Monitor anything, anywhere.
Contents
1. Typical applications Different businesses use the capabilities of the Messenger XL 70 Remote Monitoring System in different ways for some it is to reduce waste For others it is to improve reliability Monitored Conditions Tank Level Monitoring Bulk Inventory Liquid amp Bulk Storage Supply Chain Management Inventory Management Petrochem Production PE Usage Data Other Monitored Conditions an Lift Stations Tank Level Monitoring 2 Pipelines Bulk Inventory Refineries Deliveries Chemical Plants Usage Data Equipment Generators Pumps Compressors Equipment Skids Environmental Remediation Equipment Emissions Monitoring Flood Control Sound Abatement Monitored Conditions Pressure Flow Level Monitored Conditions Pressure Flow Run Time Level Ambient Sound Messenger XL 70 User Manual Privacy policy Global Monitoring collects and uses contact and other information about you to provide the services you request and to communicate with you This information may be provided to other companies that work on our behalf We do not sell rent or lease our customer lists to third parties We may access and or disclose your personal information if we believe such action is necessary to a comply with the law or legal process served on Global Monitoring b protect and defend the rights or property of Global Monitoring including the enforcement of our agreements or c act in urgent circumstances2. v At the command prompt type LOG O and select option 2 2 23 amp ES g es XL70 Demonstration Site HyperT erminal File Edit View Call Transfer Help PC Terminal S O O e AE EE Voice S O COMMAND gt LOG O DATA LOG OPERATIONS Browser OF SOF TOTO TO Download uncompressed log in ASCII Email Attachment O Download uncompressed log using X moden Download compressed log using X moden Text Messaging F F F F Display data log configuration Previous Menu BELEK F F F F F Choose a Number gt _ SmartPhone PDA se SENER 5 S Standard O Optional F Proposed for future On the menu bar click Transfer Receive File Type the location where Receive File you want the received file Place received file in the following folder to be stored I Er 00000 Browse Set the Use receiving protocol to XN MODEM gt Use recerving protocol ull Close Cancel HyperTerminal will ask you Receive Filename Ei to enter a name for your i j modem never sends filename 20 you must specify a log file filename for storing the recerved file modem Click Receive gt Folder CY Use a name such as LOGTXT gt Filename LOG CMP Click OK gt Cancel 40 Working with the Messenger XL 70 Alarm handling When the Messenger XL 70 system detects an alarm condition it can perform a number of notification actions including e Open or close an output relay to control a load such as a light pu
3. landline e Standard feature e Supports remote administration Telephone Network Ge Landline Cell Com Kit Provides support for Cellular PC mode Part number P 2001 Cellular Browser and Cellular Voice mode Requires cell phone activation with a carrier of Landline Voice your choice Kit includes transceiver power e Messenger is attached to a standard supply antenna data cable and instructions landline dedicated or shared and delivers vocalized reports to any phone or cell phone e Standard feature Landline Telephone z Network Wireless Com Kit Provides support for Wireless Data Browser mode Part number P 2002 Requires m2MLIVE subscription Kit includes transceiver power supply antenna data cable and instructions Sat Com Kit Special Order Call for details Part number P 2003 Landline Fax Landline e Messenger uses a standard landline 3 Ethernet Kit Provides support for Ethernet Browser mode Kit dedicated or shared to send reports a SPs Part number P 2004 includes transceiver power supply data cable and to any fax machine ME J so instructions e Standard feature b Landline Cia Universal Serial Kit Part number P 2005 3 Wire to DB9 F Adapter Landline Browser Part number P 2006 e Messenger is attached to a standard landline dedicated or shared a PC requires internet access m2mLIVE Diagnostics e Requires m2mLIVE Service JF Part number M 1006
4. Satellite m2mLIVE Internet Messenger XL 70 User Manual 43 Below is an example of actual tank level data The graph was generated by Microsoft Excel Tank Inventory Hazelton Plant Polymer Binder Catalyst Working with the Messenger XL 70 A dialog box will indicate the progress of the transfer When the transfer is complete HyperTerminal will automatically return to the terminal screen Xmodem file receive for ACME Chemical Company Storing as Cvooep st ss SSSSS Packet fie oo Error checking Kl Retries pp Total retries pp File fa Last error e Throughput h s Elapsed 00 00 09 The contents of the downloaded file looks like this OFF 06 21 2007 14 12 14 LOG 06 21 2007 14 42 39 LOG 06 21 2007 15 42 39 ON 06 21 2007 16 16 06 s s s 4 0 0 4 r 8 94 8 13 667 19 95 0 3 0 8 94 8 13 667 20 00 0 3 0 8 94 8 13 538 20 00 0 3 0 8 94 8 13 538 20 00 0 3 0 Start Microsoft Excel and open the file that you just downloaded Excel will recognize it as a text file and prompt you for import parameters Specify delimited data and a comma delimiter The spreadsheet will populate with one data log record per row with each field in a specified column as follows Field Name A Record Identifier LOG Period entry RST System reset B TimeStamp MM DD YYYY HH MM SS E Input 1 ALM Alarm detected ON Succe
5. to protect the personal safety of our users or members of the public Our privacy practices may change without notice To view our current privacy policy visit www globalmonitoring com 47 46 About our company Environmental policy Global Monitoring is committed to operate in an environmentally responsible manner We often exceed the standards set for by the US Federal Government the State of California and the European Union Energy Efficiency Global Monitoring products incorporate CEC and Energy Star compliant efficiency level IV power supplies that significantly reduce energy consumption Lead reduction RoHS compliance Global Monitoring s products are classified under the scope of the European Union s RoHS Directive as Category 9 products Although not required to do so we use ROHS compliant power supplies and offer a lead recycling program Recycled content Our products are manufactured with both new and recycled content Key components such as batteries are always new Other components such as hardware and PCB assemblies are either new or certified by Global Monitoring to be as new Paper and cardboard components generally contain recycled paper fiber End of Life disposal program Products that have completed their service life can be returned to Global Monitoring where they will be disassembled and recycled in an environmentally responsible manner Messenger XL 70 User Manual 7
6. Features and Specifications Standard Inputs Optional Inputs Outputs Communication Data Logger Alarm Processor Front Panel Power Supply Battery Physical Four analog inputs Each accepts a 4 20mA or dry contact signal Ten bit resolution Feature include scaling adjustable filtering data logging alarm set points pulse counting run timer linearization table control set points and more Up to 24 additional inputs can be added in blocks of eight Each input accepts a voltage signal Selectable input ranges from 1VDC to 10 VDC Can also accept dry contact and 4 20 mA signals using external resistors Inputs have 14 bit resolution Features include scaling data logging alarm triggering and more Two solid state relays can switch 60 volts AC DC at 200 mA Outputs can be controlled either manually or automatically as a function of input set points or alarm status Includes a 33 6 kbs landline modem with fax and voice capabilities an RS232 port for local access and an RS485 port for I O expansion Optional com kits are available for cell phone communication wireless messaging and Ethernet connectivity Additional com kits are planned for the future Any combination of inputs and outputs can be logged at intervals ranging from 1 second to 99 hours Alarms and system events can also be logged Each log entry is time date stamped Capacity is configuration dependant and can range from 10 0
7. Messenger XL 70 User Manual 5 Product satisfaction support and warranty Global Monitoring wants you to be satisfied with your purchase Contact us by phone or email for product support or to discuss any problems or concerns When used in accordance with applicable installation and operating instructions our standard products are backed by a limited one year parts and labor warranty in which we will repair or replace at our option any device that fails to operate as designed Technical Support email Email your questions to support GlobalMonitoring com Technical Support Phone Call 610 604 0760 between 10 AM and 4 PM ET UT 5 Repairs Call 610 604 0760 between 10 AM and 4 PM ET UT 5 or email support GlobalMonitoring com to request an RMA and shipping instructions Customization Global Monitoring can modify a standard product or engineer a custom monitoring system for your unique application Call 610 604 0760 to discuss your requirements with us 6 An introduction to the XL 70 remote monitoring system An introduction to the XL 70 remote monitoring system The Messenger XL 70 gives you the capability to monitor equipment environmental and other conditions at one or more remote locations from the convenience of your desk or cell phone This capability can be put to work in a variety ways with the end result being less time on the road improved efficiency better customer service and your own peace of mind
8. an incorrect passcode Hyper Access A software program for a Windows PC that emulates a data terminal Available for free at www hilgraeve com htpe download html Landline Refers to any conventional wired dial tone phone line NEMA Enclosure An enclosure designed for electrical applications that passes certain mechanical and environmental standards A NEMA 4X enclosure for example is a non metalic enclosure suitable for use in wet locations Passcode An 8 digit numeric only password RoHS An EU directive that specifies allowable lead content in certain items TLA Refers to any Three Letter Acronym Top Cover That part of the Messenger XL 70 that includes all active components such as the main processor The top cover can be easily replaced by non technical personnel to resolve most hardware related problems 48 About our company Important notices Global Monitoring s products are designed to monitor industrial equipment and or processes Global Monitoring s products Must not be used for any life support or human safety application including such applications as burglar fire alarms or detection of harmful or dangerous conditions Global Monitoring makes no warranty of any kind with regard to this publication including but not limited to the implied warranties of merchantability and fitness for a particular purpose Global Monitoring shall not be liable for incidental or consequential damages in connection with the f
9. j Connect output devices Connect a power source Connect a landline or other communication service Start the system The Messenger XL 70 Remote Monitoring System ships with a phone cord AC power adapter and 12 VDC rechargeable battery Mounting hardware sensors hookup wire cable and basic tools such as a screw driver and wire stripper are not included The Options and Accessories chapter near the end of this manual lists other items that may be required for certain installations including a weatherproof NEMA rated enclosure an input expansion module a data cable and various Com Kits Locate and mount the system Locate the Messenger XL 70 Remote Monitoring System in a protected area close to the conditions being monitored If located outdoors or in a damp dusty or dirty environment both the Messenger XL 70 Remote Monitoring System and its power supply must be mounted inside a suitable enclosure Remove the top cover Messenger XL 70 User Manual 39 Getting data via the internet The Messenger XL 70 can communicate with you over the internet in a variety of ways Monthly Diagnostics Global Monitoring offers a free monthly diagnostics service in which we will connect with your Messenger and perform a number of tests to insure that your monitoring system is working properly A diagnostics report is emailed to you Data Via Website Global Monitoring s m2MLIVE server connects with your Messenger several ti
10. the connection you want to make e Double click on the desktop icon you created in the above paragraph In either case you should now see the Hyper Terminal connection box Click Dial or Connected When the Messenger XL 70 Remote Monitoring System responds the Connect dialog box will close and you will see a logon message coming directly from your Messenger System 24 Configure the system Configure the system p i This section outlines the basic steps required to a tailor the Messenger XL 70 Remote Monitoring System to your unique remote monitoring 7 application It includes a step by step checklist that will guide you through the process of 1 giving the system a unique identity setting pass codes configuring the I O and setting up the data logger and alarm handler Log on as administrator Establish a connection with the Messenger System using any communication mode that supports administrative commands direct serial Landline PC etc When prompted enter your the administrative passcode the default code is 1111 1111 You should see a command prompt All commands are entered from the command prompt amp XL70 Demonstration Site HyperT erminal File Edit View Call Transfer Help Messenger XL70 On Line XL70 Demonstration Site 19018421 06 04 2002 16 29 18 Enter Security Code gt XXAH2X33 COMMAND gt Connected 0 00 22 VT100 576008 N 1 SCROLL CAPS NUM Capture Print echo Security
11. the output The alarm mask is a two character hexadecimal number representing an eight bit binary mask The least significant bit of the mask correlates to input 1 the most significant bit of the mask correlates to input 8 If a bit in the mask TGS is set to 0 alarms on the correlating input will not control the output Conversely if a bit is set to 1 an alarm on the correlating input will control the output Y our location Local v Dialing Properties Calling card None Direct Dial I n As an example if you want output 1 to be controlled by alarms STOP Skip ahead to Save the Connection on input channels 1 through 4 but ignore alarms on channels 5 through 8 you would use OF equivalent to binary 00001111 as the alarm mask Close on Active Alarms The output will go on close when an alarm condition presently exists on any of the inputs designated by the alarm mask A present alarm is considered to be active when an input alarm setpoint is exceeded for longer than the input s response time Open on Active Alarms The output will go off open when an alarm condition presently exists on any of the inputs designated by the alarm mask A Establish communication Messenger XL 70 User Manual 31 roste a Diet Connection O Select 4 and follow the on screen instructions amp XL70 Demonstration Site HyperT erminal Ioj x Fie Edit View Call Transfer Help In the Connect To dialog box en
12. 00 records to over 50 000 records Data can be downloaded as comma separated variable ASCII Each input has configurable high and low alarm set points dwell time and other parameters Alarms can control outputs or initiate a notification process Alarm events and return to normal events are recorded in the data logger Keypad and 2 line LCD enable local viewing of I O status and other information 110 120 VAC 50 60 hz Energy Star and CEC compliant Optional 90 to 270 VAC supply is available Internal rechargeable battery provides uninterrupted operation for up to 4 hours in the absence of AC power Size 5 5 W x 8 25 H x 2 875 D Weight 2 5 LB 1050 G Operating temperature OC to 40C Four mounting holes facilitate wall mounting All wires exit through two 7 8 diameter holes Wire glands are included 8 Choose the communication mode that s right for you Choose the communication mode that s right for you The usefulness of any remote monitoring system is dependent on its ability to move information from a remote site to the people devices or systems that need it The Messenger System offers many ways to move that information you choose the modes appropriate to your application Standard and optional modes A communication mode is a set of technologies used to move information from a Messenger System at a remote location to a target destination One mode may move the information over a landline and del
13. 23 or Communications Closet Floor 3 O Atthe COMMAND gt prompt type SEC S choose menu i i Unit A selection number 6 and type the site name Units on otte ton Data Logging Enabled a 5 Previous Menu Configuring the inputs Each input channel has a set of programmable parameters that K enable the Messenger System to convert raw electrical signals Connected 0 11 08 VT100 576008N 1 SCROLL CAPS NUM Capture Print echo 7 from sensors into meaningful engineering units such as degrees PSI or GMP The parameters are also used to define alarm conditions control outputs and record data Label O Atthe COMMAND gt prompt type INP S and select the input that you want to configure You will get a sub menu Each input can be given a name to help identify the information containing a list of parameters and their settings for coming from it Mal elie thie SHEE Mi Anes Ge De ane Aponte O Select menu item 1and type an appropriate label name sensor type Labels can be up to 12 characters long and contain any alphanumeric or other e g lt gt printable characters Convert to engineering units Convert the raw signal from each sensor into meaningful information In the accompanying examples we will use a pressure sensor that produces a current of 4 milliamps at 50 PSI increasing to a current of 20 milliamps at 200 PSI Inputs configured as dry contacts have only one alarm state If the inpu
14. 52 Messenger XL 70 User s Manual Revision H 4 Part number P 9001 Copyright 2007 Global Monitoring LLC www GlobalMonitoring com GL OB L MONITORING Messenger Y XL 70 Remote Monitoring System USER S MANUAL Monitor anything anywhere Messenger XL 70 User Manual 51 50 Messenger XL 70 User Manual 3 Welcome to the Global Monitoring Family Congratulations on your acquisition of a Messenger XL 70 Remote Monitoring System Installation and operation ofthe Messenger have been designed so that you can quickly and effortlessly realize the remote possibilities placed at your fingertips with this state of the art telemetry system This guide steps you through the installation configuration and operation procedures that are typical of most applications Supplemental information covering less common installation scenarios can be found on our website Still have Questions Global Monitoring is committed to helping you realize the benefits of our remote monitoring technology Ifthere is a question that cannot be answered easily and completely in our documentation please email us at support globalmonitoring com or call us Monday through Friday between 10 AM and 4 PM ET at 1 610 604 0760 4 Welcome to the Global Monitoring Family Table of Contents Welcome to the Global Monitoring Family Product satisfaction support and warranty An introduction to the XL 70 remote monitoring system Typical applicatio
15. Codes Your Messenger System has three security codes each permitting access to the system but with varying degrees of privilege Level 1 Security Code Messenger XL 70 User Manual 29 O Select menu item 10 and enter the Output OFF setpoint O Make sure that automatic control is selected under the OUT S menu Data Logging Datalogging can be enabled or disabled on a per channel basis Disabling datalogging on any channel results in additional memory allocated for the other channels O Select menu item 14 to enable or disable data logging for this channel REPEAT THE ABOVE FOR EACH INPUT Configure the Alarm Dialer The Messenger System continually monitors all inputs for alarm setpoint violations If a violation continues for the amount of time specified in the response time parameter a notification process is triggered and a voice fax or text message is delivered to up to eight designated telephone numbers Notification will continue even if the alarm condition returns to normal until the alarm has been acknowledged Notification Directory O Atthe COMMAND gt prompt type PHO O to display a list of 8 numbers to be dialed for alarm notification O Select an entry to edit When prompted enter a name and phone number following the on screen instructions 28 Configure the system O Select menu item 2 and select one of the following 4 20 mA analog sensor dry contact sensor flow tot
16. Landline m2mLIVE Internet Expansion Module Part number P 2007 Landline Email Attachment e Messenger is attached to a standard landline dedicated or shared e PC requires internet access e Requires m2mLIVE Service JE Output Relay Part number P 2008 Landline Internet Nema Enclosure Part number P 2009 Choose the communication mode that s right for you Cellular PC e Messenger is attached to a cellular interface e PC with modem is attached to a landline e Requires optional Cell Com Kit e Supports remote administration Cellular Voice e Messenger is attached to a cellular interface reports vocally to any phone or cell phone e Requires optional Cell Com Kit Cellular Browser e Messenger is attached to a cellular interface e PC requires internet access e Requires m2MLIVE Service e Requires optional Cell Com Kit Wireless Data Browser e Messenger is attached to a wireless data interface e Data is available from any web browser e Requires optional Wireless Com Kit e Requires m2MLIVE Service Satellite Browser e Messenger is attached to a satellite interface e Data is available from any web browser e Requires optional Sat Com Kit e Requires m2MLIVE Service Wireless Data Cellular Telephone Network Landline Cellular Telephone Network Landline or Cel Fu Cellular m2mLIVE Internet m2mLIVE Internet
17. active 24 7 The output will automatically turn ON or OFF as determined by the Output ON and Output OFF setpoints on its corresponding input Use the INP S command to set or change these control setpoints In the Connect To dialog box enter the Country region Area code and Phone number of the unit to be called In the Connect using box select your computer s modem Note if your modem is D Hazelton Production Facility Enter details for the phone number that you want to dial Om Day i i not listed it may not be installed Country region United States 1 Identical to Automatic except that control only occurs during properly we EE daytime hours The output is OFF during nighttime hours Use the Click OK INP S command to set or change the control setpoints and the Phone number 555 1212 DAY S to set or change Start of Day and End of Day Automatic Night Identical to Automatic except that control only occurs during nighttime hours The output is OFF during daytime hours Use the INP S command to set or change the control setpoints and the DAY S to set or change Start of Day and End of Day Alarm Mode Click Cancel Connect When using one of the alarm tracking modes to control an output The Connection is now defined D EREA ee you must enter an alarm mask for that output The alarm mask and it s time to save it indicates which input s alarm conditions should be used to control Click File Save ore a a Modify
18. adopted by water companies phone companies and multinational corporations for preventive maintenance inventory management and environmental monitoring applications Our pioneering efforts include e Being the first company to integrate data acquisition data logging control communications and other functions into a low cost OEM module e Demonstrating in 1992 a system that collected water quality data from remote sites and posted that data to a website e Using satellite technology to monitor and control the operation of gas turbine power plants e Development of various remote monitoring technologies that enable equipment engineers to schedule preventive maintenance of equipment such as pumps or motors ahead of actual failure In 2003 after a brief acquisition by a fortune 500 company we re organized as Global Monitoring LLC with a new vision for how to do business That vision includes a commitment to use our remote monitoring technologies to address social needs such as improving water quality in third world countries safeguarding the environment and making businesses run more efficiently Today Global Monitoring is unique in both the products we sell and the way in which we conduct business 44 Options and accessories Messenger XL 70 User Manual 9 Landline Options and accessories Landline PC e Messenger is attached to a standard landline dedicated or shared e PC with modem is also attached to a
19. alizer or temperature sensor O Select menu item 3 and enter the Top of Scale value O Select menu item 4 and enter the Bottom of Scale value O Select menu item 11 and enter a number corresponding to the number of decimal positions that you want to appear in various reports O Select menu item 12 and enter an abbreviation for the engineering units appropriate to the sensor Alarm setpoints Convert the raw signal from each sensor into meaningful information In the accompanying examples we will use a pressure sensor that produces a current of 4 milliamps at 50 PSI increasing to a current of 20 milliamps at 200 PSI To disable the low alarm set it equal to the bottom of scale parameter To disable the high alarm set it equal to the top of scale parameter O Select menu item 5 and enter a high alarm limit O Select menu item 6 and enter a low alarm limit O Select menu item 7 and enter a response time An alarm does NOT trigger unless the alarm setpoints ve been violated for the entire response time Control setpoints The Messenger XL 70 Remote Monitoring System has two controllable outputs that can be used to turn devices on or off Outputs one and two can be programmed to change state based on the values of inputs one and two To illustrate operation the Messenger System can automatically OPEN a valve connected to output 1 whenever a level sensor attached to input 1 exceeds a programmed setpoint Th
20. all or inside an equipment cabinet Connect inputs and outputs The Messenger XL 70 Remote Monitoring System has four inputs that can accept any sensor that produces a 4 20 mA or dry contact signal Sensors that produce a voltage signal require an optional expansion module see Options and accessories Contact us to discuss any sensor interfacing issues not addressed in this manual Inputs should be wired with 16 to 20 gauge twisted pair cable Keep in mind that the inputs are referenced to common they are not electrically isolated from each Certain applications may require the use of a signal isolator An auxiliary DC power output on the Messenger can be used to power external sensors and accessories for each input It provides 12 VDC nominal at up to 100 mA This power is taken from the backup battery and will provide uninterruptible power even during a power outage CAUTION Any sensor located in an explosive or hazardous environment requires special consideration that is beyond the scope of this manual Contact Global Monitoring for further information 16 Select your sensors Typical Wiring Connections Loop Powered Externally Powered Dry Contact 3 Wire 4 20 mA Sensor 4 20 mA Sensor Sensor 4 20 mA Sensor IO IN LQ rev gure eo ke Need Additional Inputs Up to three Input Expansion Modules see options and accessories can be attached to the Mes
21. dio Shack 276 1538 or Digikey L77DE09S Front View Back View In either case connect the free ends of the data cable to the designated terminals on the XL 70 and plug the D Sub 9 connector into your computer s serial port Creating the connection If you are using Hyper Terminal Private Edition click Start All Programs Hyper Terminal Private Edition Hyper Terminal Private Edition In the Connect Description Connection Description dialog box type a name for the ae connection The name should niet New Connection describe what the Messenger is monitoring or where it is located Enter a name and choose an icon for the connection whichever makes sense for your Same 6 Messenger Demo System application Icon Choose an icon Click OK Click OK STOP Skip ahead to either Create a Direct Connection or continue on to Create a Landline Connection Messenger XL 70 User Manual 33 present alarm is considered to be active when an input alarm setpoint is exceeded for longer than the input s response time Close on Unacknowledged Alarms The output will go on close when an alarm condition exists on any of the inputs designated by the alarm mask and stay on even if the alarm condition goes away It will turn off open when the alarm condition is acknowledged 32 Configure the system Messenger XL 70 User Manual 21 Automatic Create a Landline PC connection Control is
22. e may sometimes interfere with modem operation and require extra filtering 18 Select your sensors Messenger XL 70 User Manual 35 Test the landline by connecting a standard telephone to it Make your phone to key in the security code and to spell out sure you can place and receive calls Check both pulse and tone commands The XL 70 will respond in spoken English dialing modes and make a note of any prefixes such as 9 that may be required to place a call Insert the phone cord through the system s wiring feed thru and connect it to the mating connector located inside the top cover Connect the other end of the phone cord to an active phone jack Plug it in When all wiring connections are complete tighten the wiring feed thru s until all of the wires are restrained Connect the ribbon cable from the XL 70 s top cover to the base Place the top cover on the base plate and tighten the four corners Plug the power supply into a non switched always on power outlet North American Version International Version 34 Working with the Messenger XL 70 Messenger XL 70 User Manual 19 Working with the Establish communication Messenger XL 70 You can communicate with the Messenger XL 70 using any one of the available communication You ve configured your Messenger XL 70 modes discussed in the previous chapter In this Remote Monitoring System to monitor and record conditions ata section we focus on two
23. e valve would remain open until the level drops below an output off setpoint O Select menu item 9 and enter the Output ON setpoint Messenger XL 70 User Manual 25 Level One Security Code is for system administrators and permits access to setup commands as well as the operational and reporting commands O Atthe COMMAND gt prompt type SEC S and select menu item 1 You will be prompted to enter a new security code The security code is eight digits long and all eight must be entered Only the digits 0 9 are accepted Level 2 Security Code Level Two Security Code permits access to setup and reporting commands O Atthe COMMAND gt prompt type SEC S and select menu item 2 You will be prompted to enter a new security code The security code is eight digits long and all eight must be entered Only the digits 0 9 are accepted Level 3 Security Code Level Three Security Code permits access only to the reporting commands O Atthe COMMAND gt prompt type SEC S and select menu item 3 You will be prompted to enter a new security code The security code is eight digits long and all eight must be entered Only the digits 0 9 are accepted Identifying the system Your Messenger System has several programmable identification fields that are used on various reports to help you manage information from your remote sites The information that you enter in these fields will not affect the operation of the Messenger System C
24. et Beco inf FE iit Hi srm Satie Til Mater Peary Ite TT me Tatty Si sfs 123 hain Siem Navigation Instructions Press to START to go RIGHT Press to go DOWN 36 Working with the Messenger XL 70 Front Panel controls The Messenger XL 70 s front panel LCD display and keypad can be used to query the unit control outputs and change settings Refer to the navigation diagram on the next page Press the MENU button to get to the main menu then press the UP and DOWN buttons to scroll through the menu options Press the OK button to select an option Note Press the MENU button at any time to return to the main menu Input Report The Input Report displays the current reading of each input Use Up and Down to scroll through the inputs Output Report The Output Report displays the on off status of the two outputs Alarm Status The Alarm Status report will display all acknowledged and unacknowledged alarms Use Up and DOWN to scroll through the alarms System Status System Status displays information about the system such as software version serial number and the number of service outages Use UP and DOWN to scroll through the information Communications This menu option is reserved for future use Setup The Setup option is used for factory calibration of the inputs Do not change any
25. iver it vocally to a cell phone while another may move the information via satellite and post it on a website A communication mode is more than just phone lines broadband connections and hardware it includes the know how of remote monitoring experts developed over many years to insure the reliable and cost effective delivery of information from a remote site to the people or systems that need it This know how embedded into every XL 70 makes the implementation of any given communication mode a straightforward process The Messenger XL 70 Remote Monitoring System currently supports 12 distinct modes for remote communication plus two modes for local communication Additional communication modes are anticipated Several communication modes permit remote configuration of the Messenger System while others are intended for data reporting only In most cases you can enable several communication modes however at least one of those modes should support remote administration The next few pages describe each of the communication modes for you to choose from Messenger XL 70 User Manual 45 About our company Global Monitoring is an established company in the growing field of remote monitoring Originally founded as a private company in 1988 we were the first to offer a low cost easy to use remote monitoring system with the full range of capabilities required for targeted industrial and utility markets Our systems were
26. ls by controlling a pump Other applications include temperature and pH control e In alarm mode an output is controlled by the alarm status of the Messenger XL 70 Use this mode to shut down equipment or to activate a warning device Flow control Restore Defaults Apply You can mix or match control mode settings among the two output channels The output control mode settings are found in the OUT S menu There are three variations of set point mode differing only with respect to the time of day in which the automatic control is active 30 Configure the system Messenger XL 70 User Manual 23 Save the connection amp XL70 Demonstration Site HyperT erminal File Edit View Call Transfer Help D tr 7 amp DEF Click Cancel Connect The connection is now defined D Vesa bere and it s time to save it COMMAND gt PHO O PHONE NUMBER SETUP Phone 1 Phone 2 Phone 3 Phone 4 Phone 5 Phone 6 No Number No Number No Number No Number No Number No Number Click File Save Phone number 9 1 470 555 1212 Your location Office ha Dialing Properties Calling card None Direct Dial Phone 7 No Number Phone 8 No Number Previous Menu Choose Number gt 1 Phone 1 No Number Change Label Name Change Phone Number Erase Entry Previous Menu Choose a Number gt Connected 0 28 52 VT100 576008 N1 SCROLL CAPS NUM Capture Print ech
27. mes a day and updates reports and a database that you can access via a website This capability requires a subscription to the m2MLIVE monitoring service Email Alarm reports and weekly status reports are emailed to you as pdf attachments This very inexpensive service requires a subscription to the m2mLIVE monitoring service Check the Options and accessories page for information about these and other internet based monitoring solutions Keep in mind that certain services are not compatible with certain communication modes Getting automatic reports The Messenger XL 70 system can send alarm reports or periodic status reports directly to a fax machine De Landline i Telephone Network 55 9 J Landline om To send alarm reports to your fax machine use the PHO O command and add your fax number to the alarm dial out sequence Remember to prefix the phone number with an F To send periodic status reports to your fax machine use the SCH S command and follow the menu directives 38 Working with the Messenger XL 70 Data Mode commands The Messenger XL 70 generates a variety of concise text reports Each report is updated just prior to generation and is time stamped An auto report feature when enabled produces an input report at the beginning of each communications session without the need to enter a pass code Reports can be accessed by any security level Refer to the Establishing Communicatio
28. mp or siren e Deliver a message to a fax machine e Deliver a voice message to a telephone e Deliver a message to a computer e Provide local alarm notification by means of a LED e Annotate various reports and data screens with an alarm notification message The alarm notification process continues even if the alarm condition returns to normal until it is acknowledged Responding to an alarm message Voice Mode When the Messenger XL 70 detects an alarm it will dial any phone number designated to receive voice mode alarms When the phone is answered the Messenger XL 70 system will repeat the alarm message up to six times Hello this is telephone number one two three four five six seven Alert condition exists Recipients of such calls should press and hold any keypad button for one to two seconds The Messenger XL 70 system will respond with the following message OK Enter security code When a correct security code has been entered the Messenger XL 70 system will say Yes Then press INP to learn the cause of the input alarm condition and type ALM to acknowledge receipt of the alarm message Messenger XL 70 User Manual 13 Select your sensors Every remote monitoring system requires sensors 7 to convert physical variables such as temperature A flow or level into electrical signals that can be processed X recorded and transmitted The Messenger XL 70 Remote Monitoring Sys
29. ns chapter at the beginning of this manual to access the XL 70 via a modem equipped PC Once you ve logged in you will see a COMMAND gt prompt Press the ENTER key and you will see a list of available commands Each three letter command is followed by an R for a report or O for options or S for setup So for example to get a real time report of the present condition of the inputs including any that may have exceeded an alarm setpoint type INP followed by an R XL70 Demonstration Site HyperT erminal File Edit View Call Transfer Help Dae 4 Df COMMAND gt INP R INPUT STATUS REPORT Tank Level Pump Temp Flow 16 7 GPM Bypass Valve Time 06 04 2002 16 42 24 COMMAND gt Output Control Use the OUT O command and select the channel you want to control and use the spacebar to manually toggle the output on or off The on off state of the output is controlled by the operator with the On1 and On0 commands Entering On1 turns output n ON and OnO turns output n OFF where n is the desired output number 1 2 Messenger XL 70 User Manual 15 Detach the ribbon cable from the base plate using the ejector latches IMPORTANT Detaching this cable disconnects the battery power supply and other signals from the processor board Detach this cable whenever the Messenger is taken out of service re by Grey i Mount the base plate to a w
30. ns Features and Specifications Choose the communication mode that s right for you Standard and optional modes Additional modes Select your sensors Installthe hardware Locate and mount the system Connect inputs and outputs Connect a power source Connect to a communications service Plug it in Establish communication Preparation Creating the connection Configure the system Log on as administrator Security Codes Identifying the system Configuring the inputs Configure the Alarm Dialer Configure the Data Logger Configure the Output Controller Working with the Messenger XL 70 Voice Mode commands Front Panel controls Data Mode commands Getting data via the internet Getting automatic reports Alarm handling Data analysis Options and accessories About our company Environmental policy Privacy policy Important notices Glossary and TLA s Messenger XL 70 User Manual 49 Glossary and TLA s 4 20 mA A signal standard for sensors whereby a 4mA current represents a bottom of scale reading and a 20mA current represents a top of scale reading Base Plate That part of the Messenger XL 70 that includes the battery and connectors for all field wiring CEC California Energy Commission Data Logger A subsystem within the Messenger XL 70 that records data from all inputs and outputs on a periodic basis Can be configured to record alarm events Engineering Unit s Hacker An event that is recorded whenever someone repetitively enters
31. o Configure the Data Logger The Messenger System s data logger records all system wide events such as alarms online sessions resets and failed login attempts It can also be configured to record input and output conditions on a periodic basis Logging period HO Atthe COMMAND gt prompt type LOG S Select 1 and enter the logging period in HH MM SS format Clear memory This action permanently erases the contents of the datalogger s memory Note you normally do not have to clear memory when it is full it will automatically clear the oldest information in its memory You can use this clear function after you download the contents of the datalogger s memory minimize future download time and to eliminate the possibility of downloading redundant information At this point it s easy to create a shortcut on your desktop e Click File Open e Right Click on the connection you just created then Click Copy e Point to an empty location on your Windows toolbar usually located at the bottom of your screen Right Click then click show the desktop e Point to an empty location on your desktop Right Click then Click Paste Shortcut A shortcut icon will be placed on your desktop Test the connection Start the connection using either of the following methods e Click Start All Programs Hyper Terminal Private Edition Hyper Terminal Private Edition then File Open Double click on
32. ode Number This eight character alphanumeric field is often used to number the remote monitoring systems that you have in the field example ACME 001 ACME 002 etc or to record the installation date O Atthe COMMAND gt prompt type SEC S choose menu selection number 4 and type your eight character code 26 Configure the system Messenger XL 70 User Manual 27 amp XL70 Demonstration Site HyperT erminal iof x File Edit View Call Transfer Help D AE S DEF Unit Phone Number COMMAND gt INP S This is the phone number of the line to which the Messenger System is attached The Messenger System will vocalize the information in this field to identify itself in voice mode O Atthe COMMAND gt prompt type SEC S choose menu selection number 5 and type the phone number of the Choose a Number gt 1 line to which the Messenger System is attached SET CHECK INPUT SETTINGS Input 01 lt Label gt Input 02 lt Label gt Input 03 lt Label gt Input 04 lt Label gt Previous Menu Input 05 Input 06 Input 07 Input 08 Input 1 PRESENT SETTINGS Site Name PEEPI Sensor Type Linear 4 to 20n Top of Scale Bottom of Scale High Alarm Set Point Low Alarm Set Point Response Time Rate Alarming Output On Set Point Output Off Set Point 4 00 Decimal Places 2 This 32 character alphanumeric field describes the location address or function of the Messenger System Examples include 123 Main St 191
33. of the setup settings Messenger XL 70 User Manual 17 Connect a power source The Messenger XL 70 Remote Monitoring System ships with an 18 VDC Energy Star and CEC California Energy Commission compliant power supply insert the leads from the power supply through the base plate use one of the included feed thru s Connect the RED or STRIPED lead to the SUPPLY terminal Connect the SOLID BLACK lead to the SUPPLY terminal CONTACT O CONTACT Connect to a communications service If you are using any of the communication modes that require land line phone service follow the directions below For other communication modes that require one of our optional Com Kits follow the instructions included with that kit Selecting a landline The Messenger XL 70 Remote Monitoring System ships with a landline voice modem that is compatible with most public phone systems found throughout the world It will also work on most office PBX phone systems that are compatible with standard telephone devices Ideally the XL 70 should be the only device on the line however it is often possible for the XL 70 to share a phone line with an answering device facsimile machine or telephone Contact technical support for additional information about line sharing Keep in mind that certain voice over IP services such as Vonage may not be suitable for modem communication Also note that broadband DSL servic
34. of the standard communication remote site Now you re ready to check the status at the remote site modes the Landline PC Connection and the Direct analyze activity and control the operation of some equipment You Connection Both modes support the administrative commands can access your XL 70 in a variety of ways depending on which needed for setup and commissioning communication modes you enabled during installation This section i Preparation Both the Landline PC Connection and Direct Connection require a data terminal or a computer running a terminal emulation describes how to work with your XL 70 using a few of the most common communication modes Keep in mind that not every communication mode will be available to you only those modes program We recommend using a Window s based PC running which you enabled during installation Hyper Terminal which is included with most versions of Windows or the more advanced Hyper Terminal Private Edition which is Voice Mode commands available as a free download at http www hilgraeve com htpe download html The Messenger XL 70 has an interactive Voice Mode that accepts touch tone commands from any telephone and produces Hyper Terminal Private Edition is free for personal use and is vocalized responses in plain English Voice Mode is ideal for quick regarded and one of the most stable and easy to use programs in status checks of conditions at a remo
35. senger XL 70 to expand its monitoring capacity to 28 inputs The modules are attached via twisted pair cable and can be located up to 500 feet from the Messenger What about the Earth Ground terminals Each input and output connector has an earth ground terminal The use of these earth ground terminals is optional and they can be left unconnected In electrically noisy environments you may need to run shielded cables to your sensors in which case you can connect their shields to the earth ground terminals of their respective connectors If you are using the earth ground terminals one of the unused earth ground terminals should be connected to a suitable earth ground such as a water pipe or ground rod The Messenger XL 70 Remote Monitoring System has two outputs that can be controlled remotely or automatically in response to alarm conditions or input parameters The outputs utilize a solid state relay Omron part G3VM SY that can handle a load current of 0 2 amps at 60 volts AC or DC An external relay can be used to switch higher voltages or currents Externally Powered 300mA Max XL70 Powered 100mA Max Front Panel Navigation Main Meru bryet Trent Messenger XL 70 User Manual 37 Tryst Ai y Teen ut HEM den tt VARM y Tanke ena Mater Peary Mifeut Fi int
36. ssful login OFF Offline Fo oOo finputt2 Inputvalue gt G input 3 Inputvalue gt Battery Voltage Reflects the condition of MG thebackup batten o Ethernet PC e Messenger is attached to an ethernet interface e Data is available from any PC e Requires optional Ethernet Com Kit e Supports remote administration Ethernet Browser e Messenger is attached to an ethernet interface e Data is available from any web browser e Requires optional Ethernet Com Kit e Requires m2MLIVE Service Serial Connection e Messenger System connects directly to the USB or RS 232 port of a PC e Standard feature requires cable e Supports remote administration Front Panel e Input conditions can be checked through the Messenger System s front panel user interface e Standard feature Messenger XL 70 User Manual 12 Choose the communication mode that s right for you Messenger XL 70 User Manual 41 Data analysis Additional modes The contents of the data logger can be downloaded and opened in a program such as Microsoft Excel for analysis graphing and The table below indicates if a particular communication mode is reporting standard optional or proposed for future release The file transfer procedure described below is simple but time sensitive Once started it must be completed within 45 seconds else the process will time out and need to be restarted u N U eg mn Eg
37. t state equals the configured alarm state an alarm condition will be triggered
38. te site from the convenience its class All of the examples in this manual were performed using of any cell phone or telephone It can also be used to control Hyper Terminal Private Edition Versions 6 3 on a Windows XP outputs and acknowledge alarms computer Note Vista users should use HyperTerminal Private Edition Landline Setup for a Landline PC Connection Connect the Messenger System to a standard dial tone phone line Connect the PC to its own phone line The PC must have a modem Telephone Network Landline or Cell Landline Use your land line or cell phone to call the Messenger XL 70 When it answers you will hear a bong sound followed by a few seconds of silence Press the key on your phone during the time of silence The system will switch to voice mode identifying q itself and prompting you for a security code If you fail to press the key at the proper time hang up wait at least one minute and try again Once the XL 70 enters voice mode use the buttons on Telephone Network Landline 20 Establish communication Setup for a Direct Connection The Direct Connection mode requires a data cable that you can obtain from Global Monitoring see Services and Accessories at the end of this manual or make yourself If you decide to make one yourself solder lengths of stranded wire to a D Sub 9 Female Connector as shown The connector is available from Ra
39. tem works directly with any sensor that provides an industry standard 4 20 mA or dry contact output An expansion module is available for sensors that provide a voltage output Examples of conditions that can be monitored by sensors include Acceleration pH Acoustic Energy Power Compass Direction Pressure Current Rotary Position Flow Temperature Humidity Tension Level Vacuum Light Vibration Limit Switch Voltage Linear Position Water Quality Occupancy Weight ORP Wind Speed There are thousands of sensor manufacturers that offer tens of thousands of sensors to satisfy almost any application Global Monitoring offers a limited selection of sensors Visit our website for an up to date list Other popular sensors are available from a variety of sources including major distributors such as Digikey Graybar and Allied Global Monitoring can help you find the right sensor for your application Describe your requirements in an email to supportQglobalmonitoring com and in most cases we can suggest several off the shelf sensors from various third party sources for you to choose from We also offer consulting and design services for highly specialized applications which may involve extreme or unusual conditions 14 Select your sensors Install the hardware This section describes the procedure for installing the Messenger XL 70 Remote Monitoring System It includes details on how to Locate and mount the system Connect sensors F
40. ter the Country region Area code and Phone number of the unit to be called In the Connect using box select your computer s modem Note if your modem is not listed it may not be installed County region United States 1 l properly Area code Click OK Phone number PO Connect using RE Cancel sal Direct Connection COMMAND gt LOG S DATA LOG SETUP Enter details for the phone number that you want to dial Non Critical Alarm Log Period 00 01 00 Critical Alarm Log Period 00 01 00 High Resolution Mode Enabled Clear Log Previous Menu Choose a Number gt 1 Non Critical Alarm Log Period Enter new time in hh mm ss format gt 00 15 00 i A Connected 0 13 53 VT100 57600 8 N 1 SCROLL CAPS NUM Capture Print echo Configure the Output Controller Set the following COM3 Properties communication properties are Bits Per Second 9600 The Messenger XL 70 includes two switched outputs that can be Data Bits 8 em used to control or reset equipment either on demand or response to input set points or alarm conditions Parity none Stop Bits 1 Data bits Flow Control None Click File Save e In manual mode an output is controlled by the user aii This mode is useful for remotely resetting equipment Stop bits e In set point mode an output is controlled by on and off set points on a designated input channel A common use for this mode is to regulate tank leve
41. urnishing performance or use of its products This publication contains proprietary information that is protected by copyright All rights reserved No part of this publication may be photocopied reproduced or translated to another language without the prior written consent of Global Monitoring The information contained in this publication is subject to change without notice This equipment has been tested and found to comply with the requirements in Part 15 of the FCC rules for a Class A digital device These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area may cause unacceptable interference to radio and TV reception requiring the operator to take whatever steps necessary to correct the interference This class A digital device complies with Canadian ICES 003 The technology embedded within this product is protected and may not be copied or reverse engineered Messenger m2mLIVE GlobalNET and m2m290 are trademarks of Global Monitoring Inc Other company and product names are trademarks or registered trademarks of their respective owners 2007 Global Monitoring LLC All rights reserved
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