ADT949 User Manual
Contents
1. Warnings and cautions Operate the pump in the rated pressure range of 40 000 psi 2 800 bar and do not exceed the safety pressure of 44 000 psi 3 080 bar When the system pressure is greater than 10 000 psi you must close the pre pressurization shut off valve 7 and then pressurize the system with the high pressure handle Always tighten the gauges using two wrenches Close all valves and handles and tighten the ports when transporting the pump Always keep the reservoir cover vent valve 4 open during operation Do not over tighten the valves connectors and handles to avoid damage Change media immediately if it is contaminated Keep media level between 1 4 and 3 4 of the liquid reservoir filled Keep the threads clean and lubricious and remove any dirt on threads Used by trained personnel only Additel is not liable for any safety problems or damages caused by misuse or incorrect operation Specification Pressure range 12 5 psi 0 85 bar vacuum to re 40 000 psi 2 800 bar positive pressure 9 4 9 Remark If local atmosphere pressure is I bar the vacuum can reach to 0 85 bar If local atmosphere pressure is P the vacuum can reach to P 85 bar Hydraulic Ultra High Pressure Test Pump User s Manual Temperature 5 50 Version number 1410V04 Adjustment resolution 0 015 psi 1 mbar Please download the latest version from Safety pressure lt 44 000 psi 3 080 bar Pressure media Diethylhexyl S2. valve Step 1 Turn pre pressure handle 9 all the way in clockwise close pre pressure shut off valve 7 open vent valve 1 Step 2 Turn pre pressure handle 9 all the way counterclockwise close vent valve 1 Step 3 Open pre pressure shut off valve 7 pressurize the system Step 4 Repeat step 1 to 3 Because of the large volume of the DUT it will take additional steps to fill the volume to pressurize the DUT 4 valve is not open Open the 4 valve Too much force was previously applied Do not over tighten This is normal Close the pre pressure shut off valve 7 and use the high pressure handle to adjust the pressure Lack of lubrication on threads Lubricate the threads O Rings for pressure connector Hard to turn pre pressure handle 9 at high pressure 6 5X3 M20X1 5 1 2BSP To order parts and items go to or call 800 346 4620 Purge pocess Vacuum displayed Note 1 Gauge positions are exchangeable If only one device under test DUT is connected ge the third connector on pump should be closed with a plug 2 Connect the gauges on pump and tighten the connectors using two wrenches pressure switch pressure transmitter flexible hose urge process cont Pressurizing process If air is still trapped in the pump P Note Skip step for dial gauge calibration LE in a narrow pressure range then repeat the purge process 2 or 3 more times until all the gas is removed
3. ebacate Size Height 10 43 265 mm Base 20 71 526 mm x 9 65 245 mm Weight 35 5 Ib 16 kg Views and Hydraulic Schematic 1 Vent valve z 2 Over flow reservoir 3 Positional Autoclave F 250 C 9 16 18UNF female 4 Reservoir cover vent valve 5 5 Reservoir 6 Liquid drain valve 7 Pre pressure shut off valve Isolates the calibration volume from the pre pressure side of the pump 8 High pressure and fine adjustment handle 9 Pre pressure handle Troubleshooting Vent 1 is not closed Close vent valve 1 SHS E Gwe T E Open pre pressure shut off valve 7 Caution the pre pressure side of the pump should not be exposed to more than 10 000 psi 700 bar Not enough media is in the reservoir Fill more media and keep media level between 1 4 and 3 4 of the liquid reservoir filled Too much air is in the pump Purge the air from the system see Preparation section of the manual Max pressure generation could be as low as 5 000 psi 350 bar is achieved with the pre pressure handle 9 Close pre pressure shut off valve and use high pressure and handle 8 The pre pressure shut off valve 7 is not closed completely Close pre pressurization shut off valve 7 Reference gauge or devices under test DUTs are not connected tightly Check finger tight connectors re tight if necessary The connector of the DUT is not matched to connector Use proper adapter 4 valve is not open Open the 4
4. from the system O 6 Turn all the way IN o close a few turns close WS o He i Za ee A SN ch Q oS L PN fe AN 202 D 7 gt ue po sq OES Wa E Vacuum process If it is difficult to generate vacuum pressure then repeat the purging process to make sure all the gas is removed from the system D Fill media Drain and Clean Back to atmosphere Note Please degas after filling media liquid Open reservoir cover in case hard to generate pressure vent valve 4 ro with hex wrench 1 Open reservoir cover vent valve 4 Fill media 3 f ir L S Remark A Additel has made a concerted effort to provide complete and current information for the proper use of the equipment The product specifications and other information contained this manual are subject to change without notice B Above pictures are just for reference To order parts and items go to www lnstrumentation com or call 800 346 4620
Download Pdf Manuals
Related Search