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LCB User Manual - Parkermotion.com

1. e gt a 9 9 9 5 o i lt o ol ee ee The sliding carriages of the two linear actuators must stand on the same position Recommendation push both actuators to the same stop Place half coupling for small shaft diameter on the free shaft ends with distance A und tighten clamping screw with torque MA Insert plastic part Slide the two other coupling halves on to the connection shaft Position connection shaft between the free shaft ends and push the respective coupling halves towards each other Caution Do not push to block coupling package must have total length LK Tighten clamping screws on both coupling halves the connection shaft with torque MA C C units _ A Distance coupling 1 drive staton m MA Tightening torque of clamping screws 26 192 510014 N03 July 2006 Set Up The software end limits programmable end limits can be used to define the maximum travel path in the positive and negative direction The machine zero initiator home switch must always be within the software end limits The switch must be mounted
2. 38 7 1 External buffers antriebs und umlenkseitig min Pufferpos ition L_min io V 1 Y 1 bon 1 B L min mm 040 66 2 LCB060 97 4 V mm Imm X mm Z mm LCBOAQ 50 52 57 13 7 060 80 82 5 90 20 5 A mm B mm mm mm mm F mm LCBO4O 35 25 50 10 10 15 6 08060 5 40 85 15 20 26 7 1 We recommend to mount always two external buffers per side REI LCB040 Buffer module 510 001445 510 001495 060 Buffer module 510 001645 510 001695 35 192 510014 03 2006 Accessories LCB Compact Linear Actuator 7 2 Electrical limit switches LCB040 LCB060 Connection diagram LCB040 and LCB060 1 PNP normally closed contact 2 3 Load Technical data limit switches LCB040 and LCB060 Electrical characteristics Switching distance 2mm 4mm 10 Rated Voltage 24VDC Residual voltage lt 2 5VDC Max switching 2 kHz frequency Connecting cables 3 x 0 25mm Designation LCB040 Ges limit switch NPN n
3. 35 68 202 2 E modulus aluminium 0 72x10 Temperature data 20 C to 60 C Temperature range The nominal data are valid for ambient temperatures between 15 C and 30 C 16 192 510014 NO3 July 2006 LCB040 8 1 060 3 3 1 Load diagrams wear Requirements The diagrams are valid solely for the guiding and under ideal operating conditions faultless guidings provided The diagrams are based on a trapezoidal motion sequence with 3 identically long sections for acceleration constant travel and deceleration The diagrams are normalized on defined payloads LCB040 with 1 kgs LCB060 with 5 kgs Shown are the respective mass centroids with their typical load arms Lifetime Naturally the sliding guiding has already a slight play under new condition so that the guiding does not jam and the sliding carriage moves smoothly The play is measured as a gap for each slide and is approx 0 1 to 0 2mm in normal direction and at the sides During the operation the play increases according to the loads shown in the diagrams If a certain state of wear is reached at the lastest however at the wear limit 0 5mm for the LCB040 1 0mm for the LCBO60 the slides can be exchanged easily within a few minutes After the exchange a new liftime cycle begins according to the diagrams Use of the diagrams The diagrams can be interpolated with respect to lifetime and extrapolated with respect to load
4. W amp 5 AWW SH SAQA U G AAA A MW c 0 o c MQ LY o Lp 7 MO Xd NNNNNNNNNNNNNNNNNI MQ E I NUN O 5 AYN ES lb CANNNNNNNNNNNNNNNNNN MQ QL CM c a SSG e IN C 5 TNNNNNNNNNNNNNNNNN Q aen vi 5 5 302 gt RX SSK QQQQH hd y Hu G i A ES o E Q o o 9 e 2 0 E otc o 5 Ww T w X oco 5 Sons O SgcE 5 i 99285 N 5 lai lt 2 o dE 35 Sos Ow M gt 5 e E O Si gt LOLs 55 a T Si zt ES SS o H cto e ec
5. e S HHO T 3 Y I LCBO40 40 4 14 Drive option M LCBO60 prepared for planetary gearbox 080 Passfeder key DIN 6885 A 6x6 Drive option W LCBO60 prepared for servo motor SMH100 direct drive only for single actuators with horizontal installation position 38 5 4x M8 MM i 2 1 060 2 E prea Cue i Ba ii 8d Xi dy i i ii 2 A o Mui UNG Qv ME ee d e Passfeder key DIN 6885 A 6x6 Drive option P LCBO60 prepared for stepper motor SY107 direct drive only for single actuators with horizontal installation position 106 51 LO 0 LCBO60 G DIN6885 A5x5x 192 510014 03 July 2006 3 2 3 Dimensions dual axis actuator Dimensions dual axis actuator LCB040 LCB060 Achsabstand distance 73 Achsabstand AA distance AA 040 amp LCBO060 Achsabstand distance 120 Achsabstand AA distance AA 192 510014 03 July 2006 LCB040 amp LCB060 LCB Compact Linear Actuator 3 3 Technical data Technical data issued 05 2005 using safety factor S 1 The technical data applies under standard conditions and only for the individually specified operating mode and load In
6. S 100mm 5 M 150mm 200 0 5 10 15 20 Beschleunigung Acceleration m s Laufleistung Travel 1000km Laufleistung Trave 1000km 192 510014 03 July 2006 Laufleistung Travel 1000km LCB Compact Linear Actuator 5 100mm 150 200 15 20 Beschleunigung Acceleration m s 775 L 6 M 5 4 18 16 5 100mm 150 200mm 14 12 10 15 20 S 100mm M 150mm 2 200 5 10 15 20 Beschleunigung Acceleration m s LCB040 amp LCB060 Parker EME LCBO060 Lifetime slides 20 15 10 th N N 1 O 00 N Lr 5 20 Beschleunigung Acceleration m s Beschleunigung Acceleration m s L u4000T 5 VD Ln 12 T 1 150mm 200mm 250mm 1
7. 25 General hazards Non compliance 6 H Heed the Instructions 7 Identifying Residual Dangers and Hazardous Areas 6 Insert new timing belt 32 Installation of double axis actuator 26 Installation of a single actuator 25 Instructions for Special Hazards 8 Intended use 6 Introduction 3 L LCB040 4 LCBO60 10 Load diagrams wear 17 Location of mass barycenter or point of force application 21 Maintenance and service 28 Maintenance schedule 29 Mechanical data 12 Operating personnel 7 Order code for intermediate drive shaft for LCB for dual axis actuator 43 Order code for the LCB basic unit 41 Order code for the LCB coupling kit 42 44 LCB Compact Linear Actuator Preparations for substructure 23 Product design 11 R Replacment interval for wearing parts 29 Required drive torque 21 5 Safety Instruction 28 Safety Instructions 6 Safety Instructions for Operating Personnel 7 Safety Instructions for the Company Using the System 7 Set Up 23 Sliding block 34 Spare and Wearing Parts 34 T Technical data 16 T Nuts and bolts 38 Toothed belt 34 Transport 8 User Conversions and Changes are Not Permitted 8 W Working safely 7 192 510014 03 July 2006
8. for example halfed operational performance results in halfed wear doubled load will result in halfed mileage in km LCB040 Lifetime slides Laufleistung Travel 1000km Laufleistung Travel 1000km 0 5 10 15 20 0 5 10 15 20 Beschleunigung Acceleration m s2 Beschleunigung Acceleration m s 6 5 5 1 5 4 5 fo 5 5 4A 2 EL ke ke 5 5 5 5 100mm 150 200mm 0 5 10 15 20 0 5 10 15 20 Beschleunigung Acceleration m s2 Beschleunigung Acceleration m s 192 510014 NO3 July 2006 17 LCB040 4 LCB060 Laufleistung Travel 1000km Laufleistung 1000km 18 Laufleistung 1000km 77 ee 6 M 5 ntt 4 3 100mm M 150mm m 200mm 15 20 Beschleunigung Acceleration m s 5 100mm 150 r4 200 0 5 10 15 20 Beschleunigung Acceleration m s 307 25 20 M 15 10 s
9. High stiffness and accuracy provided by the generously dimensioned timing belt Drive options Linear actuator with free shaft end Coupling 9 amp gearbox Coupling gearbox and motor stepper or servo Coupling gearbox motor and controller Coupling and direct drive motor 10 with Compax3 192 510014 03 July 2006 11 LCB Compact Linear Actuator LCB040 amp LCBO060 Mechanical data 3 2 ings LCB040 amp LCB060 imensional draw D 3 2 1 040 Basic unit dimensions 10008 deep 8 6 9 IN r WE eg jo G 2p X 3D CAD Data http www parker com ead cm2 asp cmid ease 14 801 sjy 827 94 1415304 S jJ o ejqissod jou s 3 SJepi s onsejd ooeds 9104 043 uy6ue1 301 uoniugeq 002 091 IN 11045 E in ZA a ott vg uonoes 192 510014 03 2006 12 040 8 1 ic unit dimensions LCBO060 Bas 10008 3D CAD Data http www parker com ead cm2 asp cmid YS uonejs 15 deep 01
10. station as the timing belt of the LCB040 is tensioned on the other side of the sliding carriage LCB040 On the LCB040 first screw the clamping bracket to the sliding carriage on the side of the drive station Tension belt as the timing belt of the LCB040 is tensioned on the other side of the sliding carriage Fix the clamping bracket on the opposite side of the sliding carriage side towards the deflection station and place the original small distance distance plates The belt has now its originally preset tension If you dispose of a belt tension measuring device see page 33 you may use this to tension the belt to a value of 220N LCBO060 The belt of a 060 must be tensioned to a value of 760N Tension belt l Please use a suitable belt tension measuring device RMS see on page 33 for measuring setting this value 32 192 510014 03 July 2006 Maintenance and service Belt tension measuring device RSM The RSM belt tension measuring device determines the tension of the belt on the basis of preset data specific mass of belt freely oscillating length of belt and the oscillating frequency of the belt The belt tension measuring device can be purchased at Parker Part No 037 000200 An operating manual with a description of the measuring procedure comes with the device 1 timing belt tensioning screws 2 counter screws The belt is tensioned with the aid
11. the sliding carriage can be removed Take the linear actuator out of the shipping crate Place the LCB on the connection points which have been previously levelled water level levelling device Fasten the actuator in place mounting possibilities for LCB see on page 25 Fasten the connection parts in place nn There two ways to fasten the LCB in place Mounting with clamping profiles or With slot bolts nuts that are guided into the grooves of the aluminium profile lt 5 Type Designation M 1 ___ LCB040 T Nt 1154 127 004020 LCBO40 LN 1 5 8 1154 4 127 004021 LCB040 5 DIN 562 4 7 22 135 700001 LCB040 Square nuts DIN 562 M5 5 8 27 135 700003 LCB040 Hexagon nut DIN 934 M4 4 7 2 9 040 DIN 934 5 5 37 135 700700 LCBO60 T bolt DIN787 8 8 25 M8 13 13 6 25 131 700001 LCBO60 T bolt DIN787 M8x8x32 M8 13 13 6 32 131 700002 LCBO60 T bolt DIN787 M8x8x40 8 40 LCBO60 T Nut M5 13 7 22 7 7 5 127 006016 6 138 23 73 5 5 400 000033 T Nut 8 138 23 73 75 400 000034 _ Square hexagon nuts should only be used for lightly loaded attachments The standard installation position is horizon
12. 0 24 LCB Compact Linear Actuator 10000 0 q L e E NESS _ 4000 Ne ___ LL SS X E e Eee eee I EE ME EEE e E eee E mn 0 1 0 500 1000 1500 2000 2500 3000 1 permissible deflection 10000 0 1000 0 100 0 10 0 Kraft Force N 1 0 0 1 0 500 1000 1500 2000 2500 3000 3500 4000 Stutzabstand Distance between mountings SA mm 1 Max permissible deflection 192 510014 03 July 2006 Set Up 4 2 Fitting mouting 4 2 1 Installation of a single actuator Danger when transporting long actuators Because the actuator bends under its own weight guiding accuracy may deteriorate significantly In addition the shape of the profile may change and the travel behaviour of the sliding carriage may be negatively affected Additional information on transport see on page 8 When fitting the LCB into your plant please make sure that the deflection station and the sliding carriage are accessible for maintenance Provide enough space behind the deflection station so that the sliding blocks or
13. 14 03 July 2006 9 LCB040 amp LCBO060 LCB Compact Linear Actuator 040 amp 1 060 3 1 Product design Guide 1 sliding carriage 2 Profile 6 Timing belt drive 7 Drive 8 The LCB is protected by registered design No 20 2004 014 821 8 20 2004 014 821 8 The external sliding guide is incorporated as part of the aluminium profile It is unnecessary to adjust two separate guiding rails The sliding carriage is available in three lengths With a longer sliding carriage there is greater dis tance between the sliding blocks 3 and this improves the load capacity with respect to yawing and pitching moments Maintenance free sliding guiding with integrated dry film lubricant Sliding carriage 3 can be easily changed within 2 minutes without detensioning the timing belt The timing belt of LCB40 is tensioned directly at the sliding carriage by means of spacer plates 4 On the LCBO60 the timing belt is tensioned via tensioning screws at the tensioning station 5 The low moving mass allows highly dynamic movement to be achieved and saves operating power Available in 2 sizes High resistance to flexing High torsional stiffness due to the closed profile Compact design minimum installation space required Dirt tolerant chemically and mechanically robust
14. 5 20 Beschleunigung Acceleration m s 10 5 Beschleunigung Acceleration m s 127 10 U4000T 1 150 C 150mm cC 200mm 200mm 250mm 250mm 20 15 121 10 1 5 VD Beschleunigung Acceleration m s Beschleunigung Acceleration m s 19 192 510014 03 July 2006 LCB Compact Linear Actuator LCB040 amp LCBO060 12 10001 1 00 VD U4000T 200mm Beschleunigung Acceleration m s Beschleunigung Acceleration m s Beschleunigung Acceleration m s O Ln CH LN N 1 gt 20 a Se LES ae E 7 9 L A e Beschleunigung Acceleration m s Ln CN CN Ww 4000T Ln o Ln 192 510014 July 2006 20 LCB040 8 1 060 3 3 2 Required drive torque The diagrams include both acceleration and friction forces LCB040 required drive torque Horizontal mounting position vertical mo
15. 9INX9N deep 0 9INX9 Ve lo 6 01 SINXr deep OL deep 0 deep 01 SINXP S ous X SM9J9Ss Siu episui 891 99 Siy episu 801 eui oi eigissod jou S 1 e qissod jou s jJ 92 0 06 jo eg 6 9822 9Xons 6301 yeinuBra uoniugeq 13 192 510014 03 July 2006 LCB040 8 LCBO060 LCB Compact Linear Actuator 3 2 2 Dimensional drawings of drive options LCB drive options L M Drive option L LCBO040 prepared for planetary gearbox PTNO60 Passfeder key DIN 6885 A 5x5 168040 d y een 02 052 LCB drive options U W Drive option U 040 prepared for servo motor SMH60 direct drive only for single actuators with horizontal installation position LCB drive options N P Drive option N 040 prepared for stepper motor SY56 direct drive only for single actuators with horizontal installation position fe
16. LCB Compact Linear Actuator Electromechanical Automation LCB Manual Installation Commissioning Maintenance and Repair LCB Compact Linear Actuator 192 510014 03 Sizes LCB040 and LCB060 July 2006 Twe reserve the right to make technical changes 25 07 06 09 02 192 510014 July 2006 The data correspond to the current status at the time of printing Introduction LCB Compact Linear Actuator EME Electromechanical Automation Europe Germany parker Hannifin GmbH amp Co KG Electromechanical Automation DIN EN ISO 9001 P O Box 77607 1720 Reg Nr 36 38 Robert Bosch Str 22 D 77656 Offenburg Tel 49 0 781 509 0 Fax 49 0 781 509 98176 E Mail sales hauser parker com mailto sales hauser parker com Internet www parker eme com http www parker eme com England Parker Hannifin plc Electromechanical Automation Arena Business Centre Holy Rood Close Poole Dorset BH17 7BA UK Tel 44 0 1202606300 Fax 44 0 1202 606301 E mail sales digiplan parker com mailto sales digiplan parker com Internet www parker eme com http www parker eme com Italy Parker Hannifin S p Electromechanical Automation Via Gounod 1 20092 Cinisello Balsamo MI Italy Tel 39 0 266012459 Fax 39 0 2660 12808 E mail sales soc parker com mailto sales soc parker com Internet www parker eme com http www parker eme com 2 192 510014 NO3 July 2006 Introduction 1 Introd
17. UCE CES Qu 11 lt gt 12 3 2 1 Dimensional drawings LCB040 060 2 2 2 12 3 2 2 Dimensional drawings of drive options 44 4 2 14 3 2 3 Dimensions dual axis nnn nnn nnn nnn 15 939 Jye chnical data uos eoi ee exo e ads esie dans Vasa eer eee 16 3 3 1 L ad diagrams ETE 17 3 3 2 dn c 21 3 3 3 Location of mass barycenter or point of force application 21 3 3 4 Critical whirling speed of the dual axis actuator connection shaft 22 23 4 1 Preparations for substructure 23 42 moullrig i eco iue ineat iq oce poa cds e oe Ux UR oe Ux CORE 25 4 2 1 Installation single actuator nissin eaaa aeaa NAE 25 4 2 2 Installation of a double axis 2 44 44424 26 4 2 3 Hcet 27 4 2 4 Attachment of Motor GearDOX EENS 27 4 192 510014 03 July 2006 Introduction 5 Maintenance and ser
18. aintenance schedule nn Please take special care during all maintenance and repair that the guiding surface remains intact After commissioning Sliding Check free movement of the sliding carriage by manually carriage moving the sliding carriage Check See on page 29 Check sliding carriage play and replace sliding blocks if Sliding necessary exchange wearing parts See on page 29 carriage Check free movement of the sliding carriage by manually moving the sliding carriage Check see on page 29 Visual inspection of the timing belt for wear Change timing belt if necessary Check timing belt See on page 31 W ith the very first set of sliding blocks new LCB please check the sliding carriage play weekly or every two weeks as an increased wear can be expected during the initial break in phase 5 3 Check free movement of the sliding carriage Move the sliding carriage manually over the entire stroke distance after assembly or setup The sliding carriage must move easily and with constant force If the sliding carriage does not move easily or rather joltily please check the following every 4 weeks or every 1000km Semi annually or every 5 000km Toothed belt Make a visual inspection of the guiding Check for visual wear and for smoothness of the guiding surface If necessary replace profile If the force needed to move the sliding carriage changes continually increases or decreases continually an alignment error of
19. aring parts use only original Parker parts We note here explicitly that we are unable to check or release spare parts or accessories that were not provided by us Installing and or using such products may cause negative changes in the required design properties in some circumstances which in turn could negatively effect the active and or passive operating safety of the product The manufacturer is unable to accept any liability for damage caused by using non original parts and accessories Safety and protection devices are strictly NOT to be removed or bypassed or set out of order Applicable requirements and national accident prevention regulations must always be observed when installing and operating our linear motor module 192 510014 July 2006 7 Safety Instructions LCB Compact Linear Actuator 2 7 Instructions for Special Hazards The LCB must be fastened or supported at the required minimum distances according to information provided in this manual The operator must ensure that movements of the LCB do not cause any danger If the LCB moves in hazardous areas these areas can be safeguarded with safety transmitter switches 2 8 User Conversions and Changes are Not Permitted The linear actuator must not be changed in its design or in terms of safety without our approval Any change as defined here made by the user excludes any liability on our part 2 9 Transport Never step under overhead loads danger of being inju
20. ays mounted in the factory 42 192 510014 July 2006 Accessories order code 8 3 Order code for intermediate drive shaft for LCB for dual axis actuator Drive system LCB linear actuator L CB Model size 040 LCB040 0 060 LCBO60 0 Connecting shaft Connecting shaft W Center distance in mm Center distance from center line to center line Center distances in mm Center distance 160 250 soo sso aoo soo sso so Jeso woo eso 040 X X X X X X X X X X X X X X X __ _ p x x avs distance 900 950 100 5 1100 1150 aoo 1250 1300 1950 nano 1450 t5oo x 192 510014 03 July 2006 43 Index 9 Index A Accessories 35 Accessories order code 39 Attachment of Motor or Gearbox 27 C Check free movement of the sliding carriage 29 Checking exchanging tensioning timing belt 31 Clamping profiles 37 Critical whirling speed of the dual axis actuator connection shaft 22 D Device assignment 3 Dimensional drawings LCB040 amp 12 Dimensional drawings of drive options 14 Dimensions dual axis actuator 15 Dismantling the timing belt 32 E Electrical limit switches 36 End limits 27 External buffers 35 Fitting mouting
21. c vo 5 e e 55 gt gt E o e e e e e e e e a ow O o 59556 gt 99 lt N T 0759629 eouejsip pue sqesyusy 56 DC OO e2uejsip 25535 22 us 2 9 C D o Oz OD o o ow H o E mmn a QOaXHE De Ded l SSSL 5 E ek 926 Pr ren Q lt L Sok 5 e D d dE E 4 0 5 0 6 0 Geschwindigkeit speed m s 3 0 2 0 1 0 192 510014 July 2006 0 0 1 Connection shaft without intermediate shaft bearing Connection shaft must be supported 1 2 3 impermissible range 22 Set Up 4 Set Up In this chapter you can read about Preparations eege Ee EE 23 25 4 1 Preparations for substructure Each holding point must be even with a flat parallelism of 0 2 mm All holding points must be aligned with parallelism to each other of better than 0 5 mm To simplify installation and adjustment the holding points for the linear actuator can also consist of adapter plates They can be aligned with tightening and pressure screws Deflection vs distance between mountings and payload Vin 192 510014 3 July 2006 23 Set Up LCB040 LCB06
22. e T nuts and bolts are used to attach external components to the T grooves of the profile DIN 562 DIN 787 _ Designation KOGA L LCB040 TNut 1 5 4 127 004020 1 T Nut MS 8 154 4 127 004021 LCBO40 Squarenuts DIN 562 4 4 7 22 135 700001 EE 27 35700008 LCB040 Hexagon nut DIN 934 M4 135 700600 040 DIN 934 M5 ws le hy 135 700700 LCBO60 T bolt DIN787 M8x8x25 M8 13 13 6 25 131 700001 LCBO60 T bolt DIN787 M8x8x32 me f 131 700002 LCBO060 T bolt DIN787 M8x8x40 M8 060 TENE 13 5 400 000033 LCBOG0 T Nut amp 8 13 8 23 73 75 400 000034 Square and hexagon nuts should only be used for TETUER attachments 192 510014 03 July 2006 Accessories order code 8 Accessories order code In this chapter you can read about Order code for the LCB basic __________ _ 41 Order code for the LCB coupling 42 Order code for intermediate drive shaft for LCB for dual axis 43 Right left Indication Right left Indication Looking from load attachment plate to drive module All sliding carriages have 4 sliding blocks On a longer sliding carriage the load bearing capacity for yawing and pitch
23. for dual axis EM 43 44 192 510014 July 2006 5 Safety Instructions LCB Compact Linear Actuator 2 Safety Instructions 2 1 Intended use The LCB linear actuator has a number of uses including Positioning transporting feeding removing pallet handling loading unloading processing and manipulating workpieces or tools Since the LCB can be used in a very wide range of applications the user is responsible for its use in specific applications The user must ensure that mounting workpieces or tools on the sliding carriage of the linear actuator does not cause danger of injury to persons and or damage to property This also applies for example to the case of a broken timing belt The linear actuator must only be used in areas that are not accessible to persons during operation If the linear actuator is used in areas accessible to people it must be installed in such a manner that no one can be endangered during operation 2 2 Identifying Residual Dangers and Hazardous Areas If there are still residual dangers present to persons or property from the linear actuator in spite of operating it in a safe manner the user must make reference to these residual dangers through signs and written rules requiring appropriate procedures The following safety signal words are used Indicates that an imminent hazardous situation may lead to death or serious bodily harm if not prevented using app
24. ing moments is greater My and 2 Description of all variants of the drive station and the drive orientation with free drive shaft The threads to attach the coupling are on the side defined under Drive orientation Attachment thread only left only left only right only right With attached coupling kits The coupling is always mounted in the factory BL and BR have an additional shaft on the opposite side of the coupling This is used to attach the shaft for dual axis actuators 192 510014 N03 July 2006 39 Accessories order code LCB Compact Linear Actuator Available stroke lengths in mm Depending on your application an additional safety travel on both sides of your travel path could be necessary Stroke 250 300 350 1400 450 500 600 700 800 900 1000 1250 1500 1750 2000 X X X X X X X X X X X X X Stroke Es z500 20 noo Test a800 Test anoo 250 ases arso 5000 5250 5800 Dual axis actuator variants For a dual axis actuator with the drive on the left side you need two LCB basic units The left unit with drive option BLN the right unit with drive option SLN BRN the leftt unit with drive option SRN 1 Coupling kit 1 Coupling kit 2 Shaft kit 2 Shaft kit For a dual axis actuator with the drive on the right side you need two LCB basic units The right unit with drive option Drive shaft kit for LCB for dual axis actuator Center distance from center line to cen
25. issioning setting up operating changing operating conditions and modes servicing inspecting and repairing the unit 2 4 2 Operating personnel The following jobs must only be performed by appropriately trained and authorised personnel Installation and set up tasks on the linear motor module Attaching safety transmitter switches initiators Connecting the drive and testing the travel direction 2 5 Safety Instructions for the Company Using the System Supervisors must also become familiar with the entire chapter entitled Safety and handling required on the linear motor module Supervisors must ensure that installation and operating personnel have read and understand the chapter entitled Safety and the description of how to work with the machine and that they observe the instructions The linear motor module must always be in flawless condition during operation 2 6 Safety Instructions for Operating Personnel Any work step that has a negative effect on the operating safety of the linear motor module must be omitted Operating and supervisory personnel are required to check the linear motor module or machine at least once per shift for externally visible damage or defects Changes that have occurred including the operating behaviour that could have a negative effect on the operating safety must be reported immediately Components and accessories are designed especially for this product When purchasing spare and we
26. ng block is a wearing part You need 4 pieces per linear actuator 040 Order No 127 004016 060 Order No 127 006014 W We recommend to have at least 4 sliding blocks on stock We recommend to drive or to push the sliding carriage to the deflection station for changing the sliding blocks Remove mount covers Unscrew only the two upper screws of the cover at the deflection station unscrew for about 1 3mm not more as they do not only fix the cover but also the deflection station itself Remove cover in upwards direction gt Ts E 1 1 4 XR 4 T o3 TS Ze y IRI KS d a 2 1 A bie marce ur b ay med K i Ke 4 T z CR ee A Fi gt s EK LAT i 4 3 3 T Ze 2 M SIENA 3 Ir ec H I ke ETE TOU oO 5 2 Unscrew the two fixing screws at all four sliding blocks entirely and remove sliding blocks Mount new sliding blocks in reverse order Tighten screws only slightly Move sliding carriage forwards and backwards several times so that the sliding blocks are aligned and then tighten screws Check sliding carriage again for free movement 192 510014 03 July 2006 Maintenance and service 5 5 Checking exchanging tensioning timing belt Visual inspection of the
27. of about 0 5 1mm between the half coupling on the gearbox or motor shaft and the other half coupling Drawing without lateral cover LCB040 LCBO60 Units Distance between flange surface of the coupling housing and the DNI 4 10 5 Tightening torque of clamping screws Distance between flange surface of the coupling housing and the drive 14 mm station Dimensional drawing drive options see on page 14 192 510014 NO3 July 2006 2 Maintenance and service LCB Compact Linear Actuator 5 Maintenance and service In this chapter you can read about SIP EE 28 By 29 Check free movement of the sliding 29 Replacment interval for wearing Darts 29 Checking exchanging tensioning timing bet 31 Use only repair parts of Parker Hannifin GmbH amp Co KG Improper or unprofessional repair will lead to an expiry of any warranty If you encounter problems please contact Parker Hannifin GmbH amp Co KG Electromechanical Automation Service Dept Tel 49 0 781 509 700 Fax 49 0 781 509 98316 5 1 Safety Instruction Before performing any maintenance or repair work turn the power switch to the OU setting and secure it with a padlock against manipulation If the unit needs to be operable for specific repair works you have to be especially cautiou
28. of the timing belt tensioning screws at the tensioning station loosen lock nut during tensioning process and re fasten afterwards After tensioning the belt must be aligned An exact alignment is only possible during movement of the sliding carriage with correct adjustment the timing belt always oscillates from left to right in the driving direction In order to keep the pre tension of the belt please turn the tensioning screws only in very small steps If necessary check belt tension again after the alignment 192 510014 3 July 2006 33 Spare and Wearing Parts LCB Compact Linear Actuator 6 Spare and Wearing Parts 1 Sliding block 2 Toothed belt 6 1 Sliding block The sliding block is a wearing part You need 4 pieces per linear actuator 040 Order No 127 004016 LCBO060 Order No 127 006014 We recommend to have at least 4 sliding blocks on stock 6 2 Timing belt L4 Length of carriage or LCB040 Timing belt L2 Length of profile must be 420 000004 stated L4 Length of carriage stated L4 Length of sliding carriage L2 Length of profile 34 192 510014 03 July 2006 Accessories Parker EME 7 Accessories In this chapter you can read about Sia ace 35 Electrical limit switches ee ee 36 ENEE 37
29. olvent Exchange timing belt set pre tension Do not clean belt with solvents Pg of teeth loss of machine Pre tension too low Set pre tension correctly Wrong motor position below with If possible move drive upwards vertical application Alternatively Increase pre tension or reduce load in lengthwise direction 192 510014 3 July 2006 31 Maintenance and service LCB Compact Linear Actuator 5 5 1 Dismantling the timing belt We recommend to remove the covers at the drive station and the deflection station before dismantling the timing belt easy access Remove cover plates see on page 30 Unscrew tensioning bracket on both sides of the sliding carriage and remove from support in the sliding carriage plate Caution Make sure not to loose the small distance plate of the LCB040 Unless you can no longer set the original belt tension Push timing belt sidewards out of the clamping bracket 5 5 2 Insert new timing belt Remove old timing belt dismountig see on page 32 and mount new belt The new timing belt must have exactly the same length and pitch as the old timing belt In the case of a long axis it may be helpful to connect the new belt to the old one e g with tape in order to insert the new belt while removing the old one Insert ends of belt cautiously into both clamping brackets On the LCB040 first screw the clamping bracket to the sliding carriage on the side of the drive
30. ormally closed contact with 6m cable and fixing 510 001435 040 Electrical limit switch NPN normally open contact with cable and fixing material 510 001436 040 Electrical limit switch PNP normally closed contact with cable and fixing material 510 001437 040 Electrical limit switch PNP normally open contact with cable and fixing material 510 001438 1 060 2 limit switch NPN normally closed contact with 6m cable and fixing 510 001635 060 Electrical limit switch NPN normally open contact with cable and fixing material 510 001636 LCBO60 Electrical limit switch PNP normally closed contact with cable and fixing material 510 001637 LCBO060 Electrical limit switch PNP normally open contact with cable and fixing material 510 001638 36 192 510014 03 July 2006 Accessories 7 3 Clamping profiles The toe clamps are used in conjunction with the standard load attachment plate to rapidly install and attach various combinations of linear actuators Two clamping profiles are needed to fix a LCB flange plate The clamping profiles may not be used in the range of the drive or of the clamping station LCB040 Order No 500 000910 LCB060 Order No 500 000901 Order No 500 000905 192 510014 3 July 2006 37 Accessories 7 4 Nuts T slot bolts and nuts 38 LCB Compact Linear Actuator T Nuts and bolts Th
31. red Moving parts especially the sliding of the linear actuator must always be secured against slipping or moving wrapping several turns of strong adhesive tape around the sliding carriage which if possible is in the centre of the profile for example y Danger when transporting long actuators Because the actuator bends under its own weight guiding accuracy may deteriorate significantly In addition the shape of the profile may change and the travel behaviour of the sliding carriage may be negatively affected In general no means of transport are needed for the LCB The linear actuator can be carried depending on the size by one or two persons 192 510014 03 July 2006 Safety Instructions 2 9 1 Product description Features Available in 2 sizes e LCB040 LCBO60 Maximum thrust force 160N LCB040 560N LCBO60 Typical payload 1kg 6kg LCB040 1kg 30kg LCBO60 Maximum static bearing capacity in normal direction 1 250N 040 3 850N 060 Maximum stroke 2m LCB040 5 5m LCB060 Velocity up to 8m s Acceleration up to 20m s Repeatability 0 2mm Typical areas of application Pick amp Place applications Packaging labelling and wrapping systems Sensor and format adjustment e g back stop Pusher picker and gripper applications Positioning Feeding Cutting 192 5100
32. ropriate safety measures Indicates a potentially hazardous situation which if not avoided using appropriate safety measures could result in serious or minor injury Caution Indicates a potentially hazardous situation which if not avoided using appropriate safety measures may result in minor injury or damage Provides important information about the product how to handle the product or about the part of the manual to which particular attention must be paid 3 General hazards on Non compliance NO This machine component has been designed in accordance with state of the art technical developments and is operationally reliable If it is not operated by qualified or at least trained personnel or if it is operated improperly or not in accordance with the operating instructions however the unit may bear the risk of hazards The following danger may occur Physical danger and threat to the life of the user or other parties Detriment to the machine and the property of the user If the linear motor module is installed in a machine the safety requirements noted in the operating instructions for that machine must be combined with those described in this manual 6 192 510014 N03 July 2006 Safety Instructions 2 4 Working safely 2 4 1 Heed the Instructions The information such as instructions and notes contained in the commissioning instructions must be heeded for all work involved in installing comm
33. s Ensure by all means that no persons are in the hazardous area If required safeguard the hazardous area with additional barriers or gratings against unauthorised persons Repair jobs must only be performed by qualified specialists or employees of Parker Only qualified expert personnel is permitted to perform works on the linear actuator All the applicable regulations and provisions must be heeded IEC EN national accident prevention regulations etc Qualified persons as the term is used in this manual are persons who Persons who by virtue to their training experience and instruction and their knowledge of pertinent norms specifications accident prevention regulations and operational relationships have been authorised by the person responsible for the safety of the system to perform the required task and are capable of recognising potential hazards and avoiding them definition of technical personnel according to 0 15 or IEC364 Persons who have a knowledge of first aid techniques and the local emergency rescue services Persons who have read and will observe the safety instructions If set up repair or maintenance works require that safety installations be dismounted these must be reinstalled immediately after the respective works have been completed The unit must be shut down before any of the safety installations are dismounted 28 192 510014 3 July 2006 Maintenance and service 5 2 M
34. so that the sliding carriage can under no circumstances travel beyond the switch should ideally be mounted in proximity of the drive station or the deflection station switching distance 2 4 mm if needs be an additional external buffer must be fitted into the control system before the unit is placed in service Recommendation the actual zero point of your controller should be the same as the machine zero point 4 2 4 Attachment of Motor or Gearbox If you ordered the LCB together with a coupling kit the coupling housing with the half coupling is already mounted on the drive shaft of the linear actuator In this case please proceed with step 2 if not start with step 1 Caution The software end limits are not preset For this reason they must be defined and entered 1 If the coupling housing and the half coupling are not pre assembled please proceed as follows Place half coupling for small shaft diameter on the drive shaft with distance AL to LCB and tighten clamping screw with torque MA Insert plastic part Mount coupling housing 2 Coupling housing and half coupling are pre assembled Place the other half coupling on the gear or motor shaft and fix with distance AK to the flange surface of the drive unit with torque MA Fix gearbox and motor to the coupling housing the gearbox shaft must be exactly centrical with respect to the drive shaft of the linear actuator There should be only an air gap
35. tal with the sliding carriage up Optionally after consultation with the manufacturer a horizontal installation position with the sliding carriage on the side or at the bottom or vertical installation are also possible 192 510014 3 July 2006 25 Set Up LCB Compact Linear Actuator 4 2 2 Installation of a double axis actuator Take the linear actuator out of the shipping crate Place the LCB on the connection points which have been previously levelled water level levelling device Fix the module mounting possibilities for LCB see on page 25 Place second actuator and fix slightly Measuring the parallelism measure tape Measure both diagonals in order to verify rectangularity measuring tape Correct diagonal measure by parallel movement of the second linear actuator if necessary Verify the horizontal alignment of the linear actuators water level levelling device and correct if needs be Fix the second actuator permanently If the sliding carriages of the two linear actuators are to be linked mechanically please take care that the system is mounted nondistortedly with respect to the guiding and the drive train In order to avoid torsional stress loosen and refasten the couplings of the shaft kit if needs be Alignment of a double axis actuator 1 Axis distance 2 Measure to profile end Installation of a shaft kit
36. ter line For a dual axis actuator two LCB basic units and a shaft corresponding to the desired center distance are required Parker will deliver the two basic units with mounted couplings if this was ordered and a separate shaft kit 40 192 510014 3 July 2006 Accessories order code 8 1 Order code for the LCB basic unit Drive system Model size Sliding carriage length see on page 39 Guide system Stroke see on page 40 Drive station Drive orientation see on page 39 Interface to the drive only LCB040 Feather key groove DIN6885 2x2x10 on the left or on the right of the drive side 192 510014 03 July 2006 41 Accessories order code LCB Compact Linear Actuator 8 2 Order code for the LCB coupling kit Drive system LCB linear actuator L CB Model size 040 LCB040 0 4 0 060 060 06 0 Coupling Kit see on page 39 With coupling K Drive option see on page 14 Prepared for planetary gearbox for LCBO40 Prepared for planetary gearbox 080 for LCBO60 Prepared for servo motor Direct drive SMH60 B8 D 9 for single actuator LCB040 Prepared for servo motor Direct drive SMH100 B5 D 19 for single actuator LCBO60 Prepared for stepper motor Direct drive SY56 for single actuator LCBO40 IU Prepared for stepper motor Direct drive SY107 for single actuator 060 coupling is alw
37. the case of compound loads it is necessary to verify in accordance with normal physical laws and technical standards whether individual ratings should to be reduced In case of doubt please contact Parker Hannifin Travel length and speed LCB Size nits LCB040 LCBO060 Maximum travel speed m s 5 8 LCB Size Units LCB040 LCB060 Diameter of pulley mm 39 79 54 11 Weight of timing belt kg m 0 048 0 167 Maximum drive torque Static load capacity in normal direction Maximum thrust force effective load N 160 560 LCB Size Weight of base unit with zero stroke LCB with short sliding carriage LCB with medium sliding carriage LCB with long sliding carriage Weight of moved mass with short sliding carriage Weight of moved mass with medium sliding carriage Weight of moved mass with long sliding carriage Additional weight per metre of stroke kg m 2 45 5 21 Mass moment of inertia relative to the drive shaft LCB with free shaft short sliding carriage 1m of stroke LCB with free shaft medium sliding carriage 1m of stroke LCB with free shaft long sliding carriage 1m of stroke Mass moment of inertia of coupling Additional mass moment of inertia due to the weight of the timing belt per metre of stroke 9 Overall dimensions amp physical data LCB Size 1 Units LCBO040 060 Cross section height x width x profile width mm x mm 40x60x73 60x90 x120 i i Moment of inertia
38. the double axis actuator could be the case Realign double axis actuator see on page 26 Possibly too high deflection of the guiding profile If needs be reduce distance between supports see on page 23 If the causes mentioned above do not apply please check the sliding carriage play check sliding play see on page 29 5 4 Replacment interval for wearing parts Check sliding carriage play of sliding carriage The diagrams load bearing capacity of sliding carriage wear see page 17 show the wear of the slides under ideal load conditions The wear can differ from the indicated curves in a specific application Depending on the load and the distance traveled the sliding blocks in the sliding carriage wear down and the sliding carriage play will increase accordingly If the increased sliding carriage play does not have a negative influence on the application the sliding blocks can be operated up to the wear limit 0 5mm wear for LCBO40 and 1 0mm wear for LCBO060 The wear limit given in the diagrams may under no circumstances be exceeded this could damage the surface of the guiding irreversibly Check sliding play LCB Use a feeler gauge stock to determine the current wear as shown in the photograph on the left Lift sliding carriage plate for measurement 192 510014 3 July 2006 29 Maintenance and service 30 LCB Compact Linear Actuator Exchange sliding block LCB The slidi
39. timing belt A sign of wear may have different causes so that it is not always possible to determine the exact cause The following table shows possible causes for typical damages Problem mogliche Ursache Abnormal wear of loaded tooth flanks Faulty belt pre tension Exchange timing belt set pre tension of the belt Overload Exchange timing belt set pre tension Check if the load is in the admissible range Abnormal wear at the tooth root B i T i Pr NAE Pre tension too high Exchange timing belt set pre tension Drive torque too high Verify drive dimensioning wear at the side flank of the Faulty alignment of timing belt Exchange timing belt set pre tension Twisted edge of the roller pulley Please contact us Sheared off belt teeth Pre tensioning too weak Exchange timing belt set pre tension Overload by collision Splits at the belt teeth Faulty belt pre tension Exchange timing belt set pre tension Overload Exchange timing belt set pre tension Check if the load is in the admissible range Deterioration of the belt material Exchange timing belt set pre tension eed as DA Faulty belt pre tension Exchange timing belt set pre tension Overload Exchange timing belt set pre tension Check if the load is in the admissible range Softening of the timing belt material _ Operating temperature too high Exchange timing belt set pre tension Lower operating temperature Contact with s
40. uction In this chapter you can read about 10 E ta at pus SLE DM as es 3 1 1 Device assignment This manual applies to the following devices Linear actuator LCBO40 Linear actuator LCBO60 192 510014 July 2006 3 Introduction LCB Compact Linear Actuator Contents El d ge Le EE 3 11 Device assignment mE 3 EE 6 ZEW Jntended HS uai cix rrt lan n fol cte x S RC i aS 6 2 2 Identifying Residual Dangers and Hazardous Areas 6 2 3 General hazards on 6 24 Working safely Eee eae ae ee 7 2 4 1 Heed 7 2 4 2 Operating personnel ote 7 2 5 Safety Instructions for the Company Using the System 7 26 Safety Instructions for Operating 7 27 Instructions for Special Hazards 8 2 8 User Conversions and Changes are Not Permitted 8 29 Transpor RUBRA 8 2 9 1 A 9 Sak Be AE ue e 10 9 4 HP FOGQ
41. unting position upward acceleration 3 2 m 3 2 1 a Om s 8 8 2 1m s 2 a 1 5 6 2 8 3 a 2m g 281 3 a 2m s 4 3m s 4 3m s 5 a 5m s a 7m s a 10m s 20m s2 N A 6 a 7m s 24 7 a 10m s 8 a 20 52 NOSE TENY ss N 5 a 5m s 2 0 2 0 0 8 Antriebsmoment Driving torque Nm 0 4 Nutzlast Payload kg Nutzlast Payload kg 1 Constant movement 8 Acceleration 060 required drive torque Horizontal mounting position vertical mounting position upward acceleration 1 a Om s 1 2 1 Imis 3 a 2m s 3 2m s 4 3m s 5 ae Se 5 5m s Ec s Ja 7m s 10 52 20m s2 Antriebsmoment Driving torque Nm Nutzlast Payload kg Nutzlast Payload kg 1 Constant movement 8 Acceleration 3 3 3 Location of mass barycenter or point of force application 2 1 rule Displayed at the example of the pitching moment is also valid for rolling and yawing moments respectively CoG F Load lever l Support lever 192 510014 NO3 July 2006 21 8 0 7 0 LCB Compact Linear Actuator LCB040 8 LCBO060 c C CANNNNNNNNNNNNNNNNNNNN MQ QL
42. vice 0 1 1 28 91 Safety INS UP etc 28 5 2 5 29 5 3 Check movement of the sliding carriage 29 54 Replacment interval for wearing 29 5 5 Checking exchanging tensioning timing belt 31 5 5 1 Dismantling the timing ecu sana a c ici nare iau cuna a ron cM eoa A Cr 32 5 5 2 Insert new TIMING E ae 32 6 Spare and Wearihg Parts 34 34 o2 34 7 FAG COSS OMICS 35 External DUMETS innn 35 7 0 36 CIAMDING 37 ENUS Bee 38 D ACCESSOreS Order Coden 39 8 1 Order code for the LCB basic unit 41 8 2 Order code for the LCB coupling kit 42 8 3 Order code for intermediate drive shaft for LCB

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