User manual Interroll Carton Wheel Flow
Contents
1. INTERROLL INSPIRED BY EFFICIENCY User manual Interroll Carton Wheel Flow CF2020 Version 4 2 September 2014 EN Translated from French Manufacturer Interroll Dynamic Storage 310 rue du Clair Bocage Zone d Activit Beaupuy 2 85000 Mouilleron le Captif France Tel 33 251 37 12 32 Fax 33 157 67 99 71 www interroll com dynamicstorage interroll com Copyright for this manual Interroll Dynamic Storage holds the copyright of this manual The manual contains standards drawings and illustrations which may not be disclosed published or duplicated either fully or in part nor used for any other purpose than the system referred to in this manual without the prior written consent of Interroll Manual available for download from the following address http www interroll com en downloads dynamic storage ds user manual Version 4 2 September 2014 EN Translated from French Carton Wheel Flow INTERROLL Contents About this manual Remarks concerning the use of this manual eeeesssusse 4 Warnings in this manual sssssssessessenennen nennen 5 Additional symbols c RETE o Safety General safety instructions ccccccccececeeeceeeeeeeceeeeseeeseeeeaeeaeeeseeeseeesaeeeaes 6 aliclale cie NU cR 6 Unintended EU TT E 6 Qualified personnel ueeessseessssessssse2. Loading Version 4 2 September 2014 16 Assembly and installation EN Translated from French Carton Wheel Flow INTERROLL U15 400 and U15 600 unloading Version 4 2 September 2014 EN Translated from French Assembly and installation 17 18 Carton Wheel Flow UAD unloading tray Assembly and installation INTERROLL Version 4 2 September 2014 EN Translated from French Carton Wheel Flow INTERROLL Step 3 Loading beam To save time you can attach the track clips at this stage A Remember the key The key attaches the load support Version 4 2 September 2014 EN Translated from French Assembly and installation 19 20 Carton Wheel Flow Assembly and installation INTERROLL Version 4 2 September 2014 EN Translated from French Carton Wheel Flow INTERROLL e LS loading tray Version 4 2 September 2014 EN Translated from French Assembly and installation 21 22 Carton Wheel Flow INTERROLL LP loading tray Rear LL end stop Version 4 2 September 2014 EN Translated from French Assembly and installation Carton Wheel Flow INTERROLL Step 4 Intermediate beams Standard intermediate beams Comply with the number and type of beams to be installed per bed This infor mation is provided in the bed drawing provided upon delivery Maintain an equal distance between ea
3. Translated from French Safety A Personal injury Rotating parts Version 4 2 September 2014 EN Translated from French Carton Wheel Flow INTERROLL Qualified personnel Qualified personnel are persons who read and understand this manual and tak ing national regulations into account can completely execute the required work Only trained and qualified personnel may work with the Carton Wheel Flow tak ing the following into account e the relevant manuals and diagrams e the warnings and safety instructions in this manual e the system specific regulations and requirements see Assembly and installa tion page 12 national or local regulations and requirements for safety and accident preven tion Risks The following list contains the various types of dangers or damage that may oc cur when installing or working with the Carton Wheel Flow gt The equipment may be used by qualified personnel only in any of its operating modes Comply with the technical data provided in the order confirmation Containers must have a flat rigid bottom capable of bearing the load The size ratio be tween the base and the height must ensure proper stability of the container Follow the assembly and operating instructions Use suitable forklifts only Check the system and perform maintenance on a regular basis Make sure that no one walks or stands underneath loads or in the loading or unloading zones of
4. INTERROLL Assembly and installation Warnings concerning assembly Warning Risk of injury in the event of incorrect assembly gt As the Carton Wheel Flow is a subsystem of the overall system you need to perform a risk analysis of the entire system Identify the protective measures required concerning risks re lated to the local conditions at the site and to usage Define a safety zone around the working area Secure the zone and set up proper signage and appropriate protection When assembling modules on the rack refer to the safety rules concerning working at height Do not lean or walk on the Carton Wheel Flow components Always wear suitable Personal Protective Equipment gloves safety shoes etc during assembly work Assembly rules The dynamic storage beds are subsystems of a global system They are delivered in accordance with the technical data indicated in the order confirmation The delivery of the Carton Wheel Flow comprises pre assembled wheel tracks and accessories These components must be assembled installed and posi tioned on a rack Any changes to the components or the bed cancels Interroll s responsibility and will be considered as unintended use of the Carton Wheel Flow The assembly and installation must be carried out by qualified personnel in ac cordance with the instructions concerning assembly and installation and with the safety instructions The manager
5. MN Version 4 2 September 2014 Assembly and installation EN Translated from French Carton Wheel Flow INTERROLL Case no 2 2 rails per lane To identify the position and code of each wheel track please refer to the bed drawing provided upon delivery see the example below Wheel Track a ut Start Intermediate End Te coda NRO R002 X18 X054 X18 038 1C Loading Unloading Wheel X 28mm color E if Mica Black 2560 mm a GNENENEME 6 if staggered R002X18X054X18 038 1C RO16X18X054X18 024 1C Qty bed N a Version 4 2 September 2014 EN Translated from French Assembly and installation 33 34 Carton Wheel Flow Full length guide lt 2 000 mm Assembly and installation INTERROLL Version 4 2 September 2014 EN Translated from French Carton Wheel Flow INTERROLL 2 piece continuous guide gt 2 000 mm Version 4 2 September 2014 EN Translated from French Assembly and installation 35 36 Carton Wheel Flow INTERROLL Entry guide Screw in moderately until the guide is blocked in position Version 4 2 September 2014 Assembly and installation EN Translated from French Carton Wheel Flow INTERROLL Attachment on the intermediate angle beams if tracks 4 600 mm To align use one clip per intermediate angle beam for each guide and for each wheel track Version 4 2 September 2014 EN Translated from
6. This manual is an integral part of the product Carton Wheel Flow INTERROLL About this manual Remarks concerning the use of this manual This manual provides remarks and important information about the various oper ating phases of the Carton Wheel Flow e Transport assembly and start up e Safe operation maintenance troubleshooting waste disposal This manual describes the Carton Wheel Flow as it is delivered by Interroll For systems involving non standard containers or contents specific recom mendations specific operating modes and all the contractual documents are supplied in addition to this manual Toensure safe reliable operation and to benefit from the warranty before using the Carton Wheel Flow you must follow the recommendations in this manual Assembly and installation page 12 and the data in the order confirmation e Keep this manual near the Carton Wheel Flow Give this manual to any operator or subsequent user of the Carton Wheel Flow Interroll shall not be held responsible for damages or failures which may result from ignoring the recommendations in this manual Contact Interroll Customer Service if you have any questions after reading this manual The last page lists the details of the person to contact in your country Version 4 2 September 2014 About this manual EN Translated from French Structure of warnings Version 4 2 September 2014 EN Translated from French Carto
7. Wheel Flow offers several loading and unloading solutions Version 4 2 September 2014 EN Translated from French The figure below shows the standard possibilities offered by Interroll Loading seca here mon see m re TIBUS cec E Ee aem mmt oe aos m momo WO Ros Nomcn Wo NOUO LR Standard Loading LP With loading plate LS Loading via stacker Regular crane EE So LL Standard end stop Unloading me i se a Um Ue c e Rm m 8 TT TT Ld Ce hi se a HL A aa P 1 lr rr Serer it E M aae ym UR Standard Unloading U05 Unloading with 5 U15 400 Regular drop out tray Unloading with 15 drop out tray for 400 mm long containers U15 600 AD With adjustable drop Unloading with 15 drop out tray out tray for 600 mm long containers UR Standard Unloading U05 Unloading with 5 Regular drop out tray Product information Carton Wheel Flow INTERROLL Technical characteristics of the Carton Wheel Flow Gravity based system Load Maximum 200 kg m Bed slope Recommended slope 3 to 4 5 for plastic containers 4 to 5 5 for cartons 5 5 to 7 for KLT containers see Checks before the initial start up page 42 Forklifts Manual unless specified in the order confirmation Atmospheric conditions MM Ambient tem during operation 28 C to 40 C perature l during assembly 28 C to 40 C for transportation 28 C to 80 C and storage Relative Up to max 90 without
8. at least 7 5 mm between the container and the guide Adjusting the slope gt 3 to 4 5 for plastic containers 4 to 5 5 for cartons 5 5 to 7 for KLT containers Perform the following tests with the lightest and heaviest loads First assemble a bed of each type and perform the following functional tests before assembling the rest of the system Place the load on the loading side of the bed Check that the load does not deviate off its axis as it descends When it reaches the end stop for both manual and automatic loading The contents must remain inside the container The container must come to a stop without damaging the contents The impact must be acceptable it must not be abrupt and must not damage the con tainer Please use brake clips or adjust the slope of the beds if necessary Check that the container against the stop can be removed while other contain ers are in accumulation in the same bed Leave a minimum free space above the container along the entire length of the lane plastic containers 30 mm cartons 50 mm Assembly and installation 13 Carton Wheel Flow 54 Es pa E All the components required to assemble the bed are described in the bed draw ing provided upon delivery See the example below Ooo GENE paq Nd WLU GZ09 ujbue 21 920 8LX240X8LX0008 OL ZL0 81X060X8 X000 Z 21 000 8 LXLZ0X8LXT LOY 91 000 8LXY90X81X000Y L ww 0909 o a eo
9. intervention Carton Wheel Flow INTERROLL Cleaning maintenance and repair Cleaning Notice Damage in the event of improper cleaning A Do not use abrasive products pressurized jets or products which may cause oxidation or damage the equipment Clean the bed using dry cloths Remark in the event of maintenance and repair Warning Risk of injury in the event of improper intervention Maintenance and repairs must be carried out by qualified per sonnel only in compliance with safety and other instructions Wear Personal Protective Equipment PPE Before any intervention you must take into account e Safety instructions concerning the work area e g movement in the area weld ing grinding and the duration of the maintenance operations for cold rooms e Specifications particular to the company where the system is used Technical data provided in the order confirmation Maintenance procedures of the various products dynamic storage beds rack environment e g sprinklers Define a safety zone around the working area The safety zone covers the entire height of the bay Secure the zone and set up appropriate signage nets etc Remove everything from the lane or the bed involved in the intervention before starting Make sure that the area of intervention has sufficient lighting At the end of the intervention make a visual inspection of the repaired section to ensur
10. 4 Appendix T EN Translated from French Carton Wheel Flow Reference Quantity A08041141 G090430100 G09030250 A09030351 A09030150 03VISH8x20 O3VISTRCC8x16 O3RON80000 O3ECROUTEN8 O3ECROUOREILLE8 O3VISTOL6 3x19 F090323104 A100217100 INTERROLL Inventory status O O 0 OO w w W OJ ojo o o o These components should be replaced exclusively by qualified maintenance per This table provides an indication of requirements for most users Each user should determine the stock levels required according to their actual usage Machine no No Name 28 Full length guide 29 2 piece continuous guide 30 Entry guide 31 Splice plate for track 32 Brake clip for 28 amp 42 pitches 33 H M8 20 screw 34 TRCC 8x16 screw galvanized square collar 1 5mm 35 M8 washer 36 M8 Flanged nut 37 Wing nut AC ZI M8 DIN 315 38 Self tapping screw 39 LIFO rear end stop 40 2 piece continuous guide splice plate sonnel 54 Appendix Version 4 2 September 2014 EN Translated from French INTERROLL Ont ht To find your local contacts consult Version 4 2 September 2014 interroll com contacts EN Translated from French
11. Date Work required Visually check that the guide clip is not broken If necessary replace it with a new Interroll guide clip Raise the guide slightly by hand It must not detach from the clip If necessary replace it with a new Interroll guide clip Raise the guide clip slightly by hand It must not detach from the beam If necessary check that it is present and correct If itis compliant put it back see Assembly and installa tion page 12 If itis non compliant replace it with a new Interroll guide clip INTERROLL Performed by Check that it functions correctly Back stop Check that it functions correctly Turn by hand It must return to its initial position A Check the flowability with a container approved during the start up If necessary replace it with a new Interroll wheel track Initial position It must not be possible to move Entry guide 46 Check that it is correctly at tached to the loading beam the guide by hand Tighten the screw if necessary If spare parts are needed contact Interroll for a quote CI int d Version 4 2 September 2014 Ee Meet pa EN Translated from French Carton Wheel Flow INTERROLL Troubleshooting In the event of a failure Stop using the lane and any lane which might be damaged by the failure Secure the area and set up appropriate signage Only qualified maintenance personnel must repair the failure Never
12. French Assembly and installation 37 Carton Wheel Flow INTERROLL Splicing of the tracks To identify the position and code of each wheel track please refer to the bed drawing provided upon delivery see the example below Wheel Track Start Intermediate End ROOO X18 X054 X18 000 1C Loading Unloading Wheel X 28mm color Y 42mm Z 56mm Track splice plate 6060 mm 2 E ROOOX18X054X18 000 1C 1111 R000X18X090X18 012 1C 727232ORW W 1 S42 2 Splicing of the staggered tracks To identify the position and code of each wheel track please refer to the bed drawing provided upon delivery see the example below Wheel Track Start Intermediate End ROOO X18 X054 X18 000 1C Loading Unloading Wheel x 28mm color Y 42mm Z 56mm Track splice Length 6060 mm Qtbed 6 Z 6 if staggered 1 R000X18X054X18 000 1C R014X18X071X18 000 1C V 2 2 R000X18X090X18 012 1C RO00X18X072X18 026 1C Version 4 2 September 2014 i Assembly and Installation EN Translated from French Carton Wheel Flow INTERROLL Splicing of the guides Version 4 2 September 2014 EN Translated from French Assembly and installation 39 Carton Wheel Flow INTERROLL e Brake clip Unloading side Adjust the position and quantity in order to reduce the impact of heavy contain ers However make sure that light loads reach
13. LL UAD unloading tray Tilt the drop out tray as far as possible after having removed the screw and the wing nut Version 4 2 September 2014 EN Translated from French Assembly and installation Carton Wheel Flow INTERROLL Version 4 2 September 2014 EN Translated from French Assembly and installation 29 Carton Wheel Flow INTERROLL Attach the screw and the wing nut after having adjusted the tilt of the drop out tray Version 4 2 September 2014 EN Translated from French 30 Assembly and installation Carton Wheel Flow INTERROLL Step 6 Tracks guides and options To quickly attach the track clip prepare a model or use the markers rack assembly Markers Loading side Marking A CAUTION track marking on loading side Version 4 2 September 2014 EN Translated from French Assembly and installation 31 32 Carton Wheel Flow INTERROLL e Staggered tracks The option for staggered tracks must be specified when submitting your order Case no 1 3 wheel tracks per lane To identify the position and code of each wheel track please refer to the bed drawing provided upon delivery see the example below Wheel Track Start Intermediate End R016 X18 X049 X18 052 1C Loading Unloading Wheel x 28mm color Y 42mm Z 56mm Length 2448 mm Qtybed 8 j 4 if staggered R016X18X049X18 052 1C R002X18X050X18 038 1C es
14. ack A defective attachment between the bed and the rack Wheel tracks not held parallel A component which has failed or which is not operating correctly Check that everyone present is informed and trained in the use of the system and that no one is in danger Check that there is no visible damage to the bays or the rack Check that there are no foreign bodies preventing correct operation of the sys tem Warning Risk of injury in the event of improper handling Respect the loading direction according to the bed s operating mode LIFO or FIFO Do not insert containers in the bed if they do not enter it com pletely If a container sticks out of the bed remove it immediately Do not load a container if pressure is required to insert it In the event of a blocked container remove it and determine the cause of the blockage Version 4 2 September 2014 Start up and operation EN Translated from French Carton Wheel Flow INTERROLL Notice Damage in the event of improper handling Load carefully so as not to damage the bed or the products stored in it Never touch the wheel tracks the bed or the rack with the fork lift Do not insert a container on the unloading side if there is not enough room in the bed Check the bottom of the container to detect possible damage or foreign bodies Damaged containers must not be used in a dynamic bed and must be removed f
15. ausing the block age and remove it If the container appears to be defective set it aside from the storage zone If the container is blocked repeatedly at the same point inform the company s Maintenance Department so they can take ap propriate action Qo Before starting up the system all operations staff must be informed about e The specific use of a dynamic storage system All the risks inherent in a dynamic storage system such as falling loads moving loads cut offs Version 4 2 September 2014 EN Translated from French Start up and operation 41 Carton Wheel Flow 42 Checks before each start up Loading a container INTERROLL Checks before the initial start up When connecting the storage beds and other equipment in the warehouse per form a risk analysis of the entire system Check that the racks and beds are not visibly damaged Check that there are no foreign bodies in the working area Before use make sure that all the side member end caps are present It is PROHIBITED to remove the side member end caps Close down any bays with one or more missing side member end caps Comply with the configuration tested when the system was received lestall changes to the configuration notably concerning the position and quan tity of the brake clips Operation Close down a bay if you observe any of the following e Suspicious noise A visibly worn component A deteriorated r
16. ch beam across the entire length of the wheel track Version 4 2 September 2014 EN Translated from French Assembly and installation 23 24 Carton Wheel Flow INTERROLL Intermediate angle beam for tracks 4 600 mm This intermediate angle beam is used only as a support to align the wheel track 1 intermediate angle beam if wheel track gt 4 600 mm 2 intermediate angle beams if wheel track 7 600 mm 3 intermediate angle beams if wheel track 9 000 mm rr TIT ee ee ee ee la SOOOCOOOL cOOOOOODooOoonooocooooooooo b Maintain an equal distance between each intermediate angle beam across the entire length of the wheel track Version 4 2 September 2014 Assembly and installation EN Translated from French Carton Wheel Flow INTERROLL Step 5 Unloading beam To save time you can attach the track clips at this stage UR unloading tray Version 4 2 September 2014 EN Translated from French Assembly and installation 25 26 Carton Wheel Flow e UR unloading tray 124 notches visible 3 Screws per drop out tray A EL uii Assembly and installation INTERROLL Version 4 2 September 2014 EN Translated from French Carton Wheel Flow INTERROLL e U15 unloading tray 3 Screws per drop out tray Version 4 2 September 2014 EN Translated from French Assembly and installation 27 28 Carton Wheel Flow INTERRO
17. clip Check that the track clip is cor rectly attached to the beams Date Work required Performed by It must not be possible to re move the side member end cap from the side member by sim ply pulling on it without using a tool If necessary replace it with a new Interroll end cap It should not be possible to re move the key from the side member by simply pulling on it without using a tool If necessary check that the side member end cap is posi tioned correctly The recommended tightening torque is between 23 and 28 Nm If necessary tighten the screws to the recommended torque Visually check that the track clip is not broken If necessary replace it with a new Interroll track clip Raise the wheel track slightly by hand It must not detach from the clip If necessary replace it with a new Interroll track clip Raise the track clip slightly by hand It must not detach from the beam If necessary check that it is present and correct If itis compliant put it back see Assembly and installa tion page 12 If itis non compliant replace it with a new Interroll track clip Cleaning maintenance and repair 45 Carton Wheel Flow Carton Wheel Flow Component Guide clip 2 000 mm Track Tasks Checks Check that it is present and correct Check that the guide is correct ly attached to the guide clip Check that the guide clip is cor rectly attached to the beams
18. condensation humidity Environment The Carton Wheel Flow is not suitable for use in an envi ronment presenting the following risks e Oxidation either atmospheric or by chemical attack e Projections e Decomposition e Vibrations e Explosions e Radioactive radiation e Electromagnetic radiation Exceptions are possible please contact Interroll Load contents The contents of the loads and their containers must not e Oxidise e Corrode e Decompose e Block the bed s components e Pollute the steel or plastic components e Interfere with the proper operation of any mechanism The Carton Wheel Flow must not be used in direct contact with food products Version 4 2 September 2014 Product information EN Translated from French Carton Wheel Flow INTERROLL Transportation and storage Transportation Only qualified and authorized personnel can transport the equipment Use appropriate lifting equipment to transport the equipment Storage Store the equipment indoors Never store the equipment outdoors or in an environment exposed to dust or projections Respect the ambient conditions see Technical characteristics of the Carton Wheel Flow page 10 Do not stack additional loads on the pallets and boxes containing the Carton Wheel Flow and its components Version 4 2 September 2014 EN Translated from French Transportation and storage 11 Qualified personnel Carton Wheel Flow
19. e that you do not leave any foreign bodies or tools which may interfere with the correct operation of the system Before restarting the system check that the bed the rack and its environment e g sprinklers are in good working order During an intervention disassemble the bed by following the assembly proce dure in reverse order Use only components supplied by Interroll when replacing components Never straighten out a defective component Version 4 2 September 2014 Cleaning maintenance and repair EN Translated from French Carton Wheel Flow Component Side member end cap Side member key Screw except for the entry guide screw Wheel track clip or 2 piece con tinuous guide clip Version 4 2 September 2014 EN Translated from French Carton Wheel Flow INTERROLL List of maintenance and inspection operations In order to keep the system in perfect working order you must systematically re place any damaged components Maintain a log of the checks and maintenance performed on the system Failing which the operator shall be held responsible in the event of an incident or an ac cident on the system and cannot claim any guarantee or compensation from In terroll Tasks Checks Check it is positioned correctly Check it is positioned correctly Check the screws are tight ened correctly Check that it is present and correct Check that the wheel track is correctly attached to the
20. eenereennnnnn nennen nnns 7 pic RM sree ate asd eta nic a sce tag F Product information FFOGUIGCT OC SCID WOM NN E TE 8 COMDE se eee AE ect ne eee Mau dex e ee ee NE 8 Technical characteristics of the Carton Wheel Flow 10 Transportation and storage Iiis Mr E A 11 S AGS NINTENDO 11 Assembly and installation Warnings concerning assembly cccseccsececeeeeeeeceeeeseeeeeeeseueseeeseeeeseeeaes 12 ASS Que ALII E 12 Start up and operation Warnings concerning operation sesesseesseeeernnn nnn 41 Checks before the initial start up 0 0 0 0 ccccccccsecceeeeeeeeeeeeeeeeeaeeeeeeeseeeseeees 42 Secr MNT T 42 Cleaning maintenance and repair e cci e 44 Remark in the event of maintenance and repair susssssse 44 List of maintenance and inspection operations essseessss 45 Troubleshooting In the event of a failure 1 eese nennen nnne nnns 47 Troubleshooting NRBIS 47 Decommissioning and scrapping Waste GIS DO Sell ane tesa 48 Appendix SD e IG ws dehotee cats Soceencecy sa csueesidadaasuee EE 49 Version 4 2 September 2014 3 EN Translated from French Manual contents Validity of this manual
21. ilds yoe WW9G 7 ululZvp A JOJOO ulugc x 99uM Buipeoju 1 Buipeo1 eping ujbue7 n4 o pego pus S E PSWI9 U HES yoes POUM ww 99 H s we q ye paw u juejsipinb y ujeeq BuipeoJuf dojs x oeg o Peg un ost ubuej opinc u peqi amp o _ o Pao e ww 8cL9 uu7 z09 Uuleeq peo uo WUZE SJoj2euuoo esJeAluf VELL eM Joao PN BHO 6002 60 10 ojeq 5x 0S9 peg Jed peo a 38 ALONO Mp V9 ZLV 0d 8zZl9 V veoz D epoo peg geo O Hi en a ee ao _ Ssamoasa UU EGeuens WF Version 4 2 September 2014 EN Translated from French Assembly and installation 14 Carton Wheel Flow INTERROLL Step 1 Connectors Comply with the number of connectors to be attached per bed The number ap pears in the bed drawing provided upon delivery Attach the connectors in a uniform symmetrical manner They must be at tached at the loading and unloading sides 03RON800000 Universal connector O3ECROUTENS8 O3VISTRCC8X20 O3ECROUOREILLE8 ad j 03VISH8x20 E v Welded connector Direct attachment Version 4 2 September 2014 EN Translated from French Assembly and installation 15 Carton Wheel Flow INTERROLL Step 2 Side members Attach the side members to all the connectors so that the transversal compo nents the loading and unloading beams are horizontal Unloading UR and U05 Overhang
22. in this manual may lead to serious injury Always read this manual carefully and make sure you follow the safety instruc tions Only qualified and specifically trained personnel may work with the Carton Wheel Flow Always keep this manual at hand and make it accessible to all personnel Always comply with the relevant local safety regulations in your company Contact Interroll Customer Service if you have any questions after reading this manual The last page lists the details of the person to contact in your country Intended use The Carton Wheel Flow is reserved exclusively for industrial use in suitable envi ronments The installed beds are intended for dynamic gravity based storage only of foreseen and previously approved isolated loads They are reserved ex clusively for storing referenced or standardized containers Any other use is con sidered inappropriate The system configurations must be applied They are defined in the order confir mation and in this manual All other changes concerning the components and their location in the bed are not authorised Under no circumstances may the content exceed the maximum load defined by the container manufacturer or by the standard Unintended use The Carton Wheel Flow may not be used to transport people Applications which do not comply with the intended use of the Carton Wheel Flow require prior written approval from Interroll Version 4 2 September 2014 EN
23. n Wheel Flow INTERROLL Warnings in this manual The warnings in this manual concern dangers which may arise while using the Carton Wheel Flow For relevant warnings see Safety page 6 and the warn ings at the beginning of each chapter There are three categories of danger indicated by the following keywords e Danger e Warning e Caution Keyword Meaning Danger Indicates a hazardous situation which if not avoided may result in death or serious injury Warning Indicates a hazardous situation which if not avoided may result in death or serious injury Caution Indicates a hazardous situation which if not avoided may result in minor or moderate injury Danger Nature and source of the hazard Possible consequences of non observance Information about how to avoid the hazard Notice This symbol identifies possible material damages Information about how to avoid damage Additional symbols This symbol displays safety instructions This symbol marks useful and important information This symbol marks the steps that have to be carried out About this manual 5 Carton Wheel Flow INTERROLL Safety General safety instructions The Carton Wheel Flow is designed according to the technical state of the art However certain risks may still arise e Injury or a fatal accident to the user or a third party e Damage caused to the Carton Wheel Flow or to other material Disregarding the warnings
24. of the team responsible for assembling the beds must be technical ly competent and trained in the following e The products and their use e The dangers inherent in the assembly of heavy or cumbersome components in high places e The risks related to incorrect assembly e The adjustments required for correct operation of the beds Interroll can provide special training on the Carton Wheel Flow We will send a quote on request Version 4 2 September 2014 Assembly and installation EN Translated from French General rules Version 4 2 September 2014 EN Translated from French Carton Wheel Flow INTERROLL Check the stability of components on the containers before cutting the straps Once the straps have been cut do not move the container Make sure you do not damage the components during assembly The size ratio between the base and the height must ensure proper stability of the container Contact Interroll before attaching or hanging any equipment such as sprin klers in the area surrounding the dynamic storage except for label holders or pick to light guides The recommended tightening torque is between 23 and 28 Nm Clean up the work site after installing Do not leave any components or tools in the vicinity of the system Leave a minimum gap of 25 mm between two containers or between the con tainer and the frame upright gt When using a full length guide or an entry guide leave
25. pendix Version 4 2 September 2014 EN Translated from French Carton Wheel Flow INTERROLL Spare parts list Before placing your order have Interroll confirm the reference numbers by pro viding us with the machine number indicated on the rating plate Recommended inventory status A Keep in stock B Recommended stock C Optional stock Machine no No Name Reference Quantity Inventory status 1 Loading beam F07101050 C 2 Side member F07101250 C 3 Wheel track See original order A 4 Unloading beam F07101150 C 5 Side member end cap left KX745 A 6 Side member end cap right KX744 A 7 Track clip KX743 A 8 Beam F08011450 C 9 Beam F08011451 C 10 Beam F08011452 C 11 Beam F07101350 C 12 Loading plate F07121251 C 13 Stacker crane loading beam F07101055 C 14 End stop F07101153 C 15 5 drop out tray beam F07120350 C 16 Drop out tray beam F07121052 C 17 5 and 15 drop out tray plate 400 F07120351 C 18 Drop out tray support A080818104 C 19 5 and 15 drop out tray plate 600 A080818102 C 20 Adj drop out tray plate 400 mm F07121152 C 21 Adjustable drop out tray support fixed part A080818100 C 22 Adjustable drop out tray support movable A080818101 C part 23 Loading beam F090323104 C 24 Intermediate angle beam F09030450 C 25 Splice plate for side member F090212100 C 26 Side member key F07101054 C 27 Guide clip 2 000 mm KX750 A Version 4 2 September 201
26. rom the storage zone Make sure that the container to be loaded is one of the containers approved during verifications prior to initial start up see Checks before the initial start up page 42 Make sure that the loading conditions are identical to those approved during verifications prior to initial start up see Checks before the initial start up page 42 Do not stack containers without prior written authorisation from Interroll When handling containers during loading and unloading refer to the ergonomic standards in force During manual loading Do not place your fingers under the container Do not insert your hands inside the bed Load the container in the axis of the lane gt Do not let go of the load if it is not stable gt If a container sticks out of the bed remove it immediately Do not load a container if pressure is required to insert it Make sure there is enough distance to back up During manual unloading Do not place your fingers under the container Do not insert your hands inside the bed Make sure there is enough distance to back up When unloading a container free it from the stop by pushing it rearwards then lift it to remove it from the bed Respect the loading direction according to the bed s operating mode LIFO or FIFO Version 4 2 September 2014 EN Translated from French Start up and operation 43 Preparing an intervention Performing an
27. t Carton Wheel Flow INTERROLL Decommissioning and scrapping Waste disposal The packaging materials require no special recycling Insofar as possible the packaging should be disposed of in an environmentally friendly manner Interroll can provide the component contents type and quantity upon request The Carton Wheel Flow contains plastic For all maintenance work and when disposing of equipment please comply with environmental standards and use appropriate disposal methods When disassembling for scrapping Follow the assembly procedure in reverse order Store the components in a suitable container to avoid falls or injury Version 4 2 September 2014 Decommissioning and scrapping E GomErcach Carton Wheel Flow INTERROLL Appendix Spare parts Spare parts illustrations LR UR Standard configuration Loading beam Side member Wheel track Unloading beam 8 8 e l Wheel track clip Side member end caps Version 4 2 September 2014 EN Translated from French Appendix 49 Carton Wheel Flow INTERROLL Loading LP With loading plate LS Loading via stacker crane LL LIFO rear end stop Version 4 2 September 2014 50 Appendix EN Translated from French Carton Wheel Flow INTERROLL Unloading tray Version 4 2 September 2014 EN Translated from French Appendix 51 52 Misc components Carton Wheel Flow INTERROLL Ap
28. the dynamic storage bed Take all necessary precautions to prevent the presence of personnel inside the beds Make sure that the loading and unloading areas include sufficient lighting so as not to hinder handling operations Check that the loading unloading alley has sufficient lighting for the handling operations gt Do not lean or walk on the Carton Wheel Flow components Wear suitable work clothes and Personal Protective Equipment safety shoes gloves etc Tie up long hair or wear a cap Remove jewellery such as necklaces or bracelets gt Do not lean or walk on the wheel tracks Safety 7 Carton Wheel Flow INTERROLL Product information Product description The Carton Wheel Flow offers tailored solutions for handling and preparing or ders for light loads The product comprises wheel tracks attached to a rigid bed The figure below shows the main components of the Carton Wheel Flow Components Side member Wheel track clip Loading beam Side member p Si ae ese TNCS UTI E go qnasi end cap i beam Beam Wheel track Side member Wheel track clip Drop out tray Loading beam gt T PUTES mE SSS b v End stop Side member eee a TDI end cap TT Beam Wheel track Drop out tray support Product inf ti Version 4 2 September 2014 Het EN Translated from French Carton Wheel Flow INTERROLL Possible configurations The Carton
29. the unloading stop In the event of 2 wheel tracks per lane obey the rule below to position the tracks o W width Version 4 2 September 2014 Assembly and installation EN Translated from French Carton Wheel Flow INTERROLL Start up and operation Warnings concerning operation Warning Risk of injury in the event of improper handling Respect the loading direction according to the bed s operating mode LIFO or FIFO Do not insert containers in the bed if they do not enter it com pletely If a container sticks out of the bed remove it immediately Do not load a container if pressure is required to insert it Notice Damage in the event of improper handling Respect the following remarks Load carefully so as not to damage the bed or the products stored in it Never touch the wheel tracks the bed or the rack with the fork lift Do not insert a container on the unloading side if there is not enough room in the bed In the event of a malfunction or if you see any signs of damage immediately stop the bed and set up appropriate signage Forany damage due to impact on a rack beds or wheel tracks immediately inform the company s Maintenance Department gt If you find nuts screws or other components on the floor im mediately stop all levels of the bay and of the neighbouring bays Set up appropriate signage gt If a container is jammed determine what is c
30. try to hold back a container freed during an intervention Before restarting the system check that the bed the rack and its environment e g sprinklers are present and correct Follow the maintenance procedures of the various products dynamic storage beds rack environment Blocked container There may be many reasons causing a container to be blocked and preventing it from starting This is not necessarily a defect in the system Inserting a new container usually corrects the problem gt If a container is blocked in the middle of a lane and or against the rack load another container or use a pole to free it Content falls to the floor If content has fallen to the floor you must secure the area before taking any further action Troubleshooting Failure Cause Correction Blocked container Damaged container Withdraw the container from ser Vice Container non compliant with tests Withdraw the container from ser performed during start up vice Foreign bodies attached to the con gt Remove the foreign bodies tainer Foreign bodies on the wheel track Remove the foreign bodies Damaged wheel track Replace it with a new Interroll wheel track Container stops abruptly at an Brake clip worn Replace it with a new Interroll brake end stop clip Brake clip missing Add a brake clip Version 4 2 September 2014 EN Translated from French Troubleshooting 47 Recommendations for protecting the environmen
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