RR2500 Maintenance Manual - Range Road Enterprises Ltd.
Contents
1. see Operation Instructions Front Wheel Used for moving on even stable ground Range Road Enterprises Ltd Box 944 Eckville AB TOM OX0 range road ca Operation Proper Operation of the Firewood Processor 1 Preset the cut off length using the measuring bar loosen the 2 wing nuts and slide the bar to the correct position re tighten the wing nuts 2 Load a log onto the log cradle and slide into processor until the end of the log touches the measuring bar 3 Open the ball valve to start the flow of bar oil 4 Pull the Saw Bar Handle down to engage the chain 5 Gently pull the Saw Bar handle downwards with the chain running and cut through the wood 6 When pulling the saw bar down and the saw is getting close to cutting through the log you will notice tension on the bar as the cable to engage the ram starts to be activated keep drawing the saw blade down until cut is complete 7 The cut piece will drop into the splitter area raise Saw Bar Handle and ram will engage 8 Once the log has been pushed through the splitter the ram will automatically retract 9 Repeat steps above when a stub piece needs to be cut make sure to cut the short piece off so that the longer piece is on log deck this keeps hands away from moving chain 10 Serious accidents may happen when other people are allowed inside the work zone 11 It is recommended to have a minimum 7 metre 20 ft radius safe work zone 12 Keep all non essential people2. design and or changes in specifications at any time without incurring any obligation to install them on units previously sold Note Any modification to Processor will void all warranty Failure to do regular maintenance will void warranty Only Use AW Series Hydraulic Oil Use of any other Oil will Void All Warranties Range Road Enterprises Ltd Box 944 Eckville AB TOM OX0 range road ca RR1101 RR1102 RR1104 RR1105 RR2121 RR2122 RR2123 RR2124 RR1103 RR2125 RR2126 RR2127 RR2128 RR2129 RR2130 RR2131 RR2132 RR2133 RR2134 Spare Parts 16 Chain 8 Tire amp Wheel Assembly Hydraulic Pump Single Stage 18 Chain 18 Chain 13 Tire amp Rim Assembly 95 Series Lovejoy Rubber Coupler Range Road Enterprises Ltd Box 944 Eckville AB TOM OX0 range road ca
3. out of the work zone while operating processor 13 Make sure hands are clear of crush hazard zones 14 Clear the split wood from the work zone Maintainance Before performing maintenance the firewood processor must be placed in maintenance mode 1 Turn off engine 2 Move the saw bar handle down and up multiple times to relieve hydraulic pressure After performing maintenance make sure all guards shields and safety features are put back in place Failure to follow this warning can result in serious injury Refer to the engine owner s manual for engine maintenance Failure to do regular maintenance will void warranty Only Use AW Series Hydraulic Oil Use of any other Oil will Void All Warranties Range Road Enterprises Ltd Box 944 Eckville AB TOM OX0 range road ca Check The Following Each time the Processor is Used Inspect for exposed wire mesh and leaks Replace all worn or damaged hoses before starting engine TE Inspect for cracks and leaks Replace all damaged fittings before starting Hydraulic Fittings engine Nuts and Bolts Visually Check for loose bolts Clean Sawdust from slider area after every use to prevent possible Ram Valley jamming Grease Ram slider amp saw chain engagement roller pad every use Check saw chain for sharpness and correct tension Ensure Bar Oil tank is full If Conveyor Belt is not centered on pulleys use adjusting bolts to correct Conveyor J position of belt run 10 Hour Ma
4. Range Road RR Series emi Automatic Firewoo Processor Manual Range Road Enterprises Ltd Box 944 Eckville AB TOM OX0 range road ca Table of Contents VY AMIN OS st E T 3 MUG UEC ATO sises dr dar nids dessertes toire 6 Opera Om oni aan aueta 7 Maintenant SAS AN Rss Tai Va aa aaaot sov ola as start 8 A IUSUM NES an usea usano s IO 9 TEOUDICSIOO LS sesser siea aani EE 11 D DOCHICATONS a125200avassssmoMmK aeaaaee anaieri e EE A Eaa 12 Spare Panis aonana a Ti AMA N tint 14 Note Any modification to Processor will void all warranty Range Road Enterprises Ltd Box 944 Eckville AB TOM OX0 range road ca Warning Read this manual Serious injury or death can result if safety instructions are not followed Engine is shipped without oil Before starting engine fill with SAE 10 30 motor oil See engine manual for engine oil capacity Hydraulic reservoir is shipped without oil When adding oil use the dipstick to gauge amount Approximately 20 litres 5 gallons of AW Type Hydraulic Oil only Closely inspect all processor components and ensure all exterior bolts are tightened If components are damaged during delivery please contact the freight company that delivered the unit and file a claim DANGER red indicates an imminently hazardous situation which if not voided could result in death or serious injury WARNING orange indicates a potentially hazardous situation which if not avoided could result in death
5. as you pull this cable should be adjusted so that when you have cut completely through the log the Ram engages automatically when it is to tight and the ram will try to engage to soon when it is to loose and the ram will have to be engaged manually The Splitter cover has a safety cable connected to the mesh this should be adjusted so when the cover opens the manual engagement lever moves to the down position putting the hydraulic in neutral If this cable is to tight you will not be able to pull the Saw Bar Handle all the way through the log and the manual engagement handle may not be able to be pushed down to engage the ram if it is too loose it will not pull the hydraulics into neutral when the cover is opened Range Road Enterprises Ltd Box 944 Eckville AB TOM OX0 range road ca Troubleshooting Cylinder rod will not move SOLUTION A D E H J Slow cylinder rod speed when extending or SOLUTION A B C H LK L retracting Wood will not split or splits extremely slowly SOLUTION A B C F LK Engine bogs down during splitting SOLUTION GL Engine stalls under low load condition SOLUTION D E L M 0 A Insufficient oil to pump Check oil level in reservoir B Air in oil Check oil level in reservoir C Excessive pump inlet vacuum Check pump inlet hose for blockage or kinks D Blocked hydraulic lines Flush and clean the processor hydraulic system E Blocked control valve Flush and clean the processor hydraulic system F Low control valve set
6. ewood processor securely attached Choose a level surface to operate the firewood processor Block the firewood processor wheels to prevent unintended movement Never tow or operate this processor while under the influence of alcohol drugs or medication Range Road Enterprises Ltd Box 944 Eckville AB TOM OX0 range road ca Risk of fire and explosion Hot exhaust fumes from engine can cause fire Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel Position muffler at least 213 cm 7 feet from combustible objects Before adding fuel stop the engine and keep heat sparks and flame away Do not add fuel when engine is running or still hot Do not smoke near the engine while fueling Do not pump fuel directly into engine at gas station Static charge can build and ignite fuel Use a safety approved fuel container to transfer gas to the engine Wipe up fuel spills immediately Only store and handle fuel outdoors Gasoline vapors can ignite if they collect inside an enclosure Explosion may result Do not change or add to exhaust system Fire may result Do not change or add fuel tanks or fuel lines Fire may result Before each use check fuel tank and fuel lines for leaks Any fuel leak is a fire hazard Fix any fuel leaks before starting engine During transportation take precautions to make sure machine will not tip over and cause a fuel leak fire hazard Poi
7. intenance Every 10 Hours of Operation Nuts and Bolts Snug and Tighten all Bolts Including Motor Mounts and large nut on hydraulic ram Grease 3 Conveyor Bearings Engine Oil Check level and cleanliness Use 10 30 Oil Hydraulic Oil Check level and cleanliness Use AW Series Hydraulic Oil Only Air Filter Check amp Clean Engine Air Filter if Necessary Range Road Enterprises Ltd Box 944 Eckville AB TOM OX0 range road ca Saw and Ram engagement Adjustments Fig 1 f 5 n N d ki Saw Chain Engagement amp Speed Adjustment Paddle Saw Chain Engagement amp Speed Plunger Fig 2 The Saw Chain and engagement paddle is used to control when the chain starts to spin and also the speed that it spins When the 2 bolts are loosened the paddle moves freely up down and side to side Fig 1 shows the paddle adjusted to engage the plunger as soon the handle is moved down this saw blade is engaged as soon as the plunger is depressed Fig 2 shows the paddle engaging the change at full speed the further in the plunger is pushed the faster the saw blade will turn Range Road Enterprises Ltd Box 944 Eckville AB TOM OX0 range road ca Fig 4 Fig 3 shows the Cables attached to the Ram Engagement Lever the upper cable connects to the Saw Bar Handle When the handle is pulled down and the cut is most of the way through the log this cable starts to engage the lever you will feel the extra tension on the bar
8. or serious injury CAUTION yellow indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION yellow used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage You must be 16 or older to operate this machine Keep untrained people out of work zone Never leave the log processor unattended while the engine is running The wedges can cut through skin and break bones Keep both hands away from wedges and ram cylinder Serious accidents can happen when other people are allowed inside the work zone Keep everyone else out of the work zone while operating Processor Range Road Enterprises Ltd Box 944 Eckville AB TOM OX0 range road ca High pressure hydraulic fluid can inject under skin resulting in serious injury including amputation Make sure all fittings are tight before applying pressure Relieve system pressure before servicing Do not check for leaks with hand Instead use a piece of cardboard to check for leaks If skin injection happens seek immediate Medical Assistance Serious injury or death can occur if towing safety rules are not followed Review towing safety warnings in your towing vehicle manual Drive safely Be aware of the added length of the firewood processor Never ride or transport cargo on the firewood processor Drive the vehicle with the fir
9. sonous fumes from engine can kill you Do not operate indoors even if ventilated For outdoor use only Do not touch the muffler as you may get burned AA mens Note Any modification to Processor will void all warranty Range Road Enterprises Ltd Box 944 Eckville AB TOM OX0 range road ca Identification 10 11 2 Coupler Attaches the firewood processor to your vehicle Fits only 2 hitch balls Hydraulic Cylinder The hydraulic cylinder has a 61cm 24 5 stroke It is rated to 3500 PSI Saw Bar Handle Use the saw bar handle to draw the chain saw bar down run the chain and to move the splitter block forward Wedge The wedge features wedge wings and a taper that makes splitting easier Added is the optional side wedges for splitting 4 ways Log Deck The log deck is angled to help keep the log against the deck wall without operator assistance Safety Screen Stops hydraulic operations when screen is raised Engine The air cooled engine powers the hydraulic pump Tires Maximum rated speed is RR1000 RR1500 8 Wheels 65Kph 40 Mph RR2000 RR2500 13 Wheels 80Kph 50 Mph Gear Pump The gear pump makes the hydraulic oil flow through the system The RR2000 RR2500 Has a 2 stage pump with one live section dedicated to the conveyor Leg The leg helps support the firewood processor while operating The leg should be pulled out of the sleeve and reinserted from top down while towing
10. ting Adjust control valve with a pressure gauge Return control valve for authorized repair I Internal control valve leak J Internal cylinder leak Return cylinder for authorized repair G High control valve setting Adjust control valve with a pressure gauge H Damaged control valve Return control valve for authorized repair K Internally damaged cylinder Return cylinder for authorized repair Adjust idle control nuts M Engine is loaded during idle down mode Use shorter log length 24 or less to allow Pompes N Coupler between engine and hydraulic Ensure the rubber coupler is in place and Range Road Enterprises Ltd Box 944 Eckville AB TOM OX0 range road ca Specifications Maximum Log Diameter Trailer Coupler 2e Hydraulic Cylinder Stroke Maximum Towing Speed The manufacturer reserves the right to make improvements in design and or changes in specifications at any time without incurring any obligation to install them on units previously sold Note Any modification to Processor will void all warranty Failure to do regular maintenance will void warranty Only Use AW Series Hydraulic Oil Use of any other Oil will Void All Warranties Range Road Enterprises Ltd Box 944 Eckville AB TOM OX0 range road ca Specifications Hydraulic Oil Capacity Maximum Log Length cut Maximum Log Diameter Trailer Coupler 2 Hydraulic Cylinder Stroke Maximum Towing Speed The manufacturer reserves the right to make improvements in
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