Home

Series 9130 Operations and Calibration Manual

1. 20 LOGS 21 Slave Communications Status 22 Load TC Auxiliary Analog INpUt 22 Manual Event Control 22 ShutdoWn 23 PID Loop SetUp 23 Recipe Edit 25 Load T C Configuration 26 Trend Chart Edit 26 Communications SetUp
2. 125 SAMPLE 9130 CONFIGURATION 128 SAMPLE 9130 RECIPE 166 9130 ANALOG INPUT BOARD JUMPER SETTINGS 167 APPENDIX A WIRING DIAGRAM OF SERIES 9130 RS 232 OR RS 485 169 REVISION HISTORY 173 Series 9130 Operations Manual Rev 3 Installation Safety Reguirements Safety Symbols Various symbols are used on the instrument they have the following meaning Caution refer to the accompanying documents Functional earth ground terminal The functional earth connection is required for safety purposes and to ground RFI filters Personnel Installation must only be carried out by technically qualified personnel Enclosure of live parts To prevent hands or metal tools from touching parts that may be electrically live powered the controller must be installed in an enclosure Caution Live sensors Do not connect live powered sensors to any signal input on th
3. 13 INSTRUMENT START UP 14 FLASH CARD amp FLASH CARD READER 14 OPERATOR INTERFACE SCREEN SAVER 14 DEFAULT STATUS SCREEN 14 Display ss 14 MINT 15 CHART 15 CHART SUB MENU 16 Pics 17 Mes NN NN EDER EN NY NN NN FD NY FU TT 18 ACK ALARM ACKNOWLEDGE e e er e o 19 DATA LOGGING USING FLASH CARD 19 CHAPTER 2 CONFIGURATION 20 MENU CONFIGURATION
4. 85 GENERIC INSTRUMENT SETUPS 85 Configure Generic INStrUMEntS 86 Configure IP AddreSSesS 86 Series 9130 Operations Manual Rev 2 Configure Block Writes 87 TUNING ASSISTANT 87 INSTRUMENT CALCULATION UOUW n 89 CHAPTER 4 SERIES 9130 OPCODES 92 PROGRAMMER DESCRIPTION 92 OPCODES L 92 WATT es reer M M H 104 WAIT UP 105 WAIT DOWN
5. 106 WAIT IN A GUARANTEED SOAK 107 GUARANTEE HIGH ASSIGNMENT 108 GUARANTEE LOW ASSIGNMENT 109 CHAPTER 5 APPLICATIONS INFORMATION 110 DEFAULT VALUES 110 SAMPLE EVENT ASSIGNMENTS 113 FLASH CARD MANAGEMENT 113 SLAVE INSTRUMENT MAPPING 117 Atmosphere Instruments 117 Temperature INStrUMEnNtS 120 Events Instruments
6. 28 Slave Instrument SetUp 30 Zone Assignments gt 32 Furnace 1 O SS ss 33 Default Wait LIMItS 35 Alarm SetUp 35 Relay Assignments 37 Analog Input Setup 38 Analog Output SetUup 40 Alarm Polarity 41 Event Hold ResSet 41 Security eee Vs 42 Curve EnNtry 43 Series 9130 Operations Manual Rev
7. parameter aue the status of any event by clicking on the value A Event1 off single click will display an input box that will allow Event2 off the user to select either an On value or an Off Event 3 off value Event4 off A Event5 off Clicking on the OK button will set the value while Events off clicking on the Cancel button will cancel the Event 7 off ti Event 8 off de iol Event9 off Clicking on the Value section of the Turn off all Evens TD of events field will force all of the events to Off Event 11 off Event 12 off status The user will have to confirm this action Event13 off Clicking on the Value section of the Turn ON all ven o events field will force all of the events to On Turn off all events status The user will have to confirm this action Turn ON all events PID Loop Setup PID is the tuning parameters entered for each NEN Process Variable loop PID Loop Setup Loop 1 Prop Band 0 for On Off This is the proportional band field P Parameter Value Proportional Prop Band This is a field in which LLE you want to stay around the setpoint The range 0 Rate 0 05 797 0 Mode Single Reverse Integral Preset 0 Reset Cycle Time 60 SetpointChangeLimit OFF Low Limit 0 High Limit 100 This is the reset field Integral Reset This is the actual temperature being monitored over a period of time and then averaged to keep within the
8. 68 ALARM SETUP 68 THERMOCOUPLE CHECK 70 RELAY ASSIGNMENTS 70 ANALOG INPUT SETUP ee LL cun IL rud ne Se suc dua UE et die 71 ANALOG OUTPUT SET UP 73 PASSCODE AND ALARM 74 P ADDRESS ti 75 REDUNDANT TC SE UP 75 EVENT CONTROL 75 CURVE ENTRY saneret snuden UG Ydd FD Y IIo dd GG FT GC GI NC GG 76 ALTERNATE PID SE UP 77 SSI ANALOG INPUT SETUP 78 SSI CONFIGUR
9. 101 10e 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 12e 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 001 RED 138 bb CO D 5 HOST COMMS TO TERMINALS CRS 485 CDMMS TD DIT 143 CRS 232 ANALOG OUTPUT 1 1350 ff TEMPERATURE CONTROL OPTIONAL 4 20mA gt 1360 LA ANALOG OUTPUT He 1370 PV RETRANSMIT 4 20mA SSI8 33027 CUSTDMER S 120V 1PHASE 60HZ SUPPLY POWER 1002 D70 RU4S CD D24 SY4S 05 CIO ID QI LETS ZE ESA SJ DPVT 128 SERIES 9130 TEMPERATURE CONTROLLER SSI 13577 PORT B 00000 EJ me CDMMS TU DPVT 128 PORT A 1350 RED 1370 RED 1002 WHT WHT DUTPUT 1 TEMPERATURE HEAT RELAY OPTIONAL DUTPUT e TEMPERATURE COOL RELAY OPTIONAL DUTPUT 3 PROGRAM ALARM RELAY DUTPUT 7 ALARM 1 15 RELAY BAND OUTPUT 8 lt N O gt ALARM 2 PROCESS ALARM RELAY FURNACE TYPE K T C INPUT WIRE DIRECT SERIES 9130 Temperature Control with RS 232 Comms Wiring Diagram Sheet 1 Series 9130 Operations Manual Rev 169 140 141 DIT 143 DPERATDR INTERFACE 142 SSI 13498 D70 149 107 WHT BLU USU unt 106 BLU 145 COMMS 146 TO DPVT 128 SSI 33027 RS 232 gt 147 148 149 150 ON CTS 123456 151 SWITCH SETTINGS FUR RS 232 COMMUNICATIONS 152
10. 1 Aux Analog Input SetUup 45 Equipment needed 45 Calibration 47 Configuration gt gt gt 49 AVI Module Offset Correction 53 PV Switching 53 Aux Setpoint Configuration 53 T C Correction Curves 54 Generic INStFUMENtS 54 Tuning SSIStaNt 55 Timer Setup 56
11. AND OR XOR lt lt Left Shift and gt gt Right Shift The result of the IF relationship test determines if the lines following the IF statement will be executed or not The ELSE and ENDIF must be on a line by themselves ELSE will toggle the program based on the result of the IF test ENDIF will close out the IF Example IF V1 gt 30 V3 V2 1 5 ELSE V3 5 ENDIF In this example if the value in V1 is greater than or equal to 30 then the value of V3 will be the value of V2 multiplied by 1 5 If the value in V1 is less than 30 the value of V3 will be 5 EVERY IF must have a closing ENDIF However the ELSE is optional The QUE is used to send data to a slave instrument and must have three 3 variables separated by spaces he first is the slave instrument number the second is the register number and the third is the data to send Example QUE 3 1129 V1 This example will send the value of V1 to register 1129 on instrument 3 The RLY is used to control a relay if the relay assignment is 999 The RLY must be followed by a variable which is the relay number 1 8 and a relationship expression Example RLY 5 M554 2 This example would turn Relay 5 ON if the communication status for instrument 5 was bad The END keyword will stop the lines from running and start over from line 1 There are a few functions that are available as well
12. Note Users can also download data from the main TS Manager screen using y mr Lo js Abe ent the Download Data button on Transfer Data Maintenance the top right corner TS Screen2 v Screen Source v Logdata Chart Templates Notes Device All Data Al Templates v Al Notes v All Device y v 6 17 2010 V SSi 9010 ctm V SSi 901072011 16 NOTE V eSPP1261 DW9010 7 6 18 2010 V MiniBatch CTM V SSi 901072011 17 NOTE V mb sdf 6 19 2010 SSi 901072011 20 NOTE Y XMB SDF 7 DW9010DB sdf Series 9130 Operations Manual Rev 113 Synchronization will pull all Log Data Chart Templates Notes and Devices that were entered on the screen onto the computer that is running TS Manager The data will be stored in the TSManager directory under the screen name Log Data Users can use the drop down list to select All Data Selected Data or Skip The check boxes are used to select which data gets included for the download when the Selected Data is selected or which data gets skipped when the Skip option is selected Chart Templates User can use the drop down list to select All Templates Selected Templates or Skip The check boxes are used to select which templates get included for the download when the Selected Templates is selected or which templates get skipped when the Skip option is selected Notes User can use the drop down list to select A
13. SINGLE LOOP PROGRAMMABLE TEMPERATURE CONTROLLER SERIES 9130 OPERATIONS MANUAL Super Systems Inc 7205 Edington Drive Cincinnati OH 45249 513 772 0060 800 666 4330 Fax 513 772 9466 www supersystems com Table of Contents INSTALLATION SAFETY REQUIREMENTS o o eo eoo eo e n no S 4 CHAPTER 1 OVERVIEW eoo eo eon en e n en enr en n n nn eo n Sr So n 7 MOUNTING Aerei iaa e A UF en uela nn Se en ee 8 DIMENSIONAL DRAWINGS 9 12 OPERATOR INTERFACE CUTOUT DIMENSIONS 10 WIRING 11 ELECTRICAL INSTALLATION 11 PIN QU Tannen as a A 12 ANCILLARY TEMS 12 im UP YF e NENN SEE 13 ADDITIONAL FEATURES 13 ETHERNET CONNECTIONS
14. The Delay Time is from 1 500 seconds Temperature Value Column Atmosphere Value Column Option Value Column GHSOAK N A Wait Limit Soak Time This is a guaranteed soak high opcode The temperature process value must be above the deviation band to allow the soak timer to run If the temperature process value goes out of the deviation band then the soak timer will stop and wait until the temperature process value comes back into the deviation band before starting up again The Wait Limit is the wait time in Hours Minutes format for the wait limit The Hours range from 0 533 and the Minutes range from 0 59 The Soak time is the total time in Hours Minutes format for the soak to run The Hours range from 0 166 and the Minutes range from 0 59 The band limit can be changed by the SET WA T opcode GHZDELAY N A N A Delay Time This is a guaranteed high short delay opcode for a zone The temperature process value must be below the high limit deviation band to allow the delay timer to run If the temperature process value goes out of the deviation band then the delay timer will stop and wait until the temperature process value comes back into the deviation band before starting up again The Delay Time is from 1 500 seconds GHZSOAK N A Wait Limit Soak Time This is a guaranteed soak high opcode for a zone The temperature process value must be below the high limit deviation band to allow the soak timer to run If the temperatur
15. format RS 232B Baud This will set the baud rate for RS 232 communications This is necessary If the Touchscreen will be communicating through the Com ports The list of options is 1200 14400 97600 2400 19200 76800 4800 28800 115200 9600 38400 RS 232B Mode This will set the mode for RS 232 communications This is necessary if the Touchscreen will be communicating through the Com ports The list of options is Modbus Cal Term Modbus DF1 Master Host 485 Baud This will set the baud rate for RS 485 communications This is necessary If the Touchscreen will be communicating through the Com ports The list of options is 1200 14400 97600 2400 19200 76800 4800 28800 115200 9600 38400 Host 485 Mode This will set the mode for RS 485 communications This is necessary if the Touchscreen will be communicating through the Com ports This setting is fixed at Modbus Host 485 Address This will set the address for RS 485 communications This is necessary if the Touchscreen will be communicating through the Com ports The range is 1 247 Series 9130 Operations Manual Rev 28 Slave 1 Baud This will set the baud rate for Slave 1 communications The list of options is 1200 14400 97600 2400 19200 76800 4800 28800 115200 9600 38400 Slave 1 Mode This will set the mode for Slave 1 communications This list of options is MMI Modbus Master Yokogawa Modbus Host Slave 2 Baud This will set the baud rate for Slave 2 communi
16. 1 AND 2 UNI 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 17e 173 174 175 176 177 178 179 SERIES 9130 Temperature Control with RS 232 Comms Wiring Diagram Sheet 2 Series 9130 Operations Manual Rev 170 100 101 102 103 104 105 106 107 108 109 110 11e 113 114 115 116 117 118 119 120 121 12e 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 CUSTOMER S 120V 1PHASE 60HZ SUPPLY PDWER CB 100 SSI TB FCE TB FCE TB 1001 1000 SS 38000 Hl C H WMZS1D02 1001 RED 1070 LIL B SSI TB SSI TB 1002 WHT 1002 WHT OUTPUT 1 TEMPERATURE HEAT RELAY CDPTIDNAL gt DUTPUT 2 TEMPERATURE COOL RELAY COPTIONAL i 8 gt BLK DUTPUT 3 HOST CONS PROGRAM ALARM RELAY RS 485 RUE OR CR 180 DUTPUT 7 lt 1070 ALARM 1 15 BAND RELAY OUTPUT 8 CN D gt ALARM 2 PROCESS ALARM 2 RU4S CD D24 RELAY mim m SY4S 05 o 5 o angan num man D LE Jer TD Dg 1 5 1501 eel EDI SDI EDI SDI EDI SD EB KP DPVT 128 SERIES 9130 TEMPERATURE CONTROLLER SSI 13577 HO HO HOS HOGS HOSHOS HOS HOGS DI HOGS HOS HOS E Fa a faa A SM As zj e AN P ED yN rj i ri A rj i ri i n SW TIS LA ws rj SM KN F yni A N AE M I LE CE RE IR ON EN EL EN M Y a
17. 10 minutes of non activity To disengage the screen saver simply touch the screen and it will re appear Default Status Screen Temperature not enab Display The Status Display shows the temperature controller information as well as any auxiliary analog inputs the I status of the timer and an overview of the IZ programmer There are five active buttons on the Status Display Menu Chart Recipe Loops and Ack Mo messages Input Dut e The Menu button will display the No actrve alarms configuration menu T T T T Menu Chart Recipe Loops e The Chart button will display the video L L a a recorder screen Use of the Chart Display is explained below Series 9130 Operations Manual Rev 14 e he Recipe button will switch to the Program Display This is a companion display to the status screen and Is described below e The Loops button will display the main control loop Temperature as well as the timer status and any auxiliary analog inputs e The Ack Alarm Acknowledge button is used to acknowledge an alarm The alarm message is displayed directly under the recipe display Is this only present when an alarm is going off Menu There are three levels of menus in the SERIES E 55i 9010 en iuis Hr 12 42 PM F Lil 0 57 0 e The first level is the operator level These ES nni Sd Le ims c WU BUNC ag 4 are functions or operations that are typically ES T user handled
18. 161 Block Write 16 Count Generic IP Address Table IP Address 1 Octet 1 IP Address 1 Octet 2 IP Address 1 Octet 3 IP Address 1 Octet 4 IP Address 1 Port IP Address 2 Octet 1 IP Address 2 Octet 2 IP Address 2 Octet 3 IP Address 5 Octet 3 IP Address 5 Octet 4 CO O oOo o o o o o io o oioijo oi j oi jo oci j cocw je Series 9130 Operations Manual Rev 162 IP Address 10 Port IP Address 11 Octet 1 IP Address 11 Octet 2 IP Address 14 Octet 2 IP Address 14 Octet 3 je Series 9130 Operations Manual Rev 163 IP Address 16 Octet 3 IP Address 16 Octet 4 IP Address 16 Port Analog Input Correction Curves Curve 1 Point 1 Temp 300 Curve 1 Point 1 Offset 30 000 Curve 1 Point 2 Temp Curve 1 Point 2 Offset 3 000 Curve 1 Point 3 Temp 1450 Curve 1 Point 3 Offset 4 000 Curve 1 Point 4 Temp 1550 Curve 1 Point 4 Offset 2 000 Curve 1 Point 5 Temp 9999 Curve 1 Point 5 Offset 30 000 Curve 1 Point 6 Temp 9999 Curve 1 Point 6 Offset 0 000 Curve 1 Point 7 Temp 7999 Curve 1 Point 7 Offset 0 000 Curve 1 Point 8 Temp 9999 Curve 1 Point 8 Offset 0 000 Curve 1 Point 9 Temp 2999 Curve 1 Point 9 Offset 0 000 Curve 1 Point 10 Temp 2999 Curve 1 Point 10 Offset 0 000 Curve 2 Point 1 Temp Curve 2 Point 1 Offset 1 000 Curve 2 Point 2 Temp 900 Curve 2 Point 2 Offset 2 000 Curve 2 Point 3 Temp 1000 Curve 2 Point 3 Offset 3 000 Curve 2 Point 4 Temp 1500 Curve 2 Point 4 Offset 4 000 Curve 2 Poin
19. Af AA WW 4 amp N W mi Q9 saooooooooosooooooooou Iv Clicking on this value will display an input box from which the user can select a new vacuum value The range is from 0 to 32000 Series 9130 Operations Manual Rev 76 Alternate PID Setup The Alternate PID Setup menu option allows for CREER PR PRU amp up to 16 sets of PID values to be used on all two PID 1 loops via the programmer This menu option is typically used for vacuum TT for On Ofh wane applications with the programmer Reset 040 There is a choice of PID 1 16 and LP1 Set 1 Rate 0 20 Ere eto Integral Preset 0 High Limit 100 Prop Band 0 for On Off MATA Oa This is the proportional band for the PID setup P Proportional Prop Band This is a field in which you want to stay around the setpoint The range of values is 1 0 to 999 0 Reset This is the reset value 2 Integral Reset This is the actual temperature being monitored over a period of time and then averaged to keep within the Proportional band The reset is in repeats per minute This affects the output of the controller It will be proportional to the amount of time the error is present This helps to eliminate offset The range is 0 00 through 10 00 Rate This is the rate value D Derivative Rate This is the sudden change or rate in the temperature This rate Is in minutes This affects the controller output which is proportional to the rate of change of the
20. Linear Microns Log Torr or Auto Scale Trip Point 1 Setpoint This is the trip point 1 setpoint value The range is 32768 to 32767 Trip Point 1 Force Value This is the trip point 1 force value The range is 32768 to 32767 Trip Point 1 Direction This is the trip point 1 direction The options are input above setpoint or input below setpoint Trip Point 2 Setpoint This is the trip point 2 setpoint value The range is 32768 to 32767 Trip Point 2 Force Value This is the trip point 2 force value The range is 32768 to 32767 Trip Point 2 Direction This is the trip point 2 direction The options are input above setpoint or input below setpoint High Input Limit Setpoint This is the setpoint for the high input limit The range is 32768 to 32767 High Input Limit Hysteresis This is the hysteresis for the high input limit The range is 32768 to 32767 Custom Curve This will allow the user to set the custom curve to use The curves are set up through the Curve Entry menu option The options are None Curve 1 Curve 3 T C Correction Curve This will allow the user to set the T C correction curve to use The curves are set up through the 7 C Correction Curves menu option The options are None Curve 1 Curve 3 The Return button will return the user to the menu screen Series 9130 Operations Manual Rev 39 Analog Output Setup M The 9130 controller has the option of two 2 analog outputs The outputs are range
21. Scale p Pu ca Slave MMI Mode Temperature Controller Setpoint 4 4 1 1 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale EM COEM AL DualprolnputC Input C 19 PV AS 9 1 _ 1 f Setpoint Loop 1 40 41 Percent Output Loop 1 Location Register Scale Scale Series 9200 Loop1 3 126 1 1 Temperature Controller Actual e E Setpoint 130 10 10 Temperature Controller Percent Output Location Register Scale Scale eres 7200 Loop 8 HE Hi Temperature Controller Actual 10 133 1 1 Temperature Controller Setpoint 135 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Series 9200 Loop 3 1 1 Temperature Controller Actual 15 188 1 1 Temperature Controller Setpoint 17 140 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Series 9100 Loop 2 Temperature Controller Actual A 1399 1 1 Temperature Controller Setpoint 28 131 10 10 Temperature Controller Percent Output Series 9130 Operations Manual Rev 122 ocation T NEN acae Scale Eurotherm Loop1 1 1 1 1 Temperature Controller Actual A A 3 3 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Locat
22. The Event options are Event 0 ON OFF Event 47 ON OFF G SOAK N A Wait Limit Soak Time This is a guaranteed soak opcode The temperature process value must be within the deviation band to allow the soak timer to run If the temperature process value goes out of the deviation band then the soak timer will stop and wait until the temperature process value comes back into the deviation band before starting up again The Wait Limit is the wait time in Hours Minutes format for the wait limit The Hours range from 0 533 and the Minutes range from 0 59 The Soak time is the total time in Hours Minutes format for the soak to run The Hours range from 0 166 and the Minutes range from 0 59 The band limit can be changed by the SE7 WA T opcode GDELAY N A N A Delay Time This opcode is a guaranteed short delay It guarantees on the temperature loop unless the load TCs are enabled in which case it guarantees against the load TC map for the specified number of seconds The Delay Time is from 1 500 seconds GHDELAY N A N A Delay Time This opcode is a guaranteed high short delay opcode The temperature process value must be below the high limit deviation band to allow the delay timer to run If the temperature process value goes out of the deviation band then the delay timer will stop and wait until the temperature process value comes back into the deviation band before starting up again Series 9130 Operations Manual Rev 93
23. This option will set the standby setpoint for the timer The range is 32768 to 32767 Idle Output This option will determine the idle output time The range is 32768 to 32767 Instrument Calculation The Instrument Calculation menu allows programming code like lines to be executed at a variable time interval per step Note t is important to contact Super Systems at 800 666 4330 before creating or modifying any Instrument Calculation customization General Description The Instrument Calculation allows for fifty 50 lines of program and fifty 50 program variables Program variables allow for storage on intermediate results of calculations A program variable is designated by a v followed by a number from 0 to the number of variables 1 A Lower or Upper case V is valid as well as leading zeroes The following are all considered the same variable V3 v3 v0003 Series 9130 Operations Manual Rev 57 The 9220 s Modbus registers can be used as input variables in the eguations without restriction To protect the instrument Modbus registers are restricted as output registers Modbus registers are designated by an upper or lower case M followed by a number Note The standard Modbus routine is called to retrieve the Modbus variable therefore a 0x8000 32768 will be returned for an invalid register Note Modbus registers are stored with integer values so adjustments will need to be made for decimal values If the in
24. limit The lower limit of this band is the value of the PV set point minus the wait limi The wait limit band is the range between the upper limit and the lower limit The recipe will then continue to the next step upper limit as the wait limit band lawer limit For example assume the PV is temperature with a 1500 set point and a wait limit of 15 Using the SETPT opcode if the option is wait the recipe will not advance until the temperature PV is 1485 1515 Series 9130 Operations Manual Rev 104 Wait Up When using the option wait up with a set point opcode the recipe will not advance to the next step until the PV value reaches or exceeds the set point The recipe will then continue to the next step recipe will not advance until at or above the set point Opcode assigned to wait up For example if the PV is temperature with a set point of 1500 and the wait limit is 15 the recipe will not advance until the PV is at or above 1480 Series 9130 Operations Manual Rev 105 Wait Down When using the option wait down with a set point opcode the recipe will not advance to the next step until the PV value reaches or falls below the set point The recipe will then continue to the next step REE EMO EM NE uu Set point recipe will not advance until at or below the set point Opcode assigned to wait down For example if the PV is temperature with a 1500 set point and
25. setpointstops con no Proportional band The reset is in repeats per INT high limit shuts d no minute This affects the output of the controller It IN2 high limit shuts d no will be proportional to the amount of time the error IN3 high limit shuts d no e PID auto switch no IS present This helps to eliminate offset The Switch Point PID 122 9999 range 0 100 00 Switch Point PID 2 53 9999 Setpoint Lower Limit 9999 Rate Setpoint Upper Limit 29999 This is the rate field D Derivative Rate Thisis the sudden change or rate in the temperature This rate is in minutes This affects the controller output which is proportional to the rate of change of the measurement and will control the amount of output by time restraints Thus derivative takes action to inhibit more rapid changes of the measurement than proportional action Derivative is often used to avoid overshoot The range is 0 100 00 The rate is not typically used for heating carbon Mode This is the mode of the loop The values are Dual Reverse Single Reverse Dual Direct or Single Direct Dual This has two output relays which can increase and decrease to achieve your SP Series 9130 Operations Manual Rev 61 Single This has one relay which works in only one direction to achieve your SP Direct If the PV SP equals a positive number and the output would bring the PV down toward setpoint that is direct Reverse If the PV S
26. to be saved under TPC Configuration icon the Misc Tab and Furnace Setup Date and Time 6 3 2011 2 15 45 PM Temperature oF then reboot the touch screen The date and time that Is Temperature Instru Temp Loop recorded on the flash card land therefore the datalog data Event Instrument internal 1s the date and time of the Advantech display not the Quench Instrument Instrument 2 AD End of Quench Event 7 Quench Speed Event 6 Quench Run Event Temperature ascage NND disabied This value determines the specific temperature scale to be Return Edit used lt can be either Degrees IF or degrees UC Temperature Instrument Allows for a slave instrument or internal to be the defined temperature control device The types of instruments are Temp Loop Loop 1 Loop 3 Instrument 1 Instrument 25 Event Instrument Allows for a slave instrument or internal to be the defined event control device The types of instruments are Internal Instrument 1 Instrument 25 Quench Instrument Allows for slave instrument or internal to be the defined quench control device The types of instruments are Temp Loop Loop 1 Loop 3 Instrument 1 Instrument 25 End of Quench Event Tells the programmer which event to signal end of quench related to which relay it is assigned The list of possible values is 0 15 Quench Speed Event Tells the programmer which event will signal the guench speed The list of possible val
27. 1 1 Percent Output Controller Source Write Read Write Description Location Register cale Scale SSi Quad DAC Ch 0 1 1 DAC out H0 10 t t ut i je t No Value Available 0 Location p acae Scale 11 1 DAC Out O A n HH o ost 1e die No Value Available Controller Source Write Read Write Description Location Register Scale Scale SSi Quad DAC Ch 2 1 1 DAC Out lw ew ln me Oo js dae No Value Available Location Register Scale Scale a 13 1 DAC Ot 146 16 1 1 No Value Available Location Ld care Scale 2 1 Temperature Controller Actual wa e a a a a 4 4 10 10 Temperature Controller Percent Output Series 9130 Operations Manual Rev 124 Location Register Scale Scale purus E e P P enin Loop 2 Modbus Mode Temperature Controller Setpoint 20 20 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description LENS EE scale Scale Yoko YokoUP350 O Temperature Controller Actual Modbus Mode B Temperature Controller Setpoint 4 4 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Honeywell DCP551 4 1259 10 10 Temperature Controller Actual _ 5__ gt 70 10 10 Temperature Controller Setpoint 10 10 Temperature Controller Percent Output Ev
28. 25104 38400 97600 76800 115200 Delete 850 The button with the number in the bottom left corner of the screen Is the timeout time in milliseconds of the communications intermessage timeout E Cancel Available datalog registers 10043 Reset Descriptions Save Return UU Series 9130 Operations Manual Rev 50 Datalogging Setup Note Contact Super Systems before making any changes on this screen since any changes made can have an adverse effect on the data being displayed This menu option will allow the user to modify which registers in the 9130 will be used as datalog data This list of data values is shown at the top of the screen Click on the Add button to add a new set of data values or click on the Edit button to edit an existing set of data values Click on the Delete button to delete a set of values To add or edit data values enter the initial offset of the register as well as the number of seguential registers to read for Using the example from the image the data values added would be 850 851 852 853 and 854 Clicking on the Save button will save the new data value registers Note 7he Save button must be clicked on to save any changes to the datalog data including resetting the configuration Clicking on the Cancel button will cancel the action Clicking on the Reset button will reset the values to the original configuration Note any changes made to the data 25006 Temp
29. 65 000 mV 65 00 progress bar at the bottom of the screen EEE Repeat these steps for all of the inputs Current input value 65 00211mV Clicking on the Next gt button will display Averaging input value the next screen s for the user calibration OOOO Clicking on the lt Back button will display the previous screen s To calibrate the zero range for the outputs you must first attach your measuring device Ce In the Zero Output X section click on the Prep for Zero button Let the unit output what it has set for the zero measurement then enter what you are measuring coming out of the terminals Span Output 1 Once entered click on the Calibrate button and Enter measured output curren Prep i o 3 let the procedure finish The progress of the calibration will be shown in the progress bar at the bottom of the screen Zero Output 1 Enter zero output current mA Computing difference and initiating cal storage 0 0 h h In the Span Output X section click on the Cu Prep for Span button Let the unit output what it has set for the span measurement then enter what you are measuring coming Zero Output 1 Enter zero output current mA out of the terminals Once entered click on Span Output 1 the Calibrate button and let the procedure Ed cnc finish The progress of the calibration will be shown in the progress bar at the b
30. 8 Instrument 9 Instrument 10 Instrument 11 Instrument 12 Instrument 13 Instrument 14 Instrument 15 Instrument 16 Instrument 17 Instrument 18 Instrument 19 Instrument 20 Instrument 21 Instrument 22 Instrument 23 Instrument 24 Instrument 25 Series 9130 Operations Manual Rev 130 Series 9130 Operations Manual Rev 131 Date and Time invalid Default Hold Time 0 Clear events end of recipe ye Temp Wait Limit T9 Furnace Name Temper 1 2 amp 3 1 e e e 9 Alarm Type PV1 proc high Inhibit source Input 1 Disable on open input no S O O O Smart Alarm disabled ON Delay Time 0 0 SP blocks alarm S S S O O y BO Impedance inhibits alarm y Series 9130 Operations Manual Rev 132 2 Use Input Correction Curve No Input 2 Setup Input Type K N K Initial Scale 0 Full Scale 10000 Decimal Point Location 0 Open Input up scale Series 9130 Operations Manual Rev 133 IP Address IP Address 192 168 1 229 IP Address Mask 255 299 255 Series 9130 Operations Manual Rev 134 mV 1 0 Vac 1 0 mV 2 0 Vac 2 0 mV 3 0 Vac 3 0 mV 4 0 Vac 4 0 mV 5 0 Vac 5 0 mV 6 0 Vac 6 0 mV 7 0 Vac 7 0 mV 8 0 Vac 8 0 mV 9 0 Vac 9 0 mV 10 0 Vac 10 0 mV 11 0 Vac 11 0 mV 12 0 Series 9130 Operations Manual Rev 135 mV 32 LL Le ee ee ee ee ee ee ee ee ee ee ee ee ee ee he ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee Vac 32 0 Curve Type none Control
31. Address 2 IP Address 3 IP Address 4 Passive or Slave 3 RS 232 Slave 1 terminals 5 6 Slave 2 terminals 22 23 RS 232 Zone Assignments Zone Assignments v A zone assignment on the 9130 vacuum o controller allows the recipe programs to MI change setpoints on all slave instruments of Parameter Value a multi zone furnace up to 10 zones Temp Instrument Loop 1 Temp Zone Number 0 Only used when running recipes Default Zone Offset temp 0 Slave Instrument Setup must be configured prior to Zone Assignment setup Temperature zones link instruments to Temperature Setpoints Assignments The zone assignment number with a choice of Assignment 1 through Assignment 10 Temp Instrument The temperature instrument number with a choice of Loop 1 and Instrument 1 Instrument 25 Temp Zone Number The zone within which the temperature setpoint change is desired with a range of 0 to 10 Default Zone Offset temp This is the default zone offset for temperature with a range of 32000 to 32000 Series 9130 Operations Manual Rev 65 Furnace Setup FunaceSeup y Parameter Value Temperature Mode F Loop 2 Instrument Loop 1 Event Instrument internal Quench Instrument Instrument 2 End of quench event 7 Quench speed event 6 Quench run event Date and Time Cascade Inhibit PV Difference Cutba 0 6 23 2011 2 31 02 PM disabled disabled Cascade Lower Ran 0
32. Description Location Register CENE Dualpro Loop 2 C Actual Modbus Model RF C Setpoint 18 317 je 8 Probe Temperature po 08 fe 8 Probe Millivolts dC Percent Output po 8 CO Factor or Equivalent po i1 X H Factor or Equivalent Controller Source Write Read Write Scale Description Location Register A2 MMI Mode 6 je _ i X RC Setpoint OOOO 17 Probe Temperature y 18 18 8 8 Probe Millivolts o 40 40 TC Percent Output Aa C0 Factor or Equivalent Lo A pa 1 Factor or Equivalent Controller Source Write Read Write Scale Description Location Register EA MMI Mode 7 7 1 1 RC Setpoint A 17 f8 f8 Probe Temperature pa 18 8 ja X Probe Millivolts Lo OA 41 41 41 RC Percent Output tt CO Factor or Equivalent o 4 1_ Factor or Equivalent Series 9130 Operations Manual Rev 118 Controller Source Write Read Write Scale Description LE Eurotherm 2404 MP H 12 Fl 125 25 pod 10733 1 Probe Temperature y y o 11002 X 1 Probe Millivolts Lo A a tC Percent Output pot CO Factor or Equivalent OA OA Factor or Equivalent Controller Source Write Read Write Scale Description E zm Eurotherm2500 Met Med 8 1H a a 12 jm103 1 X Probe Temperature AssumesLoop 61 110
33. E o 5 oj g l YEL FURNACE I T C TYPE K TYPE K T C INPUT ANALOG OUTPUT 41 1350 FORD Oe WIRE DIRECT TEMPERATURE CONTROL OPTIONAL 4 20mA gt 1360 H X x ANALOG OUTPUT 2 1370 FRE gt PV RETRANSMIT 4 20mA gt 1380 Ho 19 ie SERIES 9130 Temperature Control with RS 485 Comms Wiring Diagram Sheet 1 Series 9130 Operations Manual Rev 171 140 141 DIT 143 OPERATOR INTERFACE SSI 13498 142 143 144 145 COMMS TO DPVT 128 RS 485 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 17e 173 174 175 176 177 178 179 SERIES 9130 Temperature Control with RS 485 Comms Wiring Diagram Sheet 2 Series 9130 Operations Manual Rev 172 Revision History OO n Reve A Description 4 Date MCO co initial Release te 00 28 2011 2090 Fs Ps E Series 9130 Operations Manual Rev 173
34. Event 10 u N A Event 11 Programmer Alarm Event 12 Alarm 1 Event 13 Alarm 2 Event 14 Alarm 3 Event 15 Event 0 TC Redundancy Select OFF TC 1 ON TC 2 Series 9130 Operations Manual Rev 70 Event 1 PV Switching Select OFF PV 1 ON PV 2 Event 2 Timer Running Event 3 Timer Complete Event 4 Alarm Combination Event 5 N A The Alarm Combination option will allow the user to select the specific combination of alarms to use Analog Input Setup The 9130 controller has three analog inputs Each of the inputs comes with a factory default configuration Analog Input Setup dependent on the application It can be modified prior SSSR Y to shipment to your facility or in the field by a technician we Parameter Value or qualified trained person with the proper security inaa Type K code Filter Time 2 Initial Scale 0 Full Scale 2550 Analog Input Terminals Decimal Point Location 0 Analog Input 1 terminals 31 and 32 Open Input up scale Analog Input 2 terminals 29 and 30 Input Offset 0 _ Trip Point 1 Setpoint 0 Analog Input 3 terminals 27 and 28 Trip Point 1 Force Value 2 Trip Point 1 Direction input above setpoint Input Type Trip Point2 Setpoint 0 The thermocouple type for most applications can be Trip Point2 Force Value 0 Trip Point 2 Direction input above setpoint modified depending on your specific needs Note some of the inputs DO NOT allow the user to modify the Input typ
35. Instrument 4 PV In Scale 0 Instrument 4 Output Memory 0 Instrument 4 Output Register 0 Series 9130 Operations Manual Rev 153 Instrument 5 Storage 1 0 Instrument 5 Register Read 2 0 Instrument 5 Count 2 0 Instrument 5 PV Out Scale 0 Instrument 5 Output Register 0 Instrument 6 Register Read 1 0 Instrument 6 Storage 3 Instrument 6 Register Read 4 0 Instrument 6 Count 4 0 Instrument 6 SP Memory 0 Instrument 6 SP Register 0 Series 9130 Operations Manual Rev 154 Instrument 6 SP In Scale 0 Instrument 6 SP Out Scale 0 Instrument 7 Register Read 4 0 Instrument 8 PV Memory 0 Instrument 8 PV Register 0 Series 9130 Operations Manual Rev 155 Instrument 8 PV In Scale 0 Instrument 8 PV Out Scale 0 Instrument 9 Storage 2 0 Instrument 9 Register Read3 0 Instrument 9 Count 3 0 Instrument 9 SP In Scale 0 Series 9130 Operations Manual Rev 156 Instrument 11 PV In Scale 0 Series 9130 Operations Manual Rev 157 Instrument 13 SP Memory 0 Series 9130 Operations Manual Rev 158 Instrument 15 PV In Scale 0 Instrument 15 SP Out Scale 0 Series 9130 Operations Manual Rev 159 Instrument 16 PV Register 0 0 Instrument 16 PV Out Scale 0 Block Write 4 Instrument Block Write 4 Interval je Series 9130 Operations Manual Rev 160 Block Write 9 Data Start Block Write 9 Data Target Block Write 9 Count Block Write 12 Count Block Write 13 Instrument je Series 9130 Operations Manual Rev
36. Instrument Calculation 57 CHAPTER 3 CONFIGURATOR 2 0 MENUS 60 SLAVE INSTRUMENTS 60 AUXILIARY ANALOG NPUT 60 MANUAL EVENT CONTROL 61 PID OOP SETUP censo tuti uccide eee GG DU US IS ai 61 EVENT RUN PROGRAM SETUP 63 ZONE LOAD TC SETUP N Y OU e eoe ee eo eo ee o 63 O NS 64 SLAVE INSTRUMENT SETUP 64 ZONE ASSIGNMENTS 65 FURNACE SETUP assault ns dee ae be nL Y ol Ln GG Cn Ge GO LA GO nen o naf 66 DEFAULT WAIT LIMITS
37. Range 0 Series 9130 Operations Manual Rev 136 3 lt e Vac 1 0 mV 2 0 3 lt w e lt ce ac 3 lt PB Cc lt e ac 4 3 lt on o ac 5 lt e 3 lt o o ac mV 9 mV 22 Vac 22 3 lt lt I hLeL Le ee ee el ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee he ee ee ee ee ee ee ee he he e Series 9130 Operations Manual Rev 137 mV 23 Vac 23 mV 24 Vac 24 mV 25 Vac 25 mV 26 Vac 26 mV 27 Vac 27 mV 28 Vac 28 mV 29 Vac 29 mV 30 Vac 30 mV 31 Vac 31 mV 32 Vac 32 Curve 3 Entry Curve Type none O JO JO JO O JO O O O O O O O O JO O O oOjo j o mV 1 0 Vac 1 0 mV 2 0 Vac 2 0 mV 3 0 Vac 3 0 mV 4 0 Vac 4 0 mV 5 0 Vac 5 0 mV 6 0 Vac 6 0 mV 7 0 Vac 7 0 mV 8 0 Vac 8 0 mV 9 0 Vac 9 0 mV 10 0 Vac 10 0 mV 11 0 Series 9130 Operations Manual Rev 138 Vac 31 mV 32 Vac 32 Curve 4 Entry he ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee ee Series 9130 Operations Manual Rev 139 mV 1 mV 4 mV 8 mV 9 mV 21 Vac 21 e Series 9130 Operations Manual Rev 140 mV 1 mV 4 mV 6 mV 8 Vac 9 mV 10 OJO JO O JO O O JO O O O O O O O O O O O O O O e Series 9130 Operations Manual Rev 141 Vac 31 mV 32 e Series 9130 Operations Manual Rev 142 Rate 0 00 Reset 0 10 Integral
38. Redundant TC feature for the 9130 ER i FT Band P t Val ETES ae This will set the band for the redundant TC Band 20 Delay Time 1 The range is 4000 4000 TC Selection TC 1 Select Mode highest Delay Time T TC Redundancy Manual Override none _ This is the delay time in minutes for the redundancy The range is 0 32000 TC Selection This will set the TC to use for the redundancy This is a fixed setting Select Mode This will determine which TC to pick when using redundancy The options are Highest Lowest or Manual TC Redundancy Manual Override This option will allow the user to manually override the redundancy The options are None or IN2 3 select TC1 or 2 Event Control The Event control provides the user manual control of actual event outputs This is useful when testing wiring and field devices Series 9130 Operations Manual Rev 75 Hold Instrument Number Clicking on this value will display an input box from which the user can select a new value The range is 0 to 25 Event Control v Parameter Hold instrument number Hold Minimum PV Hold Maximum PV Eventfor Program Run Event for Program Reset 1 EventO Event 1 EXT I I U I Event3 Event4 Event5 Event 6 Event 7 Event 8 Event 9 Event 10 Event 11 Event 12 Event 13 Event 14 Event 15 Event 0 Event 15 Hold Minimum PV Clicking on this value will display an input box from which the user can se
39. The list of valid functions is FSIN Sine FCOS Cosine FEXP Exponent FLOG Logarithm FLN Natural Logarithm FSGRT Square Root FABS Absolute Value and FPOW Power The Sine and Cosine functions need to have the parameter in radians A function must be in all caps and begin with an F and have a pair of parenthesis An undefined function Series 9130 Operations Manual Rev 58 returns the value of the expression in the parenthesis Note A pair of parenthesis by themselves Is considered an undefined function The instrument calculation has limited parsing ability This is Kept to variables operation variable I e V1 12 25 V2 Another example is M128 V1 100 A negative sign in front of the number is considered part of the number i e V1 2 55 V2 A variable to the parser is one of the following a program variable Vxx a Modbus register Mxxx a number or a function Example V1 V2 1 35 V3 V4 This example will multiple V2 by 1 35 and multiply V3 and V4 together and add those two results and store that value in V1 The maximum length of a program line is thirty one 31 characters The following are the valid mathematical operators Addition Subtraction Multiplication Division and Modulo Divide integer only The difference between Division and Modulo Division is that Modulo will always return an integer value Example 11 4 92 75 11 4 2 The 75 will not
40. The options are Retrans to Slave 1 Off Off Retrans to Slave 2 Loop 1 Pa De os Note If the setpoint is 0 then the retrans Is Setpoint Offset SI 1 0 Setpoint Offset SI 2 blocked 0 Setpoint Offset SI 3 0 Setpoint Delay SI 1 0 Setpoint Offset Sl 1 Setpoint Offset SL3 0 0 Setpoint Delay SI 2 Values entered will take the decimal point of the Setpoint Delay SI 3 PV into account but each value is entered in whole numbers Carbon 1 0 01 Temperature 1 1 This option will apply the offset when retransmitting the value from the control loop The range is 32768 to 32767 Setpoint Delay Sl 1 Setpoint Delay SI 3 This is measured In seconds This option will set the number of seconds to delay before retransmitting the value from the control loop The range is 32768 to 32767 TC Extension Correction Curves This menu option will allow the user to set up to three TC TC Extension Correction Curves E correction curves for the 9130 controller Clicking on the FREE E Click value for a curve will display the curve edit form Note f the first Temperature value and the first Error value are both zero then the curve will not be set The user Cuve2 click Curve Edit can enter up to ten Curve 3 click Temperature Error combinations The range for the Temperature field is 300 to 9999 The range for the Error field is 30 000 to 30 000 Se o eo e e
41. added this space is not released Instead it will still be associated with the record thereby adding to the total disk space and slowing down the communication time with the database Compacting the database will free up this extra space which will speed up the amount of time it takes the software to communicate with the database Product Activation This menu option is not currently available on the 9130 Series 9130 Operations Manual Rev 51 Alarm Text Main Alarm 1 This menu option will allow the user to configure the text for the three main alarms on the 9130 Highlight the alarm to be Main Alarm 2 iam changed and click on the Edit button This action will display Main Alarm 3 the on screen keyboard which will allow the user to modify the Edit OK Cancel Read Write Data This menu option is protected by the SSi special passcode Contact SSi at 800 666 4330 to obtain this passcode before making any changes This menu option is used mainly for technical support reasons It will read the registers from the 9130 and display those registers on the screen The user will be able to read from and write to the 9130 s registers When the screen is first displayed it will read the first 100 registers from the 9130 and display them in a column format The top of the list will show 0 10 20 etc These are the column headers Each value in the column will be a logical increment of the header where th
42. be displayed When the Relay option is selected the Tuning Delta button will be hidden The Tuning Delta value will be the amount to limit the controller by Pressing the Tuning Delta button will display the numeric keypad which will allow the user to enter the limiting value The Conservative option will allow the user to minimize if not remove the possibility for an overshoot of the setpoint If a small overshoot is acceptable leave the Conservative checkbox unchecked If however no overshoot is desired then checking the Conservative checkbox will accomplish this The current PV value along with the setpoint is listed above the PID settings list Pressing the Start button will begin the auto tune process Note 7he process may take a few seconds to start The Idle line will change to display the calibration process for the auto tune The line will display a pointer value Note The Start button will be disabled while the calibration Is running Pressing the Abort button will abort the process If the Cancel button is pressed while a calibration is running a message box will be displayed confirming the action When the calibration is finished the PID settings list will be populated with suggested values and the four buttons underneath will be enabled The line above the PID settings list will read Idle again as well The user has the option to select only one of these sets of values either the Under Damped
43. be returned Calculation Time In MS 0 to Disabled This is the calculation time for the calculations This will specify the delay between executing a line Each line has the same delay between them even if they are blank A value of zero 0 will keep the calculations from being performed The range is 0 10000 Editor This option will display the screen where the calculations can be entered To edit a line click on the Edit button This will bring up the keyboard which will allow the user to change the text for the calculation If Edit is clicked on a blank line a new calculation can be entered To Insert a blank line in between lines select the line BELOW where the inserted line is going to go and click on the Insert button To delete a line highlight the line and click on the m T Delete button Insert Delete To erase a line highlight the line and click on the Clear button Cancel Series 9130 Operations Manual Rev 59 Chapter 3 Configurator 2 0 Menus The following section will detail the menus that are found with the Configurator 2 0 software for the 9130 controller Slave Instruments ET This page is a display of the current process variables of each of the slave instruments communicating with the 9130 controller Note None of these values can be modified on this screen lt Y c 0 Parameter Instrument 1 N A Instrument 2 N A Instrument 3 N A Instrume
44. be sourced to the input or inputs Click on the Calibrate button to begin the calibration The Set Nominal button will set a calibration values to their theoretical values Note This function Is not a factory default calibration This function would be useful if the user wished to restart a calibration from scratch SSi Analog Input Board Calibration Target Board 1 m Active Inputs v 1 2 3 Range 80mV Zero Target 0 mV Span Target 72000 mV Averaging input 11 ss A progress bar will be displayed along the bottom of the screen giving the progress of the calibration Span Calibration SSi Analog Input Board Calibration Target Board 1 E Active Inputs 1 2 3 Range 80mV O Zero Target 0 mV Span Target 72 000 mV Averaging input 11 IITITIT To perform a span calibration click on the Span option The circle will be filled in with a green dot for the selected option The drop down list under Range will allow the user to select the millivolt range of the inputs being calibrated When a range is selected the recommended value will also be populated For a span calibration the recommended value is 90 of the full range For example if the range is 80 mV then the span should be 72 mV The recommended value can be changed either by using the up and down arrows to adjust the value or by clicking on the value and entering the new value tha
45. done by removing the four 4 screws in the corner of the 9130 instrument box and then pushing the two 2 tabs on the side of the box outward while pulling on the chassis 4 Remove the analog input board 9 In order for an input to be set up as a voltage input a jumper must be placed on the two pins of the input amp lt ILYNNIINEN 0 i gt ea 1 TES oy esr E 3 eZ ipf ing D Input 3 with a jumper set for voltage Mm a ha E F Input 1 with no jumper set for Input 2 with a jumper set for voltage Temperature 6 To set an input for voltage place the gray jumper over the two pins on the desired input To set an input for temperature remove the gray jumper from the two pins on the desired input WARNING A jumper must be placed over the input before voltage inputs can be applied or the analog input board will be damaged Series 9130 Operations Manual Rev 167 Re insert the analog input board Replace the cover on the 9130 instrument Re attach the power to the screen and any connected device Power up the Advantech Touchscreen From the Analog Input Setup menu screen select the appropriate input and change the T C Type to the correct type E m AN Contact Super Systems Inc at 800 666 4330 if there are any questions or problems Series 9130 Operations Manual Rev 168 Appendix A Wiring Diagram of SERIES 9130 RS 232 or RS 485 100
46. measurement and will control the amount of output by time restraints Thus derivative takes action to inhibit more rapid changes of the measurement than proportional action Derivative is often used to avoid overshoot The range is 0 00 through 10 00 Integral Preset This is the integral preset value This field provides an offset for the starting point for PID control also referred to as Load Line or Manual Reset The range is 100 to 100 High Limit This is the high limit value The range is 100 to 100 Low Limit This is the low limit value The range is 100 to 100 Series 9130 Operations Manual Rev 77 SSi Analog Input Setup e The SSi Analog Input Setup menu option allows the DRIAL Le lisse ON user an input selection of three inputs per module and Module 1 M three input corrections per module There are eight aras Value modules available It is configurable for voltage of T C Inputtype 0 K universal input and it is typically used for Load T Cs Inputtype 1 B and Auxiliary Flow Meters ci Input 1 Correction notused Input Type O Input Type 2 Input 2 Correction not used This will select the input type for the module The options are B NNM 160 mV C R 80 mV E S 40 mV J T 20 mV 25 6 volts K 2 56 volts 4 20 mA 124000 12 8 volts N 1 28 volts 4 20 mA 62000 When the specified input type is selected a jumper located inside the case will need to be placed on that specific input for reading this sel
47. multiple output events 16 through 31 The Temperature Setpoint is an optional setpoint to send down The range is 301 disable 30000 The Event Mask is the events to enable which is the events affected The options are 0 15 Note Even though the events listed are 0 15 they correspond to 16 3f The Event ON OFF Bitmap field will set the final condition of the events in the event mask The opcode will ignore the bits not in the mask and either set or reset the bits depending upon their states in the bitmap The options are 0 15 Note Even though the events listed are 0 15 they correspond to 16 3f MEVT OUT 2 Temperature Setpoint Event Mask Event ON OFF Bitmap This opcode will set multiple output events 32 through 47 The Temperature Setpoint is an optional setpoint to send down The range is 301 disable 30000 The Event Mask is the events to enable which is the events affected The options are 0 15 Note Even though the events listed are 0 15 they correspond to 32 47 The Event ON OFF Bitmap field will set the final condition of the events in the event mask The opcode will ignore the bits not in the mask and either set or reset the bits depending upon their states in the bitmap The options are 0 15 Note Even though the events listed are 0 15 they correspond to 32 47 Series 9130 Operations Manual Rev 98 Temperature Value Column Atmosphere Value Column Option Value Column NO OP N A N
48. option The circle will be filled in with a dot for the selected option For a span calibration the recommended value is 90 of the full range For example if the range is 80 mV then the span should be 72 mV The recommended value can be changed by clicking on the value and entering the new value that way Series 9130 Operations Manual Rev 47 Click on the Calibrate button to begin the calibration A progress bar will be displayed along the bottom of the screen giving the progress of the calibration Zero Calibration Outputs To perform a zero calibration click on the Zero option The circle will be filled in with a dot for the selected option When ready to start the calibration click on the Ready button The user will then have to measure the current at the appropriate output terminals and enter that value on the button next to the Ready button by clicking on that value button and entering the value Averaging input value Click on the Calibrate button to begin the calibration EL A progress bar will be displayed along the bottom of Calibrate Return the screen giving the progress of the calibration Span Calibration Outputs To perform a span calibration click on the Span option The circle will be filled in with a dot for the selected option When ready to start the calibration click on the Ready button The user will then have to measure the current at the appropriate output terminals and enter that val
49. or the Zero Span option Note Even though the Cold Junction option is listed first the inputs and outputs should have the zero and span calibration performed BEFORE performing a cold junction calibration No calibration can be performed from the initial screen that is displayed when the Calibration menu option is selected Series 9130 Operations Manual Rev 45 Zero Calibration To perform a zero calibration click on the Zero option The circle will be filled in with a dot for the selected option The millivolt range for the input will need to be set so that the span values are correct The chart below will determine the range for each T C type TC Type mV Range Chart TC TypeRange in mV 20 40 Analog input board calibration Board 1 80 80 80 Mai Zero Span 80 ia NM 80 P zt au 001mV 79 99mV 7999mV 20 Averaging input 8 20 Cold Junction 10 7DZZK MOX For a zero calibration the recommended value to source etum is 0 mV The user can also individually select each input one through three five to calibrate where Check yes calibrate and No Check no do not calibrate Click on the Calibrate button to begin the calibration A progress bar will be displayed along the bottom of the screen giving the progress of the calibration Span Calibration To perform a span calibration click on the Span option The circle will be filled in with a dot for the selected option The millivolt range f
50. put the program in a hold state The Soak time is the total time in Hours Minutes format for the soak to run The Hours range from 0 166 and the Minutes range from 0 59 Series 9130 Operations Manual Rev 101 Temperature Value Column Atmosphere Value Column Option Value Column TC CHK Source 1 Source 2 Source 3 This opcode will check a TC Source 1 will determine the first source to check The options are Not Used Instrument 1 Instrument 25 and Input 1 Input 3 Source 2 will determine the second source to check The options are Not Used Instrument 1 Instrument 25 and Input 1 Input 3 Source 3 will determine the third source to check The options are Not Used Instrument 1 Instrument 25 and Input 1 Input 3 TC INQ Temperature Level N A Option The temperature inquiry is used to wait for the actual control temperature to reach the value specified The Temperature Level is the specified level to wait for The range is 301 disable 30000 The Option is the wait options Wait Wait Up or Wait Down The default band can be set under the Configuration Menu and is typically 15 degrees The band limit can be changed by the SET WA T opcode The L M T opcode immediately following this opcode sets a time limit on the wait A BRANCH opcode immediately following this opcode can be used to change the program flow based on the inguiry results TIME_EVT N A Delay Time Option This opcode will turn ON or OFF a sp
51. register Mxxx a number or a function Example V1 V2 1 35 V3 V4 This example will multiple V2 by 1 35 and multiply V3 and V4 together and add those two results and store that value in V1 Series 9130 Operations Manual Rev 90 The maximum length of a program line is thirty one 31 characters The following are the valid mathematical operators Addition Subtraction Multiplication Division and 96 Modulo Divide integer only The difference between Division and Modulo Division is that Modulo will always return an integer value Example 11 4 2 2 75 119642 2 The 75 will not be returned Calculation Time 0 Disabled This is the calculation time for the calculations This will specify the delay between executing a line Each line has the same delay between them even if they are blank A value of zero 0 will keep the calculations from being performed The range is 0 10000 Configure Instrument Calculations This option will display the screen where the calculations can be entered There are two ways to enter the calculations through the nstrument Calculation screen or with the Button View screen m ji y EE Instrument Calculation GUE RLY IF ELSE ENDIF END OK Cancel addition milliseconds per line 100 Time per loop 0 8 seconds The Button View screen will allow the user to use buttons to enter the program lines Only the buttons that can currently be
52. that is capable of outputting volts millivolts and temperature The help button l 1 next to the Range drop down list will allow the user to select a range based upon an input type if the range is not known Select the input type and click on the OK button The correct millivolt range will be displayed in the drop down list Click on the Cancel button to cancel this action Below is a listing of the suggested ranges for the various TC types TC Type mV Range Chart TC TypeRange in mV B 20 C 40 E 80 J 80 K 80 N 80 NNM 80 R 40 S 20 T 20 2 56V 1 28V 1 28V 1 28V 160 mV 160 mV 80 mV 80 mV 40 mV 40 mV 20 mV 20 mV 4 20 mA 1 28V 4 20 mA 629 1 28V Series 9130 Operations Manual Rev 79 Zero Calibration To perform a zero calibration click on the Zero option The circle will be filled in with a green dot for the selected option The drop down list under Range will allow the user to select the millivolt range of the inputs being calibrated When a range is selected the recommended value will also be populated For a zero calibration the recommended value is 0 mV The list of ranges is 20 mV 40 mV 80 mV 160 mV 1 28 Volt The user can individually select each input one through three five to calibrate where Check yes calibrate and No Check no do not calibrate Once an input is checked its current value will be displayed For a zero calibration a value of 0 mV will need to
53. the option of _ two analog outputs The outputs are ranged for a 4 20 miliamp signal or a 0 20 milliamp signal Each output prem Value comes with a factory default configuration dependent on the Assignment loop 1 inc Offset 0 application Each output can be R 200 modified prior to shipment to your A Selection 4 20 mA facility or in the field by a supervisor Analog Output Terminals Analog output 1 terminals 24 and 25 Analog output 2 terminals 25 and 26 Assignment The analog output assignment can be modified depending on your system reguirements To change the Assignment first select which analog output you want to change by selecting it in the pull down menu Just below the main menu list Clicking on this value will display an input box and then you can use the pull down menu to select the desired parameter Once selected click OK and the displayed assignment under Value will be the current assignment type The following is a list of the options PV 1 retrans Input 1 retrans Loop 1 inc Input 2 retrans Loop 1 dec Input 3 retrans Loop 1 combo SP1 retrans PV 2 retrans Programmer ID num Loop 2 inc Disabled Loop 2 dec Loop 2 combo Loop 3 inc Loop 3 dec Loop 3 combo Combo example for carbon 4 12 mA Air 12 20 mA Gas Offset This is the starting point the Process Variable value at which you get 4 milliamps Clicking on this value will display an input box from which the user can select a new val
54. the wait limit is 15 the recipe will not advance until the PV is at or below 1515 Series 9130 Operations Manual Rev 106 Wait in a Guaranteed Soak During a guaranteed soak in a recipe the timer will continue to count down while the PV value is within the wait limit band If the value of the PV moves outside of this range the timer will pause until the PV value falls back within the wait limit band upper limit During a guaranteed soak the timer will oe a is referred run while the PV ee aum eee mes me nisi ee n E ae to as the wait limit is within the wait band limit lawer limit During a guaranteed soak the timer will pause if the PV moves outside of the wait limit The defailt hold time countdown will start If the PV value moves outside of the wait limit band the recipe will pause and a new timer will begin This timer is called the Default Hold Time and can be found and adjusted in the Menu under Furnace Setup This timer will keep track of the amount of time the PV value has been outside of the wait limit If the PV value fails to move back into the wait limit band within the Default Hold Time the programmer alarm will be activated Once the PV value moves back within the wait limit band the soak timer will resume For example if the PV is temperature with a set point of 1500 and the wait limit is 15 the recipe timer will run only while the temperature is 1485 1515 If the PV moves outside of
55. thermocouple available certain vacuum sensors etc However if an application calls for an input without a standard curve the curve can be built using this option Voltages can be paired with corresponding values to create a sensor curve based off of a provided equation or data This allows the controller to make appropriate readings from the sensor Return Series 9130 Operations Manual Rev 43 The first screen shows that five separate curves can be Edit Curve 1 edited Selecting one of Curve 1 5 and pressing Edit will display the screen where new curves can be assigned The type can be toggled between Linear and None Pon mv Value 44 6887 PE Thirty two points can be assigned by selecting one of the 11460 7683 points and pressing Edit This allows the operator to 2819 15360 change the Millivolts and the corresponding Value by 4412 492 clicking on each option Pressing OK will save the point 13849 8960 15556 The Return button will return the user to the menu screen Return Alternate PID Setup The Alternate PID Setup menu option allows for up to Alternate PID 1 16 sets of PID values to be used on the first loop via the programmer Prop Band 0 for O This menu option is typically used for vacuum Reset k applications with the programmer Rate There is a choice of PID 1 16 and Loop 1 Set 1 Loop Integral preset 1 Set 3 High limit Low limit Prop Band 0 for On Off This is the propor
56. to send to The range is 0 32767 The Instrument is the slave instrument to send the value to The options are 1 25 SET WAIT Temperature Setpoint N A Speed This opcode sets the band limits for the wait option or inquiry opcodes The Temperature Setpoint specifies the temperature band i e the value The range is 301 disable 30000 The Speed is the speed to use Ctrl Load T C Control T C or Load T C SETPT Temperature Setpoint N A Option This opcode is used to set the temperature set point The Temperature Setpoint is the setpoint to send for the temperature process variable The range is 301 disable 30000 The Option will wait for the setpoints to be reached Blank Don t Wait Wait Wait Up or Wait Down Note The Blank option is an actual blank line not the word Blank SL PV INQ Process Variable Slave Option This opcode will check a slave instrument for a specific process variable value and wait until the PV from the slave instrument matches The Process Variable is the PV to check The range is 301 disable 32000 The Slave is the slave instrument to check The range is 1 12 The Option is the wait options for the opcode The options are Wait Wait Up or Wait Down SOAK N A N A Soak Time This opcode is an unconditional soak for the time in hours and minutes specified The programmer will hold for the time specified and nothing except the operator pausing the recipe will
57. 0 to 32767 000 Generic Instruments Read 1 Register The generic instrument s data will be stored in certain registers Read 1 Count on the host instrument such as the 9130 controller Each bore Nds bit instrument is allotted a certain set of registers starting with Read 2 Count register 1000 To determine the beginning register use the Read 2 Storage Offset following calculation 100 generic instrument s number 1 RER cad 16 900 Therefore instrument 1 would begin at register Read 3 Storage Offset 1000 100 1 900 Instrument 7 would begin at register 1600 100 7 900 Each instrument is allotted 100 registers therefore instrument 1 s allotment is from register 1000 to 1099 on the 9130 controller instrument 2 s allotment is from register 1100 to 1199 on the 9130 controller etc The Generic Instrument Setups menu is split into two parts Coms and Data The screen lists the generic instruments from Instrument 1 to Instrument 16 Select the desired instrument to configure then choose Coms or Data Coms The three reads can be set up on this screen Read 1 Register Read 2 Register Read 3 Register The Read X Register field will be the register in the 9130 controller that the instrument will read from The range is 0 32767 Read 1 Count Read 2 Count Read 3 Count The Read X Count field will be the number of successive registers to read The range is 0 100 Read 1 Storage Offset Read 2 Storage Offset R
58. 00 to 10000 Default Hold Time This value is the default holding time for the furnace The range is O to 10000 Deviation Alarm Delay This value is the delay for the alarm if a deviation alarm is detected The range is O to 10000 Furnace Name This is the name of the furnace PV1 Name This is the name of process variable 1 Clear events end of recipe This switch will allow the user to clear the events out at the end of a recipe The options are either no or yes Start Guench This option will determine what starts the quench cycle The options are On Recipe Opcode QUENCH Opcode Input 1 Input 31 Quench Hold Event This option will determine which event will hold the guench cycle The options are None Input 1 Input 14 Guench EVT Transfer Time Configuration This option will allow the user to set what will trigger the transfer from the guench cycle The options are Event 2 Active Time or Event 1 Active to Event 2 Active Series 9130 Operations Manual Rev 67 PV Switch Action This field will select the action for the PV switch When an instrument in configured for PV switching the controller will use the low source when the PV signal is below the PV Switch Value and it will use the high source when the PV signal is above the PV Switch value The list of options is None PV Switch TC Redundancy Cascade Control Default Wait Limits The 9130 controller uses default wait limits in conjunction with
59. 1 range has a zero and span calibration value A cold Output 2 junction trim value must be calibrated for thermocouple inputs There are two analog outputs each with a zero and span value 4 n To calibrate an input or output select the desired Edit Return option and continue Note Even though the Cold Junction option is listed first the inputs and outputs should have the zero and span calibration performed BEFORE performing a cold junction calibration Equipment needed A certified calibrator s with the ability to input and read millivolts milliamps and thermocouples is required The appropriate connection leads are also required A 24VDC 75 watt power supply is required Notes Input 1 terminals 31 and 32 Input 2 terminals 29 and 30 Input 1 Calibration Input 3 terminals 27 and 28 Output 1 terminals 24 and 25 Output 2 terminals 25 and 26 Enter target mV 0 recommended Zero Calibration Inputs To perform a zero calibration click on the Zero option The circle will be filled in with a dot for the selected option For a zero calibration the recommended value Averaging input value to source is 0 mV l Click on the Calibrate button to begin the calibration Calibrat Return A progress bar will be displayed along the bottom of the minis screen giving the progress of the calibration Span Calibration Inputs To perform a span calibration click on the Span
60. 1 terminals 31 and 32 Input 2 terminals 29 and 30 Series 9130 Operations Manual Rev 78 Input 3 terminals 27 and 28 Output 1 terminals 24 and 25 Output 2 terminals 25 and 26 Calibrate Aux Analog Input If an SSi analog input board is set up then this menu option will be visible The Calibration menu screen will allow the user to calibration the zero span and cold junction trim value for all of the inputs on each board Select Board The Select button at the top of the screen will allow the user to select one of the current boards to Select Board perform a calibration on FEE Select the appropriate board and click on the OK button Clicking on the Cancel button will not select the board to calibrate Note A board must be selected for calibration to begin The user will need a thermocouple calibrator capable of outputting a thermocouple signal to calibrate the zero span or cold junction value of the input board The user will need to connect the calibrator to one of the inputs on the analog board for the channel that will be calibrated It is recommended to let everything calibrator and analog board sit for approximately thirty minutes to allow the temperature to achieve equilibrium It is important to note that when performing a zero or span calibration do not useregular thermocouple wiring Instead use any kind of regular sensor wire or even regular copper wire To perform the calibrations the user will need a calibrator
61. 1 SYSTEM 5 31 2011 The green directional arrows will display the previous items in the log or the next items in the log if the log items are longer than one screen The drop down list in between the directional arrows will allow the user to select the date of the log items to view The Return button will return the user to the menu screen Series 9130 Operations Manual Rev 21 Slave Communications Status This page is a display of the current process variables of each of the slave instruments communicating with the 9130 controller These values are display only and cannot be modified from this screen There are five possible messages that can occur to describe the instrument communications status N A No instrument is connected Bad No communications exist 22 Communications exist but there are frequent errors 20K Communications exist but there are occasional errors e OK Communication is established and working properly For set up of the auxiliary instruments go to the menu item Slave Instrument Setup The Return button will return the user to the menu screen Load TC Auxiliary Analog Input The Load TC Auxiliary Analog Input screen will show Load TC Auxiliary Analog Input the values for the load TCs and the auxiliary analog inputs These values are display only and cannot be modified from this screen Edit Return Manual Event Control Events are assignable outputs used in Manual Event Control recip
62. 2 1 Probe Millivolts Atmosphere 4 4 1 1 RC Percent Output o jes 1100 X 1 CO Factor or Equivalent po 68 X 1106 3 1 Factor or Equivalent Controller Source Write Read Write Scale Description Location Register Scale Carpro35 6 238 1 C Actual MMI Mode PP C Setpoint 5 235 8 8_ Probe Temperature ___ A5 KH S8 8 Probe Millivolts pC Percent Output po C0 Factor or Equivalent po Factor or Equivalent Controller Source Write Read Write Scale Description m P map p Carbpro3 0 FORENE MM lll wt 5 _ 5_ 25 Se 8_ Probe Temperature AA 24 2 Probe Millivolts o 7 1 110 RC Percent Output pot CO Factor or Equivalent A 8 Factor or Equivalent Controller Source Write Read Write Scale Description Location Register Carbpe 2 20 13 6b de t RC Setpoint pod Probe Temperature po pas po lso Probe Millivolts po TC Percent Output B B CO Factor or Equivalent pK Factor or Equivalent Series 9130 Operations Manual Rev 119 Controller Source Write Read Write Scale Description Location Register Cie Series 9200Loop1 3 J126 1 C Actual i 5 2 928 Setpoint ARA X J 15 1 Probe Temperature as Cs 10 X 10 Probe Millivolts TT 1390 fio HC Percent Output AS 12 C0 Factor or Equivalent ASS M3 Factor or Equiv
63. A N A This is a no operation code and it does nothing It is used as a place holder on programs that are less than 24 steps PIDLOAD Loop 2 Loop 1 N A This opcode will load an alternate PID set from the controller memory The Loop 2 field is the alternate PID loop to use for loop 2 A value of 0 will disable the loop PID The range is 0 16 The Loop 1 field is the alternate PID loop to use for loop 2 A value of 0 will disable the loop PID The range is 0 16 The alternate PID loops can be set up on the Alternate P D Setup screen See the Alternate PID Setup section for more information PO INQ Temperature PO Value N A Option The percent output inquiry is used to test the actual percent output of the temperature controller The Temperature PO Value is the temperature percent output to test against The range is 101 disable 100 The Option value will determine how the test will conclude The options are Wait Reach within band Wait Up Reach or Exceed the specified values or Wait Down Reach or Be Less than the specified values The LIMIT opcode immediately following this opcode sets a time limit on the wait A BRANCH opcode immediately following this opcode can be used to change the program flow based on the inquiry results Q TT AL SP N A Transfer Time Seconds N A This option will set the quench transfer time alarm setpoint The Transfer time is entered in seconds The range is 0 0 3276 7 QTCSET Temperatu
64. A T opcode GOSUB N A N A Recipe Number The go to subroutine opcode is used to call a program to run and then return to the calling program This is used to execute standard routines that can be used by many programs GOSUBs can be stacked up to eight 8 levels The Recipe Number is the recipe program to run The range is 1 300 GRAMP Temperature Setpoint N A Time This is a guaranteed ramp opcode The process value must be within the deviation band to allow the ramp timer to run If the process value goes out of the deviation band then the ramp timer will stop and wait until the process value comes back into the deviation band before starting up again The Temperature Setpoint is the setpoint to send for the temperature process variable The range is 301 disable 30000 The Time is the total time for the program to reach the desired setpoint s in Hours Minutes format The Hours range from 0 166 and the Minutes range from 0 59 The band limit can be changed by the SET WA T opcode GTCINQDEL Delay Time T C Option This is a guaranteed TC inquiry short delay opcode It is used to verify that all active thermocouples are within the set wait limits around the setpoint for the user defined time period The Delay Time is the time in seconds before checking the T Cs The range is 0 500 The T C is the Control T C or Load T C to use The options are Control T C T C 1 T C 24 The Option will allow the user to wait for th
65. ATION AND CALIBRATION 78 OVervieW 78 Equipment needed 78 NotesS 78 Calibrate Aux Analog INpUt 79 9130 User Calibration 81 9130 Full Calibration 83 A I MODULE OFFSET CORRECTION 84 PV SWITCHING 84 AUX SETPOINT CONFIGURATION 84 TC EXTENSION CORRECTION CURVES
66. Cascade SP Upper Limit This is the cascade setpoint upper limit The 9130 uses the difference between the cascade SP lower limit and the cascade SP upper limit and multiplies that value by the output of the load loop It then offsets this value by the cascade SP lower limit and feeds the furnace loop this value as a setpoint Example Cascade SP Lower Limit 0 Cascade SP Upper Limit 2000 The load has a setpoint of 1700 and it is at 37 output The furnace setpoint will be calculated as follows 2000 0 0 37 0 740 The Return button will return the user to the menu screen Recipe Edit This option will allow the user to edit a recipe that is stored on the 9130 controller The Select Recipe button will allow the user to select which recipe to load 1 300 Once the recipe has been selected the recipe will be displayed on the screen The higher recipe steps can be viewed by holding a finger or stylus on the screen and scrolling up or down To edit a specific step highlight that step and press the Edit button This will allow the user to select a different Opcode to use or to change the information entered for the current Opcode See the SERIES 9730 Opcodes section for more information on each Opcode EMIT MENS ms CN A and its purpose ym To insert a step into the program highlight the step number for the step and press the Insert button The user will have to confirm the insert Once this has been confirmed t
67. Cascade Upper Ra Default Hold Time Deviation Alarm Del Furnace Name PV1 Name Clear Events end of Start Quench Quench hold event Quench EVT transfe PV Switch Action 0 90 0 Temper 1 2 amp 3 Temperature yes On recipe opcode none Event 1 active to event2 none The Furnace Setup menu option is an administrative access only option Do not make any adjustments on the screen without first contacting Super Systems Inc at 800 666 4330 Note for controllers with Cascade control When in cascade mode the 9xxx treats loop 2 as the furnace loop and loop 3 as the load loop It feeds the output of the load loop into the set point of the furnace loop Temperature Mode This value determines the specific temperature scale to be used It can be either Degrees IF or degrees UC Loop 2 Instrument The option will allow the user to select the instrument that will serve as the Loop 2 instrument The options are Internal Loop 1 Internal Loop 3 Instrument 1 Instrument 25 Event Instrument Allows for a slave instrument or internal to be the defined event control device The types of instruments are Internal Instrument 1 Instrument 25 Quench Instrument Allows for slave instrument or internal to be the defined quench control device The types of instruments are Internal Loop 1 Internal Loop 3 Instrument 1 Instrument 25 End of Quench Event Tells the programmer which event to signal end
68. EN Alarm 3 Hysteresis C O p J o Clear events atend ofrecipefYes Series 9130 Operations Manual Rev 112 Sample Event Assignments Events can be assigned to cycle any relay on and off In the example below Event 6 could cause a buzzer to go off or a light to turn on signaling the end of a cycle However this is strictly an example Events are customizable per the system The following list is an example of how the operator could setup under System Management in Configurator some of the vacuum event assignments Event 0 Spare Event 1 Cycle Running Start Pump Down Event 2 Spare Event 3 Vacuum Cool Event 4 Partial Pressure Event 9 Gas Fan Cool Event 6 End of Cycle Event 7 Spare Event 8 Spare Event 9 Spare Event 10 Static Cool Flash Card Management This section will show the user how to pull logged data from the operator interface using TS Manager From the TS Manager home screen select Tools gt Communications gt Advanced Download Maintenance 31 Touchscreen Manager Ei is L Export 2 Advanced Download amp Maintenance Data Backup Online Screen Configuration The Transfer Data tab is used to download data from the selected touch screen The specified recorder is identified on the drop down list from the main TS Manager Screen There are 2 ways to synchronize data This can be done using the Screen as the source of the data network connection or Disk source flash card from the screen
69. Its function is the same as the acknowledge button BRANCH True Step Number False Step Number N A The Branch opcode can change program flow based upon an inguiry opcode The True Step Number is the program step to go to if the inguiry is evaluated as true and the False Step Number is the program step to go to If the inguiry is evaluated as false The True Step Number ranges from 1 24 The False Step Number ranges from 1 24 DELAY N A N A Delay Time This opcode is used when a short delay is needed The Delay Time is in seconds from 1 500 seconds DEV AL Temperature Dev Band N A Loop The deviation alarm opcode is used to turn the temperature or vacuum deviation alarms ON or OFF The Temperature Dev Band will determine the deviation band for the temperature deviation alarm The Loop will determine which type of deviation alarm to use The Temperature Dev Band ranges from 301 Disable 30000 The Loop options are Off T Bnd Temperature Band A Bnd Atmosphere Band A Bnd T Bnd Atmosphere Band and Temperature Band T Dev Temperature Deviation T Dev Temperature Deviation A Bnd T Dev Atmosphere Band and Temperature Deviation A Bnd T Dev Atmosphere Band and Temperature Deviation A Dev Atmosphere Deviation A Dev T Bnd Atmosphere Series 9130 Operations Manual Rev 92 Deviation and Temperature Band A Dev T Dev Atmosphere Deviation and Temperature Deviatio
70. Model 9130 system This power supply has a universal input that can accept between 60 and 269VAC Power should be applied in accordance with the electrical drawings that have been supplied Since each installation is unigue to the site the customer is responsible for providing adequate power and making it available to the Model 9130 power supply SSi reguirement MOV s must be wired across the isolation relay coil terminals on all isolation relays that are connected to solenoids Further MOV s must be connected across the HOT and NEUTRAL wires when the solenoid is wired to them IT IS AN ABSOLUTE MUST to have the MOV s at BOTH LOCATIONS Series 9130 Operations Manual Rev 11 Pin Out SUPER SYSTEMS INC 800 666 4330 WWW Supersystems com 1 24VDC COM 12 RELAYOUT5 22 SLAVE 2RS485 2 24VDC 13 RELAY OUT 6 23 SLAVE 2 RS485 3 RS485 RT 14 RELAY OUT 7 24 4 20mA OUT 1 4 RS485 RT 15 RELAY OUT 8 NC 25 4 20mA OUT COM 5 SLAVE 1 RS485 16 RELAY OUT8 NO 26 4 20mA OUT 2 6 SLAVE 1RS485 17 DIGITALIN 1 27 ANALOG IN 3 7 RELAY COMMON 18 DIGITAL IN 2 28 ANALOG IN 3 9 RELAYOUT 1 19 DIGITAL IN 5 29 ANALOG IN 2 9 RELAY OUT 2 20 DIGITAL IN 4 30 ANALOG IN 2 10 RELAY OUT 3 21 DIGITAL IN COM 31 ANALOG IN 1 11 RELAY OUT 4 32 ANALOG IN 1 9130 Pin Out A wiring diagram of the SERIES 9130 controller can be found in Appendix B Anci
71. P equals a negative number and the output would bring the PV up toward setpoint then that is reverse Example If a 12 mA output drives a 0 degree F temperature PV UPto a 1200 degree F temperature SP this would be REVERSE and since this would take a S NGLE output from the controller the Mode for the Temperature Loop is Single Reverse Integral Preset This field provides an offset for the starting point for PID control also referred to as Load Line or Manual Reset The range is 100 to 100 Cycle Time This field is typically set to the valve travel time multiplied by 1 5 The range is 0 300 Setpoint Change Limit This is a smart time feature that allows Process Loop to use PB only without Reset until the Process Variable drops below the percent output set under this category It is used to eliminate overshoot The Output percentage selected under this category must be above the normal operating output percentage of the furnace at heat The options are OFF 80 70 60 50 40 3090 or 20 Example If the furnace runs at 4096 output at heat for the maximum load the setpoint change limit should be set to 6096 Low Limit This is the low limit for the loop The range is 100 to 100 High Limit This is the high limit for the loop The range is 100 to 100 0 Setpoint Stops Control If the Setpoint is zero then all outputs are turned off The option is either Yes or No IN1 high limit shuts down ctrl If input 1 s hi
72. Preset 0 Low Limit 100 Alternate PID 4 Setup Prop Band 0 for On Off 4 High Limit 100 Reset 0 10 Series 9130 Operations Manual Rev 143 Reset 0 10 Rate 0 00 Integral Preset 0 Low Limit 100 Alternate PID 10 Setup Prop Band 0 for On Off 4 0 0 0 0 High Limit 100 Prop Band 0 for On Off 4 0 Prop Band 0 for On Off 4 0 Reset 0 10 Series 9130 Operations Manual Rev 144 0 0 Low Limit 100 Alternate PID 16 Setup Prop Band 0 for On Off 4 Prop Band 0 for On Off 4 0 Reset 0 10 Series 9130 Operations Manual Rev 145 0 0 0 Low Limit 100 Series 9130 Operations Manual Rev 146 Series 9130 Operations Manual Rev 147 Series 9130 Operations Manual Rev 148 Input 9 Correction not used Input 24 Correction not used Series 9130 Operations Manual Rev 149 O jJO JO JO JO O Series 9130 Operations Manual Rev 150 Curve 2 Point 9 Offset 0 000 Curve 2 Point 10 Temp 600 Curve 2 Point 10 Offset 0 000 0 0 Curve 2 Point 8 Offset 0 000 0 Curve 3 Point 1 Temp 800 Curve 2 Point 9 Temp 40 Instrument 1 Storage 1 0 Series 9130 Operations Manual Rev 151 Instrument 1 Count 3 0 Instrument 1 Output Register O Instrument 2 Storage 2 0 Instrument 2 Count 4 0 Instrument 2 SP Memory 0 Instrument 2 SP Register 0 Instrument 2 SP In Scale 0 Series 9130 Operations Manual Rev 152 Instrument 3 Output Register 127 Instrument 4 PV Memory 0 Instrument 4 PV Register 0
73. RUN SLAVE Recipe Number Recipe Step Slave Instrument This opcode will start a recipe on the specified slave SSI recipe programmer instrument The Recipe Number is the program number to start on the slave instrument The range is 1 300 The Recipe Step is the program step to start on in the slave instrument The range is 1 24 The Slave Instrument is the slave instrument to select to start the recipe on SSi recipe programmers only The options are 1 25 SET AUX Setpoint Value N A Slave Instrument This opcode sends a setpoint down to an auxiliary instrument The Setpoint Value is the setpoint to send down The range is 301 disable 30000 The Slave Instrument is the slave instrument to send the setpoint down to SSi recipe programmers only The options are 1 25 Series 9130 Operations Manual Rev 100 Temperature Value Column Atmosphere Value Column Option Value Column SET_GEN_FLOW Multiplier optional Air Gas Ratio optional Total Endo Flow This opcode will set the flow rate The Multiplier is the multiplier for the flow The range is 3 01 disable 3 20 The Air Gas Ratio is the ratio for the air and gas The range is 0 01 disable 0 10 The Total Endo Flow is the total flow rate The range is 0 32000 SET SL VAL Value Register Instrument This option will send a value from a register to a specific instrument The Value is the value to send The range is 32768 32767 The Register is the register
74. Scale Eurotherm2500 19 TR ooo PV Modbus Mode Modbus Model A Setpoint Loop 1 Percent Output Loop 1 Controller Source Write Read Write Description Location Register Scale Scale SSi 8 8 5 10 Events Actual 3 2 98 1 Events Setpoint 6 a Jj3 Events Input Controller Source Write Read Write Description Location Register Scale Scale Series 9200 po OF Events Setpoint pK Events Input Controller Source Write Read Write Description Location Register Scale Scale Micrologix Modbus 1 1 EventsActual 0 RS 232 o 10 1 1 Events Setpoint ASOC X i Events Input Location Register Scale Scale 1 0 1 EventsActual RS 22303 Jo 10 1 EventsSetpont Ts a TA Events input Series 9130 Operations Manual Rev 126 Controller Source Write Read Write Description Location Register Scale Scale PLC5DF1 1 1 Events Actual O RS 232 o 100 1 1 Events Setpoint pS St Eventsimput e Ri SNS gister eue ERE 10 1100 1 Events Events Actual EE rr CSS vents input Series 9130 Operations Manual Rev 127 Sample 9130 Configuration Series 9130 Operations Manual Rev 128 Switch Point PID 1 gt 2 Switch Point PID 2 gt 3 ojoj jo e Series 9130 Operations Manual Rev 129 Instrument 1 Instrument 2 Instrument 3 Instrument 4 Instrument 5 Instrument 6 Instrument 7 Instrument
75. ads can be set up in amp Integer nteger the grid in the top of the form d integer neger The Instrument Register field will be the register in the 9220 controller The range is 0 32767 The Count field will be the number of successive registers to read The range is 0 100 The Storage Offset field will be the offset in the generic instruments registers 1000 1099 for Instrument 1 1100 to 1199 for Instrument 2 etc The range is 0 99 The setup for the PV Process Variable SP Setpoint and Out Output can be done in the grid in the bottom of the form The Offset field is the instrument s offset The range is 0 32767 The Instrument Register field is the register in the 9220 controller The range is 0 32767 The Input Type field will determine what kind of type the value will be The options are Integer Big Endian Big Endian Byte Swap Little Endian or Little Endian Byte Swap The Exponent field will determine if there is an exponent value Checking the checkbox will indicate that there is an exponent The Input Scalar field will determine the input scalar range The range is 128 127 The Output Type will determine what kind of the output value will be The options are Integer Big Endian Big Endian Byte Swap Little Endian or Little Endian Byte Swap The Exponent field will determine if there is an exponent value Checking the checkbox will indicate that there is an exponent The Output Scalar field will determine
76. alent Temperature Instruments Location Register Scale Scale 18 130 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description NN gister e m Yoko Yoko750 1 Temperature Controller Actual Controller Actual Modbus Mode HH Temperature Controller Setpoint 4 4 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description me He gister N Scale UDC 3300 s 3300 s Temperature Controller Actual Modbus Mode sz fo Temperature Controller Setpoint 3 10 10 Temperature Controller Percent Output Location Register Scale Scale ey A8 7 EA Temperature Controller ctual Modbus Model 1716 41 4 1 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Dualpro Loop 2 18 J17 mM O J Temperature Controller Actual Modbus Mode or rg 1 Temperature Controller Setpoint 41 41 41 Temperature Controller Percent Output Series 9130 Operations Manual Rev 120 Location E MEME gister MEE XEM HE 3 Temperature Controller Actual _ Controller Actual Hr Temperature Controller Percent Output Controller Source Write Read Write Description Location ES DualproLoop2 Loop 2 EY 8 Temperature Controller Actual Controller Actual MMI Mode H e 1 Temperature Controller Setpoint 41 41 41 41 Temperature Controller Percent Output Controller S
77. all of the inputs first and then perform a cold Junction calibration If necessary It is recommended after each Cold Junction calibration to source a value in and check what the displayed temperature reading is Click on the Return button to close down the screen Series 9130 Operations Manual Rev 48 Configuration This option will allow the user to set some general configuration settings The list of configurable items Is e Log Maintenance Programmer Alarm Text Event Text Compact Database Communications Setup Datalogging Setup Recipe Configuration Product Activation Alarm Text Read Write Data 6 15 2010 Log Maintenance This option will allow the user to purge or delete log files starting from a specific date All log files from on or before the selected date will be purged The user can purge log files from the Alarm Log Event Log or System Log Programmer Alarm Text ee User alarm 1 User alarm 2 User alarm 3 User alarm 4 User alarm 5 User alarm 6 This option will allow the user to modify the text for Programmer Alarm 1 Programmer Alarm 99 Programmer alarms are internal non modifiable alarms that are triggered when there Is a certain condition in the 9130 programmer Each alarm is initially labeled by the text User Alarm ff However these labels can be changed to the operator s preference To change the text displayed for an alarm open the Configurator program open the Settings and se
78. alue of 250 entered in the sample parameter will display a 29 0 The Set button will save the values entered The Cancel button will cancel the information and make no changes Temn ACT Temperature LA The OK button will close the screen and prompt the user to save any changes if changes have been made The Cancel button will close the screen and return to the menu screen Series 9130 Operations Manual Rev 27 Communications Setup Warning Changes to this screen should not be made Communications Setup without consulting SSi at 800 666 4330 This screen will show the Ethernet and RS 232 RS 485 IP Address 192 168 1 229 communications information for the 9130 controller Subnet Mask 255 254 255 0 RC IP Address Modbus DF1 master This will identify the IP address of the controller This is necessary if the Touchscreen will be communicating to the Host 485 Mode 9130 over Ethernet communications The IP address must be in the xxx xxx xxx xxx format Host 485 Address Return Subnet Mask This will identify the Subnet mask of the controller This is necessary if the Touchscreen will be communicating to the 9130 over Ethernet communications The Subnet mask must be in the xxx xxx xxx xxx format Gateway This will identify the IP gateway of the controller This is necessary if the Touchscreen will be communicating to the 9130 over Ethernet communications The IP gateway must be in the xxx Xxxx XXX XXX
79. an input box from which the user can select a new value The range is 32768 to 32767 Series 9130 Operations Manual Rev 71 Full scale This is the full scale value Clicking on this value will display an input box from which the user can select a new value The range is 32768 to 32767 Decimal Point Location This is the decimal point location value This will affect the PV value and the location of the decimal when it is displayed Clicking on this value will display an input box from which the user can select a new value The range is 0 to 4 Open Input This is the open TC value Clicking on this value will toggle between up scale down scale one trip point and two trip points Input Offset The input offset value is algebraically added to the input value to adjust the input curve on read out The range is 5000 to 5000 Trip Point 1 Setpoint This is the trip point 1 setpoint value in F The trip point is used as a way to ensure that the probe is still working properly and that there is not a problem with the furnace that could ruin the load If the probe takes a measurement in conflict with the trip point the reading will automatically be forced to the Trip Point Force Value This will cause the system to set off an alarm so that the operator will be aware there is a problem The range is 32768 to 32768 Trip Point 1 Force Value This is the trip point 1 force value This value is used when the probe begins reading values in co
80. are all considered the same variable V3 v3 v0003 The 9220 s Modbus registers can be used as input variables in the equations without restriction To protect the instrument Modbus registers are restricted as output registers Modbus registers are designated by an upper or lower case M followed by a number Note The standard Modbus routine is called to retrieve the Modbus variable therefore a 0x8000 32768 will be returned for an invalid register Note Modbus registers are stored with integer values so adjustments will need to be made for decimal values If the instrument can have external analog input boards or the instrument is a Video Recorder or DAG these inputs can be accessed directly as A1 through A40 By using the A designation the Modbus register number is not needed and the variable is scaled to the correct value decimals included based on the input type specified Series 9130 Operations Manual Rev 89 In a Video Recorder the slave instrument data slots can be defined as variables D1 through D32 D31 and D32 are extra slots and have no restrictions as output variables D1 through D30 are shared with the first ten 10 slave instruments in groups of three 3 PV SP PO and caution should be used when assigning as outputs A line in the program of the instrument calculation must start with a variable or a Keyword Variables must be followed by an equal sign and then an expression The expression can
81. be a simple assignment V1 3 or a variable operation variable as described below V1 M225 0 1 Keywords MUST be entered in capital letters only The list of valid keywords is IF ELSE ENDIF QUE RLY and END IF must be followed by an expression which is a variable relationship operator then variable The list of valid relationship operators is gt Greater Than Less Than Eguals gt Greater Than or Equal To lt Less Than or Equal To Not Equal To and Equal To Note The and relationship operators are identical The list of valid bitwise operators is AND OR XOR lt lt Left Shift and gt gt Right Shift The result of the IF relationship test determines if the lines following the IF statement will be executed or not The ELSE and ENDIF must be on a line by themselves ELSE will toggle the program based on the result of the IF test ENDIF will close out the IF Example IF V1 gt 30 V3 V2 1 5 ELSE V3 5 ENDIF In this example if the value in V1 is greater than or equal to 30 then the value of V3 will be the value of V2 multiplied by 1 5 If the value in V1 is less than 30 the value of V3 will be 5 EVERY IF must have a closing ENDIF However the ELSE is optional The QUE is used to send data to a slave instrument and must have three 3 variables separated by spaces he first is the
82. ble for the maximum amount of characters regardless of the actual number of characters in the record Once the record is added this space is not released Instead it will still be associated with the record thereby adding to the total disk space and slowing down the communication time with the database Compacting the database will free up this extra space which will speed up the amount of time it takes the software to communicate with the database Communications Setup This menu option will allow the user to determine how the Touchscreen will communicate with the 9130 instrument EE Tn The Media option will be the type of connection the Touchscreen is using to connect to the 9130 The options are COM1 COM2 COM3 COM4 Ethernet If COM1 through COM4 is selected the user will have to set the Address and the Baud rate as well If Ethernet Is selected then user will have to enter the IP address of the 7130 instrument Communications Setup The Address option is the slave address of the 9130 5510130 instrument for the COM port communications or the Ethernet IP address for Ethernet communications For the COM port communications the address will range from 1 to 250 For Ethernet communications the address must be supplied in a 999 999 999 999 format or it will not be accepted The Baud option is the baud rate for the COM port communications The options are Return 1200 2400 4800 9600 14400 19200 28800 25005
83. bled until within the SP band When it is in band the alarm will go active unless on delay time is set Example If the SP is 1700 F and the band is 10 F the alarm will not be active until the PV reaches 1690 9F The value can be either disabled or enabled ON Delay Time This value is the ON Delay Time Clicking on this value will display an input box from which the user can select a new value The range is from 0 to 9999 0 SP Blocks Alarm This value will allow a 0 setpoint to block an alarm The options are either no or yes Bo Impedance Inhibits Alarm This option will allow the user to specify if a burnoff or impedance test will keep the alarm from sounding The options are either no or yes Inhibit Source This option will allow the user to set the source of the inhibit signal The options are None Input 1 Input 4 Soak Timer Inactive Input 6 Input 15 Disable on Open Input This option will allow the user to specify if the alarm is disabled when the input is open The options are either no or yes Series 9130 Operations Manual Rev 69 Thermocouple Check bd Alarm Setup a Source 1 Source Thermocouple Check These are the values for the first second and third source The options are not used Instrument 1 mee Mr Instrument 27 n a or Input 3 Input 1 Source 2 notused Source 3 notused Tolerance Band Tolerance Band 0 This is the tolerance band for the thermocouple So
84. by the furnace operator This menu Is accessed without the need for a pass code eg i H TI in IHi Ib HUE b qe tH NET SSR T IE Ili TTE L e The second level is the supervisor level This level requires the entry of a level 1 or a level 2 pass code e The third level is the administrator level This requires the level 2 pass code ONLY As shipped the supervisor and administrator level codes are set as 1 and 2 respectively The pass codes can be changed at the Passcode and Alarm Screen Note Any level can access a lower level screen For instance the Administrator level passcode can access all of the Supervisor and Operator level screens The menu items are explained in detail in Chapter 2 Configuration Chart The Chart Display shows between 1 hour and 24 hours of process variable data on the screen and can be scrolled back to view all of the data stored on the hard drive The vertical timelines change as the time changes on the screen Any trend charts that have been created through the Configuration menu are accessible here See the Chapter 2 Configuration section for more information on creating trend charts The function buttons run along the bottom of the screen The Trend Lines button J will allow the user to select or de select the trend lines on the trend chart to display If the checkbox next to each trend line is checked then that trend lin
85. by using the enclosed mounting brackets A rectangular cutout is required the size of the cutout is determined by the operator interface size These units along with an optional SSi SR3 6 or 9 analog input board will mount on a commercially available DIN rail This can be mounted on the sub panel on the side of an enclosure for the convenience of the control system Series 9130 Operations Manual Rev 8 Dimensional Drawings 4 0000 DEEP SERIES 9130 Controller Dimensions 3 0000 24V DC Power Supply Dimensions Series 9130 Operations Manual Rev 9 3 9 Operator Interface Cutout dimensions gt 7 4020 Qu OLD 5 7 Operator Interface Cutout dimensions 11 8890 00 26 2021 10 0042 AA 12 Operator Interface Cutout dimensions Series 9130 Operations Manual Rev 10 Wiring Wiring to the SERIES 9130 eSPP s operator interface can be done using 232 or 485 to two connectors comm 232 or comm3 485 The terminal strip on the lower right rear corner of the operator interface is used to connect 24VDC power The DB 9 port A connection is used to connect the display via 232 to the SERIES 9130 PID controller The controller is connected via RS485 communication to the single loop controllers Electrical Installation The Model 9130 requires 24VDC 4 Watt 60 Hz single phase power A 24 VDC power supply is required and is generally included as part of the
86. cal to do this use shielded cables with the shield grounded at one end Series 9130 Operations Manual Rev 6 Chapter 1 Overview The 9130 is a single loop recipe programmable instrument with an internal timer commonly used on temper and freezer applications The 9130 can provide automatic PID control of a single loop application using ramps soaks events and alarms In addition to control the 9130 provides full video recorder capabilities utilized through the color touch screen interface This interface is available in 3 9 5 7 and 12 sizes Included TS Manager software allows remote access from a PC for viewing and printing of historical data Remote access to the instrument for setup archiving recipe management and backup remote control or remote view can all be performed using the Configurator software that ships with the product Communications are provided via RS 485 Modbus communications and Ethernet i pi ERE Series 9130 Operations Manual Rev 7 N The Model 9130 is powered by 24 VDC not LINE Voltage Please be careful when connecting power to this controller Connecting anything other than 24 VDC will cause serious damage The variety of input and output combinations allows SSi to configure the Model 9130 to control temperature The product is available in three different screen sizes 3 5 5 7 and 12 Mounting The SERIES 9130 Operator Interface mounts into a panel or on a plate
87. cations The list of options is 1200 14400 97600 2400 19200 76800 4800 28800 115200 9600 38400 Slave 2 Mode This will set the mode for Slave 2 communications This list of options is MMI Modbus ADAM SSi Analog Input Board Yokogawa RS 232A Baud This will set the baud rate for RS 232 communications This is necessary if the Touchscreen will be communicating through the Com ports The list of options is 1200 14400 97600 2400 19200 76800 4800 28800 115200 9600 38400 RS 232A Mode This will set the mode rate for RS 232 communications This is necessary if the Touchscreen will be communicating through the Com ports This list of options is Cal Term Modbus The Return button will return the user to the menu screen Series 9130 Operations Manual Rev 29 Slave Instrument Setup WARNING This screen should not be changed Slave Instrument Setup without consulting SSi at 800 666 4330 Instrument 1 9200 LP2 1 On S This screen will allow the user to configure up to Instrument 2 twenty five 25 slave instruments through the Instrument 3 9130 controller To set up a slave instrument Instrument 4 highlight the instrument number and click on the Instrument 5 Edit button Instrument 6 Instrument 7 The list of available slave instruments will be shown on the screen The list is color coded by type Blue for Atmosphere Red for Temperature and Yellow for Events Highlight an instrument to select it as the instrument to us
88. control on or off When inhibit enabled the 9130 functions as a multi loop controller with three control loops The options are enabled or disabled PV Difference Cutback Note This field is only applicable if the controller is in Cascade Mode This is used with the Cascade Lower Range EOPV and Cascade Upper Range EOPV to limit the absolute output of the furnace loop This will turn the PV difference cutback feature on or off The options are enabled or disabled Cascade Lower Range EOPV Note This field is only applicable if the controller is in Cascade Mode This is the cascade lower range end of PV difference This is used with the PV Difference Cutback and Cascade Upper Range EOPV to limit the absolute output of the furnace loop Between the lower range EPOV and the upper range EOPV there is a linear interpolation from 0 to the loop 2 output maximum usually 100 96 that determines the maximum output for the furnace loop The range is 300 to 10000 Cascade Upper Range EOPV Note This field is only applicable if the controller is in Cascade Mode This is the cascade upper range end of PV difference This is used with the Cascade Lower Range EOPV and PV Difference Cutback to limit the absolute 96 output of the furnace loop Between the lower range EPOV and the upper range EOPV there is a linear interpolation from 0 to the loop 2 output maximum usually 100 96 that determines the maximum output for the furnace loop The range is 3
89. countdown will begin The recipe timer will resume once the PV moves back to 1515 or below Series 9130 Operations Manual Rev 108 Guarantee Low Assignment An opcode with a GL prefix stands for guarantee low During a recipe a guarantee low will allow the recipe timer to run only while the PV is at or above the lower limit The lower limit is the value of the set point minus the wait limit The timer will run while the PV is at or above the lower wait limit during a guarantee low opcode D HE D D OS OS EE OS X DS FE mu ms Set point lower limit The timer will pause if the PV falls below the lower wait limit The default hold time countdown will start Opcode with a guarantee low If the PV moves below the lower limit the recipe will pause and a new timer will begin This timer is called the Default Hold Time and can be found and adjusted in the Menu under Furnace Setup This timer will keep track of the amount of time the PV has been below the lower limit If the PV fails to move above the lower limit within the Default Hold Time the programmer alarm will be activated Once the PV moves above the lower limit the recipe timer will resume For example if the PV is temperature with a 1500 set point and the wait limit is 159 the recipe timer will continue to run as long as the PV is at or above 1485 If the PV moves below 14895 the recipe timer will pause and the Default Hold Time countdown will b
90. d a 0 SP blocks alarm value The alarms come from the factory with a default configuration dependent on the application but also can be modified prior to shipment to your facility or in the field by a Setpoint Alarm source Alarm type process high Hysteresis 10 Smart alarm No Alarm on delay time 5 MES Zero setpoint block Yes ps Setpoint This value is the setpoint for the alarm Clicking i on this value will display an input box from which Edit Return the user can select a new value The range is from 32767 to 32767 Alarm Source This option will indicate the source of the alarm The options are PV 1 Value PV 2 Value N A Input 1 Value Input 2 Value Series 9130 Operations Manual Rev 35 Input 3 Value Percent Output 1 Value Percent Output 2 Value Percent Output 3 Value Alarm Type This value is the type of alarm used Options are Process High Process Low Band Normally Open Band Normally Closed Deviation Normally Open Deviation Normally Closed Hysteresis This value Is the Hysteresis value The Hysteresis is a set number that works with the alarm to help control a motor or pump longer to reach a set amount to come back into band before it will shut off motor or pump Example Using quench oil as an example suppose the SP is 200 F The alarm is set as a deviation of 10 F At 210 F the alarm is active and the pump will run to cool the oil With a hysteresis of 8 F the alar
91. d PV Difference Cutback to limit the absolute output of the furnace loop Between the lower range EPOV and the upper range EOPV there is a linear interpolation from 0 to the loop 2 output maximum usually 100 96 that determines the maximum output for the furnace loop The range is 300 to 10000 Example With the Lower EOPV set to 10 and the Upper EOPV set to 110 if the load PV is 1700 and the furnace PV is 1710 the full 100 output is available If the load PV is 1600 and the furnace PV is 1710 the furnace output will not go above 0 If the load PV is 1655 and the furnace PV is 1710 the maximum output for the furnace loop will be limited to 55 1710 1655 110 10 1 0 Default Hold Time This value is the default holding time for the furnace The range is 0 to 10000 Deviation Alarm delay This value is the delay for the alarm if a deviation alarm is detected The range is 0 to 10000 Furnace Name This will allow the user to give the controller a display name PV1 Name This will allow the user to give the first process variable Temperature a display name Clear events end of recipe This switch will allow the user to clear the events out at the end of arecipe The options are either no or yes Start Quench This option will determine what event starts the quench cycle The options are On Recipe Opcode QUENCH Opcode Input 1 Input 31 Quench Hold Event This option will determine which event will hold the quench cycl
92. d for a 4 20 milliamp signal or a 0 20 milliamp signal Each output comes Assignment Loop 1 inc with a factory default configuration dependent on the Offset application Each output can be modified prior to Range shipment to your facility or in the field by a supervisor Current selection Analog Output Terminals Analog output 1 terminals 24 and 25 Analog output 2 terminals 25 and 26 Assignment The analog output assignment can be modified depending on your system requirements To change the Assignment first select which analog output you want to change by selecting it in the pull down menu at the top of the screen The following is a list of the options PV 1 retrans Loop 3 dec Loop 1 inc Loop 3 combo Loop 1 dec Input 1 retrans Loop 1 combo Input 2 retrans PV 2 retrans Input 3 retrans Loop 2 inc SP1 retrans Loop 2 dec Programmer ID Loop 2 combo Disabled Loop 3 inc Offset This is the starting point the Process Variable value at which you get 4 milliamps Clicking on this value will display an input box from which the user can select a new value The range is 32768 to 32767 Range This is a Process Variable value between 4 and 20 milliamps Clicking on this value will display an input box from which the user can select a new value The range is 32768 to 32767 Note The range although not displayed with a decimal point contains a decimal point that is dependent on the process variable selected For example if t
93. e The list of controllers includes the following Atmosphere Controllers e SSI AC20 e Yokogawa 750 e Honeywell UDC3300 9200 LP1 e Dualpro 1 Modbus IR Base e Dualpro 2 Modbus MGA e Dualpro 1 MMI cla TED e Dualpro 2 MMI Honeywell UDC3300 e Eurotherm 2404 Dualpro LP1 Modbus e Eurotherm 2500 vue Colors i e Carbpro v3 0 i Slave 1 e CarbPC e 9200 Loop 1 e IR Base e MGA This list of controllers includes the following Temperature Controllers e SSI7EK Yokogawa 750 Honeywell UDC3300 Dualpro LP1 Modbus Dualpro LP2 Modbus Dualpro LP1 MMI Dualpro LP2 MMI Eurotherm 2402 Eurotherm 2500 Unipro v3 5 Unipro v3 0 Carbpro v3 5 Slave Carbpro v3 0 Slave 10Pro DualPro IN C 9200 LP1 9200 LP2 Series 9130 Operations Manual Rev 30 9200 LP3 9100 LP2 Eurotherm 2704 lp1 Eurotherm 2704 lp2 Eurotherm 2704 lp3 VC BASE 1 VC BASE 2 VC BASE 3 VC BASE 4 AIPC SSi 7SL AEC Flow Board UMC800 Lp1 SSi Quad AO1 SSi Quad AO2 SSi Quad AO3 SSi Quad A04 Yokogawa UT350 Yokogawa 750 Lp 2 Yokogawa UP350 Honeywell DCP551 Ascon 08 This list of controllers includes the following Event Controllers e SSIACE Yokogawa 750E Mod Mux Dualpro E Modbus Dualpro E MMI Carbpro E v3 5 Carbpro E v3 0 Eurotherm 2500 SSi 8 8 SSi 9200E Micrologix PLC MCM Module PLC DF1 SLC DF1 The number below the list is the address for the slave instrument The range 0 255 All devices on the same s
94. e The list of possible values is 0 15 Series 9130 Operations Manual Rev 34 Guench Transfer Time Configuration This option will allow the user to set what will trigger the transfer from the guench cycle The options are Event 2 Active Time or Event 1 Active to Event 2 Active PV Switch Action This field will select the action for the PV switch When an instrument is configured for PV switching the controller will use the low source when the PV signal is below the PV Switch Value it will use the high source when the PV signal is above the PV Switch value The list of options is None PV Switch TC Redundancy Cascade Control The Return button will return the user to the menu screen Default Wait Limits Pressing the Enter key takes you to the Wait Limit Setup Screen Temp Wait Limit The wait limits are used in the recipe programming A wait limit allows the program to move to the next step once the process variable or the actual furnace has reached the default wait limits that are indicated on this screen Temp Wait Limit This is the specific wait limit for the temperature PV The range for either option is 0 to 4000 Edit Return The Return button will return the user to the menu screen Alarm Setup The 9130 controller can be configured to use three 3 different alarms Each of the alarms consists of an alarm setpoint alarm source alarm type alarm hysteresis smart alarm ON delay time an
95. e To change the Input type first select which input you want to change by selecting it in the pull down menu just below the main menu list Clicking on the Value will display an input box and then you can use the pull down menu to select the desired parameter Once selected click OK and the displayed Input type under Value will be the current type The following is a list of the options T 781 25mv 2 5 volts 1 25 volts 78 125 mV 19 53125 mV NM 4 20 mA 25 volts AZzzxvemcou High Input Limit Setpoint High Input Limit Hysteresis Use Input Correction Curve S 12 5 volts 195 3125 mV 9999 1 no When the specified input type is selected a jumper located inside the case will need to be placed on that specific input for reading this selection lf jumper is not placed on input then damage could occur to the board Filter time The filter time is a factory applied averaging tool used to help maintain steady control in high EMI environments The filter time should not be adjusted with consulting SSI Clicking on this value will display an input box from which the user can select a new value The range is 0 to 32767 Initial Scale This is the initial scale value This could also be referred to as the starting value For example the initial value is the value when O volts is on the selected input or on a 4 20 mA input it would be the value at the selected input of 4 mA Clicking on this value will display
96. e Instrument Mapping The following tables can be used as a reference for retrieving information such as the PV setpoint etc from a slave instrument The slave instrument information will have a base offset based on the instrument number that Is assigned The base offset can be determined using the following formula Base Offset Instrument Number 100 900 For example the base offset for instrument 1 would be 1000 1 100 900 and the base offset for instrument 7 would be 1600 7 100 4900 The slave instruments will be split into three sections Atmosphere Instruments Temperature Instruments and Events Instruments The layout for each instrument will be the same e Controller The type of controller the slave instrument is i e AC20 Series 9200 etc e Source Location The register n the controller where the specified value is located Note These will be added on to the base offset of the instrument see above section For example the source location for C actual for an AC20 is 11 For instrument 1 the register to find the C actual would be 1011 the base offset for instrument 1 is 1000 plus the source location of 11 e Write Register The register within the slave instrument where the value will be written e Read Scale Any value read in from an instrument will be divided by this number for display purposes only e Write Scale Any value written to an instrument will be multiplied by this number for d
97. e T Cs to come within the set wait limits around the setpoint The options are Wait Wait Up or Wait Down Series 9130 Operations Manual Rev 95 Temperature Value Column Atmosphere Value Column Option Value Column GZ SOAK N A N A Soak Time This is a guaranteed soak opcode for a zone The temperature process value must be within the deviation band to allow the soak timer to run If the temperature process value goes out of the deviation band then the soak timer will stop and wait until the temperature process value comes back into the deviation band before starting up again The Soak time is the total time in Hours Minutes format for the soak to run The Hours range from 0 166 and the Minutes range from 0 59 The band limit can be changed by the SET WA T opcode GZDELAY N A N A Delay Time This is a guaranteed short delay opcode for a zone The temperature process value must be within the deviation band to allow the delay timer to run If the temperature process value goes out of the deviation band then the soak timer will stop and wait until the temperature process value comes back into the deviation band before starting up again The Delay Time is from 1 500 seconds GZRAMP Temperature Setpoint N A Time This is a guaranteed ramp opcode for a zone The process value must be within the deviation band to allow the ramp timer to run If the temperature process value goes out of the deviation band then the ramp timer will st
98. e controller Live sensors are sensors that must be connected to the main s supply The controller has transient protection circuits connected between the inputs and the earth connection that might be damaged by live powered sensors Series 9130 Operations Manual Rev 4 Wiring It is important to connect the controller in accordance with the wiring data given in this handbook Take particular care not to connect AC supplies to the low voltage power supply input Use copper wires for 24V DC power supply to the instrument Ensure that the wiring of installations comply with all Local wiring regulations For example in the United Kingdom use the latest version of the IEE wiring regulations BS7671 In the USA use NEC Class 1 wiring methods Power Isolation The installation must include a power isolating switch or circuit breaker This device should be in close proximity to the controller within easy reach of the operator and marked as the disconnecting device for the instrument Earth leakage current Due to RFI Filtering there is an earth leakage current of less than 0 5mA This may affect the design of an installation of multiple controllers protected by Residual Current Device RCD or Ground Fault Detector GFD type circuit breakers Over current protection To protect the internal PCB tracking within the controller against excess currents the AC power supply to the controller and power outputs must be wired through a fuse or c
99. e first value in the column equals the header value For instance column 0 will start with register 0 which in the i 2 0 10 0 2 o o je fs je o 101 3 k i 21 O alarm text To save the changes to the alarm text click on the OK button Clicking on the Cancel button will not save any of the changes made OOO er O ON picture has a value of 101 The next value down is register 1 which has a value of 5 The next value down is register 2 which has a value of 1 etc So column 40 4 values down is register is register 43 which has a value of 9999 The number box in the top left of the screen is the beginning register to read from This will default to O when the screen starts To read registers 100 199 edit the value to read 100 Note changing the value will automatically begin the read process This process could take a few seconds to complete The Write offset value will allow the user to write a specific value listed in the Write value box to the register listed in the Write offset box Click on the Write button to write the value to the register Click on the Return button to return to the Configuration menu Series 9130 Operations Manual Rev A I Module Offset Correction The Analog Input module offset correction menu option gives the user the ability to offset any input on any A I module for up to forty 40 inputs Input correct
100. e process value goes out of the deviation band then the soak timer will stop and wait until the temperature process value comes back into the deviation band before starting up again The Wait Limit is the wait time in Hours Minutes format for the wait limit The Hours range from 0 533 and the Minutes range from 0 59 The Soak time is the total time in Hours Minutes format for the soak to run The Hours range from 0 166 and the Minutes range from 0 59 The band limit can be changed by the SE7 WA T opcode GLDELAY N A N A Delay Time This opcode is a guaranteed low short delay opcode The temperature process value must be above the lower limit deviation band to allow the delay timer to run If the temperature process value goes out of the deviation band then the delay timer will stop and wait until the temperature process value comes back into the deviation band before starting up again The Delay Time is from 1 500 seconds GLSOAK N A Wait Limit Soak Time This is a guaranteed soak low opcode The temperature process value must be above the lower limit deviation band to allow the soak timer to run If the temperature process value goes out of the deviation band then the soak timer will stop and wait until the temperature process value comes back into the deviation band before starting up again The Wait Limit is the wait time in Hours Minutes format for the wait limit The Hours range from 0 533 and the Minutes range f
101. e step is started up again the text on the button will change back to Hold When a recipe step is ina hold status the step will be highlighted yellow The user will need to confirm the hold or resume command e The Stop button stops the recipe program that is currently running Stop means exactly that It stops the program It is NOT a hold button See the description for the hold button above To re start the program if it has been stopped you must use the Load button enter the recipe number and then highlight the segment number of the recipe that you want to start with and start the recipe again The user will need to confirm the stop command e The Soak button allows you to enter a new value for the time remaining in the current soak or ramp cycle only future soak or ramp cycle times cannot be modified The step must be a soak or ramp cycle for a change in soak ramp time to be adjusted e The Acknowledge button will acknowledge the alarm In most cases it will be acknowledging end of soak The alarm must be acknowledged to allow the program to go 2G 0A PAE to the next step Note The Acknowledge button is only bez visible when an alarm condition is present Once the condition is acknowledged the Acknowledge button will NO OP become Invisible again d x O y gt cC gt n JM un ni un NO OP FRET EE ss B ET 6 NO OP SO NO QE 12 NO QP 1 1 b c cn i zz DO Ojojoo pov 6 Run dit Cance
102. e will be displayed E The Datagrid View button Will display a screen with the trend data in a grid format instead of with trend lines The trend data is shown in 1 minute intervals Clicking on the OK button on this screen will close the screen down and return to the Chart Display screen The Refresh button will refresh the screen s trend data if the screen is not in real time mode Series 9130 Operations Manual Rev 15 The left pointing green arrow button will move the chart s view backward in time by the specified chart interval The chart interval button a will determine the number of hours displayed on the trend chart The options are 1 Hour 2 Hours 4 Hours 8 Hours 12 Hours or 24 Hours The right pointing green arrow button will move the chart s view forward in time by the specified chart interval The right pointing arrow with the vertical line next to it button a will put the chart into real time mode if it is not in real time mode or take the chart out of real time mode if it is When in real time mode the chart will automatically be updated once a minute Chart Sub Menu Tu SSi 9130 There is a sub menu available by putting a finger or a stylus anywhere on the chart and holding it there for a couple of seconds The sub menu will have the following options available Zoom Restore Add Note Data and Exit The Zoom option will allow the user to zoom in on a
103. ead 3 Storage Offset The Read XStorage Offset field will be the offset in the generic instruments registers 1000 1099 for Instrument 1 1100 to 1199 for Instrument 2 etc The range is 0 100 Series 9130 Operations Manual Rev 54 The Process Variable PV Setpoint SP and Output Out can be set up from this screen Select the desired option from the drop down list to configure those settings Offset 1225 Instrument Register 125 Offset Input Type Integer Ex tial The Offset field is the instrument s register offset The Input Scaler range is 0 32767 Output Type Exponential Instrument Register Output Scaler The Instrument Register field is the register in the 9130 controller The range is 0 32767 Input Type The Input Type field will determine what kind of type the value will be The options are Integer Big Endian Big Endian Byte Swap Little Endian or Little Endian Byte Swap Exponential The Exponential field will determine if there is an exponent value For Integer Input Types exponents do not apply so this field is not modifiable If the Input Type is not Integer the options for the exponential are Yes or No Input Scalar The Input Scalar field will determine the input scalar range The range is 30 30 Output Type The Output Type will determine what kind of the output value will be The options are Integer Big Endian Big Endian Byte Swap Little Endian or Little Endian Byte S
104. ecessary It can be customized in any combination of high or low signals for loops 1 or 2 The 9130 controller normally only uses loop Parameter Value PV Switch Value 5 1 for temperature control so PID loop 2 must be modified so that it has a control source In order for the PV signal to be switched both PV signals must be above or below the switch point and must satisfy any applicable hysteresis PV Switch Hysteresis 1 PV Switch Active Loop PV Switch Value This is the switch value This is the value that will determine when the switch happens The range is 300 30000 PV Switch Hysteresis This is the hysteresis for the switch This will help prevent the 9130 from potentially switching back and forth between the two signals The range is O 30000 PV Switch Active Loop This field is not modifiable It will display the current active loop Loop 1 Loop 2 Aux Setpoint Configuration See the menu option S ave nstrument Setup for configuration prior to using Aux Setpoint Configuration This menu option allows for up to 3 slave instruments to have the setpoint retransmitted from one of the control loops This menu option is typically used to retransmit an alarm setpoint value to an overtemp controller Series 9130 Operations Manual Rev 84 Aux Setpoint Configuration Retrans to Slave 1 Retrans to Slave 3 This option will determine which control loop to use as the retransmission value Parameter Value
105. ecified event for the specified amount of time The Delay Time is the time in seconds The range is 0 500 The Option is the event to turn ON or OFF The options are Event 0 ON or OFF Event 47 ON or OFF TOD INQ N A N A Time This opcode is a time of day inquiry that would be used to start a process or subroutine at a specific hour and minute The Time is the time to check in Hours Minutes format The Hours range from 0 23 and the Minutes range from 0 59 TZ INQ Temperature Level N A Option The zone temperature inquiry is used to wait for the actual control zone temperature to reach the value specified The Temperature Level is the specified level to wait for The range is 301 disable 30000 The Option is the wait options Wait Wait Up or Wait Down The default band can be set under the Configuration Menu and is typically 15 degrees The band limit can be changed by the SET WA T opcode The L M 7 opcode immediately following this opcode sets a time limit on the wait A BRANCH opcode immediately following this opcode can be used to change the program flow based on the inquiry results This opcode is identical to the 7C NQ opcode except that it will deal with zones Series 9130 Operations Manual Rev 102 Temperature Value Column Atmosphere Value Column Option Value Column Z_SETPT Temperature Setpoint N A Option This opcode is used to set the temperature set point for a zone The Temperature Setpoint is the se
106. ection lf jumper is not placed on input then damage could occur to the board Input 0 Correction Input 2 Correction This option will set a correction curve for the input The options for the input corrections are not used Curve 1 Curve 3 Input 1 Open T C Input 3 Open T C This option will allow the user to set the direction of the open T C for each input The options are Up Scale or Down Scale SSi Configuration and Calibration ISSi Configuration and Calibration v Overview The series 9130 can be calibrated using the operator interface Configurator software usually Parameter Value supplied with the system Before Calibrate Aux Analog Input Click performing this procedure on a newly 9220 User Calibration click installed controller the unit needs to 9220 Full Calibration click be powered on for at least 30 minutes for a warm up period The series 9130 has three analog inputs Each range has a zero and span calibration value A cold junction trim value must be calibrated for thermocouple inputs There are two analog outputs each with a zero and span value Equipment needed A certified calibrator s with the ability to input and read millivolts milliamps and thermocouples is required The appropriate connection leads are also required A 24VDC 75 watt power supply is required The operator interface method requires a PC with the Configurator software loaded An Ethernet crossover cable is required Notes Input
107. ed p E 1320 without technical support from Super Systems Inc Host 232 Mode Modbus DF1 master Clicki fth TET ib Host485 34 Baud 19200 icking on any of the values will display an input box Host485 34 Mode Modbus that will allow the user to modify the current Host 485 Address 1 settings Slave 1 5 6 Baud 19200 Slave 1 5 6 Mode Modbus Slave 2 22 23 Baud 19200 Slave 2 22 23 Mode SSi Analog Input Board Host 232 2 Baud 19200 Host 232 2 Mode Modbus Slave Instrument Setup All devices on the same slave port must utilize the same protocol Slave Instrument Setup E An address of zero 0 will disable the p instrument Some controllers AC20 for example Se SSiAIB3 1 on slave 2 can provide dual functions atmosphere and events LS and must have the same address assigned for both Instrument 5 Instrument 6 Instrument 7 Instrument 8 Clicking on the Value field for any instrument will insimmen Inst t11 allow the user to select the slave instrument mamumem 1 Instrument 13 Reserved Instrument 14 Instrument 15 Instrument 16 Instrument Instrument 17 Instrument 18 This value will allow the user to select the slave nstrumen instrument type Instrument 21 Instrument 22 Instrument 23 Edit Slave Instrument Instrument 24 Instrument 25 Instrument SSi AC20 Address 0 Pot Save List of Instruments The following is the list of instruments a
108. egin The recipe timer will resume once the PV moves back to 1485 or above Series 9130 Operations Manual Rev 109 Chapter 5 Applications Information Default Values SERIES 9130 Factory defaults June 28 2011 Parameter Host 232 baud Host 232 Mode Host 232 2 baud Host 232 2 Mode Host 485 baud Host 485 Mode Host 485 Address Slave 1 baud Slave 1 Mode Slave 2 baud Slave 2 Mode Pass code 1 Pass code 2 Web code 1 Web code 2 Web change enable PV 1 Name Furnace Name AD 1 filter time AD 2 filter time AD 3 filter time IN 1 initial scale IN 1 Full scale IN 2 initial scale IN 2 Full scale IN 3 initial scale IN 3 Full scale IN 1 Decimal place IN 2 Decimal place IN 3 Decimal place Default Factory Setting Customer Setting INES T ve 1 1 1000 10000 1 0000 emperi2 amp 3 Series 9130 Operations Manual Rev 110 Parameter Default Setpoint lower limit all Factory Setting Customer Setting Setpoint upper limit all Event hold Event hold polarity Hold instrument Hold PV min 2000 Hold PV max B Event run None 1 Event reset Slave Instrument setups Zone Assignments Quench instrument Quench events Temperature default wait limit PV Switch Action IP address IP net mask IP gateway Temperature mode Loop 1 setpoint Loop 1 prop band Loop 1 reset Loop 1 rate Loop 1 cycle time Loop 1 auto manual Loop 1 integral preset Loop 2
109. en there will be an X next to the screen with the issue The error will be listed in the details section If the download is successful then the download screen will close when the download is finished Series 9130 Operations Manual Rev 114 Flash Card Synchronization When synchronizing from a flash card the flash card needs to be retrieved from the touch screen The screen should be turned off before pulling the flashcard y ma The storage location of the flash card should be per Transfer Data Maintenance m selected using the Disk Source v Data Location FASSI m period button on Logdata Al Data ES ULAR UP Pulls PAS E the Data Transfer BU EA screen s Transfer Data 4 tab Note The main jj Desktop location for the flash B My Documents ui ces drive should be amp Jl 312 Floppy A selected H Se Local Disk C E G4 CD RW Drive D H S Removable Disk E Ready E S Removable Disk F E s Removable Disk G Make New Folder The Maintenance tab is used to delete logged data or notes either from the video screen directly or on the flash card Logged data and notes can be removed to create additional free space on the storage card All data that is synchronized i Data Transfer with TS Manager maintains a backup of the data in the TSManager TSScreens S creen Name Log Clog and notes directories Transfer Data Maint
110. enance Delete Data Notes from 9120 Screen Logdata Upload Charts to Screen Selected Templates w T default ctm Notes on or after 31 2008 and older than v 1 2008 v C New Chart CTM _ Frobe Data CTM _ Probe Inputs ctm _ Probes CTM 35i 9120 ctm To delete the log data select the Logdata option and to delete the notes selectthe Notes option One or both options may be selected at the same time The data will be deleted by a date range which means the user will have to select a beginning date for the date range and an ending date for the date range The on or after drop down list is the beginning date for the date range and the and older than drop down list is the ending date for the date range Clicking on the Delete button will delete the selected files from the screen The user will have to confirm the delete The user will also be able to upload chart files to the instrument In the Upload Charts to Screen section the drop down list has the options for All Templates or Selected Templates Click on the Upload button to upload the desired chart files This feature is useful if the user modifies the chart files Series 9130 Operations Manual Rev 115 on the local computer and wishes to update the chart files on the touch screen without having to enter the modifications again The Done button will close out the screen Series 9130 Operations Manual Rev 116 Slav
111. ents Instruments Controller Source Write Read Write Description Location Register Scale Scale AC20 1 1 EventsActual Modbus Model 550310 1 1 Events Setpoint Oo y e y dso Events Input Controller Source Write Read Write Description Location Register Scale Scale Yoko 750 Modbus Model Mode 49 310 1 1 Events Setpoint 49 310 X 1 Events Input Controller Source Write Read Write Description Location Register Scale Scale 1 1 EventsActual 0 00 Modbus Model Far 9 vets Setpoint 98 98 Jn X 1 Events Input Location Register Scale Scale 1 1 Events Actual Modbus Mode 49 1688 _ 1 Events Setpoint 99 1788 1 Everts Input Series 9130 Operations Manual Rev 125 Controller Source Write Read Write Description Location Register scale Scale Dualpro Events 8 178 _ 1 1 Events Actual MMI Mode 2 ie TT vents Setpoint lez 178 _ 1 1 Events Input Controller Source Write Read Write Description LIMEN T wma gister acae Scale Carbpro 3 5 Events 1 17 Events Actual MMI Mode PS TU po Events input Controller Source Write Read Write Description T AME aam gister 1 Carbpro3 0 Events 3 0 Events 1 Events Actul Actual MMI Mode I 19 H EE u Ja Events Input Controller Source Write Read Write Description Location Register Scale
112. erature Temperature SP 25009 25010 Temperature Output Output Events 0 15 Output Events 16 31 LM mmm i a Add Insert Delete Edit m A OK Return values will need a restart of the application before those changes will take effect Clicking on the Descriptions button will display any descriptions for the data values The default description for a data value is the data value s register So the default description for data value 25007 is 25007 Changing this to Temperature for example would make it more descriptive Register 25007 holds the actual temperature value for the 9130 To add a new description click on the Add button To insert a new description click on the Insert button To delete a description click on the Delete button To edit an existing description click on the Edit button The Add or Insert feature will only create valid descriptions if there are existing data values without descriptions Click on the OK button to save the description changes Click on the Return button to cancel any changes and return to the previous screen Recipe Configuration This menu option is not currently available on the 9130 The Compact Database button will compact the mb sdf database file that is located on the Touchscreen When records are added space is reserved in the database table for the maximum amount of characters regardless of the actual number of characters in the record Once the record is
113. es programs Typically they are used to signal 58 the recipe is complete to turn process gases off and on and tell the equipment to do a variety of tasks The Manual Event Control submenu allows the user to force the events off or on So say they need to manually turn on nitrogen and there was an event relay assigned to that from the controller they could go into manual event control and turn on the event that is assigned to nitrogen The Manual Event Control menu option shows the user all of the events 0 47 and their current status It also allows the user to manually control the status of any event by clicking on the value To change the status highlight the specific event and click on the Edit button The user will be able to select either an On value or an Off value Clicking on the OK button will set the value while clicking on the Cancel button will cancel the action The Return button will return the user to the menu screen 0 1 2 3 4 5 6 T Series 9130 Operations Manual Rev 22 Shutdown The Shutdown selection will display a screen asking whether or not to shutdown the interface of the SERIES 9130 When the operator interface is shutdown the SERIES 9130 controller is still functioning IT can be monitored by connecting the ETHERNET connection to a laptop computer using Internet Explorer and assigning a legitimate IP address Choosing Yes displays a typical computer desktop screen with the Start button i
114. et would be set to 1 07 to bring the display back up to 1750 F Note The current cold junction value is for display purposes only and should not be considered when determining the cold junction offset Click on the Calibrate button to begin the calibration Wait 120 seconds and verify with a source calibration device with the correct T C type Note During a normal calibration procedure the user should zero and span all of the inputs first and then perform a cold Junction calibration If necessary Click on the Done button to close down the screen 9130 Full Calibration The Calibration screen for the 9130 Full Calibration menu option is identical in function and layout to the 9130 User Calibration s Calibration screen The only difference is the 9130 Full Calibration s Calibration screen contains more screens The Calibration screens for the Full Calibration menu option also has a Set Nominal button which will set nominal values for the current screen The user will have to confirm the action This list of screens is listed below in sequential order Screens only found in the 9130 Full Calibration menu option are displayed in talics Cold Junction Zero Span Input 1 Range 0 Zero Span Input 1 Range 1 Zero Span Input 1 Range 2 Zero Span Input 1 Range 3 Zero Span Input 2 Range 0 Zero Span Input Z Range 1 Zero Span Input 2 Range 2 9 Zero Span Input 2 Range 3 10 Zero Span Input 3 Range 0 11 Zero Span Input 3 Range 1 12 Ze
115. etween the two signals The range is 0 30000 PV Switch Active Loop This field is not modifiable It will display the current active loop Loop 1 Loop 3 Aux Setpoint Configuration Aux Set Point Configuration is an automatic set point Aux Setpoint Configuration retransmission with a corresponding custom offset and delay to one or more of the first 3 configured slave Retrans to Slave 1 instruments The delay is in minutes and is only active Retrans to Slave 2 when the set point is dropped This feature would most Retrans to Slave 3 commonly be used to keep the alarm set point of an overtemp tracking the furnace s main set point with Setpoint Offset SI 3 offset The delay allows the furnace time to cool below Setpoint Delay SI 1 the level specified so that there is no overtemp alarm int Delay SI 2 when the furnace is cooling Setpoint Delay Si Return Series 9130 Operations Manual Rev 53 T C Correction Curves 7 This menu option will allow the user to set up to three Edit Extension Curve 1 TC correction curves for the 9130 controller as well as three auxiliary correction curves Clicking on the desired curve will display the curve edit form Note f the first Temp value and the first Error value are both zero then the curve will not be set The user can enter up to ten Temp Error combinations The range for the Temperature field is 32768 to 32767 The range for the Error field is 32768 00
116. g on the Operator button will allow the user to modify which menu options the operator level users will have access to Clicking on the Supervisor button will allow the user to modify which menu options the supervisor level users will have access to Clicking on the Administrator button will allow the user to modify which menu options the administrator level users will have access to If the Advanced option is selected then clicking on the Users button will allow the user to create or modify user information for the Touchscreen Note Once the Advanced option is selected a user name will need to be entered when logging into the menu system A user name will need to be provided even if the Level 7 or Level 2 code is being used The New button will allow the user to create a new user for the Touchscreen A name password security level and email address can be entered Note The password and email address field can be left blank if desired The Active checkbox will keep that user active An inactive user cannot log into the Touchscreen Done The Edit button will allow the user to edit the information for Administrator ifi Active aac ha Email The Done button will return the user to the Security menu screen Cancel The Return button will return the user to the menu screen Curve Entry Most types of inputs that are used in SSi controllers are already setup with a curve built for most every type of
117. gh limit is reached then all outputs are turned off The value can either be Yes or No IN2 high limit shuts down ctrl If input 2 s high limit is reached then all outputs are turned off The value can either be Yes or No IN3 high limit shuts down ctrl If input 3 s high limit is reached then all outputs are turned off The value can either be Yes or No PID Auto Switch This is the PID auto switch field The value can either be Yes or No Switch Point PID 1 2 This is the PID Switch Point field This is used in conjunction with the PV Switching feature See the PV Switching section for more information The range is 300 to 4000 Switch Point PID 2 3 Series 9130 Operations Manual Rev 62 This is the PID Switch Point field This is used in conjunction with the PV Switching feature See the PV Switching section for more information The range is 300 to 4000 Setpoint Lower Limit This is the lower limit of the setpoint The range is 300 to 9999 Setpoint Upper Limit This is the upper limit for the setpoint The range is 300 to 9999 Event Run Program Setup Event run program setup is used to start Event Run Program Setup aprogram that is stored in the 9130 vacuum controller zero for buffered or by a defined event input Parameter Value e Program number to run P0 Y Program must be configured under the menu option Event Control Used to define an event input to initiate a prog
118. h column for the PID settings relates to Tuning Type Loop Loop 1 v the button below it For example the Relay C Conservative Law second column is the PID settings for the Limited Relay Critically Damped values The user can accept only one set of numbers To selecta set of values click on the corresponding PV 1750 SP 1750 button For example to accept the critically Idle damped values click on the Accept ae Critically Damped button 0 04 The under damped values will reach the setpoint faster but there will be more Accept Accept overshoot involved The over damped Nl Gad values will work to minimize the overshoot but it will be slower than the under damped values The critically damped values are considered the optimum values because they are a balance between the under damped and over damped values with regards to time and overshoot The Pl values are the proportional band and the reset value the Pand the from P D Once a set of values has been accepted the user can press the Done button to exit the screen The accepted values can be viewed on the P D Loop Setup menu option Note Once the screen is closed out the PID settings values will be lost To populate these values again another tuning routine will need to be run Timer Setup This option will allow the user to setup and start the Timer on the 9130 controller Timer Enabled This option will determine the status of the timer The timer can either be E
119. he buttons across the top of the screen Open New Delete Save and Save As deal with the trend chart files themselves not the Individual trend lines Open will allow the user to select a trend chart file to open up to edit New will create a new trend chart file to begin adding trend lines to Delete will delete a specified trend chart file Save will save all changes to the current trend chart file that have been made Save As will allow the user to save the current trend chart file as a new file with a different name Series 9130 Operations Manual Rev 26 Once a new trench chart file has been created or one has been opened trend lines can be added modified or deleted Add will add a new trend line to the file Edit will allow the user to edit the information for a specific trend line Delete Line will delete the specified line from the chart file Adding or editing a trend line will involve the following parameters Name the name of the input for example Temp ACT which would be the actual temperature of the input It is a good idea to shorten the names so that they still make sense but do not take up as much space Data This will determine where the data is coming from The user can click on the box to select from the list of data logged points in the 9130 Some of the points have a name such as Temperature or Temperature SP but others will just show the register in the 9130 that has been logged Min the
120. he offset is 20 mV for 4 mA and you want 100 mV to be 20 mA then your range should be 80 If the process variable is temperature then the range will be 80 since temperature PVs do not have a decimal If the PV is Carbon then the range will need to include the two decimal points for Carbon So a range of 80 will be entered as 8000 See below for more examples Current Selection Provides the option of 4 20 mA or 0 20 mA control Clicking on this value will display an input box with a drop down list from which the user can select either of the two values listed above Offset and Range when assigned to a control loop Inc 0 2 4mA 100 20mA Dec 02 4mA 100 20mA Example if 4 20 mA 800 mV 1200 mV Offset 800 starting point Range 400 The Return button will return the user to the menu screen Series 9130 Operations Manual Rev 40 This option wil This option will allow the user to set up the polarity of the alarms or determine whether the Normally Closed option Programmer alarm normally open or the Normally Open option makes the alarm active normally open normally closed normally open The alarms to configure are Programmer Alarm Alarm 1 Alarm 2 and Alarm 3 The options for each alarm are Normally Open or Normally Closed The Return button will return the user to the menu screen Event Hold Reset The Event Hold Reset menu option provides the user manual control of actual event outputs This i
121. he user will be able to select the Opcode to use Vote nserting a step will push every step after down one so an Opcode at step Z4 will be lost To remove a step from the recipe highlight the step number to remove and press the Delete button The user will have to confirm the delete Once the delete has been confirmed the step will be deleted and every step after will be moved up one step Blank step numbers will be replaced with a NO OP Opcode Press the Save button to save the changes that have been made The recipe can be saved as any valid recipe number 1 300 If the desired recipe number already contains a recipe the user will have to confirm the save before the old recipe will be overwritten If the user wishes to delete an entire recipe they have one of two options First they could load up the desired recipe and change every step to the NO OP Opcode and save those changes Or they could save the 24 step blank NO OP program that is loaded up when the Aecipe Edit screen is first displayed as the desired program number This will save the blank recipe to the desired recipe number location 3 SETPT 790 wait Series 9130 Operations Manual Rev 25 The Return button will return the user to the menu screen Load T C Configuration Configuration of any analog input device must be Load T C Configuration completed under this menu item Load T C Enable Off Load TC Enable Control T C This value will manuall
122. iliary Analog Input Setup menu option allows the Input 1 T C B user an input selection of three inputs per board three Input 2 T C B Input 3 TCB input corrections per board and three input open T Cs i l input 1 Correction none per board There are eight 8 boards available Itis Input 2 Correction nona configurable for voltage of T C universal input and it is Input 3 Correction none typically used for Load T Cs and Auxiliary Flow Meters Input 1 open T C up scale Input 2 open T C up scale Input 1 Input 3 input 3 open LC up scale This will select the input types for the board The options Return are B NNM 160 mV C R 80 mV E S 40 mV J T 20 mV K 2 9 volts 4 20 mA 1240 N 1 25 volts 4 20 mA 620 Input 1 Correction Input 3 Correction This option will set a correction curve for the input The options for the input corrections are not used Curve 1 Curve 3 Input 1 Open T C Input 3 Open T C This option will allow the user to set the direction of the open T C for each input The options are Up Scale or Down Scale Calibration This option will allow the user to calibrate the auxiliary input board once the settings have been confirmed Equipment needed A certified calibrator s with the ability to input and read millivolts milliamps and thermocouples is required The appropriate connection leads are also required A 24VDC 75 watt power supply is required To calibrate an auxiliary input select the Cold Junction option
123. ing x disk space remaining overwrite at 396 In the upper right corner an ALM is indicated but because it is not a communications alarm or a 9130 device alarm the background remains green This alarm will remain active until more than 596 of disk space Is available for writing data log files 2 If the user does not copy the log data from the disk it will eventually fall to 2 disk space At this point the touch screen will select the oldest compressed file and delete it It then checks to see if 3 remains It repeats this procedure until 3 disk space remains At this point the alarm message changes to Overwriting data log data Because this allows the system to seesaw between 2 and 3 it will continue to display Overwriting data log data until somebody offloads the files Technical concerns and details 1 If there are not enough compressed files to bring the free space up to 3 the system will hunt down and kill hourly files This should only happen if compression would not be running for some reason 2 If all compressed files and hourly files have been removed and there is still not enough disk space perhaps a problem with the compact flash card the data logger will not write to the disk until the condition is remedied Alarms continue to display 3 The data log data alarm is the lowest priority The alarm priorities are touch screen communications then 9130 controller programmer then disk space See the Flash Card Ma
124. ion Derivative is often used to avoid overshoot The range 0 327 67 The rate is not typically used for heating carbon Mode This is the mode of the loop The values are Dual Reverse Single Reverse Dual Direct or Single Direct Dual This has two output relays which can increase and decrease to achieve the SP Single This has one relay which works in only one direction to achieve the SP Direct If the PV SP equals a positive number and the output would bring the PV down toward setpoint that is direct Reverse If the PV SP equals a negative number and the output would bring the PV up toward setpoint then that is reverse Example If a 12 mA output drives a 0 degree F temperature PV UPto a 1200 degree F temperature SP this would be REVERSE and since this would take a S NGLE output from the controller the Mode for the Temperature Loop is Single Reverse Integral Preset This field provides an offset for the starting point for PID control also referred to as Load Line or Manual Reset The range is 100 to 100 Cycle Time This field is typically set to the valve travel time multiplied by 1 5 The range is 0 500 Series 9130 Operations Manual Rev 23 Setpoint Change Limit This is a smart time feature that allows Process Loop to use PB only without Reset until the Process Variable drops below the percent output set under this category It is used to eliminate overshoot The Output percentage selected under
125. ion Register Scale Scale Eurotherm Loop 2 1025 Temperature Controller Actual Modbus Mode 1026 Temperature Controller Setpoint 29 1028 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Eurotherm Loop 3 1049 Temperature Controller Actual Modbus Mode 1050 Temperature Controller Setpoint 03 1052 10 10 Temperature Controller Percent Output Location Register Scale Scale e o HP P en poc Valve 1 Location Register Scale Scale e AAA ee Controller Valve 2 y y oee 16 FlowSetpoint 64 164 JFlowPerentofFulScale Location Register Scale Scale suu P m PAP pem Valve 3 E NR dH E CL Location Register Scale Scale puso We PP ei Controller Valve 4 ps 186 1 FlowSetpoint po 184 1 Flow Percent of Full Scale Series 9130 Operations Manual Rev 123 Location Register Scale Scale mmc P LAN ennt u Controller ptt Limit Controller Alarm Threshold SP l1 8100 7 1 Limit Controller Main Setpoint Location Register acale Scale AA t hn Tw joo jo t t No Value Available Controller Source Write Read Write Description Location Register acale Scale UMC800Lop lo 64 _ 1 _ 1 PVActual All Values are uw T Working Setpoint Floating Point 6 70
126. ion can range from 0 to 32767 The Minute option can range from 0 to 59 Relay ON Time Sec This option will determine how long to wait before turning a relay on The range is entered in seconds and goes from 32768 to 32767 Start Band This option will determine the initial deviation band that will allow the timer to start The range is 32768 to 32767 Run Band This option will determine the deviation band that will keep the timer running The range is 32768 to 32767 Standby Set Point This option will set the standby setpoint for the timer The range is 32768 to 32767 Idle Output This option will determine the idle output time The range is 32768 to 32767 Instrument Calculation The Instrument Calculation menu allows programming code like lines to be executed at a variable time interval per step Avote t s important to contact Super Systems Parameter Value at 800 666 4330 before creating or Calculation Time 0 disabled 10 modifying any Instrument Configure Instrument Calculations Calculation customization Instrument Calculation v General Description The Instrument Calculation allows for fifty 50 lines of program and fifty 50 program variables Program variables allow for storage on intermediate results of calculations A program variable is designated by a v followed by a number from 0 to the number of variables 1 A Lower or Upper case V is valid as well as leading zeroes The following
127. ion curves Enable offsets for A can also be applied to inputs 1 through 40 The offset can be in degrees or and it is typically used to compensate for incorrect T C wires Enable Offsets for Aux AIB This option will determine if the offsets entered will be applied on the inputs The options are Yes or No Edit T Return l Input 1 Input 40 This will be the offest for the specified input The range of the offsets is 50 0 to 50 0 Input 1 Correction Input 40 Correction This will allow the user to enter a correction curve if desired to inputs 1 through 40 The options are Not Used Curve 1 Curve 3 PV Switching PV Switching allows the 9130 to use two 2 analog inputs as a process variable source if necessary It can be customized PV Switching in any combination of high or low signals for loops 1 2 or 3 The 9130 controller normally only uses loop 1 for A M temperature control so PID loop 2 or 3 must be modified so PV Switch Active L none that it has a control source In order for the PV signal to be switched both PV signals must be above or below the switch point and must satisfy any applicable hysteresis PV Switch Value This is the switch value This is the value that will determine Edit Return when the switch happens The range is 300 30000 PV Switch Hysteresis This is the hysteresis for the switch This will help prevent the 910 from potentially switching back and forth b
128. ion for the Configurator 2 0 Software Instrument Start up On power up the Operator Interface will display a Microsoft Windows desktop screen for a few seconds and then switch to the default Status screen Flash Card amp Flash Card Reader Never remove the flash card when the Operator Interface is ON To properly shut down the Operator Interface press the Menu button on the default status screen Once the menu has been displayed select the Shutdown option At the prompt press Yes to shut down the Operator Interface See the Chapter 2 Configuration section for information on navigating and using the menu system This will display a conventional Microsoft Windows screen Sliding the black switch to the OFF position located directly over the green power connector on the back of the Operator Interface will turn off the power to the Operator Interface Once the Operator Interface is turned off remove the compact flash card cover at the top of the display unit exposing the card Press the black release button and the card will pop out of the slot To replace the flash card simply return the card to the slot making sure that the release button is in its UP position and replace the flash card cover to its proper position To restore power to the unit move the black switch to the right or ON position Operator Interface Screen Saver The Operator Interface has a default screen saver It automatically blanks the screen after ten
129. ircuit breaker specified in the technical specification Voltage rating The maximum continuous voltage applied between any of the following terminals must not exceed 24V DC e relay or triac output to logic DC or sensor connections e any connection to ground The controller should not be wired to VAC The 24V DC power supply voltage across the connections and between the power supply and ground must not exceed 2 5kV Where occasional voltage over 2 5kV are expected or measured the power installation to both the instrument supply and load circuits should include a transient limiting device These units will typically include gas discharge tubes and metal oxide varistors that limit and control voltage transients on the supply line due to lightning strikes or inductive load switching Devices are available in a range of energy ratings and should be selected to suit conditions at the installation Series 9130 Operations Manual Rev 5 Conductive pollution Electrically conductive pollution must be excluded from the cabinet in which the controller is mounted For example carbon dust is a form of electrically conductive pollution To secure a suitable atmosphere in conditions of conductive pollution fit an air filter to the air intake of the cabinet Where condensation is likely for example at low temperatures include a thermostatically controlled heater in the cabinet Over temperature protection When designing any control system it i
130. is the Overshoot limit gain field When calculating the control action sometimes the calculation would call for more than 10096 which is not possible The output is limited to 10096 or whatever was set in the High Limit field The difference of the unlimited minus the limited is multiplied by the overshoot limit gain and divided by 100 This is subtracted from the control output If the gain is 0 there is no effect Under normal control the unlimited equals the limited and there is no effect If there is a big change where the control loop drives hard then the effect is to limit the drive as it approaches setpoint and limit the overshoot The limited is the values set in the upper and lower limits fields The unlimited would be what is calculated before limiting For a big setpoint change the calculations may compute 150 output but the true output Is limited to the upper limit The range is 0 to 9999 Series 9130 Operations Manual Rev 24 Setpoint Lower Limit This is the lower limit of the setpoint The range is 300 to 9999 Setpoint Upper Limit This is the upper limit for the setpoint The range is 300 to 9999 Cascade SP Lower Limit This is the cascade setpoint low limit The 9130 uses the difference between the cascade SP lower limit and the cascade SP upper limit and multiplies that value by the output of the load loop It then offsets this value by the cascade SP lower limit and feeds the furnace loop this value as a setpoint
131. isplay purposes only e Description This will be a brief description of what the value is i e C actual Setpoint etc Atmosphere Instruments Controller Source Write Read Write Scale Description Location Register n Modbus Mods 29 i38 i 1 TO Setpoint TT o la ue i fn PrebeTemperaue Probe Miles m i3 i i98 Percent Output eta CO Factor or Equivalent 8 ue Factor or Equivalent i aT De Point fo Controller Source Write Read Write Scale Description pep ES Yoko750 000 MR 2 e e _ AS w_ Probe Temperature AS 122 Probe Millivotts o KC Percent Output J0_ O0 C0 Factor or Equivalent AS ja Factor or Equivalent Series 9130 Operations Manual Rev 117 Controller Source Write Read Write Scale Description y ne gister scale UDC3300s 1 M RC Actual HE 1 OR Oh E i ass Probe Temperature 5 oA Probe Millivolts Aa 10 10 amp CPercentOutput as 3 jo 10 CO Factor or Equivalent pa OOH Factor or Equivalent Controller Source Write Read Write Scale Description Location Register EIA Modbus Mode 7 6 1 CSetpoint dB Probe Temperature BB Probe Millivolts A 140 41 41 RC Percent Output 8 CO Factor or Equivalent SS 4 Factor or Equivalent Controller Source Write Read Write Scale
132. l Series 9130 Operations Manual Rev 17 e The Load button allows the operator to enter the recipe number to be run and to view the recipe before pushing the Run button Pushing the Run button starts the recipe If a recipe program is running and the operator enters a new recipe program it can be viewed and modified The recipe does not become active until the Run button is pushed Pressing Run places the program currently being viewed in the active memory and will begin to run the new recipe To select the recipe to view or edit click on the recipe number button in the top left corner of the screen This will display a screen where the user will be able to load up a valid recipe range 1 300 The program can be started in any step by clicking on the step number button next to the Step text and entering the new step number range 1 24 and then pressing the Run key While reviewing the program that is about to be run each step can be modified Highlight a step number and click on the Edit button The opcode can be changed with the drop down list at the top This list can be sorted alphabetically by click on the Alphabetical checkbox The parameters of the opcode can be modified on this screen as well See the Chapter 5 SERIES 130 Opcodes section for details about each opcode Click on the OK button to accept the changes click on the Cancel button to ignore the changes Note Any change to the recipe Is a one time edit and wi
133. lave port must utilize the same protocol An address of zero 0 will disable the instrument Some controllers AC20 for example can provide dual functions atmosphere and events and must have the same address assigned for both The slave port is next to the address The Slave port option can be Slave 1 Slave 2 or RS 232 The OK button will set the slave instrument and the Cancel button will cancel the setup The Return button will return the user to the menu screen Series 9130 Operations Manual Rev 31 Zone Assignments i Zone Assignment 1 Temp Instrument Loop 1 n a WARNING This screen should not be changed without consulting SSi at 800 666 4330 Temp Zone Number 1 Temp Zone Offset 10 Only used when running recipes Slave Instrument Setup must be configured prior to Zone Assignment setup Temperature zones link instruments to Temperature Setpoints The zone assignment feature allows the SERIES 9130 program to change set points on all instruments of a multi zone furnace The SERIES 9130 has up to ten 10 temperature zone assignments available Zone Assignment 1 Zone Assignment 10 The SERIES 9130 programmer looks for appropriate zone assignments whenever a set point is to be sent to the temperature controller The temperature set point is sent to every instrument number in the temperature zone assignment If the ZONE OFF Zone Offset opcode had been used in the program the set point sent to the s
134. lect a new value The range is 0 to 4000 Hold Maximum PV Clicking on this value will display an input box from which the user can select a new value The range is 0 to 4000 Event for Program Run Clicking on this value will display an input box from which the user can select a new value The range is 0 to 15 A value of 1 will disable this option Event for Program Reset Clicking on this value will display an input box from which the user can select a new value The range is 0 to 15 A value of 1 will disable this option The input box for these events has two drop down lists The top list contains active and inactive and the bottom list contains closed and open Curve Entry Curve Entry is typically used for Vacuum and Nitriding applications It allows the user to enter custom flow curves and vacuum gauge curves for Curve 1 through Curve 5 Curve Type This is the type of curve The options are none or linear Control Range This is the control range for the curve The range is 0 to 32000 mVX 1 32 Clicking on this value will display an input box from which the user can select a new millivolt value The range is from 0 to 32000 VacX 1 32 Curve Entry rana Curve 3 Value linear 1000 Parameter Curve Type Control Range mw 1 Vac 1 mv 2 Mac 2 mw 3 Vac 3 mV 4 Vac 4 mw 5 Vac 5 mw 6 Vac 6 mwv 7 Vac 7 mv 3 mw 9 Mac 9 mV 10 Vac 10 mw 11 Vac 11 mw 12 Vac 12 mw 13 Vac 13
135. lect the controller to edit Under Alarm Text double click any alarm number enter the new text to be displayed and hit Ok User Alarm 0 is not an alarm it is used to turn off a user alarm It functions the same way as the acknowledge button User alarm 7 User alarm 8 User alarm 9 User alarm 10 j Soom e nak Return Event Text This menu option will allow the user to configure the text for the input and output events for the 9130 Select whether to edit the Input events or the Output Input events Output events Events Note The list of events can take a few seconds to load The screen will refresh after the list has been SSi Input Event 0 loaded There are a total of 31 input events and 47 output events Highlight the event to be changed and click on the Edit button This action will display the on screen keyboard which will allow the user to modify the event text To save the changes to the event text click on the Save button Clicking on the Return button will not save any of the changes made Note Clicking on the Save button will not close the Edit Event Text screen 0 1 1 2 2 3 3 4 E 5 5 6 6 T 7 Return Series 9130 Operations Manual Rev 49 Compact Database This menu option will automatically compact the DW9130DB sdf database This database will keep track of all of the alarms events recipes and system events that occur on the 9130 When records are added space Is reserved in the database ta
136. lete calibration of Analog Inputs start with step 2 Zero and Span Calibration The Cold Junction should be performed AFTER the user has calibrated all of the inputs and outputs Series 9130 Operations Manual Rev 81 Step 1 Zero then Span Calibration Calibration The second screen zero span calibration and all of the subseguent screens will allow the user to zero and span the inputs and outputs for the 9130 vacuum controller cold junction will be completed as a final step For a zero calibration a value of 0 mV will need to be sourced to the input or inputs Current input value 0 00270mV In the Zero Input X Range Y section enter the Averaging input value zero voltage and click on the Calibrate button CLEO This will calibrate the zero range The progress of the calibration will be shown in the progress bar at the bottom of the screen For a span calibration a value of 90 of the full range or the adjusted value will need to be sourced to the input or inputs In the Span Input X Range Y section enter the span voltage that you are sourcing in Zero Input 1 Range 2 and click on the Calibrate button A suggested value will be supplied This will calibrate the span range The progress of Span Input 1 Range 2 the calibration will be shown in the Zero Input 1 Range 2 Enter zero voltage mV Span Input 1 Range 2 Enter span voltage sugg 65 000 mV Calibration Enter zero voltage mV Enter span voltage sugg
137. ll Notes E E TSManager Selected Notes or Skip The check boxes are used to select E C Tsscreens which notes get included for the download when the Selected 3 ssi 9010 Screen Notes is selected or which notes get skipped when the Skip i option is selected io clog Devices Users can use the drop down list to select All Device LD curves Selected Device or Skip The check boxes are used to select C devices which devices get included for the download when the Selected e log Device is selected or which devices get skipped when the Skip C notes option is selected 5 trends Download The Download button is used to start the synchronization process Note A file that is downloaded will overwrite any existing file Download Data button on TS Manager main screen Clicking on the down arrow will give the user the ability to download data from all of the touch screen definitio n5 err ETE EE EE EE EE EE download data from the LM Selected Screen Only selected screen only Download Only Newer Files download newer files Clicking on the button All Screens will begin the download progress If there are multiple screens then each screen will be displayed along with the progress of each download Clicking on the Show Details link will expand the screen and show any download details The link will then say Hide Details which will shrink the screen and not provide any details If there are any errors with downloading th
138. ll not affect the recipe that Is saved on the 2130 controller Click on the Cancel button on the Load Cancel Recipe screen to cancel loading a recipe and return to the main recipe screen e The Return button returns you to the main status screen This screen will display the program loops Timer n for the 9130 Currently there is only one loop to display temperature The current process variable is displayed at the top with each loop set point displayed beneath the process variable The operator 1747 5 can change the process set point by touching 3307 the screen area below the large process 3307 variable numbers When pressing the Temperature set point a numeric keypad Is displayed showing the current value and allowing the operator to enter a new set point by simply pressing on the appropriate numeric keys Once the correct set point has been entered press the OK key to make the change When the OK key is pressed the display returns to the Loops Screen Another active key within the Zoops Screen is the Auto Man Auto Manual button Pressing that button toggles the controller s mode between Auto and Manual In the manual mode pressing the percent output button on the Loops Screen next to the Auto Man button displays a numeric keypad allowing a 96 output to control the Loop in a manual mode to be entered If a timer is running the status will be displayed at the top right of the screen Any load T Cs that are actively com
139. llary Items The following items can be included with the SERIES 9130 a flash card a flash card reader a touch screen an RS232 cable an RS485 cable a 24V DC DIN rail mount power supply and a software CD with Configurator the Configurator manual TS Manager and NET 2 0 The flash card installs the operator interface and the flash card reader connects to a Windows based computer The operator interface includes connections for a mouse and a keyboard These may be connected to the operator interface via USB allowing the operators to use a mouse and keyboard instead of the touch screen Series 9130 Operations Manual Rev 12 The following table shows the ancillary items and their part numbers 3 5 Operator Interface 13498 0 7 Operator Interface 13448 12 Operator Interface 13455 TS Manager PC Configurator Software 13339 RS485 comms cable for 12 1 and 5 7 20576 RS485 comms cable for 3 5 20635 Flash Card 13335 Flash Card Reader 13333 RS232 Cable 33027 24V DC Din Rail Mounted Power Supply 31135 Setup The SERIES 9130 setup consists of setting the local time if required As shipped from the factory the communications ports are set at 19200 baud in Modbus mode Time will be set for local time in Cincinnati Ohio EST EDT or time zone of Location of city and state on sales order For instruction on adjusting these values please see Chapter 3 Configuration Additional Features The Operator Interface
140. m and pump will turn off at 202 F It will turn back on when it is 10 F above setpoint If the setpoint is still 200 F then at 210 F it will turn on again Clicking on this value will display an input box from which the user can select a new value The range is from 32767 to 32767 Smart Alarm This value is a display of the Smart Alarm status A smart alarm is an alarm that works with a Process Variable PV and when enabled it will not be active until the PV is within band of the setpoint The alarm sounding if active will be disabled until within the SP band When it is in band the alarm will go active unless on delay time is set Example If the SP is 1700 F and the band is 10 F the alarm will not be active until the PV reaches 1690 9F The value can be either disabled or enabled Alarm On Delay Time This value is the On Delay Time for the alarm Clicking on this value will display an input box from which the user can select a new value The range is from 32767 to 32767 0 SP Blocks Alarm This value will allow a 0 setpoint to block an alarm The options are either No or Yes The Return button will return the user to the menu screen Series 9130 Operations Manual Rev 36 Relay Assignments The 9130 controller has the option of using eight relay outputs as well as eight relay outputs for four additional modules All of the relays have a Relay Assignments Relay Assignment 1 positive common terminal a
141. m to reach the desired setpoint s in Hours Minutes format The Hours range from 0 166 and the Minutes range from 0 59 The band limit can be changed by the SET WA T opcode RAMPR Temperature Setpoint Option Decimal Rate This opcode changes the temperature set point at a rate of degrees per minute The Temperature Setpoint is the setpoint to send for the temperature process variable The range is 301 disable 30000 The Option Decimal will alter the decimal point in the rate The range is 1 disable 2 The Rate will be the rate of degrees per minute to change the temperature until the setpoint is reached The range is 0 01 300 00 REG INQ Value Register Option This opcode will check a specific register against a specified value and can hold until the input matches the value The Value is the value to check against The range is 301 disable 32767 The Register is the specific register to check The range is 1 disable 32767 The options are Equal Or Equal Greater than or equal to or Or Equal Less than or equal to RESET Recipe Number Recipe Step N A This opcode is used to clear all stacks and timers and start a program The RESET is useful in a weekend shut down program to restart the normal operating program The Recipe Number is the program number to start once everything has been reset The range is 1 300 The Recipe Step is the step number in the program to start at The range is 1 24
142. minimum displayed scale value on a chart Max the maximum displayed scale value on a chart Expression every input requires an expression to be calculated and displayed correctly This is because the registers in the 9130 hold only integer values so any value that requires a decimal point needs to be set up property for the display For example an expression for temperature would be x 1750 1750 For a value such as carbon or millivolts the expression would be x 0 01 150 1 50 or x 0 1 805 80 5 Format the value displayed on the chart display of the operator interface A short custom description can be added here For example to display one 1 decimal point enter a value of 40 0 For carbon values enter a value of 70 00 for 2 decimals This would display a value like 0 81 Entering ff 00 would display a value of 7 81 0 or O will display integer values Color The box next to the format box will allow the user to apply a color to the trend line to differentiate it from other trend lines on the chart Units The type of units used for the trend Line Width a numeric value for the thickness of the trend line A 1 is a thin line A higher value thicker line width Sample a number is entered here to test the expression and verify that formatting is correct Test Press the test button to calculate the expression with the value entered in the sample parameter For example with an expression of x 1 and a v
143. municating will be listed in the box to the right of the setpoint percent output values If an alarm condition is present the alarm text will be displayed below the loop information If the alarm needs acknowledging then the Alarm Ack button will be displayed in the bottom left corner If the alarm is part of a recipe step the alarm will need to be acknowledged before the recipe can move to the next step Series 9130 Operations Manual Rev 18 The Loops Screen also allows you to move back to the default Status Screen by pressing the Return Ack Alarm Acknowledge The Ack Alarm Acknowledge button will allow the user to acknowledge any alarms that have been configured or that have been made part of the recipes that run on the SERIES 9130 If a recipe has an alarm as a step the alarm must be acknowledged before the recipe will continue to the next step Data Logging using Flash Card NOTE See Warnings with respect to removing the Flash Card The Advantech TPC 642S 642 SE touch screen Operator Interface utilizing a Compact Flash Card allows the unit to data log the parameters setup by a gualified SSi technician Should a customer not take the data offline in a timely manner the data will be over written the oldest data being over written first Here is how it works 1 When the Operator Interface detects that there is less than 5 disk space left on the compact flash card an alarm will be displayed on the main interface screen stat
144. n A Dev T Dev Atmosphere Deviation and Temperature Deviation A Dev Atmosphere Deviation A Dev T Bnd Atmosphere Deviation and Temperature Band A Dev T Dev Atmosphere Deviation and Temperature Deviation A Dev T Dev Atmosphere Deviation and Temperature Deviation There is also an option for Smart Temp and Smart Atm The band limit can be changed by the SET WA T opcode Temperature Value Column Atmosphere Value Column Option Value Column DOW INQ N A N A Day This opcode checks the real time clock for the day of the week This is useful for performing operations on a weekly basis on a specific day The Day is the day of the week i e Sunday Monday Tuesday Wednesday Thursday Friday or Saturday EVT IN Temperature Setpoint N A Event This opcode waits for an input event to be turned ON or OFF depending on the Event value selected If the Temperature Setpoint is specified it is considered a set point and will be sent to the appropriate controller The Temperature Setpoint ranges from 301 Disable 30000 The Event options are Event 0 ON OFF Event 31 ON OFF EVT OUT Temperature Setpoint N A Event This opcode waits for an output event to be turned ON or OFF depending on the Event value selected If the Temperature Setpoint is specified it is considered a set point and will be sent to the appropriate controller The Temperature Setpoint ranges from 301 Disable 30000
145. n the bottom left hand corner The power to the operator interface can now be turned off without upsetting any of the settings Choosing No displays the initial Status Screen Note Shutting down the Operator Interface does not shutdown the SERIES 9130 Controller PID Loop Setup PID is the tuning parameters entered for each Process Loop 1 Temperature Variable loop Prop band 0 on off 4 0 Prop Band 0 for On Off Reset 0 10 This is the proportional band field P Proportional Rate 0 00 Prop Band This is a field in which you want to stay Mode Single reverse around the setpoint The range 0 3276 0 Integral preset 5 Cycle time 60 Setpoint change limit Off Reset o This is the reset field Integral Reset This is the actual temperature being monitored over a period of time and then averaged to keep within the Proportional band The reset is in repeats per minute This affects the output of the controller It will be proportional to the amount of time the error is present This helps to eliminate offset The range 0 327 67 Rate This is the rate field D Derivative Rate This is the sudden change or rate in the temperature This rate Is in minutes This affects the controller output which is proportional to the rate of change of the measurement and will control the amount of output by time restraints Thus derivative takes action to inhibit more rapid changes of the measurement than proportional act
146. nable This option will determine if changes can be made over the 9130 s web page Clicking on this value will toggle between a 1 Yes and a 0 No Programmer Alarm Also available in this menu option is the availability to change the status of the relay contact with relation to alarms As shipped the relay contact is open with no alarm The user can choose either normally open or normally closed Series 9130 Operations Manual Rev 74 Alarm 1 Alarm 3 The user can choose either normally open or normally closed IP Address The IP Address menu item is a display of the JP Address m v current IP Address IP Address Mask and the IP Address Gateway of the 9130 controller VA A Modification of the screen should not be done NP Address 1921681229 without contacting Super Systems Inc This page IP Mask 255 254 255 0 allows the user to change the IP Address IP IP Gateway 192 168 11 Address Mask and IP Address Gateway of the 9130 controller The range for each section of the three addresses is 0 to 255 Note f the IP address of the controller is changed then the P address will have to be changed in the System Settings menu option Once the IP address has been changed the communications will eventually go bad and stay bad until the settings have been updated Redundant TC Setup Redundant TC Setup sio pin p oin NONEM endian ri ta EE v This menu option will allow the user to set up the
147. nabled Checked or Disabled Unchecked If it is disabled it cannot be used Timer Status If the timer is running or completed the status will be listed next to the Timer Status label Start Mode This option will determine how the timer is started The options are Start on Enable Deviation and Band Start Control This option will determine how the control of the timer is handled The options are No Change Set to Control to Auto Set to Control Auto Standby SP and Set to Control Manual Idle Output Run Mode This option will determine what keeps the timer running The options are Run Deviation Hold and Band Hold Timer End Control This option will determine how the timer control is finished The options are No Change Set to Control to Auto Set to Control Auto Standby SP and Set to Control Manual Idle Output Acknowledge This option will determine how to acknowledge the end of the timer The options are Hold for Reset and Timer Clear Digital INT is Timer Run Hold This option will determine if the Digital Input 1 run hold option is available The options are Enabled Checked or Disabled Unchecked Series 9130 Operations Manual Rev 88 Digital IN2 is Timer Reset Ack This option will determine if the Digital Input 2 reset acknowledge option is available The options are Enabled checked or Disabled Unchecked Target Time This option will set the initial starting setpoint for the timer The Hour opt
148. nace Level 2 Code 2 operator and do not reguire a passcode When an Web Level 1 Code 111 operator is logged in the lock on the toolbar will be Web Level2 Code P gg Web Change Enable 1 blue e Programmer Alarm normally open Alarm 1 normally open Supervisor Level Alarm 2 normally open Alarm 3 normally open These are functions typically used by a supervisor and require a level 1 passcode When a supervisor is logged in the lock on the toolbar will be gold To change the level 1 passcode or the web level 1 passcode click on the Level 1 Code value range is 32768 to 32767 or the Web Level 1 Code value range is 0 to 9999 and an input box will be displayed where the user can select a new value Administrator These are functions typically used by an administrator and require a level 2 passcode When an administrator is logged in the lock on the toolbar will be green To change the level 2 passcode or the web level 2 passcode click on the Level 2 Code value range is 32768 to 32767 or the Web Level 2 Code value range is 0 to 9999 and an input box will be displayed where the user can select a new value SSi Special These are functions that cannot be accessed without a passcode provided by Super System Inc These functions are vital to the operating modes of the controller and are typically never modified When an SSi Special user is logged in the lock on the toolbar will be red Web Change E
149. nagement Section for more information Series 9130 Operations Manual Rev 19 Chapter 2 CONFIGURATION Menu Configuration The Configuration Menu is entered through the Menu key that is part of the four buttons running along the bottom of the 5 31 2011 9 03 17 AM Default Display Screen Pressing the Login key at the bottom of the Logs screen will allow the user to enter a login Slave Communications Status user and password Note users can be Load T C Auxiliary Analog Input set up through the Security menu option in Manual Event Control this menu User names and passwords Shutdown are case sensitive There are three levels of security for the menu system Operator Supervisor and Administrator Pressing the Login button will allow the user to enter a user name and password to log in r T 7 i When the menu screen is first displayed the operator level menu options are Detail Return visible The list of the operator level menu options IS Logs Slave Communications Status Load TC Auxiliary Analog Input Manual Event Control Shutdown The list of supervisor level menu options Is e Logs Slave Communications Status Load TC Auxiliary Analog Input Manual Event Control Shutdown PID Loop Setup Recipe Edit Load T C Configuration Trend Chart Edit The list of administrator level menu options Is e Logs Slave Communications Status Load TC Auxiliary Analog Input Manual Event Control Sh
150. nction Offset 0 02 2 v The user can select the input to perform the trim on from the Input box The user can enter the cold junction offset in the Offset box The current cold junction value will be displayed next to the CJ line Also the current values from the selected inputs will be displayed on the right of the tab To display an input s value on the Cold Junction tab click on the Zero Span tab and check that input s checkbox then return to the Cold Junction tab To determine if a cold junction adjust is necessary source a specific temperature to the input s If the temperature reading displayed does not match closely enough to the source value then the Offset will need to be changed Enter the amount of change in the Offset box If the value of 1750 F is being sourced but the input s is showing 1751 3 F then the Offset would be set to 1 3 to bring the temperature display back down to 1750 F If the input was showing 1748 3 F then the Offset would be setto 1 07 Note The current cold junction value is for display purposes only and should not be considered when determining the cold junction offset Click on the Calibrate button to begin the calibration Click on the Done button to close down the screen 9130 User Calibration Click on the click value next to the 9130 User Calibration field to start the user calibration The Calibration screen will be displayed For comp
151. nd independent us negative terminals All of the relays are configured Relay Assignment 4 In a normally closed position except relay number Relay Assignment 5 eight which has both a normally closed NC and a Relay Assignment 6 normally open NO terminal These relays can be Relay Assignment 7 configured to work with events alarms loops Relay Assignment 8 burnoff and alarm combinations Return UL bUUH 9 Relay Output Terminals Relay Output 1 terminals 7 and 8 Relay Output 2 terminals 7 and 9 Relay Output 3 terminals 7 and 10 Relay Output 4 terminals 7 and 11 Relay Output 5 terminals 7 and 12 Relay Output 6 terminals 7 and 13 Relay Output 7 terminals 7 and 14 Relay Output 8 terminals 7 and 15 NC Relay Output 8 terminals 7 and 16 NO Relay Output Choices Loop 1 fwd Event 6 Loop 1 rev Event 7 Loop 2 fwd Event 8 Loop 2 rev Event 9 Loop 3 fwd Event 10 Loop 3 rev Event 11 Programmer Alarm Event 12 Alarm 1 Event 13 Alarm 2 Event 14 Alarm 3 Event 15 Event 0 TC Redundancy Select OFF TC 1 ON TC 2 Event 1 PV Switching Select OFF PV 1 ON PV 2 Event 2 Timer Running Event 3 Timer Complete Event 4 Alarm Combination Event 5 N A The Alarm Combination option will allow the user to select the specific combination of alarms to use The options are Programmer Alarm 1 Alarm 2 Alarm 3 _ Programmer T C Check or Invert Relay State for Alarms Alarm 1 The Return button will retu
152. nflict with the trip point Although the probe will still be taking measurements the 9130 controller will use the force value as the input so that an alarm will be set off The range is 32768 to 32768 Trip Point 1 Direction This is the trip point 1 direction The options are input above setpoint or input below setpoint If input above setpoint is chosen then the force value will be used when the probe begins measuring above the trip point setpoint If input below setpoint is chosen then the force value will be used when the probe begins measuring below the trip point setpoint Trip Point 2 Setpoint This is the trip point 2 setpoint value The range is 32768 to 32768 Trip Point 2 Force Value This is the trip point 2 force value The range is 32768 to 32768 Trip Point 2 Direction This is the trip point 2 direction The options are input above setpoint or input below setpoint High Input Limit Setpoint This is the setpoint for the high input limit The setpoint cannot be assigned any value above this The range is 32768 to 32768 High Input Limit Hysteresis This is the hysteresis for the high input limit The hysteresis cannot be assigned any value above this The range is 32768 to 32768 Series 9130 Operations Manual Rev 72 Use Input Correction Curve This option will allow the user to use a correction curve on the input The options are No or Yes Analog Output Setup Analog Output Setup v The 9130 controller has
153. nt 4 N A Instrument 5 N A Instrument 6 N A Instrument 7 N A Instrument 8 N A Instrument 9 N A Instrument 10 N A Instrument 1 1 N A Instrument 12 N A Instrument 13 N A Instrument 14 N A Instrument 15 N A Instrument 16 Bad Instrument 7 Bad Instrument 18 Bad Instrument 19 N A Instrument 20 Bad Instrument 27 Bad Instrument 22 OK Instrument 23 OK Instrument 24 OK Instrument 25 OK Instrument 26 OK Instrument 27 N A For set up of the auxiliary instruments go to the menuitem Slave Instrument Setup ioooo0u oooooooooooooooooooooo Auxiliary Analog Input This menu option shows the process variables for the 3 analog inputs of the 9130 vacuum controller Auxiliary Analog Input OOOO OO y It also shows the input types and any information from attached slave analog input modules Note p None of these values can be modified on this esu Eg wane SCEE Input 2 9999 Input 3 9999 M1 OK 0 0 TC 1 1749 5 TC 2 3307 TC3 3307 M2 Bad 0 0 TC4 32640 TC5 32640 TC6 32640 M3 Bad 0 0 TC 7 32640 TCS 32640 TC9 32640 M4 Bad 0 0 TC 10 32640 TC 11 32640 TC 12 32640 M5 Bad 0 0 TC 13 32640 TC14 32640 TC 15 32640 Series 9130 Operations Manual Rev 60 Manual Event Control menyn The Manual Event Control menu option shows the user all of the events 0 15 and their current status It also allows the user to manually control
154. oe Generic Instrument Setups The generic instrument s data will be stored in Generic oM em i certain registers on the host instrument such as the 9130 controller Each instrument is r Parameter Value allotted a certain set of registers starting with register 1000 To determine the beginning register use the following calculation 100 generic instrument s number 1 16 900 Therefore instrument 1 would begin at Configure Generic Instruments click Configure IP Addresses click Configure Block Writes click Series 9130 Operations Manual Rev 85 register 1000 100 1 900 Instrument 7 would begin at register 1600 100 7 900 Each instrument is allotted 100 registers therefore instrument 1 s allotment is from register 1000 to 1099 on the 9130 controller instrument 2 s allotment is from register 1100 to 1199 on the 9130 controller etc The Generic Instrument Setups menu is split into three parts Configure Generic Instruments Configure IP Addresses and Configure Block Writes Configure Generic Instruments Generic Instrument Definitions HF This screen is where the user can E CP ER configure the main sections for gum each generic instrument The drop down box in the top left will select the generic instrument to setup The options are Data Offset Han input Type Exponent cedd Output Type Exponent god Instrument 1 Instrument 16 J0 Integer 0 integer The three re
155. of quench related to which relay it is assigned The list of possible values is O 14 Guench Speed Event Tells the programmer which event will signal the quench speed The list of possible values is 0 14 Quench Run Event Tells the programmer which event will signal quench run The list of possible values is 0 14 Date and Time This value is the current date and time on the 9130 vacuum controller only not the local computer or the touch screen if applicable Clicking on the Value column will allow the user to set a new date and time on the controller Note The date and time of the touch screen can be changed if necessary by selecting the date and time in the lower right corner on the touch screen under the menu This can be reached by going through the menu and shutting down the software Then at the CE screen the date and time can be changed by double taping the time in the bottom right corner and setting it then select apply For this to take effect the screen needs to be rebooted on the older TPC 642 displays the registry needs to be saved under TPC Configuration icon the Misc Tab and then reboot the touch screen The date and time that Is recorded on the flash card land therefore the datalog data is the date and time of the Advantech display not the controller Series 9130 Operations Manual Rev 66 Cascade Inhibit Note This field is only applicable if the controller is in Cascade mode This will turn cascade
156. on the bits specified in the bitmap The options are 0 15 MEVT IN 1 Temperature Setpoint Event Mask Event ON OFF Bitmap This opcode waits for multiple input events 16 through 31 The Temperature Setpoint is an optional setpoint to send down The range is 301 disable 30000 The Event Mask is the events to enable which is the events affected The options are 0 15 Note Even though the events listed are 0 15 they correspond to 16 3f The Event ON OFF Bitmap field will allow the user to select the bitmap for the event ON OFF which will set the final condition of the events in the event mask The opcode ignores the bits not in the enabled events and waits on the bits specified in the bitmap The options are 0 15 Note Even though the events listed are O 15 they correspond to 16 3f MEVT OUT 0 Temperature Setpoint Event Mask Event ON OFF Bitmap This opcode will set multiple output events 0 through 15 The Temperature Setpoint is an optional setpoint to send down The range is 301 disable 30000 The Event Mask is the events to enable which is the events affected The options are 0 15 The Event ON OFF Bitmap field will set the final condition of the events in the event mask The opcode will ignore the bits not in the mask and either set or reset the bits depending upon their states in the bitmap The options are 0 15 MEVT OUT 1 Temperature Setpoint Event Mask Event ON OFF Bitmap This opcode will set
157. op and wait until the temperature process value comes back into the deviation band before starting up again The Temperature Setpoint is the setpoint to send for the temperature process variable The range is 301 disable 30000 The Time is the total time for the program to reach the desired setpoint s in Hours Minutes format The Hours range from 0 166 and the Minutes range from 0 59 The band limit can be changed by the SE7 WA T opcode HIGH AL Temperature Setpoint N A N A This opcode is used to enable a high limit alarm on the temperature process This alarm remains active until the program ends The Temperature Setpoint is the setpoint to send for the temperature process variable The range is 301 disable 30000 HIGH PO Temperature PO Value N A N A This opcode is used to enable a high limit alarm on the temperature percent output The temperature data is the high limit point for the temperature percent output The Temperature PO Value is the high limit point for the temperature percent output The range is 101 disable 100 This alarm remains active until the program ends ID INC N A N A N A This opcode increments the integer ID number by one Series 9130 Operations Manual Rev 96 Temperature Value Column Atmosphere Value Column Option Value Column ID ING ID Number Value N A Option This opcode is used to compare the ID value to the value in the temperature data The L M 7 opcode immediately follo
158. or the input will need to be set so that the span values are correct When a range is selected the recommended value will also be populated For a span calibration the recommended value is 90 of the full range For example if the range is 80 mV then the span should be 72mV The recommended value can be changed by clicking on the recommended value and entering the new value The user can also individually select each input one through three five to calibrate where Check yes calibrate and No Check no do not calibrate Once an input is checked its current value will be displayed For a span calibration a value of 90 9e of the full range or the adjusted value will need to be sourced to the input or inputs Cold Junction Click on the Calibrate button to begin the calibration a om A progress bar will be displayed along the bottom of the 15 Zero Span screen giving the progress of the calibration Cold Junction Calibration The Cold Junction option will allow the user to perform Waiting for storage a cold junction trim on the selected board WM The user can select the input to perform the trim on TWN from the Input box The user can enter the cold junction offset in the Offset box The current z 2 temperature value will be displayed next to the Value line To determine if a cold junction adjustment is needed hook up the calibrator with the appropriate T C wire attached and source a temperatu
159. ottom of Storing new values in EEPROM the screen Repeat these steps for all of the YL YL u i u 0 outputs Once all of the inputs and outputs have been calibrated return to the first screen Step 2 for cold junction calibration If necessary Series 9130 Operations Manual Rev 82 Step 2 Cold Junction Calibration Set up the calibrator for the specific thermocouple type of the thermocouples in the analog board i e type K type J etc Then source a specific temperature like 1000 UF It is recommended that the actual temperature used be similar to an appropriate process temperature For example if your equipment Calibration normally operates at 1700 UF then perform the cold junction calibration using a 1700 IF signal The user can enter the cold junction offset in the box next to the Calibrate button The current cold junction value will be displayed next to the Current CJ Value line Calibrate Cold Junction Enter temperature of terminals Current CJ Value 90 0 To determine if a cold junction adjust is EN MUN AA necessary source a specific temperature to CO the inputs If the temperature reading displayed does not match closely enough to the source value then the Offset will need to be changed Enter the amount of change in the Offset box If the input was showing 1748 3 F then the Offs
160. ource Write Read Write Description Location Register acate Scale Eurotherm 2404 ES 1 Pt 41 Temperature Controller Actual Modbus Mode So Temperature Controller Setpoint 3 3 10 10 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Eurotherm 2500 1025 Temperature Controller Actual Modbus Mode 1026 Temperature Controller Setpoint Assumes Loop 21s 29 1028 10 10 Temperature Controller Percent Temperature Output Location Register y D Unipo35 3 25 A Temperature Bontroller AU Controller Actual Pi egal 11 o 1 Temperature Controller Setpoint 118 1 1 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Unipro 3 0 3 00 01283 8 8 Temperature Controller Actual MMI Mode Temperature Controller Setpoint D 118 1 1 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Carbpro 3 5 Slave HE 1 Temperature Controller Actual MMI Mode Hc ee Temperature Controller Setpoint 12 aaa Eg 41 Temperature Controller Percent Output Controller Source Write Read Write Description Location Register Scale Scale Series 9130 Operations Manual Rev 121 Carbpro 3 0 Slave E 146 1 11 Temperature Controller Actual MMI Mode Temperature Controller Setpoint Output Location Register Scale
161. particular part of the screen Once this has been selected the user can take a stylus or a finger and create a box around the desired data Once the user releases the stylus or finger a zoom is no longer possible and the user will need to re select the option from the sub menu to zoom in again The Restore option will back out of any zoom options that have been performed and display the chart screen as it initially was The Add Note option allows the operator to enter a note on the chart similar to writing on a paper chart The note shows up when the chart is printed out using the utility software included with the SERIES 9130 instrumentation Pressing the Add Note option displays a screen where the operator can enter the operator ID or initials and a note The user has the option to enter a note using the operator interface keyboard where he or she will be able to type in the note or the user can use the Signature mode which will allow them to write a note using a stylus Series 9130 Operations Manual Rev 16 The Data option will show the trend data as a data grid instead of the trend lines on a chart This Wr functionality is exactly the same as If the user pressed the Datagrid View button from the chart screen Exit will close out the sub menu without selecting an item Pressing the red X in the top right hand corner of the screen will take the user back to the status screen Recipe Pressing the Recipe bu
162. pe of alarms used Clicking on this value will display an input box with two 2 drop down lists from which the user can select a new value The values in the first top list box are PV 1 Value PV 2 Value N A Input 1 Value Input 2 Value Input 3 Value PO1 Value PO2 Value N A Series 9130 Operations Manual Rev 68 The values in the second bottom list box are Process High Process Low Out of Band In Band Outside Deviation Within Deviation Hysteresis This value is the Hysteresis value The Hysteresis is a set number that works with the alarm to help control a motor or pump longer to reach a set amount to come back into band before it will shut off motor or pump Example Using quench oil as an example suppose the SP is 200 F The alarm is set as a deviation of 10 F At 210 F the alarm is active and the pump will run to cool the oil With a hysteresis of 8 F the alarm and pump will turn off at 202 F It will turn back on when it is 10 F above setpoint If the setpoint is still 200 F then at 210 F it will turn on again Clicking on this value will display an input box from which the user can select a new value The range is from 0 to 9999 Smart Alarm This value is a display of the Smart Alarm status A smart alarm is an alarm that works with a Process Variable PV and when enabled it will not be active until the PV is within band of the setpoint The alarm sounding if active will be disa
163. pecified zone instrument would have the offset added For example a 3 zone pit furnace where the bottom zone usually has a higher set point The middle zone and the top zone usually have a lower set point The bottom zone temperature controller is assigned to zone 1 the middle temperature controllers to zone 2 and the top zone controller to zone 3 If the first three steps of a program are as shown below then the bottom zone set point is 1775 the middle zone is 1750 and the top zone is 1800 Step opcode Temperature Option 1 ZONE OFF 25 Zone 1 2 ZONE OFF 50 Zone 3 3 SETPT 1750 The first step sets the offset for zone 1 to 25 degrees therefore the bottom zone controller would be sent a set point of 1775 when step 3 is executed Likewise step 2 sets the offset for zone 3 to 50 degrees The top zone then receives a set point of 1800 The middle zone controller would receive the 1750 The temperature controller displayed on the Status Display is instrument 2 If instrument 2 were the top zone controller then the Status Display would show the 1800 degree set point When using the multi zone offset feature the temperature controller assigned as instruments 1 and 2 should be in zones that will not be offset Temp Instrument This will allow the user to set the temperature instrument for the zone assignment The options are Loop 1 N A Temperature Loop Loop 3 N A Instrument 1 Instrument 2 Instrument 3 Instrument 4 Instrument 5 In
164. ptions are No Change Control to Auto Control Auto Standby SP and Control Manual Idle Output Series 9130 Operations Manual Rev 56 Run Mode This option will determine what keeps the timer running The options are Run Deviation Hold and Band Hold End Control This option will determine how the timer control is finished The options are No Change Control to Auto Control Auto Standby SP and Control Manual Idle Output Acknowledge This option will determine how to acknowledge the end of the timer The options are Hold for Reset and Timer Clear Start Band This option will determine the initial deviation band that will allow the timer to start The range is 32768 to 32767 Run Band This option will determine the deviation band that will keep the timer running The range is 32768 to 32767 Digital INT Run Hold This option will determine if the Digital Input 1 run hold option is available The options are Enabled or Disabled Digital IN2 Reset Ack This option will determine if the Digital Input 2 reset acknowledge option is available The options are Enabled or Disabled Set Point Time This option will set the initial starting setpoint for the timer The Hour option can range from 0 to 32767 The Minute option can range from 0 to 59 Relay ON Time Sec This option will determine how long to wait before turning a relay on The range is entered in seconds and goes from 32768 to 32767 Standby Set Point
165. r time The filter time is a factory applied averaging tool used to help maintain steady control in high EMI environments The filter time should not be adjusted with consulting SSI Clicking on this value will display an input box from which the user can select a new value The range is 0 to 32767 Initial Scale This is the initial scale value This could also be referred to as the starting value For example the initial value is the value when O volts is on the selected input or on a 4 20 mA input it would be the value at the selected input of 4 mA Clicking on this value will display an input box from which the user can select a new value The range is 32768 to 32767 Full scale This is the full scale value Clicking on this value will display an input box from which the user can select a new value The range is 32768 to 32767 Decimal Point Location This is the decimal point Location value This will affect the PV value and the location of the decimal when it is displayed Clicking on this value will display an input box from which the user can select a new value The range is 0 to 4 Open TC Series 9130 Operations Manual Rev 38 This is the open TC value The options are up scale down scale one trip point and two trip points Input Offset The input offset value is algebraically added to the input value to adjust the input curve on read out The range is 32768 to 32767 Scaling This is the scaling value The options are
166. ram start and to define which program to start zero starts the last program run from the contact closure The range of programs to run is O to 300 WARNING If a JUMP to another program is used in a previous program the program that will run would be the last program jumped to not the first program run If you stop a program in a GOSUB the program that will be run will be the GOSUB Zone Load TC Setup Configuration of any analog input device must be completed under this menu item Parameter Value Load TC Enable Pc This value will manually toggle between on on alarms TCa and off On T C Enabled GE On Alarms T C Enabled Programmer alarm114 TC 11 provided if out of band Default wait limits Tc 13 Off T C not enabled rer Control TC TC 20 This value allows the user to set the TC to be part of the group of Load TCs that can hold the program if it is out of 1825 band The values are active or not active shown as blank TC 1 24 This value allows the user to manually turn the T C from active to not active shown as blank to be part of the group of TCs that can hold the program if it s out of band Series 9130 Operations Manual Rev 63 Port Setup es Port setup is the communications definitions for the E ES O O OG OG O OR O O controller Please contact Super Systems Inc for more information regarding port setup It is strongly Parameter Value recommended that none of the settings be modifi
167. re Setpoint N A N A This is the quench setpoint opcode This will allow the user to set the setpoint for a quench cycle The Temperature Setpoint is the setpoint to send down The range is 301 disable 30000 QUENCH Temperature Time Speed This opcode is used to start a quench cycle The quench cycle is independent of any program that is running The Temperature is the quench temperature controller set point The range is 301 disable 30000 The Time is the quench time in minutes The range is 1 disable 9999 The Speed will control the agitator speed high or low by Event 6 Event ff 6 OFF equals low speed and Event 6 ON equals high speed The quench temperature controller must be Aux nstrument 4 The quench cycle starts when the opcode is executed The set point is sent to the quench temperature controller the timer is started and the high speed event is turned on if it is selected When the quench timer times out the end of quench cycle Event is turned on for one second and the high speed event is turned off The options are Low or High Series 9130 Operations Manual Rev 99 Temperature Value Column Atmosphere Value Column Option Value Column RAMP Temperature Setpoint N A Time This opcode changes the temperature set point linearly over time The Temperature Setpoint is the setpoint to send for the temperature process variable The range is 301 disable 30000 The Time is the total time for the progra
168. re to the input It is recommended to use an operating temperature to source For example if the furnace typically runs at 1700 F then 1700 F should be sourced to the input If the displayed value does not equal the value being sourced then a cold junction adjust would be necessary The Offset will be the amount of change desired For example if 1700 F is being sourced and Series 9130 Operations Manual Rev 46 the Value is showing 1696 4 9F then the Offset would be set to 3 6 If 1700 9F is being sourced and the Value is showing 1702 3 9F then the Offset would be set to 2 3 Click on the Calibrate button to begin the calibration Wait 120 seconds and verify with a source calibration device with the correct T C type Note During a normal calibration procedure the user should zero and span all of the inputs first and then perform a cold Junction calibration If necessary It is recommended after each Cold Junction calibration to source a value in and check what the displayed temperature reading is Click on the Return button to return to the main menu screen Calibration Cold Junction Calibration Overview The series 9130 can be calibrated using the Touchscreen interface Before performing this procedure on a newly installed controller the unit Input 1 Temperature needs to be powered on for at least 30 minutes for pr E l a warm up period Input 3 The series 9130 has three analog inputs Each Output
169. recipe programs The wait limits are in place to help make sure a recipe will not continue to the next step until the temperature Is within the specified range The wait limits are both plus and minus the value of the setpoint specified in the recipe You can define specific wait limits per program that supersede the defaults with the specific wait limit OP CODE per program SETWAIT Alarm Setup Alarm Setup v Alarm 2 ie Parameter Value Setpoint 2250 Alarm Type PV1 proc high Hysteresis 5 Smart Alarm disabled ON Delay Time sec 0 0 SP blocks alarm yes BO Impedance inhibits alarm yes Inhibit source Input 1 Disable on open input which the user can select a new value The range is from Alarm Type Default Wait Limits he Parameter Value Temp Wait Limit 15 The 9130 controller can be configured to use three 3 different alarms and a Thermocouple Check Each of the alarms consists of an alarm setpoint alarm type alarm hysteresis smart alarm ON delay time 0 SP blocks alarm value Burnoff Impedance inhibits alarm Inhibit source and disable on open input The alarms come from the factory with a default configuration dependent on the application but also can be modified prior to shipment to your facility or in the field by a supervisor Setpoint This value is the setpoint for the alarm Clicking on this value will display an input box from 9999 to 9999 This value is the ty
170. reduce the 9o output by a user specified amount When the Limited Relay option is selected the Tuning Delta label and the Edit button will be visible When the Relay option is selected these two items will be invisible Clicking on the Edit button will allow the user to select the new output value The range is 0 to 100 The Conservative option will allow the user to minimize If not remove the possibility for an overshoot of the setpoint lf a small overshoot is acceptable leave the Conservative checkbox unchecked If however no overshoot is desired then checking the Conservative checkbox will accomplish this The current value for the process variable PV and the selected loop s setpoint SP will be displayed under the Tuning Types section Click on the Start button to begin the auto tune process Vote 7he process may take a few seconds to start Once the process has started the Idle line will change to Tuning Pointer xx This means that the tuning process is working When the tuning is finished the Tuning Pointer xx line will read Idle again and the list underneath will be populated with suggested PID settings Note clicking on the Done button while the tuning Is In progress will close down the screen but the user will have to confirm the action However clicking on the Abort button will simply Idle Series 9130 Operations Manual Rev 87 Tuning Assistant abort the calibration process Eac
171. rn the user to the menu screen Cancel Series 9130 Operations Manual Rev 37 Analog Input Setup The 9130 controller has three analog inputs Each of the inputs comes with a factory default configuration dependent on the application It can be modified input 1 Temperature y Input type prior to shipment to your facility or in the field by a Filter time sec technician or gualified trained person with the Initial scale proper security code Full scale 10000 Decimal point loc ati Analog Input Terminals Open T C behavior upscale Analog Input 1 terminals 31 and 32 input offset i 0 Analog Input 2 terminals 29 and 30 Trip point 1 Setpoint 0 L E e Analog Input 3 terminals 27 and 28 a Edit Return Input Type The thermocouple type for most applications can be modified depending on your specific needs Note some of the inputs DO NOT allow the user to modify the Input type To change the Input type first select which input you want to change by selecting it in the pull down at the top of the screen The following is a list of the options S 12 5 volts T 781 25mv 2 5 volts 195 3125 mV 1 25 volts 78 125 mV 19 53125 mV NM 4 20 mA 25 volts AZZA MOW When the specified input type is selected a jumper located inside the case will need to be placed on that specific input for reading this selection lf jumper is not placed on input then damage could occur to the board Filte
172. ro Span Input 3 Range 2 13 Zero Span Input 3 Range 3 14 Zero Span Input 1 Range Jumper 15 Zero Span Input 2 Range Jumper 16 Zero Span Input 3 Range Jumper 17 Zero Span Output 1 18 Zero Span Output 2 SNA gt Click the Done button to close the screen down Series 9130 Operations Manual Rev 83 A I Module Offset Correction This menu option will allow the user to enter offsets for the auxiliary inputs and apply any correction curves as Aux Input Module Offset Correction needed Parameter Value eeded Enable offsets for SSi AIB no Input 1 0 0 Enable Offsets for SSi AIB E ag This will enable the use of offsets for any analog input Input 4 0 0 boards The options are Yes or No dier So Input 7 0 0 Input 1 Input 40 ian 56 This is where the actual offsets will be entered for each Input 10 0 0 input The range is 50 0 50 0 aU 50 Input 13 0 0 Input 0 Correction Input 39 Correction dae ap This is where any correction curve can be applied for put 16 90 each input Note 7he input names for the corrections demum 00 are offset by I so Input 0 is actually Input I Input 39 is put 5 00 actually Input 40 etc The options are Not Used Curve devo 00 1 Curve 2 or Curve 3 Input 22 0 0 Input 23 0 0 Input 24 0 0 Input 25 0 0 Input 26 0 0 Input 27 0 0 Input 28 0 0 al PV Switching MM i o PV Switching allows the 9130 to use two 2 analog inputs PV Switching 3 as a process variable source if n
173. rom 0 59 The Soak time is the total time in Hours Minutes format for the soak to run The Hours range from 0 166 and the Minutes range from 0 59 The band limit can be changed by the SE7 WA T opcode Series 9130 Operations Manual Rev 94 Temperature Value Column Atmosphere Value Column Option Value Column GLZDELAY N A N A Delay Time This is a guaranteed low short delay opcode for a zone The temperature process value must be below the deviation band to allow the delay timer to run If the temperature process value goes out of the deviation band then the delay timer will stop and wait until the temperature process value comes back into the deviation band before starting up again The Delay Time is from 1 500 seconds GLZSOAK N A Wait Limit Soak Time This is a guaranteed soak low opcode for a zone The temperature process value must be above the lower limit deviation band to allow the soak timer to run If the temperature process value goes out of the deviation band then the soak timer will stop and wait until the temperature process value comes back into the deviation band before starting up again The Wait Limit is the wait time in Hours Minutes format for the wait limit The Hours range from 0 533 and the Minutes range from 0 59 The Soak time is the total time in Hours Minutes format for the soak to run The Hours range from 0 166 and the Minutes range from 0 59 The band limit can be changed by the SET W
174. s essential to consider what will happen if any part of the system should fail In temperature control applications the primary danger is that the heating will remain constantly on Apart from spoiling the product this could damage any process machinery being controlled or even cause a fire Reasons why the heating might remain constantly on include the temperature sensor becoming detached from the process thermocouple wiring becoming a short circuit the controller failing with its heating output constantly on an external valve or contactor sticking in the heating condition the controller set point set too high Where damage or injury is possible we recommend fitting a separate over temperature protection unit with an independent temperature sensor which will isolate the heating circuit Please note that the alarm relays within the controller will not give protection under all failure conditions Installation requirements for EMC To ensure compliance with the European EMC directive certain installation precautions are necessary as follows e When using relay or triac outputs it may be necessary to fit a filter suitable for suppressing the emissions The filter requirements will depend on the type of load For typical applications we recommend Schaffner FN321 or FN612 Routing of wires To minimize the pick up of electrical noise the wiring for low voltage dc should be routed away from high current power cables Where it is impracti
175. s useful when testing wiring and field devices Hold Instrument Nu 1 Hold Minimum PV 150 Hold Maximium PV 2500 Hold Instrument Number Event for Program 2 Clicking on this value will display an input box from which the user can select a new value The range is 0 to 25 Event for Program 5 Program Number to 10 0 1 Hold Minimum PV m Clicking on this value will display an input box from which the mens user can select a new value The range is 32768 to 32767 Hold Maximum PV Clicking on this value will display an input box from which the user can select a new value The range is 32768 to 32767 Event for Program Run Clicking on this value will display an input box from which the user can select a new value The range is 1 Disable to 15 Event for Program Reset Clicking on this value will display an input box from which the user can select a new value The range is 1 Disable to 15 Program Number to Run This is the recipe number to run The range is 0 300 Event 0 Through Event 15 The input box for these events has two drop down lists The top list contains active and inactive and the bottom list contains closed and open The Return button will return the user to the menu screen Series 9130 Operations Manual Rev 41 Security This screen will allow the user to set up the Classic amp Advanced security protocols for the system as well as set up Level 1 Code 1
176. set the Critically Damped set the Over Damped set or the Pl set To select the set of values press the corresponding button For example to select the Critically Damped set of values press the Use CD button The under damped values will reach the setpoint faster but there will be more overshoot involved The over damped values will work to minimize the overshoot but it will be slower than the under damped values The critically damped values are considered the optimum values because they are a balance between the under damped and over damped values with regards to time and overshoot The Pl values are the proportional band and the reset value the Pand the from P D Once a set of values has been accepted the user can press the Return button to exit the screen The accepted values can be viewed on the P D Loop Setup menu option Note Once the screen is closed out the PID settings values will be lost To populate these values again another calibration routine will need to be run Timer Setup This option will allow the user to setup and start the Timer on the 9130 controller Timer This option will determine the status of the timer The timer can either be Enabled or Disabled If it is disabled it cannot be used Start Mode This option will determine how the timer is started The options are Start on Enable Deviation and Band Start Control This option will determine how the control of the timer is handled The o
177. setpoint Loop 2 prop band Loop 2 reset Loop 2 rate Loop 2 cycle time Loop 2 auto manual Loop 2 integral preset None 1 Ne 6 speed 7 end 15 m p T o m HEER one 192189 2552552580 ww o Fahrenheit SS A T E nn Series 9130 Operations Manual Rev 111 Parameter Default Factory Setting Customer Setting Analog Output 1 offset Analog Output 1 Range Analog Output 2 Assignment Analog Output 2 offset Analog Output 2 Range 3 Relay 1 Assignment Lopta Relay 2 Assignment LoopiRev Relay 3 Assignment Eemo Relay 4 Assignment Event Relay 5 Assignment JEvent2 Relay 6 Assignment Eema3 Oooo S Relay 7 Assignment Mami o Relay 8 Assignment Mamma PID Loop 1 Mode Single Reverse CE PID Loop 1 Low Limit PID Loop 1 High Limit PID Loop 1 Source PID Loop 1 0 SP Stops Control PID Loop 2 Mode E ST PID Loop 2 Low Limit EN ERN PID Loop 2 High Limit E AAA PID Loop 2 Source om a Control Alarm 1 Setpoint Ew 1 Alarm 1 Alarm Type PViProcessHigh Alarm 1 Hysteresis 10 AAA EA Alarm 2 Setpoint Alarm 2 Alarm Type Vi Proc Alarm 2 Hysteresis E Alarm 3 Setpoint Alarm 3 Alarm Type Process High EE
178. slave instrument number the second is the register number and the third is the data to send Example QUE 3 1129 V1 This example will send the value of V1 to register 1129 on instrument 3 The RLY is used to control a relay if the relay assignment is 999 The RLY must be followed by a variable which is the relay number 1 8 and a relationship expression Example RLY 5 M554 2 This example would turn Relay 5 ON if the communication status for instrument 5 was bad The END keyword will stop the lines from running and start over from line 1 There are a few functions that are available as well The list of valid functions is FSIN Sine FCOS Cosine FEXP Exponent FLOG Logarithm FLN Natural Logarithm FSGRT Square Root FABS Absolute Value and FPOW Power The Sine and Cosine functions need to have the parameter in radians A function must be in all caps and begin with an F and have a pair of parenthesis An undefined function returns the value of the expression in the parenthesis Note A pair of parenthesis by themselves is considered an undefined function The instrument calculation has limited parsing ability This is kept to variables operation variable i e V1 12 25 V2 Another example is M128 V1 100 A negative sign in front of the number is considered part of the number i e V1 2 55 V2 A variable to the parser is one of the following a program variable Vxx a Modbus
179. strument 6 Instrument 7 Instrument 8 Instrument 9 Instrument 10 Instrument 11 Series 9130 Operations Manual Rev Instrument 12 Instrument 13 Instrument 14 Instrument 15 Instrument 16 Instrument 17 Instrument 18 32 Instrument 19 Instrument 20 Instrument 21 Instrument 22 Instrument 23 Instrument 24 Instrument 25 Temp Zone Number This option will allow the user to set the zone number for the assignment The range is 0 5 Temp Zone Offset This option will allow the user to enter an offset for the assignment The range is 4000 4000 Furnace Setup The Furnace Setup menu option is an administrative access only option Do not make any adjustments on the screen without first contacting Super Systems Inc at 800 666 4330 Date and Time This value is the current date and time on the 9130 controller only not the local computer or the touch screen if applicable The time on the controller is displayed in the 24 hour format so 8 8 AM and 14 2 PM Note The date and time of the touch screen can be changed if necessary by selecting the date and time in the lower right corner on the touch screen once the screen software has been shutdown and the Windows desktop Is visible Then at the CE screen the date and time can be changed by double taping the time in the bottom right corner and setting it then select apply For this to take effect the screen needs to be rebooted on the older TPC 642 displays the registry needs
180. strument can have external analog input boards or the instrument is a Video Recorder or DAG these inputs can be accessed directly as A1 through A40 By using the A designation the Modbus register number is not needed and the variable is scaled to the correct value decimals included based on the input type specified In a Video Recorder the slave instrument data slots can be defined as variables D1 through D32 D31 and D32 are extra slots and have no restrictions as output variables D1 through D30 are shared with the first ten 10 slave instruments in groups of three 3 PV SP PO and caution should be used when assigning as outputs A line in the program of the instrument calculation must start with a variable or a Keyword Variables must be followed by an equal sign 2 and then an expression The expression can be a simple assignment V1 3 or a variable operation variable as described below V1 M225 0 1 Keywords MUST be entered in capital letters only The list of valid keywords is IF ELSE ENDIF QUE RLY and END IF must be followed by an expression which is a variable relationship operator then variable The list of valid relationship operators is gt Greater Than Less Than Eguals gt Greater Than or Equal To lt Less Than or Equal To Not Equal To and Equal To Note The and relationship operators are identical The list of valid bitwise operators is
181. t 5 Temp 2000 Curve 2 Point 5 Offset 5 000 Curve 2 Point 6 Temp 2500 OJO JO JO JO O JO JO O C C C Series 9130 Operations Manual Rev 164 Series 9130 Operations Manual Rev 165 Sample 9130 Recipe Recipe Edit peode Description Option Comment SETPT set point 1250 F TC ING temperature inquiry 1250 F Control wait SOAK EVT_OUT ALARM EVT QUT SETPT NO OP NO OP NO OP NO OP NO OP NO OP NO OP NO OP NO OP NO OP NO OP NO OP NO OP NO OP NO OP NO OP NO OP soak event output user alarm event output set point no opcode no opcode no opcode no opcode no opcode no opcode no opcode no opcode no opcode no opcode no opcode no opcode no opcode no opcode no opcode no opcode no opcode Series 9130 Operations Manual Rev Last edited by Special Admin on 8 31 2011 4 40 08 PM revision 1 166 3 25 1 ON user alarm 1 1 0FF 9130 Analog Input Board Jumper Settings The 9130 analog input boards are initially set up with the following configuration Input 1 Temperature Thermocouple In order to change these settings the following steps must be taken 1 If necessary shut down the 9130 screen software by clicking on the Shutdown menu option from the Configuration menu 2 Shut down power to the screen and any Mi 4 R Az N INPUT BOARDS connected instrument 3 Remove the cover of the 9130 instrument This is
182. t 800 666 4330 Web Change Enable This option will determine if changes can be made over the 9130 s web page The options for this are Enable or Disable Minimum Program Control Level This option will allow the user to determine which security level will be the minimum level for program recipe control The options are Operator Supervisor or Administrator Example If Supervisor is selected then only a supervisor level or higher can control the program Minimum Alarm Acknowledge Level This option will allow the user to determine which security level will be the minimum level for alarm acknowledgement The options are Operator Supervisor or Administrator Example If Supervisor is selected then only a supervisor level or higher can acknowledge an alarm Minimum Setpoint Level This option will allow the user to determine which security level will be the minimum level for sending a setpoint down The options are Operator Supervisor or Administrator Example If Supervisor is selected then only a supervisor level or higher can send a setpoint Minimum COF HF Level This option will allow the user to determine which security level will be the minimum level for modifying the Carbon Factor or the Hydrogen Factor The options are Operator Supervisor or Administrator Series 9130 Operations Manual Rev 42 Example If Supervisor is selected then only a supervisor level or higher can modifying CO Factor or H Factor Clickin
183. t field is the instrument 1470 to use the write for The range is 0 32 The Update Interval field is the update time in seconds to perform the write The range is 0 300 seconds The Source Register field is the 9220 register where the values will come from The range is 0 32767 The Count field is the number of successive registers to read The range is 0 80 The Target Register field is the 9220 register to put the count into The range Block Write Configuration Update Interval Source sec Register l0 x 1250 40 2 2500 0 210 0 Write o a Block Write 1 Block Write 2 Block Write 3 Block Write 4 Block Write 5 464640 4b lt gt 4 149149 49 149 S S S oj ai 49 1 gt 49 404 S SS is 0 32767 Tuning Assistant The tuning assistant will allow the user to Tuning Assistant automatically generate the PID settings for a Tuning Type Loop Loop 1 specific loop Click on the click value to start the O Relay Ph tuning assistant Limited Relay The user can select the loop to auto tune from the Tuning Delta 2 drop down list next to the Loop label The choices are Loop 1 or Loop 2 The type of tuning A to be used can be selected from the Tuning Type section in the top left of the form The options are either Relay or Limited Relay Using the Relay option will Just use 1009e output while the 9130 is controlling the furnace The Limited Relay option will
184. t way The user can also individually select each input one through three five to calibrate where Check yes calibrate and No Check no do not calibrate Once an input is checked its current value will be displayed For a span calibration a value of 90 96 of the full range or the adjusted value will need to be sourced to the input or inputs Click on the Calibrate button to begin the calibration The Set Nominal button will set a calibration values to their theoretical values Note This function is not a factory default calibration This function would be useful if the user wished to restart a calibration from scratch A progress bar will be displayed along the bottom of the screen giving the progress of the calibration Series 9130 Operations Manual Rev 80 Cold Junction Calibration Set up the calibrator for the specific SSi Analog Input Board Calibration thermocouple type of the thermocouples in the analog board i e type K type J etc Then source a specific temperature like 1000 UF It Is recommended that the actual temperature Input 1 CJ 357 F used be similar to an appropriate process temperature For example if your equipment normally operates at 1700 UF then perform the cold junction calibration using a 1700 IF signal The Cold Junction tab will allow the user to perform a cold junction trim on the selected board Waiting for storage 0 COO Target Board none Zero Span Cold Ju
185. the Output scalar range Therangeis 128 Ent 127 Addresses Port Click on the Done button to close down the screen and E save the changes or select a new instrument to configure another instrument Ei IP 5 Configure IP Addresses BE This screen will allow the user to set up the IP IP 7 addresses for each of the generic instruments as well IP 8 as assign a port number for the instrument The first IP 9 four columns in the grid are for the IP address The IP IP 10 address follows the standard format i e 192 168 1 230 iP 11 To use this IP for instrument 5 192 would be entered in IP 12 the first column 168 would be entered for the second IP 13 column 1 would be entered for the third column and Lilian 230 would be entered in the fourth column The port Nom number would be entered in the fifth column which also has the Port heading The IP address columns have a range of 0 255 and the Port column has a range of 0 32767 49 14914914914 AR AV UE L 4 gt 4 gt ow 4 lt gt LA lt 4 gt 4 gt gt lt 4 gt 4 gt 4 gt 4 gt lt gt 4 4 4 lololol ol olol olol olo ss o SS oo o o e e TS SO oo oo o oe O ool colo 2 lol S 2 S S Ol NOT o Ol SOON o OO o O Series 9130 Operations Manual Rev 86 Configure Block Writes Ey This screen will allow the user to Je configure up to five 5 block writes for Mis A the instruments 1135 The Instrumen
186. this category must be above the normal operating output percentage of the furnace at heat The options are OFF 80 70 6096 5090 40 3090 or 20 Example If the furnace runs at 4096 output at heat for the maximum load the setpoint change limit should be set to 6096 Low Limit This is the low limit for the Loop The range is 100 to 100 High Limit This is the high limit for the loop The range is 100 to 100 0 Setpoint Stops Control If the Setpoint is zero then all outputs are turned off The option is either Yes or No IN1 high limit shuts down ctrl If input 1 s high limit is reached then all outputs are turned off The value can either be Yes or No IN2 high limit shuts down ctrl If input 2 s high limit is reached then all outputs are turned off The value can either be Yes or No IN3 high limit shuts down ctrl If input 3 s high limit is reached then all outputs are turned off The value can either be Yes or No PID Auto Switch This is the PID auto switch field The value can either be Yes or No Switch Point PID 1 2 This is the PID Switch Point field This is used in conjunction with the PV Switching feature See the PV Switching section for more information The range is 300 to 4000 Switch Point PID 2 3 This is the PID Switch Point field This is used in conjunction with the PV Switching feature See the PV Switching section for more information The range is 300 to 4000 Overshoot Limit Gain This
187. this range the recipe timer will pause and the Default Hold Time countdown will begin The recipe timer will resume once the PV moves back into the range of 1485 1515 Series 9130 Operations Manual Rev 107 Guarantee High Assignment An opcode with a GH prefix stands for guarantee high During a recipe a guarantee high will allow the recipe timer to run only while the PV is at or below the upper limit The upper limit is the value of the set point plus the wait limit The timer will pause if the PV moves above the high wait limit The default hold time countdown will start upper limit The timer will run while the PV is at or below the high wait limit during a guarantee high opcode Opcode with a guarantee high If the PV moves above the upper limit the recipe will pause and a new timer will begin This timer is called the Default Hold Time and can be found and adjusted in the Menu under Furnace Setup This timer will keep track of the amount of time the PV has been above the upper limit If the PV fails to move below the upper limit within the Default Hold Time the programmer alarm will be activated Once the PV moves below the upper limit the recipe timer will resume For example if the PV is temperature with a 1500 set point and the wait limit is 15 the recipe timer will continue to run as long as the PV is at or below 1515 If the PV moves above 1515 the recipe timer will pause and the Default Hold Time
188. tional band for the PID setup P Proportional Prop Band This is a field in which you want to stay around the setpoint The range of values Is 32768 0 to 32767 0 Reset This is the reset value Integral Reset This is the actual temperature being monitored over a period of time and then averaged to keep within the Proportional band The reset is in repeats per minute This affects the output of the controller It will be proportional to the amount of time the error is present This helps to eliminate offset The range is 32768 00 to 32767 00 Rate This is the rate value D Derivative Rate This is the sudden change or rate in the temperature This rate Is in minutes This affects the controller output which is proportional to the rate of change of the measurement and will control the amount of output by time restraints Thus derivative takes action to inhibit more rapid changes of the measurement than proportional action Derivative is often used to avoid overshoot The range is 32768 00 to 32767 00 Series 9130 Operations Manual Rev 44 Integral Preset This is the integral preset value This field provides an offset for the starting point for PID control also referred to as Load Line or Manual Reset The range is 32768 to 32767 High Limit This is the high limit value The range is 32768 to 32767 Low Limit This is the Low limit value The range is 32768 to 32767 Aux Analog Input Setup The Aux
189. touch screen contains a removable compact Flash Card that can be used to transfer data from the Model 9130 to a computer lt is located on the back of the touch screen see Flash Card amp Flash Card Reader section for more details Also included is a Utility Software CD that includes SSi s TS Manager TS Manager is a utility program that can be Loaded onto any Windows based computer operating Windows 986 or higher This software will allow the computer to read the data from the TS Flashcard and allow it to be viewed in a manner that is similar to a strip chart recorder Ethernet Connections The Ethernet connection has three distinct uses First should the Operator Interface fail the Ethernet connection allows a laptop to be connected via a crossover cable to the SERIES 9130 DIN rail mounted unit using Internet Explorer Browser This connection can act as a LIMITED FUNCTION operator interface until the Operator Interface can be repaired or replaced The Series 9130 Operations Manual Rev 13 laptop needs to be operating a WINDOWS 986 or higher with Internet Explorer The default IP address is 192 168 0 200 If you are experiencing problems please call 800 666 4330 and talk with our computer communications personnel Secondly the Ethernet port can be used for communications to a SCADA software package Call us at 800 666 4330 if you are interested in this option The third use for the Ethernet Port is the primary communications connect
190. tpoint to send for the temperature process variable The range is 301 disable 30000 The Option will wait for the setpoints to be reached Blank Don t Wait Wait Wait Up or Wait Down Note The Blank option is an actual blank line not the word Blank ZONE OFF Temperature Value N A Zone The Zone Offset opcode is used to set a temperature offset to be added to the set point sent to a specific zone The same loop furnace can have different offsets for each zone The zones must be defined in the zone configuration For example a pit furnace has three zones top middle and bottom The zones could be defined as top zone 1 e middle zone 2 e bottom zone 3 If the ZONE_ OFF opcode is used in a program with Temperature Value 50 and Zone 1 and a setpoint of 1700 then e Aset point of 1750 would be sent to the top zone Zone 1 e Aset point of 1700 would be sent to the middle zone Zone 2 e Aset point of 1700 would be sent to the bottom zone Zone 3 The Temperature value is the offset value to send to the specified zone The range is 301 disable 30000 The Zone is the specific zone to send the offsets to The options are Zone 1 Zone 5 Series 9130 Operations Manual Rev 103 Wait When using the option wait with a set point Opcode the recipe will not advance to the next step until the PV value falls within the wait limit band The upper limit of this band is value of the PV set point plus the wait
191. tton on the main status screen displays the recipe screen which will allow the user to load up an existing recipe and start it or see the currently running recipe Advance DELAY 2 SETPT kr f p ei 4 X 4 5 NO OP m The recipe screen shows the last program loaded into the program run buffer and its status If the program is running the HO 08 active step number is highlighted green When the step Is 0 NO OF highlighted green then the recipe is running on that step When 2 NO OE a step is highlighted yellow the recipe is in hold on that step A 4 NO OP red Acknowledge button in the bottom left corner of the screen displays an alarm condition Note the main status screen will also show the recipe running status as well as run time and remaining time for the step as well as the entire recipe O OF 7T NO OP jo ko Lo LJ O LJ O L 1 etm The recipe screen has a total of seven buttons that will allow the user to load up a recipe as well as control the recipe and acknowledge an alarm e The Advance button will advance the recipe to the next step in the recipe The user will need to confirm the advance command e The Hold button places the displayed recipe program in hold Once a decision is made that affects the recipe it may be continued by pressing the Resume button Note When a recipe Is put into hold status the text on the Hold button will change to Resume When th
192. ue The range is 32768 to 32767 Range This is a Process Variable value between 4 and 20 milliamps Clicking on this value will display an input box from which the user can select a new value The range is 32768 to 32767 Note The range although not displayed with a decimal point contains a decimal point that is dependent on the process variable selected For example if the offset is 20 mV for 4 mA and you want 100 mV to be 20 mA then your range should be 80 If the process variable is temperature then the range will be 80 since temperature PVs do not have a decimal If the PV is Carbon then the range will need to include the two decimal points for Carbon So a range of 80 will be entered as 8000 See below for more examples Series 9130 Operations Manual Rev 73 Current Selection Provides the option of 4 20 mA or 0 20 mA control Clicking on this value will display an input box with a drop down list from which the user can select either of the two values listed above Offset and Range when assigned to a control loop Inc 0 4mA 100 20mA Dec 0 4mA 100 20mA Example if 4 20 mA 800 mV 1200 mV Offset 800 starting point Range 400 Passcode and Alarm There are four levels of menus in the 9130 EE EF EE Eee KEDE controller Operator Supervisor Administrator Passcode sp Als ee Y and SSi Special Parameter Value Operator Level Level 1 Code 1 These are functions typically handled by a fur
193. ue on the button next to the Ready button by clicking on that value button and entering the value Click on the Calibrate button to begin the calibration A progress bar will be displayed along the bottom of the screen giving the progress of the calibration Output 1 Calibration Cold Junction Calibration The Cold Junction option will allow the user to perform a cold junction trim on the selected Cold Junction Calibration board To determine if a cold junction adjustment is needed hook up the calibrator with the appropriate T C wire attached and source a Enter temperature of terminals temperature to the input It is recommended to use an operating temperature to source For example if the furnace typically runs at 1700 F then 1700 F should be sourced to the input If Set etting up range and average the displayed value does not equal the value being sourced then a cold junction adjust would AAA be necessary The Offset will be the amount Calibrate Return of change desired For example if 1700 F is being sourced and the Value is showing i 1696 4 F then the Offset would be set to 3 6 If 1700 9F is being sourced and the Value is RES 1702 3 F then the Offset would be set to 2 3 Click on the Calibrate button to begin the calibration Wait 120 seconds and verify with a source calibration device with the correct T C type Note During a normal calibration procedure the user should zero and span
194. ues is 0 15 Quench Run Event Tells the programmer which event will signal quench run The list of possible values is O 15 Series 9130 Operations Manual Rev 33 Cascade Inhibit Note This field is only applicable if the controller is in Cascade mode This will turn cascade control on or off When inhibit enabled the 9130 functions as a multi loop controller with three control loops The options are enabled or disabled PV Difference Cutback Note This field is only applicable if the controller is in Cascade Mode This is used with the Cascade Lower Range EOPV and Cascade Upper Range EOPV to limit the absolute output of the furnace loop This will turn the PV difference cutback feature on or off The options are enabled or disabled Cascade Lower Range EOPV Note This field is only applicable if the controller is in Cascade Mode This is the cascade lower range end of PV difference This is used with the PV Difference Cutback and Cascade Upper Range EOPV to limit the absolute output of the furnace loop Between the lower range EPOV and the upper range EOPV there is a linear interpolation from 0 to the loop 2 output maximum usually 100 96 that determines the maximum output for the furnace loop The range is 300 to 10000 Cascade Upper Range EOPV Note This field is only applicable if the controller is in Cascade Mode This is the cascade upper range end of PV difference This is used with the Cascade Lower Range EOPV an
195. urce 2 Offset 0 The range is 9999 to 9999 Source 3 Offset 0 Source 2 Offset This is the offset for source 2 The range is 9999 to 9999 Source 3 Offset This is the offset for source 3 The range is 9999 to 9999 Relay Assignments The 9130 controller has the option of using eight relay outputs All of the relays have a positive common terminal and independent negative PF n OSS i terminals All of the relays are configured in a Parameter Value normally closed position except relay number Relay 1 loop 1 fwd eight which has both a normally closed NC and Relay2 loop 1 rev a normally open NO terminal These relays can Relay event 0 Relay 4 event 1 be configured to work with events alarms loops b nd WR Relay 5 event 2 urnoff and alarm combinations Relay 6 Geni Relay 7 alarm 1 Relay Output Terminals Relay 8 alarm 2 Relay Output 1 terminals 7 and 8 Relay Output 2 terminals 7 and 9 Relay Output 3 terminals 7 and 10 Relay Output 4 terminals 7 and 11 Relay Output 5 terminals 7 and 12 Relay Output 6 terminals 7 and 13 Relay Output 7 terminals 7 and 14 Relay Output 8 terminals 7 and 15 NC Relay Output 8 terminals 7 and 16 NO Relay Assignment Selection alarm combination Programmer Alarm Relay Output Choices Alarm 1 Loop 1 fwd Event 6 Loop 1 rev Event 7 L Mam 2 N A Event 8 Alam 3 N A Event 9 T C Check N A
196. used will be enabled On the nstrument Calculation screen prompts will show up to help the user enter the program lines correctly Series 9130 Operations Manual Rev 91 Chapter 4 SERIES 9130 Opcodes Programmer Description The SERIES 9130 Recipe Programmer provides a convenient operator interface and recipe programmer The programmer uses enhanced opcodes that reduce the number of steps required for a program Each step may consist of an opcode a temperature value column an atmosphere value column and an option value column The opcode determines how and If each of the three values is used Because the SERIES 9130 controls only temperature the atmosphere column is visible but is not configurable An explanation of wait wait up and wait down options can be found at the end of this chapter Each opcode will be listed in the following format for readability Opcode Temperature Value Column Atmosphere Value Column Option Value Column Description Opcodes Temperature Value Column Atmosphere Value Column Option Value Column ALARM N A N A User Alarm Number The alarm function is used to notify the operator that an operation is complete or that a manual action is required By use of the Settings menu screen up to 99 User Alarms can be assigned with a short text on each that is displayed during an active alarm condition The program waits until the alarm is acknowledged to proceed User Alarm 0 is used to turn off a user alarm
197. users for the system Note The Classic view Level 2 Code 2 will hide the Users button and only the Level 1 and Web Level 1 Code 111 Level 2 code will be accepted Web Level 2 Code 222 There are four levels of menus in the 9130 Web Change Enable Enable controller Operator Supervisor Administrator Minimum program control level Operator and SSi Special Minimum alarm ack level Ope A L at LL Operator Supervisor Administrator Operator Level These are functions typically handled by a furnace operator and do not require a passcode Users Return Supervisor Level These are functions typically used by a supervisor and require a level 1 passcode The user name for the Level 1 code for Touchscreen is Supervisor The Level 1 Code range and the Web Level 1 Code rage is 32768 32767 Administrator These are functions typically used by an administrator and require a level 2 passcode The user name for the Level 2 code for Touchscreen is Administrator The Level 2 Code range and the Web Level 2 Code rage is 32768 32767 SSi Special These are functions that cannot be accessed without a passcode provided by Super System Inc These functions are vital to the operating modes of the controller and are typically never modified Vote Currently the menu options for the SSi Special user are the same as the Administrator menu The SSi Special code changes every day and must be received from Super Systems a
198. utdown PID Loop Setup Recipe Edit Load T C Configuration Trend Chart Edit Communications Setup Series 9130 Operations Manual Rev 20 Slave Instrument Setup Zone Assignments Furnace Setup Default Wait Limits Alarm Setup Relay Assignments Analog Input Setup Analog Output Setup Alarm Polarity Event Hold Reset Security Curve Entry Alternate PID Setup Aux Analog Input Setup Calibration Configuration A I Module Offset Correction PV Switching T C Correction Curves Generic Instrument Setup Tuning Assistant Analog Input Correction Curves Timer Setup Instrument Calculation The SSi code of the day can also be used to log in to the menu system No user name will need to be entered when entering this code Currently the menu list is identical to the administrator level list The SSi code of the day is typically used for in house configuration prior to shipment The code can only be provided by Super Systems at 800 666 4330 To select any of the menu options highlight that item by clicking on it and click on the Detail button The Return button will return the user to the default display screen Logs The Logs screen will allow the user to view three different types of logs System Alarms and Cycle Clicking on the button that displays the log type System Log Alarm Log or Cycle Log will allow the user to select the type of log file to view SYSTEM icati i 5 31 2011 SYSTEM 5 31 2011 SYSTEM icati 5 31 201
199. vailable as slave instruments SSi AC20 T Eurotherm 2500 SSi Guad AO2 Carbpro E v3 0 AlYokogawa 750 Unipro v3 5 SSi Quad AO3 Eurotherm 2500 AlHoneywell UDC3300 Unipro v3 0 SSi Quad A04 Ssi 8 8 A Dualpro LP1 Modbus T Carbpro v3 5 Slave Yokogawa UT350 SSi 9200 E A Dualpro LP2 Modbus T Carbpro v3 0 Slave Yokogawa 750 Lp 2 Micrologix PLC A Dualpro LP1 MMI 10Pro Yokogawa UP350 MCM Module A Dualpro LP2 MMI Dualpro IN C Honeywell DCP551 PLC DF1 A Eurotherm 2404 T 9200 LP1 Ascon 08 SLC DF1 A Eurotherm 2500 T 9200 LP2 SSi X5 User 1 Series 9130 Operations Manual Rev 64 A CarbPro v3 5 T 9200 LP3 SSi MAL User 2 A CarbPro v3 0 9100 LP2 SSi X5 Timer User 3 CarbPC Eurotherm 2704 LP SSi SPUD User 4 A 9200 LP1 Eurotherm 2704 LP2 SSi AIB3 User 5 IR Base Eurotherm 2704 LP3 SSi H2 Cell User 6 MGA VC Base 1 Flow Meter Short User 7 SSi 7EK VC Base 2 SSi 02 Remote User 8 T Yokogawa 750 VC Base 3 SSi Dual Motor Board User 9 TIHoneywell UDC3300 VC Base 4 SSI ACE User 10 T Dualpro LP1 Modbus AIPC Yokogawa 750E User 11 T Dualpro LP2 Modbus SSi 7SL Mod Mux User 12 T Dualpro LP1 MMI AEC Flow Board Dualpro E Modbus User 13 T Dualpro LP2 MMI UMC800 LP1 Dualpro E MMI User 14 T Eurotherm 2404 SSi Quad AO1 Carbpro E v3 5 User 15 User 16 Address This value allows the user to select the address that corresponds with the controller selected with a range of 0 to 249 Port The options for this field are Slave 1 Slave 2 RS 232 IP Address 1 IP
200. wap Exponential The Exponential field will determine if there is an exponent value For Integer Input Types exponents do not apply so this field is not modifiable If the Input Type is not Integer the options for the exponential are Yes or No Output Scalar The Output Scalar field will determine the Output scalar range The range is 30 30 Tuning Assistant The Tuning Assistant menu option will allow the user to Tuning Assistant Loop 1 automatically generate the PID loop settings for the y O Limited Relay control loops in the 9130 controller Select the loop to Conservative tune and click on the Edit button to auto tune that loop PV 1747 SP 1750 Start at set point steady state Note The four buttons at the bottom of the screen Use UD Under Damped Use CD Critically Damped Use OD Over Damped and Use Pl will be inaccessible until some PID settings are loaded into the PID settings list above the buttons The Return button in the bottom right E of the screen will close down the screen The user can Return select the tuning option from the options at the top of the screen The choices are Relay and Limited Relay Series 9130 Operations Manual Rev 55 The Limited Relay option will allow the user to limit the output value while the controller is controlling the furnace Normal operation will typically use 100 9o output When the limited relay option is selected the Tuning Delta button will
201. wing this opcode sets a time limit on the wait A BRANCH opcode immediately following this opcode can be used to change the program flow based on the inguiry results The ID Number Value is the ID to compare The range is 301 disable 30000 The Option will determine how to compare the ID value against the value in the temperature data The options are Egual High or Low ID SET ID Number Value N A N A This opcode is used to set the ID number to the value specified in the temperature data The ID number is provided as a feature to track loads or jobs and it is not used by any controller The ID Number Value is the value to set The range is 301 disable 30000 IN INQ Input Value Input Option This opcode will check a specific input against a specified value and can hold until the input matches the value The Input Value is the value to check against The range is 301 disable 30000 The Input is the specific input to check The range is 1 3 The options are Wait Wait Up or Wait Down JUMP N A N A Recipe Number The JUMP opcode is used to go to another program when no return is needed The difference between a JUMP and a GOSUB is that GOSUB will return to the original program when the called program completes A JUMP will not return to the original program The Recipe Number is the recipe number to go to The range is 1 300 LIMIT N A N A Time Limit This option is used to place a time limit on a wait or inquir
202. y step Should the time run out before the wait or inquiry is satisfied an alarm occurs The Time Limit is the total time in Hours Minutes format for the program to wait The Hours range from 0 8 and the Minutes range from 0 59 LOW AL Temperature Setpoint N A N A This opcode is used to enable a low limit alarm on the temperature This alarm remains active until the program ends The Temperature Setpoint is the setpoint to send for the temperature process variable The range is 301 disable 30000 LOW PO Temperature PO Value N A N A This opcode is used to enable a low limit alarm on the temperature percent output The Temperature PO Value is the high limit point for the temperature percent output The range is 101 disable 100 This alarm remains active until the program ends Series 9130 Operations Manual Rev 97 Temperature Value Column Atmosphere Value Column Option Value Column MEVT IN 0 Temperature Setpoint Event Mask Event ON OFF Bitmap This opcode waits for multiple input events 0 through 15 The Temperature Setpoint is an optional setpoint to send down The range is 301 disable 30000 The Event Mask is the events to enable which is the events affected The options are 0 15 The Event ON OFF Bitmap field will allow the user to select the bitmap for the event ON OFF which will set the final condition of the events in the event mask The opcode ignores the bits not in the enabled events and waits
203. y toggle between on on alarms Lea and off TIC 2 On T C Enabled T C 4 On Alarms T C Enabled Programmer alarm114 T C 5 provided if out of band Default wait limits T C 6 Off T C not enabled Control TC This value allows the user to set the TC to be part of the group of Load TCs that can hold the program if it is out of band The values are active or not active shown as blank TC 1 30 This value allows the user to manually turn the T C from active to not active shown as blank to be part of the group of TCs that can hold the program if it s out of band TC 28 TC 30 correspond to Analog Input 1 Analog Input 3 The values are active or not active shown as blank Load T C Alm On Delay Sec This option will allow the user to set a delay time in seconds before the load T C alarm is activated The range is 0 32767 The Return button will return the user to the menu screen Trend Chart Edit This menu option will allow the user to add modify or delete trend lines in a trend chart file as well as the Open New trend chart files themselves The trend lines are the Temp SP number of variables displayed on one screen For example this could be a control overtemp or load thermocouple on a batch furnace Or it could be one thermocouple from eight temper furnaces There is not a maximum for template selections but the number of variables displayed on one screen must be a Delete Line consideration in this process T

Series 9130 Operations and Calibration Manual

Contents

Download Pdf Manuals

Related Search

Related Contents