DA-660 Hardware User`s Manual v4
Contents
1. Hardware Specifications DA 660 16 DA 660 8 CPU Intel Xscale IXPA22 266 MHz Intel Xscale IXP422 266 MHz RAM 128 MB 128 MB Flash 32 MB 32 MB LAN Auto sensing 10 100 Mbps x 2 with built in 1 5 KV magnetic isolation protection RJ45 Connector Serial Port RS 232 422 485 x 16 RS 232 422 485 x 8 RJ45 Connector RJ45 Connector Serial Protection 15 KV ESD for all signals Data Bits 5 6 7 8 Stop Bits 1 1 5 2 Parity none even odd space mark Flow Control RTC CTS XON XOFF RS 485 ADDC Speed 50 bps to 921 6 Kbps Serial Console RS 232 x 1 RJ45 Connector RS 232 x 1 RJ45 Connector USB 2 0 Hosts N A N A USB 1 1 Client N A N A PCMCIA N A N A Storage Expansion N A N A LCM 2 x 16 Text Mode 2 x 16 Text Mode Keypad Buttons 4 4 Watchdog Timer Yes Yes Real Time Clock Yes Yes Buzzer Yes Yes Reset Button Reset to Default x 1 Reset to Default x 1 Power Input 100 to 240 VAC VDC 100 to 240 VAC VDC Power Consumption 15W 15W Dimensions W x D x H 197 x 125 x 44 mm 197 x 125 x 44 mm Weight 2 7 kg 2 5 kg Operating temperature 10 to 60 C 14 to 140 F 5 to 95 RH Storage temperature 20 to 70 C 4 to 176 F 5 to 95 RH Anti Vibration 1 g IEC 68 2 6 sine wave resonance search 5 500 Hz 1 Oct min 1 cycle 13 mins 17 sec axis DA 660 Hardware User s Manual Introduction Regulatory Approvals EMC CE Class A FCC Class A Safety UL cUL2. iii in eno E i RR eR res 1 8 Waring Requirements nea e rt re te obtu ripe i nae ERE eh 1 8 Connec ng the Power ieu ee der Re ER RU ERES 1 9 Connecting to the Network sese 1 9 Connecting toa Serial Device societe rcd PERO ECRIRE n 1 10 Connecting to the Console Port esses eene eene enne 1 10 1 Introduction Thank you for purchasing the Moxa DA 660 RISC based ready to run embedded computer The product s features include 8 16 RS 232 422 485 serial ports and dual 10 100 Mbps Ethernet ports based on the Intel XScale IXP422 communication processor which are packed into a standard 1U 19 inch wide rack mounted rugged enclosure These features make DA 660 ideal for industrial environment applications and let users easily install DA 660 on a standard 19 inch rack This manual introduces the features and functions of the hardware of the DA 660 series embedded computers After a brief introduction of the hardware features the manual focuses on installation and hardware configuration with device interfaces The following topics are covered in this chapter QO Overview gt Package Checklist gt Product Features gt Hardware Specifications Q Hardware Introduction gt Appearance and Dimensions Hardware Block Diagram LED Indicators Reset type Buttons LCM Screen Push Buttons Real Time Clock Q Placement Options gt Desktop gt Rack Mounting OY Connecting the Hardware Wiring Requireme
3. these changes are incorporated into new editions of the publication Technical Support Contact Information www moxa com support Moxa Americas Toll free 1 888 669 2872 Tel 1 714 528 6777 Fax 1 714 528 6778 Moxa Europe Tel 49 89 3 70 03 99 0 Fax 49 89 3 70 03 99 99 Moxa China Shanghai office Toll free 800 820 5036 Tel 86 21 5258 9955 Fax 86 10 6872 3958 Moxa Asia Pacific Tel 886 2 8919 1230 Fax 886 2 8919 1231 Chapter 1 Table of Contents Introd UC HOLT os Dacos eris pris rU ambi tuns spa uU a CHO ce Sis at ufi Sra Ga ERNST CIE 1 1 OVE VIEW zitiert ite eei et aote pe oit PE o bara ao PU RR 1 2 Package Checklist eet tette m rre re Ra t edi 1 2 Product Features inen Ue retient ee dei epis 1 2 Hardware Specifications 2 ioo beg ote ore Dr e pae CERES 1 3 Hardware Introduction nna ibm eu E bi aa ig D RR AIR eR A s 1 4 Appearance and Dimensions ssesssssssesseseeeeerener ener 1 4 Hardware Block Diagram esee 1 6 LED Indicators eiecti euren m ated again 1 6 ReSet ty pe Buttons s aet ee rero ee etes n a Ree E ERR XT Eee ds 1 7 ECM SGr6en nee eee p e E UR ERE rte Rn 1 7 Push Buttons een EE eee ergie t dte en deben 1 7 Real Time Clock nisi hooseistten ini Sea d a ED rate ib 1 8 Placement Options ici oo ian nih Regu e e A ONU RU RID AO IR da 1 8 Desktop iie ete RIPE Rte te eem ter T 1 8 Rack Mounting niitin eU e ees 1 8 Connecting the Hardware
4. Console Port Wiring Requirements ATTENTION Safety First Be sure to disconnect the power cord before installing and or wiring your DA 660 Wiring Caution Calculate the maximum possible current in each power wire and common wire Observe all electrical codes dictating the maximum current allowable for each wire size If the current goes above the maximum ratings the wiring could overheat causing serious damage to your equipment Temperature Caution Be careful when handling DA 660 When plugged in DA 660 s internal components generate 1 8 DA 660 Hardware User s Manual Introduction heat and consequently the outer casing may feel hot to the touch You should also observe the following common wiring rules Use separate paths to route wiring for power and devices If power wiring and device wiring paths must cross make sure the wires are perpendicular at the intersection point NOTE Do not run signal or communication wiring and power wiring in the same wire conduit To avoid interference wires with different signal characteristics should be routed separately e You can use the type of signal transmitted through a wire to determine which wires should be kept separate The rule of thumb is that wiring that shares similar electrical characteristics can be bundled together e Keep input wiring and output wiring separate e Where necessary it is strongly advised that you label wiring to all devices in the sy
5. DA 660 Hardware User s Manual Fourth Edition December 2009 www moxa com product MOXA 2009 Moxa Inc All rights reserved Reproduction without permission is prohibited DA 660 Hardware User s Manual The Hardware described in this manual is furnished under a license agreement and may be used only in accordance with the terms of that agreement Copyright Notice Copyright 2009 Moxa Inc All rights reserved Reproduction without permission is prohibited Trademarks MOXA is a registered trademark of Moxa Inc All other trademarks or registered marks in this manual belong to their respective manufacturers Disclaimer Information in this document is subject to change without notice and does not represent a commitment on the part of Moxa Moxa provides this document as is without warranty of any kind either expressed or implied including but not limited to its particular purpose Moxa reserves the right to make improvements and or changes to this manual or to the products and or the programs described in this manual at any time Information provided in this manual is intended to be accurate and reliable However Moxa Technologies assumes no responsibility for its use or for any infringements on the rights of third parties that may result from its use This product might include unintentional technical or typographical errors Changes are periodically made to the information herein to correct such errors and
6. S for your software program development It is very easy to develop your control program with the built in SDK and follow the common programming procedures used on a standard PC All the software you develop for your own applications can be stored on the onboard Flash memory Using DA 660 products you can easily build a control system with distributed architecture on embedded technologies such as SCADA systems plant floor automation and power electricity monitoring applications Package Checklist Before installing DA 660 verify that the package contains the following items e DA 660 Embedded Computer e 19 inch Rack Mount Kit e Quick Installation Guide e Document amp Software CD e Ethernet Cable RJ45 to RJ45 cross over cable 100 cm e CBL RJA5MO9 150 RJ45 to DB9 male serial port cable 150 cm e CBL RJ45F9 150 RJ45 to DB9 female console port cable 150 cm e Power Cord e Product Warranty Booklet NOTE Notify your sales representative if any of the above items is missing or damaged Product Features e Intel XScale IXP422 266 MHz Processor e On board 128 MB RAM 32 MB Flash ROM e 8 16 RS 232 422 485 serial ports e Dual 10 100 Mbps Ethernet e Standard 19 inch rack mount installation 1U height e Wide range of power input voltages from 100 to 240V both AC and DC e LCM display and keypad for HMI e Ready to run Linux WinCE 5 0 NET platform e Robust fanless design 1 2 DA 660 Hardware User s Manual Introduction
7. TUV Warranty 5 years Hardware Introduction Appearance and Dimensions Appearance DA 660 16 Front View LED Indicators System Status LAN Serial Tx Rx LCM Display Panel puta Aeg Cooper DA 660 16 19 inch Rackmount Ear Reset Button Push Buttons DA 660 16 Rear View Power Input RS 232 Console Port 100 240 VAC VDC Lana 910 i1 12 13 14 1s 16 casae e 5 _ IESU DEZ Sanna RS 232 422 485 Serial Ports x 8 or 16 10 100 Mbps Ethernet ON OFF Switch RJ45 50 bps to 921 6 Kbps RJ45 x 2 DA 660 8 Front View LED Indicators LCM Display Panel System Status LAN Serial Tx Rx ata Acqitan Campus Me DA 660 8 19 inch Rackmount Ear Reset Button Push Buttons DA 660 8 Rear View Power Input RS 232 Console Port 100 240 VAC VDC RS 232 422 485 Serial Ports x 8 or 16 10 100 Mbps Ethernet ONOFRE Switch RJ45 50 bps to 921 6 Kbps RJ45 x 2 DA 660 Hardware User s Manual Introduction Dimensions DA 660 8 DA 660 8 DA 660 16 Data Acquisition Computer DA 660 16 MOXA eccc000000000900 oe eeccccccccccccoe DA 660 8 DA 660 16 E el E 5 JL E 440 mm 17 3 9 480 mm 19 DA 660 Hardware User s Manual Introduction Hardware Block Diagram The following block diagram shows the layout of the DA 660 s internal components The only difference between DA 660 16 and DA 660 8 is in the number of serial ports DA 660 16 has 16 serial ports a
8. e the system has rebooted We recommend that you only use this function if the software is not working properly and you want to load factory default settings To reset an embedded Linux system always use the software reboot command gt reboot to protect the integrity of data being transmitted or processed The Reset button is not designed to hard reboot the DA 660 ATTENTION Linux OS DA 660 8 16 LX Pressing the Reset button will only load the configuration file All files in the etc directory will revert to their factory defaults and all user data in the Flash ROM will be wiped out WinCE OS DA 660 8 16 CE Pressing the Reset button will only load the default settings 1 e the default registry values All user data NOT in the Flash ROM will be wiped out LCM Screen The DA 660 has an LCM screen on the front panel The LCM can display 16 columns and 2 rows of text After the DA 660 successfully boots up the LCM will display the model name and firmware version as below DICAS V E R 1 Push Buttons There are four push buttons on the DA 660 s front panel These buttons are used to operate the LCM Going from left to right the buttons are Button Action MENU Activates the main menu or returns to main menu anytime Scrolls up through a list of items shown on the LCM screen s second line ha Scrolls down through a list of items shown on the LCM screen s second li
9. ired serial cables to connect the DA 660 to serial devices The DA 660 s serial ports P1 to P16 use 8 pin RJ45 connectors The ports can be configured by software for RS 232 RS 422 or 2 wire RS 485 The precise pin assignments are shown in the following table Pin RS 232 RS 422 RS 485 1 DSR a 1 8 2 RTS TXD 3 GND GND GND 4 TXD TXD 5 RXD RXD Data 6 DCD RXD Data 7 CTS ES 8 DTR E Connecting to the Console Port The console port is an 8 pin RJ45 RS 232 port The port can be used to connect to the console utility from a remote console via a V90 or GPRS modem with PPP protocol The pin definition is the same as for the serial ports P1 to P16 For normal data acquisition applications you should connect to DA 660 s serial ports P1 to P16 via a V90 or GPRS modem If you would like to use the console port for normal data acquisition applications you can set the console port to start up via PPP protocol
10. nd DA 660 8 has 8 serial ports RS 232 422 485 Ethernet yeni Moxa UART ASIC PCI Bus Moxa UART ASIC Led i RS 232 422 485 LED Indicators LED indicators are located on the front panel of DA 660 DA 660 16 has 35 LED indicators and DA 660 8 has 19 LED indicators The only difference between these two products lies in the serial port indicators Refer to the following table for information about each LED LED Name Color Description Ready Red Power is ON and system is ready after booting up Orange 10 Mbps Ethernet connection LANI LAN2 Green 100 Mbps Ethernet connection Green Serial port is transmitting TX data to the serial device P1 P16 Tx Off Serial port is not transmitting TX data to the serial device Orange Serial port is receiving RX data from the serial device P1 P16 Rx m Off Serial port is not receiving RX data from the serial device 1 6 DA 660 Hardware User s Manual Introduction Reset type Buttons The DA 660 has a reset type button The button labeled Reset returns DA 660 to the factory default parameter configuration Reset Button Press the Reset button on the front panel continuously for at least 5 seconds to load the factory default configuration After the factory default configuration has been loaded the system will reboot automatically The Ready LED will blink on and off for the first 5 seconds and then maintain a steady glow onc
11. ne SEL Selects the option listed on the LCM screen 1 7 DA 660 Hardware User s Manual Introduction Real Time Clock The DA 660 s real time clock is powered by a lithium battery We strongly recommend that you do not replace the lithium battery without help from a qualified Moxa support engineer If you need to change the battery contact the Moxa RMA service team WARNING There is a risk of explosion if the battery is replaced by an incorrect type Placement Options Desktop Place your DA 660 on a clean flat well ventilated desktop For better ventilation attach the 4 pads from the desktop kit to the bottom of the unit and leave some space between the DA 660 and other equipment Do not place equipment or objects on top of the unit as this might cause damage Rack Mounting DA 660 is designed to be mounted on a standard 19 inch rack Two L shaped metal plates come standard with DA 660 Use the enclosed pair of L shaped metal plates and screws to fasten your DA 660 to the rack cabinet Two placement options are available You can either lock the front or the rear panel of the DA 660 to the front of the rack Each L shaped plate has 6 holes leaving two outer or inner holes open for your convenience Connecting the Hardware This section describes how to connect DA 660 to serial devices We cover Wiring Requirements Connecting the Power Connecting to the Network Connecting to a Serial Device and Connecting to the
12. nts VVVVV V Connecting the Power Connecting to the Network Connecting to a Serial Device VVVV V Connecting to the Console Port DA 660 Hardware User s Manual Introduction Overview DA 660 products are RISC based ready to run embedded computers designed for industrial data applications DA 660 products feature 8 or 16 RS 232 422 485 serial ports and dual Ethernet ports based on the Intel XScale IXP422 communication processor all packed into a standard 1U 19 inch wide rack mounted rugged enclosure This robust rack mountable design provides the hardened protection needed for industrial environment applications and lets users easily install DA 660 on a standard 19 inch rack DA 660 products are not only suitable for the IT machine control room but also for the critical assets found in the control and automation system of industrial plant floors and even in the electric power utility substation In order to satisfy diverse industrial applications DA 660 products provide a wide range of power inputs from 100 to 240V suitable for both AC and DC power lines Due to the no hard disk fan less and energy efficient design DA 660 products minimize heat generation are able to operate 365 7 24 in heavy duty harsh industrial environments to deliver strongly reliable powerful computing and provide the high performance expected of multifunctional controller usage Choose a pre installed open standard Linux OS or the commonly used WinCE O
13. stem Connecting the Power To power on the DA 660 connect the power line to the DA 660 s AC DC power connector located on the right side of the rear panel using the power cord that is shipped with the product Then turn on the power switch The device takes about 30 seconds to boot up Once the device is ready the Ready LED on the front panel will light up and the DA 660 model name and firmware version will appear on the LCM display Connecting to the Network Connect one end of the Ethernet cable to one of the DA 660 s 10 100M Ethernet ports 8 pin RJ45 and the other end of the cable to the Ethernet network If the cable is properly connected the DA 660 will indicate a valid connection to the Ethernet in the following ways LAN 2 The top right and lower right corner LED Pi Signal indicator glows a solid green color when the m igna 1 ETx cable is properly connected to a 100 Mbps 2 ETx Ethernet network The LED will flash on and off 3 ERx4 when Ethernet packets are being transmitted or 1 E 8 1 received 1 9 DA 660 Hardware User s Manual Introduction The top left and lower left corner LED indicator glows a solid orange color when the cable is properly connected to a 10 Mbps Ethernet network The LED will flash on and off when Ethernet packets are being transmitted or received oo 1 O tA m e T Connecting to a Serial Device Use properly w
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