cpu 6 eth, 2 serials, irig-b, red. hx3040
Contents
1. Configuraciones Manual de Utiliza o Hadron Xtorm Hadron Xtorm User Manual Manual Del Usuario Hadron Xtorm Portuguese English Spanish Portuguese English Spanish 122. respectively Retain symbolic variables memory It is the area where the retain symbolic variables are assigned Retain data keep their respective values even after a power on power off cycle of the CPU The complete list of when retain variables keep their values and when the value is lost can be found on the table below Persistent symbolic variable memory It is the area where the persistent symbolic variables are assigned Persistent data keep their respective values even after a download of a new application into CPU The complete list of when persistent variables keep their values and when the value is lost can be found on the table below The table below shows the behavior of retain persistent and symbolic variables for different situations where the value is lost and X that the value is kept co means that Altus S A 4 CPU 6 ETH 2 SERIALS IRIG B RED HX3040 Hadron Xtorm Series Doc Code CE123100 Revision A Resetwarm XX Poweroneytle XX Resetcold X o oo B OoOo oo e A E S E Program memory It is memory area that corresponds to the maximum size that can be used to store the user application This area is shared with the source code memory thus the total area is the sum of the program memory plus the source code memory Source code memory backup It is the memory area available to store a backup from the project In case the user decides to import the project the MasterToo
3. main features are e CPU redundancy support in the same rack e Ethernet ports redundancy support e 6 Ethernet ports with RJ45 connector e 1 RS 232 485 port e 1 RS 485 RS 422 isolated port e SD Card Interface e Time synchronization via IRIG B SNTP DNP3 e DNP3 client and server protocol e MMS Server protocol e GOOSE protocol e MODBUS RTU MODBUS TCP and MODBUS RTU via TCP protocol e High speed 32 bit processor e Web server resources e Enhanced diagnosis services e Messages log system e Automation features with 6 languages IEC 61131 3 e One Touch Diag e Real Time Clock e Hot swap e Robust design e Easy insertion and removal Fan less design no moving parts and internal batteries Ordering Information Included Items The product package contains the following items e HX3040 module e 04 terminal connector HX9405 e Installation guide Product Code The following codes should be used to purchase the product HX3040 High speed CPU 6 Ethernet ports 2 serial channels memory card interface and redundancy support Related Products Altus S A 1 CPU 6 ETH 2 SERIALS IRIG B RED HX3040 Hadron Xtorm Series Doc Code CE123100 Revision A The following product must be purchased separately when needed RS 485 Net cable up to 1000 m RS 485 Net cable up to 500 m Notes HD8500 MasterTool Xtorm is the configuration and programming tool used for the Hadron Xtorm Series AL 2600 This module is u
4. 800 9600 19200 38400 57600 aa 115200 bps Protocol MODBUS RTU Master Slave Discs Open protocol Notes Physical interface Depending on the cable configuration it is possible to choose the type of physical interface RS 232C or RS 485 to COM1 and RS 422 or RS 485 to COM2 Maximum number of RS 422 transceivers The maximum number of RS 422 interfaces that can be used on the same bus Maximum number of RS 485 transceivers The maximum number of RS 485 interfaces that can be used on the same bus NET1 to NET6 Altus S A 7 CPU 6 ETH 2 SERIALS IRIG B RED HX3040 Hadron Xtorm Series Doc Code CE123100 Revision A Transport layer TCP transmission control protocol UDP user datagram protocol MODBUS TCP Client Server MODBUS RTU via TCP Client Server DNP3 Client Server Asolicaton GOOSE Protocol sending and receiving messages pplication layer MMS Server HTTP web server Mastertool Xtorm programming protocol only NET 1 SNTP Clock synchronism Note Mastertool Xtorm Programming protocol In the cases where NET 1 is configured as redundant NET 2 can also be used to the Mastertool Xtorm programming protocol IRIG B Removable terminal connector with 4 terminals HX9405 ne Vdc to logic level 0 5 to 5 Vdc to logic level 1 Graphic Display The Hadron Xtorm Series CPUs have a graphic display used to show status and diagnostics of the entire system including specific dia
5. CPU 6 ETH 2 SERIALS IRIG B RED HX3040 Hadron Xtorm Series Doc Code CE123100 Revision A Product Description Automation of power applications is characterized by the use of rugged and reliable equipment and devices with high technology capability to operate in hostile environments where there are significant levels of electromagnetic interference and higher operating temperatures This is the reality of applications in hydropower plants power substations and wind farms among others In this context Hadron Xtorm Series is an innovative Remote Terminal Unit RTU perfect for applications in power generation transmission and distribution The Series has an ideal set of features with high performance for the different stages in the life cycle of any application like engineering installation and commissioning offering cost and risk reduction for every single stage It also minimizes downtime and system maintenance when in operation With intuitive and friendly interfaces accurate and smart diagnostics modern and robust design as well as several innovative features Hadron Xtorm Series surpasses the requirements of applications in this market The Series has a smart and versatile architecture offering modularity in input and output I O points redundancy options module hot swapping high speed communication protocols such as IEC 61850 and DNP3 logic implementation in accordance to IEC 61131 3 standard and time synchronism Its
6. NET 6 Yes Real time clock RTC Resolution of 1 ms and maximum variance of 2 s per day Electronic Tag on Display ETD Programming languages Altus S A 5 CPU 6 ETH 2 SERIALS IRIG B RED HX3040 Hadron Xtorm Series Doc Code CE123100 Revision A Isolation B Logic to protective earth 2500 Vac 1 minute Logic to Ethernet interfaces 1500 Vac 1 minute Logic to serial port COM 2 2000 Vac 1 minute Logic to IRIG B port 2500 Vac 1 minute Ethernet interfaces to protective earth Ethernet Interfaces to serial port 2500 Vac 1 COM 2 500 Vac Ethernet interface to Ethernet interface 1500 Vac 1 minute minute 1500 Vac 1 minute Serial port COM 2 to protective T 2500 Vac 1 minute earth bale consumption from backplane 1500 mA Operating temperature 5 to 60 C Storage temperature 25 to 85 C Operating and storage relative humidity Conformal coating Protection Level IP 20 IEC 61131 2 IEC 61131 3 CE Electromagnetic Compatibility EMC and Low Voltage Standards Directive LVD 5 to 96 no condensation Module dimensions W x H x D Package dimensions W x H x D Weight with package Notes Types of tasks Task is an object used to call POUs A Task can be achieved by period events or can run in freewheeling mode Each task can call one or more POUs Real Time Clock RTC The retention time which is the time that the real time clock keeps updating the d
7. ate and time after the CPU goes off is 15 days considering environments with temperature of 25 C Up to the maximum product operation temperature retain time is reduced to 10 days Isolation Logic is the name for the internal circuits like processors memories and interfaces like backplane rack Conformal coating Conformal coating protects the electronic components inside the product from humidity dust and other harsh elements to electronic circuits COM 1 HX3040 Connector DB9 shielded female Physical interface RS 232C or RS 485 depending on the connected cable c ication directi RS 232C full duplex ommunication direction RS 485 half duplex Maximum number of Altus S A 6 CPU 6 ETH 2 SERIALS IRIG B RED HX3040 Hadron Xtorm Series Doc Code CE123100 Revision A transceivers RS 485 a RS 485 termination No allows the use of external active termination Modem signals RTS CTS DCD Baud rat 600 1200 1800 2400 4800 9600 19200 38400 57600 aioe 115200 bps Protocol MODBUS RTU Master Slave iS Open protocol COM 2 HX3040 DB9 shielded female Physical interface RS 422 or RS 485 depending on the selected cable c ication directi RS 422 full duplex ommunication direction RS 485 half duplex Maximum number of RS 422 11 1 sender and 10 receivers transceivers Maximum number of RS 485 39 transceivers Termination Yes optional via cable selection Baud rat 600 1200 1800 2400 4
8. cable with two DB9 male connectors for communication between CPUs of Hadron Xtorm Series and also for communication between CPUs of Nexto Series AL 1763 Cable with one DB9 male connector and terminal blocks for communication between CPUs of Hadron Xtorm Series and the products with RS 485 RS 422 standard terminal blocks NX9202 NX9205 and NX9210 Ethernet CAT5 cable shielded twisted pair with RJ45 male connectors in the ends supports temperature of 5 C to 70 C used for Ethernet networks with 2 5 and 10 m of maximum length respectively NX9101 Kit with a 8 Gbytes microSD card one adaptor for the SD standard and other adaptor for the miniSD standard Altus S A 2 CPU 6 ETH 2 SERIALS IRIG B RED HX3040 Hadron Xtorm Series Doc Code CE123100 Revision A HX9405 4 terminal connector with wiring fixing through a spring pressure system and with a connector fixing system in the module through screws HX9102 It is a cover to protect the Hadron Xtorm Series rack connectors Innovative Features Hadron Xtorm Series brings to the user several innovations in utilization supervision and system maintenance These features were developed focusing a new concept in automation of hydropower plants substations and other applications of the segment The list below shows some new features that the user will find in Hadron Xtorm Series Battery Free Operation The Hadron Xtorm Series does not require any kind of battery for memory mai
9. enance purpose since the complete information is stored in a single and reliable place ETD Electronic Tag on Display This functionality makes the process of checking the tag names of any I O terminal or module used in the system directly on the CPU s graphic display Along with this information the user can check the description as well This feature is extremely useful during maintenance and troubleshooting procedures Altus S A 3 CPU 6 ETH 2 SERIALS IRIG B RED HX3040 Hadron Xtorm Series Doc Code CE123100 Revision A Product Features Basic Features HX3040 Direct representation input variables 96 Kbytes memory l Direct representation output variables 96 Kbytes memory Q Symbolic variables memory Retain symbolic variables memory Persistent symbolic variables memory Redundant variables memory Program memory Source code memory backup User files memory Maximum number of tasks Maximum number of expansion racks Ethernet TCP IP local interface Ethernet TCP IP interfaces redundancy support CPU redundancy support same rack Clock synchronization SNTP Notes Direct representation input variable memory l It is the area where all the direct representation variables for the input type are assigned A direct representation variable means that the variable can be accessed directly in the memory using the desired address For example IBO IW100 Direct representation input va
10. gnostics of each additional module The display also offers an easy to use menu that brings to the user a fast way to read or set some parameters like internal temperature read only graphic display contrast and IP address for each NET interface read only More information about how to use the graphic display can be found at Hadron Xtorm User Manual MU223600 Memory Card Interface The memory cards can be used for different kinds of data storage like user s logs webpages project documentation and source files More information about how to use memory card interface can be found at Hadron Xtorm User Manual MU223600 Notes Maximum capacity The memory card capacity should be equal or below this limit for the Hadron Xtorm CPU correct functioning The CPU may not recognize the card or data loss may occur during the transfer processes Minimum capacity The memory card capacity should be equal or above this limit for the Hadron Xtorm CPU correct functioning The CPU may not recognize the card or data loss may occur during the transfer processes File system It is recommended to format the memory using the Hadron Xtorm CPU itself otherwise performance loss may occur when accessing the memory card interface Altus S A 8 CPU 6 ETH 2 SERIALS IRIG B RED HX3040 Hadron Xtorm Series Doc Code CE123100 Revision A CPU Redundancy Hadron Xtorm Series offers CPU redundancy The redundant CPUs must be located in t
11. he same rack In the redundant architecture the system will have one CPU running active CPU and another one acting as the standby CPU The standby CPU is capable of automatic switchover and assume the control of the application in the event of a primary controller failure This means that critical processes are not affected by control system hardware failures The result is increased productivity and minimized downtime The communication between the CPUs is done at the end of each cycle across two high speed redundancy links located at the position 2 and 3 of the rack The example below demonstrates the redundant mode provided by Hadron Xtorm Series More information about how to configure and use CPU s redundant features can be found at Hadron Xtorm User Manual MU223600 CPU Redundancy on the Same Rack This Series provides the redundancy feature using two CPUs connected on the same rack Each CPU may contain one or more net protocols configured to communicate with the control center When an error with the active CPU occurs standby CPU automatically takes over the connections control This application is easy to configure and dismisses the user to create a special programming or parameterization In this redundant mode CPUs must be placed side by side The figure below demonstrates an example of a rack with a CPU redundant topology Control Center Control Center Diagram Notes 1 Ethernet net topology 2 The configuration of each CPU mu
12. l Xtorm software will search the required information in this area It is important to ensure that the backup project is updated to avoid the loss of critical information This area is shared with the program memory thus the total area is the sum of the program memory plus the source code memory User files memory It is the memory area available to store files such as doc pdf images and more This function allows saving data like a memory card More information can be found at Hadron Xtorm User Manual MU223600 Maximum number of tasks Maximum number of tasks can be found at Hadron Xtorm User Manual MU223600 Redundancy support same rack The HX3040 supports CPU redundancy when placed ate the same rack More information can be found at Hadron Xtorm User Manual MU223600 General Features HX3040 Instruction list IL Structured text ST Ladder diagram LD Sequential function chart SFC Function block diagram FBD Continuous function chart CFC Cyclic periodic Event software interruption Types of tasks External event hardware interruption Continuous free run Status software interruption eee eee 1 x RS 232C RS 485 COM 1 scab tl nag 1 x RS 485 RS 422 COM 2 RTU Master and slave COM 1 and COM 2 MODBUS Protocol TCP Client and server NET 1 to NET 6 RTU via TCP Client and server NET1 to NET6 DNP3 Protocol TCP Client and server NET 1 to NET 6 MMS Protocol TCP Server NET 1 to
13. n its diagnostic switch After press once CPU will show the tag information and the diagnostic information of the module To access the respective description just long press more than 1 second the diagnostic switch of the respective module More information about Electronic Tag on Display can be found at Hadron Xtorm User Manual MU223600 Status and Diagnostics Indicators The Hadron Xtorm Series CPUs present a graphic display containing the status and some useful information to the user such as application states Run and Stop SD card status activity on the serial interfaces RX and TX and others Additionally the Hadron Xtorm Series CPUs also provides a bicolor LED used to indicate the status and diagnostics The table below shows the meaning of each LED status Description Causes Priority s Display failure or module off No external pe or hardware Applications in Run Mode 4 Lowest ee Blinking 2 x There is at least one bus module Bus modules or CPU with diagnosis with some active diagnostic Blue including the CPU Blinking 3 x Some memory area is being Data forcing forced by the user through 3 Blue MasterTool Xtorm On Applications on Stop Mode 4 Lowest Red Aevtcatonsonstopmode f atone Blinking 1 x Mau Red Software watchdog Watchdog of the user application 1 Blinking 4 x Configuration error or Hardwarein The bus is damaged or itis not 4 Highest Red the bus properly configured g N
14. ntenance and real time clock operation This feature is extremely important because it reduces the system maintenance needs and allows the use in remote locations where maintenance can be difficult to be performed Besides this feature is environmentally correct Multiple Block Storage Several kinds of memories volatile and non volatile are available to the user in Hadron Xtorm Series CPUs offering the best option for any user needs The CPUs of Hadron Xtorm Series offer direct representation input variables l direct representation output variables Q data memory and symbolic variables For applications that require non volatile memory functionalities Hadron Xtorm Series allow the use of direct representation variables of retain memory Q retain data memory symbolic variables persistent data memory program memory source code memory file system in the CPU DOC files PDF images data among others and miniSD card interface One Touch Diag This Hadron Xtorm Series feature allows the user to check diagnostic information of any module present in the system directly on graphic display with one single press in the diagnostic switch OTD is a powerful diagnostic tool that can be used offline reducing maintenance and commissioning times OFD On Board Full Documentation Hadron Xtorm Series CPUs are capable of storing the complete project documentation in its own memory This feature can be very convenient for backup and maint
15. o offer a sixth language CFC The programming is performed on the MasterTool Xtorm interface The Mastertool Xtorm enables the use of six languages in the same project thus providing the best features that each language can offer to the user resulting in efficient application developments allowing easy documentation and future maintenance Additional information about programming can be found at Hadron Xtorm User Manual MU223600 Altus S A 10 CPU 6 ETH 2 SERIALS IRIG B RED HX3040 Hadron Xtorm Series Doc Code CE123100 Revision A Maintenance Altus recommends that all modules connections must be checked and that all dust or any kind of dirt located at the module s enclosure must be removed at least every 6 months Hadron Xtorm Series CPUs offer five important features to assist users during maintenance Electronic Tag on Display One Touch Diag Status and Diagnostics Indicators web page with complete status and diagnostics list and status and diagnostics mapped through internal memory Electronic Tag on Display and One Touch Diag Electronic Tag on Display and One Touch Diag are important features that provides to the user the chance to check the tag description and diagnostics related to a given module directly on the CPU display Electronic Tag on Display and Onde Touch Diag are easy to use features To check the tag and diagnostics of a given module it s required only one short press less than 1 sec o
16. otes Software watchdog To clear any watchdog indication an application reset must be performed or the CPU must be turned off and on again The watchdog happens when the user application time is higher than the configured watchdog Web Page with Complete Status and Diagnostics List Another way to access diagnostic information on Hadron Xtorm Series is via web pages Hadron Xtorm Series CPUs has an embedded web pages server that provides all status and diagnostic information which can be accessed using a simple browser in a computer tablet or smartphone Diagnostics Mapped through Variables The list of all CPUs status and diagnostics can be found at the Hadron Xtorm User Manual MU223600 Altus S A 11 CPU 6 ETH 2 SERIALS IRIG B RED Hadron Xtorm Series Doc Code CE123100 Manuals For technical details configuration installation and programming of Hadron Xtorm Series see the documents in the table below HX3040 Revision A The table below is only a guide of some relevant documents that can be useful during the use and maintenance of HX3040 The complete and updated table containing all documents of Hadron Xtorm Series can be found at the Hadron Xtorm User Manual MU223600 Document Code CT123000 CE123000 CS123000 MU223000 MU223600 MU223300 Altus S A S rie Hadron Xtorm Caracteristicas T cnicas Hadron Xtorm Series Technical Characteristics Serie Hadron Xtorm Especificaciones y
17. riable can be used for mapping analogic or digital input points As a reference 8 digital input points can be represented by one byte and 1 analogic input point can be represented by two bytes The Hadron Xtorm Series HX3040 CPU defines all the direct representation input variables memory l as redundant variables which means that the user does not need to select this area Direct representation output variable memory Q It is the area where all the direct representation variables for the output type are assigned A direct representation variable means that the variable can be accessed directly in the memory using the desired address For example QB0 QW 100 Direct representation output variable can be used for mapping analogic or digital output points As a reference 8 digital output points can be represented by one byte and 1 analogic output point can be represented by two bytes The Hadron Xtorm Series HX3040 CPU defines all the direct representation output variables memory Q as redundant variables which means that the user does not need to select this area Symbolic variables memory It is the area where the symbolic variables are assigned Symbolic variables are IEC variables created in POUs and GVLs during application development not addressed directly in memory Symbolic variables can be defined as retain or persistent In this case the retain symbolic variables memory or the persistent symbolic variables memory area will be used
18. sed for derivation and termination of RS 422 485 networks For each network node must exist an AL 2600 The AL 2600 modules that are in the ends of the network must be configured as termination except when there is a device with active internal termination The other modules must be configured as derivation AL 2301 e AL 2306 Shielded cable with two twisted pairs with no connectors used for RS 485 and RS 422 networks with 1000 m and 500 m of maximum length respectively AL 1729 RS 232C standard cable with one RJ45 connector and one DB9 male connector for communication between CPUs of Hadron Xtorm Series and the other Altus products DUO Piccolo and Ponto Series AL 1748 RS 232C standard cable with one DB9 male connector and 1 DB9 female connector for communication between CPUs of Hadron Xtorm Series and other products of the Altus Cimrex Series AL 1752 RS 232C standard cable with one DB9 male connector for communication between CPUs of Hadron Xtorm Series and the Altus products of the H Series and IX Series HMls AL 1753 RS 232C standard cable with one DB9 male connector and one DB25 male connector for communication between CPUs of Hadron Xtorm Series and the Altus H Series products AL 1754 RS 232C standard cable with one DB9 male connector and one DBY female connector for communication between CPUs of Hadron Xtorm Series and the Altus Exter Series products or a microcomputer serial port RS 232C standard AL 1762 RS 232C standard
19. st be identical Compatibility with other Products Hadron Xtorm Series CPUs do not present any incompatibility with the other modules of Hadron Xtorm Series or MasterTool Xtorm Altus S A 9 CPU 6 ETH 2 SERIALS IRIG B RED HX3040 Hadron Xtorm Series Doc Code CE123100 Revision A Physical Dimensions Dimensions in mm i 184 2 0 5 l 250 0L0 0 173 240 5 To o N 38 0 0 5 ea ne l ieee ERR RE SESE EE EAEE i ESES EESESESESSSS ESTEE PEER ER RRR RRR EERE EE 12080802D Installation All the information about electrical installation mechanical assembly and module insertion can be found at Hadron Xtorm User Manual MU223600 Configuration Hadron Xtorm Series CPUs were developed to be used with Hadron Xtorm Series products All the products of the Series are configured with MasterTool Xtorm Information about the right procedure to add remove modules from the system can be found at Hadron Xtorm User Manual MU223000 Programming Hadron Xtorm Series CPUs use the IEC 61131 3 standard languages which are IL ST LD SFC and FBD IL and ST are textual languages and they are similar to Assembly and C languages respectively while LD SFC and FBD languages are graphical LD uses the representation of relays and blocks and is similar to relay diagrams SFC uses an arrangement of sequence diagram allowing a clear view of functions performed on each action Series CPUs als
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