J1-255-Dx
Contents
1. e p 1 AN Before supply ing the trans ducer assures the cor rect setting of the jumpers to avoid the risk of damaging irre versibly the tool 7 5 Dip switch pi Jab 9 E i REF C pap BE Settings procedures and signals Push Pull Setting the PROG USER port speed OFF gt ON Encoder Input setting in Line Driver ON or Push Pull OFF Line Driver It s possible to select different functioning levels among the counting inputs and the input relatives to the zero pulse to use them as input in generic interrupt Number Function OFF ON OFF ON PROG port OFF OFF ON ON Baud Rate Baud Rate Baud Rate Baud Rate 38400 19200 57600 OFF ON OFF ON USER port OFF OFF ON ON Baud Rate Baud Rate Baud Rate Baud Rate 38400 19200 57600 5 OFF Application debug and development PROG port 6 Connection to a HMI terminal or used ON by a device that manage the serial connection MODBUS o SERCOM OFF Serial protocol ASC2 USER port 7 ON Serial protocol BIN1 MIM_J1255Dx_EN 23 02 09 28 of 48 7 6 CPU States Legend 6 Led ON O Led OFF Led2. Assistance MIM J1255Dx EN 23 02 09 47 of 48 QEM S r l S S 11 Signolo n 36 36054 Montebello Vic No Tel 39 0444 440061 http www qgem it Vicenza ITALY Fax 39 0444 440229 e mail info qgem it The CE mark of the instrument doesn t release the installer from the acknowledgment and the accomplishment of the prescriptive reference obligation of his product Assistance MIM_J1255Dx_EN 23 02 09 48 of 48
3. Substitute the battery There s no a proper operative system for the CPU working o 22 2 222272272720 0 Yellow CPU is going to do the system functions recallable through the keys Green d The CPU manage the abnormal situations that may happen and that could take to a system malfunctioning These situation can be intercepted from the firmware which Red enables this led and stops every activity The boards in the bus are disabled At the new system turning on the board works normally and the led flashes till the proce dure of Reset signaling halt System functions at page 31 Settings procedures and signals MIM J1255Dx EN 23 02 09 26 of 48 O Error The number of flashes indicates the type of error AN Red Description Solution Bus error Bus not configured as described in Correct the transfer software or the application contact your furnisher Check Data recorded in FerRAM are altered To turn the alarm off do the proce Sum Error dure of Reset error signal or Sys tem functions gt Restore applica tion at page 31 Index Out Array index is on a non existent ele of Bound ment Program The index of program selection in Problem due to the transferred Over Range side the DATAGROUP tried to ac software Turn off and then turn on Step Over cess to a n
4. 00 0 g IU E A y O NW oo D 0 Q O O O O la BB JS a m SICISISIS A LLL LL Terminal S T T B Board DD Na ja ajaja D 000 MOTOR DRIVE MOTOR DRIVE 3 nw zi ws a qa 6 5 2 a ua 24Vdc OV CBL_J1255 SLOT2_1 cdr Fig 16 Example of connection SLOT 2 4 13 Electrical connections MIM J1255Dx EN 23 02 09 22 of 48 6 5 Slot 2 14 31 Digital input Digital output 2 INPO1 2 INPO2 2 INPO3 24 205 26 207 268 Digital input Digital output Olon fe E a a N AO MISAS Ed 0 OOO ONO OO Oo e dard O O OO O 1 gt O Oo 09 14 io 5 2 6 13 7 14 0 8 5 9 16 a 20 17 19 1 8 6 2 63 01 4 02 5 125 O3 6 E 27 7 05 9 8 06 16 29 07 60 kt 08 1 O Terminal o 0 SS Board 24Vde 2 9 M 0 Vdc Zi oe Wiring example DC relays L 24Vdc 1 24 Vac OV fe O ERE PSE 0 10 01 011 0 8 2 2 0 nn eee ee OS OS 05 O7 NY i CBL_J1255 SLOT2_1 cdr Fig 17
5. Push Pull Line Driver Maximum frequency 250 KHz Minimum time from a peak PH A and the next of PH B 1 us Minimum time for acquisition hardware of PH Z 5 us Optoinsulation 1500 Vrms Nominal working voltage 24 Vdc 3 5 Vdc Voltage at logic state 0 0 1 5V 0 1V Voltage at logic state 1 22 5 25V 2 5 4 4V Internal voltage 1 6 V Input resistance 2360 Q 160 Q Maximum cable length for connection to transducer 150 m Fig 9 Electrical drawing Line Driver Electrical Specification MIM_J1255Dx_EN 23 02 09 15 of 48 5 7 Analog Output Type of connection In common mode Insulation 1500 Vrms Voltage range minimum at open circuit 98 98 V Max variation offset 5 mV Resolution 16 bit Maximum current 1 mA Variation of the output depending on the load 95 us uA point of a driving gear related in space Fig 10 Electrical drawing 5 8 Digital Input Depending on the applications it s possible to realize a software compensation of the offset drift The hardware offset can be corrected through software thus the offset voltage is summed alge braically to the analog voltage set without exceeding 10 V The thermal drift of the analog output is generally negligible in the use of the output as velocity set Type of polarization NPN PNP Minimum time for acquisition hardware 3 ms Optoinsulation 1500 Vrms Nominal working voltage 24 Vdc
6. EN SO CO F 58 57 56 4F 48 4T 4B 3F 38 37 346 NN NN NES Z Test of the SLOT 4 Port 5 Outputs Pope Dex Des Dex et De C2 Co E eee eee Opx 7 c T a DI Da ba co T pex pex pex Da A El A d ta h e cope po Pape Dex Des Dex Dex T cope pz po SP pes pec pes El cope po Do T Pa n m 7 E H el ql EL 5 Ca Dex Dex Dex Dex Dex _ 8 e 1 fa oo E EH T fu n e n Lal 1 H24 BS LOTS5 nonse 3X ub Test of the hardware in the SLOT 5 MX4 Fin 9 8 7 Ual a 5 a 5 al BX Name IMPE2 INPB1 7 Digital input Pin 12 14 2 9 14 13 i Val Analog inputi ANALOG INPUTS Hame 1 11 DUNTERS 5 4 Test of the hardware in the SLOT 5 MX4 Name 1 CNTZ 013 CNT4 Pin EL O AE il E Bx 1 189811011111 EE 2 El 0 Name CNT1 CHIZ 4 Counter value 9999999 9999999 va E 2 a Dac value in tenths of Volts DAC Name ANG ANEW ANGS ANG Pin 28 21 6 O 7 8 3 SETUP PAGE gt Downl SETUP PAGE Dounl
7. DOWNLOAD Connection Hone Flash Memoria Full Application size 45478 et During the download of the graphic interface this page with software data is visualized automatical ly by Qpaint Settings procedures and signals MIM J1255Dx EN 23 02 09 37 of 48 7 8 4 SETUP PAGE gt Config Parameters configuration placed in the hardisk SETUP PAGE ONFIGURATION PAGE Conf 1 peed Select a voice Press ESC to exit Contrast to Reverse UFF lime LEAR 1608 m5 7 User Speed Language Language choice Contrast Display contrast Reverse Inverse display color Time CLEAR Action time of the CLEAR key PROG Speed PROG port speed set through dip switch page 28 USER Speed USER port speed set through dip switch page 28 7 8 5 SETUP PAGE gt Exit uuu gem it LL SETUP PAGE Exit After the confirmation with ENTER the system can show an error message for 5 seconds and then it goes back to the InfoPage 7 9 Backup amp Restore The application Qview in the CPU is made of Non changeable Information in the application that doesn t change instruction code QCL sym information bols used in the project application title Memorized data in the Flash Memory Changeable Information made during the download Information data areas for variables data areas for internal devices content datagroup and data wh
8. e Description MIM J1255Dx EN 23 02 09 8 of 48 3 Data sheets Weight J1 255 Dx maximum hardware configuration 9 40 Kg Weight J1 255 Dx MX4 maximum hardware configura tion 6 40 Kg Material of the container Stainless steel Display 240x128 LCD blue Display area Diagonal 123x68 mm 5 4 Keys of the system 24 page 25 Key of the function 20 page 26 Led of the system 4 page 26 Led of the function 20 Led CPU 8 page 26 Working temperature 0 0 C Transportation and storage temperature 25 70 C Relative humidity 90 With no condensation Altitude 0 2000 m a s l Atmosphere No corrosive gases 3 1 Mechanical dimensions i Measures in mm Data sheets FUSE 3A F 3 O 24 Vac 50 60 Hz 50 VA move Ji motion controller 247 g 5 5 fo fo b o o 0 1 pa fis 7 8 20 22 24 29 30 Gil 96 MIM_J1255Dx_EN 23 02 09 9 of 48 3 1 1 Version with MX4 Bx 131 235 3 1 2 Version with CFB Ax 121 235 3 1 3 Perforation area lt 217 gt A O la 206 O 247 225 1 O MIM J1255Dx EN 23 02 09 10 of 48 Data sheets 4 Product conformation 5 SS 4 SS 5 ye eS 7 o M o fle o fl o fM o 5 1 00005 6 o f7 o f o fl9 o fel OOOO O OOG OO O
9. Voltage at logic state O 0 3 V Voltage at logic state 1 105265 V Internal voltage 2 Input resistance Ri 3300 Q Fig 11 Electrical drawing C 100 nF Electrical Specification MIM J1255Dx EN 23 02 09 16 of 48 5 9 Digital output Optoinsulation 1500 Vrms Switching voltage AC DC NPN PNP Max working voltage 24 Vac dc Internal voltage 2 5 Nominal current 70 mA Slip current 20 uA Switching time from ON to OFF 120 us max Switching time from OFF to ON 8 us Max Fig 12 Electrical drawing Electrical Specification MIM J1255Dx EN 23 02 09 17 of 48 6 Electrical connections Before doing connections see the tool characteristics in the chapter Electrical data sheets at page 13 6 1 Supply The wiring 1 by specialized staff and pro Vac Supply vided of the right anti E 2 GND Ground static measures 3 Vac Supply Before handling the tool re move voltage and all the parts con nected to it Take both the ground points to the PE bar with two distinct cables using a cable of 2 5 mm q as sections at the connection faston and of 1 5 mm q at the other maximum cable section connectible to the terminal To guarantee the respect of the CE norms the supply tension must have a galvanic insulation of at least 1500 Vac Electrical connections MIM_J1255Dx_EN 23 02 09 18 of
10. Example of connection SLOT 2 14 31 Electrical connections MIM J1255Dx EN 23 02 09 23 of 48 6 6 Slot 3 Port A AN Use twisted shielded cable CLK specific for data trans LTC mission DIN DO GND CLK N LTC N Female DIN N DI DS WIN gt DO N 6 7 Slot 4 Port B CLK LTC DIN DO GND CLK N LTC N Female DIN N oco ND c A Cc N gt DON AN Use twisted 9 pins male 9 pins female Shielded cable specific for data trans mission SIO OUT SIO IN Fig 18 Connection Port B A to SIO net Electrical connections MIM J1255Dx EN 23 02 09 24 of 48 7 Settings procedures and signals 7 1 Keys K O 1 ESC Just during the password entry this key cancel the function Programmable The functioning of these keys is different depending on the state of the terminal normal functioning all the keys are programmable data entry the keys assume a precise working 7 1 1 Keyboard Normal Functioning Data entry Exit from data entry without saving of introduction and goes back to the previ ous page Begin data entry by default 2 2 Modifiable function ing if it s defined a page event on the Programmable Enable data entry on the previous object same key Programmable Enable data entry on the followi
11. flashing The operative system in this state processes just the serial calls to the port PROG Settings procedures and signals Download applicativo Restart Fig 19 Events of the CPU that determines the transition from a state to another Run Reset Stop and Restart represents the serial com mands that can normally be sent from the development environment Download applicative represents the procedure that allows to trans fer the application to the CPU 7 6 1 Reset Led state por oP gun gt Cause state No application Conditions that may take the CPU to this state At the start up the application in the memory is missing enn i At the start up there s a checksum error led flashing S Serial command of RESET 1 Exceptional event led aM is flashing From this condition you can pass just to a READY state doing Command of Reset error signal from serial or with the key FUNC Download of the application Application restore with the key FUNC 7 6 2 Ready Led state po O E Cause state Valid application waiting for running Conditions that may take the CPU to this state Application RESTORE command from serial or with the taste FUNC Application download From this condition you can pass to R 7 6 3 Run UN or RESET state Led state po 9 e Cause state Application runn
12. ps T P peas pex Da pex pes co Dex pa pos Dx Dx pex Der pex pes pex peas 5 H RR A AS Er identifies the number of erros in the serial comunication 1 disabled connection Follow the next page Settings procedures and signals MIM J1255Dx EN 23 02 09 36 of 48 e Test of the SLOT 3 Port A Outputs Dex Des Dex et ba C2 Co A A A e E T Papa la le pala DI Da ee ES El A T cn Popper A ox ax ITI po Do cope Pape Dex Des Dex Dex Des Ts po Do cope pes pec pes El Cope Do I n Pi T e E i meen Th fa oo E EH T fu 1 on mi 2 La LA 5 Lal 4 15960 INPUT 8 1 5 5 2 95 0 0 3 5 2 2 2 3 3 3 3 3 3 3 5 3 2 8 3 EEE 8 8 8 8 8 8 8 8 EE Test of the SLOT 4 Port B Inputs 3 5 5 5 3 3 2 32 3 3 3 3 3 3 5 4 2 2 2 5 F225 2 20 1 138 11 16 BF 68 BF Ha8 ND
13. to execute the function Restore the retentive data memorized with a backup in the not erasable memory of the instrument Flash EPROM AN Proceed with the operation just after a Backup page 38 Reset HALT signal The function erase the signaling of the HALT led MIM_J1255Dx_EN 23 02 09 31 of 48 Go back to the initial function Settings procedures and signals MIM J1255Dx EN 23 02 09 32 of 48 7 8 SETUP PAGE J1 255 Dx Press at the same SETUP PAGE time Info Tests Downl Conf Exit Gen it DO the choice 0 a voice 7 8 1 SETUP PAGE gt Info SETUP PAGE Info cca gg mm aaaa nne Press INS or ENTER to change Time Iata 90 Next Page Fw Code Firmware code Fw Release Firmware release Data To modify the data dd mm yyyy Time select the data with i hh mm ss OO scroll the value with i confirm with Battery Battery status that supplies the memory calendar timekeeper In the memory there are the configuration parameters of the terminal as the language of mes sages and the level of contrast Messages Ok Low Down discharged battery to substitute The data in the RAM memory will be lost so you ll have to set the language the contrast the time and the data again Status Status of the terminal Ok No match the application built for the ter
14. 17 DON UE EE 19 6 5 PROG DO lacras RDS SSS 4 0 N 21 6 4 Slot 2 4 13 Encoder input Analog Output i 22 6 5 Slot 2 14 31 Digital input Digital OUtput 23 0 1 cca 24 Ofe SOAP 24 7 Settings procedures and 3 18 1 5 ee eeeeeeeeeee eene 25 lui A EIE 25 2 26 As RN 27 ci ENC ISEE iodo E 28 TOMBE WING i O o 28 ONES rM EIE 29 PA VSIEMIUnNcIONS LEITET 31 5 0 SETUP PAGE iius auta iod esi 33 159 Backup Resto Sud ida 38 MIM_J1255Dx_EN 23 02 09 2 48 FETO 211117 e o ee ee 39 9 Information TOF programming 40 ous sn A 40 8 2 Maximum frequency of the interrupt UNITS nen 40 SJ venal DOS ddl ess ii 40 0 4 SVSIEM variabi Siria 40 9 Avallable SS ica 42 gt Mi dd 42 O 42 10 ASSISTANCE 1 eae rt 43 101 Request ol assiStallCO aes oa TE oou AAA Gen eas 43 10 2 oh DID ell anus URN A 43 MIM J1255Dx EN 23 02 09 3 of 48 1 Introduction We thank you to have bought this QEM tool We ll be pleased to receive any suggestions at the following e mail address info qem it 1 1 Graphical legend The missing observance of the message can compromise the integrity of the tool and or the result of the operation 11 OF Note important information for a proper use of the tool S
15. 48 6 2 USER port AN Use twisted Shielded cable specific for data trans mission C1 necessary just with connection to T line terminals Electrical connections RS422 RS485 J1 255 DA J1 255 DB RX N E Fig 13 Example of connection USER port RS422 to terminal HMI The connection cable between QMOVE and the terminals in configuration RS 422 must be exe cuted as in figure the values of the components R1 C1 R2 C2 varies depending on the cable length Cable lt 2 5 0 gt 15 0 E Not connected 120 Q 120 42 C1 Not connected SOpF m length R2 1200 120 Q 120 Q C2 Not connected Not connected 10 nF 100 nF type Y1 o Y2 that supports right voltage transistors 250 Vac working and 500 V im pulsive MIM_J1255Dx_EN 23 02 09 19 of 48 AN Use twisted Shielded cable specific for data transmission Always con nect the termi nation resis tance at the end of the transmission line Connect the AN Oc of all de vices at a unique conductor to limit the voltage differ ences for common mode Electrical connections Linea Modbus RS485 A B GND Qmove side 9 pin female LA B GND Fig 14 Connection to Modbus net with USER port RS485 It s possible to realize Modbus net till a maximum of 32
16. 7 7 System functions bc Jab 3g EEH da 50 60 Hz 50 91 i 8 Qum HIVE ff 80800 a t ie notion 8 P The keys are placed on the back of the in strument because they re intended to the use of experts users and never during the normal running Legend O Led ON 9 Led OFF Led flashing Settings procedures and signals To access to the System functions turn the instrument on press ing the FUNC key The FUNC led indicates that the system functions are available To scroll the functions press the FUNC key To execute the function press the BOOT key x 2 sec The execution of a function is signaled from the POW RUN STOP led that flashes depending of the completion 20 1 led 40 2 led etc To exit from the system functions press the RESET key gt gt T get S Reset error signal Checksum error If the BATT led is on it s not possible to execute the function If the BOOT led is on it s possible to execute the function percentage of function It s used to force the execution of the software by the CPU although an error signal ERR led appeared during the start up phase Once restored the application control and confirm all the data If the BOOT led is on it s possible
17. E O 8C RO O EVE 000 0000 QUe OOO OOD qme Que Fig 1 Frontal view a Led system page 26 b Key and Led Function page 26 c Keyboard page 25 Product conformation MIM J1255Dx EN 23 02 09 11 of 48 PROG port USER port Slot Suppl ENC TYPE FE enc PROG PORT USER PORT TYPE Slot MEMORY CARD 4 13 melios controllers es p o 9 Wm I BESESSBERSNNESESEEE Port A Port B d System keys page 27 e Led CPU page 26 Dip switch Setting USER PROG port page 28 Slot Supply Supply page 18 USER port Connector for connection to external units page 19 PROG port Connector for communication through PC page 21 ENC TYPE Setting input encoder page 28 Slot MEMORY CARD page Slot 2 4 13 Input encoder Analog Output page 22 Slot 2 14 31 digital input Digital Output page 23 Slot 3 Port A age 24 E 3 B Connectors for connection to SIO net a Product conformation MIM J1255Dx EN 23 02 09 12 of 48 5 Electrical Specification About connections see Electrical connections at page 18 5 1 CPU technological level D Per further in formation about the use of the memory see In formation program ming at page 40 5 2 Supply Power Supply For a correct installation of the tool see the manual MIMAT Electrical Specification Micropro
18. For further information see the manual specified in the message 4 Sa P For further information see the page specified in the message 1 2 Limited warranty For a period of two 2 years from the original purchase date QEM will repair or will substitute for free controls and accessories that accordingly to a test QEM will define to be defective in the ma terial or in the quality This guarantee is valid if the unit isn t broken by unauthorized people or used in improper way This warranty substitute whatever other warranties both express and implicit QEM is not responsible for any other expense included the installation or the removal drawback or consequent damage included injuries to people or damages to properties caused by articles of QEM In any case the total obligation of QEM in all the circumstances won t exceed the total pur chase price of the control The claims for the reimbursement of the purchase price repairs or substitutions must be reported to QEM with all the data regarding the defect the purchase date the job developed by the control and the revealed problem Any obligation is not assumed for material of consumption as batteries and fuses The commodity must given back only with the written notification including the Number of Autho rization Restitution QEM and all the shipment expenses must be paid 1 3 Reference manual vty 7 Transcript and preserve with care all the pa rameters related to th
19. L or ladder IEC1131 Links to Modbus nets Development environments in the applications Qview MC PLC and Qpaint HMI free and without royalties Libraries OCX to serial communications with PC in environment Windows MIM_J1255Dx_EN 23 02 09 6 of 48 2 1 Product code EX F1 Kc Keyboard code 1001 standard Firmware version D CPU technical level x hardware version Integrated Qmove model hardware Qmove model J integrated 1 series 2 1 1 Available models Digital Digital Output Sean Vdc Push Pull CUtPUt input 10 2 85422 RS485 24 J1 255 DA 2 2 200Khz 8 8 2 06bit 1 200Khz 8 8 2 16bit 1 E 2 J1 255 DB Description MIM J1255Dx EN 23 02 09 7 of 48 2 2 Expansion 2 2 1 MX4 Bx Axes Expansion board ES a furth in el formation see the manual MIM MX4 Bx or MIM MW4 Bx 2 2 2 CFB Ax Expansion board for PROFIBUS connection J1 255 Dx CFB Ax For further in formation see the manual MIM CFB AX For further in 7 formation see the manual MIM SC1 or MIM SP1 Max 96 In 96 Out 2 3 Accessories 2 3 1 1Q009 pro further in PC serial interface for programming CPU formation about J1 255 Dx IQ009 IQ009 see the manual IQ009 Quick Start 0 1
20. alculation of the QMOVE sys002 and QMOVE sys003 with blocks of the special units default value Example QMOVE sys002 66 QMOVE sys003 is variable depending on the complexity of the visual ization Information for programming MIM J1255Dx EN 23 02 09 41 of 48 9 Available firmwares 9 1 Qview 5 In the table is shown the percentage of occupation for elaboration time of the CPU relative to 1ms For further infor This data is useful to choose the sample time of the device T mation see the devices i n Pos oz ANINP 2 Analog input acquisition with management of two 6 06 Y Y digital output in comparison EANPOS Control of axes servo assisted through modulation 25 00 m of the velocity reference of the drive through analog Y Y output 10V feedback from incremental encoder COUNTER 3 Acquisition incremental counters bidirectional with 12 43 Y 7 management of 2 digital output in comparison DAC Management of analog output Y OOPOS 3 Control of ON OFF axes with feedback from incre 14 87 o mental encoder and with management of the auto Y Y matic inertia calculation CAMMING 3 Control of axes servo assisted synchronized through 47 56 Synchromove technology with possibility of linear in Y terpolation CAMMING 4 Control of axes servo assisted synchronized through 99 99 mu Synchromove technology with possibility of circular Y interpo
21. cessor RISC 32 bit Running frequency 28 MHz RAM 492 Kb Serial Flash for backup 256 Kb Parallel Flash 748 Kb Reserved to the application 256 Kb Memory for the operator interface 256 Kb Type of supply 24 Vac Allowable Range 15 Max absorption 30 VA Protection through fuse 3 A 5 2 1 Notes for supply La CT Fig 2 Use a transformer of 50VA min sec 24 Volt 1 Fig 3 Don t connect the supply tension to the ground Fig 4 Don t connect the central body of the transformer to the ground Ie ie Fig 6 Don t use transformers preceded by autorans formers MET Fig 7 Don t connect coils electric valve etc in parallel CI Fig 5 Don t use autotransformers TA MIM_J1255Dx_EN 23 02 09 13 of 48 5 3 USER port Electric standard RS422 RS485 Determine the communication speed from Procedures and sig nals settings at page 25 Used protocols MODBUS protocols for communication with external units BIN 1 protocol QEM for communication PC with Win Used devices dows Modbus Management of protocol MODBUS Sercom Management of protocols for printers bar code PLC Identification USER port from device 5 3 1 RS422 Communication speed 19200 38400 57600 baud Communication mode Full duplex Functioning mode Differential Max number of Driver Receiver 1 10 Max wire l
22. e setting and planning of the tool with the pur pose to facilitate the possible operations of exchange and assis tance Introduction The documentation relative to the QEM tools has been divided in different issues to allow an effec tive and rapid consultation of the wanted information MIM Base Maintenance and Installation Manual NA Hardware and firmware description of the tool MIM Base MIM Exp Expansion manual Hardware information of the expansions linked to the tool MDU User Manual Description of the installed application in the tool MIMAT Attendance Manual Base information about execution of the wirings procedures of the calibration parametrization of the products and the breakdowns locations It s possible to download the manuals from the QEM website www gem it MIM_J1255Dx_EN 23 02 09 4 of 48 1 4 Validity M manual S tool The present document is valid integrally except errors or omissions Release manual 1 0 1 1 1 2 Description M New manual M Upgrade M Upgrade 29 09 2006 03 11 2006 26 04 2007 1 4 1 Copyright All rights of this manual are reserved No part of this document can be copied o reproduced in any way without a preventive written authorization of QEM QEM doesn t have any insurance or warranties on the contents and specifically declines any re sponsibility regarding the guaranties of suitability for any specific sco
23. e proceeding with the substitution verify that the new battery is charged used suitable measure tool compatible For more safety do a backup copy of data stored in the RAM memory with the procedure Project gt Backup or with the procedure Project gt Savedata from Qview The substitution must be done with instrument feeded power on Take away the cover of the battery Substitute the battery being sure to re Place the cover of the battery space space spect the polarities signaled in the bat tery space Fig m p Wr A y i 2 Switch off and then on theminstrument If the procedure is correctly done the BATT led will be turned off If after the substitution of the battery the BATT led will be turned on or flashing we advise to contact your furnisher In case the BATT led turns off but the ERR led is flashing to indicate Error Checksum you need to restore the data saved through the procedure Project gt Restore or Project gt Realldata from Qview 5 If it s done a Project gt Backup it s possible to do a Restore without the necessity of a PC System functions page 31 After the substitution installation of the battery the HALT led will begin flashing At this point insert the correct date and hour then reset the Internal Error following the procedure descripted at page 33 N B if the reset procedure fails please switch off and switch on again the instrument t
24. ength 1200 m Input impedance gt 12KQ Current limit for short circuit gt 35 mA 5 3 2 RS485 Communication speed 19200 38400 57600 baud 5 4 PROG port Determine the communication speed from Procedures and sig nals settings at page 25 Electrical Specification Communication mode Half duplex Functioning mode Differential Max number of Driver Receiver 32 32 Max wire length 1200 m Input impedance gt 12 KQ Current limit for short circuit gt 35 mA Electric standard RS232 Used protocols MODBUS Protocols for communication with external units BIN 1 protocol QEM for communication PC with Win dows Used devices Modbus Management of protocol MODBUS Sercom Management protocols for printers bar code PLC HMI Identification USER port from device 0 5 4 1 RS232 Communication speed 19200 38400 57600 baud Communication mode Full duplex Functioning mode Referred to GND Max number of Driver Receiver 1 1 Max wire length 15m Input impedance gt 3KQ Current limit for short circuit gt 7 mA MIM_J1255Dx_EN 23 02 09 14 of 48 5 5 PORT A B SIO OUT A si in n any port its possible to connect until 96 inputs and 96 outputs through remote modules SA ormation see a the manual of the remote module to connect 5 6 Encoder inputs
25. ere the value is modified during the function ing all the application data Memorized data in the buffered RAM memory Backup Security copy inside the flash memory of all the changeable data recording it This operation allows to restore all the existent parametrization Conditions that allows the execution of the backup command CPU in READY status Application that doesn t use the ram memory of a value greater than the backup limit Restore Restore all the application values with the ones at the moment of the moment of the backup The content of the backup is canceled during the download procedure only if the application has different configuration checksum or symbol checksum Conditions that allows the execution of the backup command lt must be done backup previously CPU in READY or ERROR status Settings procedures and signals MIM J1255Dx EN 23 02 09 38 of 48 7 10 Battery The battery supplies the RAM memory in a way that all the meaningful data for the application re mains unchanged at the turning off At each start up a check of the battery status is done Description BAT gE Battery in exhaustion m Substitute rapidly the battery the data are still stored in the memory BAT Battery discharged Substitute the battery the data stored in the RAM memory may not be valid fixed 7 10 1 Battery s installation substitution Befor
26. hen repeat the procedure Settings procedures and signals MIM J1255Dx EN 23 02 09 39 of 48 8 Information for programming Development of machine control Motion Controller QVIEW 5 or greater libraries CARD S1 LIB5 1 31 or greater PLC Development of interface page HMI QPAINT 3 or greater Ag further information about the programming see the specific manual of the development environment Qview of the programming languages px and of the devices 8 1 BUS declaration Identification Board name Firmware version b d From QVIEW 5 Oar and later those codes 1 12556 xx 01 02 are recognizable using the function MONITOR gt 2 1ES1B 00 14 Terminal board 4 31 BUS 3 1S96A 00 18 Port SIO A B 4 1S96A 00 18 Port SIO A B Example BUS L 23D 01 slot 1 ABSLB 00 slot 2 empty 2 slot 3 empty 00 15964 3 1596A 00 slot 4 empty 4 8 2 Maximum frequency of the interrupt units In case of using these interrupt units in the project realized with Qview 5 it s necessary that the frequency of the pulses associated to these units is less than 333 Hz pulses second 8 3 Serial ports address The addresses of the serial ports to specify in the declaration of the devices MODBUS and SER COM are PROG O USER 1 8 4 System variables 8 4 1 Resource management of CPU The CPU of the instrument executes both the software destined to the c
27. iables gt sys003 page 41 Duty cycle min Minimum Duty cycle Duty cycle max Maximum Duty cycle Page time msec Time to refresh pages 7 8 2 SETUP PAGE gt Tests SETUP PAGE Tests Keyboard Serial Fort LCD Display Confirm the choice Select a voice 7 8 2 1 SETUP PAGE gt Tests gt Keyboard Test verifies the keys working At the pressure of each key the relative name is shown CEA EYBOARD TEST Press a key and verify if it s correct HERE NOKEY Press ESC 2 sec to exit test Key name 7 8 2 2 SETUP PAGE gt Tests gt Serial Port To do the test it s necessary to connect Select the serial port of which you desire to do the test ERIAL PORT TEST T p select port O Confirm the choice Select a voice After the confirmation with ENTER the ASCII chars from 0 to 255 will be sent or shown in se quence checking that each of them is received Settings procedures and signals MIM J1255Dx EN 23 02 09 35 of 48 In case the communication would stops the last char sent and the last char received will be shown 7 8 2 3 SETUP PAGE gt Tests gt LCD Display Test for display that enables in cascade all the pixels 7 8 2 4 SETUP PAGE gt Tests gt Leds Test for function led that enables them in cascade with a variable frequency 7 8 2 5 SETUP PAGE gt Tests gt I O Diagnostic
28. ing Conditions that may take the CPU to At the start up there s an application in memory this state Command RUN from serial From this condition you can pass tom MIM J1255Dx all the other states of the CPU EN 23 02 09 29 of 48 7 6 4 Stop or gu O Legend Led state O Led ON Cause state Led OFF Stop the application running Led flashing this state Conditions that may take the CPU to Send the serial command STOP Send the serial command STEP Send the serial command STEP OVER code There s a breakpoint in the interpretation of the application From this condition you can pass to all the other states of the CPU 7 6 5 Summarizing table of the CPU states No application RESET OFF RESET O 0 aur Download completed READY OFF gt TEST gt RUN RESET gt ON 7 uo 7 M RUN command RUN RUN OK 0 O aun O STOP command STOP RUN OK O aun C gu O RESTART command READY OFF gt TEST gt RUN RESET gt ON 7 uo a 1 RESET command RESET gt OFF gt RESET O 0 O qu Err Config BUS READY OFF RESET 0 49 ce X Watchdog board READY OFF gt RESET 5 49 I S Watchdog task RUN NO CHANGE NO CHANGE NO CHANGE Checksum error RESET OFF RESET 7 care Fatal Error RESET OFF RESET an Settings procedures and signals MIM J1255Dx EN 23 02 09 30 of 48
29. inputs and outputs of the system In these pages the following words may be present Name Mnemonic name of the I O object Pin Jumper name relative to the I O object Val Value of the I O object DAC Values in tenths of Volt V 10 COUNTER Introduce a value comprised between 9999999 and 9999999 To generate the output signals corresponding to the values introduced keep pressed the key when you release it all the output goes to zero The set value DONT ACTIVATE DIRECTLY THE OUTPUT as you press the ENTER key CPU State READY RESET it s possible to introduce some values in the outputs RUN STOP it s just possible to show the values of the I O This state is signaled just with a message ONLY READ placed on the right to of each page 1 0 PAGE BUS Configuration PU Stat RUN SLOT 2 5857 Press ENTER for 2 a1 S6H seconds to force CPU in READY state BUS Configuration Configuration of the bus of the application Qview I O test of the SLOT 2 1 El DACS DACS Mame ANAL ANS Mame 1 CHTAZ Pin 11 12 Pir 06 5 18 7 16 EL PIES TIE a 1 9663 Test of the SLOT 3 Port A Inputs The I O tests of the slots 3 and 4 are relative to the remote input and output Since the numerous fields it s used a exadecimal matrix address T pex pex pes pex Dex pes Der Der A Dex Dex Des cs T pxpxpxpx px
30. ize the checksum configuration and the symbols of the application and the file symbol with which the application was generated 1 value is read directly from the CPU 2 value is contained in the data of download If the checksum don t coincide the connection between the terminal and the variables of the Qmove aren t enabled see Status gt No match page 33 fw fan Flash Size Used CODE Memory DE a Used TERM CO gt 185 EMP a BRR s 575 Used TERN PAGE Memoria 1 BERRA 7 14 Unused Memory 575 Flash Size FLASH memory dimension Used CODE QCL code engaged in the FLASH memory Memory User TERM QPaint project engaged in the FLASH memory CODE Memory Value shown in the Download RAM size RAM memory dimension Used DATA Data engaged in the RAM memory Memory User TERM RAM memory engaged by the current page shown from the terminal before the PAGE Memory Set up access Unused Memory Percentage of free RAM memory Backup None no valid backup Done backup completed and valid Settings procedures and signals MIM_J1255Dx_EN 23 02 09 34 of 48 A The test doesn t work for USER port RS485 Press ENTER to refresh value Press CLEAR to reset value Switch Type System variables gt sys001 page 41 Period System variables gt sys002 page 41 Duty cycle now Duty cycle in use System var
31. lation RECDATA Recording of data variables and counting at a deter 4 78 Y Y ministic sampling mE MODBUS Management of serial asynchronous communica 50 00 o mu tions in Modbus protocol both Master and Slave Y Y both ASCII and Rtu SERCOM Management of serial asynchronous 4 80 Y Y communications 9 2 Qpaint 4 VALUE OBJECT Viewer of the numeric value of a variable Y STRING OBJECT Alphanumeric string Y Y VALSTRING OBJECT Variable string depending on the value of a variable JS Y IMAGE OBJECT Fixed image Y Y VALIMAGE OBJECT Variable image depending on the value of a variable Y Y VECTORE IMAGE OBJECT Object for the vectorial drawing BOX OBJECT Frames drawing Y N Available firmwares MIM J1255Dx EN 23 02 09 42 of 48 10 Assistance 10 1 Request of assistance To provide you a faster service at a minimum cost we do need your help E a Follow all the information in the manual MI MAT www gem it 10 2 Shipment It is recommend to pack the instrument with materials that can damp eventual falls a Use the original package it has to protect the instrument during the transportation Assistance b If the problem persists fill the Module for technical service attached to this manual and send it to QEM b b Attach An anomaly description Part of the electrical sketch where the instru ment is in
32. minal with QPaint is not compatible with the one realized in the Qview so a communication between these two ap plications is not established because it could generate incompatibility in the data of the system With hm you can read the checksum relative to QMOVE and the application for which the terminal is programmed Backup error the operation of backup didn t work for the conditions of exe cution Backup see page 38 Restore Error the operation of restore didn t work for the conditions of exe cution Restore see page 38 Internal Error problem internal to the CPU To resolve Settings procedures and signals MIM J1255Dx EN 23 02 09 33 of 48 System error signaled by the ERR led flashing on the back side of the instru ment see CPU Led gt Err at page 26 224 INFO PAGE GMOVE App confia 913 OMOLE App symbol FERRER aaa Previous Page App file format Identify the file format of the application Qpaint Forbid the execution of applica tions with a format not compatible with the firmware App checksum Identify unequivocally a certain application QPaint It s executed the calculus about the information used in the download of the application App title String Qpaint that identifies the application not modifiable Qmove title Title of the application Qview Information revealed by the CPU Table Visual
33. ng object Programmable Enable data entry on the following object Programmable Enable data entry on the previous object Programmable Data type Alphanumeric Value next char entry at right Valstring e Valimage pressed for less than 500msec you pass to the next message pressed for more than 500m sec you pass to the previous message Go to the next page 2 OO 0000000 Go to the previous page 2 6 Programmable Entry of numbers or chars Programmable Modifies the sign if enabled Programmable Introduce the decimal point if enabled Programmable Programmable Cancel the last data entered Pressed for 1 sec Cancels all the value eeoc Programmable Confirm the data entered and pass to the next field Settings procedures and signals MIM J1255Dx EN 23 02 09 25 of 48 7 1 2 Function keys Normal Functioning Data entry O fel 596 O O 7 2 1 System led i Z ue a 2 i S ON Tool supplied S5385 Green 008 0000 000 0000 dum N Ce cs ON Tool in RUN BLINK Tool in READY Green ye ON Waiting for execution System functions O Green eS ON Errors BLINK The number of flashing indicates the type of error 7 2 2 Led CPU Description
34. on existent program the instrument if the problem per Range sists contact your furnisher Division By Zero The denominator of a division opera tion is zero Syntax Error The application has a non valid in Problem in the tracing of the soft struction ware application not noticed in phase of compiling Watchdog Error The smart board on the bus doesn t Contact your furnisher for the substi work properly tution of the hardware breakdown Stack Error The application met a jump instruc Problem in the tracing of the soft tion to a not allowed subroutine ware application not noticed in phase of compiling QEM remind that a sub routine can t call to other sub routine for more than 5 levels p O CPU in STOP state gro Yellow un ON CPU in RUN state BLINK CPU in READY state Green O Instrument power supplied po Green La CPU is restarted as at the turning on of the instrument E Ela pese aa ERA O Confirms the system functions selected through the key FUNC goo Manual access to the System functions AN The keys must be used just in case of necessity and never used during the normal working of the machine Settings procedures and signals MIM_J1255Dx_EN 23 02 09 27 of 48 7 4 ENC TYPE
35. ontrol of the machine real ized with QVIEW and the software for the interface operator realized with QPAINT The following system variables allows to take part in priority management of the CPU QMOVE sys002 QMOVE sys003 HMI Time spent for the execution of the graphical interface updating of the visualization control of the pressure of the keys IMC PLC Time spent for the control of the machine Information for programming MIM J1255Dx EN 23 02 09 40 of 48 QMOVE sys002 Time in of 300 ms Total time of a cycle period of the CPU Expressed in of 300 ms 3 100 Example QMOVE sys002 50 gt time of 150ms QMOVE sys003 Time in of 300 ms Fraction 3 90 of the time decided with QMOVE sys002 to spend to the execution of the graphical part Example QMOVE sys002 50 gt time of 150ms QMOVE sys003 25 gt time of 37 5ms QMOVE sys001 Allows to set the variables QMOVE sys002 and QMOVE sys003 in au tomatic or manual mode 1 manual setting of the QMOVE sys002 and QMOVE sys003 with no blocks of the special units 2 manual setting of the QMOVE sys002 and QMOVE sys003 with blocks of the special units time units or interrupt 3 automatic calculation of QMOVE sys002 and QMOVE sys003 with no blocks of the special units default value Example QMOVE sys002 66 QMOVE sys003 is variable depending on the complexity of the visual ization 4 automatic c
36. pe The information in this doc ument are subject to modification with no warning QEM is not responsible for any error that may appear in this document Registered brand QEM is a registered brand 1 5 Norm references The European norm include some norms and recommendations regarding the aspects relative to the security of the control systems that includes elements of operator interface Introduction Protection level IP20 according to EN 60 5 29 Frontal protection level IP62 Vibrations resistance According to IEC 68 2 6 Collision resistance According to IEC 68 2 7 Disturbance immunity According to EN 50082 2 Emission level According to EN 50081 2 MIM_J1255Dx_EN 23 02 09 5 of 48 Description 2 Description J1 255 Dx is an integrated controller of the family product Qmove characterized by d rg OD UU gt 001 4 2 axes control 1 serial port for programming PROG port RS232 1 serial port RS422 RS485 Operative system Real Time Multitasking QMOS to manage the hardware resources available Device provided of solutions ready to use in the development of application of industrial automation Functionalities necessary to automate machines and plants PLC Programmable Logic Controller MC Motion Controller HMI Human Machine Interface Structured language programming QC
37. sa J1 255 Dx Integrated Controller Installation and Maintenance manual 1 Introduction 4 2 Description 6 3 Technical data sheets 9 4 Product conformation 11 5 Electrical specifications 13 6 Electrical connections 18 7 Settings procedures and signals 25 8 Information for programming 40 9 Available firmware 42 10 Assistance 43 MIM_J1255Dx_EN 23 02 2009 Vice INNO GIG CIO Narcea mE 4 NONE Grapaic ale OS NEU T UT m E 4 12s 116 0 212 y S 4 ROPA E T uu uu 4 lalla 5 1 5 INOIMETEISFE ACE Sibilla 5 2 65 1 Nia i 6 Zi TOC MER T UD RN T 22 EXPANSION O e PINE 8 Zid ACCESSO NN TE TT TET OT TE 8 Data SNC iS 9 o MEGnanical dIMensicns ainsi 9 4 Product 11 5 Electrical 01010101012 13 Sd CPU echnolegdical devel Dari ds ae 13 S 2 SUBD 720067 1 sida lib 13 SS USER qi esa 14 9 d PROG DON e e o i O a ea alo 14 55 PORTA FBI SO 1 1 ili 15 1211111 2 ES 15 5 77 ANOT OUMU ETE 16 5 0 00 01 T p 16 0 9 Dama OPUS ba toes abide o 17 6 Electrical 0011116611011 010101010 18 bili SUPprligalic ccm 18 1
38. serted Programming of the instrument set up work ing quotes parameters Request of a repairing estimate if not re quested the cost will be calculated at the end MIM J1255Dx EN 23 02 09 c c Our technicians will get the fundamentals el ements to understand your problem gt Q c c An exhaustive description of the problem allows to find and solve your problem An accurate package avoids further draw backs 43 of 48 Modulo per Assistenza Tecnica Module for Technical Service Alimentazione strumento 0 SUDOV ace Tipo di macchina Machine type Frequenza anomalia Anomaly frequency Continuo Continous Saltuario Irregular Dopo un certo tempo After a few time All accensione At the switching on Allo spegnimento At the switching off 5 08067 RS NRO Wee Assistance MIM J1255Dx EN 23 02 09 44 of 48 Assistance MIM_J1255Dx_EN 23 02 09 45 of 48 Assistance MIM_J1255Dx_EN 23 02 09 46 of 48
39. users in total 1 master 31 slave without necessity to repeat the signals For a proper working of the communication it s necessary to insert some termination resistances of 120 Qauovymagurdo A and B at the beginning and at the end of the connection line 6 2 1 Connection specifications RS422 R1 10042 RS485 Description 1 transmitter Till 32 till 10 receivers transmitters receivers Maximum tension in common mode From 7V to 7V From 7V to 12V Input impedance of the receiver 4 KQ 12 KQ Minimum load on the transducer 100 KQ 60 Q Minimum load on the transducer From lt 150 mA to GND From 250 mA to 7V 12 V 38400 baud 57600 baud Maximum cable capacity 30 nF 15 nF 0 75 nF 0 5 nF MIM_J1255Dx_EN 23 02 09 20 of 48 6 3 PROG port AN Use twisted Shielded cable specific for data trans mission The cable A length can be greater than 15mt Electrical connections Female PC side 9 pin female Fig 15 Connection PROG port RS232 to PC MIM_J1255Dx_EN 23 02 09 21 of 48 6 4 Slot 2 4713 Encoder input Analog Output 26 1 20 71 2 01 2 CNT02 Encoder 2 2 CNT02 2 INZ02 2 71 2 02 Common 01 AO 2 Analog Output OQOfjooooooooo000 0V 4 PHA 1 4 0 PHB 14 PHZ 17 PHA 2 4 PHZ2 AO 14 AO 2 GAO 1 T Seu 9 I v o 0
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