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EST555Z Smart Terminal User`s Manual DMC10

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1. E DMC10 Troubleshooting 9 2 When DMC10 alarms occur use Alarm List screen or Alarm Module Detail screen to check where the alarms are occurring and the details of the alarms For information on the cause and counter measures for each alarm see the following DMC10 manual Distributed Multi channel Controller DMC10 User s Manual Functional Description Manual No CP UM 5143E Revision History Date 01 12 CP SP 11246 fistEdivion a ane ane Yamatake Corporation Advanced Automation Company 1 12 2 Kawana Fujisawa Kanagawa 251 8522 Japan URL http www azbil com Printed on recycled paper 07 azbil Specifications are subject to change without notice Printed in Japan 1st Edition Issued in Dec 2001 C 2nd Edition Issued in Mar 2008 G
2. No CP SP 1124E SMART TERMINAL EST555Z User s Manual DMC10 Package Thank you for purchasing the DMC10 Package for the EST555Z This manual contains information for ensuring correct use of the EST5552Z It also provides necessary information for installation maintenance and trou bleshooting This manual should be read by those who design and maintain devices that use the EST555Z Be sure to keep this manual nearby for handy reference Yamatake Corporation RESTRICTIONS ON USE When using this product in applications that require particular safety or when using this product in important facilities pay attention to the safety of the overall system and equipment For example install fail safe mechanisms carry out redundancy checks and periodic inspections and adopt other appropriate safety measures as required NOTICE Be sure that the user receives this manual before the product is used Copying or duplicating this users manual in part or in whole is forbid den The information and specifications in this manual are subject to change without notice Considerable effort has been made to ensure that this manual is free from inaccuracies and omissions If you should find an error or omis sion please contact Yamatake Corporation In no event is Yamatake Corporation liable to anyone for any indirect special or consequential damages as a result of using this product 2001 Yamatake Corporation ALL RIGHTS RESE
3. This chapter describes the outline of the various functions of the Package mM Auto Device Assignment The Package determines how many CMC10B and DMC10 units are connected to the EST555Z and automatically performs the device assignment Information such as the model No of the DMC10 which options are used the PV input parameters etc are registered to the EST555Z by the Auto Device Assignment Auto Device Assignment must be performed when starting up the system 2 1 Chapter 2 FUNCTION OUTLINE E Configuration Function The parameters that are necessary for general use of the DMC10 can be configured by the Package The following is a list of such parameters Standard PV inputs Control outputs SP Control parameter CT Input functions RSW input functions 2 2 C Temp ooo Decimal point poston Pv range owim O Pv range rigimi Pv ooo SPlowimt O oo sPhigh im O oo SP Down Ramp seuran ooo comoro Control action Time proportional cycle Operation at AUTO MANUAL change Pre set manual value Output at Ready HeatiCool Deazons seo o T Proportonalband megam 0 Derivatvetme 0 Manual reset RE Joo Differential DIF ooo We S S Channel o S Event Value Main fJ Event Value Sub Hysteresis Direct Reverse Standby Output assignment 1 to 3 Logic ON delay time OFF delay time Latch Polarity energizing de energizing CT Input CH Waiting time before measuring Typ
4. modular type controller DMC10 when using the Package FUNCTIONAL OUTLINE This chapter describes the outline of the various functions of the Package COMMUNICATION CONNECTIONS This chapter describes how to connect the EST555Z the DMC10 and the CMC10B For further details see also the manuals of the DMC10 and the CMC10B COMMUNICATION SETUP This chapter describes the communication parameters and how to configure the communication addresses HOW TO USE THE PACKAGE This chapter describes how to install the Package and how to download it to the EST555Z in addition to providing information on configuration that should performed before using the Package Be sure to read this chapter and perform the necessary configuration before using the Package DMC10 SETUP AND MONITORING This chapter describes items that can be setup and monitored using the Package during operation and provides screen flows diagrams USAGE EXAMPLES GATEWAY AND CONTROL SWITCH This chapter describes data exchange with the PLC using the gateway function of the EST555Z and RUN READY change of the DMC10 using the control switch COMBINED USE WITH USER APPLICATION The Package can be used with a user application created by the user This chapter describes how to use the Package with a user application TROUBLESHOOTING This chapter describes how to remedy problems that might occur 1V Contents The Role of This Manual Organization of This User s Manual Conv
5. side Factory default For details refer to the following manuals Communication Controller CMC10B CPL CPL Converter User s Manual Design Manual Manual No CP SP 1064E Module Controller DMC10 Description of Function Manual Manual No CP UM 5143E e Connect terminating resistor 120 to 150 Q 1 2W to both ends of the EST555Z and the CMC10B e The DMC10 has a built in resistance equivalent to a terminating resistor 3 2 Do not connect an external terminating resistor Chapter 4 COMMUNICATION SETUP E Configuration of the Communication Parameters The communication parameters of the Package are as follows Baud rate 19200 bps Data format bit length 8 even parity 1 stop bit Configuration of EST555Z The communication parameters are set automatically in the EST555Z when a Package is downloaded to it Configuration of DMC10 The DMC10s communication parameters are set as above when shipped from the factory To confirm open the Communication item with the DMC10 PC loader The settings should be as follows Baud rate 3 19200 bps Data format 0 8bit even parity 1 stop bit Configuration of CMC10B CMC link version only The CMC10B requires two types of communication configuration Host Communications Setup to connect with the EST555Z and Local Communications Setup to connect with the DMC10 The transmission speed of the Host Communications Setup is set by the rotary switch on the CMC10Bs
6. 20 1 Module13 1 Modulel4 1 Module15 _ 200 zooj oof zooj zooj oof zooj zooj zooj zoo eoo 20 E Control Switch The Control switch enables the user to select a DMC 10 channel and change a group of SPs with one operation or to change the modes such as RUN READY AUTO MANUAL AT stop start with one operation The user can define up to 8 control switches Note The Control switch definition can be made in Package Configuration Menu gt Display Configuration For detail information refer to the Control switch definition display p 5 18 2 5 Chapter 2 FUNCTION OUTLINE E Configuration Setup The user can set the configuration according to the application Name configuration Unit name module name and CH name can be configured for the CMC10B and DMC10 units which were registered by the Auto device assignment The unit name can be set only with the CMC link version The initial names are UnitO1 ModuleO01 chl etc Display configuration Unused functions can be deleted from the menus on the screen Functions such as SP change and Mode change can be disabled Alarm definition The Package monitors DMC10 alarms such as PV input alarm device alarm and communications alarm The user can add the user defined DMC10 events to the alarms 2 6 Chapter 3 COMMUNICATION CONNECTIONS E Direct link EST555Z cl iL IR Oko DMC10 DMC10 DMC10 Do not connect a terminating resistor at both
7. Control can not be configured by the Package It must be configured with the PC loader e The Enb Dis switch of the Remote SP Input is selectable only when the Heat Cool is Dis and when the type of Position Proportional Module Control is set as 0 3 or 4 6 3 Chapter 6 DMC10 SETUP AND MONITORING PV Input functions The data for the PV input of each channel is displayed and configured with this screen PY Input Functions Q2 Unite 03 Modu leQ s o Handling Precautions If the SP range is changed after the SP has been set by the SP Control parameter p 6 6 a Range Check will not be performed Check the range by yourself and set the SP again if necessary 6 4 Chapter 6 DMC10 SETUP AND MONITORING Control output functions The data for the Control output of each channel is displayed and configured with this screen e When Position Proportional Module Control is not available Control Output Functions A2 Unit 03 ModuleQ s e When Position Proportional Module Control is available Control Output Functions 02 Unit 03 Module 3 Touch Set switch of Position Proportional Module Control to display PosnProp ModCtrl screen 6 5 Chapter 6 DMC10 SETUP AND MONITORING Position proportional module control The parameters necessary for Position Proportional Module Control can be configured When feedback FB is being used auto motor adjustment can be performed S
8. Previous Module or next Module is displayed with D J Handling Precautions Switches that have been set as Dis in the Package configuration will not respond Mode change may not be possible depending on the status of the DMC10 Trend data is cleared after exiting out of the Module Monitor Trend data is cleared when the cycle is changed To save the Trend data for a long time or to display only the desired channels use Trend Smart Objects in the User application Chapter 6 DMC10 SETUP AND MONITORING The lamps indicate the following conditions Output terminal of the CH is ON EVENT terminal is ON BUS BUS output is ON This lamp indicates the event bus output status of each module instead of the OR status of the BUS of the connected modules Remote switch input is ON ALM PV PV input of the CH is in error ALM OTH Other errors have occurred Manual motor operation When Position Proportional Module Control is being used without feedback control type 3 or 4 the motor can be operated manually In MANUAL operation touch MAN switch at the bottom of channel to display the following screen After pressing Open or Close once that state will continue until Off is pressed Press Off once the motor comes to a halt Group monitor menu The Menu that has been registered in the Package Configuration will be displayed Group Monitor Menu FM 02 Unit 6 13 Chapter 6 DMC10 SETUP AND MONIT
9. destination of the control switch Setup the type and assignment specified has not been specified with Package Configuration Please specify then Menu Disp Conf Menu gt retry Control Switch Error reading data from e Data cannot be read because of DMC 10 e Check the wiring of the cables module failure or communication error e Perform Auto device e The target module is different from the assignment again if the device module that was registered by the auto configuration has been device assignment changed Error writing data to e Data cannot be written because of e Check the wiring of the cables module DMC10 failure or communication error e The target module is different from the e Perform Auto device module that was registered by the auto assignment again if the device device assignment configuration has been e One of the following items of the target changed module was changed by the PC loader after auto device assignment Input type decimal point position PV range lower limit PV range upper limit SP lower limit SP upper limit Start up processing e CMC Buffer configuration failed e Check the wiring of the cables failed e Check if the power is supplied Please reset the power to correctly to the CMC10B the modules or perform Reboot EST555Z device auto assignment e Perform Auto device ONLY CMC LINK TYPE assignment again if the device configuration has been changed 9 1 Chapter 9 TROUBLESHOOTI
10. ends of transmission line DMC10 DMC10 SPL a cae et a terminal S DA4 gA DA DB4 DB sa 0 0 O sG o Handling Precautions e When linking two or more DMC10s ensure that the communications disconnection switch is set to the CONNECT side Factory default In this case wiring is not necessary For details refer to the following manual Distributed Multi channel Controller DMC10 Description of Functional Manual Manual No CP UM 5143E e The DMC10 has a built in resistance equivalent to a terminating resistor Do not connect an external terminating resistor e Do not connect a terminating resistor externally even when the SDU10 Compact Operation Unit for the DMC10 is connected between the EST555Z and the DMC10 3 1 Chapter 3 COMMUNICATION CONNECTION E CMC link Connecting EST555Z and CMC10B EST555Z CMC10B DMC10s linked DMC10s linked DMC10s linked Connect a terminating resistor at both ends of transmission line CMC10B CMC10B Host a Host ene ESTS55Z Connector Connector DA4 calle _ SDA si c n n C RDB SG OSG p Se Connecting CMC10B and DMC10 CMC10B DMC10 DMC10 poe Eee ane Ge ora nication Ge eo mnunication terminal terminal terminal DA PA SEOD DB 636 OB SG 8h SG 1 Handling Precautions e When linking the DMC10 to a CMC10B or two or more DMC 10s ensure that the communication disconnection switch is set to the CONNECT
11. items described in 5 3 Configuration Setup of the Package p 5 10 1 Connect the PC and the EST555Z and turn on the power of the EST555Z 2 Startup the AP Editor Without opening any files click Online in the menu bar gt Download from PC to EST Download Dedicated Package Se WinGPe File View iit Options Window Help Download from PO to EST Download All Upload from EST to PG onload Modmied Wate Download Ssperiited Panel Burn Download Dedicated Package Communications Preferences Downlaod User Data 3 Select the Package Select either the Direct link or the CMC link and click OK O x File View Online Options Window Help BSa Ba Ye sie x 400Casaa amp l A A OF iS ary el m Ey eel A l Select Dedicated Package EST model f EST240Z ESTS55Z Package name Dmc 0 Package CMG Ene WER1 00 Scale100 As Chapter 5 HOW TO USE THE PACKAGE 4 Download the Package Download will begin after OK has been clicked Sy g m When the download has been completed the following screen will be displayed T trae m es If you want to start the EST select Yes 5 3 Chapter 5 HOW TO USE THE PACKAGE E Download the User Application and the Package o Handling Precautions e f the Package has not already been downloaded to the EST555Z the Package will be downloaded along with t
12. selected that switch will not be displayed in the Control Switch screen e Touch More to go to the screens to define each switch Setup Menu If Dis of the Enb Dis switch is selected that switch will not be displayed in the Setup Menu screen 5 17 Chapter 5 HOW TO USE THE PACKAGE 5 18 Control switch definition display The user can change the SP Group or the Mode by one operation by assigning such functions to the Control Switch Control Switch Definition Modu el Modu le 4 Mody le VIO d ule AF Touch SW Name to popup the keyboard Input the desired name for the switch Up to 12 letters Touch Type to display the Selection Menu Select the function to be executed The selectable functions are SP No 1 to 8 RUN READY AUTO MANUAL AT stop AT start For the Direct link version Unit selection is not performed When selecting Unit in the CMC link version all the modules within the Unit are displayed Select a location to write with Control Switch for each CH For the CMC link version configure for all the required Units All OFF in this Unit and All ON in this Unit switches change all the channels at once Chapter 5 HOW TO USE THE PACKAGE o Handling Precautions In order to select SP No Multi SP of the Special Functions of the target module should be Enb With the 4CH model of the DMC10 if 5 or a larger number is selected as the SP No a
13. than one screen is already opened Since when returning from the Package only one screen can be started again e f starting the Dedicated Package Change with External Execution do not attach it to the back ground panel Since the user panel will not be able to be started when returning from the Package The background panel of the User application is running even while the Package is being operated The user can select whether or not to let the Package monitor DMC10 alarms while the User application is being operated as follows Go to Alarm Definition of the Package Configuration Menu Select Enb Dis of the Package Alarm with User apli Alarm Definition Package Alarm with User apli En Name Name EVI TBL Dis Evi Busi BLS E Hi Limit EV2 TBL2 Dis eve Busi eL5 E Lo Limit EV3 TBL3 Dis evs BUSI TBL5 Dis suss EVA TBLA Dis eva BUSI TBL5 Dis susa 8 1 Chapter 8 COMBINED USE WITH USER APPLICATION Illustration of transition between Package and User application Power supply on User screen Exit switch Package Main Ned r Se T E E E E ETE Menu ba re Dedicated package change DMC10 Alarm monitor Background DMC10 Alarm monitor Background User screen No Package screen KkKKK DMC10 Alarm monitor Background DMC10 Alarm monitor Background Package status devices that can be checked from the User application The operation status of the
14. the Package scecseeeeecccceeeesseees 5 7 mM Upload User data of the Package essssesessesosesscsosesseseees 5 8 Configuration Setup of the Package sssseecescccscceesecceeens 5 10 M Start Up the Package sssssssesssesssssesesesessssssosososonos 5 10 M Auto Device ASSIGNMENT 6 eee cece cree cece cece cree eeeseeees 5 13 M Name Configuration ccccccsccccsccccccccssscescccccesssscees 5 15 E Display Configtivatiotin s lt 0 2c0seseawess2stessceeceinaweeactenessaviees 5 16 E Alarm Definition lt 6646 lt aew Hie bios 955 4 4 5405 65540 0 seers eeieiee 5 20 Chapter 6 DMC10 SETUP AND MONITORING E DMC10 Setup ssc ccscsenecccccccsssseneccreecsnsesnenesevessssesens 6 1 E DMC10 Monitor ssssssssssssosssssssoossssssoosssosoosseooooo 6 11 E DMC10 Alarm Monitor sssssssssssssssosssssososssssooossssoooso 6 15 Chapter 7 USAGE EXAMPLES GATEWAY AND CONTROL SWITCH m PLC Data Exchange with the EST555Z Gateway Function 7 1 E Control DMC10 using the Control Switch ssssssssessesesseees 7 7 Chapter 8 COMBINED USE WITH USER APPLICATION Chapter 9 TROUBLESHOOTING M Package Troubleshooting e esessesesessesoseesososeesoreseereres 9 1 M DMC10 Troubleshooting s sssssesesesesesesesesesoeseseseseseses 9 2 vi Conventions Used in This Manual The following conventions are used in this manual CJ Handling Precautions Handling Precautions in
15. the Package floppy disc to the floppy drive of the PC Double click My Computer 2 Right click the floppy drive icon and select Open from the pull down menu Hy Computer File Edt Wiew Go Favorites Help o ty Al D f Fack Forward Up Cut Copy Paste J gt a a 8 8 Vir end fl Canmondata E Printers Open Explore Find Control Pan Copy Disk Format Create Shortcut Properties 3 Files on the floppy disc are displayed Double click Setup exe af 3 Floppy A File Edit View Go Favorites Help e 2 u B aja Back Forward Up Cut Copy Paste Undo Address 5 ANM inges izdel exe _ setup dll _sys cab _userl cab Data tag datal cab floppyid t Setup exe a i Application Modified lang dat layout bin 1 22 98 11 06 PM sn s Size 59KB ala Setup ini setup ins setup lid oj My Computer 4 Setup screen will be displayed 5 Follow the instructions on the screen to continue the setup 5 1 Chapter 5 HOW TO USE THE PACKAGE 5 2 Download the Package to EST555Z E Download the Package only 5 2 n Handling Precautions e All the EST555Z applications will be initialized by performing the downloading described in this section e By downloading the Package again to an EST555Z in which the Package has already been downloaded the configuration will be initialized and any settings the user has made will be lost The items to be initialized are all the
16. the keyboard will pop up Screen keyboard Unit Name and Module Name can be entered up to 12 letters and CH Name up to 6 letters Po partes ele ks SRS les i tt Lt iste PEPER PEPEPEPE BAAN cf abcfin opace ENT 5 15 Chapter 5 HOW TO USE THE PACKAGE E Display Configuration The user can alter the display configuration for improved usability Touch Display Configuration Menu in the Package Configuration Menu Display configuration display Display Configuration nn SCX Module Monitor _Enb Group Monitor _Enb NNSP Configuration_Enb Control Switch _Enb Setup Menu FEET vores Dis roel Es FEET sore is tor Es FEET sore vis rere FEET bore is or If the Enb Dis switch of each item is set to Dis that item will not be displayed in the Main Menu Module Monitor If Dis of the Enb Dis switch is selected that function will be disabled in the Module Monitor Group Monitor e In the Group Monitor four 4 groups can be defined as Disp1 to Disp4 In each group the user can select two 2 types of data to monitor e If Dis of the Enb Dis switch is selected that item will not be displayed in the Group Monitor Menu 5 16 Chapter 5 HOW TO USE THE PACKAGE ee eee eee I e Touch an item to display the Selection Menu and select the data to monitor SP Configuration No configuration is required Control Switch e If Dis of the Enb Dis switch is
17. 2 BUSS BUS4 Type CH Polarity e This is the screen when RSW Special is set as Enb RSW Input Functions 02 Unitee2 TBL1 TBL2 TBL3 TBL4 TBL5 JBL6 TBL TELS Type CH Polarity Logic Input Assignl 0002 0004 BOOS 0010 0020 B40 008A Input Assign2 000A AAAA AAAA AAAA BORE HAVE AAAA Input Assign3 000A OE AAAA BAH AOA BABE AAAA e Touch Input Assign 1 to 3 to popup display the following Bit Input screen of RSW Input Input Assign Input Assign Input Assisna i Ve oI mmf RSU I BUS2 IT Ell TELG EW BL I BL2 EW J BLS T Chapter 6 DMC10 SETUP AND MONITORING AUX output functions AUX Output Functions 02 Unite 3 Modules This screen is not displayed for DMC10 units without an AUX Output CT current input functions CT Input Functions M2 Unitde 3 Modu leQ3 This screen is not displayed for DMC10 units without a Current Transformer input functions 6 10 Chapter 6 DMC10 SETUP AND MONITORING E DMC10 Monitor This section describes DMC10s Monitor function The following chart shows the screen flow of the monitoring functions ModuleMonitor ESC Unit Module Selection Selection Module Exit Monitor Unit ModuleSelection Unit Module Selection Selection Monitor 1 Group Monitor Menu Group Group Monitor Monitor 1 M Unit Monitor 2 G Selection fOUp Monitor 2 Exit Selection Exit Monitor 3 Group Mo
18. 55Z Gateway Function The EST555Z Gateway function is used when the EST555Z is connected with a PLC With this function the user can read DMC10 data such as PV and Events to the PLC and write settings such as SP from the PLC to the DMC10 In Direct link Function details are defined by Configuration Information Gateway of the EST555Z AP Editor To read the DMC10 data to PLC DMC10 communication address and data address are specified in Source device PLC communication address and register address are specified in Destination device To write the data from PLC to DMC 10 reverse the above PLC addresses are specified in Source device DMC10 addresses are specified in Destination device For detailed information on the Gateway function see the following manual SMART TERMINAL EST Z Series Users Manual Application Preparation Manual No CP SP 1088E 9 Handling Precautions e EST555Z operation may slow down if the Gateway function is run often In such a case reduce the Gateway running frequency e To use the Gateway function the user needs to create a User application and download it to the EST555Z together with the Package In CMC link The CMC10B which is assigned by Package performs cyclical reads of the basic data of connected DMC 10 units The EST555Z can read out the data in the read data area of the CMC10B For the SP and communication DI COM1 to COM 4 of each DMC10 the write area is reserved in the CMC10B When data is
19. NG Flash Memory Troubleshooting For the Package each data of the following operations is written into the blank flash memory of the EST5552Z e When Auto Device Assignment is executed e When Unit Module Name configuration is performed e When Display Configuration is registered When returning from Package Configuration Menu e When PV input data of the DMC10 is configured The memory is consumed little by little when this data is written If the memory has becomes full the following message will be displayed Execute Garbage Collection of the system screen in accordance with the indication of the screen This operation can delete unnecessary data in the memory and optimize the memory Other troubleshooting Troubles Cause Counter measure MODE or SP MV that have Write cannot be accepted owing to the Modify the settings to match been changed by Module DMC10 operation status the DMC10 operation status monitor are not reflected to e g MANUAL change during ON OFF DMC10 screens Error messages are control RUN READY is defined by RSW input e Write cannot be accepted owing to the Modify the settings to match displayed when executing DMC10 operation status the DMC10 operation status Control switches e g MANUAL change during ON OFF control SP number change when the Multi SP group is not used SP No 5 to 8 in 4CH model e Write destination of the Control switches has not been specified
20. ORING Group monitor 1 to 4 Touch an item in the Group Monitor Menu and select a unit Unit Selection CMC link version only to go to the Group Monitor screen Here all CH data within the selected Unit are displayed Group Monitor Eee A yE gt i 02 Unit ae duled2 03 Moduled3 dule 4 A5 Module 5 ry Wodulei Wodulell 3 Mo Me 1 Mo e Previous item or next item is displayed with A e Previous Unit or next Unit is displayed with aD SP configuration SP values of all CHs within the selected Unit can be displayed changed SP Configuration FH 02 Unit Q1 Module 1 01 Module 2 01 Modu leQ3 _200 oof oof zooj zoo oof oof oof zooj oof oof 20o 01 Module 4 01 Module 5 01 Moduled eoo zooj oof ooj zooj oof oof zooj zooj oof zooj _ 200 01 ModuleQ7 01 Module s 01 Modulea _ 200 oof oof zooj zooj zooj coo oof zooj oof zooj _ 200 01 Module1 01 Module11 01 Module12 eoo oof 200 zooj zooj zooj oo oof zooj oof zooj 200 01 Module13 liModuleld 01 Module15 __ 200 oof 200 zooj zooj oof oof oof zooj oof zooj 200 e Touch SP value of each CH A numeric key pad pops up to enter SP value e Touch 4 on the left of Unit Name to make Unit selection Only CMC link version e Previous Unit or next Unit can be displayed with FAD 6 14 Chapter 6 DMC10 SETUP AND MONITORING Control switch Control Switches that have been defined in the Package Configuration are displa
21. P Control parameters SP Control Parameters B2 Unit e 03 ModuleQ3 When Multi SP of Special Functions is Dis the SP is set for only one display setting 6 6 Chapter 6 DMC10 SETUP AND MONITORING Event functions Event Functions 02 Unite 3 Modu leQ s f ff Ff 4 4 d a 4 f dy d f f a ee ee ee of of fF of of of of y of fF of of of of Set set set set set set set set e When Event Special of Special Functions is configured to Enb the item names are displayed as TBL1 to TBL8 instead of EV1 to EV4 and BUS1 to BUS4 e Touch Set switch of Delay to display the following Event Delay Ese set_ configuration screen 6 7 Chapter 6 DMC10 SETUP AND MONITORING Event output assignment Event Output Assign 02 Unitee 03 Modu leQ3 PEPE Eee gf Ff of fF oF oF a of Ff of fF oF of a A fF f fF Ff Ff Ff o e When Event Special of Special Functions is configured to Dis this screen will not be displayed e Touch Output Assign 1 to 3 to popup display the following Bit Input screen of Event Output Output Assignl Output Assigns Output Assigns TB ters RSW1 OUTI El EW ae ee TEL El El oe a ee 0 d E RSWad OUTA T 6 8 Chapter 6 DMC10 SETUP AND MONITORING RSW input functions e This is the screen when RSW Special is set as Dis RSW Input Functions 02 Unitee2 03 ModuleQ3 RSW1 RSWe RSWS RSW4 BUST BUS
22. Package can be checked from the User application The devices that can be checked are as follows 1 Monitoring TR800010 8 CMC Buffering Error 0 No error ee nememo ere OOO TR800011 0 DMC10 Alarms 0 No Alarm 1 Alarm Valid only when the Alarm monitor is active during the User application s operation 8 2 Chapter 9 TROUBLESHOOTING Problems can be divided into the following categories e Package related e DMC10 related E Package Troubleshooting Error message appears on the package display Error messages that appear on the package display their causes and appropriate counter measures are as follows Error Message Cause Counter measure Auto device assignment Device configuration is unknown since Perform Auto Device has not been performed auto device assignment has not been Assignment of the Package can t commence performed Configuration Menu communications Please perform auto device assignment No DMC10 devices No valid DMC10 was detected through Check communication settings of could be assigned auto device assignment each device Check the wiring of Please verify wiring and the cables Perform auto device configuration then retry assignment again DMC package does not The version of the DMC10 is not supported Change the DMC10 unit for one support this module by the Package with the version that is supported Auto assignment can t be by the Package performed WRITE destination not The write
23. RVED The SMART TERMINAL is a trademark of Yamatake Corporation in Japan The Role of This Manual Outline of EST555Z Manuals The below 6 manuals are provided to cover a range of EST555Z related topics Use the manual that best fits your application In the event such a manual is not available contact us or your local EST555Z dealer SMART TERMINAL EST555Z User s Manual Manual No CP UM 5229E This manual is packaged with the EST555Z body This manual should be read by those who produce units that use the Smart Terminal This manual contains safety precautions when using the Smart Terminal installation methods and descriptions for wiring the power supply and signal lines SMART TERMINAL EST555Z User s Manual Installation Manual No CP SP 1103E This manual should be read by those who use the EST555Z to design units and those in charge of maintenance This manual describes safety cautions when using the Smart Terminal how to install for incorporating into units wiring methods maintenance and inspection troubleshooting and hardware specifications SMART TERMINAL EST Z Series User s Manual Application Preparation Manual No CP SP 1088E This manual should be read by those who design screens that are displayed on the EST Z Series and operations This manual describes the environment of the personal computer on which AP Editor can be used installation methods startup system settings file operations printing how to pas
24. communications error will occur when the Control Switch is executed If the DMC10 channels have operation conditions defined with the remote switch input RSW or event bus output BUS such channels cannot be changed by the Control switch For example if the user attempts to assign RUN READY of the control switch to a channel that has the condition RUN when the remote switch input is on a communication error will occur Chapter 5 HOW TO USE THE PACKAGE E Alarm Definition When using a User application and Package together the user can select whether the DMC10 Alarm Monitor functions during the operation of the User application with Enb or Dis If only the Package is used this selection is meaningless The user can also add user set events to the DMC10 Alarm Monitor In the 4 event relay outputs type DMC10 a total of 8 events can be defined including the 4 event bus outputs Even in a DMC10 without events 8 events can be defined if On is selected in the Event Special section In this configuration the user defines if each event is added as an alarm or not As the definition made in this Alarm Definition acts as the logical OR to the events of all the connected DMC10 units this is used for example when the user wants to use one event channel as the high limit alarm through all the connected DMC10 units Alarm Definition e If Dis of the Enb Dis switch is selected that event will not be ad
25. ded to the Alarm Monitor e Touch a Name to popup the keyboard The user can input the event name Such event names are displayed in the Alarm module detail screen e For detailed information of the DMC10 events see the following manual Distributed Multi channel Controller DMC10 User s Manual Functional Description Manual No CP UM 5143E o Handling Precautions The alarm definition of the Package acts separately from the alarm monitor of the User application that was created by the AP editor 5 20 Chapter 6 DMC10 SETUP AND MONITORING E DMC10 Setup This section describes how to display and configure the necessary data before operating the DMC10 The data is displayed and configured on a per module basis The following chart shows the screen flow Setup Menu P Setup Menu Special Functions Special Set Functions Unit Module Selection 1 PV Input Functions PV Input Set Functions Control Output Functions Control Output Set Functions Selection SP Control Parameters SP Control Set Parameters Event Table Event Table 2 Set Event Output Assign Event Output Set Assignment 3 RSW Input Functions AUX Output Functions _ AUX Output Set Functions CT Input Functions Unit Module Selection Unit ESC Module Selection Selection 1 1 Unit Selection is not provided in the Direct link version 2 If the Event Special
26. dicate items that the user should pay attention to when handling the DMC10 Package E Note Notes indicate useful information that the user might benefit by knowing 1 2 3 Circled numbers indicate steps in a sequence or indicate corresponding parts in an explanation gt gt Indicates the result of an operation the indication of the personal computer and the EST or the EST action after an operation A B C etc This indicates a key on the personal computer s keyboard Vil Chapter 1 SYSTEM CONFIGURATION E Direct link and CMC link The DMC10 Package hereinafter referred to as the Package software is available in two versions Direct link version and CMC link version The user should select the appropriate one according to their application The Direct link version is used when the number of DMC10 units to be connected is 15 or less and the EST555Z and the DMC10 are to be connected directly The CMC link version is used when the number of DMC 10 units to be connected is 16 or more In this case the EST555Z and the DMC10 are connected via a CMC10B A maximum of 16 CMC10B units can be connected to the EST555Z and a maximum of 15 DMC10 can be connected to each CMC10B A group of one CMC10B and the DMC10 units that are connected to it are called one unit o Handling Precautions The event output module DMC10E is not counted in the number of units connected to the DMC10 System configuration of Direct
27. e Comm Error Module List 6 16 Chapter 6 DMC10 SETUP AND MONITORING Alarm module detail The alarm details of each module are displayed Alarm Module Detail O2 Unitee 03 Module Comm es ROM bs RAM al FE E chi che ch che l Hi Limit _ CHB E Lo Limit _ AD e The items that have an error are indicated with red lamps e On the right of the screen the events that have been defined in the Alarm Definition of the Package Configuration Menu are displayed Communication error unit list CMC link version only Unit list is displayed Comm Error Wnit List Exit Unite 1 Unit 10 1i Unitll Unital 2 Unitae Unites Unitad Unitas gt Unit Rater Unitas 13 gt Wnitla i4 Wnitid imitis a The units that have errors are indicated with red lamps Communication error module list List of modules within the Unit in question is displayed Comm Error Module List B2 Unita 7 Module 9 1e Module1 Moduledi Module Module13 Hoduleld wel hio d ld l 1 J Moduledt Modu leas Modu leas Modu leWd gt Module S Hoduled Modu lew Module g LLL L a The modules that have errors are indicated with red lamps 6 17 Chapter 7 USAGE EXAMPLES GATEWAY AND CONTROL SWITCH This chapter describes examples using the high level functions of EST555Z CMC10B DMC10 E PLC Data Exchange with the EST5
28. e Channel Input assignment 1 to 3 Logic Polarity E Monitor Function Module monitor Chapter 2 FUNCTION OUTLINE AUX output functions Channel Output type Value at 0 output Value at 100 output Special Multiple SP functions Event special RSW special Remote SP Heat Cool Position Proportional Control 1 Display only Setting is not possible 2 DMC10D High function model only 3 Only applicable for DMC10 units which have Position Proportional Module Control Model The Package has the following Monitor functions Monitors one DMC10 module at a time The following functions are available PV monitor SP monitor change MV monitor change in MANUAL mode RUN READY status monitor change AUTO MANUAL mode monitor change AT status monitor change LOCAL REMOTE status monitor change input output monitor alarm monitor basic trend of PV amp SP and MV Module Monitor Fi 02 Unito 03 Module3 OUTFTrr ALM BU eee FUR ela BUS p pm m a ee RSW EEES Chapter 2 FUNCTION OUTLINE 2 4 Group monitor Alarm monitor All the DMC10 units within the same unit are monitored 2 items that are selected from the following list of items can be monitored by one screen and a maximum of four screens can be defined PV SP MV CT SP Sel AUTO MANUAL RUN READY LOCAL REMOTE AT status Grou p Monitor 02 Module 2 03 ModuleQ3 F H H H H H 05 Module 5 06 Module 6 geecevncasno
29. e VER1 00 By clicking OK the communication settings of CH4 will be automatically changed according to the selected Package 5 Save the file Save application data 5552sample EST application file apx 5 5 Chapter 5 HOW TO USE THE PACKAGE SSS aa 6 Download the application Click Online in the menu bar Download from PC to EST gt Download All Follow the messages on the screen to perform the download WinPE Online Download from PO to EST Download All Downoad Wegicated package E EST555Z lt Mem Application E Configuration Information 2 Registered graphic Registered string data H Alarm information When the download has been completed the following screen will be displayed Silina l EE Ha oso a g Dp T 75 o x Pale ES E EST6552 lt New Application gt 2001 10 E Configuration Information _ General Gateway E Registered graphic et Win APE alo If you want to start the EST select Yes 5 6 Ez Chapter 5 HOW TO USE THE PACKAGE a a E Download User data of the Package This section describes how to download the User data the data set by the user of the Package such as Display Configuration and Name Configuration Use the User data that has been uploaded from the EST 1 Click Online in the menu bar gt Download from PC to EST gt Download Use
30. entions Used in This Manual Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 5 1 5 2 5 3 SYSTEM CONFIGURATION E Direct link and CMC link 2 ccc ccc ccc ccc ccc cece cece cece ccc eceeees 1 1 Mm User Application and the Package se eee cece cece eee eee eees 1 3 FUNCTIONAL OUTLINE M Auto Device Assignment 6 cece eee cere cece eee e rene eeeees 2 1 M Configuration FUNCTION s ssssesesesesesesesesessosososososes 2 2 E Monitor Function sssssssssssssososossoooosooooooooooooooooos 2 3 E SP Configuration essesesessesesessesoesossssosoesososossesosoe 2 5 E Control Swit h esos se Go eee hi es we ai ae EE 2 5 M Configuration Setup sesesessesesossesosossesosoesesosoesesosoe 2 6 COMMUNICATION CONNECTIONS E DPRK owe bien dees ooo thesis Rebbe teow hie dees ee ekseetesacowens 3 1 MCMC HMI 8 bo issid cde E 0h 6 0505626 Hane T oo Kee eee eens es 3 2 COMMUNICATION SETUP E Configuration of the Communication Parameters 6 4 1 E Configuration of the Communication Addresses 4 2 HOW TO USE THE PACKAGE Install the Package to the PC esesesesesesesoseseseseseseseseseseseeees 5 1 Download the Package to EST555Z esesesesesesesesesesesesesesesees 5 2 M Download the Package only esessssesessssosesessosesessososseseses 5 2 E Download the User Application and the Package 5 4 E Download User data of
31. evice list Direct link version In this screen the assigned DMC10 units are indicated by blue lamps Check that all the connected devices have been assigned If not check if the wiring and the communication settings are correct and execute the Auto device assignment again DMC has been assigned DMC 010203040506 OF 0809 101112131415 L a Device list CMC link version Device List A DMC has been assigned 01 02 03 04 05 06 07 0809 101112135 14 15 1 SE SEEEEERBEEEEER ran it e United 5 2 a a ea a 6 Wipe le 7 STE S Wipe te unites 10 2 i 13 ise i Munitis Ss E E E E ii ae E EE Em LTT Be EA am 5 14 Chapter 5 HOW TO USE THE PACKAGE E Name Configuration The user can give names to the CMC10B units DMC10 modules and channels In the initial settings after downloading the package the default names are as follows Unit names are Unit0O1 to Unitl16 Module names are ModuleO1 to Module15 and Channel names are ch1 to ch4 If the user does not need to give other names this configuration is not necessary Touch Name Configuration in the Package Configuration Menu The following screen will be displayed Name configuration display Name Configuration e For the Direct link version Unit Name is not provided e For the CMC link version when selecting Unit all the Module Names within the Unit will be displayed e When Unit Module Names are selected
32. firmation screen will be displayed Beginning auto device assignment Control Switch assignment will be initialized Gateway function will be halted during assignment Cont inue OK Cancel o Handling Precautions The Control Switch Assignment will be initialized by executing this Auto Device Assignment The gateway function in action halts while the Auto Device Assignment is being executed It resumes again when the Auto Device Assignment has been completed 3 Touch OK to execute the Auto Device Assignment The following screen will be displayed to indicate the progress When completed it will display the Device list screen automatically Auto assigning devices Now Executing Please wait n Handling Precautions When the system configuration is changed or when any of the following parameters are changed by the DMC10 PC loader after the Auto Device Assignment has been performed Auto Device Assignment should be performed once again e Input type e Decimal point position e PV range low limit e PV range high limit e SP low limit e SP high limit If these parameters are changed by the Setup of the Package it is not necessary to perform Auto Device Assignment again Conversely if when position proportional control mode is used its control type is changed from 1 or 2 to 0 3 or 4 then it is necessary to perform Auto Device Assignment again 5 13 Chapter 5 HOW TO USE THE PACKAGE D
33. front panel Rotary Switch HOST lt CMC B RATE 2 19200bps o Handling Precautions The new setting of the CMC10Bs rotary switch becomes effective after switching the power OFF then ON again Other conditions are set as above when shipping from the factory To confirm use the CMC10B PC loader The settings should be as follows e Host Communication Data format 0 8bit even parity 1 stop bit e Local Communication Baud rate 2 19200 bps Data format 0 8bit even parity 1 stop bit 4 1 Chapter 4 COMMUNICATIONS SETUP E Configuration of the Communication Addresses Configuration of EST555Z The EST555Z does not require any communication address configuration Configuration of DMC10 Direct link For Direct link set the communication address rotary switch ADR of the Ist through to 15th max DMC10 for 1 to 15 1 to P respectively n Handling Precautions e Each DMC10 must have a different communication address If the number of the DMC10 units connected is 14 or less one or more communication address can be reserved for the additional installation of units in the future For example the DMC10 communication address can be set as follows 1 2 5 Unused addresses in this example are available for future use e The new setting of the DMC10s rotary switch becomes effective after switching the power OFF then ON again Configuration of CMC10B DMC10 CMC link For CMC link 1 Set the CMC ADDRESS rota
34. gh CMC10B The errors that can be detected by the Gateway function are the errors occurring between the PLC EST555Z and CMC10B To check if the data has been written to the DMC10 correctly use other measures such as comparing the data written from PLC and the data read after a certain time e EST555Z operation may slow down if the Gateway function is run often In such a case reduce the Gateway running frequency Chapter 7 USAGE EXAMPLES GATEWAY AND CONTROL SWITCH E Control DMC10 using the Control Switch The following example shows how to change RUN READY of all the connected DMC10 using the Control switch The Package should be configured as follows 1 Touch Display Configuration Menu of the Package Configuration Menu then Control Switch Set the SW1 and SW2 as Enb Control Switch _Enb 1 ET vore 5 Bis More 2 More Dis More 4 Dis More Dis More 4 Dis More amp Dis More 2 Touch More of SW1 to go to its Control Switch Definition screen Set the SW Name and Type as in the following example Control Switch Definition SWI contig SW Name Type All Run 09 RUN Please select Writ nitg 3 To operate all the DMC10 in one operation press All ON for each unit If separate operation to some CH is necessary set OFF ON of those CH separately 4 Touch More of SW2 in the screen of 1 to go to its Control Switch Definition screen Set the SW Name and Type as i
35. he User application by performing the download described in this section If the Package has already been downloaded only the User application will be downloaded e f downloading a User application only the Package will be deleted By downloading the Package again the configuration will be initialized and any settings the user has made will be lost The items which will be initialized are all the items described in 5 3 Configuration Setup of the Package p 5 10 1 Connect the PC and the EST555Z and turn on the power of the EST555Z 2 Startup the AP Editor and create a User application For information on how to create a User application see the following manual SMART TERMINAL EST Z Series User s Manual Application Preparation Manual No CP SP 1088E 3 Setup the Package Open Configuration Information General from the application manager Win APE ta Bey Oi A A z amp pplication Manager IOF X E EST5552 lt New Application gt 2001 10 E Configuration Information BES Genera Panel data Registered graphic i Registered string data Alarm information 5 4 Chapter 5 HOW TO USE THE PACKAGE kg SS SS E _ _ LL__ _ i_mPRXSj NY s 4 Setup the options Click on Package Option and select either the Direct link or the CMC link Click OK Configuration Information m Unused DMGTO Package CMGC Ene VER1 00 DMC10 Package Direct En
36. is not possible E Upload User data of the Package This section describes how to upload the User data of the Package already downloaded in the EST such as Display Configuration and Name Configuration 1 Click Online in the menu bar Upload from EST to PC gt Upload User Data Online Upload User Data gt gt User data select dialog will be displayed Select User Data e Data type Items that can be uploaded are displayed Select the item to upload and mark the check box e File name Input the file name for the uploaded data The default folder is the one in which the package is installed e Browse Click this button to display the file select window to change 5 8 where to save the uploaded data Chapter 5 HOW TO USE THE PACKAGE 2 Click OK Communications Status screen will be displayed LE Communications Status gt gt Click OK Upload will be executed 1 Handling Precautions e lf the package has not been installed uploading the User data of the Package is not possible e Do not edit the uploaded data other than by using the EST Otherwise the package may not function correctly after such edited data has been downloaded Chapter 5 HOW TO USE THE PACKAGE 5 3 Configuration Setup of the Package After downloading the Package the user should perform the necessary configuration in order to use the Package Auto device assignment Name configuration The de
37. is not used this name is displayed as Event Functions 3 If the Event Special is not used Event Out Assign is not available 6 1 Chapter 6 DMC10 SETUP AND MONITORING SSS SS S Unit Module selection Touch Setup Menu in the MAIN MENU Select the target unit by Unit Module Selection CMC link version only l Select the target module by Module Selection The Setup Menu screen of the target module is displayed r Unit Selection j Module Selection Setup menu Setup Menu FA 02 Unitoe2 03 Moduled3 e To select the unit and module again touch on the left of the Unit Name e Previous Module or next Module is displayed with lt q gt 6 2 Chapter 6 DMC10 SETUP AND MONITORING Special functions The Special Functions of the DMC10 are configured with this screen Special Functions 02 Unitee2 e If Dis of the Enb Dis switch is selected that function becomes inactive e Remote SP Input is displayed and configurable only in DMC10D High function model e Heat Cool is displayed only in DMC10D High function model e Position Proportional Module Control will only be displayed for models which have this function 1 Handling Precautions e Enb Dis of Heat Cool and the Heat Cool Output Assignment can not be configured by the Package They must be configured with the PC loader e Enb Dis of Position Proportional Module Control and the type of Position Proportional Module
38. link EST555Z Max 15 DMC10s can be connected ETE RS 485 3 wire a ae DLS Note For the Direct link version the SDU10 Compact Operation Unit for the DMC10 can be connected between the EST555Z and the DMC10 In this case the device address of the SDU10 is required to be 0 For detail information refer to the User s Manual Compact Operation Unit SDU10 for Distributed Multi channel Controller DMC10 User s Manual Manual No CP SP 1096E 1 Handling Precautions e The DMC10 should be connected to CH4 of the EST555Z CH1 to CH3 can not be used e When using the Package equipment other than the DMC10 cannot be connected to CH4 of the EST555Z at the same time 1 1 Chapter 1 SYSTEM CONFIGURATION System configuration of CMC link EST555Z IL DLA DLA SLD SLD OLO OLO OLO Max 16 units 1 Handling Precautions e For the CMC link version the SDU10 Compact Operation Unit for the DMC10 can not be connected e CMC10B should be connected to CH4 of the EST555Z CH1 to CH3 can not be used e When connecting the CMC10B to CH4 of the EST555Z other equipment can not be connected to this port e The configuration of the CMC10B such as Folder and Buffering Configuration are done automatically by the Package when Auto device assignment is performed Configuration such as Buffering data definition can not be performed by the user Do not change the configuratio
39. mode PVCH2 RUN READY mode 7 PVCH2 LOCAL REMOTE mode PVCH2 AT mode Auto tune 0 AT Stop PVCH3 AUTO MANUAL mode 0 AUTO VCH3 RUN READY mode 0 RUN Reserved 12 PVCH3 AT mode Auto tune 13 PVCH4 AUTO MANUAL mode 14 PVCH4 RUN READY mode 5 U l h always 0 O AT Stop 1 AT Start O AUTO 1 MANUAL 0 RUN 1 READY Reserved always 0 PVCH4 AT mode Auto tune O AT Stop 1 AT Start s ek O O e Control Status 2 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 a6 fas 14 isfi njiojojs zje ls a la l2 i Item Value PVCH1 Self tuning correction O correction correction standby 1 correction standby 2 3 4 5 Reserved always 0 Reserved always 0 Reserved always 0 PVCH2 Self tuning correction O correction correction standby 1 correction standby Reserved always 0 7 Reserved always 0 Reserved always 0 PVCH3 Self tuning correction O correction correction standby 1 correction standby 0 11 12 13 PVCH4 Self tuning correction O correction correction standby 1 correction standby Reserved always 0 Reserved always 0 Reserved always 0 14 15 Reserved 16 Reserved always 0 always 0 2 3 p 6 z G 10 Ea 5 14 15 16 Reserved always 0 7 4 Chapter 7 USAGE EXAMPLES GATEWAY AND CONTROL SWITCH RSW internal calculation result 215 214 213 212 211 210 29 28 27 26 25 24 23 22 21 20 aefis iafisjiej
40. n of the CMC10B after performing Auto device assignment For the details of Auto device assignment see 5 3 Configuration Setup of the Package Note The explanation in this manual is common to both the Direct link version and CMC link version The screen examples are that of the CMC link version and where there is any difference between two versions it is explained each time 1 2 Chapter 1 SYSTEM CONFIGURATION m User Application and the Package The user can use a User Application along with the Package For information on how to create a User Application see the following manual SMART TERMINAL EST Z Series Users Manual Application Preparation Manual No CP SP 1088E When operation starts after both the User Application and the Package have been downloaded the No 1 screen Panel 1 of the User Application starts first A Panel change switch dedicated package change should have been included in the User Application in advance For details see Chapter 8 COMBINED USE WITH USER APPLICATION Panel change switch User a DMC10 Application P Exit switch Package o Handling Precautions When the EST Information of the DMC10 is 4 or less the Package cannot be used Only the DMC10 with EST Information of 5 or later can be used The EST information can be checked as follows with the DMC10s PC loader SLP D10 Setup Standard Information gt EST Information 1 3 Chapter 2 FUNCTIONAL OUTLINE
41. n the following example Control Switch Definition SMe config SW Name Type All Ready 1B READY Please select linit Units 5 Configure the same as in 3 Now configuration has been completed 7 7 Chapter 7 USAGE EXAMPLES GATEWAY AND CONTROL SWITCH To check the operation touch Control Switch in the MAIN MENU The following screen should appear e All Run To RUN all the DMC10 at once e All Ready To make all the DMC10 READY at once 7 8 Chapter 8 COMBINED USE WITH USER APPLICATION In addition to the functions of the Package users can create their own application screens For information on how to create a User application see the following manual SMART TERMINAL EST Z Series Users Manual Application Preparation Manual No CP SP 1088E When turning the power on after downloading both a User application and a Package screen 1 panel 1 of the User application will start To go to the Package screen attach a Panel Change object on any desired screen of the User application Select Dedicated Package Change as the parameter type when configuring the object Touch this object to go to the main menu of the Package To go back to the User application from the Package touch Exit on the DMC10 MAIN MENU screen of the Package n Handling Precautions e When calling up the Package the screen size should be the whole screen size 640x480 dot e Do not call up the Package when more
42. nitor 3 Exit Monitor 4 Group Monitor 4 Exit UnitSelection SP Configuration ESC Unit Exit Selection Selection Unit Selection Selection SP Exit Configuration Unit Selection Unit Exit Selection Selection Control Switch SW1 to SW8 ON Control Execute Switch Executed Unit Selection is not provided in the Direct link version Chapter 6 DMC10 SETUP AND MONITORING 6 12 Module monitor DMC10 can be monitored per module Module Monitor Pm 02 Unite2 03 ModuleQ3 OUTTTrr ALM SU leet ee ete ete BUSIE m m st PT EA RSW a dd Touch SP of each channel The numeric keypad pops up Input the desired SP value In MANUAL mode the numeric keypad pops up by touching the MV of each channel Input the desired MV value Touch R R RUN READY A M AUTO MANUAL AT Start Stop and L R LOCAL REMOTE of each CH to change the mode Touch PID values of each CH A numeric key pad pops up to enter a desired value Touch the range value in the trend graph A numeric key pad pops up to change the numeric value The change can be made within 2000 to 10000 range The initial value and decimal point are the same as CH1 input range Touch the value of Cycle in the trend graph A numeric key pad pops up to change the Cycle value Configurable range is 1 to 10 seconds initial value is 2 seconds Touch each switch of PV SP and MV to change the display non display of graph
43. njiojols 7zjejls alsl2ji 11 RSW internal calculation result 1 Ss a Se ee 6 Se re EZ OO 2 gt OO SS 12 a 13 14 a 15 a 16 E RSW Input mode RSW internal calculation result 2 RSW internal calculation result 3 RSW internal calculation result 4 RSW internal calculation result 5 RSW internal calculation result 6 RSW internal calculation result 7 RSW internal calculation result 8 Reserved 2 E 14 15 Communication DI 3 16 Communication DI 4 Contents are same as the DMC10 1045W For detail information refer to the Distributed Multi channel Controller DMC10 User s Manual Functional Description Manual No CP UM 51436E Event output Control output mode Contents are same as the DMC10 1046W For detail information refer to the Distributed Multi channel Controller DMC10 User s Manual Functional Description Manual No CP UM 5143E 7 5 Chapter 7 USAGE EXAMPLES GATEWAY AND CONTROL SWITCH 7 6 e CMC10B write data area 1676W to 1795W DMC10 Current SP Comm DI1 to 4 Comm DMC10 Data DMC10 Data address 5008 501 1 5101 5104 i 7 10 i 12 13 14 15 1732 1735 1792 1795 n Handling Precautions e Data written to the above area will be written to the DMC10 EEPROM e Writing to Comm DI1 to 4 is not possible when the EST Info of the DMC10 is less than 4 e Errors occurring between CMC10B and DMC10 cannot be detected by the Gateway function that writes the data from PLC to DMC10 throu
44. nsvesosseeres pevevesseneessrenenensese poosessoseseeoseseoseosos pooeeeoeooesesosossosoor peeeseesesesossssosesss pooseoecoeoeeosoosossosoe poesoseosoosoesoseososeos peoseoseoesesoseoesoeson povoseososvossososeoseos poosesevseososeosesseosos poeocosessoosesvoseososes peoseososeoesoessessoosa F j f j f f f i f 10 Modulel1 11 Moduleii 12 Modulel2 14iModule14 The Package monitors the alarm status of all the connected DMC10 units On the Module Monitor screen Group Monitor screen Control Switch screen and the SP Configuration screen the Alarm lamp indicates whether alarms are occurring The Alarm List screen and Alarm Mod Detail screen are also provided The user can add user set events as alarms in addition to the PV input alarm device alarm and communications error alarm 02 Unitee 03 ModuleQ3 Comm Bl ROM 2 RAM Bi FB Bl Hi Limit _ Lo Limit _ Chapter 2 FUNCTION OUTLINE E SP Configuration The SPs of all the DMC10 units within the same unit are monitored SP can be set for each CH SP Configuration WA TET Q1 Module 1 1 Module 2 1 ModuleQ 3 _ 200 oof oof oof zooj coo oof zooj oof zooj zoo 200 AliModule 4 Q1 Module 5 Q1 Module _ 200 200 oof oof oof zooj zooj zooj zooj eoo zooj 200 liModule 7 01 Module s 1 ModuleQ9 eoo oof 200 zooj zooj oof oof zooj zooj zoo oof 20 AliModulel Q1 Modulel1 i Modulel 2 eoo zooj oof zooj zooj oof zooj zooj zooj oof _200
45. r Data Satna Options Window Help Download from PO to EST Download All Upload from EST ta PG Download Modified Data F Download Specified Panel Run Download Dedicated Packaee Communications Preferences Downlaod User Data gt gt The following window will be displayed Select Folder to Use AS data DU3 i hO PLOSPRT C data DU4 H Win4PE2 1 00 C updata DU3 B WinAPE2 2 00 C updata DU4 H WindPE22 01 2 Windpe 2 02 H WinAPE2 2 020ld B WinAPE2 2 03 H WindPE2 99 13 2 WindPE2 99 14 HA WindPE2 99 16 E WinAPE2 99 18 File name PO GK Cancel 2 User data select dialog will be displayed after selecting the file select User Data Following data is available select the items to be downloaded DMGIO PACKAGE USER FILE Data type OMT HAME OMG PANEL CONF File name CAWInAPE package Data Browse oen e Data type Items that can be downloaded are displayed Select the item to download and mark the check box e File name File names to download are displayed e Browse Click this button to display the file select window to change the file to download e file to downloa 5 7 Chapter 5 HOW TO USE THE PACKAGE 3 Click OK Communications Status screen will be displayed LE Communications Status gt gt Click OK Download will be executed n Handling Precautions If the package has not been installed downloading of the User data of the Package
46. rent SP No 4 MV 1 MV 2 MV 3 MV 4 CT 1 CT 2 CT3 CT 4 215 214 213 212 1252 1280 1308 1336 1364 1392 1420 211 210 29 28 27 26 25 D4 23 22 21 20 aefislialisfiejnjiolofls 7zjejs alsleli 7 Event 7 internal calculation result 0 Slolo folals olw e rmp 12 13 Reserved 14 Checksum error in RAM Parameter area 15 Checksum error in RAM Adjustment area 16 Event 1 internal calculation result 0 OFF Event 2 internal calculation result 0 OFF Event 3 internal calculation result 0 OFF Event 4 internal calculation result 0 OFF Event 5 internal calculation result 0 OFF Event 6 internal calculation result Event 8 internal calculation result PV error of channel 1 PV error of channel 2 0 OK 1 PV error of channel 3 0 OK PV error of channel 4 0 OK Item O JO OJOJO ZIZI Z zZz 0 OFF 0 OFF 0 OFF 0 OK Z zZz h l always 0 0 OK 0 OK Checksum error in EEPROM 0 OK 7 3 Chapter 7 USAGE EXAMPLES GATEWAY AND CONTROL SWITCH e Control Status 1 215 214 218 212 211 210 29 28 27 26 25 24 23 22 21 20 16 15 i4fis r2 itfto 9 s 7ie si4 s 2 i PVCH1 AUTO MANUAL mode 0 AUTO 1 MANUAL 2 PVCH1 RUN READY mode 0 RUN READY 3 PVCH1 RSP mode 0 LOCAL REMOTE 4 PVCH1 AT mode Auto tune O AT Stop 1 AT Start 0 AUTO MANUAL 0 RUN READY 0 LOCAL REMOTE AT Start MANUAL READY Ne ee ee ee ee lt 5 PVCH2 AUTO MANUAL
47. ry switches on the front face of the 1st through to 16th max CMC10B for 01 to 16 respectively The Address is set by the two rotary switches x 10 and x 1 When setting an address of less than 10 the x 10 switch must be set for 0 2 Set the communication address rotary switch ADR of the Ist through to 15th max DMC10 that are connected to CMC10B for 1 to 15 1 to F respectively n Handling Precautions e Each DMC10 that is connected to the same CMC10B must have a different communication address If the number of the DMC10 connected is 14 or less one or more communication address can be reserved for the additional installation of units in the future For example The DMC10 communication address can be set as follows 1 2 5 Unused addresses in this example are available for the future use e A DMC10 that is connected to a different CMC10B can use the same communication address e The new settings of the CMC10Bs and DMC10s rotary switches become effective after switching the power OFF then ON again 4 2 Chapter 5 HOW TO USE THE PACKAGE 5 1 Install the Package to the PC In order to install the Package the AP Editor should have been installed in the PC For information on the installation of the AP editor see the following manual SMART TERMINAL EST Z Series Users Manual Application Preparation Manual No CP SP 1088E This section describes how to install the Package to the AP Editor in the PC 1 Insert
48. splay the DMC10 MAIN MENU press the lower left corner the diagonally shaded areas in the above screen example for at least 3 sec Note The user can select which items are displayed in the main menu See W Display Configuration p 5 16 for detailed information o Handling Precautions Exit is not displayed when only a Package is downloaded and a User application is not used See Chapter 8 COMBINED USE WITH USER APPLICATION for detailed information Package configuration menu Package Configuration Menu Chapter 5 HOW TO USE THE PACKAGE The following chart shows the configuration menu screen flow Auto Device Assignment Continue OK Auto Device Cancel Assignment is J being executed 5 Completed Cc oO A Device List Device List Exit A ___ Cc o Name Configuration Name Configuration j Exit 5 Display D Configuration Display 7 Exit Configuration aal R Module Monitor 2 Group Monitor e SP Configuration 2 Details More Control Switch Control Switch x Exit age gt _ Definition S Setup Menu a Alarm Definition Alarm Definition Exit It 5 12 Chapter 5 HOW TO USE THE PACKAGE mM Auto Device Assignment 1 Check that all the devices that comprise the system EST555Z CMC10B and DMC10 are connected correctly and the communications configured Turn the power on 2 Touch Auto Assignment in the Package Configuration Menu The following con
49. te smart objects and other AP Editor operations SMART TERMINAL EST Z Series User s Manual Smart Object Library Manual No CP SP 1089E Graphic elements that have functions for displaying on the EST Z Series are called smart objects This manual describes the concept of smart objects and the functions of each smart object SMART TERMINAL EST Z Series User s Manual Communications Connection Manual No CP SP 1090E This manual should be read by those who combine the EST Z Series with PLCs made by other manufacturers and dedicated board computers to build systems This manual describes how to connect to PLCs address maps that correspond to PLCs how to paste smart objects drawing and other operations and settings required for making applications using PLCs il SMART TERMINAL EST555Z User s Manual DMC10 Package Manual No CP SP 1124E This manual This package is used when constructing systems by connecting the EST555Z to Yamatake Distributed Multi channel Controller DMC10 This manual describes the specifications of the software package how to use the package how to install the software and how to operate the software ii Organization of This User s Manual This manual is organized as follows Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Chapter 8 Chapter 9 SYSTEM CONFIGURATION This chapter describes the system configuration of the EST555Z with a
50. transmitted from PLC to this area in one single operation the CMC10B then writes that data to each DMC10 To read and write to the CMC10B data area use the EST555Z Gateway function The Gateway function is defined by Configuration Information Gateway of the EST555Z AP Editor To read the DMC10 data to PLC CMC10B communication address and read data area are specified in Source device PLC communication address and register address are specified in Destination device To write the data from PLC to DMC 10 reverse to the above PLC addresses are specified in Source device CMC10B address and write data area are specified in Destination device For detailed information on the Gateway function see the following manual SMART TERMINAL EST Z Series Users Manual Application Preparation Manual No CP SP 1088E The read and write data area of CMC10B are listed in the following tables 7 1 Chapter 7 USAGE EXAMPLES GATEWAY AND CONTROL SWITCH e CMC10B read data area 1001W to 1420W RSW internal calculation result Event output Control output state Current SP No 1 1213 Current SP No 2 1214 Current SP No 3 1215 CT4 DMC Communication address sf to 11 12 13 14 15 RSW internal calculation result 1398 Event output Control output state 140 7 2 Alarm Chapter 7 USAGE EXAMPLES GATEWAY AND CONTROL SWITCH Current SP 1 Current SP 2 Current SP 3 Current SP 4 Current SP No 1 Current SP No 2 Current SP No 3 Cur
51. vice configuration of the CMC10B and the DMC10 that are connected to the EST555Z are registered to the EST555Z by the Auto Device Assignment This must be performed when starting up the system or when the basic parameters of the DMC10 have been changed by PC loader Unit names can be given to the CMC10B and module names and channel names can be given to the DMC10 Display configuration Alarm definition Note The user can choose the necessary display functions Display Configuration data can be uploaded downloaded as User data The DMC10 events specified by the user can be added to the DMC10 Alarm monitoring Although the Auto device assignment must be performed when starting up the system for the first time other items can be set or changed afterwards E Start Up the Package 5 10 Note When starting up the Package for the first time after downloading the following screen will be displayed gt gt Touch OK to display the main menu Auto device assignment has not been performed can t communicate Please perform auto device assignment 0K After the Auto device assignment has been completed once this screen does not appear when starting the Package Instead the message Please wait will be displayed for about 15 seconds 10 seconds for the Direct link version after the power is turned on and then the MAIN MENU will appear Chapter 5 HOW TO USE THE PACKAGE Main menu To di
52. yed Touch a switch to display its Confirmation screen Touch OK to execute the Control Switch E DMC10 Alarm Monitor The alarms of the DMC10 can be checked with the Alarm lamp in the screens of DMC10 MAIN MENU Module Monitor Group Monitor and Control Switch Touch Alarm switch to go to the Alarm Monitor The following chart shows the screen flow of the Alarm Monitor Unit Module Selection Selection Alarm Module Detail Back to the Alarm Unit original screen 4 Pt Selection 1 1 In the Direct link version it goes directly to the Alarm Module List by touching Alarm 2 Only at occurrence of communication error Chapter 6 DMC10 SETUP AND MONITORING Alarm unit selection CMC link version only i ai it Selection Comm r Module Selection e The modules that have errors are indicated with red lamps e Select Unit to go to Module Selection screen Comm lamp lights when an error occurs in the communications with Unit CMC10B Touch Comm to go to the Comm Error Unit List screen Comm is not displayed when communication is normal Alarm module selection p Unit Selec tion r Module lt Selection 7 x woautet vedio e The modules that have errors are indicated with red lamps Touch a module to go to its Alarm Module Detail Comm lamp lights in red when communication error occurs Touch Comm to go to th

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