Form A10341 - Ross Controls
Contents
1. Base address of the output holding registers Input Base Address Modbus Base address of the input holding registers Module Status Base Address Modbus Base address of the module status holding registers Modbus Settings Apply Button Modbus This button will apply the currently displayed Modbus settings to the controller Serial Port Configuration Button Modbus RTU or ASCII only Clicking the Serial Port Configuration button will open the Serial Configuration Window new window to configure the serial port settings Reference image below see figure 15 ad Serial Configuration Figure 15 a Baud Rate This is where the serial baud rate is selected using the drop down menu The range is 9600 to 115200 bps The default baud rate is 57600 b Parity This is where the serial packet parity is selected using the drop down menu The choices are NONE ODD and EVEN NONE is the default parity c Data Bits This is where the number of data bits is selected using the drop down menu The choices are 5 8 The default number of data bits is 8 d Stop Bits This is where the number of stop bits is selected using the drop down menu The choices are 1 or 2 The default number of stop bits is 1 e Communications Mode This is where the type of serial communications is selected using the drop down menu The choices are RS 232 or RS 485 The default mode is RS 232 f Save Button The Save bu2. POWER PRESSES 10 Mechanical power presses and other potentially hazardous machinery using a pneumatically controlled clutch and brake mechanism must use a press control double valve with a monitoring device A double valve without a self contained monitoring device should be used only in conjunction with a control system which assures monitoring of the valve All double valve installations involving hazardous applications should incorporate a monitoring system which inhibits further operation of the valve and machine in the event of a failure within the valve ENERGY ISOLATION EMERGENCY STOP 11 Per specifications and regulations ROSS L O X and L O X with EEZ ON operation products are defined as energy isolation devices NOT AS EMERGENCY STOP DEVICES www rosscontrols com 35 ROSS ROSS CONTROLS Troy MI U S A Telephone 1 248 764 1800 Fax 1 248 764 1850 In the United States Customer Service 1 800 GET ROSS 438 7677 Technical Service 1 888 TEK ROSS 835 7677 www rosscontrols com ROSS EUROPA GmbH Langen Germany Telephone 49 6103 7597 0 Fax 49 6103 74694 Email info rosseuropa com www rosseuropa com ROSS ASIA K K Kanagawa Japan Telephone 81 427 78 7251 Fax 81 427 78 7256 www rossasia co jp ROSS UK Ltd Birmingham United Kingdom Telephone 44 121 559 4900 Fax 44 121 559 5309 Email sales rossuk co uk GLOBAL Reach with a LOCAL fouch ROSS CONTROLS IND
3. User manual I Series Serial Bus System DeviceNet and MODBUS TCP aS 1I0HINOJ 550H aS IOHINO SSOu aS 1I0HINOJ SSOH Consider it Table of Contents Important User Information eee 3 Configuration Assembly of Hardware Components erra 4 Start up Connecting the Power and Communication Cables 5 Downloading the Software sic sssacanetssneqramracoinertetonreacine te ad danca eli 6 Configuring the MOdulG uante midte Lasimui san daiane iva 6 Connect to Serial Bus Valve Controller eee 6 Serial Bus TANGO LATO TaD EE ai Coates duacogsdeneae 7 Configuration Tool AS GE EEE EEE E T 9 Communications TaD EE EEE VE EE 10 PT 14 Communication MODBUS TCP Communication Module eee 15 Module Pinouts DeviceNet Communication Module rrrrrrannnrrnnnnnnonnrnnnnernvnnnnsenvnnnnennnnnnnee 15 Expansion Module 8 Digital Inputs 8 Digital Outputs rrranrrrrrrnnnrrrnnnnnrr 16 Expansion Module 8 Digital Inputs rrrreranennnrnnnnnnnnernnrnnnnnnnnennnrnnnrnnnnennne 16 Expansion Module 8 Digital Outputs erraram 17 Expansion Module 16 Digital Inputs erre 17 Expansion Module 4 Relay Outputs erraram 18 Expansion Module 24 Digital OUT seas cosiwcsuntanncusnavtitasinedsarautinsdansunianeussenns 18 Computer to D Series Network COnnection ccccccecseeeceseeteseeteseeeeeeensess 19 DeviceNe
4. DeviceNet Switches The MaclD or Address on the DeviceNet network and the network baud rate can be set by using eight DIP switches see Figure 1 1 ON Figure 1 1 o P E DeviceNet switches DIP The first six switches 1 6 to the MAC ID or DeviceNet address are described in Table 1 1 Table 1 1 Switches 1 6 for MAC ID or DeviceNet address Address SW1 SW2 SW3 SW4 SW5 SW6 Decimal 2 2 2 23 2 2 01 ON OFF OFF OFF OFF OFF 15 ON ON ON ON OFF OFF 40 OFF OFF OFF ON OFF ON 63 default ON ON ON ON ON ON The last two DIP switches 7 8 control the DeviceNet network baud rate See Table 1 2 Table 1 2 Switches 7 and 8 for baud rate Baud Rate SW1 SW2 SW Mode 2 2 125K OFF OFF 250K ON OFF 500K OFF ON Restored default settings ON ON Note The factory default switch settings are Address 63 and 125K DeviceNet Object Model Table 2 1 Data Types Table 2 1 describes data types used in this Data Type Description Object Model USINT Unsigned Short Integer 8 bit UINT Unsigned Integer 16 bit UDINT Unsigned Double Integer 32 bit INT Signed Integer 16 bit STRING Character String 1 byte per character SHORT STRINGnn Character String 15 byte is length up to nn characters BYTE Bit String 8 bits WORD Bit String 16 bits DWORD Bit String 32 bits REAL IEEE 32 bit Single Precision Floating Point 20 2010 ROSS CONTROLS
5. ais des PIN 3 Common PIN 3 Common O Ine oure _ PIN 4 Input 5 PIN 4 Output 5 PIN 5 NO Connection PIN 5 NO Connection Orr our Input Mode Selection J4 PINOUT J8 PINOUT oie Boe SW Input Sinking Sourcing PIN 1 24 Volts PIN 1 24 Volts Ons outs SW1A Input 1 2 A B PIN 2 Input 8 PIN 2 Output 8 Roc SW2A Input 3 4 A B PIN 3 Common PIN 3 Common PIN 4 Input 7 PIN 4 Output 7 SW3A Input 5 6 A B PIN 5 NO Connection PIN 5 NO Connection SW4A Input 7 8 A B 12C Address Selection SW Hexidecimal Address BO B2 B4 B6 B8 BA BC BE SW1 A B A B A B A B SW2 A A B B A A B B SW3 A A A A B B B B Model Number RRSSN8XM12A Expansion Module 8 Digital Inputs J1 PINOUT J3 PINOUT PIN 1 24 Volts PIN 1 24 Volts mae PIN 2 Input 2 PIN 2 Input 6 PIN 3 Common PIN 3 Common PIN 4 Input 1 PIN 4 Input 5 PIN 5 NO Connection PIN 5 NO Connection J2 PINOUT J4 PINOUT PIN 1 24 Volts PIN 1 24 Volts PIN 2 Input 4 PIN 2 Input 8 PIN 3 Common PIN 3 Common 5 PIN 4 Input 3 PIN 4 Input 7 PIN 5 NO Connection PIN 5 NO Connection Consider it DONE 12C Address Selection SW Hexidecimal Address 44 46 48 4A 4C 4E Input Mode Selection SWF Input Sinking Sourcing 40 42 SW1A Input 1 2 A B SWI A B A B A B A B SW2A Input 3 4 A B SW2 A A
6. All Rights Reserved DeviceNet Object Model Identity Object 01 ex 1 Instance The following tables contain the attribute status and common services information for the Identity Object Table 2 2 Identity Object 01 x 1 Instance Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1 Revision UINT 1 Get Instance 0 Instance 1 1 Vendor Number UINT 31 Get 2 Device Type UINT 0 Get 3 Product Code Number UINT 33 Get 4 Product major revision USINT 2 Get Product minor revision USINT 6 Get 5 Status WORD Varies Get 6 Serial Number UDINT Unique 32 bit value Get Product Name SHORT STRING 32 Fill in GET Table 2 3 Identity Objects common services Service Implemented for Service Code Class Level Instance Level Name OS hex No Yes Reset OE eg Yes Yes Get Attribute Single 1Okex No Yes Get Attribute Single Message Router Object 02 x 1 Instance No required attributes DeviceNet Object 03 rx 1 Instance The following tables contain the attribute and common services information for the DeviceNet Object Table 2 4 DeviceNet Object 01 x 1 Instance Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1 Revision UINT 2 Get Instance 0 Instance 1 1 MAC ID USINT 63 Get 2 Baud Rate USINT 0 Get 5 Structure of Get Allocation Choice Byte Byte OxFF Master s MAC ID USINT 0 Get 6 MAC ID Switch ch
7. 12mA Max from the Controller PIN 22 Output Solenoid 18 TPUT MENTALS PIN 23 Output Solenoid 20 PIN 24 Output Solenoid 22 PIN 25 Output Solenoid 24 IMPORTANT NOTE Please read carefully and thoroughly all of the CAUTIONS on the inside back cover 18 2010 ROSS CONTROLS All Rights Reserved Computer to D Series Network Connection Pin Position 87 65432 1 87654321 RJ 45 Plug RJ 45 Type A RJ 45 Type B Straight Cable Connection Crossover Cable Connection Type A Ethernet Cable Wiring Straight for connection to a network switch Wire Color Wire Diagram 10Base T Signal M12 4 Pin Ree T568A T568A 100Base TX Signal sel D Code Pin 2 Green EE Tansmt BI DA 8 White Orange MZ Receiver BD 2 4 Bue Unused BLOCH gt 5 White Blue ra Unused BLDC gt 6 Orange E Receive BD 4 7 White Brown a Unused BLDD gt 8 Brown Unused Bob gt Type B Ethernet Cable Wiring Straight for connection to a network switch Wire Color Wire Diagram 10Base T Signal pe M12 4 Pin T568B T568B 100Base TX Signal 9 D Code Pin a tento me O 2 Orne E Transmit o BIDA 3 8 White Green m Receiver BLD 2 4 Blue EEE sed White Blue EO Unused Green Hu Receive r O E RJ45 Pin White Brown www rosscontrols com 19 DeviceNet Object Model
8. A A A B B B B Consider it DONE Model Number RRSSN16M12A Expansion Module 16 Digital Inputs J1 PINOUT J5 PINOUT PIN 1 24 Volts PIN 1 24 Volts PIN 2 Input 2 PIN 2 Output 10 PIN 3 Common PIN 3 Common Om nO PIN 4 Input 1 PIN 4 Output 9 PIN 5 NO Connection PIN 5 NO Connection 57 te J2 PINOUT J6 PINOUT ere PIN 1 24 Volts PIN 1 24 Volts PIN 2 Input 4 PIN 2 Output 12 IQ Ons NO Zz PIN 3 Common PIN 3 Common iss EN PIN 4 Input 3 PIN 4 Output 11 O O PIN 5 NO Connection PIN 5 NO Connection Sr J3 PINOUT J7 PINOUT DQ Ons nO 45 PIN 1 24 Volts PIN 1 24 Volts EIN Ee PIN 2 Input 6 PIN 2 Output 14 yy Net PIN 3 Common PIN 3 Common Ono nO Consider it DONE PIN 4 Input 5 PIN 4 Output 13 PIN 5 NO Connection PIN 5 NO Connection ON NB80O J4 PINOUT J8 PINOUT Er eis PIN 1 24 Volts PIN 1 24 Volts N8 IN16 i PIN 2 Input 8 PIN 2 Output 16 2 Me Input MOGE Secon E PIN 3 Common PIN 3 Common i SW Input Sinking Sourcing PIN 4 Input 7 PIN 4 Output 15 gt SW1A Input 1 2 A B PIN 5 NO Connection PIN 5 NO Connection SW2A Input 3 4 A B 12C Address Selection SW3A Input 5 6 A 3 SW Hexidecimal Address SW4A I
9. B B A A B B SW3A Input 5 6 A B SW3 A A A A B B B B SW4A Input 7 8 A B ELECTRICAL SPECIFICATIONS For product on this page Inputs Input Voltage Range 10 28 Volts DC Input Current 9mA Nominal 24 Volts DC Input Resistance 5 1KQ Nominal Sinking or Sourcing Mode switch selectable in pairs LED indicators LED Load Current 5mA nominal 24Volts DC Logic Power Requirements 3 3V 10mA Max from the Controller IMPORTANT NOTE Please read carefully and thoroughly all of the CAUTIONS on the inside back cover 16 2010 ROSS CONTROLS All Rights Reserved Outputs Solid State Sourcing 10 28 Volts DC O 3A Max Short circuit protection Fault Detection LED indicators LED Load Current 5SmA nominal amp 24 Volts DC Logic Power Requirements 3 3V 10mA Max from the Controller Input Output Module Pinouts Model Number RRSST8XM12A Expansion Module 8 Digital Outputs J1 PINOUT J3 PINOUT PIN 1 24 Volts PIN 1 24 Volts PIN 2 Input 2 PIN 2 Input 6 PIN 3 Common PIN 3 Common PIN 4 Input 1 PIN 4 Input 5 PIN 5 NO Connection PIN 5 NO Connection J2 PINOUT J4 PINOUT PIN 1 24 Volts PIN 1 24 Volts PIN 2 Input 4 PIN 2 Input 8 PIN 3 Common PIN 3 Common PIN 4 Input 3 PIN 4 Input 7 PIN 5 NO Connection PIN 5 NO Connection 12C Address Selection SW Hexidecimal Address AO A2 A4 A6 A8 AA AC AE SW1 A B A B A B A B SW2 A A B B A A B B SW3 A
10. Connection Port and Connect to the Controller Figure 3 Using the drop down select the desired connection Port Conia P e E File Help com os Comes Eth Local Area Connection 152 168 1 112 a For connections using the Serial Configuration Cable ROSS P N RR158H58 b Select RS232 Communications port connected to D Series System see figure 4 Click the Connect button to connect to the controller The Config Tool Master screen will open see figure 5 Figure 4 For connections using the computer s Ethernet Browse Ethernet Devices port when the computer and D Series system are IP Address Host Name connected to a common 152 168 2 11 SV DDDO3E Ethernet network Select Eth Local Area Connection or appropriate network adapter A list of all D Series Systems present on the network will appear Select the correct D Series System based on MAG IP Address or Host Name Click OK button Figure 5 6 2010 ROSS CONTROLS All Rights Reserved Serial Bus Configuration Tool Conhg Tool v1 1 0 5 Target Info Tab File Help If not selected click on the Target Info tab to select this option see figure 6 Eth Local Area Connection 2 192 168 2 1 1 Bootloader Version This displays the currently installed version of the bootloader in the controller The bootloader acts as a BIOS and allows the Firmware and other features to be loaded and configured Bootloader Version
11. DHCP and IP v4 Auto Config are disabled the user may enter the IP configuration manually Talk to your network administrator in order to determine what values to use Note If a static IP address is used and set to X X X 0 the DIP switches on the unit will set the last octet of the IP address X represents the numerical IP Address Valves 0 255 Host Name The name used on the network by the unit The factory default will be SB Serial Bus followed by the last three octets of the MAC address This name should be unique 2010 ROSS CONTROLS All Rights Reserved Serial Bus Configuration Tool B Select DeviceNet using the drop down menu DeviceNet refers to communications via the DeviceNet Port Reference image below see figure 17 10 11 Config Tool v1 10 5 era E File Help COM Communications Communications Protocol Serial Fort Configuration Communications Timeout secs 1 Device Net MACID 2 ace Net Power Fre Set Or Statie l Baudrate 500K Static Module Configuration pede imin Input Size 8 Output Size 12 Figure 17 Window Tab Shows the currently selected Tab Other Tabs may be selected by clicking on them Selected Communications Protocol Drop down Menu This displays the currently selected communications protocol None DeviceNet Modbus ASCII Modbus RTU Currently DeviceNet is selected Power to the controller must be cycled i
12. Get 15 Consumed connection path length UINT Fill in Get 16 Consumed connection path USINT Array Fill in Get These values are stores to NVRAM Table 2 11 Connection Object s common services Service Implemented for Service Code Class Level Instance Level Name OE es Yes Yes Get Attribute Single 1Okex No Yes Get Attribute Single 24 O 2010 ROSS CONTROLS All Rights Reserved DeviceNet Object Model Acknowledge Handler Object 2Buex 1 Instance The following tables contain the attribute and common services information for the Acknowledge Handler Object Table 2 12 Acknowledge Handler Object 01 ex 1 Instance Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1 Revision UINT 1 Get Instance 0 Instance 1 1 Acknowledge timer UINT 16 Get 2 Retry limit USINT 1 Get 3 COS producing connection instance UINT 4 Get Table 2 13 Acknowledge Handler Object s common services Service Implemented for Service Code Class Level Instance Level Name OE Hex Yes Yes Get_Attribute_Single 10 Hex No Yes Get_Attribute_Single Dynamic Input Assembly Point Object 64xex 1 Instance The following tables contain the attribute and common services information for the Dynamic Input Assembly Point Object Table 2 14 Dynamic Input Assembly Point Object 64 1 Instance Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1 Revisio
13. OFF immediately 4 Valve Status This status box displays current status of Solenoid Valve 1 24 The status can be Open Normal or Shorted The valve status is only valid when the valve state is OFF 5 Active Solenoid valve active check box determines if the valve status information for the specific valve is used in internal logic to set the I O STATUS LED on the controller If Active is checked the valve status is included in determining the status of the I O STATUS LED If Active is not checked the valve status is ignored and does not affect the I O STATUS LED status Any changes to the Active check box will not take effect until the Apply button is clicked 6 Default The default check box determines the state of the Solenoid Valve in the event all Communications is lost When checked if all communications is lost the solenoid valve will be ON or turn ON If not checked the loss of all communications will cause the solenoid valve to be OFF or turn OFF Any changes to the Default check box will not take effect until the Apply button is clicked 7 Apply Button Causes any changes made to the Default or Active check boxes to take effect 5v9 SVI7 Status Active Status Active Status Active p FS Open J Defaut State Open Fl Defaut C State Open C Defaut SV2 SV10 SV18 Status Active Status Active Status Active El Sta E Default State Open E Default State Open Default 5V3 SVT SV19 Stat
14. Present USINT 0X00 Get Instance 1 8 3 Input Data Output Status Data DWORD 0X00 Get 4 Output Data DWORD 0X00 Get Set Table 2 27 8 Digital Input Output Object s common services Service Implemented for Service Code Class Level Instance Level Name OE ex Yes Yes Get Attribute Single TO pax No Yes Get_Attribute_Single 4 Relay Output Object 6Buex 8 Instances The following tables contain the attribute and common services information for the RRSSTR4M12A Relay Output Table 2 28 4 Relay Output Object 6B 8 Instances Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1 Revision UINT 1 Get Instance 0 100 Modules Present USINT OX00 Get Instance 1 8 4 Relay Output Data DWORD OX00 Get Set Table 2 29 4 Relay Output Object s common services Service Implemented for Service Code Class Level Instance Level Name OEnex Yes Yes Get_Attribute_Single TO wax No Yes Get_Attribute_Single www rosscontrols com 27 DeviceNet Object Model 24 Digital Output Object 6Cuex 8 Instances The following tables contain the attribute and common services information for the RRSST24SUBA Digital Output Table 2 30 24 Digital Output Object 6C 1cx 8 Instances Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1 Revision UINT 1 Get Instance 0 100 Modules Present USINT OX00 Get Instance 1 8 3 Output Status Data DWORD OX00 Get 4 Output Data DWORD O
15. Revision UINT 1 Get Instance 0 Instance 4 1 State USINT O Nonexistent Get Change of 1 Configuring State Cyclic 3 Established Acknowledged 4 Time Out 2 Instance Type USINT 1 Get 3 Transport Trigger USINT 02nex Cyclic Get 12 ex Change of State 4 Produced UINT 01101xxxxxXBin Get connection ID xxxxxx Node Address 5 Consumed UINT 10xxxxXxX010s n Get connection ID xxxxxx Node Address 6 Initial communication character USINT OTHex Get 7 Produced connection size UINT Fill in Get 8 Consumed connection size UINT 0 Get 9 Expected packet rate UINT 0 Get Set 12 Watchdog timeout action USINT O Timeout Get 13 Produced connection path length UINT 6 Get 14 Produced connection path USINT Array Fill in Get 15 Consumed connection path length UINT 4 Get 16 Consumed connection path USINT Array 0x20 0x2B 0x24 0x01 Get Instance 4 1 State USINT 0 Nonexistent Get Change of 1 Configuring State Cyclic 3 Established Unacknowledged 4 Time Out 2 Instance Type USINT 1 Get 3 Transport Trigger USINT 02nex Cyclic Get 12uex Change of State 4 Produced UINT 01101XxXXXX3in Get connection ID xxxxxx Node Address 5 Consumed connection ID UINT FFFFex Get 6 Initial communication character USINT OF Hex Get 7 Produced connection size UINT Fill in Get 8 Consumed connection size UINT Fill in Get 9 Expected packet rate UINT 0 Get Set 12 Watchdog timeout action USINT O Timeout Get Set 13 Produced connection path length UINT Fill in Get 14 Produced connection path USINT Array Fill in
16. Single 10nex No Yes Get Attribute Single 28 2010 ROSS CONTROLS All Rights Reserved DeviceNet Replacement Procedures Flexsam Devicenet Communication Module to D Series DeviceNet Communication Module Replacement Procedure Turn off all power sources 2 Remove the Bus and Power connections 3 Remove Flexsam Module from the end station plate via 4 tie rod bolts opposite the valve stack If I O modules are attached they will have to be replaced with D Series modules as well 4 Remove the ribbon cable that connects the module to the first valve manifold 5 Attach ribbon cable to D Series module and to the first valve manifold Use cable number RPS5624P for ISO sizes 0 amp 00 and RPS4024P for ISO sizes 1 2 amp 3 6 Attach D Series module to end station plate via 4 tie rod bolts 7 Attach Power Cord NOTE Pinouts have changed See new pin schematic Flexsam D Series DC Power 24 Volts DC ENS IN TJ POWER CONNECTOR PINOUT PIN 1 Black wire 24 Volts I O IN Pin R 2 24 Volts DCE PIN 2 Blue wire PE Ground O O E Outputs PIN 3 Brown wire Common Earth Ground PIN 4 White wire 24 Volts Logic IN 3 V Face View Male Mini Connector 8 Attach communication cord to DeviceNet connector NOTE Pinouts remain the same but connector size has changed See new pin schematic Pecan D Series Ei Shield DeviceNef PINOUT O Volts DC PIN 1 Shie
17. Watchdog timeout action USINT 4 deferred delete Get 13 Produced connection path length UINT 0 Get 14 Produced connection path USINT Array Null Get Set 15 Consumed connection path length UINT 0 Get 16 Consumed connection path USINT Array Null Get Set Instance 2 1 State USINT 0 Nonexistent Get Polled I O 1 Configuring 3 Established 4 Time out 2 Instance type USINT 1 Get 3 Transport trigger USINT 82HEx Get 4 Produced UINT 01111xxxxxx11tBin Get connection ID xxxxxx Node Address 5 Consumed UINT 10xxxxxx100pin Get connection ID xxxxxx Node Address 6 Initial communication character USINT O1 nex Get 7 Produced connection size UINT Fill in Get 8 Consumed connection size UINT Fill in Get 9 Expected packet rate UINT 0 Get Set 12 Watchdog timeout action USINT O Timeout Get Set 13 Produced connection path length UINT Fill in Get Set 14 Produced connection path USINT Array Fill in Get 15 Consumed connection path length UINT Fill in Get 16 Consumed connection path USINT Array Fill in Get Set These values are stores to NVRAM www rosscontrols com 23 DeviceNet Object Model Connection Object 05uex 3 Instances The following tables contain the attribute and common services information for the Connection Object Table 2 10 Connection Object 014ex 1 Instance Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1
18. static user configurable PROG CONFIG For other buses sets address Used for configuration and setup DeviceNet Port For model RRSSCDM12A RS 232 RS 485 Used for DeviceNet communications MODBUS ASCII RTU port I O Expansion Port RS485 RS232 software selectable Allows connection to Plug in I O modules Max 256 Digital I O Baud Rate Selectable points Max 16 Analog I O points 12C Interface Ethernet port For model RRSSCENXXA Power Requirements 24 Volts DC for the I O Current Demand is Used for MODBUS TCP D Code Output Load dependent 24 Volts DC for the Logic 50mA Max ROSS www rosscontrols com 15 Input Output Module Pinouts Model Number RRSSN88M12A Expansion Module 8 Digital Inputs 8 Digital Outputs J1 PINOUT J5 PINOUT PIN 1 24 Volts PIN 1 24 Volts PIN 2 Input 2 PIN 2 Output 2 PIN 3 Common PIN 3 Common oo PIN 4 Input 1 PIN 4 Output 1 PIN 5 NO Connection PIN 5 NO Connection e tr Jg J2 PINOUT J6 PINOUT a PIN 1 24 Volts PIN 1 24 Volts PIN 2 Input 4 PIN 2 Output 4 IQ Ons onQ ZA PIN 3 Common PIN 3 Common e ES IS PIN 4 Input 3 PIN 4 Output 3 PIN 5 NO Connection PIN 5 NO Connection Ons omr J3 PINOUT J7 PINOUT Osso PIN 1 24 Volts PIN 1 24 Volts IN T R der t DONE PIN 2 Input 6 PIN 2 Output 6
19. vostatus O vostatus POWER CONNECTOR PINOUT O DeviceNet STATUS PIN 1 Black wire 24 volts I O IN ROSS PIN 2 Blue wire PE F F i ESN EN PIN 3 Brown wire Common PIN 4 White wire 24 volts Logic IN PROG E PROG Consider it DONE CONFIG CONFIG Figure 1 Figure 2a Figure 2b RRSSCDM12A RRSSCENXXA Model RRSSCDM12A Address and Baude Rate Configuration Note As shown the MaclD is 01 and the Baude rate is 125K ss DAD DODDDO O BAUD MacID Address Rate www rosscontrols com 5 Serial Bus Configuration Tool Downloading the Software Go to www rosscontrols com to download the D Series Configuration Tool Program This program is needed for both the DeviceNet and Modbus TCP communication modules If using the DeviceNet module also download the D Series EDS File If using the Modbus TCP module refer to the Register Mapping Appendix Configuring the Module For DeviceNet modules connect to the Prog Config port For Modbus TCP modules connect to the Prog Config or the Ethernet port See figures 2a amp 2b Install D Series Configuration Tool Program Run Setup exe Open Program Connect to Serial Bus Valve Controller To open the Ross Serial Bus Valve Controller Config Tool v1 1 0 5 Configuration Tool File Help 1 Click Start 2 Click Programs 3 Click ROSS Controls 4 Click Serial Bus 5 Click Config Tool The program will open see figure 3 Select the
20. 1 0 1 5 Firmware Version 2200 Serial Number 10008464 2 Firmware Version Copy SD Card Settings To Unit Memory This displays the currently installed version of the Firmware in the controller The firmware is similar to an operating system It provides the functionality that operates in conjunction with the bootloader Save Curent Unit Settings To File Load Unit Settings From File Figure 6 3 Serial Number This is the factory programmed serial number of the Serial Bus Controller 4 Window Tab Shows the currently selected Tab Other Tabs may be selected by clicking on them 5 Disconnect Button Click will disconnect the Configuration Tool from the actual Serial Bus Controller 6 Copy SD Card Setting To Unit Memory Button Click will copy D Series unit settings stored on SD Card installed in D Series unit to unit s internal memory Clicking this button will bring up the screen on the right see figure 7 This indicates that unit settings were successfully copied from the SD Card installed in the D Series unit to the unit s internal memory 7 Save Current Unit Settings To File Button Click will save the current D Series configuration data to a file Clicking this button will bring up the screen on the right see figure 8 This screen allows the user to choose the location to save the dat file which contains the D Series unit settings Figure 8 Save s Ww gt Jobs Ross
21. 24 Volts Common OUTPUT 1 OUTPUT 2 PIN 4 N O Contact PIN 4 N O Contact PIN 5 N C Contact PIN 5 N C Contact 12C Address Selection SW Hexidecimal Address Ne WY EO E2 E4 E6 E8 EA EC EE Cre ae SWi A B A B A B A B OUTPUT 3 OUTPUT 4 SW2 A A B B A A B B SW3 A A A A B B B B ELECTRICAL SPECIFICATIONS Relay Outputs Form C SPDT 115Volts AC 3A Max 24 Volts DC 4A 24 Volts Power Requirements 33mA per activated relay Logic Power Requirements 3 3 Volts 15mA Max from the Controller Model Number RRSST24UBA Expansion Module 24 Digital OUT PINOUT PIN 1 Output Solenoid 1 PIN 2 Output Solenoid 3 PIN 3 Output Solenoid 5 PIN 4 Output Solenoid 7 PIN 5 Output Solenoid 9 PIN 6 Output Solenoid 11 PIN 7 Output Solenoid 13 PIN 8 Output Solenoid 15 PIN 9 Output Solenoid 17 PIN 10 Output Solenoid 19 PIN 11 Output Solenoid 21 PIN 12 Output Solenoid 23 PIN 13 Common PIN 14 Output Solenoid 2 PIN 15 Output Solenoid 4 PIN 16 Output Solenoid 6 PIN 17 Output Solenoid 8 PIN 18 Output Solenoid 10 PIN 19 Output Solenoid 12 12C Address Selection SW Hexidecimal Address CO C2 C4 C6 C8 CA CC CE SW1 A B A B A B A B SW2 A A B B A A B B SW3 A A A A B B B B ELECTRICAL SPECIFICATIONS Outputs Solid State Sourcing 10 28 Volts DC 0 5A Max Short circuit protection Fault Detection Logic Power Requirements o 3 3 Volts
22. Default State The default checkbox determines the state of the output in the event all communications is lost When checked if all communications is lost the output will be ON or turn ON If not checked the loss of all communications will cause the output to be OFF or turn OFF Any changes to the Default checkbox will not take effect until the Apply Default State button is clicked c In Box The IN box will be checked or true when the actual corresponding digital input point is true or energized d Stat The stat checkbox will be true if the Output point is operational and considered Normal If false then the output is in one of several modes Current Limitation Overtemperature Undervoltage Overvoltage etc 2010 ROSS CONTROLS All Rights Reserved Communication Module Pinouts Model Number RRSSCENXXA MODBUS TCP Communication Module AMX IQ TJ J F PROG CONFIG RS 232 ETHERNET RS 485 D Code POWER CONNECTOR PINOUT PRGM CONFIG PINOUT A RS 232 RS 485 PINOUT ETHERNET PINOUT PIN 1 Black wire 24 Volts I O IN PIN 1 NO Connection PIN 1 RS485A PIN 1 TX OUT PIN 2 Blue wire PE Ground PIN 2 RXD IN PIN 2 RXD IN PIN 2 RX IN PIN 3 Brown wire Common PIN 3 TXD OUT PIN 3 TXD OUT PIN 3 TX OUT PIN 4 White wire 24 Volts Logic IN PIN 4 NO Connection PIN 4 RS485B PIN 4 RX IN PIN 5 Common PIN 5 Common MODBUS Address Notes Decimal Binary Address For ser
23. IA Pvt Ltd Chennai India Telephone 91 44 2624 9040 Fax 91 44 2625 8730 Email rossindia Qairtelbroadband in ROSS SOUTH AMERIGA Ltda S o Paulo Brazil CEP 09725 020 Telephone 55 11 4335 2200 Fax 55 11 4335 3888 Email vendas ross sulamerica com br DIMAFLUID s a s Saint Ouen France Telephone 33 01 49 45 65 65 Fax 33 01 49 45 65 30 Email dimafluidO dimafluid com www dimafluid com ROSS CONTROLS CHINA Ltd Shanghai China Telephone 86 21 6915 7951 Fax 86 21 6915 7960 Email alvinzhurong O vip 163 com Your local ROSS distributor is Printed in the U S A Rev 05 10 Warranty Products manufactured by ROSS are warranted to be free of defects in material and workmanship for a period of one year from the date of purchase ROSS obligation under this warranty is limited to repair or replacement of the product or refund of the purchase price paid solely at the discretion of ROSS and provided such product is returned to ROSS freight prepaid and upon examination by ROSS such product is found to be defective This warranty shall be void in the event that product has been subject to misuse misapplication improper maintenance modification or tampering THE WARRANTY EXPRESSED ABOVE IS IN LIEU OF AND EXCLUSIVE OF ALL OTHER WARRANTIES AND ROSS EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED WITH RESPECT TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ROSS MAKES NO WAR
24. Module Table 2 18 24 SV Output Object 66 ex 1 Instance Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1 Revision UINT 1 Get Instance 0 Instance 1 3 Output Status Data DWORD 0x00 Get 4 Output Data DWORD 0x00 Get Set Table 2 19 RRSSN88M12A RRSSP88M12A Digital Input Output Object s common services Service Implemented for Service Code Class Level Instance Level Name OE Yes Yes Get Attribute Single 10 ex No Yes Get Attribute Single 8 Digital Input Object 67xex 8 Instances The following tables contain the attribute and common services information for the RRSSN8XM12A Digital Input Table 2 20 8 Digital Input Object 67 x 8 Instances Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1 Revision UINT 1 Get Instance 0 100 Modules Present USINT OX00 Get Instance 1 8 3 Input Data DWORD OX00 Get Table 2 21 RRSSN8XM12A Digital Input Object s common services Service Implemented for Service Code Class Level Instance Level Name OEnex Yes Yes Get Attribute Single 1OHex No Yes Get Attribute Single 16 Digital Input Object 68n x 8 Instances The following tables contain the attribute and common services information for the RRSSN16M12A Digital Input Table 2 22 16 Digital Input Object 68 x 8 Instances Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1 Revision UINT 1 G
25. NVRAM Table 2 7 Assembly Output instance data mapping Data Component Class Name Class Number Instance Attribute Name Number Number Table 2 8 Assembly Input instance data mapping Data Component Class Name Class Number Instance Attribute Name Number Number Table 2 9 Assembly Object s common services Service Implemented for Service Code Class Level Instance Level Name OE Hex Yes Yes Get_Attribute_Single 1OHex No Yes Get Attribute Single 22 O 2010 ROSS CONTROLS All Rights Reserved DeviceNet Object Model Connection Object 05HEX 3 Instances The following tables contain the attribute and common services information for the Connection Object Table 2 10 Connection Object 01n x 1 Instance Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1 Revision UINT 1 Get Instance 0 Instance 1 1 State USINT 0 Nonexistent Get Explicit 3 Established Connection 5 Deferred Delete 2 Instance type USINT 0 Get 3 Transport trigger USINT 83HEx Get 4 Produced UINT 10XxXXXXX11 in Get connection ID xxxxxx Node Address 5 Consumed UINT 10XXXxXxxX 1008 Get connection ID xxxxxx Node Address 6 Initial communication character USINT S3HEX Get 7 Produced connection size UINT Fill in Get 8 Consumed connection size UINT Fill in Get 9 Expected packet rate UINT 2500 msec Get 12
26. RANTY WITH RESPECT TO ITS PRODUCTS MEETING THE PROVISIONS OF ANY GOVERNMENTAL OCCUPATIONAL SAFETY AND OR HEALTH LAWS OR REGULATIONS IN NO EVENT SHALL ROSS BE LIABLE TO PURCHASER USER THEIR EMPLOYEES OR OTHERS FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM A BREACH OF THE WARRANTY DESCRIBED ABOVE OR THE USE OR MISUSE OF THE PRODUCTS NO STATEMENT OF ANY REPRESENTATIVE OR EMPLOYEE OF ROSS SHALL EXTEND THE LIABILITY OF ROSS AS SET FORTH HEREIN O 2010 ROSS CONTROLS All Rights Reserved Form A10341
27. Software data Search minne E aan s T Bi Organize sa Views ME New Folder p Favorite Links MN Desktop E Recent Places Date modified stSettings dat _ stSettings2 dat gl Computer E Documents E Pictures a Music dy Recently Changed E Searches di Public Folders A File name Selene Save as type Settings Files dat Hide Folders www rosscontrols com F Serial Bus Configuration Tool Load Unit Settings From File Button Click to load D Series configuration from a data file Note If a SD Card is installed in the D Series unit the settings will be stored only in the SD Card unless the user clicks the Copy SD Card Settings to Unit Memory button to manually copy the unit setting from the SD card to the unit s internal memory Clicking this button will bring up the screen on the right see figure 9 Figure 9 Click YES to confirm that new settings are to be written to the D Series unit A file open screen will then be displayed see figure 10 Open _ du Jobs Ross k Software data p ww Bi Organize cee Views E New Folder Date modified stSettings dat stSettings dat TI pat vorite Links Desktop Recent Places Computer Documents Pictures Music Recently Changed Searches Public a E ily vai 5 Pa File name stSettings dat Figure 10 Select the dat
28. X00 Get Set Table 2 31 24 Digital Output Object s common services Service Implemented for Service Code Class Level Instance Level Name OEnex Yes Yes Get_Attribute_Single 10 Hex No Yes Get_Attribute_Single 2 Analog Input Object 6Dnex 8 Instances The following tables contain the attribute and common services information for the RRSSNAVM12A RRSSNACM12A Analog Input Table 2 32 2 Analog Input Object 6D ex 8 Instances Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1 Revision UINT 1 Get Instance 0 100 Modules Present USINT OX00 Get Instance 1 8 3 Analog Input Data DWORD OX00 Get Table 2 33 2 Analog Input Object s common services Service Implemented for Service Code Class Level Instance Level Name OE ex Yes Yes Get Attribute Single 10 Hex No Yes Get_Attribute_Single 2 Analog Output Object 6Duex 8 Instances The following tables contain the attribute and common services information for the RRSSTAVM12A RRSSTACM12A Analog Output Table 2 34 2 Analog Output Object 6D ex 8 Instances Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1 Revision UINT 1 Get Instance 0 100 Modules Present USINT 0X00 Get Instance 1 8 4 Analog Output Data DWORD 0X00 Get Set Table 2 35 2 Analog Output Object s common services Service Implemented for Service Code Class Level Instance Level Name OE ja Yes Yes Get Attribute
29. anged BOOL 0 Get 7 Baud Rate Switch changed BOOL 0 Get 8 MAC ID Switch value USINT 0 Get 9 Baud Rate Switch value USINT 0 Get Table 2 5 DeviceNet Object s common services Service Implemented for Service Code Class Level Instance Level Name OB wey Yes Yes Get_Attribute_Single 10 Hex No Yes Get_Attribute_Single www rosscontrols com 21 DeviceNet Object Model Assembly Object 04 x 2 Instances The following tables contain the attribute instance data mapping and common services information for the Assembly Object Table 2 6 Assembly Object 04kex 2 Instances Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1 Revision UINT 2 Get Instance 0 Instance 1 2 Max instance UINT 0x81 Get 100 Input index USINT 0x64 Get Set 101 Input size in bytes UINT 0x00 Get 102 Output index USINT 0x70 Get Set 103 Output size in bytes UINT 0x00 Get Input 3 Input Get Byte Data Field Instance 0X64 0 3 T gt O dynamic assembly point instance 1 4 7 T gt O dynamic assembly point instance 2 248 251 T gt O dynamic assembly point instance 63 251 255 T gt O dynamic assembly point instance 64 Output 3 Output Get Set Instance 0X70 0 3 O gt T dynamic assembly point instance 1 4 7 O gt T dynamic assembly point instance 2 248 251 O gt T dynamic assembly point instance 63 251 255 O gt T dynamic assembly point instance 64 These valves are stored to
30. ating a combustible condition hazardous leakage and the potential for human injury Immediately replace a crazed cracked or deteriorated bowl When bowl gets dirty replace it or wipe it with a clean dry cloth ROSS 7 Only use lubricants which are compatible with materials used in the valves and other components in the system Normally compatible lubricants are petroleum base oils with oxidation inhibitors an aniline point between 82 degrees Celsius 180 degrees Fahrenheit and 104 degrees Celsius 220 degrees Fahrenheit and an ISO 32 or lighter viscosity Avoid oils with phosphate type additives which can harm polyurethane components potentially leading to valve failure and or human injury AVOID INTAKE EXHAUST RESTRICTION 8 Do not restrict the air flow in the supply line To do so could reduce the pressure of the supply air below the minimum requirements for the valve and thereby cause erratic action 9 Do not restrict a valve s exhaust port as this can adversely affect its operation Exhaust silencers must be resistent to clogging and have flow capacities at least as great as the exhaust capacities of the valves Contamination of the silencer can result in reduced flow and increased back pressure ROSS expressly disclaims all warranties and responsibility for any unsatisfactory performance or injuries caused by the use of the wrong type wrong size or inadequately maintained silencer installed with a ROSS product
31. by ROSS CONTROLS with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of ROSS CONTROLS is prohibited Throughout this manual we use notes to make you aware of safety considerations ATTENTION A ATTENTION A Environment and Enclosure This equipment is intended for use in overvoltage Category Il applications as defined in IEC publication 60664 1 at altitudes up to 2000 meters without derating This equipment is considered Group 1 Class A industrial equipment according to IEC CISPR Publication 11 Without appropriate precautions there may be potential difficulties ensuring electromagnetic compatibility in other environments due to conducted as well as radiated disturbance This equipment is supplied as enclosed equipment It should not require additional system enclosure when used in locations consistent with the enclosure type ratings stated in the Specifications section of this publication Subsequent sections of this publication may contain additional information regarding specific enclosure type ratings beyond what this product provides that are required to comply with certain product safety certifications NOTE See NEMA Standards publication 250 and IEC publication 60529 as applicable for explanations of the degrees of protection provided by different types of enclosures A
32. ed Status Chart erre 30 Communication Module Led Status Chart eee 31 SETE EE Segs din E ES 32 EN NY sts ates E E e e RE acne 33 Global Locati ns een 33 DeviceNet is a trademark used under license by ODVA 2 2010 ROSS CONTROLS All Rights Reserved Important User Information Important User Information Solid state equipment has operational characteristics differing from those of electromechanical equipment Safety Guidelines for the Application Installation and Maintenance of Solid State Controls Form A 10325 available online at www rosscontrols com describes some important differences between solid state equipment and hard wired electromechanical devices Because of these differences and also because of the wide variety of uses for solid state equipment all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable In no event will ROSS CONTROLS be responsible or liable for indirect or consequential damages to persons or property resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation ROSS CONTROLS cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed
33. et Instance 0 100 Modules Present USINT 0X00 Get Instance 1 8 3 Input Data DWORD OX00 Get Table 2 23 RRSSN16M12A Digital Input Object s common services Service Implemented for Service Code Class Level Instance Level Name DE Yes Yes Get Attribute Single 10nex No Yes Get Attribute Single 26 2010 ROSS CONTROLS All Rights Reserved DeviceNet Object Model 8 Digital Output Object 69xex 8 Instances The following tables contain the attribute and common services information for the RRSST8XM12A Digital Output Table 2 24 8 Digital Output Object 67 cx 8 Instances Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1 Revision UINT 1 Get Instance 0 100 Modules Present USINT 0X00 Get Instance 1 8 3 Output Status Data DWORD 0X00 Get 4 Output Data DWORD 0X00 Get Table 2 25 8 Digital Output Object s common services Service Implemented for Service Code Class Level Instance Level Name OE ex Yes Yes Get Attribute Single 10 Hex No Yes Get_Attribute_Single 8 Digital Input 8 Output Object 6Anex 8 Instances The following tables contain the attribute and common services information for the RRSSN88M12A RRSSP88M12A Digital Input Output Table 2 26 8 Digital Input 8 Output Object 6A 8 Instances Instance Attribute Name DeviceNet Data Access ID Data Type Value Rule Class 1 Revision UINT 1 Get Instance 0 100 Modules
34. f the Communications Protocol is changed before the change will take effect Communications Protocol Apply Button Clicking this button applies the currently selected protocol in this case it would apply DeviceNet Communications Timeout and Apply Button This text box is where the communications timeout is entered The time value in seconds is used to determine if communications is lost If communications are lost for this amount of time the I O is set to the default state Clicking the Apply button will apply the current entered value to the controller TMMAC ID DeviceNet MAC ID This is a read only This displays the controllers hardware set address set by internal DIP switches Baud Rate DeviceNet baud rate This rate is set by internal DIP switches Input Size Size in bytes of I O Messaging Input block This is Assembly Object Class 0 Attribute ID 101 See DeviceNet Object Model for details DeviceNet Power Present This box will be checked when power is detected on the DeviceNet bus power pin Static Module Configuration This checkbox identifies the status of the module Static or Dynamic Output Size Size in bytes of I O Messaging Output block This is Assembly Object Class 0 Attribute ID 103 See DeviceNet Object Model for details Set Clr Static Module Configuration Button This button will toggle the Static Configuration When set it will query identify and store t
35. file containing the unit settings to be loaded into the D Series unit The setting in this file will then be loaded into the D Series unit Note If a SD Card is installed in the D Series unit the settings will be stored only in the SD Card unless the user clicks the Copy SD Card Settings to Unit Memory button to manually copy the unit setting from the SD card to the unit s internal memory NOTE If a unit settings dat file loaded on an SD card installed in the D Series unit is determined to be invalid the red I O Status LED will flash at 5 Hz The unit will not operate until a valid configuration is loaded to the SD card or the SD card is removed 2010 ROSS CONTROLS All Rights Reserved Serial Bus Configuration Tool Target I O Tab This tab is used for controlling and viewing controller I O directly controlled not via bus If not selected click on the Target I O tab to select this option Reference next image see figure 11 Window Tab Shows the currently selected Tab Other Tabs may be selected by clicking on them 2 Solenoid Valve Number 1 24 This is the solenoid valve number There can be up to 24 directly controlled solenoid valves Use this header to identify the solenoid valve that is to be viewed or controlled 3 State The State check box is used to control the solenoid valve 1 24 When checked the solenoid valve is ON or turns ON immediately When unchecked the solenoid valve is OFF or turns
36. he connected module settings When clear the settings are reset and the Static Module Configuration Checkbox Note If the Baud rate switches are both ON during power up then this will reset the configuration to dynamic www rosscontrols com 13 Serial Bus Configuration Tool I O Bus Tab This tab is used for viewing and controlling the Serial Bus I O If not selected click on the I O Bus tab to select this option Reference image below see figure 18 14 b r File Help 8 Digital Inputs 8 Digital Outputs 4 Relay Outputs Form C EO RCY In al Lal E E E E E m Figure 18 Window Tab Shows the currently selected Tab Other Tabs may be selected by clicking on them O Bus Window This window displays the currently connected I O device modules connected to the serial bus controller address and description Apply Default State Button Clicking this button applies the default states for the connected I O modules selected or not selected I O Device Module Control Panel This box provides the viewing and controlling interface for the connected I O Modules Each module will have its own individual outlined control box with the address short description and number of I O points Changing the checkboxes will change the corresponding I O points accordingly a Out Checkbox This checkbox when clicked active will force the corresponding output point to energize or be ON b
37. he safety of others or the care of equipment must check every installation on a regular basis and perform all necessary maintenance 3 All applicable instructions should be read and complied with before using any fluid power system in order to prevent harm to persons or equipment In addition overhauled or serviced valves must be functionally tested prior to installation and use 4 Each ROSS product should be used within its specification limits In addition use only ROSS parts to repair ROSS products Failure to follow these directions can adversely affect the performance of the product or result in the potential for human injury FILTRATION and LUBRICATION 5 Dirt scale moisture etc are present in virtually every air system Although some valves are more tolerant of these contaminants than others best performance will be realized if a filter is installed to clean the air supply thus preventing contaminants from interfering with the proper performance of the equipment ROSS recommends a filter with a 5 micron rating for normal applications 6 All standard ROSS filters and lubricators with polycarbonate plastic bowls are designed for compressed air applications only Do not fail to use the metal bowl guard where provided to minimize danger from high pressure fragmentation in the event of bowl failure Do not expose these products to certain fluids such as alcohol or liquefied petroleum gas as they can cause bowls to rupture cre
38. ial communications the switches configure the Address SW1 SW2 SW3 SW4 SWS SW6 SW7 SW8 Hd faat 0 OFF OFF OFF OFF OFF OFF OFF OFF 1 ON OFF OFF OFF OFF OFF OFF OFF For TCP configuration if a static IP address is set in the software that has the last octet set to 0 the switches configure the last octet of the IP address 2 OFF ON OFF OFF OFF OFF OFF OFF AM M N N y PROG CONFIG RS 232 L DeviceNef F gt RS 485 POWER CONNECTOR PINOUT A PRGM CONFIG PINOUT A RS 232 RS 485 PINOUT DeviceNet PINOUT DeviceNet PINOUT PIN 1 Black wire 24 Volts I O IN PIN 1 NO Connection PIN 1 RS485A PIN 1 Shield PIN 1 Shield PIN 2 Blue wire PE Ground PIN 2 RXD IN PIN 2 RXD IN PIN 2 Volts Sense PIN 2 Volts Sense PIN 3 Brown wire Common PIN 3 TXD OUT PIN 3 TXD OUT PIN 3 Common PIN 3 Common PIN 4 White wire 24 Volts Logic IN PIN 4 NO Connection PIN 4 RS485B PIN 4 CAN H PIN 4 CAN H PIN 5 Common PIN 5 Common PIN 5 CANL PIN 5 CANL Notes For addressing information refer to DeviceNet object model section at the end of the Manual ELECTRICAL SPECIFICATIONS For product on this page The device address is set by an 8 position DIP Switch Sets Valve Outputs 24 Total device address as follows Solid State Current sourcing 10 28 Volts DC O 0 5A Max For MODBUS TCP set last 8 bits of IP address Short circuit protection Fault Detection ex 168 192 1 XXX IP address to be
39. ial number of the Valve Controller Filename This text box is used in conjunction with the Browse button to browse to a new Firmware Kernel file dat and select it prior to installing it Browse Button Clicking this button will open a Browse window Use this window to select the new Firmware kernel file to install All Firmware kernel files have dat extensions Target Once a new Firmware kernel has been selected its target name will be displayed here This is used to verify the correct target file kernel has been selected Kernel Version Once a new Firmware kernel has been selected its version will be displayed here Update Target Click the Update Target button to install the selected Firmware kernel into the controller This will take several minutes A status bar will display the progress Do not interrupt or cycle power during this process Once the installation is complete the controller will restart Restart Target This button is used for the controller to restart the same as cycling power If the BootloaderForm window is entered accidentally click this button to restart the controller and regain normal operation BootloaderForm Current Target Settings Target EER EIE TEVE he egge E Bootloader Version Kemel Version Serial Number Upload File Filename Target Kemel Version Update Target Figure 21 2010 ROSS CONTROLS All Rights Reserved Communication Mod
40. ld PIN 2 Vols Senso 2 4 PIN 3 Common 3 CAN H PIN 4 CAN H CAN L PIN 5 CAN L L DeviceNet Face View Male Mini Connector 9 Follow start up procedures described in this Manual www rosscontrols com 29 Firmware Update Procedure Updating Controller Config Tool vido Firmware To update the controller firmware l The BootloaderForm Window will open Please note that opening this window will cause the controller to halt program execution to allow firmware updates The controller must be restarted for normal operation to resume On the Config Tool Menu Click File Address Type kB amp Digital Inputs Digital Outputs Click Update Firmware GEO 4 Relay Outputs Form C Reference image on the right see figure 20 Reference image below see figure 21 1 2 10 30 fo Oo GoeegF ooggogga HO0G0000 HO000000 Figure 20 Target Displays the currently selected controller target name Bootloader Version This displays the currently installed version of the bootloader in the controller The bootloader acts as a bios and allows the Firmware and other features to be loaded and configured Firmware Version This displays the currently installed version of the Firmware in the controller The firmware is similar to an operating system lt provides the functionality that operates in conjunction with the bootloader Serial Number This is the factory programmed ser
41. lso see the appropriate sections in this publication as well as the publication A10324 Industrial Automation Wiring and Grounding Guidelines for additional installation requirements pertaining to this equipment Preventing Electrostatic Discharge This equipment is sensitive to electrostatic discharge which can cause internal damage and affect normal operation Follow these guidelines when you handle this equipment Touch a grounded object to discharge potential static Wear an approved grounding wrist strap Do not touch connectors or pins on component boards Do not touch circuit components inside the equipment If available use a static safe workstation When not in use store the equipment in appropriate static safe packaging www rosscontrols com Configuration Start up Assembly of Hardware Components Before completing the assembly of hardware components valves manifolds I O modules etc make sure the following tasks have been completed a Arrows down Key towards 2 amp 4 porte Set switch addresses for all I O modules If using only one piece of a given module part number the factory default setting can be used If using more then one module with the same part number each module needs to be addressed differently Factory default is AAA See I O reference page for complete address chart Modbus TCP Module Addressing 1 Before assembling the D Series modules locate the addressing dip
42. n UINT 1 Get Instance 0 100 Number of Instances UINT 64 Get 101 Assembly Instance 0x64 Size In Bytes UINT 0 Get Instance 1 64 1 Dynamic Point Configuration Structure Get Class ID USINT 0x00 Instance ID USINT 0x00 Attribute ID USINT 0x00 Table 2 15 Dynamic Input Assembly Point Objects common services Service Implemented for Service Code Class Level Instance Level Name VE Yes Yes Get Attribute Single 1Oex Yes Yes Get Attribute Single Dynamic Output Assembly Point Object 64xex 1 Instance The following tables contain the attribute and common services information for the Dynamic Output Assembly Point Object Table 2 16 Dynamic Output Assembly Point Object 644ex 1 Instance Instance Attribute Name DeviceNet Data Access ID Type Value Rule Class 1 Revision UINT 1 Get Instance 0 100 Number of Instances UINT 64 Get 101 Assembly Instance 0x70 Size In Bytes UINT 0 Get Instance 1 64 1 Dynamic Point Configuration Structure Get Class ID USINT 0x00 Instance ID USINT 0x00 Attribute ID USINT 0x00 Table 2 17 Dynamic Output Assembly Point Object s common services Service Implemented for Service Code Class Level Instance Level Name OEnex Yes Yes Get_Attribute_Single 10 yes Yes Yes Get_Attribute_Single www rosscontrols com 25 DeviceNet Object Model 24 SV Output Object 66xex 1 Instance The following tables contain the attribute and common services information for RRSSCDM12A DeviceNet
43. n be run directly from the SD Card Bros desing rost assa ISO 1 Ribbon Cable RPS4024P ISO 2 amp 3 Ribbon Cable RPS4024P of AA Mm HIT Loo JT EXPANDER IN MALE 12C Address Selection SW Hexidecimal Address EO E2 E4 E6 E8 EA EC EE SW1 A B A B A B A B SW2 A A B B A A B B SW3 A A A A B B B B When connecting the ribbon cable to the valve manifold connect the 2x10 connector first and the 1x10 connector second Make sure the arrows on the side of each connector point in the same direction arrows up Broren dient Key lowaeda 2 porta ISO 0 amp 00 Ribbon Cable RPS5624P 2010 ROSS CONTROLS All Rights Reserved Configuration Start up Connecting the Power and Communication Cables Connect to the 4 pin Power Connector See pinout in figure 1 Connect to the Communication Connector On the DeviceNet module use either the male or female DeviceNet port On the Modbus TCP module use the Ethernet port Alternatively the RS 232 RS 485 port can be selected if using serial communication See figures 2a amp 2b AN N TJ O WATCHDOG O WATCHDOG 73 V COMMUNICATIONS 0 COMMUNICATIONS NM O
44. nput 7 8 A B 50 52 54 56 58 5A 5C 5E SW5A Input 9 10 A B SW1 A B A B B A B SW6A Input 11 12 A B SW2 A A B B A B B SW7A Input 13 14 A B SW3 A A A A B B B SW8A Input 15 16 A B ELECTRICAL SPECIFICATIONS For product on this page Inputs Outputs Input Voltage Range 10 28 Volts DC Input Current 9mA Nominal 24 Volts DC Input Resistance 5 1KQ Nominal Sinking or Sourcing Mode switch selectable in pairs Solid State Sourcing 10 28 Volts DC 3A Max Short circuit protection Fault Detection LED indicators LED Load Current 5mA nominal 24 Volts DC LED indicators LED Load Current 5mA nominal 24Volts DC Logic Power Requirements Logic Power Requirements 3 3V 10mA Max from the Controller 3 3V 10mA Max from the Controller IMPORTANT NOTE Please read carefully and thoroughly all of the CAUTIONS on the inside back cover ROSS www rosscontrols com 17 Input Output Module Pinouts Model Number RRSSTR4M12A Expansion Module 4 Relay Outputs OUTPUT 1 PINOUT OUTPUT 3 PINOUT FE NERE PIN 1 24 Volts PIN 1 24 Volts PIN 2 Contact Common PIN 2 Contact Common OUT a PIN 3 24 Volts Common PIN 3 24 Volts Common 1 2 PIN 4 N O Contact PIN 4 N O Contact AN AIN PIN 5 N C Contact PIN 5 N C Contact ae 20 OUTPUT 2 PINOUT OUTPUT 4 PINOUT EY ay PIN 1 24 Volts PIN 1 24 Volts PIN 2 Contact Common PIN 2 Contact Common PIN 3 24 Volts Common PIN 3
45. ommunications Protocol via the Ethernet port oe 9 Reference image on the right None Modbus RTU see figure 13 Modbus ASCII Device Net Figure 13 The Modbus communications settings will appear Reference image below see figure 14 Modbus Settings Input Base Address 2000 Module Status Base Address 3000 Output Base Address 1000 Figure 14 10 2010 ROSS CONTROLS All Rights Reserved Serial Bus Configuration Tool Window Tab Shows the currently selected Tab Other Tabs may be selected by clicking on them 1 gt e O Selected Communications Protocol Drop down Menu This displays the currently selected communications protocol None DeviceNet Modbus ASCII Modbus RTU Currently Modbus RTU is selected Modbus ASCII shares the same configuration Power to the controller must be cycled if the Communications Protocol is changed before the change will take effect Communications Protocol Apply Button Clicking this button applies the currently selected protocol in this case it would apply Modbus RTU Communications Timeout and Apply Button This text box is where the communications timeout is entered The time value in seconds is used to determine if communications is lost If communications are lost for this amount of time the I O is set to the default state Clicking the Apply button will apply the current entered value to the controller Output Base Address Modbus
46. switches 2 Create a list of the modules you wish to use Group them by the type of module Place them in order as listed below This is not required but it makes organizing your modules and addresses easier All DIN 8 Modules All DIN 16 Modules All DOUT 8 Modules All DIO 8 Modules All Relay 4 Modules All DOUT 24 Modules All AIN 2 Modules All AOUT 2 Modules 3 The modules have been set at the factory with the 3 dip switches in the A position If there is no other I O modules of this type the dip switches may not need setting however if there is another module of similar type it will be necessary to modify the address switches There is a chart on the right with an example of the dip switch settings and their address Set switch addresses for all communication modules If using serial communications the switches configure the address For TCP configuration if a static IP address is set in the software that has the last octet set to 0 then the switches configure the last octet of the IP address Factory default is address O all switches off See Modbus Address reference page for complete address chart Insert SD Card in Communication Module If blank all configuration programming will automatically write to the SD card Once the configuration is complete an option to save the configuration to the module memory is available If the SD Card is already configured the save to memory option can be used or the module ca
47. t Object Model DeviceNet Switches 444244 20 DeviceNet Object Model rrrrnnnnnnnnnnnnnrvnnrnnnnennnnnnnnnnnnnnnennnnnsnrennnnnsennnnnnnee 20 Identity Object 01nex 1 Instance e eee 21 Message Router Objech 02 T INSIQNCO sanianainansjiteidnntiguosatiied dado 21 DEVICENCE POD 03 ey 1 INSTANCE een 21 Assembly Opett 04 INSTANCES sirenerne 22 Connection Object 05 S INSTANCES ii nng 23 24 Acknowledge Handler Object 2B ee 1 INStANCE Lammsanikendss dnininn 25 Dynamic Input Assembly Point Object 64 x 1 instance 25 Dynamic Output Assembly Point Object 65 px 1 instance 25 24 SV Output Object 66pex 1 INSTANCE e erre 26 8 Digital Input Object 66 5 O INSTANCES sanse Green 26 16 Digital Input Object 07 O INSTANCES sarcransesscacaiciranesecntrdsnssannaniettinagant 26 8 Digital Output Object 08 8 INSTANCES cis cinnasssziventworancmvireniniatamnvensvauetas 27 8 Digital Input 8 Output Object 09 9 INSTANCES ccaicccitacttcntdonniamscasennedns 27 a HOV Output ODjeci 6B O INSTANCES soisessa nivnn 27 24 Digital Output Object 6Cuex 8 Instances eee 28 2 Analog Input Object GC ex 9 INSTANCES arrene 28 e Analog Output Op ect GD 6 INSTANCES innii nerina 28 DeviceNet Replacement Procedures eres 29 Firmware Update Procedure eee rena reee cera erenana 30 Communication Module L
48. tton saves the current serial port settings closes the Serial Configuration Window and returns focus back to the Communications Tab Power to the controller must be cycled if the Serial Port Configuration Settings are changed before the changes will take effect www rosscontrols com 11 Serial Bus Configuration Tool 9 12 Ethernet Options Button Modbus TCP only Clicking the Ethernet Options Configuration button will open the Ethernet Options Window new window to configure the serial port settings Reference image below see figure 16 aH Target Options n E j Ethemet Options MAC 00 21 B3 00 00 3E Ethemet Enabled DHCP Enabled Host Name SV 000036 IP v4 Auto Config Lx Figure 16 MAC The Ethernet MAC Address of the unit This is the physical address of the unit set at the factory this cannot be changed Ethernet Enabled Enables checked or disables unchecked the Ethernet Interface DHCP Enabled When checked the unit will acquire an IP Address from a DHCP server on the network d IP v4 Auto Config When checked the unit will automatically configure its IP Address using 169 254 16 prefix see http www fags org rfcs rrc3927 html Use this option when neither DHCP nor Static IP can be used This will ensure that all units have a unique IP Address Units that Auto Configure will have an IP address in the following range 169 254 1 0 to 169 254 254 255 Static IP Options When both
49. ule LED Status Chart LED LED STATUS Watchdog Red When the system is properly executing the kernel running normally the LED will blink at 1Hz When the system is in the bootloader the LED will blink rapidly when frequency is between 5 and 10Hz Communications Amber Blinks on communications from CAN Modbus or configuration tool This will be on for 100ms then off for 100ms I O Status Blinks at 1Hz Power Will be green if active onboard outputs are OK Normal Will be red if an active output has an error DeviceNet Status Based on DeviceNet specifications Can Status Flashing Green On line Not Connected Green Link OK On line Connected Flashing Red Connection Time Out Mac or Baud Switch has changed Red Critical Link Failure Also I O Status will blink fast red if the SD Card settings are corrupt www rosscontrols com 32 Notes 2010 ROSS CONTROLS All Rights Reserved Notes www rosscontrols com 33 34 Notes 2010 ROSS CONTROLS All Rights Reserved CAUTIONS A N WARNING BEFORE SERVICING THIS UNIT Hazardous voltages and fluid pressures may be present Disconnect all external power BUS connections and air supply prior to the servicing of this device J WARNING To avoid unpredictable system behavior that can cause personal injury and property damage Disconnect electrical supply when necessary before installation ser
50. us Active Status Active Status Active State State Open E Defaut E State Open E Defaut Open E Default 5V4 SV12 SV20 Status Active Status Active Status Active State Open E Defaut State Open E Default State Open E Defaut 5V5 SV13 SV21 Status Active Status Active Status Active State Open E Defaut E State Open E Defaut E State Open E Defaut SVE SV14 SV Status Active Status Active Status Active State Open Defaut State Open E Default State Open Defaut SV SV15 SV23 Status Active Status Active Status Active State Open E Defaut O State Open E Default State Open E Defaut SWE SV16 SV24 Status Active Status Active Status Active State E Defaut O State Open E Defaut State Open C Defaut Figure 11 cs Config Tool v1 1 0 5 File Help COM1 www rosscontrols com Target YO pe a Serial Bus Configuration Tool Communications Tab File Help This tab is used for configuring the communications ports and protocols If not selected click on the Communications tab to select this option Reference image on the right see figure 12 Using the drop down menu the communications protocol is selected and configured COM A Select Modbus RTU ASCII or Modbus TCP using the drop down menu The Modbus RTU or ASCII refers to communications via the Serial Port RS 232 RS 485 Modbus File Help COM TCP refers to communications C
51. vicing or conversion Disconnect air supply and depressurize all air lines connected to this product before installation servicing or conversion Operate within the manufacturer s specified pressure temperature and other conditions listed in these instructions Medium must be moisture free if ambient temperature is below freezing Service according to procedures listed in these instructions Installation service and conversion of these products must be performed by knowledgeable personnel who understand how pneumatic products are to be applied After installation servicing or conversion air and electrical supplies when necessary should be connected and the product tested for proper function and leakage If audible leakage is present or the product does not operate properly do not put into use Warnings and specifications on the product should not be covered by paint etc If masking is not possible contact your local representative for replacement labels PRE INSTALLATION or SERVICE 1 Before servicing a valve or other pneumatic component be sure that the electrical supply is turned off and that the entire pneumatic system is shut off and exhausted 2 All ROSS products including service kits and parts should be installed and or serviced only by persons having training and experience with pneumatic equipment Because any installation can be tampered with or need servicing after installation persons responsible for t
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