FFAST Injector
Contents
1. L FFAST Mpeg ADAPCO User s Manual www MyADAPCO com SAFETY INSTRUCTIONS When using chemical Injection pumps basic safety precautions should always be followed to reduce risk of fire electric shock and personal injury Failure to follow these instructions could result in death or serious injury READ ALL INSTRUCTIONS GENERAL SAFETY CONSIDERATIONS Always wear protective clothing including gloves and safety goggles when working on or near chemical injection pumps Inspect tubing regularly when replenishing chemical solution for cracking swelling or deterioration and replace as necessary Always wear protective clothing and safety glasses when inspecting tubing Follow directions and warnings provided with the chemicals from the chemical manufacturer Secure chemicals and Injection pumps making them inaccessible to children and pets Make sure the voltage on the Injection pump stand matches the voltage at the installation Do not cut plug off electrical cord or the ground lug consult a licensed electrician for proper installation Injection pump is NOT to be used to handle flammable liquids SAFETY OPERATING PROCEDURES All Injection pumps are tested with water before shipment e Finger tighten plastic connections DO NOT USE A WRENCH Before repair or moving Injection pump disconnect power cord or turn off power to stand De pressurize system and drain chemical Always wear p2. if E Weak or broken toggle unit restarts there is no lever spring problem if unit does not E Actuating arm out of restart the valve block adjustment may need to be rebuilt E Replace spring FE Relocate actuating arm to 400 from back of chrome 2 Will not dra sha pedo See attached print previous page e w A Water motor not working A Check motor per Item 1 COL B Proportioner concentrate above through F E adjustment set on B Re adjust Set on 10 to minimum prime C Pump head seals dry C Remove top valve screw flood cavity with water Replace spring and valve BI Aro screw carefully Start unit Foreign material on ba seat Concentrate has D Tighten fittings hand caused balls to stick tighten only a Remove valve balls F isa discharge back carefully and flush and clean Flush and clean ball o rings in place carefully Replace balls springs and upper and lower valve screws carefully FE Relieve downstream back pressure until unit is primed D Upper or lower valve screws sucking air CHANGING FEED RATE The Feed Rate on the FFAST System injector is infinitely adjustable EVEN WHILE OPERATING AND UNDER WATER PRESSURE To change feed rates 1 Loosen Piston Stroke set knob 2 Turn Piston Stroke adjustment knob clockwise to increase concentration of mixture and turn counter clockwise to decrease concentration of mixture 3 Never operate pump with setting below 4
3. 4 Once desired dosing rate is achieved retighten Piston Stroke set knob NOTE Do not screw Ratio Adjuster below 4 on the graduated sleeve Check outlet water to assure desired feed rate is being delivered SPECIFICATIONS Operating Pressure Maximum Minimum Hydrostatic Test Maximum Temperature Ratios Single Pump Maximum Minimum Pipe Connections Maximum Lift Suction Hose Adapco Inc 550 Aero Lane Sanford FL 32771 407 330 4800 Fax 407 330 9888 1 800 367 0659 Email address info myadapco com US 75 psi 10 0 psi 150 psi 100 F 1 5 1 10 1 3 4 GHT 10 foot 34 ID FFAST System Metric 5 17 bar 0 69 bar 10 bar 38 C 1 5 1 10 1 3 4 bsp 3 meters 19 05 mm
4. and the location must also not be susceptible to freezing temperatures AVOID SOLUTION CONTAMINATION use only clean filtered water Dirt debris and other contaminants in the solution container can cause excessive wear to the unit INSTALLATION RECOMMENDATIONS The unit can be installed directly into the water line using the connections provided with the unit Check for water leaks after the water has been turned on and the desired water pressure has been attained NOTE IF OPERATING PRESSURE EXCEEDS MAXIMUM LIMIT INSTALL A PRESSURE REGULATING VALVE CONNECT NOZZLE ASSEMBLY HOSE Install nozzle hose to injector Take precautions not to cross thread while tightening If hose guard is slowing progress remove guard and continue installation of hose assembly them replace CONNECT SOLUTION CONTAINER Install hose kit onto unit Option 1 install quick coupling onto the end of the hose kit Secure the coupling to the container of the approved solution Option 2 Install the foot valve to the end of the suction tubing Insert the suction tubing into the opening in the solution container Conc set knob Concentration graduations Suction Port A amp B Install 14 ft delivery hose and dispensing handle Installed ellipsoid valve for recitc To Drum Install either foot valve or micromatic closed loading valve depending on drum model Use foot valve for drums not equipped with Micromatic Valve Install Micromatic Valve if
5. drum equipped To suction port A s el 2087 9 5000 0 X x po MANBA Soy E x 200 INSTALL A BACK FLOW PREVENTOR AN APPROVED BACK FLOW PREVENTOR MUST BE INSTALLED in the water line ahead of the unit to prevent water and chemical mixture from entering the source water supply This is because the chemicals that are being injected may not be suitable for human consumption SHUT OFF VALVE Installed on the injection unit already is a series of valves that control the flow of both water and mixed solution Always control the unit using the nozzle valve on the exiting water line IMPORTANT Using the inlet side valve could cause full strength solution to siphon into the feed line VERTICAL MOUNTING SURFACE DE a wa SIDE VIEW SCALE 1 4 END VIEW SOME VY eee 55g0 DRUM SEAL 120 Fig 1 START UP AND CALIBRATION GETTING STARTED 1 Connect power cord to available 115 volts 50 60 Hertz outlet 2 Turn panel switch to OFF 3 Open water supply manual ball valve yellow in color 4 Turn manual 2 position 3 way ellipsoid valve to the vertical position 5 Dial Piston Stroke adjustment knob to a setting of 10 6 Depress Dispensing Nozzle and let flow into an empty container 7 Allow the water to flow until the chemical solution or water during the calibration process has completely primed all lines 8 NOTE THE SYSTEM PRESSURE SHOULD NOT EXCEED 75 PSI 9 Move the Piston Stroke adju
6. for continuous or daily operation CLEAN SOLUTION CONTAINER For open containers keep covered to prevent dirt flies feathers and other flying debris from entering the container Sealed returnable refillable drums are recommended STORAGE Do not allow unit to be subjected to freezing temperatures Regularly check fasteners used to vertically secure pump mount plate Replace pump cover after recirculation concentration adjustments and after each use The pump cover is designed to protect dosing components from damage due to an impact from a foreign object as well as protection from UV rays PARTS DIAGRAM EXPLODED VIEW ke OUTLET ATING ASSY PUMP Wan Pi nao lt o EVER NONE Se CRM fS YOn FING ai A TAPER KETABER 225 WASHER x2 fana ith O RNG BEDS MU Av DG im ro f NUPRER a Er C a II Re ass ssi mone se INJECTION fm Z NPER 5 3 VALVE 438 ACULER NA 936 POPPET MN A GN NUT A t TAN owej s P 1 eo 43 SAA 655 RETANER ki AO ND ND COME no gus i yo feo Ux MN 32 CAP aka 227 l A za A pra NY sad e d nae on NAG PUVF HEAD weap 712 Sg Ber KA k VRETANER n f KAL LAN eS PAE j T AR i x T RII A A Ej MOU sen ia a NS Dome Vig oct 140 fife i l CR Alia el e Ni a li PN 7 t j mam wo owe 9 P oms IW VIEN w f W es RING TN LOWER LA uj sf Sez MER a Ni s L Y iL LON Bt ae d IA seren C a T 4 ko SA 9519 00 95191 A V AY YO O A ue 25 28
7. RUNS REI 2 FAI LE VAVE BLOG rj woe ub BOG fan A nA IE f PUMP HEAD CE ABS RATE NIO TR FLITE 1235 2 e un PUMP ALA ASSY AUP DATE muc Wa MMGETOK GHIN FUME DO ASSY ot ON VAB IKLET b2 WEE Cr AER REC APER AE TA DETAI e DETAI L B FOGGLE LEVER assy Li ETAI La E r xc 4 MIT m HEARING HOUSING ASSY 92 SCALE 1 4 Y SCALE 1 4 am BT m LA OINCT EWO RING po a a gt 19413 104 n ung ma o o NC a Huet war n ox X 245 BEARING coe gt REYES ROD SRAGAET ASS B16 TOGGLE LEVER saek 453 BINING pus 2851 jeu BIPER SCREW 12 282 NOU PW 3 a an L 281 REVERENDO ROD UR ACTUATING l ai n Aten 110 jonn presse 0o ke A E oum T n za SICKER Ni Io NCRO SEREN ASSY La 9722 18d V SEAL 2 w 253 DOWEL PN SPRING 42 MCHO SCHEW TIP OFN AV CN NM z A Gan vie A r OF a 1 312 1 fay i ci en MO PLATE ites 268 NG T E BUSHING ASSY prat wage T Oa ki N re fet ws SEL DFTA A MAN PISTON MAN wm No ya 1 s SHEET 2 of 2 ESY GUNDER ORNS CAP A RING ye TROUBLESHOOTING Complaints Causes Corrections 1 Water motor will A Water turned off to unit A Turn water on to unit rokn B Water filter clogged B Remove and replace filter C Discharge lines shut off or element clogged C Check to be sure lines are D Proportioner stalled cre bis ali system valves proportioner operates pan intermittently then D Water inlet pressure has stalls dropped Relieve down stream back pressure
8. ings of the unit using the chemical manufacturer recommendation for dispensing their product and assure that proper dosage is being maintained INSTALLATION LOCATION MOUNTING OPTIONS Your new chemical injection system will come with 2 heavy duty carabineer hooks Two holes are predrilled on the top flange of the mounting base carabineers can be inserted into the predrilled holes and used to hang chemical injector from a chain linked fence or similar mounting surface approximately six feet above the ground level ALTERNATIVE MOUNTING OPTION If carabineer hooks are not suitable for mounting surfaces available at your facility your chemical injection system also comes with 4 5 16 x 18 SS bolts and 4 zip toggles for flat mounting surfaces Locate anywhere on a cold water line that is free of sand and grit The installation of a filter with a 140 mesh screen is highly recommended in the front of the unit especially if sand or grit is present in the water source Safety Precautions Label all water lines valves and connections with a WARNING that the water supply contains additive If the solution that is being injected is not suitable for drinking water all water lines should be labeled WARNING NOT FOR HUMAN CONSUMPTION AVOID A POTENTIALLY HAZARDOUS CHEMICAL ACCIDENT a location should be selected to provide a safe but accessible place for the chemical solution container It should be kept away from children and or high usage areas
9. rotective clothing and safety glasses when working on Injection pump Always consult licensed plumber and electrician before installation and make sure to conform to local codes Be sure to de pressurize system prior to hook up or disconnection of Injection pump DO NOT MODIFY pump as this poses a potentially dangerous situation and voids the warranty For accurate volume output pump must be calibrated under all operating conditions TABLE OF CONTENTS SAFETY INSTRUCTIONS ina l INTRODUCTION ia eya ra avi ta ian a l e e e aurae e a km nepe COD motis 3 INSTALLATION LOCATION n e e A A afos an a 3 INSTALLATION RECOMMENDATIONS eL0eteevteeooenoooooenooesooonoseooenooenoonnoenosenoonooon 3 START UP AND OPERATION iere orestis iii ii 5 GENERAL MAINTENANCE tons lay on sos spo yota da nat ihe erecto dis 8 PARTS DIAGRAM tio eei eor o EH IND e id 9 TROUBLESHOOTING GUIDE sumiso EUM Ee XUNTA 10 RATIO ADJUSTMENTS sire sees eaten enano eene uana europa di da 11 SPE CUBIC A TON Si Av Rasta nase 12 b 14 5 5 Ip f INTRODUCTION These installation operation and maintenance instructions cover your FFAST System chemical Injection pump This model is designed to inject liquid or completely dissolved solutions that are recommended and approved for injection into water and applied to a variety of applications Water treatment chemicals can also be applied It is the responsibility of the operator to determine the correct dosage sett
10. stment knob to the desired mix ratio setting determined from the dosing chart below Pump Setting 10 NOTE DOSING CHART PROVIDED FOR REFERENCE PURPOSES ONLY IN ORDER TO ASSURE DESIRED MIX RATIO HAS BEEN ACHIEVED CALIBRATION IS REQUIRED CALIBRATION 11 You will need 1 5 gallon and 1 10 gallon graduated container Fill the 5 gallon graduated container with chemical or water for calibration purposes Flow meter installed behind the dispensing nozzle can also be used to measure effluent by resetting meter to 0 before each test and reading output recorded 12 Place suction line into 5 gallon graduated container 13 Depress dispensing nozzle and allow mixture to flow into empty 10 gallon catch container continue depressing nozzle until exactly 1 gallon of material is siphoned from the 5 gallon container 14 Release dispensing nozzle and measure the volume of mixture collected in the 10 gallon container i e if 6 total gallons is collected in the catch container mix ratio is equivalent to a 5 1 mix ratio 15 Adjust Piston Stroke adjustment knob and repeat steps 11 14 until desired mix ratio is achieved 16 Once mix ratio is achieved tighten Piston Stroke Adjustment set knob NORMAL OPERATION Because certain chemical solutions separate over time a re circulation pump is needed to re suspend the solution before being injected to achieve optimum results 1 Turn manual 2 position 3 way ellipsoid valve to the hori
11. zontal position 2 Turn Panel switch to RE CIRCULATE 3 Allow the pump to run for approximately 3 to 4 minutes per 30 gallons Run time is proportionate to the amount of solution remaining in the container 4 Turn the Panel switch back to left position OFF 5 Turn Manual 3 way ellipsoid valve to Vertical Position 6 Insert dispensing nozzle into tank and begin to fill NOTE If full tank is desired nozzle WILL NOT shut of automatically Please be cognizant of the fluid level in your chemical tank Do NOT leave the injection system unattended while filling chemical tank 7 After tank filling is complete hang nozzle on cover using built in hook and close water supply manual ball valve GENERAL MAINTENANCE The unit has been designed and built to inject liquid solutions with a minimum of maintenance However solution being pumped by the unit will leave deposits residue and precipitates that require attention to provide maximum dependable service The degree to which these contaminants accumulate depends on the solutions being pumped and the water supply RINSE INJECTOR AFTER EACH USE Put suction tube into a 1 qt or more container of fresh water and operate injector by running sufficient amounts of water through injector to rinse and free contaminants from the lower end of the pump Contaminants allowed to remain in the injector can dry out and foul or damage lower end at the next start up This procedure is not required
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