MC-1 Manual - Carousel USA
Contents
1. 2135 Huntington Drive Suite 101 San Marino California 91108 Toll Free 866 796 59752. CarouselUSA Commercial and Residential Turntables Motion Control User Manual Model 1 Introduction The control system for the Carousel Turntables offers four modes of operation 1 2 3 4 Manual Camera Preset Program These functions can be accessed via a built in HTML web server using a standard web browser such as Internet Explorer or Netscape Navigator from user supplied buttons and switches via an accessory port or using an optional built in touchscreen terminal The main menu of the system is shown below In addition to selecting one of the four available operation modes the main menu also offers the Setup menu where system parameters such as the current date and time and the network address of the system can be monitored and adjusted Buttons are displayed along the left side of the HTML and touch screen versions allowing quick jumps to each mode top to bottom Manual Camera Preset Program or back to this main screen via the lower Menu or button Control Systems User Manual V1 0 Carousel USA Manual Mode Manual mode offers the user the ability to simply rotate the table at a speed of their choosing The system will begin to rotate the table when the right or left arrow is pressed on the screen below This screen is available via HTML or will be shown on the touchscreen if that option was chosen The X button appears as soon as a move is started and will cause the table to s
3. and orange wires of connector J4 This is a transistor capable of switching 5 30VDC 12W Control Systems User Manual V1 0 Carousel USA 4 Preset Mode Preset Mode is used to position the turntable in one of five preset positions These positions may be chosen or edited via HTML or the touchscreen The user may also assign digital inputs to any or all of these preset positions A signal on an assigned digital input will supersede any choices made over HTML or on the touchscreen Pressing the Edit Preset button opens a screen that allows each of these five presets to be defined On the Edit Presets screen five tabs are presented each representing one of the five presets For each the user may specify whether the turn is to the right or to the left the size and speed of the move and whether the measurement of the turn is relative to the staring position or in absolute terms A relative move of 30 will increment the turntable that amount every time the command 15 Issued An absolute move of 30 will move the table 30 from the zero position If multiple commands of this type are issued no further action after the first will be seen as the turntable will already be at 30 Control Systems User Manual V1 0 Carousel USA 5 Program Mode Program Mode provides a way for the user to have up to five moves start automatically based on the day of the week and the time of the day These moves could be as simple as rotating 90
4. Auxillary Power 24VDC 0 54 User Input 1 User Input User Input gt U User Input User Input 5 Shutter Common Shutter Output 5 30 2 12W J4 Utility IZO Connectors Enclosure Mounted TURCK 12 0 5 14 5 Receptacle TURCK RS12T 4 4M Cordset Plug Proximity Sensor 40 Sensor Connectors Enclosure Mounted CDi2L OB 050 Al Cordset 11 m lectrical Schematics Cont to J4 PAGE 1 22 AWG 22 AWG BLU i RD OG TN BK VI GRY FX1S 20MT DSS PLC 2 46 VFD Connectors TURCK RS10T 4 Plug Cable TURCK FKFD10 0 5 Receptacle 2 0 15 20 05 GN 3 3 GN OG 9 9 OG MIT FX1N 1DA BD 1 W D A Module 7 30 20 gt 5 FX1N 1DA BD j i VFD 236 ed RS485 Cable Detail Red Llon Datastation R5485 Cable Detail 22 22 AWG AWG BLU GRY 248 1 COM Control Systems User Manual V1 0 Carousel USA 12 Physical Layout DATA STATION ETHERNET ENCDR UTILITY PROX 43 J4 Control Systems User Manual V1 0 Carousel USA Physical Dimensions t 4 E F 10 SS BEAD CHAIN 7 j 38 aN 4 2 0 Q 32 REF do 1 4 t Control Systems User Manual V1 0 Carousel USA 14 EXD CarouselUSA
5. For your convenience you can use the Mark button to set the current position of the table to zero This is the same function as that found on the Manual Mode screen Keep in mind that changing the zero point will change all programmed absolute moves and presets The Network Tab shows the MAC ID of your unique controller Your systems administrator can use this MAC ID to help determine the address of a HTML only controller if the default address is changed and then lost The IP Netmask and Gateway fields can all be adjusted to suit the requirements of any network No changes are accepted here until the Commit button is pressed Keep in mind that if you are accessing the unit over the network you will have to enter the new address into your browser after you make this change The factory default network settings are shown above Control Systems User Manual V1 0 Carousel USA Setup Cont The final tab of the Setup Area allows you to define the functions you wish associated with the available digital inputs Input Map Inputs Input 1 Input 2 Input3 11 11 86 Mothing Nothing setup Line 1 x Mothing Freset 1 stop Cam On aceat 7 Mark U Cam Off Turn Lett Turn Right Preset 5 The Carousel controller provides up to five inputs that can be defined as shown Once an input is defined when it is true that function will be perfor
6. Switch input is used for automatically zeroing the turntable in some applications The VFD connection allows the system controller to issue move commands to the motor controller The ten circuits of this connector are shown below Pin1 White Pin2 Brown Pin3 Green Pin4 Yellow Pin5 Grey Pin6 Pink Pin7 Blue Pin8 Red Pin9 Orange Pin 10 Tan VFD Faulted VFD OK system ground VFD Running DC control circuit common Run Forward Run Reverse Reset Fault Analog speed command 0 10VDC Analog speed command common Control Systems User Manual V1 0 Carousel USA 10 Electrical Schematics 9 82 8 8 82 82 2 146 5 16 AWG BLK RD 06 DATA STATION PLUS RED LION DSPSX000 See Page 2 for detail BK VI Control Systems User Manual V1 0 CD12L 0B 050 A1 to PLC Outputs Page 2 Carousel USA 7 BU 2 BR 1 WH GN 4 5 GY 6 PK RD 9 OG 10 RS12T BU BK TRD N360 RZWD CoM 22 AWG GRY cOM 1 Proximity Sensor 22 AWG GRY COM Power Supply IDEC PSSR SDe4 IN 115 230VAC 1e 60W DUT 24 0 Red Lion 05 5 000 Data Statlon Plus 49 Ethernet Connector Enclosure Mounted RS485 Cable FRX1S 20MT DSS FLC Rotary Encoder Enclodure Mounted 43 Encoder Connectors TURCK 5818 0 Plug TURCK FK8 1 14 5 Receptacle Auxillary Power Common
7. every half hour or turning 180 degrees every day at midnight Multiple programs can be set to overlap to create a wide variety of move profiles The Program Mode Screen shows the settings for all the programs at a glance Pressing the Edit Program button opens a screen that allows each of the five programs to be edited On the Edit Timer Programs screen four tabs are presented each representing one of the four programs For each the user may specify the days of the week and the times that the program should run the repeat interval during that time and the move profile selecting Once will cause the program to run only once it will not be repeated Selecting Repeat will cause the program to run any time the current system time is between the start and Stop times The Repeat Every field specifies how often during the interval defined by the Start Time and Stop Time the program should run For example a car showroom might program a move to occur every 15 minutes between 11 AM and 9 PM Eleven AM would be the start time nine PM the stop time and the Repeat Every field would be set to 15 minutes If the user wanted the turntable to run continuously program 360 move repeating every 00 00 00 seconds Control Systems User Manual V1 0 Carousel USA 6 Setup The Setup Area is divided into three tabs System Network and Inputs The System Tab allows you to set the day of the week and the time of day
8. is provided on pin 2 brown positive and pin 7 blue common of connector J4 Up to amp may be drawn from this connector for input switching shutter control and any other auxiliary functions that the user may desire Digital inputs are made by routing the 24VDC from pin 2 back into pin 1 3 4 5 and 6 User Input1 White User Input2 Pin3 Green User Input3 Pin4 Yellow User Input4 5 Grey User Input5 Pin6 Pink Take care not to short the positive dc supply on pin 2 to ground If this occurs the internal circuit breaker will have to be reset in the controller There are also digital outputs on connector J4 to serve as the camera trigger Pin 8 red connects to the common power line feeding all four outputs These are sourcing outputs capable of switching 5 30VDC at up to 12W If your remote shutter trigger supplies its own power that is within this range connect the positive side to Pin 8 If you would like the system to provide a 24VDC signal to activate the trigger jumper pin 2 of connector J4 to pin 8 Although there are four unique outputs on the controller they are factory programmed to all act simultaneously for shutter control These outputs will be found on pins 9 12 orange tan black and violet on connector J4 Here is a comprehensive description of connector J4 e Shuter Powers 00000 Control Systems User Manual V1 0 Carousel USA 9 Physical Interface Cont The Proximity
9. med regardless of any other activity being commanded from the screen The inputs for Cam On and Cam Off will cause camera mode to start and stop respectively Turn Left and Turn Right initiate jog mode at the speed commanded on the Jog Screen Presets 1 5 will cause the turntable to move to that specific preset position An input on the Mark 0 command will reset the current position indicator to zero Control Systems User Manual V1 0 Carousel USA Physical Interface There are six connections to the Carousel Turntable Controls Power Ethernet Encoder Utility I O Proximity Switch VFD The incoming power is factory configured for 115VAC with a US standard 3 pin straight plug The controls themselves will accept 100 230VAC power and will draw under 3 amps at 115VAC The Ethernet connection is provided via sealed RJ45 connector This is a standard 10 Base 1 100 BASE TX Ethernet connection where the RJ45 is wired as NIC network interface card A crossover cable will be required to connect this directly to a personal computer or it may be connected to a router via a straight cable If the controls will be placed in a damp location purchase the sealed mating connector from Bulgin PN PX0837 The Encoder cable connects to the supplied sensor This sensor reports the current table position back to the control system The Utility connector provides auxiliary power digital inputs and camera trigger outputs A 24VDC power source
10. top rotating when it is pressed The speed graph in the lower right hand corner of the screen adjusts the rotational speed during manual mode If a digital input has been assigned to the jog left or jog right function those inputs will take priority over any other action and will cause this page to be displayed and the table to rotate until the inputs switch off The Mark button will teach the system that the current position of the table is zero which is used as a reference for preset and programmed moves NOTE Changing the zero position of the table will change all preset and programmed positions Control Systems User Manual V1 0 Carousel USA Camera Mode Camera Mode operates much like Jog Mode except that the user may specify how often to provide a signal to an external camera or other device As shown below the Camera Mode screen has Go Stop and speed controls as well as a field for the Shutter Interval Use this field to enter the number of degrees desired between shutter triggers For instance if the value of 3 was entered here the system will send a shutter signal to the camera every three degrees There is no built in stop for this function it will continue to run and issue shutter commands until stopped Digital inputs may be assigned to start and stop camera mode in which case these inputs will take precedence over any screen selected function The shutter command signal is given on the red
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