Clean Air Flow® Manual
Contents
1. Inspection Cleaning Storage and Repair Emergency Use Respirators Program Evaluation oO0ci cm ArcONE 1 4 Helmet and Auto Darkening Lens Approvals The ArcOne helmet consisting of the Vision and Viper series and the full family of ArcOne s Auto Darkening Lenses have been tested and approved under one or more of the following Standards Agencies see specific models for standards that apply e ANSI Z87 1 USA e CSA Z94 3 02 Canada e CE EN 374 EN 175 Europe Limitations refer to the Auto Darkening Welding filter manual enclosed 2 0 System Use and Maintenance 2 1 Battery The Lithium ion battery included with your system does not need to be manually discharged Charge Recharge Battery 1 Turn off the Blower if the Battery is connected to the Blower Note the Bat tery does not need to be disconnected from the blower unit to recharge 2 Connect the Charger to the Battery fig 1 3 The Yellow charge LED on the Charger will be lit if charging is necessary NOTE this may take several seconds to indicate 4 The Green LED on the Charger will be CHARGER displayed when battery charging is complete BATTERY INSERT CHARGER LEAD INTO CHARGER CONNECTOR Figure 1 CHARGER CONNECTOR ArcONE Installation 1 Line up the edges as shown fig 2 2 Slide the battery into the Blower 3 Make sure there is an audible click as the battery is secured to the Blower 4 Turn on the blower2. All Warranty repairs are covered by warranty for the balance of the orginal warranty period All Non Warranty repairs carry a 90 Day limited warranty Do Not return your ArcOne Clean Air Flow PAPR System to your Distributor Call ArcOne Service Center 800 223 4685 MONDAY FRIDAY 8 00 A M 5 00 P M E S T Or Visit Our Website www arc1weldsafe NOTES NOTES Please Contact ARCONE Service Center Telephone 800 223 4685 Fax 508 884 9666 Or Visit Our Website www arc1weldsafe com ArcONeE A Division of A C E International Company Incorporated 85 Independence Drive Myles Standish Industrial Park Taunton MA 02780 Tel 508 884 9600 Fax 508 884 9666 800 ACE INTL 223 4685
3. cloth dampened in a mild solution of clean water and mild detergent Abrasive cleaners should never be used During cleaning ensure that NO water is allowed to enter into the blower unit or battery pack this could damage the blower unit s internal parts The unit should never be immersed in any type of liquid ArcONE Cleaning Continued 2 Detach the breathing tube from the blower unit and the helmet assembly see section 4 3 amp 4 4 and wipe the connection sites 3 Detach the face seal from the helmet assembly before cleaning see section 4 5 Hand wash in a mild solution of clean water and mild detergent Allow the face seal to air dry before attaching it back into the helmet assembly 4 For helmet maintenance refer to the Auto Darkening Welding Helmets User Instruction Manual that is enclosed 5 For all ArcOne Auto Darkening lenses refer to the Auto Darkening Welding Helmets User Instruction Manual that is enclosed 6 Let all components dry away from direct heat 7 Do a thorough inspection section 3 3 of your Clean Air Flow PAPR sys tem A WARNING Do not allow water to enter into the blower unit or the battery pack Failure to prevent water from entering into the blower unit or battery pack could cause the product to fail leading to contaminant exposure resulting in serious bodily injury or loss of life Any filter which has been directly exposed to water must be disposed of in accordanc
4. ator Approvals amp Limitations Helmet amp Welding Filter Approvals amp Limitations System Use Battery Filters Blower Headtop Waist belt Pre Operational Inspection Donning Troubleshooting Maintenance and Storage Record Keeping Cleaning Inspection Storage Replacement Battery Filter Blower Breathing Tube Faceseal Waist Belt Airduct Headgear Assembly Replacement Auto Darkening Lens Replacement Customer Information Replacement Parts and Accessories Technical Specifications Warranty Warranty Registration Card Customer Service Appendix Respirator Approval Label Appendix II Filter Cartridge Approval Label TM CLEAN AA E S FLOW PY ArcOne AIR FLOW DIAGRAM A complete Clean Air Flow System Includes AChoice of Lightweight and Durable Nylon Vision or Viper Welding Helmet or a Hard Hat Visor combination AChoice of Auto Darkening Welding Lens welding helmets only Air O Dynamic Airduct Headgear with Sweatband e ComfaSeal Face Seal Vision helmet only OneHE Particulate Filter Blower Unit e 8 4V Lithium lon Battery and Charger Breathing Tube Choice of Adjustable Belts Carrying Case not shown ArcONE 1 0 General Information 1 1 Introduction Congratulations You have purchased the ultimate in comfortable welding powered respiratory protection equipment manufactured in the world today The complete CLEAN AIR FLOW Powered Air Purifying Re
5. e with state local and federal ordinances Do not clean any part of the system with gasoline organic based solvents or chlorinated degreasing fluids such as trichloroethylene Failure to prevent cleaning with any of these substances could lead to contaminant exposure and or product failure resulting in serious injury or loss of life ArcONE 3 3 Inspection 1 After cleaning section 3 2 inspect the individual parts and ensure that all components and connection sites are clean and in good condition 2 Inspect for damages such as holes cracks and scratches on all parts If in doubt of effective respiratory performance replace the parts with only ArcOne ap proved parts for this system 3 Additionally inspect the following a Blower unit Button function Replace if damaged b Breathing Tube o O ring state Replace if worn cut torn or if in doubt as to condition o Check for holes or splitting When in doubt replace the Breathing Tube NEVER patch the Breathing Tube c Faceseal ensure that the face seal has not lost its elasticity and that there are no tears or holes Replace if in doubt as to the condition of the face seal d Waist belt ensure the clip securely snaps together 3 4 Storage Before storing the Clean Air Flow system it should be thoroughly dry Do Not Keep used filter in the same enclosed storage space as new filters Store the system in a clean area away from moisture heat and dir
6. ea SAFET ero ArcONE USER INSTRUCTION MANUAL BASIC CLEAN AIR FLOW BLOWER SYSTEM 85 Independence Drive Taunton MA 02780 Tel 508 884 9600 Toll Free 800 223 4685 Fax 508 884 9666 www arciweldsafe com M CFo1 UI Rev B ArcONE Definition of Safety Signal Words per ANSI Z 535 4 N WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices A WARNING Do not use this product until you have read and understood this instruction manual which is an essential part of the CLEAN AIR FLOW System If the equipment is not properly assembled connected and used in strict conformance with this instruction manual contaminated air could be drawn in the System resulting in exposure which may lead to serious bodily injury or loss of life Use by unqualified or untrained persons or use other than in accordance with this instruction manual is dangerous and could expose you to serious bodily injury or loss of life poe Can Core e Cope Prono 2 0 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 3 0 3 1 3 2 3 3 3 4 4 0 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 5 0 5 1 5 2 5 3 5 4 5 5 ARCONE Table Of Contents General Information Introduction Operating Principles Respir
7. ect sunlight Storage temperatures should not exceed 120 F 4 0 Component Replacement 4 1 Battery Refer to fig 15 for the following steps Removal 1 Pull up on the snap tab 2 While holding the snap tab away from the blower pull the battery in the direction indicated Installation See section 2 1 Figure 15 ArRCONE 4 2 Filter Removal amp Installation See section 2 2 4 3 Blower Unit Replacement Note The blower unit battery and battery charger are not user serviceable Maintenance or replacement of parts should only be performed by ArcOne who has the necessary test equipment to ensure that all repairs are completed safely and recertified FN CAUTION The Blower and Battery Units are supplied as seal tested units Any attempt to open or repair the unit will result in the termination of the limited warranty contained in Section 5 3 4 4 Breathing Tube Removal 1 Turn the Breathing Tube connector counter clockwise and pull out of the Blower 2 Turn the Breathing Tube connector counter clockwise and pull out of the Head top Installation see Section 2 3 amp 2 4 4 5 Faceseal Faceseal Replacement Viper Removal 1 Detach the Airduct from the Headgear 2 Remove the Airduct from the Faceseal 3 Remove the Faceseal from the Helmet by pulling the Velcro apart ArcONE Faceseal Replacement Viper continued Installation 1 Line up the bottom seam of the Faceseal to the center
8. egulations and standards including 29 CFR 1910 146 ArcONE A WARNING Cautions and Limitations refer to the enclosed Approval Labels Not for use in atmospheres containing less that 19 5 percent oxygen Not for use in atmospheres immediately dangerous to life or health Do not exceed maximum use concentrations established by regulatory standards Do not use powered air purifying respirators if airflow is less than six cfm 170 Ipm Follow established cartridge and canister change schedules or observe ESLI to ensure that cartridges and canisters are replaced before break through occurs Contains electrical parts which have not been evaluated as an ignition source in flammable or explosive atmospheres by MSHA NIOSH Failure to properly use and maintain this product could result in injury or death Follow the User s Instructions for changing filters All approved respirators shall be selected fitted used and maintained in ac cordance with MSHA OSHA and other applicable regulations Never substitute modify add or omit parts Use only exact replacement parts in the configuration as specified by the manufacturer Not for use as surgical masks This Clean Air Flow PAPR system is only part of an overall OSHA Respirator Program which contains the following documentation Administration Use of Respirators Selection of Respirators Employee Training Instructions and Discipline
9. eight Less than 11b Style Vision 5x4 2x4 amp 2x4 lift visual opening vertical mount Viper 5x4 vertical mount Colors Black Red Cool Reflective Silver Decaled Hard Hat with Visor Material Hard Hat Nylon glass filled Weight 1 14 Ib Colors Red White Blue Yellow Decaled Auto Darkening Lens Types Single Shade Variable Shade Manual Adjust Automatic Adjust Sizes 51 4 x 41 2 x 1 7 Vertical 2 x 4 4 x 1 7 Shade UV IR Protection to Shade 16 Switching Time 5 mil seconds or less Power Solar Cell or battery Approvals ANSI Z87 1 American National Standard for Eye amp Face Protection CSA Z94 3 National Standard of Canada for Industrial Eye and Face Protection Specific models only CE EN379 European Standard for Auto Darkening Filters See ArcOne s User Instruction Manual for Auto Darkening Helmets for Helmet and Lens Replacement Parts which is enclosed Note NIOSH Approval covers complete respirator systems only as configured from approved components as referenced on the NIOSH approval label for this system s ArcONE 5 3 Warranty ArcOne warrants the complete Clean Air Flow PAPR Systems for one 1 year from the date of purchase against all manufacturing defects resulting from materials or workmanship Proof of purchase establishing the sale date of the respiratory system must be provided should a warranty claim be sub mitted The purchaser s only remedy under this limited warranty shal
10. erse bill hard hat assembly with exception of faceseal visor orienated on the opposite side of the bill on the hard hat fig 25 1 Pull the Visor Faceseal over the Hard Hat with the Visor pulled over the Brim fig 22 2 Pull the Faceseal over the Airduct and headgear Ratchet fig 23 3 Attach the Tabs to the Headgear fig 24 Figure 23 Forward Bill T N Reverse Figure 24 Bill Figure 25 ARCONE Faceseal Replacement Vision 1 Remove the Face Seal by unscrewing the knob on both sides of the helmet Be sure to retain all hardware 2 Remove Face Seal from shell Step 3 5 refer to Fig 26 insets 3 Install new Face Seal by push pins that are on helmet through holes on Face Seal Place the Pivot Stop inside the Face Seal on the right side by pushing the pin of the Pivot Stop into one of the holes on the helmet Place the Airduct Headgear Assembly inside the Face Seal and over the Pivot Stop boss Insert the Airduct Headgear Assembly Bolt through the Airduct Headgear Assembly lining up all three rectangles Bolt Face Seal and helmet Screw the Knob onto the Bolt Repeat on the left side NOTE there is no Pivot Stop on the left side Line up each hole of the Face Seal one on each side of the helmet and one in the chin area in the plastic portion of the Face Seal with the pins installed on the helmet and push the Face Seal holes into the pins i NOTE For the Vision Welding Helmet only T
11. ghtweight plastic The battery securely attaches to the blower unit The battery provides protection for an 8 hour shift The battery is delivered in the uncharged state the charging time for a fully discharged battery is 8 hours See Section 2 1 Battery Charging The Clean Air Flow blower unit should be fitted with a filter appropriate to the application and selected by a competent person with a full knowledge of respiratory hazards and their concentrations that are applicable in the workplace To ensure adequate protection it is essential that the blower unit is correctly configured and that the correct filter is used See Section 2 2 Filters A WARNING If there is any doubt of final determination of respirator applicability and filter selection it must be made by an on site safety specialist or industrial hygienist or contact the National Institute of Occupational Safety and Health ArRCONE 1 3 Respirator Approvals amp Limitations The Clean Air Flow System as described in this instruction manual has been approved by the following agencies e NIOSH 42 CFR Part 84 USA See enclosed Appendices A WARNING 1 Improper respirator use may cause injury or death Improper use may also cause certain life threatening delayed lung diseases Regula tions require that the employer provide training to the user on proper use maintenance and limitations of the Clean Air Flow PAPR system 2 Each person using these respi
12. here are 4 four pins installed on the helmet two on each side of the helmet OND at Welding Helmet Shell Airduct Headgear Assembly CA HGA 00 isi F e Seal of Corresponding Headtop d CA COL XX Knob ivot Stop AirDuct Headgear Assembly Figure 26 ArcONE 4 6 Waist Belt Removal 1 Remove the Waist Belt from the clip 2 Unthread the Waist Belt Strap from the Blower Installation 1 Thread the Waist Belt Strap through the side slots on the Blower fig 27 Waste Belt Strap Waste Belt Figure 27 2 Thread the Waist Belt Strap through the second Hoop fig 28 Figure 28 3 Thread the Waist Belt Strap through the Clip and pull tight to secure the Blower to the Waist Belt fig 29 Figure 29 ArcONE 4 7 Airduct Headgear Assembly Replacement Step 1 3 refer to Figure 30 1 Place the Pivot Stop inside the Face Seal on the right side by pushing the pin of the Pivot Stop into one of the holes on the helmet 2 Place the Airduct Headgear Assembly inside the Face Seal and over the Pivot Stop boss 3 Insert the Airduct Headgear Assembly Bolt through the Airduct Headgear Assembly lining up all three rectangles Bolt Face Seal and Welding Helmet Shell 4 Screw the Knob onto the Bolt 5 Repeat on the left side NOTE there is no Pivot Stop on the left side Welding Helmet Shell Airduct Headgear Assembly CA HGA 01 Face Seal CA COL XX P
13. ice Motor defective CERE ArcOne customer service Check outlet voltage Connect to H 110 Volt outlet Battery fails to charge Defective charger Contact ArcOne customer service Defective batter Contact ArcOne customer service ArRCONE 3 0 Maintenance and Storage 3 1 Record Keeping All components should be checked daily when used regularly Regardless of usage each unit requires a documented monthly inspection of all aspects relat ing to safety A trained and competent person with full knowledge of respiratory equipment should carry this out Records should be maintained throughout the life of the equipment Example of Record DATE AUTOLENG HELMET FACE COLLAR BREATHING TUBE SEALS FLOW RATE BATTERY BATTERY CHARGER INITIAL THIS IS ONLY AN EXAMPLE Regulatory Guidance can be found in the following documents OSHA 29 CFR 1910 Part 134 and ANSI Z88 2 A WARNING Do Not Allow contaminants to enter into the breathing tube or blower unit Failure to prevent contaminants from entering into the breathing tube or turbo unit could lead to contaminant exposure resulting in serious bodily injury or loss of life Consult your local safety professional in the event contaminant entry in the breathing tube of the blower unit is suspected 3 2 Cleaning 1 ALWAYS INSPECT YOUR CLEAN AIR FLOW PAPR system after cleaning Clean the external surfaces of the Clean Air Flow system and the battery pack with a soft
14. is not obstructed see section 2 3 c Confirm that there is airflow into the headtop 12 Auto Darkening Welding filter is installed if applicable and operational see Auto Darkening Welding filter user manual Hard Hat headtop only 13 Faceshield visor is free of holes rips and cuts 14 Faceshield visor protective film is removed see section 2 4 15 Accessory plug or optional accessory is installed see section 2 4 XQ o 10O C01 2 7 Donning Warning DO NOT Don the Clean Air Flow PAPR system before complet ing the Pre Operational Inspection section 2 6 To Don the Clean Air Flow PAPR system do the following in the order listed 1 Perform the Pre Operational Inspection section 2 6 2 Turn on the blower unit and ensure proper airflow section 2 6 A WARNING BREATHING MAY BE IMPAIRED IF THE HEADTOP IS DONNED WITHOUT PROPER AIRFLOW FROM THE BLOWER UNIT ArcONE 3 Secure the blower unit with waist belt to your body fig 13 CleanAIR Figure 13 4 Ensure airflow into the headtop 5 Don the headtop 6 Adjust the headgear using the front to back adjustment knob fig 14 Front To Rear Adjustment Knob Figure 14 7 Check the height of the headtop and if necessary remove the headtop and adjust crown height see section 2 4 8 Fit check the faceseal and adjust tightness if applicable The faceseal can be worn in front of or behind the ears CAUTION Excessive facial hair may cau
15. ivot Stop ArcONE 4 8 Auto Darkening Lens Replacement Refer to ArcOne s Auto Darkening Welding Helmets User Instruction Manual which is enclosed for information on the following Lens mounting Protection plate replacement 5 0 Customer Information 5 1 Replacement Parts and Accessories When ordering replacement parts or accessories use the part numbers and descriptions listed below Failure to use only CLEAN AIR FLOW PAPR parts and accessories will void the NIOSH Approval and ArcOne s warranty and may expose the user to the risk of serious bodily injury or loss of life ArcOne is not responsible for system performance if components other than CLEAN AIR FLOW PAPR parts are used to repair or refurbish the equipment 5 1 1 Replacement Filter Cartridges ArcONE Part No CF01 P3 Description HE HEPA Filter Cartridge 5 1 2 Blower Unit System Replacement Parts Part No CF01 BLU 01 CF01 BAT 01 CF WBT 01 CF WBT 02 CF BTC 01 CF BCH 01 5 1 3 Helmet Assembly Part No CA HGA 01 01 HGA CA HGS 01 CF COL 05 CF COL 09 CF COL HV CF COL HR Description Basic Blower Unit Lithium Battery Narrow Waistbelt Wide Waistbelt Breathing Tube Smart Battery Charger Description Ratchet Headgear AirDuct Assembly Ratchet Headgear Fastener Assembly amp Pivot Stop Headgear Sweatband Face Seal Vision Face Seal Viper Face Seal with Visor Hard Hat Reverse Bill Hard Hat Face Seal amp Viso
16. l be limited to ArcOne s sole option to repair replace or refund not to exceed the purchase price This limited warranty is void in the case of unauthor ized modification tampering and damage due to misuse abuse inadequate maintenance or improper storage This limited warranty is not transferable from the original purchaser to a secondary owner ArcOne shall in no event be liable or responsible from the use or misuse of this product This limited warranty is exclusive and is in lieu of any other warranty implied either oral or written Please read the instruction manual carefully to avoid certain situa tions which may void this limited warranty 5 4 Warranty Registration Card ArcOne provides you with a Warranty Registration Card which should be filled out as soon as you unpack the product Please note that the warranty card is for the complete system which includes the Clean Air Flow PAPR and attached welding helmet and auto darkening lens ArcONE Should you have any questions concerning the use or performance of the Clean Air Flow PAPR System please contact our Customer Service Department during normal business hours 8 00 A M to 5 00 P M EST at 1 800 223 4685 Our Customer Service representatives are always available to assist you 5 5 Customer Service 4 6 Servicing Your Clean Air Flow PAPR System Please contact ArcOne directly for any questions regarding the function of your Clean Air Flow PAPR System
17. line of the Helmet fig 16 2 Attach the Velcro together along the Faceseal Edge securing the Faceseal to the Helmet fig 16 m Helmet Adjustment Cord 4 Figure 16 3 Attach the headgear to the helmet Refer to Figure 17 Welding i insi Helmet Shell 1 Place the Pivot Stop inside the Face Seal Airduct Headgear Assembly CA HGA 01 on the right side by pushing the pin of the Pivot Stop into one of the holes on the helmet 2 Place the Airduct Headgear Assembly inside the Face Seal and over th Pivot Stop boss 3 Insert the Airduct Headgear Assembly Bolt through the Airduct Headgear N Assembly lining up all three rectangles d Bolt Face Seal and Welding Helmet F ce Seal CA COL XX Shell x 4 Screw the Knob onto the Bolt E Knob 5 Repeat on the left side NOTE there is no Pivot Stop Pivot Stop on the left side Bolt Faceseal Figure 18 ArcONE 5 Thread the Airduct over the Headgear and attach to the front and top of the Headgear with the Velcro strips as shown fig 19 Figure 19 Visor Replacement Hard Hat Removal 1 Remove the accessory or Accessory Plugs from the slots on the Hard Hat fig 20 Accessory Plug Figure 20 2 Pull the Faceseal from the Airduct and Headgear Ratchet 3 Detach the Tabs from the Headgear inside the Hard Hat fig 21 Figure 21 ArRCONE 4 Pull the Faceseal off the Hard Hat Installation Procedure is same for rev
18. r See ArcOne s User Instruction Manual for Auto Darkening Lens es and Welding Helmets for specific replacement parts that are not covered in this manual ArcONE 5 2 Technical Specifications Compact Air PAPR System Blower Unit Type Rotor Speed Rotor Air Supply min Case Belt Plate Filter Cartridge Hose Length Hose Diameter int Hose Connection Weight Dimensions Color Battery Type Voltage Operating Time Charging Time Charging Cycles Housing Weight Dimensions Color Charger Type Primary Voltage Secondary Voltage Output Current Weight Dimensions Color Approvals Flow Control 6 000 10 000 rpm Brushless 6 cubic feet 170 liters per min Impact proof ABS Fiber Glass reinforced polyamide Single plug in type 29 5 in 750mm 87 in 22mm Bayonet Connection 1 0 Ibs 48 kg L 6 9 x W 4 2 x H 7 5 L 174mm x W 107mm x 191mm Black Silver Lithium lon 14 4 Volt 8 hour shift from fully charged battery 6 hr max 500 Times under ideal conditions Impact proof ABS 6 Ibs 27kg L 5 9 x W 2 9 x H 1 65 L 150mm x W 74mm x H 42mm Black DC Rectifier 120 V 60Hz 14 4 VDC 570mA 57 Ib 26 kg L 4 65 x W 2 4 x H 2 75 L 118mm x W 62mm x 70mm Black UL CSA CE ZincOwe 5 2 Technical Specifications Cont Welding Helmet Vision amp Viper Material Nylon Heat Resistant Abrasion amp Chemical Resistant W
19. r your face and adjust the headgear to fit 4 Adjust the faceseal fit with the pull cord by pressing on the lock and adjusting the cord length till a tight fit is achieved between your face and the faceseal 2 5 Waist Belt 1 Clip the Waist Belt onto your waist with the blower on your back and the Breathing Tube pointing upwards fig 11 Figure 11 2 6 Pre Operational Inspection A RCONE Check the following before donning your Clean Air Flow PAPR system If any of the following are not in compliance refer to the section for use and or mainte nance 1 The space in which the Clean Air Flow System is to be used contains at least 19 5 oxygen 2 The space DOES NOT contain explosive gases or vapors 3 The space is not enclosed in a way that would cause the oxygen level to drop below 19 5 4 The selected Filter meets NIOSH guidelines for the applicable contaminant see NIOSH Pocket Guide to Chemical Hazards available from NIOSH Battery is installed on the blower unit Filter is installed in the blower unit and secured with the filter cap Breathing Tube is connected and secured to the Blower unit Breathing Tube is connected and secured to the Headtop Faceseal is installed and secured to the headtop 10 Faceseal is free of holes runs and tears 11 Blower is operational and once turned on check that a The Battery status is above recharge see section 2 3 b The Filter Airflow status is good and the airflow
20. rators must first read and understand this entire instruction manual Before using the Clean Air Flow PAPR system be sure your employer has determined that airborne contaminant concentrations do not exceed those allowed by applicable OSHA MSHA EPA NIOSH or ACGIH regulations for Powered Air Purifying Respirators Federal law requires that your employer measure and monitor airborne contaminant levels in the work area 3 Failure to use components and replacement parts approved by NIOSH for use with this respirator system voids NIOSH approval of the entire res pirator invalidates all ARCONE warranties and may cause death lung disease or exposure to other hazardous or life threatening conditions 4 Inspect all components of the Clean Air Flow PAPR system during cleaning and before and after each use for signs of wear tear or damage that might reduce the degree of protection originally provided Immediately replace worn or damaged components with ARCONE S Clean Air Flow PAPR components approved by NIOSH for use with this respiratory sys tem 5 DO NOT use the Clean Air Flow PAPR system in inadequately venti lated areas where oxygen is less than 19 5 or in confined spaces such as tanks small rooms tunnels or vessels unless the confined space is well ventilated and contaminant concentrations are below the recommen dations for this system The procedures for confined space entry operation and exit are defined in applicable r
21. se an incomplete seal When in doubt remove excessive facial hair where it interferes with the seal between the users face and the faceseal A WARNING Failure to properly connect the Breathing Tube to the Helmet Assembly and to confirm airflow through the system to the Breathing Zone could lead to contaminant exposure resulting in serious bodily injury or loss of life ArRCONE A WARNING If at any time during operation you detect an odor or taste of gas or vapor or if you feel eye or throat irritation you must leave the con taminated environment immediately and refer to the Trouble Shooting Guide If necessary replace filter as instructed in Section 4 2 Failure to refer to the Troubleshooting Guide if the user detects an odor or taste of gas vapor feels eye or throat irritation could lead to con taminant exposure resulting in serious bodily injury or loss of life 2 8 Troubleshooting Possible Cause s Blower unit off Turn blower unit on Blocked Breathing Tube Airduct or Blower Remove obstruction Leak in Airduct or Breathing Tube Replace defective Airduct and or Breathing Tube Reduced No Airflow Filter clogged Replace filter Battery charge low Recharge batter Battery defective Replace batter Battery not connected Check battery to blower connection Battery not installed Install batter Battery not charged Recharge batter FE PROC Recharge battery Z Defective switch Contact ArcOne customer serv
22. spirator System is offered in four distinct lightweight headtops Straight Bill and Reverse Bill Hard Hat Visor Combo Vision and Viper welding helmets The welding helmets in clude ArcOne s family of electronic auto darkening filters See ArcOne s Auto Darkening Welding Helmets User Instruction Manual for details on ArcOne s welding helmets and auto darkening lenses The Hard Hats allow faceshield and welding helmets to be used as accessories on the headtops opening up a large range of options See approval label to the user The Clean Air Flow Powered Air Purifying Respirator System blows a sup ply of filtered air over the welder s face creating a protective positive pressure inside the face collar that keeps out harmful gases vapors and particulates and offers additional comfort when working conditions are hot and humid Our goal is to make your demanding job comfortable and safe The Clean Air Flow system is not only engineered for safety and functionality but also for lightweight comfort You can wear the Clean Air Flow system all day with no worry of fatigue or respiratory stress To assure your complete satisfaction with the Clean Air Flow system we ask that you read these user and safety instructions thoroughly before using the system PLEASE also take the time to read the Auto Darkening Welding Helmets User Instruction Manual if applicable which is enclosed The complete Clean Air Flow Sy
23. stem has been engineered for TOTAL PROTECTION to the user 1 Clean Air Flow POW ERED AIR PURIFYING RESPIRATOR Filters the air that a user breaths into his or her lungs 2 ARCONE S AUTO DARKENING LENS Protects the eyes and prevents against neck injuries 3 VI PER and VISION SERIES WELDING HELMETS Ergonomically de signed to protect the face head and neck areas during welding 1 2 Operating Principals ArcONne This Clean Air Flow system is used in a welding environment where protection is required against harmful particles and mist The Clean Air Flow in conjunction with ArcOne s Auto Darkening Lens and Vi per and Vision welding helmets eliminate much of the wasted motion and discomfort associated with welding You will receive a constant flow of fresh air which will allow you to comfortably remain safely in your work environment for a longer period of time and is of particular benefit where working conditions are hot or humid The Clean Air Flow blower unit supplies an over capacity of 170 Liters per min ute of filtered air to the headtop and allows the user to breathe without having to overcome the resistance of the filter Considering that an adult person requires an average of 45 liters of air per minute the over capacity ensures a slight over pressure and thus a high degree of protection The Clean Air Flow system is powered by a rechargeable Lithium lon battery which is encased in durable li
24. t to large fan ex Decrease airflow indicated by GREEN LED next to small fan e Filter Airflow status indicated with ORANGE LEDs Filter Airflow status good Filter Airflow status near ful 9 9 9 Audible alarm Airflow blocked and or REPLACE FILTER PRESS and HOLD either arrow to check battery status indicated with RED LEDs lt lt lt BATTERT Battery status piares Battery status fair amp O Audible Alarm short beep amp LED s flash RECHARGE BATTERY k ec ArcONE 2 4 Headtop 1 Install and Lock the Breathing Tube into the Airduct on the Headtop fig 8 K Y K CCC ALIGN PIN TO SLOT ON AIRDUCT CONNETOR BREATHING TUBE K Figure 8 K uu f NN 2 Welding Helmet headtops only Adjust the headgear front to back and top to bottom NOTE These adjust ments can be performed after donning fig 9 Adjustment Holes Front To Rear Adjustment Knob Figure 9 gt Headgear Shown Without Airduct 3 Install the Auto Darkening Filter if not already installed see Auto Darkening Welding filter manual 4 Remove spatter label from outside polycarbonate ArRCONE Hard Hat headtops only 1 Install accessory slot plug straight bill hard hat only if not already installed or optional accessory fig 9 2 Remove faceshield visor protective film fig 10 Accessory Plugs 3 Don the hard hat with visor placed ove
25. to check battery status see section 2 3 Figure 2 BLOWER EDGES LINE UP BOTH SIDES 2 2 Filters Read the NIOSH approval labels found enclosed with the filter before installing the filter into your Clean Air Flow PAPR System A WARNING THIS FILTER IS NOT MEANT TO BE REUSED DO NOT CLEAN AND REUSE HE FILTERS SHOULD NEVER BE USED FOR PROTECTION AGAINST GASES OR VAPORS REFER TO SPECIFIC NIOSH FILTER APPROVAL LABELS FOR SPECIFIC INFORMATION ON USAGE AND LIMITATIONS ZincOwe Filter Installation 1 Remove any Filter packaging from the Filter 2 Remove the Filter Cap from the Blower fig 3 3 Remove the old filter if installed 4 Install the Filter onto the Blower fig 4 FILTER Figure 4 5 Install the Filter Cap onto the Blower making sure the left and right tabs snap onto the Blower 6 Check the Filter Cap is secured fig 5 7 Repeat step 5 and 6 if Filter Cap detaches from the Blower Figure 5 2 3 Blower ArcOneE 1 Install the Breathing Tube M Y yagi WER into the Blower as shown fig 6 deer TME Suay TO LOCK ALIGN SLOT BLOWER 2 Operate the Blower fig 7 Figure 6 Hg Wo ce osc BATTERY FLOW CONTROL Figure 7 Become familiar with the operation of your Clean Air Flow system blower unit before initial operation The controls operate as follows refer to fig 7 Turn the blower unit on or off Increase airflow indicated by GREEN LED nex
Download Pdf Manuals
Related Search