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Fisher FIELDVUE™ DVC6000 Digital Valve Controllers

1. 6 Mount the DVC6020 on the actuator as follows e If required a mounting adaptor is included in the mounting kit Attach the adaptor to the actuator as shown in figure 6 Then attach the digital valve controller assembly to the adaptor The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached e If no mounting adaptor is required attach the digital valve controller assembly to the actuator or mounting plate The roller on the digital valve controller feedback arm will contact the actuator cam as it is being attached 20 Quick Start Guide D102762X012 DVC6030 on Quarter Turn Actuators DVC6000 Digital Valve Controller November 201 1 Figure 8 shows the DVC6030 digital valve controller mounted on a quarter turn actuator Refer to figure 8 for parts locations Refer to the following guidelines when mounting on quarter turn actuators Note Due to NAMUR mounting limitations do not use the stainless steel DVC6030S in high vibration service Isolate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off all pressure lines to the pneumatic actuator releasing all pressure from the actuator Use lock out procedures to be sure that the above measures stay in effect while working on the equipment 2 If necessary remove the
2. Response DAVA Einav and DANVSnEEHDIagHOSHCSVSINESIgnaRUE po Ee NENNEN 5 1 Solenoid vave ten p LLLI NENNEN NENNEN Oa p KENNEN MENO OON Lo e This quide describes instrument setup and calibration using a 475 Field Communicator For information on using the Field Communicator see the 475 Field Communicator User s Manual available from your Emerson Process Management sales office Note Menu sequences for the 475 Field Communicator are found at the beginning of this quide These menu sequences are also applicable to the 375 Field Communicator You can also setup and calibrate the instrument using a personal computer and ValveLink software or AMS Suite Intelligent Device Manager For information on using ValveLink software or AMS Device Manager with a FIELDVUE instrument refer to the appropriate documentation or online help Displaying the Field Communicator Device Description Revision Number Device Description DD revision identifies the version of the Fisher Device Description that resides in the Field Communicator The device description defines how the Field Communicator interacts with the user and instrument You can display the DD revision from the Offline or Online menu Offline Menu To see the Field Communicator device description revision number from the Offline menu select Utility Simulation Fisher Controls and DVC6000 Online Menu To see th
3. Figure 21 Relay A Adjustment Shroud Removed for Clarity BLEED HOLES ARE PLUGGED IN THE LOW BLEED RELAY OPTION FOR SINGLE ACTING DIRECT RELAYS ROTATE ADJUSTMENT DISC IN THIS DIRECTION UNTIL IT CONTACTS THE BEAM FOR DOUBLE ACTING RELAYS ROTATE ADJUSTMENT DISC IN THIS DIRECTION TO DECREASE OUTPUT PRESSURE ADJUSTMENT DISC FOR DOUBLE ACTING RELAYS ROTATE ADJUSTMENT DISC IN THIS DIRECTION TO INCREASE OUTPUT PRESSURE Auto Calibrate Travel A WARNING During calibration the valve will move full stroke To avoid personal injury and property damage caused by the release of process fluid or pressure isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid The instrument is calibrated during the Setup Wizard Follow the prompts on the Field Communicator display to automatically calibrate instrument travel The calibration procedure uses the valve and actuator stops as the 0 and 100 calibration points For additional calibration information refer to the DVC6000 instruction manual 1 If the Feedback Connection is Sliding Stem Standard the Field Communicator prompts you to select the method of crossover adjustment manual last value or default Manual adjustment is recommended for initial travel calibration 37 DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 2 When prompted by the Field Communicator make the crossover
4. Calibration Aborted An end The problem may be one or the other of the following point was not reached 1 Thetuning set selected is too low and the valve does not reach an end point in the allotted time Press the Hot Key select Stabilize Optimize then Increase Response selects next higher tuning set 2 Thetuning set selected is too high valve operation is unstable and does not stay at an end point for the allotted time Press the Hot Key select Stabilize Optimize then Decrease Response selects next lower tuning set Invalid travel value Check Verify proper mounting by referring to the appropriate mounting instructions mounting and feedback arm adjustments and inst Verify instrument supply pressure by referring to the specifications in the appropriate actuator instruction manual supply press Then repeat Auto Calibration Making the crossover adjustment with the valve positioned at either end of its travel will also cause this message to appear Aborting due to response The instrument may have been taken out of service by a primary master Put the instrument into service with the primary code or device status master or cycle the power off and on 38 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 201 1 Performance Tuner 1 1 2 Note The Performance Tuner is not available for instrument level AC or HC A WARNING During performance tuning the valve may move causing process fluid or
5. 1953453 1223 Pressure Tuning Tvl Press Cutoffs 1 Tvl Press Cut Hi 2 Tvl Press Cut Lo 1 Press Tuning Set 2 Press Integ Enab 3 Press Integ Gain ibas Travel Limits 2 Tvl Limit Lo 1 2 3 2 End Pt Press Control 1 2 2 2 4 3 1 2 2 2 5 Pressure Control 1 End Pt Control Enab 3 Press Set Pt 2 Press Range Lo 4 Press Sat Time 1 2 3 1 2 1 2 3 1 Drive Signal Alert 1 2 3 3 1 Electronics Alerts 1 Drive Current Shutdown 2 Drive Signal Alert 3 Processor Impaired Alerts 1 Drive Signal Alrt Enab 2 Drive Signal HC 1 2 3 3 1 SS Environment Alerts AD PD ODV 1 Supply Press LoAlrt lt 2 l 1 2 3 3 2 2 Aux Terminal Alrt idati 1 2 3 4 4 p Validation Travel Deviation Alert 1 Tvl Dev Alrt Enab Travel Alerts 2 E Dev Alrt Pt 1 2 3 4 5 3 Dev Time 2 Tvl Set Pt om ion Alert Travel Limit MiLo Aerts 5 Travel Limit Alerts 1 Tvl Alrt Hi Enab 6 Travel Limit Hi Lo Alerts 2 Alrt Lo Enab 7 Travel Limit Cutoff Alerts 3 Tvl Alrt Hi Pt 4 Alrt Lo Pt 1 2 3 4 6 1 2 3 5 Travel History Alerts 1 Cycle Count 2 Cycle Count Tvl Accum Deadband 3 Tvl Accum Jod na m ODV nstrument Time 1 2 3 6 5 SIS Alerts lt 3 1 Inst Time Invalid Enab m 2 Inst Date and Time 1 PST Press Limit 1 2 4 2 2 Press Dev Alrt Enab Calibration and Diagnostics 3 Press Dev Alrt Pt HC AD PD 4 Press Dev
6. 2 Cycle Count 3 Cycle Count Alrt Pt Tvl Accum 1 Tvl Accum Alrt Enab 2 Tvl Accum _ 3 Tvl Accum Alrt Pt 12 DVC6000 Digital Valve Controller November 2011 Fast Key Sequence for Instrument Level AC E Analog Input Range Lo 1 2 2 3 Analog Input Units 4 Auto Travel Calibration 3 F c Calibration Location 1 3 5 Date 1 2 1 4 Descriptor 1 2 1 3 Device Description Revision Function Variable Actuator Style Analog Input Calibration Analog Input Range Hi 2 1 6 36 38 43 36 36 Device Identification Device Revision Feedback Connection Firmware Revision Hardware Revision HART Tag HART Universal Revision Input Characterization Integral Dead Zone 6 F p D Pressure MLFB Gain 1234 13 1 Coordinates are to help locate the item on the menu tree on page 7 Instrument Mode Quick Start Guide D102762X012 Function Variable Coordinates Protection 1 Relay 3 E Restore Factory Settings 3 F Setup Wizard 3 D Travel Integral Gain 6 F Travel Integral Enable 6 F 1 2 3 2 1 1 6 E Pressure Proportional Gain Pressure Range Hi Pressure Range Lo Pressure Tuning Set Pressure Units Relay Adjust Travel MLFB Gain Travel Pressure Select Travel Proportional Gain Travel Tuning Set Travel Velocity Gain Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 2011 Field Communicator Menu Tree for Instrument Level A
7. FISHER 1052 SIZE 33 ACTUATOR SHOWN FISHER 1061 SIZE 30 68 ACTUATOR SHOWN Refer to figure 6 for parts locations Refer to the following quidelines when mounting on rotary actuators 1 Isolate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off all pressure lines to the pneumatic actuator releasing all pressure from the actuator Use lock out procedures to be sure that the above measures stay in effect while working on the equipment 2 If a camis not already installed on the actuator install the cam as described in the instructions included with the mounting kit 3 If a mounting plate is required fasten the mounting plate to the actuator 4 For applications that require remote venting a pipe away bracket kit is available Follow the instructions included with the kit to replace the existing mounting bracket on the digital valve controller with the pipe away bracket and to transfer the feedback parts from the existing mounting bracket to the pipe away bracket 5 Apply anti seize to the arm assembly pin as shown in figure 7 DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 Figure 7 Locating Adjustment Arm Pin in Feedback Arm of a FIELDVUE DVC6020 Digital Valve Controller MOUNTING ADAPTER O 2 MOUNTING BRACKET S ell ARM ASSEMBLY PIN AX PIS auia ASSEMBLY T ARM ASSEMBLY
8. Use bypass valves or completely shut off the process to isolate the valve from process pressure Relieve process pressure from both sides of the valve e Ventthe pneumatic actuator loading pressure and relieve any actuator spring precompression e Uselock out procedures to be sure that the above measures stay in effect while you work on the equipment e Check with your process or safety engineer for any additional measures that must be taken to protect against process media A WARNING To avoid static discharge from the plastic cover do not rub or clean the cover with solvents To do so could result in an explosion Clean with a mild detergent and water only A WARNING This unit vents the supply medium into the surrounding atmosphere When installing this unit in a non hazardous non classified location in a confined area with natural gas as the supply medium you must remotely vent this unit to a 10 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 201 1 safe location Failure to do so could result in personal injury or property damage from fire or explosion and area re classification When installing this unit in a hazardous classified location remote venting of the unit may be required depending upon the area classification and as specified by the requirements of local regional and federal codes rules and regulations Failure to do so when necessary could result in personal injury or property damage f
9. 1100 scfh Failure Modes Refer to figure 23 Independent Linearity 0 50 of output span continued 41 DVC6000 Digital Valve Controller November 2011 Table 10 Specifications continued Electromagnetic Compatibility Meets EN 61326 1 First Edition Immunity Industrial locations per Table 2 of the EN 61326 1 standard Performance is shown in table 11 below Emissions Class A ISM equipment rating Group 1 Class A Lightning and Surge Protection The degree of immunity to lightning is specified as Surge immunity in table 11 For additional surge protection commercially available transient protection devices can be used Vibration Testing Method Tested per ANSI ISA 75 13 01 Section 5 3 5 A resonant frequency search is performed on all three axes The instrument is subjected to the ISA specified 1 2 hour endurance test at each major resonance plus an additional two million cycles Input Impedance The input impedance of the DVC6000 active electronic circuit is not purely resistive For comparison to resistive load specifications an equivalent impedance of 550 ohms may be used This value corresponds to 11V 20 mA Operating Ambient Temperature Limits 2 7 40 to 85 C 40 to 185 F for most approved valve mounted instruments 60 to 125 C 76 to 257 F for remote mounted feedback unit 52 to 85 C 62 to 185 F for valve mounted instruments utilizing the Extreme Temperature option fluorosi
10. Cycle Count 2 H 3 6 5 4 H Cycle Count Alert Enable 1 2 3 5 1 1 Integrator Saturated Hi Enable Integrator Saturated Lo Enable Lag 5 1 2 2 5 3 Last Calibration Status 1 2 5 9 1 Lead Lag 1 2 2 5 3 1 2 3 3 3 1 2 3 1 3 2 1 3 1 2 1 2 6 1 Loop Current Validation Low Power Write Manual Travel Calibration 1 1 J 12 Cycle Count Alert Point 1 2 3 5 1 3 n Band Cycle Count Travel 1 2 3 5 2 1 ccum Display Record 10 isplay Recor 1237 3 Drive Current Shutdown 1 2 3 1 1 8D 123122 Drive Signal Alert Enable 1 2 3 1 2 1 NOTE Italicized Fast Key Sequence indicates fast key sequence is applicable only for instrument level ODV 1 Coordinates are to help locate the item on the menu tree on page 4 and 5 3 Instrument level ODV only 5 Instrument level HC AD and PD only 6 Firmware 9 and 10 only Manufacturer instrument T UJ n Manufacturer actuator 1 2 5 6 12 3 6 5 3 23753 3 7 4 12432 1 2 3 1 3 6 1 2 3 1 3 3 2 3 4 3 6 9 Offline Failed Alert Enable 1 2 3 1 3 1 Partial Stroke Test 2 5 Partial Stroke Test Enable 3 1 2 7 1 Partial Stroke Test Pressure Limit 1 2 3 6 1 Partial Stroke Test Start Point 3 1 2 2 2 5 2 Maximum Supply Pressure Message Miscellaneous Group Enable Model Multi Drop Alert Enable No Free Time Shutdown Non Critical NVM Alert Enable M me SENSE
11. mounting bracket to the 67CFR and then attach this assembly to the actuator casing Thread a 1 4 inch socket head pipe plug into the unused outlet on the filter regulator No O ring is required 24 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 2011 Pressure Connections Pressure connections are shown in figure 13 All pressure connections on the digital valve controller are 1 4 NPT internal connections Use at least 10 mm 3 8 inch tubing for all pressure connections If remote venting is required refer to the vent subsection Note Make pressure connections to the digital valve controller using tubing with at least 10 mm 3 8 inch diameter Figure 13 Pressure Connections LOOP CONNECTIONS TERMINAL BOX 1 2 NPT CONDUIT CONNECTIONS BOTH SIDES OUTPUT A CONNECTION SUPPLY CONNECTION Instruments OUTPUT B CONNECTION W7963 1 IL Supply Connections The DVC6000 can be used with air as the supply medium In addition Gas Certified DVC6000 constructions can be used with natural gas as the supply medium If using natural gas as the pneumatic supply medium natural gas will be used in the pneumatic output connections of the DVC6000 to any connected equipment In normal operation the unit will vent the supply medium into the surrounding atmosphere unless it is remotely vented A WARNING Not all DVC6000 digital valve controllers are suitable for use with natural gas as th
12. page 24 Istheairsupply connected and at proper pressure If not connect supply as described on page 25 Also see specifications on page 41 C Istheinstrument output connected to the actuator If not connect instrument output as described on page 26 Wiring and Electrical Connections Ifnecessary is the conduit properly installed If not refer to local and national electrical codes C Istheloop wiring properly connected to the LOOP and terminals in the terminal box If not connect loop wiring as described on page 28 Ifnecessary is the HART filter installed on your system To determine if a HART filter is necessary contact your Emerson Process Management sales office For HART filter installation information refer to the appropriate HART instruction manual You are ready to perform Basic Setup and Calibration in the next section 31 DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 Basic Setup and Calibration Connecting the Field Communicator to the Digital Valve Controller The Field Communicator may be connected to the 4 20 mA loop wiring or directly to the digital valve controller see figure 18 If the Field Communicator is connected directly to the digital valve controller attach the clip on wires provided with the Field Communicator to the TALK terminals or the LOOP and terminals in the digital valve controller terminal box The TALK terminals the same as th
13. they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available upon request We reserve the right to modify or improve the designs or specifications of such products at any time without notice Emerson Process Management Marshalltown lowa 50158 USA Sorocaba 18087 Brazil Chatham Kent ME4 4QZ UK Aa Dubai United Arab Emirates Singapore 128461 Singapore j www Fisher com EMERSON Fisher Controls International LLC 2002 2011 All Rights Reserved
14. www FIELDVUE com Educational Services For information on available courses for DVC6000 digital valve controllers as well as a variety of other products contact Emerson Process Management Educational Services Registration P O Box 190 301 S 1st Ave Marshalltown IA 50158 2823 Phone 800 338 8158 or Phone 641 754 3771 FAX 641 754 3431 e mail education emerson com 45 DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 Loop Schematics and Nameplates This section includes loop schematics required for wiring of intrinsically safe installations It also contains the approvals nameplates If you have any questions contact your Emerson Process Management sales office Figure 24 CSA Schematic HAZARDOUS LOCATION NON HAZARDOUS LOCATION CLASS I DIV 1 GROUPS A B C D CLASS Il DIV 1 GROUPS E F G CLASS III DVC6010 DC6020 DVC6030 DVC6010S DC6020S DVC6030S Vmax 30 VDC Imax 226 mA CSA APPROVED BARRIER Ci 5nF Li 0 55 mH Pi 1 4W 1 NOTE7 1 gt 0 1 3 4 5 6 THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE Vmax or Ui THE CURRENT Imax or li AND THE POWER Pmax or Pi OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc or Uo AND THE CURRENT Isc or lo AND THE P
15. AMB TEMP TEMPERATURA N C AUTION ATENGAO Seguran a TOCA ADE DO NOT OPEN WHEN ENERGIZED x SUPPLY PRESSURE M XIMA PRESS O DE ENTRADA 145 PSI o AFTER DE ENERGIZING DELAY 12 SECONDS BEFORE OPENING ENCLOSURE INV LUCRO 4X IPG6W AP S AGUARDE 12 SEGUNDOS ANTES DA ABERTURA INMETRO cP 0084 SERIAL NO INPUT DE S RIE D s TIPO ay MAX VOLTAGE MAXIMA VOLTAGEM 30 VDC ABRA QUANDO ENERGIZADO IEx esl GE37591 50 Quick Start Guide D102762X012 DVC6000 Digital Valve Controller November 2011 51 DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 Neither Emerson Emerson Process Management nor any of their affiliated entities assumes responsibility for the selection use or maintenance of any product Responsibility for proper selection use and maintenance of any product remains solely with the purchaser and end user Fisher FIELDVUE ValveLink PlantWeb THUM and Tri loop are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co Emerson Process Management Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co All other marks are the property of their respective owners The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy
16. DVC6030S Vmax 30 VDC IECEx APPROVED BARRIER Imax 226mA Ci 5nF Li 0 55 mH Pi 1 4W NOTE 1 3 4 1 gt NOTES THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE Vmax or Ui THE CURRENT Imax or li AND THE POWER Pmax or Pi OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc OR Uo AND THE CURRENT Isc or lo AND THE POWER Po DEFINED BY THE ASSOCIATED APPARATUS IN ADDITION THE SUM OF THE MAX UNPROTECTED CAPACITANCE Ci AND MAX UNPROTECTED INDUCTANCE Li INCLUDING THE INTERCONNECTING CABLING CAPACITANCE Ccable AND CABLING INDUCTANCE Lcable MUST BE LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THE ABOVE CRITERIA IS MET THEN THE COMBINATION MAY BE CONNECTED Vmax Ui gt VocorUo Imaxorli gt Iscorlo PmaxorPi gt Ci Ccable lt Ca Li Lcable lt La INSTALLATION MUST ACCORDANCE WITH THE NATIONAL WIRING PRACTICES OF THE COUNTRY IN USE LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTIONS IF HAND HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE IECEx APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURERS CONTROL DRAWING GE42990 Sheet 2 and 8 of 8 Figure 32 IECEx Nameplate CERT NO IECEx CSA 04 0004X cece ue Bo
17. T Number of Power Ups I Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 201 1 Fast Key Sequence for Instrument Level HC AD PD and ODV continued Function Variable Fast Key Coordinates 1 Function Variable Fast Key coordinates Sequence Sequence Partial Stroke Test Variables Temperature Sensor Shutdown 1 2 3 2 2 ViewlEdit 1 2 7 2 3 D Temperature Units 1 2 5 2 2 112 x pa 033 O oe 1224115 uds EEZ Power Starvation Alert EnableU 1 2 3 1 3 2 12959292900 223534 122254 0 PPressureSetPoint 122253 80 Protection Reference Voltage Shutdown Relay Adjust 3t KU Restart Control Mode 1 2 1 3 4 B Restore Factory Settings 1 2 2 2 3 2 233 Run lime Set Point Rate Close 1 2 2 5 2 5 D Travel Sensor Adjust 4 E Set Point Rate Open Travel Sensor Motion 3 E Setup Wizard Travel Sensor Shutdown 1 2 3 2 1 Hot Key 4 EUR 12342 ravel Set roin StabilzeJOptimize 1 28 gt 49451 qu 3 Temperature Minimum NOTE Italicized Fast Key Sequence indicates fast key sequence is applicable only for instrument level ODV 1 Coordinates to help locate the item on the menu tree on page 4 and 5 2 Not available in instrument level HC 3 Instrument level ODV only 4 Instrument level HC only 5 Instrument level HC AD and PD only 6 7 Instrument level AD PD and ODV only DVC6000 Dig
18. Time 1 Calin Progress Enab ae 2 Autocal in Progress Enab 3 Diag in Progress Enab CL Alert Record ODV 4 Diag Data Avail Enab 1 2 3 7 1 Alrt Record Not Empty Enab 2 Alrt Record Full Enab Operational 3 Display Record 1 Press Ctrl Active Enab Ra oe 2 Multi Drop Enab ert Groups 1 2 4 4 5 Integrator HC AD PD 1 2 3 6 5 1 Integrator Sat Hi Enab Lo Alert Groups chu Lo Enab ODV 1 Failure Group Enab 4 ens 00078 1 2 3 7 5 2 Valve Group Enab DIEQUE 3 Misc Group Enab 9 9 10 11 1 2 3 5 1 DVC6000 Digital Valve Controller November 2011 Processor Impaired Alerts 1 Offline Failed Alrt Enab 2 Low Power Write Fail Enab 3 Non Critical NVM Alrt Enab 4 Critical NVM Shutdown 5 Flash ROM Shutdown 6 No Free Time Shutdown 7 Reference Voltage Shutdown Sensor Alerts 1 Sensor Shutdown 2 Temp Sensor Shutdown 3 Press Sensor Shutdown Supply Press Lo Alrt 2 1 Supply Press Lo Alrt Enab 2 Supply Press D 3 Supply Press Lo Alrt Pt Aux Terminal Alrt 1 Aux Terminal Alrt Enab gt 2 Aux Input 3 Aux Term Mode Travel Limit Alerts 1 Tvl Alrt Hi Hi Enab 2 Tvl Alrt Lo Lo Enab 3 Tvl Alrt Hi Hi Pt 4 Alrt Lo Lo Pt Travel Limit Cutoff Alerts 1 Limit Cutoff Hi Alrt Enab 2 Tvl Limit Cutoff Lo Alrt Enab 3 Tvl Press Cut Hi 4 Tvl Press Cut Lo 5 Tvl Limit Hi 6 Tvl Limit Lo Cycle Count 1 Cycle Count Alrt Enab
19. Use lock out procedures to be sure that the above measures stay in effect while you work on the equipment 2 Attach the connector arm to the valve stem connector 3 Attach the mounting bracket to the digital valve controller housing DVC6000 Digital Valve Controller November 2011 Quick Start Guide D102762X012 4 If valve travel exceeds 2 inches a feedback arm extension is attached to the existing 2 inch feedback arm Remove the existing bias spring from the 2 inch feedback arm Attach the feedback arm extension to the feedback arm as shown in figure 4 Figure 4 FIELDVUE DVC6010 Digital Valve Controller Mounted on Sliding Stem Actuators with 2 to 4 Inches Travel CAP SCREW FLANGED FEEDBACK ARM EXTENSION LOCK WASHER BIAS SPRING ADJUSTMENT ARM MACHINE SCREW FLAT HEAD HEX NUT FLANGED MACHINE SCREW B LOCK WASHER SHIELD MACHINE SCREW LOCK WASHER PLAIN WASHER HEX NUT CONNECTOR ARM 5 Mount the digital valve controller the actuator as described in the mounting kit instructions 6 Set the position of the feedback arm on the digital valve controller to the no air position by inserting the alignment pin through the hole on the feedback arm as follows e For air to open actuators i e the actuator stem retracts into the actuator casing or cylinder as air pressure to the casing or lower cylinder increases insert the alignment pin into the hole marked A For this style actuator
20. additional approval information and figure 29 for the ATEX Flameproof Dust nameplate Quick Start Guide D102762X012 Type n Dust Operating ambient temperature 52 C or 40 C to 80 C DVC6000 Digital Valve Controller November 2011 Refer to table 4 for additional approval information and figure 30 for the ATEX Type n Dust nameplate Table 4 Hazardous Area Classifications ATEX Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating DVC60x0 DVC60x0S x 1 2 3 lI 1G amp D Intrinsically Safe Gas Ui 30 VDC Ex ia IIC T5 T6 Ga 226 mA Dust Ci 5 nF ExiaD 20 T100 C Tamb 80 ExiaD 20 T85 C Tamb x 75 Natural Gas Approved 2G amp D Flameproof Gas Ex d IIC T5 T6 Dust T5 Tamb x 80 C T6 Tamb lt 75 C T5 Tamb lt 85 C T6 Tamb lt 75 C Ex tD 21 IP66 90 Tamb 85 C Ex tD 21 IP66 T80 C Tamb lt 75 Natural Gas Approved amp 13 G amp D Typen Gas Ex nCnL T5 T6 Dust Ex tD A22 IP66 T85 C Tamb 80 Ex tD A22 IP66 T80 C Tamb lt 75 Natural Gas Approved T5 Tamb x 80 C Te Tamb lt 75 C IECEx Conditions of Certification Intrinsically Safe Flameproof n Ex ia Ex nC Ex d 1 Warning Electrostatic charge hazard Do not rub or clean with solvents To do so could result in an explosion Ex nC EX d 2 Do not open while energized Refer to table 5 for additional approval
21. be followed while conducting system wiring and using the product The connecting cable should be a shield cable with the area of core section being greater than 0 5mm and its shield or insulation screen being grounded at a safe location and insulated from the product enclosure The cable should be routed so that the electro magnetic interference can be eliminated as much as possible and that the cable distributing parameters of capacitance and inductance can be controlled within 0 06uF 1mH 9 The user must not be allowed to replace the internal electric components of the product and change the condition of system wiring at will and on his own 10 The user must follow the relevant rules specified by the product instruction manual the 15th Section of Electric Equipment Used in Explosive Gaseous Environment Electric Installation in Hazardous Locations except for coal mine of GB3836 15 2000 standard the Design Code for Electric Power Installation in Explosive and Fire hazardous Environment of GB50058 1992 standard and the Safety Requlations against dust explosion of GB15577 1995 standard while performing installation operation and maintenance for the product Refer to table 6 for additional approval information and figure 33 for the NEPSI approvals nameplate Quick Start Guide D102762X012 Table 6 Hazardous Area Classifications NEPSI DVC6000 Digital Valve Controller November 201 1 Certificate Certification Obtained Entit
22. existing hub from the actuator shaft instructions If a positioner plate is required attach the positioner plate to the actuator as described in the mounting kit Figure 8 Mounting a FIELDVUE DVC6030 Digital Valve Controller on a Rotary Actuator Fisher 1032 Size 425A Shown MOUNTING BRACKET E FEEDBACK ARM 16 TRAVEL INDICATOR PIN gt i LS i f lp 29B1703 A DOC SPACER EU 3 4 TRAVEL INDICATOR L oN oth 0 Ms EN 19B3879 A DOC 4 If required attach the spacer to the actuator shaft 21 DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 Refer to figures 9 and 10 The travel indicator assembly can have a starting position of 7 30 or 10 30 Determine the desired starting position then proceed with the next step Considering the top of the digital valve controller as the 12 o clock position in the next step attach the travel indicator so that the pin is positioned as follows e f increasing pressure from the digital valve controller output A rotates the potentiometer shaft clockwise as viewed from the back of the instrument mount the travel indicator assembly so that the arrow is in the 10 30 position as shown in figure 9 e If increasing pressure from the digital valve controller output A rotates the potentiometer shaft counterclockwise as viewed from the b
23. full supply pressure Minimum Span 0 4 bar 6 psig Maximum Span 9 5 bar 140 psig Action Double Single direct and Single reverse DVC6000 Digital Valve Controller November 2011 Supply Pressure 2 Recommended 0 3 bar 5 psig higher than maximum actuator requirements up to maximum supply pressure Maximum 10 0 bar 145 psig or maximum pressure rating of the actuator whichever is lower Medium Air or Natural GasG Air Supply pressure must be clean dry air that meets the requirements of ISA Standard 7 0 01 maximum 40 micrometer particle size in the air system is acceptable Further filtration down to 5 micrometer particle size is recommended Lubricant content is not to exceed 1 ppm weight w w or volume v v basis Condensation in the air supply should be minimized Natural Gas Natural gas must be clean dry oil free and noncorrosive gt 5 content should not exceed 20 Steady State Air Consumption 4 Standard Relay At 1 4 bar 20 psig supply pressure Less than 0 38 normal m hr 14 scfh At 5 5 bar n psig supply pressure Less than 1 3 normal m hr 49 scfh Low Bleed Relay 5 At 1 4 bar 20 psig supply pressure Average value 0 056 normal m hr 2 1 scfh At 5 5 bar 80 psig supply pressure Average value 0 184 normal m hr 6 9 scfh Maximum Output Capacity 4 At 1 4 bar 20 psig supply pressure 10 0 normal m hr 375 scfh At 5 5 bar 80 psig supply pressure 29 5 normal m hr
24. property damage caused by fire or explosion may occur if this connection is attempted in a potentially explosive atmosphere or in an area that has been classified as hazardous Confirm that area classification and atmosphere conditions permit the safe removal of the terminal box cover before proceeding A WARNING Select wiring and or cable glands that are rated for the environment of use such as hazardous area ingress protection and temperature Failure to use properly rated wiring and or cable glands can result in personal injury or property damage from fire or explosion Wiring connections must be in accordance with local regional and national codes for any given hazardous area approval Failure to follow the local regional and national codes could result in personal injury or property damage from fire or explosion 4 20 mA Loop Connections The digital valve controller is normally powered by a control system output card The use of shielded cable will ensure proper operation in electrically noisy environments Note Connect the digital valve controller to a 4 20 mA current source for operation in the point to point wiring mode In the point to point wiring mode the digital valve controller will not operate when connected to a voltage source Wire the digital valve controller as follows refer to figure 16 1 Remove the loop connections terminal box cap see figure 13 2 Route the field wiring into the terminal box When ap
25. the feedback arm rotates counterclockwise from A to B as air pressure to the casing or lower cylinder increases e For air to close actuators i e the actuator stem extends from the actuator casing or cylinder as air pressure to the casing or upper cylinder increases insert the alignment pin into the hole marked B For this style actuator the feedback arm rotates clockwise from B to A as air pressure to the casing or upper cylinder increases Note When performing the following steps ensure there is enough clearance between the adjustment arm and the feedback arm to prevent interference with the bias spring DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 7 Apply anti seize to the pin of the adjustment arm As shown in figure 5 place the pin into the slot of the feedback arm or feedback arm extension so that the bias spring loads the pin against the side of the arm with the valve travel markings 8 Install the external lock washer on the adjustment arm Position the adjustment arm in the slot of the connector arm and loosely install the flanged hex nut 9 Slide the adjustment arm pin in the slot of the connector arm until the pin is in line with the desired valve travel marking Tighten the flanged hex nut 10 Remove the alignment pin and store it in the module base next to the I P assembly 11 After calibrating the instrument attach the shield with two machine screws Figure 5 Locating Adj
26. 5 lt 80 C T Tamb lt 75 C Ga iaD 20 T100 C Tamb lt 80 C Da 20 T85 C Tamb lt 75 C Da 1G amp bD O GE49528 gt Uje30V lj25226mA Pi 14W Ci 5nF Li 0 55mH EE Uo 9 6V lo 3 5mA Po 8 4mW Co 3 6uF Lo 100mH FOR DVC6005 ONLY COMMUNICATION FROTOCDL 118 0 INPUT Figure 29 ATEX Nameplate Flameproof Dust 66 32VDC 145 PSI ene ATER MAHSHALL TOWN IOWA USA FISHER Ex d T5 Tamb 85 C 6 75 LOCATION 433 AMB TEMP TO 85 Ex tD 21 IP66 T90 C Tamb lt 85 C tD A21 IP66 T80 C Tamb lt 75 C Ex DISCONNECT POWER BEFORE FOUNDATION COMMUNICATION PROTOCOL 1180 INPUT GE49836 Figure 30 ATEX Nameplate Type n Dust e IP66 32VDC MAX 145 PSI LUE Dar ATER DUM IOWA USA FISHER Ex nCnL T5 Tamb 80 T6 Tamb 75 C MFG LOCATION 433 AMB TEMP TO 80 tD A22 IP66 T85 C Tamb lt 80 C tD 22 IP66 T80 C Tamb lt 75 C Ex 13G amp D DISCONNECT POWER BEFORE OPENING 49646 C HARTY 48 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 201 1 Figure 31 IECEx Schematic HAZARDOUS LOCATION NON HAZARDOUS LOCATION ZONE 0 Ex ia DVC6010 DC6020 DVC6030 DVC6010S DC6020S
27. C Hot Key 1 Instrument Mode 2 Protection 1 1 1 Auto Setup 1 Setup Wizard 2 Relay Adjust 112222 Press amp Actuator 3 Auto Travel Calib 1 Select ipo 2 Pressure Units 1 1 ells 3 Max Supply Press POET a 4 Actuator Style TUE Tvl Tuning Set 1 Auto Setup 1 Instrument Mode 5 Feedback Conn 2 Manual Setup 2 Press amp Actuator 6 Tvl Sensor Motion 1 Tvl Tuning Set 3 Tuning amp Calib 7 Valve Style 2 Tvl Prop Gain 3 Velocity Gain ecole PRCOITG 4 MLFB Gain 1 123 z Tuning amp Calib 1 Tvl Tuning Set 1 1 2 3 2 2 Press Tuning Set gt Press Tuning Set 3 Relay Adjust 4 Auto Travel Calib General 1 HART Tag 2 Message 3 Descriptor Press Tuning Set 2 Press Prop Gain 3 Press MLFB Gain 4 Date 5 Valve Serial Num 6 Inst Serial Num 7 Polling Address Measured Var 1 Basic Setup 12 Mir ui ali 1 2 3 2 1 2 Detailed Setup Detailed Setup lobt 2 Tuning Set lt 3 Calibrate Cered A Pressure Units 1 Tvl Tuning Set Measured Var 2 Tvl Prop Gain 1 2 3 Response Control Velocity Gain 4 Relay Type m Response Control 1 Tvl Press Select TIE 1 Setu 2 Tvl Tuning Tvl Tuning n 3 Integral Settings 2 Display 13 4 Press Tuning 1 Tvl Tuning Set Calibrate 5 Pressure Control Displa 1 Ana
28. E CIRCUITS ARE ALIVE e SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY 04 REFER TO MANUAL FOR ADDITIONAL CAUTIONS WARNINGS SERIAL INPUT GE05621 46 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 201 1 Figure 26 FM Schematic NON HAZARDOUS LOCATION HAZARDOUS LOCATION 1 5 CLASS 11 11 DIV 1 GROUPS A B C D E F G N I CLASS I DIV 2 GROUPS A B C D DVC6010 DC6020 DVC6030 DVC6010S DC6020S DVC6030S Vmax 30 VDC Imax 226mA FM APPROVED BARRIER Ci 5nF Li 0 55 mH Pi 1 4W T gt NOTE 1 3 4 5 6 THE ENTITY CONCEPT ALLOWS INTERCONNECTION OF INTRINSICALLY SAFE APPARATUS TO ASSOCIATED APPARATUS NOT SPECIFICALLY EXAMINED IN SUCH COMBINATION THE CRITERIA FOR INTERCONNECTION IS THAT THE VOLTAGE Vmax or Ui THE CURRENT Imax or li AND THE POWER Pmax or Pi OF THE INTRINSICALLY SAFE APPARATUS MUST BE EQUAL TO OR GREATER THAN THE VOLTAGE Voc or Uo AND THE CURRENT Isc or lo AND THE POWER Po DEFINED BY THE ASSOCIATED APPARATUS IN ADDITION THE SUM OF THE MAX UNPROTECTED CAPACITANCE Ci AND MAX UNPROTECTED INDUCTANCE Li INCLUDING THE INTERCONNECTING CABLING CAPACITANCE Ccable AND CABLING INDUCTANCE Lcable MUST BE LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THE ABOVE CRITERIA IS MET THEN THE COMBINATION MAY BE CONNECTED Vmax U
29. Final control element is ready to be placed on line 40 Quick Start Guide D102762X012 Table 10 Specifications Available Configurations Valve Mounted Instrument DVC6010 Sliding stem applications DVC6020 Rotary and long stroke sliding stem applications DVC6030 Quarter turn rotary applications Remote Mounted Instrument DVC6005 Base unit for 2 inch pipestand or wall mounting DVC6015 Feedback unit for sliding stem applications DVC6025 Feedback unit for rotary or long stroke sliding stem applications DVC6035 Feedback unit for quarter turn rotary applications DVC6000 digital valve controllers can be mounted on Fisher and other manufacturers rotary and sliding stem actuators Input Signal Point to Point Analog Input Signal 4 20 mA DC nominal Minimum Voltage Available at instrument terminals must be 10 5 volts DC for analog control 11 volts DC for HART communication see instrument instruction manual for details Minimum Control Current 4 0 mA Minimum Current w o Microprocessor Restart 3 5 mA Maximum Voltage 30 volts DC Overcurrent Protection Input circuitry limits current to prevent internal damage Reverse Polarity Protection No damage occurs from reversal of loop current Multi drop Instrument Power 11 30 volts DC at approximately 8 mA Reverse Polarity Protection No damage occurs from reversal of loop current Output Signal Pneumatic signal as required by the actuator up to
30. OWER Po DEFINED BY THE ASSOCIATED APPARATUS IN ADDITION THE SUM OF THE MAX UNPROTECTED CAPACITANCE Ci AND MAX UNPROTECTED INDUCTANCE Li INCLUDING THE INTERCONNECTING CABLING CAPACITANCE Ccable AND CABLING INDUCTANCE Lcable MUST BE LESS THAN THE ALLOWABLE CAPACITANCE Ca AND INDUCTANCE La DEFINED BY THE ASSOCIATED APPARATUS IF THE ABOVE CRITERIA IS MET THEN THE COMBINATION MAY BE CONNECTED Vmax or Ui gt VocorUo Imaxorli gt Iscorlo PmaxorPi gt Ci Ccable lt Ca Li Lcable lt La INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE NEC NFPA70 AND ANSI ISA RP12 6 01 MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vrms RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THE ONE OHM 6 LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTIONS IF HAND HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE CSA APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THEMANUFACTURER S CONTROL DRAWING GE42818 sheets 2 and 8 Figure 25 CSA Nameplate CL DIV 1 GP BCD T6 CL DIV 2 GP ABCD T6 FISHER CONTROLS INTL LLC CL Il DIV 1 GP EFG 6 CL Il DIV 2 GP FG T6 CL III MARSHALLTOWN IOWA USA AMD TEME TUB e Ex ia INTRINSICALLY SAFE MFG LOCATION 088 MAX VOLTAGE 30 VDC CL LIII DIV 1 GP ABCDEFG PER DWG GE42818 T5 MAX SUPPLY PRESSURE 145 PSI ENCLOSURE TYPE 4X IP66 fA m SEAT NOT HEDUIRED C AUTION W ARNINGS e FISHER HARE O o KEEP COVER TIGHT WHIL
31. Quick Start Guide D102762X012 12 144 Burst Mode 1 Burst Enable 2 Burst Command 3 Cmd 3 Trending Press 1 55 Tuning 1 Travel Tuning 2 Integral Settings 3 Pressure Tuning Tvl Press Control 1 Select 2 Tvl Press Cutoffs 3 Travel Limits 4 Pressure Control 5 End Pt Press Control 1 2 2 5 Dynamic Response 1 SP Rate Open 2 SP Rate Close lt 3 3 Lag Time 3 Lead Lag Alerts 1 Electronics Alerts 2 Sensor Alerts 3 Environment Alerts 4 Travel Alerts 5 Travel History Alerts 6 SIS Alerts Status 1 Instrument Time 2 Calibration and Diagnostics 3 Operational 4 Integrator i 1 2 5 1 General AAAA S General 1 HART Tag 2 Message 3 Descriptor 4 Date 5 Valve Serial Num 6 Inst Serial Num 7 Polling Address 1 2 5 2 Units 1 Pressure Units 2 Temp Units 3 Analog In Units 1 2 5 3 3 Analog Input Range 1 Input Range Hi 2 Input Range Lo Calib Status and Loc 1 Last Calib Status 2 Calib Loc 6 Alert Record C6 P Quick Start Guide D102762X012 TAi Travel Tuning 1 Tvl Tuning Set LL d eee 2 Tvl Integ Enable 3 Tvl Integ Gain 4 Stabilize Optimize 5 Performance Tuner 1 Tuning Set 2 Tvl Prop Gain 3 Velocity Gain 4 Tvl MLFB Gain 222221232 1 Press Tuning Set 1 Integ DeadZ 2 Press Prop Gain 2 Integ Limit 3 Press MLFB Gain
32. Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 201 1 Fisher FIELDVUE DVC6000 Digital Valve Controllers This quide applies to DVC6010 DVC6020 and Contents DVC6030 digital valve controllers Usina GQUld6e s cue aee cce obs 8 Installation DS usce So a Ve 10 Instrument Level HC AD PD Basic Setup and Calibration 32 n Device Type Specifications Related Documents 44 Device Revision Loop Schematics and Nameplates 46 3 1 DD Revision FIELDVY Instrument Note This guide provides installation initial setup and calibration information for DVC6000 digital valve controllers For additional information refer to the DVC6000 digital valve controllers instruction manual D102794X012 available from your Emerson Process Management sales office or from our website at www FIELDVUE com The DVC6000 digital valve controller instruction manual D102794X012 can be found at www FIELDVUE com http www documentation emersonprocess com groups public documents instruction_manuals d102794x012 pdf Refer to Related Documents on page 44 for other documents containing information related to DVC6000 digital valve controllers Ss EMERSON www Fisher com Process Management DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 Fast Key Sequence for Instrumen
33. SA Standard 7 0 01 A maximum 40 micrometer particle size in the air system is acceptable Further filtration down to 5 micrometer particle size is recommended Lubricant content is not to exceed 1 ppm weight w w or volume v v basis Condensation in the air supply should be minimized Alternatively natural gas may be used as the supply pressure medium Gas must be clean dry oil free and noncorrosive gt 5 content should not exceed 20 ppm If you are using a 67CFR filter regulator with standard 5 micrometer filter connect the supply line to the 1 4 NPT IN connection and attach tubing from the output connection on the filter regulator to the SUPPLY connection on the instrument If you are using an integral mounted 67CFR filter regulator connect the supply to the IN connection on the regulator Output Connection A factory mounted digital valve controller has its output piped to the supply connection on the actuator If mounting the digital valve controller in the field connect the 1 4 NPT digital valve controller output connection to the pneumatic actuator input connection Single Acting Actuators When using a single acting direct digital valve controller relay A or C on a single acting actuator connect OUTPUT A to the actuator pneumatic input When using a single acting reverse digital valve controller relay B on a single acting actuator connect OUTPUT B to the actuator diaphragm casing Double Acting Actuators DVC6000 d
34. Valve 5 Partial Stroke Test 3 1 2 5 2 3 Instrument lt Device Record 1 Temp 2 Units f 3 Run Time Relay Type Device Variables 4 Num of Power Ups Zero Pwr Cond 1 Analog In Max Supply Press 2 Tvl Set Pt 3 Travel 4 Drive Signal 5 Pressures 6 Variables 7 Device Information 8 DD Information Aux Term Mode HART Application lt 1 1 Offline 2 Online 3 Utility 4 HART Diagnostics 3 5 Pressures 1 Pressure 2 Pressure B 3 Pressure Diff 4 Supply Press lt 2 Variables Device Information 3 7 HART Tag Device ID Manufacturer Model Device Rev Firmware Rev Hardware Rev Inst Level HART Univ Rev Notes 1 1 1 indicates fast key sequence to reach menu 1 Aux Input 2 Temperature 1 gt This menu is available by pressing the left arrow key from the previous menu 3 Temp Max 4 Temp Min 5 Cycle Count 6 Tvl Accum 7 Raw Tvl Input 8 Run Time 9 Num of Power Ups Not available in instrument level HC 1 2 3 4 5 6 7 8 9 Instrument level ODV only Instrument level HC only Instrument level HC AD and PD only Fast key sequence for Alert Record with instrument level ODV is 1 2 3 7 This menu item reads Power Starvation Alrt Enab in firmware 7 Only available in firmware 9 10 Analog Input Range Inst Date and Time Calib Status and Loc
35. ack of the instrument mount the travel indicator assembly so that the arrow is in the 7 30 position as shown in figure 10 Note ValveLink software and the Field Communicator use the convention of clockwise figure 9 and counterclockwise figure 10 when viewing the potentiometer shaft from the back of the FIELDVUE instrument 5 Attach the travel indicator to the shaft connector or spacer as described in the mounting kit instructions 6 Attach the mounting bracket to the digital valve controller Figure 9 Explanation of FIELDVUE DVC6030 Travel Indicator Starting Position and Movement if Clockwise Orientation is Selected for Travel Sensor Motion in ValveLink Software or the Field Communicator STARTING POSITION OF TRAVEL INDICATOR ASSEMBLY DIGITAL VALVE CONTROLLER OUTPUT A ATO PSI IN THIS POSITION THE HOLE IN THE FEEDBACK ARM WILL BE ALIGNED WITH THE REFERENCE HOLE IN THE DIGITAL VALVE CONTROLLERS HOUSING MOVEMENT OF TRAVEL INDICATOR ASSEMBLY WITH INCREASING PRESSURE FROM OUTPUT A ACTUATOR SHAFT MOVEMENT STARTING POSITION OF THE ACTUATOR TRAVEL INDICATOR ASSEMBLY IF INCREASING PRESSURE FROM OUTPUT A DRIVES THE INDICATOR COUNTERCLOCKWISE THE POTENTIOMETER SHAFT WILL ROTATE CLOCKWISE AS VIEWED FROM THE BACK OF THE FIELDVUE INSTRUMENT NOTE DVC6030 TRAVEL COUNTS CLOCKWISE 3400 200 19B3879 A DOC 1 22 Quick Start Guide D102762X012 DVC6000 Digital Va
36. adjustment by adjusting the current source until the feedback arm is 90 to the actuator stem as shown in figure 22 Figure 22 Crossover Point a ACTUATOR STEM M TRAVEL SENSOR SHAFT O 20 30 40 50 lt 75 1112 15 2 Po DN FEEDBACK ARM ADJUSTMENT ARM 24 vu CONNECTOR ARM A6536 1 3 The remainder of the auto calibration procedure is automatic After completing auto travel calibration the Field Communicator prompts you to place the instrument In Service and verify that the travel properly tracks the current source If the unit does not calibrate refer to table 9 for error messages and possible remedies If after completing setup and calibration the valve cycles or overshoots unstable or is unresponsive sluggish you can improve operation by selecting either Performance Tuner or Stabilize Optimize from the Basic Setup menu Table 9 Auto Calibrate Travel Error Messages Possible Problem and Remedy Input current mustexceed The analog input signal to the instrument must be greater than 3 8 mA Adjust the current output from the control system or 3 8 mA for calibration the current source to provide at least 4 0 mA Place Out Of Service and ensure Calibrate Protection The Instrument Mode must be Out of Service and the Protection must be None before the instrument can be calibrated is disabled before calib
37. d FISHER Ex ia MFG LOCATION 433 6 HART 5 lt 80 C T6 Ta lt 75 C PER DWG GE42990 FOUNDATION MAX VOLTAGE 32 VDC Ex d T5 Ta 80 6 75 C FIELDBUS FISCO PROFIBUS T4 Ta 80 C T5 Ta lt 77 C a T6 Ta lt 62 C PER DWG GE42990 AMB TEMP 80 IP66 145 PSI nC T5 Ta x 80 C T6 Ta lt 75 C INPUT COMMUNICATION PROTOCOL GE48451 49 DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 Figure 33 NEPSI Nameplate FISHER CONTROLS INTL LLC AMB TEMP 409 80 C NEPSI CERT NO GYJ04504 GYJ04505 NN Sen OR FISHER vottace voc Ex ia T5 Ta lt 80 C T6 Ta 75 C VEG I CATION MA OEE I FS HART Ui 30VDC li 226mA Pi 1 4W 5 Li 0 55mH ENCLOSURE NEMA 4X IP66 Ex d EXEPT ACETYLENE 5 80 C T6 Ta 75 C N CAUTION WARNINGS DIP 21 5 80 C PROTECT PRODUCT FROM STATIC BUILDUP NOT OPEN COVER WHEN CIRCUIT IS ENERGIZED SERIAL NO GE29881 Figure 34 INMETRO Nameplate CERT NO 10 0021 FISHER CONTROLS INTL LLC ia T5 T6 Gb d T5 T6 Gb BR Ex nC T5 T6 MARSHALLTOWN IOWA USA HART FISHER para T5 52 lt 80 para T6 52 Tambs75 C MFG LOCATION 433 COMMUNICATION PROTOCOL Ui 30V li lt 226mA lt 14W Ci SnF Li lt 0 55mH
38. e Actuator HOLE B 48B4164 B DOC BIAS SPRING INDICATOR PIN FEEDBACK ARM 23 DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 Remote Mount DVC6000 Instruments Refer to the quick start quide supplement Remote Mount Installation Guidelines D103421X012 or the DVC6000 digital valve controller instruction manual D102794X01 2 67CFR Filter Regulator 67CFR filter regulator when used with the DVC6000 digital valve controller can be mounted three ways Integral Mounted Regulator Refer to figure 12 Lubricate an O ring and insert it in the recess around the SUPPLY connection on the digital valve controller Attach the 67CFR filter regulator to the side of the digital valve controller Thread a 1 4 inch socket head pipe plug into the unused outlet on the filter regulator This is the standard method of mounting the filter regulator Figure 12 Mounting the Fisher 67CFR Regulator on a FIELDVUE DVC6000 Digital Valve Controller CAP SCREWS O RING lt 1 NOTE 1 gt APPLY LUBRICANT W8077 1 IL SUPPLY CONNECTION Yoke Mounted Regulator Mount the filter regulator with 2 cap screws to the pre drilled and tapped holes in the actuator yoke Thread a 1 4 inch socket head pipe plug into the unused outlet on the filter regulator No O ring is required Casing Mounted Requlator Use the separate 67CFR filter regulator casing mounting bracket provided with the filter regulator Attach the
39. e Field Communicator device description revision number from the Online menu connect the Field Communicator to an instrument connected to a source supplying a 4 20 mA signal From the Online menu select Device Variables and DD Information Displaying the FIELDVUE Instrument Firmware Revision Number To view the instrument firmware revision connect the Field Communicator to an instrument connected to a source supplying a 4 20 mA signal From the Online menu select Device Variables Device Information and Firmware Rev Note Neither Emerson Emerson Process Management nor any of their affiliated entities assume responsibility for the selection use or maintenance of any product Responsibility for the selection use and maintenance of any product remains with the purchaser and end user DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 Installation The DVC6000 can be used with either air or natural gas as the supply medium If using natural gas as the pneumatic supply medium natural gas will be used in the pneumatic output connections of the DVC6000 to any connected equipment In normal operation the unit will vent the supply medium into the surrounding atmosphere unless it is remotely vented When using natural gas as the supply medium in a non hazardous location in a confined area remote venting of the unit is required Failure to do so could result in personal injury property damage and area re classificat
40. e LOOP and terminals see figure 16 Figure 18 Connecting the Field Communicator to a FIELDVUE Instrument FIELD COMMUNICATOR CONNECTIONS CONTROL ROOM FIELD e FIELD INSTRUMENT HF340 HART CONNECTION 4 20 MA LOOP FILTER CONNECTIONS bo OR 0 24VDC 1 CONTROLLER IJO R BEES HART COMMUNICATION CONNECTION NOTE 1 gt NOT ALL CONTROL SYSTEMS REQUIRE A HART FILTER IF NO HART FILTER IS PRESENT CONNECT FIELD COMMUNICATOR TO CONTROL SYSTEM OUTPUT TERMINALS 2 gt SEE FIGURE 16 FOR TERMINAL BOX DETAILS 38 6470 DOC 6194 4 IL Basic Setup 1 1 A WARNING Changes to the instrument setup may cause changes in the output pressure or valve travel Depending on the application these changes may upset process control which may result in personal injury or property damage 32 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 201 1 Before beginning Basic Setup be sure the instrument is correctly mounted Refer to the installation instructions supplied with the mounting kit Connect a 4 20 mA current source to the instrument Connect the Field Communicator to the instrument and turn it on For information on connecting the Field Communicator see Connecting the Field Communicator to the Digital Valve Controller Typical Actuators The Setup Wizard determines the required setup information based upon the actuator manufacturer and model
41. e supply medium If using natural gas as the supply medium the DVC6000 must be Gas Certified Using natural gas as the supply medium in a non gas certified instrument can result in personal injury or property damage Gas Certified instruments can be identified by the natural gas approval label shown in figure 14 Contact your Emerson Process Management sales office for information on obtaining a Gas Certified DVC6000 digital valve controller 25 DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 Figure 14 Label for Natural Gas Certified Terminal Box NATURAL GAS APPROVED SINGLE SEAL DEVICE MAX SEAL PHESS 145 PSI SEAL TEMP 52 TO 85 C CONDITION NOT TO EXCEED MAIN NAMEPLATE RATING GE34342 A WARNING To avoid personal injury and property damage resulting from bursting of parts do not exceed maximum supply pressure A WARNING Severe personal injury or property damage may occur from an uncontrolled process if the instrument supply medium is not clean dry oil free and noncorrosive While use and regular maintenance of a filter that removes particles larger than 40 micrometers in diameter will suffice in most applications check with an Emerson Process Management field office and industry instrument air quality standards for use with corrosive air or if you are unsure about the amount of air filtration or filter maintenance Supply pressure must be clean dry air that meets the requirements of I
42. i gt VocorUo Imaxorli gt Iscorlo PmaxorPi gt Ci Ccable lt Ca Li Lcable lt La INSTALLATION MUST BE INACCORDANCE WITH THE NATIONAL ELECTRICAL CODE NEC NFPA70 AND ANSI ISA RP12 6 01 MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vrms RESISTANCE BETWEEN INTRINSICALLY SAFE GROUND AND EARTH GROUND MUST BE LESS THE ONE OHM 6 LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER S INSTRUCTION IF HAND HELD COMMUNICATOR OR MULTIPLEXER IS USED IT MUST BE FM APPROVED WITH ENTITY PARAMETERS AND INSTALLED PER THE MANUFACTURER S CONTROL DRAWING GE42819 sheets 2 and 8 Figure 27 FM Nameplate CL DIV 1 GP BCD T6 CL I DIV 2 GP ABCD T6 FISHER CONTROLS INTL LLC CL Il DIV 1 GP EFG T6 CL Il DIV 2 GP FG T6 CL MARSHALLTOWN IOWA USA MAX VOLTAGE 30 VDC CL DIV 1 GP ABCDEFG PER DWG GE42819 T5 MAX SUPPLY PRESSURE 145 PSI ENC LOS URE NEM 4 X N pv p 90 COMMUNICATION PROTOCOL FACTORY SEALED C AUTION W ARNINGS p GE05622 o KEEP COVER TIGHT WHILE CIRCUITS ARE ALIVE SUBSTITUTION OF COMPONENTS MAY IMPAIR INTRINSIC SAFETY n REFER TO MANUAL FOR ADDITIONAL CAUTIONS WARNINGS SERIAL INPUT TYPE NO DC 47 DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 Figure 28 ATEX Nameplate Intrinsically Safe Dust FISHER IP66 30VDC MAX 145 PSI LCIE 02 ATEX 6002X MARSHALLTONNE GNE EK MFG LOCATION AMB TEMP TO 80 Ex ia
43. igital Valve Controller Quick Start Guide November 2011 D102762X012 Figure 23 FIELDVUE DVC6000 Digital Valve Controller Failure Modes Relay Type Loss of Pneumatic Supply MM Instrument goes to zero air Failure direction per actuator Single Acting Direct Relay C output at port A fail mode Instrument goes to full supply Failure direction cannot be Double Acting Relay A air output at port B A goes to determined zero air output P Instrument goes to full supply Failure direction per single Acting Reverse Relay B air output at port B actuator fail mode W7963 1 IL Related Documents This section lists other documents containing information related to DVC6000 digital valve controllers These documents include e Bulletin 62 1 DVC6000 Fisher FIELDVUE DVC6000 Digital Valve Controllers D102758X012 Bulletin 62 1 DVC6000 S1 Fisher FIELDVUE DVC6000 Digital Valve Controller Dimensions D103308X012 e Fisher FIELDVUE DVC6000 Digital Valve Controllers Instruction Manual D102794X012 e Supplement to Fisher FIELDVUE DVC6000 Digital Valve Controller Quick Start Guide Remote Mount Installation Guidelines D103421X012 e Supplement to HART Communicating Fisher FIELDVUE Digital Valve Controller Instruction Manuals FIELDVUE Digital Valve Controller Split Ranging D103262X012 e Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals Using FIELDVUE Instruments with the Smart HART Lo
44. igital valve controllers on double acting actuators always use relay A With no input current OUTPUT A is at 0 pressure and OUTPUT B is at full supply pressure when the relay is properly adjusted Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 2011 To have the actuator stem extend from the cylinder with increasing input signal connect OUTPUT A to the upper actuator cylinder connection Connect OUTPUT B to the lower cylinder connection Figure 15 shows the digital valve controller connected to a double acting piston actuator To have the actuator stem retract into the cylinder with increasing input signal connect OUTPUT A to the lower actuator cylinder connection Connect OUTPUT B to the upper cylinder connection Figure 15 FIELDVUE DVC6010 Digital Valve Controller Mounted on Fisher 585C Piston Actuator W9131 1 Vent Personal injury or property damage can occur from cover failure due to overpressure Ensure that the housing vent opening is open and free of debris to prevent pressure buildup under the cover This unit vents the supply medium into the surrounding atmosphere When installing this unit in a non hazardous non classified location in a confined area with natural gas as the supply medium you must remotely vent this unit to a safe location Failure to do so could result in personal injury or property damage from fire or explosion and area re classification When installing this unit in a hazardo
45. information fiqure 31 for the IECEx loop schematic and figure 32 for the IECEx nameplate Table 5 Hazardous Area Classifications IECEx Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating Intrinsically Safe Ui 30 VDC Gas 226 mA Ex ia T5 T6 per drawing GE42990 Ci 5nF Natural Gas Approved Li 0 55 mH Pi 1 4W T5 Tamb lt 80 C T6 Tamb lt 75 C DVC60x0 Flameproof DVC60x0S Gas x 1 2 3 ExdIIC T5 T6 Natural Gas Approved T5 Tamb lt 80 C T6 Tamb x 75 C Typen Gas T5 Tamb x 80 C Ex nC IIC T5 T6 T6 Tamb lt 75 C Natural Gas Approved 13 DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 NEPSI Notes for Safe Use of the Certified Product Intrinsically Safe Dust and Flameproof Dust DVC6000 digital valve controllers designated as controller hereafter have been proved to be in conformity with the requirements specified in the national standards GB3836 1 2000 GB3836 2 2000 GB3836 4 2000 and GB12476 1 2000 through inspections conducted by National Supervision and Inspection Centre for Explosion Protection and Safety of Instrumentation NEPSI The Ex markings for the products are Ex d II CT5 acetylene not included DIPA21T5 or Ex ia Il CT5 DIPA21T5 respectively and their Ex certificate numbers are GYJ04504 GY 04505 When using the product the user should pay attention to the items stated below 1 The specific product ty
46. instructions that come with the mounting kit for detailed information on mounting the digital valve controller to a specific actuator model IP66W IP66W IP66W DVC6010 on Sliding Stem Actuators Up to 102 mm 4 Inches of Travel The DVC6010 digital valve controller mounts on sliding stem actuators with up to 102 mm 4 inch travel Figure 3 shows a typical mounting on an actuator with up to 51 mm 2 inch travel Figure 4 shows a typical mounting on actuators with 51 to 102 mm 2 to 4 inch travel For actuators with greater than 102 mm 4 inch travel see the guidelines for mounting a DVC6020 digital valve controller DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 Figure 3 FIELDVUE DVC6010 Digital Valve Controller Mounted on Sliding Stem Actuators with up to 2 Inches Travel CAP SCREW FLANGED ol EAS Ci MACHINE SCREW SHIELD ADJUSTMENT ARM CONNECTOR ARM CAP SCREW PLAIN WASHER 29B1674 A DOC Note Do not use the stainless steel DVC6010S in high vibration service where the mounting bracket uses standoffs spacers to mount to the actuator Refer to the following guidelines when mounting on sliding stem actuators with up to 4 inches of travel 1 Isolate the control valve from the process line pressure and release pressure from both sides of the valve body Shut off all pressure lines to the actuator releasing all pressure from the actuator
47. ion For hazardous locations remote venting of the unit may be required depending upon the area classification and as specified by the requirements of local regional and federal codes rules and requlations Failure to do so when necessary could result in personal injury property damage and area re classification Note Gas Certified DVC6000 digital valve controllers are approved CSA FM ATEX IECEx and INMETRO for use with natural gas as the supply medium A WARNING Avoid personal injury or property damage from sudden release of process pressure or bursting of parts Before proceeding with any Installation procedures e Always wear protective clothing gloves and eyewear to prevent personal injury or property damage e Do notremove the actuator from the valve while the valve is still pressurized e Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken Preventive measures may include but are not limited to one or more of the following Remote venting of the unit re evaluating the hazardous area classification ensuring adequate ventilation and the removal of any ignition sources For information on remote venting of this controller refer to page 27 e Disconnect any operating lines providing air pressure electric power or a control signal to the actuator Be sure the actuator cannot suddenly open or close the valve
48. ital Valve Controller November 2011 Field Communicator Menu Tree for Instrument Level HC AD PD and ODV 2 Hot Key 1 Instrument Mode 2 Control Mode 1 2 1 gt Mode and Protection 3 Protection 4 Stabilize Optimize 1 Instrument Mode 1 1 2 Control Mode Basic Setup 3 Restart Ctrl Mode 1 Setup Wizard 4 Burst Mode 2 Performance Tuner lt 2 gt Protection 2 Stabilize Optimize lt 4 1 2 Detailed Setup 1 Mode and Protection 1 2 2 2 Response Control Response Control 3 Alerts 4 Status 5 Instrument 6 Valve amp Actuator 7 SIS Partial Stroke 3 gt Partial Stroke 1 1 PST Enable Configure Setup 2 PST Vars View Edit Basic Setup 2 Detailed Setup 3 Calibrate 1 Tuning 2 Tvl Press Control 3 Input Char 4 Define Cust Char 5 Dynamic Response 1 2 6 Valve amp Actuator 1 Manufacturer 2 Valve Serial Num 3 Valve Style 4 Actuator Style 5 Tvl Sensor Motion 6 View Edit Feedback Connection Usi Travel Calibration 1 Auto Tvl Calib 2 Man Tvl Calib 1 Travel Calibration 1 3 2 2 Sensor Calibration Sensor Calibration 3 Relay Adjust 4 Restore Factory Settings 1 3 Calibrate 1 Press Sensors Online 2 Tvl Sensor Adjust 3 Analog In Calib 1 Configure Setup 2 2 Device Diagnostics gt 3 Device Variables Device Diagnostics 1 Alert Conditions 2 Status 3 Device Record 4 Stroke
49. lation Category Connections Supply Pressure 1 4 NPT internal and integral pad for mounting 67CFR regulator Output Pressure 1 4 NPT internal Tubing 3 8 inch recommended Vent pipe away 3 8 NPT internal Electrical 1 2 NPT internal conduit connection M20 adapter optional Stem Shaft Travel Linear Actuators with rated travel between 6 35 mm 0 25 inch and 606 mm 23 375 inches Rotary Actuators with rated travel between 50 degrees and 180 degrees Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 201 1 Table 10 Specifications continued Mounting Options Designed for direct actuator mounting or remote pipestand or wall mounting Mounting the instrument vertically with the vent at the bottom of the assembly or horizontally with the vent pointing down is recommended to allow drainage of moisture Supply and output pressure gauges or Tire valves W Integral mounted filter regulator Stainless steel housing module base and terminal box Low bleed relay In line 10 micron air filter Safety Instrumented System SIS Solutions that may be introduced via the instrument air supply Safety Related Nuclear Applications Natural Gas Certified Feedback Assembly PTFE Sleeve Weight Protective Kit for aluminum units in saltwater or Valve Mounted Instruments particulate environments Aluminum 3 5 7 7 Ibs Stainless Steel 7 7 kg 17 Ibs Remote Mounted In
50. licone elastomers Humidity Limits 0 to 100 condensing relative humidity with minimal zero or span shifts Electrical Classification Hazardous Area CSA Intrinsically Safe Explosion proof Division 2 Dust Ignition proof FM Intrinsically Safe Explosion proof Non incendive Dust Ignition proof ATEX Intrinsically Safe and Dust Flameproof and Dust Type n and Dust IECEx Intrinsically Safe Flameproof n continued 42 Quick Start Guide D102762X012 NEPSI Intrinsically Safe Flameproof INMETRO Intrinsically Safe Flameproof Type n Refer to Special Instructions for Safe Use and Installation in Hazardous Locations starting on page 11 for specific approval information Pollution Degree 2 Overvoltage Category Ill per ANSI ISA 82 02 01 IEC 61010 1 Mod Electrical Housing CSA Type 4X IP66 FM NEMA 4X ATEX IP66 IECEx IP66 NEPSI IP66 INMETRO IP66W Other Classifications Certifications TIIS Japan KISCO Korea Industrial Safety Corp GOST R Russian GOST R FSETAN Russian Federal Service of Technological Ecological and Nuclear Inspectorate Contact your Emerson Process Management sales office for classification certification specific information IEC 61010 Compliance Requirements Valve Mounted Instruments only Power Source The loop current must be derived from a Separated Extra Low Voltage SELV power source Environmental Conditions Instal
51. log In Calib 6 Input Char 1 Device Information 2 Auto Travel Calib Integral Settings 2 DD Revision 3 Man Travel Calib 4 Restore Factory Settings 1 Integ DeadZ 5 Calib Loc 2 Limit 6 Relay Adjust Pressure Control 7 Tvl Sensor Adjust 24 1 Press Range Hi Device Information 2 Press Range Lo 1 Press Tuning Set 2 Press Integ Enab 1 HART Univ Rev 3 Press Integ Gain 2 Device Rev 3 Firmware Rev 4 Hardware Rev Press Tuninq Set 5 Inst Level 6 Device ID HART Application 1 Offline 2 Online 1 Press Tuning Set 2 Press Prop Gain 3 Press MLFB Gain 4 HART Diagnostics Notes 1 1 1 indicates fast key sequence to reach menu gt This menuis available by pressing the left arrow key from the previous menu Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 201 1 Product Description DVC6000 digital valve controllers figure 1 and 2 are communicating microprocessor based current to pneumatic instruments In addition to the traditional function of converting an input current signal to a pneumatic output pressure the DVC6000 digital valve controller communicate via HART protocol DVC6000 digital valve controllers are designed to directly replace standard pneumatic and electro pneumatic valve mounted positioners Figure 1 FIELDVUE DVC6010 Digital Valve Controller Figure 2 Fisher Rotary Control Valve with Mounted on a Fisher Sliding Stem Valve Actuator FIELDVUE DVC6020 Digital Valve Cont
52. lve Controller November 2011 Figure 10 Explanation of FIELDVUE DVC6030 Travel Indicator Starting Position and Movement if Counterclockwise Orientation is Selected for Travel Sensor Motion in ValveLink Software or the Field Communicator MOVEMENT OF TRAVEL INDICATOR ASSEMBLY WITH INCREASING PRESSURE FROM OUTPUT A 19B3879 A DOC 2 STARTING POSITION OF TRAVEL INDICATOR ASSEMBLY DIGITAL VALVE CONTROLLER OUTPUT A AT 0 PSI IN THIS POSITION THE HOLE IN THE FEEDBACK ARM WILL BE ALIGNED WITH THE REFERENCE HOLE IN THE DIGITAL VALVE CONTROLLERS HOUSING NOTE DVC6030 TRAVEL COUNTS COUNTERCLOCKWISE 600 200 DVC6030 FEEDBACK ARM MOVEMENT ACTUATOR SHAFT MOVEMENT STARTING POSITION OF THE TRAVEL INDICATOR ASSEMBLY IF INCREASING PRESSURE FROM OUTPUT A DRIVES THE INDICATOR CLOCKWISE THE POTENTIOMETER SHAFT WILL ROTATE COUNTERCLOCKWISE AS VIEWED FROM THE BACK OF THE FIELDVUE INSTRUMENT Position the digital valve controller so that the pin on the travel indicator engages the slot in the feedback arm and that the bias spring loads the pin as shown in figure 11 Attach the digital valve controller to the actuator or positioner plate instructions If a travel indicator scale is included in the mounting kit attach the scale as described in the mounting kit Figure 11 Positioning Travel Indicator Pin in the Feedback Arm Viewed as if Looking from the FIELDVUE DVC6030 toward th
53. m Standard If the feedback linkage consists of a roller that follows a cam similar to figure 20 enter SStem Roller Figure 20 Feedback Connection for Typical Long Stroke Sliding Stem Actuator 4 to 24 inches travel STEM CONNECTOR 29B1665 A DOC i A WARNING If you answer YES to the prompt for permission to move the valve when determining travel sensor motion the instrument will move the valve through a significant portion of its travel range To avoid personal injury and property damage caused by the release of pressure or process fluid provide some temporary means of control for the process Travel Sensor Motion The Setup Wizard asks if it can move the valve to determine travel sensor motion If you answer Yes the instrument will stroke the valve the full travel span to determine travel sensor motion If you answer No then you must specify the rotation for increasing air pressure clockwise or counterclockwise Determine rotation by viewing the end of the travel sensor shaft For instruments with relay A or C If increasing air pressure at output A causes the shaft to turn clockwise enter Clockwise If it causes the shaft to turn counterclockwise enter Cntrclockwise 34 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 201 1 For instruments with relay B If decreasing air pressure at output B causes the shaft to turn clockwise enter Clockwise If it causes the shaft to turn counterclockwi
54. n section in the DVC6000 instruction manual Note Relay B and C are not user adjustable Double Acting Relay Relay A The double acting relay is designated relay A For double acting actuators the valve must be near mid travel to properly adjust the relay The Field Communicator will automatically position the valve when Relay Adjust is selected Rotate the adjustment disc shown in figure 21 until the value displayed on the Field Communicator is between 50 and 7026 of supply pressure This adjustment is very sensitive Be sure to allow the pressure reading to stabilize before making another adjustment stabilization may take up to 30 seconds or more for larger actuators If the low bleed relay option has been ordered stabilization may take approximately two minutes longer than the standard relay Relay A may also adjusted for use in single acting direct applications Rotate the adjustment disc as shown in figure 21 for single acting direct operation CAUTION Care should be taken during relay adjustment as the adjustment disc may disengage if rotated too far 36 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 2011 Single Acting Direct Relay Relay C The single acting direct relay is designated relay C and requires no adjustment Single Acting Reverse Relay Relay B The single acting reverse relay is designated relay B Relay B is calibrated at the factory and requires no further adjustment
55. omplete you are asked if you wish to adjust the relay double acting only Select yes to adjust the relay For additional information refer to Relay Adjustment in this section Non Typical Actuators If the actuator on which the instrument is mounted is not listed by the Setup Wizard specify OTHER as the actuator manufacturer or actuator type You are then prompted for setup parameters such as Actuator Style spring amp diaphragm piston double acting without spring piston single acting with spring piston double acting with spring 33 DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 e Valve Style rotary or sliding stem e On Loss of Instrument Signal Valve opens or closes This identifies whether the valve is fully open or fully closed when the input is 0 If you are unsure how to set this parameter disconnect the current source to the instrument With double acting and single acting direct digital valve controllers disconnecting the current source is the same as setting the output A pressure to zero For single acting reverse digital valve controllers disconnecting the current source is the same as setting the output B pressure to supply e Feedback Connection Rotary All SStem Standard SStem Roller For rotary valves enter Rotary All For sliding stem valves if the feedback linkage consists of a connector arm adjustment arm and feedback arm similar to figure 22 enter SSte
56. op Interface and Monitor HIM D103263X012 e Using FIELDVUE Instruments with the Smart Wireless THUM Adapter and a HART Interface Module HIM Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals D103469X01 2 e Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals Audio Monitor for HART Communications D103265X012 e Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals HART Field Device Specification D103266X012 e Supplement to HART Communicating Fisher FIELDVUE Instrument Instruction Manuals Using the HART Tri Loop HART to Analog Signal Converter with FIELDVUE Digital Valve Controllers D103267X01 2 e Supplement to Fisher FIELDVUE DVC5000 obsolete product and DVC6000 Digital Valve Controller Instruction Manuals Hot Swap Procedure D103264X012 44 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 201 1 e Supplement to Fisher FIELDVUE DVC6000 Digital Valve Controllers Instruction Manual Lock in Last Strategy D103261X012 e Supplement to Fisher FIELDVUE DVC6000 and DVC6000 SIS Digital Valve Controllers Instruction Manuals 275 HART Communicator Menu Trees for Firmware 7 Digital Valve Controllers D103273X012 e Fisher HF340 Filter Instruction Manual D102796X012 e ValveLink Software Help or Documentation All documents are available from your Emerson Process Management sales office Also visit our website at
57. pes of approved DVC6000 digital valve controllers covered in this quick start quide at this time are DVC6010 DVC6020 and DVC6030 2 The enclosure of the controller provides a grounding terminal and the user should install a reliable grounding wire connected to it when mounting and using the controller 3 The controller s cable entrance 1 2 NPT must be fitted with a cable entry device which is Ex approved through inspection of explosion protection in conformity with relevant standards of GB3836 and has a corresponding rating of explosion protection 4 The maximum operating ambient temperature range of the controller is 40 C to 80 C 5 The principle of Opening equipment s cover is allowed only after the power is off must be abided by when using and maintaining the controller in the field 6 The values for intrinsically safe parameters of the controller Intrinsically safe type are as follow Ui 30V li 226mA Pi 1 4W Ci 5nF Li 0 55mH 7 While the controller forms an intrinsically safe explosion protection system together with a corresponding associated equipment safety barrier the following requirements must be met Uo xUi lo xli Po xPi 2 Lo Li Lc Note Where Cc and Lc represent distributing capacitance and inductance of the connecting cable respectively 8 The safety barrier must be placed at safety location and the instruction manuals of both the product and fitted safety barrier must
58. plicable install conduit using local and national electrical codes which apply to the application 3 Connect the control system output card positive wire current output to the LOOP screw terminal in the terminal box Connect the control system output card negative or return wire to the LOOP screw terminal in the terminal box Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 201 1 4 As shown in figure 16 two ground terminals are available for connecting a safety ground earth ground or drain wire The safety ground is electrically identical to the earth ground Make connections to these terminals following national and local codes and plant standards 5 Replace and hand tighten the terminal box cap When the loop is ready for startup apply power to the control system output card A WARNING Personal injury or property damage caused by fire or explosion can result from the discharge of static electricity Connect a 14 AWG 2 08 mm ground strap between the digital valve controller and earth ground when flammable or hazardous gases are present Refer to national and local codes and standards for grounding requirements To avoid static discharge from the plastic cover do not rub or clean the cover with solvents Clean with a mild detergent and water only Figure 16 Loop Connections Terminal Box SAFETY GROUND 39B3399 B Sheet 2 29 Quick Start Guide DVC6000 Digital Valve Controlle
59. pressure to be released To avoid personal injury and property damage caused by the release of process fluid or pressure isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid The Performance Tuner is used to optimize digital valve controller tuning It can be used on most sliding stem and rotary designs including Fisher and other manufacturers products Moreover because the Performance Tuner can detect internal instabilities before they become apparent in the travel response it can generally optimize tuning more effectively than manual tuning Typically the Performance Tuner takes 3 to 5 minutes to tune an instrument although tuning instruments mounted on larger actuators may take longer Access the Performance Tuner by selecting Performance Tuner from the Basic Setup menu Follow the prompts on the Field Communicator display to optimize digital valve controller tuning Stabilizing or Optimizing Valve Response or 1 1 2 Note Stabilize Optimize is only available through the Basic Setup menu for instrument level HC A WARNING During Stabilize Optimize the valve may move causing process fluid or pressure to be released To avoid personal injury and property damage caused by the release of process fluid or pressure isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid If after completing setup and calibration the
60. r D102762X012 November 201 1 HART Filter Depending on the control system you are using a HART filter may be needed to allow HART communication The HART filter is a passive device that is inserted in field wiring from the HART loop The filter is normally installed near the field wiring terminals of the control system I O see figure 17 Its purpose is to effectively isolate the control system output from modulated HART communication signals and raise the impedance of the control system to allow HART communication For more information on the description and use of the HART filter refer to the appropriate separate HART filter instruction manual To determine if your system requires a filter contact your Emerson Process Management sales office Figure 17 HART Filter Application NON HART BASED DCS I O HART FILTER 4 20 mA DIGITAL VALVE CONTROLLER VALVE Tx Tx A6188 1 IL 30 Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 201 1 Installation Check List Mounting Istheinstrument correctly mounted on the actuator If not refer to appropriate mounting procedure and see installation instructions provided with the mounting kit Isthefeedback linkage properly connected If not see installation instructions provided with the mounting kit Pneumatic Connections and Air Supply Istheregulator correctly mounted If not perform one of the regulator mounting procedures on
61. re 25 for the CSA nameplate Table 2 Hazardous Area Classifications CSA Canada Certification Body Certification Obtained Entity Rating Temperature Code Enclosure Rating Ex ia Intrinsically Safe Vmax 30 VDC Class L II III Division 1 GP A B C D E F G 5 226 mA Type AX IP66 per drawing GE42818 T5 5nF 5 80 C Single Seal Device Natural Gas Approved 0 55 mH Explosion proof DVC60x0 us Type 4X IP66 DVC60x0S Class Division 1 GP B C D T6 6 Tamb x 80 C Single Seal Device 2122 Natural Gas Approved Class Division 2 GP A B C D T6 Class Il Division 1 GP E F G T6 Class Division 2 GP F G T6 6 80 C Class Natural Gas Approved Single Seal Device 11 DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 FM Special Conditions of Safe Use Intrinsically Safe Explosion proof Non incendive Dust Ignition proof 1 When product is used with natural gas as the pneumatic medium the maximum working pressure of the natural gas supply shall be limited to 145psi 2 When product is used with natural gas as the pneumatic medium the product shall not be permitted in a Class Division 2 Group A B C D location without the proper venting installation as per the manufacturer s instruction manual Refer to table 2 for approval information figure 26 for the FM loop schematic and figure 27 for the FM nameplate Table 3 Hazardous Area Classifications FM Uni
62. roller W9418 W7957 J IL Note Do not install operate or maintain a DVC6000 digital valve controller without being fully trained and qualified in valve actuator and accessory installation operation and maintenance To avoid personal injury or property damage it is important to carefully read understand and follow all contents of this quick start guide including all safety cautions and warnings If you have any questions about these instructions contact your Emerson Process Management sales office before proceeding Using this Guide This quide describes how to install setup and calibrate DVC6000 digital valve controllers Additional information for installing operating and maintaining the DVC6000 digital valve controller can be found in the related documents listed on page 44 Refer to table 1 for details on the capabilities of each diagnostic tier Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 201 1 Table 1 Instrument Level Capabilities Burst Communication V Step Response Drive Signal Test amp Dynamic Error Band I Advanced Diagnostics Valve Signature Performance Tuner IEEE Travel Control Pressure Fallback Performance Diagnostics NENNEN Solenoid Valve Testing IRE Lead Lag Input Filter 1 DS 1 Refer to brochure part D351146X012 D351146X412 for information on Fisher optimized digital valves for compressor anti surge applications
63. rom fire or explosion and area re classification Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup In addition to remote venting of the unit ensure that all caps and covers are correctly installed Failure to do so could result in personal injury or property damage from fire or explosion and area re classification Special Instructions for Safe Use and Installations in Hazardous Locations Certain nameplates may carry more than one approval and each approval may have unique installation wiring requirements and or conditions of safe use These special instructions for safe use are in addition to and may override the standard installation procedures Special instructions are listed by approval A WARNING Failure to follow these conditions of safe use could result in personal injury or property damage from fire or explosion or area re classification A WARNING The apparatus enclosure contains aluminum and is considered to constitute a potential risk of ignition by impact or friction Avoid impact and friction during installation and use to prevent risk of ignition CSA Special Conditions of Safe Use Intrinsically Safe Explosion proof Division 2 Dust Ignition proof No special conditions for safe use Refer to table 2 for approval information figure 24 for the CSA loop schematic and figu
64. se enter Cntrclockwise Note Relay adjustment may be required before the Setup Wizard can determine travel sensor motion Follow the prompts on the Field Communicator display if relay adjustment is necessary e Volume Booster The Setup Wizard asks if a volume booster or quick release is present A WARNING Changes to the tuning set may cause the valve actuator assembly to stroke To avoid personal injury and property damage caused by moving parts keep hands tools and other objects away from the valve actuator assembly e Tuning Set There are twelve tuning sets from which to choose Each tuning set provides preselected values for the digital valve controller gain and rate settings Typically tuning set B provides the slowest response and M provides the fastest response For smaller actuators use tuning set C or D For larger actuators use tuning set F or G Note Tuning set B is only available in Pressure Control Mode In addition you can select User Adjusted or Expert which allows you to modify tuning of the digital valve controller With User Adjusted you can specify the proportional gain An algorithm in the Field Communicator calculates the other gains With Expert you can specify not only the proportional gain but the velocity and minor loop feedback gain as well Note Use Expert tuning only if standard tuning has not achieved the desired results Stabilize Optimize or Performance Tuner may be used to achieve the desired re
65. specified Turn on the Field Communicator and start the Setup Wizard by proceeding through the menu sequence shown in figure 19 or enter the fast key sequence 1 1 7 on the keypad Follow the prompts on the Field Communicator display to setup the instrument If the actuator on which the instrument is mounted is not listed by the Setup Wizard specify OTHER as the actuator manufacturer or actuator type and refer to Non Typical Actuators Figure 19 Accessing the Setup Wizard on the Field Communicator Instrument Level HC AD and PD Basic Setu i Setup Wizard D L 2 Device Diagnostics 2 Performance Tuner 3 Device Variables From the DVC6000 Online menu From the Configure Setup From the Basic Setup menu select Configure Setup menu select Basic Setup select Setup Wizard and follow the on line instructions A WARNING During calibration the valve will move full stroke To avoid personal injury and property damage caused by the release of process fluid or pressure isolate the valve from the process and equalize pressure on both sides of the valve or bleed off the process fluid After completing the setup information travel is automatically calibrated Follow the prompts on the Field Communicator display The calibration procedure uses the valve and actuator stops as the 0 and 100 calibration points For additional information refer to Auto Calibrate Travel in this section When travel calibration is c
66. struments Declaration of SEP DVC6005 Base Unit 4 1 kg 9 lbs DVC6015 Feedback Unit 1 3 kg 2 9 lbs Fisher Controls International LLC declares this DVC6025 Feedback Unit 1 4 kg 3 1 Ibs product to be in compliance with Article 3 paragraph DVC6035 Feedback Unit 0 9 kg 2 0 Ibs 3 of the Pressure Equipment Directive PED 97 23 EC It was designed and manufactured in accordance with Sound Engineering Practice SEP and cannot Construction Materials bear the CE marking related to PED compliance Housing module base and terminal box ASTMB85 03600 low copper aluminum alloy Cover Thermoplastic polyester Elastomers Nitrile standard However the product may bear the CE marking to indicate compliance with other applicable European Community Directives NOTE Specialized instrument terms are defined in ISA Standard 51 1 Process Instrument Terminology 1 3 conductor shielded cable 22 AWG minimum wire size is required for connection between base unit and feedback unit Pneumatic tubing between base unit output connection and actuator has been tested to 15 meters 50 feet maximum without performance degradation 2 The pressure temperature limits in this quick start quide and any applicable code or standard should not be exceeded 3 Gas Certified DVC6000 digital valve controllers are approved by CSA FM ATEX IECEx and INMETRO for use with natural gas as the supply medium 4 Values at 1 4 bar 20 psig based on a single ac
67. sults more rapidly than Expert tuning The tuning sets suggested by the Setup Wizard are only recommended starting points After you finish setting up and calibrating the instrument run the Performance Tuner or use Stabilize Optimize Tuning to obtain optimum tuning Factory Defaults During basic setup the Setup Wizard will ask you if you want to use factory defaults If you select YES the Setup Wizard sets the setup parameters to the values listed in table 8 Yes is recommended for initial setup If you select NO the setup parameters listed in the table remain at their previous settings 35 DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 Table 8 Factory Default Settings Setup Parameter Default Setting Analog Input Units Analog In Range High 42 0 mA Analog In Range Low 4 0 mA Contro Mode Self Test Shutdown All Failures Disabled Set Point Filter Time Filter Off Input Characteristic Linear Travel Limit High 125 Travel Limit Low 25 Travel Cutoff High 99 575 Travel Minimum Opening Time 0 secs Minimum Closing Time Polling Address Aux Terminal Mode Aux Input Alert Command 3 Pressure Double acting actuators differential output pressure Single acting actuators actuator pressure Relay Adjustment The double acting relay can be adjusted as part of the Setup Wizard The following is a brief description of relay adjustment For additional information see the Calibratio
68. t Level HC AD PD and ODV Function Variable Fast Key Coordinates 1 Sequence Actuator Style 1 2 6 4 Alert Conditions Alert Record Full Enabl 10 Record Full Enable TNI Alert Record Not Empty Alert 1 2 3 6 1 10 H Enable 1 2 3 7 1 Analog input x Analog Input Calibration 1 3 2 3 Analog Input Range Hi 1 2 5 3 1 Fast Key Sequence Edit Feedback Connection 1 2 6 6 3 E End Point Control EnableG 1 2 2 2 5 1 1 2 3 6 5 1 1 2 3 7 5 1 Firmware Revision 3 7 6 Flash ROM Shutdown 1 2 3 1 3 5 Hardware Revision Function Variable Coordinates Failure Group Enable gt I un n I 1 2 5 1 1 3 7 1 3 7 9 1 2 2 3 1 2 4 1 2 1 2 5 8 3 7 8 Hot Key 1 1 2 1 1 1 2 5 1 6 1 2 4 1 1 1 2 4 4 4 1 2 2 1 2 1 1 2 4 4 3 1 2 2 1 2 2 1 2 4 4 1 1 2 4 4 2 pP HART Tag I I Analog Input Range Lo 1 2 5 3 2 HART Universal Revision Analog Input Units 1 2 5 2 3 Auto Travel Calibration 1 3 1 1 Autocalibration in Progress Enable 1 2 4 2 2 362 Auxiliary Input 123322 DD Auxiliary Terminal Alert Enable Auxiliary Terminal Mode Burst Command Input Characterization Instrument Date and Time Instrument Level Instrument Mode Oey ae Cc Instrument Serial Number yh Instrument Time Invalid Enable Integral Dead Zone Integral Limit Burst Enable 1 2 1 4 1 68 O Calibration in Progress Enab 1 2 4 2 1 84 Calibration Location 1 2 5 9 2 Critical NVM Shutdown
69. ted States Certification Body Certification Obtained Entity Rating Temperature Code Enclosure Rating Intrinsically Safe Vmax 30 VDC Class LIL III Division 1 GP A B C D E F G Imax 226 mA per drawing GE42819 T5 Ci 5nF T5 Tamb lt 80 C NEMA 4X Natural Gas Approved Li 0 55 mH Pi 1 4W DVC60x0 Explosion proof DVC60x0S Class Division 1 GP B C D T6 T6 Tamb lt 80 C NEMA x 1 2 3 Natural Gas Approved Class Division 2 GP A B C D T6 Class 11 Division 1 GP E F G T6 Class II Division 2 GP F G 6 T6 Tamb x 80 C NEMA 4X Class III Natural Gas Approved ATEX Special Conditions for Safe Use Intrinsically Safe Dust 1 This apparatus can only be connected to an intrinsically safe certified equipment and this combination must be compatible as regards the intrinsically safe rules 2 The electrical parameters of this equipment must not exceed any following values Uo lt 30 x226 mA lt 1 4W 3 Operating ambient temperature 52 C or 40 C to 80 C 4 Forthe model with aluminum body the apparatus must not be submitted to frictions or mechanical impacts 5 Covered by standards EN 60079 0 2006 EN 60079 11 2007 EN 60079 26 2007 EN 61241 0 2006 and EN 61241 11 2006 Refer to table 4 for additional approval information and figure 28 for the the ATEX Intrinsically Safe Dust nameplate Flameproof Dust Operating ambient temperature 52 C or 40 C to 85 C Refer to table 4 for
70. ting direct relay values at 5 5 bar 80 psig based on double acting relay 5 The low bleed relay is offered as standard relay for DVC6000 SIS tier used for On Off applications 6 Typical value Not applicable for travels less than 19 mm 0 75 inch or for shaft rotation less than 60 degrees Also not applicable for DVC6020 digital valve controllers in long stroke applications 7 Temperature limits vary based on hazardous area approval 8 Do not use the DVC6010S or DVC6020S in high vibration service where the mounting bracket uses standoffs spacers to mount to the actuator Due to NAMUR mounting limitations do not use the DVC6030S in high vibration service Table 11 Summary Results Immunity Performance Performance Criteria Phenomenon Basic Standard Test Level Point to Multi EB Point Mode Mode 2 discharge 4 kV contact 80 to 1000 MHz 10V m with 1 kHz AM at 80 Enclosure Radiated EM field IEC 61000 4 3 1400 to 2000 MHz 3V m with 1 kHz AM at 80 2000 to 2700 MHz 1V m with 1 kHz AM at 80 Rated power frequency IEC 61000 4 8 30 A m at 50 60 Hz magnetic field I O signal control IEC61000 4 5 1 kV line to ground only each Conducted RF IEC61000 4 6 150 kHz to 80 MHz at 3 Vrms Performance Criteria 1 effect 1 No degradation during testing B Temporary degradation during testing but is self recovering 2 Excluding auxiliary switch function which meets Performance Criteria B 43 DVC6000 D
71. us classified location remote venting of the unit may be required depending upon the area classification and as specified by the requirements of local regional and federal codes rules and regulations Failure to do so when necessary could result in personal injury or property damage from fire or explosion and area re classification Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup In addition to remote venting of the unit ensure that all caps and covers are correctly installed Failure to do so could result in personal injury or property damage from fire or explosion and area re classification The relay output constantly bleeds a small amount of supply medium into the area under the cover The vent openings at the back of the housing should be left open to prevent pressure buildup under the cover If a remote vent is required the vent lines must be as short as possible with a minimum number of bends and elbows 27 DVC6000 Digital Valve Controller Quick Start Guide November 2011 D102762X012 Wiring and Electrical Connections To avoid personal injury resulting from electrical shock do not exceed maximum input voltage specified in table 10 of this quick start guide or on the product nameplate If the input voltage specified differs do not exceed the lowest specified maximum input voltage Personal injury or
72. ustment Arm Pin in Feedback Arm FEEDBACK ARM BIAS SPRING ADJUSTMENT ARM PIN BIAS SPRING SPRING UNDER TENSION OF 7209 1 SPRING RELAXED ADJUSTMENT ARM PIN DVC6020 on Sliding Stem Actuators and Rotary Actuators DVC6020 digital valve controllers use a cam designed for linear response and roller as the feedback mechanism Figure 6 shows the DVC6020 mounted on rotary actuators Note cams supplied with FIELDVUE mounting kits are characterized to provide a linear response Note Do not use the stainless steel DVC6020S in high vibration service where the mounting bracket uses standoffs spacers to mount to the actuator As shown in figure 6 two feedback arms are available for the digital valve controller Installations on Fisher 1051 size 33 and 1052 size 20 and 33 actuators use the short feedback arm 54 mm 2 13 inches from roller to pivot point Most other use the long feedback arm Make sure the correct feedback arm is installed on the digital valve controller before beginning the mounting procedure Quick Start Guide DVC6000 Digital Valve Controller D102762X012 November 201 1 Figure 6 FIELDVUE DVC6020 Digital Valve Controller Mounted on Rotary Actuators MACHINE SCREW CAP SCREW HEX SOCKET MOUNTING ADAPTOR CAP SCREW HEX SOCKET 29B1672 A DOC MACHINE SCREW 29B2094 A DOC TYPICAL MOUNTING WITH SHORT FEEDBACK ARM TYPICAL MOUNTING WITH LONG FEEDBACK ARM
73. valve seems slightly unstable or unresponsive you can improve operation by pressing the Hot Key and selecting Stabilize Optimize or select Stabilize Optimize from the Basic Setup menu Stabilize Optimize permits you to adjust valve response by changing the digital valve controller tuning If the valve is unstable select Decrease Response to stabilize valve operation This selects the next lower tuning set e q F to E If the valve response is sluggish select Increase Response to make the valve more responsive This selects the next higher tuning set e g F to If after selecting Decrease Response or Increase Response the valve travel overshoot is excessive you can adjust the damping by selecting Decrease Damping or Increase Damping By selecting Decrease Damping or Increase Damping the 39 DVC6000 Digital Valve Controller Quick Start Guide D102762X012 November 201 1 tuning set will become Expert and allow you to select a damping value that is not represented in a predefined tuning set Select Decrease Damping to select a damping value that allows more overshoot Select Increase Damping to select a damping value that will decrease the overshoot v Basic Setup and Calibration Check List Is basic setup complete If not perform Basic Setup procedure on page 32 Does the final control element correctly respond to a setpoint change and is it stable If not perform Stabilizing or Optimizing Valve Response on page 39
74. y Rating Temperature Code Enclosure Rating Intrinsically Safe Gas ia T5 T6 Dust DIP A21 T5 Flameproof Gas Ex d IIC T5 T6 Dust DIP A21 T5 DVC60x0 x 1 2 3 INMETRO Special Conditions of Safe Use Intrinsically Safe Flameproof Refer to table 7 and figure 34 for approval information T5 Tamb lt 80 C T6 Tamb lt 75 C T5 Tamb lt 80 C T6 Tamb lt 75 C Contact your Emerson Process Management sales office for additional safe use information Table 7 Hazardous Area Classifications INMETRO Certificate Certification Obtained Entity Rating Temperature Code Enclosure Rating Intrinsically Safe Gas BR Ex ia T5 T6 Ga per drawing GE42990 Natural Gas Approved Flameproof DVC60x0 Cds 1 2 3 BR Exd IICT5 T6 Gb Natural Gas Approved INMETRO BR Ex nC IIC T5 T6 Gc Natural Gas Approved Mounting Guidelines Ui 30 VDC li 226 mA Ci 5 nF Li 0 55 mH Pi 1 4W T5 Tamb lt 80 C T6 Tamb lt 75 C T5 Tamb lt 80 C T6 Tamb lt 75 C T5 Tamb lt 80 C T6 Tamb lt 75 C Standard DVC6000 Digital Valve Controllers If ordered as part of a control valve assembly the factory mounts the digital valve controller on the actuator makes pneumatic connections to the actuator sets up and calibrates the instrument If you purchased the digital valve controller separately you will need a mounting kit to mount the digital valve controller on the actuator See the

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