PowerFlex 400 Quick Start Guide
Contents
1. No Parameter Min Max Display Options b001 Output Freq 0 00 Maximum Freq 0 01 Hz b002 Commanded Freq 0 00 Maximum Freq 0 01 Hz b003 Output Current 0 0 Drive Amps x 2 0 1 Amps b004 Output Voltage 0 510 1 VAC b005 DC Bus Voltage 0 820 1 VDC b006 Drive Status 0 1 1 Condition True Bit4 Bit 3 Bit 2 Bit1 Decelerating Accelerating Forward Running b007 Fault 1 Code 0 122 1 b008 Process Display 0 00 9999 99 0 01 b010 Output Power 0 0 999 9 kW 0 1 kW b011 Elapsed MWh 0 3276 7 MWh 0 1 MWh b012 Elapsed Run Time 0 9999 Hrs 1 10 Hrs b013 Torque Current 0 0 Drive Amps x 2 0 1 Amps b014 Drive Temp 0 120 degC 1 degC b015 Elapsed kWh 0 0 100 0 kWh 0 1 kWh Smart Start Up with Basic Program Group The PowerFlex 400 is designed so that start up is simple and efficient The Program Group contains the most commonly used parameters Stop drive before changing this parameter No Parameter Min Max Display Options Default P031 Motor NP Volts 20 Drive Rated Volts 1 VAC Based on Drive Rating Set to the motor nameplate rated volts P032 Motor NP Hertz 15 320 Hz 1Hz 60 Hz Set to the motor nameplate rated frequency P033 Motor OL Current 0 0 Drive Amps x 2 0 1 Amps Based on Drive Rating Setto the maximum allowable motor current P034 Minimum Freq 0 0 320 0 Hz 0 1Hz 0 0 Hz Sets the lowest frequency the drive will output continu2. Above Cur 16 Logic In 1 8 Above DCVolt 17 Logic In 2 23 Aux Motor R222 Relay Out3 Level 0 0 9999 Hz 0 1 0 0 R225 Relay Out4 Level R228 Relay Out5 Level R231 Relay Out6 Level R234 Relay Out7 Level R237 Relay Out8 Level Relay OutX Select Setting Relay OutX Level Min Max 6 0 320 Hz 7 0 180 8 0 815 Volts 9 0 100 10 1 180 degs 12 ot R239 Aux Motor Mode 0A 0 Disabled 1 Enabled 0 R240 Aux Motor Qty 1 6 12 1 Aux Mtr 4 1 Mtr Swap 1 2 2 Aux Mtr 5 2 Mtr Swap 3 3 Aux Mtr 6 3 Mtr Swap R241 Aux 1 Start Freq 0 0 320 0 Hz 0 1 Hz 50 0 Hz R244 Aux 2 Start Freq R247 Aux 3 Start Freq English 24 PowerFlex 400 Adjustable Frequency AC Drive Quick Start No Parameter Min Max Display Options Default R242 Aux 1 Stop Freq 0 0 320 0 Hz 0 1 Hz 25 0 Hz R245 Aux 2 Stop Freq R248 Aux 3 Stop Freq R243 Aux 1 Ref Add 0 0 100 0 0 1 0 0 R246 Aux 2 Ref Add R249 Aux 3 Ref Add R250 Aux Start Delay 0 0 999 9 Secs 0 1 Secs 5 0 Secs R251 Aux Stop Delay 0 0 999 9 Secs 0 1 Secs 3 0 Secs R252 Aux Prog Delay 0 00 60 00 Secs 0 01 Secs 0 50 Secs R253 Aux AutoSwap Tme 0 0 999 9 Hrs 0 1 Hrs 0 0 Hr R254 Aux AutoSwap Lvl 0 0n 00 09 0 1 50 0 Advanced Display Group Para
3. or equiv remote pot only 1 f the wires are short and contained within a cabinet which has no sensitive circuits the use of shielded wire may not be necessary but is always recommended UO Terminal Block Specifications Frame Maximum Wire Size Minimum Wire Size Torque C D E F 1 3mm 16AWG 10 13 mm 26 AWG 0 5 0 8 N m 4 4 7 Ib in 8 Maximum minimum sizes that the terminal block will accept these are not recommendations Refer to the PowerFlex 400 User Manual for maximum control cable length recommendations English 10 PowerFlex 400 Adjustable Frequency AC Drive Quick Start Control Terminal Block J Typical Typical PON nag 1 4 SRCWiring SNK Wiring 6 1 of 7 Digital Input Circuits 01 oO oO Ys 0 Start Run FWD 9 ec sa N wy L n Enable S Diectio RunREV 5 oo Jumper m SNK 3o SRC Digital Common ENBI WY B Digital Input 1 Les ee 06 Digital Input 2 or ere 07 Digital Input 3 ol 57 5 1 08 Digital Input 4 o s S 09 Digital Common 10 Opto Common 1 Relay N O Suy Ri 1 Relay Common Ro L 42AN 24V DC Sou
4. OOOO OIOIOIO o ojojo O o jojojo o ojojo O o ojojo R LtSIL2T S P1 P2 DC UTIV T2W T3 Terminal Description R L1 S L2 T L3 3 Phase Input U T1 To Motor U T1 Switch any two motor RRR A OTH EE W T3 To Motor W T3 L i DC Bus Inductor Connection Drives are shipped with a jumper between Terminals BS P2 P1 P2 and P1 Remove this jumper only when a DC Bus Inductor will be connected Drive will not power up without a jumper or inductor connected DC DC DC Bus Connection Frame C Drives P2 DC DC Bus Connection Frame D E and F Drives BR BR Not Used Safety Ground PE 1 Important Terminal screws may become loose during shipment Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive PowerFlex 400 Adjustable Frequency AC Drive Quick Start Power Terminal Block Specifications Frame Maximum Wire Size Minimum Wire Size Recommended Torque C 8 4 mm 8 AWG 1 3mm 16 AWG 2 9 N m 26 Ib in D 33 6 mm 2 AWG 8 4 mm 8 AWG 5 1 N m 45 Ib in E 480V 33 6 mm 2 AWG 3 5mm 12 AWG 5 6 N m 49 5 Ib in 37 45 kW 50 60 HP E 240V 107 2 mm 4 0 AWG 53 5 mm 1 0 AWG 19 5 N m 173 Ib in 30 37 kW 40 50 HP 480V 55 75 kW 75 100 HP F 152 5 mm 300 MCM 85 0 mm 3 0 AWG 19 5 N m 173
5. Refer to Appendix D for more details User Installed Relay Board Terminal Designations No Signal Default Description Param 3A 3 Relay N O Ready Fault Normally open contact for Number 3 Output Relay R221 3B 43 Relay Common E Common for Number 3 Output Relay 4A 14 Relay N O Ready Fault Normally open contact for Number 4 Output Relay R224 4B 4 Relay Common m Common for Number 4 Output Relay 5A 5 Relay N O Ready Fault Normally open contact for Number 5 Output Relay R227 5B 5 Relay Common Common for Number 5 Output Relay 6A _ 6 Relay N O Ready Fault Normally open contact for Number 6 Output Relay R230 6B 6 Relay Common Common for Number 6 Output Relay 7A 7 Relay N O Ready Fault Normally open contact for Number 7 Output Relay R233 7B 7 Relay Common Common for Number 7 Output Relay 8A 8 Relay N O Ready Fault Normally open contact for Number 8 Output Relay R236 8B 8 Relay Common Common for Number 8 Output Relay PowerFlex 400 Adjustable Frequency AC Drive Quick Start English 13 A Oo oO O Prepare For Drive Start Up ATTENTION Power must be applied to the drive to perform the following start up procedures Some of the voltages present are at incoming line potential To avoid electric shock hazard or damage to equipment only qualified service personnel should perform the following procedure Thoroughly rea
6. 0 53 7 0 28 22 RFD100 93 3 66 312 12 28 190 7 48 79 3 11 298 11 73 13 5 0 53 7 0 28 22 RFD150 126 4 96 312 12 28 224 8 82 112 4 41 298 11 73 19 5 0 77 7 0 28 22 RFD180 126 4 96 312 12 28 224 8 82 112 4 41 298 11 73 27 1 06 7 0 28 Dimensions are in millimeters and inches Figure 8 Catalog Numbers 22 RFD330 633 f 40 15 aa f NUS T 0 59 R re Er 55 t 25 1350 432 ae 2 17 0 98 306 2 56 Nv 12 05 118 120 4 72 L ve A Y l Bi B www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core E Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 22C QS001A EN P February 2006 Copyright 2006 Rockwell Automation Inc All rights reserved Printed in Taiwan
7. Speed Increment 1 drive CD Decrement keys P a Runs according to Speed Increment Decrement keys HAND On Changes speed Off Not active EM Keys are only active if PO38 Speed Q Source 0 Drive Pot Off Changes to AUTO Mode On Not active T lt d AUTO N A Stops drive N A Changes to HAND Mode and Stops 9 drive OFF PowerFlex 400 Adjustable Frequency AC Drive Quick Start 1 Viewing and Editing Parameters The following is an example of basic integral keypad and display functions This example provides basic navigation instructions and illustrates how to program the first Basic Program Group parameter Step When power is applied the last user selected Basic Display Group parameter number is displayed with flashing characters The display then defaults to that parameter s current value Example shows the value of b001 Output Freq with the drive stopped Press the Up Arrow or Down Arrow to scroll through the Basic Display Group parameters Only in Display Groups Press Esc once to display the Basic Display Group parameter number shown on power up The parameter number will flash Press Esc again to enter the group menu The group menu letter will flash Press the Up Arrow or Down Arrow to scroll through the group menu b P T C A and d Press Enter or Sel to enter a group The right digit of the last viewed parameter in that group will flash Press
8. the Up Arrow or Down Arrow to scroll through the parameters that are in the group Press Enter or Sel to view the value of a parameter If you do not want to edit the value press Esc to return to the parameter number Press Enter or Sel to enter program mode to edit the parameter value The right digit will flash and the Program LED will illuminate if the parameter can be edited 10 If desired press Sel to move from digit to digit or bit to bit The digit or bit that you can change will flash 11 Press the Up Arrow or Down Arrow to change the parameter value 12 Press Esc to cancel a change The digit will stop flashing the previous value is restored and the Program LED will turn off Or Press Enter to save a change The digit will stop flashing and the Program LED will turn off 13 Press Esc to return to the parameter list Continue to press Esc to back out of the programming menu If pressing Esc does not change the display then b001 Output Freq is displayed Press Enter or Sel to enter the last group menu viewed Key s co co English 17 Example Displays Qo eco DO eoo c co English 18 PowerFlex 400 Adjustable Frequency AC Drive Quick Start Basic Display Group Parameters The Basic Program Group contains the most commonly changed parameters
9. wiring port expander adapters or complete drive as required Check connection An adapter was intentionally disconnected Turn off using C105 Comm Loss Action F94 Function Loss Close input to terminal 01 and re start the drive F100 Parameter Checksum Restore factory defaults F122 O Board Fail Cycle power Replace drive if fault cannot be cleared Auto Reset Run type fault Configure with parameters A092 and A093 For a complete listing of Faults and Alarms refer to the PowerFlex 400 User Manual English 26 Dimensions PowerFlex 400 Adjustable Frequency AC Drive Quick Start PowerFlex 400 Frames Output Power Frame Size kW HP 208 240V AC Input 400 480V AC Input 2 2 7 5 3 10 C C 11 15 15 20 D C 18 5 22 25 30 D D 30 37 40 50 E E 45 75 60 100 E 90 110 125 150 F Figure 5 PowerFlex 400 Frames C F IP20 66 NEMA Type 1 4X 12 Flange Mount A 244 E 8 61 6 fe fo a BE R EE I Bi a 325 I 12 8 i SI NI J to Le 245 1058 138 2 0 96 4 17 5 44 Dimensions are in millimeters and inches Weight Frame A B C D E F kg Ibs C 130 0 5 1 260 0 10 2 180 0 7 1 116 0 4 57 246 0 8 7 5 8 0 23 4 33 9 5 D 250 0 9 84 436 2 17 17 206 1 8 1
10. 077 Sleep Wake Sel 0 3 0 Disabled 2 Analog In 2 0 1 Analog In 1 3 Command Freq T078 Sleep Level 0 0 100 0 0 1 10 0 T079 Sleep Time 0 0 600 0 Secs 0 1 Secs 0 0 Secs T080 Wake Level 0 0 100 0 0 1 15 0 T081 Wake Time 0 0 600 0 Secs 0 1 Secs 0 0 Secs PowerFlex 400 Adjustable Frequency AC Drive Quick Start English 21 Parameter Analog Out1 Sel Analog Out2 Sel Output Min Output DIP Switch Related Setting Range Value Max Output Value Filter AO Parameter 0 OutFreq 0 10 0 10V 0V 0Hz Maximum Frequency None 10V b001 1 OutCurr 0 10 0 10V OV 0 Amps 200 Drive Rated FLA Filter A 10V b003 2 OutTorq 0 10 0 10V OV lt 0 Amps 200 Drive Rated FLA Filter A 10V b013 3 OutVolt 0 10 0 10V OV lt 0 Volts 120 Drive Rated Output V None 10V b004 4 OutPowr0 10 0 10V OV lt 0 kW 200 Drive Rated Power Filter A 10V b010 5 Setpnt 0 10 0 10V OV 0 0 100 0 Setting None 10V T084 6 TstData 0 10 0 10V OV 0000 65535 Hex FFFF None 10V A196 7 OutFreq 0 20 0 20mA 0mA 0Hz Maximum Frequency None 20mA b001 8 OutCurr 0 20 0 20mA OmA 0Amps 200 Drive Rated FLA Filter A 20mA b003 9 OutTorq 0 20 0 20mA OmA 0Amps 200 Drive Rated FLA Filter A 20 mA b013 10 OutVolt 0 20 0 20mA 0mA 0 Volts 12096 Drive Rated Output V None 20mA b004 11 OutPowr0 20 0 20mA 0mA 0kW 200 Drive R
11. 1 226 0 8 90 383 4 15 09 9 0 0 35 14 0 30 9 E 370 0 14 57 605 5 23 84 259 2 10 21 335 0 13 19 567 4 22 34 8 5 0 33 51 2 112 9 F 425 0 16 73 850 0 33 46 264 0 10 39 381 0 15 00 647 5 25 49 13 0 0 51 88 0 194 0 EMC Line Filters Figure 6 Catalog Numbers 22 RF018 CS 22 RF018 CL 22 RF026 CS 22 RF026 CL 22 RF026 CL 22 RF034 CS Weights include HIM and Standard 1 0 60 l 5 6357 2 Mese _ 90 6 Lar S 3 54 D amp gas lo 309 297 12 17 17 69 o Ware P S RET 8 ll 55022 PowerFlex 400 Adjustable Frequency AC Drive Quick Start English 27 Figure 7 Catalog Numbers 22 RFD036 22 RFD050 22 RFD070 22 RFD100 22 RFD150 22 RFD180 oO fo o e 7m Q FIO IOIIO rt HKG Catalog Number A B C D E F G 22 RFD036 74 2 91 272 10 71 161 6 34 60 2 36 258 10 16 7 5 0 30 7 0 28 22 RFDO50 93 3 66 312 12 28 190 7 48 79 8 11 298 11 73 13 5 0 53 7 0 28 22 RFDO70 93 3 66 312 12 28 190 7 48 79 8 11 298 11 73 13 5
12. 1 8 E 4 RTU 8 E 2 9 P1 8 0 1 C103 Comm Data Rate 0 5 0 1200 3 9600 0 1 2400 4z 19 2K 2 4800 5 38 4K C104 Comm Node Addr 1 247 1 100 C105 Comm Loss Action 0 5 0 Fault 3 Continu Last 0 1 Coast Stop 4 Run Preset 0 2 Stop 5 Kypd Inc Dec C106 Comm Loss Time 0 1 60 0 Secs 0 1 Secs 5 0 Secs C107 Comm Write Mode 0 1 0 Save 12 RAM Only 0 C108 Start Source 2 0 6 0z Keypad 3z 2 W Lvl Sens 3 Sets the control scheme used to start the drive i 7 Whe Hs cim Speed when in Auto Remote mode 6 2 W Lvi Enb C109 Speed Ref 2 0 5 0 Drive Keypad 3 Analog In 2 2 1 InternalFreq 4 Preset Freq 2 Analog In 1 5 Comm Port English 22 Advanced Program Group Parameters PowerFlex 400 Adjustable Frequency AC Drive Quick Start No Parameter Min Max Display Options Default A141 Purge Frequency 0 0 320 0 Hz 0 1 Hz 5 0 Hz A142 Internal Freq 0 00 320 00 Hz 0 01 Hz 60 00 Hz A143 Preset Freq 0 0 0 320 0 Hz 0 1 Hz 0 0 Hz A144 Preset Freq 1 5 0 Hz A145 Preset Freq 2 10 0 Hz A146 Preset Freq 3 20 0 Hz A147 Accel Time 2 0 00 600 00 Secs 0 01 Secs 30 00 Secs A148 Decel Time 2 0 00 600 00 Secs 0 01 Secs 30 00 Secs A149 S Curve 0 100 1 20 A150 PID Tri
13. 1 T054 Program with T082 Analog Out Sel A152 Maximum Load 4 20mA 525 ohm 10 5V 0 10V 1k ohm 10mA 16 Analog Output 2 OutCurr 0 10 Default analog output is 0 10V T082 T084 For a current mA value set AO2 DIP Switch to 20mA T085 T086 Program with T085 Analog Out2 Sel T087 Maximum Load 4 20mA 525 ohm 10 5V 0 10V 1k ohm 10mA 17 Analog Input 2 0 10V Optically isolated external 0 10V unipolar x10V T073 T074 bipolar 0 20mA or 4 20mA input supply or T075 T076 potentiometer wiper Default input is 0 10V For current mA input set Al2 DIP Switch to 20mA Program with T073 Analog In 2 Sel Input Impedance 100k ohm Voltage Mode 250 ohm Current Mode For Analog Input 2 Electronically isolated from digital I O and opto output With Analog Input 2 provides one fully isolated analog input channel 19 Opto Output At Frequency _ Program with T065 Opto Out Sel T065 T066 T068 18 Analog Common 2 20 RS485 DSI Shield Terminal connected to Safety Ground PE when using the RS485 DSI Communication Port UI See Footnotes 1 and 4 on previous page See the User Manual for Important information regarding Stop commands and the Digital Inx Sel Purge option English 12 PowerFlex 400 Adjustable Frequency AC Drive Quick Start Relay Terminal Designations and DIP Switches No Signal Default Description P
14. 5 25 22 RFD100 18 5 25 22 RFD050 22 30 22 RFD150 22 30 22 RFD050 30 40 22 RFD150 30 40 22 RFD070 37 50 22 RFD180 37 50 22 RFD100 45 60 22 RFD100 55 75 22 RFD150 75 100 22 RFD180 90 125 Consult Factory 110 150 Consult Factory PowerFlex 400 Adjustable Frequency AC Drive Quick Start English 5 Specifications Fuses and Circuit Breakers Drive Ratings Output Ratings Input Ratings Branch Circuit Protection oa Catalog issipation Number AMPS Voltage Fyses 140M Motor IP20 Open kW HP 50 C Range kVA Amps N Protectors Contactors Watts 200 240V AC 3 Phase Input 0 230V 3 Phase Output 22C B012N103 2 2 3 0 12 180 265 6 5 155 20 140M F8E C16 100 C23 146 22C B017N103 3 7 5 0 17 5 180 265 8 8 21 30 140M F8E C25 100 C37 207 22C B024N103 5 5 7 5 24 180 265 109 26 1 35 140M F8E C32 100 C37 266 22C B033N103 7 5 10 33 180 265 144 34 6 45 140M F8E C45 100 C45 359 22C B049A103 11 15 49 180 265 213 181 70 140 CMN 6300 100 C60 488 22C B065A103 15 20 65 180 265 28 3 68 90 140 CMN 9000 100 C85 650 22C B075A103 18 5 25 75 180 265 325 78 100 140 CMN 9000 100 D95 734 22C B090A103 22 30 81 180 265 383 92 125 100 D110 778 22C B120A103 30 40 120 180 265 51 6 124 175 100 D180 1055 22C B145A103 37 50 130 180 265 62 4 150 200 100 D180 1200 380 480V AC 3 Phase Input 0 460V 3 Phase Ou
15. A 1 UL Type 1 installations or 50 C 122 F for Open type installations Check fan F12 HW OverCurrent Check programming Check for excess load improper DC boost setting DC brake volts set too high or other causes of excess current F13 Ground Fault Check the motor and external wiring to the drive output terminals for a grounded condition F15 Load Loss Check for load loss i e a broken belt F29 Analog Input Loss An analog input is configured to fault on signal loss A signal loss has occurred F33 Auto Rstrt Tries Correct the cause of the fault and manually clear F38 Phase U to Gnd Check the wiring between the drive and motor Check motor for grounded phase F39 Phase V to Gnd Replace drive if fault cannot be cleared F40 Phase W to Gnd F41 Phase UV Short Check the motor and drive output terminal wiring for a shorted condition F42 Phase UW Short Replace drive if fault cannot be cleared F43 Phase VW Short F48 Params Defaulted The drive was commanded to write default values to EEPROM Clear the fault or cycle power to the drive Program the drive parameters as needed F63 SW OverCurrent Check load requirements and A098 SW Current Trip setting F64 Drive Overload Reduce load or extend Accel Time F70 Power Unit Cycle power Replace drive if fault cannot be cleared F71 Net Loss The communication network has faulted F81 Comm Loss If adapter was not intentionally disconnected check wiring to the port Replace
16. Advanced Program Aux Relay Card ic Advanced Display Fault Indication and Fault Number Fault Name English 16 PowerFlex 400 Adjustable Frequency AC Drive Quick Start Keypad Hand Off Auto Functions Parameter P042 Auto Mode defines the operation mode of the control keys on the integral keypad Hand Off Auto is the default operation mode for PowerFlex 400 drives For detailed information on other operation modes refer to the PowerFlex 400 User Manual supplied with the drive Hand Off Auto Mode In HAND mode e Control keys operate as Hand Off Auto e Start command and speed reference come from the integral keypad Start Hand and Digital Speed Increment and Decrement keys e Auto key switches control from HAND mode to AUTO mode in a bumpless transfer as long as there is an active Run command In AUTO mode e Auto key LED is illuminated e Start command is defined by P036 Start Source e Speed Reference command is defined by P038 Speed Reference e Start Hand key switches control to the integral keypad in a bumpless transfer and switches the speed reference to the integral keypad e Stop key stops the drive and the drive switches to HAND mode Table 4 A P042 Auto Mode 1 Hnd Off Auto Default 7051 1054 Digital Inx Sel 2 Auto Mode or 3 Local HAND Mode AUTO Mode Key LED Key Function LED Key Function On Starts drive On Changes to HAND Mode and Starts _ Runs according to
17. CT 9 7 5 CT 14 20 0 CT 15 Kepco A171 Start Boost 0 0 25 0 1 1 2 5 Only active when A084 Boost Select and A125 Torque Perf Mode are set to 0 A172 Break Voltage 0 0 100 0 0 1 25 0 Only active when A084 Boost Select and A125 Torque Perf Mode are set to 0 A173 Break Frequency 0 0 320 0 Hz 0 1 Hz 15 0 Hz Only active when A084 Boost Select and A125 Torque Perf Mode are set to 0 A174 Maximum Voltage 20 Rated Volts 1VAC Rated Volts A175 Slip Hertz FLA 0 0 10 0 Hz 0 1 Hz 2 0 Hz A176 DC Brake Time 0 0 99 9 Secs 0 1 Secs 0 0 Secs A177 DC Brake Level 0 0 Drive Amps x 1 5 10 1 Amps Amps x 0 05 A178 DC Brk Time Strt 0 0 99 9 Secs 0 1 Secs 0 0 Secs A179 Current Limit 1 0 0 Drive Amps x 1 5 0 1 Amps Amps x 1 1 A180 Current Limit 2 A181 Motor OL Select 0 2 0 No Derate 1 Min Derate 0 2 Max Derate PowerFlex 400 Adjustable Frequency AC Drive Quick Start English 23 No Parameter Min Max Display Options Default A182 Drive OL Mode 0 3 0 Disabled 2 Reduce PWM 3 1 Reduce CLim 3 Both PWM 1st A183 SW Current Trip 0 0 Drive Amps x 1 8 0 1 Amps 0 0 Disabled A184 Load Loss Level 0 0 Drive Amps 0 1 Amps 0 0 Disabled A185 Load Loss Time 0 9999 Secs 1 Secs 0 Disabled A186 Stall Fault Time 0 5 0 60 Seconds 3 360 Seconds 0 12120 Second
18. F 31 Logic In 1 13 DCInjStop CF 32 Logic In 2 36 Damper Input T055 Relay Out1 Sel 0 23 0 Ready Fault 9 Above Anlg 2 0 T060 Relay Out2 Sel 1 At Frequency 10 Above PF Ang 2 2 MotorRunning 11 Anlg In Loss 3 Hand Active 12 ParamControl 4 Motor Overld 13 Retries Exst 5 Ramp Reg 14 NonRec Fault 6 Above Freq 15 Reverse 7 Above Cur 16 Logic In 1 8 Above DCVolt 17 Logic In 2 23 Aux Motor T056 Relay Out Level 0 0 9999 0 1 0 0 T058 Relay 1 On Time 0 0 600 0 Secs 0 1 Secs 0 0 Secs T059 Relay 1 Off Time 0 0 600 0 Secs 0 1 Secs 0 0 Secs T061 Relay Out2 Level 0 0 9999 0 1 0 0 T060 Setting T061 Min Max 6 0 320 Hz 7 0 180 8 0 815 Volts 9 0 100 10 1 180 degs 12 on T063 Relay 2 On Time 0 0 600 0 Secs 0 1 Secs 0 0 Secs English 20 PowerFlex 400 Adjustable Frequency AC Drive Quick Start No Parameter Min Max Display Options Default T064 Relay 2 Off Time 0 0 600 0 Secs 0 1 Secs 0 0 Secs T065 Opto Out Sel 0 17 0 Ready Fault 9 Above Anlg 2 1 1 At Frequency 10 Above PF Anlg 2 MotorRunning 11 Anlg In Loss 3 Hand Active 12 ParamControl 4 Motor Overld 13 Retr
19. Ib in UI Maximum minimum sizes that the terminal block will accept these are not recommendations If national or local codes require sizes outside this range lugs may be used Important Frame C D and F drives utilize a finger guard over the power wiring terminals Replace the finger guard when wiring is complete Refer to the PowerFlex 400 User Manual for maximum power cable length recommendations Input Power Conditions Input Power Condition Corrective Action Low Line Impedance less than 1 line Install Line Reactor reactance e or Isolation Transformer Install Line Reactor or Isolation Transformer Line has power factor correction capacitors Line has frequent power interruptions Line has intermittent noise spikes in excess of 6000V lightning Phase to ground voltage exceeds 125 of Remove MOV jumper to ground normal line to line voltage Frame C E amp F drives only e or Install Isolation Transformer with grounded secondary if necessary Ungrounded distribution system 1 Refer to the PowerFlex 400 User Manual for accessory ordering information PowerFlex 400 Adjustable Frequency AC Drive Quick Start English 9 UO Wiring Recommendations Wire Type s Description Minimum Insulation Rating Belden 8760 9460 0 8 mm 18AWG twisted pair 10096 300V or equiv shield with drain 60 degrees C Belden 8770 0 8 mm 18AWG 3 conductor shielded for 140 degrees F
20. M5 10 24 2 45 2 94 N m 22 26 Ib in D M8 5 16 in 6 0 7 4 N m 53 2 65 0 Ib in E M8 5 16 in 8 8 10 8 N m 78 0 95 3 Ib in F M10 3 8 in 19 6 23 5 N m 173 6 208 3 Ib in e Protect the cooling fan by avoiding dust or metallic particles e Do not expose to a corrosive atmosphere e Protect from moisture and direct sunlight Maximum Surrounding Air Temperature Frame Enclosure Rating Temperature Range Minimum Mounting Clearances C IP 20 UL Open Type 10 to 45 C 14 to 113 F Figure 1 Option A IP 30 NEMA 1 UL Type 1 1 10 to 45 C 14 to 113 F Figure 1 Option B IP 20 UL Open Type 10 to 50 C 14 to 122 F Figure 1 Option B D E F IP 30 NEMA 1 UL Type 1 10 to 45 C 14 to 113 F Figure 2 1 Frame C drives require installation of the PowerFlex 400 IP 30 NEMA 1 UL Type 1 option kit to achieve this rating PowerFlex 400 Adjustable Frequency AC Drive Quick Start English 3 Minimum Mounting Clearances Figure 1 Frame C Mounting Clearances b 25 mm 1 0 in 120 mm 4t 120 mm 4f T Mounting Option A No clearance required LL Mj between drives Mounting Option B gt 120 mm 4t 120 mm a 4 7 in a 4 7 in a Figure 2 Frames D E and F Mounting Clearances Frame D amp E Frame F 250 mm ES 9 8 in 6 0 in v T TTT ET
21. Quick Start PowerFlex 400 Adjustable Frequency AC Drive FRN 4 xx This Quick Start guide summarizes the basic steps needed to install start up and program the PowerFlex 400 Adjustable Frequency AC Drive The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only For detailed PowerFlex 400 information including EMC instructions application considerations and related precautions refer to the PowerFlex 400 User Manual Publication 22C UMO01 supplied with the drive or at www rockwellautomation com literature General Precautions A A ATTENTION The drive contains high voltage capacitors which take time to discharge after removal of mains supply Before working on drive ensure isolation of mains supply from line inputs R S T L1 L2 L3 Wait three minutes for capacitors to discharge to safe voltage levels Failure to do so may result in personal injury or death A darkened LCD display and LEDs is not an indication that capacitors have discharged to safe voltage levels ATTENTION Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation start up and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are requir
22. able Frequency AC Drive Quick Start Category Specification Agency Listed to UL508C and CAN CSA 22 2 Certification D Listed to UL508C for plenums Certified to AS NZS 1997 Group 1 Class A Marked for all applicable European Directives C EMC Directive 89 336 EN 61800 3 EN 50081 1 EN 50082 2 Low Voltage Directive 73 23 EEC EN 50178 EN 60204 The drive is also designed to meet the appropriate portions of the following specifications NFPA 70 US National Electrical Code NEMA ICS 3 1 Safety standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems IEC 146 International Electrical Code Protection Bus Overvoltage Trip 200 240V AC Input 405V DC bus voltage equivalent to 290V AC incoming line 380 460V AC Input 810V DC bus voltage equivalent to 575V AC incoming line Bus Undervoltage Trip 200 240V AC Input 210V DC bus voltage equivalent to 150V AC incoming line 380 480V AC Input 390V DC bus voltage equivalent to 275V AC incoming line Power Ride Thru 100 milliseconds Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Electronic Motor Overload Ki protection 110 for 60 seconds Provides Class 10 Protection protection Overcurrent 180 hardware limit 220 instantaneous fault Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Electrical Efficiency 97 5 at rated amps nominal line voltage Contro
23. ally isolated with digital inputs from analog I O and opto output 05 Digital Input 1 Purge Program with T051 Digital In1 Sel T051 06 Digital Input 2 Local Program with T052 Digital In2 Sel T052 07 Digital Input 3 Clear Fault Program with T053 Digital In3 Sel T053 08 Digital Input 4 Comm Port Program with T054 Digital In4 Sel T054 09 Digital Common For digital inputs Tied to I O Terminal 04 Electronically isolated with digital inputs from analog UO and opto output For opto coupled outputs Electronically isolated with opto output from analog I O and digital inputs 10 Opto Common 11 4 24V DC Drive supplied power for digital inputs Referenced to Digital Common Max Output 100mA 12 10V DC Drive supplied power for 0 10V external potentiometer P038 Referenced to Analog Common Max Output 15mA 13 Analog Input 1 0 10V External 0 10V unipolar 0 20mA or 4 20mA input T069 T070 supply or potentiometer wiper Default input is 0 10V T071 T072 For current mA input set Al1 DIP Switch to 20mA Program with T069 Analog In 1 Sel nput Impedance 100k ohm Voltage Mode 250 ohm Current Mode Common for Analog Input 1 and Analog Output 1 and 2 Electrically isolated from digital I O and opto output 14 Analog Common 1 15 Analog Output 1 QutFreq 0 10 Default analog output is 0 10V P038 For current mA value set AO1 DIP Switch to 20mA T05
24. aram R1 1 Relay N O Ready Fault Normally open contact for No 1 output relay T055 R2 1 Relay Common Common for output relay R3 1 Relay N C Ready Fault Normally closed contact for No 1 output relay T055 R4 2 Relay N O Motor Running Normally open contact for No 2 output relay T060 R5 2 Relay Common i Common for output relay Re 2 Relay N C Motor Running Normally closed contact for No 2 output relay T060 Selection DIP Switches 0 10V Sets analog output to either voltage or current Analog Input Al1 amp Al2 Settings must match Al1 amp T069 Analog In 1 Sel Analog Output AO1 amp AO2 Al2 amp T073 Analog In 2 Sel AO1 amp T082 Analog Out Sel AO2 amp T085 Analog Out Sel Sink Source DIP Switch Source SRC Inputs can be wired as Sink SNK or Source SRC via DIP Switch setting Figure 4 User Installed Auxiliary Relay Card Frames D E amp F Only Important o 6 DU S ig L L GGGGGGGGI KERER LT el o o 5 a If using auxiliary motor control ensure that wiring and parameter configuration are correct before wiring contactor outputs All relays on the Auxiliary Relay Card will energize on power up by default Failure to verify proper wiring and parameter configuration can result in improper motor operation or drive damage
25. arameter will be overridden Refer to Chapter 1 of the PowerFlex 400 User Manualfor details P039 Accel Time 1 0 00 600 00 Secs 0 01 Secs 20 00 Secs Sets the rate of accel for all speed increases P040 Decel Time 1 0 00 600 00 Secs 0 01 Secs 20 00 Secs Sets the rate of decel for all speed decreases P041 Reset To Defalts 0 1 0 Ready ldle 0 Resets all parameter values to factory defaults 1 Factory Rset P042 Auto Mode 0 3 0 No Function 1 Determines the operation of the Auto key on the 1 Hnd Off Auto integral keypad 2 Local Remote 3 Auto Manual P043 Motor OL Ret 0A 0 Disabled 0 Disabled Enables disables the Motor Overload Retention Enabled unction Terminal Block Group Parameters No Parameter Min Max Display Options Default T051 Digital In1 Sel 0 36 0 Not Used 14 Anlgt InCtrl 1 I O Terminal 05 1 Purge 15 Anlge InCtrl T052 Digital In2 Sel 2 Auto Mode 16 MOP Up 3 I O Terminal 06 3 Local 17 MOP Down T053 Digital In3 Sel 4 Comm Port 18 Acc amp Dec 2 10 I O Terminal 07 5 PID Disable 19 Current Lmt2 T054 Digital In4 Sel 6 PID Hold 20 Force DC 4 I O Terminal 08 7 PID Reset 21 Mtr I Lock 1 8 Preset Freq 22 Mtr Lock 2 9 Aux Fault 23 Mtr I Lock 3 10 Clear Fault 24 Mtr l Lock 4 11 RampStop CF 25 Cmd Reverse 12 CoastStop C
26. ated Power Filter A 20mA b010 12 Setpnt 0 20 0 20mA 0 mA 0 096 100 0 Setting None 20mA T084 13 TstData 0 20 0 20mA 0mA 0000 65535 Hex FFFF None 20mA A196 14 OutFreq 4 20 4 20 mA 4mA 0Hz Maximum Frequency None 20mA b001 15 OutCurr 4 20 4 20 mA 4mA 0Amps 200 Drive Rated FLA Filter A 20mA b003 16 OutTorq 4 20 4 20mA 4mA 0Amps 200 Drive Rated FLA Filter A 20mA b013 17 OutVolt 4 20 4 20mA 4mA 0 Volts 120 Drive Rated Output V None 20mA b004 18 OutPowr 4 20 4 20mA 4mA 0kW 200 Drive Rated Power Filter A 20mA b010 19 Setpnt 4 20 4 20mA 4mA 0 0 100 0 Setting None 20mA T084 20 TstData 4 20 4 20mA_ 4mA 0000 65535 Hex FFFF None 20mA A196 T083 Analog Out High 0 80096 196 100 T086 Analog Out2 High T083 Setting T082 Max Output Value 50 1 OutCurr 0 10 5V for 200 Drive Rated Output Current 90 11 OutPowr 0 20 18 mA for 200 Drive Rated Power T084 Anlg Outi Setpt 0 0 100 0 0 1 0 0 T087 Anlg Out2 Setpt T088_ Anlg Loss Delay 0 0 20 0 Secs 0 1 Secs 0 0 Secs Communications Group Parameters No Parameter Min Max Display Options Default C101 Language 1 10 1 English 6 Reserved 1 2 Francais 7 Portugu s 3 Espanol 8 Reserved 4 Italiano 9 Reserved 5 Deutsch 10 Nederlands C102 Comm Format 0 9 0 RTU 8 N 1 5 RTU 8 0 2 0 Power to drive must be cycled before any j auy d z HAT changes will affect drive operation 3 RTU 8 N 2 8 P
27. ctory default parameter values allow the drive to be controlled from the integral keypad No programming is required to start stop and control speed directly from the integral keypad If a fault appears on power up refer to page 25 for an explanation of the fault code For complete troubleshooting information refer to the PowerFlex 400 User Manual supplied with the drive English 14 Intergral Keypad Meu PowerFlex 400 Adjustable Frequency AC Drive Quick Start Pot 60006 O HAND AUTO OFF Allen Bradley Operator Keys Key Name Description Escape Back one step in programming menu Cancel a change to a parameter value and exit Program Mode Select Advance one step in programming menu Select a digit when viewing parameter value oo Up Arrow Down Arrow Scroll through groups and parameters Increase decrease the value of a flashing digit e Enter Advance one step in programming menu Save a change to a parameter value Digital Speed Increment and Decrement Arrows Used to control speed of drive Default is active Control is activated by parameter P038 Speed Reference or P042 Auto Mode Run Start amp Hand Used to start the drive Default is Hand mode as controlled by parameter P042 Auto Mode Control is activated by parameter P036 Start Source or HAND P042 Auto Mode Auto Used to select Auto control mode Controlled b
28. d and understand the procedure before beginning If an event does not occur while performing this procedure Do Not Proceed Remove All Power including user supplied control voltages User supplied voltages may exist even when main AC power is not applied to the drive Correct the malfunction before continuing rice Applying Power to the Drive Confirm that all inputs are connected to the correct terminals and are secure 2 Verify that AC line power at the disconnect device is within the rated value of the drive 3 Verify that any digital control power is 24 volts 4 Verify that the Sink SNK Source SRC Setup DIP Switch is set to match your control wiring scheme Important The default control scheme is Source SRC The Stop terminal is jumpered UO Terminals 01 and 11 to allow starting from the keypad If the control scheme is changed to Sink SNK the jumper must be removed from I O Terminals 01 and 11 and installed between I O Terminals 01 and 04 5 Verify that the Stop input is present or the drive will not start Important If I O Terminal 01 is used as a stop input the jumper between I O Terminals 01 and 11 must be removed 6 Verify that the Analog I O DIP Switches are set to 10 volts Applying Power to the Drive 7 Apply AC power and control voltages to the drive 8 Familiarize yourself with the integral keypad features before setting any Program Group parameters Start Stop Direction and Speed Control Fa
29. d322 Output Speed 0 0 100 0 0 1 Read Only d323 Output RPM 0 24000 RPM 1 RPM Read Only d324 Fault Frequency 0 00 320 00 Hz 0 01 Hz Read Only d325 Fault Current 0 0 Drive Amps x 2 0 1 Amps Read Only d326 Fault Bus Volts 0 820 VDC 1 VDC Read Only d327 Status Fault 0A 1 Read Only PowerFlex 400 Adjustable Frequency AC Drive Quick Start English 25 Fault Codes To clear a fault press the Stop key cycle power or set A100 Fault Clear to 1 or 2 No Fault Description F2 Axla Input 7 Check remote wiring F3 Power Loss Monitor the incoming AC line for low voltage or line power interruption FA UnderVoltage 7 Monitor the incoming AC line for low voltage or line power interruption F5 OverVoltage Monitor the AC line for high line voltage or transient conditions Bus overvoltage can also be caused by motor regeneration Extend the decel time or install a dynamic brake chopper F6 Motor Stalled Increase Accel Time x or reduce load so drive output current does not exceed the current set by parameter A089 Current Limit F7 Motor Overload An excessive motor load exists Reduce load so drive output current does not exceed the current set by parameter P033 Motor OL Current F8 Heatsink OvrTmp Check for blocked or dirty heat sink fins Verify that ambient temperature has not exceeded 40 C 104 F for IP 30 NEM
30. ed when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook English 2 A A PowerFlex 400 Adjustable Frequency AC Drive Quick Start ATTENTION An incorrectly applied or installed drive can result in component damage or a reduction in product life Wiring or application errors such as undersizing the motor incorrect or inadequate AC supply or excessive ambient temperatures may result in malfunction of the system ATTENTION The bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations overhauling loads and eccentric loads However it can also cause either of the following two conditions to occur 1 Fast positive changes in input voltage or imbalanced input voltages can cause uncommanded positive speed changes 2 Actual deceleration times can be longer than commanded deceleration times However a Stall Fault is generated if the drive remains in this state for 1 minute If this condition is unacceptable the bus regulator must be disabled see parameter A187 Mounting Considerations e Mount the drive upright on a flat vertical and level surface Frame Screw Size Screw Torque C
31. egm T d v General Grounding Requirements Required Input Fusing Required Branch Circuit Disconnect ed English 4 A PowerFlex 400 Adjustable Frequency AC Drive Quick Start Ungrounded Distribution Systems ATTENTION PowerFlex 400 drives contain protective MOVs that are referenced to ground These devices must be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system Phase to Ground MOV Removal Frame C Frame E amp F I U M Important g Tighten screw after jumper removal Note Frame D drives do not contain a MOV to ground connection and are suitable for operation in both grounded and ungrounded distribution systems without modification CE Conformity Refer to the PowerFlex 400 User Manual supplied with the drive for details on how to comply with the Low Voltage LV and Electromagnetic Compatibility EMC Directives EMC Line Filters 240V 50 60 Hz 3 Phase 480V 50 60 Hz 3 Phase Catalog Catalog kW HP Number kW HP Number 2 2 2 0 22 RF034 CS 22 3 0 22 RF018 CS 4 0 5 0 22 RF034 CS 40 5 0 22 RF018 CS 55 7 5 22 RF034 CS 5 5 7 5 22 RF018 CS 7 5 10 22 RF034 CS 7 5 10 22 RF018 CS 11 15 22 RFD070 11 15 22 RF026 CS 15 20 22 RFD100 15 20 22 RFD036 18
32. ies Exst 5 Ramp Reg 14 NonRec Fault 6 Above Freq 15 Reverse 7 Above Cur 16 Logic In 1 8 Above DCVolt 17 Logic In 2 T066 Opto Out Level 0 0 9999 0 1 0 0 T065 Setting T066 Min Max 6 0 400 Hz 7 0 180 8 0 815 Volts 9 0 100 10 1 180 degs 12 o1 T068 Opto Out Logic 0A 1 0 T068 Option Opto Out Logic 0 NO Normally Open 1 NC Normally Closed T069 Analog In 1 Sel 0 6 1 2 T069 Option Setting Input Range DIP Switch AI1 Setting 0 Current Mode 0 20 mA 0 10V 1 Current Mode 4 20 mA 0 10V 2 Voltage Mode Unipolar 0 10V 0 10V 4 Current Mode Square Root 0 20 mA 0 10V 5 Current Mode Square Root 4 20 mA 0 10V 6 Voltage Mode Unipolar Square Root 0 10V 0 20 mA T070 Analog In 1 Lo 0 0 100 0 0 1 0 0 T074 Analog In 2 Lo T071 Analog In 1 Hi 0 0 100 0 0 1 100 0 T075 Analog in 2 Hi TO72 Analog In 1 Loss 0 6 0 Disabled 3 Zero Ref 0 T076 Analog In 2 Loss 1 Fault F29 4 Min Freq Ref 2 Stop 5 Max Freq Ref 6 Int Freq Ref T073 Analog In 2 Sel 0 7 1 2 T073 Option Setting Input Range DIP Switch AI1 Setting 0 Current Mode 0 20 mA 20 mA 1 Current Mode 4 20 mA 20 mA 2 Voltage Mode Unipolar 0 10V 10V 3 Voltage Mode Bipolar 10to 10V 10V 4 Current Mode Square Root 0 20 mA 20mA 5 Current Mode Square Root 4 20 mA 20 mA 6 Voltage Mode Unipolar Square Root 0 10V 10V 7 Voltage Mode Bipolar Square Root 10 to 10V 10V T
33. l Output Frequency 0 320 Hz programmable Control Digital Quantity 3 Semi programmable Inputs 4 Programmable Type Source Mode SRC 18 24V ON 0 6V OFF Sink Mode SNK 0 6V ON 18 24V OFF Analog Quantity 1 Isolated 10 to 10V or 4 20mA 1 Non isolated 0 to 10V or 4 20mA Specification Resolution 10 bit 0 to 10V DC Analog 100k ohm input impedance 4 20mA Analog 250 ohm input impedance External Pot 1 10k ohm 2 Watt minimum Control Relay Quantity 2 Programmable Form C Outputs Specification Resistive Rating Inductive Rating 3 0A at 30V DC 3 0A at 125V 3 0A at 240V AC 0 5A at 30V DC 0 5A at 125V 0 5A at 240V AC Optional Quantity 6 Optional Programmable Form A Drive Frames D E amp F Only Relay Specification Card Resistive Rating 0 1A at 30V DC Class II circuits 3 0A at 125V 3 0A at 240V AC Inductive Rating 0 1A at 30V DC Class II circuits 3 0A at 125V 3 0A at 240V AC Opto Quantity 1 Programmable Specification 30V DC 50mA Non inductive Analog Quantity 2 Non lsolated 0 10V or 4 20mA Specification Resolution 10 bit 0 to 10V DC Analog 1k ohm minimum 4 20mA Analog 525 ohm maximum PowerFlex 400 Adjustable Frequency AC Drive Quick Start English 7 Power Wiring Figure 3 Power Terminal Blocks R L1 S L2 T L3 U T1 V T2 W T3 P2 P1 RIL1 E SG TL3 P1 P2 pc UM vr wma e Clololo ololo
34. m Hi 0 0 320 0 Hz 0 1 Hz 60 0 Hz A151 PID Trim Lo 0 0 320 0 Hz 0 1 Hz 0 0 Hz A152 PID Ref Sel 0 8 0 PID Disabled 4 Comm Port 0 1 PID Setpoint 5 Setpnt Trim 2 Analog In 1 6 A In 1 Trim 3 Analog In 2 7 Mn 2 Trim 8 Comm Trim A153 PID Feedback Sel 109 0 Analog In 1 2 Comm Port 0 1 Analog In 2 A154 PID Prop Gain 0 00 99 99 0 01 1 00 A155 PID Integ Time 0 0 999 9 Secs 0 1 Secs 2 0 Secs A156 PID Diff Rate 0 00 99 99 1 Secs 0 01 1 Secs 0 00 1 Secs A157 PID Setpoint 0 0 100 0 0 1 0 0 A158 PID Deadband 0 0 10 0 0 1 0 0 A159 PID Preload 0 0 320 0 Hz 0 1 Hz 0 0 A160 Process Factor 0 1 999 9 0 1 30 0 A163 Auto Rstrt Tries 0 9 1 0 A164 Auto Rstrt Delay 0 0 160 0 Secs 0 1 Secs 1 0 Secs A165 Start At PowerUp 0 1 0 Disabled 1 Enabled 0 A166 Reverse Disable 0 1 0 Rev Enabled 1 Rev Disabled 1 A167 Flying Start En 0A 0 Disabled 1 Enabled 0 A168 PWM Frequency 2 0 8 0 10 0 kHz 0 1 kHz 4 0 kHz A169 PWM Mode 0A 0 Space Vector 1 2 Phase 1 A170 Boost Select 0 15 Settings in of base voltage 4 Only active when A125 Torque Perf Mode is 0 lt Custom V Hz set to 0 V HZ Variable Torque Constant Torque 1 30 0 VT 5 0 0 no IR 10 10 0 CT 2 35 0 VT 6 0 0 11 12 5 CT 3 40 0 VT 72 2 5 CT 12 15 0 CT 4 45 0 VT 8 5 0 CT 13 17 5
35. meters No Parameter Min Max Display Options Default d301 Control Source 0 99 Digit 0 Start Command Digit 1 Speed Command Read Only 0 Keypad 0 Local Keypad Pot 1 Terminal Block 1 A142 2 Communications 2 Analog Input 1 3 Analog Input 2 4 A143 146 5 Communications 0202 Control In Status 0 1 Read Only 1 Condition True Display Digit Right to Left 1 0 Terminal Control Input 0 02 Star FWD In 1 03 Dir Rev In 2 01 Stop Input 3 05 Digital In 1 4 06 Digital In2 5 07 Digital In 3 6 08 Digital In 4 d303 Comm Status 0A Digit 0 Received Good Message Packet Read Only 1 Condition True Digit 1 Transmitting Message Digit 2 DSI Peripheral Connected Digit 3 Received Bad Message Packet d304 PID Setpnt Displ 0 0 100 0 0 1 0 0 d305 Analog In 1 0 0 120 0 0 1 0 0 d306 Analog In 2 d307 Fault 1 Code 0 122 1 Read Only d308 Fault 2 Code d309 Fault 3 Code d310 Fault 1 Time hr 0 9999 Hrs 1Hrs Read Only d312 Fault 2 Time hr d314 Fault 3 Time hr d311 Fault 1 Time min 0 0 60 0 Min 0 1 Min Read Only d313 Fault 2 Time min d315 Fault 3 Time min d316 Elapsed Time hr 0 32767 1 Hr Read Only d317 Elapsed Time min 0 0 60 0 Min 0 1 Min Read Only d318 Output Powr Fctr 10 0 180 0 deg 0 1 deg Read Only d319 Testpoint Data O FFFF 1 Hex Read Only d320 Control SW Ver 1 00 99 99 0 01 Read Only d321 Drive Type Used by Rockwell Automation field service personnel
36. ously P035 Maximum Freq 0 0 320 0 Hz 0 1Hz 60 0 Hz Sets the highest frequency the drive will output P036 Start Source 0 6 0 Keypad 3 Sets the control scheme used to start the drive i Raed when in Auto Remote mode 3 9 W Lvl Sens 4 2 W Hi Speed 5 Comm Port 6 2 W Lvl Enbl P037 Stop Mode or7 0 Ramp CF 0 1 Coast CF Active stop mode for all stop sources e g keypad 2 DC Brake CFD run forward I O Terminal 02 run reverse I O 3 DCBrkAuto cr Terminal 03 RS485 port except as noted below 4 Ramo Important UO Terminal 01 is always a coast to 5 ai ona stop input except when P036 Start Source is set 6 DC Brake for 3 Wire control When in three wire control I O 7 DC BrakeAuto Terminal 01 is controlled by P037 Stop Mode 4 a Stop input also clears active fault PowerFlex 400 Adjustable Frequency AC Drive Quick Start English 19 Stop drive before changing this parameter No Parameter Min Max Display Options Default P038 Speed Reference 0 5 0 Drive Keypad 2 Sets the source of the speed reference to the drive S SS Important When T051 T054 Digital Inx Sel is 3 dee In 2 set to option 1 2 3 4 5 8 14 15 16 or 17 and 4 Preset Fre the digital input is active or if A152 PID Ref Sel is 5 Comm Pore not set to option 0 the speed reference B commanded by this p
37. pto output with an inductive load such as a relay install a recovery diode parallel to the relay as shown to prevent damage to the output When the ENBL enable jumper is removed I O Terminal 01 will always act as a hardware enable causing a coast to stop without software interpretation Most I O terminals labeled Common are not referenced to the safety ground PE terminal and are designed to greatly reduce common mode interference On Frame D and E drives Analog Common 1 is referenced to ground Common for Analog Input 2 Al2 Electronically isolated from digital I O and opto output Not to be used with Analog Input 1 Al1 Analog Output 1 AO1 or Analog Output 2 AO2 With Analog Input 2 provides one fully isolated analog input channel PowerFlex 400 Adjustable Frequency AC Drive Quick Start English 11 Control UO Terminal Designations No Signal Default Description Param 01 Stop T Coast Factory installed jumper or a normally closed input must P036 Function Loss be present for the drive to start Program with P036 Start Source 02 Start Run FWD B HAND Mode Command comes from Integral Keypad P036 P037 AUTO Mode I O Terminal 02 is active Program with P036 Start Source 03 Direction Run REV Rev Disabled To enable reverse operation program with A166 P036 P037 Reverse Disable A166 Program with P036 Start Source 04 Digital Common E For digital inputs Tied to I O Terminal 09 Electronic
38. rce 1 Relay N C A Earth Referenced 00 10V DC Source R3 FrmesD amp E T 12 m i 0 10V m Analog Input 1 Al1 1 i TT 2 Relay N O R4 0 20mA F AnalogCommoni w Pot must bi 2 Relay Common R5 i 0 10V x Analog Output 1 A01 Pot mat pe 2 Relay N C T Q gt 2 Watt Min clay NOT us 7 l o gt p Analog Output 2 A02 MES UE Gomi Isolated e0 10V 17 Analog Input 2 Al2 i 0 20mA Iez 6 1 Analog Common 2 l i Common 9 i ant WU MENS 9 Opto Output 24V ba lt 50mA C Non inductive 20 5405 Stel AO AO2 A Al2 a 10V 20MA 10V 20MA 10V 20MA 10V 20MA bg l l l Qa TL GO RS485 DSI 1 Important I O Terminal 01 is always a coast to stop input P036 Start Source Stop I O Terminal 01 Stop except when P036 Start Source is set to option 1 3 Wire or Keypad PerP037 Cost 6 2 W Lv Enbl In three wire control I O Terminal 01 is 3Wire Per P037 Per P037 controlled by P037 Stop Mode All other stop sources are 2Wire Per P037 Coast controlled by P037 Stop Mode RG485 Port Per P037 Coat Important The drive is shipped with a jumper installed between I O Terminals 01 and 11 Remove this jumper when using I O Terminal 01 as a stop or enable input Two wire control shown For three wire control use a momentary input oi on I O Terminal 02 to command a start If reverse is enabled by A166 use a maintained input oo for I O Terminal 03 to change direction When using an o
39. s 4 480 Seconds 2 240 Seconds 5 Fit Disabled A187 Bus Reg Mode 0h 0 Disabled 1 Enabled 1 A188 Skip Frequency 1 0 320 Hz 1Hz 0 Hz A189 Skip Freq Band 1 0 0 30 0 Hz 0 1 Hz 0 0 Hz A190 Skip Frequency 2 0 320 Hz 1Hz 0 Hz A191 Skip Freq Band 2 0 0 30 0 Hz 0 1 Hz 0 0 Hz A192 Skip Frequency 3 0 320 Hz 1Hz 0Hz A193 Skip Freq Band 3 0 0 30 0 Hz 0 1 Hz 0 0 Hz A194 Compensation 0 3 0 Disabled 2 Mechanical 3 1 Electrical 3 Both A195 Reset Meters 0 2 0 Ready ldle 1 Reset MWh 0 2 Reset Time A196 Testpoint Sel 1024 65535 1 1024 A197 Fault Clear 0 2 0 Ready Idle 1 Reset Fault 0 2 Clear Buffer A198 Program Lock 0 3 0 Unlocked 2 Locked Not Network 0 1 Locked All 3 Locked P035 A170 A199 Motor NP Poles 2 40 1 4 A200 Motor NP FLA 0 1 Drive Amps x 2 0 1 Amps Rated Amps Aux Relay Card Group Parameters No Parameter Min Max Display Options Default R221 Relay Out3 Sel 0 23 0 Ready Fault 9 Above Anlg 2 0 R224 Relay Out4 Sel 1 At Frequency 10 Above PF Ang R227 Relay Out5 Sel 2 MotorRunning 11 Anlg In Loss R230 Relay Out6 Sel 3 Hand Active 12 ParamControl R233 Relay Out7 Sel 4 Motor Overld 13 Retries Exst R236 Relay Out8 Sel 5 Ramp Reg 14 NonRec Fault 6 Above Freq 15 Reverse 7
40. tput 22C D6PON103 2 2 3 0 6 340 528 6 3 75 10 140M D8E C10 100 C09 105 22C D010N103 4 0 5 0 10 5 340 528 10 9 13 20 140M D8E C16 100 C16 171 22C D012N103 5 5 7 5 12 340 528 119 14 2 20 140M D8E C16 100 C23 200 22C D017N103 7 5 10 17 340 528 153 184 25 140M D8E C20 100 C23 267 22C D022N103 11 15 22 340 528 19 2 23 30 140M F8E C32 100 C30 329 22C D030N103 15 20 27 340 528 258 31 40 140M F8E C32 100 C37 435 22C D038A103 18 5 25 38 340 528 33 3 40 50 140M F8E C45 100 C60 606 22C D045A103 22 30 45 5 340 528 39 1 47 60 140 CMN 6300 100 C60 738 22C D060A103 30 40 54 340 528 53 3 64 80 140 CMN 9000 100 C85 664 22C D072A103 37 50 72 340 528 607 73 100 140 CMN 9000 100 C85 1019 22C D088A103 45 60 88 340 528 749 90 125 100 D110 1245 22C D105A103 55 75 105 340 528 89 107 150 100 D140 1487 22C D142A103 75 100 128 340 528 124 8 150 200 100 D180 2043 22C D170A103 90 125 170 340 528 142 170 250 100 D250 2617 22C D208A103 110 150 208 340 528 167 200 250 100 D250 3601 1 2 Recommended Fuse Type UL Class J CC T or Type BS88 600V 550V or equivalent Refer to the Bulletin 140M Motor Protectors Selection Guide publication 140M SG001 to determine the frame and breaking capacity required for your application English 6 PowerFlex 400 Adjust
41. y parameter P042 Auto Mode AUTO Stop Off Used to stop the drive or clear a fault This key is always active Controlled by parameter P037 Stop Mode OFF 1 Important Certain digital input settings can override drive operation Refer to the PowerFlex 400 User Manual for details PowerFlex 400 Adjustable Frequency AC Drive Quick Start English 15 LED Status Indicators LED State Description Program Status Steady Red Indicates parameter value can be changed PROGRAM tuc Selected digit will flash Fault Status Flashing Red Indicates that the drive is faulted O Speed Status Steady Green Indicates that the digital speed control keys are enabled Hand Status Steady Green Indicates that the Run Start key is enabled Auto Status Steady Yellow Indicates that the drive is in Auto mode LCD Display No Description Parameter Name o Run Stop Status Ss g i flashes to indicate that the drive is boent but is still decelerating or ehe flashes when DC Injection is commanded Direction Indication The Direction Arrow g indicates the commanded direction of rotation If the Arrow is flashing the drive has p commanded to change direction but is still decelerating Sleep Mode Indication or p flashes to indicate that the drive is in sleep mode e Parameter Group and Number i Basic Display C Basic Program Terminal Block Communications 3
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