Mistral 260 v2.03 - technoprint
Contents
1. o m de 18 3 12 The service Then ac rcr ride cade Oe need dentes rta aes 18 4 Specifications Puesto odas Potosi di oi AR 19 Sc EISCOPSDAre OSE ut ee 20 6APpendi X aU enata E Calo Su curse dO e 21 Technoprint 2007 Version 2 03 Page 1 MISTRAL 260 user manual 1 Preface Congratulations You have purchased a machine of high quality made with dedication to meet the highest standards possible To ensure proper operation we strongly advise you to read this manual first This manual is designed to help you get the most out of the Forced Air Convection Oven program in the shortest possible time It is written for both the new and experienced user in mind How this manual is organized The first section of the manual explains the unpacking and installation of the oven Included is a description of the principles and specifications of the oven The main section of the manual is built around questions a user might have concerning the touch screen display The software is designed to achieve the most user friendly control of the oven simply by using your fingertip The figures The figures in this manual were captured with the intention of providing the clearest possible tutorial for the program Default screen positions and sizes were used in most cases Because the oven program can be configured in many different ways do not be concerned if yo2. 00 0 CUSS m st 0000 0 00 0 00 0 Product C Not connected Cur recipe Beltspeed 15 cmimin Stop Speed Trend Recipe Main Menu Status Start S Stop 3 8 2 Print trend Print Trend function Make sure a compatible printer is connected to the USB port before using the print function After touching the Print Trend button the system will change to the Trend screen After printing the system will automatically take you back to the main menu Technoprint 2007 Version 2 03 Trend Tap on the button in the operating menu Show or Tap on button in the main menu Trend figure 1 on page 11 to see a temperature curve for each zone and thermo coupler if connected on a time base A screen like this will appear with graphs steadily changing for each temperature zone When a thermocouple is connected a dotted line will appear indicating the probe s temperature Tap anywhere in the screen to go back to the operating menu Tap on in the main menu to clear the screen The temperature curve for each zone can be printed to a USB compatible printer when connected to the USB connector located on the left side of the screen see appendix on page 21 The Print trend function can be accessed from the Main menu figure 1 on page 11 by tapping Follow the instructions on the screen to print out the graphics Page 15 MISTRAL 260 user manual 3 9 Dump memory Dump logged data
3. further use in this manual when referred to this screen To enter the variables in the profiling software tap on the ME Technoprint 2007 Version 2 03 Page 11 MISTRAL 260 user manual Profiling component temperature set data Peak temperature 9C Critical component temp 9C Critical temp duration sec 0 0 400 Value Preheat 1 Preheat 2 Reflow Actual 00 0 aS Giht st 00 0 00 0 00 6 Product C Cur recipe Beltspeed Status Not connected 15 cmimin Running speed Trend Recipe Main Menu TECHN PRI In this menu 3 parameters can be set The first parameter is the Peak temperature This is the maximum that is allowed on the PCB The second parameter is the Critical component temperature This is basically the reflow temperature of the PCB which usually is determined by the temperature data of the most critical component placed on the PCB The third parameter is the time that the PCB is in or above reflow temperature Either of these parameters can be entered by tapping on digits next to the variable A soft keypad will appear and a value within the range indicated in the top left of the soft keypad can be entered After the data is set for the parameters go back to the operator menu by tapping on the M m k button and subsequently Coco button In the operator menu tap on the Sn button to start the machine The status indicator
4. powering down the machine To go back to the operating menu after you have called up a new recipe number tap on the WV button From the operating menu you can create a new program under the set recipe as explained in chapter 3 2 Technoprint 2007 Version 2 03 Page 6 MISTRAL 260 user manual 3 4 Creating and changing the recipe name Value Preheat Preheat2 Reflow To create a new recipe name or to change an existing recipe name tap on the El button in 20 5 20 4 coe P enu Me z the operating menu st coc00 0 00 0 00 0 Product C Not connected Cur recipe Beltspeed iG Status Stop Start Trend Recipe Main Siop Menu sede iE Main menu aj Eje ipe You should see a screen as shown on the left Tap on the button to access the input Recipe Dealer Date Names Info Time 4 Mu fields for all 8 recipes Dump Toggle Profiling memory color menu Show Print Clear Trend Trend trend C 2007 technoprint smt nl A screen as shown on the left will appear Tap in the desired recipe field box that you wish to name or rename Set recipe name 6 Technoprint 2007 Version 2 03 Page 7 MISTRAL 260 user manual A soft keypad will appear so that a 16 character name can be entered 07 09 13 As example under recipe number 1 is Bici name TECHNOPRINT stored This name 1 TECHNOPR INT 5 will appear in the operating
5. will display Running as shown in the screen to the left When the machine has reached the desired temperature one can start a test run to collect data for printing or external storage This is done by returning to the main menu Tap on S bution and subsequently on Profiling the button to go to the profiling menu figure2 on page 11 Attach the supplied thermo coupler to the connector located on the left side of the screen see chapter 5 appendix Technoprint 2007 Version 2 03 Page 12 MISTRAL 260 user manual a Pronling mend Da cH Now a profile can be made and stored for later use or referring purposes With the thermo Operate Menu Stert Stop coupler attached to the PCB and the desired 4 4 Test Test parameters entered a test run can be made while the PCB is going through the process Purge chambers Test Status Running Data Start Tap on the button to start collecting data SEE The Test Status should display Running Protihng P data gt Treng C 2007 www technoprirt smt ni Tap on the I button to stop the test run 3 6 2 Print profile data Print Profile data function From the Profile menu see figure 2 on page 11 the data captured as described in chapter 3 6 1 can be printed out to a printer connected to the USB connector located on the left side of the After touching the Print Data button the system will change to the Profile data screen screen see 5 appendix on
6. By tapping on the 0 behind the File ID number in de screen a soft keypad as shown to the left will appear Enter the desired file number and tap on the to start downloading the data The data will be stored as a CSV Comma Separated Variables file Make sure to clear memory by tapping on the Purge button in the Main menu figure 1 on page 11 Page 16 MISTRAL 260 user manual 3 10 Showing the Dealer information 01708 13 O 1 30 39 Dealer information is factory set and can only be changed by an authorized dealer Operate Recipe Dealer Date Dealer information can be accessed from the use dua main menu Starting from the operator menu tap on the E button to go to the main Dump Toggle Profiling menu memory color menu Show Print Clear Trend Trend trend C 2007 technoprint simt nl 0n 20 22 H2 Dealer information touch anywhere to return The dealer information screen will show all necessary information to contact the dealer where this machine was purchased from Tap anywhere in the screen to go back to the main menu Company TECHNOPRINT Address VELDZICHTWEG 10 Zipcode 3851SH City ERMELO Tel 31 341 563026 Fax 31 341 563027 E mail INFO TECHNOPRINT SMT NL Weh WWW TECHNOPRINT S MT NL Technoprint 2007 Version 2 03 Page 17 MISTRAL 260 user manual 3 11 Toggle screen colour The screen appearance can be set for 2 different colours Tap on the to switch
7. P next to the button Technoprint 2007 Version 2 03 Page 5 MISTRAL 260 user manual 3 3 Selecting a recipe Value Preheat 1 Preheat 2 Reflow Actual 20 0 eu 5 eu d st d00 0 00 0 80 Product 9C Not connected Cur recipe Beltspeed 15 cmimin Status Stop Speed Trend Recipe Main Menu 07 097 13 Select your recipe gt Li Recipe 1 Recipe 2 Recipe 3 Recipe 4 Recipe 5 07097 13 Select your recipe gt Recipe 1 Recipe 2 Recipe 3 Recipe 4 Recipe 5 TECHN PRI Up to 8 recipes can be stored for your convenience Each recipe can hold a program as created for example in chapter 3 2 After creating your program the screen will look similar the one on the left with possible other entered values The first recipe you create is stored under recipe number default By calling up another recipe number you can create a new program which will automatically be stored under that number To change to another recipe number Tap on the button a screen looking like the one on the left will appear You are now in the recipe menu To select the recipe number you want to activate tap within the square next to SELECT YOUR RECIPE A soft keypad as shown in the screen on the right will appear Here you can enter the desired recipe number within the range indicated on the top left of the soft keypad All settings entered with the soft keypad will be remembered after
8. TECHN PRINT MISTRAL 260 Forced Air Convection Oven USER MANUAL Version 2 03 all m ar gt oa MISTRAL 260 user manual TABLE OF CONTENTS Iu ri c es 2 PSCC S CHER 3 oM orkime withthe TFE GOW I ioter 4 ENERO OPAINUIEI CUTE LLL LOL 4 3 24 Cr ating a POST ANN doi fe vuv fd 5 Dd elec np TECHE v caa tt dM CA EI AD UND S M LUE 6 3 4 Creating and changing the recipe name sia lens ap d qq Eee ta ince du 7 2 9 Settnp date and T1106 aoee rn MAN RR Cic esi qu send c ies foto e MuR 9 3 6 Using the Profiler imenu eee reset SHARE E T AN EE a 11 2 04 Setting th parametets ooo ob cda eq eb he pi edt 11 3 6 2 Print profile datus endende aite 13 9 0 2 Print profile trend uiui dag 13 SOF View profiling trend utr DR 14 3 8 Temperature progress Tor each Zone i ose Ne Ox 15 E00 SLOW ACUI RF EK TEES 15 o0 2 VATE trend idet 15 9 9 DUMP P MM M X 16 3 10 Showing Dealer information 2 Lr On i etiem hee 17 SJ IC Logele screen colour Autos
9. belt Technoprint 2007 Version 2 03 Page 19 MISTRAL 260 user manual 5 List of spare parts Part number M H 800 M H 1200 M H 1800 M 28201 M C9527 M C9520 M 2140 200 M 1600 M SW 1ph M MB 20 M MSW 5 6025 M PSU M B10 R THW 1 2 s M ROL IO M OVEN GLASS Technoprint 2007 Description Preheat element 800 Watt Preheat element 1200 Watt Reflow element 1800 Watt Forced air heater ventilator Cooling front rear blower Cool down blower Conveyor motor Conveyor belt Main switch Main breaker 20A Conveyor spring wire Solid state relay PSU Solid state relay card Bearing roller input output oven Thermocouple wire with plug 1 2m Conveyor roller input output Oven glass hardened Version 2 03 Page 20 MISTRAL 260 user manual 6 Appendix TOP VIEW Fume extraction pipe 070mm Wy wn o e auta ee 27 A HE EE EHEMALS a Conveyor direction 15 60 cm min _ 04 9 Preheat zone I Preheat zone II Reflow zone III Cool down Max temp 300 C Max temp 300 C Max temp 300 C blowers 1200W 800W 1800W FRONT VIEW Mistral 260 Thermocouple USB TFT Touch outlet connector screen display Technoprint 2007 Version 2 03 Page 21
10. between amber and red 3 12 The service menu The Service menu should only be used by a certified technician and is therefore protected with a password Technoprint 2007 Version 2 03 Page 18 MISTRAL 260 user manual 4 Specifications The reflow oven MISTRAL 260 is developed for lead free reflow soldering of SMT boards hybrid boards or curing adhesives Transport system The boards are transported through the oven on a conveyor belt made from high grade stainless steel spring wires with variable speed between 15 and 60 cm min 6 to 24 inch min Heating system Heating is achieved by forced air convection This reduces the shadow effects and results in no colour sensitivity no hot spots and no cold solder joints The heating system is suitable for lead free soldering Cooling system Bottom cooling fans at the offload section ensure cooling of your circuits before leaving the transport belt Control All functions are controlled by a TFT touch screen display which is easy to program with a user friendly interface Furthermore this control is equipped with a USB 2 0 compatible data interface for data output to a printer or storage device Exhaust The integrated exhaust system transports fumes to an outdoor ventilation or filtration unit Thermocouple wire The included thermocouple wire can be used to monitor the temperature progress when attached to a PCB or any other object running through the oven on the conveyor
11. f the conveyor The default value of the speed is 15 cm min After powering down the machine the control will always save all last settings entered Technoprint 2007 Version 2 03 Page 4 MISTRAL 260 user manual 3 2 Creating a program Actual 9C Set C Product C recipe TECHN PRI Creating a program can be done in the operating menu Tap within the square with the temperature setting for the zone you want to change A soft keypad as shown on the left will appear on the screen Enter the desired value within the range indicated on the top left of the soft keypad IG cmimin SUO settings entered with the soft keypad will be remembered after powering down the machine Setting the conveyor speed can be done as follows Actual CC CU 6 within the square with the conveyor speed se 0 setting soft keypad as shown on the left will appear on the screen Entering a value for the conveyor speed is done in the same way as entering a value for the temperature Settings entered both ways will always be saved after powering down the machine Value Product 9C Cur recipe After all settings are entered the screen will show the desired settings as shown for example in the screen on the left To activate the program tap on the E button once the status will show RUN next to the button To stop the program rap on the button once again the status will show STO
12. ic field entered will not be stored Technoprint 2007 Version 2 03 Page 10 MISTRAL 260 user manual 3 6 Using the Profiler menu 3 6 1 Setting the parameters Value Preheat 1 Preheat 2 Reflow Actual 0 0 CUSS 20 4 st 0 00 0 00 0 00 0 Product C Not connected Cur recipe Beltspeed amp Status Stop Start Speed Speed Trend Recipe Main Siop Menu 07 097 13 Main menu 0 1 30 39 Operate Recipe Dealer Date 4 Names Info Time Du Toggle Profiling memory color menu Clear rend Profiling menu Operate Menu Start 4 4 Test Test Status Stopped Protiling Print Trend P Trend C 2007 www technoprint smt ni TECHN PRI The profiling menu can be used to store print or view important data registered by the thermo coupler s Before this can be done some variable must be entered in the profiling menu First go to the operator menu shown to the left The operator menu can be called up by tapping on the and or ER button if shown in your current screen From here there profiler menu can be called up by tapping the 71 button in the main menu bic From this menu several sub menus can be accesed For that purpose this screen will be indicated as Figure 1 for further use in this manual when referred to this screen From this menu all options in the profiling software can be accessed For that purpose this screen will be indicated as Figure 2 for
13. menu when recipe number 1 is called up see chapter 3 3 6 settings entered with the soft keypad will be 7 saved after powering down the machine Technoprint 2007 Version 2 03 Page 8 MISTRAL 260 user manual 3 5 Setting date and time Value Preheat1 Preheat2 Reflow To alter date and or time go to the operator Menu shown to the left es The operator menu can be called up by tapping st co 000 0 eDO 0 cO0 0 on the m EN button if shown in your Product C Not connected STAT TRI current screen Beltspeed 15 cmimin Status Stop Start Speed Speed Trend Recipe Main Stop Menu 07 7097 13 Main menu 0 1 30 39 i Tap on the M button and the main menu exl Res wo on screen as shown to the left will appear 4 Names Info Time Dump Toggle Profiling memory color menu Show Print Clear Trend Trend trend C 2007 technoprint smt nl Date gt and time Tap on the button to jump to the setting screen to alter or set date and or time 0109 13 Oe Tap on each set of numbers default is 00 below Current 4 the date or time indication YEAR MONTH DAY HOUR MIN SEC 00 00 00 00 BO BU New q Back Technoprint 2007 Version 2 03 Page 9 MISTRAL 260 user manual With the soft keypad appearing in the screen any number between 1 and 99 can be entered Note that any number exceeding the maximum allowed value for the specif
14. nd you will see a screen that similar to the one TECHN j PRINT shown on the left Controlling the unit throughout the complete tutorial can be done by tapping on the function a buttons on the screen C 2007 www technoprint smt nl Tap anywhere on the screen and a new screen Value Preheat1 Preheat 2 Reflow will appear Actual C 00 0 20 5 This is called the operating menu Here you can find all information about the temperatures for Product C Not connected each zone and conveyor belt speed Cur recipe In this menu screen you are allowed to set any cro B cus temperature between 0 and 300 C for each zone with increments of 0 1 C and any conveyor speed between 15 and 60cm min with Speed Trend Recipe Main increments of ee In the upper part of the screen you will see the actual temperature for each zone PV C and the set temperature for each zone SV C The default value is 0 0 C for each zone nn 0 0 Set C U U U U U Stop In the middle of the screen you will see the Product temp This is the actual temperature measured by the probe of the thermocouple when it is connected to the outlet If no thermocouple is connected a message Not connected is shown Following that the current recipe is shown Up to 8 named recipes can be stored in the program The default value is 1 empty Below the Cur recipe you will find the Belt speed showing the actual speed o
15. page 21 After printing the system will automatically take you back to the Profiling menu Print Make sure a compatible printer is connected to the USB port before using the print function Tap on the button to start the printing process If no printer is connected to the USB port a pag 3 print layout will be show on the screen for a 4 ac short period of time 3 6 3 Print profile trend pce m From the Profile menu see figure 2 on page 11 the profile trend captured as described in chapter 3 6 1 can be printed out to a printer connected to the USB connector located on the left side of the screen see appendix on page 21 Tap on the button to start the printing process If no printer is connected to the USB port a print layout will be show on the screen for a short period of time button in the main menu see figure 1 on page 11 all data stored will By tapping on the be erased Technoprint 2007 Version 2 03 Page 13 MISTRAL 260 user manual 3 6 4 View profiling trend The profiling trend can be viewed by tapping on the E in the Profiling menu figure 2 on page 11 In this screen a curve of the temperature measured by the thermo coupler will be displayed during the test run Technoprint 2007 Version 2 03 Page 14 MISTRAL 260 user manual TECHN PRI 3 8 Temperature progress for each zone 3 8 1 Show trend Value Preheat 1 Preheat 2 Reflow Actual
16. to CSV output file Make sure the USB device is connected before dumping deta USB memory device is currently Connected allow the system a few seconds to detect the device Specity CSV output filename located in map SAMPON Output filename will be SA followed by the number below File ID number p USB device can be safely detached Back 4 Dump Data Make sure the USB device is 96 USB memory device is allow the system a few seco Dump logged data to CSV output file Make sure the USB device is connected before dumping data USB memory device is currently Connected allow the system a few seconds to detect the device Specify CSV output filename located in map 3SAMPxx Output filename will be SA followed by the number below File ID number Writing data to USB device please wait Back Dump 4 Data Technoprint 2007 Version 2 03 Collected data from the profiler menu can be dumped to a external storage device connected to the USB connector located on the left side of the screen see appendix on page 21 To enter this option from the Main menu figure 1 on page 11 tap on button to open the screen on the left Connect a USB compatible storage device to the USB connector located on the left side of the screen see appendix on page 21 In the screen a message indicating Connected will start blinking Before data is dumped a number can be assigned to the file
17. u detect minor differences between the figures in this manual and what you see on your own display Technoprint 2007 Version 2 03 Page 2 MISTRAL 260 user manual 2 Setting up Unpacking the oven Carefully unpack the oven and save the original package in case you need to ship the unit Ensure that thermocouple wire is enclosed Before starting the oven Operate the oven in a well ventilated room only Keep people who do not operate the unit away from the oven Power source 208 240 V AC 1 phase 16A 50 60Hz Make sure that the oven is connected to a well earthed outlet CAUTION Always disconnect the main plug of the unit from the outlet before servicing the machine Installation and or servicing should only be done by a qualified electrical engineer Exhaust To connect the exhaust move the exhaust pipe over the stud at the rear end of the oven From there you can exhaust directly to the outside as long as the distance is less the 3 meter When the distance is more then 3 meter an additional exhaust ventilation unit is required Note that when using an added ventilation unit air flow regulation may be required since excessive air exhaust can cause temperature drop in the oven Technoprint 2007 Version 2 03 Page 3 MISTRAL 260 user manual 3 Working with the TFT touch screen 3 1 Starting the program 013 09 13 After the machine is started up with the main EUNTES 5 switch the display will start automatically a
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