San Marino - The Warehouse
Contents
1. After cleaning rinse thoroughly with water Cleaning with chloride containing detergents must be avoided On polished finishes rubbing or wiping should be done in the direction of the polish lines NOT across them Only when clean amp dry a protective coat of olive oil can be applied and rubbed into stainless steel surfaces to protect and enhance the stainless steel 34 HOW TO REPLACE MAIN BURNER Warning Replacing the main burners should be done by a qualified service person Ignition hole upwards M5x10 bolt Nozzle Step 1 Place the main burner 5 onto grill body 39 and make sure the ignition hole face upward and nozzle insert into the main burner tube Step 2 Fix one main burner 5 to the grill body 39 with one M5x 10 bolt and one M5 nut 35 eee SSeS TROUBLE SHOOTING SPIDER AND INSECT WARNING The smell of gas in conjunction with the burner Spiders and insects can nest in the burners of the grill flames appearing yellow and cause the gas to flow from the front of the burner 9 The grill does not reach temperature This is a very dangerous condition which can cause a 3 The grill heats unevenly fire to occur behind the valve panel thereby damaging 4 The burners make popping noises the grill and making it unsafe to operate BEFORE CALLING FOR SERVICE WHEN TO LOOK FOR SPIDERS If the grill does not function properly use the following2. SECTION THREE Gas HOok UD ccccc cece eee e eee 24 Leak Testing cccccceeeeeeeeees 26 Installer Final Check eeeeee 2 Read this User Manual carefully and completely before using your grill to reduce the risk of fire burn hazard or other injury ee SAFETY INSTRUCTIONS RECOGNIZED SAFETY SYMBOLS WORDS AND LABELS DO NOT USE ALUMINUM FOIL TO LINE THE GRILL RACKS OR GRILL BOTTOM WARNING Do not try lighting this appliance without first reading the LIGHTING INSTRUCTIONS section Ale CAD SE vere y UPEI COMPUS NONA MONON of this manual trap excessive heat in the control area INSECT WARNING Spiders and insects can nest in the burners of this and any other grill and cause the gas to flow improperly This is a very dangerous condition which can cause a fire to occur behind and beneath the valve panel thereby damaging the grill and making it unsafe to operate Inspect the grill twice a year y N WARNING DO NOT store a spare LP gas cylinder under or near this appliance NEVER fill the cylinder beyond 85 full If the information in a and b is not followed exactly a fire causing death or serious injury may occur DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING SAFETY INSTRUCTIONS RECOGNIZED SAFETY SYMBOLS WORDS AND LABELS 2 WARNING Always keep your face and body as far away from the burner as possible when lighting AA WARNING
3. You should inspect the burners at least twice a year or checklist before contacting your dealer for service You immediately after any of the following conditions occur l may save the cost of a service call PROBLEM SOLUTION When light the grill it does Make sure you have turned on the gas not flame immediately Make sure it a spark while you are trying to ignite the burner Push in control knob and turn to ignite preheat and hold for approximately 5 seconds and then ignite the grill Make sure your burner is clean Check whether the battery in the electronic igniter is spent Regulator makes noise Vent hose on the regulator may be plugged or regulator may be faulty Make sure the vent hole on the regulator is not obstructed Clear the hole close the LP cylinder and gas control valves Wait 10 minutes and re start When turning the LP cylinder valve on do not cover vent hole on the regulator Check your flames for proper performance if the flames are not correct then replace regulator Purge The lines Grill only heats to 200 300 F Ensure the temperature gauge is functioning properly Hold a flame to the probe o compare the grill gauge to an oven thermometer placed in the grill Ensure correct start procedure Prior to lighting grill the gas control knobs should be off The propane bottle should be off If not wait 15 minutes Turn cylinder all the way on Turn left burner to ignite wait 5 sec
4. rear right pole 30 front left pole 19 and rear left pole 17 with eight M4X10 black bolts Please remember to attach the match holder 28 to the front right pole as illustrated M4 Nut x 4pcs 15 M4 x10 black bolt x12pcs Note When the match holder 28 is not in use please hang it across the side horizontal bar 18 as illustrated SSS eS ASSEMBLY INSTRUCTIONS STEP 10 Insert the cylinder fixing hook 31 to the cylinder bottom panel 21 31 STEP 11 Place the grill body 40 onto the cart assembly as illustrated Fix them with four M5x12 bolts and washer assembled two on each side M5x12 bolt and washer assembled x 4pcs ASSEMBLY INSTRUCTIONS STEP 12 Hang four towel hooks 10 on the side shelf handle 9 Then attach side shelf handle 9 and two side shelf handle bezels 8 to the left side shelf 7 with two M6x8 bolts Install left side shelf 7 onto grill body 40 with four M5x16 bolts which are pre installed on the grill body and two M5x12 bolts at the positions as illustrated Repeat the same procedure to install right side shelf 33 M6x 8 bolt x 2pcs M5x16 bolt x 4pcs An iN A if a E a bi oo par M5x12 bolt x 2pcs ASSEMBLY INSTRUCTIONS STEP 13 Insert the metal hose into the main burner gas pipe and screw to tighten with two wrenches main burner gas pipe Caution pay attention to metal hose posi
5. Cart strengthening panel 4pcs 37 Right side burner rack 1pc 16 Cart condiment bar 1pc 38 Right burner lid 1pc 17 Rear left pole 1pc 39 Cooking plate 1pc 18 Side horizontal bar 4pcs 40 Grill body 1pc 19 Front left pole 1pc 41 Side burner valve 1pc 20 Cart horizontal bar 1pc 42 Regulator amp gas hose 1pc 21 Cylinder bottom panel 1pc 43 Grease cup hanger 1pc 22 Rear leg stand 1pc 44 Grease cup 1pc HARDWARE LIST M5x12 bolt x36 pcs l M6x 8 bolt x 2 pcs M5 Nut x2 pcs M10 Nut x 2 pcs M4 Nut x4 pcs 10 Washer x 2 pcs M5x16 bolt x 8 pcs M4x10 black bolt x 17 pcs pre installed M5x12 bolt and washer assembled x4 pcs M10x100 bolt x2 pcs ASSEMBLY INSTRUCTIONS STEP 1 Attach two side horizontal bars 18 to the front left pole 19 and rear left pole 17 with eight M5x12 bolts M5 x12 bolt x 8pcs STEP 2 Insert rear leg stand 22 into rear left pole 17 and front leg stand 23 into front left pole 19 then secure them with two M4x10 black bolts 19 a ea 23 p he MUN 14 7 y 1 d y NT N j G ia i 7 A Da ji a lt n ee y ty F h y j j j 1 I i k ard M4 x10 black bolt x 2pcs a ASSEMBLY INSTRUCTIONS STEP 3 Attach two side horizontal bars 18 to the front right pole 29 and rear right pole 30 with eight M5x12 bolts 18 M5x12 bolt x8pcs 30 STEP 4 Line up the two wheels 26 to the bottom holes of fron
6. IMPORTANT BEFORE LIGHTING Inspect the gas supply hose prior to turning the gas ON If there is evidence of cuts wear or abrasion it must be replaced prior to use Do not use the grill if the odor of gas is present Only the pressure regulator and hose assembly supplied with the unit should be used Never substitute regulators for those supplied with the grill If a replacement is necessary contact the factory for proper replacement Screw the regulator onto the cylinder Check the hose and regulator connections with a soap and water solution before operating the grill Keep a spray bottle of soap water near the gas supply valve and check the connections before each use See leak testing section SAFETY INSTRUCTIONS TESTED IN ACCORDANCE WITH BS EN498 1998 and BS EN 484 1998 STANDARD FOR OUTDOOR COOKING GAS APPLIANCES THIS GRILL IS FOR OUTDOOR USE ONLY SAFETY PRACTICES TO AVOID PERSONAL INJURY When properly cared for your grill will give safe reliable service for many years However extreme care must be used since the grill produces intense heat and that can increase accident potential When using this appliance basic safety practices must be followed including the following Do not repair or replace any part of the grill unless specifically recommended in this manual All other service should be referred to a qualified technician This outdoor cooking gas appliance is not intended to be installed
7. in or on recreational vehicles and or boats CHILDREN SHOULD NOT BE LEFT ALONE OR UNATTENDED IN AN AREA WHERE THE GRILL IS BEING USED NEVER ALLOW THEM TO SIT STAND OR PLAY ON OR AROUND THE GRILL AT ANY TIME DO NOT STORE ITEMS OF INTEREST TO CHILDREN AROUND OR BELOW THE GRILL OR IN THE CART NEVER ALLOW CHILDREN TO CRAWL INSIDE OF THE CART Never let clothing pot holders or other flammable materials come in contact with or too close to any grate burner or hot surface until it has cooled Fabric may ignite and result in personal injury For personal safety wear proper apparel Loose fitting garments or sleeves should never be worn while using this appliance Some synthetic fabrics are highly flammable and should not be worn while cooking Only certain types of glass heatproof glass ceramic earthenware or other glazed utensils are suitable for grill use These types of materials may break with sudden temperature changes Use only on low or medium heat settings according to the manufacturer s directions Do not heat unopened food containers as a build up of pressure may cause the container to burst Use a covered hand when opening the grill lid Never lean over an open grill WHEN LIGHTING A BURNER ALWAYS PAY CLOSE ATTENTION TO WHAT YOU ARE DOING BE CERTAIN YOU ARE TURNING THE IGNITER LABELED FOR THE BURNER YOU INTEND ON USING SAFETY INSTRUCTIONS When using the grill do not touch the grill rack burner grate
8. or immediate surroundings as these areas become extremely hot and could cause burns Use only dry potholders Moist or damp potholders on hot surfaces may cause burns from steam Do not use a towel or bulky cloth in place of potholders Do not let potholders touch hot portions of the grill rack Grease is flammable Let hot grease cool before attempting to handle it Avoid letting excess grease deposits collect in the grease slide panel bottom at the bottom of the grill s firebox Clean often For proper lighting and performance of the burners keep the burner ports clean It is necessary to clean them periodically for optimum performance The burners will only operate in one position and must be mounted correctly for safe operation Clean the grill with caution Avoid steam burns do not use a wet sponge or cloth to clean the grill while it is hot Some cleaners produce noxious fumes or can ignite if applied to a hot surface Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner on or around the grill The chemical that produces the spraying action could in the presence of heat ignite or cause metal parts to corrode Do not use the grill for cooking excessively fatty meats or products which promote flare ups Do not operate the grill under overhead combustible construction Use only in well ventilated areas Do not use in buildings garages sheds breezeways or other such enclo
9. LEFT burner of 1 2 1 to 2 cm away 5 Turn on the LEFT burner control knob to MAX position The burner should light within 5 seconds 6 If the burner does not light turn the control knob to OFF and wait 5 minutes for gas to dissipate and repeat lighting procedure 7 Once lit light adjacent burners in sequence by pressing in and rotating the control knob to the MAX position 8 If the burner does not light within the first few attempts of match lighting there is a problem with the gas supply Turn off the gas at the burner and cylinder DO NOT attempt to operate the grill until the problem is found and corrected See Trouble Shooting section of this manual on page 36 29 LIGHTING INSTRUCTIONS Match holder Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use Do not attempt to light the grill if odor of gas is present 30 USING THE SIDE BURNER WARNING IMPORTANT USING THE SIDE BURNER Inspect the gas supply hose prior to turning the gas ON If there is evidence of cuts wear or abrasion it must be replaced prior to use Do not use the side burner if the odor of gas is present WARNING Always keep your face and body as far away from the burner as possible when lighting LIGHTING INSTRUCTION Lift up the side burner lid and make sure the control knob is on OFF position then open the cylinder To light
10. S STEEL CARE amp CLEANING ADVICE Cleanliness and stainless steel are closely related Stainless steel performs best when clean cleanliness is essential for maximum resistance to corrosion and to maintain the good looks and life of your BBQ a TYPE OF SURFACE CONTAMINANTS Fingerprints and Stains Fingerprints and mild stains resulting from normal use are the most common surface contaminates They can be removed with a glass cleaner or with a soft rag This should be followed by a thorough warm water rinse Dirt Like any surface that is exposed to the environment especially in coastal areas stainless steel can get dirty Cleaning with warm water with or without a gentle Next non scratching abrasive powders such as typical detergent is sufficient in order are mild household cleaners These can be used with warm water bristle brushes sponges or clean cloths Carbon steel brushes or steel wool should be avoided as they may leave particles embedded on the surface which can lead to RUSTING Cleaning should always be followed by rinsing in clean hot water Grease Greases may soil stainless steel surfaces in food preparation These soils may be mildly corrosive if left or may not allow the surface to maintain passivity and so regular removal is a necessity for the appearance b TYPES OF CLEANERS AND METHODS Consider the possibility of scratching and the potential for post cleaning corrosion caused by incompletely re
11. all gas connections on the grill are leak tested at the factory prior to shipment a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks following the procedures listed below If the smell of gas is detected at any time you should immediately check the entire system for leaks BEFORE TESTING Make sure that all packing material is removed from the grill including the burner tie down straps DO NOT SMOKE WHILE LEAK TESTING NEVER LEAK TEST WITH AN OPEN FLAME Make a soap solution of one part liquid detergent and one part water You will need a spray bottle brush or rag to apply the solution to the fittings For the initial leak test make sure the L P cylinder is full TO TEST Make sure all control valves are in the OFF position Turn the gas supply on Check all connections from the L P cylinder up to and including the connection to the manifold pipe assembly the pipe that goes to the burners Use the soap solution and spray or brush it onto all of these connections Soap bubbles will appear where a leak is present If a leak is present immediately turn off the gas supply tighten any leaking fittings turn gas on and recheck Should the gas continue to leak from any or all of the fittings turn off the gas supply and contact the place of purchase Only t
12. any kind Heat is radiated by the stainless steel flame tamers positioned above each burner NOTE The hot grill sears the food sealing in the juices The longer the preheat lasts the faster the meat browns and the darker the grill marks DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING OR DURING PREHEATING 28 LIGHTING INSTRUCTIONS WARNING IMPORTANT BEFORE LIGHTING Inspect the gas supply hose prior to turning the gas ON If there is evidence of cuts wear or abrasion it must be replaced prior to use Do not use the grill if the odor of gas is present Only the pressure regulator and hose assembly supplied with the unit should be used Never substitute regulators for those supplied with the grill If a replacement is necessary contact the factory for proper replacement Screw the regulator type QCC1 onto the cylinder Leak check the hose and regulator connections with a soap and water solution before operating the grill see leak testing section To Light the Grill Burner Always keep your face and body as far from the grill as possible when lighting Make sure all Knobs are in the OFF position then turn on the gas supply from the LP tank The ignitor is built into the valve To ignite each burner simply push in and turn the valve anti clockwise to the MAXIMUM position which will also cause a clicking noise which indicates the sparking of the ignitor to light the burner If the burner does
13. cylinder The regulator and hose assembly must be inspected before each use of the grill If there is excessive abrasion or wear or if the hose is cut it must be replaced prior to the grill being used again Keep the gas regulator hose away from hot grill surfaces and dripping grease Avoid unnecessary twisting of hose Visually inspect the hose prior to each use for cuts cracks excessive wear or other damage 25 If the hose appears damaged do not use the gas grill Never light your gas grill with the lid closed or before checking to ensure the burner tubes are fully seated over the gas valve orifices Never allow children to operate your grill WARNING A strong gas smell or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas cylinder Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury death or property damage Shut off gas supply to the gas grill Turn the control knobs to OFF position Put out any flame with a proper fire extinguisher Open Grill Lid Get away from the LP gas cylinder Do not try to fix the problem yourself If odor continues or you have a fire you can not extinguish call your fire department Do not call from near the LP gas cylinder because your telephone is a form of electrical device and could create a spark resulting in fire and or explosion LEAK TESTING GENERAL Although
14. er use a wooden toothpick as it may break off and clog the port Check your grill for the following items every six months Make sure the area around the grill free and clear of combustible materials 1 Make sure the combustion and ventilation Openings are not obstructed 2 Make sure the ventilation openings of the cart are not obstructed 3 Visually check the burner flames Clean your grill as described above Check the grill for insect nests as described in the troubleshooting section on page 38 CARE AND MAINTENANCE Regularly clean your barbecue between uses and especially after extended periods of storage Ensure the barbecue and its components are sufficiently cool before cleaning Do not leave the barbecue exposed to outside weather conditions or stored in damp moist areas Never douse the barbecue with water when its surfaces are hot Never handle hot parts with unprotected hands Whilst our products are made to the highest standards and all care is taken to make them as weather proof as possible we cannot accept responsibility for rust occurring on exposed metal parts unless this is a result of faulty manufacture or parts 33 In order to extend the life and maintain the condition of your barbecue we strongly recommend that the unit be covered when not in use especially during the winter months NOTE To avoid corrosion the BBQ should always be cool clean and dry before a protective cover is fitted STAINLES
15. g moderate grade Stainless Steels All Stainless Steel grades require a level of care and protection to retain their appearance Stainless Steels are not immune and neither are to corrosion they maintenance free contrary to popular public perception Even the highest marine grades of Stainless Steel require frequent cleaning with fresh water to avoid oxidation and other corrosive issues Modern tastes dictate that your BBQ features Stainless Steel with a brushed finish This brushed finish is attained by running Stainless Steel sheets through an abrasive process that removes the mirror finish and leaves the brushed finish Brushed finish Stainless Steel requires frequent cleaning and care to Without adequate care it is realistic to expect that it will show maintain its quality of appearance signs of corrosion in time Stainless Steel is definitely not a maintenance free material Cleanliness and Stainless Steel are closely related After assembly we recommend that owners apply a thin layer of Olive Oil with a clean rag to all exposed Stainless Steel areas This should then be polished in and buffed off with another clean rag to a non oily finish This process will aid protection against dirt and other corrosive contaminants by providing a temporary food safe shield The Olive Oil layer also makes later polishing and removal of fingerprints easier This process should be repeated frequently when cleaning your grill Yo
16. gascratt Outdoor LPG Barbecue Grill San Marino Instructions Manual Model SRGG51112 0359 11 359CL1089 Consumer Retain this manual for future reference Installer Leave this manual with consumer FOR OUTDOOR USE ONLY Marketed by Gascraft Products P O Box 33 470 Takapuna Auckland PLEASE KEEP YOUR RECEIPT AS PROOF OF PURCHASE E E SAFETY INSTRUCTIONS yN DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open Lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department a WARNING 1 Do not store or use gasoline or other flammable liquids OR vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance TABLE OF CONTENTS SECTION ONE SECTION FOUR Safety Instructions ccce eee eee 4 Operating Instructions 28 Placement of the Grill 068 8 Lighting Instructions 005 29 SECTION TWO SECTION FIVE Exploded VIeCW ccceceeeeeeees 10 Using the Side Burner 6 31 Part List and Hardware List 11 Care amp Maintenance 0666 32 Assembly Instructions 6 12 How to Replace Main Burner 35 Trouble Shooting ccccceeee eee 36
17. hose parts recommended by the manufacturer should be used on the grill Substitution will void the warranty Do not use the grill until all connections have been checked and do not leak 26 GAS FLOW CHECK Each grill burner is tested and adjusted at the factory prior to shipment however variations in the local gas supply may make it necessary to adjust the burners the flames of the burners should be visually checked Flames should be blue and stable with no yellow tips excessive noise or lifting If any of these conditions exist check to see if the air shutter or burner ports are blocked by dirt debris spider webs etc If you have any questions regarding flame stability please call the place of purchase ALWAYS CHECK FOR LEAKS AFTER EVERY LP TANK CHANGE Check all gas supply fittings for leaks before each use It is handy to keep a spray bottle of soapy water near the shut off valve of the gas supply line Spray all the fittings Bubbles indicate leaks The gas must be turned off at the supply cylinder when the unit is not in use If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance Cylinders must be stored outdoors in a well ventilated area and out of the reach of children ii SSS SSS 35555535 INSTALLER FINAL CHECK O Specified clearance maintained 600mm from Unit tested and free of leaks sides of combustibles and 900mm from the O User informed of gas supp
18. ing wall area is open and unrestricted 4 In the case of balconies at least 20 of the total of the side back and front wall areas shall be and remain open and unrestricted See following diagrams for further illustration FIGURE F1 OUTDOOR AREA EXAMPLE 1 FIGURE F2 OUTDOOR AREA EXAMPLE 2 Both ends open FIGURE F3 OUTDOOR AREA EXAMPLE 3 PLACEMENT OF THE GRILL 5 Open side at least 2 of total wall area 7 30percent or more in total of the remaining wall area is open and unrestricted FIGURE F4 OUTDOOR AREA EXAMPLE 4 X Open side at least 25 of total wall area P 30percent or more in total of the remaining wall area is open and unrestricted FIGURE 52 OUTDOOR AREA EXAMPLE 5 E EXPLODED VIEW PART LIST 1 Lid 1pc 23 Front leg stand 1pc 2 Warming rack 1pc 24 Cart front panel 1pc 3 Cooking grill 1pc 25 Wheel cap 2pcs 4 Flame tamer 3pcs 26 Wheel 2pcs 5 Main burner 5pcs 27 Axis sleeve 1pc 6 Grease tray 1pc 28 Match holder 1pc 7 Left side shelf 1pc 29 Front right pole 1pc 8 Side shelf handle bezel 2pcs 30 Rear right pole 1pc 9 Side shelf handle 1pc 31 Cylinder fixing hook 1pc 10 Towel hook 4pcs 32 Right shelf front panel 1pc 11 Control knob bezel 6pcs 33 Right side shelf 1pc 12 Left side shelf front panel 1pc 34 Right side burner bowl 1pc 13 Control knob 6pcs 35 Ignition pin 1pc 14 Cart top front panel 1pc 36 Right side burner 1pc 15
19. ly shut off valve location back O All internal packaging removed O Knobs turn freely O Burners are tight and sitting properly on orifices O Pressure regulator connected and set for 2 75 kPa LP gas Gas connections to grill using hose amp regulator assembly provided pre set for 2 75 kPa 27 ie ey OPERATING INSTRUCTIONS USING THE GRILL Grilling requires high heat for searing and proper browning Most foods are cooked at the MAX heat setting for the entire cooking time However when grilling large pieces of meat or poultry it may be necessary to turn the heat to a lower setting after the initial browning This cooks the food through without burning the outside Foods cooked for a long time or foods basted with a sugary marinade may need a lower heat setting near the end of the cooking time TO BEGIN 1 Make sure the grill has been leak tested and is properly located 2 Remove any remaining packing material 3 Light the grill burners using the instructions 4 Turn the control Knob s to MAX and preheat the grill for 15 minutes The grill lid can be closed during the appliance preheat period but should never be left unattended 5 Place the food on the grill and cook to the desired doneness Adjust heat setting if necessary The control knob may be set to any position between MAX and MIN NOTE The grill is designed to grill efficiently without the use of lava rocks or briquettes of
20. moved cleaners Avoid using abrasive cleaners unless absolutely necessary a CARE amp MAINTENANCE Clean Water and Wipe A soft cloth and clean warm water should always be the first choice for mild stains and loose dirt and soils A final rinse with clean water and a dry wipe will complete the process and eliminate the possibility of water stains Household Cleaners Household cleaners fall into two categories detergent non abrasive and abrasive cleaners Abrasive cleaners are more effective but introduce the possibility of scratching the surface A neutral cleaner low in chloride is essential The cleaning method generally employed with these cleaners is to apply them to the Stainless surface and follow by cloth wiping in the direction of the grain or polish lines not across them The cleaned surface should be thoroughly rinsed with clean water and wiped dry with a soft cloth if water streaking is a consideration c CARE OF STAINLESS STEEL IN YOUR BBQ The cleaner stainless steel can kept while in storage or during use the greater the assurance of optimum corrosion resistance In order to maintain the good looks and life of your BBQ follow these summary tips on the care of stainless steel Avoid the use of oily rags or greasy cloths when wiping the surface Use clean soft cloths or sponges to clean your grill Carbon steel brushes or steel wool should never be used Do routine cleaning of exposed surfaces
21. nection If not turn the valve clockwise to turn it off 2 Connect the hose and regulator assembly to the gas cylinder Turn the nut clockwise to make sure its securely tightened Shut off gas supply by rotating valve of gas cylinder clockwise gt Fix regulator by rotating it clockwise Gas cylinder Zz GAS HOOK UP Only the pressure regulator and hose assembly supplied with the grill should be used Any replacement pressure regulator and hose assembly must be specified by the grill manufacturer This is a LPG configured grill Do not attempt to use a natural gas supply Total gas consumption per hour of this grill with all burners on MAX Main burner 55 000 Btu hr Side burner 12 000 Btu hr Total 67 000 Btu hr LP GAS CYLINDER REQUIREMENTS 9Kg CYLINDER A dented or rusty LP Gas Cylinder may be hazardous and should be checked by your LP supplier Never use a cylinder with a damaged valve Main Manifold operating pressure 2 75 kPa LP GAS HOOK UP Ensure that the hose does not come into contact with the grease tray or the grill head CONNECTION Your grill is equipped with gas supply orifices for use only with LPG It is also equipped with a high capacity hose regulator assembly for connection to a standard 9Kg LPG cylinder TO CONNECT THE L P GAS SUPPLY CYLINDER 1 Make sure cylinder valve is in its full off position turn clockwise to stop 2 Check cylinder valve to ensu
22. ng process by softening any food particles for removal If the grill and hot plate are allowed to cool before cleaning the cleaning process will be more difficult BURNERS Extreme care should be taken when moving a burner as it must be correctly centered on the orifice before any attempt is made to relight the grill Frequency of cleaning will depend on how often you use the grill GRILL BURNER CLEANING Ensure the gas supply is off and the knobs are in the OFF position Make sure the grill is cool Clean the exterior of the burner with a wire brush Clear stubborn scale with a metal scraper Clear any clogged ports with a straightened paper clip Never use a wooden toothpick as it may break off and clog the port Please note if insects or other obstructions are blocking the flow of gas through the burner see TROUBLESHOOTING section of this manual CARE amp MAINTENANCE GREASE TRAY CLEANING The grease tray should be emptied and wiped down periodically and washed in a mild detergent and warm water solution A small amount of sand or cat litter should be placed in bottom of grease tray to absorb the grease Check the grease tray frequently don t allow excess grease to accumulate and overflow out of the grease tray Excess grease presents a fire hazard SIDE BURNER CLEANING Clean the exterior of the burner with a brush Clear any clogged burner ports with a straightened steel wire Never enlarge the burner ports Nev
23. not light wait 5 minutes for any excess gas to dissipate andthen retry FLAME CHARACTERISTICS Check for proper burner flame characteristics Each burner is adjusted prior to shipment however variations in the local gas supply may take minor adjustments A Fai ir f N i i j ra a aT 5 _ __ f i k f 3 1 2 54 cm ne fo j of Pa We Fi f ha f ta A G NS Ne O O 0 Burner flames should be blue and stable with no yellow tips excessive noise or lifting If any of these conditions exist call our customer service line If the flame is yellow it indicates insufficient air If the flame is noisy and tends to lift away from the burner it indicates too much air Visually check the burner flames prior to each use the flames should look like this picture if flames do not refer to the CARE amp MAINTENANCE of this manual If these conditions exist call our customer service line If the flame is yellow it indicates insufficient air If the flame is noisy and tends to lift away from the burner it indicates too much air TO MATCH LIGHT THE GRILL If the burner will not light after several attempts then the burner can be match lit 1 Open lid before lighting 2 Turn the burner control knobs to 3 Open the cylinder valve under the section 4 Place a paper match in the end of the match holder Strike the match and place through the cooking grate to the
24. onds to ignite Repeat for additional burners Check all gas connections for leaks with bubble test If leaks are found replace the part or tighten the fitting Grill takes a long time to Normal preheat 500 600 F takes about 10 15 min Cold weather and wind may effect preheat your preheat time Volcanic rock and Briquettes should not be used in this BBQ Burner flames are not light Too much or not enough air mixes for the flame blue Elevation is the principal cause however cold weather can affect the mixture Burne adjustment may be required Refer to manual for adjustment procedures Grill is in a windy location PLEASE KEEP YOUR RECEIPT AS PROOF OF PURCHASE 36
25. oximity to traffic paths and keeping any gas supply lines as short as possible Locate the grill only in a well ventilated area Never locate the grill in a building garage breezeway shed or other such enclosed areas During heavy use the grill will produce a lot of smoke Lock the wheels after the grill is placed in a suitable position INSTALLATION CHOOSING A LOCATION This barbecue is for outdoor use only and should be placed in a well ventilated area Take care to ensure that the minimum clearances guidelines are followed Minimum clearances From sides 600mm From back 900mm From above vertical 1000mm Keep this barbecue away from any flammable materials This appliance shall only be used in an above ground open air situation with natural ventilation without stagnant areas where gas leakage and products of combustion are rapidly dispersed by wind and natural convection This barbecue is not designed for marine use Any enclosure in which the appliance is used shall comply with one of the following 1 An enclosure with walls on all sides but at least one permanent opening at ground level and no overhead cover 2 Within a partial enclosure that includes an overhead cover and no more than two walls 3 Within a partial enclosure that includes an overhead cover and more than two walls the following shall apply a at least 25 of the total wall area is completely open and b at least 30 of the remain
26. re it has proper external male threads 3 Make sure all burner valves are in the off position 4 Inspect valve connections port and regulator assembly Look for any damage or debris 24 Remove any debris Inspect hose for damage Never attempt to use damaged or obstructed equipment See your local LP gas dealer for repair When connecting regulator assembly to the valve hands tighten the nut clockwise to a complete stop Do not use a wrench to tighten Use of a wrench may damage the quick coupling nut and result in a hazardous condition Open the cylinder valve fully counterclockwise Use a soapy water solution to check all connections for leaks before attempting to light the grill See below If a leak is found turn the cylinder valve off and do not use the grill until a local LP gas dealer can make repairs To disconnect LP gas cylinder 1 2 Turn the burner valves off Turn the cylinder valve off fully turn clockwise to stop Detach the regulator assembly from the cylinder valve by turning the quick coupling nut counterclockwise PROPER PLACEMENT AND CLEARANCE OF GRILL Never use your gas grill in a garage porch shed breezeway or any other enclosed area Your gas grill is to be used outdoors only at least 900mm from the back and 600mm from side of any combustible surface Your gas grill should not be used under overhead combustible construction Do not obstruct the flow of ventilation air aro
27. sed areas THIS UNIT IS FOR OUTDOOR USE ONLY Keeps the area surrounding the grill free from combustible materials trash or combustible fluids and vapors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air If the unit is stored indoors ensure that it is cool If LPG is used the cylinder must be unhooked and the LPG cylinder stored outside in a well ventilated area out of the reach of children DO NOT USE BRIQUETTES OF ANY KIND IN THE GRILL The grill is designed for optimum performance without the use of briquettes Do not place briquettes on the radiant as this will block off the area for the grill burners to vent Adding briquettes can damage ignition components and knobs and void the warranty Keep the back of the cart free and clear from debris Keep any electrical supply cord or a rotisserie motor cord away from the heated areas of the grill Never use the grill in extremely windy conditions If located in a consistently windy area oceanfront mountaintop etc a windbreak will be required see below Always adhere to the specified clearance NEVER USE A DENTED OR RUSTY LPG CYLINDER PLACEMENT OF THE GRILL CLEARANCE To Non Combustible Construction MINIMUM CLEARANCE 600mm clearance from both sides of combustible material and 900mm clearance from the back LOCATION When determining a suitable location take into account concerns such as exposure to wind pr
28. t right pole 29 and rear right pole 30 with two M10 x100 bolts install two 10 washers and one axis sleeve 27 as illustrated Tight them with two M10 nuts Then attach the two wheel caps 25 to the wheels 26 29 10 Washer x 2pcs M10 Nut x 2pcs 25 wW a A ASSEMBLY INSTRUCTIONS STEP 5 Attach the cart horizontal bar 20 to the rear right pole 30 and rear left pole 17 with four M5x12 bolts M5x12 bolt x 4pcs Make sure that the holes are on the top of the cart horizontal bar when assembled STEP 6 Attach the cart front panel 24 to the front right pole 29 and front left pole 19 with two M5x12 bolts 29 M5x12 bolt x 2pcs ASSEMBLY INSTRUCTIONS STEP 7 Attach the cylinder bottom panel 21 to the cart horizontal bar 20 and the cart front panel 24 with four M5x12 bolts and two M5 nuts M5x12 bolt x 4pcs M5 Nuts x 2pcs STEP 8 Attach the cart top front panel 14 to the front right pole 29 and front left pole 19 with four M5x12 bolts Connect the cart top front panel 14 and the cart front panel 24 with three M4x10 black bolts M5x12 bolt x 4pcs Phe ile M4x10 black bolt x 3pcs a ee i 29 ASSEMBLY INSTRUCTIONS STEP 9 Install the four cart strengthening panels 15 to the side horizontal bar 18 with four M4x10 black bolts and four M4 nuts Secure cart strengthening panels 15 to front right pole 29
29. the side burner remove any cooking utensils from the burner grate Push and turn the control knob counterclockwise to the IGNITE MAX position A clicking sound will indicate the sparking of the ignitor to the light the burner If the burner does not light after 5 clicks turn the control knob to OFF If the smell of gas is detected and the igniter is not functioning immediately turn the control knob OFF Allow 5 minutes for any accumulated gas to dissipate If the side burner igniter is not functioning see the following section for match lighting 31 MATCH LIGHTING THE SIDE BURNER 1 Open the lid to the side burner before lighting 2 Turn the burner control knob to OFF 3 Strike and carefully place a match approximately 1 2 1 to 2 cm from the burner 4 Turn the side burner control knob to the MAX position The burner should light within 5 seconds 5 If the burner does not light turn the control knob to OFF and wait 5 minutes for gas to dissipate and repeat lighting procedure 6 If the burner does not light within the first few attempts of match lighting there is a problem with the gas supply Turn off the gas at the burner and cylinder DO NOT attempt to operate the the problem is found and corrected See Trouble rill until Shooting section of this manual on page 36 CARE amp MAINTENANCE STAINLESS STEEL Your BBQ features Stainless Steel components usin
30. tioning WARNING KEEP FLEXING OF THE METAL HOSE MINIMAL TO PREVENT FUTURE LEAKS PERFORM A LEAK TEST WITH A SOAPY SOLUTION BEFORE USING PLEASE REFER TO LEAK TESTING SECTION OF THE USER MANUAL 19 ASSEMBLY INSTRUCTIONS STEP 14 Insert the end of ignition wire to the ignition pin 35 on the side burner bowl 34 Note manually adjust the gap between the ignition pin and the flame orifice around 3 5mm 0 1 0 2inch to ensure proper ignition ee ae Ignition wire 3 5mm 36 a Ignition pin Flame orifice 20 ASSEMBLY INSTRUCTIONS STEP 15 Install five control knobs 13 onto main burner valve shaft of grill body The shaft of main burner valve Grill body VA LALLA STEP 16 Fix grease tray 6 onto the grill body 40 with two M5x12 bolts and install grease cup hanger 43 and grease cup 44 onto grease tray assembly yA A usanza 21 SSL SS SSS ASSEMBLY INSTRUCTIONS STEP 17 Open the lid 1 place three flame tamers 4 one cooking grill 3 one cooking plate 39 and one warming rack 2 in turn into the grill body 40 40 ZZ GAS CYLINDER INSTALLATION INSTRUCTIONS STEP 1 Place gas cylinder not included into the hole at cylinder bottom panel 21 Lift the cylinder fixing hook 31 to secure the gas cylinder STEP 2 1 Check to ensure that the valve of gas cylinder is securely turned off prior to making the con
31. u may have bought a protective cover for your BBQ It is recommended that a BBQ cover should be used at all times when the BBQ is not in use to protect your investment However it is vital to understand that unless the BBQ is cool clean and dry when the cover is fitted use of a cover can in fact be detrimental A cover placed on a warm wet or unclean BBQ or any mix of these factors can in fact 32 be a very effective corrosion breeder For this reason the BBQ should always be cool cleaned of any surface contaminants or dirt and be thoroughly dry before a protective cover is fitted This is especially important before a BBQ is stored for any length of time i e if the BBQ doesn t get frequent use or when the BBQ is stored away over winter months In order to maintain the quality of the finish of your Stainless Steel BBQ the owner must be vigilant with care and maintenance according to this advice Look after your investment carefully and it will serve you well for many years to come GRILL AND PLATE The easiest way to clean the cast iron grill and plate cookware is immediately after cooking is finished and the barbecue and gas supply is turned off Wear a barbecue mitt to protect your hand from the heat and steam Dip a brass bristle barbecue brush in tap water and scrub the grill and hot plate Dip the brush frequently in the bowl of water Water and steam created on contact with the hot grill and plate assists the cleani
32. und the gas grill housing This outdoor gas grill is not intended to be installed in or on recreational vehicles and or boats eee GAS HOOK UP Never connect an unregulated LP gas cylinder to your gas grill The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 2 5 kPa for connection to an LP gas cylinder Replacement regulators and hose assemblies must be those specified in this manual Have your LP gas cylinder filled by a reputable LPG dealer and visually inspected and re qualified at each filling a Do not store a spare LP gas cylinder under or near this appliance b Never fill the cylinder beyond 85 percent full c If the information in a and b is not followed exactly a fire causing death or serious injury may occur Always keep LP gas cylinders in an upright position Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this gas grill Do not subject the LP gas cylinder to excessive heat Never store an LP gas cylinder indoors If you store your gas grill in the garage or other indoor location always disconnect the LP gas cylinder first and store it safely outside LP gas cylinder must be stored outdoors in a well ventilated area and out of reach of children Disconnected LP gas cylinder must not be stored in a building garage or any other enclosed area When your gas grill is not in use the gas must be turned off at the LP gas
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