Untitled - Avanti Online
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1. AVANTI 6 2 6 k m n o p q r s t L WELT TH Bk SP LE WEAF PA AVANTI 71 o 5 FEZ Ja ice ae H A ak 35 60 ERE EN 361 EN 353 1 EN 353 1 AVANTI EN 131 EN ISO 141222. MES BERS PA 5000 22 2kN 27kN 15 b d e g h TER K eh Te OU EE
3. Avanti Avanti Avanti Avanti Avanti Avanti Avanti 2 Avanti 3 4 Avanti 5
4. AVANTI Eagle EC EEC JEL 2 Eagle Eagle T E R E C AVANTI EEC EEC E 0 3 EN EEC rye AVANTI C 019 Shock Te 111 ISHA 29 19 502 subpart M ANSI Z359 1 aii use with AVANTI runner ALO4 AL02 I 15090660 Exp September 2010 Hak ine ASERS BR LA EAR ROT RTA 21 15 AR b ASAHI MRE ZENE SCTE 9 AVANTI EN 131 All EN ISO 14122 340mm WA AVANTI
5. AVANTI FORCE Dantest CERT TECHNOLOGY EEC type examination certificat for personal protective equipment Number DK 0200 C 1553 Issued by FORCE Dantest CERT EEC notified body number 0200 In accordance with the Directorate of National Labour Inspection s Regulation No 1273 of December 18th 1996 which in Denmark implements The Councils directive No 89 686 No 93 68 No 93 95 and No 96 58 EEC type examination certificate is issued to AVANTI Stigefabrik A S Hegevej 19 DK 3400 Hiller d for protective equipment Guided type fall arrester type A system consisting o
6. Di ATE AR AVANTI Eagle ey AVAVTI Eagle 2 s S BAGH TE Re D UNA WERE RMR HIESA H Wr BAY o 1A AVANTI Eagle b D E 2 AICTE 1B 1BB 3 1 1C Eagle 1 2 Eagle 3
7. AEH BAD AT EN Rat AW a Z F WAKAR E A iy J 0 SPAS P Ale CUBA CEE LADIES 10mm Imm HIME EL EA DEB 20mm AREA NAE PB MATHA Sh ae MERT 30mm FER Wie AVE 0797 AVANTI akin rhe AAD TEMMA ae ATA i PRS ER Zi Bz Re LE BE PEG MRR S WEBER o BTR ERED ZF EHAA EK TE Ez 4 4mm 70 EH o Limited Warranty Avanti
8. 2 4 4mm 3 55mm FEES AR Eee HY WN PETE LEAR SI APR soe ty onsen op wr 4 100mm x lt 100mm _ D A PIES LEE RAJ ETE TE FE TS TAD i 1 55mm 2 100mm x lt 100mm x x lt 100mm X gt 100mm X lt 100mm 5 TL EAN TF
9. B f IJ SPAM AY ee Er 1 2 3 REE AA PAZ PA RFR 0 Se AT LN A MOAR PE LA PAE GAT RA AR Bes iU AEE R E ZH H 5 HE Eagle BITRE WM wM pi HZH S REARS MER TR KUET RARA KK uB aH IRIT RE IE TR E H ED E RG AS B BE HESE a b c Max 0 3 m 62 7 WAH AR Ha FS DD nu Ata lh 77 RATT Be a TE EPL i ee RTT Re 1 2 3
10. AVANTI 5056 2 2006 6 AVANTI H gevej 19 3400 Hiller d 45 4824 9024 45 4824 9124 info avanti online com www avanti online com AVANTI Established 1885 6 2 ET ee 6 3 pp 7 3 1 T 3 2 pp 7 3 3 8 4 pp 8 5 pp 8 6 12 7 TER 12 8 j 9 a Ree eee 13 10 pp 14 11 LYRA FA AIT RY i 18 Cat 40 OSI 40 Description of 41 S uu uu usss 41 3 2 FUNCION 41 3 3 Component overview 42 4 Daily inspection 42 5 Directions for 42 6 Maintenance 46 7 Yealy inspection 46 8 Ordering Spare parts 46 x EE 47 Installation manual 10 Fitting instructions 47 11 Inspection before initial use 51 Appendix A Control 52 Avanti Stigefabrik A S 365 Avanti
11. AVANTI AVANTI RYB FAL MRNA RETE SR yE Att JE AVANTI DIRILA llu tF an 6 1 guide claque Guide claque 2 PAC AE UT F 7 H 6Nm FA a y Tr S ET SK EE a b 3 MHR RIF 8 2 9 HB 2662 1496 6 0 6 10 A KRH ERR FAWR 2262 1409 4 3 PAIL 3 5 U
12. Eagle 4 DEERE IIIT 2B 2A 2B 5 WN the AS 042 EA 2D 6 ERAEN 7 Eagle Aa H BUR Eagle Eagle PRIN 223500 SCF 21 2 PS A AAP AIL b d PRUE o e WR Bee ee VAR AN Bet EAA On D TE BEBE CARIN BRKE 12 AVAVTI AVANTI AVANTI AVANTI
13. m Read instruction before use EEC notified body no AVANTI Eagle production no EC Standard no Product name body Runner rating plate EEC notified body no EN Standard no Production batch no Read instructions before use Eagle Runner marking Upward direction when mounted on rail Rail rating plate Max distance between safety rail and harnes 0 3 m Shock absorber expiration month Batch no Standard EN no for shock absorber EEC notified body no AVANTI Shock When EN368 2002 EN 3531 lt OSHA D EFR 10 S02 u tan M AR 2380 1 T2887 10 CEA 228011 Miz J Nora September 2010 Eagle Runner marking Shock absorber lable User s Manual and Installation Instructions AVANTI Fall Protection Installation manual a An expert must be in charge of the fall protection system fitting The expert takes full responsibility for the fitting and guarantee that the installation is done in accordance to these instructions Prior to mounting the system ensure that the tower involved will be able to carry the load O Ensure that the ladder intended for mounting the AVANTI fall protection system comply with the requirements of EN 131 and EN ISO 14122 E g internal rung width must be minimum 340mm All AVANTI ladders do L
14. AVANTI CE EN 362 AVANTI EN 355 2002 J BAY 3 1 TERE FST FPL k 3 2 FE lel JIA PEA aT Be BOR BE 3 3
15. Safety rail e Ensure that the safety rail fittings are mounted ac cording to the installation manual above e Ensure that no sharp edges are present e Check the legibility of the product marking If marking is not present have an expert replace them e Ensure that a top stop is mounted Safety rail connections e Ensure that profile fish joints are mounted using two hammerhead bolts 4 in total on each safety rail section leaving max 4 mm between each safety rail and that the indicator mark on the ham merhead bolt is turned 70 Fall safety CH EN 47840004 AVANTI AVANTI H gevej 17 19 3400 Hiller d Denmark P 45 4824 9024 F 45 4824 9124 l www avanti online com E info avanti online com USA Avanti Wind Systems Inc 5145 South Emmer Drive New Berlin Wisconsin 53153 P 1 262 641 9101 F 1 262 641 9161 www avanti online com Spain Avanti Wind Systems SL Poligono Industrial Centrovia Calle Los Angelos No 15 nave 10 1050196 La Muela P 34 976 149524 F 34 976 149508 l www avanti online com Avanti 266 205 86 21 6279 4119 86 21 6279 4543 www avanti online com
16. and carabiner When starting the climb he she clicks the runner onto the safety rail When climbing the run ner glides upwards on the safety rail In case the user experiences a fall the runner will lock onto the safety rail and prevent a fall User s Manual and Installation Instructions AVANTI Fall Protection 3 3 Component overview 1 Before use the runner must be checked for visual Rail damage wear and tear and other defects Pay especially attention to the shock absorber 2 During ascent look for visible damage and loos parts along with loose bolts on ladder rail or joints 3 Equipment with defects or equipment that leaves doubt concerning safe use must be checked by an Guide claque expert STOP if the runner looks defect or parts are missing do not use it Runner DANGER e The runner the shock absorber and the carabiner comprise a safety system Never adapt extend or in any way change this system e The runner may only be used if the bottom left steel tap lock has popped out in lock position e The arrow on the runner must point upwards oth erwise it will not block a fall Eagle runner Instructions a Before using this fall protection system make sure to wear an approved harness worn in accordance to the producer s prescriptions b Fasten carabiner to harness in chest or waist D ring c With the arrow pointing upwards the
17. io preci pip Truirkedi type fall arrester 5 system oning of guided typ fall arrester a textile damper safety hook and ladder wectiona moented with side bar type 2002 type AVANTE Lagle System miho By ke mma A ab fo the type examination c Tht Ged Gries are found bo he requirements in OSE 953 1 7007 as weed ha in T in Regulation 1273 The bane examined model and basa ihe el Cee i ee Pas vah Em gebie Tht infor FORCE Dartes af any changes Tis proteciie equipment is a migogo O ons Breere Gre an agreement control ihal be Mr ered Witiy body koadig LO Due of sled 9 FORCE CERT Pork Al 345 Ca Banana te Tif 4 26 00 Telefax 43 6 70 11 User s Manual and Installation Instructions AVANTI Fall Protection a An expert is familiar with and is trained within the AVANTI Fall Protection system the EN 363 and the EN 353 1 An AVANTI Fall Protection Technician has suc cesfully participated in the AVANTI Fall Protection course and is considered an expert A competent Person is familiar with the correct us age of the AVANTI Fall Protection system and have had an introduction to personal protection equip men
18. at least 3 fittings The bottom end rail must though have 3 fittings 10 During installation in wind turbine towers mount a stopper on the rail top of each individual tower 5 When joining more ladder sections use profile section fish joints or U profile Assure that 2 hammerhead bolts are used for each rail end that is 4 per fish joint Max distance between rails is 4mm 50 Connection of ladder and rail in flance connections In case the rail and ladder is installed in a wind turbine tower before the tower is assembled the ladder and rail may need adjustment during tower assembly Please follow the cutting and fitting instructions be low Ladder Top A rung fitting is always mounted on the top rung of each tower section 1 After cutting off the safety rail above the step the safety rail must extend minimum 55mm above the step 2 If the rail is cut to less than 100 mm above the step x lt 100 mm the fitting must be moved down t gt 100 lt 100 Ladder Bottom 3 After cutting of the safety rail below the rung the safety rail must extend minimum 55mm below the rung 4 Ifthe rail is cut to less than 100 mm below the rung x lt 100 mm the rung fitting if any must be moved up one rung See fig D below 1 gt 100 X lt 100mm 5 If it is not a bottom tower section there must always be a rung fitting on one of the two lower rungs If this is not the ca
19. Stigefabrik A S warrants that commencing from the date of shipment to the Customer and continuing for a period of the longer of 365 days thereafter or the period set forth in the standard Avanti warranty the Fall Protection System Product described in this Manual will be free from defects in material and workman ship under normal use and service when installed and operated in accordance with the provisions of this Manual This warranty is made only to the original user of the Product The sole and exclusive remedy and the entire liability of Avanti under this limited warranty shall be at the option of Avanti a replace ment of the Product including incidental and freight charges paid by the Customer with a similar new or reconditioned Product of equivalent value or a refund of the purchase price if the Product is returned to Avanti freight and insurance prepaid The obligations of Avanti are expressly conditioned upon return of the Product in strict accordance with the return procedures of Avanti This warranty does not apply if the Product i has been altered without the authorization of Avanti or its authorized representative ii has not been installed operated repaired or maintained ac cordance with this Manual or other instructions from Avanti iii has been subjected to abuse neglect casualty or negligence iv has been furnished by Avanti to Customer without charge or v has been sold on an AS IS bas
20. adder with rung geometries that differs form AVANTI s may call for special rung fittings These must be approved by AVANTI RUD Before installing the fall protection rail ensure that all parts are present Refer to parts list delivered along with the fall protection system Installing the AVANTI fall protection system you will need the following parts Rung fitting nents Rung fitting mounted ona Safety rail Runner Mounting of rail on ladder 1 Place the safety rail in the centre of the ladder with 6 The indicator mark on the hammerhead bolt must the guide claque situated in the left side be positioned in an angle of 70 to the safety rail see fig below Guide claque 2 Mount the fall protection rung fittings with ham merhead bolts as follows a At the top rung of the safety rail ladder Tighten the hammerhead nut with 6 Nm b At min every 3rd rung never allowing more than 8 Self locking nuts must be used at all times ensure 2 rungs a row without rung fitting that e The bolt extends from the nut by at least half of 49 c At the bottom or second last rung of the safety the thread diameter rail ladder e f it has become possible to loosen the nut by hand replace the nut 3 Each rail system 6 0 m length must be fastened with at least 6 fittings 9 At the top and buttom of the safety rail mount a stopper 4 Each rail must be fastened with
21. f a guided type fall arrester a textile damper a safety hook and ladder sections mounted with slide bar type 2002 designated Fall arrester type AVANTI Eagle System Textile damper type AFN 11 manufactured by AVANTI Stigefabrik A S with sub suppliers as stated in the appendix to the type examination certificate The examined samples are found to fulfil the requirements in DS EN 353 1 2002 as well as the relevant requirements in Appendix II in Regulation No 1273 The type examined model and the basis for the type approval are described in the appendix to the type examination certificate The manufacturer must inform FORCE Dantest CERT of any contemplated changes This protective equipment is a category III equipment and therefore an agreement regarding control shall be arranged with a notified body according to the Regulation Date of issue L008 _ Z 7 Signature Bent Larsen C Director Niels Cert Manager FORCE Dantest CERT Park All 345 DK 2605 Brendby Tif 43 26 70 00 Telefax 43 26 70 11 a b d e g EN 363 EN 353 1 AVANTI AVANTI AVANTI i BAYA AACN IE
22. is Except as specifically set forth in this Limited Warranty ALL EXPRESS OR IMPLIED CONDITIONS REPRESENTATIONS AND WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE NON INFRINGE MENT SATISFACTORY QUALITY COURSE OF DEALING LAW USAGE OR TRADE PRACTICE ARE HERBY EXCLUDED TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW AND ARE EXPRESSLY DISCLAIMED BY AVANTI IF PURSU ANT TO ANY APPLICABLE LAW TO THE EXTENT AN IMPLIED WARRANTY CANNOT BE EXCLUDED AS PROVIDED IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY IS LIMITED IN TIME TO THE SAME DURATION AS THE EXPRESS WARRANTY PERIOD SET FORTH ABOVE BECAUSE SOME STATES DO NOT PERMIT LIMITATIONS ON THE DURATION OF IMPLIED WARRANTIES THIS MAY NOT APPLY TO A GIVEN CUSTOMER THIS LIMITED WARRANTY GIVES CUSTOMER SPECIFIC LEGAL RIGHTS AND CUSTOMER MAY HAVE OTHER LEGAL RIGHTS UNDER APPLICABLE LAWS This disclaimer shall apply even if the express warranty fails of its essential purpose FORCE Dantest CERT EEC type examination certificat for personal protective equipment Number DK 0200 C 1553 by FORCE Dertest bc msi 000 wth fhe irene ana of Labour ne Regutaton No 1273 of Decemoer Leth TIE which Denmark molenas The Counch Grectve fio DADL 91 58 Mo 93795 and S658 esd 10 Mogeve 19
23. proved according to EN 353 1 Ladders supplied by AVANTI comply with the re quirements of EN 131 and EN ISO 14122 gt r The Avanti supplied CE marked carabiners is ap proved according to EN 362 and the AVANTI shock absorbers is approved according to EN 355 s All parts and units have been especially developed for the AVANTI Fall Protection System Type 2002 and as such cannot be used in other fall protection systems t These instructions must be kept together with the fall protection system The tower owner must verify the need for 3rd party fall protection device inspections with the local authority and comply with the standards specified 3 1 Purpose The Fall Protection Device in this User s Manual serves the following purposes The fall protection system is intended for use during ascent and decent on stationary ladders installed in towers pylons well shafts manholes etc The fall protection system is a safety device which prevents falling reduces personal injuries if fall oc cur The fall protection safety rail is designed for per manent installation in one place The Fall Protection Device is not designed for For securing horizontally For securing equipment 3 2 Function 41 The Fall Protection Device comprises a safety rail mounted on a ladder and a runner who can be clicked onto the rail The user attaches the runner to his harness by means of an integrated shock absorber
24. runner is clicked onto the safety rail see pictures below Open runner by pushing bottom left steel tap lock and pull left and right runner side apart Place one of the runner sides on its respective safety rail side with the runner arrow pointing upward 1 While lifting the break leaver tilt the runner so both runner sides are round each side of the safety rail 2 Push the two runner body parts together until the bot tom left steel tap lock pops back in position and locks the runner body Make sure it is locked correctly 3 Remove runner by pushing the bottom left steel tap and pull the runner sides apart User s Manual and Installation Instructions AVANTI Fall Protection Before dismounting assure you are safe or use another fall protection device DANGER If the fall protection device has blocked a fall take the ladder out of use Contact a Fall Protection Technician so he can replace the affected ladder rail section DANGER e The runner the shock absorber and the carabiner comprise a safety system Never adapt extend or in any way change this system e The arrow on the runner must point upwards oth erwise it will block a fall e Ifthe runner looks defect or parts are missing do not use it Instructions for AVANTI Eagle a Before using this fall protection system make sure to wear an approved hardness worn in accordance to the producer s precripsions b Fasten carabiner to harne
25. s Contact the site responsible e g the turbine owner or the site foreman e No warranty is provided against damage resulting from reconstruction or modification of equipment or use of non original parts which are not approved by the manufacturer f The fall protection system may not be used outside its limitations or for any purpose other than that for which it is intended g The AVANTI fall protection runner should be handed out and treated as a personal protection equipment h Keep a distance of 6 meter between each user during ascend and descend No more users may use the 2 x 6 meter rail simultaneously as this will jeopardize the system statics The first two meters the user may not be protected against hitting the ground Take precautions j Prior first use an expert must inspect the system k If oil grease or the like has leaked onto the safety rail wipe it of If oil grease chemicals or the like has leaked onto the shock absorber or in any kind been in contact with the webbing have an AVANTI fall protection technician replace the shock absorber m After 5 years of use replace the shock absorber Date of expiration is printed on the shock absorber label gt Operation temperature 35 60 Celsius 2 In connection with the fall protection system only full body harnesses approved according to EN 361 may be used The complete fall protection system has been manufactured and ap
26. se this must be retro fit ted General fitting instructions e The anti fall system shall only be fitted with original system parts e All system elements must be checked on site even if the ladders are supplied with the rails already fit ted e The ladder joints are to absorb the vibrations and torsional stress Not the safety rail Before first use an expert must inspect the fall pro tection system The result of the inspection must be entered in the enclosed test journal and filed for later reference Ladder rung e Ensure that no dents holes or cracks have any in uence on the step stability e Dents may not exceed 10 mm in diameter or be more than 1 mm deep e lf dents are found on the rung edges or corners the step stability can no longer be guaranteed Replace step Ladder style e Ensure that no dents holes or cracks have any in uence on the style stability e Dents may not exceed 20mm in diameter or be more than 1 mm deep e dents are found on the style edges or corners the style stability can no longer be guaranteed Re place the ladder section Ladder connections e Connecting two ladder sections the gap between the two parts may not exceed 30 mm Ladder end e On the top end and bottom end of the ladder a protection guard such as the AVANTI rubber feet or end cap must be in place During construction of wind turbine towers a top stopper must be mount ed on each individual tower section
27. ss in chest or waist D ring Opening the AVANTI Eagle Must always be done without load and when there is no risk of falling 1 Turn the thumbscrew clockwise until it is fully in serted photo 1 A 2 Push first the lock pawl and then the brake lever upwards both in the direction of the arrow and hold them in position photos 1B and 1BB 3 Open the Eagle Runner by pulling at the right side at right angles to the rail photo 1C Mounting the Eagle Runner 1 Turn the arrow on the body upwards 2 The Eagle Runner must be open before it can be mounted on the rail see page 10 and 11 3 Press the Eagle Runner around the rail with the brake lever rasied photo 2A 4 Release the brake lever when the runner have been pressed together The lock pawl jumps back against the brake lever and locks it photo 2 B 5 Turn the thumbscrew anti clockwise to the end stop photo 2D 6 The thumbscrew must always be fully screwed out to the stop during use 7 Test the Eagle Runner without load before use This is done by lifting the closed runner upwards and then pulling downwards it should then lock 46 During use of the Eagle Runner e When the Eagle Runner is in use the thumbscrew must always be fully screwed out counterclock wise to the end stop so that the lock pawl cannot be lifted e Use only undamaged and correctl
28. t b Assembly maintenance and testing of the fall pro tection system may only by an expert Only competent persons may use the system c Users are obliged to read and understand this User s Manual d A copy of the User s Manual must be handed out to the fall protection users and must be available for reference e If more than one person is trusted with one of the above tasks the employer shall appoint a supervi sor in charge of operation f If the fall protection system is re sold outside the original country of destination the reseller shall provide instructions for use for maintenance for periodic examination and for repair in the language of the country in which the product is to be used g Please insure the ladder system with the Fall pro tecting System is capable of supporting for USA not less than 5000 Ib 22 2kKN static load for Canada not less than 27 kN for EU 15kN a The fall protection system may not be used by per sons under in uence of alcohol or drugs that may jeopardize working safety b Only people introduced to the AVANTI fall protec tion system by an expert may use the system c The owner must ensure that a rescue plan that deal with any emergencies that could arise during work is in place and that the users are familiar with this d If any damager or faults are found during operation or in case of circumstances which may jeopardise safety Immediately stop the work in progres
29. y mounted run ner and rail a Dry runner and rail with a cloth b Keep all parts free of oil grease and chemicals c Never place liquids or sharp objects in the vicinity of the fall protection system as these may damage the equipment d The harness can be cleaned using a weak sulpho solution and a soft brush Subsequently rinse with pure water e If the equipment gets wet air dry naturally not use any kind of heating f Store runner out of direct sunlight and protected form heat and dust At least every 12 months an inspection by an AVANTI fall protection expert shall be carried out Once a year an expert must inspect the fall protection system paying special attention to the safety rail and the runner If not this will void the warranty Are the yearly tests not performed the warranty is void and AVANTI renounce all liability and claims that may appear AVANTI runs fall protection technician classes on regular basis If interested contact AVANTI When parts are found to be missing stop working Rail and ladder Contact an expert and let him her replace repair the missing parts and carry trough a fall protection system inspection Runner Contact an expert and let him her replace repair the missing parts and carry trough a runner inspection Upward direction when mounted on rail Read instructions before use Runner production no EC Standard no AVANTI product
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