XBDM-HW63 User`s Manual - Xtreme Power Conversion
Contents
1. outside of the boxes 4 Return the UPS by insured prepaid carrier to the address provided by the Technician 5 Refer to the Warranty statements in this manual for additional details on what is covered Xtreme Power Conversion Corporation Page XBDM HW63 User s Manual Bypass Distribution Module Xtreme Power Conversion Limited Warranty Xtreme Power Conversion XPC Corporation warrants Xtreme Power Conversion equipment when properly ap plied and operated within specified conditions against faulty materials or workmanship for a period of three years for XBDM Series products from the date of purchase For equipment sites within the United States and Canada this warranty covers repair or replacement at the sole discretion of XPC Corporation The customer is responsible for the costs of shipping the defective product to XPC Corporation XPC Corporation will pay for ground shipment of the repaired or replacement product This warranty applies only to the original purchaser If equipment provided by XPC Corporation is found to be Dead on Arrival DOA XPC Corporation will be respon sible for the costs of shipping product to and returning equipment from the customer in a timely manner as agreed to with the customer once the customer has requested and received a Return Material Authorization RMA number DOA equipment is defined as equipment that does not properly function according to user documenta tion when initially received and connecte2. 0kVA UPS Rack Mount the Unit The module can be mounted to a 19 enclosure Please follow below chart for rack mount installation Product Overview Rear panel View Terminal overview Input Output terminal UPS input breaker Maintenance bypass switch Control output signal slot Output terminal UPS output terminal UPS input terminal Utility input terminal Grounding terminal ee dial PROS Xtreme Power Conversion Corporation Page 3 XBDM HW63 User s Manual Bypass Distribution Module Installation and Operation Inspection Unpack the package and check the package contents The shipping package contains e Maintenance bypass switch module x 1 e Quick guide x 1 e Control signal cable x 1 NOTE Before installation please inspect the unit Be sure that nothing inside the package is damaged during transportation Do not turn on the unit and notify the carrier and dealer immediately if there is any damage or lacking of some parts Please keep the original package in a safe place for future use Initial Setup The Installation and wiring must be performed in accordance with the local electric laws regulations and execute the following instructions by professional personnel 1 Make sure the mains wire and breakers in the building are enough for the rated capacity of UPS to avoid the hazards of electric shock or fire NOTE Do not use the wall receptacle as the input power source for the UPS as its rated current is less th
3. Ground Output Line Output Neutral Input Neutral Input Line NOTE Make sure that the wires are connected tightly with the terminals Put the terminal block cover back to the rear panel Operation Transfer to Maintenance Bypass To transfer to maintenance bypass from UPS follow the below steps Step 1 Press OFF button of UPS unit to transfer to bypass mode Step 2 Open the maintenance switch door If step 1 is not executed first then UPS unit will transfer to bypass mode automatically with control output signal connection when opening the maintenance switch door Step 3 Transfer rotary switch to BPS position and switch off UPS input breaker on the module Then all devices are directly powered by utility and there is no current through the UPS The output and input of UPS are isolated from the system You may now service or maintain the UPS by shutting down the batteries of UPS Transfer to UPS Protection After maintenance service is done follow below steps to transfer back to UPS operation Step 1 Switch on the input breaker of the module and reconnect UPS battery input breaker Then UPS will enter to bypass mode Step 2 Transfer rotary switch to UPS position Then all devices are powered by utility through UPS bypass mode Step 3 Close back maintenance switch door and press ON button of UPS unit Then all devices are protected by the UPS NOTE If maintenance will be executed in another place b
4. XBDM HW63 63A Model User amp Installation Manual www xpcc com 2015 Xtreme Power Conversion Corporation All rights reserved Rev 1 30 15 XBDM HW63 User s Manual Bypass Distribution Module Table of Contents OGC OP EE EAEE E E USAS ESSENS AA EEE 3 PYOGQUCE OVNI eee nas de R EERS 3 Installation and Operation sccccscscecsccccccccscscsceccccccccccscscecessccccecccscecscececs 4 BENS CUO Wetec D D a s 4 ICS SD Re KSS E mi 4 Connect UPS and External Maintenance Bypass Switch Module 4 DO OU PE rE ea ceranssasenseccuancncasusacecseuacotenssasestcesdeceasacueesecussarsia 5 Transfer to Maintenance BV sccrcateat cunanbisies ncnnedsacesencnad addanetiannieielouaaniaeSetiietanessbiaasd tes saceeatucnes 5 Tanster to UPS PRO ROC OR nen ene ener perenne eee Pn eRe ert nn Sor erCee rere aE eee 5 Specification of Critical COMPONENLKGS ccccsceccccccccccscscsceccccccccccscscscececcees 6 Obtaining SeErViCCe ssssessscsseosvesosorerroreorerroreoreorerrorso neo ror so rso dennn 7 Xtreme Power Conversion Limited Warranty ccccccccscscscsccccccccscscscscsceees 8 Xtreme Power Conversion Corporation Page 2 XBDM HW63 User s Manual Bypass Distribution Module Introduction The module is used as an external maintenance bypass switch to provide continuous power without shutting down the connected loads during UPS scheduled maintenance or battery replacement It s perfect to use in conjunction with 6kVA 1
5. an the UPS s maximum input current Otherwise the receptacle may be burned and destroyed 2 Switch off the mains switch in the building before installation 3 Turn off and shut down the connected UPS 4 Prepare wires based on the following table UPS Model Wire Spec AWG ORVA 10 10kVA Bo NOTE 1 The cable for 6kVA should be able to withstand over 40A current It is recommended to use 10AWG or thicker wire for safety and efficiency NOTE 2 The cable for 10kVA should be able to withstand over 63A current It is recommended to use 8AWG or thicker wire for safety and efficiency NOTE 3 The selections for color of wires should be followed by the local electrical laws and regulations 5 Remove the terminal block cover on the rear panel of the module Then connect the wires according to the following terminal block diagrams Connect UPS and External Maintenance Bypass Switch Module Remove the terminal block cover on the rear panel of the module Then connect output terminals of UPS to output terminals of switch module Connect utility input terminals of UPS to UPS input terminals of switch module Con nect signal slots of UPS and switch module with control signal cable attached to the package Refer to the following terminal block diagrams Xtreme Power Conversion Corporation Page 4 XBDM HW63 User s Manual Bypass Distribution Module jt i a Maintenance eee Bypass Svvitch 2191919 0 9 8 0 Module
6. d in conjunction with proper procedures as shown in the user documen tation or via support provided by XPC Corporation personnel or authorized agents This warranty shall be void if a the equipment is repaired or modified by anyone other than XPC Corporation or a XPC Corporation approved third party b the equipment is damaged by the customer is improperly used or stored is subjected to an adverse operating environment or is operated outside the limits of its electrical specifi cations or c the equipment has been used or stored in a manner contrary to the equipment s operating manual intended use or other written instructions Any technical advice furnished by XPC Corporation or a XPC Corpora tion authorized representative before or after delivery with regard to the use or application of Xtreme Power Con version equipment is furnished on the basis that it represents XPC Corporations best judgment under the situation and circumstances but it is used at the recipient s sole risk EXCEPT AS STATED ABOVE XPC Corporation DISCLAIMS ALL WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE EXCEPT AS STATED ABOVE IN NO EVENT WILL XPC Corporation BE LIABLE FOR DIRECT INDIRECT SPECIAL INCI DENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF Xtreme Power Conversion EQUIPMENT including but not limited to any costs lost profits or revenue loss of equipment loss of use of equ
7. efore removing the UPS and the module please follow steps of Transfer to Maintenance Bypass and then disconnect all wires between UPS and the module for com plete isolation Xtreme Power Conversion Corporation Page 5 XBDM HW63 User s Manual Bypass Distribution Module Specification of Critical Components 63A Input breaker 250V 63A Bypass switch 690V Current 76A Input Output terminal Voltage 600V MODEL NUMBER XBDM HW63 POWER RATING Voltage current 230VAC 63A INPUT Utility input Hardwired terminal block Breaker 63A 2P OUTPUT Hardwired terminal block TRANSFER SWITCH Capacity 63A make before break rotary switch w interlock Transfer time Oms UPS INPUT Input connection Hardwired or cable kit w Anderson connectors UPS OUTPUT Connection to UPS output Hardwired or cable kit w Anderson connectors PHYSICAL Dimensions VV x D x H 17 25 x 5 25 x 3 5 in Weight 7 1 Ibs WARRANTY 3 years USA and Canada INCLUDED IN BOX Standard 19 rack mounting hardware user manual AVAILABLE OPTIONS Input cord sets and connectors Xtreme Power Conversion Corporation Page 6 XBDM HW63 User s Manual Bypass Distribution Module Obtaining Service If the UPS requires Service 1 Use the TROUBLESHOOTING section in this manual to eliminate obvious causes 2 Verify there are no circuit breakers tripped 3 Callyourdealerforassistance lfyoucannotreachyourdealer oriftheycannotresolvethe problem call Xtreme Pow
8. er Conversion Corp Technical Support at 800 582 4524 Technical support inquiries can also be made at support xpcc com Please have the following information available BEFORE calling the Technical Support Department e Your name and address e The serial number of the unit e Where and when the unit was purchased e All of the model information about your UPS e Any information on the failure including LED s that may or may not be illuminated e Adescription of the protected equipment including model numbers if possible e A technician will ask you for the above information and if possible help solve your problem over the phone In the event that the unit requires factory service the technician will issue you a Return Mate rial Authorization number RMA If you are returning the UPS to Xtreme Power for service please follow these procedures 1 Pack the UPS in its original packaging If the original packaging is no longer available ask the Technical Sup port Technician about obtaining a replacement set of packaging material It is important to pack the UPS properly in order to avoid damage in transit Never use Styrofoam beads for a packing material 2 Include a letter with your name address daytime phone number RMA number a copy of your original sales receipt and a brief description of the problem 3 Mark the RMA number on the outside of all packages Xtreme Power cannot accept any package without the RMA number marked on the
9. ipment loss of software loss of data cost of substitutes or claims by third parties Purchaser s sole and exclusive remedy for breach of any warranty expressed or implied concerning Xtreme Power Conversion equipment and the only obligation of XPC Corporation under this warranty shall be the repair or replacement of defective equipment components or parts or at XPC Corporations sole discretion refund of the purchase price or substitution of an equivalent replacement product Xtreme Power Conversion Corporation Page 8
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