Operating Manual
Contents
1. Order No 0097 294 Tip extension with slewable knee joint without tip Tip extension Y 3 D W z 3D V 15 cm F thread Order no 0556 051 15 cm G thread Order no 0556 074 Length 100 cm Order no 0096 015 30 cm F thread Order no 0556 052 30 cm G thread Order no 0556 075 Length 200 cm Order no 0096 016 45 cm F thread Order no 0556 053 45 cm G thread Order no 0556 076 Length 300 cm Order no 0096 017 60 cm F thread Order no 0556 054 60 cm G thread Order no 0556 077 UNCONTROLLED COPY 17 Appendix 12 4 Airless tip table WAGNER without tip without tip Trade Tip 2 F thread 11 16 16 UN G thread 7 8 14 UN up to 270 bar for Wagner spray guns for Graco Titan spray guns 27 MPa Order no 0556 042 Order no 0556 041 Application Tip Spray Bore aying marking angle inch mm w mm Order no Natural paints 407 40 0 007 0 18 160 0552 407 Clear paints 507 50 0 007 0 18 190 Oils R 209 20 0 009 0 23 145 0552 209 D 309 30 0 009 0 23 160 0552 309 H 409 40 0 009 0 23 190 0552 409 D 509 50 0 009 0 23 205 0552 509 aL 609 60 0 009 0 23 220 0552 609 Synthetic resin paints 2 111 10 0 011 0 28 85 0552 111 PVC paints 211 20 0 011 0 28 95 0552 211 c 311 30 0 011 0 28 125 0552 311 3 411 40 0 011 0 28 195 0552 411 D 511 50 0 011 0 28 215 0552 511 S 611 60 0 011 0 282. Fax 0086 2166529819 wagnersh public8 sta net cn J Wagner France S A R L Parc de Gutenberg B timent F 8 voie la Cardon 91127 Palaiseau Cedex Tel 33 1 825 011 111 Fax 433 1 698 172 57 division batiment wagner france fr Wagner Colora S R L Via Fermi 3 20040 Burago Molgora Milano N Tel 0039 039 625021 Fax 0039 039 6851800 info wagnercolora com Wagner Spraytech Belgium SA Veilinglaan 58 1861 Meise Wolvertem Tel 0032 2 2694675 Fax 0032 2 2697845 info Q wagner group be Wagner Spraytech Benelux B V Zonnebaan 10 3542 EC Utrecht N Tel 0031 30 2414155 Fax 0031 30 2411787 info wagner group nl Wagner Spraytech Corp P O Box 279 Minneapolis MN 55440 USA Tel 001 763 553 7000 Fax 001 763 553 7288 info ewagnersystemsinc com Wagner Spraytech Australia Pty Ltd POB 286 Braeside Vic 3195 Australia Tel 03 95872000 Fax 03 95809120 wagnerewagnerspraytech cm au Wagner Spraytech UK Ltd The Coach House 2 Main Road Middleton Cheney OX17 2ND Great Britain 0844 335 0517 Fax 0044 1295 269861 enquiry wagnerspraytech co uk Wagner Spraytech Ib rica S A P O Box 132 Crta N 340 KM 1 245 4 08750 Molins de Rey Barcelona Spain Tel 0034 93 6800028 Fax 0034 93 6800555 info 9 wagnerspain com Wagner Spraytech Scandinavia A S Helgesh j Alle 28 DK2605 Taastrup Denmark Tel 0045 43 271818 Fax 0045 43 430528 wagner wagner group dk Wag
3. The unit must be connected to an appropriately grounded safety outlet Attention Before connecting the unit to the mains supply ensure that the line voltage matches that specified on the unit s rating plate UNGONTROLLED COPY Starting operation Spraying technique 4 5 Cleaning preserving agent when starting up of operation initially 1 Immerse the suction tube Fig 6 Item 1 and return hose 2 into a container with a suitable cleaning agent 2 Turn the pressure control knob counterclockwise 3 to minimum pressure 3 Open the relief valve 4 valve position PRIME O circulation 4 Switch the unit 5 ON 5 Wait until the cleaning agent exudes from the return hose 6 Close the relief valve valve position SPRAY 7 spray 7 Pullthe trigger of the spray gun 8 Spray the cleaning agent from the unit into an open collecting container Taking the unit into operation with coating material 1 Immerse the suction tube Fig 6 Item 1 and return hose 2 into the coating material container 2 Turn the pressure control knob counterclockwise 3 to minimum pressure 3 Open the relief valve 4 valve position PRIME O circulation 4 Switch the unit 5 ON 5 Waituntil the coating material exudes from the return hose 6 Close the relief valve valve position SPRAY 7 spray 7 Trigger the spray gun several times and spray into a collecting container until the coating material exits the
4. changing tips or leaving unattended Pressure will not be released by turning off the engine The PRIME SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve System pressure ALWAYS keep tip guard in place while spraying The tip guard provides some protection but is mainly a warning device NEVER use a spray gun without a working trigger lock and trigger guard in place ALWAYS remove the spray tip before flushing or cleaning the system The paint hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Inspect the hose before each use All accessories must be rated at or above the maximum operating pressure range of the sprayer This includes spray tips guns extensions and hose NOTE TO PHYSICIAN Injection into the skin is a traumatic injury It is important to treat the injury as soon as possible DO NOT delay treatment to research toxicity Toxicity is a concern with some coatings injected directly into the blood stream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable HAZARD EXPLOSION OR FIRE Solvent and paint fumes can explode or ignite Severe injury and or property damage can occur PREVENTION Provide extensive exhaust and fresh air introduction to keep the air within the spray area free from accumulation of flammable vapors Avoid all ignition source
5. pressure does not build up D Coating material exits at the top of the fluid section E Increased pulsation at the spray gun F Poor spray pattern G Unit loses power LE 2 No voltage applied Pressure setting too low ON OFF switch defective Relief valve is set to SPRAY CH Spray Filter projects over the fluid level and sucks air Filter clogged Suction hose suction tube is loose i e the unit is sucking in outside air Tip heavily worn Tip too large Pressure setting too low Filter clogged Coating material flows through the return hose when the relief valve is in the SPRAY 7 spray position Packings sticky or worn Valve balls worn Valve seats worn Upper packing is worn Piston is worn Incorrect high pressure hose type Tip worn or too large Pressure too high Tip is too large for the coating material which is to be sprayed Pressure setting incorrect Volume too low Coating material viscosity too high Pressure setting too low Check voltage supply Turn up pressure control knob Replace Set relief valve to PRIME C circulation Refill the coating material Clean or replace the filter Clean connecting points Replace O rings if necessary Secure suction hose with retaining clip Replace For selection of a smaller tip see Tip table on Page 18 Turn pressure control knob clockwise to increase Clean o
6. spray gun without interruption 8 Increase the pressure by slowly turning up the pressure control knob Check the spray pattern and increase the pressure until the atomization is correct Always turn the pressure control knob to the lowest setting with good atomization 9 Theunit is ready to spray 5 Spraying technique Injection hazard Do not spray without the tip guard in place NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position ALWAYS engage the gun trigger lock before removing replacing or cleaning tip The key to a good paint job is an even coating over the entire surface Keep your arm moving at a constant speed and keep the spray gun at a constant distance from the surface The best spraying distance is 25 to 30 cm between the spray tip and the surface 25 30 cm i Keep the spray gun at right angles to the surface This means moving your entire arm back and forth rather than just flexing 6 Keep the spray gun perpendicular to the surface otherwise one end of the pattern will be thicker than the other Trigger gun after starting the stroke Release the trigger before ending the stroke The spray gun should be moving when the trigger is pulled and released Overlap each stroke by about 3096 This will ensure an even coating 25 30cm 25 30cm If very sharp edges result or if there are streaks in the spray jet increase the o
7. 265 0552 611 Paints primers amp 113 10 0 013 0 33 100 0552 113 Zinc chromate base o 213 20 0 013 0 33 110 0552 213 Fillers 313 30 0 013 0 33 135 0552 313 413 40 0 013 0 33 200 0552 413 513 50 0 013 0 33 245 0552 513 x 613 60 0 013 0 33 275 0552 613 813 80 0 013 0 33 305 0552 813 Fillers O 115 10 0 015 0 38 90 0552 115 Spray plasters d 215 20 0 015 0 38 100 0552 215 Rust protection paints TI 315 30 0 015 0 38 160 0552 315 gt 415 40 0 015 0 38 200 0552 415 E 515 50 0 015 0 38 245 0552 515 o 615 60 0 015 0 38 265 0552 615 715 70 0 015 0 38 290 0552 715 815 80 0 015 0 38 325 0552 815 Spray plasters S 217 20 0 017 0 43 110 0552 217 Rust protection paints o 317 30 0 017 0 43 150 0552 317 Red lead gt 417 40 0 017 0 43 180 0552 417 Latex paints 517 50 0 017 0 43 225 0552 517 a 617 60 0 017 0 43 280 0552 617 o 717 70 0 017 0 43 325 0552 717 219 20 0 019 0 48 145 0552 219 319 30 0 019 0 48 160 0552 319 419 40 0 019 0 48 185 0552 419 519 50 0 019 0 48 260 0552 519 R 619 60 0 019 0 48 295 0552 619 W 719 70 0 019 0 48 320 0552 719 E 819 80 0 019 0 48 400 0552 819 Mica paints 221 20 0 021 0 53 145 0552 221 Zinc dust paints 421 40 0 021 0 53 190 0552 421 Dispersions pra 521 50 0 021 0 53 245 0552 521 2 621 60 0 021 0 53 290 0552 621 821 80 0 021 0 53 375 0552 821 Rust protection paints c 223 20 0 023 0 58 155 0
8. ball 4 for wear and replace the parts if necessary If the worn inlet valve seat 5 is unused on one side install it the other way round Danger of crushing do not reach with the fingers or tool between the moving parts e 11 Unscrew outlet valve housing Fig 12 Item 8 from the piston 9 with adjusting wrench 12 Remove the upper ball cage 11 crush washer 10 outlet valve ball 12 and outlet valve seat 13 13 Clean all the parts with the corresponding cleaning agent Check outlet valve housing 8 outlet valve seat 13 outlet valve ball 12 crush washer 10 and upper ball cage 11 for wear and replace parts if necessary If the worn outlet valve seat 13 is unused on one side install it the other way round Carry out installation in the reverse order Lubricate O ring Fig 11 Item 6 with machine grease and ensure proper seating in the inlet valve housing Fig 11 Item 1 14 UNCONTROLLED COPY 14 ProSpray 3 23 Repairs at the unit 11 3 Packings 1 2 3 Remove inlet valve housing in accordance with the steps in Chapter 11 2 Page 14 It is not necessary to remove the outlet valve Unscrew both cylinder head screws Fig 13 Item 1 from the pump manifold 2 with a 3 8 inch hexagon socket head wrench Slide the pump manifold 2 and piston 3 forward until the piston is out of the T slot 9 on the slider assembly 4 Push piston 3 downward out of th
9. has one of the following symbols pay particular attention and make certain to heed the safeguard gt gt Attention eJ This symbol indicates a potential hazard that may cause serious injury or loss of life Important safety information will follow This symbol indicates a potential hazard to you or to the equipment Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow A hazard symbol such as this one refers to a specific task related risk Be sure to heed the safeguard Notes give important information which should be given special attention HAZARD INJECTION INJURY A high pressure stream produced by this equipment can pierce the skin and underlying tissues leading to serious injury and possible amputation DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT Injection can lead to amputation See a physician immediately The maximum operating range of the unit is 221 bar 22 1 MPa 3200 PSI fluid pressure e DO O gt amp AA PREVENTION NEVER aim the gun at any part of the body NEVER allow any part of the body to touch the fluid stream DO NOT allow body to touch a leak in the fluid hose NEVER put your hand in front of the gun Gloves will not provide protection against an injection injury ALWAYS lock the gun trigger shut the fluid pump off and release all pressure before servicing cleaning the tip guard
10. or one of our dealers will take back your used Wagner waste electrical or electronic equipment a and will dispose of it for you in an environmentally friendly way Please ask your local Wagner service centre or dealer for details or contact us direct C Declaration of conformity Herewith we declare that the supplied version of WAGNER ProSpray 3 23 Complies with the following provisons applying to it 2004 108 92 31 EWG 93 68 EWG 2006 42 Applied harmonized standards in particular EN 292 1 2 EN 1953 EN 55014 EN 60335 1 EN 61000 3 Applied national technical standards and specifications in particular Date 15 03 2010 Otto Lilienthal StraBe 18 88677 Markdorf Deutschland Ji J Wagner GmbH Signature Person responsible for documentation UNCONTROLLED COPY 32 ProSpray 3 23
11. safety and durability If fast drying or two component coating material is used ensure that the unit is rinsed with a suitable cleaning agent within the processing Attention time 8 Cleaning the unit shutting down A clean state is the best method of ensuring operation without problems After you have finished spraying clean the unit Under no circumstances may any remaining coating material dry and harden in the unit The cleaning agent used for cleaning only with an ignition point above 21 C must be suitable for the coating material used Secure the spray gun refer to the operating manual of the spray gun Clean and remove tip For a standard tip refer to Page 17 Section 12 2 If a non standard tip is installed proceed according to the relevant operating manual 1 Remove suction hose from the coating material 2 Close the relief valve valve position SPRAY spray 3 Switch the unit ON 4 Pull the trigger of the spray gun in order to pump the remaining coating material from the suction hose high pressure hose and the spray gun into an open container The container must be earthed in case of coating materials which contain solvents Attention Caution Do not pump or spray into a container with a small opening bunghole Refer to the safety regulations 5 Immerse suction hose with return hose into a container with a suitable cleaning agent 6 Turn the pressure control knob into the blue zo
12. 0508 602 Conical spring 0508 749 Bearing spring 0508 604 O ring 0507 745 Gasket 0507 690 Bypass valve assembly 0507 931 Cam base 0508 744 Relief valve knob 5006 543 Groove pin 9885 612 Return tube fitting 0509 151 Piston assembly includes items 10 15 0290 201 Repacking kit includes items 2 3 8 11 14 and 16 20 47266 Relief valve kit includes items 29 33 oslonio UNGONTROLLED COPY 27 Spare parts list ProSpray 3 23 Drive Assembly Item Part No Description 1 0524 637A Housing assembly 2 0509 121 2nd stage gear 3 0558 300A Motor assembly 4 0508 559 Screw 4 5 0290 226 Baffle assembly 6 0509 218 Screw 2 7 0558 533 Electronic control assembly 8 9802 266 Screw 9 0522 036 Capacitor assembly 10 0551 543 Tie wrap 11 9822 106 Washer 12 0522 040 Wire assembly 13 0551 714 Cord grip 2 14 0558 449 Bracket 15 0551 980 Lock nut 16 0509 218 Screw 3 17 0558 476 Power cord jumper Australia only UNCONTROLLED COPY 28 ProSpray 3 23 Spare parts list ProSpray 3 23 Stand Item Part No Description 1 9805 367 Screw 3 2 0290 215 Drip cup 3 0290 211 Leg right 4 0294 635 Plug 5 0290 214 Foot 6 0508 660 Screw 2 7 0294 635 Plug 8 0290 219 Cord holder 9 0290 214 Foot o 0290 210 Leg l
13. 12 6 Purmp Ruriner rient eterne tea dla dada 20 4 3 Pressure control knob settimgs AAA 9 4 4 Connection to the mains nebwork sese 9 Sales and service COMPANIES eena 21 4 5 Cleaning preserving agent when starting up of operation initially esses 10 Accessories for ProSpray 3 23 sss 22 4 6 Taking the unit into operation Spare parts list for main assembly aaa 24 with coating material isiting 10 Spare parts list for fluid SECTION aaa 26 Spare parts list for drive assembly eee 28 5 Spraying technique eek 10 Spare parts list of frame kakaa 29 Spare parts list for suction system 30 6 Handling the high pressure hose eee 11 6 1 High pressure hOS6 aaa aaa 11 Important notes on product liability 31 342 years guarantee for professional finishing 31 T Interruption of work 00v 11 CE Declaration of conformity eena 32 8 Cleaning the unit shutting down 11 8 4 Cleaning unit from outside seeeee 11 8 2 Suction filter 12 8 3 Cleaning the high pressure filter 12 8 4 Cleaning Airless spray oun 12 UNGONTROLLED COPY 3 Safety Regulations 1 Safety regulations for Airless spraying This manual contains information that must be read and understood before using the equipment When you come to an area that
14. 552 223 E 423 40 0 023 0 58 180 0552 423 o 523 50 0 023 0 58 245 0552 523 a 623 60 0 023 0 58 275 0552 623 5 723 70 0 023 0 58 325 0552 723 o 823 80 0 023 0 58 345 0552 823 Dispersions 225 20 0 025 0 64 130 0552 225 Binder glue 425 40 0 025 0 64 190 0552 425 and filler paints 525 50 0 025 0 64 230 0552 525 625 60 0 025 0 64 250 0552 625 825 80 0 025 0 64 295 0552 825 227 20 0 027 0 69 160 0552 227 427 40 0 027 0 69 180 0552 427 5 527 50 0 027 0 69 200 0552 527 iu 627 60 0 027 0 69 265 0552 627 Lu 827 80 0 027 0 69 340 0552 827 tc 629 60 0 029 0 75 285 0552 629 o 231 20 0 031 0 79 155 0552 231 pa 431 40 0 031 0 79 185 0552 431 o 531 50 0 031 0 79 220 0552 531 631 60 0 031 0 79 270 0552 631 t 433 40 0 033 0 83 220 0552 433 5 235 20 0 035 0 90 160 0552 235 o 435 40 0 035 0 90 195 0552 435 gt 535 50 0 035 0 90 235 0552 535 S 635 60 0 035 0 90 295 0552 635 a 839 80 0 039 0 99 480 243 20 0 043 1 10 185 0552 243 Large area coatings 543 50 0 043 1 10 340 0552 543 552 50 0 052 1 30 350 0552 552 1 Spray width at about 30 cm to the object and 100 bar 10 MPa pressure with synthetic resin paint 20 DIN seconds UNCONTROLLED COPY 18 ProSpray 3 23 Appendix 12 5 TempSpray The paint material is heated to the required temperature uniformly by an electric heating element which is located inside the hose regulated f
15. MSDS sheet and technical information to ensure safe use Do not use materials with a flashpoint below 21 C 70 F Flashpoint is the temperature at which a fluid can produce enough vapors to ignite Uselowest possible pressure to flush equipment UNCONTROLLED COPY ProSpray 3 23 Safety regulations General view of application HAZARD EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS Will cause severe injury or property damage PREVENTION Do not use materials containing bleach or chlorine Do not use halogenated hydrocarbon solvents such as methylene chloride and 1 1 1 trichloroethane They are not compatible with aluminum and may cause an explosion If you are unsure of a material s compatibility with aluminum contact your coating s supplier HAZARD GENERAL This product can cause severe injury or property damage PREVENTION Read all instructions and safety precautions before operating equipment Follow all appropriate local state and national codes governing ventilation fire prevention and operation Pulling the trigger causes a recoil force to the hand that is holding the spray gun The recoil force of the spray gun is particularly powerful when the tip has been removed and a high pressure has been set on the airless pump When cleaning without a spray tip set the pressure control knob to the lowest pressure Use only manufacturer authori
16. Operating manual WAGNER ProSpray 3 23 Airless high pressure spraying unit Models 0558010 0558027 0558099 Original operating manual ProSpray 3 23 Edition 3 2010 0558 937A UNCONTROLLED COPY Warning Attention Danger of injury by injection Airless units develop extremely high spraying pressures of the body into the spray jet Never put your fingers hands or any other parts AN Never point the spray gun at yourself other persons or animals Never use the spray gun without safety guard Do not treat a spraying injury as a harmless cut In case of injury to the skin through coating materials or solvents consult a doctor immediately for quick and expert treatment O Inform the doctor about the coating material or solvent used The operating instructions state that the following points must always be observed before starting up 1 2 Faulty units must not be used Secure Titan spray gun using the safety catch on the trigger 3 connection must take place through a correctly Ensure that the unit is properly earthed The D earthed two pole and earth socket outlet Check allowable operating pressure of high pressure hose and spray gun em The instructions regarding regular cleaning and maintenance of the unit must be strictly observed Before any work is done on the unit or for every break in work the following rules must be observed 1 Check all connec
17. Servicing and cleaning of Airless hard metal tips Standard tips If a different tip type has been fitted then clean it according to manufacturer s instructions The tip has a bore processed with the greatest precision Careful handling is necessary to achieve long durability Do not forget the fact that the hard metal insert is brittle Never throw the tip or handle with sharp metal objects The following points must be observed to keep the tip clean and ready for use 1 Turn the relief valve handle fully counterclockwise Circulation Switch off the gasoline engine Dismount the tip from the spray gun Place tip in an appropriate cleaning agent until all coating material residue is dissolved If there is pressure air blow out tip Remove any residue by means of a sharp wooden rod toothpick Check the tip with the help of a magnifying glass and if necessary repeat points 4 to 6 om boah 12 3 Spray gun accessories Flat jet adjusting tip up to 250 bar 25 MPa Contact protection Spray width at about 30 cm Flat jet j Tip marking Bore mm removal of spray object Use adjusting tip for the flat jet adjustment tip Pressure 100 bar 10 MPa Order No 15 0 13 0 46 5 35cm Paints 0999 057 20 0 18 0 48 5 50cm Paints fillers 0999 053 28 0 28 0 66 8 55 cm Paints dispersions 0999 054 41 0 43 0 88 10 60 cm Rust protection 0999 055 paints dispersions 49 0 58 1 37 10 40 cm Large area coats 0999 056
18. a smooth bubble free surface As well as these the advantages of the speed of work and convenience must be mentioned 3 2 Functioning of the unit In the following there is a short description of the technical construction for better understanding of the function WAGNER ProSpray units are electrically driven high pressure spraying units A gear unit transfers the driving force to a crankshaft The crankshaft moves the pistons of the material feed pump up and down The inlet valve is opened automatically by the upwards movement of the piston The outlet valve is opened when the piston moves downward The coating material flows under high pressure through the high pressure hose to the spray gun When the coating material exits from the tip it atomizes The pressure regulator controls the volume and the operating pressure of the coating material UNCONTROLLED COPY 6 ProSpray 3 23 Description of unit 3 3 Legend for explanatory diagram ProSpray 3 23 Spray gun High pressure hose Return hose Suction hose Frame Drip cup Power cord Relief valve Lever position vertical PRIME circulation Lever position horizontal SPRAY 21 o Jo om PS oO A 3 4 Explanatory diagram ProSpray 3 23 10 11 12 13 14 15 16 Oil button Oil level gauge ON OFF switch Control panel indicators Pressure control knob Oil cup for EasyGlide EasyGlide prevents increased wear of the packings Push
19. and tear to the packings Attention 7 Replace oil cup cap 8 Press oil button 2 5 times to prime the oiler Press once for every eight hours of usage to lubricate the fluid section 9 Fully depress the pusher stem to make sure the inlet ball is free UNCONTROLLED COPY 8 ProSpray 3 23 Starting operation 4 2 Control Panel Indicators The following is a description of the control panel indicators i eal Pressure Indicator Service e Indicator Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer It has three different indications blinking yellow solid yellow and solid green Blinking Yellow When the pressure indicator is blinking yellow the sprayer is operating between 0 and 1 4 MPa 14 bar A blinking yellow pressure indicator means The sprayer is plugged in and turned ON The sprayer is at priming pressure little or no pressure It is safe to move the relief valve between positions It is safe to change or replace the spray tip D If the pressure indicator begins blinking yellow l when the pressure control knob is set at a higher pressure and the relief valve is in the SPRAY position either the spray tip is worn or the sprayer is in need of service repair Solid Yellow When the pressure indicator is solid yellow the sprayer is operating between 1 4 MPa 14 bar and 12 MPa 120 bar A solid yellow pressure indicator means The sprayer is
20. arts that are subject to wear and tear due to use or other natural wear and tear as well as defects in the product that are a result of natural wear and tear or wear and tear due to use This includes in particular cables valves packaging jets cylinders pistons means carrying housing components filters pipes seals rotors stators etc Damage due to wear and tear that is caused in particular by sanded coating materials such as dispersions plaster putty adhesives glazes quartz foundation inthe event of errors in devices that are due to non compliance with the operating instructions unsuitable or unprofessional use incorrect assembly and or commissioning by the buyer or by a third party or utilisation other than is intended abnormal ambient conditions unsuitable coating materials unsuitable operating conditions operation with the incorrect mains voltage supply frequency over operation or defective servicing or care and or cleaning for errors in the device that have been caused by using accessory parts additional components or spare parts that are not original Wagner parts for products to which modifications or additions have been carried out for products where the serial number has been removed or is illegible for products to which attempts at repairs have been carried out by unauthorised persons for products with slight deviations from the target properties which are negligible with regard to th
21. at the proper pressure setting for spraying stain lacquer varnish and multi colors Solid Green When the pressure indicator is solid green the sprayer is operating between 12 MPa 120 bar and 23 MPa 230 bar A solid green pressure indicator means The sprayer is at the proper pressure setting for spraying oil based and latex house paints The sprayer is operating at peak performance at a high pressure setting If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green it indicates one of the following a Tip Wear Indicator when spraying with latex or at high pressure the solid yellow appears This means the tip is worn and needs to be replaced b Tip Too Large when a tip that is too large for the sprayer is put in the gun the pressure indicator will turn from solid green to solid yellow c Fluid Section Wear if a solid yellow pressure indicator appears when using a new tip and the pressure is set at maximum service may be required worn packings worn piston stuck valve etc Service Indicator The Service indicator is on when the motor is commanded to run This indicator is used by service centers to troubleshoot motor problems 4 3 Pressure control knob settings Fig 5 1 Minimum pressure setting 2 Black zone no pressure generation 3 Blue zone pulsating pressure for cleaning O EEHEHE 12 MPa Bn 23 MPa 4 4 Connection to the mains network
22. e pump manifold 2 Unscrew retainer nut 5 from the pump manifold 2 and remove piston guide 6 Remove upper packing 7 and lower packing 8 from the pump manifold 2 eo 10 Clean pump manifold 2 Lubricate upper packing 7 and lower packing 8 with machine grease Insert upper packing Fig 14 with O ring 1 and protruding lip 2 downward i 2 Insert lower packing Fig 15 with the beveled edge 1 facing upward J __ Insert piston guide Fig 13 Item 6 into the retainer nut 5 Screw retainer nut 5 into the pump manifold 2 and tighten by hand Push installation tool included with the replacement packings for the piston 3 from above onto the piston Lubricate installation tool and piston 3 with machine grease Guide piston 3 through the lower packings 8 into the pump manifold 2 from below Using a rubber mallet lightly tap the piston 3 from below until it can be seen above the pump manifold Remove installation tool from piston 3 UNGONTROLLED COPY Repairs at the unit 17 18 19 20 21 22 23 24 Carefully tighten retainer nut 5 with adjusting wrench Slide the top of the piston 3 into the T slot 9 on the slider assembly 4 Position the pump manifold 2 underneath the gear unit housing and push up until it rests against the gear unit housing Attach pump manifold 2 to the gear unit housing Screw
23. e value and usability of the device for products that have been partially or fully taken apart 5 Additional regulations The above guarantees apply exclusively to products that have been bought by authorised specialist shops in the EU CIS Australia and are used within the reference country If the check shows that the case is not a guarantee case repairs are carried out at the expense of the buyer The above regulations manage the legal relationship to us concludingly Additional claims in particular for damages and losses of any type which occur as a result of the product or its use are excluded from the product liability act except with regard to the area of application Claims for liability for defects to the specialist trader remain unaffected German law applies to this guarantee The contractual language is German In the event that the meaning of the German and a foreign text of this guarantee deviate from one another the meaning of the German text has priority J Wagner GmbH Division Professional Finishing Otto Lilienthal Strasse 18 88677 Markdorf Federal Republic of Germany UNGONTROLLED COPY Note on disposal In observance of the European Directive 2002 96 EC on waste electrical and electronic equipment and implementation in accordance with national law this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way Wagner
24. eft 0290 203 Left leg assembly includes items 6 10 0290 204 Right leg assembly includes items 1 5 UNGONTROLLED COPY 29 Spare parts list ProSpray 3 23 Suction system Item Part No Description 1 0551 706 Siphon hose 2 9850 638 Tie wrap 2 3 0551 707 Retun tube 4 0279 459 Clip 0551 705 Siphon tube assembly includes items 1 4 UNCONTROLLED COPY 30 ProSpray 3 23 Important notes on product liability As a result of an EC regulation being effective as from January 1 1990 the manufacturer shall only be liable for his product if all parts come from him or are released by him and if the devices are properly mounted and operated If the user applies outside accessories and spare parts the manufacturer s liability can fully or partially be inapplicable in extreme cases usage of the entire device can be prohibited by the competent authorities employer s liability insurance association and factory inspectorate division Only the usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed 3 2 years guarantee for professional finishing Wagner professional guarantee Status 01 02 2009 1 Scope of guarantee All Wagner professional colour application devices hereafter referred to as products are carefully inspected tested and are subject to strict checks under Wagner quality assurance Wagner exclusively issues extended guarantees to comm
25. er stem Manometer UNGONTROLLED COPY 7 Description of unit Starting operation 3 5 Technical data 4 Starting operation Voltage SEU SEP NIE 50 60 Rn 4 1 High pressure hose spray gun and Max current consumption 5 5 A separating oil 2 Power cord Bremen 1 Screw the pressure gauge 1 to the coating material Acceptance capacity 1035 Watt outlet Fig 2 Item 2 Max operating pressure 221 bar 22 1 MPa 2 Screw the high pressure hose 3 to the coating material Volume flow at 12 MPa outlet on the pressure gauge Fig 2 Item 4 120 bar with water 2 3 l min 3 Screw the spray gun 5 with the selected tip onto the EP high pressure hose Maxt 0 E cease Renin 4 Tighten the union nuts at the high pressure hoses firmly Max temperature of the so that coating material does not leak coating material 43 C Max viscosity 20 000 mPa s Weight 17 7 kg Special high pressure hose DN 6 mm 15 m connection thread M 16 x 1 5 Dimensions L X W X H 436 x 369 x 416 mm Max sound pressure level 80 dB A Place of measuring 1 m in distance from the unit and 1 6 m above the floor 12 MPa 120 bar operating pressure reverberant floor 3 6 Transportation in vehicle Secure the unit with a suitable fastening 5 Remove the oil cup cap with a straight slot screwdriver 6 Fill the oil cup with EasyGlide Fig 3 until the oil gauge 6 is showing that it is full EasyGlide prevents increased wear
26. ercial or professional users hereafter referred to as customer who have purchased the product in an authorised specialist shop and which relate to the products listed for that customer on the Internet under www wagner group com profi guarantee The buyer s claim for liability for defects from the purchase agreement with the seller as well as statutory rights are not impaired by this guarantee We provide a guarantee in that we decide whether to replace or repair the product or individual parts or take the device back and reimburse the purchase price The costs for materials and working hours are our responsibility Replaced products or parts become our property 2 Guarantee period and registration The guarantee period amounts to 36 months For industrial use or equal wear such as shift operations in particular or in the event of rentals it amounts to 12 months Systems driven by petrol or air are also guaranteed for a 12 month period The guarantee period begins with the day of delivery by the authorised specialist shop The date on the original purchase document is authoritative For all products bought in authorised specialist shops from 01 02 2009 the guarantee period is extended to 24 months providing the buyer of these devices registers in accordance with the following conditions within 4 weeks of the day of delivery by the authorised specialist shop Registration can be completed on the Internet under www wagner group c
27. ine 0043 235 Gun filter yellow 1 piece 100 mesh fine 0097 023 Gun filter yellow 10 pieces 100 mesh fine 0034 377 Gun filter white 1 piece 50 mesh medium 0097 024 Gun filter white 10 pieces 50 mesh medium 0089 323 Gun filter green 1 piece 30 mesh coarse 0097 025 Gun filter green 10 pieces 30 mesh coarse 8 0097 108 TipClean Cleaning Set for easy cleaning and conservation of nozzles 0508 619 EasyGlide special oil 118ml 0508 620 EasyClean cleaning and conservation agent 118 ml 9 0551 969 Hopper kit UNGONTROLLED COPY 23 Spare parts list ProSpray 3 23 Main Assembly 2 no Q x Sa g ol bk SS on GB 2099 1 GB 1002 1 IRAM 2073 0558 438 220V 240V 0558 434 220V 240V 6m 6m ProSpray 3 23 Item Part No 0290 230 Description Motor shroud 9800 340 Ground screw 0551 757 Transducer jumper 0290 225 Electronic cover 0290 229 Belly pan 9802 266 Screw 2 0508 559 Screw 2 INIIAI AJOJN gt gt 0290 228 Door 0509 218 Screw 2 0558 460 Plug Strap 9805 317 Screw 2 0290 212 0290 213 Handle cover back Handle cover front Drive assembly 0522 210 Mounting plate 9852 344 Fuse 8A 0509 218 Screw 4 0290 278 Face plate oiler assembly 9804 916 Screw 0558 305A Control panel assembl
28. ing PREVENTION Use a respirator or mask if vapors can be inhaled Read all instructions supplied with the mask to be sure it will provide the necessary protection Wear protective eyewear Wear protective clothing as required by coating manufacturer 1 1 L PE AN Earthing Instructions Electric models must be earthed In the event of an electrical short circuit earthing reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having an earthing wire with an appropriate earthing plug The plug must be plugged into an outlet that is properly installed and earthed in accordance with all local codes and ordinances DANGER Improper installation of the earthing plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the green earthing wire to either blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the earthing wire and must be connected to the earthing pin Check with a qualified electrician or serviceman if the earthing instructions are not completely understood or if you are in doubt as to whether the product is properly earthed Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician Work or repairs at the electrical equipment The
29. m 1 from the relief valve handle 2 2 Remove the relief valve handle 2 and cam base 3 3 Using a wrench remove the valve housing 4 from the pump manifold 6 4 Ensure that the seal 5 is seated correctly then screw the new valve housing 4 completely into the pump manifold 6 Tighten securely with a wrench 5 Align the cam base 3 with the hole in the pump manifold 6 Lubricate the cam base with grease and slide on the cam base 6 Bring the hole in the valve shaft 7 and in the relief valve handle 2 into alignment 7 Insert the grooved pin 1 to secure the relief valve handle in position remove the front cover 2 Switch the unit ON and then OFF so that the piston rod is positioned in the lower stroke position A Unplug the power plug from the outlet 4 Remove the retaining clip from the connecting bend at the suction hose and pull off the suction hose 5 Screw off the return hose 6 Swivel the unit 90 to the rear in order to work more easily on the material feed pump 7 Remove the pusher stem clip and slide the pusher stem housing 7 from the inlet valve housing 1 8 Unscrew the inlet valve housing Fig 11 Item 1 from the pump manifold 9 Remove the lower seal 2 lower ball guide 3 inlet valve ball 4 inlet valve seat 5 and O ring 6 Clean all the parts with the corresponding cleaning agent Check the inlet valve housing 1 inlet valve seat 5 and inlet valve
30. ne pulsating pressure for unit cleaning 7 Openthe relief valve valve position PRIME O circulation 8 Pump a suitable cleaning agent in the circuit for a few minutes 9 Close the relief valve valve position SPRAY spray 10 Pull the trigger of the spray gun 11 Pump the remaining cleaning agent into an open container until the unit is empty 12 Switch the unit OFF 8 1 Cleaning unit from outside A First of all pull out mains plug from socket Danger of short circult through panetrating water Never spray down the unit with high pressure or Attention high pressure steam cleaners Wipe down unit externally with a cloth which has been immersed in a suitable cleaning agent UNGONTROLLED COPY Cleaning the unit shutting down 8 2 Suction filter 8 4 Cleaning Airless spray gun 1 Rinse Airless spray gun with an appropriate cleaning A clean suction filter always guarantees agent maximum feed quantity constant spraying 2 Clean tip thoroughly with appropriate cleaning agent so pe and problem free functioning of the that no coating material residue remains us 3 Thoroughly clean the outside of the Airless spray gun 1 Screw off the filter Fig 7 from suction pipe i e 2 Clean or replace the filter Intake filter in Airless spray gun Carry out cleaning with a hard brush and an appropriate cleaning Disassembly Fig 9 agent 1 Pull protective guard 1 forward vigorously 2 Screw grip 2 ou
31. ner Spraytech Scandinavia A S Helgesh j Alle 28 DK2605 Taastrup Denmark Tel 0046 42 150020 Fax 0046 42 150020 mailbox Qwagner se UNGONTROLLED COPY 21 Accessories illustration ProSpray 3 23 ILLA Segel ipClean EN e ES E UNCONTROLLED COPY 22 ProSpray 3 23 Item Part No Description 1 0296 388 Spray gun AG 08 F thread 0296 386 Spray gun AG 08 G thread 0502 166 Spray gun AG 14 F thread 0502 119 Spray gun AG 14 G thread 2 0296 441 Pole gun 120 cm G thread 7 8 0296 443 Pole gun 120 cm F thread 11 16 0296 442 Pole gun 200 cm G thread 7 8 0296 444 Pole gun 200 cm F thread 11 16 0345 010 In line roller IR 100 9984 573 High pressure hose DN 4 mm 7 5 m with stainless steel nipple 1 4 9984 574 High pressure hose DN 6 mm 15 m for dispersion 1 4 9984 575 High pressure hose DN 6 mm 30 m for dispersion 1 4 0034 038 Double socket for coupling high pressure hoses 1 4 x 1 4 0034 950 Metex Reuse Reuse for pre filtering of coating material in vessel Place suction pipe in the reuse 0034 952 Sieve package 5 pcs for paint 0034 951 Sieve package 5 pcs for dispersion 0034 383 Gun filter red 1 piece 180 mesh extra fine 0097 022 Gun filter red 10 pieces 180 mesh extra f
32. om profi guarantee The guarantee certificate is valid as confirmation as is the original purchase document that carries the date of the purchase Registration is only possible if the buyer is in agreement with having the data being stored that is entered during registration When services are carried out under guarantee the guarantee period for the product is neither extended nor renewed Once the guarantee period has expired claims made against the guarantee or from the guarantee can no longer be enforced 3 Handling If defects can be seen in the materials processing or performance of the device during the guarantee period guarantee claims must be made immediately or at the latest within a period of 2 weeks The authorised specialist shop that delivered the device is entitled to accept guarantee claims Guarantee claims may also be made to the Service centres named in our operating instructions The product has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product In order to claim for an extension to the guarantee the guarantee certificate must be included The costs as well as the risk of loss or damage to the product in transit or by the centre that accepts the guarantee claims or who delivers the repaired product are the responsibility of the customer 4 Exclusion of guarantee Guarantee claims cannot be considered for p
33. perating pressure or dilute the coating material UNCONTROLLED COPY 10 ProSpray 3 23 Handling the high pressure hose Cleaning the unit shutting down 6 Handling the high pressure hose Avoid sharp bending or kinking of the high pressure hose The smallest bending radius amounts to about 20 cm Do not drive over the high pressure hose Protect against sharp objects and edges Danger of injury through leaking high pressure hose Replace any damaged high pressure hose immediately Never repair defective high pressure hoses yourself 6 1 High pressure hose The unit is equipped with a high pressure hose specially suited for piston pumps T Interruption of work 1 Openthe relief valve valve position PRIME O circulation 2 Switch the unit OFF 3 Turn the pressure control knob counterclockwise to minimum pressure 4 Pullthe trigger of the spray gun in order to release the pressure from the high pressure hose and spray gun 5 Secure the spray gun refer to the operating manual of the spray gun 6 Ifa standard tip is to be cleaned see Page 17 Section 12 2 If a non standard tip is installed proceed according to the relevant operating manual 7 Depending on the model leave the suction tube or the suction hose and return hose immersed in the coating material or swivel or immerse it into a corresponding cleaning agent Only use WAGNER original high pressure hoses in order to ensure functionality
34. pump manifold 2 tightly to gear unit housing Lubricate O ring Fig 11 Item 6 between pump manifold 2 and inlet valve housing with machine grease Screw inlet valve housing to the pump manifold Insert the elbow on the siphon assembly into the bottom of the pusher stem housing Push the retaining clip up into the groove inside the foot valve housing to secure the siphon assembly in position Place the return tube over the return tube fitting and secure with the clip Install front cover 11 4 ProSpray 3 23 connection diagram Switch EMI Filter White Surge suppressor Fuse block Fuse Power Cord Capacitor Motor controller L E D Hall sensor Potentiometer Pressure sensor UNCONTROLLED COPY 16 ProSpray 3 23 Appendix 12 Appendix 12 4 Selection of tip To achieve faultless and rational working the selection of the tip is of the greatest importance In many cases the correct tip can only be determined by means of a spraying test Some rules for this The spray jet must be even If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high Remedy Increase pressure or dilute coating material Each pump conveys a certain quantity in proportion to the size of the tip The following principle is valid large tip low pressure small tip high pressure There is a large range of tips with various spraying angles 12 2
35. r replace the filter Remove and clean or replace relief valve Remove and clean or replace packings Remove and replace valve balls Remove and replace valve seats Remove and replace packing Remove and replace piston Only use WAGNER original high pressure hoses in order to ensure functionality safety and durability Replace tip Turn pressure control knob to a lower number Replace tip see Tip table on Page 18 Turn pressure control knob until a satisfactory spraying pattern is achieved Clean or replace all filters Thin out according to the manufacturer s instructions Turn pressure control knob clockwise to increase UNGONTROLLED COPY 13 Servicing Repairs at the unit 10 Servicing 11 2 Inlet and outlet valve 10 1 General servicing 1 Remove the four screws in the front cover and then Servicing of the unit should be carried out once annually by the WAGNER service 1 Check high pressure hoses device connecting line and plug for damage 2 Checkthe inlet valve outlet valve and filter for wear 10 2 High pressure hose Inspect the high pressure hose visually for any notches or bulges in particular at the transition in the fittings It must be possible to turn the union nuts freely 11 Repairs at the unit Switch the unit OFF Before all repair work Unplug the power plug from the outlet 11 1 Relief valve 1 Use a drift punch of 2 mm to remove the grooved pin Fig 10 Ite
36. rom 20 C to 60 C Advantages Constant paint temperature even at low outside temperatures Considerably better working of high viscosity coating materials Increased application efficiency Savings in solvents due to reduction in viscosity Adaptable to all airless units TempSpray H 126 ideal for lacquer jobs 2311659 Basic unit 1 4 incl stainless steel hose DN6 1 4 10m 2311852 Spraypack consisting of basic unit 2311659 Airless gun AG 14 NPS 1 4 incl Trade Tip 2 nozzler holder F thread and Trade Tip 2 Fine Finish 410 TempSpray H 226 ideal for dispersions materials with high viscosity 2311660 Basic unit 1 4 incl Hose reel heated hose DN10 15m hose 1 4 DNA im 2311853 Spraypack consisting of Basic unit 2311660 Airless gun AG 14 NPS 1 4 incl Trade Tip 2 nozzler holder F thread and Trade Tip 2 nozzle 419 TempSpray H 326 ideal for dispersions materials with high viscosity 2311661 Basic unit 1 4 incl Hose reel heated hose DN10 30m hose 1 4 DNA 1m 2311854 Spraypack consisting of Basic unit 2311661 Airless gun AG 14 NPS 1 4 incl Trade Tip 2 nozzler holder F thread and Trade Tip 2 nozzle 421 TempSpray H 226 TempSpray H 326 TempSpray H 126 UNGONTROLLED COPY 19 Appendix 12 6 Pump Runner Order No 2306987 Universal accessories for cleaning clean transportation and preservation of the pump unit Features Simpler cleaning the cleaning liquid circula
37. round 20 000 MPa s If highly viscous coating materials cannot be taken in by suction they must be diluted in accordance with the manufacturer s instructions Two component coating material The appropriate processing time must be adhered to exactly Within this time rinse through and clean the unit meticulously with the appropriate cleaning materials Coating materials with sharp edged additional materials These have a strong wear and tear effect on valves high pressure hose spray gun and tip The durability of these parts cane be reduced appreciably through this Recommended m Not recommended Object Size up to 200 m 200 m 800 m more than 800 m up to 200 m 200 m 800 m more than 800 m up to 200 m 200 m 800 m more than 800 m up to 200 m 200 m 800 m more than 800 m 3 Description of unit 3 1 Airless process The main areas of application are thick layers of highly viscous coating material for large areas and a high consumption of material A piston pump takes in the coating material by suction and conveys it to the tip Pressed through the tip at a pressure of up to a maximum of 221 bar 22 1 MPa the coating material is atomised This high pressure has the effect of micro fine atomisation of the coating material As no air is used in this process it is described as an AIRLESS process This method of spraying has the advantages of finest atomisation cloudless operation and
38. s such as static electricity sparks electrical appliances flames pilot lights hot objects and sparks from connecting and disconnecting power cords or working light switches Plastic can cause static sparks Never hang plastic to enclose spray area Do not use plastic drop cloths when spraying flammable materials Always flush unit into separate metal container at low pump pressure with spray tip removed Hold gun firmly against side of container to ground container and prevent static sparks Donotsmoke in spray area Fire extinguisher must be present and in good working order Place sprayer at least 6 1 m 20 feet from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pump contains arcing parts that emit sparks and can ignite vapors The equipment and objects in and around the spray area must be properly grounded to prevent static sparks Useonly conductive or earthed high pressure fluid hose Gun must be earthed through hose connections Power cord must be connected to a grounded circuit electric units only The unit must be connected to an earthed object Use the green earthing wire to connect the unit to a water pipe steel beam or other electrically earthed surface Follow material and solvent manufacturer s warnings and instructions Be familiar with the coating material s
39. se may only be carried out by a skilled electrician No liability is assumed for incorrect installation UNGONTROLLED COPY General view of application Description of unit 2 General view of application 2 1 Application Materials Release agents oils undercoats primers fillers synthetic resin based paints acrylic paints recommended nozzle size FineFinish 0 008 0 014 Emulsion paints latex paints recommended nozzle size 0 017 0 027 Anti corrosive agents flame retardants fabric adhesive recommended nozzle size 0 021 0 031 Airless scrapers recommended nozzle size 0 027 0 039 2 2 Coating materials Processible coating materials e Pay attention to the Airless quality of the coating 1 materials to be processed Dilutable lacquers and paints or those containing solvents two component coating materials dispersions latex paints No other materials should be used for spraying without WAGNER s approval Filtering Despite suction filter and insertion filter in the spray gun filtering of the coating material is generally advisable Stir coating material before commencement of work n Attention Make sure when stirring up with 1 motor driven agitators that no air bubbles are stirred in Air bubbles disturb when spraying and can in fact lead to interruption of operation Viscosity With this unit it is possible to process highly viscous coating materials of up to a
40. t of the gun housing Remove intake filter 3 3 Intake filter congested or defective replace Assembly 1 Place intake filter 3 with the long cone into the gun housing 2 Screw in grip 2 into the gun housing and tighten 2 3 Slot in protective guard 1 8 3 Cleaning the high pressure filter Clean the filter cartridge regularly A soiled or clogged high pressure filter can cause a poor spray pattern or a clogged tip 1 Turn the pressure control knob counterclockwise to minimum pressure 2 Open the relief valve valve position PRIME circulation 3 Switch the unit OFF AN Unplug the power plug from the outlet 4 Unscrew the filter housing Fig 8 Item 1 with a strap wrench Pull the filter cartridge 2 from the bearing spring 3 6 Clean all the parts with the corresponding cleaning agent If necessary replace the filter cartridge 7 Check the O ring 4 replace it if necessary 8 Place the bearing ring 5 against the bearing spring 3 Slide the filter cartridge 2 over the bearing spring 9 Screwin filter housing 1 and tighten it as far as possible with the strap wrench o UNCONTROLLED COPY 12 ProSpray 3 23 Remedy in case of faults 9 Remedy in case of faults Type of malfunction Possible cause Measures for eliminating the malfunction A Unit does not start B Unit does not draw in material C Unit draws in material but the
41. tes constantly through the pump making thorough cleaning of the interior No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak Better protection Simple assembly Suitable for the following models Diaphragm Pumps Double stroke piston pumps SF 21 Finish 270 370 PS 24 PS 3 25 SF 23 Nespray Deco PS 26 PS 3 29 SF 27 Nespray 31 PS 30 PS 3 31 SF 31 PS 34 PS 3 34 SF 7000 Order this at the same time EasyClean cleaning and preservation agent 118ml Order no 0508 620 Example of use UNCONTROLLED COPY 7 ee Deutschland sterreich Schweiz Japan China France Italia Belgie Nederland USA Australia Great Britain Espafia Danmark Sverige J Wagner GmbH Otto Lilienthal StraBe 18 88677 Markdorf N Tel 0043 07544 5050 Fax 0043 07544 505 200 info Qwagner group com J Wagner Ges m b H Ottogasse 2 20 2333 Leopoldsdorf Tel 0043 2235 44 158 Fax 0043 2235 44 163 office Qwagner group at J Wagner AG Industriestrasse 22 9450 Altst tten Tel 0041 71 7572211 Fax 0041 71 7572222 wagner 9 wagner group ch Wagner Spraytech Japan Ltd 2 35 Shinden Nishimachi Osaka Japan Tel 728 743562 Fax 728 744684 Wagner Spraytech Shanghhai Co LTD 4th Floor No 395 Jianchang Xi Road Shibei Industrial Zone Shanghai 200436 China Tel 0086 2166521858
42. tions for leaks Release the pressure from 0 bar spray gun and hose Secure the Titan spray gun using the safety catch on the trigger Be safety conscious Switch off unit OP S UNCONTROLLED COPY 2 ProSpray 3 23 Contents Contents Page Page Safety regulations for Airless spraying 0 00101 4 9 Remedy in case of faute 13 1 1 Earthing metructons e 5 10 Servicirig icone Ete erts t raaa 14 2 General view of application 6 10 1 General servicimg E 14 21 Application EE 6 10 2 High pressure hose sss 14 2 2 Coating Ru EE 6 11 Repairs at the unt AAA 14 3 Description of unt 6 11 1 ET 14 34 Airless Process enr sere tertie ree perta ten 6 11 2 Inlet and outlet valve eese 14 3 2 Functioning of the um 6 CN elle EE 15 3 8 Legend for explanatory diagram 11 4 ProSpray 3 23 connection diagram 16 ProSpray 3 29 iorn ohn od Mrs ERE BUR ele da 7 3 4 Explanatory diagram ProSpray 3 23 ssss 7 KEE el TE 3 5 Keele EE 8 12 1 Selection of tip 3 6 Transportation in vehicle AA 8 12 2 Servicing and cleaning of Airless E lte DECH tips EE 17 4 Starting Operation s t tecti n 8 12 3 Spray gun accessories sse 17 4 1 High pressure hose spray gun and 12 4 Airless tip table aaa aaa 18 separating Oll E 8 12 6 TEMPS Plays TE 19 4 2 Control panel indicators kakaa 9
43. y complete includes items 30 36 0509 218 Screw 4 9805 348 Screw 4 0509 636 0558 298A Plug 2 Fluid section assembly 0290 205 Pusher assembly 0508 553 Screw 2 0508 559 Screw 0551 705 Siphon assembly 0290 227 Control panel cover 0507 749 Nut with seal 0290 202 Set screw 0290 218 Knob 9850 936 Switch 0508 579 Potentiometer 0522 007 LED assembly 0508 239 0509 218 Manometer Screw 4 39 0522 424 EMI filter 20A 40 9800 340 Ground screw 2 41 0558 452 Bracket cover Australia only UNGONTROLLED COPY 25 Spare parts list ProSpray 3 23 Fluid section 26 ProSpray 3 23 Item Part No Description 0509 594 Retainer 0509 584 Piston guide Upper packing 0551 756 Transducer assembly 0507 517 Pipe plug 0290 209 Pump manifold 0509 873 Fitting Lower packing 0552 489 Bushing 0290 277 Piston rod 0551 262 Upper cage 0551 263 Crush washer 50164 Outlet valve ball 0551 620 Outlet valve seat 13481 Outlet valve retainer 0509 591 Lower ball guide 0509 583 Inlet valve ball 0551 534 Inlet valve seat 0509 582 O ring PTFE 0509 581 Inlet valve seal 0290 216 Inlet valve housing 9871 160 O ring 0508 748 Filter 0508 603 Bearing ring 0508 601 Filter housing
44. zed parts User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the pump manufacturer Before each use check all hoses for cuts leaks abrasion or bulging of cover Check for damage or movement of couplings Immediately replace the hose if any of these conditions exist Never repair a paint hose Replace it with another earthed high pressure hose Make sure power cord air hose and spray hoses are routed in such a manner to minimize slip trip and fall hazard Clean up all material and solvent spills immediately to prevent slip hazard ALWAYS follow the material manufacturer s instructions for safe handling of paint and solvents Do not use this unit in workshops that are covered under the explosion prevention regulations Always unplug cord from outlet before working on equipment electric units only Always keep the power cord plug in sight during usage to prevent any accidental shutdown or startup Wear ear protection This unit can produce noise levels above 85 dB A Never leave this equipment unattended Keep away from children or anyone not familiar with the operation of airless equipment Do not move unit while unit is running Do not spray on windy days HAZARD HAZARDOUS VAPORS Paints solvents insecticides and other materials can be harmful if inhaled or come in contact with body Vapors can cause severe nausea fainting or poison
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