Instructions - Express Tools Ltd
Contents
1. the Heater 5 3 1 Push the Operation switch to OFF position Combustion will stop and the Cooling Cycle approx 3 minutes in duration will begin 5 3 2 When Cooling Cycle is completed fan stops running it is safe to unplug the heater 1 WARNING Unplugging the heater before the Cooling Cycle has finished may cause overheating possible damage to the heater and heat plate and Fuel Strainer will void the warranty Tightening Ring 5 4 To Restart the Heater i 5 4 1 Wait ten seconds after cooling cycle has completed 5 4 2 Push the Operation Switch to LO HI position 5 4 3 Be sure to follow all starting procedure precautions Pe ane Eee 6 MAINTENANCE Use only original equipment replacement parts The use of alternate or third party components can cause unsafe operating conditions and will void the warranty We suggest following a maintenance schedule as follows 6 1 Fuel Fuel Tank Flush every 200 hours of operation or as needed Do not use water to flush the tank Use fresh kerosene paraffin diesel only 6 2 Filters The Fuel Filter and Oil Filter should be cleaned at least twice per heating season by rinsing them in clean kerosene paraffin diesel This procedure should also be followed if the fuel is found to be contaminated Fig 4 6 3 Nozzle Nozzles should be cleaned or replaced at least once per heating season This procedure should also be followed if the fuel is found to be contaminated 6 3 1 To c2. INSTRUCTIONS FOR INFRARED PARAFFIN KEROSENE DIESEL HEATER i A l i PRODUCT MODEL No IR37 V2 Thank you for purchasing a Sealey Heater Manufactured to a high standard this product will if used according to these instructions and properly maintained give you years of trouble free performance IMPORTANT PLEASE READ THESE INSTRUCTIONS CAREFULLY NOTE THE SAFE OPERATIONAL REQUIREMENTS WARNINGS AND CAUTIONS USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED FAILURE TO DO SO MAY CAUSE DAMAGE AND OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE 1 SAFETY INSTRUCTIONS 1 1 Oo _ Lhah oS dei Poe ma ISSS SP x x x x x x lt lt lt x 6 Important Ensure that the voltage marked on the appliance matches the power supply ELECTRICAL SAFETY WARNING It is the responsibility of the owner and the operator to read understand and comply with the following You must check all electrical products before use to ensure that they are safe You must inspect power cables plugs sockets and any other connectors for wear or damage You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices A Residual Current Circuit Breaker RCCB should be incorporated in the main distribution board We also recommend that a Residual Current Device RCD is used It is particularly important to
3. a WARNING Air contaminants taken into the heater may affect the heat output damage the unit and may cause health problems Example Bodyshop filler dust paint overspray will damage the motor bearing clog the filter and compressor and contaminate the combustion chamber causing flame flutter and health hazards Please note that any parts damaged by filler dust paint overspray will not be covered by warranty Additionally a cleaning charge will be made for any heaters damaged by filler dust paint over spray 4 4 Ventilation CO WARNING Only use the heater in well ventilated areas Careful consideration must be given to the placing of the heater to provide safe and comfortable heating Ensure continuous ventilation is provided to the heater operating area A ventilation opening must run to the outside of the premises in which the heater is to be operated The heater requires a fresh air opening of at least 2800cm For Example A two car garage door should be open at least 11cm A single car garage door should be open at least 16cm Two 76cm windows should be open at least 20cm Although this heater operates with diesel fuel when the temperatures are below 0 C diesel additives are required to maintain the diesel s viscosity Typically diesel can cloud in freezing conditions and will start to gel You will need additives for your fuel in these conditions Kerosene Paraffin does not start to gel until the ambient temperature is aroun
4. d 40 C 30 O 10 g 10 a 0 AMILILAT TERTE TUI Original Language Version IR37 V2 Issue 4 19 04 11 5 OPERATING INSTRUCTIONS 5 1 Starting the Heater NOTE It is preferable to start the heater outdoors for the first time to allow any oils left over from the manufacturing process to be burnt off in a safe environment run it for 10 minutes on this first burn 5 1 1 Carefully fill the fuel tank with approved fuel until fuel gauge points to F 5 1 2 Ensure fuel cap is secure 5 1 3 Plug the power cord into a suitable power socket If using an extension lead see Section 1 1 11 5 1 4 Push the Operation switch to either the LO or HI position The power indicator lamp will light and the heater will start When switching from one heat level to another during operation it is normal for the heater to cease operation and go into the misfire sequence If this happens simply switch to OFF and immediately to the desired heat level LO or HI Note The electrical components of this heater are protected by a fuse mounted in the PC board If the heater fails to fire check this fuse first and replace if necessary Also check the power source to ensure that the proper voltage is being provided to the heater 5 2 Tilting Feature 5 2 1 Loosen the hand screws on the main frame of the heater position the heater in the desired position and tighten the hand screws to secure the heater in tilted position 5 3 To Stop
5. diately have any faulty item repaired or replaced by a qualified electrician When a BS 1363 A UK 3 pin plug is damaged cut the cable just above the plug and dispose of the plug safely Fit a new plug according to the following instructions UK only a Connect the GREEN YELLOW earth wire to the earth terminal E b Connect the BROWN live wire to the live terminal L FUSE RATING 5 AMP c Connect the BLUE neutral wire to the neutral terminal N d After wiring check that there are no bare wires that all wires have been correctly connected that the cable outer insulation extends beyond the cable restraint and that the restraint is tight Double insulated products which are always marked with this symbol Gl are fitted with live brown and neutral blue wires only To rewire connect the wires as indicated above DO NOT connect either wire to the earth terminal 10 Products which require more than 13 amps are supplied without a plug In this case you must contact a qualified electrician to ensure that a suitably rated supply is available We recommend that you discuss the installation of an industrial round pin plug and socket with your electrician 11 If an extension reel is used it should be fully unwound before connection A reel with an RCD fitted is preferred since any appliance plugged into it will be protected The cable core section is important and should be at least 1 5mm7 but to be absolutely sure that the capac
6. ersion IR37 V2 Issue 4 19 04 11 GENERAL SAFETY CONTINUED X DO NOT switch the heater off by disconnecting it from the mains ALWAYS set the switch on the burner to the OFF position and allow the cooling cycle to finish before disconnecting from the mains DO NOT use an external fuel tank Only use the tank that is fitted to the heater and only fill it when the heater has cooled down Ensure that the heater is correctly turned off When not in use for an extended period store in a safe dry area out of reach of children 2 SPECIFICATION Infrared heater suitable for well ventilated indoor applications Clean burning unit operates on paraffin kerosene or diesel Unit produces an impressive 125 000 Btu hr on highest setting 53ltr tank allows a max of 20 hrs running time dependant on setting making this unit extremely economical Complies with rigorous standards and is fitted with a safety cut out J Jv Model IR37 V2 1 WARNING This heater is not suitable for use with Bio Diesel use of Bio Diesel will damage the filter and seals Damage caused by use of Bio Diesel will not be covered by warranty 3 ASSEMBLY 3 1 Slide axle through Wheel Frame and attach wheels washers and cotter pins Fig 1 3 2 Place main structure on Wheel Frame and fasten with nuts and bolts provided Fig 2 3 3 Attach Safety Guard to front of heater with bolts provided Fig 3 4 OPERATING CONDITIONS 4 1 Principles of Operation 4 1 1 Fue
7. ity of the reel is suitable for this product and for others which may be used in the other output sockets we recommend the use of 2 5mm section cable GENERAL SAFETY DANGER Risk of carbon monoxide poisoning Failure to provide proper ventilation could result in serious illness or death Check that the heater is in sound condition and good working order Take immediate action to repair or replace damaged parts Use recommended parts only Unauthorised parts may be dangerous and will invalidate the warranty Only use paraffin diesel or kerosene to fuel this heater in accordance with instructions contained in this manual Locate heater on a level and stable surface WARNING Only use heater in well ventilated areas Ensure continuous ventilation is provided to the heater operating area via windows and doors etc If people are not required to be present in the heated area the volume of air to be heated mtr heat output kW ratio must be at least 10 1 and people must be advised not to remain in the heated area for prolonged periods If people are required to be present in the heated area the volume of air to be heated mtr heat output kW ratio must be at least 30 1 Ventilation must be to the outside of the premises in which the heater is to be operated The total open area mtr must be at least 0 003 times the total heat output kW The volume concentration of oxygen O in the heated room must always remain above 17 WARNING DO NOT use the hea
8. l System This heater is equipped with an air pump that operates off of the electric motor The pump forces air through the air line connected to the fuel tank drawing fuel to the nozzle in the burner head Air also passes through the nozzle where it mixes with the fuel and is sprayed into the combustion chamber as a fine mist 4 1 2 Quick Fire Ignition A transformer sends high voltage to a two pronged spark plug The spark ignites the fuel air mixture as it is sprayed into the combustion chamber 4 1 3 Air System A fan is turned by the heavy duty motor which forces air around and into the combustion chamber where it is super heated and forced out the front of the chamber 4 1 4 Electrical System Protection The heater s electrical system is protected by a circuit breaker that protects the system components from damage If the heater fails check the fuse first and replace if necessary 4 1 5 Flame Sensor The heater uses a photocell to see the flame in the combustion chamber Should the flame extinguish the sensor will stop electrical current and the heater will shut off 4 1 6 Tip over Sensor The heater uses a tip over sensor 4 2 Fuel the heater operates with paraffin kerosene or diesel fuel DO NOT use any other type of fuel 4 3 When used in the construction or agricultural industries ensure that the safety regulations in force are adhered to with regard to distances from flammable materials and any other specified substances
9. lean dirt from nozzle blow compressed air through nozzle front It may be necessary to soak the nozzle in clean kerosene paraffin diesel to help loosen any particles Fig 5 6 4 Spark Plug Clean and re gap every 600 hours of operation or replace as needed Fig 6 6 4 1 After removing the Spark Plug clean the terminals with a wire brush 6 5 Photocell The Photocell should be cleaned at least once per heating season or more depending on conditions 6 5 1 Use a cotton swab dipped in water or alcohol to clean the lens of the Photocell Figs 7 and 8 6 6 Long Term Storage 6 6 1 Unscrew the Drain Bolt and drain fuel into a suitable container Fig 9 6 6 2 Using a small amount of kerosene paraffin diesel rinse and swirl the fuel around the fuel tank Empty the tank completely 6 6 3 Never store leftover kerosene paraffin diesel over the summer Using old fuel can damage the heater 6 6 4 Store heater in a dry well ventilated area 6 6 5 Be sure that the storage area is free of dust and corrosive vapours Repack the heater in the original shipping material Keep this User s Manual in an easily accessible place Photocell Drain bolt packing Drain bolt Wrench 17mm D Loosen Original Language Version IR37 V2 Issue 4 19 04 11 7 WIRING DIAGRAM WARNING This heater is not suitable for use with PANEL ag CONTROL PCB Bio Diesel use of Bio Diesel will damage PCB i T POWER the filte
10. r and seals BLACK TEN Damage caused by use of Bio Diesel will not be covered by warranty TIP S W THERMOSTAT PHOTO CELL POWER PLUG AC 230V 50Hz WHITE BLACK GREEN EARTH Heater fires but shuts down after a 1 Clean replace Fuel Filter 3 Clean replace Photocell 4 Adjust Photocell position 5 6 Clean replace Nozzle Check wiring connections Board and Photocell See Wiring Diagram Fig 10 Check to make sure cooling fan is not obstructed Heater will not operate or motor Fill tank with fresh fuel rune tor short time Clean replace Spark Plug Clean replace Fuel Filter Clean replace Nozzle Rinse out fuel tank and fill with clean fresh fuel Inspect all electrical connections Transformer and Circuit Board see Wiring Diagram Fig 10 7 Re attach Transformer wires to Spark Plug 8 Replace Transformer Fan does not operate when heater 1 Broken electrical connection between Circuit Board 1 Inspect all electrical connections is plugged in and Power Switch is and motor see Wiring Diagram Fig 10 if the HI LO position 2 Not enough amps available to power heater 2 Use a new extension cord or try another electrical socket Heater does not turn on and the 1 Temperature limit sensor has overheated 1 Push Power Switch to OFF and allow heater to lamp is not lit cool for 5 minutes Push Power Switch to HI LO 2 No electrical power 2 Check power cord and extension co
11. rd to ensure proper connection Test power supply 3 Fuse break down 3 Check replace Fuse 4 Improper electrical connection between 4 Inspect all electrical connections Temperature Limit Sensor and Circuit Board See Wiring Diagram Fig 10 Poor combustion and or soot 1 Incorrect pump pressure 1 Ensure pump pressure is adjusted correctly production 2 Poor fuel quality 2 Ensure fuel is not old or contaminated Environmental Protection Recycle unwanted materials instead of disposing of them as waste All tools accessories and packaging should be sorted taken to a recycle centre and disposed of in a manner which is compatible with the environment When the product is no longer required it must be disposed of in an environmentally protective way has Contact your local solid waste authority for recycling information NOTE It is our policy to continually improve products and as such we reserve the right to alter data specifications and component parts without prior notice IMPORTANT No liability is accepted for incorrect use of this product WARRANTY Guarantee is 12 months from purchase date proof of which will be required for any claim C G INFORMATION For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address including postcode Sole UK Distributor Sealey Group Kempson Way Suffolk Business Park S 01284 757500 8 www sealey co uk D BA MAr PRODUCTS Puy Si Edmund
12. s Suffolk 01284 703534 sales sealey co uk Original Language Version IR37 V2 Issue 4 19 04 11
13. ter near flammable material liquids solids gases or compressed gas cylinders etc DO NOT stand or place any object less than 3m from the heater output and keep the heater a minimum of 2m from any walls or objects DO NOT use the heater in closed rooms living areas basements or below ground level DO NOT allow untrained persons to operate the heater and DO NOT operate the heater without the safety guard DO NOT move or handle the heater when hot without wearing protective gloves Never move the heater whilst it is operating DO NOT leave the heater unattended for prolonged periods of time when in use Switch the heater off and unplug from the mains before leaving work area DO NOT fill the fuel tank whilst the heater is running or still hot DO NOT over fill the fuel container Wipe up any spilt fuel immediately DO NOT obstruct the air inlet rear and air outlet front of the heater and DO NOT use duct work in front or at the rear of the heater DO NOT allow children or animals near the heater when in use or whilst still hot WARNING RISK OF ELECTRIC SHOCK DO NOT expose the heater to water spray rain dripping water or wind DO NOT operate the heater when you are tired or under the influence of alcohol drugs or intoxicating medication DO NOT touch the heater outlet or cone when in use or for a period of time after it s switched off as these are VERY hot and will take time to cool down Restraint CONTINUED OVERLEAF Original Language V
14. use an RCD with portable products that are plugged into a supply which is not protected by an RCCB If in any doubt consult a qualified electrician You may obtain a Residual Current Device by contacting your Sealey dealer You must also read and understand the following instructions concerning electrical safety 1 The Electricity at Work Act 1989 requires that all portable electrical appliances if used on business premises are tested by a qualified electrician using a Portable Appliance Tester PAT at least once a year 2 The Health amp Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of those appliances and the safety of the appliance operators If in any doubt about electrical safety contact a qualified electrician 3 Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply See 1 1 1 and 1 1 2 and use a Portable Appliance Tester 4 Ensure that cables are always protected against short circuit and overload Yellow amp Green 5 Regularly inspect power supply cables and plugs for wear or damage and check all Earth Wire connections to ensure that none is loose to be used and that the plug is fitted with the correct fuse see fuse rating at right DO NOT pull or carry the appliance by the power cable DO NOT pull the plug from the socket by the cable Neutral DO NOT use worn or damaged cables plugs or connectors Imme
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