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1. BEELER INDUSTRIES Publication BILL OF MATERIALS PART NAME DESC ORDER NUMBER QTY 15 BELT FLASHING 234139 2 I FEEDER REPLACEMENT PARTS SEE BI 5201009A CRACKER REPLACEMENT PARTS SEE BI 4204001A 34 BEARING TAKE UP 234019 2 ee 43 GEARBOX DODGE OR SEW 11 072 2 9 44 MOTOR BALDOR 10 035 2 i 45 SHEAVE ROLL DRIVE 15 234 1 46 SHEAVE BELT DRIVE 15 233 1 _ 47 BUSHING DRIVE 15 230 2 48 SHEAVE ROLL DRIVEN 15232 64 8 49 SHEAVE BELT DRIVEN 115 160 1 ay 50 BUSHING DRIVEN 15 231 2 00 51 DRIVE BELT 15 235 2 DA Z x 53 DODGE PILLOWBLKBRG 004005 8 54 DODGE TAKE UP BRG 20 041 2 55 SPRING BELT TAKE UP 26 054 1 A Ale 5 56 NPRING PINCH ROLL 26 050 4 2 60_ SHEAR ROLL BELT 36 37 009 48 3 010 a ALT 63 SCREW JACK 22 023 2 HO 222 64 BALL PLUNGER 36 022 1 gt A 67 IDLER 18 151 2 Om SS ES N 93 SPRING BELT TAKE UP 26 052 1 A 0 100 SHEAR PULLEY Bi 4201002A WIDTH 1 02 222 a BOR L 101 BELT DRIVE PULLEY Bi2. signal word is to be limited to the most extreme situations Warning Indicates a potentially hazardous situation which if not avoided could result in death or serious injury Lock Out Tag Out It is the user s responsibility to ensure that proper LOCK OUT TAG OUT procedures are implemented throughout the facility Follow your facilities Lock Out Tag Out procedures Prior to any maintenance service or cleaning of any equipment it should be locked out and tagged out from all potential sources of energy electrical pneumatic hydraulic mechanical etc Failure to do so will endanger the user and others and may lead to damage severe injury or even death Caution Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Take the time to be safe Publication BI IOM OO8A BEELER INDUSTRIES lt TABLE OF CONTENTS SECTION 1 GENERAL INFORMATION SECTION 1 GENERAL INFORMATION 1 1 Introduction Thank you for purchasing an LMC Shear Roll Cracker Your new shear roll cracker is built to the highest industry standards Great care has 1 2 Contacting Beeler been taken to design and manufacture a high Industries quality low maintenance product that is economical to use and maintain 1 1 Introduction 1 3 Purpose and Scope This manual is intended to assist in the installation operation and maintena
3. with a new or reconditioned roll To replace roll follow these steps 1 Lock out and tag out per your facilities procedure 2 Remove belt guard 3 Loosen adjuster cross shaft coupling bolts and remove shaft 4 Remove top cover panel exposing rubber roll 5 Remove bearing adjuster assembly to frame mount bolts 6 Using appropriate lift equipment as well as straps and clevis lift roll with adjusters up out of the body of the shear roll The adjusters may swing down as the roll is lifted so they must be protected from damage or from causing damage Set roll down on work bench and secure in place 7 8 Measure record distance from end of shaft to edge of bearing 9 Loosen bearing set screws and slide bearing assemblies off of shaft 10 If replacing roll with new shaft mounted roll go to step 14 11 Measure and record distance from end of shaft to face of bushing 12 Loosen bushing set screws and remove bushing mount bolts On QD style bushings place bolts into threaded holes on bushing and alternately and incrementally tighten the bolts to extract the bushing On taper lock bushings place setscrews Publication in threaded holes on bushing and alternately incrementally tighten until bushing is extracted Remove shaft 13 Install shaft into reconditioned rubber roll setting bushings at position recorded in step 11 14 Install bearing adjuster assembli
4. 4201003A xWIDTH 1 G4 60709 102 BELT IDLER PULLEY Bi 4201004A xWIDTH 3 63 5 2 221 A A 1 A a X La De 806 No 36 SHEAR ROLL 23E658 48 SHEAR ROLL 23E644 MIDSTATE LMC SHEAR ROLL REPLACEMENT PARTS 4201001A FIG 3 2 SHEAR ROLL ASSEMBLY BEELER INDUSTRIES Publication VL00v0cy 5 0 7 60 4479 89 07 56260 YAMOVYO OE ONZA SLYVd 1NINIOWId3Y TIOY ALVLSCIN OWT 8 s 2 2 O Bi M AAABAAAAA 2 5 00 D 8b Le 10 D 870 906 11092 135 GSq0VAYHL Le 700 0107 670 01 0 008 OLE7L HOLOW G 170 11 OWOLINAS YvJ9 vc 30 02 ONI4V39 39NV 14 1108 v 91 2 r c S0 9 ONIYdS NOISNJL 090 96 00 w2 L ONIHAS NOISS3HdN009 10 YLO Y SAVSHS 0 8064 VIQ S SAVAHS 6 160 1 VIQ 6 SAVSHS 8 200 91 01 NIVHO LI 6264 1138 6 9 0 0 9 Ov 514320465 99CVEC 441104 1138 9 133HMANVYH OLLSV Td 10 L HLOIMX 216 9 1104 1331S 0 6 r 00 9 A18INd3SSV 6 LYVd 4 540 OJSH4 WALI FIG 3 3 CRACKER ASSEMBLY BEELER IND
5. Publication BI IOM OO8A INSTALLATION OPERATION AND MAINTENANCE MANUAL MANUFACTURED BY BEELER INDUSTRIES UNDER LICENSED AGREEMENT MODEL NO S SR 36 amp SR 48 SHEAR ROLL CR 30 5 42 CRACKER amp 42 FEEDER P O Box 380 4664 Kiernan Court Salida CA 95368 Phone 209 545 0740 Fax 209 545 0768 D U STR S www beelerindustires com Publication BEELER INDUSTRIES IMPORTANT SAFETY INFORMATION Before installing operating or maintaining this machine you must read and understand the contents of this manual Failure to do so may result in equipment damage injury or death Antes de la instalaci n funcionamiento o mantenimiento de este equipo debe leer y comprender el contenido de este manual El no hacerlo puede resultar en da o al equipo lesiones o la muerte Safety Labels Throughout this manual and on the machine safety labels have been placed to bring attention to characteristics of this equipment that warrant particular awareness There are potential hazards on any device and care should be exercised whenever installing operating or maintaining any equipment Ensure that all original labels are maintained in good condition In the event that labels are rendered illegible contact Beeler Industries for replacement labels Danger Indicates an imminently hazardous situation which if not avoided will result in death or serious injury This
6. USTRIES Publication DESCRIPTION 30 PART 42 VIBRATORY FEEDER PAN ASSEMBLY 29E2540X 29E3100X SHAKER SET WEIGHTS AT 50 11 069 11 070 SPRING 1 1 4 OD 316 26 050 26 050 SPRING MOUNT 1 2 X 7 8 37 006 37 006 Cl FLASHING 1 1 2 URETHANE INLET FLASHING 37 015 29 254 37 015 29E310 A yx 77 LA O LMC MIDSTATE FEEDER REPLACEMENT PARTS a PART 5201009A IO FIG 3 4 FEEDER ASSEMBLY Publication BI IOM OO8A BEELER INDUSTRIES lt SECTION 33 NOTES Publication BI IOM OO8A BEELER INDUSTRIES lt Non Liability The information contained in this manual has a been compiled by Beeler Industries with high injuries of body or health is based on deliberate Beeler Industries does not assume liability for eventually wrong conclusions and results arising from this The notes given in the manual describe the most common fault reasons But often there are further reasons for existing faults which cannot be listed here or there are further sources of error which are unknown yet Beeler Industries does not assume liability for failed or unnecessary repair work Beeler Industries does not assume liability
7. del Variation Standard shear roll crackers are built with drive components on the left as viewed in the direction of product flow Units may be ordered with right hand drive Standard power requirements are listed in table 1 1 Units for export may be ordered with appropriate voltage and frequency Contact Beeler Industries Customer Service with any questions resulting from machine variations 3 1 SERIAL NUMBER LOCATION It is important to have the serial number 2 Chain drives require a manual application of information when contacting Beeler FDA CFR 178 3570 food grade grease Industries regarding service information or about the chain contact inner teeth of both parts ordering The number is stamped on drive and driven sprockets every one the identification plate located per the hundred eighty 180 hours of operation illustration below 3 The Shear roll is equipped with Dodge ON CRACKER Quantis or SEW Eurodrive gear reducers and comes pre lubricated from Beeler Industries The oil level should be flush to the level plug located approximately one and one half inches 1 1 2 up from the base and checked prior to initial use and every one hundred eighty 180 hours of operation Change the oil using Mobil SHC 630 every five thousand 5000 hours or every three years whichever is less 2 3 Repair Parts Necessary repair and maintenance parts on back side ON SHEAR ROLL FIG 3 1 SERIAL PLATE LOCATIONS
8. e 2 Remove belt guard and body panel on opposite side 3 Remove both drive v belts 4 Loosen tail end bearing mount bolts and adjust bearing tension bolt counterclockwise until bearing bottoms out in adjustment slot 5 Starting with the tail bearing on the non drive side insert shaft tool into shaft end recess Support shaft tool and remove bearing mount bolts on non drive side only Lower shaft support tool until shear belt top clears the bottom of frame rail 6 Repeat step 4 for remaining shafts 7 Slide belt off of pulleys Caution The belt is heavy and will require a minimum of two persons to safely manipulate it 8 Install new genuine LMC shear belt in reverse order of above steps 9 Adjust tension evenly on both sides Use a tape measure to check centers on tail and drive shaft Ensure that they are the same A slight variation of 3 16 is permissible due to manufacturing tolerances of the shear belt 10 Belt tension should be set so that the lock out for safety BEELER INDUSTRIES belt sag is approximately halfway up the face of the white guide rollers on each side of the belt Too much tension will shorten bearing life and too little will cause slippage under load 11 Replace guards and panels Run machine and observe tracking Adjust as necessary Rubber roll replacement Over time the rubber roll will wear and become too small to work properly At this point it should be replaced
9. es at positions recorded in step 8 15 Lift roll into place and re install per steps 1 7 in reverse order Cracker The cracker is used to break the shell of hard shell varieties by passing it between two hardened grooved rolls turning at different speeds The gap between the rolls controls the pressure applied to the shell The adjustable roll is also spring mounted allowing larger foreign material to pass through without stopping or damaging the rolls As with the shear roll the product entering the cracker should be both metered and evenly distributed Better results are achieved with singulation of product at the in feed Adjustment 1 Roll gap is adjusted by turning the large hand wheel on the front of the machine Clockwise rotation closes the gap counter clockwise rotation opens the gap See item 5 on figure 3 2 2 It is critical for consistent cracking that the lock out for safety rolls be parallel Rolls should be checked periodically to ensure an even gap Gap may become uneven over time as the chain connecting the two adjusters slackens To re establish proper gap turn machine off and follow lock out tag out procedure Remove the belt guard so the bearings and shafts are visible Turn the roll adjustment handle clockwise until one bearing contacts the C shaped stop plate See figure 2 1 Check the center distance between the fixed roll shaft and the movable roll shaft on both sides of the machine I
10. for appliance of data and information which either turn out as wrong were incorrectly described or faults which by mistake appeared during data compilation Without restriction of the above mentioned facts Beeler Industries does not assume liability for any loss regarding profits company value or any other also economic loss arising from this No matter which legal justifications are present Beeler Industries is liable for compensation only in case of intention gross negligence and in warranty of assured quality Warranties of assured qualities require the explicit written statement Liability according to product liability law shall remain unaffected Beeler Industries reserves the right of user s contributory negligence argument Beeler Industries is not liable to pay compensation for damages which arise from misusage of the subject matter of the contract even if Beeler Industries has been informed on the possibility of this damage The liability of Beeler Industries is confined to the real price paid for the product Beeler Industries takes no liability for damage or operating troubles arising from non compliance of this user manual and the special safety precautions mentioned there The burden of proof is on the user of the device that he has paid attention to technical explanations notes on operation equipment care as well as maintenance and safety without exception This non liability does not hold if any damage from
11. nce of your 1 5 Precautions of Use and shear roll cracker The instructions in this Installation manual are general in nature and apply to a variety of models Each situation dictates the need for any special precautions and it is the SECTION 2 OPERATION AND user s responsibility to ensure that adequate MAINTENANCE safety measures are employed installation 2 1 Operation and Adjustments operation and maintenance As always follow good safety practices around all equipment 1 4 Receipt of Product 2 2 Lubrication 2 3 Model Variations 1 2 Contacting Beeler Industries Beeler Industries Incorporated Mail P O Box 380 Physical 4664 Kiernan Court Salida CA 95368 209 545 0740 Sales 209 613 0407 Parts 209 545 0740 SECTION 3 VIEWS AND PARTS LIST 3 1 Serial Number Location 3 2 Parts Location Drawing 3 4 Maintenance Record Sheet Main Office Service 209 613 0407 209 545 0768 email customer beelerindustries com Website www beelerindustries com Fax 1 3 Purpose and Scope This manual provides installation operation and maintenance procedures for standard shear roll crackers Due to variations in design and manufacture for unique customer needs not all shear roll crackers might be covered For special assistance please contact Beeler Industries Service for additional information Publication 1 4 Receipt of Product All shipments should be immediately checked for pro
12. oll wears the linear speed of the roll is reduced therefore the customer provided variable frequency drive should be adjusted to increase the speed 2 The amount and density of product that will be lifted by the aspirator will depend on the air flow provide by the customer s air system Initially the bleed on the aspirator should be closed via the thumbwheel then the air systems blast gate should be adjust to just lift all the discharge At this point the bleed should be opened to a point that drops the good product to the discharge while still lifting the majority of the shell Publication MIT lock out for safety This adjustment is made through iteration and experience as well as customer preference Cleaner discharge will be produced if some good product is allowed to be lifted with the shell Likewise allowing some shell in with the good product will reduce loss of good product By trial and error the system blast gate may be adjusted down to conserve system air still allowing enough adjustment to the bleed to allow for variations in product Shear belt adjustment is necessary when replacing belt or when tracking problems arise The drive and tail pulley are designed with a slight taper at each end This allows the belt to track with minimal tension and without the problems common to straight pulleys To remove shear belt follow the steps below 1 Lock out and tag out per your facilities procedur
13. per product and quantity upon receipt and inspected for any visible defects or damage Any discrepancies should immediately be reported to Beeler Industries and the freight provider If installation is provided by Beeler Industries this inspection may be performed by Beeler personnel 1 5 Precautions of Use and Installation 1 Use only qualified personnel for installation and wiring of the shear roll cracker Personnel are required to be familiar with the general use of required tools for installation of this unit Should you require assistance in the installation Beeler Industries offers such service Please contact our Service Department for estimates and scheduling 2 Lifting moving positioning The shear roll cracker assembly is top heavy however it may be lifted with a fork truck under the shear roll frame Secure shear roll to forks to prevent tipping Move slowly and descend grades in reverse When moving cracker assembly as a separate unit use lifting straps and clevises on the three lift ears provided 3 The standard motors specifications provided are listed in table 1 1 unless otherwise specified in the purchase contract All wiring must be run in conduit and installed per local and state code by a qualified electrician A manual electrical lock out for maintenance must be provided by the owner prior to operation Typical installations include a customer provide variable frequency drive for the rubber roll drive mo
14. t is easier to check shaft edge to shaft edge than to find centers If there is a significant distance gt 1 16 then remove the chain and turn the handle to even out the measurements Replace the chain and BEELER INDUSTRIES n gt re tension Run the rolls out all the way and then back to recheck the gap Repeat above steps until proper equal measurements are achieved Replace all guards etc prior to restarting cracker MEASURE L BEARING STOP FIG 2 1 CRACKER ROLL CHECK Belt tensioning Matched belts require inspection every one thousand eighty 1080 hours of operation Check for worn or frayed belts and worn sheaves Replace necessary Tension is determined by spring tensioner so no adjustment is necessary or available Inspect spring for signs of fatigue Replace spring if cracked or discolored Feeders The vibratory feeders are used to meter and spread the flow of incoming product The feeder is compression spring mounted and driven by an eccentric vibratory motor The eccentrics are factory set for correct feeder performance Adjustment 1 lock out for safety The feeder pan may be adjusted to tip the discharge edge Four 3 8 bolts hold the pan spring mounts to the mounting frame Typically the pan is adjusted so the four bolts are in the center of the adjustment slots If increased feed is desired the pan can be adjusted to tip the discharge edge slightly forward Ensure the pan is free to mo
15. tor ose we on _ smo s e seas s e ero oasosos TABLE 11 MOTOR SPECIFICATIONS BEELER INDUSTRIES n gt SECTION 2 OPERATION amp MAINTENANCE 2 1 Operation and Adjustment Shear Roll The shear roll splits open the two halves of the nut shell by passing the nut between a rubber belt and a rubber roll with different linear speeds The pressure with which the belt and roll hold the shell as it passes between them is a function of the gap between the roll and belt The belt support roll is spring mounted allowing a variety of sizes as well as foreign material to pass through without damaging the meat or the machine After shearing the belt carries the product to the built in aspirator The shell is lifted by the air stream and the meats are dropped through to the discharge The lifted material may be observed at the window above the discharge however the airstream should be sampled using an optionally available sample box It is important that the shear roll in feed is metered through a feeder pan to evenly distribute as well as control input flow If product is not distributed across the full width of the roll it will wear unevenly requiring truing or replacement Adjustment 1 Rotate the crank handle located on the rubber roll bearing adjuster to raise and lower the rubber roll As the roll wears it will need to be lowered to make up for wear As the r
16. ve without rubbing or hitting any surrounding metal work 2 The vibrator should be set to 50 Any increase force may lead to premature pan failure Prior to service lock out tag out The vibrator is adjusted by removing the two end caps exposing the eccentric weights The outer weights may be adjusted relative to the inner weights Publication BI IOM OO8A BEELER INDUSTRIES lt using the percentage markings on the inner weight as a guide See fig 2 2 It is of utmost importance that both sides of the vibrator are set identically Any disparity in the weight settings will lead to motor failure FIG 2 2 Vibrator eccentric weights 2 2 Lubrication 1 Ball bearings equipped with grease zerk fittings should be manually lubricated with one half pump of Food Grade NLGI 2 grease every one hundred twenty 120 hours of operation Bearings without fittings should be replaced after five thousand 5000 hours of operation can be obtained through Beeler Industries directly by contacting our Parts Department at 209 545 0740 or through your Beeler Sales representative When ordering please supply the nameplate serial number information located on the Beeler red tag secured to the frame of the Shear roll cracker Refer to section 3 2 for part identifying locating and for common part listing and order identification number Contact our service department for required parts not identified on those pages 2 3 Mo
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