Peak UM-NM30LA-230V-R6(web)
Contents
1. suey yau e LR uonoeuuo2 ueip T i uopeuuoQurJg i 494208 931 Mod SUN M E u2 S JOJUO eje d Ieas EN Sp 1939W W L pesde 3 3enno ueBonIN lt sue4 Jeno arv gee iI wee Mal JE abneg eunssaJd UaboIN MSIA JUOIS SJO4JUOD J0j8Jouo c 9 9 UOISIADY enue Joen V 1I0cINN NM30LA User Manual Revision 6 7 Electrical Connection Important Electrical Notice This unit is classified as SAFETY CLASS 1 equipment THIS UNIT MUST BE EARTHED Before connecting the unit to the mains supply please check the information on the serial plate The mains supply must be of the stated AC voltage and frequency The Electrical requirement is 230Vac 50 60 Hz 5 0 Amps EARTH GROUND E Green amp Yellow OR Green LIVE L Brown Black Neutral N Blue White Connect the generator to a single phase supply using the power cord provided 8 Operator Training The NM30LA Laboratory Gas Generator is designed specifically to minimize operator involvement Given that the generator is installed as described in earlier sections and is serviced in accordance with the following maintenance recommendations then it should simply be a matter of turning the generator on The generator will automatically produce the factory default flow and pressure noted below NITROGEN OUTLET 30 litres per2. NM30LA User Manual Revision 6 User Manual High Purity Nitrogen Generator NM30LA 230Vac Gas Station 19 Rack System Peak Scientific Instruments Ltd Peak Scientific Instruments Fountain Crescent 5424 Sea Edge Drive Inchinnan Business Park Punta Gorda Inchinnan FL 33950 8735 Renfrew PA4 9RE USA Scotland Tel 44 0 141 812 8100 Tel 1 866 647 1649 sales Fax 44 0 141 812 8200 Tel 1 800 732 5427 tech support Email Sales info peakscientific com Email Technical Support support peakscientific com Or on the web www peakscientific com NM30LA User Manual Rev 6 10 April 2003 NM30LA User Manual Revision 6 Document Change History adi HEN Document Created Document Reviewed amp Updated Document Reviewed amp Updated Service Recommendations Updated 5 Safety Statement Added amp Current Rating Amended Connection Diagram Updated d m u un au uu NM30LA User Manual Rev 6 10 April 2003 NM30LA User Manual Revision 6 Warranties and Liabilities 1 The Company warrants that it has title to the Goods 2 Subject to the provisions of this clause the Company warrants that the Goods shall comply in all material respects with any specification referred to in the Order Confirmation as the same may be amended and shall subject thereto be free from defects in material and workmanship for the lesser of a period of twelve months from the date of delivery or thirteen months from the dat
3. e of dispatch from the factory 3 Save as provided in this clause and except where the Goods are sold to a person dealing as a consumer within the meaning of the Unfair Contract Terms Act 1977 all warranties conditions or other terms implied by statute or common law are hereby expressly excluded save to the extent they may not be lawfully excluded When the Goods are sold to a consumer within the meaning of the Unfair Contract Terms Act 1977 their statutory rights are not affected by the provisions of this clause 4 In the event of the Customer making a claim in respect of any defect in terms of clause 2 hereof the Customer must 4 1 reasonably satisfy the Company that the Goods have been properly installed commissioned stored serviced and used and without prejudice to the generality of the foregoing that any defect is not the direct or indirect result of lack of repair and or servicing incorrect repair and or servicing use of wrong materials and or incorrect spare parts and 4 2 allow the company to inspect the Goods and or any installation and any relevant packaging as and when reasonably required by the Company 5 Subject to the Company being notified of any defect as is referred to in sub clause 2 hereof within a reasonable time of it becoming apparent and subject always to the terms of sub clause 4 hereof the Company shall in its option replace or repair the defective Goods or refund a proportionate part of the Price The Compan
4. ion in capacity and prolonged operation in temperatures exceeding 309C will shorten the life of the unit Note should also be taken to the proximity of Air Conditioning outlets These can sometimes give rise to pockets of air with high relative humidity Operation of the generator within such a pocket could adversely affect its performance Consideration should also be given to the air flow around the unit It is recommended that an air gap of 75mm 3 should be maintained down both sides and across the top of the unit Please refer to the drawing below for the general dimensions of the generator MAXIMUM AMBIENT CONDITIONS 30 C dry bulb 70 RH Max General Dimensions 30mm 30 in Leg 5mm 3in Gap Lc pecie inci VA CTT I Iii N a i N zA NN S NS oe NC ZA KON be N P4 k N A N NS A NS A AD L A NOS rd A LN a A IX wa SS A NC udi Ti i i innit RO E d KOS dis AS md d 45mm 30 in mg a Leg omm 3in Gap Re NG Re KON A A NO NG ROR e ON 670mm 27 in NOW MC RAK ARKO CNN KR RR NR 9 Smm 3in Gap Es EN UM HU MINING i P4 e P i ii l A a bessi SEN P4 i Es d 27 E 1015mm 40 4 i T 940mm 3 7 n P d A Pal Ge yp m W bed e Pt T UU x es 7 4 A Pa i f YA H Ho Too t NM30LA User Manual Rev 6 10 April 2003 NM30LA User Manual Revision 6 4 NM30LA Tech
5. min ATP 100 PSI G 680kPa Should the demand for gas be less than the rated flow then the generator will automatically regulate the internal pressure and cycle of the compressors as required This should be all the input your generator requires from you the only additional tasks required are e If at any time the generator begins to emit excessive noise or vibration then it should be switched off and you should contact your local representative or the factory as soon as possible e Please ensure that both the drain ports at the rear of the generator are led to a suitable connection or container It should be noted that the generator will liberate considerable amounts of water from these ports approx 1 2 liters weekly If a container is used it should be emptied at regular intervals e Ensure that the generator is serviced in accordance with the following maintenance recommendations NM30LA User Manual Rev 6 10 April 2003 10 NM30LA User Manual Revision 6 9 Maintenance Schedule WARNING Servicing and or repair of the Generator should only be undertaken by a TECHNICALLY COMPETENT PERSON with the Generator safely isolated Due to the simplicity of the design and the small number of moving parts the NM Series Nitrogen Generator will have a long and trouble free life However the following components should be replaced as follows Compressor Inlet Filters Every 6 months Filter Separator Elements Every 12 months Co
6. mpressor Units the lesser of Every 6000 hours or 18 months Service kits are available for all routine maintenance please contact the factory for further details FAILURE TO FOLLOW THE PRESCRIBED MAINTENANCE PLAN WILL INVALIDATE THE PRODUCT WARRANTY 10 START UP Sequence With the generator installed as described previously disconnect the outlet port from the instrument ENSURING THAT ANY INTERNAL PRESSURE HAS BEEN SAFELY DISSIPATED and switch the generator on The on off switch should illuminate and the cooling fans should start immediately There will be a 10 second delay before the first compressor starts then after a further 3 seconds the second compressor should also start The pressure gauge on the front panel will begin to climb and after approx 3 minutes the gauge should reach the rated pressure of 100 PSI G 680 kPa The output flow from the generator should now be measured to ensure it conforms to the specification below OUTLET Flow 30 litres per min ATP The generator should now be left to run for approx 1 hour to allow the generator to fully flush the internal receivers etc of air and allow the membranes to stabilize After this time the OUTLET can be re connected to the instrument and the interconnecting pipework checked carefully for leakage NM30LA User Manual Rev 6 10 April 2003 a 11 NM30LA User Manual Revision 6 NM30LA User Manual Rev 6 10 April 2003 Notes 13 NM30LA User Ma
7. nical Specification Generator Environment Minimum Operating Ambient Temperature Maximum Operating Ambient Temperature Maximum Relative Humidity Maximum Gas Outlet Pressure Maximum Gas Outlet Flow Start up time for Purity Particles Electrical Requirements 230V 10 ac 50 60Hz Compressor Circuit Breaker Control Circuit Breaker Electrical Connection Dimensions W x D x H cm inches Weight Shipping Weight NM30LA User Manual Rev 6 10 April 2003 A EAK 5 C 41 F 30 C 86 F 100 psig 6 8 barg 680 kPa 30 Litres min ATP 5 0 Amps 8 0 Amps 2 0 Amps Single Phase Power Cord 60 x 67 x 94 24 x 27 x 37 LAEZ Mf 0 01 v0 Sn 6201 v0 n3 8 01 v0 p109 J9MOd 1 CC LLI ZS 90 L 00 Buiqn t wwg ujim O v z0 114 usnd uu x 8 L HO eae ED 90 1 00 Buiqny wwg ui 0 v 20 114 usnd Www X 8 L HO L 90 1 00 Buiqny wwg ym N Lesr Z0 114 usnd WW X P L HO L Jeu 9JinboiJ JIM NOA je ul y Je seu jueuinajsu ANOA rd uonoeuuoo eym uo Buipuedeg HI I 9921 00 Buiqn IL ux VZvv zo Bum Jj uoisse1dui02 PIL X v V HO L 002 Indy 0L 9 83 enuen Jes YIOENN Tamaa Mal JEY jueuinJjsu Su 0 uonoeuuo G 9 UOISIADY IEDUEIW Joen V 1O INN 002 Indy 0L 9 83 enuen Jes YIOENN
8. nual Revision 6 12 Maintenance Log Model NM30LA Serial number Work Done Remarks Date Name NM30LA User Manual Rev 6 10 April 2003
9. t hesitate to contact us at the addresses displayed on the front cover of this manual 2 Unpacking and Installation Although Peak Scientific takes every precaution with safe transit and packaging it is advisable to fully inspect the unit for any sign of transit damage ANY DAMAGE SHOULD BE REPORTED IMMEDIATELY TO THE CARRIER AND PEAK SCIENTIFIC OR THE DISTRIBUTOR FROM WHERE THE UNIT WAS PURCHASED Follow the un packing instructions posted on the side of the crate It will require 2 people to lift the crate clear and to maneuver the generator onto the floor Thereafter the generator can be moved to its final location on the castors provided Note Included with the generator is a pack containing keys manuals service filters amp fittings Be careful not to discard these with the packing Please save the product packaging for storage or future shipment of the generator NM30LA User Manual Rev 6 10 April 2003 NM30LA User Manual Revision 6 3 Generator Environment The generator in designed to be installed adjacent to the Mass Spectrometer it is supplying If this is not convenient then the generator can be sited elsewhere however consideration should be made of the lengths of pipe runs as pressure drops can result from extended runs of pipe Performance of the generator like all sophisticated equipment is affected by ambient conditions Continuous operation in ambient temperatures exceeding 25 C will lead to a reduct
10. the inhaled air becomes too high there will be a risk of asphyxiation NM30LA User Manual Rev 6 10 April 2003 NM30LA User Manual Revision 6 Contents Page Document History 2 Warranty Statement 3 Safety Notice To Users 3 1 Introduction 9 2 Unpacking amp Installation 5 3 Generator Environment 6 4 Technical Specification 7 5 Connection to the Instrument 8 6 Generator Controls 9 7 Electrical Connection 10 8 Operator Training 10 9 Maintenance Schedule 11 10 START UP Sequence 11 11 Principal of Operation 12 12 Maintenance Log 14 NM30LA User Manual Rev 6 10 April 2003 NM30LA User Manual Revision 6 1 Introduction Welcome to the Service Manual for the Peak Scientific Instruments NM30LA Laboratory Gas Generator Enclosed in this manual you will find the information required to ensure that your generator is operated amp serviced according to our recommended guide lines which will prepare you for long and trouble free gas generation Please review each of the following sections carefully and ensure that an Operational Validation Report is completed in full after every service task is performed and that the maintenance log at the rear of this manual is updated for future reference Complete IQ OQ procedures are available from the factory Thank you for selecting Peak Scientific Instruments PSI to meet your Gas Generation needs and should you require any further assistance or support please do no
11. y shall have no further liability to the Customer save as mentioned in sub clause 6 hereof 6 The Company shall be liable to indemnify the Customer in respect of any claim for death or personal injury to any person in so far as such is attributable to the negligence or breach of duty of the Company or any failure by the Company to comply with the provisions of sub clause 2 hereof 7 Save as provided in sub clause 2 hereof the Company shall not be liable in respect of any claim by the Customer for costs damages loss or expenses whether direct indirect consequential or otherwise or indemnity in any respect howsoever arising including but not by way of limitation liability arising in negligence other than pursuant to clause 6 above that may be suffered by the Customer or any third party SAFETY NOTICE TO USERS These instructions must be read thoroughly and understood before installation and operation of your Peak Nitrogen Generator Use of the Generator in a manner not specified by Peak Scientific Inst MAY impair the SAFETY provided by the equipment When handling operating or carrying out any maintenance personnel must employ safe engineering practices and observe all relevant local health and safety requirements and regulations The attention of UK users is drawn to the Health and Safety at Work Act 1974 and the Institute of Electrical Engineers regulations WARNING Nitrogen is not a poisonous gas but if the concentration in
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