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TRL & TRLD Grill Manual
Contents
1. 5 MANUAL FOR TR SERIES GRILL Grills amp Accessories For Outdoor Use Only Installation Operation Maintenance Instructions amp Parts List MODELS TR 26N TR 26L TR 32N TR 32L TRS 32N TRS 32L TRL 32 38N TRL 32 38L TRLD 32 44N TRLD 32 44L Contents Page For Your Safety 3 Safety Rules 6 Gas Barbecue Specifications 7 Gas Connection 8 LP Tank Requirement 9 Installation Location 10 Clearances 11 Electrical 12 Lighting Instructions 13 14 Cleaning and Maintenance 15 Parts Removal and Replacement 16 Trouble Shooting 17 Wire Diagram 18 TR 26 TR 32 TRL 32 TRS 32 TRL 38 19 20 Parts Identification TR 26 TR 32 TRL 32 TRS 32 TRL 38 21 Exploded View TRLD 32 44 Parts Identification 22 TRLD 32 44 Exploded View 23 Do s amp Don ts 24 Message to the Proud Owner of this Quality Gas Grill Congratulations on the purchase of the high quality high performance grill Read this manual carefully to understand all the instructions about how to install operate and maintain for optimum performance and longevity Keep this manual in a safe place for future reference For any assistance contact us Make sure to provide the Model Number and Serial Number of the grill Thank you for buying our grill We wish you years of cooking pleasure For Your Safety READ THESE SAFETY INSTRUCTIONS gt WARNING Fuels used in gas or
2. QCC 1 The cylinder must be provided with a listed overfilling prevention device The pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used Replacement of pressure regulators and hose assemblies can be purchased from authorized dealers The cylinder supply system must be arranged for vapor withdrawal Make sure the LP cylinder has a collar to protect the cylinder valve a Do not store a spare LP gas cylinder under or near this appliance b Never fill the cylinder beyond 80 percent full c If the information in a and b are not strictly followed a death causing fire or serious injury may occur 10 Installation Location For Models 6 NON COMBUSTIBLE 15 COMBUSTIBLE 23 NOTE When installing a barbecue equipped for NOTE When using Propane EXTREME liquid propane in an island it must be cross CAUTION should be used to provide ample ventilated in accordance with the current standard ventilation of vapor from the enclosure NEVER store extra propane tanks next to the one in LP Gas vapor is heavier than air and SERIOUS use Only one propane tank is permitted underneath INJURY from a DANGEROUS EXPLOSION could the grill at any given time occur if LP Gas is allowed to accumulate in an enclosure and then ignited Both the Barbecue NOTE Upper amp lower ground level vents 20 sq enclosure and LP cylinder enclosure require venting in min
3. turn the knob to HI LO or in between as desired Turn on as many burners as required The top cover may be closed during grilling Keep the top cover in the closed position during the pre heat period Rotisserie Remove Warming rack before turning on rear rotisserie burner Not doing so will result in damage and will not be covered under warranty Turn the control knobs to HI Plug in the motor power cord to a properly grounded receptacle Rotisserie cooking can be done with grill burners as well as with the Rotisserie burner ON The skewer slides in from the side with the tip sliding into the motor shaft adapter The slot on the handle side should be on the side support panel edge Use the prongs to hold the meat Tighten thumbscrew on the prong hubs to secure in place When ready turn the switch on the motor box to the ON position The skewer will rotate slowly Stop the motor before removing the skewer 15 Cleaning and Maintenance Cleaning Your Bar B Q grill works better and lasts longer if properly cleaned and maintained Clean the grill immediately after every use Turn grill off before starting to clean Protect your hand with a good mitt when cleaning the hot grill Use a wire brush dip in water and scrub the grill to soften and loosen food spills The food spills will fall into the crumb pan Do not use Aerosol cleaners on hot grill surface Chemicals may produce noxious fumes and may ignite on contact w
4. 2 3 3 3 5 TR055 GAS VALVE NG 1 93 0 2 3 3 3 5 34 1718056 FLEX TUBE I R BURNER 980mm 1 1 TRO57 FLEX TUBE I R BURNER 1050mm 1 35 TRO58 BEZEL 2 4 4 3 5 36 059 CONTROL KNOB 2 4 4 3 5 37 060 LOGO PLATE 1 1 1 1 1 38 TRO61 LIGHT SWITCH ON OFF 2 2 39 062 32 LIGHT WIRE 1 063 38 LIGHT WIRE 1 TRO64 26 CONTROL PANEL 1 TRO65 32 CONTROL PANEL TR 32 1 40 TRO66 32 CONTROL PANEL TRL 32 1 067 32 CONTROL PANEL TRS 32 1 068 38 CONTROL PANEL 1 41 TRO69 32 WITH WIRE 1 TR070 38 LED WITH WIRE 1 42 TR071 LED MODULE HOLDER 1 1 43 TR072 LED MODULE 1 1 44 TR073 SIDE BURNER LED OUTLET 1 1 45 TR074 BRACKET MOTOR 1 1 1 46 TR075 MOTOR ROTISSERIE 1 1 1 47 TR076 HANDLE ROTISSERIE 1 1 1 48 TR077 SPIT COLLOR ROTISSERIE 1 1 1 49 TR078 SCREW SKEWER FORK 3 3 3 50 TR079 SKEWER FORK 5 2 2 2 51 080 32 SKEWER ROD 1 1 1 TR081 38 SKEWER ROD 1 1 1 082 26 HOOD HANDLE TUBE 1 52 TR083 32 HOOD HANDLE TUBE 1 1 1 084 38 HOOD HANDLE TUBE 1 53 TR085 END CAP SPACER HANDLE 2 2 2 2 2 54 1718086 CAP HANDLE 2 2 2 2 2 55 TR087 RUBBER STOPPER 2 2 2 2 2 56 TRO88 TEMPRATURE GAUGE 1 1 1 1 1 57 TR089 TEMPRATURE GAUGE BEZEL 1 1 1 1 1 Please see your local dealer for service and parts replacement 20 TRL 32 38 Exploded View 21 TRLD 32 44 Parts List QTY ITEM PART DESCRI
5. immediately Wait a full minutes before attempting to light grill again Have proper tools tongs mittens and hot pads ready prior to removing foods Trim excess fats from meats to minimize flareups Let the grill cool before removing any parts for cleaning Be careful of the control valve setting LP gas is hotter and the lower setting may be generally preferred Cover the barbecue when not in use Use a mitt or glove when opening BBQ lid or turning off Propane tank valve after use 25 DON T Install grill closer than 14 on the sides or 16 n the back to any combustible construction Attempt any adjustment of the regulator it has een preset and tested Allow the LP tank to lie on its side Keep in an upright position Use plastics or untempered glass utensils on the grill Attempt to move an aluminum foil pan while it is hot Let it cool first before moving it Cover or block any air openings in the bottom of the grill with foil Wear long loose flowing clothing around the grill Long flowing hair is also easily ignited especially by unexpected flare ups Tie hair back or wear a hat or a scarf Put food on the grill and leave it unattended or nwatched for long periods Most fats can catch fire even on the lower setting Clean Flame Tamers in any solution other than boiling detergent water Then rinse
6. oil fired appliances and the products of combustion of such fuels contain chemicals known to the State of California to cause cancer birth defects and or other reproductive harm This warning is issued pursuant to California Health amp Safety Code Sec 25249 6 gt WARNING Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury death or property damage gt WARNING Your grill will get very hot Never lean over the cooking area while using your grill Do not touch cooking surfaces grill housing grill lid or any other grill parts while the grill is in operation or until the grill has cooled down after use Failure to comply with these instructions may result in serious bodily injury gt Grill Installation Codes This gas grill must be installed in accordance with all local codes In areas without local codes follow the latest edition of the National Fuel Gas Code ANSI 7223 1 In Canada installation must conform to standard CAN CGA 1b149 1 or 1 b149 2 Installation Code for Gas Burning Appliances and Equipment and all local codes Proper Placement and Clearance of Grill Never use your gas grill in a garage porch shed breeze way or any other enclosed area Your gas grill is to be used outdoors only at least 24 inches from the back and 18 inches to the side of any combustible surface Exceptions would include usage with approved vent hoods and all proper
7. pan or grill racks This can alter airflow for proper combustion and also build up heat in the control area causing the knobs and igniters to melt 10 Grease is highly flammable Allow hot grease to cool down before attempting to handle it Clean grease tray often so that grease does not accumulate and stay in it 11 Do not use the grill in a windy area 12 Do not obstruct the flow of air into the front of the grill Gas Connections Check gas type use only the type of gas indicated in the rating plate Do Not connect an unregulated gas line to the appliance Safe and satisfactory operation depends to a great extent on the proper installation of the appliance The installation must comply with the local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 CAN CGA B149 1 or 149 2 Installer supplied manual gas shut off valve must be installed in an easily accessible location in the gas supply line ahead of the pressure regulator 4 W C which is also to be provided by the installer The outdoor cooking gas appliance its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of gt Psi 3 5 kPa The outdoor cooking gas appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure GAS BARBECUE SPECI
8. seconds to purge the line of air Inspect the hose before each use of the appliance If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the appliance being put into operation The replacement hose assembly shall be that specified by the manufacturer To connect insert the regulator inlet into the tank valve and turn the black coupler clockwise until the coupler tightens up DO NOT OVER TIGHTEN THE COUPLER To disconnect turn the tank valve off Hold the coupler sleeve and turn counter clockwise The inlet line will be disengaged If the appliance is not in use the gas must be turned off at the supply cylinder Cylinder must be stored outdoors out of reach of children and must not be stored in a building garage or any other enclosed area A dented rusty or damaged propane cylinder must be replaced immediately Check for leaks every time the cylinder is replaced or reconnected All leaks must be corrected immediately Never use an open flame to check for leaks See illustration on p 13 LP Tank Requirements The L P gas cylinder must be constructed and marked in accordance with the specifications for L P gas cylinders of the U S Department of Transportation DOT and designed for use with a QCC 1 quick disconnect system only The cylinder must be provided with a shut off valve terminating in an L P gas supply cylinder valve outlet specified as applicable for connection No
9. the grill For safety READ all rules carefully and check local codes 2 It is prohibited to install the grill in recreational vehicles mobile homes trailers boats etc The grill is for outdoor installation and use only 3 Ensure proper installation by following the installation instructions Make sure to know where the gas supply shut off valve is located It should be readily and easily accessible 4 Check all gas line joints or connection for gas leak with soap water solution Never check gas leak with an open flame 5 Do not attempt to repair or replace any part of the grill unless specifically recommended in this manual All other services should be performed by a qualified service technician 6 Do not place clothing or other flammable material on or near the appliance Do not wear loose fitting clothes or long sleeves while using the grill as some fabrics can be highly flammable 7 Children should be carefully supervised when they are in the vicinity of the grill Do not allow them to get close while in use Items of interest to children should not be stored in or around the grill in the cabinet or in the masonry enclosure Portions of the grill can be extremely hot while in use and can cause severe burns 8 Protect your hand with a glove or mitt when opening and operating the grill Open grill lid slowly to allow heat and smoke to escape before fully opening 9 Never use aluminum foil to line the crumb
10. 1 38 WARMING RACK 1 022 26 GRATE 2 14 TRO23 32 GRATE 3 3 3 024 38 TOP GRATE 4 145 18025 26 BURNER COVER 2 3 3 3 026 38 BURNER COVER 4 16 TRO27 U BURNER 2 3 3 3 4 028 26 INNER BASIN 1 17 029 32 BASIN 1 1 1 TR030 38 INNER BASIN 1 TR031 26 CRUMB TRAY 1 18 TRO32 32 TRAY 1 1 1 TR033 38 CRUMB TRAY 1 TR034 26 BASIN FRAME 1 19 035 32 FRAME 1 1 1 TR036 38 BASIN FRAME 1 TR037 26 GREASE TRAY 1 20 TRO38 32 GREASE TRAY 1 1 1 TR039 38 GREASE TRAY 1 21 TRO40 TRANSFORMER 20W 1 1 22 TRO41 TRANSFORMER INLET CORD 1 1 23 TRO42 TERMIINAL BLOCK 1 1 24 43 LP REGULATOU 1 1 1 1 1 25 TRO44 LP FLARE FITTING 1 1 1 1 1 26 TRO45 REGULATOU BRACKET 1 1 1 1 1 19 ITEM PART DESCRIPTION 26 TR 32 TRL 32 TRS 32 TRL 38 27 1718046 NG REGULATOU 1 1 1 1 1 28 1718047 NG FLARE FITTING 2 2 2 2 2 29 TRO48 FLEX TUBE 500mm 1 1 1 1 1 049 26 MANIFOLD PIPE 1 30 050 32 MANIFOLD PIPE 1 1 1 051 38 MANIFOLD PIPE 1 31 052 VALVE SEAL RING 2 4 4 3 5 32 TR053 GAS VALVE I R BURNER 1 1 1 33 054 GAS VALVE LP 1 3 U BURNER
11. FICATIONS BURNER INPUT RATING TR 26 TR 32 TRS 32 TRL 32 TRL 38 testing of the gas supply piping system at test pressures equal to or less than gt Psi 3 5 kPa The supply line must be sized and installed to provide a sufficient supply of gas to meet the maximum demand of the grill without undue loss of pressure The sealant used on the threaded joints of the gas pipe must be a type resistant to the action of LP gases Grill Main Burner 18 000 BTU each Rotisserie 15 000 BTU TRLD 32 44 Grill Main Burner 20 000 BTU each Rotisserie 12 500 BTU Rotisserie 15 000 BTU Natural Gas Connection Appliance pressure 5 W C Inlet pressure 5 14 W C Installer to Provide Regulator Check with your local gas utility company or with local codes before installing gas lines Assemble pipe fittings as shown Apply pipe compound on male joints only Install regulator with the proper orientation for the gas flow Prelinstalled Regulator Regulator Fitting 3 8 18 LP Gas Connection Appliance pressure 10 W C Inlet pressure 11 14 W C Purchase a standard 20 165 LP tank with 1 fitting Assemble pipe hose assembly as shown Preinstalled Convertible Regulator Regulator Fitting 3 8 18 Regulator After completion of assembly turn tank valve on turn control valves on the grill to the HI IGN position for 10 15
12. PTION TRLDOO1 TOP HOOD 7810002 IGNITOR BRACKET I R BURNER 7810003 IGNITOR I R BURNER TRLD004 WIRE 1700mm I R BURNER 7812005 1 TRLDOO6 REAR HOOD 7 TRLDOO7 LIGHT BOX LEFT 7800008 LIGHT LEFT TRLD009 LIGHT BOX RIGHT 10 TRLDO10 LIGHT RIGHT ORIFICE LP 1 05 1 ORIFICE NG 1 6 I R BURNER 12 TRLDO12 ORIFICE ELBOW 13 TRLD013 WARMING RACK 14 TRLDO14 GRATE LARGE 20 14b TRLDO15 TOP GRATE SMALL 24 15 TRLDO16 BURNER SEPARATOR 0 2 16 TRLDO17 BURNER COVER 03 17 TRLD018 CAST BURNER 03 18 TRLDO19 INNER BASIN 19 1810020 CRUMB TRAY 20 TRLDO21 BASIN FRAME a 21 1810022 GREASE TRAY 22 1810023 TRANSFORMER 20W 23 7810024 TRANSFORMER INLET CORD 24 1810025 TERMIINAL BLOCK 25 TRLD026 LP REGULATOR 26 7810027 LP FLARE FITTING 27 1810028 REGULATOR BRACKET 28 TRLDO29 NG REGULATOU 29 TRLDO30 NG FLARE FITTING 30 TRLDO31 FLEX TUBE 500mm 31 TRLDO32 MANIFOLD PIPE 22 32 1810033 VALVE LATCH 4 5 GAS VALVE LP ot 2 0 se coco mate 9 conmo rne 2 moos 1 7 2 MODULE BRACKET 71
13. R 32 30 2034 10 38 38 4 20 10 TRLD 32 3314 20 11 TRLD 44 45 7 20 11 12 The bottom of grill must be supported on both sides and back or full width with opening as shown for gas connection Electrical Electrical outlet for Rotisserie motor must be installed to the left side of the grill The outdoor cooking gas appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 Keep any electrical supply cord and fuel supply hose away from any heated surface BRIQUETTES Place briquettes burner cover above each burner Leak Testing All gas piping and connections must be tested for leaks after installation or service All leaks must be corrected immediately Open the valve shut off or LP tank Test for leaks by applying liquid soap solution to all joints Bubbles forming indicate gas leak NEVER USE AN OPEN FLAME TO CHECK FOR LEAKS 13 REMEMBER TEST AFTER EVERY L P GAS REFILL LEAK TEST ON ALL PIPE JOINTS amp L P TANK LEAK TEST ON ALL PIPE JOINTS CHECK HOSE FOR SIGNS OF ABRASIONS CRACKS OR LEAKS REPLACE IF WORN TRLD 44 is not available with Flash Tube Lighting Instructions Before Lighting Check gas line hose for signs of wear abrasion or cuts If evidence of deterioration is
14. Safety 1 Do Not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance TESTED IN ACCORDANCE WITH ANSI STANDARD FOR OUTDOOR COOKING GAS APPLIANCES THIS GRILL IS FOR OUTDOOR USE ONLY Check your local building codes for the proper method of installation In the absence of local codes this unit should be installed in accordance with the National Fuel Gas Code No Z223 1 CAN CGA B149 1 natural gas installation code or CAN CGA B149 2 propane installation code If you smell gas Shut off gas to the appliance Extinguish any open flames Open lid If odor continues immediately call your gas supplier CALIFORNIA PROPOSITION 65 WARNING The Burning of gas cooking fuel generates some by products which are on the list of substances which are known by the State of California to cause cancer or reproductive harm California law requires businesses to warn customers of potential exposure to such substances To minimize exposure to these substances always operate this unit according to the use and care manual ensuring you provide good ventilation when cooking with gas Safety Rules 1 Itis important to follow these rules to avoid fire hazard property damage or bodily injury from improper installation or usage of
15. a eovou oo 44 0046 SIDE BURNER LED OUTLET TRLD047 LED LIGHT WIRE oa F 7 HANDLE ROTISSERE 1 1 ao 1 1 so Screw skwenronk s s1 skwenrokes7 e 2 _ o Re OTT HANDLE 7 eno Please see your local dealer for service and parts replacement 23 TRLD 32 44 Exploded View DO S amp DON TS DO Have propane cylinder LP units filled by authorized LP supplier Record your grill model number on your nstructions and keep the instructions and parts ist in a convenient place Check all gas line connections for leaks with soapy solution prior to lighting tighten until ubbles disappear Raise the hood before lighting the burner Preheat the grill 5 minutes maximum before cooking After cooking turn the grill off then take a long handled soft brass bristle brush and brush off the cooking grills Then turn off gas at the Propane tank or main valve Use a mitt to turn off tank valve it can get hot Cook with hood down when possible It is generally faster and more efficient Trapped smoke adds to the flavor Turn the gas off promptly should you be nable to light the grill
16. eck pressure if flame is too low or too high Check gas supply tank LP if running low Make sure that knobs are in off position when turning tank valve on 17 Light Switch LED Switch gt L aH SZ gt QO TRLD 4 LEDS 2 LIGHTS 32 TRLD 5 LEDS 2 LIGHTS 44 18 TR 26 TR 32 TRL 32 TRS 32 TRL 38 Parts List ITEM PART DESCRIPTION Sri TR 26 TR 32 TRL 32 TRS 32 TRL 38 TROO1 26 HOOD 1 1 TROO2 32 HOOD 1 1 1 003 387 HOOD 1 2 004 BRACKET I R BURNER 1 1 1 005 1 1 1 18006 IGNITOR WIRE 1400mm I R BURNER 1 1 TROO7 IGNITOR WIRE 1600mm I R BURNER 1 5 008 1 1 1 009 26 HOOD 1 010 32 HOOD 32 TRL 32 1 1 011 327 HOOD TRS 32 1 012 387 HOOD 1 7 TRO13 LIGHT BOX LEFT 1 8 014 LIGHT LEFT 1 9 015 LIGHT BOX RIGHT 1 1 10 016 LIGHT RIGHT 1 1 11 01 05 1 1 1 ORIFICE NGo1 6 I R BURNER 1 1 1 12 018 ORIFICE ELBOW 1 1 1 TR019 26 WARMING RACK 1 13 TRO20 32 WARMING RACK 1 1 1 TR02
17. est pressures equal to or less than 2 psi 3 5 kPa The units are supplied from the factory equipped for use with natural gas and includes a natural gas regulator If operation with propane gas is desired you must purchase a Propane Model In addition a Propane Gas Regulator MUST be installed in the gas supply line from the propane gas tank Please remember to check all gas connections for leaks after the piping is completed Follow the procedure under the heading CAUTION LEAK CHECKING CAUTION BEWARE OF FLASHBACK CAUTION Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing These webs can lead to a gas flow obstruction which could result in a fire in and around the burner tubes This type of fire is known as a gt FLASHBACK and can cause serious damage to your grill and create an unsafe operating condition for the user Although an obstructed burner tube is not the only cause it is most common cause To reduce the chance of FLASHBACK you must clean the burner tubes before assembling your grill and at least once a month in late summer or early fall when spiders are most active Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time WARNING Read the Lighting Instructions in this manual before lighting this appliance For Your
18. imum each MUST BE PROVIDED for that must be provided at the floor level of the combustion air on both sides of built in construction enclosure to allow any leaking LP Gas vapor to Please ask local dealer for full details Barbecues escape Upper amp lower ground level must be installed in accordance with CSA vents 20 sq in minimum each MUST BE specifications and all local building codes PROVIDED on both sides of built in construction Please ask local dealer for full details Choose a location where the flow of air on the front of the grill is not obstructed Due to high temperatures place the grill out of traffic and keep away from clothing furniture etc Keep the gas line connection as short as possible Do not install in recreational vehicles mobile homes trailers boats etc 11 Clearances Combustible Construction Minimum horizontal clearance from sides and back of the unit to adjacent vertical combustible construction extending above top of unit 6 inches from side and 15 inches from back Do not locate under overhead unprotected combustible construction Non Combustible Construction Sides of the grill can be 0 from non combustible wall below the cooking surface Built in Installation For non combustible masonry enclosure installation follow the cut out dimensions as shown Non combustible Oe Construction 26 24 20 10 T
19. indoors If you store yourgas grill in the garage or other indoor location always disconnect the LP gas tank first and store it safely outside and out of reach of children LP gas tanks must be stored outdoors in a well ventilated area Disconnected LP gas tanks must not be stored in a building garage or any other enclosed area When your gas grill is not in use the gas must be turned off at the LP gas tank The regulator and hose assembly must be inspected before each use of the grill If there is excessive abrasion or wear or if the hose is cut it must be replaced prior to the grill being used again Keep the gas regulator hose away from hot grill surfaces and dripping grease Avoid unnecessary twisting of hose Visually inspect hose prior to each use for cuts cracks excessive wear or other damage If the hose appears damaged do not use the gas grill Never light your gas grill with the lid closed or before checking to insure the burner tubes are fully seated over the gas valve orifices Never allow children to operate your grill Do not allow children to play near your grill gt WARNING A strong gas smell or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury death or property damage lt Shut off gas supply to the grill Turn the Control Knobs t
20. ith the hot surface Shield Burner shields Briquette holder are made up of stainless steel After every use allow the shields to cool down Remove and soak in water with a mild soap or detergent Replace when dry along with the briquettes Grease Pan Empty grease pan as required to prevent overflowing After use remove the grease pan and brush off the contents Clean with hot water and soap or detergent All stainless steel parts should be cleaned with a mild soap or detergent or with a liquid cleanser especially made for stainless steel Never attempt to clean stainless steel with steel wool abrasive clothes or powders Maintenance Keep outdoor cooking gas appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids Do not obstruct the flow of combustion and air ventilation Keep the ventilation opening s of the cylinder enclosure free and clear from debris Visually check burner flames There are many different stainless steel cleaners available Always use the mildest cleaning procedure first scrubbing in the direction of the grain To touch up noticeable scratches in the stainless steel sand very lightly with dry 100 grit emery paper in the direction of the grain Specks of grease can gather on the surfaces of the stainless steel and bake on to the surface and give the appearance of rust For removal use an abrasive pad Scotch Brite is good in conjunction with a stainless steel clea
21. materials and clearances according to local codes Your gas grill should not be placed under any surface that will burn Do not obstruct the flow of ventilation air around the gas grill housing This outdoor gas grill is not intended to be installed in or on recreational vehicles and or boats PROPANE MODELS Correct LP Gas Tank Use LP gas grill models are designed for use with a standard 20 lb Liquid Propane Gas LP gas tank not included with grill box Never connect your gas grill to an LP gas tank that exceeds this capacity A tank of approximately 12 inches in diameter by 18 1 2 inches high is the maximum size LP gas tank to use A Propane tank with an OPD Overfill Prevention Device must be used This safety feature prevents the tank from being over filled which can cause malfunction of the LP gas tank regulator and or grill The LP gas tank must be constructed and marked in accordance with specifications of the U S Dpt of Transportation DOT In Canada the LP gas tank must meet the Canadian Transportation and Communications CTC specifications Also be sure to read and follow all LP instructions on the following page If the outdoor cooking gas appliance is not in use the gas must be turned off at the supply cylinder a Do not store a spare LP gas cylinder under or near this appliance b Never fill the cylinder beyond 80 percent full and c If the information in a and b is not followed exactly a fire causi
22. ner Always rub in the direction of the grain Never scrub the stainless steel with steel wool Steel particles left on the stainless steel will soon rust and give the appearance that the parts are rusting The burners control area crumb pan etc should be kept clean at all times During prolonged non use of the grill spiders and insects can nest in areas that will adversely affect the functioning of the grill Check burner inlets orifice hood gas inlet to burner igniter sparkers etc thoroughly and clean before use 16 Front Panel Removal for Models Pull knobs out Remove screws 4 Pull panel out slightly Disconnect wires from switch Replace in reverse order REMOVE FOUR SCREWS Parts Removal and Replacement Grill Burner Remove top grates Remove briquettes and shields Remove clip at rear of burner and slide out Clean and replace in reverse order Rotisserie Sparker Remove sparker cover lift and pull Remove sparker screws and pull out Trouble Shooting Problem Solution Burner will not light Check gas supply to burner by manually lighting the burners Check pilot side of valve for spark while gas is off Make sure spark area is clean from debris webs etc Make sure you now have a spark If no spark check valve for defects Improper burner flame Check burner gas inlet area for any blockage and clear Check orifice hoods for any clogging and clean Ch
23. ng death or serious injury may occur 1 The LP gas tank has a shutoff valve terminating in an LP gas supply tank valve outlet that is compatible with a Type 1 tank connection device The LP gas tank must also have a safety relief device that has a direct communication with the vapor space of the tank 2 The tank supply system must be arranged for vapor withdrawal 3 The LP gas tank used must have a collar to protect the tank valve Never connect an unregulated LP gas tank to your gas grill The gas regulator assembly supplied with your gas grill is adjusted to have an outlet pressure of 11 water column W C for connection to an LP gas tank Only use the regulator and hose assembly supplied with your gas grill Replacement regulators and hose assemblies must be those specified by manufacture Have your LP gas tank filled by a reputable propane gas dealer and visually inspected and re qualified at each filling Never fill the gas tank beyond 80 full Have your propane gas dealer check the release valve after every filling to ensure that it remains free of defects Always keep LP gas tanks in an upright position Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this gas grill An LP gas tank that is not connected for use must NOT be stored on bottom shelf or in the vicinity of this or any other gas grill Do not subject the LP gas tank to excessive heat Never store an LP gas tank
24. o the OFF position Open grill lid Get away from the LP gas tank Do not try to fix the problem yourself If odor continues or you have a fire you cannot extinguish call your fire department Do not call near the LP gas tank because your telephone is an electrical device and could create a spark resulting in fire and or explosion NOTE The normal flow of gas through the regulator and hose assembly can create a humming noise A low volume of noise is perfectly normal and will not interfere with operation of the grill If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device This purging procedure should be done every time a new LP gas tank is connected to your grill For help call the Customer Service Helpline for assistance 060 Built in Units Utilizing Natural Gas When connecting a built in unit to the natural gas supply in your home please ensure the pipe joint compound is resistant to the action of natural gas In addition please observe the following The barbecue and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa The barbecue must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at t
25. visible replace the part prior to use If you smell gas check for leaks If odor continues immediately call for service Keep your face and body away from the grill top when lighting Grill and Rotisserie Burner Lighting 1 Open lid before lighting Make sure all knobs are in the OFF position REMOVE WARMING RACK BEFORE USING ROTISSERIE 2 Push and turn burner knob slowly to HI position a clicking will occur 3 Repeat step 2 until unit lights 4 If the burner does not ignite within 4 seconds turn the gas off wait for 5 minutes and then repeat steps and 3 5 For complete shut down turn all knobs to the OFF position For LP also turn the cylinder valve off when not in use 14 If grill or Rotisserie burners do not light with igniter they can be lit manually For Main burners turn knob on far right burner to high Place match or lighter at the top of the flash tube on right side of basin Once lit turn next burner on adjacent to far right burner when lit repeat for far left burner on 32 model On rear burner use long Bic lighter or hearth match turn rear burner to high and hold long match or Bic hearth lighter to burner surface Back burner should light immediately Light at top of flash tube Models TRLD 32 amp 44 do not offer the flash tube option Operation DO NOT LEAVE YOUR GRILL UNATTENDED WHILE IN OPERATION Grill Grill burners are controlled individually with a control knob After lighting
26. well dry and reuse Use caustic materials i e lye to clean grill parts Store any additional Propane gas tanks under barbecue When cooking with hood closed NEVER exceed temperatures of 480 F 250 C
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