OPERATION MANUAL - Winter Holztechnik
Contents
1. X Z Em O LLI N Sr mT Setting up the CNC router 1 Work environment 1 No dropping no steam and no dust place 2 Ground is leveled cleaned and no vibration 3 No interfere of electromagnetism 4 Working environment temperature 109C 409C If the temperature reach to 402C please keep good aeration 5 Input voltage is 380V 50Hz capacity is 6KVA 2 Setting up the machine 1 Setting up CNC router D After receiving the CNC router please check for the following a Check to make sure that the package includes the thing listed by the manual b Inspect the unit to assure it was not damaged during shipment c Make sure that the part number indicated on the nameplate corresponds with the part number of your order 2 Use the cotton yarn to clean the anti rust oil on the machine and put some lube on the machine 2 Setup DSP panel 1 Install DSP system Pic 1 amp Pic 2 First step Connect the digital cable with the inverter hub on the control box Second step Connect the other end of the digital cable with the DSP panel Characteristics about DSP system Totally independent from PC platform Directly read files from U Disk Easily process G code or PLT file with super size Strong system and process file examining function Easy to update system program It supports high micro step which makes precise and fast process possible Support to process part of the file e C O9 am2. Found Hew Hardware Wizard Please choose your search and installation options Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found will be installed Search removable media floppy CD ROM Include this location in the search C RZNC O501 Host Program w C2 Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver vou choose will be the best match Far pour hardware 14 x ra T O LLI N O T INTE It begins to setup driver program click on Continue Anyway when it clews The program does not pass Microsoft Logo testing to verify its capability with Windows XP as View 3 4 Found Mew Hardware Wizard Please wait while the wizard installs the software gt Hardware Installation ci A The software vou are installing for this hardware LIsbiCam V2 1 has not passed Windows Logo testing to verify its compatibility with Windows SP Tall me why this testing 1s important Continuing your installation of this software may impair or destabilize the correct operation of your system either immediately or in the future Microsoft strongly recommends that you stop this installation now and contact the hardware vendor for software that has passed
3. N va QO gi lt 2 Entering Menu cursor is on Machine Setup item press 3 button press in Menu Home Speed refers to that 3 axes home speed normally Z axis home speed should be lower than that of X and Y axes Home Direction refers to which direction the axes go when it is under home process It depends on the motor direction and Home sensor s location and sensor s property X V J move the cursor to Home Setup item NM button to enter it the cursor is on Home Speed item automatic ally NW to enter and set 3 axes speed 3 Speed limit Press E to confirm and save the new speed for X axis The Cursor moves to the Y axis speed item automatically if it is unnecessary to change the value press ae to move to the Z axis speed item If it is necessary to change the speed please do the same operating with X axis When you finish all settings it will go to former menu 5 Introduction about inverter D When using a GFCI Ground Fault Circuit Interrupter select a current sensor with sensitivity of 200mA and not less than 0 1 second detection time to avoid nuisance tripping 2 Connect these terminals R L1 S L2 T L3 via a non fuse breaker or earth leakage breaker to 3 phase AC power some models to 1 phase AC power for circuit protection It is unnecessary to consider phase sequence 3 Do not connect 3 phase models to a 1 phase power source 4 Make sure that the wiring is correct In particular c
4. don t open the door of the control box or electronics to avoid potential hazard 2 This machine has well grounding appliance the input power just permitted to connect with the permanent power cables 3 The machine adjusted to be the working situation don t arbitrarily do any changes Please do the changes by the professional engineers 4 Avoid the children and non operator far away from the machine 5 Please read safety cautions warnings and safety marks on the machine before installation and adjustment Ensure to put the warning marks at the eyesight position and change the damaged or fall off marks 6 Please read the manual and instruction carefully to install adjustment and maintain the machine Proper movement assemble and maintenance can ensure the reliability of the machine l Abstract 1 1 Model explanation of CNC router 1 2 Introduction of CNC router 1 3 Introduction of the parts of the CNC router 1 4 Parameters of CNC router I Introduction of installation 2 1 Install environment 2 2 Install procedure 1 Electronics installation and introduction of control panel 2 Installation of DSP system 3 Introduction of DSP system 4 Introduction and function of the inverter 2 3 Install auxiliary parts 1 Install the vacuum pump including the introduction about the vacuum pump and assemble procedure 2 Install the dust collector including the introduction about the dust collector and assemble procedure 3 Ins
5. MAINTENACE gt DATA SETUP gt RECOVER DATA 6 Machine doesn t work accurately Change the motor of every axis or change the motor driver Use ground wire Fasten the linker of the screw ball 20 x Z Em O LLI N Sr T 7 Engraving size is not right Change the pulse equivalent according to the type of the machine screw machine 320 160 320 gear machine 127 3 127 3 400 320 320 320 for XHYZ6090 MENU gt SYSTEM MAINTENACE gt SYSTEM PARAMATERS gt PULSE EQUIVALENT 9 Machine doesn t work after opened including the machine don t go home The switch is broken change a new switch There is something wrong with the power check or change the power Check the cable connected with the switch and pin in one side of the cable 10 Machine strikes sideward peg when it is working The sensor switch is broken or the sheet copper of the sensor switch is distort change a new sensor switch or fix the sheet copper The dimension of the machine in controller is not right reset the dimension according to the working size the soft limited in the DSP MANU gt MANUAL SETUP gt MOTION LIMIT 11 Blade is broken when engraving Lower the engraving speed MANU gt MANUAL SETUP gt MOTION PARAMATERS LOW SPEED HGIH SPEED If the material is too thick engraves by steps Change a better quality blade Collet is in a wrong position and corrects it 12 There are some leftover of the material when the machine is working Re
6. E Z am O LL N vaal O E H OPERATION MANUAL CNC MACHINING CENTER WINTER ROUTERMAX BASIC PEDEM i J pai 5 ato r T B bi at ai n pi un n be bal a 4 NS MNA TE x ET SS wart TU WARNING The operator must thoroughly read this manual before operation Keep this manual for future reference Henrik Winter Holztechnik GmbH Druckereistr 8 04159 Leipzig Tel 49 0 341 4619021 Fax 49 0 341 4618358 Funk 49 0 171 2820443 Em il info winter holztechnik de Internet www winter holztechnik de x Z Em O LLI N Sr T Preface Thank you for purchasing this CNC router All the safety instructions contained in this manual must be read carefully and must be fully understood before you attempt to use your CNC router in order to avoid potential hazards than could cause bodily injury property damage or damage the CNC router CNC routers belong to the high precision CNC machine Improper installation or usage maybe damaged the accuracy stability or the lifetime of the machine Please read this manual before install the machine and keep this for long term use or maintenance Safety Marks 1 DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury 2 FORBIDDEN Indicates forbidden to do 3 Must to do 4 CAUTION Indicates a potentially hazardous situation which if not avoid
7. Windows Logo testing Continue Anyway It clews setup finished click on Finished as View 3 5 Found New Hardware Wizard Completing the Found New Hardware Wizard The wizard has finished installing the software For UsbCam V2 1 Click Finish bo close the wizard Finish Found New Hardware x Your new hardware is installed and ready En use Enter into C RZNC 0501 and click setup exe 15 Felcome Welcome to the Setup program This program will install on your computer It is strongly recommended that you exit all Windows programs before running this Setup program Click Cancel to quit Setup and then close any programs you have running Click Next to continue with the Setup program WARNING This program is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any portion of it may result in severe civil and criminal penalties and will be prosecuted to the maximum extent possible under law Cancel Sint fe Bilis 3 Win Sh Window 11 12 IRAT MQ T Re a 11 3 Choose Destination Location Setup will install in the following directory To install to this directory click Next To install to a different directory click Browse and select another directory Y ou can choose not to install by clicking Cancel to exit Setup Destination Directory C Prog
8. ctify the interspace of the screw of every axis in DSP MENU gt SYSTEM MAINTENACE gt SCREW INTERSPACE Change the bearing on the screw ball Fasten the linker of Y axis for ball screw machine 13 Red sensor switch is ok but can t stop the machine Sensor switch is dirty and clean it Sheet copper is too far away from the red sensor switch the best distance is 1 2mm When we operate machine manually the sensor switch doesn t work 14 Add machine in soft ware TYPE3 Open the TYPE3 and find the machining gt set up machines gt choose the FAUNC OMD in CNC machines gt ok 15 X axis or y axis doesn t move Usually it is the problem of the stepper motor driver and cable connected with the x axis or y axis check them and correct 21 x z T O LL N QO z 16 How to protect the vacuum hold down table Don t hollow out the material when engraving 17 How to change Chinese version to English DSP Open English version ZHBUSB Download Controller Menu and Download Label 18 How to solve the problem of message over Z limited in Type3 When we use software TYPE3 we need to set up machine When we set up machines the initial position and end position of Z axis are the same and higher than the Z between contours 19 How to change the language of TYPE3 from Chinese to English Open the soft ware type3 and press the button F10 It will appear option windows You can choose English 20 Oil of the vacuum pump used for vacuum
9. ed may result in minor injury or moderate injury Caution In order to safely and properly use this CNC router please read this manual before use it Please remember the principle and safety information of this machine and keep this manual for long term use Request about the operator The operator must know the request and procedures about the installation adjustment and running And he must know how to overcome the emergency situations and have the following terms 1 Have taken the training before 2 The operator can run the machine commonly or run the machine safely according this manual 3 The operator can do turning on turning off clearing grounding connecting or other operations 4 The operator can use repair and protect the machine The operator must do the following things 1 Checking the safely appliance run properly or not 2 Keep all operators alert before turn on the machine 3 Keep clean worktable 4 CNCrouters may move unexpectedly stay clear of machine at all times 5 Wear safety glasses and hearing protection at all times when operating machine x z T O LLI N va QO z 6 Use a grounded dust collection system to reduce hazard of explosion of airborne particles Clean machine surfaces and lead screws periodically to remove any foreign material 7 Don t turn on the machine before preparation 8 Press E stop when meet hazard situation Warnings 1 This machine with hazard voltage
10. heck that the output terminals U V W are not connected to power and that the drive is well grounded The introduction inverter panel D onog Displays the AC drive Master Frequency T S555 Displays the actual output frequency present at terminals U T1 U T2 and U T3 M oO User defined unit where U F x Pr 88 85 E35 fF risas the output current present at terminals U T1 U T2 and W T3 Displays the AC motor drr e forward run status 11 Frequency Command Status indicatar Output Frequency MINM LED Display Status indicator Display frequency current voltage ml ik i and error etc User Defined Units VFD PUD1 s Part Humber Status indicator Status Display sat blan alte Display of drive status Jag operation selector 35 MODE Display mode selector Left key l Moves cursor to the left Ca PROG DATA Jgad tp enter programming parameters UP and DOWN Ke aid Sets the parameter number and changes the numerica data such as RUN key Master Frequency Installation of auxiliary equipment 1 Installation of vacuum pump c Take out the vacuum pump from the package and take out the filter also Please install the filter on the vacuum pump Pic 1 x c T O LL N va QO T zZ 2 Please connect the tubes with vacuum pump and locked it 3 Take off the cover of power on vacuum pump and connect with the 380V power suppl
11. it has some problems please power off the machine and check the problems 2 When it has been supplied power it appears on the screen Goto Home actually it is a question which needs your answer press means Yes then Z axis moves first When Z axis arrives its home then X En NG ME LES and Y move Press DELETE means No 3 axes do not move to their homes Press any other buttons only Z axis goes to home X and Y don t go home o HOME 3 Whenitis in Manual state press and 3 axes will go home If the machine doesn t stop when back to home please check the wire connection of the limit sensor and the damage of the limit sensor 4 Turn on the switch of inverter to check whether it has any alarm If it has alarm please turn off the power and solve the problem And then move to next step 5 Press start on inverter the spindle start to rotating Please check the running sound direction right or not and whether the inverter has alarm If it has abnormity please turn off the power of inverter and check it Then move to next step 18 x Z Em O LLI N Sr mT 6 Check the air compressor dust collector and vacuum pump working well 7 You can use the DSP system to power on off the spindle 8 Turn on the computer and install the driver and software 9 Down load a simples G code file to test the accuracy of the machine and then you can use it Il Maintenance 1 Main
12. linear and ball without any block from the dust 6 Please clean the filter of the cooling machine per week 7 Please clean the filter of the cooling funs to ensure the function of the components 19 x Z Em O LLI N Sr T 8 Please clean the dust from the carousel Common problems and solutions 1 DSP controller dies Change a new DSP controller power supply 5v in the control box Use the manostat UPS 2 The machine doesn t go home Restart the DSP controller Use a new DSP controller Recover the data in DSP controller MENU gt SYSTEM MAINTENACE gt DATA SETUP gt RECOVER DATA Reinstall the DSP program ZHBUSB copy from the CD we sent with the machine 3 Machine moves to the opposite direction The cable maybe loose and you can check the cable Change the wire port A and A on motor driver you can find A and A on the driver in the control box Change a new red limit sensor Change the cable connected with the limit switch 4 Computer dies when downloading file Data is inordinate and format the data in DSP controller MENU gt SYSTEM MAINTENANCE gt DATA SETUP gt FORMAT DATA Enlarge the EMS memory and CPU Change a better computer 5 Main spindle doesn t rotate Voltage is too low and use the manostat UPS Check the cable connected with the main spindle Change a new transducer Change a new main spindle Date out of order after being copied and recover the data MENU gt SYSTEM
13. nstallation CD or floppy disk inzert it now What do vou want the wizard to do C2 Install the software automatically Recommended Install fram a list or specific location Advanced Click Mest ta continue Choose include this location in the search then click on Browse icon then find the location such as C RZNC 0501 Host Program and click on Next button to begin to setup as View 3 3 13 E z T O LLI N Ha QO T Z Found Mew Hardware Wizard Please choose your search and installation options S gt Ce Search for the best driver in these locations Use the check boxes below to limit or expand the default search which includes local paths and removable media The best driver found wall be installed Search removable media floppy CD ROM Include this location in the search C2 Don t search will choose the driver to install Choose this option to select the device driver from a list Windows does not guarantee that the driver vou choose will be the best match for your hardware Please choose your search and installation options S Browse For Folder aul search which includes local be installed it Documents and Settings Sos 9 isprooLs 9 My Documents CD MSDEZ C Program Files RM 0501 Host Program E temp To view any subfolders click a plus sign above E e E Er e El st Windows does not guarantee that ardware
14. p 9 amp 9 9 O Reliable data protection and recover function Friendly operating interface SALA E Botton functions on the DSP panel 7 p p Positive movement of x axis Menu upward figure 1 inputting 4 P2 Positive movement of Y axis accelerate process speed figure 2 inputting different property selecting in Menu L 4 Positive movement of Z axis figure 3 inputting rise spindle speed in process N we 4 o Working origin of X axis and Y axis setting figure 4 inputting oe lt 7 Negative movement of X axis Menu downward figure 5 inputting FT pe gt eet l V x zZ a TT N i O T Negative movement of Y axis slowdown process speed figure 6 inputting different property selecting in Menu N m Negative movement of Z axis figure 7 inputting spindle speed adjusting in process Z axis origin setting figure 8 inputting Spindle startup stop decimal point inputting C X og MENU Menu setting entering negative symbol inputting multi process state checking x i All axes go working origin confirm of motions inputting operating FIRA MODE l l l g Manual move continue step and distance modes selection ER um RUN PAUSE fil DELETE Cut process running pause inputted words delete i High low speed parameter adjust Cut process stop selections inputting and operating cancel Compound but
15. ram Files AZNC0S01 Browse Space Required 2008 K Space Available 5203848 K Cancel ma E JI i 11 3 16 A Setup will add program icons to the Program Folder listed below You may type a new folder name or select one from the Existing Folders list Click Nest to continue Program Folder Existing Folders Dell amp ccessories Microsoft Office L E eigT A LL ial 8 2007 LS 8 2006 prre HR lt Back Cancel az OPO S RZNCO501 Me SB BEV ita TAG Hea Q O B Pre xe i Hitt QD D C Documents and Settings All Usersi Fria SEA FF RENCOSOL a X Z L O LL N E O a i m z m iz Q 2 fa Mart rnni p B T j F d NH 4 j n 0x Las j E EE ET J j l Finished Setup has finished copying files to your computer Before you can use the program you must restart Windows or your computer Yes want to restart my computer now f No will restart my computer later Remove any disks from their drives and then click Close to complete setup QszgB Rm M and then i o and then f8 BH E 12 BR adv FE 34 MQ gt e Hi WH 11 36 3 Introduction of software Machine is equipped with Ucancam software Please refer to Ucancam user manual for more details Test the machine 1 Turn on the power of the inverter and check whether it has abnormity If
16. system CNC router Use engine oil 68 22
17. tall the air compressor including the introduction about the air compressor and assemble x z T O LL N va QO z procedure 2 4 Install the software 1 Install the control system software 2 Install the application software IIl Testing the machine 3 1 The preparation before testing the machine 3 2 Testing the machine IV Maintenance 4 1 Maintenance 4 2 Lubrication 4 3 Maintenance of auxiliary parts V Common Problems 5 1 FAQ and solutions about inverter x lt T O LLI N O INTEI 5 2 Other problems and solutions 5 3 Common problems and solutions about DSP system VI Electronic drawing 6 1 DSP drawing 6 2 Circuit drawing 6 3 Heavy power drawing 6 4 Control system drawing 6 5 DSP panel drawing x T O LLI N O INTEI Abstract Definition of the model Producer WINTER Series CNC router ROUTERMAX Model BASIC Drive type Stepper motor system X axis travel size 1300mm Y axis travel size 2500mm Vacuum system type Water Vacuum Pump Dust collector Hood only Automatic lubricating system Spindle 3 5kW Control DSP X Z Em O LLI N Sr T Appendix Parameters of CNC router Rack and Pinion Drive Hiwin Rail Linear 1 2 3 4 5 X Y Structure Bearings Z Structure Ball Screw Hiwin Rail Linear Bearings 7 Max Power Consumption Without spindle 2 0Kw 10 11 12 13 14 15 16 17 18 9 1
18. tenance 1 Don t operate dissemble and repair the machine without authorization or training 2 Turn off the power of the machine before the maintenance Please ask the professional electrician do the inspection when the machine power on 3 Please check the E stop works well or not 4 Please use the same model parts for the replacement 5 Please do a regular inspection on the thermo emission system 6 Please check the power voltage of the control system 7 Protect the dust fall into the control device 8 The maintenance of the control system if no use for long time First it is not good to the CNC machine for long time stock Please use the machine after getting it If long time no use the technical function will be declined Please do regular inspection on the control system 2 Lubrication 1 Please use proper engine oil 10 2 Please add the lubricate oil for vacuum pump per three months 3 Please lubricate the linear and ball screw per week 4 Please lubricate the spindle per week 3 Other maintenance 1 Please clean the inlet filter of vacuum pump per day to avoid the dust goes into vacuum pump 2 Please clean the outlet filter of the vacuum pump per week 3 Please check the neatness of the vacuum pump oil per two months If the oil becomes black and sticky please change it 4 Please use the air gun to clean the control box per week to protect the component from the dust 5 Please ensure the
19. tons x dl MENU I 1 digit button switch working coordinate Tae Bea MENU ON OFF 2 2 button C A D function ETT MM EE 3 DELETE digit button stop point process r r 1 gm RUN PAUSE iim fajm LT 4 DELETE 4 0 button advanced process 5 Boe help information There are some compound buttons for special applications The operating mode is press the first button and hold then press the second button release the two buttons at same time x Pd T O LL N v QO zZ Home Operating Home is the machinery origin Go to home operating refers to make all axes go back machinery origin Home position depends on home sensor Normally there are 3 sensors in an engraving machine Goto home operating sets up the relationship between the machine and the working coordinates And many system function applications rely on this operating such as stop point save power off reboot and so on Warnings E Don t use this product in strong magnetic filed or interfere environments 2 Don t PnP U Disk while it is running a file 3 Protect it from water moist dust and fire 4 Protect it from metal materials getting into the cover 5 Forbad to open the cover there is no any user maintainable parts inside Plug U Disk and other lines gentle 1 Goto home parameter includes Home Speed and Home Direction and those parameter should be adjusted 10 x z E m O LL
20. y 4 Please check the rotating direction of the vacuum pump clockwise rotating is correct 5 Please clean the filter during the use per day 2 Installation of dust collector 1 Take out the dust collector from the package and install it according to the manual 2 Connect the power cable with dust collector 3 Connect the power with dust collector 4 Please connect the dust collector tube with the dust collector hood and the other end connected with dust collector 3 Installation of air compressor Connect the power cable with power supply and the other end with air compressor 4 The installation of DSP software 12 x Zz Em O LLI N Sr T 1 Hardware requirements Main board PIII 450 128M Windows 2000 or XP 2 Host Program Setup D Insert CD into computer driver and copy all files in the CD and save them in a pointed folder in computer such as C RZNC 0501 Host Program 2 Connect the Controller to the computer with USB cable 3 It shows Find new hardware on the right bottom on the window as View 3 1 click on the clue ij Found New Hardware LISB Device 2 It appears setup information select the second item which is setup from list or special location then click on Next button as View 3 2 Found New Hardware Wizard Welcome to the Found New Hardware Wizard This wizard helps vau install software for UsbCam V2 7 6 If your hardware came with an i
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