HMX34AG03821 N 46 30 22 40 38 HMX34AG04621 N 61 40 30 52 46 HMX34AG06121 N 7 72 50 37 65 61 HMX34AG07221 N 87 60 45 77 72 HMX34AG08721 N 105 75 55 96 87 HMX34AG10521 N 8 140 100 75 124 105 HMX34AG14021 N 170 125 90 156 140 HMX34AG17021 N 205 150 110 180 170 HMX34AG20521 N 9 261 200 132 240 205 HMX34AG26121 N 310 250 160 302 261 HMX34AG31021 N NEMA ype 12 NEMA 12 1 54 FS Drive Output Current Assigned Motor Ratings Low Overload Full Drive kW 480 Vac Low Overload Full Catalog Size Load Amps at 40 C Horsepower 400 Vac 50 Hz Amps Load Amps at 50 C Number 4 34 1 5 14 21 2 6 4 630422 48 2 1 5 34 34 4 640822 5 6 3 22 5 6 48 HMX34AG5D622 N 8 0 4 3 0 N A 5 6 HMX34AG8D022 N 9 6 5 4 7 6 8 HMX34AG9D622 N 12 75 5 5 1 9 6 HMX34AG01222 N 5 16 10 75 14 12 HMX34AG01622 N 23 15 1 71 16 HMX34AG02322 N 31 20 15 27 23 HMX34AG03122 N 6 38 25 18 5 34 31 HMX34AG03822 N 46 30 22 40 38 HMX34AG04622 N 61 40 30 52 46 HMX34AG06122 N 7 72 50 37 65 61 HMX34AG07222 N 87 60 45 77 72 HMX34AG08722 N 105 75 55 96 87 HMX34AG10522 N 8 140 100 75 124 105 HMX34AG14022 N 170 125 90 156 140 HMX3
154. C FR10 and up 14 F 10 C no frost to 104 F 40 C all frames Storage temperature 40 to 158 F 40 to 70 C Relative humidity 0 to 95 RH noncondensing non corrosive no dripping water Air quality Chemical vapors IEC 721 3 3 unit in operation class 3C2 Mechanical particles IEC 721 3 3 unit in operation class 352 Altitude 100 load capacity no derating up to 3280 ft 1000m 1 derating for each 328 ft 100m above 3280 ft 1000m max 9842 ft 3000m Vibration EN 50178 EN 60068 2 6 5 to 50 Hz displacement amplitude 1 mm peak at 3 to 15 8 Hz max acceleration amplitude 1G at 15 8 to 150 Hz Shock EN 50178 EN 60068 2 27 UPS Drop test for applicable UPS weights Storage and shipping max 15G 11 ms in package Enclosure class NEMA 1 21 or NEMA 12 IP54 open chassis IP20 Volume 6 Solid State Motor Control High Performance Features Speed error lt 0 01 depending on the encoder Encoder support neremental or absolute Encoder voltages 5V RS 422 15V or 24V depending on the option card Torque control Full torque control at all speeds including zero Torque accuracy lt 2 lt 5 down to zero speed Starting torque gt 200 depending on motor and drive sizing Master slave configurations Full capability System analysis ntegrated data logger PC communication Fast multiple drive
155. CA08100007E May 2014 www eaton com V6 T2 253 2 8 Adjustable Frequency Drives Low Harmonic Drives 208V and 230V Power Options 25 200 hp 208V and 230V Bypass Options 25 200 hp Catalog Catalog Description Number Suffix Description Number Suffix Input breaker Manual bypass controller RA Output contactor PE bypass controller RB Single overload relay PH Auto transfer HOA bypass controller RC Dual overload relays Auto transfer bypass controller RD MOV P7 Reduced voltage starter for bypass RG 50 kA surge protective device P8 Dual overloads for bypass PN 100 kA surge protective device 9 480 575V Bypass Options 25 800 hp 480 and 575V Power Options 25 800 hp Catalog Catalog Description Number Suffix Description Number Suffix Manual HOA bypass controller RA Input breaker P1 IOB bypass controller RB Output contactor PE Auto transfer bypass controller RC Output filter PF Auto transfer bypass controller RD MotoRx 300 600 Ft DV DT filter PG Reduced voltage starter for bypass RG Single overload relay PH Dual overloads for bypass PN Dual overload relays Input MOV P7 50 kA surge protective device 8 100 surge protective device 8 V6 T2 254 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives Technical Data and Specifications Enclosed 18 Pulse Drives Description S
156. Disconnect Only With Power Options FR4 N A N A B C B C FR5 N A N A B C B C FR6 N A N A B C FR7 N A 7 C 7 D FR8 7 7 7 7 F F FRO 8 8 8 8 F F Enclosure Dimension Drawings Enclosure Size UL 1 and UL Type 12 UL Type 3R B See Page V6 T2 224 See Page V6 T2 226 C See Page V6 T2 225 See Page V6 T2 227 D N A See Page V6 T2 228 F N A See Page V6 T2 229 70 See V6 T2 230 8 See Page 6 2 231 9 See Page V6 T2 232 Notes FR5 FR7 drives not available in UL Type 1 Enclosures 7 and 8 are NEMA 12 filtered Not available for UL Type 3R Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 211 2 8 480V Drives Enclosed Passive Filtered Drive V6 T2 212 Adjustable Frequency Drives Low Harmonic Drives Enclosed Passive Filtered Base Drive NEC Chassis ULType1 UL Type 12 and NEMA 12 Filtered UL Type 3R hp Current A Frame Base Catalog Number Base Catalog Number Base Catalog Number Low Overload Drive 7 1 2 11 FR4 CFX00724BA CFX00734BA 10 14 FR5 CFX01024BA CFX01034BA 15 21 FR5 CFX01524BA CFX01534BA 20 27 FR5 2 02024 02034 25 34 FR6 CFX02524BA 02534 30 40 FR6 CFX03024BA CFX03034BA 40 52 FR6 CFX04024BA CFX04034BA 50 65 FR7 CFX05014AA CFX05024AA CFX05034AA 60 77 FR7 CFX06
157. Drives BACnet Network Communications The BACnet Network Card OPTCJ is used for connecting the 9000X Drive to BACnet networks It includes a 5 08 mm pluggable connector Data transfer is Master Slave Token Passing MS TP RS 485 This interface uses collection of 30 Binary Value Objects BVOs and 35 Analog Value Objects AVOs to communicate drive parameters The card supports 9 6 19 2 and 38 4 Kbaud communication speeds and supports network addresses 1 to 127 Ethernet IP Network Communications The Ethernet IP Network Card OPTCK is used for connecting the 9000X Drive to Ethernet lndustrial Protocol networks It includes an RJ 45 pluggable connector The interface uses CIP objects to communicate drive parameters CIP is Common Industrial Protocol the same protocol used by DeviceNet The board supports 10 Mbps and 100 Mbps communication speeds The IP address of the board is configurable by Static BOOTP and DHCP methods 2 8 V6 T2 217 2 8 Adjustable Frequency Drives Low Harmonic Drives Control Communication Option Descriptions Available Control Communications Options Option Description Option Type K1 Door Mounted Speed Potentiometer Provides the drive with the ability to adjust the frequency reference using a door mounted potentiometer This option uses the Control 10 Vdc reference to generate a 0 10V signal at the analog voltage input signal terminal When the HOA bypass option is
158. G1 H J K 30 0 762 90 0 2286 26 0 660 26 5 673 1 8 46 17 3 438 5 5 140 84 4 2143 4 0 102 Max Approx Cable Entry Door Clearance Shipping Weight L M N P R S T U V w RR ss TT UU Lbs kg 23 5 3 3 45 19 3 26 2 24 8 93 9 1500 681 597 84 114 490 667 629 2386 V6 T2 108 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Frequency Drives 2 5 SVX9000 Drives Approximate Dimensions in Inches mm Size 8 T gt For Top Cable Entry 5 2 Places ma R B H j RR Y O b Y C E U gt lt V lt A gt Side View Front View 0 56 14 2 Dia Mounting Hole LJ 71 4 480V 300 350 400 a M gt lt L gt For Bottom 4 Places m Cable Entry hp E L N P A gt s lt gt Bottom View For reference only dimensions are subject to change See Page V6 T2 92 notes 3 and 5 for enclosure and option selection Wide High Deep Mounting Door Height Min Air Space A B D D1 E E1 F G G1 H J K 48 0 1219 90 0 2286 24 0 610 4220072 3 0 77 5 5 139 84 4 2143 4 0 102 Max Aj pprox Cable Entry Shipping Weight L M N P R S T U V w RR ss
159. HMX6D842NA 3 9 6 HMX9D642NA 5 5 15 2 HMX01642NA 75 2 HMX02242NA 10 28 HMX02842NA 6 15 42 HMX04242NA 20 54 HMX05442NA 7 25 68 HMX06842NA 30 80 HMX08042NA 480 Vac FS Drive Rated Frame Size Horsepower NEC Amps Catalog Number 4 1 2 1 HMX2D144NA 2 3 4 HMX3D444NA 3 5 6 HMX5D644NA 5 7 6 HMX7D644NA 75 1 HMX01144NA 5 10 14 HMX01444NA 15 21 HMX02144NA 20 27 HMX02744NA 6 25 34 HMX03444NA 30 40 HMX04044NA 40 52 HMX05244NA 7 50 65 HMX06544NA 60 77 HMX07744NA 75 96 HMX09644NA Notes For Wiring Diagrams see Page V6 T2 153 For NEMA 12 or 3R enclosures see Catalog Number Selection on Page V6 T2 142 Call Technical Support for specifics Enclosure size and weight differ from NEMA 1 and 12 products V6 T2 144 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 6 Series Drives Series IntelliPass 3R Two Contactor Bypass Standard HX 208 Vac FS Drive Rated Frame Size Horsepower NEC Amps Catalog Number 4 1 4 6 HMX4D651NA 2 75 HMX7D551NA 3 10 6 01151 5 5 16 7 01751 75 24 2 HMX02551NA 10 30 8 HMX03151NA 6 15 46 2 HMX04751NA 20 59 4 HMX06051NA 7 25 74 9 HMX07551NA 30 88 HMX08851NA 230 Vac FS Drive Rated Frame Size Horsepower NEC Amps Catalog Number 4 1 4 2 HMX4D252NA 2 6 8
160. J K 26 4 669 36 914 16 3 414 24 8 630 34 0 864 32 4 822 4 0 102 3 0 76 Cable Entry Door Clearance CB Handle Shipping Weight L M N P R 5 U w Lbs kg 11 0 279 6 0 152 9 0 229 10 0 254 6 5 165 26 4 669 1 5 38 4 3 108 230 104 Stand X Y 7 DD EE FF GG HH JJ KK LL MM NN PP RR SS TT uu 56 0 43 11 1 18 08 552 260 35 5 5 3 0 6 0 2 0 5 4 1 1 8 8 5 4 1422 108 281 46 19 1402 660 90 141 76 152 51 136 28 224 137 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 101 2 5 Approximate Dimensions Inches mm Size 2 2 50 63 5 Lifting Holes k 2 Places J A RE o m H dj YL jJ z lt 0 44 11 2 Mounting Holes 4 Places NEMA Type 1 IP21 NEMA Type 12 IP54 NEMA Type 12 IP54 Includes Cover Plates Over Louvers For Cable Entry Top View Adjustable Frequency Drives SVX9000 Drives NEMA Type 1 IP21 NEMA Type 12 IP54 with 22 in Floor Stand la J FX AK j 0 E 7 mmm a 2 Places i bx a 7 B 4
161. LEVEL H SPX Open drives FR10 and greater Horsepower Rating F07 3 4 hp 800 800 hp F15 1 1 2 hp 900 900 hp 007 7 1 2 hp H10 1000 hp 010 10 hp H12 1200 hp 050 50 hp H13 1350 hp 125 125 hp H15 1500 hp 350 350 hp H16 1600 hp 700 700 hp H20 2000 hp AFD Software Series A Standard software 1 2 5 SVX9000 Drives Safety UL508C CE u CE Board Modifications 1 Standard boards 2 Conformal varnished coating Options Options appear in alphabetical order Extended 1 0 Card Options B1 6 DI 1 ext 24 Vdc EXT 24 B2 1 RO NC NO 1 RO NO 1 therm B4 1 Al mA isolated 2 AO mA isolated 1 ext 24 Vdc EXT 24 Vdc B5 3 B8 1 ext 24 Vdc EXT 24 Vdc 3 Pt100 Brake Chopper Options N brake chopper circuit B Internal brake chopper circuit 9 1 RO NO 5 DI 42 240 Vac input Communication Cards CA Johnson Controls 2 CI Modbus TCP CJ BACne CQ EtherNet IP Input Options 1 Three phase H 2 Three phase EMC 4 Three phase EMC L C2 Modbus C3 PROFIBUS DP C4 LonWorks C5 PROFIBUS DP D9 connector Keypad Alphanumeric C6 CANopen slave Enclosure Voltage Rating 0 Chassis 2 230V 208 240 1 NEMA T
162. Limited option selection available 115V transformer KB light kit L1 HOA K4 speed potentiometer w HOA K2 disconnect switch P2 See Freestanding Option selection on Page V6 T2 173 FR10 FR14 includes 3 line reactor but it is not integral to chassis Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 165 2 5 9000 Drives Accessories Demo Drive and Power Supply Demo Drive and Power Supply Description 9000 demo drive Catalog Number 9000XDEMO NEMA 12 IP54 Conversio The NEMA Type 12 IP54 kit option is used to convert a NEMA 1 IP21 to a NEMA Type 12 IP54 drive The NEMA Type 12 IP54 n Kit kit consists of a metal drive shroud fan kit for some frames adaptor plate and plugs NEMA Type 12 IP54 Conversion Kit Approximate Dimensions in Inches mm Adjustable Frequency Drives Approximate Frame Size Delivery Code Length Width Height Weight Lb kg Catalog Number FRA W 13 330 7 178 4 102 4 1 8 OPTN12FR4 FR5 16 406 8 203 7 178 5 2 3 OPTN12FR5 FR6 21 533 10 254 5 127 7 3 2 OPTN12FR6 Flange Kits Flange Kit NEMA Type 12 IP54 The flange kit is utilized when the power section is mounted through the back panel of an enclosure Includes flange mount brackets and NEMA Type 12 IP54 fan components Metal shroud not included Note Flange kits for NEMA Type 12 IP54 enclosure drive rating are determined b
163. MMX32AA2D4_ MMX32AA2D8_ MMX34AA1D3_ MMX34AA1D9_ MMX34AA2D4_ MMX11AA1D7_ 3 54 2 46 7 68 7 17 1 26 4 14 2 17 FS2 MMX11AA2D4_ 90 62 5 195 182 32 105 5 5 MMX11AA2D8_ MMX11AA3D7_ MMX12AA3D7_ MMX12AA4D8_ MMX12AA7D0_ MMX32AA3D7_ MMX32AA4D8_ MMX32AA7D0_ MMX34AA3D3_ MMX34AA4D3_ MMX34AA5D6_ MMX11AA4D8_ 394 295 996 953 134 441 217 FS3 MMX12AA9D6_ 100 75 253 242 34 112 55 MMX32AA011_ MMX34AA7D6_ MMX34AA9D0_ MMX34AA012_ MMX34AA014_ MMX35AA1D7_ MMX35AA2D7_ MMX35AA3D9_ MMX35AA6D1_ MMX35AA9D0_ MMX32AA012_ 6 50 5 51 14 57 13 82 13 27 6 61 0 28 0 55 FS4 MMX32AA017_ 165 0 140 0 370 0 351 0 337 0 168 0 7 0 14 0 MMX32AA025_ MMX34AA016_ MMX34AA023_ MMX32AA031_ 6 50 5 51 14 57 13 82 15 08 8 07 0 28 0 55 FS5 MMX32AA038_ 165 0 140 0 414 0 398 0 383 0 205 0 7 0 14 0 MMX34AA031_ MMX34AA038_ Note 25 4 mm 1 mm 0 0394 in V6 T2 28 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 3 M Max Series Drives Approximate Dimensions in Inches mm NEMA 1 IP21 M Max Drives and Communication Adapter Kit gt w2 O w1 W2 W3 D FS1 8 14 206 7 3 77 95 7 2 99 75 9 3 98 101 2 5 41 137 5 FS2 9 90 251 5 4 7
164. Main Fan Games Tees FS7 main fan FS7 Main Fan Catalog Description Number Internal Fan Remote mounting keypad kit bezel and cable OPTRMT BP HMAX Catalog Description Number Drive Demo FS4 internal fan IP54 NEMA 12 FS4 Internal Fan FS5 internal fan IP54 NEMA 12 FS5 Internal Fan H Max Series Drive Demo FS6 internal fan IP54 NEMA 12 FS6 Internal Fan Demos and Power Supply FS7 internal fan IP54 NEMA 12 FS7 Internal Fan Catalog Description Number H Max Series bypass demo H MAX BYPASS DEMO Hand held 24V auxiliary power supply used to supply power 9000XAUX24V to the control module in order to perform keypad programming before the drive is connected to line voltage Notes For installation of a NEMA Type 1 drive into a NEMA Type 12 oversized enclosure Frame size 8 and 9 must be ordered from the factory as a flange mount unit Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 137 2 6 Adjustable Freguency Drives Series Drives Technical Data and Specifications Series Drives Description Specification Input Ratings Description Specification Control Connections Input voltage Vin 200 240 Vac 380 480 Vac 10 10 Input frequency fin 50 60 Hz variation up to 47 66 Hz Connection to power Once per minute or less typical operation Short circuit withstand rating 100 Output Ratings Output voltage
165. May 2014 www eaton com Accessories DA1 Series Adjustable Frequency Drives PowerXL DAI Series Drives PC Communication Kit and Copy Paste Module Description Bluetooth copy paste communication stick Catalog Number DX COM STICK Remote Keypad Description LED remote keypad 7 segment display IP54 rated 2 2 Catalog Number DX KEY LED USB PC connection kit DX COM PCKIT Optional Communication Modules Description DeviceNet plug in interface module Catalog Number DX NET DEVICENET PROFIBUS DP plug in interface module DX NET PROFIBUS EtherNet IP plug in interface module DX NET ETHERNET 2 EtherCAT plug in interface module DX NET ETHERCAT 2 PROFINET plug in interface module DX NET PROFINET 2 Modbus TCP plug in interface module DX NET MODBUSTCP 2 BACnet plug in interface module DX NET BACNETIP 2 Encoder Feedback Plug In Option Module and Miscellaneous Cards Description Catalog Number Relay output option module DXA EXT 3RO Encoder feedback plug in option module DXA EXT ENCOD Volume 6 Solid State Motor Control OLED remote keypad full text display multi line text multi language IP54 DX KEY OLED Extension Cables and Data Cable Splitter Description RJ45 communication cable w terminating resistor Catalog Number DX CBL TERM RS 485 data cable RJ45 0 5m DX CBL RJ45 0M5 RS 485 data cable RJ45 1 0m DX CBL RJ45
166. NEMA Type 12 The flange kit is utilized when 12 1 54 enclosure drive rating IP54 Frames 4 9 the power section is mounted are determined by rating of Frame Delivery Catalog through the back panel of an drive Size Code Number enclosure Includes flange Flange Kit NEMA Type 12 ES OPTRA mount brackets and NEMA zi MENS 12 IP54 fan IP54 Frames 4 5and 60 FR5 5 components Metal shroud on FRE OPTTHR6 not included ode umber m FR4 W OPTTHRFR4 FR8 OPTTHR8 FR5 OPTTHRFR5 M FR9 OPTTHR9 FR6 OPTTHRFR6 Note For installation of an SVX9000 NEMA Type 1 IP21 drive into a NEMA Type 12 IP54 oversized enclosure V6 T2 54 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Frequency Drives 2 5 SVX9000 Drives Options 9000 Series Option Board Kits The 9000X Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs The drive s control unit is designed to accept total of five option boards The 9000X Series factory installed standard board configuration includes 9 board and an 2 relay output board which are installed in slots A and B Option Board Kits Option Boards
167. NO 1 RO NO 1 therm B5 3 RO 9 1 RO 5 DI 42 240 Vac input B4 1 Al mA isolated 2 AO mA isolated 1 ext 24 Vdc EXT 24 B8 1 ext 24 Vdc ext 24 3 100 Engineered Options HT High temperature rating for 50 C VB Varnished boards FR10 and above 08100007 2014 www eaton com 18 Pulse Drive Product Selection When Ordering Select a base catalog number that meets the application requirements nominal horsepower voltage and enclosure rating The enclosed drive s continuous output amp rating should be equal to or greater than the motor s full load amp rating The base enclosed package includes a standard drive door mounted alphanumeric panel and enclosure 208 230V Drives Adjustable Frequency Drives The enclosed 18 pulse drive product uses the term High Overload in place of the term Constant Torque CT Likewise Low Overload is used in place of the term Variable Torque VT The new terms are a more precise description of the rating The older terms included ambient temperature ratings in addition to overload ratings In order to minimize enclosure size and offer the highest ambient temperature Enclosed 18 Pulse Base Drive Type 1 2 8 Low Harmonic Drives rating overload and temperature ratings are now treated separately Ambient temperature ratings a
168. Open Drives e BU 5 V6 T2 50 208 240V NEMA Type 1 1 21 Drives Frame Size hp ly Current ly hp lj Current I Catalog Number FR4 3 4 3 7 1 4 8 SVXF07A1 2A1B1 1 4 8 1 1 2 6 6 SVX001A1 2A1B1 1 1 2 6 6 2 7 8 SVXF15A1 2A1B1 2 7 8 3 11 SVX002A1 2A1B1 3 11 125 003 1 2 1 1 FR5 12 5 5 17 5 SVX004A1 2A1B1 5 17 5 7 1 2 25 SVX005A1 2A1B1 7 1 2 25 10 31 SVX007A1 2A1B1 FR6 10 31 15 48 SVX010A1 2A1B1 15 48 20 61 SVX015A1 2A1B1 FR7 20 61 25 75 SVX020A1 2A1N1 25 75 30 88 SVX025A1 2A1N1 30 88 40 114 SVX030A1 2A1N1 FR8 40 114 50 140 SVX040A1 2A1N1 50 140 60 170 SVX050A1 2A1N1 60 170 75 205 SVX060A1 2A1N1 FRO 75 205 100 261 SVX075A1 2A1N1 100 261 125 300 SVX100A1 2A1N1 208 240V NEMA Type 12 IP54 Drives Frame Size hp ly Current ly hp 1 Current I Catalog Number FR4 3 4 3 7 1 4 8 SVXF07A2 2A1B1 1 4 8 1 1 2 6 6 001 2 2 1 1 1 1 2 6 6 2 78 SVXF15A2 2A1B1 2 78 3 1 SVX002A2 2A1B1 3 1 12 5 SVX003A2 2A1B1 FR5 12 5 5 17 5 SVX004A2 2A1B1 5 17 5 74 2 25 SVX005A2 2A1B1 7 1 2 25 10 31 SVX007A2 2A1B1 FR6 10 31 15 48 SVX010A2 2A1B1 15 48 20 61 SVX015A2 2A1B1 FR7 20 61 25 75 SVX020A2 2A1N1 25 75 30 88 SVX025A2 2A1N1 30 88 40 114 SVX030A2 2A1N1 FR8 40 114 50 140 SVX040A2 2A1N1 50 140 60 170 SVX050A2 2A1N1 60 170 75 205 SVX060A2 2A1N1 FRO 75 205 100 261 SVX075A2 2A1N1 100 261 125 300 SVX100A2 2A1N1
169. P R S T U V w RR ss TT UU Lbs kg 8 5 327 12 0 11 9 98 15 435 15 0 75 25 0 93 5 274 290 1 270 1 2500 1135 216 831 305 303 249 38 1105 381 191 635 2375 696 738 687 6 2 110 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives SVX9000 VFD Pump Panels SVX9000 VFD Pump Panels Product Description Standard Enclosed covers a wide range of the most commonly ordered options Pre engineering eliminates the lead time normally associated with customer specific options Modified Standard Enclosed applies to specific customer requirements that vary from the Standard Enclosed offering such as the need for an additional indicating light or minor modifications to drawings Consult your Eaton representative for assistance in pricing and lead time Custom Engineered for those applications with more unique or complex requirements these are individually engineered to the customer s needs Consult your Eaton representative for assistance in pricing and lead time Features NEMA 12 IP54 NEMA Type 3R enclosures Input voltage 208V 230V 480V and 575V consult factory Complete range of control network and power options Horsepower range e 208V 3 4 to 100 hp ly 1 to 100 hp IL e 230V 3 4 to 100 hp ly 1 to 100 hp e 480V 1 to 350 hp ly 1 1 2 to 400 hp IL Padlockable dis
170. Price Policy BLS Refer to Price Policy 25 050 Minimum Billing Orders less than 1 000 will be assessed a shipping and handling charge of 5 of the price of the order with a minimum charge of 25 00 unless noted differently on Product discount sheets Taxes The price does not include any taxes Buyer shall be responsible for the payment of all taxes applicable to or arising from the transaction the Products its sale value or use or any Services performed in connection therewith regardless of the person or entity actually taxed Terms of Payment Products Acceptance of all orders is subject to the Buyer meeting Seller s credit requirements Terms of payment are subject to change for failure to meet such requirements Seller reserves the right at any time to demand full or partial payment before proceeding with a contract of sale as a result of changes in the financial condition of the Buyer Terms of Payment are either Net 30 days from the date of invoice of each shipment or carry a cash discount based on Product type Specific payment terms for Products are outlined in the applicable Product discount schedules Services Terms of payment are net within 30 days from date of invoice for orders amounting to less than 50 000 00 Terms of payment for orders exceeding 50 000 00 shall be made according to the following 1 Twenty percent 20 of order value with the purchase order payable 30
171. Product OWEN caa dese pe EA paqpas cena Sd DES asua Aaa V6 T2 131 H Max Drives Z uu u ERO V6 T2 132 H Max IntelliPass and IntelliDisconnect Drives DESCENDO 355556 edad V6 T2 141 Performance Drives 2 7 SPX9000 Drives DESONEN M o uu eui qme g w Pad oido odis V6 T2 158 2 8 Low Harmonic Drives Enclosed Passive Filtered Drives Product Description V6 T2 200 Enclosed 18 Pulse Drives Product Descriptio u lee rq elas V6 T2 233 2 9 LCX9000 Liquid Cooled Drives Product Dessnpliofi 4424 do V6 T2 263 2 10 SPA9000 SPN9000 SPI9000 Common DC Bus Drives V6 T2 280 Learn Drawings An Eaton Online gJ Online Green Solution Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 1 2 1 PowerXL 1 Series Drives PowerXL DC1 Series Drives EE EHE er a r m tia eee Product Description Eaton s PowerXL DC1 variable frequency drives are the next generation of drives specifically engineered for today s machinery applications The DC1 is compact with only 14 basic parameters SmartWire DT connectivity and outstanding ease of mounting and installation The DC1 is perfect for quick com
172. Rating K5 MANUAL AUTO reference switch 22 mm Control 07 3 4 hp 015 15hp 100 100 hp START and STOP pushbuttons 22 mm Control 001 1 hp 020 20 hp 125 125 hp K9 2 Factory installed auxiliary contacts Power F15 1 1 2 hp 025 25 hp 150 150 hp POWER ON RUN and Fault pilot lights Light 002 2 hp 030 30 hp 200 200 hp 12 Bypass pilot lights for RA bypass option Addl bypass 003 3 hp 040 40 hp 250 250 hp LD Green STOP light Light 005 5 hp 050 50 hp 300 300 hp LE Red RUN light Light 007 7 1 2 hp 060 60 hp 350 350 hp LU Misc light 22 mm Light 010 10 hp 075 75 hp 400 400 hp LW PIT light 22 mm Light P1 Input circuit breaker Input Input fuses 200 kAIC Input Enclosure Rating SPD 50 per phase Input 2 NEMA 12 IP54 PA SPD 100 kA per phase Input 3 PE Output contactor Output PF Output filter Output PG MotoRX 300 600 ft 1000 V uS DV DT filter Output Voltage Rating RA Manual HOA bypass controller Bypass Three phase Single phase 55 stand 22 in Enclosure 1 208V J 230V 9 Space heater w out CPT Enclosure 2 230 K 480V Space heater w CPT Enclosure 4 480V SB Socket type control relay Enclosure SE On delay timer Enclosure SF Off delay timer Enclosure Application Torque Braking 2 brake chopper brake chopper Communication Options
173. SVX02032DP 2 SVX02522DP SVX02532DP 0 80 SVX03022DP 0 SVX03032DP 0 40 8 SVX04022DP 8 SVX04032DP 0 SVX05022DP 0 SVX05032DP 0 6 SVX06022DP SVX060322DP F 75 9 9 SVX07532DP 100 SVX10032DP 0 Low Overload Drive and Enclosure A 1 4 SVX00122BP 4 SVX00132BP 12000 SVXF1522BP 00 SVXF1532BP 0 2 SVx00222BP 0 SVX00232BP 0 3 7 SVX00322BP SVX00332BP 5 5 SVX00522BP 5 SVX00532BP TQ SVX00722BP SVX00732BP 0 SVX01022BP 0 SVX01032BP 0 15 6 01522 6 SVX01532BP 0 SVX02022BP 0 SVX02032BP B 25 7 SVX02522AP 7 SVX02532AP 80 SVX03022AP SVX03032AP 0 SVX04022AP 0 SVX04032AP 0 50 8 05022 8 SVX05032AP 6 SVX06022AP SVX06032AP nG SVX07522AP SVX07532AP F 100 9 9 SVX10032AP 125 SVX12532AP Notes Enclosure dimensions starting on Page V6 T2 124 Includes drive local remote keypad and enclosure V6 T2 114 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 5 SVX9000 Drives 230V Drives continued SVX9000 Enclosed Pump Panel Style Single Phase Drives NEMA Type 12 IP54 NEMA Type 3R Enclosure Frame Base Catalog Frame Base Catalog Size hp Size Number Size Number Low Overload Drive and Enclosure A 3 4 4 SVXF072JBP 4 SVXF073JBP 1 SVX0012JBP SVX0013JBP 2 5 SVX0022JBP 5 SVX0023JBP 3 SVX0032JBP SVX0033JBP 5 SVX0052JBP SVX
174. Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 249 2 8 Low Harmonic Drives Modbus RTU Network Communications The Modbus Network Card OPTC2 is used for connecting the 9000X Drive as a slave on a Modbus network The interface is connected by a 9 pin DSUB connector female and the baud rate ranges from 300 to 19 200 baud Other communication parameters include an address range from 1 to 247 a parity of None Odd or Even and the stop bit is 1 PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the 9000X Drive as a slave on a PROFIBUS DP network The interface is connected by a 9 pin DSUB connector female The baud rates range from 9 6K baud to 12M baud and the addresses range from 1 to 127 LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the 9000X Drive ona LonWorks network This interface uses Standard Network Variable Types SNVT as data types The channel connection is achieved using a FTT 10A Free Topology transceiver via a single twisted transfer cable The communication speed with LonWorks is 78 kBits s CANopen Slave Communications The CANopen Slave Network Card OPTC6 is used for connecting the 9000X Drive to a host system According to 150 11898 standard cables to be chosen for CAN bus should have a nominal impedance of 120 ohms and specific line delay of nominal 5 nS m 120 ohm li
175. Speed 2 Soft Stop Ramp Voltage 3 Soft Stop Time Auxiliary Contacts Auxiliary contacts are provided to indicate soft start controller status Frame Size 1 4A to 12A One Relay The auxiliary relay indicates when the soft starter is at Top of Ramp TOR Frame Size 2 3 and 4 16A to 200A Two Relays One auxiliary relay indicates when the soft starter is at Top of Ramp TOR One auxiliary relay indicates that a RUN command is present including start ramp bypass and stop ramp times CA08100007E May 2014 www eaton com Features and Benefits Run bypass mode greatly reduces internal heating created by the power dissipation across the SCRs The bypass relay directly connects the motor to the line and improves system efficiency by reducing internal power losses Less heat minimizes enclosure size and cooling requirements and maximizes the life of all devices in the enclosure e LED displays device status and provides fault indication Variable ramp times voltage control torque control settings provide unlimited starting configurations allowing for maximum application flexibility Single Phase Applications All DS7 frame sizes can be configured for single phase operation at 200 480 Vac main voltages Standards and Certifications e IEC 60947 4 2 EN 60947 4 2 UL listed CSA certified CE marked C Tick O lt Instructional Leaflets e I
176. Standards Safety UL 5086 CSA C22 2 No 274 13 and EN 61800 5 1 EMC 2 EN 61800 3 2004 Category 2 The drive can be modified for networks and corner grounding TN system Electrostatic discharge Second environment IEC 61000 4 2 4 kV CD or 8 kV AD Criterion Fast transient burst Second environment IEC 61000 4 4 2 kV 5 kHz Criterion Dielectrical strength Primary to secondary 3600 5100 Primary to earth 2000 Vac 2828 Approvals EN 61800 5 1 2007 CE UL and cUL see nameplate for more detailed approvals Fieldbus connections Onboard EtherNet IP Modbus TCP Modbus RTU BACnet Safety protections Overvoltage protection Yes Overvoltage trip limit 240V drives 456V 480V drives 911V Undervoltage protection Yes Undervoltage trip limit 240V drives 211V 480V drives 370V Earth fault protection Yes Input phase supervision Yes Motor phase supervision Yes Overcurrent protection Yes Unit overtemperature protection Yes Motor overload protection Yes Motor stall protection Yes Motor underload protection Yes DC bus overvoltage control Yes Short circuit protection of 24V Yes reference voltages Surge protection Yes differential mode 2 kV common mode 4 kV Common coated boards Yes prevents corrosion Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton
177. Storage temperature 40 F 40 C to 140 F 60 C Second deceleration time AD EEE Relative humidity 0 to 95 RH noncondensing non corrosive no dripping water Analog input range selection signal scaling and filtering Enclosure class P20 FS1 FS3 controller Notes Skip frequencies Exception 115V single phase in 230V three phase out Only FS2 and FS3 drives are equipped with brake chopper circuit Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 7 2 1 PowerXL 1 Series Drives Standards DC1 Series Adjustable Frequency Drives 0 Specifications Reliability e Digital DI1 DI4 are Includes Pretested components programmable e Four inputs two digital and Computerized testing e Digital relay and analog two digital analog e Final test with full load outputs are programmable Analog inputs Conformal coated boards e 4 20 mA e Eaton s Electrical Services amp 0 10V Systems national network One output analog or digital One relay output e RS 485 interface DC1 Series I O Interface of AF drive specialists Terminal Signal Factory Preset Description 1 24Vde Control voltage for 011 014 Maximum load 100 mA Reference potential V 2 DH Digital Input 1 Start Enable FWD 8 to 30V High gt 6 3 012 Digital Input 2 Start Enable REV 8 to 30V Hig
178. T2 134 V6 T2 135 V6 T2 143 V6 T2 148 Mop K SSJP SVDRIVE EYPAD V6 T2 57 V6 T2 169 V6 T2 268 V6 T2 287 L S511 ES RM V6 T2 265 V6 T2 267 S611 S701 M S801 MX V6 T2 22 V6 T2 23 8114 x XMX Numerics 9000X Volume 6 Solid State Motor Control V6 T2 55 V6 T2 94 V6 T2 118 V6 T2 167 V6 T2 216 V6 T2 249 V6 T2 268 V6 T2 287 6 2 55 V6 T2 94 V6 T2 118 V6 T2 167 V6 T2 216 V6 T2 249 V6 T2 268 V6 T2 287 V6 T2 55 V6 T2 94 V6 T2 118 V6 T2 167 V6 T2 216 V6 T2 249 V6 T2 268 V6 T2 287 V6 T2 97 6 2 55 V6 T2 94 V6 T2 118 V6 T2 167 V6 T2 216 V6 T2 249 V6 T2 268 V6 T2 287 6 2 54 V6 T2 166 V6 T2 57 V6 T2 169 V6 T2 268 V6 T2 287 V6 T2 54 V6 T2 166 6 2 287 6 1 67 6 1 78 6 1 90 V6 T2 286 V6 T2 284 V6 T2 285 V6 12 284 V6 T2 285 V6 T2 284 V6 T2 285 V6 T2 52 V6 T2 53 V6 T2 161 V6 T2 165 V T1 67 V6 T1 90 6 2 57 V6 T2 169 6 2 50 6 2 53 V6 T2 90 V6 T2 93 V6 T2 113 V6 T2 117 V6 T1 16 V6 T1 53 V6 T1 55 V6 T1 4 6 1 10 6 1 13 6 1 65 V6 T1 66 V6 T1 86 V6 T1 89 V6 T1 91 V6 T2 136 6 2 149 V6 T2 54 V6 T2 57 V6 T2 137 V6 T2 166 V6 T2 169 CA08100007E May 2014 www eaton com V6 A2 1 Accessories Adjustable Frequency Drives H Max Se
179. TT UU Lbs kg 1 12 5 7 83 13 31 0 21 5 213 93 5 2000 908 241 952 318 196 210 32 787 545 541 2375 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 109 2 5 Adjustable Frequency Drives SVX9000 Drives Approximate Dimensions in Inches mm Size 9 Access in Top 2 Places Openings Filtered for NEMA Type 12 IP54 Design Drive Circuit Breaker Key Locking Handle WA y g Access a Biases NL r P 4 MK lt gt Side View Front View HL Bottom Access 0 56 14 2 Dia w _ d EDEN P IHhp ILhp A 480V 400 500 G1 500 550 550 600 D1 gt ke D gt lt D2 gt lt E gt Bottom View For reference only dimensions are subject to change See Page V6 T2 92 notes 3 and 5 for enclosure and option selection Wide High Deep Mounting Door Height Min Air Space A B D D1 E E1 F G G1 H J K 60 0 1524 90 0 2286 260 1 664 22 9 582 20 51 30 0 762 44 3 1125 10 6 270 10 6 270 8 2 208 4 0 102 Max Approx Cable Entry Shipping Weight L M N
180. Thermistor input Rtrip 4 7 kohms Encoder input 24V 0 lt 10V 1 218V 2 2 kohms 5V 0 lt 2V 1 23V 330 ohms Note Some horsepower units include dynamic braking chopper as standard refer to individual drive sections 08100007 2014 www eaton com V6 T2 99 2 5 Dimensions Adjustable Freguency Drives 5 9000 Drives Approximate Dimensions Inches mm 9000 Enclosed Drives Size 0 1 50 38 1 For Cable Lifting Holes K K Entry 4 Places gt A 8 y fl A A U E I Y d H 5 B ooo E A F A T gt Top View For Cable DM O Y 19 gt D 0 44 11 2 Mounting Holes 4 Places NEMA Type 1 1P21 NEMA Type 12 1P54 Bottom View NEMA Type 12 1 54 Includes Cover Plates Over Louvers For reference only dimensions are subject to change Wide High Deep Mounting Door Height Min Air Space A B D D1 E E1 F G G1 H J K 19 9 504 29 0 737 16 4 416 18 3 465 27 4 695 25 4 644 4 0 102 3 0 76 Max Approx Cable Entry Door Clearance CB Handle Shipping Weight L M N P R S T U V w Lbs kg 5 0 127 6 0 152 9 6 245 26 4 669 1 5 38 6 3 160 4 3 108 5 3 134 200 91 V6 T2 100
181. To avoid damage to the drive or computer SVDrivecable must be used SVDrivecable 1 8m RS 232 cable 22 gauge with a 7 connector on each end Should be used in conjunction SVDRIVECABLE with the 9000XDrive option to avoid damage to the SVX9000 or computer The same cable can be used for downloading specialized applications to the drive External Dynamic Braking Resistors Used with the dynamic braking chopper circuit to absorb motor regenerative See Page V6 T2 170 energy for stopping the load and to dissipate the energy flowing back into the drive Resistors are separated into standard duty and heavy duty Standard duty is defined as 20 duty or less with 100 braking torque while heavy duty is defined as 50 duty or less with 150 braking torque Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 169 2 5 9000 Drives SPX9000 Drive Options Brake Chopper Options The brake chopper circuit option is used for applications that require dynamic braking Dynamic braking resistors are not included with drive purchase Consult the factory for additional dynamic braking resistor selections that are supplied separately A list of common resistors are listed below and are complete Duty Cycle The duty cycle rating is based on a 60 second period For example the 20 duty cycle resistor can carry 100 current for 12 seconds out of every 60 seconds while the 50 duty cycle resis
182. V 24 24 24 Amps maximum A 3 3 3 Environment Temperature operating G 20 to 50 C 20 to 50 C 20 to 50 C Temperature storage 9C 40 to 85 C 40 to 85 C 40 to 85 C Altitude Meters lt 2000m derate 0 5 per lt 2000m derate 0 5 per lt 2000m derate 0 5 per 100m gt 2000m 100m gt 2000m 100m gt 2000m Humidity lt 95 non condensing lt 95 non condensing lt 95 non condensing Operating position Vertical line side up Vertical line side up Vertical line side up Pollution degree IEC947 1 3 3 3 Impulse withstand voltage IEC947 4 1 6000 6000 6000 6 1 58 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Reduced Voltage Motor Starters l 2 Solid State Starters Dimensions Approximate Dimensions in inches mm A and B Frame 4 2 76 4 33 lt 2 76 gt lt 7 43 _ gt 70 0 110 0 70 0 188 6 lt 4 21 107 0 I A AS i 5 p 19 47 494 5 4 fi N 18 30 11 58 464 7 RE 294 2
183. Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 5 9000 Drives 2 5 Approximate Dimensions in Inches mm Size 1 0 1635 2 50 63 5 D 4 Places NE LIN lt gt wl AA A Fa lo A 4 n B Mi H B LLLA gt lt 0 44 11 2 Mounting Holes 4 Places NEMA Type 1 1P21 NEMA Type 12 1P54 NEMA Type 12 1P54 Includes Cover Plates Over Louvers Y Z gt lt DD NEMA Type 1 IP21 NEMA Type 12 IP54 with Floor Stand 0 44 11 2 M N For Cable Mounting Holes Entry For aces gt lt gt Cable D Entry N A For Cable For Cable m d Entry L Entry A For Cable P Entry Y Y K sj iwi U Y i j nah I Top View Bottom View LL Bottom View NEMA Type 1 IP21 NEMA Type 12 IP54 with Floor Stand For reference only dimensions are subject to change Wide High Deep Mounting DoorHeight Min Air Space A B C D 01 E1 F G G1 H
184. Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T1 23 a 1 p Solid State Controllers Please refer to Application Note APO39004EN for additional information on proper size selection 057 Soft Start DS7 Soft Start Controllers Horsepower Ratings Controller 10 Second Ramp One Start per Hour 300 Current Limit at 40 Frames 3 and 4 Motor Power hp Maximum Maximum a Rated Allowable Allowable Recommended Recommended sa Current A 200V 230 460V Breaker Size Size D Overload C440 Overload 40 10 10 30 HFD3150L 150A Class XTOBO40DC C440A1A045SAX ram Catalog Number DS7 340SX041N0 N 057 3425 041 0 DS7 34DSX041N0 D 52 15 20 40 HFD3200L 200A Class RK5 XTOB057DC1 C440B1A100SAX St teens DS7 340SX055N0 N 057 3425 055 0 057 3405 055 0 65 20 25 50 HJD3250 200A Class RK5 XTOBO65DC1 C440B1A100SAX DS7 340SX070N0 N DS7 342SX070N0 N DS7 34DSX070N0 D 77 25 30 60 HKD3300 300A Class RK5 XTOB100GC1S CA40B1A100SAX DS7 340SX081N0 N 057 3425 081 0 DS7 34DSX081N0 D 96 30 30 75 HKD3350 350A Class RK5 XTOB100GC1S CA40B1A100SAX DS7 340SX100N0 N 057 3425 100 0 DS7 34DSX100N0 D 124 40 50 100 HKD3400 500A Class 5 XTOB125GC1S 440 1 0055 057 3405
185. across the line that are connected on polluted power distribution grids can overheat or operate at lower efficiency due to harmonics Higher installation costs Transformers and power equipment must be oversized to accommodate the loss of efficiencies This is due to the harmonic currents circulating through the distribution without performing useful work Adjustable Freguency Drives How Does VFD Convert Three Phase AC to Variable Output Voltage and Frequency The six pulse VFD The majority of all conventional drives that are built consist of a six pulse configuration The figure below represents a six diode rectifier design that converts three phase utility power to DC The inverter section uses IGBTs to convert DC power to a simulated AC sine wave that can vary in frequency from 0 320 Hz Six Diode Rectifier Design Six Pulse Diode Bridge Rectifier Converter Section 12 LIA L3A Inverter Section DC The six pulse VFD drive creates harmonic current distortion The harmonic current that is created is energy that can not be used by customers and causes external heat and losses to all components including other drives that are on the same power distribution See the curve below showing a 500 hp drive with 167A of damaging harmonic current Dynamic Braking Bus Transistor Capacitors Output Transistors IGBT Section 500 hp Six Pulse Nonprod
186. assure that any restart occurs in a safe manner CA08100007E May 2014 www eaton com Features and Benefits e The User Interface Module UI provides an intuitive easy to use human interface with powerful configuration capabilities to maximize system performance Door or device mounted Ul enables users to safely configure commission monitor and troubleshoot the system at the electrical panel without opening the enclosure door eliminating the possibility of an arc flash incident System operating parameters can be monitored enterprise wide through a communications network Increase uptime by providing data for process management and preventive diagnostics Run bypass mode greatly reduces internal heating created by the greater power dissipation in the SCRs Bypass contactors directly connect the motor to the line and improves system efficiency by reducing internal power losses Protective Features All protective features can be communications network Motor Overload The S611 includes electronic overload protection as standard The overload meets applicable requirements for a motor overload protective device The overload protects the motor from over heat conditions with the use of sophisticated algorithms that model true motor heating resulting in superior motor protection and fewer nuisance trips The S611 calculates a thermal memory value A 100 value represents the maximum safe tem
187. be oversized to accommodate the loss of efficiencies This is due to the harmonic currents circulating through the distribution without performing useful work V6 T2 201 28 Low Harmonic Drives How Does a VFD Convert Three Phase AC to a Variable Output Voltage and Frequency The six pulse VFD The majority of all conventional drives that are built consist of a six pulse configuration The figure below represents a six diode rectifier design that converts three phase utility power to DC The inverter section uses 5 to convert DC power to a simulated AC sine wave that can vary in frequency from 0 400 Hz The six pulse VFD drive creates harmonic current distortion The harmonic current that is created is energy that can not be used by customers and causes external heat and losses to all components including other drives that are on the same power distribution The figure is a 100 hp drive with 45A of damaging harmonic current 100 hp Six Diode Rectifier Design Current Amps 1000 500 500 1000 0 100 0 10625 0 1125 0 11875 0 125 Time Seconds 100 hp Six Pulse Nonproductive Harmonic Current Current Amps 1000 500 500 1000 0 100 0 10625 0 1125 0 11875 0 125 Time Seconds Six Pulse Nonproductive Harmonic Current Six Pulse Circuit Current harmonics l 100 l 6 10 1
188. board 1 00591 00591 Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM Main AC fan Fan assembly right 3 FR10847 FR10847 Fan AC 3 01080 01080 Fan fuse 4 PP20202 PP20202 Starting 3 S00530 S00530 Fan driver board AC 3 VB00299 VB00299 Isolation transformer right 3 FR10845 FR10845 Main DC fan DC fan 2 00072 00072 DC power 2 801017 01017 Notes Factory recommended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assistance V6 T2 66 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com FR12 Spare Parts Adjustable Frequency Drives SVX9000 Drives Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control Fiber board 2 500451 500451 ASIC board 2 00457 00457 Star coupler 1 500593 500593 Control ASIC fan 2 01096 01096 Control module SVX control module 1 CPBS0000000000 CPBS0000000000 Standard slot A 1 0 card 1 9 9 Standard slot 1 0 card 1 2 2 Power module 1 FR12 0820 4 ANV FR12 0650 5 ANV 1 FR12 0920 4 ANV FR12 0750 5 ANV 1 FR12 1030 4 ANV FR12 0820 5 ANV Driver board 2 S00450 S00450 Driver adapter boa
189. closed start CURRENT E VOLTAGE 9 DIN2 External Fault Closed fault DIN3 Run Interlock Permissive IP Interlock Closed OK COM DIN1 DIN6 Common 24Vout Control Voltage Output 0 1A max GND Ground DIN4 Speed Select 0 100 Preset speed DIN5 Fire Mode Contact closed fire mode DING Force Bypass Contact closed bypass 17 DIN1 DIN6 Common Terminal Block Layout 418 AO 1 Output Frequency 0 20 mA 419 AO 1 Analog Output Common Ground Analog 30 24Vdcin Auxiliary Input Voltage 21 22 23 24 25 26 32 33 n DATA RS 485DATA Programmable BACnet PE n bad m B DATA 85 485 DATA Modbus FLN N2 NC COM NO NC COM NO COM NO 21 Relay Board 1 Slot B 12 13 18 19 30 A B 4 Default Signal 22 RO1 Bypass Run 24Vdc GND 1 1 24 Vdc RS 485 RS 485 out in Data Data 23 EA 24Vdc 8A 1 2 7 8 9 10 11 290 gt 10 An Al2 Al2 24vac GND DM Di2 COM 25 P RO2 Drive Run 125 Vdc 0 4A 2 out DI1 6 26 sa 7 EM Fault Factory Jumper External Interlock Standards Includes Reliability Digital inputs D1 D6 relay Six digital input Pretested components out analog in out are freely Two analog input Conformal coated programmed One analog output varnished boards The user can assign a single input to multiple functions V6 T2 152 Volume 6 Solid State Motor Control Three re
190. com V6 T2 41 2 4 Wiring Diagram Adjustable Freguency Drives PowerXL DG1 Series Drives PowerXL Series DG1 Control Wiring Diagram Pin Signal Name Signal Default Setting Description 1 10V Ref Output Voltage 10 Supply Source 2 Analog Input 1 0 10V Voltage Speed Reference Programmable to 4 mA to 20 mA 3 AN Analog Input 1 Ground Analog Input 1 Common Ground 4 Al2 Analog Input 2 4 mA to 20 mA Current Speed Reference Programmable to 0 10V 5 2 Analog Input 2 Ground Analog Input 2 Common Ground 6 GND 1 0 Signal Ground 1 0 Ground for Reference and Control 7 DIN5 Digital Input 5 Preset Speed BO Sets frequency output to Preset Speed 1 8 DIN6 Digital Input 6 Preset Speed B1 Sets frequency output to Preset Speed 2 9 DIN7 Digital Input 7 Emergency Stop TI Input forces VFD output to shut off 10 DIN8 Digital Input 8 Force Remote Input takes VFD from Local to Remote 11 CMB DI5 to DI8 Common Grounded Allows source input 12 GND 1 0 Signal Ground 1 0 Ground for Reference and Control 13 24V 24 Vdc Output Control voltage output 100 mA max 14 001 Digital Output 1 Ready Shows the drive is ready to run 15 24 0 24 Output Control voltage output 100 mA max 16 GND 1 0 Signal Ground a 1 0 Ground for Referen
191. common DC bus drive products The product family covers a number of front end units and inverter units in the entire power range from 1 1 2 to 2000 horsepower at 460V and 690V The drive components are built on the SPX9000 technology V6 T2 280 Volume 6 Solid State Motor Control Front End Units The front end units convert a mains AC voltage and current into a DC voltage and current The power is transferred from the mains to a common DC bus and in certain cases vice versa The SPA active front end unit is a bidirectional regenerative power converter for the front end of acommon DC bus drive line up An external LCL filter is used at the input This unit is suitable in applications where low mains harmonics are required Contents Description Page 5 9000 5 9000 5 9000 Common DC Bus Drives Application Description Product Comparison Features Standards and Certifications Catalog Number Selection Product Selection Options Technical Data and Specifications Wiring Diagrams Dimensions The SPN non regenerative front end unit is a uni directional motoring power converter for the front end of a common DC bus drive line up The device operates as a diode bridge using diode thyristor components A dedicated external choke is used at the input The unit has the capacity to charge a common DC bus
192. current per 100m to a maximum of 2000m 100m to a maximum of 2000m 100m to a maximum of 2000m 100m to a maximum of 2000m Installation Vertical Vertical Vertical Vertical Protection class 20 20 20 20 Protection class applies to the With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM front and operator control and range protection type IP40 from all range protection type IP40 from all range protection type IP40 from all range protection type IP40 from all display elements Protection sides can be achieved sides can be achieved sides can be achieved sides can be achieved type from all sides is 00 Busbar tag shroud Back of hand and finger proof Back of hand and finger proof Back of hand and finger proof Back of hand and finger proof from front face from front face from front face from front face Overvoltage category 1 2 1 2 1 2 1 2 pollution degree Shock resistance 8g 11ms 8g 11ms 8g 11ms 8g 11ms Vibration resistance according 2M2 2M2 2M2 2M2 0 EN 60721 3 2 ean heat dissipation at w 0 2 0 35 0 35 0 6 rated duty cycle Radio interference B B B B Dimensions W x H x D DS7 340 and DS7 342 1 77 x 5 12 x 374 45 x 130 x 95 1 77 x5 12x 374 45 x 130 x 95 1 77 x 5 12x 3 74 45 x 130 x 95 1 77 x 5 12 x 374 45 x 130 x 95 DS7 34D in mm 1 77 x 5 31 x 3 74 45 x 135 x 95 1 77 x 5 31 x 3 74 45 x 135 x 95 1
193. derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C Temperature storage 50 to 70 C 50 to 70 C 50 to 70 C 50 to 70 C Altitude lt 2000m consult factory lt 2000m consult factory lt 2000m consult factory lt 2000m consult factory for operation gt 2000m for operation gt 2000m for operation gt 2000m for operation gt 2000m Humidity lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing Operating position Any Any Any Any Pollution degree IEC947 1 3 3 3 3 Impulse withstand voltage IEC947 4 1 6000V 6000V 6000V 6000V Volume 6 Solid State Motor Control 08100007 2014 www eaton com 6 1 93 Solid State Starters Soft Starters S811 continued Description S811 U42_ 811 U50_ 811 V36_ S811 V42_ Max current capacity 420 500 360 420 FLA range 131 420 156 500 112 360 31 420 General Information Bypass mechanical lifespan 10M 10 10 0M Insulating voltage Ui 660V 660V 660V 660V Ramp time range 0 5 180 seconds 0 5 180 seconds 0 5 180 seconds 0 5 180 seconds 0 5 360 seconds 5811 Premium 0 5 360 seconds 5811 Premium 0 5 360 seconds 5811 Premium 0 5 360 seconds 5811 Premium Resistance to vibration 3g 3g 34 30 Resistance to shock 154 154 159 159 Electrical Information Op
194. driver board 6 VB00299 VB00299 solation transformer 6 PP10057 PP10057 Main DC fan DC fan 6 PP00072 00072 DC power 6 801017 801017 Factory recommended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assistance Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 2 5 V6 T2 69 2 5 Adjustable Frequency Drives 5 9000 Drives Technical Data and Specifications SVX9000 Drives Description Specification Input Ratings Description Specification Control Connections Input voltage Vin 10 15 Input frequency fin 50 60 Hz variation up to 45 66 Hz Connection to power Once per minute or less typical operation High withstand rating 100 Output Ratings Output voltage 0 to Vin Continuous output current rated 100 at 122 F 50 C FR9 and below li rated 100 at 104 F 40 C 9 and below 16 11 100 at 104 F 40 C FR10 and above A alog input voltage 0 to 10V 200 kohms 10 to 10V joystick control resolution 0 1 accuracy 1 Analog input current 0 4 to 20 mA R 250 ohms differential Digital inputs 6 Positive or negative logic 18 to 30 Auxiliary voltage 24V 15 max 250 mA Output reference voltage 10V 3 max load 10 mA
195. gt lt H7 W5 lo W1 ha 5 5 5 Dia A jo I d Di s 5 5 H4 gt lt H2 gt lt 4 gt H5 gt lt H3 lt H3 gt lt H3 gt H5 E i W4 Flange Opening o FR w2 W4 o SY Y lt H1 gt 20 5 Dia wi w2 W3 W4 5 H1 H2 H3 H4 H5 H6 H7 D1 D2 D3 Dia 20 9 530 20 0 510 19 1 485 7 9 200 0 2 55 51 7 1312 45 3 1150 16 5 420 3 9 100 1 4 35 0 4 9 0 112 24 9 362 13 4 340 4 3 109 0 8 21 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 77 2 5 Adjusta ble Freguency Drives 5 9000 Drives Approximate Dimensions in Inches mm NEMA Type 1 IP21 and NEMA Type 12 IP54 FR10 Freestanding W7 W5 lt gt gt W6 W6 W4 gt lt lt lt WA leo 9 o E i oe qe ones D3 p2 06 07 OJ D5 UE D4 2 lt gt lt gt lt gt lt gt I lt W3 W3 W3 W3 W2 lt W1 lt D1 gt a lo L H1 o Operator Shown with Optional Disconnect J H3 y 5 s 5 F Weight wi wa W W W WG W H1 H2 H3 D1 D2 D3 D4 D5 D6 D7 Dia 1 Dia 2 Dia 3 Lbs 23 43 2 46
196. hazards costs equipment footprint to protect what you value and environmental impact most e Reliability maintain the Efficiency minimize appropriate level of power continuity without disruption or unexpected downtime Using the Eaton Catalog Library As we grow it becomes increasingly difficult to include all products in one or two comprehensive catalogs Knowing that each user has their specific needs we have created a library of catalogs for our products that when complete will contain 15 volumes Since the volumes will continuously be a work in progress and updated each volume will stand alone Refer to our volume directory MZ08100001E for a quick glance of where to look for the products you need The 15 volumes include Volume 1 Residential Volume 7 Logic Control Volume 12 Aftermarket and Light Commercial CA08100002E Volume 2 Commercial Distribution CA08100003E Volume 3 Power Distribution and Control Assemblies CA08100004E e Volume 4 Circuit Protection CA08100005E Volume 5 Motor Control and Protection CA08100006E Volume 6 Solid State Motor Control CA08100007E Operator Interface and Connectivity Solutions CA08100008E Volume 8 Sensing Solutions CA08100010E Volume 9 Original Equipment Manufacturer CA08100011E Volume 10 Enclosed Control CA08100012E Volume 11 Vehicle and Commercial Controls CA08100013E Renewal Parts and Life Extens
197. indicated in bold is the preferred location 2 is a multi protocol option card V6 T2 216 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Modbus RTU Network Communications The Modbus Network Card OPTC2 is used for connecting the 9000X Drive as a slave on a Modbus network The interface is connected by a 9 pin DSUB connector female and the baud rate ranges from 300 to 19 200 baud Other communication parameters include an address range from 1 to 247 a parity of None Odd or Even and the stop bit is 1 PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the 9000X Drive as a slave on a PROFIBUS DP network The interface is connected by a 9 pin DSUB connector female The baud rates range from 9 6K baud to 12M baud and the addresses range from 1 to 127 LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the 9000X Drive ona LonWorks network This interface uses Standard Network Variable Types SNVT as data types The channel connection is achieved using a FTT 10A Free Topology transceiver via a single twisted transfer cable The communication speed with LonWorks is 78 kBits s CANopen Slave Communications The CANopen Slave Network OPTC6 is used for connecting the 9000X Drive to a host system According to ISO 11898 standard cables to be chosen for CAN bus should have a nomina
198. input and 24 Vdc output ELC PS01 100 240V input and 24 output PSG60E 400 500V input and 24 output PSG60F24RM Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 27 Solid State Controllers DS7 Soft Start kW Ratings Please refer to Application Note APO39004EN for additional information on proper size selection DS7 Soft Start Controllers kW Ratings According to IEC 60947 4 2 DS7 Soft Start ee Controller 10 Second Ramp One Start per Hour 300 Current Limit at 40 C Frames 1 and 2 Motor Recommended Power kW Maximum Maximum XTOB Rated Allowable Allowable Overload Recommended Current Breaker Fuse Direct XTOE Connection A 230V 400V Size Size Connect Overload PKE MMP MMP Kitto MMP Catalog Number 3 8 075 15 _ HFD3015 15A XTOBOO4BC1 XTOE005BCS 12805 XTPR004BC1 XTPAXTPCB DS7 340SX004N0 N 9 Class AKS DS7 342SX004N0 N DS7 34DSX004N0 D 7 15 3 HFD3015 15A XTOBOO6BC1 XTOEO20BCS XTPEO12BCS XTPR6P3BC1 XTPAXTPCB DS7 340SX007N0 N Class iks DS7 342SX007N0 N DS7 34DSX007N0 D 9 22 4 HFD3020 20A XTOBO10BC1 XTOEO20BCS XTPEO12BCS 0108 1 XTPAXTPCB DS7 340SX009N0 N 279 Class RS DS7 342SX009N0 N DS7 34DSX009N0 D 12 3 55 HFD3030 20A XT0B012BC1 XTOEO20BCS XTPEO32BCS 0128 1 XTPAXTPCB DS7 340SX012N0 N
199. is selected with the Start Control parameter in the Advanced Configuration Menu Factory default is Level Sensing Edge Sensing Edge sensing requires 120 Vac power be momentarily applied to the Start terminal with the Permissive terminal 120 to initiate a start under all conditions After a stop or fault occurs the 120 Vac must be reapplied to the start terminal before another start can occur This control configuration should be used when restarting of the motor after a fault or stop must be supervised manually or as a part of a control scheme The cycling of 120 Vac power to the Permissive terminal before starting is required regardless of the position of the auto reset parameter V6 T1 48 Volume 6 Solid State Motor Control Level Sensing Level sensing will enable a motor to restart after a fault is cleared without cycling 120V ACto the Permissive terminal as long as Permissive terminal 15 supplied with 120 Vac The auto reset parameter is set to enabled Allfaults have cleared or have been reset This control configuration should be used where it is desirable to restart a motor after a fault without additional manual or automatic control An example of this condition would be on a remote pumping station where it is desirable to automatically restart a pump after a power outage without operator intervention Note If the auto reset feature is used CAUTION must be exercised to
200. isolated 2 AO mA isolated B C D E OPTB4 B4 1 ext 24 Vdc EXT 24 3 RO NO D E 0 5 5 ext 24 Vdc EXT 24 Vdc 3 Pt100 B C D E OPTB8 B8 1 RO NO 5 DI 42 240 Vac input B C D E 0 9 9 Communication Cards Modbus D E 0 2 C2 u u u u u u u Modbus TCP D E u BACnet D E CJ EtherNet IP DE Johnson Controls 2 D E OPTC2 CA PROFIBUS DP D E C3 LonWorks D E OPTC4 C4 m m m PROFIBUS D9 connector DE OPTC5 C5 u u u u u u u CANopen slave D E OPTC6 C6 u u u u u u u DeviceNet D E 7 C7 m m m m Modbus D9 type connector D E OPTC8 C8 RS 232 with 09 connection D E OPTD3 D3 m Notes Al Analog Input AO Analog Output DI Digital Input DO Digital Output RO Relay Output Option card must be installed in one of the slots listed for that card Slot indicated in bold is the preferred location 2 is a multi protocol option card V6 T2 118 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Modbus RTU Network Communications Network OPTC2 isused for connecting the 9000 Drive as a slave on a Modbus network The interface is connected by a 9 pin DSUB connector female and the baud rate ranges from 300 to 19200
201. kW 75 hp 114 114A 30 kW 40 hp 072 72A 37 kW 50 hp 100 100A 75 kW 100 hp 143 143A 37 kW 50 hp 087 87A 45 kW 60 hp 125 125A 90 kW 125 hp 170 170A 45 kW 60 hp 105 105A 55 kW 75 hp 144 144A 110 kW 150 hp 211 211A 55 kW 75 hp 140 140A 75 kW 100 hp 208 208A 160 kW 200 hp 261 261A 75 kW 100 hp 170 170A 90 kW 125 hp 205 205A 110 kW 150 hp 261 261A 132 kW 200 hp PowerXL Series DG1 General Purpose Drive Option Boards DX G NET PROFB d L Basic Naming Series Type Function DX PowerXL Drive G General purpose NET Communication card PROFIBUS PROFIBUS EXT 1 0 card DEVICENET DeviceNet ACC Accessory LONWORKS LonWorks SPR Spare part CANOPEN CANopen KEY Keypad SWD SmartWire CBL Cable See Accessories on Page 6 2 34 for full offering Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 31 2 4 PowerXL DGI Series Drives Product Selection 061 Series Drives 208 240 Volt PowerXL Series DG1 Type 1 IP21 Adjustable Frequency Drives 230V 50 Hz 230V 50 Hz 230V 60 Hz 230V 60 Hz Current Current P Frame Size kW Rating CT Ih _ Rating hp VT I 1
202. load capacity no derating up to 3280 ft 1000m derating for each 328 ft 100m above 3280 ft 1000m max 6560 ft 2000m Vibration EN 60068 2 6 3 to 150 Hz displacement amplitude 1 mm peak at 3 to 5 8 Hz max acceleration amplitude 1G at 15 8 to 150 Hz Shock EN 50178 IEC 68 2 27 UPS Drop test for applicable UPS weights storage and shipping max 15G 11 ms in package Enclosure class IP20 FS1 FS3 21 FS4 and FS5 Notes V6 T2 24 Exception 115V single phase in 230V three phase out Only three phase FS2 and FS3 drives are equipped with brake chopper circuit Volume 6 Solid State Motor Control 08100007 2014 www eaton com Standards 1 0 Specifications Digital inputs DI1 DI6 are freely programmable The user can assign multiple functions to a single input Digital relay and analog outputs are freely programmable Adjustable Frequency Drives Includes Six digital inputs Two analog inputs 4 20 mA 0 10V One analog output One digital output Two relay outputs RS 485 interface M Max Interface Reliability M Max Series Drives Pretested components Computerized testing Final test with full load e Conformal coated boards Eaton s Electrical Services amp Systems national network of AF drive specialists 2 3 Terminal Signal Factory Preset Des
203. ly A kw Chassis Catalog Number 170 155 113 110 CH61 LCX170A0 5A3N2 208 189 139 132 CH61 LCX208A0 5A3N2 261 237 174 160 CH72 LCX261A0 5A3N2 325 295 217 200 CH72 LCX325A0 5A3N2 385 350 257 250 CH72 LCX385A0 5A3N2 416 378 277 250 CH72 LCX416A0 5A3N2 460 418 307 300 CH72 LCX460A0 5A3N2 502 456 335 355 CH72 LCX502A0 5A3N2 590 536 393 400 CH63 LCX590A0 5A3N2 650 591 433 450 CH63 LCX650A0 5A3N2 750 682 500 500 CH63 LCX750A0 5A3N2 820 745 547 560 CH74 LCX820A0 5A3N2 920 836 613 650 CH74 LCX920A0 5A3N2 1030 936 687 700 CH74 LCXH10A0 5A3N2 1180 1073 787 800 CH74 LCXH11A0 5A3N2 1300 1182 867 900 CH74 LCXH13A0 5A3N2 1500 1364 1000 1000 CH74 LCXH15A0 5A3N2 540 675 Vdc Liquid Cooled Inverter Units Drive Output Current Motor Output Power Power Loss Thermal Rated Cont Rated Cont Optimum Motor Optimum Motor c a T ly A 1 ly A at ly 400V kW at ly 500V kW kW Chassis Catalog Number 16 15 11 75 11 0 4 0 2 0 6 CH3 LCX016A0 4A7B2 22 20 15 11 15 0 5 0 2 0 7 CH3 LCX022A0 4A7B2 31 28 21 15 18 5 0 7 0 2 0 9 CH3 LCX031A0 4A7B2 38 35 25 18 5 22 0 8 0 2 1 0 CH3 LCX038A0 4A7B2 45 4 30 2 30 1 0 0 3 1 3 CH3 1 045 0 4 7 2 61 55 41 30 37 1 3 0 3 1 5 CH3 LCX061A0 4A7B2 72 65 48 37 45 1 2 0 3 1 5 CH4 LCX072A0 4A7N2 87 79 58 45 55 1 5 0 3 1 8 CH4 LCX087A0 4A7N2 105 95 70 55 75 1 8 0 3 2 1 CH4 LCX105A0 4A7N2 140 127 93 75 90 2 3 0 3 2 6 CH4 LCX140A0 4A7N2 168 153 112 90 110 2 5 0 3 2 8 CH5 LCX168A0 4A7N2 205 186 137 110 132 3 0 0 4 3 4 CH5 LCX205A0 4
204. manual for mounting instructions FR13 is built from an inverter module and a converter module Please refer to SPX9000 installation manual for mounting instructions Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 195 2 7 Adjustable Freguency Drives 5 9000 Drives Approximate Dimensions Inches mm FR13 Open Chassis Converter 2 D8 07 T D6 01 502 Wi 0 06 n ELE ora I A P 2 7 7 Z H3 T ii H 1 D Weight wi W W W H H H H4 H5 01 02 D3 D4 D 06 D D 1 Dia 2 Dia 3 Lbs kg 1874 5 91 17 52 457 335 4154 2 46 39 86 4134 0 69 1469 0 51 073 6 42 256 106 157 591 524 0 35 0 59 0 51 0 37 295 134 476 150 445 116 85 1055 62 5 1012 5 1050 17 5 373 13 185 163 65 27 40 150 133 9x15 13 95 Number of Input Units 480V Input 690V Input Catalog Number hp Modules Catalog Number hp Modules SPX800A0 4A2N1 800 2 SPX800A0 5A2N1 800 2 SPX900A0 5A2N1 900 2
205. mm 31 15 791 31 15 791 31 15 791 Depth inch mm 9 54 242 9 54 242 9 54 242 Weight Ib kg 86 39 86 39 102 46 General Information Bypass mechanical lifespan 10M 10M 10M Insulating voltage V 660 660 660 Ramp time range Seconds 0 5 180 0 5 180 0 5 180 Vibration resistance non operating g 3g up to 242A units 2g on 3g up to 242A units 2g on 3g up to 242A units 2g on 302A to 414A units 302A to 414A units 302A to 414A units Vibration resistance operating g 1 1 1 Shock resistance g 15g up to 242A units 5g on 15g up to 242 units 59 on 15g up to 242 units 59 302 to 414 units 302 to 414 units 302 to 414 units Electrical Information Operating voltage 130 600 130 600 130 600 Operating frequency Hertz 47 63 47 63 47 63 Overload setting frame FLA 50 100 50 100 50 100 Trip class 5 10 20 30 5 10 20 30 5 10 20 30 Cabling Capacity IEC 947 Number of conductors 2 2 2 Wire sizes AWG 2 600 kcmil 2 600 kcmil 2 600 kcmil of connectors Lug Lug Lug Control Wiring Wire sizes AWG 22 12 22 12 22 12 Number of conductors 2 or one 12 14 AWG 2 or one 12 14 AWG 2 or one 12 14 AWG Torque requirements Ib in 3 5 35 3 5 Maximum size AWG 2 2 12 Control Power Requirements Voltage range 120V 10 V 08 132 08 132 108 132 Steady state current 0 75 0 75 0 75 Inrush current 1 Ripple 1 Relays 1 Class A and Voltage AC maximum V 20 20 120 Voltage DC maximum
206. monitoring with PC Inter drive communication High speed bus 12 Mbits s High speed applications Up to 7200 Hz CA08100007E May 2014 www eaton com V6 T2 183 2 7 Adjustable Frequency Drives SPX9000 Drives Dimensions Approximate Dimensions in Inches mm 9000 Drives NEMA Type 1 IP21 and NEMA 12 IP54 FR5 and FR6 lt O lt D1 902 9 me ZKE R1 JO AR ODS H1 H3 s Lo pace 5 K R2 yy Knockouts D2 Weight Knockouts at Inches mm Voltage hp lh H1 H2 H3 D1 D2 D3 wi w2 R1Dia R2Dia Lbs kg N1 0 D FR4 230V 3 4 3 12 9 12 3 11 5 75 30 50 5 04 3 9 0 5 0 3 11 0 5 3 at 10 1 28 480 1 5 87 BB 232 190 77 126 128 100 13 7 FR5 230V 5 7 1 2 16 5 16 0 15 3 84 3 9 58 5 7 3 9 0 5 0 3 17 9 8 2at1 5 37 480V 74 2 15 419 406 389 214 100 148 144 100 13 7 1 at 10 1 28 FR6 230V 10 15 22 0 21 3 20 4 93 42 6 5 77 5 8 0 6 0 4 40 8 19 3 at 1 5 37 480 20 30 558 541 519 237 105 165 195 148 15 5 9 575V 2 25 V6 T2 184 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 5 9000 Drives Approximate Dimensions in Inches mm NEMA Type 1 IP21 and NEMA Type 12 IP54 with Flange K
207. nominal voltage from 101 to 120 with a trip delay of 0 1 to 60 seconds V6 T1 83 Solid State Starters Monitoring Capabilities The S811 has an impressive array of system monitoring capabilities that allows users to access real This data can be viewed at the device with the DIM or through a communications network Data over a communications network can provide valuable insight into the condition of the equipment and processes Maintenance and production personnel can monitor critical rom a central control station that can be located far away from the n be monitored to determine system anomalies that may indicate a time process and diagnostic data operational and maintenance data production facility Process data ca ced Voltage Motor Starters need for preventive maintenance or an impeding failure Adjustments made through the communications network can reduce costs by minimizing the time traveling to the location where the motor controls are time fault data can assist maintenance in trouble shooting and planning repair resources Remote reset signals can be given to tripped devices without the need for located When faults do occur rea manual intervention by maintenance personnel Average Line Current Provides the average of the three phase rms line currents in amps accurate to within 2 Current data can be used to indicate a need for maintenance Increased currents in a fixed load application can
208. of locked rotor voltage ramp start and current to develop additional torque current limit start modes torque to breakaway a high e 0 20 seconds duration Provides a current and torque friction load kick for 0 to 2 0 seconds Starting Characteristics Kick Start 100 5 5 a 79 5 9 Kick i i amp Time Seconds Soft Stop Allows for a controlled time is desired Often used Stop time 0 60 seconds stopping of a load Used with high friction loads where when a stop time that is a sudden stop may cause greater than the coast to stop system or load damage Starting Characteristics Soft Stop Run lt Ramp gt Time Seconds Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T1 79 1 2 Reduced Voltage Motor Starters Solid State Starters Edge and Level Sensing Control Edge Sensing Edge sensing requires 24 Vdc power be momentarily applied to Control Terminal Block Pin 1 with Terminal P at 24 Vdc to initiate a start under all conditions After a stop or fault occurs the 24 Vdc must be removed then reapplied to Terminal Pin 1 before another start can occur This control configuration should be used when restarting of the motor after a fault or stop must be supervised manually or as a part of a control scheme The cycling of 24 Vdc power to Terminal 1 Pin before starting is required regardless of the position
209. of the auto reset switch on the DIM V6 T1 80 Note If the auto reset feature is used CAUTION must be exercised to ensure that any restart occurs in a safe manner Level Sensing Level sensing will enable a motor to restart after a fault is cleared without cycling 24 Vdc power to Terminal Pin 1 as long as Terminal Pin P is supplied with 24 to start from Control Terminal Block Terminal Pin 3 must also be enabled The auto reset switch on the DIM is set to enabled e All faults have been reset This control configuration should be used where it is desirable to restart a motor after a fault without additional manual or automatic control An example of this condition would be on a remote pumping station where it is desirable to automatically restart a pump after a power outage without operator intervention Volume 6 Solid State Motor Control 08100007 2014 www eaton com Features and Benefits Communication capabilities with various protocols The Digital Interface Module DIM provides an intuitive easy to use human interface with powerful configuration capabilities to maximize system performance Door or device mounted DIM enables users to safely configure commission monitor and troubleshoot the system at the electrical panel without opening the enclosure door eliminating the possibility of an arc flash incident System operating parameters can be moni
210. popular features of the S801 and adds new enhanced functionality with the new Digital Interface Module DIM communications metering monitoring and diagnostics capabilities Eaton s line of S811 reduced voltage soft starters is very compact multi functional easy to install and easy to set operating parameters Designed to control the acceleration and deceleration of three phase motors up to 690V the line is available from 11A to 1000A The 5811 is designed to be a complete package combining the silicon controlled rectifiers SCRs bypass contactor and overload in one very compact unit S811 is available as a component for panel mounting in motor control centers or in enclosed control NEMA Type 1 3R 4 4X 7 9 and 12 Application Description Designed to control the acceleration and deceleration of three phase motors the S811 soft starter uses SCRs to control the voltage to soft start and soft stop the motor After the motor is started internal run bypass contactors close resulting in the motor running directly across the line The built in solid state overload protects the motor from overload conditions with sophisticated algorithms that model true motor heating resulting in better motor protection and fewer nuisance trips Advanced protective and diagnostic features reduce downtime A voltage ramp start or current limit start is available Kick start is available in either st
211. six pulse bridge Very low Similar to six pulse bridge or worse normal 4096 Note Conventional regenerative front end a k a anti parallel thyristor bridge is not available from Eaton Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 281 Adjustable Frequency Drives SPA9000 SPN9000 SPI9000 Common DC Bus Drives 2 10 Features Standard Features SP19000 SPA SPN Feature FR4 6 7 FR8 FI9 FI14 FI9 FI14 Fi9 00 u IP21 Air cooling u Standard board Varnished board Alphanumeric keypad class EN 61800 3 for IT networks u u u u Safety CE UL Input choke x LCL filter No integrated charging Integrated charging DC side Diode thyristor rectifier IGBT Standards and Certifications CE UL cUL EN 61800 5 1 2003 Ee Catalog Number Selection Active Front End SPA 205 A0 4A3N1 Product Family Board Modifications SPA Active Front End 1 Standard boards 2 Varnished boards Current Rating 480V 575V Brake Chopper Options 205 205A 125 125A N No brake chopper circuit 385 385A 325 325A H
212. special components customer supplied components or oversized cables Enclosure NOTE Enclosure expansion rated Type 1 only 59 Space Heater Prevents condensation from forming the enclosure when the drive is inactive or in storage Includes a thermostat for variable temperature control Enclosure The heater requires a customer supplied 115V remote supply source Dissipated Watt Losses Horsepower 40 50 60 75 100 125 150 200 250 300 350 400 450 500 600 700 800 Watts 1844 2170 2540 3040 4011 4940 5730 8020 9383 11600 13600 15700 16250 17976 20393 27200 31400 Conformal Varnished Coating 480V Input Disconnect Selection Chassis Delivery Chassis Delivery P1 Input Bypass Motor Circuit Protector Frame Code Frame Code Horsepower Breaker RA RB RC RD FR6 FP FRO FP 25 HFD3050 050 2 FR7 FP FR10 FP 30 HFD3060 HMCP100R3C FR8 FP FR11 FP 40 HFD3080 HMCP100R3C FR12 FP 50 HFD3100 HMCP100R3C 60 HFD3100 HMCP150T4C 75 HFD3125 HMCP150T4C 100 HFD3150 15004 125 HFD3200 HMCP250W5C 150 HFD3225 HMCP250W5C 200 HKD3300 HMCP400X5C 250 HKD3400 HMCP400X5C 300 400 HLD3600 HMCP600L6W Notas 500 600 HND3800 HMCP800X7W See catalog number description to order Contact factory for 208V and 575V applications 650 800 HND312 Contact factory V6 T2 252 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 8 Low Harmonic Drives Enclosed Drive Options
213. the motor terminals The output filter is recommended for cable lengths exceeding 100 ft Outpu 30m with a drive of 3 hp and above for cable lengths of 33 ft 10m with a drive of 2 hp and below or for a drive rated at 525 690V This option is mounted in the enclosure and may be used in conjunction with a brake chopper circuit PG MotoRX 300 600 ft 1000 V pS DV DT Filter Used to reduce transient voltage DV DT and peak voltages at the motor terminals This option is comprised of a 0 5 Outpu line reactor followed by capacitive filtering and an energy recovery clamping circuit Unlike the output filter See option PF the MotoRx recovers most of the energy from the voltage peaks resulting in a lower voltage drop to the motor and therefore conserving power This option is used when the distance between a single motor and the drive is 300 600 ft 91 183m This option can not be used with the brake chopper circuit The output filter option PF should be investigated as an alternative PH Single Overload Relay Uses a bimetallic overload relay to provide additional overload current protection to the motor on configurations without bypass options Itis included with the bypass configurations for overload current protection in the bypass mode The overload relay is mounted within the enclosure and is manually resettable Heater pack included Dual Overload Relays This option is recommended when single drive is operating two mot
214. up to 48 62 Hz Undervoltage protection Yes Connection to power Maximum of one time every 30 seconds Ground fault protection Yes Output Ratings Overtemperature Yes Output voltage 0 to V protection Continuous output Continuous rated current In at ambient temperature max Motor overload protection Yes current 22 F 50 C 150 for 60 seconds 175 for 2 seconds D Motor stall protection Yes Output frequency 010 500 Hz Frequency resolution 0 1 Hz Initial output current lu 175 for 25 for every 20 seconds Programmable Parameters orque depends on motor Description Control Characteristics Built in Help card Operation mode U f control slip compensation 14 Standard operation parameters Switching frequency 4 to 32 kHz Reference scaling Voltage reference 10 Vdc 10 mA Programmable start and stop functions Field weakening point to 500 Hz DC brake at start and stop Acceleration time 0 1 to 600 seconds Programmable V Hz curve Deceleration time 0 1 to 600 seconds Adjustable switching frequency Brake Resistor Minimum Values Autorestart function after fault 230V Series FS2 and FS3 47 ohms Protections and supervisions 400 Series FS2 100 ohms FS3 47 ohms Power section fault indication Ambient Conditions External fault Ambient operating 14 F 10 C no frost to 122 F 50 C Rated loadability ly temperature P20 NEMA 0 Fieldbus communication
215. vibration 34 34 34 34 Resistance to shock 154 159 159 159 Electrical Information Operating voltage 200 600 200 600 200 600V 200 600V Operating frequency 47 63 Hz 47 63 Hz 47 63 Hz 47 63 Hz Overload setting 30 100 30 100 30 100 30 100 Trip class 5 10 20 and 30 5 10 20 and 30 5 10 20 and 30 5 10 20 30 Cabling Capacity IEC 947 Number of conductors 2 2 2 2 Wire sizes 4 AWG to 500 kemil 4 AWG to 500 kemil 4 AWG to 500 kemil 4 AWG to 500 kemil Type of connectors Add on lug kit Add on lug kit Add on lug kit Add on lug kit Control Wiring 12 Pin Wire sizes in AWG 22 14 22 14 22 14 22 14 Number of conductors stranded 2 or one AWG 12 2 or one AWG 12 2 one AWG 12 2 one AWG 12 Torque requirements in Ib in 3 5 3 5 3 5 3 5 Solid stranded or flexible max size 3 31 3 31 3 31 3 31 Control Power Requirements Voltage range 24V 10 21 6 26 4 21 6 26 4 21 6 26 4 21 6 26 4 Steady state current amps 1 0 1 0 1 0 1 0 Inrush current amps 10 10 10 10 Ripple 1 1 1 1 Relays 1 Class A and C Voltage AC maximum 240 240 240 240 Voltage DC maximum 120 120 120 120 Amps maximum 3 3 3 3 Environment Temperature operating 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no
216. voltage Uimp 4kV 4kV 4kV 4kV 1 2 50 s Rated insulation voltage 500 500 500 500 Control Commands 24 Vac Vdc Supply voltage control board Us nominal Vac Vdc 20 4 26 4 20 4 26 4 20 4 26 4 20 4 26 4 Current consumption at 24 Vac Vdc mA 65 65 65 65 Pick up voltage 17 3 27 17 3 27 17 3 27 17 3 27 Drop out voltage 3 0 3 0 3 0 3 0 Relay Outputs Number of relays 2 TOR 2 TOR 2 TOR 2 TOR laximum voltage Vac 250 250 250 250 laximum current A 1A 1A 1A 1A Soft Start Functions Ramp times Start ramp 5 1 30 1 30 1 30 1 30 Stop 5 0 30 0 30 0 30 0 30 nitial voltage line voltage 057 342 30 92 30 92 30 92 30 92 057 340 30 100 30 100 30 100 30 100 DS7 34D 30 92 30 92 30 92 30 92 Control Commands 110 230 Supply voltage control board 1 nominal Vac 102 253 102 253 102 253 102 253 Current consumption at 24 Vac Vdc mA 14 14 14 14 Pick up voltage Vac 102 230 102 230 102 230 102 230 voltage 0 28 0 28 0 28 0 28 Outputs Number of relays 2 TOR 2 TOR 2 TOR 2 TOR Maximum voltage Vac 250 250 250 250 Maximum current A 3A 3A 3A 3A Soft Start Functions Ramp times Start ramp 5 1 30 1 30 1 30 1 30 Stop 5 0 30 0 30 0 30 0 30 Initial voltage line voltage 30 92 30 92 30 92 30 92 V6 T1 40 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Dimensions Approximate Dimensions Inches mm
217. which may be incurred in connection with repair or replacement This warranty does not apply to equipment not manufactured by Seller Seller limits itself to extending the same warranty it receives from the supplier V6 A1 3 Appendix 1 Eaton Terms amp Conditions Effective Date November 1 2008 Extended Warranty for Products If requested by the Buyer and specifically accepted in writing by Seller the foregoing standard warranty for Products will be extended from the date of shipment for the period and price indicated below 24 months 2 of Contract Price 30 months 3 of Contract Price 36 months 4 of Contract Price Special Warranty In and Out for Products If requested by the Buyer and specifically accepted in writing by Seller Seller will during the warranty period for Products at an additional cost of 2 of the contract price be responsible for the direct cost of 1 Removing the Product from the installed location 2 Transportation to the repair facility and return to the site 3 Reinstallation on site The total liability of Seller for this Special Warranty for Products is limited to 50 of the contract price of the particular Product being repaired and excludes expenses for removing adjacent apparatus walls piping structures temporary service etc V6 A1 4 Volume 6 Solid State Motor Control Warranty for Services Seller warrants that the Service
218. x 24H DBR R007 W100K 30W x 18D x 72H 200 25 DBR R3D3 W030K 30W x 18D x 24H DBR R2D6 W110K 30W x 18D x 64H 250 25 DBR R2D5 W036K 30W x 18D x 24H DBR R003 W140K 30W x 18D x 72H 300 2 5 DBR R3D3 W045K 30W x 18D x 32H O 400 1 7 DBR R002 WO60K 30W x 18D x 48H 450 1 7 DBR R1D8 W070K 30W x 18D x 48H 500 1 7 DBR R002 W080K 30W x 18D x 56H Note Consult factory V6 T2 172 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 5 9000 Drives Control Communication Options Available Control Communications Options Option Description Option Type K2 Door Mounted Speed Potentiometer with HOA Selector Switch Provides the SPX9000 with the ability to start stop and adjust the speed reference from Control door mounted control devices or remotely from customer supplied inputs In HAND position the drive will start and the speed is controlled by the door mounted speed potentiometer The drive will be disabled in the OFF position When AUTO is selected the drive run and speed control commands are via user supplied dry contact and 4 20 mA signal K4 HAND OFF AUTO Switch for Non Bypass Configurations Provides three position selector switch that allows the user to select either a HAND or AUTO Control mode of operation HAND mode is defaulted to keypad operation and AUTO mode is defaulted to control from an external terminal source These mo
219. 0 200 V6 T2 204 Time Volume 6 Solid State Motor Control Dynamic Braking Adjustable Frequency Drives Transistor Output Transistors IGBT Section AR 6 Pulse Diode Inverter Section Bridge Rectifier Fusing Converter Section Shunt Reactor MIATAT 1 4 4 2 A A i L2A LUW zm 1 Reactor A A 100 hp Enclosed 480V Drive with Integrated Passive Filter Passive Filter Current harmonics 1 10096 1 0 2490 lg 0 50 l 3 7696 lj 1 196 1 3 0 55 1 65 117 0 80 los 0 80 Power 100 hp 8 6 Amps Advantages Disadvantages e Low cost for smaller horsepower applications e More effective harmonic attenuation than 12 pulse drives e Provides increased input protection for AFD from line transients CA08100007E May 2014 www eaton com Capacitors age over time unlike magnetics Not as effective as 18 pulse drives Challenging to retrofit with bypass applications 3 12 Pulse Converters A 12 pulse converter incorporates two separate AFD input semiconductor bridges which are fed from 30 phase shifted power sources with identical impedance The sources may be two isolation transformers where one is a
220. 0 500 502 FR11 CPX50065AA 600 590 FR11 CPX60065AA 11 850 650 FR12 CPX65065AA 700 750 FR12 CPX70065AA 800 820 FR12 CPX80065AA High Overload Drive 7 25 27 FR6 CPX02565DA 30 34 FR7 CPX03065DA 40 4 FR7 CPX04065DA 50 52 FR8 CPX05065DA 60 62 FR8 CPX06065DA 75 80 FR8 CPX07565DA 8 100 100 CPX10065DA 125 125 CPX12565DA 150 144 CPX15065DA 9 200 208 FR10 CPX20065DA 250 261 FR10 CPX25065DA 300 325 FR10 CPX30065DA 10 400 385 FR11 CPX40065DA 450 460 FR11 CPX45065DA 500 502 FR11 CPX50065DA 1 800 590 FR12 CPX60065DA 650 650 FR12 CPX65065DA 700 750 FR12 CPX70065DA Notes See enclosure dimensions beginning on Page V6 T2 258 hp ratings are provided as a guideline Drives should be sized per motor nameplate FLA The 18 pulse clean power assembly includes a standard drive door mounted local remote keypad and enclosure Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 247 2 8 Adjustable Frequency Drives Low Harmonic Drives Enclosed 18 Pulse Base Drive Type 3R Enclosed 18 Pulse Drive Enclosure Current Chassis Base Catalog Size hp 9 A Frame Number Low Overload Drive 7 25 27 FR6 CPX02535AA 30 34 FR6 CPX03035AA 40 4 FR7 CPX04035AA 50 52 FR7 CPX05035AA 60 62 FR8 CPX06035AA 75 80 FR8 CPX07535AA 100 100 FR8 CPX10035AA 8 125 125 FR9 CPX12535AA 150 144 FR9 CPX15035AA 200 208 FR9 CPX20035AA High Overload
221. 0 SPX 2005 FR10 CHK0261 SPX 300 4 CHK0520 SPX 2505 CHK0400 SPX3504 CHK0520 SPX 3005 CHK0400 SPX 4004 FR11 2 x CHK0400 SPX 4005 FR11 CHK0520 SPX 5004 2 x CHK0400 SPX 4505 CHK0520 5 5504 2 x CHK0400 SPX 5005 2 x CHK0400 SPX 600 4 FR12 2 x CHK0520 SPX 5505 FR12 2 x CHK0400 SPX 6504 2 x CHK0520 SPX 600 5 2 x CHK0400 SPX 7004 2 x CHK0520 SPX 700 5 2 x CHK0400 SPX 800 4 FR13 2 x CHK0400 SPX 8005 FR13 2 x CHK0400 SPX 9004 3x CHK0520 SPX 9005 2 x CHK0400 SPXH104 3x CHK0520 SPXH105 2 x CHK0400 SPXH124 FR14 4 x CHK0520 SPX H135 FR14 4 x CHK0400 SPXH164 6 x CHK0400 SPXH155 6 x CHK0400 CHK0520 1 2 p K 9 El A 650 650 165 165 24 6 8 03 204 1 69 19 57 1 43 497 n 1 n 1 6 1 O Ex Ami r 1 79 17 57 20 15 71 446 1 58 399 3 03 40 7 77 3 3 3 I LJ 8 Tp 21 9 U U 7 U Y 20 o o 5 70 7 88 200 9 61 244 lt 55 14 Note Chokes are provided with all FR10 FR14 drives Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 85 2 5 Adjustable Frequency Drives SVX9000 Drives Approximate Dimensions in Inches mm o s
222. 0 Vac 230 460 Vac Mains frequency Hz 50 60 Hz 50 60 Hz 50 60 Hz Rated operation current AC 53 le 16 24 32 Motor Power Ratings 200V hp 3 5 10 230V hp 5 7 5 10 480V hp 10 15 25 230V W 4 5 5 7 5 400V W 75 11 15 Overload cycle according to EN 60947 4 2 16A AC53a 3 5 75 10 24A AC53a 3 5 75 10 32A AC53a 3 5 75 10 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T1 35 Solid State Controllers DS7 Soft Start Controllers continued Rated Control Circuit Voltage 24 Vac Vdc DS7 3408X016N0 N DS7 340SX024N0 N DS7 340SX032N0 N Voltage 110 230 Vac DS7 342SX016N0 N DS7 342SX024N0 N DS7 342SX032N0 N Voltage 24 Vdc Unit DS7 34DSX016N0 D DS7 34DSX024N0 D DS7 34DSX032N0 D Wire Specifications Power terminals Single conductor solid or AWG 18 6 18 6 18 6 stranded Terminal torque Ib in 11 11 11 Control Signals Single conductor solid or AWG 18 10 18 10 18 10 stranded Terminal torque Ib in 11 11 11 Power Section Rated impulse withstand voltage Uimp AW 4kV 4kV 1 2 50 s Rated insulation voltage 500 500 500 Control Commands Vac Vdc Supply voltage control board 1 nominal Vac Vdc 20 4 26 4 20 4 26 4 20 4 26 4 Current consumption at 24 Vac Vdc mA 1 6 1 6 1 6 Pick up voltage 117 327 17 3 27 17 3 27 Drop out voltage 3 0 3 0 3 0 Relay Outputs umber of relays
223. 00 12W x 13D x5H DBR R112 W6000 26 5W x 13D x 5H 15 10 0 DBR R012 W2400 19W x 10D x5H DBR R010 W9000 28W x 100 x 10H 20 3 3 DBR R9D3 W3200 19W x 10D x5H DBR R3D4 W012K 28W x 10D x 10H 25 3 3 DBR R5D5 W4000 26 5W x 10D x 5H DBR R5D1 W015K 28W x 16D x 10H 30 3 3 DBR R4D8 W4800 26 5W x 10D x 5H DBR R4D1 W020K 28W x 16D x 10H 40 14 DBR R004 W6000 26 5W x 130 5 DBR R3D4 W025K 30W x 18D x 16H 50 14 DBR R3D1 W7500 26 5W x 16D x 5H DBR R2D1 W030K 30W x 18D x 24H 60 14 DBR R2D8 W9000 26 5W x 16D x 5H DBR R002 W036K 30W x 18D x 24H 75 14 DBR R2D6 W012K 28W x 10D x 10H DBR R1D5 W045K 30W x 18D x 32H 100 14 DBR R002 W015K 28W x 16D x 10H DBR R1D4 W060K 30W x 18D x 40H 6 2 170 Volume 6 Solid State Motor Control 08100007 2014 www eaton com 480 Brake Resistors 20 Duty 100 Torgue Drive hp Minimum Ohms Catalog Number Dimensions Inches Adjustable Frequency Drives SPX9000 Drives 50 Duty Cycle 150 Torque Catalog Number Dimensions Inches 1 63 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W0800 12W x 7D x 5H 15 63 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W1200 12W x 10D x 5H 2 63 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W1200 12W x 10D x 5H 3 63 0 DBR R100 W0800 12W x 7D x 5H DBR R100 W2000 12W x 16D x 5H 5 63 0 DBR R100 W0800 12W x 7D x 5H DBR R100 W2800 19W x 13D x 5H 6 63 0 DBR R100 W1200 12W x 1
224. 00 Drives Product Selection When 0rdering Selecta catalog greater than the motor s If dynamic brake Select enclosed options number that meets the full load amp rating control communication Add the codes as suffixes application requirements base enclosed package option is desired change to the base catalog number nominal horsepower includes a standard drive the appropriate code in the in alphabetical and numeric voltage and enclosure door mounted local remote base catalog number order rating the enclosed drive s keypad and enclosure e Read all footnotes continuous output amp rating should be equal to or 208V Drives Svx9000 Enclosed PUMP Panel Style Three Phase Drives NEMA 12 IP54 NEMA Type 3R Enclosure Frame Base Catalog Frame Base Catalog Size hp Size Number 2 Size Number 2 High Overload Drive and Enclosure A 3 4 4 SVXF0721EP 4 SVXF0731EP SVX00121EP SVX00131EP 2 SVXFIS21EP 00 SVXFI5S31EP 0 2 SVX00221EP SVX00231EP 3 5 SVX00321EP 5 SVX00331EP SVX00521EP 0 SVXO0531EP 0 7 2 SVX00721EP 0 SVXO0731EP 10 6 SVX01021EP 6 SVX01031EP 15 SVXO1521EP 0 SVX01531EP 0 B 20 7 SVX02021DP 7 SVX02031DP 25 SVX02521DP SVX02531DP 30 SVX03021DP SVX03031DP C 40 8 SVX04021DP 8 SVX04031DP 50 SVX05021DP SVX05031DP 60 SVX06021DP SVX06031DP F 75 9 9 SVX07531DP 100 SVX100310P
225. 0032DA Notes See enclosure dimensions beginning on Page V6 T2 258 hp ratings are provided as a guideline Drives should be sized per motor nameplate FLA The 18 pulse clean power assembly includes a standard drive door mounted local remote keypad and enclosure All Type drives use the Size F enclosure V6 T2 242 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Frequency Drives 2 8 Low Harmonic Drives 480V Drives Enclosed 18 Pulse Enclosed 18 Pulse Base Drive Type 1 Drive Enclosure Current Chassis Base Catalog Size hp O A Frame Number Low Overload Drive 7 25 38 FR6 CPX02514BA 30 46 FR6 03014 40 61 FR6 04014 50 72 FR7 CPX05014AA 60 87 FR7 CPX06014AA 75 105 FR7 CPX07514AA 100 140 FR8 CPX10014AA 125 170 FR8 CPX12514AA 150 205 FR8 CPX15014AA 8 200 261 FRO CPX20014AA 250 300 FRO CPX25014AA 9 300 385 FR10 CPX30014AA 350 460 FR10 CPX35014AA 400 520 FR10 40014 10 500 590 FR11 CPX50014AA 550 650 FR11 CPX55014AA 600 730 FR11 CPX60014AA 1 650 820 FR11 CPX65014AA 700 920 12 70014 800 1030 12 80014 High Overload Drive 7 25 38 FR6 CPX02514EA 30 46 FR6 CPX03014EA 40 61 FR7 CPX04014DA 50 72 FR7 CPX05014DA 60 87 FR7 CPX06014DA 75 105 FR8 CPX07514DA 100 140 FR8 CPX1001
226. 0053JBP 1 1 2 6 SVX0072JBP 6 SVX0073JBP 10 SVX0102JBP SVX0103JBP B 15 7 SVX0152JBP 7 SVX0153JBP 20 SVX0202JAP SVX0203JAP C 25 8 SVX0252JAP 8 SVX0253JAP 30 SVX0302JAP SVX0303JAP 40 SVX0402JAP SVX0403JAP Notes Enclosure dimensions starting on Page V6 T2 124 Includes drive local remote keypad and enclosure Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 115 2 5 Adjustable Frequency Drives SVX9000 Drives 480V Drives SVX9000 Enclosed Enclosed Pump Panel Style Three Phase 2 Drives NEMA 12 IP54 NEMA Type 3R Enclosure Frame Base Catalog Frame Base Catalog Size hp Size Number Size Number High Overload Drive and Enclosure A 1 4 SVX00124EP 4 SVX00134EP 1 1 2 SVXF1524EP SVXF1534EP 2 SVX00224EP SVX00234EP 3 SVX00324EP SVX00334EP 5 SVX00524EP SVX00534EP 7 1 2 5 SVX00724EP 5 SVX00734EP 10 SVX01024EP SVX01034EP 15 SVX01524EP SVX01534EP 20 6 SVX02024EP 6 SVX02034EP 25 SVX02524EP SVX02534EP B 30 7 SVX03024EP 7 SVX03034EP 40 SVX04024DP SVX04034DP 50 SVX05024DP SVX05034DP 60 SVX06024DP SVX06034DP 75 8 075240 8 SVX07534DP 100 SVX10024DP SVX10034DP 125 SVX12524DP SVX12534DP 150 9 9 150340 200 200340 250 10 10 250340 300 300340 350 SVX35034DP 400 119 11 400340 500 500340 Low Drive Enclosure A 1 1 2 4 SVXF1524BP 4 SVXF1
227. 01 100 240V input and 24 output PSG60E 400 500V input and 24 output PSG60F24RM V6 T1 28 Volume 6 Solid State Motor Control 08100007 2014 www eaton com luced Volta Motor Starters 1 Solid State Controllers Please refer to Application Note APO39004EN for additional information on proper size selection DS7 Soft Start DS7 Soft Start Controllers kW Ratings According to IEC 60947 4 2 Controller 10 Second Ramp One Start per Hour 300 Current Limit at 40 C Frames 3 and 4 Motor Power kW Maximum Maximum x Rated Allowable Allowable Recommended Recommended Current 230V 400V Breaker Size Fuse Size XTOB Overload C440 Overload Catalog Number gt gt 4 1 22 HFD3150L 150A Class RK5 XTOB057DC1 C440A1A045SAX DS7 340SX041N0 N VIA 057 3425 041 0 DS7 34DSX041N0 D 55 5 30 HFD3200L 200A Class RK5 XTOB057DC1 C440B1A100SAX DS7 340SX055N0 N 057 3425 055 0 O Pa DS7 34DSX055N0 D 68 5 37 HJD3250 200A Class RK5 XTOB070GC1 C440B1A100SAX DS7 340SX070N0 N 057 3425 070 0 DS7 34DSX070N0 D 81 22 45 HKD3300 300A Class RK5 XTOB100GC1S C440B1A100SAX DS7 340SX081N0 N 057 3425 081 0 057 3405 081 0 99 30 55 HKD3350 350A Class RK5 XTOB100GC1S C440B1A100SAX DS7 340SX100N0 N 057 3425 100 0 DS7 34DSX041N0 D 134 30 75 HKD3400 500A Class 5 XTOB150GC1S 440 1
228. 01 V10N3S Note 801 U50N3S does not have IEC certification Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T1 65 1 Solid State Starters Severe Duty Ratings The table below is the base ratings for the soft starter The tables included in this catalog are meant to be a reference table for different applications but to match a unit to your exact application consult with your local Eaton representative or call our Technical Resource Center Severe Duty Ratings Ramp Current Ramp Time Ambient Starting Method of FLA Seconds Starts per Hour Temperature Soft start 450 30 sec 4 50 C Full voltage 500 10 sec 10 50 C Wye delta 350 65 sec 3 50 C 80 RVAT 480 25 sec 4 50 C 65 RVAT 390 40 sec 4 50 C 50 RVAT 300 60 sec 4 50 C Severe duty ratings are the ramp time is over 30 over 300 Example 35 defined as any combination of seconds and or the number second ramp 5 starts per parameters that exceed the of starts per hour exceeds 4 hour 350 current limit at standard duty ratings where and or the current limit set is 40 C ambient 1415 lt gt 30 Second Ramp gt 300 Current Limit Three Phase Motor A kW Rating 50 Hz hp Rating 60 Hz d Max 200V 230V 460V 575V Catalog 2 Current 230V 380 400V 440V 1 0SF 115SF 10SF 1155 1 0SF
229. 01030 60501030 Control ASIC fan 1 PP01096 PP01096 Control module SVX control module 1 CPBS0000000000 CPBS0000000000 Standard slot A 1 0 card 1 9 9 Standard slot 1 0 card 1 OPTA2 OPTA2 Converter Power module 2 3 FI13 1150 4 ANV FR13 1030 5 ANV 3 FI13 1300 4 ANV FR13 1180 5 ANV 3 FI13 1450 4 ANV FR13 920 5 ANV Driver board 3 800454 800454 Driver adapter board 2 VB00330 VB00330 Shunt board 18 VB00505 00516 18 VB00514 VB00517 18 VB00541 VB00547 Covers Top cover 3 FI10001 FI10001 Side cover 3 110003 10003 DC section Balancing resistor 6 13034 13034 Bus capacitor 36 500335 00336 DC busbars kit 3 113329 113329 Inverter Rectifier module 2 FR10823 FR10823 Diode 3 01177 01177 Rectifier board 2 00591 00591 Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM Main AC fan Fan assembly left 3 FI13301 FI13301 Fan AC 3 01080 01080 6 20202 20202 Starting 3 S00520 S00520 Fan driver board AC 3 VB00299 VB00299 Isolation transformer 3 PP10057 PP10057 Main DC fan DC fan 4 00072 00072 DC power 4 01017 01017 Notes Factory recommended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assistance V6 T2 68 Volume 6 Solid State Motor Control CA08100007E May
230. 014 www eaton com 70 Ls Reduced Voltage Motor Starters DS7 Soft Start Controllers A e nana p Pig FIN Ha 057 Soft Start Controllers Product Description The DS7 is available in standard and SmartWire DT configurations Standard Non SmartWire DT Eaton s DS7 line of reduced voltage solid state soft start controllers is very compact multi functional easy to install and easy to commission Designed to control the acceleration and deceleration of three phase motors the device is available for current ranges from 4 to 180 FLA in four frame sizes It is available with 24 Vdc 24 Vac 120 Vac control voltage options A low temperature version is available with 24 Vac Vdc with operation ambient temperature minimum of 40 a LILL rar SmartWire DT Our SmartWire DT interface completely eliminates the need for conventional control wiring This has several advantages No incorrect wiring e Faster wiring e Cost saving The interface can be used to send control commands to the DS7 SmartWire DT and change and diagnose its parameter configuration in addition the control electronics can be powered via the SmartWire DT cable The device is controlled with one of the selectable profiles start stop profile e An 8 bit wide profile fo
231. 014AA CFX06024AA CFX06034AA 75 96 FR7 CFX07514AA CFX07524AA CFX07534AA 100 124 FR8 CFX10014AA CFX10064AA CFX10034AA 125 156 FR8 CFX12514AA CFX12564AA CFX12534AA 150 180 FR8 CFX15014AA CFX15064AA CFX15034AA 200 240 FR9 CFX20014AA CFX20064AA CFX20034AA 250 302 FR9 CFX25014AA CFX25064AA CFX25034AA 300 361 FR10 CFX30014AA CFX30064AA 350 414 FR10 CFX35014AA CFX35064AA 400 477 FR10 CFX40014AA CFX40064AA High Overload Drive 1 1 2 11 FR5 CFX00724EA CFX00734EA 10 14 FR5 CFX01024EA CFX01034EA 15 21 FR5 CFX01524EA CFX01534EA 20 27 FR6 02024 CFX02034EA 25 34 FR6 CFX02524EA CFX02534EA 30 40 FR6 CFX03024EA CFX03034EA 40 52 FR7 CFX04014DA CFX04024DA CFX04034DA 50 65 FR7 CFX05014DA CFX05024DA CFX05034DA 60 77 FR7 CFX06014DA CFX06024DA CFX06034DA 75 96 FR8 CFX07514DA CFX07564DA CFX07534DA 100 124 FR8 CFX10014DA CFX10064DA CFX10034DA 125 156 FR8 CFX12514DA CFX12564DA CFX12534DA 150 180 FR9 CFX15014DA CFX15064DA CFX15034DA 200 240 FR9 CFX20014DA CFX20064DA CFX20034DA 250 302 FR10 CFX25014DA CFX25064DA 300 361 10 CFX30014DA CFX30064DA 350 414 FR10 CFX35014DA CFX35064DA 2 Notes The integrated filter clean power assembly includes a standard drive door mounted local remote keypad and enclosure FR4 FR6 drives not available in UL Type 1 This catalog number is used only with power options Consult factory Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com
232. 035AA 25 27 FR6 CFX02525AA CFX02535AA 30 32 FR6 CFX03025AA CFX03035AA 40 41 FR7 CFX04025AA CFX04035AA 50 52 FR7 CFX05025AA CFX05035AA 60 62 FR8 CFX06015AA CFX06065AA CFX06035AA 75 77 FR8 CFX07515AA CFX07565AA CFX07535AA 100 99 FR8 CFX10015AA CFX10065AA CFX10035AA 125 125 FR9 CFX12515AA CFX12565AA CFX12535AA 150 144 FR9 CFX15015AA CFX15065AA CFX15035AA 200 192 FR9 CFX20015AA CFX20065AA CFX20035AA 250 242 FR10 CFX25015AA CFX25065AA 300 289 FR10 CFX30015AA CFX30065AA 400 382 FR10 CFX40015AA CFX40065AA 2 High Overload Drive 10 14 FR6 CFX01025DA CFX01035DA 15 17 FR6 CFX01525DA CFX01535DA 20 22 FR6 CFX02025DA CFX02035DA 25 27 FR6 CFX02525DA CFX02535DA 30 32 FR7 CFX03025DA CFX03035DA 40 41 FR7 CFX04025DA CFX04035DA 50 52 FR8 CFX05015DA CFX05065DA CFX05035DA 60 62 FR8 CFX06015DA CFX06065DA CFX06035DA 75 77 FR8 CFX07515DA CFX07565DA CFX07535DA 100 99 FRO CFX10015DA CFX10065DA CFX10035DA 125 125 FRO CFX12515DA CFX12565DA CFX12535DA 150 144 FR9 CFX15015DA CFX15065DA CFX15035DA 200 192 FR10 CFX20015DA CFX20065DA 250 242 FR10 CFX25015DA CFX25065DA 300 289 10 CFX30015DA CFX30065DA Notes FR6 FR7 drives not available in UL Type 1 Consult factory Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives Enclosed Passive Filtered Drive Enclosure Low Harmonic Drives 2 6 Chassis 1 UL T
233. 07E May 2014 www eaton com V6 T2 123 Volume 6 Solid State Motor Control 2 5 Adjustable Frequency Drives SVX9000 Drives Dimensions Approximate Dimensions in Inches mm SVX9000 Pump Application Drives Enclosure Box A NEMA Type 12 IP54 4 00 101 6 3 00 76 2 Minimum Free Air Minimum Air 1 6 Space Required 0 Space A 1 A Required r Both Sides o Qe P H1 H2 H b Y 0 44 11 2 Y 6 Mounting Holes o IY lt W1 4 Places lt w gt l gt D1 lt y D I E Voltage hp hp Weight Shipping Weight AC ly 1 H H1 H2 w wi D D1 Lbs kg Lbs kg Three Phase 208V 3 4 10 1 15 29 00 27 00 25 35 16 92 15 30 16 26 2 34 120 54 160 73 2307 37410 115 736 6 685 8 643 9 429 8 388 6 413 0 59 4 480V 1 25 1 30 Single Phase 230 3 4 10 29 00 27 00 25 35 16 92 15 30 16 26 2 34 120 54 160 73 1807 3 4 20 736 6 685 8 643 9 429 8 388 6 413 0 59 4 V6 T2 124 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 5 SVX9000 Drives Approximate Dimensions in Inches mm Enclo
234. 0D x 5H DBR R070 W4000 19W x 16D x5H 75 63 0 DBR R100 W1200 12W x 10D x 5H DBR R063 W4800 26 5W x 13D x 5H 10 63 0 DBR R063 W1600 12W x 13D x5H DBR R063 W6000 26 5W x 16D x 5H 15 42 0 DBR R042 W2400 19W x 10D x5H DBR R042 W9000 28W x 10D x 10H 20 21 0 DBR R030 W3200 19W x 13D x5H DBR R023 W012K 28W x 13D x 10H 25 21 0 DBR R030 W4000 19W x 16D x5H DBR R021 W015K 28W x 13D x 10H 30 14 0 DBR R020 W4800 26 5W x 13D x 5H DBR R014 WO20K 30W x 18D x 24H 40 6 5 DBR R112 W6000 26 5W x 13D x 5H DBR R007 WO25K 30W x 18D x 16H 50 6 5 DBR R013 W7500 26 5W x 16D x 5H DBR R8D5 W030K 30W x 18D x 24H 60 6 5 DBR R010 W9000 28W x 10D x 10H DBR R7D3 W036K 30W x 18D x 24H 75 33 DBR R009 W012K 28W x 130 x 10H DBR R3D3 W045K 30W x 18D x 32H 100 3 3 DBR R5D1 W015K 28W x 16D x 10H DBR R004 WO60K 30W x 18D x 40H 125 33 DBR R4D1 W020K 28W x 16D x 10H DBR R004 W070K 30W x 18D x 48H 150 3 3 DBR R3D4 W025K 30W x 18D x 16H DBR R3D5 WO085K 30W x 18D x 56H 200 33 DBR R3D3 W030K 30W x 18D x 24H DBR R3D3 W110K 30W x 18D x 72H 250 14 DBR R2D5 W036K 30W x 18D x 24H 300 14 DBR R1D5 W045K 30W x 18D x 32H 2 350 14 DBR R1D4 WO060K 30W x 18D x 40H 400 0 9 DBR R1D4 W060K 30W x 18D x 40H 500 0 9 DBR R0D9 WO80K 30W x 18D x 48H 550 0 9 DBR R001 WO85K 30W x 18D x 56H Note Consult factory Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 2 7 V6 T2 171 2 7 Adjustable Freguency Drives 5 9000 Drives 575V
235. 10 0062 6 0 721087 721087 87 480 250 0087 6 0 105 10 140 105 to 140A 145 290 380 0145 6 0 168 10 261 170 to 261A 261 139 187 460 CHK0261N6A0 300 to 385A 325 to 385A 400 90 126 570 CHK0400N6A0 820 to 1180A 460 to 520A 416 to 502A 520 65 95 610 CHKO520N6A0 1370A 1300 to 1500A 590 to 650A 590 to 650A 650 51 71 840 0650 6 0 16404 730 730 45 61 850 0730 6 0 20604 2 8204 750A N A N A N A CHK0820N6A0 2300A 920 to 1030A 1000 30 41 950 CHK1030N6A0 1150A 1150 26 36 1000 1150 6 0 Dimensions see Page V6 T2 273 Notes nductances for different supply voltages 400 480 Vac 500 690 Vac Drives require three chokes of the designated catalog number with six pulse supply Volume 6 Solid State Motor Control 08100007 2014 www eaton com 2 9 V6 T2 269 Adjustable Freguency Drives LCX9000 Liquid Cooled Drives 29 Technical Data and Specifications LCX9000 Products Description Specification General Specifications Description Specification Ambient Conditions Line voltage 400 to 500 Vac 525 to 690 Vac 10 to 10 Ambient operating temperature 14 F 10 C no frost to 122 F 50 C at ly 465 to 800 640 to 1100 Vdc 0 to 0 122 to 158 F 50 to 70 C derating required Frequency 50 60 Hz Storage temperature 40 F to 158 F 40 t
236. 10 11504 920 9204 Level 3 IT network Software Series Standard Keypad Alphanumeric Rating Voltage Rating 0 Chassis 4 480V 5 575V V6 T2 282 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 1 SPA9000 SPN9000 SPI9000 Common DC Bus Drives Non Regenerative Front End 510 A0 4A3N1 Product Family Board Modifications SPN Non regenerative 1 Standard boards front end 2 Varnished boards Current Rating Brake Chopper Options 480V 575V N brake chopper circuit 510 510A EMC Level Software Series 3 IT network Standard Keypad Alphanumeric Enclosure Rating _ 0 Chassis Voltage Rating 4 480V 5 575V SPI9000 Inverter Unit Product Family Board Modifications SPI Inverter unit 1 Standard boards 2 Varnished boards Current Rating 480V 4 8 575V FR6 FR8 Brake Chopper Options 003 3 3A 031 003 3 2A 022 22A N No brake chopper circuit 007 7 6A 038 38A 004 4 5A 027 27A 009 061 61 005 5 5A 034 34A 012 12A 071 72A 007
237. 10D x5H DBR R020 W4800 26 5W x 13D x 5H 10 18 0 DBR R063 W1600 12W x 13D x5H DBR R030 W6000 26 5W x 16D x 5H 15 18 0 DBR R030 W2400 19W x 10D x5H DBR R030 W9000 28W x 10D x 10H 20 13 0 DBR R030 W3200 19W x 13D x5H DBR R023 W012K 28W x 13D x 10H 25 13 0 DBR R030 W4000 19W x 16D x5H DBR R013 W015K 28W x 16D x 10H 30 13 0 DBR R020 W4800 26 5W x 13D x 5H DBR R014 WO20K 30W x 18D x 24H 40 2 0 DBR R112 W6000 26 5W x 13D x 5H DBR R007 WO25K 30W x 18D x 16H 50 2 0 DBR R013 W7500 26 5W x 16D x 5H DBR R8D5 W030K 30W x 18D x 24H 60 2 0 DBR R010 W9000 28W x 10D x 10H DBR R7D3 W036K 30W x 18D x 24H 75 20 DBR R009 W012K 28W x 13D x 10H DBR R002 W045K 30W x 18D x 32H 100 2 0 DBR R5D1 W015K 28W x 16D x 10H DBR R004 W060K 30W x 18D x 40H 125 20 DBR R4D1 W020K 28W x 16D x 10H DBR R004 W070K 30W x 18D x 48H 150 2 0 DBR R3D4 W025K 30W x 18D x 16H DBR R3D5 W085K 30W x 18D x 56H 200 2 0 DBR R3D3 W030K 30W x 18D x 24H DBR R2D6 W110K 30W x 18D x 64H Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 37 2 4 PowerXL DGl Series Drives Replacement Parts Frame 1 Description Standard keypad Catalog Number 230V DXG KEY LCD Adjustable Frequency Drives Catalog Number 480V DXG KEY LCD Catalog Number 575V DXG KEY LCD Main control board D DXG SPR CTRLBOARD DXG SPR CTRLBOARD DXG SPR CTRLBOARD Control board cover DXG SPR BCOVER DXG SPR BCOVER DXG SPR BCOVER Type 1 IP21 stan
238. 11E10N3D 1 77 45 0 3 94 100 1 5 04 128 0 1 52 690 5511 10 35 1 77 45 0 3 94 100 1 5 04 128 0 1 52 690 Also refer to dimension drawings Page 6 1 18 Cable Requirements and Sizing 2 75 C AWG AWG mm 18 12 20 16 0 75 4 0 5 1 5 2 18 2x20 18 2x1 2 x 0 5 0 75 ESS 18 10 20 16 0 75 4 0 5 1 5 ss 2x18 14 2x20 16 i 2x0 75 2 5 2 x 0 5 1 5 LL LLL 18 10 20 16 0 75 4 0 5 1 5 r 2 18 16 2 20 16 IL 0 75 6 2 x 0 5 1 5 Posidrive 1 N A 0 5 Nm max 4mm 3mm JT r 4 4 in lb max 3 5 in Ib max 0 5 Nm max 0 4 Nm max Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 17 1 1 Reduced Voltage Motor Starters Solid State Controllers Approximate Dimensions in Inches mm 22 5 mm Frame EJ 45 4 5 0 17 4 72 Dia 4 3 120 Im 4 33 3 94 110 3 70 100 94 217 55 U m 0 89 5 01 22 5 lt lt 273 45 mm Frame 45 4 5 0 17 4 72 0 15 Dia 4 3 gt a20 78 4 33 3 70 110 94 5 04 128 1 6 1 18 Volume 6 Solid State Motor Control 90 mm Frame 3 94 100 1 18 1 18 30 30 00000 00000 3 54 89 9 CA08100007E May 2
239. 13 1450 4 ANV FR13 920 5 ANV Driver board 3 S00454 S00454 Driver adapter board 2 VB00330 VB00330 Shunt board 18 VB00505 VB00516 18 VB00514 VB00517 18 VB00541 VB00547 Covers Top cover 3 FI10001 110001 Side cover 3 110003 110003 DC section Balancing resistor 13034 13034 Bus capacitor 36 500335 00336 DC busbars kit 3 113329 113329 Inverter Rectifier module 2 FR10823 FR10823 Diode 3 01177 01177 Rectifier board 2 500591 500591 Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM Main AC fan Fan assembly left 3 FI13301 FI13301 Fan AC 3 01080 01080 Fan fuse 6 PP20202 PP20202 Starting 3 S00520 S00520 Fan driver board AC 3 VB00299 VB00299 solation transformer 3 PP10057 PP10057 Main DC fan DC fan 4 PP00072 00072 DC power supply 4 01017 01017 Notes Factory recommended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assistance Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 2 7 V6 T2 181 2 Adjustable Frequency Drives SPX9000 Drives FR14 Spare Parts Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control ASIC board 2 00457 00457 Star
240. 1600 12W x 13D x 5H DBR R112 W6000 26 5W x 13D x 5H 15 70 DBR R012 W2400 19W x 10D x 5H DBR R7D8 W9000 28W x 10D x 10H 20 2 0 DBR R9D3 W3200 19W x 10D x 5H DBR R3D4 W012K 28W x 10D x 10H 25 2 0 DBR R5D5 W4000 26 5W x 10D x 5H DBR R5D1 W015K 28W x 16D x 10H 30 2 0 DBR R4D8 W4800 26 5W x 10D x 5H DBR R4D1 W020K 28W x 16D x 10H 40 2 0 DBR R004 W6000 26 5W x 13D x 5H DBR R3D4 W025K 30W x 18D x 16H 50 2 0 DBR R3D1 W7500 26 5W x 16D x 5H DBR R2D1 W030K 30W x 18D x 24H 60 2 0 DBR R2D8 W9000 26 5W x 16D x 5H DBR R002 W036K 30W x 18D x 24H 75 2 0 DBR R2D6 W012K 28W x 10D x 10H DBR R002 W045K 30W x 18D x 32H 100 2 0 DBR R002 W015K 28W x 16D x 10H DBR R002 WO060K 30W x 18D x 48H V6 T2 36 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 4 PowerXL DG1 Series Drives 480V Brake Resistors Drive hp Minimum 20 Duty Cycle 100 Torque 50 Duty Cycle 150 Torque CT ly Ohms Catalog Number Dimensions Catalog Number Dimensions 1 36 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W0800 12W x 7D x 5H 15 36 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W1200 12W x 10D x 5H 2 36 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W1200 12W x 10D x 5H 3 36 0 DBR R100 W0800 12W x 7D x 5H DBR R100 W2000 12W x 16D x 5H 5 36 0 DBR R100 W0800 12W x 7D x 5H DBR R100 W2800 19W x 13D x 5H 6 36 0 DBR R100 W1200 12W x 10D x 5H DBR R070 W4000 19W x 16D x5H 75 18 0 DBR R100 W1200 12W x
241. 16F0 0 15 23 23 MMX34AA023F0 0 20 31 31 FS5 MMX34AA031F0 0 25 38 38 MMX34AA038F0 0 1 575V three phase 1 7 2 0 FS3 MMX35AA1D7N0 0 2 oU 27 36 MMX35AA2D7N0 0 3 39 50 MMX35AA3D9N0 0 5 6 1 76 MMX35AA6D1N0 0 7 1 2 90 104 MMX35AA9DONO 0 Notes Units are to be selected such that the motor current is less than or equal to the rated continuous output current Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com D Horsepower ratings are based on the use of a 240V 460V and 575V NEMA B four six pole squirrel cage induction motor and are for reference only For 208V 380V or 415V applications select the unit such that the motor current is less than or equal to the MMX rated continuous output current Units are also available without filters Substitute N0 0 for this option Units are also available without filters and 5 DC choke Substitute 0 0 for this option Accessories M Max Copy Paste Module Description Adjustable Frequency Drives Catalog Number Module is plugged onto the front of the drive to provide upload download of all parameters MMX COM PC direct link to a PC via USB interface for parameter assignment via MaxConnect software and copying of parameters for a series of devices or when exchanging devices No PC required PC Cable Description Remote download USB to RJ 45 cable with software driver disk Catalog N
242. 1AA CFX07531AA 100 273 FR9 CFX10011AA CFX10061AA CFX10031AA High Overload Drive 7 1 2 24 2 FR5 CFX00721EA CFX00731EA 10 30 8 FR6 O CFX01021EA CFX01031EA 15 46 2 FR6 CFX01521EA CFX01531EA 20 59 4 FR7 CFX02021DA CFX02031DA 25 74 8 FR7 CFX02521DA CFX02531DA 30 88 FR7 CFX03021DA CFX03031DA 40 114 FR8 CFX04011DA CFX04061DA CFX04031DA 50 143 FR8 CFX05011DA CFX05061DA CFX05031DA 60 169 FR8 CFX06011DA CFX06061DA CFX06031DA 75 211 FR9 CFX07511DA CFX07561DA CFX07531DA 100 273 FR9 CFX10011DA CFX10061DA CFX10031DA Enclosed Passive Filtered Drive Enclosure Chassis UL Type 1 UL Type 12 UL Type 3R Frame Disconnect Only With Power Options Disconnect Only With Power Options Disconnect Only With Power Options FR4 N A N A B FR5 N A N A B C B C FR6 N A N A B C B C FR7 N A 4 C 7 C D FR8 7 7 7 7 FRO 8 8 8 8 F F Enclosure Dimension Drawings Enclosure Size UL Type 1 and UL Type 12 UL Type 3R B See Page V6 T2 224 See Page V6 T2 226 C See Page V6 T2 225 See Page V6 T2 227 D N A See Page V6 T2 228 F N A See Page V6 T2 229 1 See Page 6 2 230 8 See Page V6 T2 231 9 See Page V6 T2 232 Notes FR5 FR7 drives not available in UL Type 1 Enclosures 7 and 8 are NEMA 12 filtered Not available for UL Type Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 8 Low Harmonic Drives
243. 1B1 FR5 12 5 5 17 5 SPX004A2 2A1B1 5 17 5 7 1 2 25 SPX005A2 2A1B1 7 1 2 25 10 31 SPX007A2 2A1B1 FR6 10 31 15 48 SPX010A2 2A1B1 15 48 20 61 SPX015A2 2A1B1 FRZ 20 61 25 75 SPX020A2 2A1N1 25 75 30 88 SPX025A2 2A1N1 30 88 40 114 SPX030A2 2A1N1 FR8 40 114 50 140 SPX040A2 2A1N1 50 140 60 170 SPX050A2 2A1N1 60 170 75 205 SPX060A2 2A1N1 FR9 75 205 100 261 SPX075A2 2A1N1 100 261 SPX100A2 2A1N1 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 161 2 7 Adjustable Freguency Drives 5 9000 Drives 480V Drives gt SPX8000 Open Drives 380 500V NEMA Type 1 1 21 Drives Frame Size hp ly Current ly hp lj Current I Catalog Number a FRA 1 22 1 1 2 33 001 1 4 1 1 7 1 1 2 33 2 43 SPXF15A1 4A1B1 U 2 4 3 3 5 6 002 1 4 1 1 3 5 6 5 7 6 003 1 4 1 1 5 7 6 9 SPX005A1 4A1B1 9 7 1 2 12 SPX006A1 4A1B1 FR5 7 1 2 12 10 16 SPX007A1 4A1B1 10 16 15 23 SPX010A1 4A1B1 15 23 20 31 SPX015A1 4A1B1 FR6 20 31 25 38 SPX020A1 4A1B1 25 38 30 46 SPX025A1 4A1B1 30 46 40 61 SPX030A1 4A1B1 FR7 40 61 50 72 SPX040A1 4A1N1 50 72 60 87 SPX050A1 4A1N1 60 87 75 105 SPX060A1 4A1N1 FR8 75 105 100 140 SPX075A1 4A1N1 100 140 125 170 SPX100A1 4A1N1 125 170 150 205 SPX125A1 4A1N1 FR9 150 205 200 261 SPX150A1 4A1N1 200 245 250 300 SPX200A1 4A1N1 380 500V NEMA Type 1 IP21 Freestanding Drives
244. 1M0 RS 485 data cable RJ45 3 0m DX CBL RJ45 3M0 RS 485 three way data cable splitter RJ45 DX SPL RJ45 3SL RS 485 data cable splitter RJ45 1 connector to 2 socket DX SPL RJ45 2SL1PL SmartWire Modules Description SmartWire DT interface for DA1 20 Catalog Number DX NET SWD1 Note Includes 1m RS 485 data cable CA08100007E May 2014 www eaton com V6 T2 15 2 2 PowerKL 1 Series Drives Technical Data and Specifications DA1 Series Adjustable Freguency Drives Ratings Specifications PowerXL Basic Controller IP20 Standard Ratings PowerXL DA1 Series Drives Description Specification Description Specification Protections Input Ratings Overload protection 150 for 60s for every 600 seconds Input voltage Vin 10 Overvoltage protection Yes Input frequency fin 50 60 Hz variation up to 48 62 Hz Undervoltage protection Yes Connection to power Maximum of one time every 30 seconds Ground fault protection Yes Output Ratings Overtemperature Yes protection Motor overload protection Yi D S Output voltage 0 to Vin 9 Continuous output Continuous rated current In at ambient temperature max 122 F 50 C current 150 for 60 seconds 200 for 4 seconds Motor stall protection Yes Output frequency 0 to 500 Hz Programmable Parameters Description Built in Help card 14 Standard operation parameters Refere
245. 2 120 0 3 97 100 8 4 94 125 5 5 68 144 2 FS3 12 26 311 5 5 12 130 1 4 36 110 8 5 33 135 3 6 32 160 5 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 29 Adjustable Freguency Drives PowerXL DG1 Series Drives 2 4 DG1 General Purpose Drive Contents Description Page PowerXL DG1 Series Drives Standards and Certifications V6 T2 31 T Catalog Number Selection V6 T2 31 Product Selection V6 T2 32 Accessories V6 T2 34 Replacement Parts V6 T2 38 Technical Data and Specifications V6 T2 40 Dimensions V6 T2 44 Product Description The DG1 general purpose drives are part of Eaton s next generation PowerXL Series of adjustable frequency drives specifically engineered for today s more demanding commercial and industrial applications The power unit makes use of the most sophisticated semiconductor technology and a highly modular construction that can be flexibly adapted to meet the customer s needs The control module was designed to include today s standard communication protocols and I O while still having the modularity to add additional option cards Eaton s patented Active Energy Control is also a standard feature on DG1 drives offering customers increased efficiency safety and reliability These drives continue the traditio
246. 2 4A1N1 200 245 250 300 SPX200A2 4A1N1 380 500V NEMA Type 12 IP54 Freestanding Drives Frame Size hp 14 Current ly hp 1 Current I Catalog Number FR10 250 330 300 385 SPX250A2 4A4N1 300 385 350 460 SPX300A2 4A4N1 350 460 400 520 SPX350A2 4A4N1 380 500V Open Chassis Drives Frame Size hp ly Current ly hp 14 Current I Catalog Number FR10 250 330 300 385 SPX250A0 4A2N1 300 385 460 SPX300A0 4A2N1 350 460 400 520 SPX350A0 4A2N1 11 400 520 500 590 SPX400A0 4A2N1 500 590 650 SPX500A0 4A2N1 650 600 730 SPX550A0 4A2N1 FR12 600 730 820 SPX600A0 4A2N1 820 700 920 SPX650A0 4A2N1 700 920 800 1030 SPX700A0 4A2N1 FR13 800 1030 900 1150 SPX800A0 4A2N1 900 1150 1000 1300 SPX900A0 4A2N1 1000 1300 1200 1450 SPXH10A0 4A2N1 FR14 1200 1600 1500 1770 SPXH12A0 4A2N1 1600 1940 1800 2150 SPXH16A0 4A2N1 Notes ntegrated fuses as standard Limited option selection available 115V transformer KB light kit L1 speed potentiometer w HOA 2 disconnect switch 2 See Freestanding Option selection on Page V6 T2 173 FR10 FR14 includes 3 line reactor but it is not integral to chassis Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 163 2 7 Adjustable Freguency Drives 5 9000 Drives 575V Drives SPX8000 Open Drives 525 690 NEMA Type 1 IP21 Drives Frame Size hp ly Current ly hp I Current I Catalog Number q
247. 2 5 77 12 89 12 32 11 22 5 04 3 94 3 94 132 180 Vac 1575 11 55 34 12 197 3 327 5 313 0 285 0 128 0 100 0 100 0 6 FS5 230 Vac 5 10 4 75 18 31 8 73 16 50 15 98 15 04 5 67 4 53 3 94 22 0 480 Vac 10 20 75 15 16 31 221 6 419 0 406 0 382 0 144 0 115 0 100 0 10 56 230 15 20 11 15 48 62 9 29 21 93 21 28 20 24 7 68 5 83 5 83 44 1 480 Vac 25 40 185 30 38 61 236 0 557 0 540 5 514 0 195 0 148 0 148 0 20 57 230 25 30 18 5 30 75 105 10 49 25 98 25 39 24 29 9 06 7 48 7 48 82 6 480 Vac 5075 37 55 72 105 266 5 660 0 645 0 617 0 230 0 190 0 190 0 37 5 H Max Series Frames FS8 and FS9 lt WI W2 W3 H2 0 EE Hole Center to Center Weight in Voltage hp kW Amps D H1 H2 H3 w1 W2 W3 Lbs kg FS8 230 Vac 50 75 37 55 140 205 13 76 38 02 37 26 37 26 11 2 9 29 1 42 154 3 180 Vac 100 150 75 110 349 6 965 7 946 4 946 4 290 1 236 0 36 0 70 FS9 230 Vac 100 120 75 90 261 310 14 63 33 09 31 89 31 89 18 90 15 75 1 57 238 1 180 Vac 200 250 132 160 371 6 890 4 810 0 810 0 480 0 400 0 40 0 108 Note For flange dimension please reference User Manual V6 T2 140 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives H Max IntelliPass and IntelliDisconnect Drives H Max IntelliPass and IntelliDisconnect Drives Product Description The IntelliPass electronic bypass i
248. 2 Harmonic Distortion Limits What Are Linear Loads Linear loads are primarily devices that run across the line and do not add harmonics Motors are prime examples The downside to having large motor linear loads is that they draw more energy than a VFD because of their inability to control motor speed In most applications there is a turn down valve used with the motor that will reduce the flow of the material without significantly reducing the load to the motor While this provides some measure of speed control it is extremely inefficient 08100007 2014 www eaton com Why Be Concerned About Harmonics 1 Installation utility costs increase Harmonics cause damage to transformers and lower efficiencies due to the loss These losses can become significant and can have a dramatic effect on the HVAC systems that are controlling the temperatures of the building where the transformer and drive equipment reside Downtime and loss of productivity Telephones and data transmissions links may not be guaranteed to work on the same power grids polluted with harmonics Downtime and nuisance trips of drives and other equipment Emergency generators have up to three times the impedance that is found in a conventional utility source Thus the harmonic voltage distortion can be up to three times as large causing risk of operation problems Larger motors must be used Motors running
249. 2014 www eaton com FR14 Spare Parts Adjustable Frequency Drives SVX9000 Drives Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control ASIC board 2 500457 500457 Star coupler 1 00593 00593 ASIC assembly 2 60501030 60501030 Star coupler kit 1 FR10860 FR10860 Control fan ASIC fan 2 01096 01096 Control module SVX control module 1 CPBS0000000000 CPBS0000000000 Standard slot A 1 0 card 1 9 9 Standard slot 1 0 card 1 2 2 Power module 1 FR14 1770 4 ANV FR14 1500 5 ANV 1 FR14 2150 4 ANV FR14 1900 5 ANV 1 FR14 2700 4 ANV FR14 2250 5 ANV Driver board 6 500454 500454 Driver adapter board 2 VB00330 VB00330 Shunt board 36 VB00541 VB00516 36 VB00517 Covers Top cover 6 110001 FI10001 Side cover 6 110003 110003 DC section Balancing resistor 6 PP13034 PP13034 Bus capacitor 72 500335 500336 DC busbars kit 6 113329 113329 Inverter Rectifier module 2 FR10823 FR10823 Diode 3 01177 01177 Rectifier board 2 500591 500591 Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM Main AC fan Fan assembly left 6 FI13301 FI13301 Fan AC 6 01080 01080 Fan fuse 12 PP20202 PP20202 Starting 6 500520 500520 Fan
250. 2014 www eaton com V6 T2 121 2 5 5 9000 Drives 9000 VFD Pump Panels continued Description NEMA Type 12 IP54 or NEMA Type 3R Specification Performance Features Adjustable Frequency Drives Standard I O Specifications Description Specification Six digital input 24V 0 10V 1 218VR gt 5 kohms programmable Sensorless vector control Standard Volts hertz control Standard IR and slip compensation Standard Electronic reversing Standard Dynamic braking Optional DC braking Standard PID setpoint controller Programmable Critical speed lockout Standard Current torque limit Standard Adjustable acceleration deceleration Standard Linear or 5 curve accel decel Standard Jog at preset speed Standard Thread preset speeds 7 Standard 15 Optional Automatic restart Selectable Coasting motor start Standard Coast or ramp stop selection Standard Elapsed time meter Optional Carrier frequency adjustment 1 16 kHz Standard Conditions for Application and Service Operating ambient temperature 0 to 40 Storage temperature 40 to 60 C Humidity maximum non condensing 95 Altitude maximum without derate 3300 ft 1000m Line voltage variation 10 15 Line frequency variation 45 66 Hz Efficiency gt 96 Power factor displacement 0 96 V6 T2 122 Volume 6 Solid State Motor Control Two analog input configura
251. 2245 1647 1300 1600 36 0 2 0 38 0 2 CH64 LCXH24A0 4A7N2 2950 2681 1967 1550 1950 39 0 2 4 41 4 2 CH64 LCXH29A0 4A7N2 3710 3372 2473 1950 2450 48 0 2 7 50 7 2 CH64 LCXH37A0 4A7N2 4140 3763 2760 2150 2700 53 0 3 0 66 0 2 CH64 LCXH41A0 4A7N2 710 930 Liquid Cooled Inverter Unit Drive Output Current Motor Output Power Power Loss Thermal Rated Cont Rated Cont Optimum Motor Optimum Motor ly A 1 A ly A at ly 400V kW at ly 500V kW kW Chassis Catalog Number 170 155 113 110 160 4 5 0 2 4 7 CH61 LCX170A0 5A7N2 208 189 139 132 200 5 5 0 3 5 8 CH61 LCX208A0 5A7N2 261 237 174 160 250 5 5 0 3 5 8 CH61 LCX261A0 5A7N2 325 295 217 200 300 6 5 0 3 6 8 CH62 LCX325A0 5A7N2 385 350 257 250 355 7 5 0 4 7 9 CH62 LCX385A0 5A7N2 416 378 271 250 355 8 0 0 4 8 4 CH62 LCX416A0 5A7N2 460 418 307 300 400 8 5 0 4 8 9 CH62 LCX460A0 5A7N2 502 456 335 355 450 10 0 0 5 10 5 CH62 LCX502A0 5A7N2 590 536 393 400 560 10 0 0 5 10 5 CH63 LCX590A0 5A7N2 650 591 433 450 600 13 5 0 7 14 2 CH63 LCX650A0 5A7N2 750 682 500 500 700 16 0 0 8 16 8 CH63 LCX750A0 5A7N2 820 745 547 560 800 16 0 0 8 16 8 CH64 LCX820A0 5A7N2 920 836 613 650 850 18 0 0 9 18 9 CH64 LCX920A0 5A7N2 1030 936 687 700 000 19 0 1 0 20 0 CH64 LCXH10A0 5A7N2 1180 1073 787 800 100 21 0 10 1 20 1 CH64 LCXH11A0 5A7N2 1300 1182 867 900 200 27 0 1 4 28 4 CH64 LCXH13A0 5A7N2 1500 1364 1000 1050 400 32 0 1 6 33 6 CH64 LCXH15A0 5A7N2 1700 1545 1133 1150 550 N A CH64 LCXH17A0 5A7N2 1850 1682 1233 1250 650 3
252. 23 Diode 3 01268 01268 01268 Rectifier board 1 00459 00460 Keypad D SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM KEYPAD LOC REM Main AC fan Fan AC 1 01080 01080 01080 2 20202 20202 20202 Starting 1 500465 500465 500465 Fan driver board 1 VB00899 VB00399 VB00299 Isolation transformer fan 1 PP09056 PP09055 PP09055 Main DC fan DC fan 1 PP00072 PP00072 PP00072 DC power supply 1 801017 801017 801017 Other Front cover power 1 FRO9012 FRO9012 FRO9012 Front cover connection 1 FR09013 FR09013 FR09013 Front power conduit 1 FR09014 FR09014 FR09014 Notes Factory recommended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assistance Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 177 2 Adjustable Frequency Drives SPX9000 Drives FR10 Spare Parts Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control Fiber board 1 00451 00451 ASIC board 1 00457 00457 Control ASIC fan 1 PP01096 PP01096 Control module SPX control module 1 CPBS0000000000 CPBS0000000000 Standard slot A 1 0 card 1 9 9 Standard slot 1 0 card 1 OPTA2 OPTA2 Converter Po
253. 253KAP 30 SVX0302KAP SVX0303KAP 40 8 SVX0402KAP 8 SVX0403KAP 50 SVX0502KAP SVX0503KAP 60 SVX0602KAP SVX0603KAP Notes Enclosure dimensions starting on Page V6 T2 124 Includes drive local remote keypad and enclosure Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 117 2 5 Adjustable Frequency Drives 5 9000 Drives Options 9000 Series Option Board Kits The 9000X Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs drive s control unit is designed to accept a total of five option boards The 9000X Series factory installed standard board configuration includes an A9 I O board and an 2 relay output board which are installed in slots A and B Option Board Kits Option Boards Field Factory Installed Installed SVX Ready Programs Allowed Slot Catalog Option Local Option Kit Description Locations Number Designator Basic Remote Standard MSS PID Multi P PFC Standard I O Cards 6 DI 1 DO 2 Al TAO 1 10 ref 9 2 ext 24 Vdc EXT 24 2 NC NO B OPTA2 Extended Cards 6 DI 1 ext 24 Vdc EXT 24 Vdc B C D E 0 1 B1 1 RO NC NO 1 RO NO 1 therm B C D E 2 B2 mA
254. 2W x 10D x 5H DBR R063 W4800 26 5W x 13D x 5H 10 63 0 DBR R063 W1600 12W x 13D x5H DBR R063 W6000 26 5W x 16D x 5H 15 42 0 DBR R042 W2400 19W x 10D x5H DBR R042 W9000 28W x 10D x 10H 20 21 0 DBR R030 W3200 19W x 13D x5H DBR R023 W012K 28W x 13D x 10H 25 21 0 DBR R030 W4000 19W x 16D x5H DBR R021 W015K 28W x 13D x 10H 30 14 0 DBR R020 W4800 26 5W x 13D x 5H DBR R014 WO20K 30W x 18D x 24H 40 6 5 DBR R112 W6000 26 5W x 13D x 5H DBR R007 WO25K 30W x 18D x 16H 50 6 5 DBR R013 W7500 26 5W x 16D x 5H DBR R8D5 W030K 30W x 18D x 24H 60 6 5 DBR R010 W9000 28W x 10D x 10H DBR R7D3 W036K 30W x 18D x 24H 75 33 DBR R009 W012K 28W x 130 x 10H DBR R3D3 W045K 30W x 18D x 32H 100 3 3 DBR R5D1 W015K 28W x 16D x 10H DBR R004 WO60K 30W x 18D x 40H 125 33 DBR R4D1 W020K 28W x 16D x 10H DBR R004 W070K 30W x 18D x 48H 150 3 3 DBR R3D4 W025K 30W x 18D x 16H DBR R3D5 WO085K 30W x 18D x 56H 200 33 DBR R3D3 W030K 30W x 18D x 24H DBR R3D3 W110K 30W x 18D x 72H 250 14 DBR R2D5 W036K 30W x 18D x 24H 300 14 DBR R1D5 W045K 30W x 18D x 32H 2 350 14 DBR R1D4 WO060K 30W x 18D x 40H 400 0 9 DBR R1D4 W060K 30W x 18D x 40H 500 0 9 DBR R0D9 WO80K 30W x 18D x 48H 550 0 9 DBR R001 WO85K 30W x 18D x 56H Note Consult factory Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 2 5 V6 T2 59 2 5 Adjustable Freguency Drives SVX9000 Drives 575V Brake Resistors
255. 3 Degree of Protection IP66 NEMA 4 with Local Controls lt 01 02 1 1 B2 lt A1 gt lt C1 gt lt c Weight Size A A1 B B1 B2 C1 01 02 Ibs FS1 6 34 161 0 5 85 148 5 9 13 232 0 7 44 189 0 0 98 25 0 7 24 184 0 0 14 3 5 0 15 4 0 0 31 8 0 6 17 2 8 FS2 7 40 188 0 6 93 176 0 10 12 257 0 7 87 200 0 1 12 28 5 7 58 192 0 0 14 3 5 0 16 4 2 0 33 8 5 11 02 5 0 FS3 8 29 210 5 7 78 197 5 12 20 310 0 9 90 251 5 1 31 33 4 9 21 234 0 0 14 3 5 0 16 4 2 0 33 8 5 18 08 8 2 V6 T2 10 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives PowerXL DA1 Series Drives 9 ENSEM OM lg a z e Product Description Eaton s PowerXL DAT variable frequency drives are the next generation of drives specifically engineered for today s machinery applications is the perfect match for demanding OEM applications High performance processor safe torque off multiple fieldbus protocols including SmartWire DT sensorless vector control and the possibility to operate permanent magnet motors are sure to leave a lasting impression Models rated at 480 volts three phase 50 60 Hz are available in sizes ranging from 1 to 15 hp Models rated at 240 volts single or three phase 50 60 Hz are available in sizes ran
256. 340SX016N0 N 89 DS7 342SX016N0 N DS7 34DSX016N0 D 2 5 75 15 HFD3060 40 XTOBO2ACC1 5 _ XTPEOS2BCS 025 XTPAXTPCC 057 3405 024 0 89 lass iS DS7 342SX024N0 N DS7 34DSX024N0 DO 32 75 10 2 HFD3070 50 XTOBO32CC1 5 _ XTPEO3ZBCS 2 XTPAXTPCC 57 3405 032 0 PIS ES 057 3425 032 0 DS7 34DSX032N0 D Notes Actual motor FLAs vary Verify these devices cover the motor specific FLA Selections are based on motor FLA value at 480V Not to be used with 230V 24 Vac Vdc device 40 rated low temperature version available 24 Vac Vdc change to NO L 120 230 Vac device 24 Vdc for SmartWire DT device Considerations 1 Either XTOB C306 or C440 series or equivalent overload protection devices may be selected 2 Contactor is optional for normal applications It is recommended for mains isolation Power Supply Eaton s PSG and ELC power supplies are recommended as a compact and low cost source for 24 Vdc power The lightweight DIN rail mounted devices have a wide input voltage range and robust screw terminals make these power supplies easy to install and use These power supplies are available in 1A and 2A models Power Supply Selection Description Catalog Number 85 264V input and 24 Vdc output ELC PS01 100 240V input and 24 output PSG60E 400 500V input and 24 output PSG60F24RM
257. 385 0 14475 0 151 Time in Seconds Volume 6 Solid State Motor Control e Substantial reduction up to approx 85 in voltage and current harmonics e Provides increased input protection for AFD and its semiconductors from line transients CA08100007E May 2014 www eaton com Transformers often require separate mounting or larger AFD enclosures May not reduce distribution harmonic levels to below IEEE 519 1992 guidelines Cannot retrofit for most AFDs V6 T2 237 28 Low Harmonic Drives 3 Clean Power Drives When the total load is of non linear the greatest harmonic mitigation is required Under these conditions the currents drawn from the supply need to be sinusoidal and clean such that system interference and additional losses are negligible Eaton s enclosed 18 pulse clean power drive uses a phase shifting auto transformer with delta connected winding Three of the output phases are advanced and three are retarded The remaining three phases of this nine phase supply are in phase with the incoming line This results in nine separate phases In this type of configuration the total required kVA rating of the transformer is only 48 of a drive rate isolation transformer A traditional isolated transformer system with multipulse windings would require the full kVA Basic 18 Pulse Rectifier with Phase Shifting Transformer 18 Pulse SCR Bridge Rectifier Converter Section
258. 4 2 1 8 36 0 2 CH64 LCXH18A0 5A7N2 2120 1927 1413 1450 900 37 8 2 0 39 8 2 CH64 LCXH21A0 5A7N2 2340 2127 1560 1600 2100 48 6 2 5 51 1 2 CH64 LCXH23A0 5A7N2 2700 2455 1800 1850 2450 57 6 3 0 60 6 2 CH64 LCXH27A0 5A7N2 3100 2818 2066 2150 2800 N A 2 CH64 LCXH31A0 5A7N2 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 6 2 267 2 9 Adjustable Freguency Drives LCX9000 Liquid Cooled Drives Options 9000X Series Option Board Kits The 9000X Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs The drive s control unit is designed to accept a total of five option boards The 9000X Series factory installed standard board configuration includes an A9 I O board and an 2 relay output board which are installed in slots A and B Option Board Kits Option Boards Field Factory Installed Installed SVX Ready Programs Allowed Slot Catalog Option Local Option Kit Description Locations Number Designator Basic Remote Standard MSS PID Multi P PFC Standard I O Cards 2 RO NC NO 2 6 DI 1 DO 2 Al 1A0 1 10 ref A OPTA9 2 ext 24 Vdc EXT 24 Extended I O Cards 2 RO therm B OPTA3 A3
259. 4 26 4 20 4 26 4 20 4 26 4 Current consumption at 24 Vac Vdc mA 65 65 65 65 Pick up voltage 17 3 27 17 3 27 17 3 27 17 3 27 Drop out voltage 3 0 3 0 3 0 3 0 Relay Outputs Number of relays 2 TOR 2 TOR 2 TOR 2 TOR laximum voltage Vac 250 250 250 250 laximum current A 1A 1A 1A 1A Soft Start Functions Ramp times Start ramp 5 1 30 1 30 1 30 1 30 Stop 5 0 30 0 30 0 30 0 30 nitial voltage line voltage 057 342 30 92 30 92 30 92 30 92 057 340 30 100 30 100 30 100 30 100 DS7 34D 30 92 30 92 30 92 30 92 Control Commands 110 230 Supply voltage control board 1 nominal Vac 102 253 102 253 102 253 102 253 Current consumption at 24 Vac Vdc mA 14 14 14 14 Pick up voltage Vac 102 230 102 230 102 230 102 230 voltage 0 28 0 28 0 28 0 28 Outputs Number of relays 2 TOR 2 TOR 2 TOR 2 TOR Maximum voltage Vac 250 250 250 250 Maximum current A 3A 3A 3A 3A Soft Start Functions Ramp times Start ramp 5 1 30 1 30 1 30 1 30 Stop 5 0 30 0 30 0 30 0 30 Initial voltage line voltage 30 92 30 92 30 92 30 92 V6 T1 38 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Solid State Controllers DS7 Soft Start Controllers continued Rated Control Circuit Voltage 24 Vac Vdc DS7 340SX100N0 N DS7 340SX135N0 N DS7 340SX160N0 N DS7 340SX200N0 N Voltage 110 230 Vac DS7 3428X100N0 N DS7
260. 42SX200N0 N DS7 340SX135N0 N 0157 3405 160 0 DS7 340SX200N0 N DS7 34DSX135N0 D DS7 34DSX160N0 D DS7 34DSX200N0 D V6 T1 42 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Reduced Voltage Motor Starters Solid State Starters Product Overview Type S611 The S611 soft starter is a powerful combination of performance capability application flexibility and the industry s best user interface experience Designed to control acceleration and deceleration of three phase motors the line is available for current ranges from 26A through 414A applications The S611 has integrated bypass and overload protection The S611 is available as a component for panel mounting or in enclosed control NEMA 1 12 4 4 z A 2 2 HA to H 271 3 2 2 RN Type S801 Eaton s S801 line of reduced voltage soft starters is very compact multi functional easy to install and easy to program Designed to control acceleration and deceleration of three phase motors the line is available for current ranges from 11A to 1000A applications and is suitable for mounting in motor control centers or in enclosed control NEMA Type 1 4 AX and 12 applications Volume 6 Solid State Motor Control 1 2 Solid State Starters Contents Description Solid State Starters S611 Solid State Soft Starters T
261. 441T Communication adapter C440 COM ADP Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 1 2 V6 T1 45 1 2 M Operation Reduced Voltage Motor Starters Solid State Starters Starting and Stopping Modes The S611 has a variety of starting and stopping methods to provide superior performance in the most demanding applications The motor can be started in either Voltage Ramp Start or Current Limit Start mode Kick Start and Soft Stop are available within both starting modes Voltage Ramp Start Provides a voltage ramp to the motor resulting in a constant torque increase The most commonly used form of soft start this start mode allows you to set the initial torque value and the duration of the ramp to full voltage conditions Bypass contactors close after ramp time e Adjustable initial torque 0 85 of locked rotor torque Adjustable ramp time 0 5 180 seconds can be extended with factory modification Starting Characteristics Ramp Start Kick Start Torq Initial Torque Bypass Voltage Rated Ramp a Voltage 7 lt Soft StartTime 4 lt Kick Start Time tr Run Start Time Seconds Current Limit Start Limits the maximum current avallable to the motor during the start phase This mode of soft starting is used when it becomes necessary to limit the ma
262. 460V thirag prhaseaut 41 1 DC1 344D1NN A20N 2 15 41 2 DC1 344D1NB A20N 3 22 58 2 DC1 345D8NB A20N 5 4 95 2 DC1 349D5NB A20N 75 55 14 3 DC1 34014NB A20N 10 75 18 3 DC1 34018NB A20N 15 11 24 3 DC1 34024NB A20N Notes These are constant torque high overload rated drives For all applications select the unit such that the motor current is less than or equal to the rated continuous output current Brake chopper circuit available as standard in frames 2 and 3 version available Substitute with DC1 F for this option V6 T2 4 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 1 PowerXL Series Drives IP66 DC1 Series IP66 Enclosure Drives 100 Continuous Frame hp kW Volts Current In A Size 9 Catalog Number 05 037 iVsmgephaei 7 DCI S17DONN AGSN 075 055 TSV singlesphaseout 105 2 DC1 S1011NB A6SN 05 037 200 240 single phase inf 43 1 DC1 S24D3NN A6SN 1 075 MEE 1 DC1 S27D0NN A6SN 15 11 10 2 DC1 S2011NB A6SN 29 IP66S 05 0 37 115V single phase in 23 1 DC1 1DZD3NN A6SN 1 0 75 230V three phase aut 43 1 DC1 1D4D3NN A6SN 15 11 58 2 DC1 1D5D8NB A6SN 05 0 37 200 240V single phase inf 23 1 DC1 122D3NN A6SN 1 075 43 1 DC1 124D3NN AGSN 5 2 15 7 1 DC1 127D0NN AGSN 2 15 7 2 DC1 127D0NB
263. 4AA SVX06024AA 75 105 SVX07514AA SVX07524AA 3 100 140 8 SVX10014AA 8 SVX10024AA 4 125 170 8 SVX12514AA 8 SVX12524AA 150 205 SVX15014AA SVX15024AA 5 200 261 9 20014 9 20024 250 300 25014 25024 6 899 300 385 0 SVX30014AA 10 SVX30064AA 350 460 SVX35014AA SVX35064AA 400 520 SVX40014AA SVX40064AA 8 999 500 590 1 SVX50014AA 11 SVX50064AA 550 650 SVX55014AA SVX55064AA 600 730 SVX60014AA SVX60064AA 650 820 2 SVX65014AA 12 SVX65064AA 700 920 SVX70014AA SVX70064AA 800 1030 SVX80014AA SVX80064AA Notes For brake chopper options see Page V6 T2 58 See enclosure dimensions starting on Page V6 T2 100 Includes drive local remote keypad and enclosure The smaller enclosure Size 6 accommodates only power options input disconnect P1 and input line fuses P3 Bypass and other options require Size 8 Adding any standard control option will not require the larger enclosure For other options consult factory The smaller enclosure Size 8 accommodates only power options input disconnect P1 and input line fuses P3 Bypass and other options require Size 9 Adding any standard control option will not require the larger enclosure Consult factory Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 93 2 D Adjustable Frequency Drives SVX9000 Drives Options 9000X Series Option Board Kits The 9000X Series drives can accommodate a wide selection of exp
264. 4AG17022 N 205 150 110 180 170 HMX34AG20522 N 9 261 200 132 240 205 HMX34AG26122 N 310 250 160 302 261 HMX34AG31022 N Note For sizing reference Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 135 2 6 Series Drives Onboard Network Communications Johnson Controls Metasys N2 Series provides communication between the drive Johnson Controls Metasys 2 network With this connection the drive can be controlled monitored and programmed from the Metasys system N2 can be selected and programmed by the drive keypad BACnet H Max Series provides communication to BACnet networks Data transfer is master slave token passing MS TP RS 485 BACnet IP 100Base T interface Modbus TCP Ethernet based protocol H Max Series Option Board Kits Available for Slot B The factory issued relay option board can be replaced with the following option boards to customize the drive for your application needs Option Boards Mounted in Slot B Option Kit Description 1 0 expander card 2 RO and thermistor input Adjustable Frequency Drives Modbus RTU H Max Series provides communication to Modbus RTU RS 485 as a slave ona Modbus network Other communication parameters include an address range from 1 247 a parity of None Odd or Even and the stop bit is 1 The standard board provides 2 Form C RO NO NC and 1 Form A RO NO Option Kit Ca
265. 4DA 125 170 FR8 CPX12514DA 8 150 205 FRO CPX15014DA 200 245 FRO CPX20014DA 9 250 300 FR10 CPX25014DA 300 385 FR10 CPX30014DA 350 460 FR10 CPX35014DA 10 400 520 FR11 CPX40014DA 500 590 FR11 CPX50014DA 550 650 FR11 CPX55014DA 11 600 720 FR12 CPX60014DA 650 820 FR12 CPX65014DA 700 840 FR12 CPX70014DA Notes See enclosure dimensions beginning on Page V6 T2 258 hp ratings are provided as a guideline Drives should be sized per motor nameplate FLA The 18 pulse clean power assembly includes a standard drive door mounted local remote keypad and enclosure Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 243 2 8 Adjustable Frequency Drives Low Harmonic Drives Enclosed 18 Pulse Base Drive NEMA 12 Filtered Enclosure Current Chassis Base Catalog Size hp 2 A Frame Number Enclosed 18 Pulse Drive Low Overload Drive 7 25 38 FR6 CPX02564BA 30 46 FR6 CPX03064BA 40 61 FR6 CPX04064BA 50 72 FR7 CPX05064AA 60 87 FR7 CPX06064AA 75 105 FR7 CPX07564AA 100 140 FR8 CPX10064AA 125 170 FR8 CPX12564AA 150 205 FR8 CPX15064AA 8 200 261 FRO CPX20064AA 250 300 FRO CPX25064AA 9 300 385 FR10 CPX30064AA 350 460 FR10 CPX35064AA 400 520 FR10 CPX40064AA 10 500 590 FR11 CPX50064AA 550 650 FR11 CPX55064AA 600 730 FR11 CPX60064AA 11 650 820 FR11 CPX65064AA 700 920 FR12 CPX700
266. 4V input and 24 Vdc output ELC PS01 100 240V input and 24 output PSG60E 400 500V input and 24 output PSG60F24RM V6 T1 24 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Motor Starters 1 1 Solid State Controllers Please refer to Application Note AP039004EN for additional information on proper size selection 057 Soft Start DS7 Soft Start Controllers Horsepower Ratings Controller 10 Second Ramp One Start per Hour 400 Current Limit at 40 C Frames 1 and 2 Motor Recommended Power hp Maximum Maximum Rated Allowable Allowable Overload Recommended e Current Breaker Fuse Direct XTOE Connection Zza A 200V 230V 480V Size Size Connect Overload PKE MMP MMP Kitto MMP Catalog Number lt HC 3 05 05 15 HFD3015 15 XTOBOO4BC1 XTOEO05BCS XTPEO012BCS XTPROO4BC1 XTPAXTPCB DS7 340SX004N0 N 057 3425 004 0 A ee DS7 34DSX004N0 D 48 1 1 3 HFD3015 15A XTOB006BC1 XTOEO20BCS _ XTPEO12BCS XTPR6P3BC1 XTPAXTPCB DS7 340SX007N0 N Class RKS DS7 342SX007N0 N DS7 34DSX007N0 D 69 152 3 HD8J 20 006 1 XTOFO20BCS _ 12805 _ 187 3405 009 0 057 3425 009 0 DS7 34DSX009N0 D 9 2 2 5 HFD3030 20 XTOBO1OBC1 XTOFO20BCS 2 _ XTPROTOBCI DS7 340SX012N0 N 057 3425 012 0 5 DS7 34DS
267. 4V input and 24 Vdc output ELC PS01 100 240V input and 24 output PSG60E 400 500V input and 24 output PSG60F24RM Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T1 29 Solid State Controllers 1 Please refer to Application Note APO39004EN for additional information on proper size selection ij DS7 Soft Start DS7 Soft Start Controllers kW Ratings According to IEC 60947 4 2 Controller 10 Second Ramp One Start per Hour 400 Current Limit at 409 Frames 1 and 2 Motor Power Recommended kw Maximum Maximum Rated Allowable Allowable Overload Recommended Current Breaker Fuse Direct XTOE Connection A 230V 400V Size Size Connect Overload PKE MMP MMP Kitto MMP Catalog Number 2 5 0 33 1 HFD3015 15A XTOBOO4BC1 XTOEO05BCS 012 5 XTPROO4BC1 XTPAXTPCB DS7 340SX004N0 N Css ARS DS7 342SX004N0 N DS7 34DSX004N0 D 38 075 15 HFD3015 15A XTOBO06BC1 0 020 5 XTPE012BCS XTPR6P3BC1 XTPAXTPCB DS7 340SX007N0 N Class ARS DS7 342SX007N0 N DS7 34DSX007N0 D 7 15 3 HFD3020 20A XTOB006BC1 XTOEO20BCS 012 5 XTPR6P3BC1 XTPAXTPCB DS7 340SX009N0 N 057 3425 009 0 DS7 34DSX009N0 D 9 22 4 HFD3030 20A XTOBO10BC1 XTOEO20BCS 032 5 XTPAXTPCB DS7 340SX012N0 N 9 Glass HKS DS7 342SX012N0 N DS7 34DSX012N0 D 12 3
268. 5 Note 9000X FR12 is built of two FR10 modules Please refer to SPX9000 installation manual for mounting instructions Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 79 Adjustable Freguency Drives SVX9000 Drives 2 5 Approximate Dimensions in Inches mm NEMA Type 1 1 21 FR11 Freestanding Drive W5 ws lt gt IW6 W6 W6W7 W7W6 W6 W6 W4 gt 6600666066 600799000 N E 3 Dia 1 Dia 2 D5 A 2 W3 W3 W3 W3 W2 lt W1 gt lt D1 a mmm EN o z z 1 9 o H2 Operator Shown with NA Optional e amp 9 Disconnect H3 Y Y Weight Voltage 16 WI wa 3 W W 7 WS H1 H2 H3 D1 D2 D3 D4 05 1 Dia 2 Dia 3 Lbs kg 480 400 550 31 26 240 650 079 343 295 252 118 17945 7480 2018 2370 11 22 1909 047 17 60 0 83 1 89 0 35x0 43 526 7 61 165 20 87 75 64 30 2018 1900 512 5 602 285 485 12 447 21 48 9x11 239 V6 T2 80 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives
269. 5 FR10845 Main DC fan DC fan 2 PP00072 00072 DC power supply 2 01017 01017 Factory recommended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assistance Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 65 Adjustable Freguency Drives SVX9000 Drives 2 5 FR11 Spare Parts Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control Fiber board 1 00451 00451 ASIC board 1 00457 00457 Control ASIC fan 1 PP01096 PP01096 Control module SVX control module 1 CPBS0000000000 CPBS0000000000 Standard slot A 1 0 card 1 9 9 Standard slot 1 0 card 1 OPTA2 OPTA2 Converter Power module 2 1 FR11 0590 4 ANV FR11 0460 5 ANV 1 FR11 0650 4 ANV FR11 0502 5 ANV 1 FR11 0730 4 ANV FR11 0590 5 ANV Driver board 1 S00452 800452 Driver adapter board 1 VB00330 VB00330 Shunt board 9 VB00513 VB00512 9 VB00514 VB00546 9 VB00538 VB00547 Covers Top cover 1 FR11345 FR11345 DC section Balancing resistor 3 PP13027 PP13027 DC busbars kit right 3 50000005 50000005 Bus 18 00335 00335 Inverter Rectifier module 1 FR10823 FR10823 Diode 3 01177 01177 Rectifier
270. 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 10 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C Temperature storage 50 to 70 C 50 to 70 C b0 to 70 C 50 to 70 C Altitude lt 2000m consult factory lt 2000m consult factory lt 2000m consult factory lt 2000m consult factory for operation gt 2000m for operation gt 2000m for operation gt 2000m for operation gt 2000m Humidity lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing Operating position Any Any Any Any Pollution degree IEC947 1 3 3 3 3 Impulse withstand voltage IEC947 4 1 6000 6000 6000 6000 V6 T1 92 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Soft Starters S811 continued Solid State Starters Description S811 T18 5811 7124 811 T30_ 811 U36_ Max current capacity 180 240 304 360 FLA range 56 180 75 240 95 304 112 360 General Information Bypass mechanical lifespan 10M 10M 10M 10M Insulating voltage Ui 660V 660V 660V 660V Ramp time range 0 5 180 seconds 0 5 360 seconds 5811 Premium 0 5 180 seconds 0 5 360 seconds 5811 Premium 0 5 180 seconds 0 5 360 seconds 5811 Premium 0 5 180 seconds 0 5 360 seconds 5811 Premium Resistance to
271. 534BP 2 SVX00224BP SVX00234BP 3 SVX00324BP SVX00334BP 5 SVX00524BP SVX00534BP 7 1 2 SVX00724BP SVX00734BP 10 5 SVX01024BP 5 SVX01034BP 15 SVX01524BP SVX01534BP 20 SVX02024BP SVX02034BP 25 6 SVX02524BP 6 SVX02534BP 30 SVX03024BP SVX03034BP B 40 7 SVX04024BP 7 04034 50 05024 SVX05034AP 60 SVX06024AP SVX06034AP 75 07524 SVX07534AP 100 8 10024 8 10034 125 12524 12534 150 15024 15034 F 200 9 9 SVX20034AP 250 SVX25034AP 300 10 10 30034 350 SVX35034AP 400 40034 500 11 1 SVX50034AP 600 SVX60034AP Notes Enclosure dimensions starting on Page V6 T2 124 Includes drive local remote keypad and enclosure FR11 has limited power options available V6 T2 116 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 5 SVX9000 Drives 480V Drives continued SVX9000 Enclosed Pump Panel Style Single Phase Drives NEMA 12 IP54 NEMA Type 3R Enclosure Frame Base Catalog Frame Base Catalog Size hp Size Number Size Number Low Overload Drive and Enclosure A 3 4 4 SVXF072KBP 4 SVXF073KBP 1 SVX0012KBP SVX0013KBP 2 SVX0022KBP SVX0023KBP 3 SVX0032KBP SVX0033KBP 5 5 SVX0052KBP 5 SVX0053KBP 7 1 2 SVX0072KBP SVX0073KBP 10 SVX0102KBP SVX0103KBP 15 6 SVX0152KBP 6 SVX0153KBP 20 SVX0202KBP SVX0203KBP B 25 7 SVX0252KAP 7 SVX0
272. 6 575 20 30 15 22 22 34 FR4 230 Vac 20 30 15 22 61 88 1 57 24 80 34 31 23 27 9 36 9 13 8 07 8 07 0 35 77 60 480 Vac 40 80 30 45 5187 294 0 629 9 617 5 591 1 237 7 231 9 205 0 205 0 9 0 35 2 575 40 60 30 45 41 62 FR5 230 Vac 40 60 30 45 114 170 341 34 98 29 65 27 83 11 34 11 10 8 66 8 66 0 35 154 32 480 Vac 75 025 55 90 105 170 340 7 888 5 753 1 706 9 288 0 281 9 220 0 220 0 9 0 70 0 575 Vac 9 75 125 55 90 80 125 FR6 230 75 100 55 75 211 261 480 Vac 150 200 110 150 205 261 575 150 200 110 160 144 208 FR6 and 575 Vac available 2015 V6 T2 44 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives SVX9000 Drives Product Overview With the SVX9000 Series Sensorless Vector Control Eaton s expanded Eaton drive offering now covers a complete line of PWM adjustable frequency speed drives in ratings from e 208V 3 4 to 100 hp ly 1 to 100 hp e 230V 3 4 to 100 hp ly 1 to 125 hp 480V 1 to 1900 hp 1 1 2 to 2200 hp 575V 2 to 2000 hp ly to 2300 hp The Eaton family of drives includes DA1 DC1 H Max M Max SVX9000 and SPX9000 9000X Series drive ratings are rated for either high overload l or low overload indicates 110 overload capacity for 1 minute out of 10 minutes IH indicates 150 overload capacity for 1 minut
273. 6 9 175 10 0 253 244 619 741189 7 4 189 1 4 35 1 3 32 1 0 25 0 3 6 FR8 11 9301 13 0 330 31 9 810 10 2 258 10 4 265 1 3 33 0 4 9 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 75 2 5 Adjustable Freguency Drives 5 9000 Drives Approximate Dimensions Inches mm NEMA Type 1 IP21 and NEMA Type 12 1 54 FR9 6 H4 gt lt H3 gt W4 TI 11 1 ied parang grim we 1 15 ws jad NIA 94 H2 H1 gt Dia R Voltage hp IH wi w2 wa H1 H2 H3 H4O D1 D2 D3 Dia 230V 75 100 18 9 15 7 04 21 45 3 441 0 6 74 142 134 112 0 8 321 9 146 480V 150 200 480 400 9 54 1150 1120 16 188 361 5 340 285 21 575V 100 175 Note Brake resistor terminal box H6 included when brake chopper ordered V6 T2 76 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 5 SVX9000 Drives Approximate Dimensions in Inches mm Type 1 1 21 and Type 12 1 54 FR9 with Flange Kit
274. 6 CPX03034DA 40 61 FR7 CPX04034DA 50 72 FR7 CPX05034DA 60 87 FR7 CPX06034DA 75 105 FR8 CPX07534DA 100 140 FR8 CPX10034DA 125 170 FR8 CPX12534DA 8 150 205 CPX15034DA 200 245 CPX20034DA Notes All Type drives use the Size F enclosure See enclosure dimensions beginning Page V6 T2 258 hp ratings are provided as a guideline Drives should be sized per motor nameplate FLA The 18 pulse clean power assembly includes a standard drive door mounted local remote keypad and enclosure Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 245 2 8 Adjustable Frequency Drives Low Harmonic Drives 575V Drives Drive EX Enclosed 18 Pulse Enclosed 18 Pulse Base Drive Type 1 Enclosure Current Chassis Base Catalog Size hp 2 A Frame Number 9 Low Overload Drive 7 25 27 FR6 CPX02515AA 30 34 FR6 CPX03015AA 40 41 FR7 CPX04015AA 50 52 FR7 CPX05015AA 60 62 FR8 CPX06015AA 75 80 FR8 CPX07515AA 100 100 FR8 CPX10015AA 8 125 125 FR9 12515 150 144 FRO CPX15015AA 200 208 FRO CPX20015AA 9 250 261 FR10 25015 300 325 FR10 CPX30015AA 400 385 FR10 40015 10 500 502 FR11 CPX50015AA 600 590 FR11 CPX60015AA 1 650 650 12 65015 700 750 12 70015 800 820 12 80015 High Overload Drive 7 25 27 FR6
275. 6 T2 96 and V6 T2 97 for descriptions See Pages V6 T2 94 and V6 T2 95 for complete descriptions Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 89 V6 T2 90 2 5 5 9000 Drives Product Selection When Ordering Select a base catalog number that meets the application requirements nominal horsepower voltage and enclosure rating the enclosed drives continuous output amp rating should be equal to or Adjustable Frequency Drives greater than the motor s full load amp rating The base enclosed package includes a standard drive door mounted local remote keypad and enclosure If dynamic brake chopper or control communication option is desired change the appropriate code in the base catalog number For brake chopper options see Page V6 T2 58 See enclosure dimensions starting on Page V6 T2 100 Includes drive local remote keypad and enclosure These units are current rated 75 hp 205 amps 100 hp 261 amps They do not meet NEC ampere ratings Volume 6 Solid State Motor Control 208V Drives 9000 Enclosed Base Drives Drives NEMA Type 1 21 NEMA Type 12 IP54 Enclosure Frame Base Catalog Frame Base Catalog Size hp Current A Size Number Size Number High Overload Drive and Enclosure 0 3 4 3 7 4 SVXF0711EA 4 SVXF0721EA SVXODIIIEA SVX00121EA 00 1 12 66 SVXFIBH
276. 600 Vac are provided for customer use Bypass options RB and RA include an output contactor as standard This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure PF Output Filter Used to reduce the transient voltage DV DT at the motor terminals The output filter is recommended for cable lengths exceeding 100 ft 30m or fora drive rated at 525 690V This option is mounted in the enclosure and may be used in conjunction with a brake chopper circuit PG MotoRx 300 600 ft 1000 V uS DV DT Filter Used to reduce transient voltage DV DT and peak voltages at the motor terminals This option is comprised of a 0 5 Outpu line reactor followed by capacitive filtering and an energy recovery clamping circuit Unlike the output filter see option PF the MotoRx recovers most of the energy from the voltage peaks resulting in a lower voltage drop to the motor and therefore conserving power This option is used when the distance between a single motor and the drive is 300 600 ft 91 183m This option cannot be used with the brake chopper circuit The output filter option PF should be investigated as an alternative PH Single Overload Relay Uses a bimetallic overload relay to provide additional overload current protection to the motor on configurations without bypass options Itis included with the bypass configurations for overload current protection in the bypass mo
277. 60V 660V 660V 660V nstallation category Vibration IEC 68 2 6 5g 10 150 Hz EC 68 2 6 5g 10 150 Hz EC 68 2 6 5g 10 150 Hz EC 68 2 6 5g 10 150 Hz Power dissipation for intermittent operation 4 W A x duty cycle 4 W A x duty cycle 4 W A x duty cycle 4 W A x duty cycle Power dissipation for continuous operation 4 W A x duty cycle 4 W A x duty cycle 4 W A x duty cycle 4 W A x duty cycle Cooling method Natural convection Natural convection Natural convection Natural convection Degree of protection IP20 P20 P20 P20 Pollution degree 3 3 3 3 Agency approvals UL cUL CE UL cUL CE UL cUL CE UL cUL CE Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 5 Solid State Controllers Soft Starters 701 15N3S Description S701C15N3S S701E15N3S S701G15N3S Maximum current capacity 15 15 15 Trip Class 10A 15 15 15 10 15 15 15 20 12 12 12 30 10 10 10 Electrical Characteristics Line voltage Vac 208 240 380 480 500 600 Operating frequency Hz 50 60 50 60 50 60 Leakage current 5 mA AC max 5 mA AC max 5 mA AC max Minimum operational current 50 mA 50mA 50mA Control voltage Vac Vdc 24 240 24 480 24 480 Pickup voltage max 20 4 Vac Vdc 20 4 Vac Vdc 20 4 Vac Vde Dropout voltage min 5 Vac Vde 5 Vac Vde 5 Vac Vde Max control current for no operation 1mA 1mA 1mA
278. 64AA 800 1030 FR12 CPX80064AA High Overload Drive 7 25 38 FR6 CPX02564EA 30 46 FR6 CPX03064EA 40 61 FR7 CPX04064DA 50 72 FR7 CPX05064DA 60 87 FR7 CPX06064DA 75 105 FR8 CPX07564DA 100 140 FR8 CPX10064DA 125 170 FR8 CPX12564DA 8 150 205 FRO CPX15064DA 200 245 FRO CPX20064DA 9 250 300 FR10 CPX25064DA 300 385 FR10 CPX30064DA 350 460 FR10 CPX35014DA 10 400 520 FR11 CPX40064DA 500 590 FR11 CPX50064DA 550 650 FR11 CPX55064DA 11 600 720 FR12 CPX60064DA 650 820 FR12 CPX65064DA 700 840 FR12 CPX70064DA Notes See enclosure dimensions beginning on Page V6 T2 258 hp ratings are provided guideline Drives should be sized per motor nameplate FLA The 18 pulse clean power assembly includes a standard drive door mounted local remote keypad and enclosure V6 T2 244 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 8 Low Harmonic Drives Enclosed 18 Pulse Base Drive 3R Enclosed 18 Pulse Drive Enclosure Current Chassis Base Catalog Size hp A Frame Number Low Overload Drive 7 25 38 FR6 CPX02534AA 30 46 FR6 CPX03034AA 40 61 FR6 CPX04034AA 50 72 FR7 CPX05034AA 60 87 FR7 CPX06034AA 75 105 FR7 CPX07534AA 100 140 FR8 CPX10034AA 125 170 FR8 CPX12534AA 150 205 FR8 CPX15034AA 8 200 261 FR9 CPX20034AA 250 300 FR9 CPX25034AA High Overload Drive 7 25 38 FR6 CPX02534DA 30 46 FR
279. 7 Number of conductors 1 1 1 1 Wire sizes 14 2 14 2 14 4 0 14 4 0 Type of connectors Box lug Box lug Box lug Box lug Control Wiring 12 Pin Wire sizes in AWG 22 14 22 14 22 14 22 14 Number of conductors stranded 2 or one AWG 12 2 one AWG 12 2 or one AWG 12 2 one AWG 12 Torque requirements Ib in 35 35 35 35 Solid stranded or flexible max size 3 31 3 31 3 31 3 31 Control Power Requirements Voltage range 24V 10 21 6 26 4 21 6 26 4 21 6 26 4 21 6 26 4 Steady state current amps 1 0 1 0 1 0 1 0 Inrush current amps 10 10 10 10 Ripple 1 1 1 1 Relays 1 Class A and C Voltage AC maximum 240 240 240 240 Voltage DC maximum 120 120 120 120 Amps maximum 3 3 3 3 Environment Temperature operating 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C Temperature storage 50 to 70 C 50 to 70 C 50 to 70 C 50 to 70 C Altitude lt 2000m consult factory lt 2000m consult factory lt 2000m consult factory lt 2000m consult factory for operation gt 2000m for operation gt 2000m for operation gt 2000m for operation gt 2000m Hum
280. 7 340 057 342 Ib kg 3 97 1 8 8 16 3 7 8 16 3 7 8 16 3 7 057 340 Main Circuit Rated operational voltage 230 460 230 460 230 460 230 460 Mains frequency Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz Rated operation currentAC 53 100 135 160 200 Motor Power Ratings 200V hp 30 40 50 60 230V hp 30 50 60 75 480V hp 75 100 125 150 230V W 30 30 45 55 400V W 55 75 90 110 K G ia according to 100A 53 3 5 75 10 135A AC53a 3 5 75 10 160A 53 3 5 75 10 200A AC53a 3 5 75 10 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 6 1 39 Solid State Controllers DS7 Soft Start Controllers continued Rated Control Circuit Voltage 24 Vac Vdc 0157 3405 100 0 DS7 340SX135N0 N 0157 3405 160 0 0157 3405 200 0 Voltage 110 230 0157 3425 100 0 DS7 342SX135N0 N 0157 3425 160 0 DS7 342SX200N0 N Voltage 24 Vdc Unit DS7 34DSX100N0 D DS7 34DSX135N0 D DS7 34DSX160N0 D DS7 34DSX200N0 D Wire Specifications Power terminals Single conductor solid or stranded AWG 12 2 0 12 350 kcmil 12 350 kcmil 12 350 kcmil Terminal torgue Ib in 53 80 44 123 44 123 44 123 Control signals Single conductor solid or stranded AWG 18 10 18 10 18 10 18 10 Terminal torque Ib in 11 11 11 11 Power Section Rated impulse withstand
281. 7 342SX007N0 N DS7 342SX009N0 N DS7 342SX012N0 N Voltage 24 Vdc Unit DS7 34DSX004N0 D DS7 34DSX007N0 D DS7 34DSX009N0 D DS7 34DSX012N0 D General Standards IEC EN 60947 4 2 GB14048 6 IEC EN 60947 4 2 GB14048 6 IEC EN 60947 4 2 GB14048 6 IEC EN 60947 4 2 GB14048 6 UL508 CSA C22 2 0 91 01508 CSA C22 2 No 0 91 UL508 CSA C22 2 No 0 91 UL508 CSA C22 2 No 0 91 CSA C22 2 No 14 05 CE marking CSA C22 2 No 14 05 CE marking CSA C22 2 No 14 05 CE marking CSA C22 2 No 14 05 CE marking Certifications marking UL CE CSA C Tick UL CE CSA C Tick UL CE CSA C Tick UL CE CSA C Tick Ambient temperature C 010 40 C above 40 C de rate 010 40 C above 40 C de rate 0 to 40 C above 40 C de rate 0 to 40 C above 40 C de rate operation linearly by 1 of rated current linearly by 1 of rated current linearly by 1 of rated current linearly by 1 of rated current per Celsius to 60 C per Celsius to 60 C per Celsius to 60 C per Celsius to 60 C 40 to 40 C for low 40 to 40 C for low 40 to 40 C for low 40 to 40 C for low emperature version temperature version emperature version emperature version Ambient temperature storage C 25 to 55 C 25 to 55 C 25 to 55 C 25 to 55 C Altitude 0 1000 above 1000m de rate 0 1000 above 1000m de rate 0 1000m above 1000m de rate 0 1000m above 1000m de rate linearly by 2 5 of rated current linearly by 2 5 of rated current linearly by 2 5 of rated current linearly by 2 5 of rated
282. 7 and FR8 gt H6 H4 gt H4 gt gt Dia A COL 2 lt H1 gt wa e H7 lt W1 j ac AMD E 4 1 H3 12 9 5 9 5 5 10 lt gt 11 i o o Opening W7 W5 W6 FR7 FR8 Dia B Y H1i3 gt l lt W1 w2 w3 wa H1 H2 H3 H4 5 H6 H7 01 02 Dia 7 9 3 237 6 8 175 10 6 270 10 0 253 25 6 652 24 9 632 24 8 630 7 4 189 7 4 189 0 9 23 0 8 20 10 1 257 4 6 117 0 3 6 FR8 11 2 285 14 0 355 13 0 330 32 8 832 29 3 745 10 2 258 10 4 265 1 7 43 2 2 57 13 5 344 4 3 110 0 4 9 Flange Opening 7 FR8 w5 W6 W7 H8 H9 H10 H11 H12 H13 Dia FR7 9 2 233 6 9 175 10 0 253 244 619 74 189 7 4 189 1 4 35 1 3 32 1 0 25 0 3 6 FR8 11 9 301 13 0 330 31 9 810 10 2 258 10 4 265 1 3 33 0 4 9 V6 T2 188 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 7 5 9000 Drives Approximate Dimensions in Inches mm NEMA Type 1 IP21 and NEMA T
283. 77 x 5 31 x 3 74 45 x 135 x 95 1 77 x 5 31 x 3 74 45 x 135 x 95 Weight 057 340 Ib kg 0 77 0 35 0 77 0 35 0 77 0 35 0 77 0 35 057 342 Ib kg 0 88 0 40 0 88 0 40 0 88 0 40 0 88 0 40 DS7 34D Ib kg 0 90 0 41 0 90 0 41 0 90 0 41 0 90 0 41 Main Circuit Rated operational voltage 230 460 230 460 230 460 230 460 Mains frequency Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz Rated operation current AC 53 l 4 7 9 12 Motor Power Ratings 200V hp 0 75 1 5 2 3 230 0 75 2 2 5 480 2 3 5 10 230 kw 0 75 1 5 22 3 400V kW 15 3 4 5 5 Overload cycle according to EN 60947 4 2 4A AC53a 3 5 75 10 AC53a 3 5 75 10 9A AC53a 3 5 75 10 124 AC53a 3 5 75 10 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 33 Solid State Controllers DS7 Soft Start Controllers continued Rated Control Circuit Voltage 24 Vac Vdc DS7 340SX004N0 N DS7 340SX007N0 N DS7 340SX009N0 N DS7 340SX012N0 N Voltage 110 230 Vac DS7 3428X004N0 N DS7 342SX007N0 N DS7 342SX009N0 N DS7 342SX012N0 N Voltage 24 Vdc Unit DS7 34DSX004N0 D DS7 34DSX007N0 D DS7 34DSX009N0 D DS7 34DSX012N0 D Wire Specifications Power terminals Single conductor solid or stranded AWG 18 10 18 10 18 10 18 10 Terminal torque Ib in 11 11 11 11 Control signals Si
284. 8 6 without lugs 801 U42N3S 7 73 196 3 12 72 323 1 7 16 181 8 48 21 8 with lugs 41 18 6 without lugs 801 U50N3S 7 73 196 3 12 72 323 1 7 16 181 8 48 21 8 with lugs 41 18 6 without lugs 801 V36N3S 11 05 280 6 16 57 420 8 7 39 187 8 103 46 8 with lugs 91 41 4 without lugs 801 V42N3S 11 05 280 6 16 57 420 8 7 39 187 8 103 46 8 with lugs 91 41 4 without lugs 801 V50N3S 11 05 280 6 16 57 420 8 7 39 187 8 103 46 8 with lugs 91 41 4 without lugs S801 V65N3S 11 05 280 6 16 57 420 8 7 39 187 8 103 46 8 with lugs 91 41 4 without lugs 801 V72N3S 11 05 280 6 16 57 420 8 7 39 187 8 103 46 8 with lugs 91 41 4 without lugs 801 V85N3S 11 05 280 6 16 57 420 8 7 39 187 8 103 46 8 with lugs 91 41 4 without lugs 801 V10N3S 11 05 280 6 16 57 420 8 7 39 187 8 103 46 8 with lugs 91 41 4 without lugs Also refer to dimension drawings on Pages V6 T1 74 through V6 T1 76 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T1 73 Solid State Starters Approximate Dimensions in Inches mm S801 N_ gt hs 1 97 50 0 4 CT 9 2 66 67 6 i n 2
285. 8 pulse nput drive and protection from high level ground faults on the power cable Allows a convenient means of disconnecting the enclosed 18 pulse drive from the line and the operating mechanism can be padlocked in the OFF position This is factory mounted in the enclosure Standard rating is 65 kAIC at 208 480V 100 is available as an option Input Line Fuses Rated to 200 kAIC Provide high level fault protection of the drive input power circuit from the load side of the fuses to the input side of the power Input transistors This option consists of three 200 kA fuses which are factory mounted in the enclosure P7 MOV Surge Suppressor Provides a Metal Oxide Varistor MOV connected to the line side terminals and is designed to clip line side transients 8 TVSS Surge Protective Device with 50 Rating Provides transient voltage protection eliminating surges and spikes which can damage the diode bridge of the drive PC Capacitor Contactor This option provides a contactor between the tuned reactor and capacitor to disconnect the capacitor from the circuit when desired typically at Input light or no load conditions This contactor is wired to a programmable relay output PE Output Contactor Provides a means for positive disconnection of the drive output from the motor terminals The contactor coil is controlled by the drive s run or Outpu permissive logic NO auxiliary contacts rated at 10A
286. 9 1 77 l5 22 596 lg 4 06 Ing 1 12 9 3896 17 2 26 Ins 0 86 Power 100 hp Harmonic current 45 amps V6 T2 202 Volume 6 Solid State Motor Control Adjustable Frequency Drives Guidelines of Meeting IEEE Std 519 1992 Harmonic Distortion Limits The IEEE 519 1992 Specification is a standard that provides guidelines for commercial and industrial users that are implementing medium and low voltage equipment Maximum Harmonic Current Distortion in of the Fundamental 120V through 69 000V Harmonic Order Odd Harmonics Isc l lt 11 11 lt h lt 17 17 h 23 23 lt lt 355 35 lt TDD lt 20 40 2 0 1 5 0 6 0 3 5 0 20 lt 50 7 0 35 2 5 1 0 0 5 8 0 50 lt 100 10 0 4 5 4 0 1 5 0 7 12 0 100 lt 1000 12 0 5 5 5 0 2 0 1 0 15 0 gt 1000 15 0 7 0 6 0 25 14 20 0 The ratio Isc l is the ratio of the short circuit current available at the point of common coupling PCC to the maximum fundamental load current Consequently as the size of the user load decreases with respect to the size of the system the percentage of harmonic current that the user is allowed to inject into the utility system increases Notes TDD Total demand distortion is the harmonic current distortion in percent of the maximum demand load current 15 or 30 minute demand Maximum short circuit current at the PCC not counting motor contribution Maximum demand load current for all of the connected loa
287. 9 2 and 38 4 communication speeds and supports network addresses 1 127 EtherNet IP Network Communications The EtherNet IP Network Card OPTCK is used for connecting the 9000X Drive to Ethernet Industrial Protocol networks It includes an RJ 45 pluggable connector The interface uses CIP objects to communicate drive parameters CIP is Common Industrial Protocol the same protocol used by DeviceNet The board supports 10 Mbps and 100 Mbps communication speeds The IP address of the board is configurable by Static BOOTP and DHCP methods 2 5 V6 T2 95 2 5 Adjustable Frequency Drives SVX9000 Drives Control Communication Option Descriptions For availability see Product Selection for base drive voltage required Available Control Communications Options Option Description Option Type K1 Door Mounted Speed Potentiometer Provides the SVX9000 with the ability to adjust the frequency reference using a door mounted potentiometer This option uses Control the 10 Vdc reference to generate 0 10 signal at the analog voltage input signal terminal When the HOA bypass option is added the speed is controlled when the HOA switch is in the HAND position Without the HOA bypass option two position switch labeled local remote is provided on the keypad to select speed reference from the speed potentiometer or a re
288. A0 5A3N1 144 158 125 188 213 SPI125A0 5A3N1 170 187 144 216 245 SPI144A0 5A3N1 208 229 170 255 289 SPI170A0 5A3N1 F110 261 287 208 312 375 SPI208A0 5A3N1 325 358 261 392 470 SPI261A0 5A3N1 385 424 325 488 585 SPI325A0 5A3N1 12 460 506 385 578 693 SPI385A0 5A3N1 502 552 460 690 828 SPI460A0 5A3N1 590 649 502 753 904 SPI502A0 5A3N1 650 715 590 885 1062 SPI590A0 5A3N1 750 825 650 975 1170 SPI650A0 5A3N1 13 920 1012 820 1230 1476 SPI820A0 5A3N1 1030 1133 920 1380 1656 SPI920A0 5A3N1 1180 1298 1030 1464 1755 SPIH10A0 5A3N1 F114 1500 1650 1300 1950 2340 SPIH13A0 5A3N1 1900 2090 1500 2250 2700 SPIH15A0 5A3N1 2250 2475 1900 2782 3335 SPIH19A0 5A3N1 Note For filter and line reactor information see Page V6 T2 286 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 285 2 1 0 Adjustable Freguency Drives SPA9000 SPN9000 SPI9000 Common DC Bus Drives LCL Filters Line Reactor 5 Line Reactor for LCL Filters for Active Front End 480 Non Regenerative Amps Catalog Number Amps Catalog Number Front End 480 575VV 10 REG 1050 270 REG 27050 Watts Catalog Amps Losses Number 18 REG 1850 410 REG 41050 32 REG 3250 580 REG 58050 an T E 48 REG 4850 840 REG 8405 0 75 REG 7550 1160 REG 11605 0 110 REG 1105 0 1480 REG 1480 5 0 180 REG 180 5 0 LCL Filters for Active Front End 690V Amps Catalog Number Amps Catalog Number 14 REG 146 0 287 REG 287
289. A2 4A1B1 30 46 40 61 SVX030A2 4A1B1 FRZ 40 61 50 72 SVX040A2 4A1N1 50 72 60 87 SVX050A2 4A1N1 60 87 75 105 SVX060A2 4A1N1 FR8 75 105 100 140 SVX075A2 4A1N1 100 140 125 170 SVX100A2 4A1N1 125 170 150 205 SVX125A2 4A1N1 FRO 150 205 200 261 SVX150A2 4A1N1 200 245 250 300 SVX200A2 4A1N1 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 51 2 5 Adjustable Freguency Drives 5 9000 Drives 380 500V Open Chassis Drives SVX9000 Open Drives Frame Size hp ly Current ly hp Ij Current Catalog Number c T FR10 250 330 300 385 SPX250A0 4A2N1 2 300 385 350 460 SPX300A0 4A2N1 350 460 400 520 SPX350A0 4A2N1 FR11 400 520 500 590 SPX400A0 4A2N1 500 590 650 SPX500A0 4A2N1 650 600 730 SPX550A0 4A2N1 FR12 600 730 820 SPX600A0 4A2N1 820 700 920 SPX650A0 4A2N1 700 920 800 1030 SPX700A0 4A2N1 FR13 800 1030 900 1150 SPX800A0 4A2N1 900 1150 1000 1300 SPX900A0 4A2N1 1000 1300 1200 1450 SPXH10A0 4A2N1 FR14 1200 1600 1500 1770 SPXH12A0 4A2N1 1600 1940 1800 2150 SPXH16A0 4A2N1 1900 2300 2200 2700 SPXH19A0 4A2N1 575V SVX9000 Drives 525 690V NEMA Type 1 IP21 Drives Frame Size hp ly Current ly hp 14 Current I Catalog Number FR6 2 3 3 3 4 5 SVX002A1 5A4N1 3 4 5 5 5 SVX003A1 5A4N1 5 5 5 7 5 SVX004A1 5A4N1 5 75 7 1 2 10 SVX005A1 5A4N1 7 1 2 10 10 13 5
290. A7N2 261 237 174 132 160 4 0 0 4 4 4 CH5 LCX261A0 4A7N2 300 273 200 160 200 4 5 0 4 4 9 CH61 LCX300A0 4A7N2 385 350 257 200 250 5 5 0 5 6 0 CH61 LCX385A0 4A7N2 460 418 307 250 315 5 5 0 5 6 0 CH62 LCX460A0 4A7N2 520 473 347 250 355 6 5 0 5 7 0 CH62 LCX520A0 4A7N2 590 536 393 315 400 7 5 0 6 8 1 CH62 LCX590A0 4A7N2 V6 T2 266 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 09 1 9000 Liquid Cooled Drives LCX9000 Liquid Cooled 540 675 Vdc Liquid Cooled Inverter Units continued Drives Drive Output Current Motor Output Power Power Loss Rated Cont Rated Cont Optimum Motor Optimum Motor 1 A 1 A at ly 400V kW at ly 500V kW kW Chassis Catalog Number 650 591 433 355 450 8 5 0 6 9 1 CH62 LCX650A0 4A7N2 730 664 487 400 500 10 0 0 7 10 7 CH62 LCX730A0 4A7N2 820 745 547 450 560 12 5 0 8 13 3 CH63 LCX820A0 4A7N2 920 836 613 500 600 14 4 0 9 15 3 CH63 LCX920A0 4A7N2 1030 936 687 560 700 16 5 1 0 17 5 CH63 LCXH10A0 4A7N2 1150 1045 766 600 750 18 4 10 1 19 5 CH63 LCXH11A0 4A7N2 1370 1245 913 700 900 15 5 1 0 16 5 CH64 LCXH13A0 4A7N2 1640 1491 1093 900 1100 19 5 1 2 20 7 CH64 LCXH16A0 4A7N2 2060 1873 1373 1100 1400 26 5 1 5 28 0 CH64 LCXH20A0 4A7N2 2300 2091 1533 1250 1500 29 6 1 7 31 3 CH64 LCXH23A0 4A7N2 2470
291. AFD Software Series Board Modifications Standard software 1 Standard boards 2 Conformal varnished coating Encl OSK Brake Chopper Options 1 NEMA 1 IP21 brake chopper circuit 2 NEMA 12 254 Internal brake chopper circuit Voltage Rating Input Options 2 230V 208 240 1 Three phase EMC H 4 480V 380 500 Keypad 2 Three phase EMC N 5 575V 525 690 Alphanumeric 4 Three phase L Notes All 230V drives and 480V drives up to 200 hp ly are only available with input option 1 EMC level 480V drives 250 hp ly or larger available with input option 2 level 575V drives 200 hp lu or larger are available with input option 2 575V drives up to 150 hp ly are available with input option 4 EMC level L 480V and 690V freestanding drives are available with input option 4 EMC level L 480V drives up to 30 hp li are only available with brake chopper option B 480V drives 40 hp Ir or larger come standard with brake chopper option 230V drives up to 15 hp are only available with brake chopper option 230V drives 20 hp and larger come standard with brake chopper option N All 575V drives come standard without brake chopper option N N No brake chopper 480V drives 250 350 hp lu and 690V drives 200 300 hp lu are available with enclosure style 0 chassis 480V and 690V FR10 freestanding drives are available with 1 NEMA
292. Adjustable Freguency Drives Enclosed Passive Filtered Drive Enclosure Low Harmonic Drives 2 6 Chassis 1 UL Type 12 UL Type 3R Frame Disconnect Only With Power Options Disconnect Only With Power Options Disconnect Only With Power Options FR4 N A N A B C B FR5 N A N A B C FR6 N A N A B C B C FR7 N A 7 C 7 C D FR8 7 7 7 7 F F FRO 8 8 8 8 F F FR10 9 9 9 9 Enclosure Dimension Drawings Enclosure Size UL Type 1 and UL Type 12 UL Type 38 B See Page V6 T2 224 See Page V6 T2 226 See V6 T2 225 See V6 T2 227 D See Page V6 T2 228 F N A See Page 6 2 229 79 See Page V6 T2 230 82 See Page 6 2 231 9 See Page V6 T2 232 Notes Consult factory Enclosures 7 and 8 are NEMA 12 filtered Not available for UL Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 213 2 8 575V Drives Enclosed Passive Filtered Drive V6 T2 214 Adjustable Frequency Drives Low Harmonic Drives UL Type 1 UL Type 12 UL Type 3R and NEMA 12 Filtered NEC Chassis ULType1 UL Type 12 and NEMA 12 Filtered UL Type 3R hp Current A Frame Base Catalog Number Base Catalog Number Base Catalog Number Low Overload Drive 15 17 FR6 CFX01525AA CFX01535AA 20 22 FR6 CFX02025AA CFX02
293. B2NA 75 2 HMX022B2NA 10 28 HMX028B2NA 6 15 42 HMX042B2NA 20 54 HMX054B2NA 7 25 68 HMX068B2NA 30 80 HMX080B2NA 480 Vac FS Drive Rated Frame Size Horsepower NEC Amps Catalog Number 4 1 2 1 HMX2D1B4NA 2 3 4 HMX3D4B4NA 3 5 6 HMX5D6B4NA 5 7 6 HMX7D6B4NA 75 11 HMX011B4NA 5 10 14 HMX014B4NA 15 21 HMX021B4NA 20 27 HMX027B4NA 6 25 34 HMX034B4NA 30 40 HMX040B4NA 40 52 HMX052B4NA 7 50 65 HMX065B4NA 60 77 077 4 75 96 HMX096B4NA Notes For Wiring Diagrams see Page V6 T2 153 For NEMA 12 or 3R enclosures see Catalog Number Selection on Page V6 T2 142 Call Technical Support for NEMA specifics Enclosure size and weight differ from NEMA 1 and 12 products Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 147 2 6 Adjustable Freguency Drives Series Drives H Max Series IntelliDisconnect NEMA Type 3R Main Disconnect Standard 208 Vac FS Drive Rated Frame Size Horsepower NEC Amps Catalog Number 4 1 46 HMX4D6C1NA 2 75 HMX7D5C1NA 3 1 HMX011C1NA 5 5 17 HMX017C1NA 75 25 HMX025C1NA 10 31 HMX031C1NA 6 15 47 HMX047C1NA 20 60 HMX060C1NA 7 25 75 HMX075C1NA 30 88 HMX088C1NA 230 Vac FS Drive Rated Frame Size Horsepower NEC Amps Catalog Number 4 1 4 2 HMX4D2C2NA 2 6 8 HMX6D8C2NA 3 9 6 HMX9D6C2NA 5 5 15 2 HMX016C2NA 75 2 022 2 10 28 028 2 6
294. Brake Resistors Drivehp Minimum 20 Duty Cycle 100 Torque 50 Duty Cycle 150 Torque Ohms Catalog Number Dimensions Inches Catalog Number Dimensions Inches 2 100 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W1200 12W x 10D x 5H 3 100 0 DBR R100 W0800 12W x 7D x 5H DBR R100 W2000 12W x 16D x 5H 4 100 0 DBR R100 W0800 12W x 7D x 5H DBR R100 W2400 19W x 10D x 5H 5 100 0 DBR R100 W0800 12W x 7D x 5H DBR R100 W2800 19W x 13D x 5H 75 100 0 DBR R100 W1200 12W x 10D x 5H DBR R100 W4800 26 5W x 13D x 5H 10 30 0 DBR R063 W1600 12W x 13D x5H DBR R063 W6000 26 5W x 16D x 5H 15 30 0 DBR R042 W2400 19W x 10D x5H DBR R042 W9000 28W x 10D x 10H 20 30 0 DBR R030 W3200 19W x 13D x5H DBR R030 W012K 28W x 13D x 10H 25 30 0 DBR R030 W4000 19W x 16D x5H DBR R030 W015K 28W x 16D x 10H 30 18 0 DBR R020 W4800 26 5W x 13D x 5H DBR R020 W020K 30W x 18D x 16H 40 18 0 DBR R030 W6000 26 5W x 16D x 5H DBR R184 W025K 30W x 18D x 16H 50 9 0 DBR R013 W7500 26 5W x 16D x 5H DBR R012 W030K 30W x 18D x 24H 60 9 0 DBR R010 W9000 28W x 10D x 10H DBR R010 W036K 30W x 18D x 24H 75 9 0 DBR R009 W012K 28W x 13D x 10H DBR R009 W045K 30W x 18D x 24H 100 7 0 DBR R013 W015K 28W x 16D x 10H DBR R8D4 W060K 30W x 18D x 40H 125 7 0 DBR R8D2 W020K 30W x 18D x 10H DBR R007 W070K 30W x 18D x 40H 150 7 0 DBR R007 WO25K 30W x 18D x 16H DBR R006 WO85K 30W x 18D x 56H 175 7 0 DBR R007 W030K 30W x 18D
295. C REM KEYPAD LOC REM Main fan 2 DC fan main 1 01061 01061 Other Mounting kit fixing kit 1 FR00050 FR00050 Mounting kit fixing kit N12 O 1 FR00081 FR00081 Control cover plastic N1 1 FRO5011 FRO5011 Only for NEMA Type 12 54 Type drives Factory recommended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assistance V6 T2 174 Volume 6 Solid State Motor Control 08100007 2014 www eaton com FR6 Spare Parts Adjustable Frequency Drives SPX9000 Drives Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA 12 controlfan 1 01049 01049 Control module SPX control module 1 50000000000 50000000000 50000000000 Standard slot 1 0 1 9 9 9 Standard slot 1 0 card 1 OPTA2 OPTA2 OPTA2 Converter Power board 1 00316 0048 2 VB00416 0038 5 VB00404 0004 6 1 VB00316 0061 2 VB00416 0045 5 VB00404 0005 6 1 00416 0061 5 00404 0007 6 1 VB00404 0010 6 1 VB00404 0013 6 1 00404 0018 6 1 VB00404 0022 6 1 00404 0027 6 1 00404 0034 6 DC section Bus capacitor 2 500930 Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM KEYPAD
296. C motor to be operated at full speed directly from the AC supply line The circuitry provides an automatic transfer of the load to across the ine operation after a drive trip This option consists of an input a fused control power transformer and a full voltage bypass starter with a door mounted HOA selector switch and an INVERTER BYPASS switch The HOA switch provides the ability to start and stop the drive in either mode IEC type input bypass and input contactors are provided The contactors are mechanically and electrically interlocked see wiring diagram on Page V6 T2 223 Door mounted pilot lights are provided hat indicate bypass or inverter operation A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode WARNING The motor may restart when the overcurrent relay is reset when operating in bypass unless the 108 selector switch is turned to the OFF position RD Auto Transfer 108 Bypass Controller The auto INVERTER OFF BYPASS I0B three contactor bypass option provides a means of bypassing the enclosed passive Bypass iltered drive allowing the AC motor to be operated at full speed directly from the AC supply line The circuitry provides an automatic transfer of the load to across the ine operation after a drive trip This option consists of an input a fused control power transformer and a full voltage bypass starter with a door mounted 108 se
297. CPX02515DA 30 34 FR7 CPX03015DA 40 4 FR7 CPX04015DA 50 52 FR8 CPX05015DA 60 62 FR8 CPX06015DA 75 80 FR8 CPX07515DA 8 100 100 FRO CPX10015DA 125 125 FRO CPX12515DA 150 144 FRO CPX15015DA 9 200 208 FR10 20015 250 261 FR10 CPX25015DA 300 325 FR10 CPX30015DA 10 400 385 FR11 40015 450 460 11 45015 500 502 11 CPX50015DA 1 600 590 12 CPX60015DA 650 650 12 CPX65015DA 700 750 12 CPX70015DA Notes See enclosure dimensions beginning on Page V6 T2 258 hp ratings are provided as a guideline Drives should be sized per motor nameplate FLA The 18 pulse clean power assembly includes a standard drive door mounted local remote keypad and enclosure V6 T2 246 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 8 Low Harmonic Drives Enclosed 18 Pulse Base Drive NEMA 12 Filtered Enclosed 18 Pulse Drive Enclosure Current Chassis Base Catalog Size hp O A Frame Number Low Overload Drive 7 25 27 FR6 CPX02565AA 30 34 FR6 CPX03065AA 40 4 FR7 CPX04065AA 50 52 FR7 CPX05065AA 60 62 FR8 CPX06065AA 75 80 FR8 CPX07565AA 100 100 FR8 CPX10065AA 8 125 125 FR9 CPX12565AA 150 144 15065 200 208 20065 9 250 261 FR10 CPX25065AA 300 325 FR10 CPX30065AA 400 385 FR10 CPX40065AA 1
298. CSA C22 2 No 0 91 UL508 CSA C22 2 No 0 91 01508 CSA C22 2 No 0 91 CSA C22 2 No 14 05 CE marking CSA C22 2 No 14 05 CE marking CSA C22 2 No 14 05 CE marking CSA C22 2 No 14 05 CE marking Certifications marking UL CE CSA C Tick UL CE CSA C Tick UL CE CSA C Tick UL CE CSA C Tick Ambient temperature C 010 40 C above 40 C de rate 010 40 C above 40 C de rate 0 to 40 C above 40 C de rate 0 to 40 C above 40 C de rate operation linearly by 1 of rated current per Celsius to 60 C 40 to 40 C for low temperature version linearly by 1 of rated current per Celsius to 60 C 40 to 40 C for low temperature version linearly by 1 of rated current per Celsius to 60 C 40 to 40 C for low temperature version linearly by 1 of rated current per Celsius to 60 C 40 to 40 C for low temperature version Ambient temperature storage C 25 to 55 C 25 to 55 C 25 to 55 C 25 to 55 C Altitude 0 1000 above 1000m de rate 0 1000 above 1000m de rate 0 1000 above 1000m de rate 0 1000 above 1000m de rate linearly by 2 5 of rated current linearly by 2 5 of rated current linearly by 2 5 of rated current linearly by 2 5 of rated current per 100m to a maximum of 2000m 100m to a maximum of 2000m 100m to a maximum of 2000m 100m to a maximum of 2000m Installation Vertical Vertical Vertical Vertical Protection class 20 20 20 20 Pro
299. Controller The auto INVERTER OFF BYPASS IOB three contactor bypass option provides a means of bypassing the enclosed Bypass 18 pulse drive allowing the AC motor to be operated at full speed directly from the AC supply line The circuitry provides an automatic transfer of the load to across the line operation after a drive trip This option consists of an input a fused control power transformer and a full voltage bypass starter with a door mounted 108 selector switch IEC type input bypass and input contactors are provided The contactors are mechanically and electrically interlocked see wiring diagram on Page V6 T2 257 Door mounted pilot lights are provided that indicate bypass or inverter operation A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode WARNING The motor may restart when the overcurrent relay is reset when operating in bypass unless the IOB selector switch is turned to the OFF position RG Reduced Voltage Starter for Bypass Used in conjunction with bypass option RA RB RC or RD This option adds reduced voltage soft starter to bypass assembly for Bypass soft starting in bypass mode 87 10 00 Inch 254 0 mm Expansion Expansion cabinet allows for special components customer supplied components or oversized cables Enclosure NOTE Enclosure expansion rated Type 1 only 58 20 00 Inch 508 0 mm Expansion Expansion cabinet allows for
300. Cooling Water Inlet Frequency bd gt lt 4 Converters I O We 19 Cooling Water Outlet I O M X L Y I Customer Delivery 1 0 Board Diagrams 9 Option Board Control Wiring Basic I O Board A9 10 Vier H 2 E Reference voltage 3 d Al2 a Reference Al2 5 current DIN3 10 lt a 11 jan gt NE an 14 DINS 15 DING Gg qv 1 1 17 lt A01 18 amp 0 4 20mA LHP now 9 20 Q V lt 48V I lt 50mA Dotted lines indicate the connections for inverted signals V6 T2 272 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 09 LCX9000 Liquid Cooled Drives A2 Option Board Wiring Basic Relay Board A2 i i RO1 3 23 AC DC i 1 R02 1 29 Switching lt 8 24 RO2 2 T lt 0 4 1125 RO2 3 26 LL 8 A 250 Vac i 1 lt 2 Arms Continuous Dimensions Approximate Dimensions in Inches mm Line Reactors Sizes Up To 61A Sizes Larger Than 61A ZWYVXU Mains 1 3 I c H1
301. DX CBL RJ45 0M5 RS 485 data cable RU45 1 0m DX CBL RJ45 1M0 Encoder Feedback Plug In Option Module RS 485 data cable RJ45 3 0m DX CBL RJ45 3M0 and Miscellaneous Cards RS 485 three way data cable splitter RJ45 DX SPL RJ45 3SL Description Catalog Number 5 485 data cable splitter RJ45 1 connector to 2 socket DX SPL RJ45 2SL1PL Local control test option card DXC EXT LOCSIM HVACO drive running and tripped relay output card DXC EXT 2R01A0 SmartWire Modules Dual relay output card DXC EXT 2R0 Description Catalog Number 110V logie input card DECCERTHDUS SmartWire DT interface for DC1 20 DX NET SWD3 230V logic input card DXC EXT 10230 Note Includes 1m RS 485 data cable Remote Keypad Description Catalog Number LED remote keypad 7 segment display IP54 rated DX KEY LED OLED remote keypad full text display multi line text DX KEY OLED multi language 54 V6 T2 6 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 1 PowerXL Series Drives Technical Data and Specifications DC1 Series Ratings Specifications PowerXL DC1 Basic Controller IP20 Standard Ratings PowerXL DC1 Series Drives Description Specification Description Specification Protections Input Ratings Overload protection 150 for 60s for every 600 seconds Input voltage Vin 10 Overvoltage protection Yes Input frequency fin 50 60 Hz variation
302. Drive 7 25 27 FR6 CPX02535DA 30 34 FRZ CPX03035DA 40 41 FR7 CPX04035DA 50 52 FR8 CPX05035DA 60 62 FR8 CPX06035DA 75 80 FR8 CPX07535DA 8 100 100 CPX10035DA 125 125 CPX12535DA 150 144 CPX15035DA Notes All Type drives use the Size F enclosure See enclosure dimensions beginning on Page V6 T2 258 hp ratings are provided as a guideline Drives should be sized per motor nameplate FLA The 18 pulse clean power assembly includes a standard drive door mounted local remote keypad and enclosure V6 T2 248 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 8 Low Harmonic Drives Options Enclosed 18 Pulse Drive Option Board Kits The enclosed 18 pulse drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs The drive s control unit is designed to accept a total of five option boards see figure below The enclosed 18 pulse drives factory installed standard board configuration includes an AQ board and an A2 relay output board which are installed in slots A and B 9000 Series Option Board Kits Option Board Kits Option Boards Field Factory Installed Installed SVX Ready Programs Allowed Slot Catalog Option Local Option Kit Description Locations Numb
303. Drives FR8 Spare Parts Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA 12 controlfan 1 CP01180 01180 01180 Control module SPX control module 1 50000000000 50000000000 50000000000 Standard slot A 1 0 card 1 9 9 9 Standard slot 1 0 card 1 OPTA2 OPTA2 OPTA2 Converter Power board 2 1 00722 0140 2 VB00636 0140 4 ANV VB00422 0062 5 ANV 1 VB00722 0170 2 ANV VB00636 0168 4 ANV __ VB00422 0080 5 ANV 1 VB00722 0205 2 ANV 00636 0205 1 VB00422 0100 5 ANV IGBT 2 PP01175 PP01175 PP01127 DC section Bus capacitor 4 500335 500335 PP01041 Inverter Diode 3 CP01268 CP01268 01373 Rectifier board 1 VB00227 VB00227 VB00427 Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM KEYPAD LOC REM Main AC fan Fan AC 1 01123 01123 01123 2 20202 20202 20202 Starting 1 00734 00734 00734 Fan driver board 1 VB00599 VB00799 VB00799 Isolation transformer fan 1 50000113 50000113 50000113 Main 2 DC fan 1 00071 00071 00071 DC power 1 01016 01016 01016 Other Front cover N12 1 FR08079 FR08079 FR08079 Conduit plate N12 1 FR08082 FR08082 FR08082 Front cover N 1 FR08106 FR08106 FR08106 Notes Only for NEMA Type 12 IP54 Type drives Factory reco
304. E marked from 24 300 Vac Vdc Adjustable ramp times 0 5 20 seconds Adjustable initial torque control 0 85 Kick start feature 0 85 adjustment Kick start for 200 ms Soft stop 0 5 20 seconds P20 finger protection Available up to 30A with Bypass installed Auxiliary contact for up to speed indication Benefits Reduced wear on belts gears chains clutches shafts and bearings Bypass option allows for greater current capacity in the unit Bypass option helps to reduce heat in the enclosure Allows for controlling the inrush current to the motor Reduced waterhammer in pumping applications ess shock to product on conveyor lines and material handling gear Listed Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com UL listed E108212 e cUL listed C 4 Listed V6 T1 9 Solid State Controllers Product Selection For S701 catalog number selection see Page V6 T1 4 Soft Start Controllers with Auxiliary Contact 701 Three Phase Motor Control kW Rating 50 Hz hp Rating Max Line Voltage 200V 230V 460V 575V Catalog Current Voltage Vac Vdc 230V 380 400V 440V 1 0SF 1 15SF 1 08 1 15SF 1 0SF 1 15SF 1 0SF 1 15SF Number Ratings without Bypass 25 208 240 24 240 55 N A 5 5 74 2 5 N A N A N A S701C25N3BP 25 380 480 24 300 N A 125 12 5
305. EA SVXFIGZIEA 22078000 SVXO02Z11EA 0 SVX00221EA 3 M SVXO0311EA 0 SVX00321EA 5 175 5 SVX00511EA 5 00521 AD 25 SVXOO711EA SVX00721EA 1 10 31 6 SVX01011EA 6 01021 180048000 SVXOISIIEA 00 SVX01521EA 2 20 61 7 SVX02011DA 7 SVX02021DA 2 SVX02511DA 0 SVX02521DA 0 2680080 SVX03011DA SVX03021DA 3 40 114 8 SVX04011DA 8 SVX04021DA 4 50 143 8 SVX05011DA 8 SVX05021DA 5 60 170 8 SVX06011DA 8 SVX06021DA 75 211 9 SVX07511DA 9 SVX07521DA 100 278 SVX10011DA SVX10021DA 0 Low Overload Drive and Enclosure 0 1 4 8 4 SVX00111BA 4 SVX00121BA 1 1 2 6 6 SVXF1511BA SVXF1521BA 2 78 SVX00211BA SVX00221BA 3 11 SVX00311BA SVX00321BA 5 17 5 5 SVX00511BA 5 SVX00521BA 74 2 25 SVX00711BA SVX00721BA 10 31 SVX01011BA SVX01021BA 1 15 48 6 SVX01511BA 6 SVX01521BA 20 61 SVX02011BA SVX02021BA 2 25 75 7 SVX02511AA 7 SVX02521AA 30 88 SVX03011AA SVX03021AA 40 114 SVX04011AA SVX04021AA 3 50 8 SVX05011AA 8 SVX05021AA 4 60 170 8 SVX06011AA 8 SVX06021AA 5 759 205 8 07511 8 07521 100 9 261 9 10011 9 10021 Notes 08100007 2014 www eaton com Select enclosed options Add the codes as suffixes to the base catalog number in alphabetical and numeric order Read all footnotes Adjustable Freguency Drives 2 5 SVX9000 Drives 230V Drives 9000 Enclosed NPpuUt Base Drives Drives NEMA Type 1
306. EN61800 3 2004 EMC At Default Settings EMC Category C2 and C3 at default settings 1m 5m 25m Safety 61800 5 1 EN 60529 e UL cUL UkrSepro c Tick RoHS compliant 4 Rs Note See unit nameplate for more detailed approvals V6 T2 11 2 2 Adjustable Frequency Drives PowerXL Series Drives Catalog Number Selection DA1 Series Adjustable Frequency AC Drives DA1 1 2 401 F B A 2 4D1 20 Device Series C Coated printed circuit boards DA1 Variable frequency drive compact Series 1 D Drives A Advanced 1 Series 1 Degree of Protection Connection in Power Section 20 20 0 66 IP66 NEMA 4 1 Single phase mains connection three phase motor connection 6S IP66 with disconnect NEMA 4 3 Three phase mains connection three phase motor connection Mains Voltage Category Display Unit Display 2 230V 200 240V 10 LED display 4 400V 380 480V 10 5 575V 500 600V 10 Brake Chopper B Brake chopper Rated Operational Current Examples EMC Radio Interference Suppression Filter 2D2 2 2A F Internal RFI filter 4D1 4 1A 024 24A V6 T2 12 Volume 6
307. ER DXG SPR BCOVER DXG SPR BCOVER Type 1 IP21 standard cover DXG SPR FRACVR DXG SPR FRACVR S ain fan kit DXG SPR FR4FAN DXG SPR FR4FAN S Control fan DXG SPR FR34CF DXG SPR FR34CF o Bus capacitor DXG SPR 2FR4BC DXG SPR 4FR24BC S ain power board DXG SPR 2FRAMPB DXG SPR 4FRAMPB S EMI board DXG SPR 2FR4EB DXG SPR 4FR4EB Softstart board DXG SPR 2FR4SB DXG SPR 4FR4SB IGBT module DXG SPR 2FR4IGBT DXG SPR 4FR4IGBT Rectifier module DXG SPR 2FR4RM DXG SPR 4FR4RM Brake chopper module DXG SPR 2FR4BCM DXG SPR 4FRABCM Middle chassis cover DXG SPR FRAMCC DXG SPR FRAMCC Outer housing DXG SPR FR40H DXG SPR FR40H UL conduit plate DXG SPR FR4CPUL DXG SPR FR4CPUL IEC conduit plate DXG SPR FR4CPIEC DXG SPR FR4CPIEC Frame 5 230V 480V 575V Description Catalog Number Catalog Number Catalog Number Standard keypad DXG KEY LCD DXG KEY LCD DXG KEY LCD Main control board DXG SPR CTRLBOARD DXG SPR CTRLBOARD DXG SPR CTRLBOARD Control board cover DXG SPR BCOVER DXG SPR BCOVER DXG SPR BCOVER Type 1 IP21 standard cover DXG SPR FR5CVR DXG SPR FR5CVR Main fan kit D DXG SPR FR5FAN DXG SPR FR5FAN Control fan DXG SPR FR5CF DXG SPR FR5CF Bus capacitor DXG SPR FR5BC DXG SPR FR5BC Main power board DXG SPR 2FR5MPB DXG SPR 4FR5MPB
308. Frame Size hp ly Current ly hp Ij Current Catalog Number FR10 250 330 300 385 SPX250A1 4A4N1 300 385 350 460 SPX300A1 4A4N1 350 460 400 520 SPX350A1 4A4N1 FR11 400 520 500 590 SPX400A1 4A4N1 500 590 550 650 SPX500A1 4A4N1 550 650 600 730 SPX550A1 4A4N1 Note Integrated fuses as standard Limited option selection available 115V transformer KB light kit L1 HOA K4 speed potentiometer w HOA K2 Disconnect switch 2 See Freestanding Option selection on Page V6 T2 173 V6 T2 162 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 7 SPX9000 Drives SPX9000 Open Drives 380 500V NEMA Type 12 IP54 Drives Frame Size hp ly Current ly hp l Current I Catalog Number Fa PT SPXODIAZ 4AIB1 ev 1 1 2 33 2 43 15 2 4 1 1 2 4 3 3 5 6 SPX002A2 4A1B1 3 5 6 5 7 6 SPX003A2 4A1B1 5 76 9 SPX005A2 4A1B1 9 7 1 2 12 SPX006A2 4A1B1 FR5 74 2 12 10 16 SPX007A2 4A1B1 10 16 15 23 SPX010A2 4A1B1 15 23 20 31 SPX015A2 4A1B1 FR6 20 31 25 38 SPX020A2 4A1B1 25 38 30 46 SPX025A2 4A1B1 30 46 40 61 SPX030A2 4A1B1 FR7 40 61 50 72 SPX040A2 4A1N1 50 72 60 87 SPX050A2 4A1N1 60 87 75 105 SPX060A2 4A1N1 FR8 75 105 100 140 SPX075A2 4A2N1 100 140 125 170 SPX100A2 4A1N1 125 170 150 205 SPX125A2 4A1N1 FRO 150 205 200 261 SPX150A
309. HKD3350 500A Class RK5 XTOB100GC1S C440B1A100SAX DS7 340SX135N0 N 057 3425 135 0 DS7 34DSX135N0 D 106 30 55 HLD3450 500A Class RK5 XTOB160LC1 440 1 0055 057 3405 160 0 56 057 3425 160 0 DS7 34DSX160N0 D 134 37 75 HLD3500 500A Class 5 XTOB160LC1 440 1 0055 057 3405 200 0 56 057 3425 200 0 DS7 34DSX200N0 D Notes Maximum values may be higher than allowed per NEC 430 52 and UL 508A 31 1 XTOBXDIND Panel Mounting Adapter must be used with this overload XTOBXTLL line and load lugs must be used with this overload ZEB XCT300 current transformer must be used with this overload 24 Vac Vdc device 40 rated low temperature version available in 24 Vac Vdc change to NO L 120 230 Vac device 24 for SmartWire DT device Considerations 1 Either C306 or C440 series or equivalent overload protection devices may be selected 2 Contactor is optional for normal applications It is recommended for mains isolation Power Supply Eaton s PSG and ELC power supplies are recommended as a compact and low cost source for 24 Vdc power The lightweight DIN rail mounted devices have a wide input voltage range and robust screw terminals make these power supplies easy to install and use These power supplies are available in 1A and 2A models Power Supply Selection De
310. HMX6D852NA 3 9 6 HMX9D652NA 5 5 15 2 HMX01652NA 75 2 HMX02252NA 10 28 HMX02852NA 6 15 42 HMX04252NA 20 54 HMX05452NA 7 25 68 HMX06852NA 30 80 HMX08052NA 480 Vac FS Drive Rated Frame Size Horsepower NEC Amps Catalog Number 4 1 2 1 HMX2D154NA 2 3 4 HMX3D454NA 3 5 6 HMX5D654NA 5 7 6 HMX7D654NA 75 1 01154 5 10 14 01454 15 21 HMX02154NA 20 27 HMX02754NA 6 25 34 HMX03454NA 30 40 HMX04054NA 40 52 HMX05254NA 7 50 65 HMX06554NA 60 77 07754 75 9 HMX09654NA Notes For Wiring Diagrams see Page V6 T2 153 For NEMA 12 or 3R enclosures see Catalog Number Selection on Page V6 T2 142 Call Technical Support for NEMA specifics Enclosure size and weight differ from NEMA 1 and 12 products Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 145 2 6 Adjustable Freguency Drives Series Drives H Max Series IntelliDisconnect NEMA 1 Disconnect Standard FS Drive Rated Frame Size Horsepower NEC Amps Catalog Number 4 1 46 HMX4D6A1NA 2 75 HMX7D5A1NA 3 1 HMX011A1NA 5 5 17 HMX017A1NA 75 25 HMX025A1NA 10 31 6 15 47 HMX047A1NA 20 60 HMX060A1NA 7 25 75 7 30 88 230 FS Drive Rated Frame Size Horsepower Amps Catalog Number 4 1 42 HMX4D2A2NA 2 6 8 HMX6D8A2NA 3 9 6 HMX9D6A2NA
311. HOA Bypass Controller The manual HAND OFF AUTO HOA 3 contactor bypass option provides a means of bypassing the SVX9000 allowing Bypass the AC motor to be operated at full speed directly from the AC supply line The circuitry provides an automatic transfer of the load to across the line operation after a drive trip This option consists of an input disconnect a fused control power transformer and a full voltage bypass starter with a door mounted HOA selector switch and an INVERTER BYPASS switch The HOA switch provides the ability to start and stop the drive in either mode For applications up to 100 hp a Freedom Series IEC input contactor a Freedom Series IEC output contactor and a Freedom Series IEC starter with a bimetallic overload relay is included For applications above 100 hp an Advantage input contactor an Advantage output contactor and an Advantage starter with electronic overload protection is included The contactors are mechanically and electrically interlocked Door mounted pilot lights are provided which indicate bypass or inverter operation A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode WARNING The motor may restart when the overcurrent relay is reset when operating in bypass unless the IOB selector switch is turned to the OFF position RD Auto Transfer 108 Bypass Controller The auto INVERTER OFF BYPASS I0B 3 contactor
312. IUD al a nis TIT 8 Bottom View Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 259 28 Low Harmonic Drives Approximate Dimensions in Inches mm Enclosure Size 9 Adjustable Frequency Drives 300 400 hp and 250 350 hp lj 480 250 400 hp and 200 300 hp ly 575V 150 38 1 gt s ZZ e de H ee e 77 i NS 90 R Hee Ar Gare Ra B E AE on 90 00 pn LN Door Handle oles KN GZ m JE V6 T2 260 Volume 6 Solid State Motor Control Bottom View CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 8 Low Harmonic Drives Approximate Dimensions in Inches mm Enclosure Size 10 500 600 hp and 400 500 480V 500 600 hp and 400 500 hp lj 575V lt 15 63 gt 397 0 N Z 9 03 D D D D 21 00 x 10 00 4 533 4 x 254 0 Access in Top t j x View A 4 00 101 6 Minimum
313. Ib kg 24 11 24 11 24 11 24 11 General Information Bypass mechanical lifespan 10M 10M 10M 10M Insulating voltage V 660 660 660 660 Ramp time range Seconds 0 5 180 0 5 180 0 5 180 0 5 180 Vibration resistance non operating g 3g up to 242A units 2g on 3g up to 242A units 2g on 3g up to 242A units 2g on 3g up to 242A units 2g on 302A to 414A units 302A to 414A units 302A to 414A units 302A to 414A units Vibration resistance operating g 1 1 1 1 Shock resistance g 15g up to 242A units 5g on 15g up to 242A units 5g on 15g up to 242A units 5g on 15g up to 242A units 5g on 302A to 414A units 302A to 414A units 302A to 414A units 302A to 414A units Electrical Information Operating voltage 130 600 130 600 130 600 130 600 Operating frequency Hertz 47 63 47 63 47 63 47 63 Overload setting frame FLA 50 100 50 100 50 100 50 100 class 5 10 20 30 5 10 20 30 5 10 20 30 5 10 20 30 Cabling Capacity IEC 947 Number of conductors 1 1 1 1 Wire sizes AWG 14 2 0 14 2 0 14 2 0 14 2 0 Type of connectors Lug Lug Lug Lug Control Wiring Wire sizes AWG 22 12 22 12 22 12 22 12 Number of conductors 2 or one 12 14 AWG 2 or one 12 14 AWG 2 or one 12 14 AWG 2 or one 12 14 AWG Torque requirements Ib in 3 5 3 5 3 5 3 5 Maximum size AWG 12 12 12 12 Control Power Requirements Voltage range 120V 10 108 132 108 132 108 132 108 132 Steady state current 0 375 0 375 0 375 0 375 Inrush current 0 5 0 5 0 5 0 5
314. Interlock Output CO oSA Bypass Contactor B A Contactor Motor Overload Power Diagram FR10 and Larger Power Diagram FR10 and Larger with Bypass Circuit Inverter Input mam Contactor Input Fusing Ed Input Fusing UT Optional 18 Pulse Reduced Transformer Voltage Starter _ _ Pre charge _ Pre charge Complete Complete Contactor Contactor 6 Pulse 6 Pulse Diode Bridge Diode Bridge 9000X 9000 rules a 12 Pulse Drive Mechanical Interlock B utput HEC NER ypass Contactor M Contactor Motor Overload Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 257 28 Adjustable Freguency Drives Low Harmonic Drives Dimensions Approximate Dimensions Inches mm Enclosure Size 7 25 150 hp and 25 125 hp lj 480V 25 100 hp and 25 75 hp lj 575V 84 37 2143 0 90 00 2286 0 nl Q Li U Y lt 15 50 __ 393 7 21 50 546 1 Side View Finish Enclosure ANSI 61 Gray light Material Enclosure and Backplate V6 T2 258 12 ga 0 1046 Cold Rolled Steel A Exhaust Ar z us goo coe 5 Entry Y
315. L yf f O g KON For Cable EY Entry U a LY E r H s Ir 4 z zaa A View RR 0 44 11 2 Mounting Holes Ei 6 Places For Cable O Entry H e y O y E 5 G1 D1 D gt lt A lt N VV NEMA Type 1 IP21 NEMA Type 12 IP54 Bottom View NEMA Type 12 1 54 Includes Cover Plates Over Louvers For reference only dimensions are subject to change Wide High Deep Mounting Door Height Min Air Space A B D D1 E E1 F G G1 H J K 26 4 671 77 0 1956 19 4 493 19 5 495 3 3 83 23 0 584 1 5 38 11 7 298 5 5 140 0 9 24 76 4 1939 4 0 102 3 0 76 Cable Entry Door Clearance Handle Shipping Weight L U w RR Lbs kg 5 3 23 4 10 0 1 3 12 9 26 4 1 5 8 0 48 6 8 79 5 13 40 0 8 1 3 26 0 690 313 133 594 254 32 328 669 38 203 121 173 2018 340 19 32 660 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 103 2 5 5 9000 Drives Approximate Dimensions Inches mm NEMA Type 1 1 21 NEMA Type 12 IP54 NEMA Type 12 IP54 Includes Cover Plates Over Louvers Adjustable Frequency Drives Size 4 0 50 12 7 Lifting Eyes i 2 Places m K 9 i
316. LOC REM Main fan 2 DC fan main 1 PP01062 PP01062 Other Mounting kit fixing kit 1 FR00060 FR00060 FR00060 Mounting kit fixing kit N12 O 1 FR00082 FR00082 FR00082 Control cover plastic N1 1 FR06011 FR06011 FR06011 FR7 Spare Parts Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA Type 12 control fan 1 01049 01049 01049 Control module SPX control module 1 50000000000 50000000000 50000000000 Standard slot 1 0 1 9 9 9 Standard slot 1 0 card 1 2 2 2 Converter Power board 1 VB00319 0075 2 VB00619 0072 5 VB00419 0041 6 1 VB00319 0088 2 VB00619 0087 5 VB00419 0052 6 1 VB00319 0114 2 VB00619 0105 5 DC section Bus capacitor 2 01041 Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM KEYPAD LOC REM Main fan DC fan main 1 PP01063 PP01063 PP01063 Other Mounting kit fixing kit 1 FRO7071 FRO7071 FRO7071 Mounting kit fixing kit N12 O 1 FRO7072 FRO7072 FRO7072 Control cover plastic N1 1 FRO7011 FRO7011 FRO7011 Notes Only for NEMA Type 12 IP54 Type drives Factory recommended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assistance Volume 6 Solid State Motor Control 08100007 2014 www eaton com 2 7 V6 T2 175 2 7 Adjustable Frequency Drives SPX9000
317. Low Overload Drive and Enclosure A 1 4 SVX00121BP 4 SVX00131BP MP SVXFI521BP 0 SVXFI531BP 2 SVX00221BP SVX00231BP 4 SVX00321BP 0 SVX00331BP 0 5 5 00521 5 SVX00531BP A SVX00721BP SVX00731BP 0 10 SVX01021BP SVX01031BP 0 15 6 SVX01521BP 6 SVX01531BP 20 SVX02021BP SVX02031BP B 25 7 SVX02521AP 7 02531 30 SVX03021AP SVX03031AP 40 SVX04021AP SVX04031AP C 50 8 SVX05021AP 8 SVX05031AP 60 SVX06021AP 0 SVX06031AP 0 75 SVXO7521AP 0 SVXO7531AP F 100 9 9 10031 15 SVX12531AP Notes Enclosure dimensions starting on Page V6 T2 124 Includes drive local remote keypad and enclosure Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 113 2 5 Adjustable Frequency Drives SVX9000 Drives 230V Drives SVvx9000 Enclosed PUMP Panel Style Three Phase 2 Drives NEMA Type 12 IP54 NEMA Type 3R Enclosure Frame Base Catalog Frame Base Catalog Size hp Size Number 2 Size Number 2 High Overload Drive and Enclosure 3 4 4 SVXF0722EP 4 SVXF0732EP SVX00122EP 0 SVX00132EP 0 1200 SVXF1522EP 00 SVXF1532EP 00 2 SVX00222EP 0 SVX00232EP 0 3 5 00322 5 00332 5 SVX00522EP 0 SVX00532EP 0 MARO SVX00722EP 0 SVX00732EP 10 6 SVX01022EP 6 SVX01032EP 180000 SVX01522EP 0 SVX01532EP 0 20 7 SVX02022DP 7
318. M baud and the addresses range from 1 to 127 LonWorks Network Communications The LonWorks Network Card is used for connecting the 9000X Drive on a LonWorks network This interface uses Standard Network Variable Types SNVT as data types The channel connection is achieved using a 10 Free Topology transceiver via a single twisted transfer cable The communication speed with LonWorks is 78 kBits s CANopen Slave Communications The CANopen Slave Network Card OPTC6 is used for connecting the 9000X Drive to a host system According to 15011898 standard cables to be chosen for CAN bus should have a nominal impedance of 120 ohms and specific line delay of nominal 5 nS m 120 ohms line termination resistors required for installation V6 T2 56 Volume 6 Solid State Motor Control DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the 9000X Drive on a DeviceNet Network It includes a 5 08 mm pluggable connector Transfer method is via CAN using a two wire twisted shielded cable with two wire bus power cable and drain The baud rates used for communication include 125K baud 250K baud and 500K baud Johnson Controls Metasys N2 Network Communications 2 fieldbus board provides communication between the 9000X Drive and a Johnson Controls Metasys 2 network With this connection the drive can be controlled monitored and progr
319. May 2014 www eaton com Solid State Controllers DS7 Soft Start Controllers continued Rated Control Circuit Voltage 24 Vac Vdc DS7 340SX016N0 N DS7 340SX024N0 N DS7 340SX032N0 N Voltage 110 230 Vac DS7 342SX016N0 N DS7 342SX024N0 N DS7 342SX032N0 N Voltage 24 Vdc Unit DS7 34DSX016N0 D DS7 34DSX024N0 D DS7 34DSX032N0 D General Standards IEC EN 60947 4 2 GB14048 6 UL508 IEC EN 60947 4 2 GB14048 6 01508 IEC EN 60947 4 2 GB14048 6 UL508 CSA C22 2 0 91 CSA C22 2 No 14 05 CSA C22 2 No 0 M91 CSA C22 2 No 14 05 CSA C22 2 No 0 M91 CSA C22 2 No 14 05 CE marking CE marking CE marking Certifications marking UL CE CSA C Tick UL CE CSA C Tick UL CE CSA C Tick Ambient temperature operation C 0 to 40 C above 40 C de rate linearly by 1 of 0 to 40 C above 40 C de rate linearly by 1 of 0 to 40 C above 40 C de rate linearly by 1 of rated current per Celsius to 60 C rated current per Celsius to 60 C rated current per Celsius to 60 C 40 to 40 C for low temperature version 40 10 40 C for low temperature version 40 to 40 C for low temperature version Ambient temperature storage 25 to 55 C 25 to 55 C 25 to 55 C Altitude 0 1000m above 1000m de rate linearly by 0 1000m above 1000m de rate linearly by 0 1000m above 1000m de rate linearly by 2 5 of rated current per 100m to a maximum of 2 5 of rated current per 100
320. May 2014 www eaton com Adjustable Frequency Drives 2 1 PowerXL Series Drives Dimensions Approximate Dimensions in Inches mm DC1 Sizes FS1 FS3 Degree of Protection IP20 NEMA 0 01 lt 02 Weight Size A A1 B B1 B2 C1 01 02 Ibs FS1 3 19 81 0 1 97 50 0 7 24 184 0 6 69 170 0 0 28 7 0 4 88 124 0 0 16 4 0 0 24 6 0 0 47 12 0 2 43 1 1 252 4 21 107 0 2 95 75 0 9 09 231 0 8 46 215 0 0 31 8 0 5 98 152 0 0 20 5 0 0 24 6 0 0 47 12 0 5 73 2 6 Fs3 5 16 131 0 3 94 100 0 10 75 273 0 10 04 255 0 0 33 8 5 6 89 175 0 0 20 5 0 0 24 6 0 0 47 12 0 8 82 4 0 DC1 Sizes FS1 FS3 Degree of Protection 66 4 gt lt 01 I 02 1 c Weight Size A A1 B B1 B2 C1 01 02 Ibs FS1 6 34 161 0 5 85 148 5 9 13 232 0 7 44 189 0 0 98 25 0 7 24 184 0 0 14 3 5 0 15 4 0 0 31 8 0 5 51 2 5 252 7 40 188 0 6 93 176 0 10 12 257 0 7 87 200 0 1 12 28 5 7 58 192 0 0 14 3 5 0 16 4 2 0 33 8 5 10 36 4 7 253 8 29 210 5 7 78 197 5 12 20 310 0 9 90 251 5 1 31 33 4 9 21 234 0 0 14 3 5 0 16 4 2 0 33 8 5 17 42 7 9 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 9 2 1 Adjustable Freguency Drives PowerXL Series Drives Approximate Dimensions in Inches mm DC1 Sizes FS1 FS
321. N3S 801 V65N3S 801 V72N3S S801 V85N3S 801 V10N3S Max current capacity 500 650 720 850 1000 Dimensions Width in inches mm 1 03 280 2 11 03 280 2 11 03 280 2 11 03 280 2 11 03 280 2 Height in inches mm 16 57 420 8 16 57 420 8 16 57 420 8 16 57 420 8 16 57 420 8 Depth in inches mm 7 23 183 7 7 23 183 7 7 23 183 7 7 23 183 7 7 23 183 7 Weight in Ibs kg 03 46 8 with lugs 91 41 4 without lugs 103 46 8 with lugs 91 41 4 without lugs 103 46 8 with lugs 91 41 4 without lugs 103 46 8 with lugs 91 41 4 without lugs 103 46 8 with lugs 91 41 4 without lugs General Information Bypass mechanical lifespan 0M 10M 10M 10M 10M nsulating voltage Ui 660V 660V 660V 660V 660V Ramp time range 0 5 180 seconds 0 5 180 seconds 0 5 180 seconds 0 5 180 seconds 0 5 180 seconds Resistance to vibration 3g 3g 3g 3g 3g Resistance to shock 15g 15g 15g 15g 15g Electrical Information Operating voltage 200 600 200 600 200 600V 200 600V 200 600V Operating frequency 47 63 Hz 47 63 Hz 47 63 Hz 47 63 Hz 47 63 Hz Overload setting 30 100 30 100 30 100 30 100 30 100 Trip class 5 10 20 and 30 5 10 20 and 30 5 10 20 and 30 5 10 20 30 5 10 20 and 30 Cabling Capacity IEC 947 Number of conductors 2 40r6 2 4or 6 2 4or 6 2 4or 6 2 4or 6 Wire sizes 2 0 to 500 kcmil 2 0 t
322. NCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE FOR DAMAGE TO PROPERTY OR EQUIPMENT OTHER THAN RODUCTS SOLD EREUNDER LOSS OF ROFITS OR REVENUE OSS OF USE OF RODUCTS COST OF APITAL CLAIMS OF USTOMERS OF THE UYER OR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES WHATSOEVER EGARDLESS OF WHETHER UCH POTENTIAL AMAGES ARE ORESEEABLE OR IF ELLER HAS BEEN ADVISED F THE POSSIBILITY OF UCH DAMAGES THE TOTAL CUMULATIVE LIABILITY OF SELLER ARISING FROM OR RELATED TO THIS CONTRACT WHETHER THE CLAIMS ARE BASED IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE SHALL NOT EXCEED THE PRICE OF THE PRODUCT OR SERVICES ON WHICH SUCH LIABILITY IS BASED Iv WOO UL U OUND com V6 A1 5 o V6 T2 210 V6 T2 212 6 2 214 V6 T2 269 V6 T2 286 CPX TE V6 T2 241 V6 T2 248 OPTB sss V6 T1 55 C440 V6 T1 45 OPTC sis V6 T1 45 V6 T1 78 re D OPTD DAT be end V6 T2 13 OPTN DBR R V6 T2 58 V6 T2 170 OPTR DC1 V6 T2 4 OPT aaa en V6 T2 32 V6 T2 33 9 V6 T1 23 V6 T1 31 P DXG coches V6 T2 38 V6 T2 39 EM D77E V6 T1 54 V6 T1 55 ada E R V6 T1 68 V6 T1 91 TM V6 T1 67 V6 T1 90 V6 T1 68 V6 T1 91 5 EMS V6 T1 67 V6 T1 90 RN H SPI V6
323. O 1 FRO7072 FRO7072 FRO7072 Control cover plastic N1 1 FRO7011 FRO7011 FRO7011 Notes Only for NEMA Type 12 IP54 Type drives Factory recommended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assistance V6 T2 62 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives SVX9000 Drives FR8 Spare Parts Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA 12 controlfan 1 01180 01180 01180 Control module SVX control module 1 CSBS0000000000 CSBS0000000000 CSBS0000000000 Standard slot A 1 0 card 1 9 9 9 Standard slot B 1 0 card 1 OPTA2 OPTA2 OPTA2 Converter Power board 1 VB00722 0140 2 ANV VB00636 0140 4 ANV VB00422 0062 5 ANV 1 00722 0170 2 VB00636 0168 4 ANV __ VB00422 0080 5 ANV 1 VB00722 0205 2 ANV __ VBO00636 0205 4 ANV VB00422 0100 5 ANV IGBT 2 PP01175 PP01175 PP01127 DC section Bus capacitor 4 500335 500335 01041 Inverter Diode 3 01268 CP01268 01373 Rectifier board 1 VB00227 VB00227 VB00427 Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM KEYPAD LOC REM Main AC fan Fan AC 1 01123 01123 01123 Fan fuse 2 20202 20202 20202 Starting 1 500734 500734 500734 Fan d
324. Output contactor Output PF Output filter Output PG MotoRx up to 600 ft 182 9m 1000 V uS DV DT filter Output PH Single overload relay Output Dual overload relays Output PN Dual overloads for bypass Addl bypass RA Manual HOA bypass controller Bypass RB Manual 10 bypass controller Bypass RC Auto transfer HOA bypass controller Bypass RD Auto transfer bypass controller Bypass RG Reduced voltage starter for bypass Bypass 87 10 00 inch 254 0 mm expansion Enclosure 58 20 00 inch 508 0 mm expansion Enclosure 89 Space heater Enclosure Brake chopper is standard drives up to 30 hp ly or 40 hp at 480V It is optional in larger drives Local remote keypad is included as the standard control panel Some options are voltage and or horsepower specific Consult your Eaton representative for details See Pages V6 T2 251 and V6 T2 252 for complete descriptions Includes local remote speed reference switch See Pages V6 T2 249 and 6 2 250 for complete descriptions Consult Eaton for availability Volume 6 Solid State Motor Control Communication Options C2 Modbus C3 PROFIBUS DP C4 LonWorks C5 PROFIBUS DP D9 connector C6 CANopen slave C7 DeviceNet C8 Modbus D9 Type connector CA Johnson Controls N2 Cl Modbus TCP CJ BACnet CQ EtherNet IP D3 RS 232 with D9 connection Control Options B1 6 DI 1 ext 24 Vdc ext 24 B2 1 RO NC
325. RMT keypad not included includes 10 ft cable KIT 9000X keypad holder mounting hardware 9000X Series RS 232 cable 13 ft 00104 Notes Analog Input AO Analog Output DI Digital Input DO Digital Output RO Relay Output Option card must be installed in one of the slots listed for that card Slot indicated in bold is the preferred location 2 is a multi protocol option card Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 287 2 10 Adjustable Freguency Drives 5 9000 5 9000 5 19000 Common DC Bus Drives Technical Data and Specifications SPA9000 SPN9000 SPI9000 Description Specification Supply Connection Input voltage Uj AC front end modules 380 500 525 690 10 to 10 Input voltage U DC inverter 465 800 Vdc 640 1100 Vdc 0 to 0 the waviness of the inverter supply voltage formed in rectification of the electric network s alternating voltage in basic frequency must be less than 50V peak to peak Output voltage AC inverter 3 0 U 1 4 Output voltage DC active front end module 10 10 x 1 35 x Uj factory default Output voltage DC non regenerative front end module 1 35 x Uin Ambient Conditions Ambient operating temperature 14 no frost to 122 F 10 to 50 C lh 14 frost to 104 F 10 to 40 C Ir Storage temperature 40 to 158 F 40 t
326. Response time max 70 ms 70 ms 70 ms Control Characteristics Ramp time secs 0 5 10 0 5 10 0 5 10 Ramp settings 96 LRT 8596 8596 8596 Kick start settings 96 LRT 8596 8596 8596 Soft stop secs 0 5 10 0 5 10 0 5 10 Environment Characteristics Temperature operating no derating 30 to 40 C 30 to 40 C 30 to 40 C Current rating 50 C 12 5A 12 5A 12 5A Limited duty cycle 50 C 15A on time max 15 min duty cycle max 0 8 15A on time max 15 min duty cycle max 0 8 15A on time max 15 min duty cycle max 0 8 Current rating 60 C 10A 10A 10A Limited duty cycle 60 C 15A on time max 15 min duty cycle max 0 65 15A on time max 15 min duty cycle max 0 65 15A on time max 15 min duty cycle max 0 65 Temperature storage 30 to 80 C 30 to 80 C 30 to 80 C Altitude meters no derating 2000 2000 2000 Humidity 95 noncondensing 95 noncondensing 95 noncondensing Operating position no derating Vertical 30 Vertical 30 Vertical 30 Impulse withstand voltage IEC 947 4 1 4000V 4000V 4000V Rated insulation voltage Ui 660V 660V 660V Installation category Vibration IEC 68 2 6 5g 10 150 Hz IEC 68 2 6 5g 10 150 Hz IEC 68 2 6 5g 10 150 Hz Power dissipation for intermittent operation 2 W A x duty cycle 2 W A x duty cycle 2 W A x duty cycle Power dissipation for continuous operation 2W A 2W A 2W A Cool
327. SPXH10A0 5A2N1 1000 2 V6 T2 196 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 7 5 9000 Drives Approximate Dimensions Inches mm FR13 Open Chassis Converter 900 1000 hp 480V OR Dia 1 W4 W4 W4 W4 WA gt lt lt lt oe FF D1 gt lt 2 W1 gt je AN 80 sr a ge E T u YL Os Dia Dia Dia Dia Weight wi W W W H H2 H3 H4 H5 01 02 03 04 05 06 07 08 09 1 2 3 4 Lbs kg 27 87 5 91 26 65 457 3 35 4154 246 39 86 41 34 0 69 14 69 051 0 73 642 2 56 1 06 157 5 91 524 0 35 0 59 0 18 0 51 0 37 443 201 708 150 677 116 85 1055 62 5 1012 5 1050 17 5 373 13 18 5 163 65 27 40 150 133 9x15 46 13 8 5 Number of Input Units 480V Input Catalog Number hp Modules SPX900A0 4A2N1 900 3 SPXH10A0 4A2N1 1000 3 Volume
328. SVX007A1 5A4N1 10 13 5 15 18 SVX010A1 5A4N1 15 18 20 22 SVX015A1 5A4N1 20 22 25 27 SVX020A1 5A4N1 25 27 30 34 SVX025A1 5A4N1 FR7 30 34 40 4 SVX030A1 5A4N1 40 4 50 52 SVX040A1 5A4N1 FR8 50 52 60 62 SVX050A1 5A4N1 60 62 75 80 SVX060A1 5A4N1 75 80 100 100 SVX075A1 5A4N1 FR9 100 100 125 125 SVX100A1 5A4N1 125 125 150 144 SVX125A1 5A4N1 150 144 170 SVX150A1 5A4N1 170 200 208 SVX175A1 5A4N1 Note V6 T2 52 FR10 FR14 includes 3 line reactor but it is not integral to chassis Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 5 SVX9000 Drives SVX9000 Open Drives 525 690V NEMA Type 12 IP54 Drives Frame Size hp ly Current ly hp 1 Current 11 Catalog Number T a FR6 2 3 3 3 4 5 SVX002A2 5A4N1 ec 3 45 55 SVX003A2 5A4N1 55 5 7 5 SVX004A2 5A4N1 5 7 5 7 1 2 10 SVX005A2 5A4N1 7 1 2 10 10 13 5 SVX007A2 5A4N1 10 13 5 15 18 SVX010A2 5A4N1 15 18 20 22 SVX015A2 5A4N1 20 22 25 27 SVX020A2 5A4N1 25 27 30 34 SVX025A2 5A4N1 FR7 30 34 40 4 SVX030A2 5A4N1 40 4 50 52 SVX040A2 5A4N1 FR8 50 52 60 62 SVX050A2 5A4N1 60 62 75 80 SVX060A2 5A4N1 75 80 100 100 SVX075A2 5A4N1 FRO 100 100 125 125 SVX100A2 5A4N1 125 125 150 144 SVX125A2 5A4N1 150 144 170 SVX150A2 5A4N1 170 200 208 SVX175A2 5A4N1 525 690V Open Chassis Drives Frame Size hp In Current
329. Solid State Motor Control Conformed coated varnished board Yes prevents corrosion CA08100007E May 2014 www eaton com V6 T2 151 2 6 Adjustable Freguency Drives Series Drives Wiring Diagrams Control Input Output PID Application BACnet IP Ethernet Industrial Protocol 1 RJ 45 Modbus TCPTransmission Control Protocol Ethernet Based DB FA Optional Optional Chopper R 1 Resistor LLL 5 DC Link s Circuit a 2 put R Three Phase Break L2 npu V T2 Motor Single Phase not available Output 7 X h t cdd 1 43 W T3 SlotA Terminal Factory Default Signal Resistor H 1 10V Reference Output Analog Input Voltage Range 0 10 Vdc 2 can be programmed to current 4 20 mA Vin Analog Output Common Ground Analog Input Current Range 4 20 mA 4 Al 2 can be programmed to voltage 0 10 Vdc PI Setpoint or Feedback Factory 5 Al 2 Analog Input Common Jumper PI Setpoint or Feedback Test 6 24Vout Control Voltage Output 0 1A max 4 ON OFF 5485 7 GND I O Ground CURRENT 8 VOLTAGE AO1 CURRENT JH VOLTAGE Al2 8 DIN1 START STOP Contact
330. Solid State Motor Control CA08100007E May 2014 www eaton com Product Selection Adjustable Freguency Drives PowerXL DAI Series Drives ipo DA1 Series IP20 Enclosure Drives 100 Continuous Frame hp kW Volts Current In A Size Catalog Number m 1 0 75 200 240V single phase 4 3 2 DA1 124D3FB A20C e 7 15 230V three phase out j 2 DA1 127D0FB A20C Los J 3 22 10 5 2 DA1 12011FB A20C 1 0 75 200 240V three phase in 43 2 DA1 324D3FB A20C 2 15 7 2 DA1 327D0FB A20C 3 2 2 10 5 2 DA1 32011FB A20C 5 4 18 3 DA1 32018FB A20C 75 55 24 3 DA1 32024FB A20C 1 0 75 380 480V three phase in 22 2 DA1 342D2FB A20C 2 15 aa prase pur 41 2 DA1 344D1FB A20C 3 2 2 5 8 2 DA1 345D8FB A20C 5 4 9 5 2 DA1 349D5FB A20C 7 5 5 5 14 3 DA1 34014FB A20C 10 7 5 18 3 DA1 34018FB A20C 15 11 24 3 DA1 34024FB A20C 1 0 75 500 600V three phase in 21 2 DA1 352D1NB A20C 2 45 373V three phase out 31 2 DA1 353D1NB A20C 3 2 2 4 1 2 DA1 354D1NB A20C 5 4 6 5 2 DA1 356D5NB A20C 75 5 5 9 2 DA1 359D0NB A20C 10 75 12 3 DA1 35012NB A20C 15 11 17 3 DA1 35017NB A20C 20 15 22 3 DA1 35022NB A20C Notes 2 2 These are constant torque high overload rated drives For all applications select the unit such that the motor current is less than or equal to the rated continuous output current Brake chopper circuit available as standard in frames 2 and 3
331. T2 286 V6 T2 284 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com DC Drive Products 5 9000 Active Front End 575V Adjustable Freguency Drives SPA9000 SPN9000 SPI9000 Common DC Bus Drives 2 10 Low Overload AC Current High Overload AC Current Imax Frame A limin A IH cont min A 15 A Catalog Number 9 144 158 125 188 713 SPA125A0 5A3N1 F110 385 424 325 488 585 SPA325A0 5A3N1 F113 1030 1133 920 1380 1656 SPA920A0 5A3N1 SPN9000 Non Regenerative Front End 575V Low Overload AC Current High Overload AC Current Imax Frame A limin A IH cont min A Ip A Catalog Number 9 600 660 510 732 888 SPN510A0 5A3N1 SPI9000 Inverter Unit 575V Low Overload AC Current High Overload AC Current Imax Frame 1 A limin A limin A lo A Catalog Number FRE 45 5 3 2 5 6 4 SPI003A1 5A3N1 5 5 6 4 5 7 9 SPI004A1 5A3N1 7 5 8 5 5 8 1 SPI005A1 5A3N1 10 1 7 5 1 15 SPI007A1 5A3N1 13 5 15 10 15 20 SPI010A1 5A3N1 18 20 13 5 20 2 SPI013A1 5A3N1 22 24 18 2 36 SPI018A1 5A3N1 2 30 22 33 44 SP1022A1 5A3N1 34 37 27 4 54 SP1027A1 5A3N1 FR7 4 45 34 51 68 SPI034A1 5A3N1 52 57 41 62 82 SPI041A1 5A3N1 FR8 62 68 52 78 104 SPI052A0 5A3N1 80 88 62 93 124 SPI062A0 5A3N1 100 110 80 120 160 SPI080A0 5A3N1 9 125 138 100 150 200 SPI100
332. This unit is suitable as a rectifying device when a normal level of harmonics is accepted and no regeneration to the mains is required CA08100007E May 2014 www eaton com V6 T2 281 V6 T2 281 V6 T2 282 V6 T2 282 V6 T2 282 V6 T2 284 V6 T2 287 V6 T2 288 V6 T2 290 V6 T2 291 Inverter Unit The 5 9000 Inverter Unit is a bidirectional DC fed power inverter for the supply and control of AC motors The inverter is supplied from a common DC bus drive line up A charging circuit is needed in case a connection to a live DC bus is required The DC side charging circuit is integrated up to 75 kW FR4 FR8 and external for higher power ratings FI9 FI14 Adjustable Freguency Drives 2 1 0 5 9000 5 9000 5 19000 Common DC Bus Drives Application Description The common DC bus product portfolio fulfills all solution demands with a flexible architecture Front end units are selected according to the level of harmonics and power requirements Typical drive system configurations are illustrated the following figures SPA Inverters SPN Inverters Combination Configuration Active Non regenerative Non regenerative Active Front End Front End Front End Front End SPA SPN SPN Alternative SPA Alternative N w IXY 3 13 3 3 1 Y K K i 2 2 2 2
333. Type 1 IP21 or 2 NEMA Type 12 IP54 FR11 freestanding drives are only available with enclosure style 1 NEMA Type 1 21 Factory promise delivery Consult sales office for availability V6 T2 160 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 7 5 9000 Drives Product Selection 230V Drives SPX9000 Open Drives 208 240V NEMA Type 1 IP21 Drives Frame Size hp ly Current ly hp l Current I Catalog Number e u FR4 3 4 3 7 1 48 SPXF07A1 2A1B1 eu 7 1 48 1 1 2 65 SPXO01A1 2A1B1 N 1 1 2 6 6 2 78 15 1 2 1 1 2 78 3 11 002 1 2 1 1 3 11 125 SPX003A1 2A1B1 FR5 12 5 5 175 SPX004A1 2A1B1 5 17 5 7 1 2 25 SPX005A1 2A1B1 7 1 2 25 10 31 SPX007A1 2A1B1 FR6 10 31 15 48 SPX010A1 2A1B1 15 48 20 61 SPX015A1 2A1B1 FR7 20 61 25 75 SPX020A1 2A1N1 25 75 30 88 SPX025A1 2A1N1 30 88 40 114 SPX030A1 2A1N1 FR8 40 114 50 140 SPX040A1 2A1N1 50 140 60 170 SPX050A1 2A1N1 60 170 75 205 SPX060A1 2A1N1 FRO 75 205 100 261 SPX075A1 2A1N1 100 261 SPX100A1 2A1N1 208 240V NEMA Type 12 IP54 Drives Frame Size hp ly Current ly hp Ij Current ly Catalog Number FRA 3 4 37 1 48 07 2 2 1 1 1 48 1 1 2 6 6 001 2 2 1 1 1 12 6 6 2 78 15 2 2 1 1 2 78 3 11 SPX002A2 2A1B1 3 1 12 5 SPX003A2 2A
334. V_ 0 236 16 57 420 8 4 679 17252 3 05 77 5 9 84 250 0 11 05 280 6 7 39 6 50 187 8 165 1 WM d 4 axa 25 V6 T1 76 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Reduced Voltage Motor Starters 1 gt Solid State Starters Type 5811 Soft Starters with Digital Interface Module DIM Contents Description Page S611 Solid State Soft Starters V6 T1 44 S801 Soft Starters V6 T1 61 5811 Soft Starters with DIM Communications V6 T1 78 Operation sarana sa i veces d V6 T1 78 Features and Benefits V6 T1 81 Standards and Certifications V6 T1 85 Instructional Leaflets V6 T1 85 Catalog Number Selection V6 T1 85 Product Selection 6 1 86 Accessories 6 1 90 Soph P Cr V6 T1 91 Technical Data and Specifications V6 T1 92 Wiring Diagrams V6 T1 96 Dimensions V6 T1 97 Type 5811 Soft Starters with DIM Product Description Eaton s 5811 offers all the
335. W 3D4 3 4A 1 5 hp 1 1 kW 046 46 30 hp 22 kW Notes All boards are varnished conformed coated Corrosion resistant Battery included in all drives for real time clock Keypad kit includes HOA bypass Keypad kit includes HOA back reset for Europe application EMI RFI filters included DC link choke included Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 133 2 6 Adjustable Freguency Drives Series Drives Product Selection Series Drives 230 Vac NEMATypet NEMA Type 1 IP21 ra FS Drive Output Current Assigned Motor Ratings 4 Frame Low Overload Full Drive 230 Vac Low Overload Full Catalog Size Load Amps at 40 C Horsepower 230 Vac 50 Hz Amps Load Amps at 50 C Number 4 37 0 75 0 55 3 2 2 6 HMX32AG3D721 N 48 1 0 75 42 37 HMX32AG4D821 N 6 6 15 11 6 6 48 HMX32AG6D621 N 8 2 15 6 8 6 6 HMX32AG8D021 N 1 3 22 96 8 HMX32AG01121 N 12 5 4 3 N A 1 HMX32AG01221 N 5 18 5 4 15 2 12 5 HMX32AG01821 N 24 75 5 5 22 18 HMX32AG02421 N 31 10 75 28 24 HMX32AG03121 N 6 48 15 1 42 31 HMX32AG04821 N 62 20 15 54 48 HMX32AG06221 N 7 75 25 18 5 68 62 HMX32AG07521 N 88 30 22 80 75 HMX32AG08821 N 105 40 30 104 88 HMX32AG10521 N 8 140 50 37 130 105 HMX32AG14021 N 170 60 45 154 140 HMX32AG17021 N 205 75 55 192 170 HMX32AG20521 N 9 261 100 75 248 205 HMX32AG26121 N
336. X012N0 D 11 3 3 75 HFD305 25 XTOBO16CC1 _ 2 _ 2805 16 XTPAXTPCC DS7 340SX016N0 N DS7 342SX016N0 N DS7 34DSX016N0 D 175 5 5 10 HFD3060 40 XTOBO16CC1 XTOE045CCS _ 2805 16 XTPAXTPCC DS7 340SX024N0 N SEEN DS7 342SX024N0 N DS7 34DSX024N0 D 2 5 75 15 HFD30700 50 XTOBO24CC1 XTOEO45CCS 2 25 XTPAXTPCC DS7 340SX032N0 N SEA DS7 342SX032N0 N DS7 34DSX032N0 D Notes Actual motor FLAs vary Verify these devices cover the motor specific FLA Selections are based on motor FLA value at 480V Not to be used with 230V 24 Vac Ndc device 120 230 Vac device 24 for SmartWire DT device 9 Considerations 1 Either XTOB C306 or C440 series or equivalent overload protection devices may be selected 2 Contactor is optional for normal applications It is recommended for mains isolation Power Supply Eaton s PSG and ELC power supplies are recommended as a compact and low cost source for 24 Vdc power The lightweight DIN rail mounted devices have a wide input voltage range and robust screw terminals make these power supplies easy to install and use These power supplies are available in 1A and 2A models Power Supply Selection Description Catalog Number 85 264V input and 24V output ELC PS01 380 480V
337. XTOB016CC XTOEO20CCS 032 5 XTPRO16BC1 XTPAXTPCC DS7 340SX016N0 N CAE DS7 342SX016N0 N DS7 34DSX016N0 D 17 5 5 5 10 HFD3060 40A XTOB016CC XTOEO45CCS 2 5 XTPRO16BC1 XTPAXTPCC DS7 340SX024N0 N class RKS DS7 342SX024N0 N DS7 34DSX024N0 D 22 5 75 15 HFD3070 50 0 024 XTOEO45CCS 032 5 XTPRO25BC1 XTPAXTPCC DS7 340SX032N0 N 55 5 DS7 342SX032NO N DS7 34DSX032N0 D Notes Actual motor FLAs vary Verify these devices cover the motor specific FLA Selections are based on motor FLA value at 480V Not to be used with 230V 24 Vac Vdc device 40 rated low temperature version available in 24 Vac Vdc change to NO L 120 230 Vac device 24 Vdc for SmartWire DT device e Considerations 1 Either XTOB C306 or C440 series or equivalent overload protection devices may be selected 2 Contactor is optional for normal applications It is recommended for mains isolation Power Supply Eaton s PSG and ELC power supplies are recommended as a compact and low cost source for 24 Vdc power The lightweight DIN rail mounted devices have a wide input voltage range and robust screw terminals make these power supplies easy to install and use These power supplies are available in 1A and 2A models Power Supply Selection Description Catalog Number 85 264V input and 24 Vdc output ELC PS01 100 240 input and 24 o
338. a height of 12 in 304 8 mm Enclosure 57 10 Size 5 enclosure the extension allows for bottom cable entry and additional space for customer mounted components Enclosure NOTE Enclosure expansion rated NEMA Type 1 IP21 only 58 20 Expansion In Size 5 enclosure the extension allows for bottom cable entry and additional space for customer mounted components When the output filter Enclosure option PF is selected for a drive using a Size 5 enclosure this expansion box is required and included in the option pricing Enclosure expansion rated NEMA Type 1 IP21 only 59 Space Heater Prevents condensation from forming in the enclosure when the drive is inactive or in storage Includes a thermostat for variable temperature control Enclosure 200W heater is installed in enclosures 0 and 1 and a 400W heater is installed in enclosures 2 5 SA Space Heater with CPT Prevents condensation from forming in the enclosure when the drive is inactive or in storage Includes a thermostat for variable temperature Enclosure control A 200W heater is installed in enclosures 0 and 1 and a 400W heater is installed in enclosures 2 5 Includes 115V supply to power heater Enclosed Drive Options SVX Conversion Kit Brake Chopper Options Frame 4 7 The brake chopper circuit option is used for applications that Frame Enclosure Delivery require dynamic braking Dynamic br
339. a valid START command or a delay in Switch from one start ramp profile to another Jam Excessive current and torque up to locked rotor levels can occur in a jam condition The condition can result in stress and damage to the motor load mechanical system and the electrical distribution system Jam protection prevents the stress and damage from a jam during normal run After the motor is in bypass a current greater than 300 FLA setting will cause the starter to trip on a jam fault Stall Excessive current and torque up to locked rotor levels can occur in a stall condition The condition can lead to an overload trip and result in stress and damage to the motor load mechanical system and the electrical distribution system Stall protection prevents stress and damage to a motor that has not come up to speed during the soft start time The S811 will trip to protect the system in the event that the motor did not get to the rated speed in the defined soft start period A current greater than 200 FLA at the end of the soft start period will cause the starter to trip on stall fault Pole Over Temperature High ambient temperatures extended ramp times and high duty cycle conditions may cause the S811 power pole conductors to reach a temperature that exceeds their thermal rating The 5811 is equipped with sensors that monitor the temperature of the power poles Over temperature protection occurs if the powe
340. able torque loads with the intent of moving air or liquids With this in mind the H Max drive has onboard pre programmed to meet the common needs for these applications The H Max drive supports items such as standard speed control PID functionality as well as multi motor applications The drive easily supports interlock second motor parameter set as well as fire mode functionality Page V6 T2 132 V6 T2 141 Key Feature Active Energy Control Algorithm Eaton s H Max Series drives have been designed to provide industry leading energy saving solutions Not only is the drive ultra efficient the drive seeks the most efficient operating point of the motor minimizing energy loss in the windings per the given load requirements This is an Eaton protected control algorithm exclusive to H Max drives V6 T2 131 2 6 Series Drives Drives Drives Product Description Eaton s Series VFD has sofiware and hardware designed specifically for the pump industry ultra efficient DC capacitor and power structure allows the drive to consume less energy lowering greenhouse gases The I O configuration is designed with wiring ergonomics in mind by including removable terminal blocks The main easily removable contro board used for all drive frames with six digital IN two analog IN one analog OUT three relay OUT accepts two additional
341. actory for operation gt 50 C Temperature storage b0 to 70 C 50 to 70 C 50 to 70 C b0 to 70 C Altitude lt 2000m consult factory lt 2000m consult factory lt 2000m consult factory lt 2000m consult factory for operation gt 2000m for operation gt 2000m for operation gt 2000m for operation gt 2000m Humidity lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing Operating position Any Any Any Any Pollution degree IEC947 1 3 3 3 3 Impulse withstand voltage IEC947 4 1 6000V 6000 6000 6000 Note 811 U50_ unit does not have IEC certification V6 T1 94 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Soft Starters S811 continued Solid State Starters Description 8114 V50_ 811 V65_ 5811 72_ 811 V85_ S8114V10 Max current capacity 500 650 720 850 1000 FLA range 156 500 203 650 225 720 265 580 320 1000 General Information Bypass mechanical lifespan 10M 10M 10M 10M 10M Insulating voltage Ui 660V 660V 660V 660V 660V Ramp time range 0 5 180 seconds 0 5 360 seconds 811 Premium 0 5 180 seconds 0 5 360 seconds 5811 Premium 0 5 180 seconds 0 5 360 seconds 5811 Premium 0 5 180 seconds 0 5 360 seconds 5811 Premium 0 5 180 seconds 0 5 360 seconds 5811 Premium Resistance to vibration 3g 3g
342. added the speed is controlled when the HOA switch is in the HAND position Without the HOA bypass option a two position switch labeled local remote is provided on the keypad to select speed reference from the speed potentiometer or a remote speed signal K2 Door Mounted Speed Potentiometer with HOA Selector Switch Provides the drive with the ability to start stop and adjust the speed reference from door Contro mounted control devices or remotely from customer supplied inputs In HAND position the drive will start and the speed is controlled by the door mounted speed potentiometer The drive will be disabled in the OFF position When AUTO is selected the drive run and speed control commands are via user supplied dry contact and 4 20 mA signal K3 3 15 psig Follower Provides a pneumatic transducer which converts a 3 15 psig pneumatic signal to either 0 8 Vdc or a 1 9 signal interface with the drive Contro The circuit board is mounted on the inside of the front enclosure panel and connects to the user s pneumatic control system via 6 ft 1 8m of flexible tubing and a 1 4 in 6 4 mm brass tube union K4 HAND OFF AUTO Switch for Non Bypass Configurations Provides a three position selector switch that allows the user to select either a HAND or AUTO mode of Control operation HAND mode is defaulted to keypad operation and AUTO mode is defaulted to control from an external terminal source These modes of operation can be configure
343. aking resistors are not Size Size Code Catalog Number included with drive purchase Consult Page V6 T2 58 for FRA 0 2810 OPTCON SVXFR4 SZ00 dynamic braking resistors which are supplied separately T 3 EMW Resistors are not UL Listed NS NN d DT NEWA FR5 0 10 OPTCON SVXFR5 SZ00 or brake chopper circuit selection and adder A Type 1 IP21 NEMA Type 12 IP54 consult the factory NNP FR6 1 FB10 OPTCON SVXFR6 SZ01 2 OPTCON SVXFR6 SZ02 FR7 2 FB10 OPTCON SVXFR7 SZ02 Note The kit consists of a flange kit adapter plate s hardware remote keypad kit and SVX9000 decal Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 97 2 5 Adjustable Frequency Drives SVX9000 Drives Technical Data and Specifications 9000X Enclosed Drives NEMA Type 1 IP21 or NEMA Type 12 IP54 NEMA Type 1 IP21 or NEMA Type 12 IP54 Description Specification Description Specification Primary Design Features Input Output Interface Features 45 66 Hz input frequency Standard Setup adjustment provisions Output AC volts maximum Input voltage base Remote keypad display Standard Output frequency range 0 320 Hz Personal computer Standard Initial output current lh 250 for 2 seconds Operator control provisions Overload 1 minute 150 110 Drive mounted keypad di
344. al Resource the standard and severe duty categories you can use these Center rating tables we have charts For other applications attempted to provide or when a question arises Horsepower Ratings Note Always refer to motor plate FLA and ensure that the motor plate FLA is equal to or lower than the maximum current value in the tables ss TT Standard Duty 300 Current for 15 Seconds 115 Continuous Maximum Horsepower Rating Current Amps 208V 240V 480V 600V Catalog Number 52 15 15 40 50 S611A052N3S 65 20 20 50 60 S611A065N3S 77 25 25 60 75 S611A077N3S 99 30 30 75 100 S611B099N3S 125 40 40 100 125 S611B125N3S 156 50 60 125 150 S611C156N3S 180 60 60 150 150 S611C180N3S 242 75 75 200 250 S611D242N3S 302 100 100 250 300 S611E302N3S 361 125 150 300 350 S611E361N3S 414 150 150 350 450 S611F414N3S Standard Duty Plus 35076 FLA for 30 Seconds 115 Continuous Horsepower Rating Maximum Current Amps 208V 240V 480V 600V Catalog Number 52 15 15 40 50 S611A052N3S 65 20 20 50 60 S611A065N3S 71 20 25 60 75 S611A077N3S 99 30 30 75 100 S611B099N3S 119 40 40 100 125 S611B125N3S 156 50 60 125 150 S611C156N3S 180 60 60 150 150 S611C180N3S 242 75 75 200 250 S611D242N3S 302 100 100 250 300 S611E302N3S 361 125 150 300 350 S611E361N3S 407 150 150 350 400 5611 414 35 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 53
345. al run bypass significantly reduces the heat generated as compared to non bypass starters The soft stop option allows for a ramp stop time that may be longer than the coast to stop time An external overload protection relay is needed V6 T1 20 Volume 6 Solid State Motor Control Operation Voltage Ramp Start This start method provides a voltage ramp to the motor resulting in a constant torque increase This most commonly used form of soft start mode allows you to set the initial voltage value and the duration of the ramp to full voltage conditions e Adjustable initial voltage 30 92 of full voltage 120 230 Vac control voltage e Adjustable initial voltage 30 100 of full voltage 24 control voltage e Adjustable initial voltage 30 92 of full voltage 24 control voltage SmartWire DT e Adjustable ramp time 1 30 seconds e Bypass relays close at the end the ramp time TOR Soft Stop Allows for a controlled stopping of load Used when a stop time that is greater than the coast to stop time is desired Often used with high friction loads where a sudden stop may cause system or product damage Setting the soft stop time to a value of 0 turns off this feature Soft stop time 0 30 seconds LOTS Start Ramp Bypass 100 2 o Start Run Time Seconds Stop Ramp 100 o Run Soft Stop Time Seconds 1 Coast to Stop
346. alled Installed SVX Ready Programs Allowed Slot Catalog Option Local Option Kit Description Locations Number Designator Basic Remote Standard MSS PID Multi P PFC Standard I O Cards 2 NC NO B OPTA2 u u u u 6 DI 1 DO 2 Al 1A0 1 10 ref A 9 2 ext 24 Vdc ext 24 Extended I O Cards 6D B C D E 1 B1 1 RO NC NO 1 RO 1 therm B C D E 0 2 B2 1 Al mA isolated 2 AO mA isolated B C D E 4 4 u u u u u u u 3 RO B C D E OPTB5 B5 3 Pt100 RTD board B C D E OPTB8 B8 1 RO NO 5 DI 42 240 Vac input B C D E OPTB9 B9 Communication Cards Modbus D E 2 cz Modbus TCP DE OPTCI BACnet D E EtherNet IP DE ca Johnson Controls N2 D E OPTC2 CA PROFIBUS D E 0 C3 LonWorks D E OPTC4 C4 u PROFIBUS DP 09 connector D E OPTC5 5 CANopen slave D E 6 C6 DeviceNet D E 7 C7 m Modbus 09 type connector DE OPTC8 cs u u u u u u u RS 232 with 09 connection D E OPTD3 D3 m m m Notes Al Analog Input AO Analog Output DI Digital Input DO Digital Output RO Relay Output Option card must be installed in one of the slots listed for that card Slot
347. ammed from the Metasys system The N2 fieldbus is available as a factory installed option and as a field installable kit Modbus TCP Network Communications The Modbus TCP Network Card OPTCI is used for connecting the 9000X Drive to Ethernet networks utilizing Modbus protocol It includes an RJ 45 pluggable connector This interface provides a selection of standard and custom register values to communicate drive parameters The board supports 10 Mbps and 100 Mbps communication speeds The IP address of the board is configurable over Ethernet using a supplied software tool Adjustable Frequency Drives BACnet Network Communications The BACnet Network Card OPTCJ is used for connecting the 9000X Drive to BACnet networks It includes a 5 08 mm pluggable connector Data transfer is Master Slave Token Passing MS TP RS 485 This interface uses a collection of 30 Binary Value Objects BVOs and 35 Analog Value Objects to communicate drive parameters The card supports 9 6 19 2 and 38 4 Kbaud communication speeds and supports network addresses 1 127 EtherNet IP Network Communications The EtherNet IP Network Card OPTCK is used for connecting the 9000X Drive to Ethernet Industrial Protocol networks It includes an RJ 45 pluggable connector The interface uses CIP objects to communicate drive parameters CIP is Common Industrial Protocol the same protocol used by DeviceNet The board supports 10 Mb
348. and Frame Sizes FS1 FS3 FS Frame Size 52 _____8 gt 1 0 A gt 2 OOO OOO Us aF Y FS1 o r J T 00000 253 0 28 7 mm a 0 L 0 0 o OD V6 T2 26 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 3 Series Drives Approximate Dimensions in Inches mm Dimensions and Frame Sizes FS4 and FS5 FS Frame Size 0 28 7 0 I J o oft I e P 1 1 28 S Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 27 2 3 Adjustable Freguency Drives Series Drives Dimensions and Frame Sizes Approximate Dimensions in inches mm Installati nstallation Part Number a al b b1 b2 c 0 01 02 Size MMX12AA1D7_ 2 60 1 50 6 30 5 79 1 26 4 02 0 18 FS1 MMX12AA2D4_ 66 38 160 147 32 102 4 5 MMX12AA2D8_ MMX32AA1D7_
349. ander and adapter option boards to customize the drive for your application needs The drive s control unit is designed to accept a total of five option boards The 9000X Series factory installed standard board configuration includes an A9 I O board and 2 relay output board which are installed in slots A and B Option Board Kits Option Boards Field Factory Installed Installed SVX Ready Programs Allowed Slot Catalog Option Local Option Kit Description Locations Number Designator Basic Remote Standard MSS PID Multi P PFC Standard I O Cards 6 DI 1 DO 2 Al TAO 1 10 ref A 9 2 ext 24 Vdc EXT 24 2 NC NO B OPTA2 Extended Cards 2 RO therm SPX only B Encoder low volt 5V 15V 24V SPX only C 4 4 Encoder high volt 15V 24V SPX only C 5 5 Double encoder SPX only C 7 7 u u 6 DI 1 DO 2 Al 1 AO SPX only A OPTA8 A8 3 DI encoder 10 24V out 15V 24V C OPTAE AE u u u u u u u 2 DO pulse direction SPX only 6 DI 1 ext 24 Vdc EXT 24 B C D E 1 B1 1 RO NC NO 1 RO NO 1 therm B C D E OPTB2 B2 1 Al mA isolated 2 AO mA isolated C D E
350. aracteristics will not vary with changes in ambient temperature The overload protection can be enabled disabled or disabled on start Reduce the peak inrush current s stress on the power system Minimize peak starting torque to diminish mechanical system wear and damage 120 Vac control voltage enhances ease of connections S611 lends itself to serviceability The PCBs and contactors can be replaced in the field Short Circuit The use of a short circuit protective device in coordination with the S611 is required in branch motor circuits by most electrical codes Short circuit coordination ratings with both fuses and Eaton molded case circuit breakers are available providing customers with design flexibility The S611 has short circuit coordination ratings as an open component an enclosed starter and in motor control center The short circuit ratings can go up to 100KA V6 T1 49 Reduc X ed Volta Solid State Starters Jam Excessive current and torque up to locked rotor levels can occur in a jam condition The condition can result in stress and damage to the motor load mechanical system and the electrical distribution system Jam protection prevents the stress and damage from a jam during normal run After the motor is started a current greater than 30096 FLA setting will cause the starter to trip on a jam fault Stall Excessive current and tor
351. arting mode The soft stop option allows for a ramp stop time that is longer than the coast to stop time The pump control option in the S811 Premium provides a smooth transition for starting and stopping a motor and eliminating the water hammer effect that can damage pipes valves and pumps Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com The 5811 offers an impressive array of advanced protective features Not only are the protective features selectable but many offer variable settings and adjustable time delays to ride through system discrepancies Protective features may also be set to Warning status to avoid nuisance trips The 5811 has an easy to use Digital Interface Module DIM that allows the user to configure the device and to read system parameters and monitor system values The DIM includes an LCD display and keypad to scroll through the various menus The DIM allows the user to modify control parameters enable or disable protections set communication variables monitor system parameters such as line voltages and currents and access the fault queue The DIM can be removed from the S811 and be remote mounted Kits are available to door mount the DIM enabling users to safely configure commission monitor and troubleshoot the system at the electrical panel without opening the enclosure door This will help eliminate the possibility of an arc flash incident Dig
352. at ka e SPA9000 SPN9000 SPI9000 Drive Products aa ah E waz 9000X Series Option Board V6 T2 287 5 s SPX9000 Drives V6 T2 167 ZSO AGE WARDA SVX9000 Drives V6 T2 55 V6 T2 94 SANG A UA rea SVX9000 VED Pump V6 T2 118 E Standard osea x V6 T1 65 Type 801 Soft Starters V6 T1 68 ype Rena Type 5811 Soft Starters V6 T1 91 inside the Delta s a A Vers Inside the Delta Standard Duty V6 T1 88 Severe Duty Gz wada aa Rt V6 T1 87 Standard DUty s Meds V6 T1 86 PowerXpert inControl Software V6 T2 35 Starters Reduced Voltage Motor R ni yta at Ada V6 T1 19 Reduced Voltage Motor Starters Solid Staten Ph l sa Ete es oles V6 T1 43 DISP a V6 T1 19 Solid State Controllers V6 T1 2 ng oka I V6 T1 43 Type as t ee E Wed T V6 T1 15 Solid State Controllers 6 1 2 TVpe SO1li ise rr E NR enden V6 T1 44 sayta Nol s necu dote Ree V6 T1 15 Type 97015 ua gap W A o V6 T1 3 Type aa O O KEN aquta wna V6 T1 44 701 wi
353. atalog Number Catalog Number Catalog Number Control fan NEMA Type 12 controlfan 1 01088 01088 Control module SVX control module 1 CSBS0000000000 CSBS0000000000 Standard slot 1 0 card 1 9 9 Standard slot 1 0 card 1 2 2 Converter Power board 1 00313 0017 2 00213 0016 5 1 VB00313 0025 2 VB00213 0022 5 1 VB00313 0031 2 VB00213 0031 5 Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM Main fan DC fan main 1 PP01061 PP01061 Other Mounting kit fixing kit 1 FR00050 FR00050 Mounting kit fixing kit N12 O 1 FR00081 FR00081 Control cover plastic N1 1 FR05011 FRO5011 Only for NEMA Type 12 IP54 Type drives Factory recommended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assistance Volume 6 Solid State Motor Control 08100007 2014 www eaton com 2 5 V6 T2 61 2 5 Adjustable Freguency Drives SVX9000 Drives FR6 Spare Parts Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA 12 controlfan 1 01049 01049 Control module SVX control module 1 CSBS0000000000 CSBS0000000000 CSBS0000000000 Standard slot A 1 0 card 1 9 9
354. aton Products Distributor or Sales Office The contents of this catalog shall not become part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Eaton s Electrical Sector The warranty contained in the contract between the parties is the sole warranty of Eaton Any statements contained herein do not create new warranties or modify the existing warranty Copyright 2014 Eaton All Rights Reserved Powering Business Worldwide 15 global leader in power distribution power guality control and automation and monitoring products At Eaton we believe a reliable efficient and safe power system is the foundation of every successful enterprise Through innovative technologies cutting edge products and our highly skilled services team we empower businesses around the world to achieve a powerful advantage In addition Eaton is committed to creating and maintaining powerful customer relationships built on a foundation of excellence From the products we manufacture to our dedicated customer service and support we know what s important to you Solutions Eaton takes the complexity out of power systems management with a holistic and strategic approach leveraging our industry leading technology solutions and services We focus on the following three areas in all we do e Safety identify and energy usage operating mitigate electrical
355. aton com User Interface Module Ul The UI can be removed from the S611 and remote mounted Kits are available to door mount the UI enabling users to safely configure commission monitor and troubleshoot the system at the electrical panel without opening the enclosure door This will help eliminate the possibility of an arc flash incident Communications S611 has built in communication capabilities through two communications ports to connect the soft starter to a variety of networks including Modbus resident DeviceNet PROFIBUS and Ethernet Reduced Voltage Motor Starters The S611 communication parameters can be configured with the UI or through the Fieldbus Network Communications Reference Description Solid State Starters Advanced communication configuration settings provide the system integrator with powerful tools to facilitate system optimization Catalog Number Modbus communication adapter without 1 0 C441M Modbus communication adapter with 120 Vac 1 0 C441N Modbus communication adapter with 24 Vdc 1 0 C441P DeviceNet communication adapter with 120 Vac 1 0 C441K DeviceNet communication adapter with 24 1 0 C441L PROFIBUS communication adapter with 120 Vac 1 0 C441S PROFIBUS communication adapter with 24 Vdc 1 0 C4410 Ethernet IP Modbus TCP communication adapter with 120 Vac 1 0 C441R Ethernet IP Modbus TCP communication adapter with 24 1 0 C
356. ature max current 122 F 50 C overload 1 5 x In max 1 min 10 min Output frequency 0 to 320 Hz Frequency resolution 0 01 Hz Initial output current ly Current 2 x ly for 2 seconds in every 20 second period Torque depends on motor Control Characteristics Control method Frequency control V Hz open loop or sensorless vector control Switching frequency 1 5 to 16 kHz default 4 kHz Frequency reference Analog input resolution 0 1 10 bit accuracy 1 V Hz Panel reference resolution 0 01 Hz Field weakening point 3010320 Hz Acceleration time 0 to 3000 sec Deceleration time 0 to 3000 sec Braking torque DC brake 30 x T without brake option Brake Resistor Minimum Values 230V Series FS2 35 ohms and FS3 26 ohms FS4 14 ohms FS5 9 ohms 400V Series 52 75 ohms and FS3 54 ohms FS4 28 ohms FS5 17 ohms 575V Series FS3 103 ohms Ambient Conditions Ambient operating 10 C no frost to 122 F 50 C Rated loadability ly temperature Storage temperature 40 F 40 C to 158 F 70 C Eight preset speeds Relative humidity 010 95 noncondensing non corrosive no dripping water Analog input range selection signal scaling and filtering Air quality Chemical vapors IEC 721 3 3 unit in operation Class 302 Mechanical PID controller particles IEC 721 3 3 unit in operation Class 352 Skip frequencies Altitude 00
357. ax load 10 mA Analog output 0 4 20 mA RL max 500 ohms resolution 10 bits Accuracy 2 Digital outputs Open collector output 50 mA 48V Relay outputs 2 programmable change over relay outputs Switching capacity 24 Vdc 8A 250 Vac 8A 125 Vdc 0 4A Min switching load 5V 10 mA V6 T2 288 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 1 0 5 9000 5 9000 5 19000 Common DC Bus Drives 5 9000 5 9000 5 19000 continued Description Specification Protections Overvoltage protection 480V 911 575V 1200 Undervoltage protection 480V 333 575V 460 Ground fault protection In case of ground fault in motor or motor cable only the inverter is protected Motor phase supervision Trips if any of the output phases is missing Overcurrent protection Yes Unit overtemperature protection Yes Motor overload protection Yes Motor stall protection Yes Motor underload protection Yes Short circuit protection of 24V and 10V reference voltages Yes Input Fuses SHT fuses can be assembled into same size DIN fuse base SPA9000 SPN9000 SPI9000 Module Component Frame Bussman Fuse Type aR Size V In A Oty Inverter Units SPI003A1 4 FR4 170M1560 0 690 20 2 SPI007A1 4 FRA 170M1562 0 690 63
358. ays from its date unless otherwise stated in the quotation or terminated sooner by notice Verbal quotations unless accepted expire the same day they are made A complete signed order must be received by Seller within 20 calendar days of notification of award otherwise the price and shipment will be subject to re negotiation CA08100007E January 2012 Page V6 A1 1 V6 A1 2 V6 A1 3 V6 A1 3 Termination and Cancellation Any order may be terminated by the Buyer only by written notice and upon payment of reasonable termination charges including all costs plus profit Seller shall have the right to cancel any order at any time by written notice if Buyer breaches any of the terms hereof becomes the subject of any proceeding under state or federal law for the relief of debtors or otherwise becomes insolvent or bankrupt generally does not pay its debts as they become due or makes an assignment for the benefit of creditors www eaton com V6 A1 1 Appendix 1 Eaton Terms amp Conditions Effective Date November 1 2008 Prices All prices are subject to change without notice In the event of a price change the effective date of the change will be the date of the new price or discount sheet letter or telegram All quotations made or orders accepted after the effective date will be on the new basis For existing orders the price of the unshipped portion of an order will be the price in effect at tim
359. ble w jumpers Voltage 0 10V gt 200 kohms Current 0 4 20 mA 250 ohms Form C relays 250 Vac 30 2 amp resistive 0 20 mA max 500 ohms 10 bits 2 Two digital output programmable One analog output programmable configurable w jumper One digital output programmable Open collector 48 Vdc 50 mA I O Specifications for Control Communication Options Description Specification 0 10V R 2200 kohms 0 4 20 mA 250 ohms 24V 0 lt 10V 1 218V Ri gt 5 kohms 24V 42096 max 50 mA 10V 3 max 10 mA Analog voltage input Analog current input Digital input Auxiliary voltage Reference voltage Analog current output 0 4 20 mA R 500 kohms resolution 10 bit accuracy lt 2 Analog voltage output 0 2 10V R 21 kohms resolution 10 bit accuracy lt 2 Relay output 300 Vdc 250 Vac 8A 24 Vdc 0 4A 300 2 kVA 250 Vac Maximum continuous load 2A rms 4 7 kohms Maximum switching voltage Maximum switching load Thermistor input Note Some horsepower units include dynamic braking chopper as standard refer to individual drive sections CA08100007E May 2014 www eaton com Adjustable Frequency Drives SVX9000 Drives 2 5 Wiring Diagrams A9 Board Control Wiring SVX9000 Pump Panel Bypass Power Wiring Incoming Power
360. cards each with its own input and output configuration The control module is designed to accept a total of five of these cards The cards contain not only normal analog and digital inputs but also fieldbus cards These drives continue the tradition of robust performance and raise the bar on features and functionality ensuring the best solution at the right price V6 T2 48 Features Volume 6 Solid State Motor Control Robust design proven 500 000 hours MTBF Integrated 3 line reactors standard on drives from through FR9 EMI RFI Filters H standard up to 200 hp 480 100 hp 1 230V Simplified operating menu allows for typical programming changes while programming mode provides control of everything Quick Start Wizard built into the programming of the drive ensures a smooth start up Keypad can display up to three monitored parameters simultaneously LOCAL REMOTE operation from keypad Copy paste function allows transfer of parameter settings from one drive to the next Standard NEMA Type 12 IP54 keypad on all drives Adjustable Frequency Drives Contents Description SVX9000 Drives Standards and Certifications Catalog Number Selection Product Selection Accessories Options Replacement Parts Technical Data and Specifications Dimensions SVX9000 Enclosed Drives SVX9000 VFD Pump Panels The SVX can be
361. ce and Control 7 01 Analog Output 1 Output Frequency Shows Output frequency to motor 0 60 Hz 4 mA to 20 mA 8 02 Analog Output 2 Motor Current Shows Motor current of motor 0 4 mA to 20 mA 19 24Vi 24 Vde Input External control voltage input 20 DIN1 Digital Input 1 Run Forward Input starts drive in forward direction start enable 21 DIN2 Digital Input 2 Run Reverse Input starts drive in reverse direction start enable 22 DIN3 Digital Input 3 External Fault Input causes drive to fault 23 DIN4 Digital Input 4 Fault Reset Input resets active faults 24 CMA to 014 Common Grounded Allows source input 25 A RS 485 Signal A Fieldbus Communication Modbus BACnet 26 B RS 485 Signal B Fieldbus Communication Modbus BACnet 27 R3NO Relay 3 Normally Open At Speed Relay output 3 shows VFD is at Ref Frequency 28 RING Relay 1 Normally Closed Run Relay output 1 shows VFD is in a run state 29 R1CM Relay 1 Common 30 RINO Relay 1 Normally Open 31 R3CM Relay 3 Common At Speed Relay output 3 shows VFD is at Ref Frequency 32 R2NC Relay 2 Normally Closed Fault Relay output 2 shows VFD is in fault state 33 R2CM Relay 2 Common 34 R2NO Relay 2 Normally Open V6 T2 42 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Control Board Layout Adjustable Frequency Drives PowerXL Series DG1 Control Board Layout Fan Power Wire STO Mode Selection
362. closures are intended for indoor use primarily to provide a degree of protection against contact with enclosed equipment and provide a degree of protection against a limited amount of falling dirt in locations where unusual service conditions do not exist Top or side openings in the NEMA Type 1 IP21 enclosure allow for the free exchange of inside and outside air while meeting the UL rod entry and rust resistance design tests e NEMA Type 12 IP54 Enclosures are intended for indoor use primarily to provide a degree of protection against circulating dust falling dirt and dripping noncorrosive liquids To meet UL drip dust and rust resistance tests NEMA Type 12 IP54 enclosures have no openings to allow for the exchange of inside and outside air e Chassis IP00 Similar to Protected Chassis 20 except power terminals are protected by plastic shielding only Primarily intended to be mounted inside a surrounding protective enclosure NEMA Type 3R Similar in design to NEMA Type 12 IP54 except with more stringent design and test requirements Motor Protection Adjustable Freguency Drives DV DT Peak Motor Voltage Solutions Today s AFD products offer significantly improved performance but at the potential cost of motor insulation stress The fast switching time of the IGBT devices used in newer AFDs can cause a transmission line effect in the output power leads to the motor leading to po
363. configurable by Static BOOTP and DHCP methods Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 7 5 9000 Drives Control Panel Options Factory Options Factory Installed Field Installed NEMA 1 IP21 Description Option Code Catalog Number Local Remote Keypad SVX9000 Control Panel This option is standard on all drives and A KEYPAD LOC REM consists of an RS 232 connection backlit alphanumeric LCD display with nine indicators for the RUN status and two indicators for the control source The nine pushbuttons on the panel are used for panel programming and monitoring of all SVX9000 parameters The panel is detachable and isolated from the input line potential Include LOC REM key to choose control location Keypad Remote Mounting Kit This option is used to remote mount the SVX9000 keypad The OPTRMT KIT 9000X footprint is compatible to the SV9000 remote mount kit Includes 10 ft cable keypad holder and mounting hardware Keypad Blank 9000X Series select keypad for use with special and custom applications KEYPAD BLANK Miscellaneous Options Description Catalog Number 9000XDrive A PC based tool for controlling and monitoring of the SVX9000 Features include loading parameters that 9000XDRIVE be saved to a file or printed setting references starting and stopping the motor monitoring signals in graphical or text form and real time display
364. connect Single phase input available Standards and Certifications UL Listed cUL Listed 0 Listed Listed Contents Description SVX9000 Drives SVX9000 dori der cede oe eds SVX9000 Enclosed Drives SVX9000 VFD Pump Panels Catalog Number Selection Product Selection OPTIONS m a t he eed Technical Data and Specifications Wiring Diagrams Dimensions Product Identification SVX9000 Pump Application 1 1 5 9000 variable frequency drive 2 Input disconnect Option P1 3 Input contactor included as standard with bypass option 4 Space heater Option 59 5 Bypass contactor Option RA RB 6 Door mounted keypad included as standard Volume 6 Solid State Motor Control 08100007 2014 www eaton com 2 5 Page V6 T2 48 V6 T2 87 V6 T2 112 V6 T2 113 V6 T2 118 V6 T2 121 V6 T2 123 V6 T2 124 V6 T2 111 2 5 Adjustable Frequency Drives 5 9000 Drives Catalog Number Selection SVX9000 Enclosed NEMA 12 1P54 3R Drive SVX 010 2 Build Alphabetically and Numerically A Product Family Enclosed Options Type SVX Enclosed drives K1 Door mounted speed potentiometer Control K2 Door mounted speed potentiometer with HOA selector Control switch Horsepower
365. coupler 1 500593 500593 ASIC assembly 2 60501030 60501030 Star coupler kit 1 FR10860 FR10860 Control fan ASIC fan 2 01096 01096 Control module SPX control module 1 CPBS0000000000 CPBS0000000000 Standard slot A 1 0 card 1 9 9 Standard slot 1 0 card 1 2 2 Converter Power module 1 FR14 1770 4 ANV FR14 1500 5 ANV 1 FR14 2150 4 ANV FR14 1900 5 ANV 1 FR14 2700 4 ANV FR14 2250 5 ANV Driver board 6 00454 00454 Driver adapter board 2 VB00330 VB00330 Shunt board 36 VB00541 VB00516 36 VB00517 Covers Top cover 6 110001 FI10001 Side cover 6 110003 110003 DC section Balancing resistor 6 13034 13034 Bus capacitor 72 500335 500336 DC busbars kit 6 113329 113329 Inverter Rectifier module 2 FR10823 FR10823 Diode 3 01177 01177 Rectifier board 2 00591 00591 Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM Main AC fan Fan assembly left 6 FI13301 FI13301 Fan AC 6 01080 01080 12 20202 20202 Starting 6 00520 00520 Fan driver board 6 VB00299 VB00299 Isolation transformer 6 PP10057 PP10057 Main DC fan DC fan 6 00072 00072 DC power 6 01017 01017 Factory recommended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assi
366. creases Notes TDD Total demand distortion is the harmonic current distortion in percent of the maximum demand load current 15 or 30 minute demand ls Maximum short circuit current at the PCC not counting motor contribution Maximum demand load current for all of the connected loads fundamental frequency component at the PCC All of the limits are measured at a point of common coupling V6 T2 235 28 Low Harmonic Drives One Line Diagram for Harmonic Analysis Volts Volts Adjustable Frequency Drives Utility Side Transformer Volts kVA Isc Impedance Customer Generator Volts kVA Isc Impedance Total Linear Motor Loads Total Non Linear Drive Loads AMPS Volts Volts Source 3 PCC Utility Side gt U Customer Transformer Volts kVA Isc ma ___ Impedance Motor Generator Set Source AMPS The best way to estimate AFD harmonic contribution to an electrical system is to perform harmonic analysis based on known system characteristics The one line in this figure would provide the data to complete the calculations Terms e PCC Point of Common Coupling is defined as the electrical connecting point between the utility and multiple customers per the specifications in IEEE 519 POA Point of Analysis is defined as where the harmonic calculations are taken An oscilloscope can make
367. cription 1 10V Ref output voltage Maximum load 10 mA 2 Analog signal in 1 Freq reference P 0 10 Ri 200k ohms min 3 GND 0 signal ground 6 24V 24V output for Dis 20 max load 50 mA 7 GND 0 signal ground 8 Digital input 1 Start forward 0 30V Ri 12k ohms min 9 DI2 Digital input 2 Start reverse P Lo 10 Digital input 3 Preset speed AUTOGEN A A RS 485 signal A FB communication Ref B B RS 485 signal FB communication Analog signal 2 Pl actual value P 0 4 20 mA Ri 200k ohms 5 GND 0 signal ground 13 GND 1 0 signal ground mi 4 DI4 Digital input 4 Preset speed B1 P 0 30V Ri 12k ohms min 15 05 Digital input 5 Fault reset P 0 30 Ri 12k ohms min Analog 16 DI6 Digital input 6 Disable PI contr P 0 30 Ri 12k ohms min 18 AO Analog output Output frequency P 0 2 10V RL 500 ohms 20 DO Digital signal out Active READY P Open collector max load 48V 50 mA 22 011 Relay out 1 Active RUN P switching load 250 2 or 250 Vdc 0 4A 23 RO12 24 R021 Relay out 2 Active FAULT P Max switching load 250 Vac 2A or 250 Vdc 0 4A 25 R022 26 R023 Note P Parameter selectable function Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 25 2 3 Adjustable Freguency Drives Series Drives Dimensions Approximate Dimensions Inches mm Dimensions
368. ct system in event motor can not get to rated speed in the defined ramp period Starting Characteristics Kick Start Provides an initial boost of current to the motor to help overcome motor inertia and begin motor rotation Jam Selectable protective feature unit trips to prevent damage to motor during normal run Phase Loss Selectable protective feature trips under voltage loss condition to any phase Phase Reversal Selectable protective feature trips when phase rotation is something other than A B C 0 85 of locked rotor torque 0 2 0 seconds duration Starting Characteristics Kick Start 100 Locked Rotor Torque Reduced Voltage Motor Starters Kick Start Selectable feature that provides a current kick of up to 550 of full load current for 0 to 2 0 seconds This provides the additional torque required at startup to break free a motor Ramp Start Provides a constant increase in torque to the motor Kick Ramp Start The most commonly used form of soft start This allows you to set the initial torque value of the ramp and then raises it to full voltage conditions lt lt Start Ramp Time Seconds Adjustable initial torque 0 85 of locked rotor torque Adjustable ramp time 0 5 180 seconds Starting Characteristics Ramp Start 5 100 2 E 7 Initial Torgue 1 Time Secon
369. ction Yes 480V 333V Short circuit protection Yes 24V and 10V reference voltages 575V 461V Liquid Cooling Ground fault protection In case of ground fault in motor or motor cable only the drive is protected Allowed cooling agents Drinking water Water glycol mixture Mains supervision Trips if any of the input phases are missing drives only Temperature of cooling agent 32 to 86 F 0 to 30 C at ly for input Motor phase supervision Trips if any of the output phases are missing 86 to 149 F 30 to 65 C Max temperature rise during circulation 9 F 5 C no condensation allowed Unit overtemperature protection Alarm limit 149 F 65 C for heatsink 158 F 70 C for circuit boards 5 System working 87 psi 6 bar Trip limit 158 F 70 C for heatsink 185 F 85 C for circuit boards System 580 40 Pressure loss at nominal flow Varies according to size Wiring Diagrams Cooling System Diagrams Example of a Typical Cooling System 30 0 Heat 35 4 gt D 4 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 271 2 9 Adjustable Freguency Drives LCX9000 Liquid Cooled Drives Example PI Diagram of a Typical Cooling System and Connections mi
370. current per 100m to a maximum of 2000m 100m to a maximum of 2000m 100m to a maximum of 2000m 100m to a maximum of 2000m Installation Vertical Vertical Vertical Vertical Protection class 20 20 20 20 Protection class applies to the With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM front and operator control and range protection type IP40 from all range protection type IP40 from all range protection type from all range protection type from all display elements Protection sides can be achieved sides can be achieved sides can be achieved sides can be achieved type from all sides is 00 Busbar tag shroud Back of hand and finger proof Back of hand and finger proof Back of hand and finger proof Back of hand and finger proof from front face from front face from front face from front face Overvoltage category 1 2 1 2 1 2 1 2 pollution degree Shock resistance 8g 11ms 8g 11ms 8g 11ms 8g 11ms Vibration resistance according 2M2 2M2 2M2 2M2 0 60721 3 2 Mean heat dissipation at w 25 24 30 42 rated duty cycle Radio interference B B B B Dimensions W x H x D 057 340 DS7 342 3 66 x 6 89 x 5 47 93 175 139 425 8 46 7 01 108 215 178 4 25 x 8 46 x 7 01 108 x 215 x 178 4 25 x 8 46 x 7 01 108 x 215 x 178 057 340 Weight DS
371. cy fin 45 66Hz Connection to mains Once per minute or less normal case Motor Connection Output voltage 0 Vin Continuous output current Rated current at nominal inflow cooling water temperature of 30 Overload 2 sec 20 sec Starting current Rated current at 2 sec 20 sec if output frequency lt 30 Hz and temperature of heatsink lt 149 F 65 C Output frequency 0 320 Hz standard 7200 Hz special software Frequency resolution Application dependent Control Characteristics Control method Frequency control V f Open loop Sensorless vector control Closed loop Frequency control Closed loop Vector control Switching frequency Adjustable with parameter 2 6 9 480V Up to and including 61 Amp size 1 16 kHz factory default 10 kHz From 72 Amp size 1 12 kHz factory default 3 6 kHz 575V 1 6kHz factory default 1 5kHz Frequency reference Analog input resolution 0 1 10 bits accuracy 1 Panel reference resolution 0 01 Hz Field weakening point 30 320 Hz Acceleration time 0 1 3000 seconds Deceleration time 0 1 3000 seconds Braking torque DC brake 30 x T without brake option V6 T2 270 Volume 6 Solid State Motor Control for applicable UPS weights Storage and shipping Max 156 11 ms in package Enclosure class 00 open frame standard in entire kW hp range
372. cycles The thermal memory value can be monitored through the DIM or the communications network The thermal memory value can be of great use in determining an impending overload trip condition Alarms can be implemented in the process monitoring system warning of an impending trip before a trip occurs halting the process Costly system downtime can be avoided V6 T1 82 Volume 6 Solid State Motor Control The trip current is adjusted to match the specific application requirements by entering the motor nameplate full load current rating and trip class The FLA parameter is adjustable from 32 to 100 of the unit s rated current The overload trip class is adjustable from class 5 through class 30 The overload is ambient temperature compensated meaning its trip characteristics will not vary with changes in ambient temperature The overload protection can be enabled disabled or disabled on start Short Circuit The use of a short circuit protective device in coordination with the 5811 is required in branch motor circuits by most electrical codes Short circuit coordination ratings with both fuses and Eaton molded case circuit breakers are available providing customers with design flexibility The 5811 has short circuit coordination ratings as an open component an enclosed starter and in a motor control center External E Stop Emergency Stop functionality may be triggered from an external source Remo
373. d report nine different device faults A warning parameter reports any present warning messages Moreover the response to each individual fault can be customized Finally there are 35 additional messages for communication errors Using the DS7 SmartWire DT in connection with the PKE opens up new functionalities that were previously thought impossible to implement with a low cost soft starter and that were reserved to significantly more expensive devices Combining a PKE unit and a DS7 SmartWire DT makes it possible to completely protect the DS7 SmartWire DT device against overloads In addition it provides a current limiting function and can report thermal capacity utilization levels to higher level controllers V6 T1 19 1 Reduced Voltage Motor Star Solid State Controllers Application Description With its small size it can easily fit in place of existing soft starters wye delta starters or across the line and IEC starters This feature allows easy upgrades to existing systems The product is designed to be wired in the three phase line feeding the three motor input leads as is done for normal across the line starting The starter uses silicon controlled rectifiers SCRs to ramp the voltage to the motor providing smooth acceleration and deceleration of the load After the motor is started the internal run bypass relay closes resulting in the motor running directly across the line Intern
374. d Drive Options Conformal Varnished Coating Control Options Chassis Delivery Chassis Delivery Catalog Frame Code Frame Code Description Number Suffix FRE FP FR FP Door mounted speed potentiometer K1 FR7 FP FR10 FP Door mounted speed potentiometer with HOA selector switch K2 FR8 FP FR11 FP 3 15 psig follower FR12 FP selector switch K4 MANUAL AUTO reference switch K5 START STOP pushbuttons Light Options Type 02 control relay SD Catalog Description Number Suffix On delay relay SE Power on run fault LED lights 22 mm 1 Off delay relay SF Power on fault LED lights 22 mm 13 Additional terminal blocks per 4 points SD Green LED run light 22 mm LA Note Green LED stop light 22 LD See catalog number description to order Red LED run light 22 mm LE Red LED stop light 22 mm LF Red LED fault light 22 mm LG Power on white LED light 22 mm LJ Miscellaneous LED light 22 mm LU Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 219 2 8 Adjustable Frequency Drives Low Harmonic Drives Bypass Control Options 480 575V Power Options 7 1 2 400 hp Catalog Catalog Description Number Suffix Description Number Suffix Bypass test switch used with RA and RB KF nput br
375. d Potentiometer with HOA Selector Switch Provides the SVX9000 with the ability to start stop and adjust the speed reference from Contro door mounted control devices or remotely from customer supplied inputs In HAND position the drive will start and the speed is controlled by the door mounted speed potentiometer The drive will be disabled in the OFF position When AUTO is selected the drive run and speed control commands are via user supplied dry contact and 4 20 mA signal K5 MANUAL AUTO Speed Reference Switch Provides a door mounted selector switch for MANUAL AUTO speed reference Contro START and STOP Pushbuttons 22 mm START green STOP red Provide door mounted START and STOP pushbuttons for either bypass Contro non bypass configurations K9 2 Factory Installed Auxiliary Contacts Provide two NO NC auxiliary contacts Power 12 Bypass Pilot Lights for and RB Bypass Options A green MOTOR ON INVERTER light indicates when the motor is running in inverter mode and an amber Addl bypass MOTOR ON BYPASS light indicates when the motor is running in bypass mode The lights are mounted on the enclosure door above the switches LD Green STOP Light 22 mm Provides a green STOP light that indicates the drive is stopped Light LE Red RUN Pilot Light 22 mm Provides a red RUN pilot light that indicates the drive is running Light LU Misc Light 22 mm Provides a misc user defined pilot light User to define light function and c
376. d as compared to the average of the other two phases The phase current imbalance trip level is adjustable from 0 to 100 of the average of the current in the other two phases with an adjustable trip delay of 0 1 to 60 seconds The phase voltage imbalance trip level is adjustable from 0 to 100 of the average of the voltage in the other two phases with an adjustable trip delay of 0 1 to 60 seconds Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com educed Voltage Motor Solid State Starters Reset Mode The 5811 setup for automatic or manual reset on trip The manual reset mode reguires the operator to physically press the RESET button located on the soft starter The trip can be manually reset through the DIM or through the communications network The trip can also be electrically reset by energizing a 24 Vdc input on the control terminal block The automatic reset mode allows the soft starter to be automatically reset as soon as the trip condition is no longer present With the automatic reset mode after the fault is no longer present the motor will be restarted as soon as a valid start signal is present Phase Reversal The 5811 can determine if the proper line phase sequence is present by default The device will trip if the line phase sequence is something other than A B C The S811 can be configured to operate under reversed phase cond
377. d fault protection Standard Kilowatts Programmable Output phase protection Standard 0 10 Vdc signals Configurable w jumpers Overtemperature protection Standard 4 20 mA DC signals Standard DC overvoltage protection Standard Isolated signals Standard Drive overload protection Standard Discrete outputs Motor overload protection Standard Fault alarm Standard Programmer software Optional Drive running Standard Local remote keypad Standard Drive at set speed Programmable Keypad lockout Standard Optional parameters 14 Fault alarm output Standard Dry contacts 2 Form C contacts available Built in diagnostics Standard Additional discrete outputs Optiona Surge protective device Optional Communications RS 232 Standard RS 422 485 Optiona DeviceNet Optiona Modbus RTU Optiona CANopen slave Optiona PROFIBUS DP Optiona LonWorks Optional Johnson Controls Metasys N2 Optiona EtherNet IP Modbus TCP Optiona BACnet Optiona Note The EMI filter is optional FR10 and larger Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 255 2 8 Adjustable Frequency Drives Low Harmonic Drives Enclosed 18 Pulse Drives Standard I O Specifications Description Specification Description Specification Performance Features Six digi
378. d given authority information and assistance at Seller s expense for the defense of same Seller shall pay all legal and court costs and expenses and court assessed damages awarded therein against Buyer resulting from or incident to such suit or proceeding In addition to the foregoing if at any time Seller determines there is a substantial question of infringement of any United States patent and the use of such Product is or may be enjoined Seller may at its option and expense either a procure for Buyer the right to continue using and selling the Product b replace the Product with non infringing apparatus c modify the Product so it becomes non infringing or d as a last resort remove the Product and refund the purchase price equitably adjusted for use and obsolescence In no case does Seller agree to pay any recovery based upon its Buyer s savings or profit through use of Seller s Products whether the use be special or ordinary The foregoing states the entire liability of Seller for patent infringement Volume 6 Solid State Motor Control Appendix 1 Eaton Terms amp Conditions Effective Date November 1 2008 The preceding paragraph does not apply to any claim of infringement based upon a any modification made to a Product other than by Seller b any design and or specifications of Buyer to which a Product was manufactured or c the use or combination of Product with other products whe
379. d the codes as suffixes to the base catalog number in alphabetical and numeric order V6 T2 241 2 8 Adjustable Frequency Drives Low Harmonic Drives Enclosed 18 Pulse Base Drive NEMA 12 Filtered Enclosure Current Chassis Base Catalog Size hp 2 A Frame Number Enclosed 18 Pulse Drive Low Overload Drive 7 25 75 FR7 CPX02562AA 30 88 FR7 CPX03062AA 40 114 FR7 CPX04062AA 50 140 FR8 CPX05062AA 60 170 FR8 CPX06062AA 75 205 FR8 CPX07562AA 8 100 300 FRO CPX10062AA 9 125 340 FR8T CPX12562AA 150 410 FRET CPX15052AA 10 200 522 FROT CPX20062AA High Overload Drive 7 25 75 FR7 CPX02562DA 30 88 FR7 CPX03062DA 40 114 040620 50 140 FR8 CPX05062DA 60 170 CPX06062DA 8 75 205 FRO CPX07562DA 9 100 300 FR8T CPX10062DA 125 340 FRET CPX12562DA 10 150 410 FROT CPX15062DA 200 522 FROT CPX20062DA Enclosed 18 Pulse Base Drive Type 3R Enclosure Current Chassis Base Catalog Size hp O A Frame Number Low Overload Drive 7 25 75 FR7 CPX02532AA 30 88 FR7 CPX03032AA 40 114 FR7 CPX04032AA 50 140 FR8 CPX05032AA 60 170 FR8 CPX06032AA 75 205 FR8 CPX07532AA 8 100 300 FRO CPX10032AA 9 125 340 FR8T CPX12532AA High Overload Drive 7 25 75 FR7 CPX02532DA 30 88 FR7 CPX03032DA 40 114 FR8 CPX04032DA 50 140 FR8 CPX05032DA 60 170 FR8 CPX06032DA 8 75 205 FRO CPX07532DA 9 100 300 FR8T CPX1
380. d via drive programming to allow for alternate combinations of start and speed sources Start and speed sources include keypad 1 0 and fieldbus K5 MANUAL AUTO Speed Reference Switch Provides door mounted selector switch for MANUAL AUTO speed reference Contro K6 START STOP Pushbuttons Provide door mounted START and STOP pushbuttons for either bypass or non bypass configurations Contro KF Bypass Test Switch for RB and RA Allows the user to energize the AF drive for testing while operating the motor on the bypass controller The Test Switch is Addl bypass mounted on the inside of the enclosure door Standard Elapsed Time Meter Provides door mounted elapsed run time meter Contro Power On Run and Fault Lights Provide a white power on light that indicates power to the enclosed cabinets green run light a red fault lightthatindicatesa Ligh drive fault has occurred 12 Bypass Pilot Lights for RB RA Bypass Options A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is Addl bypass running in bypass mode The lights are mounted on the enclosure door above the switches LE Red Run Pilot Light 22 mm Provides a red run pilot light that indicates the drive is running Ligh P1 Input Circuit Breaker High interrupting circuit breaker that provides a means of short circuit protection for the power cables between it and the enclosed 1
381. dard cover DXG SPR FRICVR DXG SPR FRICVR ain fan kit DXG SPR FR1FAN DXG SPR FR1FAN Control fan DXG SPR 2FR1CF DXG SPR 4FR1CF ain power board DXG SPR 2FR1MPB DXG SPR 4FR1MPB EMI board DXG SPR 2FR1EB DXG SPR 4FR1EB iddle chassis cover DXG SPR FR1MCC DXG SPR FR1MCC housing DXG SPR FR10H DXG SPR FR10H UL conduit plate DXG SPR FR1CPUL DXG SPR FR1CPUL IEC conduit plate DXG SPR FR1CPIEC DXG SPR FR1CPIEC Frame 2 Description Standard keypad Catalog Number 230V DXG KEY LCD Catalog Number 480V DXG KEY LCD Catalog Number 575V DXG KEY LCD Main control board DXG SPR CTRLBOARD DXG SPR CTRLBOARD DXG SPR CTRLBOARD Control board cover DXG SPR BCOVER DXG SPR BCOVER DXG SPR BCOVER Type 1 IP21 standard cover DXG SPR FR2CVR DXG SPR FR2CVR ain fan kit D DXG SPR FR2FAN DXG SPR FR2FAN Control DXG SPR FR2CF DXG SPR FR2CF DXG SPR 2FR2BC DXG SPR 4FR24BC power board DXG SPR 2FR2MPB DXG SPR 4FR2MPB board DXG SPR 2FR2EB DXG SPR 4FR2EB IGBT module DXG SPR FR2IGBT DXG SPR FRZIGBT iddle chassis cover DXG SPR FR2MCC DXG SPR FR2MCC housing DXG SPR FR20H DXG SPR FR20H UL conduit plate DXG SPR FR2CPUL DXG SPR FR2CPUL IEC conduit plate DXG SPR FR2CPIEC DXG SPR FR2CPIEC Frame 3 Description
382. dards and Certifications Product Complies with EN61800 3 2004 EMC At Default Settings EMC Category C2 and C3 at default settings 1m 5m 25m Safety 61800 5 1 EN 60529 e UL cUL UkrSepro c Tick RoHS compliant 4 Rs Note See unit nameplate for more detailed approvals Adjustable Frequency Drives PowerXL Series Drives Catalog Number Selection DC1 Series Adjustable Frequency AC Drives DC1 1 2 4D1 F N A 401 F N A 20 N ANA Device Series DC1 Variable frequency drive compact Series 1 D Drives Compact 1 Series 1 Connection in Power Section 1 Single phase mains connection three phase motor connection 3 Three phase mains connection three phase motor connection 8 Single phase mains connection single phase motor connection Mains Voltage Category 1 110V 110 115V 10 2 1 Type N Standa rd basic device Degree of Pr otection 20 IP20 NEMA 0 66 IP66 NEMA 4 6 IP66 with disconnect NEMA 4 Display Unit Display LED display 2 230 200 240 10 4 460 380 480 10 110V input 230V output voltage doubler Rated Brake Chopper N No internal brake chopper B Brake chopper
383. days from date of invoice 2 Eighty percent 80 of order value in equal monthly payments over the performance period payable 30 days from date of invoice CA08100007E January 2012 www eaton com Except for work performed i under a firm fixed price basis or 1 pursuant to terms of a previously priced existing contract between Seller and Buyer invoices for work performed by Seller shall have added and noted on each invoice a charge of 396 over and above the price of the work which is related to Seller compliance with present and proposed environmental health and safety regulations associated with prescribed requirements covering hazardous materials management and employee training communications personal protective equipment documentation and record keeping associated therewith Adequate Assurances If in the judgment of Seller the financial condition of the Buyer at any time during the period of the contract does not justify the terms of payment specified Seller may require full or partial payment in advance Delayed Payment If payments are not made in accordance with these terms a service charge will without prejudice to the right of Seller to immediate payment be added in an amount equal to the lower of 1 596 per month or fraction thereof or the highest legal rate on the unpaid balance Freight Freight policy will be listed on the Product discount sheets or at option of Seller on
384. de The overload relay is mounted within the enclosure and is manually resettable Heater pack included PI Dual Overload Relays This option is recommended when a single drive is operating two motors and overload current protection is needed for each of the motors The Outpu standard configuration includes two bimetallic overload relays each sized to protect a motor with 50 of the drive hp rating For example a 100 hp drive would include two overload relays sized to protect two 50 hp motors The relays are mounted within the enclosure and are manually resettable Heater packs not included PN Dual Overloads for Bypass This option is recommended when a single drive is operating two motors in the bypass mode and overload current protection is needed Addl bypass for each of the motors The standard configuration includes two bimetallic overload relays each sized to protect a motor with 50 of the drive hp rating For example a 100 hp drive would include two overload relays sized to protect two 50 hp motors The relays are mounted within the enclosure and are manually resettable V6 T2 218 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Frequency Drives Available Control Communications Options continued Low Harmonic Drives 2 8 Opt
385. des of operation can be configured via programming to allow for alternate combinations of start and speed sources Start and speed sources include keypad 1 0 and fieldbus KB 115V Control Transformer 550 VA Provides a fused control power transformer with additional 550 VA at 115V for customer use Control Power On and Fault Pilot Lights Provide a white power light that indicates power to the enclosed cabinet and red fault light that indicates drive fault Light has occurred P2 Disconnect Switch Disconnect switch option is applicable only with NEMA Type 1 IP21 and NEMA Type 12 IP54 Freestanding drives Allows a convenient Input means of disconnecting the SPX9000 from the line and the operating mechanism can be padlocked in the OFF position This is factory mounted in the enclosure SPX Freestanding Options 480V and 690V Control Options 200 550 hp Catalog Number Description Suffix Door mounted speed potentiometer with HOA selector switch K2 HAND OFF AUTO switch 22 mm K4 115 volt control transformer 550 VA KB 480V and 690V Light Options 200 550 hp Catalog Number Description Suffix Power on fault pilot lights L1 Input Options 200 550 hp Catalog Number Description Suffix Disconnect switch 2 Consult factory for adder information Applicable with FR10 and 11 freestanding designs only Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 173 2 7 Adjustable Freguency Dr
386. disconnect a fused control power transformer and a full voltage bypass starter with a door mounted HOA selector switch and an INVERTER BYPASS switch The HOA switch provides the ability to start and stop the drive in the inverter mode For applications up to 100 hp a Freedom Series IEC input contactor a Freedom Series IEC output contactor and a Freedom Series IEC starter with a bimetallic overload relay is included For applications above 100 hp an Advantage input contactor an Advantage output contactor and an Advantage starter with electronic overload protection is included The contactors are mechanically and electrically interlocked RB Manual IOB Bypass Controller The manual INVERTER OFF BYPASS I0B 3 contactor bypass option provides a means of bypassing the SVX9000 allowing Bypass the AC motor to be operated at full speed directly from the AC supply line This option consists of an input disconnect a fused control power transformer and a full voltage bypass starter with a door mounted IOB selector switch For applications up to 100 hp a Freedom Series input contactor a Freedom Series IEC output contactor and a Freedom Series IEC starter with a bimetallic overload relay is included For applications above 100 hp an Advantage input contactor an Advantage output contactor and an Advantage starter with electronic overload protection is included The contactors are mechanically and electrically interlocked RC Auto Transfer
387. djustable Frequency Drives SPX9000 Drives Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control Fiber board 1 S00451 500451 ASIC board 1 00457 00457 Control ASIC fan 1 PP01096 01096 Control module SPX control module 1 CPBS0000000000 CPBS0000000000 Standard slot A 1 0 card 1 9 9 Standard slot 1 0 card 1 2 2 Power module 1 FR11 0590 4 ANV FR11 0460 5 ANV 1 FR11 0650 4 ANV FR11 0502 5 ANV 1 FR11 0730 4 ANV FR11 0590 5 ANV Driver board 1 500452 00452 Driver adapter board 1 VB00330 VB00330 Shunt board 9 VB00513 VB00512 9 VB00514 VB00546 9 VB00538 VB00547 Covers Top cover 1 FR11345 FR11345 DC section Balancing resistor 3 PP13027 PP13027 DC busbars kit right 3 50000005 50000005 Bus capacitor 18 500335 500335 Inverter Rectifier module 1 FR10823 FR10823 Diode 3 01177 01177 Rectifier board 1 00591 00591 Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM Main AC fan Fan assembly right 3 10847 10847 3 01080 01080 Fan fuse 4 PP20202 PP20202 Starting cap 3 S00530 S00530 Fan driver board AC 3 VB00299 VB00299 solation transformer right 3 FR10845 FR10845 Main DC fan DC fan 2
388. drive would include two overload relays sized to protect two 50 hp motors The relays are mounted within the enclosure and are manually resettable Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 251 2 8 Adjustable Frequency Drives Low Harmonic Drives For availability see Product Selection for base drive voltage required Available Control Communications Options continued Option Option Description Type RA Manual HOA Bypass Controller The manual HAND OFF AUTO HOA three contactor bypass option provides a means of bypassing the enclosed 18 pulse drive Bypass allowing the AC motor to be operated at full speed directly from the AC supply line This option consists of an input a fused control power transformer and full voltage bypass starter with a door mounted HOA selector switch and an INVERTER BYPASS switch The HOA switch provides the ability to start and stop the drive in the inverter mode IEC type input bypass and input contactors are provided The contactors are mechanically and electrically interlocked see wiring diagram on Page V6 T2 257 RB Manual IOB Bypass Controller The manual INVERTER OFF BYPASS IOB three contactor bypass option provides a means of bypassing the enclosed 18 pulse Bypass drive allowing the AC motor to be operated at full speed directly from the AC supply line This opti
389. ds V6 T1 62 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Current Limit Start Limits the maximum current available to the motor during the startup phase Soft Stop Allows for a controlled stopping of a frictional load Shorted SCR Detection Monitors for shorted SCR in the power poles Reduced Voltage Motor Starters 1 2 Solid State Starters Current Limit This mode of soft starting Maximum current of ER is used when it becomes 0 85 locked rotor current necessary to limit the e Adjustable ramp time maximum starting current 0 5 180 seconds due to long start times or to protect the motor Starting Characteristics Current Limit Max Allowed Current 100 FLA Time Seconds Soft Stop Used when an extended Stop time 0 60 seconds coast to rest period is desired Often used with high friction loads where a sudden stop may cause system or product damage Starting Characteristics Soft Stop Run lt Ramp Time Seconds Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T1 63 Solid State Starters Features Built in overload protection e Built in run bypass contactor e Adjustable ramp times e Adjustable torque control e Adjustable kick start control Programmable overload settings 31 100 3 2 1 of rated current for the unit e Physically fits in place o
390. ds fundamental frequency component at the PCC All of the limits are measured at a point of common coupling CA08100007E May 2014 www eaton com Adjustable Freguency Drives One Line Diagram for Harmonic Analysis 2 6 Low Harmonic Drives Volts Volts Volts Volts Source PCC Utility Side N Utility Side Customer Transformer Transformer Volts Volts _ kVA ___ lsc lsc Impedance Impedance Customer Motor Volts Generator kVA Set Isc Impedance Source B Total Linear Motor Loads Total Non Linear Drive Loads AMPS AMPS The best way to estimate AFD harmonic contribution to an electrical system is to perform a harmonic analysis based on known system characteristics The one line in this figure would provide the data to complete the calculations Terms PCC Point of Common Coupling is defined as the electrical connecting point between the utility and multiple customers per the specifications in IEEE 519 POA Point of Analysis is defined as where the harmonic calculations are taken An oscilloscope can make all measurements at the PCC or POA to do an on site harmonic evaluation Harmonic Reduction Methods to Meet IEEE 519 1 Line Reactor A line reactor is a three phase series inductance on the line side of an AFD If a line reactor is applied on all AFDs it is possible to meet
391. dule Component Frame Bussman Fuse Type aR Size Un V In A Oty Active Front Ends SPA205A0 4 9 170 6202 35 1250 500 3 85 0 4 H10 170M6277 3SHT 1250 1000 3 SPAH10A0 4 FI13 170M6277 3SHT 1250 1000 3x3 Non Regenerative Front Ends SPN468A0 4 9 170M8547 3SHT 690 1250 3 Wiring Diagrams SPA9000 SPN9000 Non SPI9000 Inverter Unit SPI9000 Inverter Unit Active Front End Regenerative Front End 4 8 FI9 F114 380 500 Vac 380 500 425 800 425 800 L1 L1 DC DC L2 L2 DC DC L3 L3 INU DC INU DC DC AFE NFE F1 F1 4 Fall F 1 K4 F4 L1 1 333 Wes L1 2 24 lt 2 A 11 mi U1 E R m PE UV Jw PE UV Jw F2 F2 425 600 Vdc 425 800 Vdc DC DC DC DC V6 T2 290 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Frequency Drives 2 1 0 SPA9000 SPN9000 SPI9000 Common DC Bus Drives Dimensions Approximate Dimensions in Inches mm SPA9000 SPN9000 SPI9000 Weight Frame Height Width Depth Lbs kg Active Front Ends FI9 40 6 1030 9 4 239 14 6
392. e 3280 ft 1000mJ varnished boards max 9842 ft 3000m 380 480V Vibration FS4 FS9 EN 61800 5 1 EN 60068 2 6 5 to 150 Hz displacement amplitude 1 mm peak at 5 to 15 8 Hz max acceleration amplitude 1G at 15 8 to 150 Hz Shock EN 61800 5 1 EN 60068 2 27 UPS Drop test for applicable UPS weights Storage and shipping max 15G 11 ms in package Enclosure class EMA 1 IP21 or NEMA 12 IP54 keypad required for IP54 Type 12 Standards EMC mmunity Fulfills all EMC immunity requirements Emissions EN 61800 3 LEVEL H EMC C2 Emissions EMC level dependent EMC 2 EN61800 3 2004 Category C2 Delivered with Class C2 EMC filtering as default V6 T2 138 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 6 Series Drives Wiring Diagram Control Input Output PID Application M RJ 45 Modbus TCP Transmission Control Protocol Ethernet Based DB 771 Optional R pei 27 70770 LL 5 DC Link ELT 7 B Circuit Se Three Phase SE 122 V T2 Motor
393. e AWG 12 2 or one AWG 12 2 one AWG 12 2 one AWG 12 Torque requirements in Ib in 3 5 3 5 3 5 3 5 Solid stranded or flexible max size 3 31 3 31 3 31 3 31 Control Power Requirements Voltage range 24V 10 21 6 26 4 21 6 26 4 21 6 26 4 21 6 26 4 Steady state current amps 1 0 1 0 1 0 1 0 Inrush current amps 10 10 10 10 Ripple 1 1 1 1 Relays 1 Class A and C Voltage AC maximum 240 240 240 240 Voltage DC maximum 120 120 120 120 Amps maximum 3 3 3 3 Environment Temperature operating 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C Temperature storage 50 to 70 C 50 to 70 C 50 to 70 C 50 to 70 C Altitude lt 2000m consult factory lt 2000m consult factory lt 2000m consult factory lt 2000m consult factory for operation gt 2000m for operation gt 2000m for operation gt 2000m for operation gt 2000m Humidity lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing Operating position Any Any Any Any Pollution degree IEC947 1 3 3 3 3 Impulse withstand voltage IEC947 4 1 6000 6000 6000 6000 Notes 801 50 35 unit does not have IEC certificati
394. e Motor Control 08100007 2014 www eaton com Product Selection Solid State Controllers DS7 Soft Start Horsepower Ratings Please refer to Application Note AP039004EN for additional information on proper size selection DS7 Soft Start Controller Frames 1 and 2 DS7 Soft Start Controllers Horsepower Ratings 10 Second Ramp One Start per Hour 300 Current Limit at 40 Motor Recommended Power hp Maximum Maximum Rated Allowable Allowable Overload Recommended Current Breaker Fuse Direct XTOE A 200V 230V 480V Size Size Connect Overload 2 Connection Kitto MMP Catalog Number 1 1 37 075 075 2 HFD3015 15A XTOBO04BC1 XTOE0O5BCS __ 28 57 XTPAXTPCB 57 3405 004 0 5 plass AKS DS7 342SX004N0 N DS7 34DSX004N0 DO 69 15 2 3 HF 15 XTOBOO6BC1 XTOEO20BCS XTPED12BCS XTPR6P3BC1 XTPAXTPCB DS7 340SX007N0 N Class RES DS7 342SX007NO N DS7 34DSX007N0 D 78 2 2 5 HF0320 20A XTOBO10BC1 XTOEO20BCS XTPEDI2BCS 0108 1 XTPAXTPCB 57 3405 009 0 89 Klass ARS DS7 342SX009N0 N DS7 34DSX009N0 D 11 3 3 75 HFD3030 20 XTOBO12BC1 XTOEO20BCS 2 0128 1 XTPAXTPCB DS7 340SX012NO N 89 pene 057 3425 012 0 DS7 34DSX012N0 D 182 3 5 10 25 XTOBO16CC1 20 XTPEO3ZBCS 6 XTPAXTPCC DS7
395. e identified with the device temperature data Device temperature increases can be due to undersized enclosures failure of cooling fans or blocked venting High operating temperatures will reduce the life of all electrical equipment in the enclosure CA08100007E May 2014 www eaton com Start Count Start count data can be used to monitor system output schedule preventative maintenance identify system anomalies and identify changes in system operation Average Line Power Provides the average of the three phase line power in kilowatts accurate to 596 Power data may be used to monitor power transmitted to the load Increased power demand may indicate degraded system components or connections Additionally such data is useful in determine power utilization in branch circuits consisting of multiple loads Power Factor Provides the three phase power factor value accurate to 596 The power factor of the circuit may be used to identify circuit conditions that may need to be corrected due to low power factor indications Low circuit power factor can indicate improper or degraded components Diagnostics Fault Current fault and fault queue containing the last nine system faults can be read through the DIM or communications network Fault identification can minimize troubleshooting time and cost and prevent arc flash incidents The fault queue can be remotely accessed through a communicat
396. e lug kits found on Page V6 T1 67 All units require 24 power supply found on catalog Page V6 T1 67 or equivalent 801 U50N35 unit does not have IEC certification V6 T1 64 Volume 6 Solid State Motor Control hree pole device CA08100007E May 2014 www eaton com Less shock to product on conveyor lines and material handling gear 24 Vdc control enhances personnel and equipment safety Solid State Starters Product Selection Standard Duty Ratings The table below is the base ratings for the soft starter The tables included in this catalog are meant to be a reference table for different applications but to match a unit to your exact application consult with your local Eaton representative or call our Technical Resource Center Standard Duty Ratings Ramp Current Ramp Time Ambient Starting Method of FLA Seconds Starts per Hour Temperature Soft start 300 30 sec 3 50 C Full voltage 500 10 sec 3 50 C Wye delta 350 20 sec 3 50 C 80 RVAT 480 20 sec 2 50 C 65 RVAT 390 20 sec 3 50 C 50 RVAT 300 20 sec 4 50 C Motor applications and guidelines on what the soft question arises consult customer needs come in starter is capable of with your local Eaton many different varieties If the application falls under representative or call our With the standard and severe these categories you can Technical Resource Center duty rating tables we have us
397. e of the following freight terms will be quoted E0 B P S Frt Ppd and Invoiced Products are sold F O B point of shipment freight prepaid and invoiced to the Buyer E 0 B P S Frt Ppd and Allowed Products sold are delivered F O B point of shipment freight prepaid and included in the price 0 Destination Frt Ppd and Allowed At Buyer s option Seller will deliver the Products F O B destination freight prepaid and 296 will be added to the net price The term freight prepaid means that freight charges will be prepaid to the accessible common carrier delivery point nearest the destination for shipments within the United States and Puerto Rico unless noted differently on the Product discount sheets For any other destination contact Seller s representative Shipment and Routing Seller shall select the point of origin of shipment the method of transportation the type of carrier equipment and the routing of the shipment If the Buyer specifies a special method of transportation type of carrier equipment routing or delivery requirement Buyer shall pay all special freight and handling charges When freight is included in the price no allowance will be made in lieu of transportation if the Buyer accepts shipment at factory warehouse or freight station or otherwise supplies its own transportation Risk of Loss Risk of loss or damage to the Products shall pass to Buyer at
398. e of shipment Price Policy Products and Services When prices are quoted as firm for quoted shipment they are firm provided the following conditions are met 1 The order is released with complete engineering details 2 Shipment of Products are made and Services purchased are provided within the quoted lead time 3 When drawings for approval are required for any Products the drawings applicable to those Products must be returned within 30 calendar days from the date of the original mailing of the drawings by Seller The return drawings must be released for manufacture and shipment and must be marked APPROVED or APPROVED AS NOTED Drawing re submittals which are required for any other reason than to correct Seller errors will not extend the 30 day period 60 days for orders through contractors to allow time for their review and approval before and after transmitting them to their customers V6 A1 2 Volume 6 Solid State Motor Control f the Buyer initiates or in any way causes delays in shipment provision of Services or return of approval drawings beyond the periods stated above the price of the Products or Services will be increased 1 per month or fraction thereof up to a maximum of 18 months from the date of the Buyer s order For delays resulting in shipment or provision of Services beyond 18 months from the date of the Buyer s order the price must be renegotiated
399. e out of 10 minutes A full range of enclosure types and options are available to meet a wide array of applications from simple variable torque to more complex industrial applications such as conveyors mixers and machine controls Application Description Application Engineering Proper selection and application of all drive system components is essential to assure that an adjustable frequency drive system will safely and reliably provide the performance required for any given application The party responsible for the overall design and operation of the facility must make sure that qualified personnel are employed to select all components of the drive system including appropriate safety devices Eaton s AF Drives Application Engineering Department is prepared to provide assistance to answer any questions about the technical capabilities of Eaton drives Motor Selection The basic requirement of motor selection is to match the torque vs speed capability of the motor to the torque vs speed requirement of the driven load Volume 6 Solid State Motor Control 08100007 2014 www eaton com 2 5 SVX9000 Drives Contents Description SVX9000 Drives SVX9000 Drives SVX9000 Enclosed Drives SVX9000 VFD Pump Panels Motor Torque vs Speed Capability As the speed of a motor is reduced below its 60 Hz base speed motor cooling becomes less effective because of the reduced speed of t
400. e these charts For other attempted to provide applications or when a ssm Standard Duty 15 Second Ramp 300 Current Limit at 40 C Inline Connection Three Phase Motors kW Rating 50 Hz hp Rating 60 Hz Max 200V 230V 460V 575 600V Catalog Current 230V 380 400V 440V 1 0SF 11552 1 05 11552 1 05 11552 1 05 115SF Number Frame Size N 14444144 444444 20 37 10 18 5 18 5 10 10 10 10 25 20 30 30 801 N37N3S 66 18 5 30 37 20 15 20 20 50 40 60 50 801 N66N3S Frame Size 105 30 55 59 30 25 40 30 75 60 100 75 801 R10N3S 135 40 63 80 40 30 50 40 100 75 125 100 801 R13N3S Frame Size T 180 51 90 110 60 50 60 60 150 125 150 150 801 T18N3S 240 75 110 147 75 60 75 75 200 150 200 200 S801 T24N3S 304 90 160 185 00 75 00 00 250 200 300 250 S801 T30N3S Frame Size U 360 10 185 220 25 00 50 25 300 250 350 300 801 U36N3S 420 29 220 257 50 25 75 50 350 300 450 350 801 U42N3S 500 50 257 300 50 50 200 50 400 350 500 450 801 U50N3S Frame Size V 360 10 185 220 25 00 50 25 300 250 350 300 801 V36N3S 420 29 220 257 50 25 75 50 350 300 450 350 801 V42N3S 500 50 257 300 50 50 200 50 400 350 500 450 801 V50N3S 650 200 355 425 250 200 250 200 500 450 600 500 801 V65N3S 720 220 400 450 300 250 600 500 700 600 801 V72N3S 850 257 475 500 350 300 700 600 900 700 S801 V85N3S 1000 271 525 550 400 350 800 700 900 800 8
401. eaker P1 Inverter bypass pilot lights 12 nput line fusing 2 line fuses 200 kAIC P3 Meter Options Output contactor PE Catalog Description Number Suffix Output filter PF Standard elapsed time meter KO otoRx 300 600 ft DV DT filter PG Frequency meter KS Single overload relay PH MP 3000 relay with URTD KV Dual overload relays PI MP 3000 relay with URTD and CTs KU nput MOV P7 50 surge protective device 8 Enclosure Options 100 kA surge protective device 9 Enclosure Catalog Size Number Suffix Space Heater 208V Bypass Options 7 1 2 100 hp 7 59 Catalog 8 59 Description Number Suffix 9 59 Manual bypass controller RA B 59 bypass controller RB C 59 Auto transfer HOA bypass controller RC D 59 Auto transfer bypass controller RD F 59 Reduced voltage starter for bypass RG Plastic Nameplate Dual overloads for bypass PN All SN Floor Stand Enclosure Size 230V Bypass Options 7 1 2 125 hp 6 in floor stand size F 54 Catalog 22 in floor stand size B and C S5 Description Number Suffix 12 in floor stand size C and D S6 Manual HOA bypass controller RA IOB bypass controller RB 208V Power Options 7 1 2 100 hp Auto transfer HOA bypass controller RC Catalog Auto transfer bypass controller RD Description Number Suffix Reduced voltage starter for bypass RG Input breaker P1 Dual overloads for bypass PN Input line fusing P2 Input line fuses 200 kAIC P3 480 and 575V Bypass Options 7 1 2 400 hp Output contactor PE Ca
402. eased input protection for AFD and its semiconductors from line transients Up to four times the harmonic reduction of 12 pulse methods Smaller transformer than isolation transformer used in 12 pulse converter CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 8 Low Harmonic Drives Features and Benefits Standards and Certifications Enclosed 18 pulse clean power Horsepower range UL 508C tested listed and drive features include e 480V 25 800 hp consult approved e Space optimized enclosure factory for larger sizes Simple layout for power 208 230 25 200 hp options e 575V 25 800 hp consult e Type 1 NEMA 12 with factory for larger sizes gaskets and filters Over 15 years of 18 pulse Type 3R clean power experience e Input voltage 480V 208V 65 kAIC Standard at 480V 575V and 208V Complete range of control e 100 kAIC optional network and power options Product Identification Type 1 25 150 hp 30 x 90 x 21 50 SVX9000 Drive ET i Bypass Starter Assembly option Motor Circuit Protector standard with bypass options Door Mounted Keypad Pre Charge Input Contactor 18 Pulse Diode Rectifier Input Line Fuses Input Choke 18 Pulse Auto Transformer Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 239 28 Adjustable Freguency Drives Low Harmonic Drives Catalog Number Selection Encl
403. eaton com 2 4 V6 T2 43 2 4 Dimensions Approximate Dimensions in Inches mm Adjustable Frequency Drives PowerXL DGl Series Drives PowerXL Series DG1 Dimensions gt 3 W2 H1 H2 H3 EL EL A um wi PY i 4 Y Y Y A N ran Frame Amperes Approximate Dimensions in Inches mm Weight Size Voltage hp CT ly kW CT ly D H1 H2 H3 wi w2 w3 wa 0 Lb kg FRI 230 Vac 0 75 3 0 55 2 2 35 1 7 89 12 87 12 28 11 50 6 02 4 80 3 94 3 94 0 28 14 33 480 Vac 07537 2376 200 4 326 9 311 9 292 1 153 0 121 9 100 1 100 1 7 0 6 5 575 2 5 1 5 3 7 3 37 5 FR2 230 Vac 5 7 5 3 5 5 12 5 25 963 16 50 15 98 14 96 6 61 5 28 3 54 3 54 0 28 23 37 180 Vac 75 15 55 11 2447 419 1 405 9 380 0 167 8 134 1 90 0 90 0 7 0 10 6 575Vac 75 15 5 5 11 10 18 FR3 230 Vac 10 15 75 11 31 48 0 44 21 97 21 46 20 43 8 06 7 24 4 92 4 92 0 35 49 82 480 Vac 20 30 1577 31 48 265 1 558 0 545 0 518 9 204 6 183 9 125 0 125 0 9 0 22
404. ecifications Primary Design Features Series Drives 2 6 Description IntelliPass IntelliDisconnect Description IntelliPass IntelliDisconnect Standard Standard Isolation switch Optional N A 2 contactor bypass Standard N A Top entry power Standard Standard Electrical interlock Standard N A Bottom entry power Standard Standard Third contactor isolation Optional N A Output contactor Standard Optional H Max Series Drives Description Specification Description Specification Input Ratings Standards Input voltage Vin 208 230 480 Vac 10 10 EMC mmunity Fulfills all EMC immunity requirements Input frequency fin 50 60 Hz variation up to 47 66 Hz Emissions EN 61800 3 LEVEL H EMC 02 Emissions EMC level dependent Connection to power Once per minute or less typical operation Short circuit withstand rating 65 kAIC combination Output Ratings Output voltage 0 to V Uj line voltage in Continuous output current Ambient temperature max 104 F 40 C overload 1 1 x 1 min 10 min Overload current 110 1 min 10 min Initial output current 150 for two seconds Output frequency 0 to 320 Hz Frequency resolution 0 01 Hz Control Characteristics Control method Frequency control V f open loop sensorless vector control Switching frequency 1 310 amps adjustable with param
405. ee option PF the MotoRx recovers most of the energy from the voltage peaks resulting in a lower voltage drop to the motor and therefore conserving power This option is used when the distance between a single motor and the drive is 300 600 ft 91 4 182 9m PH Single Overload Relay Uses a bimetallic overload relay to provide additional overload current protection to the motor on configurations without bypass options Outpu It is included with the bypass configurations for overload current protection in the bypass mode The overload relay is mounted within the enclosure and is manually resettable Heater pack included Dual Overload Relays This option is recommended when single drive is operating two motors and overload current protection is needed for each of the motors Outpu The standard configuration includes two bimetallic overload relays each sized to protect a motor with 50 of the drive hp rating For example a 100 hp drive would include two overload relays sized to protect two 50 hp motors The relays are mounted within the enclosure and are manually resettable Heater packs not included PN Dual Overloads for Bypass This option is recommended when a single drive is operating two motors in the Bypass mode and overload current protection is needed Addl bypass for each of the motors The standard configuration includes two bimetallic overload relays each sized to protect a motor with 50 of the drive hp rating For example a 100 hp
406. eeds and supports network addresses 1 127 EtherNet IP Network Communications The EtherNet IP Network Card OPTCK is used for connecting the 9000X Drive to Ethernet Industrial Protocol networks It includes an RJ 45 pluggable connector The interface uses CIP objects to communicate drive parameters CIP is Common Industrial Protocol the same protocol used by DeviceNet The board supports 10 Mbps and 100 Mbps communication speeds The IP address of the board is configurable by Static BOOTP and DHCP methods 2 5 V6 T2 119 2 5 Adjustable Frequency Drives SVX9000 Drives Control Communication Option Descriptions For availability see Product Selection for base drive voltage required Available Control Communications Options Option Description Option Type K1 Door Mounted Speed Potentiometer Provides the SVX9000 with the ability to adjust the frequency reference using a door mounted potentiometer This option uses Contro the 10 Vdc reference to generate a 0 10 signal at the analog voltage input signal terminal When the HOA bypass option is added the speed is controlled when the HOA switch is in the HAND position Without the HOA bypass option two position switch labeled local remote is provided on the keypad to select speed reference from the Speed Potentiometer or a remote speed signal K2 Door Mounted Spee
407. ef technical data for proper selection of products Further information is available in the form of technical information publications and illustrated brochures If additional product information is required contact your local Eaton Products Distributor call 1 800 525 2000 or visit our website at www eaton com Compliance with Nuclear Regulation 10 CFR 21 Eaton products are sold as commercial grade products not intended for application in facilities or activities licensed by the United States Nuclear Regulatory Commission for atomic purposes under 10 CFR 21 Further certification will be required for use of these products in a safety related application in any nuclear facility licensed by the U S Nuclear Regulatory Commission WARNING The installation and use of Eaton products should be in accordance with the provisions of the U S National Electrical Code and or other local codes or industry standards that are pertinent to the particular end use Installation or use not in accordance with these codes and standards could be hazardous to personnel and or equipment These catalog pages do not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the local E
408. ent Enclosure SF Off Delay Timer Delay on Break Provides misc user defined time delay relay Requires user to define functionality and time setting requirement Enclosure V6 T2 120 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Data and Specifications 9000X VFD Pump Panels Description Primary Design Features NEMA Type 12 IP54 or NEMA Specification Adjustable Frequency Drives 2 5 SVX9000 Drives Description Input Output Interface Features NEMA Type 12 IP54 or NEMA 38 Specification 45 66 Hz input frequency Standard Setup adjustment provisions Output AC volts maximum Input voltage base Remote keypad display Standard Output frequency range 0 320 Hz Personal computer Standard Initial output current lp 250 for 2 seconds Operator control provisions Overload 1 minute 19 1 150 110 Drive mounted keypad display Standard Enclosure space heater Optiona Remote keypad display Standard Oversize enclosure Standard Conventional control elements Standard Output contactor Optiona Serial communications Optional Bypass motor starter Optiona 115 Vac control circuit Optional Listings UL cUL Speed setting inputs Protection Features Keypad Standard ncoming line fuses Optiona 0 10 potentiometer voltage sig
409. ent a change in system operating conditions Identifying unexpected operating conditions or changes can prompt maintenance and aid in process evaluation activities Power Monitoring 5611 can monitor power and it can be displayed on the UI Start Count Number of starts are stored in the device and can be displayed using field bus V6 T1 51 1 IVS gt 4 Solid State Starters Diagnostics Fault Queue Current fault and a fault queue containing the last nine system faults can be read through the Ul or communications network Fault identification can minimize troubleshooting time and cost and prevent arc flash incidents The fault queue can be remotely accessed through a communications network to assist in planning maintenance resources 30 different faults can be identified by the S611 Standards and Certifications e IEC 60947 4 2 UL listed CSA certified 3211 06 W Instructional Leaflets Control Status The S611 provides data that represents system conditions that can be read through the Ul or the communications network This data identifies the status of the system and the control commands the system is requesting of the S611 This can be used for advanced Troubleshooting and system integration activities e Instruction Manual MN03902011E e Quick Start Guide MNO3901003E Catalog Number Selection S611 Soft Starters S Soft Starter F
410. equirements Voltage range 24V 10 21 6 26 4 21 6 26 4 21 6 26 4 21 6 26 4 Steady state current amps 1 0 1 0 1 4 1 4 Inrush current amps 10 10 10 10 Ripple 1 1 1 1 Relays 1 Class A and C Voltage AC maximum 240 240 240 240 Voltage DC maximum 120 120 120 120 Amps maximum 3 3 3 3 Environment Temperature operating 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C Temperature storage 50 to 70 C 50 to 70 C 50 to 70 C b0 to 70 C Altitude lt 2000m consult factory lt 2000m consult factory lt 2000m consult factory lt 2000m consult factory for operation gt 2000m for operation gt 2000m for operation gt 2000m for operation gt 2000m Humidity lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing Operating position Any Any Any Any Pollution degree IEC947 1 3 3 3 3 Impulse withstand voltage IEC947 4 1 6000V 6000V 6000V 6000V Note 801 50 35 unit does not have IEC certification Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T1 71 Solid State Starters Soft Starters S801 continued Description 801 V50
411. er Designator Basic Remote Standard MSS PID Multi P PFC Standard I O Cards 2 RO NC NO B OPTA2 m m 6 DI 1 DO 2 Al TAO 1 10 ref A 9 2 ext 24 Vdc ext 24 Extended I O Cards 6D D OPTB1 B1 1 RO NC NO 1 1 therm B C D E 0 2 B2 1 Al mA isolated 2 AO mA isolated BC D E 4 4 u u u u u u u 3 RO NO B C D E OPTB5 B5 3 Pt100 RTD board B C D E OPTB8 B8 1 RO NO 5 DI 42 240 Vac input B C D E OPTB9 B9 Communication Cards Modbus D E 2 cz u Modbus TCP D E Cl u u BACnet D E u u EtherNet IP DE Johnson Controls N2 D E OPTC2 CA m PROFIBUS D E LonWorks D E OPTC4 C4 m m PROFIBUS DP 09 connector D E OPTC5 5 CANopen slave D E 6 C6 DeviceNet D E 7 C7 Modbus 09 type connector D E OPTC8 C8 RS 232 with 09 connection D E OPTD3 D3 Notes Al Analog Input AO Analog Output DI Digital Input DO Digital Output Relay Output Option card must be installed in one of the slots listed for that card Slot indicated in bold is the preferred location 2 is a multi protocol option card Volume 6
412. erating voltage 200 600 200 600 200 600 200 600 Operating frequency 47 63 Hz 47 63 Hz 47 63 Hz 47 63 Hz Overload setting 30 100 30 100 30 100 30 100 Trip class 5 10 20 30 5 10 20 30 5 10 20 30 5 10 20 and 30 Cabling Capacity 947 Number of conductors 1or2 1or2 2 4 0 2 4or 6 Wire sizes 4 AWG to 500 kcmil 4 AWG to 500 kcmil 2 0 to 500 kcmil 2 0 to 500 kcmil Type of connectors Add on lug kit Add on lug kit Add on lug kit Add on lug kit Control Wiring 12 Pin Wire sizes in AWG 22 14 22 14 22 14 22 14 Number of conductors stranded 2 one AWG 12 2 one AWG 12 2 or one AWG 12 2 or one AWG 12 Torque requirements in Ib in 35 3 5 3 5 3 5 Solid stranded or flexible max size in mm 3 31 3 31 3 31 3 31 Control Power Requirements Voltage range 24V 10 21 6 26 4 21 6 26 4 21 6 26 4 21 6 26 4 Steady state current amps 1 0 1 0 14 1 4 Inrush current amps 10 10 10 10 Ripple 1 1 1 1 Relays 1 Class A and C Voltage AC maximum 240 240 240 240 Voltage DC maximum 120 120 120 120 Amps maximum 3 3 3 3 Environment Temperature operating 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult f
413. erface Module DIM Cloning For OEMs or other users that desire to load identical parameter settings into multiple RVSS units the DIM may be used to extract and duplicate parameter settings from one RVSS and loaded into other units saving time effort and reducing chances for errors while programming V6 T1 81 Solid State Starters Protective Features ced Voltage Motor Starters All protective features can be configured enabled or disabled with the DIM or through the communications network Motor Overload S811 includes electronic overload protection as standard The overload meets applicable requirements for a motor overload protective device The overload protects the motor from over heat conditions with the use of sophisticated algorithms that model true motor heating resulting in superior motor protection and fewer nuisance trips The S811 calculates a thermal memory value based on the heat energy introduced into the motor during the start process A 100 value represents the maximum safe internal temperature of the motor When the thermal memory value reaches 100 an overload trip will occur removing power to the motor Upon trip the S811 stores the calculated motor heating value and will not allow a motor re start until the motor has a thermal memory value of less than 100 This feature ensures the motor will not be damaged by repeated overload trip reset and re start
414. es 4 Places 5 w gt 4 Places lt gt D wa D y NM Tl i 1 rw im 2 s 2 e 1 H2 H2 H3 H H3 H5 H4 5 x A lt W2 L lt W1 gt ke lt D1 gt w3 D2 LA in E D1 DD s e 7 Voltage hp hp Weight AC lu I H H1 H2 H3 H4 H5 w W1 W2 W3 D D1 D2 Lbs kg Three Phase 208 30 50 40 60 58 09 56 45 54 77 48 35 78 09 71 64 37 73 30 92 29 30 3 34 17 74 16 77 3 31 230 30 1475 5 14338 1391 2 1228 1 19835 1972 1 9583 7854 7442 848 450 6 426 0 84 1 50 40 60 480 75 125 100 150 Single Phase 230V 25 40 58 09 56 45 54 77 48 35 78 09 77 64 37 73 30 92 29 30 3 34 17 74 16 77 3 31 480V 40 60 1475 5 1433 8 1391 2 1228 1 19835 19721 958 3 785 4 7442 84 8 450 6 426 0 841 Note Consult factory Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 129 2 5 Adjustable Freguency Drives SVX9000 Drives Approximate Dimensions in Inches mm Enclosure Size F E 93 58 2376 9 Approximate Approximate Weight Shipping Weight H1 w W1 D D1 Lbs kg Lbs kg 69 51 60 00 48 00 37 50 26 00 1700 771 1850
415. es Low Harmonic Drives Catalog Number Selection Enclosed Passive Filtered Drives x25 Build Alphabetically and Numerically AN CFX e i gt gt Product Family Enclosed Options Type CFX Integrated filter clean power drive K1 Door mounted speed potentiometer Control K2 Door mounted speed potentiometer with HOA selector Control switch K3 3 15 psig follower Control Horsepower Rating K4 HAND OFF AUTO switch 22 mm Control 007 7 1 2hp 040 40 150 150 K5 ANUAL AUTO reference switch 22 mm Control 010 10 hp 050 50 hp 200 200 hp START STOP pushbuttons 22 mm Control 015 15 hp 060 60 250 250 Bypass test switch for RA and RB Addl bypass 020 20 hp 075 75 hp 300 300 hp KO Standard elapsed time meter Control 025 25 hp 100 100 350 350hp Power RUN and fault pilot lights Light 030 30 hp 125 125hp 400 400 hp 12 Bypass pilot lights for RA RB bypass options Addl bypass LE Red RUN light Light 5 P1 nput circuit breaker Input Enclosure Rating P3 Input line fuses 200 kAIC Input 1 UL Type 1 P7 power surge protection Input 2 UL 12 P8 TVSS surge protective device Input 3 UL Type PE Output contactor Output 6 NEMA 12 filtered PF Ou
416. es ranging from 1 2 to 25 hp Models rated at 240 volts single or three phase 50 60 Hz are available in sizes ranging from 1 4 to 15 hp Models rated at 115 volts single phase 50 60 Hz are available in the 1 4 to 1 1 2 hp size range V6 T2 20 Volume 6 Solid State Motor Control The standard drive includes a digital display and operating and programming keys on a visually appealing efficient application programming interface The display provides drive monitoring as well as adjustment and diagnostic information The keys are used for digital adjustment and programming of the drive as well as for operator control Separate terminal blocks for control and power wiring are provided for customer connections Adjustable Frequency Drives Contents Description M Max Series Drives Catalog Number Selection Product Selection Accessories Technical Data and Specifications Dimensions Features Ease of use preset application macros startup wizard diagnostic capabilities Compact space saving design Rugged and reliable 150 torque for one minute 50C rated conformal coated boards DIN and screw mountable Side by side installation ndustry leading efficiency delivers energy savings to the customer ntegrated 5 DC choke FS4 and FS5 Standards and Certifications Product Complies with EN61800 3 2004 Sa
417. eter 2 6 9 FS4 FS7 default 6 kHz Frequency reference Analog input Resolution 0 1 10 bit accuracy 1 Panel reference Resolution 0 01 Hz Field weakening point 8 to 320 Hz Acceleration time 0 1 to 3000 seconds Deceleration time 0 1 to 3000 seconds Braking torque DC brake 30 x Tp Ambient Conditions Ambient operating temperature FS4 FS7 14 F 10 no frost to 104 F 40 C Drive can operate at 122 F 50 C Storage temperature 40 to 158 F 40 to 70 C Relative humidity 0 to 95 RH noncondensing non corrosive no dripping water EMC 2 EN61800 3 2004 Category C2 Delivered with Class C2 EMC filtering as default Control Connections Analog input voltage 0 to 10V R 200 kohms differential Resolution 0 1 Accuracy 1 DIP switch selection voltage current Analog input current 0 4 to 20 mA 250 ohms differential Digital inputs 6 Positive or negative logic 18 to 30 Auxiliary voltage 24V 10 max 250 mA Output reference voltage 10V 3 max load 10 mA Analog output 0 10V 0 4 to 20 mA R max 500 ohms Resolution 10 bit Accuracy 2 DIP switch selection voltage current Relay outputs 3 programmable 2 Form C 1 Form A relay outputs Switching capacity 24 Vdc 8A 250 Vac 8A 125 Vdc 0 4A Hard wire jumper Between terminal 6 and 10 factor
418. f most NEMA and IEC starters Standards and Certifications e IEC 947 compliant EN 60947 4 2 CSA certification cULus listed File No E202571 CE marked CSA elevator 2411 01 8 00 C Listed User Manuals A comprehensive user manual is available and can be downloaded free of charge from www eaton com by performing a document search for 03900002 Catalog Number Selection 5801 Open Soft Starters 22 e Easy to use control interface module Soft stop control e Multiple trip class settings 5 10 20 and 30 Six SCR control Optional CIM door mount kit for safety Optional IP20 protection S Soft starter ced Voltage Motor Starters Benefits Reduced wear on belts gears chains clutches shafts and bearings Allows for controlling the inrush current to the motor Reduced inrush current leads to more stable power grid and can lower peak demand charges S Standard soft starter Number of Poles sn N bina Frame Size Options Non combination soft starter N 65mm Standard R 110 mm T 200 mm U 200 mm 290 mm Rating 37 37 24 240A 65 650A 66 66A 30 304A 72 720A 10 105A 36 360 85 850 13 135 42 420A 10 10004 18 1804 50 500A Notes 801 T_ S801 U_ and S801 V_ units requir
419. f the DG1 drives Features include loading parameters that can be saved to a file or printed setting references starting and stopping the motor monitoring signals in graphical or text form and real time display Demo lode Wadon gt gt Moda TCP 18 148 1 252 Enn Gres TCP 732 164 254 Caton G Cats Nedya L 3014 iow 78 AN m im 03 0 FOE Mentor for Log loce Wiass owuj er gt e 31 Modius FOE Mentor finer Log PowerXpert inControl Software Description Catalog Number Software cable USB to RJ45 RS 485 DXG CBL PCCABLE Real time clock battery DXG ACC RTBATT Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 35 2 4 PowerXL DG1 Series Drives Brake Chopper Options The brake chopper circuit option is used for applications that require dynamic braking Dynamic braking resistors are not included with drive purchase Consult the factory for additional dynamic braking resistor selections that are supplied separately A list of common resistors are listed below and are complete indoor assemblies include a pre wired terminal block and a thermal switch and are not UL Listed Duty Cycle The duty cycle rating is based on a 60 second period For
420. f switch 22 mm Control Horsepower Rating START STOP pushbuttons 22 mm Control F07 3 4 hp 025 25 hp 250 250 hp KB 115V control transformer 500 Control 001 1 hp 030 30 hp 300 300 hp KF Bypass test switch for RA and RB Addl bypass F15 1 1 2hp 040 40 hp 350 350 hp Standard elapsed time meter Control 002 2 hp 050 50 hp 400 400 hp L1 POWER ON RUN and FAULT pilot lights Light 003 3 hp 060 60 hp 500 500 hp 12 Bypass pilot lights for RA RB bypass options Addl bypass 005 5 hp 075 75 550 550 LA Green RUN light 22 mm Light 007 7 2hp 100 1008 600 600 hp LD Green STOP light 22 mm Light 010 10 125 125 650 650 LE Red RUN light Light 5 15 150 150 700 700 hp LF Red STOP light 22 mm Light 020 20hp 200 200hp 800 800 hp LJ White POWER ON light 22 mm Light LU Misc light 22 mm Light P1 Input circuit breaker Input lettin Input line fuses 200 Input 1 NEMA Type 1 21 P8 SPD 50 per phase Input NEMA Type 12 IP54 PA SPD 100 per phase Input 6 NEMA 12 IP54 filtered PE Output contactor Output PF Output filter 100 300 ft Output PG MotoRx 300 600 ft 1000 V uS DV DT filter Output Voltage Rating PH Single overload relay Output 1 208 Dual overload relays Output 2 230V Dual overloads for bypass Addl bypass 4 480V RA Manual HOA bypass controller Bypass RB
421. f the transformer magnetic system was only 48 that of the motor load A traditional isolated transformer system with multipulse windings would require the full kVA rating to be supported which is more common MV step down transformer Inverter Section Pre charge Circuit 18 Pulse Phase Shifting 3 Phase AC Input Diode Rectifiers Auto Transformer The integrated 18 pulse clean power drive with near sine wave input current and low harmonics will meet the requirements of IEEE 519 1992 under all practical operating conditions The comparisons with six pulse passive filter and 12 pulse systems are shown on Pages V6 T2 202 V6 T2 204 and below Dynamic Braking Transistor Bus Capacitors 100 hp 480V Drive with 18 Pulse Rectifiers Current Amps 200 100 100 200 V6 T2 206 Volume 6 Solid State Motor Control Time Output Transistors IGBT Section 100 hp 480V Drive with 18 Pulse Rectifiers 18 Pulse Clean Power Current harmonics 100 l1 0 24 lig 1 00 15 0 16 lg 0 10 l3 0 01 0 03 17 0 86 ls 0 0196 Power 100 hp H 5 9 Amps Advantages Disadvantages Fffectively guarantees compliance with IEEE 519 1992 Provides increased input protection for AFD and its semiconduc
422. fer pump product offers 690V pump any frame size 5811 soft control and extended ramp control and extended ramp starter to provide additional functions functions printed circuit board cooling in high ambient operating 5811 Premium 690V temperatures 5811 Premium Option Current Catalog Current Catalog Cooling Fan Kit Range Numher Range Number s REN Catalog 11 37 811 37 3 56 180 811 T18V3S Description Number 20 66 811 66 3 75 240 811 T24V3S Fan kit 18 32 105 S811 R10P3S 95 304 S811 T30V3S 42 135 811 R13P3S 112 360 811 V36V3S 56 180 811 T18P3S 131 420 811 V42V3S 75 240 811 T24P3S 156 500 811 V50V3S 95 304 S811 T30P3S 203 650 811 V65V3S 112 360 811 U36P3S 225 720 811 V72V3S 131 420 S811 U42P3S 265 850 811 V85V3S 156 500 811 U50P3S 112 360 811 V36P3S 131 420 811 V42P3S 156 500 811 V50P3S 203 650 811 V65P3S 225 720 811 V72P3S 265 850 811 V85P3S 312 1000 811 V10P3S Note 811 U50_ unit does not have IEC certification Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T1 91 Solid State Starters Technical Data and Specifications Soft Starters S811 Description 5811 37_ 5811 66_ 5811 810 5811 813_ Max current capacity 37 66 105 135 FLA range 11 37 20 66 32 105 42 135 General Information Bypass mechanical lifespan 10M 10M 10M 10M Insulating voltage Ui 660V 660V 660V 660V Ramp time range 0 5 180 seco
423. fety 61800 5 1 EN60204 1 UL cUL IEC RoHS compliant C QD s CA08100007E May 2014 www eaton com Page V6 T2 21 V6 T2 22 V6 T2 23 V6 T2 24 V6 T2 26 Integrated filters make the unit suitable for commercial and industrial networks P21 as standard option NEMA 1 FS4 and FS5 P20 as standard option for IP21 and NEMA 1 FS1 FS3 Brake chopper as standard in three phase applications of frames 2 FS2 and larger Temperature controlled fan RS 485 Modbus as standard PID controller as standard Several fieldbus options EMC At Default Settings EMC Category C2 C3 and C4 Level With an internal RFI filter option Note See unit nameplate for more detailed approvals Adjustable Frequency Drives 2 3 Series Drives Catalog Number Selection Option Phase Enclosure Class 0 Full version 1 Single phase 0 NEMA 0 or IP20 3 Three phase Description Base catalog number Voltage Software Output Current EMC Filter 1 120V 4 480V Designation Series 106 1 6A F Filter 2 230V 5 575V AA 010 10A N filter Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 21 2 3 Adjustable Freguency Drives Series Drives Product Selecti
424. figurations Modbus Native Communications Protocol Modbus RTU communications in now standard on all S811 units This allows users to quickly configure the unit for network communications using a common protocol Adapters are available for users who prefer to use EtherNet IP or Modbus TCP protocols Programmable Control Terminal Block Functionality Four programmable terminals on the S811 enable the user to expand functionality with options such as a second start ramp profile externally triggered trip or warning functions analog inputs and others in addition to the normal start stop reset and so on functions Second Start Ramp Profile Capability A second start ramp profile may be configured for the soft starter This profile is independent of the primary profile and retains all the parameter options such as start time and initial torques With a signal at a terminal programmed for this feature the second profile may be selected by a pushbutton station or a network Alarm No Trip Functionality Some applications require the ability to effectively disable most protections with the intent of enabling the RVSS unit to control a motor under the most severe operating conditions characterized by current or voltage imbalances high or low value deviations or other fault conditions This function causes the 5811 to ignore most fault trip conditions and continue operation of the application Digital Int
425. flexibly adapted to a variety of needs using our pre installed Seven in One precision application programs consisting of Basic e Standard Local remote Multi step speed control PID control Multi purpose control Pump and fan control with auto change Additional I O and communication cards provide plug and play functionality O connections with simple quick connection terminals CA08100007E May 2014 www eaton com Page V6 T2 49 V6 T2 49 V6 T2 50 V6 T2 54 V6 T2 55 V6 T2 61 V6 T2 70 V6 T2 71 V6 T2 87 V6 T2 111 Hand held auxiliary 24V power supply allows programming monitoring of control module without applying full power to the drive Control logic can be powered from an external auxiliary control panel internal drive functions and fieldbus if necessary Brake chopper standard from 1 30 hp 380 500V 3 4 15 hp 208 230V NEMA Type 1 IP21 and NEMA Type 12 IP54 enclosures available Frame Sizes FRA FR9 Open chassis FR10 and greater Standard option board configuration includes an AQ I O board and an A2 relay output board installed in slots A and B Standards and Certifications Product IEC 61800 2 Catalog Number Selection SVX9000 Adjustable Frequency Drives SVX 010 A 1 4 Product Family SVX Open drives Adjustable Frequency Drives EMC At Default Settings Immunity Fulfills all EMC immunity requirements Emissions EN 61800 3
426. form shall be corrected by Seller upon notification in writing by the Buyer within six 6 months after completion of the study warranty work shall be performed in a single shift straight time basis Monday through Friday In the event that the study requires correction of warranty items on an overtime schedule the premium portion of such overtime shall be for the Buyer s account Limitation on Warranties for Products Services and Power Systems Studies THE FOREGOING WARRANTIES ARE EXCLUSIVE EXCEPT FOR WARRANTY OF TITLE SELLER DISCLAIMS ALL OTHER WARRANTIES INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE CORRECTION OF NON CONFORMITIES IN THE MANNER AND FOR THE PERIOD OF TIME PROVIDED ABOVE SHALL CONSTITUTE SELLER S SOLE LIABILITY AND BUYER S EXCLUSIVE REMEDY FOR FAILURE OF SELLER TO MEET ITS WARRANTY OBLIGATIONS WHETHER CLAIMS OF THE BUYER ARE BASED IN CONTRACT IN TORT INCLUDING NEGLIGENCE OR STRICT LIABILITY OR OTHERWISE CA08100007E January 2012 www eaton com Asbestos Federal Law requires that building or facility owners identify the presence location and quantity of asbestos containing material hereinafter at work sites Seller is not licensed to abate ACM Accordingly for any contract which includes the provision of Services prior to i commencement of work at any site under a specific Purchase Order ii a cha
427. from standard product offerings rather than specifying a custom designed configuration Installation Compatibility The successful application of an AC drive requires the assurance that the drive will be compatible with the environment in which it will be installed In planning the installation be sure to carefully consider the heat produced by the drive the altitude and temperature limits and the need for clean cooling air Other important considerations include acoustical noise vibration electromagnetic compatibility power quality controller input harmonic current and power distribution equipment requirements Adjustable Frequency Drives Auxiliary Equipment and Accessories Adjustable drives are generally designed to have a motor directly connected to the controller output terminals with no other equipment connected in series or parallel Motor starters disconnect switches surge absorbers DV DT suppression circuits output chokes output transformers and any other equipment under consideration for installation on the output of the controller should not be installed without first requesting Application Engineering assistance Power factor correction capacitors must never under any circumstances be connected at the output of the controller They would serve no useful purpose and they may damage the controller CA08100007E May 2014 www eaton com Enclosure Definitions NEMA Type 1 IP21 En
428. g in motor control centers or in enclosed control NEMA 1 4 4X and 12 applications Application Description The S801 line of soft starters is designed to be the smallest most compact soft starter in the market today With this small size it can easily fit in place of existing soft starter designs wye delta starters or across the line NEMA and IEC starters This feature allows easy retrofits of existing motor control centers or enclosures and saves the expense of replacing existing structure or adding a new one to house a soft starter Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com The product is designed to work with three phase motors in a delta three lead configuration The S801 works with all motors from fractional horsepower up to motors requiring 1000A of steady state current The built in overload in ranges from 11 1000 and run bypass contactor make installation and setup quick and easy The overload also offers some advanced protective functions to give additional motor protection 1 2 V6 T1 44 V6 T1 62 V6 T1 64 V6 T1 64 V6 T1 64 V6 T1 64 V6 T1 64 V6 T1 65 V6 T1 67 V6 T1 68 V6 T1 69 V6 T1 73 V6 T1 73 V6 T1 77 V6 T1 61 1 2 Solid State Starters Operation Overload Functionality Overtemperature Protects the device from overheating Starter will shut down at 100 C Stall Selectable protective feature unit trips to prote
429. ge min 5 Vac Vde 5 Vac Vde Max control current for no operation 1mA 1mA Response time max 100 ms 100 ms Control Characteristics Ramp time secs 0 5 10 0 5 10 Ramp settings 96 LRT 8596 8596 Kick start settings 96 LAT 8596 8596 Soft stop secs 0 5 10 0 5 10 Brake current 0 50 Vdc 0 50 Vdc Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T1 13 Voltage Motor lt Solid State Controllers Soft Starters with 5701_25835 continued Description S701C25B3S 5701 25 35 Environmental Characteristics Temperature operating 30 to 40 C 30 to 40 C Current rating 50 C 20A 20A Limited duty cycle 50 C 25A on time max 25A on time max 15 min duty cycle max 0 8 15 min duty cycle max 0 8 Current rating 60 C 17A 17A Limited duty cycle 60 C 25A on time max 25A on time max 15 min duty cycle max 0 65 15 min duty cycle max 0 65 Temperature storage 30 to 80 C 30 to 80 C Altitude meters no derating 2000 2000 Humidity 95 noncondensing 95 noncondensing Operating position Vertical 0 Vertical 0 Impulse withstand voltage IEC 947 4 1 4000V 4000V Rated insulation voltage Ui 660V 660V Installation category Vibration IEC 68 2 6 5g 10 150 Hz IEC 68 2 6 5g 10 150 Hz Power dissipation for intermittent operation 2 W A x duty cycle 2 W A x duty cycle Power dis
430. ging from 0 5 to 7 5 hp Models rated at 575 volts three phase 50 60 Hz are available in sizes ranging from 1 to 20 hp m Features Compact space saving design Rugged and reliable 200 for 4s 50 rated DIN rail and screw mountable FS1 and FS2 Side by side installation Industry leading efficiency delivers energy savings to the customer Integrated EMC filters make the unit suitable for commercial and industrial networks Communication cards that integrate into the drive EtherNet IP DeviceNet PROFIBUS DP EtherCAT PROFINET Modbus TCP BACnet Volume 6 Solid State Motor Control 2 2 PowerXL DAI Series Drives Contents Description PowerXL Series Drives Catalog Number Selection Product Selection Accessories Technical Data and Specifications Dimensions Brake chopper as standard in frames 2 and higher Temperature controlled fan RS 485 Modbus and CANopen as standard PID controller as standard Several fieldbus options SmartWire capability Removable I O terminal blocks Contactor style power wiring 200 torque at zero speed Ability to run permanent magnet motors PLC programming Closed loop Conformal coated boards CA08100007E May 2014 www eaton com Page V6 T2 12 V6 T2 13 V6 T2 15 V6 T2 16 V6 T2 18 Standards and Certifications Product Complies with
431. h R gt 6 4 DI3 Digital Input 3 Fixed frequency FF1 Digital 8 30V high Al2 Analog Input 2 Fixed frequency FF1 Analog 0 to 10V gt 72 0 4 20 mA Re 500 0 Can be switched with parameter P16 5 10Vdc Reference voltage Output 10V Maximum load 10 mA Reference potential 6 All Analog Input 1 Frequency reference value Analog 0 to 10V gt 72 fixed frequency 0 4 20 mA 500 0 switched with parameter 16 DI4 Digital Input 5 Frequency reference value Digital 8 30V high fixed frequency 7 ov Reference potential OV connection terminal 9 8 A01 Analog Output 1 Output frequency Analog 0 to 10V maximum 4 20 mA Can be switched with parameter P 25 D01 Digital Output 1 Output frequency Digital 8 to 24V 9 0 Reference potential OV connection terminal 7 10 K13 Relay 1 normally open contact Active RUN Maximum switching load 250 Vac 6A or 30 Vdc 5A 11 K14 Relay 1 normally open contact Active RUN Maximum switching load 250 Vac 6A or 30 Vdc 5A Note Programmable function lt lt 5 a i 4 gt gt M 3 s E 92 1 2 3 4 6 8 a sig 5 lt lt a zls 28 58 v L LA IK P CPU V6 T2 8 Volume 6 Solid State Motor Control CA08100007E
432. h Deep Mounting Door Height Min Air Space A B D D1 E E1 F G G1 H J K 50 0 1270 90 0 2286 21 3 541 36 0 914 2 0 51 8 0 203 10 8 273 84 4 2143 4 0 102 Max Approx Cable Entry Door Clearance Shipping Weight L M N P R 5 U V w RR ss TT UU Lbs kg 171 8 0 13 10 36 3 20 0 18 4 13 94 0 15 5 1375 624 435 203 33 25 921 508 466 32 2387 394 V6 T2 106 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 5 SVX9000 Drives Approximate Dimensions in Inches mm Size 5 2P W x Lifting Eyes ER 2 PR 9 RR Entry N 3 Y T 0 ar L EE B H D W 5 Door Clearance M lt A gt Top View Front View NEMA Type 1 IP21 0 56 14 2 Dia Mounting Holes For Cable 4 Places Entry t lo H t v Ix SS a 01 gt le D A RH Bottom View IL hp 208 230V 75 100 480V 200 250 Front View NEMA Type 12 1 54 For reference only dimensions are subject to change Wide High Deep Mounting Door Heig
433. he power cables between it and the enclosed 18 pulse Input drive and protection from high level ground faults on the power cable Allows a convenient means of disconnecting the enclosed 18 pulse drive from the line and the operating mechanism be padlocked in the OFF position This is factory mounted in the enclosure Standard rating is 65 KAIC at 208 480V 100 is available as an option PE Output Contactor Provides a means for positive disconnection of the drive output from the motor terminals The contactor coil is controlled by the drive s run or Outpu permissive logic NC and NO auxiliary contacts rated at 10A 600 Vac are provided for customer use Bypass options RB and RA include an output contactor as standard This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure PF Output Filter Used to reduce the transient voltage DV DT at the motor terminals The output filter is recommended for cable lengths exceeding 100 ft 30 5m with a Outpu drive of hp and above for cable lengths of 33 ft 10 1m with a drive of 2 hp and below or for a drive rated at 525 690V This option is mounted in the enclosure PG MotoRx 300 600 Ft 1000 V uS DV DT Filter Used to reduce transient voltage DV DT and peak voltages at the motor terminals This option is comprised of a 0 5 Outpu line reactor followed by capacitive filtering and an energy recovery clamping circuit Unlike the output filter s
434. he self cooling fan This limitation determines the maximum torque for continuous operation at any operating speed The maximum intermittent operating torque is determined by the motor s torque vs current characteristics and the output current capability of the adjustable frequency controller Multiple Motor Operation A number of motors can be connected in parallel to a single controller Since the frequency of the power supplied by the controller is the same for each motor the motors will always operate at the same speed Application Engineering assistance must be requested for all multiple motor applications to assure compliance with all controller design limitations Page V6 T2 48 V6 T2 87 V6 T2 111 Special Types of Motors Standard NEMA Designs A and B three phase motors are the only motors recommended for use in the majority of applications but other types of motors are occasionally used If the existing motor used in the application or the motor proposed for use with the drive system is a type other than NEMA Design A or B Application Engineering assistance must be requested to make certain that the drive is properly applied V6 T2 45 2 5 5 9000 Drives Product Selection Guide Controller Selection The basic requirement of controller selection is to match the output current voltage and frequency capabilities of the controller with the requirements of the connected motor Output Cu
435. hile operating the motor on the bypass controller The test switch is Addl bypass mounted on the inside of the enclosure door Standard Elapsed Time Meter Provides door mounted elapsed run time meter Control POWER ON RUN and FAULT Pilot Lights Provide white POWER ON light that indicates power to the enclosed cabinet a green RUN light that indicates the drive Ligh is running and a red FAULT light that indicates a drive fault has occurred 12 Bypass Pilot Lights for and RB Bypass Options A green MOTOR ON INVERTER light indicates when the motor is running in inverter mode and an amber Addl bypass MOTOR ON BYPASS light indicates when the motor is running in bypass mode The lights are mounted on the enclosure door above the switches LA Green RUN Light 22 mm Provides a green RUN light that indicates the drive is running Ligh LD Green STOP Light 22 mm Provides a green STOP light that indicates the drive is stopped Ligh LE Red RUN Pilot Light 22 mm Provides a red RUN pilot light that indicates the drive is running Light LF Red STOP Light 22 mm Provides a red STOP light that indicates the drive is stopped Ligh LJ White POWER ON Light 22 mm Provides a white POWER ON light that indicates power to the enclosed cabinet Ligh LU Misc Light 22 mm Provides a misc user defined pilot light User to define light function and color Ligh Input Circuit Breaker Provides a means of short circuit protect
436. hod Natural convection Natural convection Natural convection Degree of protection IP20 IP20 IP20 Pollution degree 3 3 3 Agency approvals UL cUL CE UL cUL CE UL cUL CE Dimensions Approximate Dimensions in Inches mm Soft Starters with Auxiliary Contact S701 25N3BP Weight Catalog Number H D in Lbs kg S701C25N3BP 3 54 89 9 3 94 100 1 5 04 128 0 2 53 1150 S701E25N3BP 3 54 89 9 3 94 100 1 5 04 128 0 2 53 1150 701G25N3BP 3 54 89 9 3 94 100 1 5 04 128 0 2 53 1150 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 11 1 Reduced Voltage Motor Starters Solid State Controllers Type S701 Soft Start Controllers with Brake Product Description The S701 soft start controller with DC injection brake is designed to control acceleration and deceleration of three phase motors Brake current is adjustable from 0 50A DC The ramp up feature is adjustable from 0 5 10 seconds Torque adjustment is adjustable with or without break loose kick start function V6 T1 12 Volume 6 Solid State Motor Control Application Description The S701 line of soft start controllers is specifically designed to be a low cost option for soft starting small 15 hp and down three phase motors The braking option is a DC injection system allowing for fast stopping of a three phase motor The S701 unit controls current on t
437. ht Min Air Space A B D D1 E E1 F G G1 H J K Enclosure Size 5 2P 60 0 1524 90 0 2286 21 3 541 36 0 914 2 0 51 8 0 203 108 273 84 4 2143 4 0 102 Max Approx Cable Entry Door Clearance Shipping Weight L M N P R S T U V w RR ss TT UU Lbs kg 17 0 18 0 15 10 0 9 36 3 20 0 18 4 1 3 94 0 15 5 1585 720 432 457 38 25 23 921 508 466 32 2387 394 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 107 2 5 Adjustable Frequency Drives SVX9000 Drives Approximate Dimensions in Inches mm Size 6 s MT NE KEEL _ j with Circuit Breaker When Specified Flanged Disconnect Supplied Operator Elements When Specified kak Mounted onThese Panels RR Key Locking Handle 51015 QuarterTurn Latch VM 2 Places Y v v 10 C Side View Front View gt M L For Cable Entry Y lp hp 480V 300 0 56 14 2 Dia 2 P 147 Mounting Hole AN 4 Places G 4 Bottom View For reference only dimensions are subject to change See Page 6 2 92 notes 3 5 for enclosure and option selection Wide High Deep Mounting Door Height Min Air Space A B D D1 E E1 F G
438. i W W W W H H2 H3 H5 D1 02 03 D4 2787 5 91 26 65 457 3 35 41 54 2 46 3986 41 34 0 69 14 69 0 51 0 73 6 4 708 150 677 116 85 1055 62 5 1012 5 1050 17 5 373 13 185 16 03 05 06 07 2 256 106 157 3 65 27 40 5 91 150 09 2 5 24 0 35 0 59 0 18 133 9x15 4 6 Dia 3 0 51 13 Dia Weight 4 Lbs kg 0 37 443 9 5 201 Number of Input Units 480V Input Catalog Number hp Modules SPX900A0 4A2N1 900 3 SPXH10A0 4A2N1 1000 3 V6 T2 84 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 5 SVX9000 Drives Approximate Dimensions in Inches mm AC Choke Dimensions Choke Types Catalog Number Frame Size Choke Catalog Number Frame Size Choke Type Voltage Range 380 500V Voltage Range 525 690V SPX 250 4 FR10 CHK040
439. iagnostics Standard Open collector outputs 1 Surge protective device Optional Additional discrete outputs Optiona Communications RS 232 Standard RS 422 485 Optiona DeviceNet Optiona Modbus RTU Optiona CANopen slave Optiona PROFIBUS DP Optiona Lonworks Optional Johnson Controls Metasys N2 Optiona EtherNet IP Modbus TCP Optiona BACnet Optiona Note Volume 6 Solid State Motor Control The EMI filter is optional FR10 08100007 2014 www eaton com V6 T2 221 28 Low Harmonic Drives Enclosed Passive Filtered Drives continued Description Specification Performance Features Adjustable Frequency Drives Standard 1 0 Specifications Specification 24V 0 lt 10V 1 218VR gt 5 kohms Description Six digital input programmable Sensorless vector control Standard Volts hertz control Standard IR and slip compensation Standard Electronic reversing Standard Dynamic braking Optional DC braking Standard PID setpoint controller Programmable Two analog input configurable w jumpers Voltage 0 10V gt 200 kohms Current 0 4 20 mA 250 kohms Two digital programmable Form relays 250 Vac 30 Vdc 2 Amp resistive One digital output programmable Open collector 48 Vdc 50 mA One analog output programmable configurable w jumper 0 20 mA max 500 ohms 10 bits
440. ided Phase Loss Loss of a phase can cause a significant increase in the current drawn in the remaining two phases Phase oss can lead to motor damage before an eventual overload trip occurs Phase oss is typically an indication of a failure in the electrical distribution system The S611 will detect a phase loss and trip if any phase current drops below a preset value The phase loss trip level is adjustable from 0 to 100 of the average of the other two phase levels with an adjustable trip delay of 0 1 to 60 seconds Phase Imbalance Phase current or voltage imbalance can cause a significant increase in the current drawn in the remaining two phases Phase imbalance can lead to motor damage before an eventual overload trip Phase imbalance is typically an indication of a failure in the electrical distribution system or the motor The S611 will detect both current and voltage phase imbalances and trip if any phase becomes imbalanced as compared to the average of the other two phases The phase current imbalance trip level is adjustable from to 100 of the average of the current in the other wo phases with an adjustable phase imbalance trip level is adjustable from to 100 of the average of the voltage in the other wo phases with an adjustable Reset 5611 be set up for automatic or manual reset on trip The manual reset mode requ
441. idity lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing Operating position Any Any Any Any Pollution degree IEC947 1 3 3 3 3 Impulse withstand voltage IEC947 4 1 6000 6000 6000 6000 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 69 Solid State Starters Soft Starters S801 continued Description 801 T18N3S 801 T24N3S 801 T30N3S 801 U36N3S 272 Max current capacity 180 240 304 360 General Information Bypass mechanical lifespan 10M 10M 10M 10M Insulating voltage Ui 660V 660V 660V 660V Ramp time range 0 5 180 seconds 0 5 180 seconds 0 5 180 seconds 0 5 180 seconds Resistance to vibration 3g 3g 3g 3g Resistance to shock 15g 15g 154 159 Electrical Information Operating voltage 200 600 200 600 200 600V 200 600 Operating frequency 47 63 Hz 47 63 Hz 47 63 Hz 47 63 Hz Overload setting 30 100 30 100 30 100 30 100 Trip class 5 10 20 and 30 5 10 20 and 30 5 10 20 and 30 5 10 20 and 30 Cabling Capacity IEC 947 Number of conductors 1072 1072 1072 1072 Wire sizes 4 AWG to 500 kemil 4 AWG to 500 kcmil 4 AWG to 500 kcmil 4 AWG to 500 kcmil Type of connectors Add on lug kit Add on lug kit Add on lug kit Add on lug kit Control Wiring 12 Pin Wire sizes in AWG 22 14 22 14 22 14 22 14 Number of conductors stranded 2 or on
442. ield Serviceability In the case of maintenance the S611 provides easy access and replacement of key components including control board and internal bypass contactors significantly increasing its service life If a component ever needs to be replaced this straightforward operation can be completed by an end user without the need to call in an outside service technician or engineer These components are stocked and available for order and quick fulfillment ensuring your operation continues with minimal downtime 611 Non combination soft starter Frame Size 52 77 Amps 99 125 Amps 156 180 Amps Standard soft starter Number of Poles 3 Three pole device Options options Pump control V6 T1 52 Volume 6 Solid State Motor Control D 242 Amps 302 361 Amps 414 Amps Rating 052 524 180 1804 065 65 242 242A 077 77 302 302 099 99 361 361A 125 125 414 414 156 156 08100007 2014 www eaton com Reduced Voltage Motor Starters 1 2 Solid State Starters Product Selection Motor applications and guidelines on what the soft consult with your local Eaton customer needs come in starter is capable of If the Representative or call the many different varieties With application falls under these Eaton Technic
443. ier board 2 00591 00591 Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM Main AC fan Fan assembly left 2 FR10846 FR10846 Fan assembly right 2 FR10847 FR10847 Fan AC 4 01080 01080 8 20202 20202 Starting 4 S00528 S00528 Fan driver board AC 4 VB00299 VB00299 Isolation transformer left 2 FR10844 FR10844 Isolation transformer right 2 FR10845 FR10845 Main DC fan DC fan 4 00072 00072 DC power 4 801017 01017 Factory recommended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assistance V6 T2 180 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com FR13 Spare Parts Adjustable Frequency Drives SPX9000 Drives Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control ASIC board 1 500457 500457 ASIC assembly 1 60501030 60501030 Control fan ASIC fan 1 PP01096 PP01096 Control module control module 1 CPBS0000000000 CPBS0000000000 Standard slot 1 0 card 1 9 9 Standard slot 1 0 card 1 2 2 Power module 3 FI13 1150 4 ANV FR13 1030 5 ANV 3 FI13 1300 4 ANV FR13 1180 5 ANV 3 FI
444. ies Lug Cover Kits IP20 Kits 24 Vdc power supply that can Replacement covers for the IP20 Kits be used with the S811 SSRV 811 T_ S811 U_ and or as a stand alone device S811 V_ soft starters are Catalog gt Description Number available in case of damage to Power Supplies the existing covers S8114N_ 55 20 Catalog Lug Cover Kits 8114R_ SS IP20 R Description Number Catalog S811 T_ and S811 U_ SS IP20 TU 85 264 Vac input PSG240E Description Number 24 Vdc output S8114V_ SS IP20 V 360 575 Vac input PSG240F Lug cover 811 _ S811 U_ 27 24 Vde output Lug cover S811 V_ EML34 600 Vac input PSS55D 24 output Surge Suppressors The surge suppressor can mount on either the line or load side of the soft starter It is designed to clip the line voltage or load side induced voltage Surge Suppressor Surge Suppressors Catalog Description Number 600V MOV for S811 units EMS39 690V MOV for 811 _ units EMS41 Note 5811 only V6 T1 90 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Mounting Plates The mounting plates are designed to help make it easy to install or retrofit the soft starter into enclosures and MCCs The soft starter can be mounted onto the plate prior to installation The Vibration Plates The vibration plates allow the soft starter to be applied in high shock and vibration applications The vibration plate allows vibration up to
445. igured for this function The soft starter remains in operation At such time the fault condition no longer exists the Fault Warning message will be extinguished CA08100007E May 2014 www eaton com Custom Fault Warning Auxiliary Relays Up to three fault and or warning codes may be selected to operate an auxiliary relay configured to operate when any of these codes are detected This option enables the user to provide external warnings or fault indications to increase monitoring effectiveness and to provide additional system control Motor Power Motor Power can be not only be monitored but trip levels can be adjusted to provide indications of system malfunctions or operating discrepancies Both High and Low Power thresholds can be set to provide Fault Warning or Fault Trip functions Additionally fault delays times may be set to up to 60 seconds Analog Input An input control terminal may be configured to accept a 0 20 mA DC signal with range scaling This feature enables the 5811 10 respond to an external device that may be monitoring a critical component or process and provides Fault Trip or Fault Warning capability to protect operating systems and processes Start Delay Three start delay timers are available to enhance motor protection or to provide simple logic functions to coordinate motor control with other devices in the system The timers will allow delays from 24 Vdc power up receipt of
446. imit at 40 C Inside the Delta Connection Three Phase Motor Max kW Rating 50 Hz hp Rating 60 Hz 4 200V 230V 460V 575V H Current 230V 380 400V 440V 1 0SF 115SF 1 0SF 115SF 1 0SF 115SF 1 0SF 115SF Number Frame Size 2 2 65 10 18 5 18 5 15 15 15 15 40 30 50 50 811 N37N3S 114 18 5 30 37 30 25 30 30 75 60 100 75 811 66 3 2 2 Frame B 182 30 55 59 50 40 60 50 125 100 150 125 S811 R10N3S 234 40 63 80 60 50 75 60 150 125 200 150 S811 R13N3S Frame Size T 311 51 90 110 100 75 100 100 250 200 250 250 S811 T18N3S 415 75 110 147 125 100 125 125 300 250 300 300 S811 T24N3S 526 90 160 185 150 125 150 150 400 300 400 400 S811 T30N3S Frame Size U 623 10 185 220 200 150 250 200 450 400 550 450 811 U36N3S 727 29 220 257 250 200 300 250 550 450 700 550 5811 4 42 35 865 50 257 300 250 250 300 250 600 550 750 700 S811 U50N3S Frame Size V 623 10 185 220 200 150 250 200 450 400 550 450 811 V36N3S 727 29 220 257 250 200 300 250 550 450 700 550 811 V42N3S 865 50 257 300 250 250 300 250 600 550 750 700 811 V50N3S 1125 200 355 425 400 300 400 300 750 700 900 750 811 V65N3S 1246 811 V72N3S 1471 811 V85N3S 811 V10N3S Notes 15 sec start 300 inrush 40 C 1 start every 15 minutes If these start parameters are exceeded please refer to S811 V50_ 811 U50_ unit does not have IEC certification 6 1 88 Volume 6 Solid State Motor Control 08100007 2014 ww
447. indicate a reduction in system efficiencies and performance signifying system maintenance is due Average Pole Current Provides the average of the three phase rms pole currents in amps accurate to within 2 The pole current is the current through the soft starter The line and pole current will be identical in inline applications and will differ in inside the delta applications Average Line Current as a FLA Provides the average rms line current as a percentage of the 5811 FLA setting Three Phase Line Currents Provides three rms phase line currents in amps accurate to within 2 Imbalances or changes in the relative phase current to one another can indicate anomalies in the motor or electrical distribution system V6 T1 84 Volume 6 Solid State Motor Control Three Phase Pole Currents Provides three rms phase pole currents in amps accurate to within 2 The pole current is the current through the soft starter The line and pole current will be identical in in line applications and will differ in inside the delta applications Three Phase Line Voltages Provides the individual rms three phase line voltages Imbalances or changes in the relative phase voltage to one another can indicate anomalies in the motor or electrical distribution system Voltage can be used to monitor electrical distribution system performance Warnings alarms and system actions to low or high voltage conditio
448. ing method Natural convection Natural convection Natural convection Degree of protection 20 20 20 Pollution degree 3 3 3 Agency approvals UL CSA CE UL CSA CE UL CSA CE V6 T1 6 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Soft Starters S701_25N3S Solid State Controllers Description S701C25N3S 5701 25 35 S701G25N3S Maximum current capacity 25 25 25 Trip Class 10A 25 25 25 10 25 25 25 20 20 20 20 30 15 15 15 Electrical Characteristics Line voltage Vac 208 240 380 480 500 600 Operating frequency Hz 50 60 50 60 50 60 Leakage current 5 mA AC max 5 mA AC max 5 mA AC max Minimum operational current 50 mA 50 mA 50 mA Control voltage Vac Vdc 24 240 24 300 24 300 Pickup voltage max 20 4 Vac Vdc 20 4 Vac Vdc 20 4 Vac Vdc Dropout voltage min 5 Vac Vde 5 Vac Vde 5 Vac Vdc Max control current for no operation 1mA 1mA 1mA Response time max 70 ms 70 ms 70 ms Control Characteristics Ramp time secs 0 5 10 0 5 10 0 5 10 Ramp settings 96 LRT 8596 8596 8596 Kick start settings 96 LRT 8596 8596 8596 Soft stop secs 0 5 10 0 5 10 0 5 10 Environment Characteristics Temperature operating no derating 30 to 40 C 30 to 40 C 30 to 40 C Current rating 50 C 20A 20A 20A Limited duty cycle 50 C 25A on time max 25A on time max 25A on time max 15 min d
449. ing trip before a trip occurs halting the process Costly system downtime can be avoided Volume 6 Solid State Motor Control 08100007 2014 www eaton com educed Voltage Motor Solid State Starters times and torque control settings provide unlimited starting configurations allowing for maximum application flexibility Kick start feature enables soft starting of high friction loads Soft stop control for applications where an abrupt stop of the load is not acceptable Pump control option with sophisticated pump algorithms on both starting and stopping that minimize the pressure surges that cause water hammer The pump control option will maximize the life of the pump and piping systems while minimizing the downtime caused by system failure Six SCRs control all three motor phases providing smooth acceleration and deceleration performance Soft acceleration and deceleration reduces wear on belts gears chains clutches shafts and bearings configured enabled or disabled with the UI or through the The trip current is adjusted to match the specific application requirements by entering the motor nameplate full load current rating and trip class The FLA adjustment includes 2 10 1 adjustment range The overload trip class is adjustable from class 5 through class 30 The overload is ambient temperature compensated meaning its trip ch
450. input and 24V output PSS25F 100 240 Vac input and 24 Vdc output PSS60F 380 480 Vac input and 24 Vdc output PSS60F Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 25 Solid State Controllers 1 Please refer to Application Note AP039004EN for additional information on proper size selection ij DS7 Soft Start DS7 Soft Start Controllers Horsepower Ratings Controller 10 Second Ramp One Start per Hour 400 Current Limit at 40 Frames 1 and 2 Motor Recommended Power hp Maximum Maximum XTOB Rated Allowable Allowable Overload Recommended Current Breaker Fuse Direct XTOE Connection A 200V 230V 480V Size Size Connect Overload PKE MMP MMP Kitto MMP Catalog Number 3 05 05 15 HFD3015 15A XTOB004BC XTOE005BCS 012 5 XTPR004BC1 XTPAXTPCB DS7 3408X004N0 N Class AK3 DS7 342SX004N0 N DS7 34DSX004N0 D 4 8 1 1 3 HFD3015 15A 6 XTOEO20BCS _ XTPEO12BCS XTPR6P3BC1 XTPAXTPCB DS7 340SX007N0 N DS7 342SX007N0 N 5 DS7 34DSX007N0 D 6 9 15 2 3 HFD3020 20A XTOBOO6BC XTOEO20BCS 012 5 XTPR6P3BC1 XTPAXTPCB DS7 340SX009N0 N een 057 3425 009 0 DS7 34DSX009N0 D 9 2 2 5 HFD3030 20A XTOB010BC XTOEO20BCS 2 5 XTPRO10BC1 XTPAXTPCB 057 3405 012 0 id 057 3425 012 0 DS7 34DSX012N0 D 1 3 3 75 HFD3035 25
451. ion Description Option Type RA Manual HOA Bypass Controller The manual HAND OFF AUTO HOA three contactor bypass option provides a means of bypassing the enclosed passive Bypass iltered drive allowing the motor to be operated at full speed directly from the supply line This option consists of an input a fused control power ransformer and a full voltage bypass starter with a door mounted HOA selector switch and an INVERTER BYPASS switch The HOA switch provides the ability to start and stop the drive in the inverter mode IEC type input bypass and input contactors are provided The contactors are mechanically and electrically interlocked see wiring diagram on Page V6 T2 223 RB Manual IOB Bypass Controller The manual INVERTER OFF BYPASS IOB three contactor bypass option provides a means of bypassing the enclosed passive Bypass iltered drive allowing the AC motor to be operated at full speed directly from the AC supply line This option consists of an input a fused control power ransformer and a full voltage bypass starter with a door mounted IOB selector switch IEC type input bypass and input contactors are provided The contactors are mechanically and electrically interlocked see wiring diagram on Page V6 T2 223 RC Auto Transfer HOA Bypass Controller The manual HAND OFF AUTO HOA three contactor bypass option provides a means of bypassing the enclosed passive Bypass iltered drive allowing the A
452. ion Solutions CA08100014E Volume 13 Counters Timers and Tachometers CA08100015E Available in electronic format only Volume 14 Fuses CA08100016E Available in electronic format only Volume 15 Solar Inverters and Electrical Balance of System CA08100018E These volumes are not all inclusive of every product but they are meant to be an overview of our product lines For our full range of product solutions and additional product information consult Eaton com electrical and other catalogs and product guides in our literature library These references include The Consulting Application Guide CA08104001E The Eaton Power Quality Product Guide If you don t have the volume that contains the product or information that you are looking for not to worry You can access every volume of the catalog library at Eaton com electrical in the Literature Library By installing our Automatic Tab Updater ATU you can be sure you always have the most recent version of each volume and tab Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Icons Contact Us Green Leaf Eaton Green Solutions are products systems or solutions that represent Eaton benchmarks for environmental performance The green leaf symbol is our promise that the solution has been reviewed and documented as offering exceptional industry leading environmental benefits to customers consumers and
453. ion for the power cables between it and the SVX9000 and protection from high level ground faults the power cable Allows a convenient means of disconnecting the SVX9000 from the line and the operating mechanism can be padlocked in the OFF position This is factory mounted in the enclosure P3 Input Line Fuses Rated to 200 kAIC Provides high level fault protection of the SVX9000 input power circuit from the load side of the fuses to the input side of the power transistors This option consists of three 200 kA fuses which factory mounted in the enclosure P8 SPD 50 kA per Phase Provides a surge protection device SPD connected to the line side terminals and is designed to clip line side transients Rated for 50 000 PA SPD 100 kA Phase Provides a surge protection device SPD connected to the line side terminals and is designed to clip line side transients Rated for 100 000A PE Output Contactor Provides a means for positive disconnection of the drive output from the motor terminals The contactor coil is controlled by the drive s run or Outpu permissive logic NC and NO auxiliary contacts rated at 10A 600 Vac are provided for customer use Bypass options RB and RA include an output contactor as standard This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure PF Output Filter 100 300 ft Used to reduce the transient voltage DV DT at
454. ion in system efficiencies and performance signifying system maintenance is due Average Pole Current Provides the average of the three phase RMS pole currents in amps accurate to within 2 The pole current is the current through the soft starter The line and pole current will be identical in in line applications and will differ in inside the delta applications Average Line Current as a FLA Provides the average RMS ine current as a percentage of the S611 FLA setting Three Phase Line Currents Provides three RMS phase ine currents in amps accurate to within 2 mbalances or changes in the relative phase current to one another can indicate anomalies in the motor or electrical distribution system monitor critical operational and maintenance data from a central control station that can be located far away from the production facility Process data can be monitored to determine system anomalies that may indicate a need for preventive maintenance or an Impeding failure Adjustments made through the communications network can reduce costs by minimizing Three Phase Pole Currents Provides three RMS phase pole currents in amps accurate to within 2 The pole current is the current through the soft starter The line and pole current will be identical in in line applications Three Phase Line Voltages Provides the individual RMS three phase line voltages Imbalances or changes in the rela
455. ional I O or communication protocols as necessary Quick disconnect terminals for I O connections supports fast easy installation CA08100007E May 2014 www eaton com Software Active energy control minimizes energy losses in your motor resulting in industry leading energy efficiency for your application Quick Start Wizard upon initial power up supports fast easy installation Standard applications Standard Multi pump and fan Control Multi PID Multi purpose Copy paste functionality on drive keypad allows for fast setup of multiple drives Pre programmed 1 0 supports fast easy installation for most applications Dynamic motor regenerative energy management Advanced PC Tool with diagnostic capabilities Two configurable keypad soft keys Adjustable Freguency Drives 2 4 PowerXL DG1 Series Drives Standards and Certifications Product EMC Certification e IEC EN 61800 5 1 e Immunity IEC EN 61800 3 UL 0 EC EN 61800 5 2 e Category C2 cUL UL 508C 4 IEC 61508 RoHS EN 62061 e RoHS e EN ISO 13849 1 Catalog Number Selection PowerXL Series DG1 General Purpose Drive Series Power Part Options D GI 3 4 4D8 F B 21 Basic Naming Coating of Boards D Drive C Coated Series Phase Reference Internal Brake Chopper Enclosure IP Rati
456. ions network to assist in planning maintenance resources Thirty 30 different faults can be identified by the 5811 Standards and Certifications e IEC 60947 4 2 EN 60947 4 2 e UL listed NMFT E202571 811 N37_ through 811 85_ UL recognized 2 811 10_ Instructional Leaflets e User manual MN03900001E Outline drawings Control Status The 5811 provides data that represents system conditions that can be read through the DIM or the communications network This data identifies the status of the system and the control commands the system is requesting of the 5811 This can be used for advanced troubleshooting and system integration activities CE marked CSA certified 3211 06 CSA elevator 2411 01 uced Volta Solid State Starters Breaker Status The 5811 has provisions to read and display circuit breaker status Eaton communicating cover control or other communicating protective device is required to take advantage of this feature S811 N_ 10 8574 e 811 U_ 10 8857 S811 R_ 10 8575 S811 V_ 10 8577 e 811 T_ 10 8576 Catalog Number Selection 5811 Open Soft Starters 130 N 3 S Soft starter Standard soft starter Frame Size 2 811 Non combination N 65mm soft starter R 110 mm Options Number of Poles
457. ipping Weight H H1 H2 w wi D D1 Lbs kg Lbs kg 40 00 38 00 36 35 20 92 19 30 16 76 2 34 185 84 229 104 1016 0 965 2 923 3 531 4 490 2 425 7 59 4 V6 T2 224 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Approximate Dimensions in Inches mm Enclosure Size C UL Type 12 Adjustable Frequency Drives Low Harmonic Drives 2 8 0 44 11 2 0 44 11 2 lt W1 3 00 76 2 Mounting 4 00 101 6 Minimum 3 00 76 2 Mounting 4 00 101 6 Minimum Minimum Air Space Holes Free Air Space Required J Minimum Air Space Holes Free Air Space Required Required Both Sid 4 Places EM GA Required Both Sides 4 Places aaa JRC equired Both sides a E Wl 9 q 6 Aa s 2 e e 1 e H1 H2 H H2 Y o P W1 gt gt lt W gt Di lt D gt Y 5 lt w gt D1 1 lt D gt Approximate Approximate Weight Shipping Weight H H1 H2 H3 H4 w W1 D D1 Lbs kg Lbs kg 52 00 50 00 48 35 72 00 71 19 30 92 29 30 16 78 2 34 320 145 435 197 1320 8 1270 0 1228 1 1828 8 1808 2 785 4 744 2 426 2 59 4 Volume 6 Solid State Motor Control CA08100007E
458. ire bus power cable and drain The baud rates used for communication include 125K baud 250K baud and 500K baud Johnson Controls Metasys N2 Network Communications The OPTC2 fieldbus board provides communication between the 9000X Drive and a Johnson Controls Metasys 2 network With this connection the drive can be controlled monitored and programmed from the Metasys system The N2 fieldbus is available as a factory installed option and as a field installable kit Modbus TCP Network Communications The Modbus TCP Network Card OPTCI is used for connecting the 9000X Drive to Ethernet networks utilizing Modbus protocol It includes an RJ 45 pluggable connector This interface provides a selection of standard and custom register values to communicate drive parameters The board supports 10 Mbps and 100 Mbps communication speeds The IP address of the board is configurable over Ethernet using a supplied software tool Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com BACnet Network Communications The BACnet Network Card OPTCJ is used for connecting the 9000X Drive to BACnet networks It includes a 5 08 mm pluggable connector Data transfer is Master Slave Token Passing MS TP RS 485 This interface uses a collection of 30 Binary Value Objects BVOs and 35 Analog Value Objects AVOs to communicate drive parameters The card supports 9 6 19 2 and 38 4 communication sp
459. ires the operator to physically press the RESET button located on the soft starter The overload can be manually reset through the UI or through the communications network The automatic reset mode allows the soft starter to be automatically reset as soon as the trip condition is no longer present With the automatic reset mode after the fault is no longer present the motor will be restarted as soon as a valid start signal is present Phase Reversal The S611 can determine if the proper line phase sequence is present by default The device will trip if the line phase sequence is something other than A B C The S611 can be configured to operate under reversed phase conditions A C B Shorted SCR Detection The S611 monitors the operation of the power poles and will trip under a shorted SCR condition Open SCR Detection The S611 monitors the operation of the power poles and will trip under an open SCR condition CA08100007E May 2014 www eaton com trip delay of 0 1 to 60 seconds trip delay of 0 1 to 60 seconds Low Current Low current conditions can be a result of a loss of load or a failure in the mechanical system The S611 has low current protection that will trip if the average RMS current falls below a preset value The low current protection can be programmed as a percent of motor FLA from 096 to 10096 Low Voltage Low voltage conditions can result from disturbances in the electrical po
460. it FR4 FR5 and FR6 H2 lt H1 fn sja a D2 N i H3 gt lt 7 Dia a a to FR6 Pa H8 gt I lt H6 gt l lt Hg FR4 FR5 and FR6 with Flange Kit wi w2 H1 H2 H3 H4 H5 D1 D2 Dia FR4 5 0 128 4 5 113 13 3 337 12 8 325 12 9 327 1 2 30 0 9 22 7 5 190 3 0 77 0 3 7 FR5 5 6 143 4 7 120 17 0 434 16 5 420 16 5 419 1 4 36 0 7 18 8 4 214 3 9 100 0 3 7 6 7 7 195 6 7 170 22 0 560 21 6 549 22 0 558 1 2 30 0 8 20 9 3 237 4 2 106 0 3 7 Opening 4 to FR6 W3 W4 w5 H6 H7 H8 H9 Dia B FR4 4 8 123 4 5 113 12 4 315 12 8 325 0 2 5 0 3 7 FR5 5 3 135 4 7 120 16 2 410 16 5 420 0 2 5 0 3 7 6 7 3 185 6 7 170 6 2 157 21 2 539 21 6 549 0 3 7 0 2 5 0 3 7 Volume 6 Solid State Motor Control 08100007 2014 www eaton com 2 V6 T2 185 2 Adjustable Freguency Drives 5 9000 Drives Approximate Dimensions Inches mm NEMA Type 1 IP21 and NEMA Type 12 1 54 FR7
461. ital Interface Module DIM ONLN SS OXFDO1 H STOP Monitoring ESC V6 T1 77 1 2 Reduced Voltage Motor Starters Solid State Starters Communications The S811 has native The 5811 communication Modbus RTU communication parameters can be configured capabilities The 5811 may with the DIM or through the be connected to a variety Fieldbus using CH Studio of networks including Component Manager DeviceNet Modbus TCP Advanced communication EtherNet IP and PROFIBUS configuration settings provide the system integrator with powerful tools to facilitate system optimization Operation Starting and Stopping Modes Communications Reference Part Description Number Modbus TCP Communication Adapter with 120 Vac 1 0 C441U Modbus TCP Communication Adapter with 24 Vdc 1 0 EtherNet IP Communication Adapter with 120 Vac 1 0 C441U EtherNet IP Communication Adapter with 24 Vdc 1 0 C441V 85 264 input 24 output PSG240E 360 575 input 24 output PSG240F The 5811 has a variety of starting and stopping methods to provide superior performance in the most demanding applications The motor can be started in either voltage ramp start or current limit start mode Kick start and soft stop are available within both starting modes The user has the option to configure two independent start ramp profiles to accommodate variations in starting requirements Voltage Ramp Start
462. itched with parameter 2 30 DI4 Digital Input 5 Frequency reference value Digital 8 30V high 7 Reference potential OV connection terminal 9 8 A01 Analog Output 1 Output frequency Analog 0 to 10V maximum 20 mA Can be switched with parameter P2 11 D01 Digital Output 1 Output frequency Digital 8 24V 9 0 Reference potential connection terminal 7 10 04 Digital Input 4 Fixed frequency FF2 Analog 0 to 10V gt 72 0 4 20 mA 500 0 Can be switched with parameter P2 30 Al2 Analog Input 2 Fixed frequency FF2 Digital 8 30V high 1 A02 Analog output 2 Output current Analog 0 to 10V maximum 4 20 mA Can be switched with parameter P2 11 D02 Digital output 2 Output current Digital 8 24V 2 STO Safe Torque Off Enable 424V 3 STO Safe Torque Off Enable 0V 4 K11 Relay 1 changeover contact Active FAULT Maximum switching load 250 Vac 6A or 30 Vdc 5A 5 14 Relay 1 changeover contact N O Active FAULT O Maximum switching load 250 Vac 6A or 30 Vdc 5A 6 K12 Relay 1 changeover contact N C Active FAULT O Maximum switching load 250 Vac 6A or 30 Vdc 5A 7 K23 Relay 2 N O contact Active FAULT Maximum switching load 250 Vac 6A or 30 Vdc 5A 8 24 2 Active FAULT O Maximum switching load 250 Vac 6A or 30 Vdc 5A Note Programmable function lt lt E E 5 1 2 a el tel le a mn ge B 8 VV
463. itions A C B Shorted SCR Detection The 5811 monitors the operation of the power poles and will trip under a shorted SCR condition Open SCR Detection The 5811 monitors the operation of the power poles and will trip under an open SCR condition Low Current Low current conditions can be a result of a loss of load or a failure in the mechanical system The 5811 has low current protection that will trip if the average rms current falls below a preset value The low current protection can be programmed as a percent of motor FLA from 0 to 100 Low Voltage Low voltage conditions can result from disturbances in the electrical power distribution system Low voltage conditions can cause a malfunction and damage to electrical equipment The 5811 has low voltage protection that will trip if the average rms voltage falls below a preset value The low voltage protection can be programmed as a percent of nominal voltage from 1 to 99 with a trip delay of 0 1 to 60 seconds to accommodate short temporary voltage drops during the start process High Voltage High voltage conditions can result from disturbances in the electrical power distribution system High voltage conditions can cause malfunctions or failures of electrical equipment The S811 has high voltage protection that will trip if the average rms voltage is greater than a preset value The high voltage protection can be programmed as a percent of
464. ives 5 9000 Drives Replacement Parts FR4 Spare Parts Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA Type 12 controlfan 1 01086 01086 Control module SPX control module 1 CPBS0000000000 CPBS0000000000 Standard slot A 1 0 card 1 9 9 Standard slot 1 0 card 1 OPTA2 OPTA2 Converter Power board 1 VB00308 0004 2 VB00208 0003 5 1 VB00308 0007 2 VB00208 0004 5 1 VB00308 0008 2 VB00208 0005 5 1 VB00208 0007 5 1 VB00208 0009 5 1 VB00410 0012 5 ARV Keypad SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM Main fan 2 DC fan main 1 01060 01060 Other Mounting kit fixing kit 1 FR00040 FR00040 Mounting kit fixing kit N12 1 00079 FR00079 Control cover plastic 1 1 FR00006 FR00006 FR5 Spare Parts Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan NEMA 12 controlfan 1 01088 01088 Control module SPX control module 1 CPBS0000000000 CPBS0000000000 Standard slot A 1 0 card 1 9 9 Standard slot 1 0 card 1 OPTA2 OPTA2 Converter Power board 1 VB00313 0017 2 VB00213 0016 5 1 VB00313 0025 2 VB00213 0022 5 1 VB00313 0031 2 VB00213 0031 5 Keypad SVX SPX keypad 1 KEYPAD LO
465. l discrete outputs Optiona Built in diagnostics Standard Communications RS 232 Standard RS 422 485 Optiona DeviceNet Optiona odbus RTU Optiona slave Optiona PROFIBUS DP Optiona Lonworks Optiona Johnson Controls Metasys N2 Optiona EtherNet IP Optiona odbus TCP Optiona BACnet Optiona V6 T2 98 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 9000X Enclosed Drives continued NEMA Type 1 IP21 or NEMA Type 12 IP54 Description pecification Performance Features SVX9000 Drives Standard I O Specifications Description Six digital input programmable Specification 24V 0 lt 10V 1 gt 18V Ri gt 5 kohms 2 5 Sensorless vector control Standard Volts hertz control Standard IR and slip compensation Standard Electronic reversing Standard Dynamic braking Optional DC braking Standard PID setpoint controller Programmable Critical speed lockout Standard Current torque limit Standard Adjustable acceleration deceleration Standard Linear or S curve accel decel Standard Jog at preset speed Standard Thread preset speeds 7 Standard 15 Optional Automatic restart Selectable Coasting motor start Standard Coast or ramp stop selection Standard Elapsed time meter Optional Carrier frequency adjustment 1 16 kHz Standard Conditions for Application and Service Operati
466. l impedance of 120 ohms and specific line delay of nominal 5 as m 120 ohm line termination resistors required for installation Adjustable Frequency Drives DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the 9000X Drive ona DeviceNet Network It includes a 5 08 mm pluggable connector Transfer method is via CAN using a two wire twisted shielded cable with two wire bus power cable and drain The baud rates used for communication include 125K baud 250K baud and 500K baud Johnson Controls Metasys N2 Network Communications The OPTC2 fieldbus board provides communication between the 9000X Drive and a Johnson Controls Metasys N2 network With this connection the drive can be controlled monitored and programmed from the Metasys system The N2 fieldbus is available as a factory installed option and as a field installable kit Modbus TCP Network Communications The Modbus TCP Network Card is used for connecting the 9000X Drive to Ethernet networks using Modbus protocol It includes an RJ 45 pluggable connector This interface provides a selection of standard and custom register values to communicate drive parameters The board supports 10 Mbps and 100 Mbps communication speeds The address of the board is configurable over Ethernet using a supplied software tool Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Low Harmonic
467. late allows customers to retrofit a S801 V_ soft starter with the S801 U_ soft starter Adapter Plates Catalog Description Number Adapter plates EMM13U Control Wire Connector Control Wire Connector Catalog Description Number 12 pin 5 mm pitch connector EMA75 for control wiring Control Interface Module The Control Interface Module CIM is available as a replacement part CIM Catalog Description Number Blank cover filler EMA68 CIM for standard unit EMA71 Panel mounting kit 3 ft cable EMA69A 5 ft cable EMA69B 8 ft cable EMA69C 10 ft cable EMA69D CA08100007E May 2014 www eaton com Data and Specifications Soft Starters S801 Solid State Starters Description 801 N37N3S 801 N66N3S 801 R10N3S 801 R13N3S Max current capacity 37 66 105 135 General Information Bypass mechanical lifespan 10M 10M 10M 10M Insulating voltage Ui 660V 660V 660V 660V Ramp time range 0 5 180 seconds 0 5 180 seconds 0 5 180 seconds 0 5 180 seconds Resistance to vibration 3g 3g 3g 3g Resistance to shock 15g 15g 15g 15g Electrical Information Operating voltage 200 600 200 600 200 600V 200 600V Operating frequency 47 63 Hz 47 63 Hz 47 63 Hz 47 63 Hz Overload setting 30 100 30 100 30 100 30 100 Trip class 5 10 20 30 5 10 20 30 5 10 20 30 5 10 20 30 Cabling Capacity 94
468. lay output RS 485 Ethernet 40 rated 110 overload for one minute Eaton Electrical Services amp Systems national network of AF drive specialists CA08100007E May 2014 www eaton com Series IntelliPass Incoming Power L1 2 Bypass 9 Circuit 5 a Breaker Optional Fuse or Drive Input Contactor To Drive Input To Drive Output U T1 v T2 W T3 Output Bypass Contactor Contactor Overload Relay Volume 6 Solid State Motor Control Adjustable Frequency Drives H Max Series Drives H Max Series IntelliDisconnect Power Wiring Incoming Power ci 12 2 6 Circuit Breaker Optional Fuse Drive Input To Drive Output U T1 V T2 W T3 Optional Output Contactor N vaa U T1 WI T3 CA08100007E May 2014 www eaton com V6 T2 153 2 6 Adjustable Frequency Drives H Max Series Drives Dimensions Approximate Dimensions in Inches mm H Max Series IntelliPass and IntelliDisconnect Drives
469. lector switch IEC type input bypass and input contactors are provided The contactors are mechanically and electrically interlocked see wiring diagram on Page V6 T2 223 Door mounted pilot lights are provided that indicate bypass or inverter operation A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode WARNING The motor may restart when the overcurrent relay is reset when operating in bypass unless the 108 selector switch is turned to the OFF position RG Reduced Voltage Starter for Bypass Used in conjunction with bypass option RB RC or RD This option adds IT Series reduced voltage soft starter to bypass Bypass assembly for soft starting in bypass mode 54 Floor Stand 6 in Raises F box off the ground 6 in 152 4 mm Recommended when box is not installed on an appropriate concrete pad Enclosure 55 Floor Stand 22 in Converts Size normally wall mounted enclosure to a floor standing enclosure with height of 22 558 8 mm Enclosure 56 Floor Stand 12 in Converts a Size or D normally wall mounted enclosure to a floor standing enclosure with a height of 12 304 8 mm Enclosure 59 Space Heater Prevents condensation from forming the enclosure when the drive is inactive or in storage Includes thermostat for variable temperature control Enclosure Heater requires a customer supplied 115V remote supply source Enclose
470. led option and as a field installable kit Modbus TCP Network Communications The Modbus TCP Network Card is used for connecting the 9000X Drive to Ethernet networks utilizing Modbus protocol It includes an RJ 45 pluggable connector This interface provides a selection of standard and custom register values to communicate drive parameters The board supports 10 Mbps and 100 Mbps communication speeds The IP address of the board is configurable over Ethernet using a supplied software tool Adjustable Frequency Drives BACnet Network Communications The BACnet Network Card is used for connecting the 9000X Drive to BACnet networks It includes a 5 08 mm pluggable connector Data transfer is Master Slave Token Passing MS TP RS 485 This interface uses a collection of 30 Binary Value Objects BVOs and 35 Analog Value Objects AVOs to communicate drive parameters The card supports 9 6 19 2 and 38 4 communication speeds and supports network addresses 1 127 EtherNet IP Network Communications The EtherNet IP Network Card OPTCK is used for connecting the 9000X Drive to Ethernet Industrial Protocol networks It includes an RJ 45 pluggable connector The interface uses CIP objects to communicate drive parameters CIP is Common Industrial Protocol the same protocol used by DeviceNet The board supports 10 Mbps and 100 Mbps communication speeds The IP address of the board is
471. lt factory for lt 2000m consult factory for lt 2000m consult factory for operation gt 2000m operation gt 2000m operation gt 2000m operation gt 2000m operation gt 2000m Humidity lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing Operating position Any Any Any Any Any Pollution degree IEC947 1 3 3 3 3 3 Impulse withstand voltage IEC947 4 1 6000 6000 6000 6000 6000 Note UL recognized component V6 T1 72 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Wiring Diagram Line Connected Soft Starter 1 L1 3112 5 L3 Dimensions Approximate Dimensions in Inches mm Soft Starters S801 Solid State Starters Catalog Weight Number w H D in Lbs kg S801 N37N3S 2 66 67 6 7 37 187 2 6 45 163 9 5 8 2 6 5801 66 35 2 66 67 6 7 37 187 2 6 45 163 9 5 8 2 6 S801 R10N3S 4 38 111 3 7 92 201 1 6 64 168 6 10 5 4 8 801 R13N3S 4 38 111 3 7 92 201 1 6 64 168 6 10 5 4 8 801 T18N3S 7 65 194 4 12 71 322 9 6 47 164 4 48 21 8 with lugs 41 18 6 without lugs 801 T24N3S 7 65 194 4 12 71 322 9 6 47 164 4 48 21 8 with lugs 41 18 6 without lugs 801 T30N3S 7 65 194 4 12 71 322 9 6 47 164 4 48 21 8 with lugs 41 18 6 without lugs 801 U36N3S 7 73 196 3 12 72 323 1 7 16 181 8 48 21 8 with lugs 41 1
472. ly hp 1 Current I Catalog Number FR10 200 208 250 261 SPX200A0 5A2N1 250 261 300 325 SPX250A0 5A2N1 300 325 400 385 SPX300A0 5A2N1 FR11 400 385 450 460 SPX400A0 5A2N1 450 460 500 502 SPX450A0 5A2N1 500 502 590 SPX500A0 5A2N1 FR12 590 600 650 SPX550A0 5A2N1 600 650 700 750 SPX600A0 5A2N1 700 750 800 820 SPX700A0 5A2N1 FR13 800 820 900 920 SPX800A0 5A2N1 900 920 1000 1030 SPX900A0 5A2N1 1000 1030 1250 1180 SPXH10A0 5A2N1 FR14 1350 1300 1500 1500 SPXH13A0 5A2N1 1500 1500 2000 1900 SPXH15A0 5A2N1 2000 1900 2300 2250 SPXH20A0 5A2N1 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 53 2 D Adjustable Frequency Drives SVX9000 Drives Accessories Demo Drive and Power Supply Demo Drive and Power Supply Description Catalog Number 9000X demo drive 9000XDEMO NEMA Type 12 IP54 Conversion Kit The Type 12 54 kit kit consists of a metal option is used to convert a drive shroud fan kit for NEMA Type 1 IP21 to a some frames adaptor plate NEMA Type 12 IP54 drive and plugs The NEMA Type 12 IP54 NEMA Type 12 IP54 Conversion Kit Approximate Dimensions in Inches mm Approximate Frame Size Delivery Code Length Width Height Weight Lb kg Catalog Number FR4 w 13 330 7 178 4 102 4 1 8 OPTN12FR4 FR5 16 406 8 203 7 178 5 2 3 OPTN12FR5 FR6 21 533 10 254 5 127 7 3 2 OPTN12FR6 Flange Kits Flange Kit NEMA Type 12 IP54 Flange kits for NEMA Type Flange Kit
473. m the first converter to cancel the harmonics of the second Up to approximately 85 reduction of harmonic current and voltage distortion may be achieved over standard Basic 12 Pulse Rectifier with Phase Shifting Transformer 12 Pulse Phase Shifting Transformer 11 12 Pulse Diode Bridge Rectifier Converter Section L2A L3A L1B 2 12 Pulse Diode 2 8 Low Harmonic Drives six pulse converter This permits a facility to use a larger percentage of AFD loads under IEEE 519 1992 guidelines than allowable using line reactors or DC chokes A harmonic analysis is required to guarantee compliance with guidelines Inverter Section DC Dynamic Braking Transistor Output Transistors IGBT Section Bridge Rectifier Converter Section Bus Capacitors 500 hp 480V Drive with 12 Pulse Rectifier 500 hp 480V Drive with 12 Pulse Rectifier 12 Pulse Circuit Current Amps Current harmonics 1000 100 111 4 19 l g 0 06 15 1 25 h3 2 9596 13 0 87 500 l 0 48 7 0 21 Ing 0 73 Power 500 hp 0 He 66 2 amps Advantages Disadvantages 500 Moderate cost although Impedance matching of significantly more than phase shifted sources is 21000 reactors chokes critical to performance 0 126 0 13225 0 1
474. m to a maximum of 2 5 of rated current per 100m to a maximum of 2000m 2000m 2000m Installation Vertical Vertical Vertical Protection class IP20 IP20 IP20 Protection class applies to the front With optional covers from the NZM range With optional covers from the NZM range With optional covers from the NZM range and operator control and display protection type from all sides can be protection type IP40 from all sides can be protection type IP40 from all sides can be elements Protection type from all achieved achieved achieved sides is 00 Busbar tag shroud Back of hand and finger proof from front face Back of hand and finger proof from front face Back of hand and finger proof from front face Overvoltage category 1 2 1 2 1 2 pollution degree Shock resistance 8g 11ms 8g 11ms 8g 11ms Vibration resistance according to 2M2 2M2 2M2 EN 60721 3 2 Mean heat dissipation at w 0 8 11 15 rated duty cycle Radio interference B B B Dimensions W x H x D DS7 340 and 057 342 in mm 1 77 x 5 91 x 4 65 45 x 150 x 118 1 77 x 5 91 x 4 65 45 x 150 x 118 1 77 x 5 91 x 4 65 45 x 150 x 118 DS7 34D in mm 1 77 x 5 91 x 4 65 45 x 150 x 118 1 77 x 5 91 x 4 65 45 x 150 x 118 1 77 x 5 91 x 4 65 45 x 150 x 118 Weight 057 340 Ib kg 0 88 0 40 0 88 0 40 0 88 0 40 057 342 Ib kg 0 99 0 45 0 99 0 45 0 99 0 45 DS7 34D Ib kg 0 90 0 41 0 90 0 41 0 90 0 41 Main Circuit Rated operational voltage V 230 460 Vac 230 46
475. may assess Buyer drawing charges Factory customer approval drawing changes required due to misinterpretation by Seller will be at Seller s expense Approval drawings generated by Bid Manager are excluded from this provision Warranty Warranty for Products Seller warrants that the Products manufactured by it will conform to Seller s applicable specifications and be free from failure due to defects in workmanship and material for one 1 year from the date of installation of the Product or eighteen 18 months from the date of shipment of the Product whichever occurs first In the event any Product fails to comply with the foregoing warranty Seller will at its option either a repair or replace the defective Product or defective part or component thereof F O B Seller s facility freight prepaid or b credit Buyer for the purchase price of the Product All warranty claims shall be made in writing Seller requires all non conforming Products be returned at Seller s expense for evaluation unless specifically stated otherwise in writing by Seller This warranty does not cover failure or damage due to storage installation operation or maintenance not in conformance with Seller s recommendations and industry standard practice or due to accident misuse abuse or negligence This warranty does not cover reimbursement for labor gaining access removal installation temporary power or any other expenses
476. me Size V 415 75 10 47 25 00 25 25 300 250 300 300 811 V36N3S 526 90 60 85 50 20 50 50 400 300 450 400 811 V42N3S 623 110 85 220 200 50 250 200 450 400 550 450 811 V50N3S 727 129 220 257 250 200 250 250 550 450 700 550 811 V65N3S 816 147 257 295 250 250 300 250 600 550 750 700 811 V72N3S 908 160 280 335 250 250 300 250 700 550 750 700 811 V85N3S 811 V10N3S Note 811 U50_ unit does not have IEC certification Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 89 1 2 Solid State Starters Accessories Lug Kits 811 T_ S811U_ and S811 V_ soft starters each have different lug options based on your wiring needs Each lug kit contains three lugs that can be mounted on either the load or line side Reduced Voltage Motor Starters Lug Kit Lug Kits p 5811 Kits Catalog eC A Catalog Number Description Required Number aes aN 5811 1_ 2 cable connections 4 AWG to 1 0 2 EML22 5 S811 U_ 1 cable connection 4 0 to 500 kcmil cable EML23 2 cable connections 4 0 to 500 kcmil cable EML24 1 cable connection 2 0 to 300 kcmil cable EML25 2 cable connections 2 0 to 300 kcmil cable EML26 S811 V_ 2 cable connections 4 0 to 500 kcmil cable 2 EML28 4 cable connections 4 0 to 500 kcmil cable EML30 6 cable connections 4 0 to 500 kcmil cable EML32 4 cable connections 2 0 to 300 kcmil cable EML33 Power Suppl
477. minal 6 d 13 6 GND ground Ground for reference and controls a DIN4 Multi step speed select 1 DIN4 DIN5 Frequency Ref 5 DIN5 Multi step speed select 2 Open Open Ref Vin Closed Open Multi step ref 1 Open Closed Multi step ref 2 Closed Closed RefMax ho GMB DING Fault reset Contact open no action Contact closed fault reset 7 CMB Common for DINA DING Connect to GND or 424V vc 18 A014 Output frequency Programmable Analog Range 0 20 mA Ri max 500 ohms READY 9 A01 o9 20 6 Digital output Programmable READY Open collector lt 50 mA V x48 OPTA2 21 01 Relay output 1 RUN RUN See 6 22 01 23 801 E 24 R02 Relay output 2 gt 1 25 R02 1 26 R02 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 223 2 8 Dimensions Approximate Dimensions in Inches mm Adjustable Frequency Drives Low Harmonic Drives Enclosure Size B UL Type 12 4 00 101 6 3 00 76 2 Minimum Free Air Minimum Air L 6 Space Required Space _ A Required Both Sides CJ _ g H1 H2 9 H 0 44 11 2 8 Holes lt W1 gt 4 Places lt gt D1 lt D gt o Approximate Approximate Weight Sh
478. missioning and is ideal for panel builders This drive supports single phase motor applications and detachable terminal blocks make control wiring much easier Models rated at 480 volts three phase 50 60 Hz are available in sizes ranging from 1 to 15 hp Models rated at 240 volts single or three phase 50 60 Hz are available in sizes ranging from 0 5 to 7 5 hp Models rated at 115 volts single phase 50 60 Hz are available in the 0 5 to 3 hp size range V6 T2 2 00000000 Dmm Features Volume 6 Solid State Motor Control Compact space saving design Rugged and reliable 175 for 2s 50 rated DIN rail and screw mountable FS1 and FS2 Side by side installation Industry leading efficiency delivers energy savings to the customer Optional integrated EMC filters make the unit suitable for commercial and industrial networks Adjustable Frequency Drives Contents Description PowerXL DC1 Series Drives Page Catalog Number Selection Product Selection Accessories Technical Data and Specifications Dimensions Brake chopper as standard in frames 2 and higher Temperature controlled fan RS 485 Modbus and CANopen as standard PI controller as standard SmartWire capability Removable I O terminal blocks Contactor style power wiring Compatibility with single phase motors CA08100007E May 2014 www eaton com V6 T2 3 V6 T2 4 V6 T2 6 V6 T2 7 V6 T2 9 Stan
479. mixed gas corrosion test Method 1 H2S hydrogen sulfide and 502 sulfur dioxide Designed according to IEC 60721 3 3 unit in operation class 3C2 IEC 60721 3 3 unit in operation class 352 Altitude 100 load capacity no derating up to 3280 ft 1000m 1 derating for each 328 ft 100m above 3280 ft 1000m max 9842 ft 3000m 2000m for corner grounded earth main systems V6 T2 40 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives PowerXL DGl Series Drives 2 4 PowerXL Series DG1 Technical Data and Specifications continued Attribute Ambient conditions continued Description Vibration 61800 5 1 60668 2 6 Specification 5 150 Hz Displacement amplitude 1 mm peak at 5 Hz to 15 8 Hz FR1 FR5 Maximum acceleration amplitude 1g at 15 8 Hz to 150 Hz FR1 FR5 Shock ISTA1A 60068 2 27 Storage and shipping maximum 15g 11 ms in package Overvoltage Overvoltage Category III Pollution degree Pollution Degree 2 Enclosure class IP21 Type 1 standard entire kW hp range IP54 Type 12 option Note Keypad required to be mounted in drive for 12 rating Immunity Fulfills EN 61800 3 2004 first and second environment MTBF FR1 165 457 hours FR2 134 833 hours FR3 102 515 hours FR4 121 567 hours FR5 108 189 hours FR6 Available in 2015
480. mm 7 46 189 8 37 213 8 37 213 8 37 213 Weight Ib kg 24 11 33 15 33 15 38 17 General Information Bypass mechanical lifespan 10M 10M 10M 10M Insulating voltage 860 860 860 860 time range Seconds 0 5 180 0 5 180 0 5 180 0 5 180 Vibration resistance non operating g 3g up to 242A units 2g on 3g up to 242A units 2g on 3g up to 242A units 2g on 3g up to 242A units 2g on 302A to 414A units 302A to 414A units 302A to 414A units 302A to 414A units Vibration resistance operating g 1 1 1 1 Shock resistance 9 15g up to 242A units 5g on 15g up to 242A units 5g on 15g up to 242A units 5g on 15g up to 242A units 5g on 302A to 414A units 302A to 414A units 302A to 414A units 302A to 414A units Electrical Information Operating voltage 130 600 130 600 130 600 130 600 Operating frequency Hertz 47 63 47 63 47 63 47 63 Overload setting frame FLA 50 100 50 100 50 100 50 100 Trip class 5 10 20 30 5 10 20 30 5 10 20 30 5 10 20 30 Cabling Capacity 947 Number of conductors 1 1 1 1 Wire sizes AWG 2 600 kcmil 2 600 kcmil 2 600 kcmil 2 600 kcmil Type of connectors Lug Lug Lug Lug Control Wiring Wire sizes AWG 22 12 22 12 22 12 22 12 Number of conductors 2 or one 12 14 AWG 2 or one 12 14 AWG 2 or one 12 14 AWG 2 or one 12 14 AWG Torque requirements Ib in 3 5 3 5 3 5 3 5 Maximum size AWG 12 12 12 12 Control Power Requirements Voltage range 120V 10 108 132 108 132 108 132 108
481. mmended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assistance V6 T2 176 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 5 9000 Drives 2 9 5 Parts Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan 50 mm fan 1 09041 09041 09041 80 fan 1 01068 01068 01068 Control module SPX control module 1 50000000000 50000000000 50000000000 Standard slot 1 0 1 9 9 9 Standard slot 1 0 card 1 OPTA2 OPTA2 OPTA2 Converter Power module 1 FR09 0261 2 ANV FR09 0261 4 ANV FR09 0125 5 ANV 1 FR09 0300 2 ANV FR09 0300 4 ANV FR09 0144 5 ANV 1 FR09 0170 5 ANV Driver board 1 S00583 S00583 S00583 Shunt board 6 VB00535 VB00537 6 VB00536 VB00542 6 VB00543 DC section Balancing resistor 3 00052 00052 00052 Bus capacitor 8 500335 500335 01041 DC busbars DC 1 FR09043 FR09043 FR09043 DC busbars DC 1 FR09044 FR09044 FR09044 DC busbars connection 1 FR09045 FR09045 FR09045 DC busbars insulator 1 FR09046 FR09046 FR09046 DC busbars con insulator 1 FR09047 FR09047 FR09047 Inverter Rectifier module 1 FR09826 FR09822 FR098
482. mote speed signal K2 Door Mounted Speed Potentiometer with HOA Selector Switch Provides the SVX9000 with the ability to start stop and adjust the speed reference from Contro door mounted control devices or remotely from customer supplied inputs In HAND position the drive will start and the speed is controlled by the door mounted speed potentiometer The drive will be disabled in the OFF position When AUTO is selected the drive run and speed control commands are via user supplied dry contact and 4 20 mA signal K4 HAND OFF AUTO Switch for Non Bypass Configurations Provides three position selector switch that allows the user to select either a HAND or AUTO mode of Control operation HAND mode is defaulted to k keypad operation and AUTO mode is defaulted to control from an external terminal source These modes of operation can be configured via programming to allow for alternate combinations of start and speed sources Start and speed sources include keypad 1 0 and fieldbus K5 MANUAL AUTO Speed Reference Switch Provides a door mounted selector switch for MANUAL AUTO speed reference Contro K6 START STOP Pushbuttons Provide door mounted START and STOP pushbuttons for either bypass or non bypass configurations Contro KB 115V Control Transformer 500 VA Provides a fused control power transformer with additional 500 VA at 115V for customer use Control KF Bypass Test Switch for RB and RA Allows the user to energize the AF drive for testing w
483. motor is started internal run bypass contactors close resulting in the motor running directly across the line The built in solid state overload protects the motor from overload conditions with sophisticated algorithms that model true motor heating resulting in better motor protection and fewer nuisance trips Advanced protective and diagnostic features reduce downtime A voltage ramp start or current limit start is available Kick start is available in either starting mode The soft stop option allows for a ramp stop time that is longer than the coast to stop time The pump control option provides a smooth transition for starting and stopping a motor and eliminating the water hammer effect that can damage pipes valves and pumps The S611 offers an impressive array of advanced protective features Not only are the protective features selectable but many offer variable settings allowing the user to fine tune the soft starter to meet specific system requirements The S611 has an easy to use User Interface Module Ul that allows the user to configure the device and to read system parameters and values The UI includes an LED display and keypad to scroll through the various parameters The UI allows the user to modify control parameters enable or disable protections set communication variables monitor system values such as line voltages and currents and access the fault queue CA08100007E May 2014 www e
484. mp 5611 077 board assembly 99A pump 5611 099 board assembly 125A pump 5611 125 board assembly 156A pump 5611 156 board assembly 180A pump 5611 180 Control board assembly 242A pump 5611 242 Control board assembly 302A pump 5611 302 board assembly 361A pump 5611 361 Control board assembly 414A pump 5611 414 Frame 5611 C D S611 CT CD Frame E F CT S611 CT EF Contactor assembly 52 180A C25DNY172 Contactor assembly 242 414A C25DNY173 Volume 6 Solid State Motor Control Solid State Starters CA08100007E May 2014 www eaton com V6 T1 55 Solid State Starters Technical Data and Specifications Soft Starters S611 5611 Soft Starter Partial Catalog Number Description S611A052 S611A065 S611A072 S611B099 Max current capacity 52 65 77 99 26 52 32 5 65 38 5 77 48 99 Dimensions Width inch mm 11 58 294 11 58 294 11 58 294 11 58 294 Height inch mm 19 45 494 19 45 494 19 45 494 19 45 494 Depth inch mm 7 46 189 7 46 189 7 46 189 7 46 189 Weight
485. n IP66 NEMA 4 with Local Controls lt A1 lt 1 gt gt lt C1 A gt lt c gt Frame Weight Size A A1 B 1 B2 1 02 Ibs 2 7 40 188 0 6 93 176 0 10 12 257 0 7 87 200 0 0 79 20 0 9 42 239 3 0 14 3 5 0 16 4 2 0 33 8 5 10 6 4 8 FS3 8 29 211 0 7 78 198 0 12 20 310 0 9 90 252 0 0 98 25 0 10 48 266 3 0 14 3 5 0 16 4 2 0 33 8 5 16 1 7 3 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 19 2 3 Series Drives Series Drives for Applications Product Description Eaton s M Max Series Sensorless Vector Adjustable Frequency AC Drives are the next generation of drives specifically engineered for today s machinery applications These micro processor based drives have standard features that can be programmed to tailor the drive s performance to suit a wide variety of application requirements The M Max product line uses a 32 bit microprocessor and insulated gate bipolar transistors IGBTs that provide quiet motor operation high motor efficiency and smooth low speed performance The size and simplicity of the M Max make it ideal for hassle free installation Models rated at 575 volts three phase 50 60 Hz are available in sizes ranging from 1 to 7 1 2 hp Models rated at 480 volts three phase 50 60 Hz are available in siz
486. n Inches mm Liquid Cooled Inverter with Mounting Bracket Chassis Size CH64 IP90 cy O e e amp 95 6 QUE OO Su 6 T Top 2 RO ien L WIE gt e gt 4 ER 9 GG d Io dl b F3 GG H3 j H DN o o o O O o o Y L 9 SH wa m lt W1 gt D1 gt Right Side Front Left Side Voltage Amps H1 H2 H3 D1 wi w2 R1 Dia 540 675 Vdc 1370 4140 36 38 1 03 3437 1535 2937 787 043 SUR Em 924 26 873 390
487. n of robust performance and raise the bar on features and functionality ensuring the best solution at the right price Product Range e 230V to 125 hp 310A 90 kW e 480V to 250 hp 310A 160 kW e 575V to 250 hp 250A 160 kW V6 T2 30 Volume 6 Solid State Motor Control Features and Benefits Hardware e Brake chopper standard on Frames 1 2 3 Dual overload ratings 110 variable torque e 150 constant torque Ih Type 1 IP21 and Type 12 54 enclosures available Integrated common mode reduction 5 DC link choke with input surge protection e EMI RFI filters standard on all drives meets EMC Category C2 Real time clock supports calendaring and PLC functionality Graphic LCD display and keypad supports simple menu navigation as well as on screen diagnostics and troubleshooting LOCAL REMOTE operation from keypad and two configurable soft keys Control logic can be powered from an external auxiliary control panel internal drive functions and fieldbus if necessary e Standard I O 801 1D O 2AI 2AO Three relays e Meets needs of most communication requirements Standard communications EtherNet IP Modbus TCP e RS 485 Modbus RTU BACnet MS TP e Meets the needs of most communication requirements Seamless integration into EtherNet IP networks via EIP Assist I O tag generation tool Two expansion slots intended to support addit
488. n the following table Volume 6 Solid State Motor Control Low Harmonic Drives Ambient Temperature Ratings Enclosure Size I B C 9 40 C 40 C 7 8 50 C 50 C f dynamic brake chopper or control communication option is desired change the appropriate code in the base catalog number e All of the programming is exactly the same as the standard SVX9000 drive Select enclosed options Add the codes as suffixes to the base catalog number in alphabetical and numeric order Note For high temperature rating select HT option code and contact factory CA08100007E May 2014 www eaton com 2 8 V6 T2 209 28 208V Drives Enclosed Passive Filtered Drive V6 T2 210 Adjustable Frequency Drives Low Harmonic Drives UL Type 1 UL Type 12 UL Type 3R and NEMA 12 Filtered NEC Chassis UL Type 1 UL Type 12 and NEMA 12 Filtered UL Type 3R hp Current A Frame Base Catalog Number Base Catalog Number Base Catalog Number Low Overload Drive 7 1 2 24 2 FR5 CFX00721BA CFX00731BA 10 30 8 FR5 CFX01021BA CFX01031BA 15 46 2 FR6 CFX01521BA CFX01531BA 20 59 4 FR6 CFX02021BA CFX02031BA 25 74 8 FR7 CFX02521AA CFX02531AA 30 88 FR7 CFX03021AA CFX03031AA 40 114 FR7 CFX04021AA CFX04031AA 50 143 FR8 CFX05011AA CFX05061AA CFX05031AA 60 169 FR8 CFX06011AA CFX06061AA CFX06031AA 75 211 FR8 CFX07511AA CFX0756
489. nal Standard AC input circuit disconnect Optiona 4 20 mA isolated Configurable Line reactors 3 Standard 4 20 mA differential Configurable Phase rotation insensitive Standard Analog outputs EMI filter Standard Thru Frame 9 Speed frequency Standard nput phase loss protection Standard Torque load current Programmable nput overvoltage protection Standard Motor voltage Programmable Line surge protection Optional Kilowatts Programmable Output short circuit protection Standard 0 10 Vdc signals Configurable w jumpers Output ground fault protection Standard 4 20 mA DC signals Standard Output phase protection Standard Isolated signals Optional Overtemperature protection Standard Discrete outputs DC overvoltage protection Standard Fault alarm Standard Drive overload protection Standard Drive running Standard Motor overload protection Standard Drive at set speed Programmable Programmer software Optional Optional parameters 14 Local remote keypad Standard Dry contacts 1 2 relays Form C Keypad lockout Standard Open collector outputs 1 Fault alarm output Standard Additional discrete outputs Optiona Built in diagnostics Standard Communications 5 232 Standard 5 422 485 DeviceNet Optiona odbus RTU Optiona slave Optiona PROFIBUS DP Optiona Lonworks Optiona Johnson Controls Metasys N2 Optiona EtherNet IP Optiona Modbus TCP Optiona BACnet Optiona Volume 6 Solid State Motor Control CA08100007E May
490. nce scaling Programmable start and stop functions DC brake at start and stop Programmable V Hz curve Adjustable switching frequency Autorestart function after fault Protections and supervisions Power section fault indication External fault Fieldbus communication Safe torque off STO function Analog input range selection signal scaling and filtering controller Skip frequencies V6 T2 16 Frequency resolution 0 1 Hz Initial output current ly 200 for 4s for every 40 seconds Torque depends on motor Control Characteristics Operation mode U f control slip compensation sensorless vector control SLV vector control with feedback CLV Switching frequency 4 to 32 kHz Voltage reference 10 max 10 mA Field weakening point 010500 Hz 0 1 to 600 seconds 0 1 to 600 seconds Acceleration time Deceleration time Brake Resistor Minimum Values 230V Series FS2 and FS3 15 ohms 400V Series FS2 33 ohms FS3 22 ohms Ambient Conditions Ambient operating 14 F 10 C no frost to 122 F 50 C Rated loadability ly temperature 20 0 40 F 40 to 140 F 60 C Relative humidity 0 to 95 RH noncondensing non corrosive no dripping water P20 FS1 FS3 Storage temperature Enclosure class Notes Exception 115V single phase in 230V three phase out O
491. nction with an across the line contactor The purpose of the contactor is to provide a parallel current path once the soft starter has brought the motor up to speed Once the soft start controller reaches end of ramp the auxiliary contact will close and send a signal to close the bypass contactor thus providing a low impedance path for the current to the motor The 5701 unit controls current on two of three motor phases to control the torque being applied to the motor allowing for smooth starting of a motor The S701 is designed to be used with a manual motor protector or a full voltage starter These devices provide the necessary overload protection for the motor and also provide line isolation for the motor Short circuit protection can be provided by fuses or circuit breakers Solid State Controllers Contents Description S701 Soft Start Controllers Type 5701 Soft Start Controllers with Auxiliary Contact Product Selection Technical Data and Specifications Dimensions Type S701 Soft Start Controllers with Brake Type 5511 Semiconductor Reversing Contactors 057 Soft Start Controllers Page V6 T1 3 V6 T1 10 V6 T1 10 V6 T1 11 V6 T1 12 V6 T1 15 V6 T1 19 Features Standards and Certifications Rated operational voltage IEC 947 compliant up to 600 Vac EN 60947 4 2 Control voltage range e C
492. nd the baud rate ranges from 300 to 19200 baud Other communication parameters include an address range from 1 to 247 a parity of None Odd or Even and the stop bit is 1 PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the 9000X Drive as a slave on a PROFIBUS DP network The interface is connected by a 9 pin DSUB connector female The baud rates range from 9 6K baud to 12M baud and the addresses range from 1 to 127 LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the 9000X Drive ona LonWorks network This interface uses Standard Network Variable Types SNVT as data types The channel connection is achieved using a FTT 10A Free Topology transceiver via a single twisted transfer cable The communication speed with LonWorks is 78 kBits s CANopen Slave Communications The CANopen Slave Network Card OPTC6 is used for connecting the 9000X Drive to a host system According to 15011898 standard cables to be chosen for CAN bus should have a nominal impedance of 120 ohms and specific line delay of nominal 5 nS m 120 ohms line termination resistors required for installation Adjustable Frequency Drives SVX9000 Drives DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the 9000X Drive ona DeviceNet Network It includes a 5 08 mm pluggable connector Transfer method is via CAN using a tw
493. nds 0 5 180 seconds 0 5 180 seconds 0 5 180 seconds 0 5 360 seconds 5811 Premium 0 5 360 seconds 5811 Premium 0 5 360 seconds 5811 Premium 0 5 360 seconds 5811 Premium Resistance to vibration 3g 3g 3g 3g Resistance to shock 15g 15g 15g 15g Electrical Information Operating voltage 200 600 200 600 200 600V 200 600V Operating frequency 47 63 Hz 47 63 Hz 47 63 Hz 47 63 Hz Overload setting 30 100 30 100 30 100 30 100 Trip class 5 10 20 and 30 5 10 20 and 30 5 10 20 and 30 5 10 20 and 30 Cabling Capacity IEC 947 Number of conductors 1 1 1 1 Wire sizes 14 2 14 2 14 4 0 14 4 0 Type of connectors Box lug Box lug Box lug Box lug Control Wiring 12 Pin Wire sizes in AWG 22 14 22 14 22 14 22 14 Number of conductors stranded 2 or one AWG 12 2 one AWG 12 2 one AWG 12 2 one AWG 12 Torque requirements in Ib in 3 5 3 5 3 5 3 5 Solid stranded or flexible max size 3 31 3 31 3 31 3 31 Control Power Requirements Voltage range 24V 10 21 6 26 4 21 6 26 4 21 6 26 4 21 6 26 4 Steady state current amps 1 0 1 0 1 0 1 0 Inrush current amps 10 10 10 10 Ripple 1 1 1 1 Relays 1 Class A and C Voltage AC maximum 240 240 240 240 Voltage DC maximum 120 120 120 120 Amps maximum 3 3 3 3 Environment Temperature operating 30 to 50 C no derating consult factory for operation gt
494. ne termination resistors required for installation V6 T2 250 DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the 9000X Drive ona DeviceNet Network It includes a 5 08 mm pluggable connector Transfer method is via CAN using a two wire twisted shielded cable with two wire bus power cable and drain The baud rates used for communication include 125K baud 250K baud and 500K baud Johnson Controls Metasys N2 Network Communications The OPTC2 fieldbus board provides communication between the 9000X Drive and a Johnson Controls Metasys N2 network With this connection the drive can be controlled monitored and programmed from the Metasys system The N2 fieldbus is available as a factory installed option and as a field installable kit Modbus TCP Network Communications The Modbus TCP Network Card is used for connecting the 9000X Drive to Ethernet networks using Modbus protocol It includes an RJ 45 pluggable connector This interface provides a selection of standard and custom register values to communicate drive parameters The board supports 10 Mbps and 100 Mbps communication speeds The address of the board is configurable over Ethernet using a supplied software tool Adjustable Frequency Drives BACnet Network Communications The BACnet Network Card OPTCJ is used for connecting the 9000X Drive to BACnet networks It includes a 5 08 mm pluggable c
495. ng G1 General purpose 3 37 INPUT 3 OUTPUT brake chopper 21 IP21 Type 1 54 P54 Type 12 Input Output Voltage Rating 2 230V 208 240V 15 10 _ _ _ 4 400V 380 500V 15 10 Internal Filter Display Option 5 575V 525 600 15 10 Internal EMC filter LCD graphical Output Current Rating CT 208 240V 380 500V 525 600V 3D7 3 7A 0 55 kW 0 75 hp 2D2 2 2A 0 75 kW 1 hp 303 33A 1 5 kW 2 hp 4D8 4 8A 0 75 kW 1 hp 303 3 3A 1 1 kW 1 5 hp 4D5 4 5A 2 2 kW 3 hp 606 6 6A 1 1 kW 1 5 hp 403 4 3A 1 5 kW 2 hp 705 7 5 3 7 kW 5 hp 708 7 8A 1 5 kW 2 hp 506 5 6A 2 2 kW 3 hp 010 10A 5 5 kW 7 5 hp 011 11A 22 kW 3 hp 706 7 6 3 kW 5 hp 013 13 5A 7 5 kW 10 hp 012 12 5A 3 kW 5 hp VT 900 9A 4 kW 7 5 hp VT 018 18A 11 kW 15 hp 017 17 5 3 7 KW 5 hp 012 12A 5 5 kW 7 5 hp 022 22A 15 kW 20 hp 025 25A 5 5 kW 7 5 hp 016 16A 7 5 kW 10 hp 027 27A 18 25 hp 031 31A 7 5 kW 10 hp 023 23A 11 kW 15 hp 034 34A 22 kW 30 hp 048 48A 11 kW 15 hp 031 31A 15 kW 20 hp 041 41A 30 kW 40 hp 061 61A 15 kW 20 hp 038 38A 18 kW 25 hp 052 52A 37 kW 50 hp 075 75A 18 5 kW 25 hp 046 46A 22 kW 30 hp 062 62A 45 kW 60 hp 088 88A 22 kW 30 hp 061 61A 30 KW 40 hp 080 80A 55
496. ng ambient temperature 0 to 40 C Storage temperature 40 to 60 C Humidity maximum non condensing 95 Altitude maximum without derate 3300 ft 1000m Line voltage variation 10 15 Line frequency variation 45 66 Hz Efficiency gt 96 Power factor displacement gt 0 94 Volume 6 Solid State Motor Control Two analog input configurable w jumpers Voltage 0 10V R gt 200 kohms Current 0 4 20 mA R 250 ohms Two digital output programmable Form relays 250 30 Vdc 2 amp resistive One analog output programmable configurable w jumper 0 20 mA R max 500 ohms 10 bits 2 One digital output programmable Open collector 48 Vdc 50 mA I O Specifications for Control Communication Options Description Analog voltage input Specification 0 10V 2200 kohms Analog current input 0 4 20 mA 250 ohms Digital input 24V 0 lt 10V 1 218V gt 5 kohms Auxiliary voltage 24V 42096 max 50 mA Reference voltage 10V 2396 max 10 mA Analog current output 0 4 20 mA R 500 kohms resolution 10 bit accuracy lt 2 Analog voltage output 0 2 10V 21 kohms resolution 10 bit accuracy lt 2 Relay output Maximum switching voltage 300 Vdc 250 Vac Maximum switching load 8A 24 0 4 300 2 250 Maximum continuous load 2A rms
497. nge in the work scope of any Purchase Order the Buyer will certify that the work area associated with the Seller s scope of work includes the handling of Class Il ACM including but not limited to generator wedges and high temperature gaskets which include asbestos materials The Buyer shall at its expense conduct abatement should the removal handling modification or reinstallation or some or all of them of said Class ACM be likely to generate airborne asbestos fibers and should such abatement affect the cost of or time of performance of the work then Seller shall be entitled to an equitable adjustment in the schedule price and other pertinent affected provisions of the contract Compliance with Nuclear Regulation Seller s Products are sold as commercial grade Products not intended for application in facilities or activities licensed by the United States Nuclear Regulatory Commission for atomic purposes Further certification will be required for use of the Products in any safety related application in any nuclear facility licensed by the U S Nuclear Regulatory Commission Returning Products Authorization and shipping instructions for the return of any Products must be obtained from Seller before returning the Products When return is occasioned due to Seller error full credit including all transportation charges will be allowed Product Notices Buyer shall provide the user including its empl
498. ngle conductor solid stranded AWG 18 10 18 10 18 10 18 10 Terminal torque Ib in 11 11 11 11 Power Section Rated impulse withstand voltage Uimp 4kV 4kV 4kV 4kV 1 2 50 s Rated insulation voltage 500 500 500 500 Control Commands Vac Vdc Supply voltage control board nominal Vac Vdc 20 4 26 4 20 4 26 4 20 4 26 4 20 4 26 4 Current consumption at 24 Vac Vdc mA 1 6 1 6 1 6 1 6 Pick up voltage 17 3 27 17 3 27 17 3 27 17 3 27 Drop out voltage 3 0 3 0 3 0 3 0 Relay Outputs Number of relays 1 TOR 1 TOR 1 TOR 1 TOR laximum voltage Vac 250 250 250 250 laximum current A 1A 1A 1A 1A Soft Start Functions Ramp times Start ramp 5 1 30 1 30 1 30 1 30 Stop 5 0 30 0 30 0 30 0 30 nitial voltage line voltage 057 342 30 92 30 92 30 92 30 92 057 340 30 100 30 100 30 100 30 100 057 340 30 92 30 92 30 92 30 92 Control Commands Vac Supply voltage control board 1 nominal Vac 102 253 102 253 102 253 102 253 Current consumption at 24 Vac Vdc mA 4 4 4 4 Pick up voltage Vac 102 230 102 230 102 230 102 230 Drop out voltage Vac 0 28 0 28 0 28 0 28 Outputs Number of relays 1 TOR 1 TOR 1 TOR 1 TOR Maximum voltage Vac 250 250 250 250 Maximum current A 3A 3A 3A 3A Soft Start Functions Ramp times Start ramp 5 1 30 1 30 1 30 1 30 Stop 5 0 30 0 30 0 30 0 30 Initial voltage line voltage 30 92 30 92 30 92 30 92 V6 T1 34 Volume 6 Solid State Motor Control CA08100007E
499. nly FS2 and FS3 drives are equipped with brake chopper circuit Volume 6 Solid State Motor Control 08100007 2014 www eaton com Standards DA1 Series 1 0 Specifications e Digital inputs DI1 DI5 are Includes programmable Five inputs three digital Digital relay and analog and two digital analog outputs are programmable Analog inputs 4 20mA 0 10V Two outputs analog or digital Two relay outputs RS 485 interface Series I O Interface Adjustable Frequency Drives PowerXL DAI Series Drives Reliability Pretested components Computerized testing e Final test with full load Conformal coated boards Eaton s Electrical Services amp Systems national network of AF drive specialists Terminal Signal Factory Preset Description 1 24 Control voltage for 011 015 Maximum load 100 mA Reference potential V 2 DH Digital Input 1 Start Enable FWD 8 to 30V High Ry gt 6 3 02 Digital Input 2 Start Enable REV 8 to 30V High Ry gt 6 4 DI3 Digital Input 3 Fixed frequency FF1 FF2 8 to 30V High Ry gt 6 5 10 Reference voltage Output 10V Maximum load 10 mA Reference potential 6 Analog Input 1 Frequency reference value Analog 0 to 10V 8 gt 72 0 4 20 mA 8 500 0 sw
500. ns can be implemented Percent Thermal Memory Provides the real time calculated thermal memory value The S811 calculates thermal memory value A 100 value represents the maximum safe internal temperature of the motor When the thermal memory value reaches 100 an overload trip will occur removing power to the motor The thermal memory value can be of great use in determining an impending overload trip condition When using a communications network alarms can be implemented in the process monitoring system warning of an impending trip before the trip occurs halting the process Costly system downtime can be avoided DC Control Voltage Monitors level of the 24 Vdc control voltage Fluctuations in control voltage can cause component malfunction and failure System control voltage data can be used to implement warnings alarms and system actions to low or high voltage conditions Pole Temperature Increases in power pole temperature are caused by increases in ambient temperature start stop times and start duty cycles Changes in pole temperatures represent a change in system operating conditions Identifying unexpected operating conditions or changes can prompt maintenance and aid in process evaluation activities PCB Device Temperature An increase in printed circuit board PCB device temperature is a strong indication of an increase in ambient temperature High ambient temperature operation can b
501. nstruction UL Type 1 Oversize lt 3 01 76 45 Shipping Weight Finish Enclosure ANSI 61 Gray Light 3147 951 74 gt Lbs kg lt 45 22 1148 59 Bottom View 1400 636 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 231 28 Adjustable Frequency Drives Low Harmonic Drives Approximate Dimensions in Inches mm Enclosure Size 9 1 50 38 1 two 93 50 2374 9 90 00 2286 0 Access Plate ak O lt 24 00 609 6 gt I 25 14 638 6 gt Side View 00 56 514 2 Dia Mounting Hole five places 18 84 478 5 Finish Enclosure ANSI 61 Gray light Material Enclosure and Backplate 12 ga 0 1046 Cold Rolled Steel V6 T2 232 2 00 50 8 gt lt 22 90 581 7 gt Volume 6 Solid State Motor Control lt 43 50 1104 9 gt lt T b 7 46 x 15 00 5 189 5 3810 NG Access inTop places o 8 75 222 3 1 90 Door Opening CONS 737 View A 4 00 101 6 Minimum Free Air Space Reguired
502. nstruction Leaflet ILO3901001E Soft stop control suits applications where an abrupt stop of the load is not acceptable Soft acceleration and deceleration reduces wear on belts gears chains clutches shafts and bearings Minimizes the peak inrush current s stress on the power system Peak starting torque can be managed to diminish mechanical system wear and damage 24 Vac Vdc control voltage enhances personnel and equipment safety 120 230 Vac control voltage is also available Auxiliary relays indicate status of the soft start controllers e The TOR relay is active until motor stop command is received and or the soft start controller detects a fault condition e RUN relay is active during the start ramp bypass and stop ramp Volume 6 Solid State Motor Control 08100007 2014 www eaton com Reduced Voltage Motor UN un jan Solid State Controllers Protective Features Mains connection The mains connection is monitored for a phase loss and or undervoltage during ramp up Motor connection The motor connection is monitored for an open condition during the ramp SCR faults SCR performance is monitored during the ramp cycle for proper operation Heat sink over under temperature High ambient temperatures extended ramp times and high duty cycle conditions may cause the DS7 to exceed its thermal rating When temperature goes under 5
503. o 500 kcmil 2 0 to 500 kcmil 2 0 to 500 kcmil 2 0 to 500 kcmil Type of connectors Add on lug kit Add on lug kit Add on lug kit Add on lug kit Add on lug kit Control Wiring 12 Pin Wire sizes in AWG 22 14 22 14 22 14 22 14 22 14 Number of conductors stranded 2 one AWG 12 2 or one AWG 12 2 one AWG 12 2 one AWG 12 2 or one AWG 12 Torque requirements in Ib in 3 5 35 3 5 3 5 3 5 Solid stranded or flexible max size mm 3 31 331 3 31 3 31 3 31 Control Power Requirements Voltage range 24V 10 21 6 26 4 21 6 26 4 21 6 26 4 21 6 26 4 21 6 26 4 Steady state current amps 14 14 1 4 1 4 1 4 Inrush current amps 10 10 10 10 10 Ripple 1 1 1 1 1 Relays 1 Class A and C Voltage AC maximum 240 240 240 240 240 Voltage DC maximum 120 120 120 120 120 Amps maximum 3 3 3 3 3 Environment Temperature operating 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C Temperature storage 50 to 70 C 50 to 70 C 50 to 70 C 50 to 70 C 50 to 70 C Altitude lt 2000m consult factory for lt 2000m consult factory for lt 2000m consu
504. o 70 C Relative humidity 0 to 95 RH non condensing non corrosive no dripping water Air quality Chemical vapors IEC 721 3 3 unit in operation class 3C2 Mechanical particles IEC 721 3 3 unit in operation class 352 Altitude 100 load capacity no derating up to 1000m 1 derating for each 100m above 1000m max 3000m Vibration 5 150 Hz EN50178 EN60068 2 6 Displacement amplitude 0 25 mm peak at 3 15 8 Hz Max acceleration amplitude 1G at 15 8 150 Hz Shock EN50178 EN60068 2 27 UPS Drop Test for applicable UPS weights Storage and shipping max 15G 11 ms in package Cooling capacity required Approximately 296 Cooling air required FR4 41 cfm FR6 250 cfm FR7 250 cfm FR8 383 cfm 9 677 cfm F110 824 cfm FI12 1648 cfm FI13 2472 cfm Unit enclosure class FR4 FR7 NEMA 1 1 21 FR8 FI9 FI14 chassis 00 EMC at fault settings Immunity Fulfill all EMC immunity requirements Safety Approvals CE UL cUL EN 61800 5 1 2003 see unit nameplate for more detailed approvals Control Connections Analog input voltage 0 10V 200 kohms 10V to 10V joystick control Resolution 0 1 accuracy 1 Analog input current 0 4 20 mA 250 ohms differential Digital inputs 6 positive or negative logic 18 30 Auxiliary voltage 24V 15 max 250 mA Output reference voltage 10V 3 m
505. o 70 C Line voltage variation 10 to 10 No liquidiin heatsink under F 0 0 m um Input frequency variation 45 66 Hz Relative humidity 5 96 RH noncondensing no dripping water Conti Rated ling liquid Air quality Chemical vapors ontinuous output current iis 2 2 cooling ligui EC 721 3 3 unit in operation class 302 0 particles Output frequency 0 320 Hz EC 721 3 3 unit operation class 352 no conductive dust allowed No corrosive gases Drive efficiency gt 95 E Altitude Up to 1 000m 100 load capacity no derating Power factor displacement 0 96 Above 1 000 Derating of 1 per each 100m required Liquid coolant pressure 87 psi 6 bar maximum Vibration EN 50178 EN 60068 2 6 5 150 Hz Liquid coolant flow rate 1 3 to 7 9 gal min 5 to 30 liter min Displacement amplitude 0 25 mm peak at 3 31 Hz minimum depending on drive size acceleration amplitude 1G at 31 150 Hz Shock EN 50178 EN 60068 2 27 UPS drop test Liquid coolant fittings Standard quick connect NPT Operating ambient temperature 10 50 C Storage temperature 40 70 Humidity 95 maximum non condensing Altitude 3300 ft 1000 m maximum without derating Enclosure 00 Warranty Standard terms 3 years with certified start up Mains Connection Input voltage Vin 400 500 Vac 525 690 Vac 10 10 465 800 Vdc 640 1100 Vdc 0 0 Input frequen
506. o wire twisted shielded cable with two wire bus power cable and drain The baud rates used for communication include 125K baud 250K baud and 500K baud Johnson Controls Metasys N2 Network Communications The OPTC2 fieldbus board provides communication between the 9000X Drive and a Johnson Controls Metasys 2 network With this connection the drive can be controlled monitored and programmed from the Metasys system The N2 fieldbus is available as a factory installed option and as a field installable kit Modbus TCP Network Communications The Modbus TCP Network Card OPTCI is used for connecting the 9000X Drive to Ethernet networks utilizing Modbus protocol It includes an RJ 45 pluggable connector This interface provides a selection of standard and custom register values to communicate drive parameters The board supports 10 Mbps and 100 Mbps communication speeds The IP address of the board is configurable over Ethernet using a supplied software tool Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com BACnet Network Communications The BACnet Network Card OPTCJ is used for connecting the 9000X Drive to BACnet networks It includes a 5 08 mm pluggable connector Data transfer is Master Slave Token Passing MS TP RS 485 This interface uses a collection of 30 Binary Value Objects BVOs and 35 Analog Value Objects AVOs to communicate drive parameters The card supports 9 6 1
507. ogos FS6 N12KIT Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 6 Series Drives Accessories Replacement Parts Flange Kits m a Control Board Keypad The flange kit is used when the power section heat sink is h hth k lat Catalog mounted through the back panel of an enclosure Description Number Flange Kit NEMA Type 12 IP54 H Max Series graphic bypass HOA KeypadbypassHOA Includes flange mounting brackets NEMA Type 12 fan Series graphic back HOA KeypadbackHOA components air shroud screws and plugs PC Cable Frames FS4 FS7 Catalog Catalog Description Number Description Number Remote download USB to RJ 45 cable with REM USB Down NEMA Type 12 IP54 software driver disk FS4 N12 IP54 flange kit FS4 Flange N12KIT mounting N1 drive into 12 enclosure Replacement Relay Board in Slot B FS5 N12 IP54 flange kit FS5 Flange N12KIT Catalog mounting 1 drive into N12 enclosure Description Number FS6 N12 IP54 flange kit FS6 Flange N12KIT Replacement relay board Relay board 1 mounting N1 drive into N12 enclosure qty 2 Form C relay qty 1 Form A relay 57 N12 IP54 flange kit FS7 Flange N12KIT mounting N1 drive into N12 enclosure Main Fan Catalog Description Number Keypad Accessories FS4 main fan FS4 Main Fan Remote Mounting Keypad Kit FS5 main fan FS5 Main Fan S S FS6 main fan FS6
508. ol method Frequency control V f Open loop sensorless vector control Closed loop frequency control Closed loop vector control Relay outputs 2 programmable Form C relay outputs switching capacity 24 Vdc 8A 250 Vac 8A 125 Vdc 0 4A Protections Overcurrent protection Trip limit 4 0 x ly instantaneously Overvoltage protection Yes Undervoltage protection Yes E rth fault protection In case of earth fault in motor or motor cable only the frequency converter is protected Switching frequency Adjustable with parameter 2 6 9 phase supervision Trips if any of the input phases are missing Frame 4 6 1 to 16 kHz default 10 kHz otor phase supervision Trips if any of the output phases are missing Frame 7 12 1 to 10 kHz default 3 6 kHz Overtemperature protection Yes Frequency reference Analog input Resolution 0 1 10 bit accuracy 1 V Hz otor overload protection Yes Panel reference Resolution 0 01 Hz otor stall protection Yes Field weakening point 30 to 320 Hz ptor underload protection Yes Acceleration time 010 3000 sec Short circuit protection Yes 24 and 10V reference voltages Deceleration time 0 to 3000 sec Braking torque DC brake 30 x T without brake option Ambient Conditions Ambient operating 14 F 10 C no frost to 122 F 50 C FRA FR9 temperature 14 F 10 C no frost to 104 F 40
509. olated 061 61 730 7304 ext 24 Vdc EXT 24 Vdc 072 72A 820 820A Pa RONO 087 87A 920 920A Enclosure Rating B8 1 ext 24 Vdc EXT 24 3 Pt100 105 105A H10 1030A 0 Open chassis B9 1 RO 5 DI 42 240 Vac input 140 140A H11 1150A BB SPI absolute encoder 168 168A H13 1370A Communication Cards 205 205A H16 1640A Johnson Controls 2 261 261A H20 2060A _ Cl Modbus TCP 300 300A H23 2300A Voltage Rating 2 Modbus 690V 4 380 500V C3 PROFIBUS DP 5 520 690V C4 LonWorks 170 170A 590 590A 208 208A 650 650A C5 PROFIBUS DP D9 Connector 261 261A 750 750A C6 CANopen Slave 325 325A 820 820A C7 DeviceNet 385 385A H10 10304 Keypad C8 Modbus D9 Type Connector 416 416A H11 1180A Alphanumeric 01 Adapter 460 4604 13 13004 D2 Adapter 502 502A H15 15004 D3 RS 232 with 09 Connection Input Options 3 Three phase EMC T Board Modifications 7 DC Input 2 Varnished boards Brake Chopper Options brake chopper circuit B Internal brake chopper Note Brake chopper is only available in 480V CH3 drives V6 T2 264 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 09 LCX9000 Liquid Cooled Drives Product Selection LCX8000 Liquid Cooled Liquid Cooled 380 500 Vac Liquid Cooled Drives
510. olor Light LW PTT Push To Test Light 22 mm Provides misc user defined PTT pilot light User to define light function and color Light P1 Input Circuit Breaker Provides a means of short circuit protection for the power cables between it and the SVX9000 and protection from high level ground faults on Input the power cable Allows a convenient means of disconnecting the SVX9000 from the line and the operating mechanism can be padlocked in the OFF position This is factory mounted in the enclosure P3 Input Line Fuses Rated to 200 high level fault protection of the SVX9000 input power circuit from the load side of the fuses to the input side of the nput power transistors This option consists of three 200 kA fuses which are factory mounted in the enclosure P8 SPD 50 kA per Phase Provides a surge protection device SPD connected to the line side terminals and is designed to clip line side transients nput Rated for 50 000A PA SPD 100 kA per Phase Provides a surge protection device SPD connected to the line side terminals and is designed to clip line side transients nput Rated for 100 000A PE Output Contactor Provides a means for positive disconnection of the drive output from the motor terminals The contactor coil is controlled by the drive s run or Output permissive logic NC and NO auxiliary contacts rated at 10A 600 Vac are provided for customer use Bypass option RA includes an output contactor as standa
511. olume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 99 Solid State Starters Approximate Dimensions in Inches mm S811 V__ 16 57 420 8 v lt J 6 79 172 5 9 84 250 0 4 11 05 2806 7 39 6 50 187 8 165 1 NIA NG hu 1 02680 V6 T1 100 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives PowerXL DC1 OEM Drives 2 1 PowerXL DC1 Series Drives V6 T2 2 2 2 PowerXL DA1 Series Drives Product o ssb Ezio Ga vr ES RE 6 2 11 2 3 M Max Series Drives Product Desc V6 T2 20 General Purpose Industrial Drives PowerXL DG1 2 4 PowerXL DG1 Series Drives Fradugt a RU CERES REY V6 T2 30 25 SVX9000 Drives Product OVA NOE Ra EREE V6 T2 45 SVX9000 Drives Product 2 yr eds ES 6 2 48 SVX9000 Enclosed Drives Product Description eR RP ERA V6 T2 87 SVX9000 VFD Pump Panels Product acuerda psa qu vc ESETEIT V6 T2 111 General Purpose HVAC Drives 2 6 Series Drives
512. on UL recognized component V6 T1 70 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Soft Starters S801 continued Solid State Starters Description 801 U42N3S 801 U50N3S 801 V36N3S 801 V42N3S Max current capacity 420 500 360 420 General Information Bypass mechanical lifespan 10M 10M 10M 10M Insulating voltage Ui 660V 660V 660V 660V Ramp time range 0 5 180 seconds 0 5 180 seconds 0 5 180 seconds 0 5 180 seconds Resistance to vibration 3g 3g 3g 3g Resistance to shock 15g 15g 15g 15g Electrical Information Operating voltage 200 600 200 600V 200 600V 200 600V Operating frequency 47 63 Hz 47 63 Hz 47 63 Hz 47 63 Hz Overload setting 30 100 30 100 30 100 30 100 Trip class 5 10 20 30 5 10 20 and 30 5 10 20 30 5 10 20 30 Cabling Capacity 947 Number of conductors 2 2 2 406 2 406 Wire sizes 4 AWG to 500 kcmil 4 AWG to 500 kcmil 2 0 to 500 kcmil 2 0 to 500 kcmil Type of connectors Add on lug kit Add on lug kit Add on lug kit Add on lug kit Control Wiring 12 Pin Wire sizes in AWG 22 14 22 14 22 14 22 14 Number of conductors stranded 2 or one AWG 12 2 or one AWG 12 2 or one AWG 12 2 or one AWG 12 Torque requirements in Ib in 35 35 35 35 Solid stranded or flexible max size mm 3 31 3 31 3 31 3 31 Control Power R
513. on 24 pe V6 T2 22 M Max Basic Controller 100 Continuous Nominal Input Frame hp O Volts 2 Current ly A Current A Size Catalog Number 1 4 100 120V single phase in 14 92 52 MMX11AA1D7N0 0 1 2 230V three phase out 24 116 MMX11AA2D4N0 0 3 4 28 124 MMX11AA2D8N0 0 1 37 15 MMX11AA3D7N0 0 1 1 2 48 155 FS3 MMX11AA4D8N0 0 1 4 200 240V single phase in 1 7 4 2 FS1 MMX12AA1D7F0 0 1 2 Se tee 24 57 MMX12AA2D4F0 0 3 4 28 66 MMX12AA2D8F0 0 1 37 83 FS2 MMX12AA3D7F0 0 1 1 2 48 12 MMX12AA4D8F0 0 2 7 141 MMX12AA7D0F0 0 3 96 158 FS3 MMX12AA9D6F0 0 1 4 200 240V three phase in 17 27 FS1 MMX32AA1D7N0 0 1 2 24 35 MMX32AA2D4N0 0 3 4 28 38 MMX32AA2D8N0 0 1 37 43 FS2 MMX32AA3D7N0 0 14 2 48 68 MMX32AA4D8N0 0 2 7 84 MMX32AA7DONO 0 3 11 134 FS3 MMX32AA011N0 0 5 17 17 FSA MMX32AA017F0 0 71 2 25 25 MMX32AA025F0 0 10 31 31 FS5 MMX32AA031F0 0 15 38 38 MMX32AA038F0 0 1 2 380 480V three phase in 13 22 FS1 MMX34AA1D3F0 0 3 4 19 28 0 1 24 32 MMX34AA2D4F0 0 11 2 33 4 FS2 MMX34AA3D3F0 0 2 43 56 MMX34AA4D3F0 0 3 56 73 MMX34AA5D6F0 0 4 76 96 FS3 MMX34AA7D6F0 0 5 9 115 MMX34AA9DOFO 0 71 2 12 148 MMX34AA012F0 0 10 14 18 7 MMX34AA014F0 0 10 16 16 FS4 MMX34AA0
514. on bolts gears chains clutches shafts and bearings Braking option allows for quick stopping of loads Brake control can help eliminate expensive mechanical brakes Allows for controlling the inrush current to the motor Reduced waterhammer pumping applications Less shock to product on conveyor lines and material handling gear CA08100007E May 2014 www eaton com Product Selection For 5701 catalog number selection see Page 6 1 4 5701 25 35 Soft Start Controllers with Brake Three Phase Motor Solid State Controllers Control kW Rating 50 Hz hp Rating Max Line Voltage 200V 230V 460V Catalog Current Voltage Vac Vdc 230V 380 100 440V 10SF 115SF 1052 1 15 SF 1052 1 15 SF Number 25 208 240 24 240 5 5 5 5 7 1 2 5 S701C25B3S 25 380 480 24 300 12 5 12 5 15 15 5701 25 35 Data and Specifications Soft Starters with 5701 25835 Description 570125835 5701 25 35 Maximum current capacity 25 25 Trip Class 10A 25 25 10 25 25 20 20 20 30 15 15 Electrical Characteristics Line voltage Vac 208 240 380 480 Operating frequency Hz 50 60 50 60 Leakage current 5 mA max 5 mA max Minimum operational current 1A 1A Control voltage Vac Vdc 24 240 24 300 Pickup voltage max 20 4 Vac Vdc 20 4 Vac Vde Dropout volta
515. on consists of an input HMCP a fused control power transformer and a full voltage bypass starter with a door mounted IOB selector switch IEC type input bypass and input contactors are provided The contactors are mechanically and electrically interlocked see wiring diagram on Page V6 T2 257 RC Auto Transfer HOA Bypass Controller The manual HAND OFF AUTO HOA three contactor bypass option provides a means of bypassing the enclosed Bypass 18 pulse drive allowing the AC motor to be operated at full speed directly from the AC supply line The circuitry provides an automatic transfer of the load to across the line operation after a drive trip This option consists of an input HMCP a fused control power transformer and a full voltage bypass starter with a door mounted HOA selector switch and an INVERTER BYPASS switch The HOA switch provides the ability to start and stop the drive in either mode IEC type input bypass and input contactors are provided The contactors are mechanically and electrically interlocked see wiring diagram on Page V6 T2 257 Door mounted pilot lights are provided that indicate bypass or inverter operation A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode WARNING The motor may restart when the overcurrent relay is reset when operating in bypass unless the IOB selector switch is turned to the OFF position RD Auto Transfer 108 Bypass
516. onnector Data transfer is Master Slave Token Passing MS TP RS 485 This interface uses a collection of 30 Binary Value Objects BVOs and 35 Analog Value Objects AVOs to communicate drive parameters The card supports 9 6 19 2 and 38 4 Kbaud communication speeds and supports network addresses 1 to 127 Ethernet IP Network Communications The Ethernet IP Network Card OPTCK is used for connecting the 9000X Drive to Ethernet lndustrial Protocol networks It includes an RJ 45 pluggable connector The interface uses CIP objects to communicate drive parameters CIP is Common Industrial Protocol the same protocol used by DeviceNet The board supports 10 Mbps and 100 Mbps communication speeds The IP address of the board is configurable by Static BOOTP and DHCP methods Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Frequency Drives Low Harmonic Drives Control Communication Option Descriptions For availability see Product Selection for base drive voltage required Available Control Communications Options 2 8 Option Option Description Type K1 Door Mounted Speed Potentiometer Provides the enclosed 18 pulse drive with the ability to adjust the frequency reference using a door mounted potentiometer Contro This option uses the 10 reference to generate a 0 10V signal a
517. or intermittent operation 2 2 W A x duty cycle 2 2 W A x duty cycle Power dissipation for continuous operation 2 2W A 2 2 Cooling method Natural convection Natural convection Degree of protection IP20 IP20 Pollution degree 3 3 Agency approvals UL CSA CE UL CSA CE V6 T1 16 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Reduced Voltage Motor Starters 1 1 Solid State Controllers Mounting Instructions IMPORTANT The controller is designed for vertical mounting in free air If the controller is mounted horizontally the load current must be reduced to 50 of rated current Recommended Mounting Distances Requires fe Uo fe U a Requires 5007 292 ese OOO gen 50 Rating 5000 0000 00000 5 on 50 Rating Reduction o Reduction O o o ooo OOO 9 oe 00000 5 9 W W UU w 3 15 80 min 3 15 80 min gara o 99 98 1 18 30 1 18 30 590055556 A 00000 A Ww OOOO 00000 ooo 000000000 1 18 30 min WW W 118 30 min RZA Dimensions Approximate Dimensions in Inches mm Semiconductor Reversing Contactors S511E10N3_ Weight Catalog Number H D in Lbs kg S5
518. ors and overload current protection is needed for each of motors The standard configuration includes two bimetallic overload relays each sized to protect a motor with 50 of the drive hp rating For example a 100 hp drive would include two overload relays sized to protect two 50 hp motors The relays are mounted within the enclosure and are manually resettable Heater packs not included PN Dual Overloads for Bypass This option is recommended when a single drive is operating two motors in the bypass mode and overload current protection is needed Addl bypass for each of the motors The standard configuration includes two bimetallic overload relays each sized to protect a motor with 50 of the drive hp rating For example a 100 hp drive would include two overload relays sized to protect two 50 hp motors The relays are mounted within the enclosure and are manually resettable V6 T2 96 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives 2 5 SVX9000 Drives For availability see Product Selection for base drive voltage required Available Control Communications Options continued Option Description Option Type RA Manual Bypass Controller The manual HAND OFF AUTO HOA 3 contactor bypass option provides a means of bypassing the SVX9000 allowing the AC Bypass motor to be operated at full speed directly from the AC supply line This option consists of an input
519. osed 18 Pulse Drive Product Family CPX Clean power 18 pulse enclosed drives Horsepower Rating 025 25hp 100 100hp 350 350 hp 030 30hp 125 125hp 400 400 hp 040 40hp 150 150hp 500 500 hp 050 50hp 200 200 600 600 060 60hp 250 250hp 700 700 hp 075 75hp 300 300hp 800 800 hp Enclosure Rating 1 Type 1 3 6 12 filtered Voltage Rating 2 230V 208 240V 4 480V 5 575V 575 600V Application Torque Braking brake chopper internal brake chopper D l4 no brake chopper y internal brake chopper Enclosed Style Enclosed drive Notes V6 T2 240 Build options alphabetically and numerically R Enclosed Options Type K1 Door mounted speed potentiometer Control K2 Door mounted speed potentiometer with HOA selector switch Control K3 3 15 psig follower Control K4 HAND OFF AUTO switch 0 87 inch 22 mm Control K5 MANUAL AUTO reference switch 0 87 inch 22 Control K6 START STOP pushbuttons 0 87 inch 22 mm Control KF Bypass test switch for RA and RB Addl bypass KO Standard elapsed time meter Control Power RUN and fault pilot lights Ligh 12 Bypass pilot lights for RB bypass options Addl bypass LE Red RUN light Ligh P1 Input disconnect Inpu P8 Surge protective device Inpu PE
520. otes brake chopper options see Page V6 T2 58 See enclosure dimensions starting on Page V6 T2 100 Includes drive local remote keypad and enclosure The smaller enclosure Size 6 accommodates only power options input disconnect P1 and input line fuses P3 Bypass and other options require Size 8 Adding any standard control option will not require the larger enclosure For other options consult factory The smaller enclosure Size 8 accommodates only power options input disconnect P1 and input line fuses P3 Bypass and other options require Size 9 Adding any standard control option will not require the larger enclosure Consult factory V6 T2 92 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 5 SVX9000 Drives SVX3000 Enclosed __ Base Drives continued Drives NEMA Type 1 IP21 NEMA Type 12 IP54 Enclosure Frame Base Catalog Frame Base Catalog Size hp Current Size Number 2 Size Number Low Overload Drive and Enclosure 0 1 1 2 3 3 4 SVXF1514BA 4 SVXF1524BA 2 43 SVX00214BA SVX00224BA 3 5 6 SVX00314BA SVX00324BA 5 7 6 SVX00514BA SVX00524BA 7 1 2 12 SVX00714BA SVX00724BA 10 16 5 SVX01014BA 5 SVX01024BA 15 23 SVX01514BA SVX01524BA 20 31 SVX02014BA SVX02024BA 1 25 38 6 SVX02514BA 6 SVX02524BA 30 46 SVX03014BA SVX03024BA 40 61 SVX04014BA SVX04024BA 2 50 72 7 SVX05014AA 7 SVX05024AA 60 87 SVX0601
521. oth in open loop applications as well as in applications requiring encoder feedback V6 T2 158 Volume 6 Solid State Motor Control The SPX9000 supports fast drive to drive communication It also offers an integrated data logger functionality for analysis of dynamic events without the need of additional hardware Simultaneous fast monitoring of several drives can be done by using the 9000 tool communication In applications where reliability and quality are essential for high performance the 5 9000 is the logical choice Adjustable Frequency Drives Contents Description SPX9000 Drives Features and Benefits Standards and Certifications Catalog Number Selection Product Selection Accessories Options Replacement Parts Technical Data and Specifications Dimensions The Eaton family of drives includes DC1 H Max M Max SVX9000 and SPX9000 9000X Series drive ratings are rated for either high overload Ih or low overload indicates 110 overload capacity for 1 minute out of 10 minutes ly indicates 150 overload capacity for 1 minute out of 10 minutes CA08100007E May 2014 www eaton com Page V6 T2 159 V6 T2 159 V6 T2 160 V6 T2 161 V6 T2 166 V6 T2 167 V6 T2 174 V6 T2 183
522. ounted keypad display Standard Enclosure space heater Optiona Remote keypad display Standard Oversize enclosure Standard Conventional control elements Standard Output contactor Optiona Serial communications Optional Bypass motor starter Optiona 115 Vac control circuit Optional Listings UL cUL 508C Speed setting inputs Protection Features Keypad Standard Incoming line fuses Optiona 0 10 potentiometer voltage signal Standard AC input circuit disconnect Optiona 4 20 mA isolated Configurable Phase rotation insensitive Standard 4 20 mA differential Configurable EMI filter Standard FR6 thru FR9 3 15 psig Optional Input phase loss protection Standard Analog outputs Input overvoltage protection Standard Speed frequency Standard Line surge protection Standard Torque load current Programmable Output short circuit protection Standard Motor voltage Programmable Output ground fault protection Standard Kilowatts Programmable Output phase protection Standard 0 10 signals Configurable w jumpers Overtemperature protection Standard 4 20 mA DC signals Standard DC overvoltage protection Standard Isolated signals Optional Drive overload protection Standard Discrete outputs Motor overload protection Standard Fault alarm Standard Programmer software Optional Drive running Standard Local remote keypad Standard Drive at set speed Programmable Keypad lockout Standard Optional parameters 14 Fault alarm output Standard Dry contacts 2 relays Form C Built in d
523. our communities Though all of Eaton s products and solutions are designed to meet or exceed applicable government standards related to protecting the environment our products with the Green Leaf designation further provide exceptional environmental benefit Learn Online When you see the Learn Online icon go to Eaton com electrical and search for the product or training page There you will find 100 level training courses podcasts webcasts or games and puzzles to learn more Drawings Online When you see the Drawings Online icon go to Eaton com electrical and find the products page There you will find a tab that includes helpful product drawings and illustrations If you need additional help you can find contact information under the Customer Care heading of Eaton com electrical Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Reduced Voltage Motor Starters Soft Start Controllers 1 1 Solid State Controllers Veron a Tipe S701 Soit Start Cuntrallare Type S701 Soft Start Controllers with Auxiliary Contact S701 Soft Start Controllers with Brake Type 5511 Semiconductor Reversing Contactors Der Sot Star Comes qa eddie a da ba dee PRISE errea ER 1 2 Solid State Starters Product aaa agak akak usa dq Type S611 Solid State Soft Starters
524. oyees of the Products with all Seller supplied Product notices warnings instructions recommendations and similar materials Force Majeure Seller shall not be liable for ailure to perform or delay in performance due to fire lood strike or other labor difficulty act of God act of any governmental authority or of the Buyer riot embargo uel or energy shortage car shortage wrecks or delays in ransportation or due to any other cause beyond Seller s reasonable control In the event of delay in performance due to any such cause the date of delivery or time for completion will be extended by a period of time reasonably necessary to overcome the effect of such delay Liquidated Damages Contracts which include liquidated damage clauses for failure to meet shipping or job completion promises are not acceptable or binding on Seller unless such clauses are specifically accepted in writing by an authorized representative of the Seller at its headquarters office Patent Infringement Seller will defend or at its option settle any suit or proceeding brought against Buyer or Buyer s customers to the extent it is based upon a claim that any Product or part thereof manufactured by Seller or its subsidiaries and furnished hereunder infringes any United States patent other than a claim of infringement based upon use of a Product or part thereof in a process provided Seller is notified in reasonable time an
525. pecification Primary Design Features Low Harmonic Drives Description Input Output Interface Features Specification 2 8 45 66 Hz input frequency Standard Setup adjustment provisions Output AC volts maximum Input voltage base Remote keypad display Standard Output frequency range 0 320 Hz Personal computer Standard Initial output current ly 250 for 2 seconds Operator control provisions Overload 1 minute 150 110 Drive mounted keypad display Standard Enclosure space heater Optiona Remote keypad display Standard Oversize enclosure Standard Conventional control elements Standard Output contactor Optiona Serial communications Optional Bypass motor starter Optiona 115 Vac control circuit Optional Listings UL cUL 508C Speed setting inputs Protection Features Keypad Standard Incoming line fuses Standard 200 kAIC rating 0 10 potentiometer voltage signal Standard AC input circuit disconnect Optional 4 20 mA isolated Configurable Phase rotation insensitive Standard 4 20 mA differential Configurable EMI filter Standard FR6 thru FR9 3 15 psig Optional Input phase loss protection Standard Analog outputs Input overvoltage protection Standard Speed frequency Standard Line surge protection Standard Torque load current Programmable Output short circuit protection Standard Motor voltage Programmable Output groun
526. perature of the motor When the thermal memory value reaches 100 an overload trip will occur removing power to the motor e Internal solid state overload protection provides accurate current measurement and trip settings Sophisticated algorithms solve a series of differential equations that model true motor heating and cooling resulting in superior motor overload protection while minimizing nuisance trips Advanced selectable protective features safeguard the motor and system against a variety of system faults e Internal run bypass contactors and overload protection eliminate the need for additional devices reducing enclosure sizes minimizing installation and wiring time and reducing overall assembly size and cost e Wide range of overload FLA settings 50 100 of rated frame current selectable trip class 5 30 offers users the flexibility to fine tune the starter to match specific application requirements Upon trip the S611 stores the calculated motor heating value and will not allow a motor re start until the motor has cooled This feature ensures the motor will not be damaged by repeated overload trip reset and re start cycles The thermal memory value can be monitored through the Ul or the communications network The thermal memory value can be of great use in determining an impending overload trip condition Alarms can be implemented in the process monitoring system warning of an impend
527. ping Weight AC 4 H H1 H2 H3 w W1 W2 W3 D D1 D2 Lbs kg Lbs kg Three Phase 208V 1 10 33 00 31 36 29 57 25 35 21 05 16 92 15 30 2 07 17 24 16 26 331 170 77 215 98 20V 1000 838 2 796 5 753 6 643 9 534 7 429 8 388 6 52 6 437 9 413 0 84 1 480V 1 20 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 155 2 6 Adjustable Freguency Drives Series Drives Approximate Dimensions Inches mm Enclosure Box B NEMA Type 3R 2 w 0 44 11 2 Mounting Holes 4 Places Approx Approx Voltage hp Weight Shipping Weight AC I H H1 H2 H3 w W1 W2 W3 D D1 D2 Lbs kg Lbs kg Three Phase 208V 15 46 09 44 45 42 77 36 35 26 31 20 92 19 30 2 69 17 74 16 76 3 31 235 107 290 132 230v 15 1170 7 11290 1086 4 9233 668 3 531 4 490 2 68 3 450 6 425 7 84 1 480V 25 40 V6 T2 156 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 6 H Max Series Drives Approximate Dimensions in Inches mm Enclosure Box C NEMA Type 3R 0 44 11 2 Mounting Holes Mae 4 Places gt w gt 4 Places
528. ps and 100 Mbps communication speeds The IP address of the board is configurable by Static BOOTP and DHCP methods CA08100007E May 2014 www eaton com Adjustable Freguency Drives Control Panel Options Factory Options Factory Installed Description Option Code Local Remote Keypad SVX9000 Control Panel This option is standard on all drives and A consists of an RS 232 connection backlit alphanumeric LCD display with nine indicators for the RUN status and two indicators for the control source The nine pushbuttons on the panel are used for panel programming and monitoring of all SVX9000 parameters The panel is detachable and isolated from the input line potential Include LOC REM key to choose control location SVX9000 Drives Field Installed NEMA Type 1 IP21 Catalog Number KEYPAD LOC REM Keypad Remote Mounting Kit This option is used to remote mount the SVX9000 keypad The footprint is compatible to the SV9000 remote mount kit Includes 10 ft cable keypad holder and mounting hardware OPTRMT KIT 9000X Miscellaneous Options Description 9000XDrive A PC based tool for controlling and monitoring of the SVX9000 Features include loading parameters that can be saved to a file or printed setting references starting and stopping the motor monitoring signals in graphical or text form and real time display To avoid damage to the drive or computer SVDrivecable must be used Catalog Number 9000XDRIVE
529. ptional in all other drives Local remote keypad is included as the standard control panel Some options are voltage and or horsepower specific Consult your Eaton representative for details See Pages V6 T2 218 and V6 T2 219 for complete descriptions Includes local remote speed reference switch See Pages V6 T2 216 and V6 T2 217 for complete descriptions Consult Eaton for availability V6 T2 208 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Product Selection When Ordering Select a base catalog number that meets the application requirements nominal horsepower voltage and enclosure rating The enclosed drive s continuous output amp rating should be equal to or greater than the motor s full load amp rating The base enclosed package includes a standard drive door mounted alphanumeric panel and enclosure Adjustable Frequency Drives The enclosed passive filtered drive product uses the term High Overload in place of the term Constant Torque CT Likewise Low Overload is used in place of the term Variable Torque VT The new terms are a more precise description of the rating The older terms included ambient temperature ratings in addition to overload ratings In order to minimize enclosure size and offer the highest ambient temperature rating overload and temperature ratings are now treated separately Ambient temperature ratings are shown i
530. que up to locked rotor levels can occur in a stall condition The condition can lead to an overload trip and result in stress and damage to the motor load mechanical system and the electrical distribution system Stall protection prevents stress and damage to a motor that has not come up to speed or stalled after the soft start time The S611 will trip to protect the system in the event that the motor did not get to the rated speed in the defined soft start period A current greater than 20096 FLA at the end of the soft start period will cause the starter to trip on a stall fault Pole Over Temperature High ambient temperatures extended ramp times and high duty cycle conditions may cause the S611 power pole conductors to reach a temperature that exceeds their thermal rating The S611 is equipped with sensors that monitor the temperature of the power poles Over temperature protection occurs if the device s thermal capacity is exceeded The soft starter will trip in over temperature conditions preventing device failure V6 T1 50 Volume 6 Solid State Motor Control The device pole temperature value can be monitored through the UI or the communications network This feature can be of use in determining an impending over temperature trip condition Alarms can be implemented in the process monitoring system warning of an impending trip before a trip occurs halting the process Costly system shutdown can be avo
531. r Control Fiber board 1 S00451 500451 ASIC board 1 500457 00457 Control ASIC fan 1 PP01096 PP01096 Control module SVX control module 1 CPBS0000000000 CPBS0000000000 Standard slot A 1 0 card 1 9 9 Standard slot 1 0 card 1 2 2 Power module 1 FR10 0385 4 ANV FR10 0261 5 ANV 1 FR10 0460 4 ANV FR10 0325 5 ANV 1 FR10 0520 4 ANV FR10 0385 5 ANV 1 FR10 0416 5 ANV Driver board 1 S00450 S00450 Driver adapter board 1 VB00330 VB00330 Shunt board 6 VB00497 VB00510 6 VB00498 VB00511 6 VB00537 VB00545 Covers Top cover 1 FR10340 FR10340 Side cover 2 FR10341 FR10341 DC section Balancing resistor 2 PP13027 PP13028 DC busbars kit right 1 50000005 50000005 Bus capacitor 12 500335 800336 Inverter Rectifier module 1 FR10823 FR10823 Charging resistor 1 00066 00066 Diode 3 01177 01177 Rectifier board 1 800591 800592 Keypad D SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM Main AC fan Fan assembly left 1 FR10846 FR10846 Fan assembly right 1 FR10847 FR10847 Fan AC 2 01080 01080 Fan fuse 4 PP20202 PP20202 Starting cap 2 S00528 S00528 Fan driver board AC 2 VB00299 VB00299 solation transformer left 1 FR10844 FR10844 solation transformer right 1 FR1084
532. r the soft starter which is provided the same way for the variable frequency drive and features more options Volume 6 Solid State Motor Control 08100007 2014 www eaton com 1 1 Solid State Controllers Contents Description Type 5701 Soft Start Controllers V6 T1 3 Type 5701 Soft Start Controllers with Auxiliary Contact Type S701 Soft Start Controllers with Brake Type S511 Semiconductor Reversing Contactors DS7 Soft Start Controllers Features and Benefits Standards and Certifications Instructional Leaflets Catalog Number Selection Product Selection Accessories Technical Data and Specifications Dimensions Regardless of the profile chosen the DS7 SmartWire DT s parameters can be read and written to at any time by using acyclic services DS7 SmartWire DT makes it possible to read and write to all device parameters It is also possible to overwrite the potentiometer settings on the DS7 SmartWire DT which can come in handy for instance when a change made to the machine needs to be undone V6 T1 9 V6 T1 12 V6 T1 15 V6 T1 21 V6 T1 21 V6 T1 21 V6 T1 22 V6 T1 23 V6 T1 32 V6 T1 33 V6 T1 41 The DS7 SmartWire DT comes with a detailed diagnostic system with options that extend far beyond those of wired devices In addition to having an error log the DS7 SmartWire DT can detect an
533. r pole s thermal capacity is exceeded The soft starter will trip in over temperature conditions preventing device failure Each power pole temperature value can be monitored through the DIM or the communications network This feature can be of use in determining an impending over temperature trip condition When using a communications network alarms can be implemented in the process monitoring system warning of an impending trip before the trip occurs halting the process Phase Loss Loss of a phase can cause a significant increase in the current drawn in the remaining two phases Phase loss can lead to motor damage before an eventual overload trip occurs Phase oss is typically an indication of a failure in the electrical distribution system The S811 will detect a phase oss and trip if any phase current drops below a preset value The phase loss trip level is adjustable from 0 to 100 of the average of the other two phase levels with an adjustable trip delay of 0 1 to 60 seconds Phase Imbalance Phase current or voltage imbalance can cause a significant increase in the current drawn in the remaining two phases Phase imbalance can lead to motor damage before an eventual overload trip Phase imbalance is typically an indication of a failure in the electrical distribution system or the motor The S811 will detect both current and voltage phase imbalances and trip if any phase becomes imbalance
534. rams V6 T2 152 Dimensions V6 T2 154 Standards and Certifications Designed with 0 Customers Product in Mind 61800 5 1 Removable top and bottom UL508C entry panels cUL 4 OSHPD Seismic Certified display and keypad O e Easily accessible connection terminals with removable terminal connections Engineered Product Solution The Eaton H Max IntelliPass and IntelliDisconnect products are available with a variety of factory tested and certified options meeting or exceeding UL508C requirements 2 6 V6 T2 141 Adjustable Freguency Drives Series Drives 2 6 Catalog Number Selection Series IntelliPass and IntelliDisconnect Drives HMX 01 3 4 N A Build options alphabetically and numerically L L gt Product Software Series Extended 1 0 Options in Slot D and E HMX HVAC drive VT A Z B1 6 x 01 00 Each digital input can be individually low overload programmed as digital output B2 1RO NC NO 1RO NO 1 Thermistor B4 1xAI 2x isolated NEC Ampere Ratings Braking Application B5 3xR0 208 Volts 480 Volts N No brake chopper B9 180 NO 5 DI 42 240 Vac input 406 4 6A 1 hp 201 21A 1 hp low overload BF Expander IO 1
535. rd This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure RA Manual HOA Bypass Controller The Manual HAND OFF AUTO HOA 3 contactor bypass option provides a means of bypassing the SVX9000 allowing the Bypass motor to be operated at full speed directly from the AC supply line This option consists of an input disconnect a fused control power transformer and a full voltage bypass starter with a door mounted HOA selector switch and an INVERTER BYPASS switch The HOA switch provides the ability to start and stop the drive in the inverter mode For applications up to 100 hp a Freedom Series IEC input contactor a Freedom Series IEC output contactor and a Freedom Series IEC starter with a bimetallic overload relay is included For applications above 100 hp an Advantage input contactor an Advantage output contactor and an Advantage starter with electronic overload protection is included The contactors are mechanically and electrically interlocked RB Manual IOB Bypass Controller The manual INVERTER OFF BYPASS I0B 3 contactor bypass option provides a means of bypassing the SVX9000 allowing Bypass the AC motor to be operated at full speed directly from the AC supply line This option consists of an input disconnect a fused control power transformer and a full voltage bypass starter with a door mounted IOB selector switch For applications up to 100 hp a Freedom Series IEC input contactor
536. rd 2 VB00330 VB00330 Shunt board 12 VB00498 VB00511 Covers Top cover 2 FR10340 FR10340 Side cover 4 FR10341 FR10341 DC section Balancing resistor 4 PP13027 PP13027 DC busbars kit right 50000005 50000005 Bus capacitor 24 500335 00336 Inverter Rectifier module 2 FR10823 FR10823 Diode 3 01177 01177 Rectifier board 2 500591 500591 Keypad D SVX SPX keypad 1 KEYPAD LOC REM KEYPAD LOC REM Main AC fan Fan assembly left 2 FR10846 FR10846 Fan assembly right 2 FR10847 FR10847 Fan AC 4 01080 01080 Fan fuse 8 PP20202 PP20202 Starting 4 S00528 S00528 Fan driver board AC 4 VB00299 VB00299 solation transformer left 2 FR10844 FR10844 solation transformer right 2 FR10845 FR10845 Main DC fan DC fan 4 00072 00072 DC power 4 01017 01017 Factory recommended spare parts Select one part number based on the amperage rating of the drive Please contact EatonCare at 877 ETN CARE for assistance Volume 6 Solid State Motor Control 08100007 2014 www eaton com 2 5 V6 T2 67 2 D Adjustable Frequency Drives SVX9000 Drives FR13 Spare Parts Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control ASIC board 1 00457 00457 ASIC assembly 1 605
537. re the Product does not itself infringe As to the above identified claim situations where the preceding paragraph does not apply Buyer shall defend and hold Seller harmless in the same manner and to the extent as Seller s obligations described in the preceding paragraph Buyer shall be responsible for obtaining at Buyer s expense all license rights required for Seller to be able to use software products in the possession of Buyer where such use is required in order to perform any Service for Buyer With respect to a Product or part thereof not manufactured by Seller or its subsidiaries Seller will attempt to obtain for Buyer from the supplier s the patent indemnification protection normally provided by the supplier s to customers CA08100007E January 2012 www eaton com Compliance with OSHA Seller offers no warranty and makes no representation that its Products comply with the provisions or standards of the Occupational Safety and Health Act of 1970 or any regulation issued thereunder In no event shall Seller be liable for any loss damage fines penalty or expenses arising under said Act Limitation of Liability THE REMEDIES OF THE BUYER SET FORTH IN THIS CONTRACT ARE EXCLUSIVE AND ARE ITS SOLE REMEDIES FOR ANY FAILURE OF SELLER TO COMPLY WITH ITS OBLIGATIONS HEREUNDER NOTWITHSTANDING ANY PROVISION IN THIS CONTRACT TO THE CONTRARY IN NO EVENT SHALL SELLER BE LIABLE IN CONTRACT IN TORT I
538. re shown in the table below Consult the factory for 50 C ratings of FR10 and above Ambient Temperature Ratings Frame Size ly 1 FR4 FR9 5026 5026 10 above 40 40 Enclosure Current Chassis Base Catalog Size hp O A Frame Number Low Overload Drive 7 25 75 FR7 CPX02512AA 30 88 FR7 CPX03012AA 40 114 FR7 CPX04012AA 50 140 FR8 CPX05012AA 60 170 FR8 CPX06012AA 75 205 07512 8 100 300 FRO CPX10012AA 9 125 340 FR8T CPX12512AA 150 410 FRET CPX15012AA 10 200 522 FROT CPX20012AA High Overload Drive 7 25 75 FR7 CPX02512DA 30 88 FR7 CPX03012DA 40 114 FR8 CPX04012DA 50 140 FR8 CPX05012DA 60 170 CPX06012DA 8 75 205 FRO CPX07512DA 9 100 300 FR8T CPX10012DA 125 340 FR8T CPX12512DA 10 150 410 FROT CPX15012DA 200 522 FROT CPX20012DA Notes See enclosure dimensions beginning on Page V6 T2 258 hp ratings are provided as a guideline Drives should be sized per motor nameplate FLA The 18 pulse clean power assembly includes a standard drive door mounted local remote keypad and enclosure Volume 6 Solid State Motor Control 08100007 2014 www eaton com If dynamic brake chopper or control communication option is desired change the appropriate code in the base catalog number All of the programming is exactly the same as the standard SVX9000 drive Select enclosed options Ad
539. resses range from 1 to 127 LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the 9000X Drive ona LonWorks network This interface uses Standard Network Variable Types SNVT as data types The channel connection is achieved using a FTT 10A Free Topology transceiver via a single twisted transfer cable The communication speed with LonWorks is 78 kBits s CANopen Slave Communications The CANopen Slave Network Card OPTC6 is used for connecting the 9000X Drive to a host system According to 15011898 standard cables to be chosen for CAN bus should have a nominal impedance of 120 ohms and specific line delay of nominal 5 nS m 120 ohms line termination resistors required for installation V6 T2 168 DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the 9000X Drive ona DeviceNet Network It includes a 5 08 mm pluggable connector Transfer method is via CAN using a two wire twisted shielded cable with two wire bus power cable and drain The baud rates used for communication include 125K baud 250K baud and 500K baud Johnson Controls Metasys N2 Network Communications The OPTC2 fieldbus board provides communication between the 9000 Drive and a Johnson Controls Metasys N2 network With this connection the drive can be controlled monitored and programmed from the Metasys system The N2 fieldbus is available as a factory instal
540. ressors Catalog Description Number 600V MOV for S801 _ units EMS39 690V MOV S801 _ units EMS41 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 1 2 V6 T1 67 Dashi Reduc ed Volta Solid State Starters Mounting Plates The mounting plates are designed to help make it easy to install or retrofit the soft starter into enclosures and MCCs The soft starter be mounted onto the plate prior to installation The mounting plate is designed with tear drop mounting holes for easier installation Mounting Plates Vibration Plates The vibration plates allow the soft starter to be applied in high shock and vibration applications The vibration plate allows vibration up to 5g and shock in up to 40g The soft starter is mounted onto the vibration plate prior to installation in the panel Vibration Plates Catalog Catalog Description Number Description Number S801 N_ EMM13N S801 N_ EMM14N 801 R_ EMM13R S801 R_ EMM14R S801 T_ and S801 U_ EMM13T S801 T_ and S801 U_ EMM14T 801 V_ EMM13V 801 V_ EMM14V Options Cooling Fan Kit The EMM18 cooling fan kit mounts on either side of any frame size S801 soft starter to provide additional printed circuit board cooling in high ambient operating temperatures Cooling Fan Kit Catalog Description Number Fan kit EMM18 V6 T1 68 Volume 6 Solid State Motor Control Adapter Plates The adapter p
541. rids polluted with harmonics Add a second wave that is five times the fundamental frequency What Are Linear Loads 3 Downtime and 300 Hz typical of frequency added to the line by a fluorescent light Linear loads are primarily nuisance trips of drives Second Wave devices that run across the and other equipment line and do not add generators Volts harmonics Motors are prime have up to three times v examples downside to the impedance that is f x 5 having large motor linear found in a conventional loads is that they draw more utility source Thus the energy than a VFD because harmonic voltage can be of their inability to control up to three times as motor speed In most large causing risk of applications there is a turn operation problems Time down valve used with the 9 motor which will reduce the 4 Larger motors must be flow of the material without used Motors running significantly reducing the load across the line that are to the motor While this connected on polluted provides some measure of power grids iti can overheat or operate Combine the two waves The result is 60 Hz supply rich ENER at lower a due to fifth harmonics harmonics Resulting 5 Higher installation Volts v f x sin x sints Time Volume 6 Solid State Motor Control 08100007 2014 www eaton com costs Transformers and power equipment must
542. ries M Max Series AC PowerXL DC1 Series PowerXL DG1 5 9000 5 9000 057 Solid State Controllers Type 5801 Soft Starters Type 811 Soft Starters Adjustable Frequency Drives H Max Series IntelliDisconnect IntelliPass H Max Series LCX9000 Low Harmonic Drives M Max Series AC PowerXL DC1 DAT Series PowerXL DG1 SPA9000 SPN9000 SPI9000 Drive Products SPX9000 SVX9000 SVX9000 Enclosed SVX9000 Product Overview SVX9000 VFD Pump Panels Auxiliary Contacts Type S701 Soft Start Controllers c Communication Modules BACnet Enclosed 18 Pulse Drives Enclosed Passive Filtered Drives SPX9000 Drives CANopen Slave Enclosed 18 Pulse Drives Enclosed Passive Filtered Drives SPX9000 Drives DeviceNet Enclosed 18 Pulse Drives Enclosed Passive Filtered Drives SPX9000 Drives Ethernet lP Enclosed 18 Pulse Drives Enclosed Passive Filtered Drives SPX9000 Drives Johnson Controls Metasys N2 Enclosed 18 Pulse Drives Enclosed Passive Filtered Drives SPX9000 Drives V6 T2 137 V6 T2 23 V6 T2 6 V6 T2 15 V6 T2 34 V6 T2 166 V6 T2 54 V6 T1 32 V6 T1 67 V6 T1 90 V6 T2 131 V6 T2 154 V6 T2 141 V6 T2 141 V6 T2 132 V6 T2 263 V6 T2 279 V6 T2 200 V6 T2 262 V6 T2 20 V6 T2 26 V6 T2 2 6 2 11 V6 T2 30 V6 T2 280 V6 T2 291 V6 T2 158 V6 T2 199 V6 T2 48 V6 T2 87 V6 T2 45 V6 T2 111
543. ription Specification Input Ratings Overcurrent protection Trip limit 4 0 x ly instantaneously Input voltage Vin 10 15 115 230V series 437 Vdc 400V series 874 575V series 1048 Vdc trip level 115 230V series 183 Vdc 400V series 333 Vdc 575V series 460 Vdc trip level Overvoltage protection Undervoltage protection Ground fault protection Ground fault is tested before every start In case of ground fault in motor or motor cable only the frequency converter is protected Overtemperature Yes protection Motor overload protection Yes Motor stall protection Yes Motor underload protection Yes Programmable Parameters Description Application macros basic pump fan and high load hoist Programmable start stop and reverse signal logic sinking or sourcing Reference scaling Programmable start and stop functions DC brake at start and stop Programmable V Hz curve Adjustable switching frequency Autorestart function after fault Protections and supervisions all fully programmable off warning fault Current signal input fault External fault Fieldbus communication Input frequency fin 50 60 Hz variation up to 45 66 Hz Connection to power Once per minute or less typical operation Output Ratings Output voltage 0 to Vi Continuous output Continuous rated current In at ambient temper
544. river board 1 VB00599 VB00799 VB00799 Isolation transformer fan 1 50000113 50000113 50000113 Main DC fan DC fan 1 00071 00071 00071 DC power 1 501016 501016 501016 Other Front cover N12 1 FR08079 FR08079 FR08079 Conduit plate N12 1 FR08082 FR08082 FR08082 Front cover N 1 FR08106 FR08106 FR08106 Notes Only for NEMA Type 12 54 Type drives Factory recommended spare par 5 Select one part number based on the amperage rating of drive Please contact EatonCare at 877 ETN CARE for assistance Volume 6 Solid State Motor Control 08100007 2014 www eaton com 2 5 V6 T2 63 2 5 Adjustable Freguency Drives SVX9000 Drives FR9 Spare Parts Quantity 230V 480V 575V Category Description Drive Catalog Number Catalog Number Catalog Number Control fan 50 mm fan 1 09041 09041 PP09041 80 mm fan 1 01068 01068 01068 Control module SVX control module 1 CSBS0000000000 CSBS0000000000 CSBS0000000000 Standard slot A 1 0 card 1 9 9 9 Standard slot 1 0 card 1 OPTA2 OPTA2 OPTA2 Converter Power module 2 1 FR09 0261 2 ANV FR09 0261 4 ANV FR09 0125 5 ANV 1 FR09 0300 2 ANV FR09 0300 4 ANV FR09 0144 5 ANV 1 09 0170 5 board 1 800583 800583 00583 Shunt board 6 VB00535 VB00537 6 VB00536 VB00542 6
545. rrent The controller must be selected and applied such that the average operating motor current and horsepower do not exceed the continuous current and horsepower ratings of the controller The intermittent operating current must not exceed the intermittent current rating of the controller Motor Protection Eaton adjustable frequency drives include electronic motor overload protection circuits that are designed to meet the requirements of NEC article 430 2 provided that only one motor is connected to the output of the controller Output Voltage and Frequency When they are shipped AF controllers are adjusted to provide a maximum output voltage and frequency equivalent to the input line voltage and frequency The controllers can be adjusted to operate above line frequency but a hazard of personal injury or equipment damage may exist when the motor is operated above base speed Before adjusting the drive to operate above line frequency make sure that the motor and the driven machinery can safely be operated at the resulting speed V6 T2 46 Volume 6 Solid State Motor Control Features Controller Features Operator Control and Interface Requirements Since there are many possible configurations and many ways of achieving a specific end result it pays to consider the operator control and interface requirements carefully A simplified and more economical drive package can often be achieved by selecting
546. rsepower NEC Amps Catalog Number 4 1 4 2 HMX4D232NA 2 6 8 HMX6D832NA 3 9 6 90632 5 5 15 2 HMX01632NA 75 22 HMX02232NA 10 28 HMX02832NA 6 15 42 HMX04232NA 20 54 HMX05432NA 7 25 68 HMX06832NA 30 80 HMX08032NA 480 Vac FS Drive Rated Frame Size Horsepower NEC Amps Catalog Number 4 1 2 1 HMX2D134NA 2 3 4 HMX3D434NA 3 5 6 HMX5D634NA 5 7 6 HMX7D634NA 75 1 HMX01134NA 5 10 14 HMX01434NA 15 21 HMX02134NA 20 27 HMX02734NA 6 25 34 HMX03434NA 30 40 HMX04034NA 40 52 HMX05234NA 7 50 65 HMX06534NA 60 77 HMX07734NA 75 96 HMX09634NA Notes For Wiring Diagrams see Page V6 T2 153 For NEMA 12 or 3R enclosures see Catalog Number Selection on Page V6 T2 142 Call Technical Support for NEMA specifics Enclosure size and weight differ from NEMA 1 and 12 products Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 6 2 143 2 6 Adjustable Freguency Drives Series Drives Series IntelliPass Type 12 Two Contactor Bypass Standard Drive Rated Frame Size Horsepower Amps Catalog Number 4 1 4 6 HMX4D641NA 2 75 HMX7D541NA 3 10 6 HMX01141NA 5 5 16 7 HMX01741NA 75 242 HMX02541NA 10 30 8 HMX03141NA 6 15 46 2 HMX04741NA 20 59 4 HMX06041NA 7 25 74 9 HMX07541NA 30 88 HMX08841NA 230 Vac FS Drive Rated Frame Size Horsepower NEC Amps Catalog Number 4 1 4 2 HMX4D242NA 2 6 8
547. rtWire DT and Standard Non SmartWire DT 1 18 30 0 500 pan 4 6 4 1560 9 gt PL I 1 58 gt 40 0 0 89 4 22 5 d v Lol qi ss 6 34 6 89 161 0 175 0 5 08 129 0 e 000000000 eS x y 3 Y gt um Ez lt 3 66 93 0 0 89 1 38 35 0 22 5 547 1390 DS7 D Catalog Numbers DS7 340SX041N0 N DS7 342SX041NO0 N DS7 34DSX041N0 D DS7 340SX055N0 N DS7 342SX055N0 N DS7 34DSX055N0 D DS7 340SX070N0 N DS7 3428X070N0 N DS7 34DSX070N0 D DS7 340SX081N0 N 0157 3425 081 0 DS7 34DSX081N0 D DS7 340SX100N0 N 057 3425 100 0 DS7 34DSX100N0 D Frame 4 SmartWire DT and Standard Non SmartWire DT 1 18 1 18 30 0 30 0 gt lt lt pa 1 58 I amp 7 68 195 0 0 89 40 0 22 5 lY H 8 46 1 215 0 7 87 200 0 6 22 158 0 J Y 059 701 780 5 4 25 108 0 15 0 01 178 0 2 07 52 5 DS7 D Catalog Numbers DS7 342SX135N0 N DS7 342SX160N0 N DS7 3
548. s The unit provides the user with the ability to adjust initial torque ramp up and down time and also select kick start for high inertia loads DS7 Eaton s DS7 line of reduced voltage solid state soft start controllers is very compact multi functional easy to install and easy to commission Designed to control the acceleration and deceleration of three phase motors the device is available for current ranges from 4 32A in four frame sizes Reduced Voltage Motor Starters Contents Description Soft Start Controllers Type S701 Soft Start Controllers Type S701 Soft Start Controllers with Auxiliary Contact Type S701 Soft Start Controllers with Brake Type S511 Semiconductor Reversing Contactors DS7 Soft Start Controllers Type S701 with Brake The S701 soft start controller with DC injection brake is designed to control acceleration and deceleration of three phase motors Brake current is adjustable from 0 50A DC The ramp up feature is adjustable from 0 5 10 seconds Torque adjustment is adjustable with or without break loose kick start function CA08100007E May 2014 www eaton com Page V6 T1 3 V6 T1 9 V6 T1 12 V6 T1 15 V6 T1 19 Reduced Voltage Motor Starters 1 1 Solid State Controllers Type S701 Soft Start Controllers Contents Description Page Type S701 Soft Start Controllers Standards and Certifications
549. s Advantages Disadvantages 100 Reasonable cost although Impedance matching of significantly more than phase shifted sources is 200 reactors or chokes critical to performance Time Substantial reduction up to Transformers often require approx 8596 in voltage separate mounting or and current harmonics larger AFD enclosures Provides increased input May not reduce protection for AFD and its distribution harmonic levels semiconductors from line to below IEEE 519 1992 transients guidelines Cannot retrofit for most AFDs Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 205 28 Low Harmonic Drives 4 Clean Power Drives When the total load is comprised of non linear load such as drives and the ratio iS lsc l_ the greatest harmonic mitigation is required Under these conditions the currents drawn from the supply need to be sinusoidal and clean such that system interference and additional losses are negligible Eaton s Enclosed 18 Pulse clean power drive uses a phase shifting auto transformer with delta connected winding that carries only the ampere turns caused by the difference in load currents This results in nine separate phases In this type of configuration the Basic 18 Pulse Rectifier with Phase Shifting Auto Transformer 18 Pulse SCR Bridge Rectifier Converter Section Adjustable Frequency Drives total kVA rating o
550. s a two or optional three contactor design using a 24 XT Series contactor with an optional manual override switch that allows the unit to run in bypass without the H Max Series drive The IntelliPass software parameters utilize engineering units common to the HVAC industry Onboard startup wizard guarantees flawless commissioning with plug and play screen entry Available in NEMA UL Type 1 Type 12 and Type 3R with optional pre engineered operator devices to meet all customized specification requirements The IntelliPass construction features allow for easy installation reliable operation and serviceability with additional onboard wire space and removable conduit plates with knockouts Features and Benefits Industry leading energy saving solution uses the Eaton H Max drive with Active Energy Control algorithm Built to be as tough as the application Eaton s robust design boasts an industrial grade enclosure and industry proven components e Industrial Power Supply e XT Contactors 22 mm Pilot Devices Volume 6 Solid State Motor Control 08100007 2014 www eaton com H Max Series Drives Contents Description Page H Max 5 vx ERE V6 T2 132 H Max IntelliPass and IntelliDisconnect Drives Catalog Number Selection V6 T2 142 Product Selection V6 T2 143 Technical Data and Specifications V6 T2 151 Wiring Diag
551. s frequency Hz 50 60 Hz 50 60 Hz 50 60 Hz 50 60 Hz Rated operation currentAC 53 4 55 70 81 Motor Power Ratings 200 10 15 20 2 230 10 20 25 30 480V hp 30 40 50 60 230V W 1 15 15 2 400V W 22 30 37 45 Overload cycle according to EN 60947 4 2 41A 53 3 5 75 10 55 AC53a 3 5 75 10 70 53 3 5 75 10 81 53 3 5 75 10 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 37 Solid State Controllers DS7 Soft Start Controllers continued Rated Control Circuit Voltage 24 Vac Vdc 0157 3405 041 0 0157 3405 055 0 0157 3405 070 0 0157 3405 081 0 Voltage 110 230 0157 3425 041 0 0157 3425 055 0 0157 3425 070 0 DS7 342SX081N0 N Voltage 24 Vdc Unit DS7 34DSX041N0 D DS7 34DSX055N0 D DS7 34DSX070N0 D DS7 34DSX081N0 D Wire Specifications Power terminals Single conductor solid or stranded AWG 12 2 0 12 2 0 12 2 0 12 2 0 Terminal torgue Ib in 53 80 53 80 53 80 53 80 Control signals Single conductor solid or stranded AWG 18 10 18 10 18 10 18 10 Terminal torgue Ib in 11 11 11 11 Power Section Rated impulse withstand voltage Uimp 4kV 4kV 4kV 4kV 1 2 50 s Rated insulation voltage 500 500 500 500 Control Commands 24 Vac Vdc Supply voltage control board Us nominal Vac Vdc 20 4 26 4 20
552. s performed by it hereunder will be performed in accordance with generally accepted professional standards The Services which do not so conform shall be corrected by Seller upon notification in writing by the Buyer within one 1 year after completion of the Services Unless otherwise agreed to in writing by Seller Seller assumes no responsibility with respect to the suitability of the Buyer s or its customer s equipment or with respect to any latent defects in equipment not supplied by Seller This warranty does not cover damage to Buyer s or its customer s equipment components or parts resulting in whole or in part from improper maintenance or operation or from their deteriorated condition Buyer will at its cost provide Seller with unobstructed access to the defective Services as well as adequate free working space in the immediate vicinity of the defective Services and such facilities and systems including without limitation docks cranes and utility disconnects and connects as may be necessary in order that Seller may perform its warranty obligations The conducting of any tests shall be mutually agreed upon and Seller shall be notified of and may be present at all tests that may be made Warranty for Power Systems Studies Seller warrants that any power systems studies performed by it will conform to generally accepted professional standards Any portion of the study which does not so con
553. s transformer overheating and overloading of breakers and feeders which enables the application of adjustable frequency drives on generators and other high impedance power systems V6 T2 200 Volume 6 Solid State Motor Control The 9000X family of drives includes HVX9000 SVX9000 SLX9000 and SPX9000 9000X Series drive ratings are rated for either high overload or low overload indicates 110 overload capacity for 1 minute out of 10 minutes indicates 150 overload capacity for 1 minute out of 10 minutes Enclosed Passive Filtered Drive Products Standard Enclosed covers a wide range of the most commonly ordered options Pre engineering eliminates the lead time normally associated with customer specific options Available configurations are listed on Pages V6 T2 207 to V6 T2 222 Modified Standard Enclosed applies to specific customer requirements that vary from the Standard Enclosed offering such as the need for an additional indicating light or minor modifications to drawings Contact your local sales office for assistance in pricing and lead time CA08100007E May 2014 www eaton com Custom Engineered for those applications with more unique or complex requirements these are individually engineered to the customer s needs Contact your local sales office for assistance in pricing and lead time Adjustable Freguency Drives 2 6 Low Harmonic Drives Applica
554. scription Catalog Number 85 264V input and 24 Vdc output ELC PS01 100 240V input and 24 output PSG60E 400 500V input and 24 output PSG60F24RM Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T1 31 1 1 Accessories DS7 FAN 032 lt DS7 FAN 100 V6 T1 32 Reduced Voltage Motor Starters Solid State Controllers Device Fans Description Device fan for increasing the load cycle more starts per hour higher or longer ramp times exceeding 10 seconds For Use With DS7 34 DS7 34 DS7 34 DS7 34 DS7 34 DS7 34 DS7 34 SX004 SX007 SX009 SX012 SX016 SX024 SX032 Std Pack 1 off Catalog Number DS7 FAN 032 DS7 34 DS7 34 DS7 34 DS7 34 DS7 34 5 041 SX055 5 070 5 081 SX100 1 off DS7 FAN 100 057 34 057 34 057 34 SX135 SX160 SX200 1 off DS7 FAN 200 Note NA Certification Request filed for UL and CSA Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Solid State Controllers Technical Data and Specifications DS7 Soft Start Controllers Rated Control Circuit Voltage 24 Vac Vdc DS7 340SX004N0 N DS7 340SX007N0 N DS7 340SX009N0 N DS7 340SX012N0 N Voltage 110 230 Vac DS7 3428X004N0 N DS
555. sipation for continuous operation 2W A 2W A Cooling method Natural convection Natural convection Degree of protection 20 20 Pollution degree 3 3 approvals UL cUL UL cUL CE Dimensions Approximate Dimensions in Inches mm Soft Starters with Brake S701_25B3S Weight Catalog Number H in Lbs kg S701C25B3S 3 54 89 9 3 94 100 1 5 04 128 0 2 53 1150 5701 25 35 3 54 89 9 3 94 100 1 5 04 128 0 2 53 1150 V6 T1 14 Volume 6 Solid State Motor Control 08100007 2014 www eaton com 511 Semiconductor Reversing Contactors Product Description The S511 device is a semiconductor reversing contactor designed to switch three phase motors forward and reverse Unicore electronics and thermal design ensures high switching capacity and long lifetime Application Description The S511 line of solid state reversing contactors is specifically designed for high speed operations or when long contactor life is required The reversing contactors are intended for small motor applications 5 hp and below The S511 unit can be used in a variety of applications including fans pumps conveyors doors hoists cranes etc It is designed to be used with a manual motor starter or a full voltage starter These devices provide the necessary overload protection for the motor and also provide line isolation for the motor Short circuit protection can be provided by fuses or circui
556. splay Standard Enclosure space heater Optiona Remote keypad display Standard Oversize enclosure Standard Conventional control elements Standard Output contactor Optiona Serial communications Optional Bypass motor starter Optiona 115 Vac control circuit Optional Listings UL cUL Speed setting inputs Protection Features Keypad Standard ncoming line fuses Optiona 0 10 Vdc potentiometer voltage signal Standard AC input circuit disconnect Optiona 4 20 mA Isolated Configurable Line reactors 3 Standard 4 20 mA Differential Configurable Phase rotation insensitive Standard Analog outputs EMI filter Standard Speed frequency Standard nput phase loss protection Standard Torque load current Programmable nput overvoltage protection Standard Motor voltage Programmable Line surge protection Optional Kilowatts Programmable Output short circuit protection Standard 0 10 signals Configurable w jumpers Output ground fault protection Standard 4 20 mA DC signals Standard Output phase protection Standard Isolated signals Optional Overtemperature protection Standard Discrete outputs DC overvoltage protection Standard Fault alarm Standard Drive overload protection Standard Drive running Standard Motor overload protection Standard Drive at set speed Programmable Programmer software Optional Optional parameters 14 Local remote keypad Standard Dry contacts 1 2 relays Form C Keypad lockout Standard Open collector outputs 1 Fault alarm Standard Additiona
557. ssibly damaging voltage levels To meet this need NEMA has introduced a motor in Part 31 which provides an insulation system designed to maintain normal motor life in AFD applications For existing motors a motor protection scheme is required for longer cable runs Eaton offers three standard solutions for existing systems e MotoRx This solution provides an energy recovery system which clamps the peak motor voltage to a safe level for standard motors This option is used when the distance between a single motor and the drive is 600 ft or less Output Line Reactor This option provides an output line reactor reducing the DV DT of the AFD output voltage and lessening the transmission line effect to lower the peak voltage at the motor terminals Volume 6 Solid State Motor Control SVX9000 Drives CA08100007E May 2014 www eaton com 2 5 V6 T2 47 2 5 5 9000 Drives 9000 Drives SVX9000 Drives Product Description SVX9000 Series Adjustable Frequency Drives from Eaton s Electrical Sector are the next generation of drives specifically engineered for today s commercial and industrial applications The power unit makes use of the most sophisticated semiconductor technology and a highly modular construction that can be flexibly adapted to the customer s needs The input and output configuration I O is designed with modularity in mind The I O is compromised of option
558. ssis lt H3 gt H5 gt lt H4 gt Y B2 A 5 28 im E oj 1 x w2 Ezzzz ws W1 l 1 _f Ni 1 _V H7 gt lt H6 gt W4 lt H2 gt H1 gt Weight Voltage hp ly W W3 W4 w5 H1 H2 H3 H4 H5 H6 H7 D1 D2 D3 D4 Lbs kg 480V 250 350 197 167 12 2 6 12 8 45 9 44 1 34 6 33 5 0 7 24 7 10 8 19 9 17 9 16 7 16 6 518 575 200 300 500 425 90 67 325 1165 1121 879 850 17 627 275 506 455 423 421 235 Note 5 9000 FR12 is built of two FR10 modules Please refer to SPX9000 installation manual for mounting instructions V6 T2 192 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 7 SPX9000 Drives Approximate Dimensions in Inches mm NEMA Type 1 1 21 FR11 Freestanding Drive WA gt lt lt lt l
559. stance V6 T2 182 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives Technical Data and Specifications SPX9000 Drives Description Specification Input Ratings Description 2 SPX9000 Drives Specification Control Connections Input voltage Vin 10 15 Input frequency fin 50 60 Hz variation up to 45 66 Hz Connection to power Once per minute or less typical operation High withstand rating 100 kAIC Output Ratings Output voltage 0 to Vin Continuous output current ly rated 100 at 122 F 50 C FR9 and below rated 100 at 104 F 40 C FR9 and below 16 11 100 at 104 F 40 C FR10 and above Analog input voltage 0 to 10V 200 kohms 10 to 10V joystick control resolution 0 1 accuracy 1 Analog input current 0 4 to 20 mA R 250 ohms differential Digital inputs 6 Positive or negative logic 18 to 30 Auxiliary voltage 24V 15 max 250 mA Output reference voltage 10V 3 max load 10 mA Analog output 0 4 to 20 mA max 500 ohms resolution 10 bit Accuracy 2 Digital outputs Open collector output 50 mA 48V Overload current 1 1 150 110 for 1 min Output frequency 0 to 320 Hz Frequency resolution 0 01 Hz Initial output current ly 250 for 2 seconds Control Characteristics Contr
560. sure Box B Type 12 1 54 2 4 00 101 6 3 00 76 2 Minimum Free Air Minimum Air X 6 Space Required 6 Space 7 n Required Both Sides x 5 e 1 H2 9 H Y 0 44 11 2 Y 8 Holes W1 4 Places lt w gt gt D1 l lt D gt EE Voltage hp hp Weight Shipping Weight AC lu 14 H H1 H2 w wi D 01 Lbs kg Lbs kg Three Phase 208V 15 25 20 30 40 00 38 00 36 35 20 92 19 30 16 76 2 34 185 84 229 104 2301 15 25 20 30 1016 0 965 2 923 3 531 4 490 2 425 7 59 4 480V 30 60 40 75 Single Phase 230V 15 20 40 00 38 00 36 35 20 92 19 30 16 76 2 34 185 84 229 104 1801 25 30 1016 0 965 2 923 3 531 4 490 2 425 7 59 4 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 125 2 5 Adjustable Frequency Drives SVX9000 Drives Approximate Dimensions in Inches mm Enclosure Box C NEMA Type 12 IP54 0 44 11 2 0 44 11 2 w1 Mounting 4 00 101 6 Minimum qud er 4 00 101 6 Minimum Minimum Air Space oles Free Air Space Required J Minimum ir space oles Free Air Space Required i i 4 Places D q Required Both Sides 4 Places
561. t ee F 90 BAN 90 s Dia 3 1 Dia 2 D3 D5 gt w2 gt gt lt gt gt l W3 W3 W3 W3 W2 lt W1 E D1 a 5 A H1 9 H H2 Operator Shown with Optional Disconnect A hp Weight Voltage ly wi W W W W6 ws H1 H2 H3 D1 D2 D3 D4 05 1 Dia 2 Dia 3 Lbs kg 480V 400 550 31 26 2 40 650 072 343 295 252 118 17945 7480 2018 23 70 11 22 1909 047 17 60 0 83 1 89 0 35x0 43 526 690V 400 500 794 61 165 20 87 75 64 30 2018 1900 512 5 602 285 485 12 447 21 48 9x11 239 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 193 2 7 Adjustable Frequency Drives SPX9000 Drives Approximate Dimensions in Inches mm FR11 Open Chassis W rk lo Jo o Shown without terminal cover 99 0 o o2 Lojo ji H1 gt
562. t 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C 30 to 50 C no derating consult factory for operation gt 50 C Temperature storage 50 to 70 C 50 to 70 C 50 to 70 C 50 to 70 C 50 to 70 C Altitude lt 2000m consult factory lt 2000m consult factory lt 2000m consult factory lt 2000m consult factory lt 2000m consult factory for operation gt 2000m for operation gt 2000m for operation gt 2000m for operation gt 2000m for operation gt 2000m Humidity lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing lt 95 noncondensing Operating position Any Any Any Any Any Pollution degree IEC947 1 3 3 3 3 3 Impulse withstand voltage IEC947 4 1 6000V 6000V 6000V 6000 6000 Note UR recognized product Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T1 95 1 2 Wiring Diagrams Reduced Voltage Motor Starters Solid State Starters Line Connected Soft Starter Inside the Delta Connected Soft Starter for a 6 Lead Motor Supply 115 125 135 i T5 T4 T6 1 3 5 Li L2 L3 DEI 21 4 6 T2 T3 T3 T2 71
563. t breakers Volume 6 Solid State Motor Control 08100007 2014 www eaton com Solid State Controllers Contents Description Page Type S701 Soft Start Controllers V6 T1 3 Type S701 Soft Start Controllers with Auxiliary V6 T1 9 Type S701 Soft Start Controllers with Brake V6 T1 12 Type S511 Semiconductor Reversing Contactors Product Selection V6 T1 16 Technical Data and Specifications V6 T1 16 BIMe SIO S le V6 T1 17 DS7 Soft Start Controllers V6 T 1 19 Features Standards and Certifications Rated operational voltage EC 947 compliant up to 480 Vac EN 60947 4 2 Control voltage ranges e CE marked of 5 24 Vdc and 24 240 Vac Vdc Unlimited number of START STOP operations per hour P20 finger protection AC 3 current rating of 10A 4 current rating of CSA certified UL listed C 0 Listed Benefits Extremely high switching rates possible Very long life expectancy and no contacts or movable parts to replace Compact design 45 mm wide leads to significant panel savings V6 T1 15 Solid State Controllers Product Selection Reversing Solid State Contactors Three Phase Motor kW Rating 50 Hz hp Rating Max Line Control 200V 230V 460V Ca
564. t rated 100 hp 100 amps 261 1 hp It is not hp rated They do not meet NEC ampere ratings Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 91 2 5 Adjustable Frequency Drives SVX9000 Drives 480V Drives SVX9000 Enclosed Enclosed Input Base Drives 2 Drives Type 1 21 NEMA 12 IP54 Enclosure Frame Base Catalog Frame Base Catalog Size hp Current A Size Number Size Number High Overload Drive and Enclosure 0 1 22 4 00114 4 00124 1 1 2 33 SVXF1514EA SVXF1524EA 2 43 00214 00224 3 5 6 00314 00324 7 6 SVX00514EA SVX00524EA 7 1 2 12 5 SVX00714EA 5 SVX00724EA 10 16 SVX01014EA SVX01024EA 15 23 SVX01514EA SVX01524EA 1 20 31 6 SVX02014EA 6 SVX02024EA 25 38 SVX02514EA SVX02524EA 3 SVX03014EA SVX03024EA 2 40 61 7 SVX04014DA 7 SVX04024DA 50 72 SVX05014DA SVX05024DA 60 87 SVX06014DA SVX06024DA 3 75 105 8 SVX07514DA 8 SVX07524DA 100 140 SVX10014DA SVX10024DA 4 125 170 8 SVX12514DA 8 SVX12524DA 5 150 205 9 SVX15014DA 9 SVX15024DA 200 245 SVX20014DA SVX20024DA 6 8 250 300 0 SVX25014DA 10 SVX25064DA 300 385 SVX30014DA SVX30064DA 350 460 SVX35014DA SVX35064DA 8 900 400 520 1 SVX40014DA 11 SVX40064DA 500 590 SVX50014DA SVX50064DA 550 650 SVX55014DA SVX55064DA 600 730 2 SVX60014DA 12 SVX60064DA 650 820 SVX65014DA SVX65064DA 700 920 SVX70014DA SVX70064DA N
565. t the analog voltage input signal terminal When the HOA bypass option is added the speed is controlled when the HOA switch is in the HAND position Without the HOA bypass option two position switch labeled local remote is provided on the keypad to select speed reference from the speed potentiometer or a remote speed signal K2 Door Mounted Speed Potentiometer with HOA Selector Switch Provides the enclosed 18 pulse drive with the ability to start stop and adjust the speed Contro reference from door mounted control devices or remotely from customer supplied inputs In HAND position the drive will start and the speed is controlled by the door mounted speed potentiometer The drive will be disabled in the OFF position When AUTO is selected the drive run and speed control commands are via user supplied dry contact and 4 20 mA signal K3 3 15 psig Follower Provides a pneumatic transducer that converts a 3 15 psig pneumatic signal to either 0 8 Vdc or a 1 9 signal interface with the enclosed Contro 18 pulse drive The circuit board is mounted on the inside of the front enclosure panel and connects to the user s pneumatic control system via 6 ft 1 8m of flexible tubing and a 1 4 inch 6 4 mm brass tube union K4 HAND OFF AUTO Switch for Non Bypass Configurations Provides a three position selector switch that allows the user to select either a HAND or AUTO mode Contro of operation HAND mode is defaulted to keypad operation and AUTO mode is defa
566. tage 300 Vdc 250 Vac Relay output max switching load 3A 24 Vdc 300 250 Relay output max continuous load 2A rms Thermistor input 4 7 kohms Notes Units FR10 rated 40 C For applications above consult instruction manual CA08100007E May 2014 www eaton com Wiring Diagram Control Input Output Reference potentiometer Adjustable Frequency Drives Basic Application Default I O Configuration Low Harmonic Drives 2 8 0 4 20 mA Terminal Signal Description 1 10 kohms AS OPTAS 1 10Vref Reference output Voltage for potentiometer etc a 2 AIT Analog input voltage range 0 10 Vdc Voltage input frequency reference 3 Al 1 0 Ground Ground for reference and controls Remote reference 4 Al2 Analog input current range 0 20 mA Current input frequency reference 5 AI2 6 24V Control voltage output Voltage for switches etc max 0 1A o 7 GND ground Ground for reference and controls u k d DIN1 Start forward Contact closed start forward Se oe es DIN2 Start reverse Contact closed start reverse 0 DIN3 External fault input programmable Contact open fault Contact closed fault 1 CMA Common for DIN 1 DIN Connect to GND or 24V 2 24V Control voltage output Voltage for switches see ter
567. tage 300 Vdc 250 Vac Standard Conditions for Application and Service Relay output max switching load 3A 24 300 250 Vac Maximum operating ambient temperature 0 50 C up to FR9 Relay output max continuous load 2A rms 0 40 C FR10 and larger consult factory for 50 C Thermistor input 4 7 kohms rating above FR9 Storage temperature 40 to 60 C Note Humidity maximum noncondensing 95 For applications above consult instruction manual Altitude maximum without derate 3300 ft 1000m Line voltage variation 10 15 Line frequency variation 45 66 Hz Efficiency gt 95 Power factor displacement 0 99 Power factor apparent 0 99 V6 T2 256 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 8 Low Harmonic Drives Wiring Diagrams Power Diagram Up to FR9 Power Diagram Up to FR9 with Bypass O Circuit O HMCP Breaker Input Inverter Input Fusing Contactor Inverter Input Contactor Input Fusing 18 Pulse Transformer 18 Pulse Transformer IT _18 Pulse Optional Diode Bridge 18 Pulse Reduced Diode Bridge Voltage Starter 9000X Drive 9000X Drive Mechanical
568. tal input programmable 24V 0 lt 10V 1 218V R gt 5 kohms Sensorless vector control Standard Two analog input configurable Voltage 0 10V gt 200 kohms Volts hertz control Standard w jumpers Current 0 4 20 mA 250 ohms IR and slip compensation Standard Tw digitaloutput programmable 1 2 Electronic reversing Standard One analog output programmable 0 20 mA max 500 ohms 10 bits 2 Dynamic braking Optional configurable w jumper DC braking Standard PID set point controller Programmable I O Specifications for Control Communication Options Critical speed lockout Standard Description Specification Current torque limit Standard Anal input 0 10V 2200 kiloh Adjustable acceleration deceleration Standard O rage MPN pom Anal t input 0 4 20 mA 250 oh Linear or 5 curve accel decel Standard PAM PETER BE Me Digital input 24V 0 lt 10V 1 gt 18V R gt 5 kilohms Jog at preset speed Standard 0 Tires peas speeds 7 Auxiliary voltage 24V 20 max 50 mA n Reference voltage 10V 2396 max 10 mA Automatic restart Selectable Analog current output 0 4 20 mA 500 kilohms resolution Coasting motor start Standard 10 bit accuracy lt 2 Coast or ramp stop selection Standard Analog voltage output 0 2 10V gt 1 kilohm resolution Elapsed time meter Optional 10 bit accuracy lt 2 Carrier frequency adjustment 1 16 kHz Relay output max switching vol
569. talog Current Voltage Voltage 230V 380 400 440V 1052 11552 10SF 11552 1 052 115SF Number 10 208 480 5 24 22 4 2 2 3 2 5 5 S511E10N3D 10 208 480 24 240 Vac Vdc 22 4 2 2 3 2 5 5 S511E10N3S Technical Data and Specifications Semiconductor Reversing Contactors S511E10N3_ Description S511E10N3D 5511 10 35 Maximum current capacity 10 10 Trip Class 10A 10 10 10 10 10 20 8 8 30 6 5 6 5 Electrical Characteristics Line Voltage Vac 208 480 208 480 Operating frequency Hz 50 60 50 60 Control voltage 5 24 24 240 Vac Vdc Pickup voltage max 4 25 Vde 20 4 Vac Vdc Dropout voltage min 1 5 Vde 7 2 Vac Vde control voltage 26 4 Vde 253 Vac Vde Response time max 1 2 cycle 1 cycle interlock time max 80 ms 150 ms Control Characteristics Operation current AC 3 10 10 Operation current AC 4 8 8 Duty cycle Continuous operation Continuous operation Leakage current 1 mA AC max 1 mA max Minimum operation current 10 mA AC 10 mA AC Environmental Characteristics Temperature operating 0 to 60 C 0 to 60 C Temperature storage 20 to 80 C 20 to 80 C Altitude meters 2000 2000 Humidity 95 noncondensing 95 noncondensing Operating position Vertical 30 Vertical 30 Impulse withstand voltage IEC 947 4 1 4000V 4000V Rated insulation voltage Ui 660V 660V Installation category Vibration IEC 68 2 6 5g 10 150 Hz IEC 68 2 6 5g 10 150 Hz Power dissipation f
570. talog Single overload relay PH Description Number Suffix Dual overload relays PI Manual bypass controller RA M0V P7 1 bypass controller RB 50 surge protective device P8 Auto transfer bypass controller RC 100 kA surge protective device P9 Auto transfer IOB bypass controller RD 230V Power Options 7 1 2 125 hp Reduced voltage starter for bypass RG Catalog Dual overloads for bypass PN Description Number Suffix Note Input breaker P1 G Requires customer supplied 115 Vac supply Input line fusing P2 Input line fuses 200 kAIC P3 Output contactor PE Single overload relay PH Dual overload relays PI MOV P7 50 kA surge protective device P8 100 kA surge protective device P9 V6 T2 220 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Adjustable Freguency Drives Technical Data and Specifications Enclosed Passive Filtered Drives Description Specification Primary Design Features Low Harmonic Drives Description Input Output Interface Features Specification 2 8 45 66 Hz input frequency Standard Setup adjustment provisions Output AC volts maximum Input Voltage Base Remote keypad display Standard Output frequency range 0 320 Hz Personal computer Standard Initial output current ly 250 for 2 seconds Operator control provisions Overload 1 minute 150 110 Drive m
571. talog Number Relay Board 2 H Max Series Option Board Kits Available for Slots D and E The H Max Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs The drive s control unit is designed to accept a total of two option boards Option Boards Mounted in Slots D and E The H Max Series factory installed standard board configuration includes an I O board and a relay output board NEMA Type 1 to NEMA Type 12 IP54 Conversion Kit The NEMA Type 12 IP54 option kit is used to convert a NEMA Type 1 toa NEMA Type 12 drive V6 T2 136 Option Kit Option Kit Description Catalog Number 6 x DI DO each digital input can be individually programmed as digital output 10 1 1 0 Form C NO NC 180 Form A 1 thermistor 10 2 1x Al 2x AO isolated 10 4 Form 10 5 Form A 501 42 240 Vac input 10 9 1 1 x DO 1 x RO 10 LonWorks 0 4 Kit consists drive cover kit plugs NEMA Type 12 1P54 Cover Option Kit Option Kit Description Catalog Number FS4 branded N12 IP54 cover with gasket plastic plug fans Eaton logos FS4 N12KIT FS5 branded N12 IP54 cover with gasket plastic plug fans Eaton logos FS5 N12KIT FS6 branded N12 IP54 cover with gasket plastic plug fans Eaton l
572. tandard Enclosed applies to specific customer requirements that vary from the standard enclosed offering such as the need for an additional indicating light or minor modifications to drawings Consult your Eaton representative for assistance in pricing and lead time Custom Engineered for those applications with more unique or complex requirements these are individually engineered to the customer s needs Consult your Eaton representative for assistance in pricing and lead time Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 2 5 SVX9000 Drives Contents Description SVX9000 Drives SVX9000 Enclosed Drives Product Identification Catalog Number Selection Product Selection Options Technical Data and Specifications Dimensions SVX9000 VFD Pump Panels Features NEMA Type 1 IP21 or NEMA Type 12 IP54 enclosures Input voltage 208V 230V 480V and 575V consult factory Complete range of control network and power options Horsepower range e 208V 3 4 to 100 hp ly 1 to 100 hp lj e 230V 3 4 to 100 hp ly 1 to 100 hp lj e 480V 1 to 700 hp lp 1 1 2 to 800 hp Padlockable disconnect Page V6 T2 48 V6 T2 88 V6 T2 89 V6 T2 90 V6 T2 94 V6 T2 98 V6 T2 100 V6 T2 111 Standards and Certifications UL Listed cUL Listed Listed Listed V6 T2 87 2 5 Adjustable Frequency Drives
573. tection class applies to the frontand operator control and display elements Protection type from all sides is 00 With optional covers from the NZM range protection type IP40 from all sides can be achieved With optional covers from the NZM range protection type IP40 from all sides can be achieved With optional covers from the NZM range protection type IP40 from all sides can be achieved With optional covers from the NZM range protection type IP40 from all sides can be achieved Busbar tag shroud Back of hand and finger proof Back of hand and finger proof Back of hand and finger proof Back of hand and finger proof from front face from front face from front face from front face Overvoltage category 1 2 1 2 1 2 1 2 pollution degree Shock resistance 8g 11ms 8g 11ms 8g 11ms 8g 11ms Vibration resistance according 2M2 2M2 2M2 2M2 0 60721 3 2 Mean heat dissipation at w 7 10 13 18 rated duty cycle Radio interference B B B B Dimensions W x H x D DS7 340 057 342 in mm 3 66 x 6 89 x 5 47 93 x 175x139 3 66 6 89 5 47 93 175 139 3 66 x 6 89 x 5 47 93x 175x 139 3 66 x 6 89 x 5 47 93 x 175 x 139 057 340 Weight DS7 340 057 342 Ib kg 3 97 1 8 3 97 1 8 3 97 1 8 3 97 1 8 057 340 Main Circuit Rated operational voltage 230 460 230 460 230 460 230 460 Main
574. th Auxiliary Contact V6 T1 9 tue Wg V6 T1 3 5701 with V6 T1 12 Type S701 with Auxiliary Contact V6 T1 9 typE lt S8O ocu Rea iud eR e V6 T1 61 Type S701 with V6 T1 12 Type 58 c e Lie ele an sta IAE V6 T1 77 Type mI RR REIS V6 T1 61 TYPE sare sau cp ru ee peer fh V6 T1 77 Replacement Parts Adjustable Frequency Drives H Max Series V6 T2 137 POWerXI DGT ys s aed s nave trcs bs ase end V6 T2 38 SPXQ00O wd lobe bY US kaa kd wia o V6 T2 174 SVX9000 35 rs Sie SG Yee RE V6 T2 61 V6 A3 2 Volume 6 Solid State Motor Control 08100007 2014 www eaton com
575. the F O B point Concealed Damage Except in the event of F O B destination shipments Seller will not participate in any settlement of claims for concealed damage When shipment has been made on an F O B destination basis the Buyer must unpack immediately and if damage is discovered must 1 Not move the Products from the point of examination 2 Retain shipping container and packing material 3 Notify the carrier in writing of any apparent damage 4 Notify Seller representative within 72 hours of delivery 5 Send Seller a copy of the carrier s inspection report Witness Tests Customer Inspection Standard factory tests may be witnessed by the Buyer at Seller s factory for an additional charge calculated at the rate of 2 500 per day not to exceed eight 8 hours per Product type Buyer may final inspect Products at the Seller s factory for 500 per day per Product type Witness tests will add one 1 week to the scheduled shipping date Seller will notify Buyer fourteen 14 calendar days prior to scheduled witness testing or inspection In the event Buyer is unable to attend the Parties shall mutually agree on a rescheduled date However Seller reserves the right to deem the witness tests waived with the right to ship and invoice Products Volume 6 Solid State Motor Control CA08100007E January 2012 www eaton com Appendix 1 Eaton Terms amp Conditions Effective Date November
576. thout lugs 5811 050 35 7 73 196 3 12 72 323 1 7 16 181 8 48 21 8 with lugs 41 18 6 without lugs 811 V36N3S 11 05 280 6 16 57 420 8 7 39 187 8 103 46 8 with lugs 91 41 4 without lugs 811 V42N3S 11 05 280 6 16 57 420 8 7 39 187 8 103 46 8 with lugs 91 41 4 without lugs 811 V50N3S 11 05 280 6 16 57 420 8 7 39 187 8 103 46 8 with lugs 91 41 4 without lugs 811 V65N3S 11 05 280 6 16 57 420 8 7 39 187 8 103 46 8 with lugs 91 41 4 without lugs 811 V72N3S 11 05 280 6 16 57 420 8 7 39 187 8 103 46 8 with lugs 91 41 4 without lugs 811 V85N3S 11 05 280 6 16 57 420 8 7 39 187 8 103 46 8 with lugs 91 41 4 without lugs 811 V10N3S 11 05 280 6 16 57 420 8 7 39 187 8 103 46 8 with lugs 91 41 4 without lugs Also refer to dimension drawings on Pages V6 T1 98 through V6 T1 100 Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 97 Solid State Starters Approximate Dimensions in Inches mm S811 N_ 1 97 50 0 iq A A 4 4 6 87 174 5 RJ o 5 o o CAUTION Y 4X 0 S811 R_ E V6 T1 98 0 22 5 5 Volume 6 Solid State Motor Control lt 3 54 90 0 Y lt 4x g 0 27 gt 2 66 67 6
577. tics Ramp time secs 0 5 20 0 5 20 0 5 20 Ramp settings LRT 85 85 85 Kick start settings LRT 85 85 85 Soft stop secs 0 5 20 0 5 20 0 5 20 Environmental Characteristics Temperature operating derating 30 to 40 C 30 to 40 C 30 to 40 C Current rating 50 C 20A 20A 20A Limited duty cycle 50 C 25A on time max 25A on time max 25A on time max 15 min duty cycle max 0 8 15 min duty cycle max 0 8 15 min duty cycle max 0 8 Current rating 60 C 17A 17A 17A Limited duty cycle 60 C 25A on time max 25A on time max 25A on time max 15 min duty cycle max 0 65 15 min duty cycle max 0 65 15 min duty cycle max 0 65 Temperature storage 30 to 80 C 30 to 80 C 30 to 80 C Altitude meters no derating 2000 2000 2000 Humidity 95 noncondensing 95 noncondensing 95 noncondensing Operating position no derating Vertical 30 Vertical 30 Vertical x30 Impulse withstand voltage IEC 947 4 1 4000V 4000V 4000V Rated insulation voltage Ui 660V 660V 660V Installation category Vibration IEC 68 2 6 5g 10 150 Hz IEC 68 2 6 5g 10 150 Hz IEC 68 2 6 5g 10 150 Hz Power dissipation for continuous operation 2 W A without bypass 2 W A without bypass 2 W A without bypass Power dissipation with semiconductor bypassed 5 W A max with bypass 5 W A max with bypass 5 W A max with bypass Cooling met
578. tion Description Designed to meet the IEEE 519 1992 requirements for drive is an excellent choice Da What Causes Harmonics for small and midsize drives Harmonics are the result of Why Be Concerned About Harmonics harmonic distortion the enclosed passive filtered What Are Harmonics applications where harmonics are a concern Take a perfect wave with a fundamental frequency of 60 Hz which is close to what is supplied by the power company Perfect Wave nonlinear loads that convert AC line voltage to DC Examples of equipment that are non linear loads are listed below e AC variable frequency drives e DC drives e Fluorescence lighting 1 Installation utility costs increase Harmonics cause damage to transformers and lower efficiencies due to the IR loss These losses can become significant from 16 6 21 6 which can have a dramatic effect on ka computers UPS systems the HVAC systems that e Industrial washing are controlling the machines punch presses temperatures of the welders etc building where the P transformer and drive ow Can Harmonics Due to i Tema VFDs Be Diminished t By applying drives from the 2 Downtime and loss of Eaton Clean Power Drives productivity Telephones Family The HCX9000 and data transmissions enclosed passive filtered links may not be drive and enclosed 18 pulse guaranteed to work on drive the same power g
579. tions where an abrupt stop of the load is not acceptable The S811 Premium with sophisticated pump control algorithms on both starting and stopping that minimize the pressure surges that cause water hammer The pump control feature will maximize the life of the pump and piping systems while minimizing the downtime caused by system failure e Six SCRs control all three motor phases providing smooth acceleration and deceleration performance Soft acceleration and deceleration reduces wear on belts gears chains clutches shafts and bearings Reduce the peak inrush current s stress on the power system Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com ced Volta J Solid State Starters Manage peak starting torque to diminish mechanical system wear and damage e 24 Vdc control voltage enhances personnel and equipment safety Removable lockable control terminal block reduces maintenance costs Also provides the opportunity for OEMs to reduce assembly and test costs by utilizing pre assembled wire harnesses Motor Wiring Configuration User Selectable Inline or Inside the Delta Mains Motor Wiring Configuration is accomplished by simply selecting the required configuration from a menu This feature allows adaptability from one configuration to another without any additional programming operations and reduces inventory levels by not having to stock both con
580. tive phase voltage to one another can indicate anomalies in the motor or electrical distribution system Voltage can be used to monitor electrical distribution system performance Warnings alarms and system actions to low or high voltage conditions can be implemented Percent Thermal Memory Provides the real time calculated thermal memory value The S611 calculates thermal memory value A 100 value represents the maximum safe temperature of the motor When the thermal memory value reaches 100 an overload trip will occur removing power to the motor The thermal memory value can be of great use in determining an impending overload trip Condition Alarms can be implemented in the process monitoring system warning of an Impending trip before a trip occurs halting the process Costly system downtime can be avoided Volume 6 Solid State Motor Control 08100007 2014 www eaton com ced Volta J Solid State Starters the time traveling to the location where the motor controls are located When faults do occur real time fault data can assist maintenance in troubleshooting and planning repair resources Remote reset signals can be given to tripped devices without the need for manual intervention by maintenance personnel Pole Temperature Increases in pole temperature are caused by increases in ambient temperature start stop times and start duty cycles Changes in pole temperatures repres
581. to as Product s or Services by Eaton Corporation hereinafter referred to as Seller to the Buyer and supersedes all prior quotations purchase orders correspondence or communications whether written or oral between the Seller and the Buyer Notwithstanding any contrary language in the Buyer s purchase order correspondence or other form of acknowledgment Buyer shall be bound by these Terms and Conditions of Sale when it sends a purchase order or otherwise indicates acceptance of this contract or when it accepts delivery from Seller of the Products or Services THE CONTRACT FOR SALE OF THE PRODUCTS OR SERVICES IS EXPRESSLY LIMITED TO THE TERMS AND CONDITIONS OF SALE STATED HEREIN ANY ADDITIONAL OR DIFFERENT TERMS PROPOSED BY BUYER ARE REJECTED UNLESS EXPRESSLY AGREED TO IN WRITING BY SELLER No contract shall exist except as herein provided Complete Agreement No amendment or modification hereto nor any statement representation or warranty not contained herein shall be binding on the Seller unless made in writing by an authorized representative of the Seller Prior dealings usage of the trade or a course of performance shall not be relevant to determine the meaning of this contract even though the accepting or acquiescing party had knowledge of the nature of the performance and opportunity for objection Volume 6 Solid State Motor Control Quotations Written quotations are valid for 30 d
582. tor can carry 150 current for 30 seconds out of every 60 seconds Adjustable Frequency Drives Torque If the braking torque required is less than 15 dynamic braking is not required because the regenerated energy will be dissipated in the drive and motor losses indoor assemblies include a pre wired terminal block and a thermal switch and are not UL Listed Dynamic Brake Resistor Catalog Number Selection DBR R100 0800 ML UM Rated Watts 0800 800 Watts 8000 8000 Watts 080 80 000 Watts Resistance 100 1 0 Ohms 100 100 Ohms Dynamic Brake Resistor 230V Brake Resistors 20 Duty Cycle 100 Torque 50 Duty Cycle 150 Torque Drive hp Minimum Ohms Catalog Number Dimensions Inches Catalog Number Dimensions Inches 0 75 30 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W0800 2W x7D x 5H 1 30 0 DBR R100 W0400 12W x 5D x 5H DBR R100 W0800 2W x7D x 5H 1 5 30 0 DBR R100 W0400 12W x 5D x 5H DBR R036 W1200 2W x 10D x 5H 2 30 0 DBR R100 W0400 12W x 5D x 5H DBR R036 W1200 2W x 10D x 5H 3 30 0 DBR R036 W0800 12W x 7D x 5H DBR R036 W2000 2W x 16D x 5H 4 30 0 DBR R036 W0800 12W x 7D x 5H DBR R030 W2400 9W x 10D x 5H 5 30 0 DBR R036 W0800 12W x 7D x 5H DBR R030 W2800 9W x 13D x 5H 75 20 0 DBR R020 W1200 12W x 10D x 5H DBR R020 W4800 26 5W x 13D x 5H 10 10 0 DBR R015 W16
583. tored enterprise wide through a communications network Increase uptime by providing data for process management and preventive diagnostics Run internal bypass mode greatly reduces internal heating created by the greater power dissipation in the SCRs Bypass contactor directly connects the motor to the line and improves system efficiency by reducing internal power losses Internal solid state overload protection provides accurate current measurement and trip settings Sophisticated algorithms solve a series of differential equations that model true motor heating and cooling resulting in superior motor overload protection while minimizing nuisance trips Advanced selectable protective features safeguard the motor and system against a variety of system faults e Internal run bypass contactors and overload protection eliminate the need for additional devices reducing enclosure sizes minimizing installation and wiring time and reducing overall assembly size and cost e Wide range of overload FLA settings 31 100 of rated current and a selectable trip class 5 30 offers users the flexibility to fine tune the starter to match specific application requirements e Variable ramp times and torque control settings provide unlimited starting configurations allowing for maximum application flexibility e Kick start feature enables soft starting of high friction loads Soft stop control for applica
584. tors from line transients Upto4 times the harmonic reduction of 12 pulse methods Smaller transformer than isolation transformer used in 12 pulse converter Minimizes ripple current in capacitors doubling expected capacitor life CA08100007E May 2014 www eaton com Notas cost effective as some other methods at small 50 horsepower Features and Benefits New enclosed passive filtered clean power drive features include at 480V UL Type 1 UL Type 12 UL Type 3R and NEMA 12 with gaskets and filters Input voltage 480V 230V 575V Complete range of control network and power options Product Identification Horsepower range e 480V 7 1 2 400 hp 230 7 1 2 100 hp consult factory for details 575V 15 400 hp consult factory for details Enclosed Passive Filtered Drive UL Type 12 40 hp Door Mounted Keypad Adjustable Frequency Drives Low Harmonic Drives Single enclosure for both drive and filter reduces field wiring and enables convenient bypass installation Packaged solution ensures optimal coordination of drive and filter SVX9000 Drive 2 8 Standards and Certifications UL cUL 508C W w Input Reactor Optional Breaker Disconnect P1 Shunt Fusing Tuned Shunt Reactor Tuned Harmonic Capacitor Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 207 2 8 Adjustable Freguency Driv
585. tput filter Output PG otoRx up to 600 ft 1000 V uS DV DT filter Output PH Single overload relay Output Voltage Rating Dual overload relays Output 1 208 Dual overloads for bypass Addl bypass 2 230V RA anual HOA bypass controller Bypass 4 480V RB anual IOB bypass controller Bypass 5 575V 575 600V RC Auto transfer bypass controller Bypass RD Auto transfer IOB bypass controller Bypass RG Reduced voltage starter for bypass Bypass Application Torque Braking S4 Floor stand 6 in Enclosure brake chopper 55 Floor stand 22 in Enclosure internal brake chopper S6 Floor stand 12 in Enclosure D l no brake chopper S9 Space heater Enclosure internal brake chopper Communication Options Enclosed Style C2 Modbus C8 Modbus D9 type connector Enclosed drive C3 PROFIBUS DP Johnson Controls 2 C4 LonWorks CI Modbus TCP C5 PROFIBUS DP 09 Connector CJ BACnet C6 CANopen Slave CQ EtherNet IP C7 DeviceNet D3 RS 232 with D9 connection Control Options Engineered Options B1 6 DI 1 ext 24 Vdc EXT 24 HT High temperature rating for 50 C 2 1 RO 1 RO NO 1 therm VB Varnished boards 4 1 Al mA isolated 2 AO mA isolated 1 ext 24 Vdc EXT 24 B5 3 RO NO B8 1 ext 424 Vdc EXT 24 Vdc 3 Pt100 B9 1 RO 5 DI 42 240 Vac input Brake chopper is standard 208V 230V and 480V drives up to FR6 o
586. uctive Harmonic Current Current Amps 1000 500 500 1000 0 100 0 10625 0 1125 0 11875 0 125 Time in Seconds 500 hp Six Pulse Nonproductive Harmonic Current Six Pulse Circuit Current harmonics 100 l1 6 10 18 1 77 5 22 5 13 4 06 1 12 9 38 l 2 26 ls 0 86 Power 500 hp Harmonic current 167 amps Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com 2 8 Low Harmonic Drives Guidelines of Meeting IEEE Std 519 1992 Harmonic Distortion Limits The IEEE 519 1992 Specification is a standard that provides guidelines for commercial and industrial users that are implementing medium and low voltage equipment Maximum Harmonic Current Distortion in of the Fundamental 120V through 69 000V Harmonic Order Odd Harmonics Isc l h lt 11 11 lt h lt 17 17 lt lt 23 23 lt lt 355 35h TDD lt 20 40 2 0 1 5 0 6 0 3 5 0 20 lt 50 7 0 3 5 25 10 0 5 8 0 50 lt 100 10 0 45 40 1 5 0 7 12 0 100 lt 1000 12 0 5 5 5 0 2 0 1 0 15 0 gt 1000 15 0 7 0 6 0 25 14 20 0 The ratio Isc l is the ratio of the short circuit current available at the point of common coupling PCC to the maximum fundamental load current Consequently as the size of the user load decreases with respect to the size of the system the percentage of harmonic current that the user is allowed to inject into the utility system in
587. uded includes 10 ft cable KIT 9000X keypad holder mounting hardware Notes Analog Input AO Analog Output DI Digital Input DO Digital Output RO Relay Output Option card must be installed in one of the slots listed for that card Slot indicated in bold is the preferred location 2 is a multi protocol option card V6 T2 268 Volume 6 Solid State Motor Control 08100007 2014 www eaton com Line Reactors The line reactor carries out several functions in the liquid cooled drive Connection of the line reactor is necessary except if you have a component in your system that performs the same tasks e g a transformer The line Line Reactor Specifications Adjustable Frequency Drives LCX9000 Liquid Cooled Drives reactor is needed as an essential component for motor control to protect the input and DC link components against abrupt changes of current and voltage as well as to function as a protection against harmonics The line reactors are included in the standard delivery of liquid cooled drives not inverters However you can also order your drive without a line reactor Thermal Nominal Calculated Choke Drive Rating Drive Rating Current Inductance Loss Catalog Number 480V 690V A pH W 690 Vac 16 to 22A 12 to 23A 23 1900 145 CHK0023N6A0 31 to 38A 31 to 38A 38 1100 170 CHK0038N6A0 45 to 46 to 62A 62 700 2
588. ulted to control from an external terminal source These modes of operation can be configured via drive programming to allow for alternate combinations of start and speed sources Start and speed sources include Keypad 1 0 and fieldbus K5 MANUAL AUTO Speed Reference Switch Provides door mounted selector switch for MANUAL AUTO speed reference Contro K6 START STOP Pushbuttons Provide door mounted START and STOP pushbuttons for either bypass or non bypass configurations Contro KF Bypass Test Switch for RB and RA Allows the user to energize the AF drive for testing while operating the motor on the bypass controller The Test Switch is Addl bypass mounted on the inside of the enclosure door Standard Elapsed Time Meter Provides door mounted elapsed run time meter Control Power On and Fault Power Lights Provide a white Power On light that indicates power to the enclosed cabinet and a red fault light that indicates drive fault Light has occurred 12 Bypass Pilot Lights for RB RA Bypass Options A green light indicates when the motor is running in Inverter mode and amber light indicates when the motor is Addl bypass running in Bypass mode The lights are mounted on the enclosure door above the switches LE Red Run Pilot Light 0 87 Inch 22 mm Provides a red Run pilot light that indicates the drive is running Light P1 Input Circuit Breaker High interrupting circuit breaker that provides a means of short circuit protection for t
589. umber REM USB DOWN NEMA Type 1 Kits Description Catalog Number NEMA 1 and 21 kit for frame 1 MMX IP21 FS1 NEMA Type 1 and IP21 kit for frame 2 MMX IP21 FS2 NEMA Type 1 and IP21 kit for frame 3 MMX IP21 FS3 NEMA Type 1 for frame 4 MMX CKIT FS4 NEMA Type 1 for frame 5 MMX CKIT FS5 Optional Communication Modules 9 Description Catalog Number Communication adapter kit F51 FS3 MMX NET XA Communication adapter kit FS4 and FS5 MMX NET XA 45 PROFIBUS DP network card with serial connection XMX NET PS A PROFIBUS DP network card with Sub D connection XMX NET PD A DeviceNet network card XMX NET DN A Remote Keypad 9 Description Keypad bezel and cable Catalog Number OPTRMT BP HMAX Remote copy paste keypad MMX REMKEY TEXT VFD adapter MMX ADAPTER RJ45 Notes NEMA Type 1 kit provides conduit entry plate Additional input and output reactors are available Consult Eaton representative for a complete listing All three components are required for remote keypad operation Volume 6 Solid State Motor Control M Max Series Drives 08100007 2014 www eaton com 2 3 V6 T2 23 2 3 Series Drives Technical Data and Specifications Ratings Basic Controller 20 Standard Ratings Description Specification Protections Adjustable Freguency Drives Specifications Series Drives Desc
590. ut applying full power to the drive The SPX can be flexibly adapted to a variety of needs using our pre installed Seven in One precision application programs consisting of Basic Standard ocal remote Multi step speed control PID control Multi purpose control Pump and fan control with auto change Additional and communication cards provide plug and play functionality I O connections with simple quick connection terminals Control logic can be powered from an external auxiliary control panel internal drive functions and fieldbus if necessary Brake chopper standard from 1 30 hp 380 500V 3 4 15 hp 208 230V NEMA Type 1 21 enclosures available Frame Sizes FRA FR11 NEMA Type 12 IP54 enclosures available Frame Sizes FR4 FR10 FR10 and FR11 freestanding drives Open chassis FR10 and greater Standard option board configuration includes an AQ I O board and an 2 relay output board installed in slots A and B Standards and Certifications Product EMC at default settings EC 61800 2 mmunity Fulfills all EMC e UL Listed immunity requirements e CE Safety Emissions EN 61800 3 e UL 508C LEVEL H CE Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 159 2 Adjustable Frequency Drives SPX9000 Drives Catalog Number Selection SPX9000 Adjustable Frequency Drives SPX 010 A1 4A1B1
591. utput PSG60E 400 500V input and 24 output PSG60F24RM V6 T1 26 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Motor 5 luced Volta Solid State Controllers Please refer to Application Note AP039004EN for additional information on proper size selection DS7 Soft Start Controller Frames 3 and 4 7 Pij OTYM n u DS7 Soft Start Controllers Horsepower Ratings 10 Second Ramp One Start per Hour 400 Current Limit at 40 Motor Power hp Maximum Allowahle Fuse Size Maximum Allowahle Breaker Size Rated Current A 200V 230V 27 7 5 0 20 HFD3150L Recommended 460V XTOB Overload C440 0 150A Class RK5 XTOBO40DC C440A Recommended verload A045SAX Catalog Number DS7 340SX041N0 N DS7 342SX041N0 N DS7 34DSX041N0 D 34 10 0 30 HFD3200L 200A Class RK5 XTOBO40DC C440A 0455 DS7 340SX055N0 N 057 3425 055 0 057 3405 055 0 S 40 15 5 30 HJD3250 200A Class RK5 XTOBO057DC1 C440A 0455 DS7 340SX070N0 N 057 3425 070 0 DS7 34DSX070N0 D 52 15 20 40 HKD3300 300A Class RK5 XTOBO057DC1 C440B1 1005 DS7 340SX081N0 N 057 3425 081 0 DS7 34DSX081N0 D 65 20 25 50 HKD3350 350A Class RK5 XTOB100GC1S C440B 1005 DS7 340SX100N0 N 057 3425 100 0 DS7 34DSX100N0 D
592. uty cycle max 0 8 15 min duty cycle max 0 8 15 min duty cycle max 0 8 Current rating 60 C 17A 17A 17A Limited duty cycle 60 C 25A on time max 25A on time max 25A on time max 15 min duty cycle max 0 65 15 min duty cycle max 0 65 15 min duty cycle max 0 65 Temperature storage 30 to 80 C 30 to 80 C 30 to 80 C Altitude meters no derating 2000 2000 2000 Humidity 95 noncondensing 95 noncondensing 95 noncondensing Operating position no derating Vertical x30 Vertical x30 Vertical x30 Impulse withstand voltage IEC 947 4 1 4000V 4000V 4000V Rated insulation voltage Ui 660V 660V 660V Installation category Vibration IEC 68 2 6 5g 10 150 Hz IEC 68 2 6 5g 10 150 Hz IEC 68 2 6 5g 10 150 Hz Power dissipation for intermittent operation 2 W A x duty cycle 2 W A x duty cycle 2 W A x duty cycle Power dissipation for continuous operation 2 2 2 Cooling method Natural convection Natural convection Natural convection Degree of protection 20 20 20 Pollution degree 3 3 3 approvals UL CSA CE UL CSA CE UL CSA CE Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T1 7 1 1 Reduced Voltage Motor Starters Solid State Controllers Dimensions Approximate Dimensions in Inches mm Soft Starters S701 N3S Weight Catalog Number w H D in Lbs kg S701C03N3S 0 89
593. val of the 24 signal from a terminal configured for E Stop will initiate an E Stop action The External E Stop option is useful in applications where it is desirable to accomplish a motor shutdown in the event that an external condition s exist that will damage system components and or product flows or operations External Trip External Trip functionality may be triggered from an external source Removal of the 24 signal from terminal configured for External Trip will initiate an External Trip action The External Trip option is useful in applications where it is desirable to accomplish a motor stop in the event that an external condition s exist that will damage system components and or product flows or operations Fault Warning Functionality Selected protection parameters may be assigned to provide a Fault Warning instead of a Fault Trip with user adjustable set points When a Fault Warning condition is detected the fault condition is reported via the DIM network connection or an auxiliary relay configured for this function The soft starter remains in operation At such time the fault condition no longer exists the Fault Warning message will be extinguished External Warning The 5811 will accept a Warning signal from an external source or device In a fashion similar to the Fault Warning the fault condition is reported via the DIM network connection or an auxiliary relay conf
594. w Harmonic Drives Application Description Designed to exceed the IEEE 519 1992 requirements for harmonic distortion the enclosed 18 pulse drive is the clear choice for applications in What Are Harmonics the water wastewater HVAC industrial and process industries where harmonics are a concern Take a perfect wave with a fundamental frequency of 60 Hz which 15 close to what is supplied by the power company Perfect Wave Volts v f x sin x Time t Add a second wave that is five times the fundamental frequency 300 Hz typical of frequency added to the line by a fluorescent light Second Wave Volts v _ sin 5x f x B Time t Combine the two waves The result is 60 Hz supply rich fifth harmonics Resulting Supply V6 T2 234 Volts v f x sin x sin Time t Volume 6 Solid State Motor Control Adjustable Frequency Drives What Causes Harmonics Harmonics are the result of nonlinear loads that convert AC line voltage to DC Examples of equipment that are non linear loads are listed below e AC variable frequency drives DC drives e Fluorescence lighting computers UPS systems Industrial washing machines punch presses welders etc How Can Harmonics Due to VFDs Be Diminished By purchasing Eaton s enclosed 18 pulse drive that is guaranteed to meet IEEE Std 519 199
595. w eaton com Motor Sta Solid State Starters Inside the Delta Severe Duty Ratings Severe duty ratings are Example 35 second ramp defined as any combination of 5 starts per hour 350 parameters that exceed the current limit at 40 C ambient standard duty ratings where the ramp time is over 30 seconds and or the number of starts per hour exceeds 4 and or the current limit set is over 300 511 Severe Duty 30 Second Ramp and or 450 Current Limit at 50 C Inside the Delta Connection Three Phase Motor d kW Rating 50 Hz hp Rating 60 Hz Continuous 200V 230V 460V 575V Motor Line Catalog Current 230V 380 400V 440V 1 0SF 115SF 1 05 115SF 1 05 115SF 1 05 1 15SF Number Frame Size N 39 5 5 10 11 7 1 2 7 1 2 10 7 1 2 25 15 30 25 S811 N37N3S 73 11 18 5 22 15 15 25 15 50 40 60 50 811 N66N3S PUR TEC ECE CeCeCCeCOCECCCCts Frame Size R 11 15 30 33 25 25 30 25 75 60 75 75 811 R10N3S 138 22 40 45 40 30 50 40 100 75 120 100 811 R13N3S Frame Size T 199 33 59 63 50 50 60 50 125 125 150 150 5811 18 35 257 45 80 90 75 60 75 75 150 150 250 200 811 T24N3S 324 55 00 10 00 75 00 00 250 200 300 250 811 T30N3S Frame Size U 415 75 10 47 25 00 25 25 300 250 300 300 811 U36N3S 526 90 60 85 50 20 50 50 400 300 450 400 811 U42N3S 623 110 85 220 200 50 250 200 450 400 550 450 811 U50N3S Fra
596. wer distribution system Low voltage conditions can cause a malfunction and damage to electrical equipment The S611 has low voltage protection that will trip if the average RMS voltage falls below a preset value The low voltage protection can be programmed as a percent of nominal voltage from 1 to 99 with a trip delay of 0 1 to 60 seconds High Voltage High voltage conditions can result from disturbances in the electrical power distribution system High voltage conditions can cause malfunctions or failures of electrical equipment The S611 has high voltage protection that will trip if the average RMS voltage is greater than a preset value The high voltage protection can be programmed as a percent of nominal voltage from 10196 to 12096 with a trip delay of 0 1 to 60 seconds Monitoring Capabilities The S611 has an impressive array of system monitoring capabilities that allow users to access real time process and diagnostic data This data can be viewed at the device with the UI or through a communications network Data over a communications network can provide valuable insight into the condition of the equipment and processes Maintenance and production personnel can Average Line Current Provides the average of the three phase RMS line currents in amps accurate to within 2 Current data can be used to indicate a need for maintenance Increased currents in a fixed load application can indicate a reduct
597. wer module 2 1 FR10 0385 4 ANV FR10 0261 5 ANV 1 FR10 0460 4 ANV FR10 0325 5 ANV 1 FR10 0520 4 ANV FR10 0385 5 ANV 1 FR10 0416 5 ANV Driver board 1 S00450 S00450 Driver adapter board 1 VB00330 VB00330 Shunt board 6 00497 VB00510 6 VB00498 VB00511 6 VB00537 VB00545 Covers Top cover 1 FR10340 FR10340 Side cover 2 FR10341 FR10341 DC section Balancing resistor 2 PP13027 PP13028 DC busbars kit right 1 50000005 50000005 Bus capacitor 2 500335 00336 Inverter Rectifier module 1 FR10823 FR10823 Charging resistor 00066 00066 Diode 3 01177 01177 Rectifier board 1 00591 00592 Keypad SVX SPX keypad KEYPAD LOC REM KEYPAD LOC REM Main AC fan Fan assembly left 1 FR10846 FR10846 Fan assembly right FR10847 FR10847 Fan AC 2 01080 01080 4 20202 20202 Starting 2 S00528 S00528 Fan driver board AC 2 VB00299 VB00299 Isolation transformer left 1 FR10844 FR10844 Isolation transformer right 1 FR10845 FR10845 Main DC fan DC fan 2 00072 00072 DC power 2 801017 801017 Factory recommended spare parts Select one part number based on the amperage rating of the drive V6 T2 178 Volume 6 Solid State Motor Control Please contact EatonCare at 877 ETN CARE for assistance 08100007 2014 www eaton com 11 5 Parts A
598. wo of the three phases to control the torque being applied to the motor allowing for smooth starting of a motor The S701 is designed to be used with a manual motor starter or a full voltage starter These devices provide the necessary overload protection for the motor and also provide line isolation for the motor Short circuit protection can be provided by fuses or circuit breakers Contents Description Page S701 Soft Start Controllers V6 T1 3 Type 5701 Soft Start Controllers with Auxiliary V6 T1 9 Type 5701 Soft Start Controllers with Brake Product Selection 6 1 13 Technical Data and Specifications V6 T1 13 Dimensions V6 T1 14 Type 5511 Semiconductor Reversing Contactors V6 T1 15 DS7 Soft Start Controllers V6 T 1 19 Features Standards and Certifications Rated operational voltage EC 947 compliant up to 480 Vac EN 60947 4 2 Control voltage range e CE marked 2 UL listed 108212 Adjustable ramp times 0 5 20 seconds Adjustable initial torque control 0 85 C 24 Kick start feature Listed Listed 0 85 adjustment Kick start for 200 ms P20 finger protection Braking control adjustable from 0 50 DC Slow speed 75 or 10 of nominal speed Benefits Reduced wear
599. ximum starting current due to long start times or to protect the motor This start mode allows you to set the maximum starting current as a percentage of locked rotor current and the duration of the current limit Bypass contactors close after current limit time Starting Characteristics Current Limit Start Initial Torque 100 Current Kick Start Torq Bypass le Soft Start Time gt Ld 100 Speed lt Kick Start Time V6 T1 46 Start gt lt Run gt Time Seconds Volume 6 Solid State Motor Control 100 Start lt Time Seconds Maximum current of Run 0 85 locked rotor current Adjustable ramp time 0 5 180 seconds can be extended with factory modification Bypass Start xl Time Seconds CA08100007E May 2014 www eaton com Run Reduced Voltage Motor Starters Kick Start Selectable feature in both Voltage Ramp Start and Current Limit Start modes Provides a current and torque kick for 0 to 2 0 seconds This provides greater initial current to develop additional torque to breakaway a high friction load 0 85 of locked rotor torque 0 2 0 seconds duration Starting Characteristics Kick Start 100 Locked Rotor Torque 1 Start Ramp Time Seconds Soft Stop Allows for a controlled
600. y default DIP switch setting default RS 485 off A01 current A12 current A11 voltage Protections Overcurrent protection Yes Overvoltage protection Yes DC bus regulation anti trip Yes accelerates or decelerates the load Undervoltage protection Yes Earth fault protection Yes in case of earth fault in motor or motor cable only the frequency converter is protected phase supervision Yes trips if any of the input phases are missing Air quality Chemical vapors IEC 60721 3 3 unit in operation Class 3C2 otor phase supervision Yes trips if any of the output phases are missing Mechanical particles IEC 60721 3 3 unit in operation Class 352 Overtemperature protection Yes Altitude 100 load capacity no derating up to 3280 ft 1000m 1 derating for each 328 ft 100m above 3280 ft 1000m otor overload protection Yes max 9842 ft 3000m 380 480V otor stall protection Yes Vibration FS4 FS7 IEC 60068 2 6 10 150 Hz otor underload protection Yes Displacement amplitude 1 mm peak to peak from 10 15 8 Hz Max acceleration amplitude 1G peak from 15 8 150 Hz Short circuit protection Yes Shock FS4 FS7 IEC 60068 2 27 15G peak acceleration at 11 ms Surge protection Yes varistor input duration 1 2 sine ISTA 1A Certified Enclosure class NEMA Type 1 21 or NEMA Type 12 IP54 keypad required for 54 12 Volume 6
601. y rating of drive Flange Kit NEMA Type 12 IP54 Frames 4 5 and 6 o Frame Delivery Catalog Size Code Number FRA w OPTTHRFR4 FR5 OPTTHRFR5 FR6 OPTTHRFRG Flange Kit NEMA Type 12 IP54 Frames 4 9 Frame Delivery Catalog Size Code Number FR4 FP OPTTHR4 FR5 OPTTHR5 FR6 OPTTHR6 FR7 OPTTHR7 FR8 OPTTHR8 FRO OPTTHR9 For installation of an SPX9000 NEMA Type 1 IP21 drive into a NEMA Type 12 IP54 oversized enclosure V6 T2 166 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Freguency Drives 2 7 5 9000 Drives Options 9000 Series Option Board Kits 9000 Series drives can accommodate wide selection of expander and adapter option boards to customize the drive for your application needs The drive s control unit is designed to accept total of five option boards The 9000X Series factory installed standard board configuration includes 9 board and an 2 relay output board which are installed in slots A and B Option Board Kits Option Boards Field Factory Installed Installed SVX Ready Programs Allowed Slot Catalog Option Local Option Kit Description Locations Number Designator Basic Remote Standard MSS PID Multi P PFC Standard I O Cards 6 DI 1 DO 2
602. ypad hole plug maintain rating without keypad V6 T2 34 Adjustable Frequency Drives PowerXL Series DG1 Conversion and Flange Kits The Type 12 IP54 option kit is used to convert a Type 1 IP21 to a Type 12 IP54 drive The kit includes cover fan and grommets Type 12 IP54 Conversion Kits Description Frame 1 230V Type 12 IP54 kit Catalog Number DXG ACC 2FR1N12KIT Frame 1 480V Type 12 54 kit DXG ACC 4FR1N12KIT Frame 2 Type 12 IP54 kit DXG ACC FR2N12KIT Frame 3 Type 12 IP54 kit DXG ACC FR3N12KIT The flange kit is used when the power section heat sink is mounted through the back panel of an enclosure The kit includes hardware top flange plate bottom flange plate and two side flange plates Flange Kits Description Catalog Number Frame 1 flange kit Type 12 IP54 DXG ACC FR1N12FK Frame 2 flange kit Type 12 IP54 DXG ACC FR2N12FK Frame 3 flange kit Type 12 IP54 DXG ACC FR3N12FK Frame 4 flange kit Type 12 IP54 DXG ACC FR4N12FK Frame 5 flange kit Type 12 IP54 DXG ACC FR5N12FK PowerXL Series DG1 Demo Units Demo Units Description Catalog Number 061 control module demo stand DG1 DEM01 DG1 full drive demo case DG1 DEMO2 Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com Adjustable Frequency Drives 2 4 PowerXL DGl Series Drives PowerXpert inControl Software PowerXL Series PC Tool is designed for programming controlling and monitoring o
603. ype 1 21 4 480V 380 500 2 NEMA Type 12 IP54 5 575V 525 690 C7 DeviceNet C8 Modbus D9 Type connector D3 RS 232 with D9 connection Notes All 230V drives and 480V drives up to 200 hp IH are only available wi with input option 2 EMC Level N 480V dr with input option 2 575V drives up to 150 ives are available with inpu h input option 1 EMC Level option 4 EMC Level L 575V hp IH are only available with input option 4 EMC Level L 480V drives up to 30 hp IH are only available with brake chopper option B 480V drives 40 hp IH or 230V drives up to 15 hp IH are only available with brake chopper option 230V drives 20 hp or No brake chopper able with enclosure style 0 chassis 690V drives 200 hp All 575V drives come standard without 480V drives 250 hp l and larger avai enclosure style 0 chassis Factory promise delivery Consult sales offi brake chopper option N N for availability Volume 6 Solid State Motor Control 480V drives 250 hp or larger are available drives 200 hp IH or larger are only available arger come standard with brake chopper option arger come standard with brake chopper option and larger are available with CA08100007E May 2014 www eaton com V6 T2 49 2 5 Adjustable Freguency Drives 5 9000 Drives Product Selection TH 230V SVX9000 Drives SVX9000
604. ype 12 IP54 FR9 4 H3 gt W4 FF 11 i TA 1 47 Y o W5 d 2 wa w1 m 1 m 4 57 E 5 sd Y lt H2 lt H5 H1 gt Dia E 6 O pi Y Weight Voltage hp ly wi w2 w3 w4 H1 H2 H3 H4 D1 D2 D3 Dia Lbs kg 230V 75 100 18 9 15 7 0 4 21 45 3 44 1 0 6 74 142 134 112 0 8 321 9 146 480V 150 200 480 400 9 54 1150 1120 6 188 361 5 340 285 21 575V 100 175 Note Brake resistor terminal box H6 included when brake chopper ordered Volume 6 Solid State Motor Control CA08100007E May 2014 www eaton com V6 T2 189 2 Adjustable Frequency Drives SPX9000 Drives Approximate Dimensions in Inches mm NEMA Type 1 1 21 and NEMA Type 12 1 54 FR9 with Flange Kit A pe w 3 e 5 5 5 Y Dia A A 670 9 D1 o o EE Of p2 lt 4 gt 1 lt H2 4 gt H5 gt H3 ale H3 gt lt H3 gt H5 r
605. ype 12 UL Type 3R Frame Disconnect Only With Power Options Disconnect Only With Power Options Disconnect Only With Power Options FR6 N A N A B FR7 N A 7 C 7 D FR8 7 7 7 7 F F FR 8 8 8 8 F F FR10 9 9 9 9 Enclosure Dimension Drawings Enclosure Size UL Type 1 and UL 12 UL Type 38 B See Page V6 T2 224 See Page V6 T2 226 See Page 6 2 225 See Page 6 2 227 D See Page 6 2 228 F 6 2 229 70 See V6 T2 230 80 See Page V6 T2 231 9 See Page V6 T2 232 Notes Consult factory Enclosures 7 and 8 are NEMA 12 filtered Not available for UL Type Volume 6 Solid State Motor Control 08100007 2014 www eaton com V6 T2 215 2 8 Adjustable Freguency Drives Low Harmonic Drives Options Enclosed Passive Filtered Drive Option Board Kits enclosed passive filtered drive series accommodate wide selection of expander and adapter option boards to customize the drive for your application needs The drive s control unit is designed to accept a total of five option boards The enclosed passive filtered drive series factory installed standard board configuration includes an 9 board and an A2 relay output board which are installed slots A and Option Board Kits Option Boards Field Factory Inst
606. ype 5801 Soft Starters Type 811 Soft Starters with DIM Type 5811 Eaton s 5811 offers all the popular features of the 5801 and adds enhanced functionality with the new DIM Digital Interface Module communications metering monitoring and diagnostics capabilities Eaton s line of S811 reduced voltage soft starters is very compact multi functional easy to install and easy to set operating parameters Designed to control the acceleration and deceleration of three phase motors up to 690V the line is available from 11A to 1000A 08100007 2014 www eaton com V6 T1 44 V6 T1 61 V6 T1 77 The 5811 is designed to be a complete package combining the silicon controlled rectifiers SCRs bypass contactor and overload in one very compact unit The S811 is available as a component for panel mounting in motor control centers or in enclosed control NEMA Type 1 3R 4 AX 7 9 and 12 V6 T1 43 Reduced Voltage Motor Starters 1 2 Solid State Starters Contents Description Page 5611 Solid State Soft Starter lt 5611 Solid State Soft Starters GOMIMUMICETIONS xs aaa y ees 6 1 45 cauce G V6 T1 46 Features and Benefits V6 T1 49 Standards and Certifications V6 T1 52 Instructional Leaflets V6 T1 52 Catalog Number Selection
607. ze the drive for your application needs The drive s control unit is designed to accept a total of two option boards Option Boards Mounted in Slots D and E H Max Series Drives Modbus RTU H Max Series provides communication to Modbus RTU RS 485 as a slave ona Modbus network Other communication parameters include an address range from 1 to 247 a parity of None Odd or Even and the stop bit is 1 The H Max Series factory installed standard board configuration includes an board and a relay output board Option Kit Option Kit Description Catalog Number 6 x DI DO each digital input can be individually programmed as digital output 10 1 Form C NO NC 180 Form A 1 thermistor 10 2 1x Al 2 x AO isolated 10 4 3x RO Form A 10 5 1 0 Form 501 42 240 10 9 LonWorks XMX COM C4 A 1x AO 1 x DO 1x RO 10 Volume 6 Solid State Motor Control 08100007 2014 www eaton com 2 6 V6 T2 149 2 6 Adjustable Freguency Drives Series Drives Extended I O Options Slot and Description Suffix Number 6 x DI DO Each digital input can be individually programmed as digital output B1 1R0 NC NO 1RO 1 Thermistor B2 1x Al 2 x AO isolated B4 3x RO B5 NO 5 DI 42 240 Vac input 9

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