Home

View / the Complete Manual

Contents

1. Outputs per module 16 current sinking Outputs per module 16 current sourcing Commons per module 2 internally connected Commons per module 2 isolated Operating voltage peak 4 5 26 4VDC 40 VDC Peak Operating voltage peak 10 2 26 4 VDC 40 VDC Peak Output type NPN Open collector Output type NPN Emitter Follower ON voltage drop 0 5V O 0 5A 0 2V Q 0 1A ON voltage drop 1 5 VDC 9 0 5A Max current resistive 0 5A point 3A common Max current resistive 0 5A point 3A common 2 50 C 2 5A common 2 60 C Max leakage current 0 1mA 40VDC Max leakage current 0 1mA 40 VDC Max inrush current 2A for 10 ms 1A for 100 ms Max inrush current 2A for 10 ms 1A for 100 ms Minimum load 0 2mA Minimum load 0 2mA Base power required 5V 200mA max Base p
2. 2 19379 K 10A Wickman Fuses non replaceable 1 BA per common 9 w Typical Relay Life Operations S Typical Relay Life Operations O RELAY OUTPUT S m RELAY OUTPUT bo Maximum Resistive Operating Voltage TB Maximum Resistive Operating Voltage TE FU 9 or Inductive Inrush or Inductive Inrush by TA II B o Load Current 28VDC 120VAC 240VAC B Load Current 30VDC 125VAC 250VAC o N n 109 5 0A 200K 100K d 2 FU 1A resistive gt 1M 500K 300K 1 5 1 5 30A 325K 125K 50K e T 1A inductive 400K 200K 100K e ZS ae 05A gt 50M 0 5A resistive gt 2M 800K 500K FE rose 0 5A inductive gt 1M 300K 200K D4 16TR i erating Cha Points 12 250VAC 5 250VAC r Bn D Points Derating Chart 1A 0 60Hz EH Y 10mA 5A 16 LA Md mA L o Ho 6 Output Current 0 D io rd le A O CA D E D 5A point c S 3
3. RTD INPUT Note 1 1 Chi 200 uA 8 CHANNELS 8 Chi Current In Ch2 Source S as T F4 08RTD S m E C Ref Ka Ch3 gt Adj E 2 Ch3 CH2 Eg e E X Ch4 o A com D Note 2 Ch4 O A D COM Io Ch5 e ae D Ch5 4 S T Ch6 200 uA cha A E Ch6 X Current eh ES E D Source Hi S amp CH6 S Ch7 foar S Es o Ch7 i COM OG E Ch8 ar E S Ch8 C S CH8 Z D Z KE iod SE E KEE ES y Notes 1 The three wires connecting the RTD to the module must be the same type and length Do not use the shield or drain wire for the third connection 2 If a RTD sensor has four wires the extra plus 4 sense wire should be left unconnected as shown
4. ANALOG OUTPUT Typical User Wiring F4 16DA 1 NOTE1 a CH1 See 4mA 20mA EE Current Internal module circuitry 0 1K ohms Output AN eum 4 20mA current sinking CH1 AN ere EI same je me NE CH2 Current Ek lt H D A I ens 0 1K ohms Output gt lt Pe H D A amp Hm MU cua 7 dp same lt y nd l z D CH5 H D A CH5 D i ee Y lt H D A ons GD Ke CH7 H D A I lou D 1 lt lt CH8 amp L lt H D A che 7 T 1 lt Gp CH9 j lt H D A l o CH10 CL CH9 CH lt amp 7 H D A cung 5 x GE Dia B E T z eas SV pia pun s N I Ges lou pus OG i lt CHD NU N H D A CH13 BD 9 1 lt MU D CH15 same lt H D A im d d Q CH16 Current N Heg 4 20mA curr sink pj cuts Gei ep 0 1K ohms Jona T D E b S ES 4 2 L Internal a d A vg 7 DC DC E N Converter 24 VDC 90mA D lo 18 48 VDC User Supply Lt Ca Optional 21 6 26 4 VDC i y Loop Supply 100mA Add 20mA for each 4 20mA loop powered from this supply I O Wiring and Specifications ech F4 16DA 2 16 Channel Analog Voltage Output Output Specifications General Module Specifications Number of
5. Module Location CPU base only Minimum load 0 1mA Outputs per module 64 current sinking Base power required 5V 800mA max Commons per module 8 isolated Operating voltage 4 75 26 5 VDC Output type NPN Open Collector External DC required 24VDC 1096 800mA 50mA per common 7 0A total max Peak voltage 36 VDC OFF to ON response 0 1 ms ON voltage drop 0 6 VDC Q 0 1A ON to OFF response 0 2 ms Max current resistive 0 1A point Terminal type 2 Removable 40 pin 1 0A common connectors sold sep 8 0A module Status indicators Logic Side Max leakage current 0 01mA O 36 VDC Weight 7 4 oz 210 g Max inrush current 1A for 1 ms Fuses None 700mA for 100 ms Points Derating Chart Only 32 status points can be displayed at one time on the front of the 64 module In the A B position the status of the first group of 32 output 5 24VDC OUTPUT Wei A R 56 points A0 A17 BO B17 are displayed connector 1 In the C D O 48 TEE position the status of the second group of 32 output points CO C17 m T n s n 2 40 4 DO D17 are displayed connector 2 1815151 58 gt 32 2 62 6 2 62 6 O 24 Module location this module placement is restricted to the local SE RE E ET 16 base on DL430 DL440 systems It may also be placed in expansion Det Dr
6. H4 EBC H2 EBC F lt Direct H4 EBC F 110 220VAC Direct BEBE EE sees aie IU Koyo RELAY BATT LO W S ej lo a 9 S RUN kl d amp Je L E b Si II e amp amp ME o Je NIS e Gelle O a o H4 EBC F H4 EBC Installation In This Chapter Safety Guidelines Mounting Guidelines Installing DL405 Bases LE Installation Safety Guidelines Plan for Safety WARNING Providing a safe operating environment for personnel and equipment is your responsibility and should be a primary goal during system planning and installation Automation systems can fail and may result in situations that can cause serious injury to personnel or damage to equipment Do not rely on the automation system alone to provide a safe operating environment Use external electromechanical devices such as relays or limit switches that are independent of the DL405 system to provide protection for any part of the system that may cause personal injury or damage Every automation application is different therefore there may be special requirements for your particular application Be sure to follow all National State and local government requirements for the proper installation and use of your equipment The best way to provide a safe operating environment is to make personnel and equipment saf
7. Outputs per module 8 current sinking Outputs per module 8 current sinking Commons per module 2 internally connected Commons per module 4 isolated Operating voltage 10 2 26 4VDC Operating voltage 24 150VDC Output type NMOS FET open drain Output type MOS FET Peak voltage 40VDC Peak voltage 200 VDC 1mS ON voltage drop 0 5VDC 2A 0 2 VDC 91A ON voltage drop 1VDC 2A Max current resistive 2A point 5A common Max current 2A point 4A common Max leakage current 0 1mA 40VDC Max leakage current 5 JA Max inrush current 12A for 10 ms 6A for 100 ms Max inrush current 30A 1ms 6A 10ms 3A 100ms Minimum load 0 2mA Minimum load N A Base power required 5V 150mA max Base power required 5V 295 mA max External DC required 24VDC 10 35 mA External DC required None OFF to ON response 1ms OFF to ON response 25 S ON to OFF response 1ms ON to OFF response 25 Us Terminal type Removable Terminal type Removable Status indicators Logic Side Status indicators Logic Side Weight 8 4 oz 240 g Weight 10 oz 282 g Fuses non replaceable 1 7A per common Fuses non replaceable 1 3A per output o S D Points Derating Chart S Points Derating Chart S 9 3 8 12 24VDC OUTPUT 8 24 150VDC OUTPUT o X Pu 8 4 Output Current TB 24V FU 4 Output TB OPEN FUSE De 6 1 25A point E 67 ouput E Current Sieg S Utpu ur i Ko N
8. Inputs per module 32 sink source Inputs per module 32 sink source Commons per module 4 isolated Commons per module 4 isolated Input voltage range 20 28VDC Input voltage range 4 75 13 2VDC TTL CMOS Peak voltage 30VDC Peak voltage 15VDC ON voltage level gt 19V ON voltage level gt 4 V use pullup R for TTL in OFF voltage level 10V OFF voltage level 2M Input impedance 4 8K Input impedance 1 6K Input current 5 mA Input current 3 1 mA 9 5V 7 5 mA O 12V Minimum ON current 3 5 mA Minimum ON current 1 8 mA Maximum OFF current 1 6 mA Maximum OFF current 0 8 mA Base power required 5V 150 mA max Base power required 5V 150 mA max OFF to ON response 2 10 ms OFF to ON response 1 4 ms ON to OFF response 2 10 ms ON to OFF response 1 4 ms Terminal type Removable 40 pin conn Terminal type Removable 40 pin conn Status indicators Logic Side Status indicators Logic Side Weight 6 6 oz 190 9 Weight 6 6 oz 190 g i Derating Chart Derating Chart 2 Paints erating Cha 24VDC TR ROMS erating Cha 5 12VDC INPUT fo 287 AB CD 287 AB C D hs 24 p AG 17 BD 24 rf Ac r BD 6 204 0 4 0 4 20 0 4 0 4 5 16 DE E 16 TE 8 e 3 7 4 7 a 3 7 3 7 L 4 D4 32ND3 1 4 D4 32ND3 2 0 0 0 10 20 30 40 50 60C 0 10 20 30 40 50 60 C 32 50 68 86 104122140 F ET 32 50 68 86 104122140 F E EN Ambient Temperature C F ER
9. f N Points Derating Chart 18 220VAC OUTPUT 8 TB FU Output Current Output 64 1A point Current 0 4 0 5A point ae 2 6 4 3 7 Output Current D4 08TA a 2A point 2A common 5A common 15 265VAC 0 10mA 2A D 0 10 20 30 40 50 eg POOH 32 50 68 86 104 122 140F Ambient Temperature C F EEN D 18 220 VAC O9 CA ns 0 e Ho 0 T 1 ge eut D L 2 z L D 3 3 18 220 VAC ee iz D tit dO 4 EE D T amp 5 4 L D 6 ru D T D 7 A 59s D 6 ou O I Isol ptical Isolator 7 t i TG AGR e V I oti 4 gt 18 220 VAC Common To LED ES l NG Points Derating Chart 18 220VAC oureur 16 TB FU a EXE NS Output TA gt ar B 12 E Current 0 4 0 4 E Pd 0 25A point 1 5 1 5 vil tout t 2 6 2 6 8 gren 2A common 3 7 3 7 D4 16TA an 3A common 15 265VAC 0 10 20 30 40 50 600 z 32 50 68 86 104 122 140F NO Ambien
10. 1 16 256 2 32 512 CH1 4 64 1024 See NOTE 1 V 8 128 2048 D4 02DA Channel 1 is wired for D A k current output DISPLAY a NU User Load 3 a L O 5 to 550 ohms Shielded S amp a an CH2 E V 4 D A amp V See NOTE 2 E t Channel 2 is wired for i Jelelseleleieleeleisiel Je Bd 2 voltage output D AN I Ko z I User Load CH2 bd V 2 2K ohms dC T de or greater 8 9 Shielded SS Lob NC L cv ND 24V 0 10VDC RR Si Tes 13 User Supply al 24VDC 0 34 21 6 26 4 VDC oV CLASS 2 e V D4 02DA d I O Wiring and Specifications 9 43 F4 04DA 4 Channel Analog Output Output Specifications General Module Specifications Number of Channels 4 Output Ranges 0 5V 0 10V 5V 10V 4 20 mA Resolution 12 bit 1 in 4096 Conversion Method Successive Approximation Output Type Single ended 1 common Output Impedance 0 2Q typical voltage output Load Impedance 2KQ minimum voltage output 09 minimum current output Maximum Load Voltage 680Q 18V 1KQ 24V 1 5KQ 36V current output Voltage Output Current 5 mA sink or source Short Circuit Current 15 mA typical voltage output Li
11. d I O Wiring and Specifications 9 4 F4 04DA 2 4 Channel Analog Voltage Output Output Specifications General Module Specifications Number of Channels 4 single ended one common Output Ranges 0 5 0 10 5 10VDC Resolution 12 bit 1 in 4095 Load Impedance 2K minimum Load Capacitance 0 01 uF maximum Voltage Output Current 5 0 mA sink or source Short circuit Current 15 mA typical Linearity Error end to end and Relative Accuracy 1 count 0 025 maximum Offset Calibration Error 3 counts maximum unipolar 4 counts maximum bipolar Full Scale Calibration Error 8 counts maximum offset error included Maximum Inaccuracy 0 2 25 C 77 F 0 4 0 to 60 C 32 to140 F Conversion Time 5 s maximum settling time 2 0 ms maximum digital out to analog out Digital Output Points Required 16 point Y outputs 12 bits binary data 4 active channel bits or 2 active channel bits and 1 sign bit for bipolar Power Budget Requirement 90 mA 5 VDC from base External Power Supply 21 6 26 4 VDC 90 mA class 2 outputs fully loaded Accuracy vs Temperature 57 ppm C full scale calibration change including maximum offset change 2 counts Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 95
12. 6 To LED VL i Optical E Qe eer a GK D X oS Isolator iN T B D i I i Optical E Be Input 9 To LED Se dr Isolator Ea L V Y Current sourcing configuration shown M D I O Wiring and Specifications ef D4 08TD1 12 24 VDC Output F4 08TD1S 24 150 VDC isolated Out
13. Da 7 4 amp Pcs A E So CB gt D 6 o o Cs gt D 5 cb 07 ES Se Gi E E e amp Ae peru 1 2 Qe 1 Be amp c6 gt 7 Ia og 0 eE E ue E 29 C7 d Current Flow e t SE Es FG my ne re OG 4 2 de Common To LED EY 12 24VDC 4 D 1 E Common 3 1 GO e d gs SE o a o F TGO F mym Optical Input Isolator G Input P Optical kn Erna o AER Isolator NO Y Current sourcing configuration shown D4 16ND2F DC Input I O Wiring and Specifications Ex D4 16SIM Input Simulator Inputs per module 16 current sourcing Inputs per module 8 or 16 selectable Commons per module 2 isolated Base power required 5V 150 mA Max Input voltage range 10 2 26 4VDC Terminal type None Peak voltage 26 4VDC Status indicators Logic Side ON voltage level gt 9 5VDC Weight 8 8 oz 250 9 OFF voltage level lt 4 0VDC Input impedance 3 2K 12VDC 2 9K 9 24VDC Input current 2 12 24 VDC 3 8 mA 8 3 mA Minimum ON current 3 5 mA Maximum OFF current 1 5 mA Base power required 5V 150 mA max OFF to ON response 1 ms ON to OFF response 1ms Terminal type Removable Status indicators Logic Side Weight 8 8 oz 250 g Points Derating Chart Y 16 V 12 24VDC m INPUT SIMULATOR 124 TB 8 16 4 AA B m 84 0 4 0
14. a No 4 40A module RS ch ca g Y O ap E i Dio 2 0 D L S Do I Output Current L744 D D 4 1 NC C 1 EE 4 1A point 1 T DD 0 TT c T Gs 5A common 1 dp ru De vre 0 10 20 30 40 50 60 1 D T GE 0 a ft 4 5 D L amp 32 50 68 86 104 122 D y NO I T e 0 10 20 30 40 50 60 2 I e Nb Ambient Temperature C F NC L Da 32 50 68 86 104 122 140 ka SL D 2 L D 7 Ambient Temperature C F 6 SECH Maximum DC voltage E I 18 cB 1 8 Gp jc a rating is 120 VDC E NE JP T SE de tag 0 54 30 000 cycles D O 0 Do 7 3 T amp f typical Motor starters up 3 NC ech DCB AZ to and including NEMA 7 T T De V d L GNo Size 3 can be used with 3 ES e E e ere ES this module a NO A os me 3 e D I fer NC 4 D e e l 5 e Common 5A G 1 NO E el SE y T 6 y EO c Es T ES 5 2 NC b x t Es GE 130 C 4 8 Sample Relay Output Circuit 1 of 4 e LS S RE N le PN Common NO 7 q To LED OG 0 AO 7 0 5 lg NO T L lp NO Ge Ee CS Zi V D Output RELAY pr v Sample Relay Output Circuit 1 of 4 I O Wiring and Specifications 9 39 F4 04AD 4 Channel Analog Input Number of Channels 4 Input Type Single ended or differential Input Ranges 0 5 1 5 0 10 5 10 VDC 0 20 4 20 mA Resolution 12 bit 0 to 4095 unipolar 13 bit 4095 bipolar Input Impedance 20 MQ minimum voltage input 250 Q 1 2W 0 1 25 ppm C curren
15. 10 30 VDC ES xl Common Ground C e Y I O Wiring and Specifications Kad In the next example a sinking DC output point is connected to the sinking input of a field device This is different because both the DL405 system output and field device input are sinking type Since the circuit must have one sourcing and one sinking device a sourcing capability is added to the system output by using a pull up resistor In the circuit below connect Rpull up from the output to the DC output circuit power input DL405 System DC Output P DC pwr O ida R pull up Field Device sourcing sinking Output Input R input vi OM pop ce e sinking T Ja Supply P Common T Ground T Dy bd C NOTE 1 DO NOT attempt to drive a heavy load gt 25 mA with this pull up method NOTE 2 Using the pull up resistor to implement a sourcing output has the effect of inverting the output point logic In other words the field device input is energized when the DL405 system output is OFF from a ladder logic point of view Your ladder program must comprehend this and generate an inverted output Or you may choose to cancel the effect of the inversion elsewhere such as in the field device It is important to choose the correct value of R pull up In order to do so the nominal input current to the field device I input when the input is energized needs to be identified If this v
16. 2 OG 7 Common Isolat 7 24VDC 24V Optical u 5 D duum solator i D Oulput Isolator Y Ss US Ke T 112 24 t Ez gu db ae e To f ay 24 VDC 7 l TO LED n bl 24VDC 5 E oe V SS Y Output V ER D4 32TD1 5 24VDC Output O I O Wiring and Specifications 9 29 D4 32TD1 1 5 15VDC Output Outputs per module 32 current sinking Outputs per module 32 current sinking Commons per module 4 isolated Commons per module 4 isolated Operating voltage 4 75 26 4 VDC Operating voltage 5 15 VDC Output type NPN Open Collector Output type NPN Open Collector w pullup Peak voltage 36 VDC Peak voltage 16 5 VDC ON voltage drop 0 6 VDC 9 0 2A ON voltage drop 0 4 VDC 9 0 1A Max current resistive 0 2A point 1 6A common Max current resistive 0 09A pt 0 72A com 2 88A mod Max leakage current 0 1mA 36 VDC Max leakage current 0 01mA 16 5 VDC Max inrush current 1A for 10 ms 0 5A for 100 ms Max inrush current 0 5A for 10ms 0 2A for 100ms Minimum load 0 1mA Minimum load 0 1mA Base power required 5V 250mA max Base power req 5V 250mA max External DC required 2
17. 3 7 3 7 S J D4 08NA 4 D4 16NA Oieee ee Oii E d EP 0 10 20 30 40 50 60 C psc ME 0 10 20 30 40 50 60 C KN 32 50 68 86 104 122 140 F ears 32 50 68 86 104 122 140 F 50 60Hz Ambient Temperature C F Ambient Temperature C F AA CA CH Q 10 220 VA CA 0 peu S Boa oF GB 110 VAC C Hal TEF a HS o 0 r e toot amp FG Pig JE L 8 Ee pa EE Ht Oe en E De t s e a 2 D A es dp 3 p Sc ore Ep 7 110 220 VAC amp amp 110 VAC aa t STEE ca L 2118 pets Qo E E D Hmo 4 5 Ds Q GB cb CB D st 1 E amp pre mq 1 Os Ie He Es E amp r 5 amp e t 1 qe e p DD L 28 2 6 t a ra re Tt D 110 vac Common Z l 7 GI ve Common Ke ES amp e 3 e To LED amp TUER D GO ES E PRUNUS SE ck Optical ep t iot Optical EH Input Isolator M E Soan M pu I O Wiring and Specifications 9 25 D4 16NA 1 220VAC Input Inputs per module 16 Commons per module 2 isolated Input voltage range 187 238VAC Peak voltage 265VAC AC frequency 47 63 Hz ON voltage level gt 150V OFF voltage level lt 40V Input impedance 22K Input current 10 0 mA 220VAC Minimum ON current 7 mA Maximum OFF current 2 mA Base power required 5V
18. 525 Randy R P O Box 4100 Carol Stream IL 60188 Harrisburg PA 17111 0100 708 682 4100 717 944 1300 AMP Incorporated Thomas amp Betts Electronics Div P O Box 3608 200 Executive Center Drive Harrisburg PA 17105 3608 Greenville SC 29616 717 564 0100 803 676 2900 Cooper Industries Belden Div Weidmuller Inc P O Box 1980 821 Southlake Blvd Richmond IN 47375 Richmond VA 23236 317 983 5200 804 794 2877 Newark Electronics Newark Electronics is a distributor 4108 North Ravenswood Ave for all of the above product manufac Chicago II 60640 turers except for Phoenix Contacts 312 784 5100 Products d 9 14 I O Wiring and Specifications Ribbon Cable The chart below lists cables which can be used to connect the terminal block with a 32 1 0 module The cables are 40 conductors with a 050 pitch PVC stranded ribbon cable Description Type Vendor Part Number Gray 26 AWG 3M 3801 40 Gray 26 AWG Belden 9L260 40 Gray 28 AWG Belden 9L280 40 Gray 28 AWG DuPont 76825 040 Gray 28 AWG AMP 499116 5 Color coded 26 AWG 3M 3811 40 Color coded 28 AWG Belden 9R280 40 Color coded 28 AWG DuPont 76177 040 Ribbon Cable The ribbon cable connectors listed below are for attaching the ribbon cable to the Connectors terminal block The cables are all 100 x 100 2 x20 female ribbon connectors with a center bump Description Type Vendor Pa
19. Noise Immunity NEMA ICS3 304 GD ke Q J O ES O Q e 2 7 d 0 9 4 I O Wiring and Specifications F4 04DA 1 4 Channel Analog Current Output Module Wiring Diagram NOTE 1 Shields should be connected to the OV terminal of the module terminal block NOTE 2 Unused current outputs should remain open no connections ANALOG OUTPUT Typical User Wiring F4 04DA 1 SeeNOTE1 1 4mA 20mA EH C t uS Internal module circuitry urren CH1 0 1K E i Output D S 4 20mA curr SAKA cun a g D A I a S CH2 Current AS EH d M Ke 4 20mA curr sink CHa 0 1K ohms z Output D p ORSON Sp de D A one 1 Je D o CH2 I S 5 CH3 Current RD CHS P amp Output AS E 4 20mA curr sinking CH3 D S 0 1K ohms Em E amp lt lt D A on LL GE D E l Ke O amp CH4 I Am ES Gei o AR e 4 20mA curr sinking ES A CH4 Current mc lt lt D A Sea GI 0 1K ohms Z 3 Outpu D amp I y amp E amp E dG S Internal DQ GI D DC DC Converter i amp A fv I a s e 18 30 VDC User Supply 24V 75 mA de Optional 2nd 21 6 26 4 VDC User Supply 75 mA Add 20mA for each 4 20mA loop powered from the module
20. Recommended Fuse 0 032 A Series 217 fast acting current inputs Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 9596 non condensing Environmental air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 GD ke O ES O e 2 7 e e 9 38 I O Wiring and Specifications F4 04ADS 4 Channel Isolated Analog Input Module Wiring ANALOG INPUT Diagram NOTE 1 Shields should be grounded at the signal source NOTE 2 Unused channels should have V amp C amp R of the channels jumpered together 4 CHANNELS F4 04ADS See NOTE 1 1 3E CH1 a Cu Voltage DE S onl IG amp Transmitter dp Www CH1 ES 250 ohms R ES amp ck See NOTE2 HE Analog ss v qi D CH2 Not Used OK um switch C ES 250 ohms gt R D CH3 mr c d E 2 wire 4 20mA d D d D R Ga R cha Y Transmitter E wi C T ES ESN 250 ohms pis ES CH4 y t E SE 2 wire 4 20mA 5 d amp pog chi GB Transmitter Cr W cha d ES
21. for all devices in the panel requiring an earth ground return The single point of ground must be connected to the panel ground termination The panel ground termination must be connected to earth ground For this connection you should use 12 AWG stranded copper wire as a minimum Minimum wire sizes color coding and general safety practices should comply with appropriate electrical codes and standards for your area A good common ground reference Earth ground is essential for proper operation of the DL405 which include 8 Installing a ground rod as close to the panel as possible b Connection to incoming power system ground Installations where the ambient temperature may approach the lower or upper limits of the specifications should be evaluated properly To do this place a temperature probe in the panel close the door and operate the system until the ambient temperature has stabilized If the ambient temperature is not within the operating specification for the DL405 system measures such as installing a cooling heating source must be taken to get the ambient temperature within the DL405 operating specifications Device mounting bolts and ground braid termination bolts should be 10 copper bolts or equivalent Tapped holes instead of nut bolt arrangements should be used whenever possible To assure good contact on termination areas impediments such as paint coating or corrosion should be removed in the area of contact The DL40
22. 0 10VDC 1 5VDC 10 10VDC 4mA 20mA alcala in it 24VDC 0 14 CLASS 2 F4 04AD SE I O Wiring and Specifications 9 36 F4 04ADS 4 Channel Isolated Analog Input Input Specifications General Specifications Number of Channels 4 Input Ranges 0 5V 0 10V 1 5V 5V 10V 0 20 mA 4 20 mA Resolution 12 bit 1 in 4096 Conversion Method Successive approximation Input Type Differential Max Common Mode Voltage 750V peak continuous transformer isolation Noise Rejection Ratio Common mode 100 dB at 60Hz Active Low Pass Filtering 3 dB at 20Hz 12 dB per octave Input Impedance 250 0 196 1 2W current input 200K voltage input Absolute Maximum Ratings 45 mA current input 100V voltage input Conversion Time 1 mS per selected channel Linearity Error 1 count 0 025 of full scale maximum Full Scale Calibration Error 8 counts maximum Vi 20 mA Offset Calibration Error 8 counts maximum Vi 4 mA PLC Update Rate 4 channel per scan max Digital Input Points Required 12 binary data bits 4 active channel indicator bits Accuracy vs Temperature 100 ppm C maximum full scale including maximum offset Power Budget Requirement 270 mA Q 5 VDC from base External Power Supply 24 VDC 10 120 mA class 2
23. Channels 16 single ended one common Output Range 0 5VDC 0 10VDC Resolution 12 bit 1 in 4095 Output Type Voltage Sourcing 10mA maximum External Load Resistance 1k maximum 10k minimum Crosstalk 70 dB 1 count maximum Linearity Error end to end and Relative Accuracy 1 count maximum 10VDC at 25 C Full Scale Calibration Error offset error included 6 counts maximum 10VDC at 25 C Offset Calibration Error 3 counts maximum OVDC at 25 C Maximum Inaccuracy 0 2 at 25 C 77 F 0 4 at 0 to 60 C 32 to140 F Conversion Time 400 js maximum for full scale change 4 5 to 9 mS for digital output to analog out Digital Output Points Required 32 point Y outputs two sets each of 12 bits binary data 3 bits channel se lect 1 bit output enable Power Budget Requirement 80 mA at 5 VDC supplied by base power supply External Power Supply 21 6 26 4 VDC 150 mA class 2 add 20 mA for each current loop used Accuracy vs Temperature 57 ppm C full scale calibration range including maximum offset change 2 counts Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immun
24. Channels 8 differential inputs Input Ranges Pt100 200 C 850 C 328 F 1562 F Pt 1000 200 C 595 C 328 F 1103 F jPt100 88 C 450 C 36 F 842 F 10QCu 200 C 260 C 328 F 500 F 25QCu 200 C 260 C 328 F 500 F Display Resolution 0 01 C 0 01 F 3276 7 Resolution 15 bit 1 in 32768 Absolute Maximum Ratings Fault protected input 22 VDC Converter Type Charge balancing 24 bit Sampling Rate 160 msec per channel Temperature Drift 5ppm per C maximum Common Mode Range 0 5 VDC Linearity Error 05 C maximum 01 C typical Full Scale Calibration 1 C PLC Update Rate 8 Channels Scan max DL440 DL450 CPUs 1 Channel Scan max DL430 CPU Digital Input Points Required 32 X input points 16 binary data bits 3 channel ID bits 8 fault bits Power Budget Requirement 80 mA 5 VDC from base Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 GD ke Qj O ES O e 2 7 d 0 9 64 I O Wiring and Specifications F4 08RTD 8 Channel RTD Input Module
25. D3 D7 H Out i SH bur D3 D7 T p avvv O Tur ovvv O 24 WDC n 4 5 15 L 2 _ To LED VDG 24 E NN S pemont j TT A S GD ke Q J O ES O e 2 7 U 9 90 I O Wiring and Specifications D4 32TD2 12 24 VDC Output Module o P 2 2 O D Q Qn NE Outputs per module 32 current sourcing External DC required 10 8 26 4VDC Commons per module 4 isolated 1A common including load Operating voltage 10 8 26 4 VDC Output type PNP Open Collector OFF to ON response lt 0 2 ms Peak voltage 30 VDC ON to OFF response lt 0 2 ms ON voltage drop 0 6 VDC 0 2A Terminal type Removable Max current resistive 0 2A point Status indicators Logic Side 1 0A common WISI 4 0A module eight 6 7 oz 190g Max leakage current 0 01mA O 26 4 VDC Fuses None Max inrush current 500 mA for 10 ms Minimum load 0 2mA Base power requ
26. DOS and Microsoft are registered trademarks of Microsoft Corporation Windows and Windows NT are trademarks of Microsoft Corporation OPTOMUX and PAMUX are trademarks of OPTO 22 Copyright 1999 Automationdirect com Incorporated All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of Automationdirect com Incorporated Automationdirect com retains the exclusive rights to all information included in this document Manual Revisions If you contact us in reference to this manual be sure and include the revision number Title DL405 Installation and I O Manual Manual Number D4 INST M Original Cover Copyright Original Issue Contents 1 1 1 4 2 1 2 9 3 1 3 64 Table of Contents Getting Started About This Manual ru aos uec A oi Ac CR KCN AD CS an 1 2 The Purpose of this Manual cree Eg qu We x Rex sere Genet 1 2 Supplemental Manuals ce dee Rer ELDER sik REENEN ee PEE XR Rd de ens 1 2 Technical Support cx Gs wed eae ete hie te eee T R R RET Ei a ie DeD 1 2 Key Topics for Each Chapter ass hog mde od mti deme dd hy e mtus din dtd Ave Marea 1 3 Chapters codes Deoa thea eat hU utto epu o tha ta EA s dao H 1 3 Conventions Used uc cete NE a ees et ak eat See 1 3 DL405 System Components eiue chon K K K e e x K K tad eee BU dera a d 1 4 Bases vu sek pees Debs ske wis speed Er pex Ee a 1 4 VO Configuratio eran r e 1 4 V O e EIER 1 4 Install
27. Module 3 57 F4 08THM 8 Channel Thermocouple Input Specifications oooooomommmmmoo 3 58 F4 08THM 8 Channel Thermocouple Input Module 3 59 F4 08THM n 8 Channel Thermocouple Input Specifications K e x 3 60 F4 08THM n 8 Channel Thermocouple Input Module x x x K K eee 3 61 F4 08RTD 8 Channel RTD Input Specifications oooooooccorrnrocnr eee 3 62 F4 08RTD 8 Channel RTD Input Module 3 63 Getting Started In This Chapter About This Manual Conventions Used DL405 System Components The Purpose of this Manual Supplemental Manuals Technical Support About This Manual This manual is written for the user of non traditional CPU slot controllers or I O controllers who are also using our DL405 I O products This manual shows you how to install and wire the equipment It provides specifications for input and output modules lt also helps you understand how to interface these products to other devices in a control system In addition to this manual you will want to have the appropriate manual for your CPU slot controller and for the PC based control software you will be using We strive to make our manuals the best in the industry We rely on your feedback to let us know if we are reaching our goal If you cannot find the solution to your particular application or if for any reason you need additional technical assistance please call
28. Output Current de ME 2 0A point LONDON EP ED o 27 ZApolnt S EE Output Current J S 3 9 J 5A common D4 08TD1 7 lo Apot F4 08TD1S 0 EE ea RE 0 10 20 30 40 50 60 C 10 2 26 4VDC LO 0 10 20 30 40 50 60 C 24 150VDC EH 32 50 68 86 104 122 140 F 0 2MAT2A e 32 50 68 86 104 122 140 F on Ambient Temperature C F Ambient Temperature C F zu 12 24 VDC amp c D t F R our ap Do l 1 S Ck 27 Icom D rr Gei T H CMT our BS poe ep 4 GN Gin 1 foom D ri ep iral Gi L L I gt sup e LC D3 2 7 D SE og B our 12 24 VDC y _ T D i D ud nou 2 EE t c T vf c B T L 3 D 1 EE CE 4 co OUT D HI 4 z e Internally C L 1 e 5 CO com L I E D 5 connected T l B x SS y amp 5 3 Jar ES OUT C HI De e l C SS af SC ag COM D amp r GA Sr E our I amp 5 BS SE t E x amp EE COM Gei 24VDC 6 Supply sup 3 3 Fr EON D 1 D OUT l 24V i LED B Common com 6 GI 4 24VDC Output R H PA Ke D 8 OUT Es SF L d Le y See e ii Optical amp T S i To LED is gt isolator RUE ES Output pod Common Mg A 3A VW Y e e 9 28 I O Wiring and Specifications D4 16TD1 5 24 VDC Output D4 16TD2 12 24 VDC Output
29. Outputs per module 8 relays Outputs per module 16 relays Commons per module 8 isolated Commons per module 2 isolated Operating voltage 12 30VDC 12 250VAC Operating voltage 5 30VDC 5 250VAC Output type 4 Form C SPDT 4 Form A SPST NO Output type Form A SPST NO Peak voltage 30VDC 250VAC 25A Peak voltage 30VDC 256VAC AC frequency 47 63 Hz AC frequency 47 63 Hz Max current resistive 5A point 40A module Max current resistive 1A point 5A common Max inrush current 10A Max leakage current 0 1mA 265VAC Minimum load 100mA 212 VDC Max inrush current 4A Base power required 5V 575mA max Minimum load 5mA External DC required None Base power required 5V 1000mA max OFF to ON response 7 ms External DC required None ON to OFF response 9 ms OFF to ON response 10 ms Terminal type Removable ON to OFF response 10 ms Status indicators Logic Side Terminal type Removable Weight 13 8 oz 390 g Status indicators Logic Side Fuses user replaceable 1 10A 250V per common Weight 10 9 oz 310 g
30. Q bases in DL450 systems that are using the new 1 bases D A E E A i i DR Wiener dans SELECT ASB Ambient Temperature C F d using EXT 24VDC CD Wiring per 32pts Sop Connector and 5 26V using EXT 24VDC with 24V on 5 26VDC Load Connector Pins 0 1A CLASS2 Connector Connector Supply CN1 CN2 I Zs O O Ao O O A4 cof O O c4 urrent Flow 10 Olas o 5 i Internally Er Internally sd Internally ne E ns ca 2 o os KH 2 Pee a SE we alol eoow ffe el ffe e A10 O O Ai4 cio O O f c14 o0 o0 Current Flow B au O O ats cio O cts oo o0 urrent Flow urrent iow Ai2 O O ate cre O O cis oo o o wc 5 26VDC gt ci 5 26VDC y s A S d pS M S Wo S E S Bo O O 84 Dojo O p4 oo oo Current Flow Current Flow Current Flow Bio O B Dij O O Ds oo oo ae B2 O O Be D2 O De oo oo Ba 9 op bajo O D7 oo oo wv N W co O vs c7 Olvz oo oo SE Ee eno o ss ono oles o 9 9 9 4 B12 O O Bt6 D12 O O De B13 O O B17 Dap O D17 QUO OF 9 w w w cd oo v cao o vs ouo oo J J oo o0 oo oo zw ses v Ges is ees ES ES L L O O L Output D TE Output D E Output D EXT O e N zavbcL ell To LED Ce P4 To LED Er ei To LED N A 24VDC 5 26VDC Somon Common Common 24VDC Ext y 24VDC Ext 24VDC Ext 4 9 36 I O Wiring and Specifications o GC 2 2 O D Q Qn D4 08TA 18 220VAC Output D4 16TA 18 220VAC Output Outputs
31. Supply d 34 I O Wiring and Specifications Sinking Sourcing This next section helps to provide a solid understanding of sinking and sourcing o GC 2 2 O D Q QD Concepts concepts Use of these terms occurs frequently in input or output circuit discussions It is the goal of this section to make these concepts easy to understand further ensuring success in installation Sinking provides a path to supply ground Sourcing provides a path to supply source 4 Sinking and sourcing terminology only applies to DC input and output circuits because of the reference to and polarities Input and output points that are sinking or sourcing only can conduct current in only one direction This means it is possible to connect the external supply and field device to the I O point with current tryingto flow in the wrong direction and the circuit will not operate However you can successfully connect the supply and field device every time by understanding sourcing and sinking For example the figure to the right illustrates a sinking input To properly DL405 System connect the external supply we just have o o Tp to connect it so the input provides a path to sinking ground Start at the DL405 system D Input input terminal follow through the input E Y Sensing sensing circuit exit at the common terminal and connect th
32. Thermocouple wire Note 12 AWG Type TFFN or Type MTW can be used on 8pt modules 14 AWG Type TFFN or Type MTW can be used on 16pt modules Step2 Always use a continuous length of wire Do not splice wires to attain a needed length Step3 Use the shortest possible wire length Step4 Where possible use wire trays for routing Step5 Avoid running wires near high energy wiring D Step6 Avoid running input wiring close to output wiring where 9 possible zu Step To minimize voltage drops when wires must run a long distance Bx consider using multiple wires for the return lines S Step8 Where possible avoid running DC wiring in close proximity to AC wiring Step9 Awoid creating sharp bends in the wires Step10 IMPORTANT To help avoid having a module with a blown fuse we suggest you add external fuses to your I O wiring A fast blow fuse with a lower current rating than the UO module fuse can be added to each common or a fuse with a rating of slightly less than the maximum current per output point can be added to each output We T y Si External Fuses O shown with DIN Rail o eo e fuse blocks e e Y e e E A D e e NOTE For modules which have soldered in or non replaceable fuses we recommend that you return your module
33. and Specifications F4 04DAS 1 4 Channel 4 20mA Isolated Analog Output Output Specifications General Module Specifications Number of Channels 4 isolated current sourcing Output Ranges 4 20mA current Resolution 16 bit 1 in 65536 Output Type Outputs source 4 20 mA from external supply Isolation Voltage 750V continuous channel to channel channel to logic Load Impedance O 1375 Loop Supply 12 32VDC Output Loop Compliance Vin 2 5V Max Load Power Supply 375 12V 975 24V 1375 32V PLC Update Rate 1 channel per scan min 4 per scan max Linearity Error end to end and Relative Accuracy 10 count 0 015 maximum Offset Calibration Error 13 counts 0 02 Gain Calibration Error 32 counts maximum offset error included Maximum Inaccuracy 0 0796 25 C 77 F 0 18 0 to 60 C 32 to140 F Conversion Time 3ms to 0 1 of full scale Digital Output Points Required 32 point Y outputs 16 bits binary data 2 channel identification bits and 1 output enable Power Budget Requirement 60 mA 5 VDC from base External Power Supply 50 mA per channel Accuracy vs Temperature 50 ppm C full scale calibration change including maximum offset change 2 counts Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to
34. per module 8 Outputs per module 16 Commons per module 2 isolated Commons per module 2 isolated Operating voltage 15 265VAC Operating voltage 15 265VAC Output type SSR triac Output type SSR triac Peak voltage 265VAC Peak voltage 265VAC AC frequency 47 63 Hz AC frequency 47 63 Hz ON voltage drop 1 5VAC Q 2A ON voltage drop 1 5 VAC Q 0 5A Max current 2A point 5A com 30 C 2A common 60 C Max current 0 5A pt 3A common 9 45 C 2A common 2 60 C Max leakage current 5mA 265VAC Max leakage current 4mA 265VAC Max inrush current 30A for 10 ms 10A for 100 ms Max inrush current 15A for 10 ms 10A for 100 ms Minimum load 10 mA Minimum load 10 mA Base power required SV 250 mA max Base power required 5V 450 mA max OFF to ON response 1ms OFF to ON response 1ms ON to OFF response 1 ms 1 2 AC cycle ON to OFF response 1 ms 1 2 AC cycle Terminal type Removable Terminal type Removable Status indicators Logic Side Status indicators Logic Side Weight 11 6 oz 330 g Weight 12 2 oz 350 g Fuses non replaceable 1 8A per common Fuses non replaceable 1 5A per common
35. problems e Orderly system shutdown sequence in the control program System power disconnects guard limits emergency stop switches etc Installation e Orderly System The control program can provide the first Shutdown level of protection when used to identify machine problems After analyzing your application identify any shutdown sequences that must be performed Typical problems include part jams empty bins etc that do not pose a risk of personal injury or equipment damage Turn off WARNING The control program must Eu Saw not be the only form of protection for any fed problems that may result in a risk of s personal injury or equipment damage mmm mmm mae lt Retract Arm System Power By using electro mechanical devices such as master control relays and or limit Disconnect switches you can prevent accidental equipment startup When installed properly these devices will prevent any machine operations from occurring For example if the machine has a jammed part the control program can turn off the saw blade and retract the arbor However since the operator must open the guard to remove the part you must include a disconnect switch that removes all system power any time the guard is opened The machine operator must also have a quick and easy method of manually disconnecting a system power This is accomplished with a mechanical device that is clearly labeled as an Emergency Stop sw
36. section before actual installation you should find the best wiring strategy for your application This will help to lower system cost wiring errors and avoid safety problems DL405 system circuitry is divided into three main regions separated by isolation boundaries shown in the drawing below Electrical isolation provides safety so that a fault in one area does not damage another A transformer in the power supply provides magnetic isolation between the primary and secondary sides Opto couplers provide optical isolation in Input and Output circuits This isolates logic circuitry from the field side where factory machinery connects Note that the discrete inputs are isolated from the discrete outputs because each is isolated from the logic side Isolation boundaries protect the operator interface and the operator from power input faults or field wiring faults When wiring a DL405 system it is extremely important to avoid making external connections that connect logic side circuits to any other Primary Side Secondary or Logic side Field Side DL405 System backplane Input q Modul M Inputs Power Input Main pe Power re CPU backpl Supply backplane Output K uis Module Isolation Programming Device M Isolation Boundary Operator Interface or Network H Boundary The next figure shows the physical layout of a DL405
37. spikes from inductive DC loads such as contactors and solenoids circuit given below DL405 Relay Output Inductive Field Device cn Output Input UY 4 3 R op ckt Ce p C Supply A Common i bo Common V A O I O Wiring and Specifications NR Adding external contact protection may extend relay life beyond the number of contact cycles listed in the specification tables for relay modules High current inductive loads such as clutches brakes motors direct acting solenoid valves and motor starters will benefit the most from external contact protection The RC network must be located close to the relay module output connector To find the values for the RC snubber network first determine the voltage across the contacts when open and the current through them when closed If the load supply is AC then convert the current and voltage values to peak values 17 V 50 HUI lt wherex 1 10 10x1 V C F C minimum 0 001 F the voltage rating of C must be V non polarized R minimum 0 5 1 2 W tolerance is 5 For example a relay contact drives a load at 120VAC 1 2 A Since this example has an AC power source first calculate the peak values Ipeak rms X 1 414 0 5 x 1 414 0 707 Amperes Now finding the values of R and C 2 2 y 0 707 og C F 0 05 F voltage rating
38. to OFF response 2 12 ms 4 6 typical Terminal type Removable Terminal type Removable Status indicators Logic Side Status indicators Logic Side Weight 8 8 oz 250 g Weight 8 8 oz 250 g Points Derating Chart gi PER Derating Chart i 8 24 48VDC INPUT 16 12 24VDC INPUT 4 TB TB Sa 12 manar RH 4 0 4 4 0 4 0 4 4 1 5 84 1 5 1 5 J 2 6 2 6 2 6 2 3 7 47 3 7 3 7 D4 08ND3S 4 D4 16ND2 0 i S T T T T T 7 om mo 0 arc LC 32 50 6B 86 104 122 1407 LT mm n 32 50 68 86 104 122 140 E Ambient Temperature C F Ambient Temperature C F CO D CA D zt 7 o zd Doo Sr Jp 12 24VDC y Goa ME ch S e 0 E L t E 0 eo o D 1 c1 5311 3 Ds l EE Gi E 31 91 t y i OC G3 L es Ds 4 s D Ln l Ee SC L 2 d Pos oS Sk So D 6 FI Hr o c3 D m 3 l 6 D Fy gt 4 pos so ee 12 24VD6 St Go mien C4 ER amp 5 H
39. to ON response 7 ms ON to OFF response 12 ms ON to OFF response 9 ms Terminal type Removable Terminal type Removable Status indicators Logic Side Status indicators Logic Side Weight 9 1 oz 260 g Weight 13 2 oz 374 g Fuses non replaceable 1 8A per common Fuses non replaceable 1 10A 125V per common Typical Relay Life Operations EN Typical Relay Life Operations gt RELAY OUTPUT SE RELAY OUTPUT Maximum Resistive Operating Voltage M B Maximum Resistive Operating Voltage TB or Inductive Inrush or Inductive Inrush m Load Current 30VDC 125VAC 250VAC Load Current 30VDC 125VAC 250VAC 0 4 2A resistive 100K 300K 200K v i 1 4 HP 25K Ee TB 2Ainductive 100K 80K 60K gt n 10 0A 50K 50K E 0 5A resistive 800K 1M 800K 5 0A 200K 100K f 0 5A inductive 300K 300K 200K DORTE 3 0A 325K 125K 50K EE EA 0 5A 50M 12 250VAC 5 250VAC 10A50 60Hz 34 Se H Pons Derating Chart 2A 50 60Hz Sech Points Derating Chart Bas mA Mr 8 OS ca 7 Output A S Output Current 0 ES e C
40. to operate within a specific frequency range The minimum voltage level at which an input point will turn ON The maximum voltage level at which an input point will turn OFF The electrical resistance measured between an input point and its common point Since this resistance is non linear it may be listed for various input currents Typical operating current for an active ON input The minimum current for the input circuit to operate reliably in the ON state The maximum current for the input circuit to operate reliably in the OFF state The minimum load current required for an output circuit to operate properly Some output modules require external power for the output circuitry Sometimes called saturation voltage it is the voltage measured from an output point to its common terminal when the output is ON at max load GD ke O ES o Q e 2 7 The maximum current a connected maximum load will receive when the output point is OFF The maximum current used by a load for a short duration upon an OFF to ON transition of a output point It is greater than the normal ON state current and is characteristic of inductive loads in AC circuits The 5VDC power from the base required to operate the module Be sure to observe the base power budget calculations The time the module requires to process an OFF to ON state transition The time the module requires to process an ON to OFF state transition The LEDs that i
41. us at 770 844 4200 The technical support group is glad to work with you in answering your questions They are available weekdays from 9 00 a m to 6 00 p m Eastern Time Please visit our site on the worldwide web where you can find technical and nontechnical information about our products and our company http www automationdirect com If you have a comment or question about any of our products services or manuals please fill out and return the Suggestions card that was shipped with this manual Getting Started 1 8 Key Topics for The beginning of each chapter will list the Each Chapter key topics that can be found in that EE chapter Chapters The main contents of this manual are organized into the following three chapters introduces the various components of a DL405 system Also includes tips on getting started and how to design a Getting Started successful system shows how to prepare for system installation and gives Installation and Wiring safety guidelines to help protect your personnel and machinery I O Wiring an del Wee Includes system and I O wiring diagrams and discrete I O module specifications Conventions Used sd or When you see the light bulb icon in the left hand margin the paragraph to its E a immediate right will give you a special tip The word TIP in boldface will mark the beginning of the text immediate right will be a special n
42. use relays e Loads that require currents under 10 mA Loads which must be switched at high speed or heavy duty cycle Relay outputs in the DL405 output Relay with Form A contacts modules are available in two contact arrangements shown to the right The Form A type or SPST single pole single 3 throw type is normally open and is the E simplest to use The Form C type or SPDT single pole double throw type has a center contact which moves and a stationary contact on either side This provides a normally closed contact and a normally open contact Relay with Form C contacts Some relay output module s relays share common terminals which connect to the 3 wiper contact in each relay of the bank Other relay modules have relays which BE nd are completely isolated from each other In 94 O0 all cases the module drives the relay coil O when the corresponding output point is on Relay contacts wear according to the amount of relay switching amount of spark created at the time of open or closure and presence of airborne contaminants However there are some steps you can take to help prolong the life of relay contacts e Switch the relay on or off only when the application requires it s f you have the option switch the load on or off at a time when it will draw the least current e Take measures to suppress inductive voltage
43. 0 current iy o o At2 O aie c12 O O ct6 o o o o o o s 200 Aua O ar7 C13 O O c17 ES SE O79 ov SETTE O O ca O ov ceo 0 ov d S S S o 0 Bo O B4 Do O O D4 o o o o mr 0 Bnl O O B5 DIO O D5 o o oo omr 00 foo B2 O O Be nal O pe oo oo ro 0 Current Flow 2 B3 O O B7 D3 O D7 o M E i OA ov n oo c3 o o lov c70 o ov es pe pS 24VDC 4 9 9 B10 O O B14 D10 O O D14 o o oo o o i o o Bi o B15 Dii O ops o o o o ere ro o o o B12 O B16 D12 O D16 Seca cee mA ro 0 B13 B17 D13 O D17 G 5 ono o oo calo o lov cso o ov TE e SAL x o alles oo oo Input Input Oo o oo seo TT To LED gt t To LED pm p O O H EXT o E ST G E A 24VDCL2 ae lene SS Common gt t U Common 1 9 oi oe a Module location this module placement is restricted to the local base on DL430 DL440 24VDC Ext systems It may also be placed in expansion HE Pi 9 P bases in DL450 systems that are using the new E 1 bases GD ke Q J O ES O Q e 2 7 d 9 4 I O Wiring and Specifications D4 08NA 110 220VAC Input o GC 2 2 O D Q Qn D4 16NA 110VAC Input Inputs per module 8 Inputs per module 16 Commons per module 2 isolated Commons per module 2 isolated Input voltage ra
44. 1000Q 200 0 595 0 C Type R 0 1768 C 32 3214 F 328 1103 F Type S 0 1768 C 32 3214 F jPt100 38 0 450 0 C Type T 270 400 C 450 752 F 36 842 F Type C 0 2320 C 32 4208 F 25Q 109 Type B 141 1820 C 286 3594 F MEN ase Type P 99 1395 C 146 2543 F 328 500 F 1 0 to 50mV 2 0 to 100mV 3 0 to 25mV Resolution 12 bit 1 in 4096 15 bit 1 in 32768 Maximum Inaccuracy 1 C type J K E T thermocouples 0 2 at 25 C 77 F 3 C type R S B C P thermocouples Special Input Specification F4 08THM Module Chart Ch annels 8 Input Ranges Type J 190 760 C 310 1400 F Type E 210 1000 C 346 1832 F Type K 150 1372 C 238 2502 F Type R 65 1768 C 149 3214 F a Type S 65 1768 C 149 3214 F o Type T 230 400 C 382 752 F 9 4 Type B 529 1820 C 984 3308 F Q Type N 70 1300 C 94 2372 F Di Type C 65 2320 C 149 4208 F S 1 0 to 50mV 7 2 0 to 100mV 3 0 to 25mV Resolution 16 bit 1 in 65535 Maximum Inaccuracy 3 C excluding thermocouple error Analog Input Specification F4 04AD F4 04ADS F4 08AD Module Chart Channels 4 4 8 Input Ranges 0 20 mA 4 20 mA 0 20 mA 4 20 mA 0 20 mA 4 20 mA 1 5V 0 5V 0 10V 1 5V 0 5V 0 10V 1 5V 0 5V 0 10V 5V 10V 5V 10V 5V 10V Resolution 12 bit 1 in 4096 12 bit 1 in 4096 12 bit 1 in 4096 Input Type Single ended Isolated Single ended Maximum Inaccuracy 0 4 at 25 C 7
45. 140 F Conversion Time 400 js maximum for full scale change 4 5 to 9 mS for digital output to analog out Digital Output Points Required 16 point Y outputs 12 bits binary data 3 bits channel select 1 bit output enable Power Budget Requirement 80 mA at 5 VDC supplied by base power supply External Power Supply 21 6 26 4 VDC 150 mA class 2 add 20 mA for each current loop used Accuracy vs Temperature 57 ppm C full scale calibration range including maximum offset change 2 counts Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 GD ke O ES o e 2 7 d 9 94 I O Wiring and Specifications F4 08DA 2 8 Channel Analog Voltage Output Module NOTE 1 Shields should be connected to the OV terminal of the User ANALOG OUTPUT Power Supply at the module terminal block Typical User Wiring F4 0
46. 150 mA max OFF to ON response 5 30 ms ON to OFF response 10 50 ms Terminal type Removable Status indicators Logic Side Weight 9 5 oz 270 9 Derating Chart Pons 3 110VAC ipu 4 TB 124 fo as Ber s zal 0 4 0 4 8 e 6 od m 3 7 3 7 SC D4 16NA 0 0 10 20 30 40 50 60 C 10 20 MA EH 32 50 68 86 104 122 140 F 50 60Hz Ambient Temperature C F m CA alo a Bon Pr de Do eo o D _ _ _ 4 1 1 dp ge E 50 18 2 a De t S E eve D 7 T 3 D O amp c di 4 o gt amp 4 7 D E Ds o a st 1 L ap De La o o ES 2 Cg A amp 7 5 LE t E ae i L 68 21 3 220 VAC Common 4 7 D O D gt 3 Se To LED D an ZS Ka Optical Input Isolator Ns 4 GD ke O ES O Q e 2 7 0 9 26 I O Wiring and Specifications D4 16NE3 12 24VAC DC Input o P 2 2 O D Q Qn F4 08NE3S 90 150VAC DC In Inputs per module 16 sink source Inputs per module 8 sink source Commons per module 2 isolated Commons per module 8 isolated Input voltage range 10 2 26 4VAC VDC Input voltage range 90 150 VAC VDC Peak voltage 37 5VAC VDC Peak voltage 350 peak lt 1ms AC frequency 47 63 Hz AC frequ
47. 158 F Relative Humidity 5 to 95 non condensing Environmental air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 GD ke Q J O ES O Q e 2 7 I O Wiring and Specifications F4 04DAS 1 4 Channel 4 20mA Isolated Analog Output Module Wiring Diagram 0v4 V4 14 d N NOTE 1 Shields should be connected to the OV ANALOG SUIT NOTE 2 Load must be within compliance voltage NOTE 3 For non isolated outputs connect all OV s together OV1 OV4 and connect all V s together 4 CHANNELS V1 V4 Internal module circuitry User Wiring F4 04DAS 1 N C Note 3 ES d Transmitter ovi Gp 4mA 20mA Suppl NU 1 r 12 32VDC de amp CH1 Ducum I D m vil 4 20mA current sourcing H D A ovi ES 0 1375Q Note 2 nop NU 1002 E ES Transmitter 0v2 11 Suppl 7 m ap 12 32 DC ES E D CH2 12 e amp 4 20mA current sourcing D A D W ov2 0 1375 d Note2 ES N C 1009 ovs VS D Transmitter Suppl
48. 170 Volts 9 4 10 10 Q Di V 50 S R 0 wherex 1 10x1 V 169 7 x 1 1 29 R 0 155 16 1 2W 5 169 7 10x0 707 If the contact is switching a DC inductive load add a diode across the load as near to load coil as possible When the load is energized the diode is reverse biased high impedance When the load is turned off energy stored in its coil is released in the form of a negative going voltage spike At this moment the diode is forward biased low impedance and shunts the energy to ground This protects the relay contacts from the high voltage arc that would occur just as the contacts are opening For best results follow these guidelines in using a noise suppression diode e DO NOT use this circuit with an AC power supply e Place the diode as close to the inductive field device as possible e Use a diode with a peak inverse voltage rating PIV at least 100 PIV 3A forward current or larger Use a fast recovery type such as Schottky type DO NOT use a small signal diode such as 1N914 1N941 etc e Be sure the diode is in the circuit correctly before operation If installed backwards it short circuits the supply when the relay energizes 0 3 10 I O Wiring and Specifications I O Module Wiring and Specifications Module Placement Before wiring the I O modules in your O system to field devices it s very important H to make sure each UO module is in the right slot and base in the system C
49. 250 ohms e CH4 o R amp 2 e 5 D hd D 2AVDCOSA Cr E ae O O User oL IG S Supply v o 21 6 26 4 VDC RO STET d O I O Wiring and Specifications Beet F4 08AD 8 Channel Analog Input Input Specifications General Specifications Number of Channels 8 single ended one common Input Ranges 0 5V 0 10V 1 5V 5V 10V 0 20 mA 4 20 mA Resolution 12 bit 1 in 4096 Active Low pass Filtering 3 dB at 20Hz 12 dB per octave Input Impedance 250 ohms 0 1 1 2W current input gt 20 Megohms voltage input 1 Megohm minimum Absolute Maximum Ratings 45 mA current input 75V voltage input Conversion Time 0 4ms per channel module conversion 1 ms per selected channel minimum CPU Linearity Error End to End 1 count 0 025 of full scale maximum Input Stability 1 2 count Full Scale Calibration Error Offset er ror not included 12 counts maximum voltage input 12 counts maximum 2 20mA current input Offset Calibration Error 2 counts maximum unipolar voltage input 4 counts maximum bipolar voltage input 4 counts maximum 4 mA current input PLC Update Rate 8 Channel per scan max Digital Input Points Required 16 X input points total 12 binary data bits 3 active channel bits Power Budget Requirement 75 mA power from base External Power Supply 18 30 VDC 90 mA class 2 Rec
50. 4 1 5 2 6 45 3 7 0 Ll D4 16ND2F DA 168IM 0 10 20 30 40 50 60 C 32 50 68 86 104 122 140 F 10 2770 NDG Ambient Temperature C F GD ke Qj O ES O Q e 2 7 soasr 1 2 3 OFF ON A0 8 or 16 input point selection da switch is located on the back A2 of the module A3 SN j 10 2 26 4 i D CA L 20 VDC w Do gt amp 4 L o A4 Switch position is indicated by the LEDs above the input switches A5 10 2 26 4 L wo Da A6 Oo O IM jaj 5 PG IIIS IE SE A7 E le U BO B1 gt amp 3 Current Flow B2 B3 12 24VDC gu Common if To LED LED Optical Isolator NG B4 OIN m oO O1 O B5 B6 EE EENEG E 888888 BBBBBABBBS B7 d es I O Wiring and Specifications D4 32ND3 1 24VDC Input D4 32ND3 2 5 12VDC Input
51. 4VDC 1096 140mA max External DC required 5 15VDC 1096 700mA max OFF to ON response 0 1 ms OFF to ON response 0 1 ms ON to OFF response 0 1 ms ON to OFF response 0 1 ms Terminal type Removable Terminal type Removable Status indicators Logic Side Status indicators Logic Side Weight 6 7 oz 190 g Weight 6 7 oz 190 g Fuses None Fuses None Points Derating Chart S Points Derating Chart S 32 gt 5 24VDC OUTPUT 32 Output 5 15VDC OUTPUT 287 Output current AB C D 28 9 current A B CD 244 0 1A point AG d1r BID 24 Output current 0 06A AG 7 80 Kr de pr 20 0 015A point pomt E NE 167 2 6 2 e 16 7 2 6 2 6 127 Output current 3 7 3 7 127 3 7 3 7 87 0 2A point D4 32TD1 87 Output current D4 32TD1 1 47 44 0 09A point 0 Fesil br al 9 D T T r T A 8 d 104 IM DISPLAY A B 2 8 8 d 104 BS DISPLAY A B Ambient Temperature C F Ambient Temperature C F Current Flow C D Current Flow A C D 5 26VDC CLASS 2 A 5 15VDC CLASS 2 ve KA 24VDC A po i SE Q A1 A5 E LAO Po VEN 5 15VDC ror roo ASA 00 Asfar 9 9 aja 123 SIM Ss BO B4 24 VDC sele 5 15VDC Bil es o o Bel Be o o B2 B6 o o Ber 2 2 Bal B7 9 9 ev 3 o IWER 24 VDC c0 Cc4 o o 5 15VDC coj C4 o o i ci c5 9 o 3 cilcs o o PAA m oo celos 3 3 celos 13 3 c c7 loo c c7 loo CII VIII o O CI VIII o o 24 VDC Dolpa o o 5 18VDC Do D4 o o rina Di ps lo 8 Kees Dips So T 221 D6 oo i 021 D6 o o r 4 Output
52. 5 system is designed to be powered by 110 220 VAC normally available throughout an industrial environment Isolation transformers and noise suppression devices are not normally necessary but may be helpful in eliminating reducing suspect power problems Enclosures Your selection of a proper enclosure is important to ensure safe and proper operation of your DL405 system Applications of DL405 systems vary and may require additional features The minimum considerations for enclosures include Conformance to electrical standards Protection from the elements in an industrial environment Common ground reference Maintenance of specified ambient temperature Access to equipment Security or restricted access Sufficient space for proper installation cooling and maintenance Agency Approvals Some applications require agency approvals The DL405 agency approvals for which DL405 products are submitted are UL Underwriters Laboratories Inc CE EMC Electromagnetic Compatibility CUL Canadian Underwriters Laboratories A complete listing of agency approvals for each product in the DL405 family is available in the sales catalog or you may call 1 770 844 4200 Installation NEA Environmental The following table lists the environmental specifications that generally apply to the Specifications DL405 system Slot Controller Expansion Unit Bases I O Modules UO module operation may fluctuate depending on the ambient temperature and your app
53. 7 F 0 4 at 25 C 77 F 0 3 at 25 C 77 F 0 55 at 0 to 60 C 0 7 at 0 to 60 C 0 5 at 0 to 60 C 32 to 140 F 32 to 140 F 32 to 140 F e e 3 18 I O Wiring and Specifications Analog Output Module Chart o c 2 2 O D o QD Specification D4 02DA F4 04DA F4 04DA 1 Channels 2 4 4 Output Ranges 4 20 mA 1 5V 0 10V 4 20 mA 0 5V 0 10V 4 20mA 5V 10V Resolution 12 bit 1 in 4096 12 bit 1 in 4096 12 bit 1 in 4096 Output Type Independent Single ended Single ended Maximum 0 296 at 25 C 0 596 at 60 C unipo 0 1 at 25 C 77 F Inaccuracy 77 F 0 7 at 60 C bipol 0 3 at 0 to 60 C 0 8 at 60 C curr 32 to 140 F Specification F4 04DA 2 F4 08DA 1 F4 16DA 1 Channels 4 8 16 Output Ranges 0 5V 0 10V 5V 4 20mA 4 20 mA 10V Resolution 12 bit 1 in 4096 12 bit 1 in 4096 12 bit 1 in 4096 Output Type Single ended Single ended Single ended Maximum 0 2 at 25 C 77 F 0 296 at 25 C 77 F 0 2 at 25 C 77 F Inaccuracy 0 4 at 0 to 60 C 0 4 at 0 to 60 C 0 4 at 0 to 60 C 32 to 140 F 32 to 140 F 32 to 140 F Specification F4 04DAS 1 F4 08DA 2 F4 16DA 2 Channels 4 8 16 Output Ranges 4 20 mA 0 5v 0 10v 0 5v 0 10v Combination of both Resolution 16 bit 1 in 65536 12 bit 1 in 4096 12 bit 1 in 4096 Output Type Single ended Single
54. 7 CH3 Sy IN 250 ohms AtoD us E CH3 AN 9 SE Transmitter dp oV EE x Convertor ji asta Mm E CH1 ES CHA ae DW IN 250 ohms a om N oi Channels 3 6 are not used Nov ag CHS L e gt o D See NOTE 2 CH5 CH5 IN 250 ohms CH2 de Gg OV 9 AW o COM o D mee FT zy cua LN qu CH6 DEE Y IN 250 ohms COM a E CH7 UY ov Fyen p om IN an 2 wire r BY NQU IN 250 ohms E cus D 9 IN o Se Y Gaye ch cou T Transmitter de ae E eche DV IN 250 ohms i ES 2 CH8 Eo Ow i amp d coo Tre Jc E Salt ap Jumpers for com T Kei Transmitter pers 1o che Gei o RR av CHS 7 amp 8 cus IN ag L Optional AN t dp 4 are installed COM External ov 24VDC 0 14 DQ P S r y D 24VDC o an typical 18 30VDC ov EE NAAA More than one external power supply can be used see channel 8 If the power supply common of an external power supply is not connected to OV on the module then the output of the external transmitter must be isolated To avoid ground loop errors recommended 4 20mA transmitter types are 2 or 3 wire Isolation between input signal and power supply 4 wire Isolation between input signal power supply and 4 20mA output d I O Wiring and Specifications 3 41 D4 02DA 2 Channel Analog Output Output Specifications General Module Specifications Number of Channels 2 independent Output Ranges 0 10V 1 5V 4 20 mA Resolution 12 bit 1 in 4096 Output Type Single ended Output
55. 8 Channel Analog Input Specifications xx x x x x K K K K K K e x x x x x K K K K KKK 3 38 F4 08AD 8 Channel Analog Input Module 3 39 D4 02DA 2 Channel Analog Output Specifications e e e x x x x eee eee 3 40 D4 02DA 2 Channel Analog Output Module 3 41 F4 04DA 4 Channel Analog Output Specifications e e x x x x x x K K K eee 3 42 F4 04DA 4 Channel Analog Output Module 3 43 F4 04DA 1 4 Channel Analog Current Output Specifications 3 44 F4 04DA 1 4 Channel Analog Current Output Module 3 45 F4 04DA 2 4 Channel Analog Voltage Output Specifications oooooommmmoo 3 46 F4 04DA 2 4 Channel Analog Voltage Output Module sees 3 47 F4 04DAS 1 4 Channel 4 20mA Isolated Analog Output Specifications 3 48 F4 04DAS 1 4 Channel 4 20mA Isolated Analog Output Module 3 49 F4 08DA 1 8 Channel Analog Current Output Specifications 3 50 F4 08DA 1 8 Channel Analog Current Output Module 3 51 F4 08DA 2 8 Channel Analog Current Output Specifications 3 52 F4 08DA 2 8 Channel Analog Current Output Module 3 53 F4 16DA 1 16 Channel Analog Current Output Specifications 3 54 F4 16DA 1 16 Channel Analog Current Output Module 3 55 F4 16DA 2 16 Channel Analog Current Output Specifications 3 56 F4 16DA 2 16 Channel Analog Current Output
56. 8DA 2 SeeNOTE1 rm a a 0 5VDC ES CH1 Internal module circuitry 0 10VDC 1k 10kQ cH1 0 10 V Sourcing CH1 Voltage D same H D A cha V CH2 AN HD D A wv y 1k toko Z _JOutputl 4 lt Kei CH3 i HD A CHS amp CH4 CHA Y same Go cts l DA HD A PV Jos S D i om E D A ee L QE z CH7 same MD A T Gur D CH8 A cHe D A ome Y do 1k 10kQ amp C D 0 10 V Sourcing id D Voltage ES db Output amp D E e S E e E o 2 amp amp 5 ME s S N Gp 24V Internal ov D 2 ov amp Y DC DC SSES 2 O Converter D D 7 s 24 VDC 150mA e e 3 op User Supply LE G9 21 6 26 4 VDC A y 150mA I O Wiring and Specifications Bo F4 16DA 1 16 Channel Analog Current Output Output Specifications General Module Specifications Number of Channels 16 single ended one common Output Range 4 20 mA current Resolution 12 bit 1 in 4095 Output Type Outputs sink 4 20 mA from external supply Peak Output Voltage 40 VDC no transient voltage suppression External Load Resistance 0 480 18V 220 740 24V 1550 1760 48V Maximum Loop Supply 48 VDC with load resistance in proper range Crosstalk 70 dB 1 count maximum Linearity Error end to end and Rela tive Accuracy 1 count maximum 20mA at 25 C Full Scale Calibration Error offset error included 8 counts maximum 20mA at 25
57. C Offset Calibration Error 3 counts maximum 4mA at 25 C Maximum Inaccuracy 0 296 25 C 77 F 0 4 0 to 60 C 32 to 140 F Conversion Time 400 js maximum for full scale change 4 5 to 9 mS for digital output to analog out Digital Output Points Required 32 point Y outputs 2 sets each of 12 bits binary data 3 bits channel select 1 bit output enable Power Budget Requirement 90 mA 5 VDC supplied by base External Power Supply 21 6 26 4 VDC 100 mA class 2 add 20 mA for each current loop used Accuracy vs Temperature 57 ppm C full scale calibration range including maximum offset change 2 counts Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 GD ke O ES O Q e 2 7 0 9 96 I O Wiring and Specifications F4 16DA 1 16 Channel Analog Current Output Module Wiring Diagram NOTE 1 Shields should be connected to the OV of the User Power Supply at the module terminal block NOTE 2 Unused current outputs should remain open no connections
58. DL405 Installation and UO Manual Manual Number D4 INST M WARNING Thank you for purchasing automation equipment from Automationdirect com We want your new DirectLOGIC automation equipment to operate safely Anyone who installs or uses this equipment should read this publication and any other relevant publications before installing or operating the equipment To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and usually change with time It is your responsibility to determine which codes should be followed and to verify that the equipment installation and operation is in compliance with the latest revision of these codes At a minimum you should follow all applicable sections of the National Fire Code National Electrical Code and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular application nor do we assume any responsibility for your product design installation or operation If you h
59. E SELECT A B Ambient Temperature C F esos SELECT AB TOO C D foo C D Current Flow ae 42 58mA CLASS2 Current Flow Ess geg CLASS2 User ATA AO A4 O User r AT 9 9 A0 A4 O Supply L o At a5 Supply L o At A5 o o alas oo Loo A A6 Jee Current Flow Oo ae o S Current Flow LA MAL S E ii pS re prea oo EO tL oo User I OD DO B4 o o User T 719 9 80 B4 o oO Supply o Bi BS o0 Supply E o BII B5 o0 B2 B6 O Q B2 B6 o o So sx 22 ES sl r E Current Flow 20 OCH o o Current Flow EL CH Cl lo o EO colca oo 2e leo oo 7 E ales a 3 E GE E S User O_O Gates I2 2 User L O_O calor 12 2 Supply E Supply 23 C7 oo DA OO o o m OO o o re DQ Do D4 9 9 Current Flow mn Do D4 2 e goe 2125 oo Be mi os o D2 D6 llo o o D2 D6 llo o cl aos E Wii IAS cites Rm QC nao 24 VDC Ww CI CIV o 5 12 VDC Ss i CIMCIV O e Common a Common jr bw l To LED x J l To LED Ne T CIO Use Display Select switch to view up Use Display Select switch to view rs 1 Optica A0 A7 BO B7 or CO C7 DO D7 EEE optica AO A7 BO B7 or CO C7 DO D7 D be PR urent sinking config shown pi gt F Current sinking config shown I O Wiring and Specifications 9 23 D4 64ND2 24 VDC Input Module M
60. IL STD 810C 516 2 Insulation Resistance 10 M9 500 VDC Noise Immunity NEMA ICS3 304 GD ke Q J O ES O e 2 7 0 9 36 I O Wiring and Specifications F4 04AD 4 Channel Analog Input Module NOTE 1 Shields should be grounded at the signal source NOTE 2 Unused channels should be shorted for best noise immunity NOTE 3 When a differential input is not used OV should be connected to C of the channel See NOTE 1 a Internal CH1 ev Module Single ended Voltage J ES D o o Wiring Transmitter 7 See 4 amp mw front end NOTE 3 G y 250 ohms Ato D Mm l EE TE ae Convertor Differential Voltage O e 4 gt Transmitter amp M m DH ar y 250 ohms 4 2 CH3 S Megol y Differential Current oh 3 5 amp cep ep ov R AI Transmitter gt ove R S CC V 1 OCH FTN CH4 C EE Not Used M e O See NOTE 2 que Es ohms Y amp amp Ces upply D SEN Channel select H ci w T 21 6 26 4 VDC x ov User Supply Class 2 ANALOG INPUT TB 24V RUN NEG DATA 1 16 256 CH1 2 32 512 CH2 4 64 1024 CH3 8 128 2048 CH4 F4 04AD Ha en 5 t 9 9 OD Q Wal DISPLAY CH Ov
61. Impedance 0 50 maximum voltage output Output Current 5 mA maximum voltage output Load Impedance 5509 max 5 09 min current output 2KQ minimum voltage output Linearity 0 1 maximum Accuracy vs Temperature 70 ppm C maximum Maximum Inaccuracy 0 2 maximum at 25 C Conversion Method Integration Conversion Time Start of scan 30uS one scan PLC Update Rate 1 or 2 channels per scan Digital Output Points Required 32 Y output points 12 binary data bits per channel 24 bits total with 8 un used bits Power Budget Requirement 250 mA from base External Power Supply 24VDC 10 300 mA class 2 Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 95 non condensing Environmental air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Insulation Resistance 10 MII 500 VDC Noise Immunity NEMA ICS3 304 GD ke Q J O ES o Q e 2 7 d 39 44 I O Wiring and Specifications D4 02DA 2 Channel Analog Output Module NOTE 1 Shields should be connected to the OV terminal of the module or power supply NOTE 2 Unused voltage and current outputs should remain open no connections ANALOG OUTPUT TB 24V CH1 CH2 MA DATA 71
62. RI III Hn nnn 3 23 D4 08NA 110 220VAC Input x x x x x x x K K E ERREUR EE E a EG 3 24 D4 16NA 110VAC Input ss s s wis eR eR E eed 3 24 D4 16NA 1 220VAC Input ce x x x x cube ii herding due 3 24 D4 16NE3 12 24VAC DC Input eseeerseern eee hn nese nee hh 3 25 F4 08NE3S 90 150VAC DC Input 3 25 D4 08TD1 12 24 VDC Output EELER EIERE rar EEN Rh ra eR ERE ARE RARE 3 26 F4 08TD1S 24 150 VDC Isolated Output 3 26 D4 16TD1 5 24 VDC Output iso x x x x x x K K I ao e eske ekke EAE 3 27 D4 161D2 12 24 VDC QUIPUL EECHER ae 3 27 D4 321D1 5 24VDG OUIpUt sassanidene ek 3 28 D4 32TD1 1 5 15VDC Output sire o x ERR DEEP EN NEEN EE e da 3 28 D4 32TD2 12 24 VDC Output Module oooooccccnccc I III ne 3 29 D4 64TD1 TTL CMOS 5 24 VDC Output Module 3 30 D4 08TA 18 220VAC Output usos eR uox eia ER Eee AA 3 31 D4 16IA 18 220VAC Output x x K K lie I ie a RE RE RT a RP RUNE KE 3 31 D4 08TR Relay Output be E EE tae e rea qi s ta a mS eoe 3 32 F4 08THS 1 Relay Output 25 22 eie tir EE EE EE ave 3 32 F4 081RS 2 Relay Output ee ene EC o Ember on vere aei Ei 3 33 D4 16TR Relay Output s s x x s x x x K K eee 3 33 F4 04AD 4 Channel Analog Input Specifications 3 34 F4 04AD 4 Channel Analog Input Module 3 35 F4 04ADS 4 Channel Isolated Analog Input Specifications luee 3 36 F4 04ADS 4 Channel Isolated Analog Input Module 3 37 Table of Contents BJ F4 08AD
63. alue is not known it can be calculated as shown a typical value is 15 mA Then use I input and the voltage of the external supply to compute R pull up Next calculate the power Ppull up in watts in order to size R pull up properly GD ke Q J O ES O Q e 2 7 V input turn on input R input V V S s 7 supply 0 7 Ri p 8 supply pull up input pull up gt I input R pullup The easiest way to drive a sinking input field device as shown below is to use a DC sourcing output module The Darlington NPN stage will have about 1 5 V ON state saturation but this is not a problem with low current solid state loads DL405 System DC Sourcing Output DC pwr T Common GO T Field Device Output sourcing Input nee Va sinking Y Supply Ground y VY 4 e e Kol I O Wiring and Specifications Ha en 5 t 9 9 OD Q Wal Relay Output Guidelines Prolonging Relay Contact Life Four output modules in the DL405 UO family feature relay outputs D4 08TR F4 08TRS 1 F4 08TRS 2 D4 16TR Relays are best for the following applications e Loads that require higher currents than the solid state outputs can deliver e Cost sensitive applications e Some output channels need isolation from other outputs such as when some loads require different voltages than other loads Some applications in which NOT to
64. ation Safety Guidelines EE 2 2 Plan for Safety ass teuer IR TREE A Uie 2 2 Safety Techniques EE 2 2 Orderly System Shutdown sas oe tise Rer e reg ex xr ux e RETE ER Y rm e e 2 3 System Power Disconnect s uu iit e Lett tran Can e nare Dp dn arci RO ad and dod adr eet and 2 3 Mounting ageleet irettesatt Sea tes 2 4 Base Dimensions rk d geb dee ereen Bee ii REPE COR E RI RES EE E 2 4 Panel Layout amp Clearances e nn 2 5 MGI SUS rrr 2 6 AGENCY ADDIOVAlS anida aro rs EFIE kus erat deceat a 2 6 Environmental Specifications 2 7 POWEL p MET 2 7 Installing DE405 Bases N R Ra a N d UR XA QE E o a e EDGE ARTE 2 8 Three Sizes of Bases coire Se er ENE 2 8 Mounting the Base o e eror baeo vE EO SIE SES HOR Peau S DET Reee Eee 2 8 Installing Components in the Base 2 9 Base Witing CN C EDEN I T LL IN E 2 9 I O Wiring and Specifications VO Wiring Strategies kir RE RUP E AA E N 3 2 DL405 System Isolation Boundaries 3 2 Powering I O Circuits Using Separate Supplies nnana 3 3 Sinking Sourcing Consenso nere ane p iia 3 4 I O Common Terminal Concerts 3 5 Connecting DC I O to Solid State Field Devices ununa eeaeee 3 6 Sold State NI SENSES 105 I EIER 3 6 Solid State Output Loads tege gek buie ser bere Fr bekke DRE 3 6 Relay Output Guidelines eres re PI EE Die el SEN RE Xu CREE Y Tur E e 3 8 Prolonging Relay Contact Life o EE Dn n DE e bee skyet kva skrek e dan et 3 8 LN Table of Contents I O Modul
65. ave any questions concerning the installation or operation of this equipment or if you need additional information please call us at 1 770 844 4200 This publication is based on information that was available at the time it was printed At Automationdirect com we constantly strive to improve our products and services so we reserve the rightto make changes to the products and or publications at any time without notice and without any obligation This publication may also discuss features that may not be available in certain revisions of the product Trademarks This publication may contain references to products produced and or offered by other companies The product and company names may be trademarked and are the sole property of their respective owners Automationdirect com disclaims any proprietary interest in the marks and names of others Stage is a trademark of Koyo Electronics Industries Co LTD Think amp Do Software is a trademark of Think amp Do Software Inc Texas Instruments is a registered trademark of Texas Instruments Inc TI TIWAY Series 305 Series 405 TI305 and TI405 are trademarks of Texas Instruments Inc Siemens and SIMATIC are registered trademarks of Siemens AG GE is a registered trademark of General Electric Corporation Series One is a registered trademark of GE Fanuc Automation North America Inc MODBUS is a registered trademark of Gould Inc IBM is a registered trademark of International Business Machines MS
66. direct com These same Module connectors are also available from other Fujitsu Microelectronics Inc Use the Connectors following part numbers to order these connectors Automationdirect com Part Numbers e D4 IOS3264R Ribbon cable connectors 2 in a pack Can be used on either 32 point or 64 point modules e D4 103264S Solder type connector 2 in a pack Can be used on either 32 point or 64 point modules Fujitsu Part Numbers For connectors made by Fujitsu you may contact Fijitsu at the following address Fujitsu Microelectronics Inc Electronic Components Division 3545 North First Street San Jose CA 95134 1804 USA 408 922 9000 s FCN 367J040 AU F or AG F 32 64 point ribbon cable connector e FCN 361J040 AU or AG 32 64 point solder type connector AU connectors use gold over palladium plating AG connectors use silver plating Vendors For the If you wish to use aterminal block with your 32 or 64 point module here is a partial list 9 Parts Used in the of vendors who can provide the parts you will need to build the configuration shown St Terminal Block earlier consisting of a ribbon cable a ribbon cable connector and a terminal block E Configuration ET Vendors S 3M Electronic Products Division DuPont Connector Systems 6801 River Place Blvd Barley Mill Plaza Austin TX 78726 9000 Wilmington DE 19898 0019 800 225 5373 800 237 2374 Augat RDI Phoenix Contacts Products
67. e E 270 1000 C Type J 210 760 C Type K 270 1370 C 450 1832 F 350 1390 F 450 2500 F Type R 0 1768 C 32 3214 F Type S 0 1768 C 32 3214 F Type T 270 400 C 450 752 F Type C 60 2320 C 149 4208 F Type B 529 1820 C 984 3594 F Type P 99 1395 C 146 2543 F 1 0 50 mV 2 0 100 mV 3 0 25 mV Resolution 12 bit 1 in 4096 Input Impedance 27K DC Absolute Maximum Ratings Fault protected input 130 Vrms or 100 VDC Cold Junction Compensation Automatic Conversion Time 15ms per channel minimum 1 channel per CPU scan Converter Type Successive approximation Linearity Error 1 count 0 03 of full scale maximum Full Scale Calibration Error 0 3596 of full scale Maximum Inaccuracy 1 C type J K E T thermocouples 3 C type R S B C P thermocouples Maximum Inaccuracy is guaranteed for temperatures above 220 C for types E T J and K and above 100 C for types R and S PLC Update Rate 8 channel per scan max Digital Input Points Required 16 X input points including 12 binary data bits 3 chan nel ID bits 1 sign bit Power Budget Requirement 120 mA 5 VDC from base External Power Supply 24 VDC 1096 50 mA current Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Accuracy vs Temperature 57 p
68. e Wiring and Specifications eeeeeeeeeeeen BIB 3 10 Module Placement siie e Reg ENN NEEN E Se COE K CERE EE e 3 10 VO Module Status Indicators sees ee RR da ode apple ERE RR He Er tes 3 10 Color Coding of UO Modules adr hac porc tl EO E HOCH ROS 3 10 Wiring a Module with a Terminal Block 3 11 Wiring a Module using a Ribbon Cable Solder Type Connector nannaa nenene 3 12 Part Numbers for Module Connectors rene 3 13 Vendors For the Parts Used in the Terminal Block Configuration 0ooo oooooo o o 3 13 Ribbon Gable x v exe ee RI exa EE 3 14 Ribbon Cable Connectors 545 cete tx eb co bdo bebe eon bye hd d TLE eke 3 14 Interface Terminal BIOCK ree rec E e er e ADR c ER Tack a xor cian 3 14 IO Winrig OHeCGKIISE usine reri ated dir Dee ive e Tana ci M net da e Dun cat pte sl den Ge 3 15 DL405 Discrete Input Module Chart 3 16 DL405 Discrete Output Module Chart 3 16 Special Input Module n Ta EE 3 17 Analog Input Module Chart 3 17 Analog Output Module EE 3 18 Glossary of Specification Terme 3 19 D4 08ND3S DC Input visittkort vo ERR eee eien ek 3 20 D4 16ND2 DC Input irern p sanna Dni nu ADA EES 3 20 D4 T6ND2F DC INDUE vn ses Ke Le 3 21 D4 16SIM Input Simulator x x x x a K K K K K ak said de cate eck Vie ae neat sea biten 3 21 D4 32ND3 1 24VDC IPUR corrida dr Meer 3 22 D4 32ND3 2 5 12VDC Input aii Ree 3 22 D4 64ND2 24 VDC Input Module seeseeeeeeen
69. e circuitry AmA eomA 0 1Kohms 3 4 20mA current sinkin CHI Current D eni I HD A cH 7 E CH2 Mm CHA same 1Dj H de Output NU A CH3 D A CH3 0 1K ohms A lt Gp HD A imd same lt lt Ma lt HD A de ae i lt D SED HD A CHS BD HD HD A cue LI VG l zZ ge same HD A c7 amp CH8 dp HED lt HD A cm 7 Jo 0 1K ohms Z 4 20mA curr sinkin CH Current ES D Output e amp amp e SE SE 2 amp ov e E Hav A Internal oy D O VD Ny g DC DC y S KS Q h d S Converter D N d i 24 VDC 90mA d 5 18 48 VDC User Supply Gp 6 d G o Optional 21 6 26 4 VDC S 75 Loop Supply 100mA Add 20mA for each 4 20mA loop powered from this supply I O Wiring and Specifications Bee F4 08DA 2 8 Channel Analog Current Output Output Specifications General Module Specifications Number of Channels 8 single ended one common Output Range 0 5VDC 0 10VDC Resolution 12 bit 1 in 4095 Output Type OVoltage Sourcing 10mA maximum External Load Resistance 1k maximum 10k minimum Crosstalk 70 dB 1 count maximum Linearity Error end to end and Relative Accuracy 1 count maximum 10VDC at 25 C Full Scale Calibration Error offset error included 6 counts maximum 10VDC at 25 C Offset Calibration Error 3 counts maximum OVDC at 25 C Maximum Inaccuracy 0 2 at 25 C 77 F 0 4 at 0 to 60 C 32 to
70. e supply to the SOROR common terminal By adding the switch between the supply and the input we have completed the circuit Current flows in the direction of the arrow when the switch is closed By applying the circuit principle above to the four possible combinations of input output sinking sourcing types you have the four circuits as shown below The I O module specifications at the end of this chapter list the input or output type Sinking Input Sinking Output DL405 System DL405 System Input TT PT Output OO O O Load H Input Output m m Y Sensing Switch Y Commons O Common S E h NA EE 4 Sourcing Input Sourcing Output DL405 System DL405 System Common T a Common O O tL Input Output HE PL Y Sensing Switch Y md Input S SUBE Load A ee J I O Wiring and Specifications 979 1 0 Common In order for an UO circ
71. ealelalelelelelelle O 9 12 I O Wiring and Specifications o c 2 2 O D o QD Wiring a Module using a Ribbon Cable Solder Type Connector The 32 point and 64 point modules use a different style of connector due to the increased number of UO points There are two types of connectors used with the higher density modules One is a D shell connector which requires soldering The other is a ribbon cable type of connector which simply crimps onto a ribbon cable For the 64 point modules you must either use ribbon cable connectors or special solder type connectors designed specifically for the 64 point modules Order part number D4 1O32648S which includes 2 solder type connectors in the pack or order D4 1032R which contains 2 ribbon cable type connectors in the pack NOTE For another alternative wiring solution consider using Automationdirect com s ZIPLink Connection systems The Z Plink cables plug directly into a Automationdirect com I O module The opposite end is connected to a ZIPlink connector module Please refer to our catalog for more information on these products 32 pt Module 64pt Module D sub type connector Mo Ribbon cable Terminal block I O Wiring and Specifications 9 13 Part Numbers for Both types of connectors are available from Automation
72. ency 47 63 Hz ON voltage level gt 9 5V ON voltage level gt 90 VDC 75VAC OFF voltage level lt 3 0V OFF voltage level lt 60 VDC 45VAC Input impedance Y 12V 24V 3 2 K0 2 9 K Input impedance 22K Input current 2 12V 24V 3 8 mA 8 3 mA Input current 5 5 mA O 120V Minimum ON current 4 mA Minimum ON current 4 mA Maximum OFF current 1 5 mA Maximum OFF current 2 mA Base power required 5V 150 mA max Base power required 5V 90 mA max OFF to ON response 5 40 ms OFF to ON response 8 ms ON to OFF response 10 50 ms ON to OFF response 15 ms Terminal type Removable Terminal type Removable Status indicators Logic Side Status indicators Logic Side Weight 8 8 oz 250 9 Weight 9 oz 256 9 Points Derating Chart T S Points Derating Chart x 16 S 12 24VAC DC INPUT 90 150VAC DC INPUT 12 SCH 64 TB PAIR 8 sl Fi 8 i Eo e d 4 os 44 2 6 2 e 2 2 s 3 7 3 7 0 7 D4 16NE3 0 7 F4 08NE3S D 40 50 60 10 2 26 4V 0 10 2 30 40 50 60 C 50 88 8 104 122 140 ee m 32 50 68 86 104 122 140 F Free Ambient Temperature C F 50 60 Hz DC Ambient Temperature C F e e en lees Sig EH He dn oe N Y Sy EN Da LEG Op l pe FIG 1 1 dg lt 1 D in 2 ES Ste D E D gt S De 21 gre 2 SS gt Sr 6 OB 76 2 IN D 9 Doe 3 0 E Ze N 2 IE HB 0 7 D e O py du D LLL 6 1 di Ee a ve SE IN w LZ F tet tot O 2o to l amp 5 gt de 3 7 Ze r Se Op ar D e L he 9 de L Ue aM IN Common f S de D Se iN Y D
73. ended Single ended Maximum 0 07 96 at 25 C 77 F 0 2 at 25 C 77 F 0 2 96 at 25 C 77 F Inaccuracy 0 18 at 0 to 60 C 0 4 at 0 to 60 C 0 4 at 0 to 60 C 32 to 140 F 32 to 140 F 32 to 140 F O I O Wiring and Specifications 3 19 Glossary of Specification Terms Inputs or Outputs Per Module Commons Per Module Input Voltage Range Output Voltage Range Peak Voltage AC Frequency ON Voltage Level OFF Voltage Level Input Impedance Input Current Minimum ON Current Maximum OFF Current Minimum Load External DC Required On Voltage Drop Maximum Leakage Current Maximum Inrush Current Base Power Required OFF to ON Response ON to OFF Response Status Indicators Terminal Type Weight Fuses Indicates number of electrical input or output points per module and designates current sinking current sourcing or either Number of electrical commons per module A common is a connection to an input or output module which is shared by multiple UO circuits It is ususally in the return path to the power supply of the UO circuit The operating voltage range of an input circuit measured from an input point to its common terminal when the input is ON The output voltage range of an output circuit measured from an output point to its common terminal when the output is OFF Maximum voltage allowed for an input or output circuit for a short duration AC modules are designed
74. ety part of the planning process Examine every aspect of the system to determine which areas are critical to operator or machine safety If you are not familiar with system installation practices or your company does not have established installation guidelines you should obtain additional information from the following sources e NEMA The National Electrical Manufacturers Association located in Washington D C publishes many different documents that discuss standards for industrial control systems You can order these publications directly from NEMA Some of these include ICS 1 General Standards for Industrial Control and Systems ICS 3 Industrial Systems ICS 6 Enclosures for Industrial Control Systems NEC The National Electrical Code provides regulations concerning the installation and use of various types of electrical equipment Copies of the NEC Handbook can often be obtained from your local electrical equipment distributor or your local library e Local and State Agencies many local governments and state governments have additional requirements above and beyond those described in the NEC Handbook Check with your local Electrical Inspector or Fire Marshall office for information Safety Techniques The publications mentioned provide many ideas and requirements for system safety It is recommended to follow these regulations as a minimum Using the techniques listed below will further help reduce the risk of safety
75. grouping is on the wiring X 0 E label such as the one shown to the right D4 16ND2 The miniature schematic shows two circuit maane PH banks with eight input points in each The pal Ie common terminal for each is labeled CA Lo and CB respectively to 5 In the wiring label example the positive r 3 D terminal of a DC supply connects to the F JE amp common terminals Some symbols you 2E will see on the wiring labels and their eral meanings are E Y Ke du E AC supply DC supply AC or DC supply i T D a L Hog ae C 1 IQ Input Switch Output Load T L CSC 0 9 6 I O Wiring and Specifications o GC 2 2 O D Q QD Connecting DC I O to Solid State Field Devices Solid State Input Sensors Solid State Output Loads In the previous section on Sourcing and Sinking concepts we explained that DC I O circuits sometimes will only allow currentto flow one way This is also true for many of the field devices which have solid state transistor interfaces In other words field devices can also be sourcing or sinking When connecting two devices in a series DC circuit one must be wired as sourcing and the other as sinking Several DL405 DC input modules are flexible in that they detect current flow in either direction so they can be wired as either sourcing or sinking In the following circuit a field device has an open collector NPN transistor output It si
76. ired 5V 350mA max EE S ne OUTPUT Derating Chart for DA 32TD2 L 0 O A4 20 AB C D Points T L At F Ac 47 BD E OD 0 4 0 4 32 L AD 1 5 1 5 28 E uH L A6 Q 7O S E S 24 Output E A S 0 2 A pt T L m OD DASSELDE 20 Te 12 24VDC T COMI o 167 T en ae DISPLAY d ee 00 SELECT i A B 12 L CB O C D 8 4 SE B2 e 1126VDG CLASS2 4 7 De SE FILE o 0 eee L AM AS 0 10 20 30 40 50 600 pis t c Ste s er Em 32 50 68 86 104 122 140f FE vi O O salar la 0 Ambient Temperature C F CO Fa lo o L O Cll vi T Ca de Bo 84 o o L O B1 B5 oo get SIE EE uud 6 99 Sale o 6 Wa 3 00 OU VII o o Y i C7 co c4 o o iaioe T L COM III 00 ctl c5 oo gl eng NW Vi ce ce 2 5 T voc Optical L DO O cal c7 SE Isolator YD DA 2O 3167 o o I C D1 00 en vill o o Lnr Output I DS po D4 0 9 I L B 2 0 Dif D5 E To LED D6 D2 De 4 L C D3 OD D3 D7 MES Common e E I EOM IV OM UV 2 12 24VDC VIV 00 y Only 16 status points can be displayed at one time on the front of the module In the A B position the status of the first group of 16 output points A0 A7 BO B7 is displayed In the C D position the status of the second group of 16 output points CO C7 DO D7 is displayed I O Wiring and Specifications 9 81 D4 64TD1 TTL CMOS 5 24 VDC Output Module
77. itch Use E Stop and Master Relay ps E STOP Power On Guard Master Guard Limit Switch Limit Q aloe e I Master Relay Contacts Master Relay Contacts o O H ren I O OI To disconnect PLC Power Output er Module Saw elay Contacts Arbor p d To disconnect output module power After an Emergency shutdown or any other type of power interruption there may be requirements that must be met before the control program can be restarted For example there may be specific register values that must be established or maintained from the state prior to the shutdown before operations can resume In this case you may want to use retentive memory locations or include constants in the control program to ensure a known starting point LE Installation Mounting Guidelines Base Dimensions 4 holes clearance for M4 screw 0 47 Ess In addition to the panel layout guidelines other specifications can affect the installation of a DL405 system Always consider the following e Environmental specifications e Power supply specifications Regulatory Agency Approvals Enclosure Selection and Component Dimensions The following diagram shows the outside dimensions and mounting hole locations for the 4 slot 6 slot and 8 slot bases Make sure you follow the insta
78. ity NEMA ICS3 304 GD ke O ES o e 2 7 e e 9 98 I O Wiring and Specifications F4 16DA 2 16 Channel Analog Voltage Output Module NOTE 1 Shields should be connected to the OV terminal of the User Power Supply at the module terminal block ANALOG OUTPUT Typical User Wiring F4 16DA 2 SeeNOTE1 AA 5VD CH1 mee Internal module circuitry eer EP 1kQ 10kQ3 I Output D mm 0 10 V Sourcing am SS CH2 Voltage AN CHE OH E same D A cH2 V ap D wus Output lt a pe lt H D A Mora amp 3 D A Lu Pad RE Qum Ma EE lt D NU ER ons D NU m CH CH6 I l lt Ek Hl DIA See 1 lt CH8 Gp i D A Hm D lt A ee lt H pia oe de i lt CHOT L D A CH9 D NU SCIT das EMI lt MAG D A PV Jor lt D Cals D A cHi2 Y e Ka 1 CH14 a5 V S e e ges same Be DIA cae ES T D mr CH16 us i Pattee Voltage d D ov 0 10 V Sourcing y DIA us CH15 E 2 3 J Out C v ES ons Lo Oo Fw S Internal ov D vg C DC DC ZR op eo Converter D 24 VDC 275mA D U
79. lation Installing DL405 Bases Three Sizes of Bases Mounting the Base All UO configurations of the DL405 will use a selection of either 4 6 or 8 slot base s Local and expansion bases can be 4 6 or 8 slot in size Local and expansion bases differ only in how they are wired in a system Expansion cabl input connection Local Base Expansion cable output connection Expansion cable 8 slot base Expansion Expansion Bases Cee gt Supplies 6 slot base 4 slot base WARNING To minimize the risk of electrical shock personal injury or equipment damage always disconnect the system power before installing or removing any system component The CPU slot controller Expansion Unit must always be installed in the left most slot in a base This slot is marked on the base as P S CPU The I O modules can be installed in any remaining slots It is not necessary for all slots to be filled for your system to work correctly You may use filler modules to fill the empty slots in the base The base is secured to the equipment panel or machine using four M4 screws in the corner locations shown to the right The mounting cut outs allow removal of the base after installation without completely removing the mounting screws Full mounting template dimensions are given in the previous section on M
80. lication Please refer to the appropriate I O module specifications for the temperature derating curves applying to specific modules Specification Rating Storage temperature 4 F to 158 F 20 C to 70 C Ambient operating temperature 32 F to 140 F 0 C to 60 C Ambient humidity 5 95 relative humidity non condensing Vibration resistance MIL STD 810C Method 514 2 Shock resistance MIL STD 810C Method 516 2 Noise immunity NEMA ICS3 304 Atmosphere No corrosive gases Power The external power source must be capable of suppling voltage and current complying with the power supply specifications Specifications Voltage withstand 1 min E 1500 VAC between primary dielectric strength secondary field ground and run relay Insulation resistance gt 10Mp at 500 VDC Input voltage range 85 132 VAC 110 range 170 264 VAC 220 H4 EBC F D4 EX range Input voltage range DA EXDC 20 29 VDC 24VDO less than 10 ripple Input voltage range D4 EXDC 2 90 146 VDC 125 VDO less than 10 ripple Maximum inrush current H4 EBC F 20A D4 440 D4 EX Maximum inrush current DA EXDC 10A Maximum inrush current D4 EXDC 2 20A Maximum power H4 EBC F D4 EX 50VA Maximum power D4 EXDC 38W Maximum power D4 EXDC 2 30W 24VDC Auxiliary Power Supply 20 28 VDC Q 0 4A maximum ripple gt 1V p p H4 EBC F D4 EX e 2 8 Instal
81. llation guidelines to allow proper spacing from other components 4 912 R 110mm 9 1 37 34 8mm lo Module Controller fo 4 Slot Base 6 Slot Base 11 54 14 45 293mm pa 367mm gt 10 83 275mm O OY 5 91 14 69 150mm 119mm m e a 3 Fes e O o o O o a 3 O 0 75 Ce 8 Slot Base Tode R 0 47 441mm 0 28 Mounting hole 12 mm 16 65 mm close up i 423mm g TT O O O o T al 5 91 14 69 i 150mm 119mm Base mounting dimensions given to o upper fully seated location i O o O 0 75 19 mm Installation 4 9 Panel Layout amp There are many things to consider when designing the panel layout The following items Clearances correspond to the diagram shown Note there may be additional requirements depending on your application and use of other components in the cabinet 1 The bases must be mounted horizontally to provide proper ventilation 2 There should be a minimum of 7 2 183mm and a maximum of 13 75 850mm between bases 3 A minimum clearance of 2 50mm between the base and the top bottom and right side
82. ndicate the ON OFF status of an input or output point These LEDs are electrically located on the logic CPU side of the I O interface circuit Indicates whether the module s connector is removable or non removable Indicates the weight of the module Protective device for an output circuit which stops current flow when current exceeds the fuse rating current It may be replaceable or non replaceable or located externally or internally U 9 20 I O Wiring and Specifications D4 08ND3S DC Input o GC 2 2 O D Q Qn D4 16ND2 DC Input Inputs per module 8 sink source Inputs per module 16 current sourcing Commons per module 8 isolated Commons per module 2 isolated Input voltage range 20 52 8VDC Input voltage range 10 2 26 4VDC Peak voltage 52 8VDC Peak voltage 26 4VDC ON voltage level gt 18 V ON voltage level gt 9 5VDC OFF voltage level 7M OFF voltage level 4 0 VDC Input impedance 4 8K Input impedance 3 2 KOD 12VDC 2 9 K 24VDC Input current 24 48 VDC 5mA 10 mA Input current amp 12 24VDC 3 8 mA 8 3 mA Minimum ON current 3 5 mA Minimum ON current 3 5 mA Maximum OFF current 1 5 mA Maximum OFF current 1 5 mA Base power required 5V 100 mA max Base power required 5V 150 mA max OFF to ON response 3 10 ms OFF to ON response 1 7 ms 2 3 typical ON to OFF response 3 12 ms ON
83. nearity Error 1 count 0 025 maximum Gain Calibration Error 8 counts maximum voltage output 8 to 11 counts maximum current output Offset Calibration Error 2 counts maximum voltage output 5 to 9 counts maximum current output Conversion Time 5 s maximum settling time 0 3 ms maximum digital out to analog out Digital Output Points Required 16 point Y outputs 12 bits binary data 4 channel select bits Power Budget Requirement 120 mA Q 5 VDC from base External Power Supply 24 VDC 100 mA class 2 1096 add 20 mA for each current loop used Accuracy vs Temperature 50 ppm C maximum full scale 25 ppm C maximum offset Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 9596 non condensing Environmental air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 One count inthe specification table is equalto one least significant bit ofthe analog data value 1 in 4096 GD ke O ES O Q e 2 7 AWA 9 44 I O Wiring and Specifications F4 04DA 4 Channel Analog Output Module o GC 2 2 O D Q QD Wiring Diagram NOTE 1 Shields should be connected to the OV terminal of the module or power supply NOTE 2 Unused voltage and current outp
84. nge 80 265VAC Input voltage range 80 132VAC Peak voltage 265VAC Peak voltage 132VAC AC frequency 47 63 Hz AC frequency 47 63 Hz ON voltage level gt 70V ON voltage level gt 70V OFF voltage level 30V OFF voltage level 20V Input impedance 12K Input impedance 8K Input current 8 5 mA 100VAC 20 mA 230VAC Input current 14 5 mA 120VAC Minimum ON current 5mA Minimum ON current 7 mA Maximum OFF current 2mA Maximum OFF current 2mA Base power required 5V 100 mA max Base power required 5V 150 mA max OFF to ON response 5 30 ms OFF to ON response 5 30 ms ON to OFF response 10 50 ms ON to OFF response 10 50 ms Terminal type Removable Terminal type Removable Status indicators Logic Side Status indicators Logic Side Weight 8 4 oz 240 g Weight 9 5 oz 270 g Derating Chart Derating Chart gem 110 220VAC REUT Pons 110VAC INPUT x TB S TB e 12 pe Ar BU 0 4 Xil 0 4 0 4 1 5 1 5 4 8 7 2 6 2 6 3 7
85. nks current from the input point which sources current The power supply can be the 24 auxiliary supply or another supply 12 VDC or 24VDO as long asthe input specifications are met Field Device DL405 System DC Input Output Input NNN sinking sourcing 7 Eg Supply Z A Ground 7 Common Be HI L In the next circuit a field device has an open emitter PNP transistor output It sources current to the input point which sinks the current back to ground Since the field device is sourcing current no additional power supply is required Field Device V DL405 System DC Input Input TON sinking J Output sourcing 4 5 Ground Common Sometimes an application requires connecting an output point to a solid state input on a device This type of connection is usually made to carry a low level control signal not to send DC power to an actuator Several of the DL405 DC output modules are the sinking type This means that each DC output provides a path to ground when it is energized In the following circuit the output point sinks current to the output common when energized It is connected to a sourcing input of a field device input DL405 System DC Sinking Output Field Device DC pwr O Power V Output Input yA Y E Y AN sinking sourcing He
86. non condensing Environmental air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 GD ke Q J O ES e Q e 2 7 AG 9 48 I O Wiring and Specifications F4 04DA 2 4 Channel Analog Voltage Output Module Wiring Diagram NOTE 1 Shields should be connected to the OV terminal of the module or power supply NOTE 2 Unused voltage outputs should remain open no connections ANALOG OUTPUT User Wiring 259 NOTE ircui Internal module circuitry F4 04DA 2 10VDC e ES l AG E pus gp volt sink source os UC 2K ohm minz D Voltage CH1 V amp CH1 y CH2 utput amp ase V volt sink source D A cm V dg amp 2K ohm mins L amp M o A 8 SE CH3 amp pa V volt sink source oun Og ER 2K ohm ming J X S T En z Voltage OPS Ev E E CH4 Output E CHA AN volt sink source CH3 e D A IG pa 2K ohm min z ES D A ous e g mv amp gt S ES D 24V Internal T E e E DC DC p ES 8 ov SV Converter pu Es 3 P GI o 21 6 26 4 VDC e D V om 1 v T 24V 75 mA Baies I O Wiring
87. o 9596 non condensing Environmental air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 GD ke O ES O Q e 2 7 OU 3 60 I O Wiring and Specifications F4 08THM 8 Channel Thermocouple Input Module Note 1 Terminate shields at the respective signal Source Note 2 Leave unused channels open no connection Internal Module Wiring A D THERMOCOUPLE INPUT See Note 1 8 CHANNELS C F4 08THM Am CH1 S V y E db COM e Examples of differential d CH1 e Thermocouple wiring 2 FN CH1 e c af Sall SS En op 4 CH3 e CH4 4 ct CH4 e di Analog COM e SAN Switch CH5 o CH5 5 cb CH5 e 6 N CH6 o CH6 Examples of grounded 6 A CH7 Bi Thermocouple wiring TA CH7 o E 47 AN CH8 e c 8 FN CH8 e Q CH8 z8 COM e 5 an 24V o COM T ov e e User Supply Sch X DN A 24V 40mA T 24VDC 10 Class 2 L 0 I O Wiring and Specifications Bord F4 08THM n 8 Channel Thermocouple Input Input Specifications General Specifications Number of Channels 8 differential inputs Input Ranges Typ
88. odule Specifications Number of Channels 4 single ended one common Output Range 4 20 mA Resolution 12 bit 1 in 4095 Output Type Outputs sink 4 20 mA from external supply External Load Resistance O minimum Maximum Loop Supply 30 VDC Peak Output Voltage 40 VDC clamped transient suppressed Maximum Load Power Supply 620 18V 910 24V 1200 30V Linearity Error best fit 1 count 0 025 maximum Gain Calibration Error 5 counts maximum Offset Calibration Error 3 counts maximum Maximum Inaccuracy 0 1 25 C 77 F 0 3 0 to 60 C 32 to140 F Conversion Time 100 Js maximum settling time 2 0 ms maximum digital out to analog out Digital Output Points Required 16 point Y outputs 12 bits binary data and 4 active channel bits Power Budget Requirement 70 mA 5 VDC from base External Power Supply 21 6 26 4 VDC 75 mA class 2 add 20 mA for each current loop used Accuracy vs Temperature 57 ppm C full scale calibration range including maximum offset change 2 counts Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 95 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2
89. odule Location CPU base only Base power required 5V 300 mA max Inputs per module 64 current sourcing External power required 24VDC 10 optional 320mA max Commons per module 8 isolated OFF to ON response 2 5 ms typical Input voltage range 20 28 VDC ON to OFF response 5 0 ms typical Peak voltage 30 VDC Terminal type 2 Removable 40 pin connectors OFF voltage level 13V Status indicators Logic Side Input impedance 4 8K Weight 7 8 oz 220 g Input current 5 0 mA 24 VDC Minimum ON current 3 6 mA Maximum OFF current 2 6 mA Points Derating Chart oa Since there are only 32 LEDs on the module you R can only display the status for 32 points at one LIE esch 4 time In the A B position the status of the first SH group of 32 input points A0 A17 BO B17 are o icd T a RUE 3l displayed connector 1 In the C D position the 15151515 i status of the second group of 32 input points S E S s S e E T T T T T ES i LRS 8 we CO C17 DO D17 are displayed connector 2 CANES Ambient Temperature C F i Wiring per 32 ts jn persons Connector Pins DISPLAY usin onnector WI on Connector Sg Goal w ola co olo SELECT A B C Fl LA Current Flow GC A O O AS C1 9 c5 20 28VDC C D urrent Flow o o o o A2 O O A6 c2 O o ce 2 Connected BE 20 aslo O a7 cao 9 lor GNI ena 9 ov o 0 cio o ov c5 0 0 ov O O pao more A10 O O Ai4 ciol o 0 C14 Foo oo ano olas cmo o c15 lo o lo o ere ro
90. of the cabinet should be provided 4 A minimum clearance of 3 75mm between the base and the left side of the cabinet should be provided 5 There must be a minimum of 2 clearance between the panel door and the nearest DL405 component Temperature Probe P d r ps DL405 CPU Base slot controller 3 75mm Power min Source R m zz Q 7 2 13 75 183 350mm DL405 Local Expansion Base SR O O O we B o D e O 2 a 50mm O DE min O WA Washers BUS Bar Ground Braid Panel Ground EK Earth Ground Terminal O Note there is a minimum of 2 60mm clearance ple the panel door F and the nearest DL405 component Star a NS Panel or Washers Single Point Ground Not to scale 6 Connect the ground terminal on the DL405 base to a single point ground Use copper stranded wire to achieve a low impedance Copper eye lugs should be crimped and soldered to the ends of the stranded wire to ensure good surface contact Remove anodized finishes and use copper lugs and star washers at termination points A rule of thumb is to achieve 0 1 ohm of DC resistance between the DL405 base and the single point ground 2 0 Installation 10 There must be a single point ground i e copper bus bar
91. ommended Fuse 0 032 A Series 217 fast acting current inputs Accuracy vs Temperature 50 ppm C maximum full scale including maximum offset change of 2 counts Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 F to 158 F Relative Humidity 5 to 9596 non condensing Environmental Air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 One count in the specification table is equal to one least significant bit of the analog data 1 in 4096 GD ke Qj O ES O Q e 2 7 410 I O Wiring and Specifications F4 08AD 8 Channel Analog Input Module NOTE 1 Shields should be grounded at the signal source NOTE 2 Unused channels should be connected to OV or have current jumpers installed MERE ANALOG INPUT See NOTE 1 sn Pr Wiring A A Vee i 5 AE CD n P Er ohms 8 CHANNELS mo v ov Transmitter Y oye MN De DW IN 4250 ohms TOM IA CH2 ZEE XL ov CHS m L an UE Voltage
92. ostly i wiring errors may be avoided by doing the u S following o e Perform the power budget calculations for each base to verify the base power supply can power all the modules in the base Whenever possible keep modules with high voltage and current wiring away from sensitive analog modules NOTE Please refer to the applicable Base Controller User manual for the power budget requirements and worksheets I O Module The diagram below shows the status indicator location for common UO modules Status Indicators Loose terminal er _ block indicator o Status indicators id ue O ii Blown fuse be Ak L non replaceable 2 Hic indicator OG 7 Output modules only o eum Q LD 9 Display status T selects a group of signals to be displayed NJ la Wire tray Color Coding The DL405 family of I O modules have a Z of I O Modules color coded stripe on the front bezel to D help identify whether the module type is TS input output or special module The color Color Bar code description is listed below Module Type Color Code Discrete Analog Output Red Discrete Analog Input Blue Other White I O Wiring and Specifications ail Wiring a Module You must first remove the front cover of the module prior to wi
93. ote EEN When you see the notepad icon in the left hand margin the paragraph to its E The word NOTE in boldface will mark the beginning of the text v When you see the exclamation mark icon in the left hand margin the paragraph to I E its immediate right will be a warning This information could prevent injury loss of om property or even death in extreme cases The word WARNING in boldface will mark the beginning of the text Bases UO Configuration I O Modules DL405 System Components Three base sizes are available in the system 4 slot 6 slot and 8 slot The CPU slot controllers can support up to 512 UO points in an eight slot base with up to three expansion bases The DL405 family provides some of the most powerful modules in the industry There is a complete range of discrete modules which support 24 VDC 125 VDC 110 220 VAC and up to 10A relay outputs Analog modules provide 12 and 16 bit resolution and several selections of input and output signal ranges including bipolar At this time only the D4 HSC High Speed Counter Specialty Module is supported no other intelligent modules are supported The controllers available at the time this manual was printed are e Ethernet Base Controller
94. ounting Guidelines Base mounting holes 4 locations Mounting hole close up gt Installing Components in the Base Base Wiring 2 9 Installation 1 Note the components have plastic tabs at the bottom and a screw at the top 2 With the device tilted slightly forward hook the plastic tabs into the notch on the base 3 Then gently push the top of the component back toward the base until it is firmly installed into the base 4 Nowtighten the screw at the top of the device to secure it to the base Spring loaded secur ng screw me WARNING To minimize the risk of electrical shock personal injury or equipment damage always disconnect the system power before installing or removing any system component The main power terminal connections are under the front covers of the controllers Please refer to the applicable User manual for the base wiring guidelines I O Wiring and Specifications In This Chapter O Wiring Strategies O Module Wiring and Specifications Glossary of Specification Terms I O Module Wiring diagrams K I O Wiring and Specifications I O Wiring Strategies o GC 2 2 O D Q QD DL405 System Isolation Boundaries Primary Side Power Input 24VDC Out lt The DL405 system is very flexible and will work in many different wiring configurations By studyingthis
95. ower required 5V 400mA max External DC required 24VDC 1096 125mA External DC required None OFF to ON response 0 5 ms OFF to ON response 1ms ON to OFF response 0 5 ms ON to OFF response 1ms Terminal type Removable Terminal type Removable Status indicators Logic Side Status indicators Logic Side Weight 9 5 oz 270 g Weight 9 8 oz 280 g om Fuses non replaceable 1 5A per common Fuses non replaceable 1 5A per common c Points Perating Chart E Points Perating Chart o3apomt D 16 5 24VDC OUTPUT 16 i 12 24VDC OUTPUT 2 EM N Output Current es m FU Output Current Hs eu CH 12 0 35A point FA rt BH 12 0 35A point enn rm at BH o M 0 4 0 4 TAN 0 4 0 4 Q Output Current Output Current op 8 E 0 5A point A d S 8 0 5A point 5 S d z al 8A common 3 7 3 7 4 SA common 3 7 3 7 D D4 16TD1 4 D4 16TD2 ME LG ER di les ES e 5V 26 4VDC 0 10 20 30 40 50 60 C 10 2 26 4VDC 32 E 8 8 104 io 140 e S SITAS U SA y 32 50 68 86 104 122 140 F 995 Ambient Temperature C F eech l CA o Ambient Temperature C F l ok O 5 24 VDC TL zs Er dg 1224 VDE E t FDA rro ap Hr ER HHA Da Hote T z D 4 1 E D 1 Iu d E 5 y E Hs I 5 y Fc e L 78 fo ee t ilz Do l D x Os t e tot D3 Dr L 6 E GER St l 6 D 5 24 VDC qui l s a 12 24 VDC L ST I Jo HH EI 7 7 joe G mme De G T D 5 1 CB D E E 3 CB D E D 1 4 L D 6 4 zeer ETO meet lee Eg A L sg S De L sg e are e 9 Le 24VDC F t e t 6 T S Es DR a 2 OG Optical
96. pm C maximum full scale Relative Humidity 5 to 95 non condensing Environmental air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 GD ke Q O ES O Q e 2 7 0 S 02 I O Wiring and Specifications F4 08THM n 8 Channel Thermocouple Input Module Note 1 Terminate shields at the respective signal Source Note 2 Leave unused channels open no connection Internal Module Wiring A D TEMPERATURE INPUT See Note 1 THERMOCOUPLE c F4 08THM CH1 1 way ER com e Examples of differential E rN CH1 Thermocouple wiring 2 A CH1 e i Sch ell CH3 d CH3 Lts CH3 e CH4 HAN CH4 e C CH44 e dk Analog COM e SAN Switch CH5 o CH5 5 MM CH5 e 6 N CH6 o CH6 Examples of grounded 6 A CH7 Bd Thermocouple wiring TA CH74 e E 7 AAN CH8 e o 8 A CH8 o 2 CHS c 8 COM e 5 an 24V o a User Supply hi o 24V T DN A 24V G40mA T 24VDC 10 Class 2 L 0 I O Wiring and Specifications 3 03 F4 08RTD 8 Channel RTD Input Input Specifications General Specifications Number of
97. ring To remove the with a Terminal cover depress the bottom tab of the cover and tilt the cover up to loosen from the Block module All DL405 UO module terminal blocks are removable for your convenience To remove the terminal block loosen the retaining screws and and lift the terminal block away from the module When you return the terminal block to the module make sure the terminal block is tightly seated Be sure to tighten the retaining screws You should also verify the loose terminal block LED is off when system power is applied WARNING For some modules field device power may still be present on the terminal block even though the system is turned off To minimize the risk of electrical shock disconnect all field device power before you remove the connector Loose terminal block LED oe CT FILT e NM Retaining screw ES T AN ep AY NN Ee NS op ONS Q 4 INS OCSE NN e E screws N S gt Retaining screw no Push Ge and lift to remove O I O module wiring tray 30 DC 1A 250VAC 1A EM RUN r 24VDC OUT SN ee emere AREA E Sl l l lalelelelealell AMIA a Pl l l lealelelelelelle Hj l lslsl sdlslsldl s 4 l l l Olelelel elelel HYoOlolelolelealelaie amp l l
98. rt Number Connector 3M 3417 7640 E Strain Relief 3M 3448 3040 Connector 3M 3417 7640 e Strain Relief 3M 3448 3040 S Connector pre assembled 3M 89140 0103 TO Hi Strain Relief 3M 3448 89140 Connector with strain relief Thomas amp Betts 622 4041 Connector pre assembled AMP 746286 9 Strain Relief AMP 499252 1 Connector with strain relief DuPont 66902 240 Connector with strain relief Molex 15 29 9940 Interface Terminal Below are terminal blocks which can be used to transition a 40 conductor ribbon Block cable to 40 discrete field wires The terminal block features are 2 x 20 100 x 100 pin center male connector head terminals 2 centers accepting 22 12 AWG no fuses Description Type Vendor Part Number Panel Mount Weidmuller RI 40A 914897 Rail Mount RI 40A 914908 Rail Mount Phoenix Contacts FLKM 40 2281076 Special Mount Augat RDI 2M40FC DIN rail compatible includes ribbon connector I O Wiring and Specifications 9 19 I O Wiring Use the following guidelines when wiring the UO modules in your system Checklist Step1 Note the limits to the size of wire the modules can accept The table below lists the maximum AWG for each module type Smaller AWG is acceptable to use for each of the modules Module type Maximum AWG 8 point 12 16 point 14 32 point common 20 32 point other 24 64 point 24 requires ribbon cable F4 08THM X 10
99. ser Supply ls x 21 6 26 4 VDC J BEER 275mA O I O Wiring and Specifications Bd F4 08THM 8 Channel Thermocouple Input Input Specifications General Specifications Number of Channels 8 differential inputs Input Ranges Type J 190 760 C 310 1400 F Type E 210 1000 C 846 1832 F Type K 150 1372 C 238 2502 F Type R 65 1768 C 149 3214 F Type S 65 1768 C 149 3214 F Type T 230 400 C 382 752 F Type B 529 1820 C 984 3308 F Type N 70 1300 C 94 2372 F Type C 65 2320 C 146 4208 F Display Resolution 0 1 Cor 0 1 F Input Impedance 1M0 Absolute Maximum Ratings Fault protected input 50 VDC Cold Junction Compensation Automatic Conversion Time 100ms per channel minimum Linearity Error 05 C maximum 01 C typical Full Scale Calibration Error 13 counts typical 33 counts max Maximum Inaccuracy 02 25 C PLC Update Rate 8 channel per scan max Digital Input Points Required 16 X input points including 2 channel ID bits 4 diagnostic bit Power Budget Requirement 110 mA 5 VDC from base External Power Supply 60 mA maximum 18 to 26 4VDC Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Accuracy vs Temperature 57 ppm C maximum full scale Relative Humidity 5 t
100. system as viewed from the front In addition to the basic circuits covered above AC powered units include an auxiliary 24VDC power supply with its own isolation boundary Since the supply output is isolated from the other three circuits it can power input and or output circuits DL405 S d System Sconcary or Main Logic side Power ER nterna Supply CPU Backplane Auxiliary 24VDC Comm Input Module Output Module Supply Inputs Commons I i I To Programming Outputs Commons Device Operator Supply for Interface Network PPY Output Circuit Field Side I O Wiring and Specifications 975 In some cases using the built in auxiliary 24VDC supply can result in a cost savings for your control system It can power combined loads up to 400 mA Be careful not to exceed the current rating of the supply If you are the system designer for your application you may be able to select and design in field devices which can use the 24VDC auxiliary supply Powering UO In most applications it will be necessary to power the input devices from one power Circuits Using source and to power output loads from another source Loads often require Separate Supplies high energy AC power while input sensors use low energy DC If a machine operator is likely to come in close contact
101. t Temperature C F IW 0 de D L 18 220 VAC amp CA pr D st e 0 e 1 dg 4 El L ZE L S D 2 2 d T De 6 ER t D T 7 STEE 18 220 VAC SS Va 7 D 4 Sm ml lg C D 5 4 CI pu amp LE amp 6 E 5 OG E dO 2 I 5 E D 3 e i 1 e 6 amp C 76 Es Optical T ee gt Isolator T 3 E US O i GA a e av k gt 18 220 VAC Common To LED D4 08TR Relay Output I O Wiring and Specifications 9 39 F4 08TRS 1 Relay Output Outputs per module 8 relays Outputs per module 8 relays Commons per module 2 isolated Commons per module 8 isolated Operating voltage 5 30VDC 5 250VAC Operating voltage 12 30VDC 12 125VAC 125 250VAC Output type Form A SPST NO Output type 4 Form C SPDT 4 Form A SPST NO Peak voltage 30VDC 256VAC Peak voltage 30VDC 250VAC 010A AC frequency 47 63 Hz AC frequency 47 63 Hz Max current resistive 2A point 5A common Max current resistive 10A point 40A module Max leakage current 0 1mA 265VAC Max leakage current 0 1mA 265VAC Max inrush current 2A Max inrush current 10A Minimum load 5mA Minimum load 100mA 212 VDC Base power required 5V 550mA max Base power required 5V 575mA max External DC required None External DC required None OFF to ON response 12 ms OFF
102. t input Max Continuous Overload 50 VDC voltage input 45 mA current input Recommended External Fuse 0 0324 Series 217 fast acting current inputs Common Mode Voltage Range 10V maximum Linearity 0 02596 of span 1 count maximum unipolar Input Stability 1 2 count Cross Talk 80 dB 1 2 count maximum Full Scale Calibration Error 12 counts maximum voltage input 16 counts maximum at 20 000 mA current input Offset Calibration Error 1 count maximum voltage input 2 counts maximum at 4 000 mA current input Maximum Inaccuracy 0 4 maximum 25 C 77 F 0 5596 maximum 0 to 60 C 32 to 140 F Conversion Time 6 mS per selected channel Noise Rejection Ratio Normal mode 3 dB 50 Hz 6 dB octave Common mode 70 dB DC to 12 kHz PLC Update Rate 4 channel per scan max Digital Input Points Required 16 or 32 bit mode 16 or 32 X input points 12 data bits 4 bits optional for two s complement mode 4 channel select bits 12 bits unused in 32 bit mode Power Budget Requirement 85 mA power from base External Power Supply 24 VDC 10 100 mA class 2 Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 9596 non condensing Environmental air No corrosive gases permitted Vibration MIL STD 810C 514 2 Shock M
103. to us and let us replace your blown fuse s since disassembling the module will void the warranty 0 3 10 I O Wiring and Specifications o c 2 2 O D o QD DL405 Discrete Input Module Chart DL405 Discrete Output Module Chart The following table lists the available DL405 input modules DL405 Number of DC Current DC Current AC Input Input Module Type Input Points Sink Input Source Input D4 16ND2 16 4 D4 16ND2F 16 Y D4 32ND3 1 32 Y Y D4 32ND3 2 32 Y Y D4 64ND2 64 Y D4 08NA 8 Y D4 16NA 1 16 Y D4 16NE3 16 Y Y Y F4 08NE3S 8 Y Y Y D4 08ND3S 8 Y Y The following table lists the available DL405 output modules Specifications begin after the input modules specifications DL405 Number of DC Current DC Current AC Output Output Module Type Output Points Sink Output Source Output D4 08TD1 8 Y F4 08TD1S 8 Y D4 16TD1 16 Y D4 16TD2 16 Y D4 32TD1 32 Y D4 32TD1 1 32 Y D4 32TD2 32 Y D4 64TD1 64 Y D4 08TA 8 Y D4 16TA 16 Y D4 08TR Y Y Y F4 08TRS 1 Y Y Y F4 08TRS 2 Y Y Y D4 16TR 16 Y Y Y I O Wiring and Specifications 3 14 Special Input Specification F4 08THM n F4 08RTD Module Chart Channels 3 3 Input Ranges Type E 270 1000 C 450 1832 F Pt100Q 200 0 850 0 C Type J 210 760 C 350 1390 F 328 562 F Type K 270 1370 C 450 2500 F Pt
104. uit to operate DL405 System Terminal Concepts current must enter at one terminal and exit Field Main Path I at another This means at least two Device 1 0 Point 1 0 terminals are associated with every I O ry Circuit point In the figure to the right the Input or D Y Output terminal is the main path for the L T current One additional terminal must Return Path a provide the return path to the power ni supply If there was unlimited space and budget DL405 System for I O terminals then every UO point could have two dedicated terminals as the gr l See inputi ensing figure above shows However providing pop BE O this level of flexibility is not practical or even necessary for most applications JM y MELLA Most Input or Output points are in groups Er which share the return path called spp Pr Y commons The figure to the right shows a Input 4 group or bank of 4 input points which 0 0 O M share a common return path In this way EL the four inputs require only five terminals E T instead of eight B Commons JJ d p jo 1 NOTE In the circuit above the current in the common path is 4 times any channel s Fi input current when all inputs are energized This is important in output circuits where ET heavier gauge wire is sometimes necessary on commons Most DL405 input and output modules ASNO VINBUT group their UO points into banks that share x NM acommon return path The best indication E X3 of UO common
105. urrent CA E 67 5A point o 2 ab E Do 1 25A point e ds od NO ral He 1 4 A Hipo Gel t E Sb n Spot 1 LG Output Current Da NY 27 10A point c FE 2 2 2A point 1 T E i Bib SE D He 3 6A common Ter Qm D j NOG 0 EA A 1 SL L LO amp 0 10 20 30 40 50 60 wc Ec 0 m m m 4 3 c 2 D E SI a os ODE e D Y Sor 2 9 8 8 46x S mbient Temperature C 2 BE ab rC amp 4 Ambient Temperature C F 3 T He Gu E NO 3 G3 TER Ne a Maximum DC voltage de D He 5 e Se Sb rating is 120 VDC 3 de OE D OA 0 5A 30 000 cycles Ss Oo amp 6 ole a typical Motor starters 3 No a EM Tp dc up to and including NC e T D NA NEMA size 3 can be m 5 used with this module no ap mE 5 e SS ee e 5 c e TG Common 40A sd l L e D n e s IER D Common L_ x GS NO Je t To LED X t T CH NO mE E L EG H t 4 d NC E gt nm Output RELAY No y XN 2 GD ke O ES o e 2 7 d 9 34 I O Wiring and Specifications F4 08TRS 2 Relay Output D4 16TR Relay Output
106. uts should remain open no connections User Wiring 4 See NOTE 1 Internal module circuitry CH1 l amp 4 20mA curr sinking CH1 CH1 E EM A 2K ohmsi D TE volt sink source Min CH1 V inki in Voltage Output D qu f 20mA curr sinking CH2 cH I SEHR AN 2K ohms E ci Je V p volt sink source Min p D 4 20mA curr sinking Current m 9 ev V sk ee JOutput BH Volt sink source CH3 V HH ZA 4 20ma curr sinking CH4 Current ens e er V L 0 1K ohmsz J Output e A volt sink source CH4 amp law 24V oa ov Y Transmitter 1 Supply User E 18 30 VDC Supply 21 6 26 4VDC 2 2 2 2 27 D A ANALOG OUTPUT F4 04DA 0 10VDC 0 5VDC 10VDC DVD 4mA 20mA ls CH1 D A cnn 4 CH1 on Y D A D A V CH2 cus on cue V V CH3 cha cus cha V V Jena cha Al CH4 V CH4 V 24VDC 0 1A 24 V amp 9001 001 01 0 160 91D o 23169 G9 9 G9 D G9 amp C2 lt d I O Wiring and Specifications 9 45 F4 04DA 1 4 Channel Analog Current Output Output Specifications General M
107. with input wiring then safety reasons also require isolation from high energy output circuits It is most convenient if the loads can use the same power source as the DL405 system and the input sensors can use the auxiliary supply as shown to the left in the figure below If the loads cannot be powered from the system supply then a separate supply must be used as shown to the right in the figure below 0 AC Power A AC Power S DL405 System Power Input DL405 System Auxiliary Input Module Output Module Auxiliary Input Module Output Module 24VDC 24VDC Supply Inputs Com Outputs Com Supply Inputs Com Outputs Com en I I I I I I E ty 7 Y Y Ey 7 Y Y St OO Q Loads er Loads Load E Supply S 0 A worst case scenario from a cost and complexity view point is an application which requires separate power sources for the DL405 system input devices and output loads The example wiring diagram below on the right shows how this can work but also that the auxiliary supply output is an unused resource Q AC Power Power Input DL405 System Auxiliary Input Module Output Module 24VDC Supply Inputs Com Outputs Com D I I ty 7 Y Y O O Input Loads Load Supply
108. y Es V3 12 12 32VDC Gp o 13 12 S gt ap lt Oo P NM 0 43 4 20mA current sourcing D A CH3 de WW lt S 0 1375 Q MUS NIC 1000 ova ES ES Transmitter D V3 ER 9 Supply V4 D 12 32VDC D pe S D Q X d a op e 4 20mA current sourcing D A gi Gei CH S 14 ap Au L 0 1375Q Note 2 1002 I O Wiring and Specifications E F4 08DA 1 8 Channel Analog Current Output Output Specifications General Module Specifications Number of Channels 8 single ended one common Output Range 4 20 mA current Resolution 12 bit 1 in 4095 Output Type Outputs sink 4 20 mA from external supply Peak Output Voltage 40 VDC no transient voltage suppression External Load Resistance 0 480 at 18V 220 740 at 24V 1550 1760 at 48V Maximum Loop Supply 48 VDC with load resistance in proper range Crosstalk 70 dB 1 count maximum Linearity Error end to end and Rela tive Accuracy 1 count maximum Full Scale Calibration Error offset error included 8 counts maximum 20mA at 25 C Offset Calibration Error 3 counts maximum 4mA at 25 C Maximum Inaccuracy 0 2 at 25 C 77 F 0 4 at 0 to 60 C 32 to140 F Conversion Time 400 js maximum for full scale change 2 25 to 4 5 mS for digital output to analog out Digital Output Points Required 16 point Y outputs 12 bits binar
109. y data 3 bits channel select 1 bit output enable Power Budget Requirement 90 mA at 5 VDC supplied by base power supply External Power Supply 21 6 26 4 VDC 100 mA class 2 add 20 mA for each current loop used Accuracy vs Temperature 57 ppm C full scale calibration range including maximum offset change 2 counts Operating Temperature 0 to 60 C 32 to 140 F Storage Temperature 20 to 70 C 4 to 158 F Relative Humidity 5 to 9596 non condensing Environmental Air No corrosive gases permitted Vibration MIIL STD 810C 514 2 Shock MIL STD 810C 516 2 Noise Immunity NEMA ICS3 304 GD ke O ES O e 2 7 3 92 I O Wiring and Specifications F4 08DA 1 8 Channel Analog Current Output Module Wiring Diagram NOTE 1 Shields should be connected to the OV of the User ANALOG OUTPUT Power Supply at the module terminal block NOTE 2 Unused current outputs should remain open no connections Typical User Wiring F4 08DA 1 SeeNOTE1 p dp CH1 Internal modul

Download Pdf Manuals

Related Search

Related Contents

GE 168952 Deep Fryer  研究開発型町工場の飽くなき探求    NMTC module    Guile Programmer`s Manual - Subdude-site  Instructions d`installation  EXP instructions FRENCH 0114.ai  Garmin GHP Reactor Mechanical/Retrofit/Solenoid Corepack Declaration of Conformity  User Manual Radio Modules deRFmega128 22A00 22A02 22C00  

Copyright © All rights reserved. Failed to retrieve file