S2 User`s Manual - Wainbee Limited
Contents
1. 2014 Enfield Technologies As Enfield Technologies strives for continuous improvement and dedication to product development specifications are subject to change v20140115 WARNING Installation and operation of electronic and high pressure systems fluids and compressed gas involves risk including property damage and personal injury or death Users should be properly trained or certified and take safety precautions NFIELD TECHNOLOGIES 9 Tune System S2 025 U 04 User s Manual Page 12 of 25 a Restore to factory default settings by clicking the box highlighted in red below ENFIELD lem TECHNOLOGIES Minimum Squared Wave Generator Maximun 75 0 Command Source Analog Input PC Slider Feedback 70 0 tn 25 0 caka PC Square Wave 203 375 3100 800 504 3334 203 286 2414 35 0001 000 0C01 b Turn on air to the system c Select the PC Square wave check box from the Command Source selection shown show in the red box below ENFIELD a5 lem TECHNOLOGIES Basic Settings 203 375 3100 800 504 3334 203 286 2414 35 0001 000 0C01 Minimum Cylinder Cylinder Squared Wave Generator Command Feedback Maximun 750 H d This will provide a text command signal that alternates between the two positions set by the Minimum and2. ENFIELD S 50 Waterview Dive TECHNOLOGIES 35 0001 000 0C01 PC Square Wave Reset to Default Settings Save Configuration to 2 e Vary this output to confirm that the valve is receiving the command signal The Cylinder Command slider should move from 0 100 as the command from the PLC is increased from 0 10V or 4 20mA 2014 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20140115 s ENFIELD S2 025 U 04 E TECHNOLOGIES User s Manual Page 10 of 25 T Connect Pneumatic Lines a Connect port 2 of the valve to the back of the cylinder and port 4 to the front as shown below It is recommended that the valve be placed as close as possible to the cylinder To minimize pressure drop out of the valve 14 NPTF to 3 8 OD straight fittings are recommended i ncn men F ed Coed Sf Lora fed hami fr gt Sv leer b If it desirable to connect port 4 of the valve to the back of the cylinder and port 2 to the front go to the initial setup tab and select the Transposed checkbox in the Port Connection area shown in the re
3. Meee TECHNOLOGIES United States 203 286 2414 a a 35 0001 000 0C01 Initial Setup Basic Settings Advanced Settings Communication Input Signals Configuration Configuration Options Select Port 7 Command 0 10V Load Configuration File 4 20mA E Enable Communication 0 10V Save Configuration File Feedback are Disconnected 4 20mA Invert Feedback Sensor Polarity Save Configuration to 2 Cynlinder Configuration Port Connection 9 Standard Transposed Cylinder Bore 2 000 ji Rod Diameter 1 000 lt Area ratio 0 8920 e Once the COM port has been selected click the Enable Communication checkbox Communication Select Pot COM23 Connected 52 SN 50036 Firmware 33 0010 000 ADO 2014 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20140115 ENFIELD S2 025 U 04 Geel TECHNOLOGIES User s Manual Page 7 of 25 f The valve should now be connected Valve serial number and software version will now be displayed Communication select Port COM 3 Enable Communication Connected 52 SN 50036 g Ifyou are unable to connect
4. NFIELD TECHNOLOGIES 2 025 U 04 User s Manual Page 1 of 25 ENFIELD Emm TECHNOLOGIES 2 025 U 04 USB S2 Servo Pneumatic Proportional Control System User s Guide 2014 Enfield Technologies As Enfield Technologies strives for continuous improvement and dedication to product development specifications are subject to change v20140115 WARNING Installation and operation of electronic and high pressure systems fluids and compressed gas involves risk including property damage and personal injury or death Users should be properly trained or certified and take safety precautions ENFIELD 2 025 U 04 TECH NOLOGI ES ee Table of Contents Warno ee NOICE eer re ere me eee ee ee ener ea eee 3 FACTORY OC ral oe COIS ce etree ditatoairs E AE asneutesvacnucdesalenpuausutesiacdy ceacueusauseseaton 4 TTS CaP OC COUN G oerien R a Eana 5 Wre Feed D ICR eeren E 5 Wire CONA ea E E EE T E E 5 WE POWGI seirm nar a E AA EE A E E A E A E 5 CO CE O Y N G cc ets pc success acters cote at nc ote ost sg sip dss anc aani s des esoe cots cua e couis nat agctsletatial os turs entesaits asin einieyninmareasauscen eens 6 Confirm the feedback signal is working properly cccccccsssccecceesececsesececcenecceceeeseceseeeceesugeceeseeeeeeeseneeetes 7 Confirm the command Signal is Wired PrOperly ccsesccccssssececcesecccessececseseceeeeecceseesecesseaeecessuneceeseneeeetas 9 ONO VU UC VES eA E E NE S E dee 10 SEDA Er
5. i Example 3 Horizontal Lever Arm Setup 6 bore 1 Example 4 Vertical Force Multiplier Setup 8 bore i M ee M eee eee es a Warranty This product is covered by a 1 year Enfield Technologies limited warranty Contact Enfield Technologies or visit website for more details Notice Use and purchase of this product is subject to Enfield Technologies Terms and Conditions of Sale and Use Improper installation or use voids warranty This product may not be suitable for all applications such as those acting upon people and suitability is solely the buyer s responsibility Consult factory regarding special applications 2014 Enfield Technologies As Enfield Technologies strives for continuous improvement and dedication to product development specifications are subject to change v20140115 WARNING Installation and operation of electronic and high pressure systems fluids and compressed gas involves risk including property damage and personal injury or death Users should be properly trained or certified and take safety precautions
6. Ar aR a O e E E E EEE EEEE E ee 11 Tune SystemM ssssessessssesssssrssssrsrrssssrsresresesseoresessrereseosrssroresesrresescsreseesrescoreseoscoresessrereseessesreresseseereseereesee 12 Advanced E E E ee ee een nee ere ee 17 Save and Load FU SS coerce eerste ce rents si tene nse eee sths aussi g vavearns wes cnauneeasassaelulu sanceacchaueaucscdaseansimbametancaiseaene eee 20 TOUDI OO NN oe cessed ena sa co eared E E oo apes cae ca easc carters eted 2a ctcacee om auremntoaaa ceatanten nanieareeaengncentteneueeere 24 Maximum Moving MASS sessirnir AR NI ENE aE A a 25 As Enfield Technologies stives for continuous syste is illlds aid compressed cae involves nel MOUINE prorat improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20140115 ENFIELD 2 025 U 04 TECH N OLOGI ES User s Manual Page 3 of 25 Warnings amp Notices WARNING Installation and operation of electric and high pressure systems fluids and compressed gas involves risk including property damage and personal injury or death Installers and users should be properly trained or certified and take safety precautions This product may cause death personal injury or property damage if improperly used or installed The information in this document and other information from Enfield Technologies and its authorized represe
7. errors and omissions and it is subject to change Contact Enfield Technologies 50 Waterview Drive Shelton CT 06484 USA 1 203 375 3100 1 800 504 3334 toll free North America info enfieldtech com www enfieldtech com 2014 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20140115 ENFIELD E TECHNOLOGIES Factory Default Setting 2 025 U 04 User s Manual Page 4 of 25 LED Factory Default Condition Setting Power LED Red Poweriscom S Status LED Offset O RP4 is centered 2014 Enfield Technologies As Enfield Technologies strives for continuous improvement and dedication to product development specifications are subject to change v20140115 WARNING Installation and operation of electronic and high pressure systems fluids and compressed gas involves risk including property damage and personal injury or death Users should be properly trained or certified and take safety precautions ENFIELD 2 025 U 04 TECH NOLOGI ES Se Quick Start Procedure Bn 24V dc Power TF i ENFIELD TECHNOLOGIES Bu DC Common 52 025 U 04 rea oat
8. than the cylinders maximum output force This is intentional so the cylinder has enough available force to quickly accelerate and decelerate the moving mass under control more force than it requires to simply begin movement Sizing the cylinder too small can result in an unstable system that is difficult if not impossible to control Actual mass will vary based on cylinder speed and mechanical assembly e g friction in cylinder or system air pressure etc For retrofitting systems already in place it may not be possible to change cylinder size resulting in an undersized cylinder compared to the moving mass For these situations consider adding flow controls to reduce the velocity and the resulting kinetic energy of the system Energy equation mv Fd 0 With lower velocity a lower force is required to stop the moving mass Maximum Weight Pounds Horizontal Vertical Cylinder Bore Size 110 150 Moving Mass 2 1 2 Moving Mass O11 GO RO RO e 55 15 200 240 330 400 500 800 P Ol O NO O O 0 0 O O e s no Cylinders larger than 8 may be used i ac aaa le Moving WERS I Example 2 i I l l l l i i i I ovina E Moving Mess F j l i Example 4 I l i i l l I j i Cylinder L r I l I Lo izzz l i 200 Ib moving mass i i Example 1 Vertical Setups 4 bore i VAN EC Example 2 Horizontal Setup 2 bore
9. to the S2 025 U 04 try the following i Unplug and replug the USB cable to see if a COM port populates ii Make sure S2 025 U 04 has power ili Cycle the power to the S 2 025 U 04 iv Refer to Drivers Manual found at http enfieldtech com products positioning system 5 Confirm the Feedback Signal is Working Properly a Click on the Initial Setup Tab b Inthe input signals configuration shown in the red box below select whether the feedback input is 4 20mA or 0 10V E 2 Configuration Interface Enfield Technologies eos a Ir E E N FI E L D S 2 50 Waterview Drive 203 375 3100 Be Shelton CT 06484 800 504 3334 Meee TECHNOLOGIES United States Fax 203 286 2414 e 35 0001 000 0C01 Initial Setup Basic Settings Advanced Settings Communication Input Signals Configuration Configuration Options Select Port COM23 ia 0 10V 4 20mA Load Configuration File V Enable Communication 0 10V i Feedbaci Save Configuration File Connected 52 SN 50036 4 20mA Fimware 33 0010 000 A00 E Invert Feedback Sensor Polarity Save Configuration to S2 Cynlinder Configuration Cylinder Bore 2 000 lt Rod Diameter 0 625 Area ratio 0 9023 c Click on the Basic Settings Tab ENFIELD lt gt Geel TECHNOLOGIES Initial Setup Basic Settings Advanced Settings 2014 Enfield Technologies WARNING Installation and operation of electronic and high pressure A
10. Bk Command Wh Feedback Gv 10V Excitation BR PPEP 1 Wire Feedback Resistive Feedback Devices For Resistive Feedback devices the grey wire of the S2 025 U 04 10V should be connected to the high side of the resistor the blue wire ground should be connected to the low side of the resistor and the white wire feedback should be connected to the output Ensure proper polarity with a 10V output corresponding to the fully extended position and a OV output corresponding to the fully retracted cylinder positions Position Feedback Cylinder From 2 Output wh Feedback i rm Ground J 7 bu Ground Inpul 10V gy 10V Excitation All grounds should be common Powered Feedback Devices when using a powered feedback sensor use manufacturer s requirements for powering the sensor The output of the sensor should be connected to the white wire feedback of the S2 025 U 04 For 4 20mA feedback signals ensure that the low side is connected to ground the blue wire of the 2 025 U 04 For 0 10Vdc sensors ensure proper polarity with a 10V output corresponding to the fully extended position and a OV output corresponding to the fully retracted cylinder positions For 4 20mA sensors ensure proper polarity with a 20mA output corresponding to the fully extended position and a 4mA output corresponding to the fully retracted cylinder positions Note The input impedance for 0 10Vdc inputs is 100kQ wh
11. Maximum sliders shown in the red box below The Period slider will determine the amount of time for each cycle To begin testing use a signal such as 25 Minimum 75 maximum and 4 00 Second for Period 2014 Enfield Technologies As Enfield Technologies strives for continuous improvement and dedication to product development specifications are subject to change v20140115 WARNING Installation and operation of electronic and high pressure systems fluids and compressed gas involves risk including property damage and personal injury or death Users should be properly trained or certified and take safety precautions NFIELD S2 025 U 04 TECHNOLOG IES a ENFIELD eoe me maps TECHNOLOGIES 203 286 2414 ion 35 0001 000 0C01 Squared Wave Generator Minimum Maximun 25 0 Ex 75 0 H e Increase the Proportional slider slowly 1 increments The system should begin to move If the system is not responding or is stuck in the fully extended or retracted position check tubing and feedback sensor polarity ENFIELD a emoe me BEER m TECHNOLOGIES 203 286 2414 ion 35 0001 000 0C01 Squared Wave Generator Minimum Maximun Period 2 00s 70 H 250 lx Analog Input PC Slider PC Square Wave Command Source 2014 Enfield Technologies WARNING Installation and operation of electroni
12. c and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained ones are subject to change or certified and take safety precautions v NFIELD S2 025 U 04 TECHNOLOGIES User s Manual Page 14 of 25 f Continue increasing the Proportional Slider until the Cylinder Feedback slider begins to follow the Cylinder Command Slider ENFIELD ils ee Ceres Shelton CT 06484 800 504 3334 i TECHNOLOGIES 203 286 2414 ion 35 0001 000 0C01 Squared Wave Generator Minimum Maximun 25 0 x 750 Command Source Analog Input PC Slider PC Square Wave g Ifthe system begins to oscillate or overshot increase the Force Damping slider until the oscillation or overshoot has been removed 800 504 3334 TECHNOLOGIES 203 286 2414 35 0001 000 0C01 ENFIELD Ss ooo Squared Wave Generator Minimum Maximun ii e orae osu h Repeat the two previous steps as necessary until the system exhibits the desired dynamics 2014 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas invo
13. d box below E 52 Configuration Interface Enfield Technologies sy a Ba ENFIELD 50 Waterview Drive z ee S2 Shelton CT 06484 800 504 3334 Meee TECHNOLOGIES United States 203 286 2414 aS ion 35 0001 000 0C01 Initial Setup Basic Settings Advanced Settings 203 375 3100 Communication Input Signals Configuration Configuration Options Select Port COM23 Command 0 10V Load Configuration File gt 4 20mA V Enable Communication 0 10V _ Save Configuration File Connected S2 SN 50036 D 4 20mA Firmware 330010000 A00 E Invert Feedback Sensor Polarity Save Configuration to S2 Cynlinder Configuration Port Connection Standard Cylinder Bore 2 000 in Rod Diameter 0 625 in Area ratio 0 9023 c Inlet air should be dry 40C dew point non lubricated air non flammable amp non corrosive dry gases 0 3 micron fine grade coalescing filter with 5 micron pre filter at O 150psig 80 120 typical with minimal pressure fluctuation d Once air filtration specification has been confirmed connect inlet air to port 1 2014 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained ones are sub
14. es risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained ones are subject to change or certified and take safety precautions v NFIELD S2 025 U 04 TECHNOLOGIES User s Manual Page 17 of 25 Advanced Settings 1 Minimum and Maximum Position In many cases the length of a feedback sensor may be longer than the length of the cylinder travel In these cases the minimum and maximum position sliders shown in the red box below can be adjusted so the feedback seen by the S 2 025 U 04 is a linear 0 10V or 4 20mA along the cylinder s full travel m TECHNOLOGIES 203 286 2414 35 0001 000 0C01 ENFIELD g gt ces e BER Squared Wave Generator Minimum Maximun 25 0 Eels 75 0 Hh PC Square Wave Reset to Default Settings Save Configuration to S2 Example If a 9 stroke cylinder was placed in the middle of a 10 stroke feedback sensor the feedback would move from 5 to 95 as the cylinder moved along its full travel If the minimum and maximum position sliders were set at 5 and 95 respectively the Cylinder Feedback slider would now read 0 100 along the full travel of the cylinder 2014 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improveme
15. ied and take safety precautions v20140115 User s Manual TECH NOLOGIES Page 20 of 25 NFIELD 2 025 U 04 Save and Load Configuration Files 1 Saving a File a Click the Save Configuration File button shown in the red box below to save the current configuration as a txt file fc eae E 82 Configuration Interface Enfield Technologies Ba ENFIELD 203 375 3100 a s Meee TECHNOLOGIES S2 i ie Initial Setup Basic Settings Advanced Settings 35 0001 000 0C01 Communication Input Signals Configuration Select Pot COM23 Command 0 10V 4 20mA V Enable Communication ma lt lt Connected 2 SN 50036 4 20mA Firmware 33 0010 000 A00 Invert Feedback Sensor Polarity b A window will then open allowing the file to be named and the save location selected a F gt Computer gt Local Disk C Saved Configuration Files Ww p g Organize v New folder E Recent Places Date modified f gt Vaultl No items match your search Libraries Es Documents ad Music Pictures f Videos Homegrou a Homegroup jE Computer amp Local Disk C ET SD 64GB E Filename RS S200 Save as type Text file txt z 5 Hide Folders v 2014 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed ga
16. ies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20140115 NFIELD 2 025 U 04 a a Geel TECHNOLOGIES User s Manual k Select the Analog Input checkbox shown in the red box below to switch the command back to your external input ENFIELD 5 cree fe BEB i TECHNOLOGIES 203 286 2414 ion 35 0001 000 0C01 Squared Wave Generator Minimum Maximun 25 0 Hz PC Slider PC Square Wave l Confirm that the system is responding to your analog input signal You will be able to see the Cylinder Command slider moving in unison with your command signal If this does not happen confirm your command source and wiring ENFIELD a ae ee eee i TECHNOLOGIES 203 286 2414 jon 35 0001 000 0C01 Squared Wave Generator Minimum Maximun 25 0 KJ 750 fey Analog Input PC Slider Command Source 2014 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involv
17. ile the input impedance for 4 20mA signals is 2100 2 Wire Command d Command 0 10V or 4 20m input should be connected to the black wire of the S2 025 U 04 and Command OV should be connected to the blue wire of the S2 025 U 04 3 Wire Power d 2014 Enfield Technologies Power 12 or 24V should be connected to the brown wire of the S2 025 U 04 and Power OV should be applied to the blue wire WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20140115 s ENFIELD S2 025 U 04 E TECHNOLOGIES User s Manual Page 6 of 25 4 Connect to Valve a Connect Enfield Technologies USB cable A CBL SAUB 0405P MM XXXX or equivalent from the computer to the S2 025 U 04 valve b Launch the 2 025 U 04 Configuration Interface c Click on the Initial Setup Tab d Inthe Communication section shown in the red box below select the COM port associated with the valve from the Select Port drop down S2 Configuration Interface Enfield Technologies lol amp z e 2 Eu EN FI ELD S2 50 Waterview Drive 203 375 3100 na Shelton CT 06484 800 504 3334
18. ject to change or certified and take safety precautions V NFIELD Sa Eil E TECHNOLOGIES 8 Set Cylinder Area Ratio a Click on the Initial Setup tab 2 025 U 04 User s Manual Page 11 of 25 b Inthe Cylinder Configuration section shown in the red box below enter the diameter in inches of the cylinder bore and rod diameter orfa e Enfield Technologies ENFIELD Eea Sa TECHNOLOGIES 2 Initial Setup Basic Settings Advanced Settings 50 Waterview Drive Res om x 203 375 3100 504 3334 203 286 2414 35 0001 000 0C01 Communication Input Signals Configuration 0 10V 5 4 20mA Select Pot COM23 Command Enable Communication 0 10V D 4 20mA Invert Feedback Sensor Polarity Feedback Connected S2 SN 50036 Firmware 33 0010 000 A00 Cylinder Bore 2 000 Rod Diameter 0 625 Area ratio 0 9023 c Once entered the Area ratio will be calculated automatically Ee 82 Configuration Interface Enfield ENFIELD Ee Soa TECHNOLOGIES 2 Initial Setup Basic Settings Advanced Settings 5 es 203 375 3100 504 3334 800 203 286 2414 35 0001 000 0C01 Communication Input Signals Configuration 0 10V 4 20mA Select Pot COM23 Danm v Enable Communication 0 10V 4 20mA E Invert Feedback Sensor Polarity Feedback Connected S2 SN 50036 Firmware 33 0010 000 A00
19. lves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20140115 NFIELD S2 025 U 04 TECHNOLOG IES A ee i To optimize system performance slowly decrease the Force Damping slider and increase the Derivative slider until optimum system performance is reached ENFIELD aa te Geen Shelton CT 06484 800 504 3334 i TECHNOLOGIES 203 286 2414 ion 35 0001 000 0C01 Basic Settings an Cylinder Cylinder Squared Wave Generator j ivati Command Feedback i Minimum Maximun 0 1 0 li Command Source Analog Input PC Slider PC Square Wave j If an offset is noticed between the Cylinder Command and Cylinder Feedback sliders the Offset slider can be adjusted to compensate This is most likely the case in vertical applications Assuming no mechanical linkages reversing direction of motion for cylinder with rods facing up increase the offset and for cylinders with rods facing down decrease the offset m ENFIELD S2 ee pes goora m TECHNOLOGIES 203 286 2414 35 0001 000 0C01 Basic Settings Cylinder Cylinder Squared Wave Generator Command Feedback or H 70 0 Minimum Maximun 750 k 2014 Enfield Technolog
20. meets uae Specifications See Connect Pneumatic Lines System Oscillates Proportional Gain too high Decrease Proportional gain slider Po aa Not Enough Force Damping Increase Force Damping slider a Derivative Gain too high Decrease Derivative gain slider Verify that large or high power machinery is not operating System Buzzes Input Signal Noise possibly 60Hz nearby Also verify input signal integrity by examining the signal with an oscilloscope Inaccurate Verify all wiring as shown in the Wire Command and Wire Feedback sections of this document Input Signals not connected FF DC Common not connected Verify all DC common connections b Contact Enfield Technologies for additional help 2014 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20140115 ENFIELD TECHNOLOGIES 2 025 U 04 User s Manual Page 25 of 25 a a Be Maximum Moving Mass The table below recommends the maximum moving mass for a cylinder controlled by a S2 025 U 04 for horizontal and vertical applications It should be noted that the maximum moving mass recommended is lower
21. nd ge o aly Minimum Maximun ENFIELD g gt ay Ge oes ee i PC Square Wave Reset to Default Settings Save Configuration to S2 2014 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20140115 User s Manual TECHNOLOGIES Page 23 of 25 NFIELD 2 025 U 04 If the valve is connected the setting will immediately be saved to the RAM of the 2 025 U 04 To check if e the valve is connected go to the Initial Setup tab and look under Communication section to see that the word Connected is present 5 es 82 Configuration Interface Enfield Technologi e 2 BEA EN Fl E LD S2 50 Waterview Drive Phone 203 375 3100 se Shelton CT 06484 Tollfree 800 504 3334 Meee TECHNOLOGIES United States Fax 203 286 2414 Version 35 0001 000 0C01 Initial Setup Basic Settings Advanced Settings Communication Input Signals Configuration 0 10V 4 20mA Select Pot COM23 Team Enable Communication 0 10V 4 20mA E Invert Feedback Sens
22. nt and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20140115 NFIELD 2 025 U 04 a Gemelli TECHNOLOGIES User s Manual 2 Ramp Up and Ramp Down The ramp up and ramp down sliders shown in the red box below can be used to set the maximum velocity in the extend and retract directions ENFIELD c2 lem TECHNOLOGIES a ry ee ee Squared Wave Generator Minimum Maximun Perioc z E oo Hz 75 0 25 0 fel 70 KA PC Square Wave Save Configuration to S2 By increasing the ramp up the velocity of the cylinder in the extend direction will be decreased By increasing the ramp down the velocity in the retract direction will be decreased Effect of Increasing Ramp Up Effect of Increasing Ramp Down Step Command 3 Step Command Step Response eee Step Response v p AL 2014 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained ones are subject to change or certified and take safety precautions v NFIELD S2 025 U 04 TECHNOLOG IES gg ec 3 Valve Setting
23. ntatives are intended for use by persons having technical expertise in selecting and using these products Product owners you should analyze all technical and safety requirements of your specific application including the consequences of any possible failure before selecting a product This product may not be suitable for all applications such as those acting upon people Suitability is solely your responsibility Because the requirements for each application may vary considerably you are solely responsible for conducting any testing or analysis that may be required to determine the suitability of the product for your application and to ensure that all performance safety and warning requirements for your application are met Caution While the product is low voltage it contains open frame electronic components and care should be taken to prevent un intentional contact with the product to avoid damage to person or property The 2 025 U 04 is an electro static sensitive device Use appropriate electro static discharge ESD procedures during handling and installation Notice Use and purchase of this product is subject to Enfield Technologies Terms and Conditions of Sale and Use Improper installation or use voids warranty Consult factory regarding special applications Specifications are subject to change Reasonable efforts have been made to provide useful and correct information in this document but this document may contain
24. or Polarity Feedback f In order to save the newly loaded settings to the valve click the Save Configuration to S2 button o 5 es 52 Configuration Interface Enfield Technologies z E ENFIELD S2 heyy a ip en Shelton CT 06484 r Bam TECHNOLOGIES United States 203 286 2414 35 0001 000 0C01 Initial Setup Basic Settings Advanced Settings Communication Input Signals Configuration Configuration Options Select Pot COM23 Command 0 10V Load Configuration File 4 20mA 0 10V i Feedback j Save Configuration File Connected 2 SN 50036 5D 4 20mA Firmware 330010000 A00 E Invert Feedback Sensor Polarity Save Configuration to S2 V Enable Communication WARNING Installation and operation of electronic and high pressure 2014 Enfield Technologies f As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained or certified and take safety precautions specifications are subject to change v20140115 ENFIELD 2 025 U 04 k TECHNOLOGIES User s Manual Page 24 of 25 10 Troubleshooting a Check to see if probable cause and corrective action is listed in the table below Symptom Probable Causes Corrective Action System Totally Unresponsive P
25. ower Not Applied Apply power check all power wiring an mao S a Proportional Gain too Low Increase the Proportional Slider Verify signal wiring for command and feedback also verify a AVENE chant mechanical system polarity PY Signal Wiring Verify all Wiring oa AESpOnSIVEOI Proportional Gain too Low Increase the Proportional Slider Force Damping Gain too High Decrease Force Damping Slider re Supply Voltage not Stable Check power wiring change power supply Decrease moving mass increase cylinder size or increase inlet pressure System Pegs or Rails No Feedback Signal Connect Feedback Signal Verify all wiring is as Shown in application examples and as Feedback Connected Improperly described in the Wire Feedback section of this document a Cylinder Connected Improperly Nolet of Cylinder as shown in Connect Pneumatic System Fails to Converge or is 7 Verify all wiring is as shown in application examples and as Incorrect Wiring ae aes described in the Installation section of this document l Mechanical System a system is free from binding and high Se Proportional Gain too low Increase the Proportional Slider a Force Damping too high Decrease Force Damping Slider Fy Offset Gain adjusted incorrectly Adjust the offset slider a Wrong Area Ratio Check the Cylinder Bore and Rod Diameter settings ireaks sarete are no air leaks inthe tem S2 025 U 04 Sticking neue that inlet air
26. s The valve settings Dead Band Dither Amplitude and Valve Offset shown in the red box below adjust the underlying valve characteristics of the S2 025 U 04 For the majority of applications these settings will not be adjusted from their factory default settings ENFIELD m emoe Pee BEI TECHNOLOGIES 203 286 2414 35 0001 000 0C01 Squared Wave Generator i Ramp Up Ramp Dead Band Dither Amp Valve offset i Down 250 lx 750 Hh PC Square Wave i Save Configuration to S2 Dead Band Adjusts the effective overlap of the valve By increasing the Dead Band slider the valve will begin to open sooner Dither Amplitude In order to keep the valve responding quickly there is a constant high frequency dither signal provided to the valve to keep the spool in dynamic friction as opposed to static friction The Dither Amplitude slider adjusts the amplitude of this signal Valve Offset This adjustment provides a constant offset to the position of the spool The spool can be offset in either direction by adjusting the Valve Offset slider 2014 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certif
27. s involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained poas are subject to change or certified and take safety precautions V ENFIELD 2 025 U 04 Emml TECHNOLOGIES User s Manual Page 21 of 25 2 Loading a file a Once a file has been saved it can be opened at any time by clicking the Load Configuration File button 2 Configuration Interface Enfield Technologies E 2 ENFIELD S2 50 Waterview Drive 203 375 3100 Shelton CT 06484 800 504 3334 Em TECHNOLOGIES United States 203 286 2414 ion 35 0001 000 0C01 Initial Setup Basic Settings Advanced Settings Communication Input Signals Configuration Select Port COM23 Command 0 10V 4 20mA V Enable Communication ia Connected S2 SN 50036 J 4 20mA Firmware 330010000 A00 E Invert Feedback Sensor Polarity Cynlinder Configuration Port Connection Standard Cylinder Bore 2 000 Hin Rod Diameter 0 625 in Area ratio 0 9023 b Ifa valve is currently connected a message will then appear warning that loading a configuration file will overwrite any of the current settings that have not been saved Click OK to continue Warning Loading a Configuration File will overwrite the current configuration and could cause the system to become oscillatory if the loaded gains are not suited for
28. s Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained specifications are subject to change or certified and take safety precautions v20140115 NFIELD a a Geel TECHNOLOGIES 2 025 U 04 User s Manual Page 8 of 25 d jis seen of the Sis will be shown on the Cylinder Feedback slider ENFIELD lem TECHNOLOGIES Initial Setup Basic Settings Advanced Settings S2 50 Waterview Drive 35 0001 000 0C01 PC Square Wave Proportional Derivative oo jz po Bie Cavan ce e Move the cylinder by hand and confirm that the valve is receiving the feedback signal The Cylinder Feedback slider should proportionally increase from 0 100 as the cylinder is extended f Ifthe Cylinder Feedback slider decreases from 100 to 0 as the cylinder is extended the polarity of the feedback sensor is transposed To correct this click the Invert Feedback Sensor Polarity checkbox shown in the red box below ENFIELD lem TECHNOLOGIES S2 c icati Select Port Connected COM23 Ea Enable Communication S2 SN 50036 Initial Setup Basic Settings Advanced Settings Input Signals Configuration Command Feedback 0 10V 4 20mA 0 10V 4 20mA Firmware 33 0010 000 A00 L Inver
29. t Feedback Sensor Polarity Save Configuration to S2 203 375 3100 800 504 3334 203 286 2414 35 0001 000 0C01 2014 Enfield Technologies As Enfield Technologies strives for continuous improvement and dedication to product development specifications are subject to change v20140115 WARNING Installation and operation of electronic and high pressure systems fluids and compressed gas involves risk including property damage and personal injury or death Users should be properly trained or certified and take safety precautions NFIELD 2 025 U 04 Sa EE E TECHNOLOGIES a 6 Confirm the Command Signal is Wired Properly a Click on the Initial Setup Tab b Inthe input signals configuration shown in the red box below select whether the command input is 4 20mA or 0 10V ae fos ENFIELD S2 i i ai 203 375 3100 800 504 3334 m TECHNOLOGIES 203 286 2414 35 0001 000 0C01 Initial Setup Basic Settings Advanced Settings Communication Input Signals Configuration Select Pot COM23 Command 0 10V 4 20mA Enable Communication i ee Connected 2 SN 50036 4 20mA Firmware 33 0010 000 A00 E Invert Feedback Sensor Polarity Cylinder Bore 2 000 in Rod Diameter 0 625 Hin Area ratio 0 9023 c Click on the Basic Settings Tab d The command signal from the PLC analog output or other analog input source will be shown on the Cylinder eommans uae
30. the current system setup Please make sure the air pressure is off before continuing Do you want to continue loading the Configuration File 2014 Enfield Technologies WARNING Installation and operation of electronic and high pressure As Enfield Technologies strives for continuous systems fluids and compressed gas involves risk including property improvement and dedication to product development damage and personal injury or death Users should be properly trained ones are subject to change or certified and take safety precautions V NFIELD 2 025 U 04 TECHNOLOGIES User s Manual Page 22 of 25 e m D haa c A browser will then open allowing selection of the saved configuration file Open Configuration file File mz GOl gt Computer gt Local Disk C Saved Configuration Files v 4 Search Saved Configuration Fi O Organize v New folder GH J Downloads Name Date modified Type Size Dropbox S Recent Places C Vaultl 1 15 2014 1 15 2014 9 49AM_ Text Document Libraries Ea Documents a Music i Pictures F Videos e Homegroup jE Computer amp Local Disk C AB ET SD 64GB E a narima rr File name d Once loaded if the valve is disconnected the window will act as a viewer displaying the settings from the loaded file m TECHNOLOGIES 203 286 2414 35 0001 000 0C01 Basic Settings Cylinder Cylinder Squared Wave Generator Proportional Comma
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