Air Combi SPrAY GUN
Contents
1. If you wish to work with the above solvents or with lacquers and paints which contain them we recommend you contact either the customer service of your IYA distributor or 9 7 directly Alist of materials used in the construction of the spray gun can be provid ed upon request in order to determine the compatibility with the materials to be sprayed Smoking open flames or any other possible ignition sources are not al lowed anywhere near the area of operation Translation of the original operation manual 11 2100 1302 en 0550012 jw Safety HITA 2 7 Operating staff The device may only commissioned operated and repaired by qualified and trained personnel Authorised Operators People under the age of 16 should not operate this equipment maintenance work personnel trained by 34 7141 customer service The management in charge of the operation of the spray gun must make the user s handbook available to the operator and must make sure that he has read and understood it Only then may the system be put into operation We recommend that the manager has this confirmed in writing The operator must make sure that only authorised persons work on the equip ment Personal protective equipment Please wear the prescribed protective clothing at all times as solvent vapours and solvent splashes cannot be completely avoided We call to your attention that the valid guidelines and r2. O Ring o ring joint torique 13 0653153 1 R Flachkopfschraube pan head vis t te conique 14 0653147 1 R Hebelachse ever axle axe de levier 15 0653159 1 Abzughebel trigger sous garde 16 0632833 1 O Ring o ring joint torique 17 0632831 1 Schraube srew vis 18 0632832 1 Scheibe disc disque 19 0632974 1 Hebelsicherungsriegel trigger lock verrou de fermeture levier 20 0653138 1 Anschlufsst ck connecting piece pi ce de ionction 21 0653148 1 Kontermutter nut contre crou 22 0653149 1 Farbrohr Oberteil paint pipe upper part tube de peinture partie sup rieure 23 0653150 1 Farbrohr Unterteil paint pipe bottom tube de peinture partie inf rieure 24 0653133 1 DR O Ring o ring joint torique 25 0653158 1 Materialanschluf fluid connector connexion de fluide 26 0632849 1 Luftanschluf drehbar air connection turnable connection d air tournante 2T 1 Filter siehe Tabelle filter see table filtre voir tableau 28 0653152 1 R Ventilstopfbuchse valve gland presse toupe de soupape 29 0632850 1 DR Ventilstopfbuchsendichtung valve gland gasket joint de presse toupe de soupape 30 0653135 1 Ventilstift kp bestehend aus valve pin cpl consisting of broche cpl consistant en Pos 30 1 30 2 pos 30 1 30 2 pos 30 1 30 2 30 1 0653134 1 R Ventilstift valve pin broche 30 2 0632839 1 Ventil valve soupape 31 0632843 1 R Druckfeder spring ressort 32 0632845 1 1 Verschlu amp schraube screw plug vis de fermeture 33 0653155 1 R Nadelstiick ne
3. pue seouequnjsiq 9 Translation of the original operation manual SPAC 2100 1302 0550012 jw 26 ing d trouble shoot ion an ing operat ances dur peisn pe am 0 10 ysnipy lt pyedoud jou M S sey unf oDueu lt LA lt Buiees lt Duiees IALA lt Duude vejd y lt 5 lt s eos puel Bupjoed 1461 pejeisur you s puejB lt o peeu uo jured lt lt sxXeo 5 lt Buiees pue lt Buds y uBnouui jou ued Buuds eoejdey 9Ipeeusnui 00 28s lt Bu 558445 150 seu Buds ejpeaN lt ids sued lt ejpeeu 10 lt 1185 sasneo ojqeqoud 27 Translation of the original operation manual SPAC O 0550012 jw 1302 en ptima2100 Maintenance and repair PIPA 7 Maintenance and repair gt Set up work for production changes as well as cleaning and mainte nance work may only be perfo
4. WIWA subsidiary in China WIWA Taicang Co Ltd Building A of Huaxin Industrial Park No 11 East Qingdao Road Taicang City Jiangsu Province 215400 P R China Tel 86 512 5354 8858 Fax 86 512 5354 8859 E Mail info wiwa china com Homepage www wiwa china com because it works
5. 6 9 m3 h 115 l min bar 11 1 m h 185 l min 3 bar 9 2 m h 154 l min These values can be reduced by operating the total air adjustment by approx 80 i e values are than only approx 20 95 3 3 4 Workstation related sound pressure level Measured values Round jet Flat jet 67 dB A 69 dB A 71 dB A 74 dB A 78 dB A 79 dB A The measurements and datas are based on the following rules of the measur ing technique Regulation for equipment safety law DIN 45635 Part 1 04 84 18 Translation of the original operation manual Optima2100 1302 en 0550012 jw Ws 7 WA P Setting up 4 Setting up e Read and follow additionally the instructions in the user s 1 handbook for the spray equipment o Flush the material passages incl tip with solvent cleaning fluid 1 prior to the initial operation Secure the spray gun with the trigger lock Fig 4 1 for setting up Observe and follow the operation manual of the spray ing equipment Fig 4 1 Installation of the spray tip The proper tip size for your requirements can be found in the attached spare parts list e The correct tip size depends on the spray application the spray material and the characteristics of the work piece 1 Place the trigger lock see assembly details Pos 8 in the horizontal position to prevent the accidental discharge of material Before each tip replacement the air supply must be in
6. Parts of seal kit Pi ces de kit de joints 3R Teile des Reparatursatzes Parts of repair kit Pi ces de kit de reparation 3Rg Teile des Reparatursatzes gro Parts of repair kit big Pi ces de kit de reparation grand Teile des Reparatursatzes klein Parts of repair kit small Pi ces de kit de reparation petit Sicherungsmittel Thread sealant produit d etanch ite Betriebsmittel Machinery materials quipement de production Symbol Beschreibung Artikel Bestell Nr Symbol Beschreibung Bestell Nr Symbol Description Article Order No Symbol Description Order No Symbole Description L article R ferenz Symbole Description R ferenz T leger 50 ml 22200000018 F Fett s urefrei acid free sans acide 0000025 b mittel medium medium 50 ml 243 10000015 Trennmitiel release agent agent s parateur 0163333 T bei Verarbeitung von Isozyanat for application 0640651 SGH mittel Kunststoff Stahl medium plastic steel 480 0000107 with isozyanate pour l application de l isozyanate medium plastique acier 20 ml Montagepaste f r R und RS Ausf hrung as hochfest high streng hautesistance 50 ml 601 0000014 IM sembly paste for version R or RS pate d as 0000233 9 hochfest f r Cr Ni Teile for Cr Ni st
7. Spritzpistole von der Pumpe trennen Replacing the Needle 1 Loosen the gland 2 Unscrew the locking tappet 3 Remove the needle and the pressure disc on the needle back piece from the rear of the gun 4 nstall a new needle with the existing spring and pressure disc Q w p g ong Pos Description Pos Description 1 Locking tappet 5 Gland 2 Needle 6 Spring 3 Needle carrier 7 Cap collar 4 Needle back piece Fig 7 1 30 Translation of the original operation manual SPAC_Optima2100_1302_en 0550012 jw 77 PA P Maintenance and repair Replacing the Needle seal Cap collar Remove the needle as described in Replacing the Needle Remove the trigger by loosening the trigger screw and removing the trig ger axle along with the flat head screw Unscrew the retaining cap Pull the complete connecting piece from the front of the gun Between the connecting piece and gun body are O ring and two gaskets Remove the gland Replace the spacer bush and cap collar with O rings Reinstall all parts in the reverse order Do not overtighten the gland Replacing the valve gland seal Ze Remove the trigger as described in Replacing the needle seal Cap collar Unscrew the valve gland Remove the valve gland seal from the front of the gun If the valve remains in the gun loosen the screw plug with a sc
8. pict 2 1 the p spray gun is secured against accidental discharge The 5 spray gun must be locked at each work interruption regard M less how short Fig 2 1 protection devices must be checked before each commissioning of the spray gun before beginning work on with the spray gun after all aligning work after cleaning and servicing after maintenance and repair Y Translation of the original operation manual 13 2100 1302 0550012 jw Description of equipment 277 FA If a safety device is not fully functional the spray gun may be operated The spray gun may only be used again when the proper func tion has been restored 3 Description of equipment 3 1 Intended use This pneumatically operated paint spray gun with pump support in the high pressure range up to max 250 bar is suitable for processing liquid sprayable media with consideration of the manufacturer references The high pressure spray gun is led by hand and operated by the operator to coat the work piece 6 A marking with the allowable working pressure range can oe 7 be found on each spray gun pict 3 1 Fig 3 1 Use of the units in explosion hazardous areas Marking Il 2G x The unit fulfils the explosion protection requirements of the Directive 94 9 EC for explosion group unit category and temperature class speci fied on the type plat
9. the flat stream can be reshaped to a round stream clockwise less air flat stream counter clockwise more air round stream Regulating the spring pressure The trigger spring is adjustable s assembly details Pos 6 Adjust the spring pressure preload according to the fluid pressure turn screw clockwise high spring preload 250 bar 3626 psi turn screw counter clockwise low spring preload 80 bar 1160 psi For pressures between 80 and 250 bar 1160 3626 psi select an appropriate position in between Adjusting the direction of the Flat Stream The position of the air cap und the spray tip determine the direction of the spray pattern 1 Interrupt the air supply to the entire spray unit 2 Trigger the spray gun to release the pressure 3 Lock the spray gun safety lever horizontal Translation of the original operation manual 23 SPAC Optima2100 1302 en 0550012 jw Operation HTA 4 Loosen the swivel nut per hand 5 Turn the air cap to the desired position 6 Tighten the swivel nut securely Flat stream direction adjustment Turn the air cap depending on the desired direction Spray pattern the spray tip rotates with it Air cap horizontal Air cap vertical d Adjusting the atomizing air The atomizing air flows from the air cap as soon as pressure is applied to the trigger Because it is started before the m
10. Pos 11 Clean and dry air increases the quality of the spray pattern and 1 extends the life of the spray gun 20 Translation of the original operation manual SPAC 2100 1302 0550012 jw sy 7 WA 2 Operation 5 Operation 1 Unlock the spray gun 2 Pressing the lever to the first resistance point activates the atomizing air 3 Press the lever completely to release the high pressure fluid stream Take care to maintain contact with the container wall when spraying into metallic containers in order to avoid build up of a static charge The material flow and spray pattern are dependent upon the tip size the ma terial viscosity and the spraying pressure Notes about operating pressure The optimal operating pressure has been reached when there is an even material coating with feathered edges Operate the unit with only that pressure which is required to give good atomization at the recommended 30 40 cm 12 16 spraying distance Fig 5 1 Fig 5 1 Excessive spray pressure will increase material consumption and create spray fog Insufficient spray pressure will cause striping and inconsistent coating thickness Translation of the original operation manual 21 2100 1302 en 0550012 jw Operation PTA Tips for Spraying Painting Hold the spray gun perpendicular 90 to the surface be coated When the gun is held at a different angle the coat
11. meet or exceed the maximum operational pressure of the paint spraying equipment being used Because of the electrostatic charges produced by spraying the spray gun may only be mounted to conductive hoses All original 9 7 4 hoses are conductive and matched to 9 7 spray equipment It is possible for a static charge to occur due to the high flow speeds during the airless spraying procedure Static charges can lead to fire and explosions Therefore the complete unit including the spray gun and the object to be sprayed must be grounded properly X Never point the spray gun towards yourself other people or rt other living creatures Never hold your finger or hand in front of the gun and never reach into the spray Hold the spray gun securely as the high operating pressure can result in Severe kickback Never try to seal leaks on joints and high pressure hoses with your hand or by binding the spot Should a leak occur the whole system gun hose pressure filter pump etc are to be depressurized immediately Defec tive parts are to be replaced The spray gun is to be secured and the safety device checked during every interruption while working regardless how short If working with heated materials always wear the proper hand protection BURN DANGER Upon work interruption and decommissioning of the spraying unit the entire system has to be depressurized Read and follow the instructions in the operation
12. 100 1302 0550012 jw Safety 2973571 2 Safety This spray gun was designed and built in accordance with all safety aspects It corresponds with the present standards of technical regulations and current rules for accident prevention It left the factory in perfect condition insuring a high level of safety However the following dangers exist if operated incorrectly or used inappro priately gt to life and limb of operator or third persons gt for the machine and other property belonging to owner of machine gt for the efficient working of the machine All personnel involved in the starting operation and maintenance of the spray gun and associated equipment must read the following notes and observe them It is a matter of their safety 2 1 First read then start Remember that airless paint spraying equipment works under 1 extreme pressure and that high levels of spraying pressure are created Never hold your finger or hand in front of the gun and never reach into the spray Never point the spray gun towards yourself other people or other living creatures gt Always pay close attention to the references and specifications found in the user s handbook Y Before each usage be especially certain to gt Check the grounding conditions for the unit and the object to be sprayed Check the seal of all connecting and mounted parts Observe the maximal allowed pressure of the unit and accessory
13. 29799201 because it works Operation manual AIR COMBI SPRAY GUN e e Cu Cr Translation of the original operation manual SPAC 2100 1302 en 0550012 jw HTA Inhaltsverzeichnis 1 Dir E 5 2 Salety E 6 2 1 First read then Statt iecoris a 6 2 2 Description of symbols int tt rr 7 2 8 Dangers caused by rebuilds and 8 24 Dangers caused by attachments and spare parts 9 2 5 Dangers caused by 9 2 6 Safety instructions 2 7 Operating Stalis er E A R 2 8 Safety measures at installation site 13 2 9 Safety 13 3 Description of equipment eese eene 14 3 1 Intended 14 3 2 Assembly detalls 5 9 ERI E 16 3 3 dota 17 3 3 4 X Connected loads nennen 17 3 3 2 Material consumption and output values 17 3 3 3 AirconsumbpliOon rette neant 18 3 3 4 Workstation related sound pressure 18 4 19 5 OPO rath OM 21 6 Disturbances during operation and trouble shooti
14. 34 371 38 39 40 4 422 43 144 45 46 Pos Nr in Klammern sind keine Bestandteile dieser Baugruppe items marked with are not part of assembly shown Les pi ces entre paranth ses font pas partie du sous groupe Diese Zeichnung darf nicht kopiert vervielf ltigt oder dritten Personen zug nglich gemacht werden Widerrechtliche Benutzung hat strafrechtliche Folgen This drawing should not be in whole or in part copied distributed or be used by or passed on as information to others for competition purposes or for whatever purposes without authorization Unauthorized use is subject to prosecution Pos Bestell Nr St ck Pos Order No Pieces V D2 R Artikelbezeichnung Part D scription D signation des articles Code R f rence Pi ce 1 0653139 1 Uberwurfmutter swivel nut 2 0647227 1 Zerst uberkopf air cap t te de diffusion 3 0639746 1 DR Dichtung seal joint 4 1 D se siehe Tabelle tip see table buse voir tableau 4 1 0653136 1 DR Dichtung seal joint 5 0653156 1 R Dichtungshalteschraube seal fixing screw vis d arr t de joint 6 0632855 1 DR Dichtring seal ring joint 38 Translation of the original operation manual SPAC 2100 1302 0550012 jw HTA D sentabelle Tip chart Spritzwinkel Spritzbreite Einlbaud se Bestelll Nr Spray Angle Spray Width Insert tip Order ref Grad Degrees in mm Air Co
15. Pos 30 1 30 2 pos 30 1 30 2 pos 30 1 30 2 30 1 0653134 1 R Ventilstift valve pin broche 30 2 0632839 1 Ventil valve soupape 31 0632843 1 R Druckfeder spring ressort 32 0632845 1 R Verschluf schraube screw plug vis de fermeture 33 0653155 1 R Nadelst ck needle piece pi ce d aiguille 34 0653140 1 Dichtscheibe gasket disc rondelle d tanch it 35 0632833 3 O Ring o ring joint torique 36 0653141 3 DR Hutmanschette cap seal manchette chapeau 37 0653142 1 Distanzbuchse spacer bush douille de distance 38 0653143 1 Stopfbuchse gland presse toupe 39 0653144 1 Nadelmitnehmer needle carrier toc d entrainement d aiguille 40 0653145 1 Nadelhinterteil needle back part partie post rieur d aiguille 40 Translation of the original operation manual 2100 1302 0550012 jw 77 WA Spare parts lists pos Bestell Nr St ck Code Order No Pieces V 102183 Artikelbezeichnung Part D scription D signation des articles Fai R f rence Pi ce 41 0632862 1 Druckscheibe gro pressure disc large disque de pression grand 42 0653151 1 Druckfeder spring ressort 43 0632861 1 Druckscheibe klein pressure disc small disque de pression petit 44 0632858 1 Zackenring jagged ring rondelle lastique 45 0632853 1 Verschluf amp st ck locking tappet pi ce de fermeture 46 0632859 1 Regulierschraube adjusting screw vis de glage 4T 0657784 al Pistolenk rper gun body corps de pist
16. aterial flow the material is atomized consistently from the first drop And because releasing the trigger stops the material flow first the atomizing air will carry the last drop of material into the spray stream r H IIl b mew D B Pos Description Pos Description 1 Locking tappet 3 Needle carrier 2 Needle 4 Needle back part Fig 5 3 1 Interrupt the air supply to the entire unit 2 Trigger the spray gun to release pressure 3 Lock the spray gun safety lever horizontal 24 Translation of the original operation manual SPAC_Optima2100_1302_en 0550012 jw sy 7 WA id Operation 4 Screw out the locking tappet pict 5 6 pos 1 and remove the needle pict 5 6 pos 2 5 Using a 6 mm open end wrench loosen the needle carrier pict 5 1 5 pos 2 while holding the needle back piece Bild 5 1 5 Pos 3 6 Adjust the needle turn needle clockwise less atomizing air turn needle counter clock more atomizing air wise 7 Secure the needle by tightening the needle carrier while holding the needle back piece 8 Install the needle in the gun body and tighten the locking tappet securely Work interruptions gt Lock the lever Fig 5 1 at each work interruption regardless how short Flush the spray gun thoroughly with the appropriate solvent immediately after work is complete and at longer work interruptions F
17. d as well as liability The spray gun may only be operated within the prescribed limits and machine parameters 8 Translation of the original operation manual SPAC 2100 1302 en 0550012 jw HTA Safety 2 4 Dangers caused by attachments and spare parts If you use original attachments and original spare parts from the compatibility with our equipment is guaranteed It is however essential that the safety regulations of the attachments and spare parts are observed You can find these safety regulations in the User s Handbook located with the spare parts lists If you use attachments and spare parts from another source 39 7 can not guarantee the safety of the entire system In this case our guarantee does not cover any damage or injury caused by such attachments and spare parts 2 5 Dangers caused by emissions It is possible for solvent vapours to occur depending on the materials used Therefore please ensure the workplace is sufficiently ventilated in order to avoid damage to health and property Always observe the processing informa tion given by the material manufacturer The spray gun itself produces no noise Please observe the maximum noise level of the spraying equipment Translation of the original operation manual 9 2100 1302 en 0550012 jw Safety 2973571 2 6 Safety instructions 1 A 1 Observe the following notes The spray gun must
18. e The unit is suitable for being installed in explosion protection zone The unit of group II must be assigned to unit category 2G due to the possible genera tion of explosion producing atmospheres resulting from gasses and paint mist The ignition temperature of the materials and solvents to be used must lie 14 Translation of the original operation manual SPAC 2100 1302 en 0550012 jw 77 WA Description of equipment above 200 C When operating the unit the specifications in this operating manual must be observed in all cases The specified inspection and maintenance intervals must be observed The details on the unit plates or the details in the chapter Technical Data must be observed under all circumstances and should not be exceeded An overloading of the unit must be excluded The operator is responsible for determining the zone allocation according to the Directive of EC 94 9 EC Appendix Il no 2 1 2 3 when observing the mea sures of the responsible inspecting authority The operator is responsible for checking and ensuring that all technical data and markings according to ATEX correspond with the necessary requirements Make sure that several components have their own type plate with separate marking according to ATEX The respective lowest explosion protection of the marking attached applies for the entire unit Applications where the malfunction of the unit can lead to danger to personnel must b
19. e original operation manual 2100 1302 0550012 jw sy 7 WA P Disassembly Replacing the gasket Gasket holding screw ile moto ER M Adjust the air pressure regulator to 0 bar and completely depress the lever on the spray gun to pressure release it Lock the spray gun by placing the trigger lock in the horizontal position Unscrew the swivel nut Fig 7 2 pos 1 Remove the air cap pict 7 2 pos 2 Loosen the gland pict 7 1 pos 5 Unscrew the locking tappet pict 7 1 pos 1 and remove the complete needle with spring and pressure disc Pull the locking tappet out to the rear Unscrew the gasket holding screw pict 7 2 pos 5 with a deep 10mm Socket Replace the seal ring on the seal holding screw pict 7 2 pos 5 6 and inspect the needle for damage pict 7 1 pos 2 Replace the needle as necessary 10 Reassemble in the reverse order 8 Disassembly Trigger the spray gun briefly to release pressure prior to disconnecting it from the spray unit Proceed carefully Residual pressure may be present Translation of the original operation manual 33 SPAC 2100 1302 en 0550012 jw Disposal HTA 9 Disposal The high pressure spray gun is not subject to special disposal regulations For disposal of auxiliary materials please observe Take care of the safety and mixing instructions of the manufacturer for paint solvents oils greases and oth
20. e provided with respective safety measures by the operator In case problems can be noticed during operation the unit must be stopped immediately and contact should be established with WIWA You must make sure that the unit is earthed separately or together with the unit that it is mounted on max resistance 1050 Any other use is deemed not in accordance with regulations The manufac turer s approval must be obtained before the spray gun is used for any other purpose or with other materials i e not in accordance with the intended use otherwise the warranty will become null and void Intended use also includes compliance with the technical documentation and adherence to the prescribed operating servicing and maintenance guidelines Translation of the original operation manual 15 2100 1302 en 0550012 jw Description of equipment 277 SS 3 2 Assembly details Pos Description Pos Description 1 air cap with tip 7 trigger 2 union nut 8 trigger lock bolt 3 hook 9 paint tube with filter insert 4 flat jet regulation 10 fluid connection 5 round jet regulation 11 air connection 6 spring adjustment 16 Translation of the original operation manual Optima2100 1302 en 0550012 jw 77 3974 d Description of equipment 3 3 Technical data 3 3 1 Connected loads Maximum permitted air pressure 8 bar Recom
21. edle piece pi ce d aiguille 34 0653140 1 Dichtscheibe gasket disc rondelle d tanch it 35 0632833 3 O Ring o ring joint torique 36 0653141 3 DR Hutmanschette cap seal manchette chapeau 37 0653142 1 Distanzbuchse spacer bush douille de distance 38 0653143 1 Stopfbuchse gland presse toupe 39 0653144 1 Nadelmitnehmer needle carrier toc d entra nement d aiguille 40 0653145 1 Nadelhinterteil needle back part partie post rieur d aiguille 36 Translation of the original operation manual 2100 1302 0550012 jw 77 WA Spare parts lists Pos Bestell Nr SC Order No Pieces V D2 R Artikelbezeichnung Part D scription D signation des articles e R f rence Pi ce 41 0632862 1 Druckscheibe grof pressure disc large disque de pression grand 42 0653151 1 Druckfeder spring ressort 43 0632861 1 Druckscheibe klein pressure disc small disque de pression petit 44 0632858 1 Zackenring jagged ring rondelle lastique 45 0632853 1 Verschlufist ck locking tappet pi ce de fermeture 46 0632859 1 Regulierschraube adjusting screw vis de glage 4T 0657784 1 Pistolenk rper gun body corps de pistolet 0653178 R Dichtungssatz seal kit jeu de joints 0653179 Reparatursatz repair kit kit de r paration 0653187 Zubeh r u Werkzeugsatz tool and accessory kit jeu de accessories et outils 1 Verschlei teile Wear parts Pi ces d usure usuelles 2D Teile des Dichtungssatzes
22. eel parts 2701 0000303 semblage de version R et RS pour partes fabriqu de Cr Ni 50 ml Montagespray f r R und RS Ausf hrung as Rohrdichtungspaste pipe sealant pate 225 0000017 MS sembly spray for version R or RS a rosol d as 0000118 d tanch it pour tuyaux 50 ml semblage de version R et RS a Aktivator activator activateur 500 ml 734 0000018 Aktivator f r Kunststoffteile activator for 770 10000108 plastic parts activateur pour pi ces de plasti que 10 ml t Gewindeband threaded ruban de 70000099 filetage k 2K Kleber 2K adhesive 2K adh sif 10000414 Translation of the original operation manual SPAC 2100 1302 0550012 jw 37 Spare parts lists 277 SS 10 2 Air Combi Spray Gun with tip Article No 0653095 10 AVE 10 1 10 2 10 3 NA lm 8 9 hs i w g 6 D 1 3 41 Di Katie wn H aech H 20 e NP d E 224 16 17 2 20 4 23 47 A 18 49 24 Filtereins tze filter insert filtre seuls Pos 27 25 Maschenweite Best Nr 26 size Order No maille R f rence SS 30 3 M 50 green 0646607 Wan M 80 white 0632866 M 150 yellow standard 0632867 28 2 b 30 2 31 32 M 295 red 0632868 35 36 9 ER EM ae ud d 33
23. equirements in accor dance with work surroundings mining closed areas etc must be absolutely adhered to B Although spraying fog is kept to a minimum when the correct pres sure setting and proper method of operation are observed the oper ating painter should wear a protective breathing mask To avoid burns use protective gloves when working with heated ma terials Never use solvent or other materials which present a health hazard for cleaning skin Only suitable skin protective skin cleansing and skin care 12 Translation of the original operation manual SPAC_Optima2100_1302_en 0550012 jw 297571 Safety 2 8 Safety measures at installation site Ensure there is sufficient ventilation at the workplace to prevent dam age to health and property as well as to minimize the danger of fire and explosion The spray gun may not be operated in closed areas lacking ventilation Observe the manufacturer s processing instructions at all times Protect all objects in the vicinity of the objects to be sprayed from dam age by overspray The owner operator of this equipment is required to ensure that proper protection against lightning strikes is available 1 Comply strictly with the current rules for accident prevention 2 9 Safety equipment The safety devices on the spray gun are required by law and may in no case be removed Y Locking the spray gun By placing the lever in the horizontal position
24. er chemical substances as well as the valid regulations Residual paint solvents oils greases and other chemical substances must be collected and recycling or disposed of in accordance with legal requirements Local regulations for water protection are applicable 34 Translation of the original operation manual SPAC 2100 1302 en 0550012 jw 77 WA Spare parts lists 10 Spare parts lists 10 1 Air Combi Spray Gun without tip Article No 0653096 10 M 10 1 10 2 10 3 NM MZ gt p poc ag Na 30 27 al 32 Filtereins tze filter insert filtre seuls Pos 27 FS ass op ai uu Pan sl al 373 mi al 43 e 46 melle Reference M 50 green 0646607 M 80 white 0632866 M 150 yellow standard 0632867 M 295 red 0632868 Pos Nr in Klammern sind keine Bestandteile dieser Baugruppe items marked with are not part of assembly shown Les pi ces entre paranth ses ne font pas partie du sous groupe Diese Zeichnung darf nicht kopiert vervielf ltigt oder dritten Personen zug nglich gemacht werden Widerrechtliche Benutzung hat strafrechtliche Folgen This drawing should not be in whole or in part copied distributed or be used by or passed as information to others for competition purposes or for whatever purposes without authorization U
25. er manual has been incorrectly compiled or if the type plate is missing 4 Translation of the original operation manual SPAC 2100 1302 en 0550012 jw 7 7 3874 Preface 1 Preface o This operation manual must always be available to operating staff e The operating authority of the equipment must ensure that a user s handbook is available to the operator in a language which he understands Dear customer Thank you for your decision to purchase 9 7 equipment In the user s handbook you can find all information required for the proper handling of your 9 7 IA spray gun However for safe operation there are further essential details which you should adhere to Please read and observe the guidelines valid for your country In Germany the Richtlinien f r Fl ssigkeitsstrahler Guidelines for Fluid Sprayers published by Hauptverband der Gewerblichen Berufsgenos senschaften Industrial Employer s Liability Insurance Association are valid Manufacturer s notes and operating guidelines for coating and pumping mate rials should be observed at all times No method of operation should be exercised which impairs the safety of the operating personnel or 9 7 371 product We wish you much success and excellent working results when using your 39 7191 spray gun WIWA Wilhelm Wagner GmbH amp Co KG Translation of the original operation manual 5 SPAC 2
26. ing will be spotty and the thickness will vary Fig 5 1 Move your arm smoothly Take care to maintain a consistent speed distance from the work surface Move the gun with your arm not with your wrist Waving of the gun will cause uneven coating Fig 5 2 thin here to thin layer thick layer Y di VE Fig 5 2 gt The gun should be moving before the trigger is depressed This will produce a soft and smooth overlapping of the spray und prevent excessive coating thickness at the start of spraying Release the trigger before the gun stops moving Leave the air control valve open for 1 2 sec after spraying is ended in order to prevent drop formation material build up at the tip Release the trigger enough to stop material flow but allow atomizing air to continue Take care that spraying is in the same direction as the spray booth venti lation max 90 Never spray in the direction opposite to the ventilation 22 Translation of the original operation manual SPAC 2100 1302 0550012 jw 7 7 WA Operation Adjusting the flat stream With flat stream control s assembly details Pos 4 the mixing of the atom izing air can be adjusted clockwise less air minimal atomization counter clockwise more air maximal atomization Adjusting the round stream Through the mixing of additonal air round stream regulation s assembly details Pos 5
27. lushing is com plete when clean solvent comes out of the gun Take care to use only acid free solvent Translation of the original operation manual 25 SPAC 2100 1302 0550012 jw Disturbances during operation and WA JOY e esp lt 5 00 YSOW Jo lt K snounuoo euejeui Aeids 955 lt Bid jesjeoo 00 jeuejeui lt 00 eunsseJd ysnipy lt 00 eunsseud lt e asn jou oq usniq uea lt lt uedo lt jou JO ON lt eut UL lt 0 lt e zzou Meu uesu lt NO JO 9pIM 0 JZZON lt eu 10 UO lt pe6Bojo jo 4 lt e zzou eoejdeJ 10 9 lt ejzzou Seoul lt 5 au JO eunssaJd out eseeJou lt eJnsseJd 00 lt e zzou Meu uesu lt JO 0 JZZON lt jured y lt UD 00 lt BuiKejds wou Jo lt unB jo 19114 ured ul sosneo 5
28. manual for the spray equipment Trigger the spray gun briefly at the end of work to release any residual pressure The entire system is to be depressurized before maintenance and clean ing work is carried out Read and follow the user s handbook for the 10 Translation of the original operation manual SPAC 2100 1302 0550012 jw HTA Safety spray equipment Remove the spray gun from the spraying equipment before carrying out this work gt Never spray solvents or materials containing solvents into a narrow necked can or barrel with bung hole DANGER OF EXPLOSION Always use an open container Due to possible electrostatic charges it is imperative to ensure that the spray gun is groun ded to the container walls when working with metal containers Never dip a hot spray gun into solvent DANGER OF EXPLOSION gt Never use this equipment outdoors during a thunderstorm n closed or pressurised systems where aluminium or galvanised parts come into contact with the solvent dangerous chemical reactions can oc cur if 1 1 1 trichlorethylene methylene chloride or other solvents contain ing halogenated chlorinated hydrocarbons CFCs are used These materials combine with water to produce acids which corrode the surfaces of the spray gun and other parts Never expose the spray gun to acids or paint remover Repeatedly recovered solvents can also become acidic through increas ing water content
29. mbi R f rence 109 100 125 123 0653098 209 100 125 218 0653099 309 150 175 318 0653104 409 200 225 418 0653110 209 100 125 223 0653100 309 150 175 323 0653105 409 200 225 423 0653080 509 250 275 523 0653117 609 300 325 623 0653121 209 100 125 228 0653101 309 150 175 328 0653106 409 200 250 428 0653111 Standard 509 200 275 528 0653118 609 300 325 628 0653122 209 100 125 233 0653102 309 150 175 333 0647228 409 200 225 433 0653112 509 250 275 533 0653119 60 300 325 633 0653123 20 100 150 238 0653103 30 150 200 338 0653107 40 200 250 438 0653113 509 250 300 538 0653120 60 300 350 638 0653124 30 150 175 343 0653108 409 200 250 443 0653114 409 200 250 446 0653115 609 300 350 646 0653125 409 200 250 453 0653116 609 300 350 653 0653126 309 150 175 358 0653109 Spare parts lists Translation of the original operation manual 2100 1302 0550012 jw 39 Spare parts lists RTA Bestell Nr St ck Code Order No Pieces V 1D R Artikelbezeichnung Part D scription D signation des articles rons R f rence Pi ce Y 0638116 1 DR O Ring o ring joint 8 0653137 2 Dichtung seal joint 9 0653146 1 R Verschluf amp schraube screw plug vis de fermeture 10 0632972 1 Regulierschraube kpl adjusting screw cpl vis de r glage cpl inkl Pos 10 1 10 3 incl pos 10 1 10 3 incl pos 10 1 10 3 10 1 0632852 1 Runddrahtsprengring round wire spri
30. mended operating pressure 1 5 3 bar Operating pressure depends on viscosity nozzle size and kind of spray system Airless Air Combi Maximum permitted material temperature by operation 40 C without gloves Maximum permitted material temperature by operation with 60 C gloves Maximum permitted material pressure 250 bar For short positive pressures of 10 12 bar 143 170 psi at the air supply and higher pump pressures above 250 bar 3 556 psi material pressure there is no danger of damage to the high pressure spray gun Positive pressure in the material area are compensated by automatic release of the paint needle Caution This releases spraying material 3 3 2 Material consumption and output values Material consumption values vary depending on nozzle bore and pump pressure Material output values Measurement based on the following values Operating pressure 100 bar Nozzle size 0 23 mm Material viscosity 45 sec DIN 4 mm 20 C Material output approx 0 26 l min Translation of the original operation manual 17 SPAC_Optima2100_1302_en 0550012 jw Description of equipment 277 3974 3 3 3 Air consumption Air consumption of the high pressure paint spray gun total air regulating valve adjusted fully on max Round jet Flat jet 1bar 5 m h 84 l min 1 bar 4 3 m h 72 l min 2bar 8 1 m3 h 136 l min 2 bar
31. nauthorized use is subject to prosecution Pos Bestell Nr St ck Order No Pieces V D2 R Artikelbezeichnung Part D scription D signation des articles R f rence Pi ce 1 0653139 1 berwurfmutter Swivel nut 2 0647227 1 Zerstauberkopf air cap t te de diffusion 3 0639746 1 Dichtung gasket joint 4 ohne D se without tip sans buse 41 ohne Dichtung without gasket sans joint 5 0653156 1 R Dichtungshalteschraube seal fixing screw vis d arr t de joint Translation of the original operation manual 35 SPAC 2100 1302 0550012 jw Spare parts lists PITA Pos Bestell Nr St ck deg Order No Pieces V 02 R Artikelbezeichnung Part D scription D signation des articles Fons R f rence 6 0632855 1 DR Dichtring gasket joint T 0638116 1 DR O Ring o ring joint 8 0653137 2 DR Dichtung gasket joint 9 0653146 1 R Verschluf amp schraube screw plug vis de fermeture 10 0632972 1 Regulierschraube kpl adjusting screw vis de r glage inkl Pos 10 1 10 3 incl pos 10 1 10 3 incl pos 10 1 10 3 10 1 0632852 4 Runddrahtsprengring round wire spring ring Seen d tacher de fil de section circulair 10 2 0632971 1 Reguliereinsatz adjusting insert cattouche de r glage 10 3 0470392 1 O Ring o ring joint torique 11 0653157 1 R Luftregulierung air regulator r gulation d air 12 0643103 1
32. ng 26 Translation of the original operation manual 3 SPAC_Optima2100_1302_en 0550012 jw 7 Maintenance and repair eese eene 28 7 1 Biel EE 28 7 2 CIS le Te DT 28 7 8 Exchanging PANS ret iix a ERU Rae AREAS ERE 30 8 55 33 9 DIEI m 34 10 Spare parts WSUS iss cise EEN 35 10 1 Air Combi Spray Gun without pi 35 10 2 Air Combi Spray Gun with Op 38 Copyright 2008 WIWA Copyright ownership for this operation manual remains with WIWA WILHELM WAGNER GmbH amp Co KG GewerbestraBe 1 3 35633 Lahnau Phone 49 0 6441 609 0 Fax 49 0 6441 609 50 This operation manual is solely intended for personnel involved in preparation operation and servicing It is prohibited to pass on this operation manual for reproduction utilisation or com munication of its contents unless this has been explicitly permitted Infringements incur an obligation to pay damage compensation All rights reserved in the event of registration of the patented design industrial design or registered design This operation manual only applies in conjunction with the machine card that was given to you with the user manual for your equipment Please check that the type plate data is identical with the information on the machine card Please notify us immediately if there are discrepancies if the us
33. ng ring See d tacher de fil de section circulair 10 2 0632971 1 Reguliereinsatz adjusting insert cattouche de r glage 10 3 0470392 1 O Ring o ring joint torique 11 0653157 1 R Luftregulierung air regulator r gulation d air 12 0643103 1 DR O Ring o ring joint torique 13 0653153 1 R Flachkopfschraube pan head vis t te conique 14 0653147 1 R Hebelachse ever axle axe de levier 15 0653159 1 Abzughebel trigger sous garde 16 0632833 1 O Ring o ring joint torique 17 0632831 1 Schraube screw vis 18 0632832 1 Scheibe disc disque 19 0632974 1 Hebelsicherungsriegel trigger lock verrou de fermeture levier 20 0653138 1 Anschlufsst ck connecting piece pi ce de ionction 21 0653148 1 Kontermutter nut contre crou 22 0653149 1 Farbrohr Oberteil paint pipe upper part tube de peinture partie sup rieure 23 0653150 1 Farbrohr Unterteil paint pipe bottom tube de peinture partie inf rieure 24 0653133 1 DR O Ring o ring joint torique 25 0653158 1 Materialanschlufs fluid connector connexion de fluide 26 0632849 1 Luftanschluf drehbar air connection turnable connection d air tournante 27 1 Filter siehe Tabelle filter see table filtre voir tableau 28 0653152 1 R Ventilstopfbuchse valve gland presse toupe de soupape 29 0632850 1 DR Ventilstopfbuchsendichtung valve gland gasket joint de presse toupe de soupape 30 0653135 1 Ventilstift kp bestehend aus valve pin cpl consisting of broche cpl consistant en
34. olet 0653178 R Dichtungssatz seal kit jeu de joints 0653179 Reparatursatz repair kit kit de r paration 0653187 Zubeh r u Werkzeugsatz tool and accessory kit jeu de accessoires et outils V Verschlei teile Wear parts Pi ces d usure usuelles 2D Teile des Dichtungssatzes Parts of seal kit Pi ces de kit de joints Teile des Reparatursatzes Parts of repair kit Pi ces de kit de reparation Teile des Reparatursatzes gro Parts of repair kit big Pi ces de kit de reparation grand Teile des Reparatursatzes klein Parts of repair kit small Pi ces de kit de reparation petit Sicherungsmittel Thread sealant produit d etanch ite Betriebsmittel Machinery materials quipement de production Symbol Beschreibung Artikel Bestell Nr Symbol Beschreibung Bestell Nr Symbol Description Article Order No Symbol Description Order No Symbole Description Larticle Referenz Symbole Description R ferenz T schwach light leger 50 ml 22210000018 Fett s urefrei acid free sans acide 0000025 b mittel medium medium 50 mi 243 0000015 Trennmitiel release agent agent s parateur 0163333 bei Verarbeitung von Isozyanat for application 0640651 schw mittel Kunststoff Stahl medium plastic steel 480 0000107 with isozyana
35. ols used in this manual have the following meaning NOTE marks a section of text which is especially relevant to safety Spe cial attention should be paid to this section and its contents strictly observed WARNING marks a situation which could be dangerous If not observed death or very serious injury could result Warning concerning electrostatic charging when spraying in metal containers gt Translation of the original operation manual 7 2100 1302 en 0550012 jw Safety HTA Take care to ground the spray gun through contact with the contai ner in order to prevent a major static discharge DANGER OF EXPLOSION marks a situation where there is danger of explosion Observation of this information is absolutely essential USE BREATHING PROTECTION For health reasons it is very important to pay attention to this warn ing WEAR PROTECTIVE GLOVES To prevent burns wear protective gloves with lower arm protection Observation of this information is essential HEALTH DANGER marks materials which are hazardous to your health Observation of this information is absolutely essential 2 3 Dangers caused by rebuilds and changes For safety reasons it is not allowed to carry out rebuilds or changes without authorization Protective equipment may not be dismounted altered or ne glected If using components which are not produced or delivered by war ranty coverage is negate
36. parts Before beginning any work on the equipment and at any pause during 6 Translation of the original operation manual SPAC 2100 1302 0550012 jw HTA Safety operation it is absolutely required to Shut down the spraying equipment in accordance with the instructions in the user s handbook Release the pressure found in the spray gun and hose Secure the spray gun Pay attention to safety The accident prevention regulation Handling of Coating Materials BGR500 Kap 2 29 and the guidelines covering fluid sprayers ZH1 406 from the Ger man Employer s Liability Insurance Association are to be observed without fail To ensure a safe operating environment the condition of fluid sprayers must be inspected by an expert every 12 months or sooner if deemed neces sary A written record of the inspection results is to be kept Remaining paint and solvent are to be disposed of according to legal regula tions This also applies for environmentally friendly water based lacquer or enamel systems In case of injuries consult a physician or go to the next hospital without delay If paint material or solvent has gone into the skin the physician has to be informed about the type of paint material or the solvent applied Therefore always ensure that the product specification sheet with address and telephone number of the manufacturer is at your disposal 2 2 Description of symbols The signs and symb
37. ressure release it Lock the spray gun Unscrew the swivel nut Remove the air cap and spray air from front to back through the spray tip Reinstall the air cap and turn it to the desired position Screw the swivel nut on securely ES d 02 es e Replace the spray tip before it is worn out Worn tips increase material consumption and reduce the quality of the finish Cleaning the filter Clean the filter regularly depending on the paint used and at each material change This will prevent material deposits which make disassembly impos sible 1 Perform a pressure release on the spray unit 2 Completely depress the lever of the spray to pressure release it 3 Lock the spray gun 4 Using a 17mm open end wrench loosen the fluid tube lower while using a 13mm open end wrench to hold the fluid tube upper Twist the filter down out of the fluid tupe upper 6 Clean the filter with a non wire brush Remount the filter in the opposite order e e Take care that the gasket in the fluid tube upper is correctly seated Translation of the original operation manual 29 2100 1302 0550012 jw Maintenance and repair PIPA 7 3 Exchanging parts Shut down the spray equipment and perform a pressure release Reduce pump pressure completely and trigger the spray gun to release pressure Read and follow the instructions inthe user s handbook for the spray equipment
38. rew driver Use a pin punch on the back of the valve to press it out of the gun body Reinstall all parts in the reverse order Take care to install the pin in the correct direction the spherical end is toward the front of the gun the squared end is inserted into the gun Install a new well oiled valve gland seal Secure the screw plug with a soft setting thread sealant ex Loctite red Translation of the original operation manual 31 SPAC 2100 1302 0550012 jw Maintenance and repair PITA Replacing the spray tip ZW Pos Description Pos Description Swivel nut 4 Gasket Atomizer head with seal 5 Gasket holding screw Tip 6 Sealring E Fig 7 2 Adjust the air pressure regulator to Obar and completely depress the trig ger on the spray gun to pressure release it 2 Lock the spray gun by placing the trigger lock in the horizontal position 3 Unscrew the swivel nut Fig 7 2 pos 1 4 Remove the air cap Fig 7 2 pos 2 5 Press the spray tip Fig 7 2 pos 3 out of the air cap 6 Clean the tip by placing it in the appropriate solvent for the material or use a new tip and reinstall it in the air cap 7 Reassemble the gun in reverse order Take care to install the tip into the air cap so that the pin in the air cap sits in the groove in the tip This prevents the tip from rotating in the air cap 32 Translation of th
39. rmed by trained operators Maintenance and repair work may only be performed by trained service personnel gt Prior to beginning this work the spray equipment must be shut down pressure released Read and follow the instructions in the user s manual for the spray equipment Trigger the spray gun briefly to release pressure prior to disconnecting it from the spray unit Proceed carefully Residual pressure may be pres ent After completion of maintenance work the function of all safety devices and spray gun must be checked Regularly cleansing and servicing prolongs the life span of the 1 high pressure spray gun For a general cleansing we offer a professional service in our company 7 1 Lubrication gt O ring needle guidance needle seal as well as lever bearing need to be lubricated regularly with silicone free oil and or silicone free grease 7 2 Cleaning Flush vigorous immediately after use or longer work interruptions with solvent corresponding to the spraying material Flushing is complete when clean solvent comes out of the gun gt Never place the spray gun in a solvent bath 28 Translation of the original operation manual SPAC 2100 1302 0550012 jw 77 WA S Maintenance and repair Cleaning the spray tip Close the air supply valve on the spray unit Perform a complete pressure release on the spray unit Completely depress the lever of the spray gun to p
40. te pour l application de l isozyanate medium plastique acier 20 ml Montagepaste fir R und RS Ausf hrung 7 as hochfest high streng hautesistance 50 601 0000014 IM sembly paste for version R or RS pate d as 0000233 9 hochfest f r Cr Ni Teile for Cr Ni steel parts 2701 0000303 semblage de version R et RS pour partes fabriqu de Cr Ni 50 ml Montagespray f r R und RS Ausf hrung as Rohrdichtungspaste pipe sealant pate 225 0000017 MS sembly spray for version R or RS a rosol d as 0000118 d tanch it pour tuyaux 50 ml semblage de version R et RS a Aktivator activator activateur 500 734 10000018 Aklivator f r Kunststoffteile activator for 770 0000108 plastic parts activateur pour pi ces de plasti que 10 ml t Gewindeband threaded tape ruban de 10000099 filetage k ZK Kleber 2K adhesive 2K adh sif 70000414 Translation of the original operation manual 2100 1302 0550012 jw 41 Headquarter and production WIWA Wilhelm Wagner GmbH amp Co Gewerbestr 1 3 35633 Lahnau Germany Tel 49 6441 609 0 Fax 49 6441 609 50 E Mail info wiwa de Homepage www wiwa de WIWA partnership in USA WIWA LP 107 N Main St P O Box 398 Alger OH 45812 Tel 1 419 757 0141 Fax 1 419 549 5173 Toll Free 1 855 757 0141 E Mail jwold wiwalp com Homepage www wiwalp com
41. terrupted and the spray gun pressure released 2 Unscrew the swivel nut 3 Remove the air cap Translation of the original operation manual 19 SPAC 2100 1302 en 0550012 jw Setting up 4 Place the spray tip into the air cap so that the groove in the tip matches the pin in the air cap fig 4 2 This prevents the tip from rotat ing in the cap 5 Place the air cap with tip into the spray gun Pos Description 6 Screw the swivel nut onto the 1 Groove on the spray tip Spray GEN 2 Pinonthe air cap Fig 4 2 Installation of the filter 1 Select a filter from the table in the attached spare parts list The mesh spacing should not be larger than the tip orifice Use an open end wrench to loosen the fluid tube lower Remove the previously installed filter if any Place the new filter in the fluid tube upper Screw the paint tube lower piece onto the paint tube upper piece Take care that the gasket is correctly positioned ak OD Connecting the air and fluid hoses Install the required tip before the air and material hoses for the spray unit are attached to the spray gun gt Screw the material hose onto the connecting threads of the spray gun s Assembly Details Pos 10 Use only authorized high pressure hoses Ensure there is proper seating of the ball cone seal gt Screw the air hose onto the connecting threads of the spray gun s Spray gun assembly
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