CX302 - Busy Bee Tools
Contents
1. on ol Q D D Column 4 Position label ock handle ock handle 9 2 Q ajg oO Hex nut gt 0 2 EIG 0 TIO gt v gt olg D N 215 gt 9 1952 2 lt 1e x 2 21012 lt 2 2 S o 0 5 2 5 21 El lt DESCRIPTION QTY 9 Handle shaft _ Retaining ring shaft ok w 5 gt D 3 grip 5 5 8 chisel adaptor Cookhandie O OU Hex bolt 67 1 2 3 bolt D Q a 0 ALO olo lt ws 9 D 5 a 5 ep ABE 3 5 3 2 95 8 2 Q D Q Hold down bracket ocking nut Hex bolt nut Shaft T x o Q 8 60 Q D x Go CO SENN 1 SIAL al ol ol ala Oo Oy oy oy2. CO gt dol no OF N lt 19 CX SERIES DESCRIPTION QTY 3 5 _ Fence bok bolt 5 101 ertical hold down shaft etaining ring ock bracket ock wrench pring pin ock pin i T m o o 515 x lt olojo D lt 0 k Eg CRAFTEX O DESCRIPTION Lock plate 75 776 17 E 22 123 5 8 x 3 8 chisel 5 8 x 1 2 chisel 128 10 198 D D gt a 9 EE gt lt 2 20 O CRAFTEX WA WARRANTY CRAFTEX 3 YEARS LIMITED WARRANTY Craftex warrants every product to be free from defects in materials and agrees to correct such defects where applicable This warranty covers three years for parts and 90 days for labor unless specified otherwise to the original purchaser from the date of purchase but does not apply to malfunctions arising directly or indirectly from misuse abuse improper installation or assembly negligence accidents repairs or alterations or lack of maintenance Proof of purchase is necessary All warra
3. of least resistance for electric current to reduce the risk of electric shock To prevent electrical hazards have a qualified electrician ensure that the line is properly wired This appliance is for use on a circuit having a normal of 110 volts Make sure that the appliance is connected to an outlet having the same configuration as the plug If an adaptor plug is used it must be attached to the metal screw of the receptacle 110 Volt Grounded Outlet Grounding Plug Figure 1 110 Volts outlet for CX302 WARNING Improper connection of the equipment grounding conductor can result in a risk of electric shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded It is strongly recommended not to use extension cords with your CX302 Always try to position your machine close to the power source so that you do not need to use extension cords If it necessary to use an extension cord make sure the extension cord does not exceed 50 feet in length and the cord is 14 gauge to prevent motor damage Check for heat build up periodically Your CX302 should be wired with a 3 prongs plug fitting a 3 prong grounded receptacles as shown in figure 5 Do not remove the grounding prong to fit it into a 2 pronged outlet Always check with a qualified electrician if you are in doubt 7 UNPACKING The machine is properly packaged and shipped completely i
4. Stop Plate Depth Stop Bushing Figure 9 Adjusting the depth stop bushing HEIGHT STOP ADJUSTMENT The height stop adjustment allows making the upward travel distance of the operating lever longer shorter To adjust the height stop Turn the switch OFF and unplug the cord from the power source Loosen the upper lock knob shown in figure 10 and reposition the height stop bushing downwards and re tighten the lock knob Upper Lock Knob Height Stop Bushing Stop Plate Figure 10 Adjusting the height stop bushing CRAFTEX CX SERIES FENCE AND TABLE PARALLELISM The fence can be moved forward or backward to the desired position and secured by two lock knobs To adjust the fence Turn the switch OFF and unplug the cord from the power source Loosen the two lock knobs securing the fence and move the fence to the desired position Measure the distance from the front edge of the table to the fence on both sides of the table Adjust the fence so that A is equals to B as shown in figure 11 Figure 11 Table parallelism Once the fence is parallel with the travel of the sliding table re tighten the lock knobs IMPORTANT Make sure the switch is in the OFF position and the cord is disconnected from the power source while installing any parts performing any adjustments or servicing the machine Failure to do so may cause serious personal injury 12 SQUARING
5. 15 Quick Release Vise is 15 Table ne ten 16 Column Mounted Hold DOWN 16 Operating 17 9 17 CHUAN 17 AMON 17 Parts Breakdown and Parts 18 20 Waranty Nr 21 K CRAFTEX CX SERIES GENERAL SAFETY INSTRUCTIONS FOR MACHINES Extreme caution should be used when operating all power tools Know your power tool be familiar with its operation read through the owner s manual and practice safe usage procedures at all times ALWAYS read and understand the NEVER leave a tool unattended while it user manual before operating the machine CONNECT your machine ONLY to the matched and specific power source ALWAYS wear safety glasses respirators hearing protection and safety shoes when operating your machine DO NOT wears loose clothing or jewelry when operating your machine Wear protective hair covering SAFE ENVIRONMENT is important Keep the area free of dust dirt and other debris in the immediate vicinity of your machine BE ALERT DO NOT use prescription or other drugs that may affect your ability or judgment to safely use your machine DISCONNECT the power source when changing drill bits hollow chisels router bits shaper heads blades knives or making other adjustments or repairs is in operation NEVER allow uns
6. THE CHISEL WITH THE FENCE The chisel should be square to the table and to the fence To square the chisel with the fence make sure the fence is parallel with the sliding table first See page 12 section FENCE AND TABLE PARALLELISM for details Turn the switch OFF and unplug the cord from the power source Lower the head using the operating lever and tighten the head height stop bushing to hold the head in position See page 12 section HEIGHT STOP ADJUSTMENT for details Place a square on the table against the fence and the side of the chisel as shown in figure 12 Figure 12 Squaring the chisel with the fence Loosen the chisel lock lever and adjust the chisel so that it is square with the fence and re tighten the lock lever TILTING HEAD The head can be tilted 30 to the right and 30 to the left for angled mortises To tilt the head Make sure the switch is in the OFF position and the cord is disconnected from the power source Hold the head with one hand and loosen the head fixing bolts with another hand using a wrench See figure 13 Head Fixing As Bolts Stop Pi Figure 13 Loosening head fixing bolts to tilt the head Remove the stop pin shown in figure 13 and tilt the head to the desired angle on the scale and re tighten the head fixing bolts For quick head tilting adjustment the CX302 is provided with one 0 and one 30 positive stop to the left and another 30 positive sto
7. are not refundable e Busy Bee will repair or replace the item at our discretion and subject to our inspection e Repaired or replaced items will be returned to you pre paid by our choice of carriers e Busy Bee reserves the right to refuse reimbursement or repairs or replacement if a third party without our prior authorization has carried out repairs to the item e Repairs made by Busy Bee are warranted for 30 days on parts and labour e Any unforeseen repair charges will be reported to you for acceptance prior to making the repairs e The Busy Bee Parts amp Service Departments are fully equipped to do repairs on all products purchased from us with the exception of some products that require the return to their authorized repair depots A Busy Bee representative will provide you with the necessary information to have this done e For faster service it is advisable to contact the nearest Busy Bee location for parts availability prior to bringing your product in for repairs lt 21 CX SERIES
8. the column and slides into the slots on the fence This hold down can be used when the table and the fence remains in the center position Do not move the table when the column mounted hold down is being used To install and use the column mounted hold down Attach the hold down to the column so that the V groove clamps of the hold down are in the slots on each sides of the column See figure 19 Lower hold down on the work piece and install the lock knob to secure it to the column See figure 19 Column Hold Down Figure 19 Column mounted hold down WARNING When using column mounted hold down you may find it necessary to remove the quick release vise from the sliding table as it may interfere with your operation 16 OPERATING TIPS Always use sharp chisel and bits when mortising Make sure the work piece is clamped securely and the hold downs are properly adjusted The penetration rate of the chisel should be fast enough preventing burning at the tip of the bit but not too fast to damage the motor During the operation you may see smoke coming from the material or the bit which is normal The smoke is produced because of the chip friction and the resins in the stock being burned off Place a piece of wood with 3 4 minimum thickness between the work piece and the table when making mortises that extend through the work piece It prevents the table from damage This sacrificial board should be sligh
9. 2 CRAFTEX CX302 5 8 HOLLOW CHISEL MORTISER With TILTING HEAD User Manual COPYRIGHT 2011 CRAFTEX INDUSTRIES 290 MANUAL WAY BE PRODUCED WITHOUT 5 General Safety Instructions for Machines 3 Specific Safety Instructions 4 a 5 Physical Features gt 6 Proper Gro nding 7 8 NE NS EEE E 8 Chiseland Bit sin rs die 9 Basic 10 a ts 10 ONOFF ira 11 Sliding 11 Raising amp Lowering the Head 11 Depth St p PACU SUM CIN cee aie e raan a 11 Aca atte 12 Fence Table Parallelism 12 squaring the Chisel with the 13 A ee 13 0 amp 30 Positive Stops Adjustment ss 14 Swivel Head ns anime ananas 15 Working Height Capacity
10. 4 Removing the chuck cover The CX302 comes with two different size bushings 5 8 and 3 4 Choose the one that fits the chisel shank Insert the bit into the chisel and then insert the chisel bushing up into the head with the opening in the chisel bushing facing the front of the machine Thread the lock lever into the head and do not fully tighten at this point IMPORTANT The chips produced during operation escape from the opening in the chisel and make sure the opening in the chisel should always be to the right or the left not to the front or rear Push the chisel all the way into the head and tighten the lock lever shown in figure 5 securing the chisel in position Chisel Figure 5 Installing the chisel into the head IMPORTANT Make sure drill bit bottoms out in the chisel before bottoming out in the chuck Secure the chuck in place by using the chuck key provided Adjust the bit so that it protrudes 1 16 from the chisel as shown in figure 6 For some woods it is necessary to install the bit so that it protrudes 3 16 from the chisel Figure 6 Bit coming out from the chisel K CRAFTEX SERIES BASIC CONTROLS A ON OFF Switch Turns the machine On Off B Operating Lever Brings the head and the chisel down on the work piece C Chisel and Bit Lock Knob Holds the chisel and the bit in position into the head D Fence Lock Handles Locks the fence in the desired pos
11. EVER turn the power with the bit or chisel contacting the work piece ADJUST the depth stop to avoid drilling into the table ALWAYS turn off the power before removing scrap pieces from the table SHOULD ANY PART of your tool be missing damaged or fail in any way shut off the machine immediately and remove the plug from power source Replace any damaged or missing parts before resuming operation MAKE SURE the switch is in the OFF position and the cord is unplugged from the power source Clean the table work area before leaving the machine MAKE SURE before making any adjustments the switch is in the OFF position and the cord is un plugged from the power source BEFORE OPERATING your mortiser make sure you have read understood all the safety instructions in the manual and you are familiar with your mortiser If you fail to do so serious injury could occur WARNING The safety instructions given above can not be complete because the environment in every shop is different Always consider safety first as it applies to your individual working conditions CRAFTEX CX SERIES CX302 MORTISER FEATURES MODEL CX302 5 8 HOLLOW CHISEL MORTISER with TILTING HEAD As part of the growing line of Craftex woodworking equipment we are proud to offer the CX302 a 5 8 Hollow Chisel Mortiser with Tilting Head The Craftex name guarantees Craft Excellence By following the instructions and
12. d loosen the smaller lever and tighten the two larger levers securing the head QUICK RELEASE VISE The quick release vise allows clamping the work piece against the fence for safe operation To use the quick vise Simply place the work piece between the clamp stop plate and the fence and rotate the hand wheel to clamp the work piece Figure 17 Quick release vise CRAFTE RAFTEX 15 some operations you may want to remove the vise by removing the hex bolts securing the vise on the table surface first TABLE HOLD DOWNS CX302 comes with two hold downs to hold the work piece on the table The hold downs are mounted to the table The table features 9 mounting holes for each hold down on both sides to be mounted in different positions depending on the size of the work piece Spring Loaded Body Clamp Mounting Holes Figure 18 Hold down clamp To use the hold downs for securing the work piece on the table Place the work piece on the table and install the hold downs into one of the mounting holes on the table which is closest to the work piece See figure 18 Adjust the hold down on the work piece by pressing the spring loaded body clamp shown in figure 18 Once the hold down plate is sitting on the work piece lower the latch and secure the work piece on the table CRAFTEX 5 5 COLUMN MOUNTED HOLD DOWN CX302 is provided with a column mounted hold down which is mounted to
13. ition E Table Hold Downs Use these two hold downs to secure the work piece on the table for safe operation F Quick Release Vise Hand Wheel Holds the work piece against the fence G Sliding Table Hand Wheel Adjusts the sliding table position Figure 7 CX302 basic controls K CRAFTEX 5 5 TEST RUN Once you have assembled and inspected the machine it is then time to do a test run and see if the machine powers up and runs properly or not All the tools and objects used for assembling the machine should be removed and cleared away during test run Connect the machine to the correct power source and start the machine During the test run if there is any unusual noise or vibration shut off the machine immediately Check all the parts you have assembled once again and try to find out the problem During the test run make sure the start stop button and all the safety features on the grinder are working properly WARNING Do not make any adjustments while the machine is running Turn the machine OFF and un plug from the power source before making any adjustments Failure to do so may cause serious personal injury 10 ON OFF SWITCH The ON OFF switch is located on the motor featuring a removable safety key that allows the switch to be locked in the OFF position When the switch is in the OFF position remove the key to lock the switch in the OFF position Insert the key back into
14. n crate for safe transportation When unpacking carefully inspect the crate and ensure that the machine and the parts are in good condition The unpainted surfaces of this mortiser are coated with a rust preventive waxy oil needs to be removed prior to operation Use a solvent cleaner that will not damage painted surfaces WARNING CX302 is a very heavy machine do not over exert yourself For safe moving method use fork truck or get the help of an assistant or friend Before setting up your machine you should read and understand the instructions given in this manual K CRAFTEX CX SERIES INSTALLATION Slide the sliding table hand wheel and the quick release vise hand wheel onto the shafts and secure them using screws provided See figure 2 Attach the handles to the hand wheels as shown in figure 2 and secure them using screws provided Figure 2 Installing the hand wheels Slide the operating lever into the hub and secure it using lock knob as shown in figure 3 Operatin Lock Knob age Figure 3 Installing the operating lever CHISEL AND BIT INSTALLATION Make sure the switch is in the OFF position and the cord is unplugged from the power source before installing servicing performing any adjustments Loosen the two lock knobs on both sides of the head to expose the chuck See figure 4 Chuck SITE SERIES Figure
15. nty claims are subject to inspection of such products or part thereof and Craftex reserves the right to inspect any returned item before a refund or replacement may be issued This warranty shall not apply to consumable products such as blades bits belts cutters chisels punches etceteras Craftex shall in no event be liable for injuries accidental or otherwise death to persons or damage to property or for incidental contingent special or consequential damages arising from the use of our products RETURNS REPAIRS AND REPLACEMENTS To return repair or replace a Craftex product you must visit the appropriate Busy Bee Tools showroom or call 1 800 461 BUSY Craftex is a brand of equipment that is exclusive to Busy Bee Tools For replacement parts directly from Busy Bee Tools for this machine please call 1 800 461 BUSY 2879 and have your credit card and part number handy e All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as proof of purchase Returns must be in an un used condition and shipped in their original packaging a letter explaining your reason for the return Incurred shipping and handling charges
16. p to the right See figure 14 lt gt CRAFTE O CRAFTEX 13 Figure 14 Positive stops For quick 30 head tilting adjustment to the left tilt the head to the left and slide the stop pin into the hole until the left side 30 positive stop rests on the stop pin set screw For quick 30 head tilting adjustment to the right tilt the head to the right until the head casting comes in contact with the right side positive stop set screw Tighten the head fixing hex bolts 0 amp 30 POSITIVE STOPS ADJUSTMENT If the positive stops do not give a perfect angle they can be adjusted To adjust the 0 positive stops Turn the switch OFF and unplug the cord from the power source Make sure the 0 positive stop is sitting on the stop pin as shown in figure 14 and install the chisel into the head See page 8 CHISEL INSTALLATION for details CRAFTEX 5 5 Place a square on the sliding table against the chisel as shown in figure 15 and check if the chisel is perfectly square with the table surface Figure 15 Squaring the chisel with the table If it is not square loosen the head fixing bolts and adjust the head until the chisel is perfectly square with the table surface and re tighten the head fixing hex bolts Loosen the 0 positive stop hex nut adjust the screw and re tighten the hex nut To adjust the 30 positive stop Make sure the switch is in the OFF position and the cord is
17. procedures laid out in this user manual you will receive years of excellent service and satisfaction The CX302 is a professional tool and like all power tools proper care and safety procedures should be adhered to 3 4 HP 110 Volts Single Phase 60 Hz AMD acerca 6 RP ROR 1 720 Chisel Capacity 1 4 5 8 Chuck Capacity 1 2 Maximum Chisel 6 1 2 Maximum Distance fence to 3 Maximum Distance chisel to table with head in extended position 9 1 2 Under Table Hold Down Capacity 5 3 4 Sliding Table Size 20 x 8 1 4 Sliding Table Travel 16 20 x 3 9 16 Powder Coated Paint Length Width Height 20 x 16 x 30 Weight 136 lbs 3 Years CX302 5 8 HOLLOW CHISEL MORTISER PHYSICAL FEATURES 3 4 HP Motor CRAFTEX CX SeRies On Off Switch DP CRAFTEX a SIC Chisel Adaptor Lock Lever Chisel amp NN M Chisel Adaptor w Table Hold Downs Sliding Table Handwheel Vise Handwheel RAFTE CRAFTEX Operating ae Handle Chuck Cover 7 amp Lock Knob Operating Handle Lock Knob Fence Lock Levers Sliding Table Table Scale Base PROPER GROUNDING Grounding provides
18. the switch and unlock the switch SLIDING TABLE The CX302 is equipped with a sliding table which allows performing multiple cuts in the same work piece without unclamping and repositioning the work piece The sliding table is moved horizontally to the right or to the left using the hand wheel RAISING amp LOWERING THE HEAD The CX302 is provided with an operating lever to the right side of the head to raise or lower the head The lever height can be adjusted to provide maximum leverage during operation To adjust the lever height Make sure the switch is in the OFF position and the cord is disconnected from the power source Loosen the lock knob securing the lever to the hub and slide the lever in or out to the desired height Secure the handle by retightening the knob See figure 8 Operating L Lock Knob Figure 8 Operating lever DEPTH STOP ADJUSTMENT The depth stop allows cutting to a desired depth and prevents cutting into the work table To adjust the depth stop Turn the switch OFF and unplug the cord from the power source Make sure the chisel or the bit is installed properly in the head Use the operating lever and lower the head until it is at the desired height above the work table Hold the head in that position and loosen the depth adjustment lower lock knob Set the depth stop bushing up against the stop plate and re tighten the lower lock knob See figure 9
19. tly narrower than the work piece allowing the vise to clamp on the work piece IMPORTANT Make sure the switch is in the OFF position and the cord is disconnected from the power source while installing any parts performing any adjustments or servicing the machine Failure to do so may cause serious personal injury MAINTENANCE During the lifetime of your machine you will need to practice some regular maintenance to keep your saw at peak operating performance Regularly check the machine for any loose mounting bolts damaged wire and plug worn switch or any other unsafe condition CLEANING Vacuum the wood chips and sawdust and then use a dry cloth to clean the remaining dust and dirt on the table surface after every use Make sure to clean the moisture on the unpainted cast iron surfaces of the table which can produce rust Use a rust preventive oil on the unpainted surface of the table if the table is not used for along period of time LUBRICATION All the bearings are sealed permanently lubricated and do not need any lubrication Apply a few drops of light machine oil to the columns occasionally after cleaning the saw dust and wood chips 17 CX302 PARTS BREAKDOWN 133 ORTEK 18 CX302 PARTS LIST DESCRIPTION QTY Hex bolt U Q A 01 00 gt TD w 2
20. unplugged from the outlet Tilt the head and make sure the 30 positive stop is sitting on the stop pin Place a protractor on the sliding table surface and check if the chisel is at a perfect 30 angle with the table surface Loosen the head fixing bolts and adjust the head so that the chisel is at 30 angle with the table surface and re tighten the hex bolts Loosen the hex nut on the positive stop adjust the screw and retighten the hex nut 14 SWIVEL HEAD ADJUSTMENT The head can be swiveled to the right or to the left up to 180 To swivel the head Make sure the switch is the OFF position and the cord is disconnected from the power source Uninstall the chisel if already installed Loosen the two larger lock levers and tighten the smaller lock lever to widen the gap in the column sleeve casting Smaller Lock Lever Figure 16 Lock levers Swivel the head to the desired angle and loosen the smaller lock lever Re tighten the larger lock levers and secure the head in position WORKING HEIGHT CAPACITY ADJUSTMENT The working height capacity can be adjusted by 3 To increase the working height capacity Make sure the switch is in the OFF position and the cord is disconnected from the power source Loosen the two larger lock levers and tighten the smaller lock lever shown figure 16 to widen the gap in the column sleeve casting Raise the head by hand up to 3 maximum an
21. upervised or untrained person to operate the machine NEVER reach over the table when the tool is in operation ALWAYS keep blades knives and bits sharpened and properly aligned ALL OPERATIONS MUST BE performed with the guards in place to ensure safety ALWAYS use push sticks and feather boards to safely feed your work through the machine ALWAYS make sure that any tools used for adjustments are removed before operating the machine ALWAYS keep bystanders safely away while the machine is in operation NEVER attempt to remove jammed cutoff pieces until the blade has come to a full stop OCRAFTEX 3 CX SERIES CX302 HOLLOW CHISEL MORTISER SPECIFIC SAFETY INSTRUCTIONS ALWAYS READ and understand the user manual before operating the mortiser MAKE CERTAIN the machine is fastened to a supporting surface to prevent it from tipping over during operation ALWAYS KEEP hands fingers and hair away from rotating parts DO NOT attempt to mortise material that does not have a flat surface unless a Suitable support is used ALWAYS position the hold downs directly over work piece to prevent work piece from lifting during operation ALWAYS clamp the work piece securely against fence to prevent unexpected rotation while operation BE SURE the chisel is sharp not damaged and properly secured in the chuck before you start the machine MAKE SURE the chuck key has been removed before starting the machine N
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