Manual Chain & flight conveyor T44/T45
Contents
1. 21 Weight table T44 gear 22 Weight table T44 pulley drive aaa eaaa aaa toos 22 Weight table T45 TEGSI HOOP ride iio ciao as 23 Weight table T45 Pulley drive occocccocconnccncoonconnocnnonconnnnnoncnnoncnnononnnnnnnnnnnnonnnnnnnnnonnnnancnnnons 23 A e O da aa e ngga p b 24 SENG 25 Closed bottom section tension SCT O Nr 26 Conveyor with intermediate outlet and side inlet 28 2 www jema as e c gt Pe ee 4 E E es os Conveyor with inlet trough 45 6 29 Gear esum ct om aba aaa ances aka aan ab n an asigit kanan 30 Fitting the motor and pulley 31 Extensions and inlet trough aaa aee eaaa aaa eaaa aana aaa aana anane 32 WI 32 Chain and flight conveyor 558 34 Potential 35 FM 36 oil 38 Conveyor s2. 5 i gt lt i 5 O s ed 9 O Y E pa c U fo 0 fU prm Q Q C ET Un Parts T44 T45 50 www jema as www jema as 51 Parts list T44 T45 Pos 1 E EN 5 EE o EMI o EI HH UJ NJ 13A 13B 15 16 17 18 19 20 21 22 23 24 25 26 27 26 29 30 Description Drive station without chain for pinion gear motor 2 2 5 5 KW RHS Drive station without chain for pinion gear motor 2 2 5 5 kW LHS Drive station without chain for pulley drive Spacer d30 for drive station with pinion gear motor Bearing UCF 206 30 mm Bearing plate for elevator head Space for elevator head Shaft d30 for elevator head with pinion gear motor Feather key 8x7x80 mm Feather key 8x7x40 mm Sprocket 9 Z for elevator head d30 Shroud for elevator head Adjustable intermediate plate for elevator head Outlet trough 90 for drive tension section SK200 Torque arm for pinion gear motor TF90B TF63B parallel crosswise of extension Rubber bush for torque arm 040 14 x 20 for pinion gear motor Torque arm part for tightening plate Torque arm part for pinion gear motor Torque arm part for conical wheel gear 90 RHS Torque arm part for conical wheel gear 90 LHS Bracket for Torque arm TF63B Extension 2 5 m with door without chain galv Extension 2 5 m without chain galv Extension 2 0 m without chain galv Extension 1 0 m without chain galv Extension 0 5 m
3. Manual Chain amp flight conveyor T44 T45 Version 70502 1 Contents COM cc 2 HOCU CON T INNER 4 EU Declaration of conformity MEN ERROR m 5 e aji U E T I T T 6 Ci aka sana ee gi a aha ab ijabe arga anaa aba a barana aia a aab a aaa 7 Bl 7 o a aa a aa aia 7 Noise level meds ara KA a a EAE TA EN 7 e ad ga kaa 8 CONSI CUNO 8 nn e ak kaa Bana KA NGE NGENE aaa a KANE a a aa E 9 Technical specifications power Consumption on tua 10 B 1 m 11 a Tm EE 11 TEMS MERE e o a TU MT 12 Closed botom S GU OM sesana aaa aa es E KANG tensos 12 Sale AMAS TAA TAN RR 13 Scale drawing T44 T45 for grain pit nasa aaa cece 14 UPON TOCE PME TENET 15 ic e ee 15 KDI sasapan aaa e T E E OE 16 Tame Saint estate aka ana ERROR 16 AN NIS ao aka EEE EE ER EE EE E E 17 Weight table individual components T44 T45 aaa aaa eaaa eaaa anana eaaa anana naen naen nennen nnns 18 Wee HE table TAA JA 20 Wern Table TAA TA D sitas iria
4. 20 87066 87065 83026 52105 52108 45247 81319 91520 81326 51327 SESA 81321 81330 52012 52021 520272 52024 52025 52026 52027 45130 52231 40005 40038 40039 20036 40230 87079 85100 45101 45102 91503 45104 2 45100 10 45128 45100 8 Kg 3900 39 00 0 03 120 0 80 0 13 2 40 0 04 0 07 1 80 2 25 2 20 5 00 0 03 0 50 0 70 0 65 0 85 0 54 37 00 37 00 32 00 16 00 8 00 5 00 3 00 12 00 7530 0 74 0 06 0 08 110 1 00 0 02 0 30 37 20 7 08 0 14 0 12 0 03 0 07 0 03 Pos 32 33 34 35 36 Er 38 39 40 41 42 43 45 45 45 45 46 47 47 48 49 50 50 50 50 51 51 51 52 22 52 52 53 53 53 54 55 56 57 58 60 61 62 63 64 Description Sprocket wheel 12 Z 1 2 020 Chain for intermediate outlet 833mm Pinion gear motor RMI 28 Switch with gear FR 531 M2 Key 5x5x20mm Cover for 1 0 m extension with outlet Crimped connector link for chain 555 Straight connector link for chain 555 Rubber flap with plate and bolt Chain running metres kpl Suspension bracket Hoisting hook bracket for suspension bracket Shaft for elevator head d30 Pulley kit 2 grooves d24 Pulley kit 2 grooves d28 Pulley kit 3 grooves d28 Pulley kit 4 grooved d38 Motor stand large V belt AX 54 1372 mm V belt AX 56 1452 mm Internal guard for elevator head External guard for elevator head V belt pulley A71 2 gr 424 V belt pulley A71 2 g
5. 3 US T40 37014 45104 3 81189 88004 87061 45103 87103 57 102 40171 40028 00081 00083 40016 52111 SIMI 52115 52114 51068 34254 84256 51069 51070 82081 32113 S2177 82179 S2131 82193 92235 45014 45011 45012 45013 44173 44172 44174 45008 45070 45085 45088 45031 45032 45031 3 83006 40008 20034 www jema as 53 E Kg 0 04 5 86 0 08 0 01 15 60 0 10 0 10 4 00 3 00 1 00 2 00 18 0 20 0 250 26 0 3350 0 15 Di IUS 2 00 3 20 0 70 0 60 1 00 TOO 8 50 10 80 15 00 52 00 34 00 26 00 13 00 225 2 80 1 10 2 00 0 85 1250 1 5 516 7 10 0 38 5 00 0 07 073 Gable plate for 45 bend 44060 2 112 45060 2 1 50 66 Assembling plate for 45 90 bend 51060 9 De 52060 9 0 20 67 Wearing plate for 45 bend 44060 3 0 28 44060 3 0 28 68 Bracket for manual pull intermediate outlet Z5 1095 1 0 15 45105 1 0 15 69 Wirelock for 5 mm wire 92105 0 02 92105 0 02 70 Wire for intermediate outlet 451052 0 20 45 1052 620 71 Connecting link 1 2 x 3 16 straight 0 01 Please state the conveyor type T44 T45 and spare part number when ordering 54 www jema as www jema as 55 JEMA AGRO A S nark 3668 1655 Fax 45 WWW Jema as
6. 5 52021 3 Extension 2 0 m 51022 28 52022 32 CAT J mms 7 ms 5 3 52012 UJ Extension 2 5 m with inspection door UJ Extension 2 5 m 18 www jema as Extension 0 5 m with side inlet d200 without chain 44130 10 5 45130 Chain complete running metres 20028 Trough kit with cover for 0 5 m inlet 44024 trough 45 bend without chain with 44060 30 50 sprocket Intermediate outlet with 1 0 m 44101 35 10 extension Intermediate outlet without 44100 23 96 extension Outlethopper SK200 for Intermediate 44102 outlet 40028 N 45024 45060 31 60 45101 37 20 45100 25 02 m a 45102 7 08 m www jema as 19 Weight table chain amp flight conveyor 144 45 Complete with pinion gear motor and inlet trough 176 207 5 244 255 278 2655 318 291 5 552 SOS 386 10 0 347 5 420 375 5 454 12 0 403 5 488 130 431 5 522 14 0 459 5 562 15 0 487 5 596 16 0 5153 630 170 543 5 664 18 0 DES 698 1 59075 732 766 Complete with pulle 20 www jema as Weight table chain amp flight conveyor T44 T45 Complete with pinion gear motor intermediate outlet and side inlet 159 6 182 1776 206 195 6 230 5155 260 250186 284 249 6 308 267 6 952 15 0 363 6 457 20 0 453 6 577 25 0 548 6 708 30 0 638 6 828 35 0 7396 941 847 6 1063 Complete with pinion gear motor intermediate outle
7. The chain conveyor is mounted on the floor in a length between 5 8 meters The chain in fitted as the last item in the assembly The easiest way to fit the chain is to remove the top plate in the drive station The chains are delivered in 10 meter lengths with connecting links IMPORTANT Pull a rope or wire through all the extensions both the lowest and the top side in order to mount the chain later Place the chain correctly in the sprocket wheel and short up the chain in the in the desired length The chain is assembled and tightened via the bolts at the drive station or and the tightening section The chain is tightened until the rubber slats are standing vertical in the full length of the conveyor IMPORTANT Remember to remount all the inspection covers after assembling the chain Tension bolts 34 www jema as Potential adjustment The potential adjustment must be carried out according to the current regulations A label on the drive station indicates the point of the belt conveyor potential adjustment The label indicates the potential adjustment point for the belt conveyor Potential adjustment www jema as 35 Attachment In order to obtain the maximum stability it is important to secure the belt conveyor properly There must be a distance of maximum 5 0 m between the fixation points If the distance is greater it is necessary to use wire suspention Regarding the wire suspension for co
8. e chain flight conveyor has been thoroughly controlled regarding maintenance and a checklist has been drawn up containing regular cleaning and maintenance intervals If these intervals are not observed the JEMA AGRO conditions for a trouble free operation cease to exist and the warranty will be invalid e During installation maintenance or repair the electric supply to the chain amp flight conveyors must be disconnected and secured against accidental reconnection e The user manual must be kept be available in close proximity to the chain amp flight conveyor T44 T45 6 www jema as E General information Delivery The chain amp flight conveyor is disassembled for shipment Standard packing pallet wooden boxes grid boxes etc Regarding the actual transport there are no specific requirements apart from normal consideration The shipment includes the parts stated in the order confirmation Please read this manual carefully before installation and use Storage There are no precautions regarding long time storage After delivery the components must be kept in a suitable dry storage area before installation Noise level A noise level test was conducted for the chain amp flight conveyor The level has been measured in a distance of 1 m from the conveyor surface and at a height of 1 6 m from the floor level During the test the chain amp flight conveyor was running unloaded which is the operational stat
9. e of maximum noise level The measured noise level is below 70 dB www jema as 7 Type Plate The type plated is fitted on the drive station Construction The chain amp flight conveyor type T44 T45 is constructed by standard elements which can be combined and easily inte grated into all grain conveyor systems It is characterized by a high capacity and compact dimensions The chain amp flight conveyor is available in two versions Model A closed transport chain system Model B adjustable inlet trough The chain amp flight conveyor is made of galvanized steel which makes it perfectly suited for outdoor use Furthermore it is fitted with a high quality roller chain with riveted rubber slats The chain amp flight conveyor can be fitted with one or several inlets facing right or left according to the individual requirements The outlet can be operated by manually or oprated by a motor The drive station is fitted with a tension mechanism the chain amp flight conveyor can be operated by drive pulleys 1000 rpm or a pinion gear motor which can be fitted on the right or left hand side of the drive station The chain amp flight conveyor consists of e Drive station e Closed bottom section or tension section e Chain with rubber slats e Extensions from 0 125 m to 2 5 m e Intermediate outlet e Inlet trough e Side inlet e Outlet e Motor 8 www jema as Capacity The table below shows the va
10. he drive station must be loose If required the chain can be shortened with a thin chisel Assemble the chain use only new splits in the connections Tighten the chain with the bolts on the drive station and make sure to have a few mm play at the bottom sprocket Retighten the chain after 30 min 32 www jema as E When fitting and tightening the chain on machines with inclinations there must always be the same distance Important between the slats pos A and there must be one slat for each 4th chain link www jema as 33 Chain amp flight conveyor assembly Use correct and approved SWL lifting equipment for the assembly Read the section Upon receipt before starting the assembly work If space allows the easiest way is to assembly the conveyor on the floor either in full length or in separate components Any troughs or extensions fitted with inspection doors must be equally spaced over the full length of the conveyor If troughs or extensions are fitted with an overlapping plate the plate must be facing away from the drive station in the driving direction Fit the extension with the tall transport channel facing downwards and then fit the respective in and outlets Fit the drive station and the bottom part If inlet troughs are used they must be fitted with a connecting flange Mount the gear motor or the pulley drive at the drive station The gear motor can be fitted in a cross machine direction
11. hs are available in lengths of 2 0 m with inspection door 1 25 m 1 0 m and 0 5 m The elements can be combined to obtain any length with intervals of 0 125 m Extension Inlet trough www jema as 11 Tension section The tension section is supplied as a complete unit Closed bottom section Closed conveyor bottom section 12 www jema as Scale drawing T44 T45 0200 0200 T45 0200 330 300 400 215 500 805 960 0200 0200 0200 T45 500 326 330 0200 580 250 230 0200 440 T44 670 210 225 890 400 750 100 420 405 WAS 730 210 285 890 400 750 100 420 405 www jema as 13 Scale drawing T44 T45 grain pit T44 150 225 340 245 500 328 330 190 225 200 0200 580 T45 165 225 405 215 500 325 330 0200 580 230 285 200 T44 100 420 405 300 385 690 75 190 430 400 300 400 T45 100 420 405 300 365 690 775 225 470 460 300 460 14 www jema as E Upon receipt Please check that all parts and components are included in the shipment and check for possible transport damages NB Make sure that the relevant supplier documentation is attached In case of missing documentation please contact JEMA AGRO A S remember to state the order no Remember all necessary safety equipment before installation Please read this manual carefully before assembly or installation work begins Warning labels The chain amp flight conveyor is fitted with warning labels Warning The covers and shie
12. ion Tension section Fit the extensions to the closed bottom section or to the tension section remember that the overlapping plate must be facing downward see drawing Tension section Closed bottom section Overlapping plate 26 www jema as Important It is important to fit a tube of min 850 mm or another type of guard to the inlet and outlet points to prevent entry of hands or fingers into the machine 850 mm tube end or guard www jema as 27 Chain amp flight conveyor with intermediate outlet and side outlet Extension 0 5 m with side inlet without chain Extension 1 0 m with shut off valve with brush without chain 28 www jema as Chain flight convevor with inlet trough 45 bend Inlet trough with return channel without chain 45 bend without chain www jema as 29 Gear motor assembly Fit the motor and gear on the drive shaft see below drawing The engine can be fitted in parallel or traversely on the machine Important The bleed screw on the gear must always be fitted in the top position TF90B gear 4 0 5 5 kW TF63B gear 2 2 3 0 kW For maintenance of motor and gear please see the attached supplier documentation 30 www jema as Fitting the motor and pulley drive e Start by screwing on the motor stand and then fit the internal pulley guard e Fit the small pulley on the motor shaft and tighten with a screw e Fit the engine loosel
13. ion door In this case the fault is due to blockage of the conveyor drain drain tubes too small or insufficient slope or caused by stops further along in the transport system 38 www jema as Maintenance E Please see the maintenance summary and the attached supplier documentation for cleaning and maintenance intervals Warning e During cleaning and maintenance work the electric supply for the chain amp flight conveyor must be disconnected and secured against accidental reconnection e After repair and maintenance the inspection doors and shields must be refitted before the work is continued Use original parts only In case parts that original parts are not used the warranty becomes void and JEMA AGRO A S can no longer be held liable for the EU Declaration of conformity Gear motor Check the gear as described in the attached supplier documentation Important Check that the bleed screw is fitted in the top position on the gear Motor Bearing noise from the motor please see the attached supplier documentation Motor inspection please see the attached supplier documentation Retorque the motor as indicated in the maintenance summary Please see the assembly guidance for instructions Pulley kit Check the belt tension intervals as indicated in the maintenance summary Check for cracks in the side of the belts Replace if necessary Note Do not mix old and new belts www jema as 39 Chai
14. lds must never be opened or removed when the machine is working Warning Always keep hands away from rotating augers propellers www jema as 15 Foundation The chain amp flight conveyor should be placed on a sufficiently hard level surface that is able to carry the load in question Lifting equipment Make sure to have the required SWL approved lifting equipment crane required for the actual job The lifting equipment must be approved to carry the load in question The load capacity for the individual components can be found in Parts list T44 T45 in this manual The total weight of machines is stated in the section Weight table chain and flight conveyor T44 T45 NB Always make sure that nobody is standing under a suspended load 16 www jema as Lifting instructions The drawing below shows how to lift the chain amp flight conveyor using the attached brackets Lifting point www jema as 17 Weight table individual components T44 45 T44 T45 Description Part no Part no 51577 UJ 52116 UJ NO Drive station for pulley drive Drive station for pinion gear motor RHS 51585 UJ 52483 UJ NO Drive station for pinion gear motor LHS 51585 UJ 52485 UJ NO Drive section wide model 45041 Tension section 44095 12 61 45095 13 77 51251 52231 UJ b IN NJ Elevator boot closed without chain 51012 51021
15. n Check that the chain tension is correct See drawing for correct procedure IMPORTANT When tightening the chain loosen the torque arm See inspection intervals in the maintenance summary Rubber slats Defective or worn rubber slats must be replaced See the maintenance summary Bearings Check the bearings for wear play and lubricate as described in the maintenance summary Check for wear play by lifting up the shaft and control manually Make sure that there is no water in the pit as this will damage the bearings in the drive station bottom section Lubrication of bearings Important It is extremely important to use the correct amount of grease as too much will damage the sealing of the bearing which will result in leaks and subsequent overheating of the bearing Check the amount of grease per grease gun stroke 40 www jema as Closed bottom section and tension section Lubricate and exchange the bearings as described in the maintenance summary Drive station Lubricate and change the two drive station bearings as described in the maintenance summary eaks All leaks must be repaired immediately Nose and vibrations Stop the chain amp flight conveyor immediately and identify the problem www jema as 41 Disposal The methods of disposal must comply with the current local regulations Warning The electric supply to the motor must be disconnected during the disassembly Disa
16. nveyors there are various possibilities see drawings below Wire suspension double with side guides MAX 5000 Wire suspension single with side guides Wire thimble for 8mm wire Wire rope clips for 8mm wire Wire 8mm weight per m Wire idler for 8mm wire 36 www jema as Wire suspension double MAX 5000 Wire suspension single MAX 10000 Wire thimble for 8mm wire Wire rope clips for 8 mm wire Wire 8mm weight per m Wire idler for 8mm wire www jema as 37 Starting up Before starting to work with the chain amp flight conveyor please check that e All inspection doors are fitted e No work is carried out on near the machine e motor rotation direction is correct e All conveyor bolts are correctly fitted and tightened e The chain is correctly fitted and adjusted e The attachment and stability of the conveyor is correct e Check after start that no joints are leaking e f fitted check for correct tension of the pulley Conveyor stops fault finding In case of stops check first whether the conveyor is able to start again when the relay has gone cold If yes the fault is either caused by low adjustment of the relay or lack of motor capacity If the conveyor is still not able to start without being emptied of material it must be checked whether the return tube downward passage on the conveyor is filled with material in the first section open the inspect
17. nveyors and transport systems are compatible with ALL types of dryer and silo systems Important Please read these instructions carefully before assembly and use 4 www jema as EU Declaration of conformity The manufacturer JEMA AGRO A S Kloservejen 2 Sahl DK 8850 Bjerringbro 45 86 68 16 55 Hereby declares that Product Chain amp flight conveyor Type 44 45 Year of production 2006 e Conforms to the Machine directive 2006 42 EF with special reference to the directive appendix 1 regarding major health and safety regulations regarding construction and production of the machines The following standards have been applied EN ISO 12100 1 2005 Basic terminology and methodology EN ISO 12100 2 2005 Technical principles EN 1050 1997 Principles for risk assessment e accordance with EMC directive 04 108 EF of 15th December 2004 regarding electro magnetic compatibility Director Jens Peter Pedersen Title Name 29 11 2010 www jema as 5 Conditions of use JEMA AGRO A S chain amp flight conveyors T44 T45 have been constructed for transport of grain granular materials and seed mix e The chain amp flight conveyors T44 T45 must only be used for the product s specified in the contract e electrical connections must be done by a qualified electrician e The chain amp flight conveyors T44 T45 must be potential adjusted in accordance with the current local regulations e Th
18. r d28 V belt pulley A71 3 gr d28 V belt pulley A71 4 gr 438 V belt pulley A355 2 gr d30 V belt pulley A355 3 gr d30 V belt pulley A355 4 er d30 Inlet trough 2 0 m with return channel and inspection door without chain Inlet trough 1 25 m with return channel without chain Inlet trough 1 0 m with return channel without chain Inlet trough 0 5 m with return channel without chain Adjuster plate 1 0 m for return channel Adjuster plate 1 25 m for return channel Adjuster plate 0 5 m for return channel Transition flange inlet trough extension Inspection door for return channel Tension section without chain Cover plate for tension station Bend 45 without chain with sprocket Welded middle section for 45 bend Shroud for 45 bend Return flow gear 45 90 bend Spacer d30x32 5 d30x66 Sprocket 7 Z welded kpl d25 T20 3 014 45104 3 81189 88004 87061 45103 87103 87102 20171 20028 00081 00083 20016 52 T12 IES 52114 51068 34254 84256 51069 51070 82081 82113 82177 82179 82131 82193 52235 44014 44011 44012 44013 44173 44172 44174 44008 44170 44085 44088 44031 44032 44031 3 83006 44060 6 20034 Kg 0 04 0 15 5 86 0 08 0 01 15 60 0 10 0 10 0 10 2 00 3100 1 00 1 70 18 0 20 0 2570 28 0 3 50 0 15 0 15 2 00 3 20 0 70 0 60 1 00 1 00 3 50 10 80 15 00 48 00 32 00 24 00 12 00 D AS 2 80 1 10 2 00 0 85 11 00 1 14 29 26 5 60 0 27 500 0 0
19. rious density capacities 650 kg pr m 700 kg pr m 28 t h 56 t h 750 kg pr m wheat Measured in cleaned storable material at a power supply of 50 Hz The capacity varies according to the nature of the material Pulley drive with Pulley drive with motor 1 500 rpm 25 11 motor 1 500 o m Js Gear motor 35 18 Gear motor 35 280 rpm 45 25 280 rpm 45 Pulley drive with 20 10 Pulley drive with 20 motor 1 000 rpm Bis 12 motor 1 000 25 Gear motor 50 23 Gear motor 50 180 rpm 65 30 180 rpm 65 The capacity is measured at a density of 750 kg m Important The J dimension in the sketch is just for guidance Important Remember to adjust the inlet plates before starting 31 38 45 30 40 50 60 www jema as 9 Technical specifications power consumption Conveyor 144 power consumption in kW 2 2 kW 3 0 kw 4 0 kW 5 5 kW Conveyor T45 power consumption in kW 2 2 kW 3 0 kW 4 0 kW 5 5 kW 2x 4 0 kW Intake conveyor power consumption in kW 144 2 2 kW 3 0 kW Intake conveyor T45 power consumption in kW Conveyor 44 45 with 45 bend 10 www jema as Drive station The drive station is delivered as a complete unit The outlet and motor are delivered separately Extensions The extensions are available in various lengths 2 5 m 2 0 m 0 25 m 0 125 m Extensions with inspection doors are available in lengths of 2 5 m Inlet troug
20. ssemble the conveyor on the floor if space allows following the reverse order of the assembly procedure If the chain amp flight conveyor is disassembled at the premises start by detaching the motor For conveyors with pulley drive the pulley must be removed first then motor the large pulley sheave and finally the guard The easiest way to remove the chain is to dismantle the Joint at the bottom of the conveyor and then pull out the chain through the bottom inspection door Finally remove all extensions The chain amp flight conveyor contains various materials that can be reused All metal parts should be delivered to a recycle industry 42 www jema as Options accessories Drive station outlet Inclination from O to 10 Outlet trough for drive tension section 90 44247 4 500 5 E Inclination from 10 to 45 A 0200 0200 B 650 650 C 440 440 D 330 www jema as 43 Options accessories Shut off valve 1 Shut off valve for drive tension section 2 Shut off valve with 2 end stops for drive tension section Shut off valve for drive tension section 44026 45026 8 3 2 Shut off valve with 2 end stops for drive tension section 44098 45098 9 5 44044 A 45030 19 2 Shut off valve for drive tension section with motor and 2 end stops 44 www jema as Extensions 1 Trough kit with cover for 0 5 m inlet trough Trough kit with cover for 0 5 m inlet
21. t and side inlet 159 6 182 177 6 206 195 6 230 LES 260 20O 284 249 6 308 10 0 267 6 332 150 363 6 457 20 0 453 6 250 548 6 708 30 0 638 6 828 55 0 739 6 941 847 6 www jema as 21 Weight table T44 gear motor Complete with pinion gear motor 45 bend and inlet trough Weight table T44 pulley drive Complete with pulley drive 45 bend and inlet trough 22 www jema as Weight table T45 gear motor Complete with pinion gear motor 45 bend and inlet trough Vaegtskema T45 Kileremtreek Complete with pulley drive 45 bend and inlet trough www jema as 23 Assembly Please check the foundation and the travel direction location of inlet and outlet before starting the assembly It is important to read these instructions carefully before starting the assembly Check that there is sufficient space available Attention Before starting the assembly work check that the required safety equipment is at disposal e g work gloves safety footwear helmet safety glasses and a lifeline if necessary This equipment is not included as standard 24 www jema as Sealing All the joints must be sealed with a sealing compound in order to avoid dust and moisture entering at the flange joints The sealer must be applied at the flanges inside the holes After sealing the joints must be bolted together Silicone www jema as 25 Closed bottom sect
22. tops fault finding 38 MaintenanCe rra aca 39 fo A 39 MOTOT p 39 A e 39 40 Rubber 40 E 40 L brication 40 Closed bottom section and tension 4l o onem rent 41 41 Noice and 41 42 ES OSS T A E 43 Outlet for drive station eee eaaa nene 43 e 44 STNG ONS mara anaa a a ma kag aa sa Jaa seats 45 Intermediate 46 o 47 80 48 A e o A 49 Discharge e AA 49 A 50 TA saang ag aaa an 52 www jema as 3 Introduction JJEMA AGRO A S is a modern factory which specializes in producing and delivering equipment for transport systems for raw or cleaned grain seeds and granulates Our current product range is the result of more than 50 years experience in machine development especially for the agriculture in close collaboration with our customers and our company is highly regarded in the industry due to the quality and versatility of our products JEMA AGRO A S co
23. trough 44024 45024 www jema as 45 Intermediate outlet Extension 1 0 m with shut off valve and brush without chain can be combined with different outlet troughs and control systems Outlet troughs Control systems 46 www jema as 1 Intermediate outlet with 1 0 m extension 44101 35 10 2 Outlethopper SK200 for intermediate outlet 44102 6 60 3 Manual pull for intermediate outlet 45105 4 2 end stops fitted on intermediate outlet 88115 0 16 5 Motor 0 12 kW with limit stop for intermediate outlet 45104 45101 37 20 45102 7 08 45105 88115 0 16 45104 Wire suspension 1 Wire suspension single with 21 m wire for 10 m suspension 00046 250 00046 25 0 2 Wire suspension double with 31 m wire for 15 m suspension 00047 520 00047 5240 5 Wire suspension single with 44 m wire side guide for 10 m suspension 00048 38 0 00048 38 0 4 Wire suspension double with 64 m wire and side guide for 15 m suspension 00049 www jema as 47 Cover 1 Cover for 1 m extension with outlet 2 Tarpaulin cover for drive station Cover for 1 m extension with outlet 45132 30 0 45132 30 0 2 Tarpaulin cover for drive station with pulley kit 51090 3 0 51090 9 0 51091 3 0 51091 3 0 Tarpaulin cover for drive station with pinion gear motor 48 www jema as as 49 U UA W NN MA WYN XN RD MAN I or a E U
24. without chain galv Extension 0 25 m without chain galv Extension 0 125 m without chain galv Extension 0 5 m w side inlet SK 200 without chain galv Elevator base closed without chain galv Inspection door for tension section closed elevator base Bush for elevator base short d26 x 25 d26 x 58 Bush for elevator base long d26 x 48 d26 x 78 Sprocket 8 Z for elevator base d25 Shaft for tension end bend Feather key 8x7x30mm Bearing with flange UCF PFL 205 25 mm Intermediate outlet without extension Outlethopper SK200 for Intermediate outlet Nonfric wear rail for 1 0 m extension with outlet Drive shaft for intermediate outlet Roller for pull intermediate outlet Brush for 1 0 m extension with outlet Slide rail for intermediate outlet PEHD1000 52 www jema as T20 51583 51585 s1577 51531 55150 51066 20017 51580 8 066 87065 83026 51564 51570 44247 81319 91520 81326 o1 27 52151 31021 81330 51012 51022 51024 51025 51026 51027 44130 51231 20005 20038 20039 20036 20230 87079 85100 44101 44102 91503 45104 2 45100 10 44128 44100 8 Kg 36 00 36 00 36 00 0 03 120 0 50 0 08 2 00 0 04 0407 1 80 176 1 70 4 50 5 00 0 03 0 50 083 0 85 0 54 35 00 35 00 26 00 14 00 2 00 3 00 2 00 10 50 6 60 0 553 0 02 005 1 10 0 70 0 02 0 30 35 10 6 60 0 14 0 03 0 05 0 05 T40 52483 52485 52116 51581 85130 51066 40017 521
25. y on the stand with 4 bolts without tightening it screw the clip bolt and tension bolt on the motor stand and then fit the large pulley on the drive station shaft and tighten it with a screw remember the Woodruf wedge e Offset the motor in the slotted holes of the support until the pulley sheaves are parallel Tighten the motor bolts e Move the motor stand towards the conveyor by loosening the tension bolt and fit the pulleys Tighten with the tension bolt and the clip bolt e Finally fit the external pulley guard The belt tensioning is correct when the belt deflection is 10 15 mm see drawing Important The belt needs retightening after the first 24 hours and then according to the maintenance schedule NOTE Do no use tools to force the pulleys onto the sheaves www jema as 31 Extensions and inlet trough The extensions inlet trough must be fitted in a way that provides sufficient space for later assembly of the chain as this has to be done through the extension inlet trough opening access door Fit the extensions inlet troughs as shown on the drawing if available The conveyor must constantly be supported during the fitting see section Attachment Extension Inlet trough Chain The conveyor chain is equipped with rubber slats and the chain must be fitted before the drive station Assemble the chain with the chain connectors see drawing and check the length of the chain the tension bolts on t
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