Tesla™ TI58D MPU-24 - Tesla™ Industries Inc
Contents
1. E Figure 3 10 1 Attaching dc power cable to TI58D MPU 24 3 11 Regulated AC Power Plugging in with AC Power When the TI58D MPU 24 is plugged into ac power the output is 28 5 volts This voltage allows the system to recondition and recharge the aircraft s battery ies It is also an optimum voltage for powering avionics and lighting on most aircraft The MPU s ac to dc converter produces continuous amps of dc power depending on the size of the system Ensure 120 or 240 Vac power cord is properly connected to an approved ac power supply After approximately 5 8 seconds unit s LED status indicator will illuminate indicating power cell state of charge Cooling fan will operate Ensure LED status indicator and cooling fan is operational prior to continuing Figure 3 11 1 Connecting TI58D to ac power supply TIS58D MPU 24 17 3 Operating Procedures Connect DC Power To Aircraft Low Power Demand Low power demand is defined by a requirement of 10 amps or less Connect dc power to aircraft ground power receptacle DC bus power should come on and aircraft voltmeter should indicate 28 5 Vdc to 27 Vdc 26 5 Vdc minimum If aircraft power demand is less than 5 amps converter output will remain at 28 5 Vdc only one GREEN LED status indicator bar will illuminate If aircraft power demand exceeds 10 amps converter voltage output will decrease and two or more LED status indicator bars will illuminate2. Operating Position The TI58D MPU 24 should be operated in the horizontal position as shown Figure 2 7 1 Make sure that the airflow is not obstructed from air intake Figure 2 7 2 and outlet Figure 2 7 3 Figure 2 7 1 Airflow Figure 2 7 2 Rear Inlet Figure 2 7 3 Front Outlet TI58D MPU 24 7 2 8 Press for Capacity Button and LED Status Indicator The Push to Test button indicates the capacity of the power cells without applying ac input power The status of the capacity lets the user know if there is enough power to perform another engine start When the capacity is low the unit should be connected to ac power to allow it to recharge 1 Make sure that you wait at least 2 minutes after ac power is applied or dc power is extracted from the unit before you press the Push to Test button This ensures a correct reading 2 Without ac power input or dc power output simply press the Push to Test button on the faceplate and hold for approximately 2 to 3 seconds 3 The LED bar graph should light up indicating the status of the power cells 4 In addition the fan s should start operating when the button is pressed If you do not hear the fan s running stop pressing the button and check for any obstructions CAUTION Never press the Push to Test button while the unit is plugged into aircraft vehicle or ac power Never press the Push to Test button for more th
3. Power Anytime Anywhere 518 TI58D MPU 24 User Manual Built Smart Proven Tough Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 302 324 8910 Phone 302 324 8912 Fax www teslaind com NOTE All users must read this entire manual prior to operating the 1156 MPU 24 The TI58D MPU 24 is a limited maintenance free and sealed unit No repairs are authorized Warranty will be voided if unit is tampered with in any way or if unauthorized repairs are made For technical support please contact TESLA INDUSTRIES INCORPORATED 101 CENTERPOINT BLVD CENTERPOINT INDUSTRIAL PARK NEW CASTLE DELAWARE 19720 PHONE 302 324 8910 FAX 302 324 8912 WEBSITE www teslaind com EMAIL tesla1 teslaind com CAUTION Improper use or failure to follow instructions in this user manual can result in unit damage and or injury or death by electrical shock Any attempts to open or examine the inside of the TI58D MPU 24 via a tool or device borescope probe etc can result in unit failure and or injury by electrical shock This MPU is maintenance free and should not be opened or disassembled for any reason Always protect the unit from short circuit Shipping Hazards The TI58D MPU 24 contains sealed dry cell rechargeable batteries that do not pose a shipping hazard No part of this manual may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying recor
4. 220 220 APPENDIX A Cont OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS HZ 50 50 50 60 50 60 50 50 50 50 50 50 TESLATM PART TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 001 North American Line Cord TI25000 005 United Kingdom Line Cord TI25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 003 Continental European Line Cord TI25000 006 Switzerland Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord T1I25000 005 United Kingdom Line Cord TI25000 003 Continental European Line C
5. How are Micro Power Units used in Aviation Support There are many ways a MPU will benefit your operation By using it for pre flight testing you will avoid depleting the aircraft s battery You can start the aircraft s engine with the MPU as well In the hangar when connected to ac power the MPU will provide 28 5 Vdc for avionics testing and will also recondition and recharge the aircraft s battery 4 How much power will my TI58D MPU 24 provide The MPU will provide up to 10 continuous amps with ac line voltage and 1500 peak starting amps directly from the internal cells 5 How many engine starts will my MPU provide until it is depleted The MPU back charges almost instantly once the aircraft is started and the generator is on line This power flywheel feature enables the MPU to recharge itself right from the aircraft it started in less than 30 seconds 6 How do you prolong the life of the TI58D MPU 24 s cells All you need to do is plug the unit in to the appropriate ac power outlet the system requires AC power will recharge the system and keep the cells healthy Users who regularly plug the system in can expect to get 5 7 years from their cells before they need to be replaced f Is it waterproof Water resistant but not waterproof See Section 3 7 for further information 8 Why does the cooling fan run continuously when the MPU is plugged into AC power Why does the cooling fan slow down The cooling fan
6. and the dc positive post on the dc output the dc negative post on the dc positive probe on an exposed connector output connector part of the metal case e to the 4 Move the positive probe to on 5 Move the negative probe t 6 Move the negative prob of the four screws securing the the dc negative post on the dc dc positive post on the dc output dc output connector to the unit output connector connector casing Check DC Voltage Reading at DC Receptacle Terminals Follow these steps to verify that the power cells are fully charged Set the digital multimeter to measure dc voltage Place the positive probe red on the positive post of the dc output connector as shown in Figure 3 9 3 Next place the negative probe on the negative post The multimeter display should read approximately 28 5 Vdc 0 5 Vdc when power cells are fully charged and the unit is plugged into an ac power source When the unit is not plugged into an ac power source the mulitmeter display should read 25 5 Vdc Figure 3 9 3 Testing DC Receptacle 16 TIS58D MPU 24 Operating Procedures 3 3 10 Regulated 28 5 VDC Ground Power Connecting DC Power Cable To Unit Ensure dc power cable plug is fully seated into the MPU s DC Battery Receptacle Attaching a dc plug is quick and easy Line up the plug with the receptacle Push forward while rotatingthe T handle one full turn clockwise The unit is now ready to safely transfer power an
7. Australian Line Cord T1I25000 005 United Kingdom Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 005 United Kingdom Line Cord TI25000 004 Old British Line Cord TI25000 001 North American Line Cord TI25000 011 Australian Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 001 North American Line Cord TI25000 004 Old British Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord COUNTRY Romania Russia Rwanda Saudi Arabia Scotland Senegal Seychelles Sierra Leone Singapore Slovakia Somalia South Africa Spain Sri Lanka St Pierre amp Miquelon France St Kitts amp Nevis St Lucia St Vincent Sudan Surinam Svalbard Norway Swaziland Sweden Switzerland Syria Tahiti Taiwan Tanzania Thailand Togo Tonga Trinidad amp Tobago Tunisia Turkey Uganda United Arab Emir United Kingdom amp Ireland United States Uruguay Venezuela Vietnam Virgin Islands Wales Western Samoa Yemen Yugoslavia Zaire Republic of Zambia Zimbabwe VOLTS 220 220 220 220 220 220 240 230 230 220 220 220 250 220 230 115 230 240 230 240 115 220 230 220 220 220 220 110 230 220 220 115 230 220 220 220 220 240 120 220 120 220 120 220 230 220 220 220
8. C 10 60 C 40 F to 140 F without ac power e 40 C 10 55 C 40 F to 131 F with ac power Storage Temperature e 65 C to 105 C 85 F to 221 F Cell Capacity e 40 C 110 05 e 25 C 100 05 e 00 C 80 05 e 20 C 65 10 e 40 C 50 10 TI58D MPU 24 p 13 5 343 2 a 2 5 Physical Dimensions 12 7 322 8 WWW Teslaina eo 2 W e 6 7 170 2 lag 10 9 277 9 12 62 320 5 la 14 1 358 5 gi f g BR j 2 00 1 7 le 1 O l AS Figure 2 5 1 11560 MPU 24 physical dimensions 2 6 Airflow Ports CAUTION The internal cooling system of the TI58D MPU 24 has been designed to efficiently regulate unit temperature regardless of load At room temperature 77 F the exhaust air will not exceed the ambient temperature by more than 5 In more extreme temperatures greater than 90 F the exhaust air will not exceed the ambient temperature by more than 10 Figure 2 6 1 Air intake and exhaust ports and internal air circulation TIS58D MPU 24 2
9. Figure 3 11 2 Starting aircraft with TI58D MPU 24 Connect DC Power To Aircraft High Power Demand High power demand is defined by a requirement of greater than 10 amps Connect to aircraft ground power receptacle DC bus power should come on and aircraft voltmeter should indicate 28 5 Vdc to 23 5 Vdc 23 VCD minimum If current demand is greater than 10 amps converter output voltage will drop below 28 0 Vdc and LED status indicator lights will illuminate indicating current is being drawn from the power cells The greater the current draw the quicker the LED status indicator will approach red Note the LED status indicator shows the status of the power cells When all LED status indicator bars illuminate both the converter and power cells are supplying 24 Vdc power output for current demands above 10 amps Engine Starting UNPLUG AC POWER CORD BEFORE STARTING ENGINE WITH TI58D MPU 24 Prior to engine start ensure power cell charge is sufficient to provide an efficient engine start Users should follow ground power engine starting procedures as specified in the aircrafts operator manual 18 TIS58D MPU 24 3 12 Charging Unit Attaching AC Input Power Before plugging the line cord into an ac outlet attach and lock the mating plug to the ac input connector Once accomplished the unit can be plugged into an electrical outlet to begin charging The Capacity Meter will immediately show the current charge state of the power cells Mak
10. apparatus Water applied to electrolyte generates heat and causes it to spatter Wear acid resistant clothing gloves face and eye protection Note that strings of series connected batteries may still pose risk of electric shock even when charging equipment is shut down Unusual Fire and Explosion Hazards Highly flammable hydrogen gas is generated during charging and operation of batteries To avoid risk of fire or explosion keep sparks or other sources of ignition away from batteries Do not allow metallic materials to simultaneously contact negative and positive terminals of cells and batteries Follow manufacturer s instructions for installation and service VI PRECAUTIONS FOR SAFE HANDLING AND USE Spill or Leak Procedures Stop flow of material contain absorb small spills with dry sand earth and vermiculite Do not use combustible materials If possible carefully neutralize spilled electrolyte with soda ash sodium bicarbonate lime etc Wear acid resistant clothing boots gloves and face shield Do not allow discharge of unneutralized acid to sewer Acid must be managed in accordance with local state and federal requirements Consult state environmental agency and or federal EPA Handling Unless involved in recycling operations do not breach the casing or empty the contents of the battery There may be increasing risk of electric shock from strings of connected batteries Keep containers tightly closed when not in us
11. provides performance data forthe unit Continual reference to this information will enable the user to obtain maximum performance utilization and service life from the unit Although maximum performance is not always required regular referral to this section is recommended for the following reasons A To generate knowledge of unit s performance margins to enable the operator to make sound judgment when unexpected conditions or alternate operational requirements are encountered B To enable the user to readily recognize situations requiring maximum performance C To gain experience in accurately estimating the effects of variables for which data is not presented D To help the operator determine if a vehicle or an aircraft system malfunction exists by comparing actual performance with expected performance The information in this section provides data for operational planning This is helpful when planning operations under unfamiliar conditions or environmental extremes The data may also be used to establish local operating procedures and to ensure maximum usage of the unit f 2 General The data presented covers the maximum range of conditions and performance that can reasonably be expected In each area of performance the effects of temperature and dc electrical load demand relating to the ground power support requirements are presented Wherever practical data is presented conservatively However NO GENERAL CONSERVATISM HAS
12. speed varies to regulate the temperature of the internal circuitry when plugged into an ac power source 9 Can one person transport it Micro Power Units are designed to be handled by one person The TI58D MPU 24 provides a rugged nylon strap attached to the top of the unit that helps easily transport and place into the aircraft See Section 3 8 for more information TIS58D MPU 24 oo Frequently Asked Questions 6 10 Is the TI58D MPU 24 in the government purchasing system Yes Tesla Industries is an approved vendor supplier our cage code is OVWE2 Most Tesla products are class IX have a National Stock Number NSN designation and can be acquired through the Defense Logistics Agency DLA 11 How long does this unit stay charged Unit should never be allowed to discharge fully In field use it receives a dc back charge directly from a running engine When not in use unit should be plugged into ac power outlet all the time Tesla systems will retain 80 of their capacity after one year of storage 12 How do get my TI58D MPU 24 serviced Contact Tesla We can be reached at 302 324 8910 Ask for customer service You can also email us at tesla1 teslaind com Once we receive the unit at our facility we will examine it Systems that are protected under warranty will be repaired at no charge If the warranty has expired you will receive a quote for necessary repairs prior to work being done Our turnaround time is
13. 0 20 20 60 60 20 20 20 20 60 20 60 20 TESLA PART TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 003 003 Continental European Line TI25000 011 Australian Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 300 Denmark Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 001 North American Line Cord TI25000 001 North American Line Cord T1I25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord T1I25000 005 United Kingdom Li
14. 000 1141 American Line Cord 105 125 Vac 60 Hz 6 50 amps max NSN 5935 01 576 4422 CL IX TI25000 112 Italian Line Cord 10A 250V TI25000 113 European Line Cord 10A 250V 210 250 Vac 50 60 Hz 3 25 amps max TI25000 114 Old British Line Cord 210 250 Vac 50 60 Hz 3 25 amps max TI25000 115 England Line Cord 10A 250 210 250 Vac 50 60 Hz 3 25 amps max TI25000 120 Israel Line Cord 6 10A 250V 30 TIS58D MPU 24 COUNTRY Afghanistan Algeria American Samoa Angola Anguilla U K Antigua Argentina Aruba Australia Austria Azores Portugal Bahamas Bahrain Bangladesh Barbados Belgium Belize Br Hond Benin Bermuda Bolivia Botswana Brazil Bulgaria Burkina Faso Burma Now Myanmar Burundi Cambodia Cameroon Canada Canary Islands Spain Cape Verde Rep of Cayman Islands Central African Republic Chad Channel Islands Chile China Peoples Republic of Christmas Island Australia Cocos Islands Australia Columbia Congo Republic of Cook Island New Zealand Costa Rica Curacao Islands Cyprus Czech Republic of Denmark Djibouti Republic of Dominica Dominican Republic TIS58D MPU 24 VOLTS 220 220 240 220 240 230 220 115 240 220 220 120 220 220 115 220 110 220 120 220 220 110 220 220 230 220 220 230 120 220 220 120 220 220 240 220 220 240 240 220 220 240 120 110 240 220 220 220 230 110 APPENDIX A OPTIONAL LINE C
15. 26 0 27 0 28 0 29 0 30 0 31 0 32 0 33 0 34 0 35 0 36 0 37 0 38 0 10 4 12 2 14 0 15 8 17 6 1 0 19 4 5 0 4 0 3 0 2 0 1 0 23 0 24 8 26 6 28 4 61 0 62 0 63 0 64 0 65 0 32 0 33 8 35 6 37 4 39 2 41 0 1 0 2 0 3 0 4 0 5 0 67 0 68 0 70 0 71 0 e e x e 49 S N x N T e e x e x 28 TIS58D MPU 24 f f Output Voltage TI58D MPU 24 Output Voltage B D 3 5 2 5 oO 10 20 30 40 MINUTES 23 AMP CONSTANT CURRENT LOAD 7 8 Maximum Output Current TI58D MPU 24 Maximum Output Current 25 C Temp oF gg ewen bA 10 15 SECONDS Calculation based on actual test data at Pratt Whitmey on 30 March 1992 TIS58D MPU 24 Section 6 Optional Accessories 8 1 Tesla Shipping Case The optional Shipping Case is the safest way to transport the TI58D MPU 24 This custom case weighs 13 5 los and comes equipped with side handles and locking latches 7 7000 069 Length 17 1431 80 mm Width 10 5 266 70 mm Height 13 330 20 mm Weight 20 lbs 9 07 kg 5 2 Tesla AC Line Cords AC line cords come in several lengths or can be custom ordered to fit your needs Tesla specializes in outfitting cables with a variety of connectors and junction boxes Contact Tesla customer service to find out more about our selection of cords Universal Line Cords TI25
16. 4 section 1 Safety Review 1 1 Safety Notices Safety notices appear throughout this manual to alert the user to important information regarding proper installation operation maintenance and storage of the unit These notices as illustrated below contain a key word that indicates the level of hazard and a triangular icon that indicates the specific type of hazard Indicates a condition operating procedure or practice which if not WARNING adhered to could result in serious injury or death Indicates a condition or operating procedure which if not strictl CAUTION PE y adhered to could result in damage or destruction of equipment Indicates a condition operating procedure or practice which is essential to highlight 1 2 Symbols The following symbols will appear within the warning triangles to alert the user to the specific type of danger or hazard General Warning Electrical Hazard Explosion Hazard Fire Hazard Battery Warning Guard from Moisture Figure 1 2 1 Different types of hazard and caution symbols TIS58D MPU 24 1 3 Hazards WARNING Severe injury or death from electrical shock may occur if either user or the unit is wet while the unit is connected to a power source If the unit has come into contact with water disconnect ac power from the ac source If AC Input Circuit Breaker has tripped due to water infiltration DO NOT try to reset it with the ac line voltage attached WARNING
17. 4 has come into contact with water disconnect ac power from the ac source If the AC Input Circuit Breaker has tripped due to water infiltration allow the unit to dry out before attempting to reset circuit breaker Cover the unit to prevent water seepage If the unit is operated in extremely damp conditions it should be stored in an environmentally controlled building when not in use Wipe unit clean periodically with a soft cloth to remove dust dirt etc Protect Cables from Damage Do not cut crush or drag the input or output power cables when handling the TI58D MPU 24 Always inspect cables prior to use If no damage is evident proceed to the next step If damage is evident contact Tesla Customer Service Do not attempt to use any other type of power cables other than the Tesla cables included with the TI58D MPU 24 Figure 5 1 1 Damaged cable 22 TIS58D MPU 24 Unit Care and Maintenance 5 5 2 Unit Servicing The TI58D MPU 24 is a maintenance free sealed unit No repairs outside of Tesla are authorized Warranty will be voided if unit is tampered with in any way including any damage to the WARRANTY VOID stickers located on the case see Figure 5 2 1 below If the unit requires maintenance please contact Tesla Customer Service at 302 324 8910 A Repair Request Form can be found in the back of this manual Figure 5 2 1 Warranty Void stickers on the TI58D MPU 24 5 3 Packaging and Shipping Ensure pr
18. 48 hours once repairs are authorized 13 Can make my own repairs to unit During the warranty period the unit can only be repaired by Tesla Industries for the warranty to remain in effect Regardless we strongly recommend allowing Tesla to repair any unit as we will analyze the complete system and re calibrate it 14 What type of maintenance does the TI58D MPU 24 require Although the systems are maintenance free please keep units plugged in while not in use This will greatly extend the life of the cells Also keep the vent areas clean and free of debris Keep units in a well ventilated area while charging Keep the unit in a protected environment when not in use maintenance facility shed 15 What is included with my TI58D MPU 24 Customers receive an ac line cord for their home country and a full three year warranty 16 Are there any HAZMAT issues or disposability problems There are none Tesla will reclaim all battery cells for disposability purposes Contact Tesla if you have questions TIS58D MPU 24 _6 Frequently Asked Questions ____________ tk U 6 2 Basic Usage Operation Questions 1 What s the best position to place the unit for use The only position for the MPU is the upright position for stability and airflow considerations 2 Does the unit have to be plugged in all the time No but for maximum performance and cell longevity keep the unit plugged in while not in use Wh
19. 50 60 50 50 50 50 TESLATM PART TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 005 United Kingdom Line Cord TI25000 006 Switzerland Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 002 Italian Line Cord TI25000 004 Old British Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 003 Continental European Line Cord T1I25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord TI25000 004 Old British Line Cord TI25000 003 Continental European Line Cord T1I25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 004 Old British Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 011 Australian Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord TI25000 011
20. 8D MPU 24 The TI58D MPU 24 provides 24 volt dc electrical power for aircraft engine starting and 24 or 28 5 volts for ground maintenance avionics electrical trouble shooting and testing The observance of procedures limitations and performance criteria is essential to ensure peak operating efficiency and to maximize operational capabilities and life of the unit The TI58D s high capacity power cells and circuity are encased in a rugged enclosure and are designed to replace the original batteries in the OH58D Kiowa Warrior helicopter The internal circuitry incorporates an intelligent recharging system that allows the MPU to rapidly recharge from either the aircraft generator or from a standard 110 Vac or 220 Vac power source The unit is also equipped with a built in capacity meter that also serves as a recharge state indicator This manual contains the complete operating instructions and procedures for the TI58D MPU 24 needed to Safely and efficiently operate this MPU Figure 1 1 1 TI58D MPU 24 2 2 Indication of Terms Shall Should and May Within this technical manual the word shall is used to indicate a mandatory requirement for proper operation and warranty purposes The word should is used to indicate a non mandatory but preferred method of accomplishment The word may is used to indicate an acceptable method of accomplishment TIS58D MPU 24 3 2 Product Overview 2 3 Front Panel Overview 1 Nylon
21. BEEN APPLIED All performance data presented is within the applicable limits of the unit f 3 Data Basis The type of data used is indicated at the bottom of each performance chart under DATA BASIS The applicable report and date of the data are also given The data provided generally are based on one of three categories A Derived From Actual Controlled Testing Controlled test data obtained on a similar unit type B Calculated Data Data based on tests but not on a similar unit type placed under a controlled test C Estimated Data Data based on estimates using rules of physics mathematics and electrical engineering principles and concepts but not verified by tests 1 4 Specific Conditions The data presented are accurate only for specific conditions listed under the title of each chart or graph Variables for which data are not presented but which may affect that phase of performance are discussed in associated text 5 General Conditions In addition to the specific conditions the following general conditions are applicable to the performance data A Variation in Aircraft Power demand differences between individual aircraft of the same make and model are known to exist due to variations in dc electrical system efficiency These differences however are considered insignificant and are not individually accounted for B Ground Support and Aircraft Instrument Variations The data shown in the performance charts do not acc
22. Carrying Strap Permanently attached to the unit to provide easy transport and placement into aircraft 2 24 Vdc Capacity Meter Indicates the 24V battery charge state power output status 3 Press for Capacity Button Displays current battery charge state when pressed 4 AC Input Circuit Breaker Trips if over current fault condition occurs 5 AC Input Connector Connects to Single Phase 100 260 Vac line voltage er ee L Air Outlet Port Provides airflow for cooling internal electronics 24 Vdc Output Connector Provides 24 Vdc to 28 5 Vdc 10 A continuous Dummy Plug Receiver TIS58D MPU 24 _ _ Produet Overview _ _2 __ 2 4 General Specifications Electrical AC Input Power Operates and charges from single phase 100 260 Vac 50 60 Hz 5 5 amps single phase 120 Vac 60 Hz 660 Watts 2 5 amps single phase 240 Vac 60 Hz 660 Watts DC Output Power e 1500 peak starting amps e 10 amps continuous 28 5 Vdc 285 watts when plugged into ac power e 33 amp hours 797 watt hours with ac power 23 amp hours 512 watt hours of rechargeable battery power without ac Recharge Rate From Full Discharge e 143 minutes 25 C Size e 14 1 Lx 6 7 Wx 9 1 e 358 1 mm x 170 2 mm x 231 1 mm Weight 52 Ibs 23 58 kg Operating Temperature e 40
23. IMUM CHARGE 600 peak starting amps 40 charged 150 peak starting amps 50 charged 900 peak starting amps 60 charged 1050 peak starting amps 10 charged 1200 peak starting amps 80 charged 1350 peak starting amps 90 charged 1500 peak starting amps 100 charged TIS58D MPU 24 3 6 Temperature Specifications Cold Hot Soaked Temperature Exposing the unit for one 1 hour or more to the ambient temperature establishes the unit s cold hot soaked stabilization temperature If the unit s cold hot soaked temperature is outside the normal operating temperature range the unit must be stabilized prior to operation For COLD SOAKED temperature stabilization the unit must be placed in an environment with a temperature above 10 C 41 F for 3 hours or a temperature above 20 C 68 F for 2 hours For HOT SOAKED temperature stabilization the unit must be placed in an environment with a temperature below 38 C 100 F for 1 hour Ambient Percentage of Temperature Cell Capacity 40 C 104 F 110 5 25 C 77 F 100 5 0 C 32 F 80 5 20 C 4 F 65 10 40 C 40 F 50 10 Figure 3 6 1 Output power capability versus ambient temperature Hot Soaked or Cold Soaked Definition Simple terms When a material is exposed to a change in temperature its temperature will also change Some material changes temperature quickly others slowly If the ambient temperature changes and is then held
24. ORDS FOR WORLDWIDE OPERATIONS HZ 20 50 60 50 50 60 50 60 50 50 50 60 50 50 50 50 50 50 60 TESLA PART TI25000 004 Old British Line Cord TI25000 004 Old British Line Cord TI25000 011 Australian Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord TI25000 011 Australian Line Cord TI25000 001 North American Line Cord TI25000 011 Australian Line Cord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 001 North American Line Cord TI25000 005 United Kingdom Line Cord TI25000 004 Old British Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 004 Old British Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord T1I25000 005 Un
25. Severe injury or death from electrical shock can occur when damp electrical plugs are connected to the unit Before making any connections turn off unit Failure to use proper grounding can cause potential shock hazard In different countries the power cord may require the use of a plug adapter to achieve plug style compatibility for operation Use only adapters with proper grounding mechanism Figure 1 3 1 Proper Ground Figure 1 3 2 Proper Ground Figure 1 3 3 Improper Ground Grounded Plug with Grounding Pin Adapter with Grounding Mechanism Plug with No Grounding Pin Secured to Outlet CAUTION The unit s charger temperature switch automatically disables the unit when the internal temperature exceeds 150 F 65 C This protects the unit from overheating and damage If the unit shuts down move the unit into a cooler environment such as shade or air conditioning when possible Perform a full function test after the unit has been allowed to cool prior to use Important Safety Precautions WARNING Severe injury or death from fire or explosion can occur if electrical soarks are produced near fuel vapors DO NOT CONNECT 120 or 240 Vac power supply WHILE FUELING Do not charge the MPU using a 120 240 Vac Power during any fuel handling operation Power output is restricted to 24 Vdc power only TIS58D MPU 24 Section 2 Product Overview 2 1 Introduction Thank you and congratulations on the purchase of your new TI5
26. accurate service Include this form with the unit you are returning Thank you Date of return Company name amp Billing address Contact person Phone Fax Email Purchase Order Model Serial Model Serial Shipping method to Tesla Description of shipping package Description of problem Return to Tesla Industries Inc 101 Centerpoint Boulevard New Castle DE 19720 Attention Repair Department TIS58D MPU 24 WE GET THE MILITARY STARTED Tesla Industries Inc 101 Centerpoint Blvd New Castle DE 19720 USA Tel 302 324 8910 Fax 302 324 8912 9475 Double R Blivd Suite 2 Reno NV 89521 Tel 775 622 8801 Fax 775 622 8810 www teslaind com
27. an 5 seconds This CAUTION may cause a temperature sensor to temporarily disrupt Push to Test function If this sensor is tripped allow ten minutes for unit to cool before operating Push to Test button 8 7 rel r B r PRA eae Figure 2 8 1 Press for Capacity button location outlined in blue Capacity Capacity Capacity Full Charge Half Charge No Charge TI58D MPU 24 Product Overview 2 2 9 Maintenance Check Check the unit for dents punctures case distortion or misalignment and cracked or loose connectors Check cables for cuts chafing or evidence of crushing Check connectors for cracks cuts distortion excessive wear broken or loose fasteners and cables or strain relieves If no external damage is evident proceed to next step Otherwise contact Tesla for further instructions 2 10 Pre Installation Procedures Removing Original Battery Follow the aircraft s operator manual procedures to remove and dispose of the original aircraft battery properly and safely Once the original battery has been removed from the battery compartment proceed to the next step Figure 2 10 1 OH58D Kiowa Warrior Figure 2 10 2 Battery Compartment Battery compartment highlighted in Blue Check Unit Charge State Before installing the TI58D MPU 24 into the aircraft make sure the unit is fully charge
28. at happens if don t keep it plugged in Unit will eventually lose its charge and cell life is shortened 4 How do check the status of the charge Press the Push to Test LED bar indicator on the unit s faceplate A fully charged unit will have one green LED light showing 5 Why is the cooling fan always running when am plugged into AC power Constant cooling fan operation ensures proper and consistent ventilation of the unit 6 Why does the cooling fan slow down Cooling fan rpm varies for better temperature regulation f Why does my LED flicker when the unit is plugged in Older Turbo Starts indicated a full charge with a flickering LED readout Newer models feature the illumination of one green bar on the LED readout when the unit is fully charged 8 What do do if a circuit breaker trips The AC input circuit breaker is located above the AC Input Connector When the circuit breaker has been tripped either of the red buttons will pop out In the event that the breaker trips 1 Disconnect the ac and dc connectors Unplug ac line cord on unit 2 Wait fora minimum of 60 seconds 3 Reset breaker by pressing red button 4 Reconnect ac and dc connections to the unit Plug in ac line cord on unit The unit should power up automatically If the breaker continues to trip return the unit to Tesla Industries for repair TIS58D MPU 24 Section 7 Performance Data f 1 Purpose This section
29. ature mode of operation state of charge with or without 120 or 240 Vac power and aircraft dc bus system inefficiency voltage drops TIS58D MPU 24 3 5 Engine Starting Power Operators should always ensure the unit is charged above 80 prior to ground Support engine starting However circumstances may exist during use where unit recharge is not readily available and immediate external engine starting power is required The following provides minimum states of charge necessary to provide ample power for an efficient engine start under specific current load demands The ambient temperature may cause the unit s protective over temperature sensors to shut down the 120 240 ac functions converter and charger until the unit cools to normal operating temperatures If the unit shuts itself down get the unit into a cooler environment such as shade or air conditioning if possible Perform a full function check prior to continued use once the unit is allowed to cool For continued use in extremely hot environments it is advised to send the unit back to Tesla for recalibration for use in these environments In the event that the temperature sensors do not shut the system down extended use above specified limits may damage the unit If the unit is operated when cold or heat soaked temperatures are exceeded a full functional check should be accomplished prior to continued use ENGINE START PEAK CURRENT Requirements MIN
30. constant the materials temperature will also change until its temperature stabilizes Once the material temperature has stabilized it is considered soaked Example A unit is moved from the cool shade into the hot sun That unit s temperature will increase until it stabilizes Once stabilized the unit would be considered hot soaked The unit s temperature switch automatically disables ac power functions when the internal temperature is above 150 F 65 C This protects the unit from overheating and damage If the unit shuts down move the unit into a cooler climate such as shade or air conditioning when possible Perform a full function test prior to use after the unit has been allowed to cool TIS58D MPU 24 3 Operating Procedures 3 1 Environmental WARNING If the unit is exposed to significant moisture preventive measures and precautions shall be taken to A Prevent accumulation of moisture on ac and dc connectors receptacles B Minimize moisture entering forward inlet and outlet cooling fan vent ports When not in use unit inlet and outlet vent ports shall be covered from exposure Unit shall be kept horizontal 3 8 Transporting Unit The TI58D has a rugged nylon carrying strap permanently attached to the top of the unit to provide easy transport and placement into the aircraft Be sure to check for frays prior to moving unit Figure 3 8 1 Nylon Carrying Strap 14 TIS58D MPU 24 Operating Pr
31. ction 5 Unit Care and Maintenance 22 5 1 Unit Care 22 5 2 Unit Servicing 23 5 3 Packaging and Shipping 23 Section 6 Frequently Asked Questions 24 26 Section Performance Data f 1 Purpose 2 f 2 General f 3 Data Basis 2 1 4 Specific Conditions 21 T 59 General Conditions 6 Temperature Conversion Chart 28 f f Output Voltage 29 7 8 Maximum Output Current 29 Section 6 Optional Accessories 30 8 1 Tesla Shipping Case 30 8 2 Tesla AC Line Cords 30 Appendix A 31 35 Repair Request Form 3 TIS58D MPU 24 Abbreviations and Symbols Abbreviations that may be used within the text headings and titles of this manual LIST OF ABBREVIATIONS Abbreviation Definition ac AFT AWG amp orA cont C F dc EFF ft FWD GPU Hr Hz kg kHz kW LED max MQ min MPU NEMA PF PFC rms THD TMDE UAV Vac Vdc Alternating Current Airflow Technology American Wire Gauge Ampere Continuous Degree Celsius Degree Fahrenheit Direct Current Efficiency Feet Forward Ground Power Unit Hour Hertz Kilograms Kilohertz Kilowatts Light Emitting Diode Maximum megaohm Minimum Micro Power Unit National Electrical Manufacturers Association ohm power factor power factor correction root mean square Total Harmonic Distortion Test Measurement amp Diagnostic Equipment Unmanned aerial vehicle Volts Alternating Current Volts Direct Current watts TI58D MPU 2
32. ctive gloves protective clothing eye protection face protection May damage fertility or the unborn child if ingested or Avoid breathing dust fume gas mist vapors spray inhaled Use only outdoors or in a well ventilated area May cause cancer if ingested or inhaled Causes skin irritation serious eye damage Causes damage to central nervous system blood and Contact with internal components may cause irritation or severe burns Avoid contact with internal acid kidneys through prolonged or repeated exposure Irritating to eyes respiratory system and skin May form explosive air gas mixture during charging Extremely flammable gas hydrogen Explosive fire blast or projection hazard Il HAZARDOUS INGREDIENTS IDENTIFY INFORMATION Components CAS Number Approximate by Weight Inorganic Lead Compound Lead 7439 92 1 Lead Dioxide 1309 60 0 Ti 7440 3 1 5 in Sulfuric Acid Electrolyte Sulfuric Acid Water 7664 93 9 15 20 Case Material 5 10 Polypropylene 9003 07 0 Polystyrene 9003 53 6 Styrene Acrylonitrile 9003 54 7 Acrylonitrile Butadiene Styrene 9003 56 9 Styrene Butadiene 9003 55 8 Polyvinylchloride 9002 86 2 Polycarbonate Hard Rubber Polyethylene 9002 88 4 Polyphenylene Oxide 25134 01 4 Polycarbonate Polyester Alloy Other Absorbent Glass Mat 1 2 Inorganic lead and sulfuric acid electrolyte are the primary components of every battery manufactured by Tesla Products There are no mer
33. cury or cadmium containing products present in batteries manufactured by Tesla Products Form SDS 853027 Revised 05 14 15 Supersedes NEW ECO 1001584 SAFETY DATA SHEET IV FIRST AID MEASURES Sulfuric Acid Remove to fresh air immediately If breathing is difficult give oxygen Consult a physician Lead Remove from exposure gargle wash nose and lips consult physician Ingestion Sulfuric Acid Give large quantities of water do not induce vomiting or aspiration into the lungs may occur and can cause permanent injury or death consult a physician Lead Consult physician immediately Sulfuric Acid Flush with large amounts of water for at least 15 minutes remove contaminated clothing completely including shoes If symptoms persist seek medical attention Wash contaminated clothing before reuse Discard contaminated shoes Lead Wash immediately with soap and water Sulfuric Acid and Lead Flush immediately with large amounts of water for at least 15 minutes while lifting lids Seek immediate medical attention if eyes have been exposed directly to acid V FIRE FIGHTING MEASURES Flash Point N A Flammable Limits LEL 4 1 Hydrogen Gas UEL 74 2 Hydrogen Gas Extinguishing Media Carbon dioxide foam dry chemical Avoid breathing vapors Use appropriate media for surrounding fire Special Fire Fighting Procedures If batteries are on charge shut off power Use positive pressure self contained breathing
34. d Remove the ac line cord from the ac input connector and wait two minutes Then push the Press for Capacity button to verify that the power cells are fully charged Under a full charge the Capacity Meter will show a single green LED If the unit is not fully charged after 143 minutes the power cells may need to be replaced Return the unit to Tesla Industries for evaluation and maintenance TIS58D MPU 24 9 2 Product Overview 2 11 TI58D MPU 24 Installation Placing and Securing the TI58D MPU 24 into the Aircraft With the battery compartment empty maneuver the TI58D into position See Figure 2 11 1 Tilting the front of the unit upward slide it forward and position it so the Back Mounting Flange slides underneath the receiving lip in the aircraft See Figure 2 11 2 Next lower the front of the unit while making sure the mounting bolts line up with the slotted holes in the two Front Mounting Flanges See Figure 2 11 3 Finally secure the Front Mounting Flanges with the original hardware while wedging the unit against the back mounting lip to ensure a snug fit Figure 2 11 1 Maneuver Figure 2 11 2 Slide back Figure 2 11 3 Lower front TI58D into battery flange into receiving lip flanges over mounting bolts compartment Attaching the Legacy Dummy Plug If equipped attach and lock the Legacy Plug to the Dummy Plug Receiver nd Figure 2 11 4 Dummy Plug Receiver Figure 2 11 5 Dummy Plug Receiver L
35. ding or any information storage and retrieval system without prior written permission from Tesla Industries Inc Copyright 2015 by Tesla Industries Incorporated All rights reserved 07 13 15 Form SDS 853027 Revised 05 14 15 Supersedes NEW ECO 1001584 SAFETY DATA SHEET I PRODUCT IDENTIFICATION Chemical Trade Name as used on label Chemical Family Classification Tesla Industries Inc Sealed Lead Battery Synonyms Sealed Lead Acid Battery VRLA Battery Telephone For information contact Tesla Industries Inc Manufacturer s Name Address Customer Service Dept at 302 324 8910 Tesla Industries Inc 101 Centerpoint Blvd 24 Hour Emergency Response Contact New Castle DE 19720 4180 CHEMTREC DOMESTIC 800 424 9300 CHEMTREC INT L 703 527 3877 11 GHS HAZRDS IDENTFICATION Acute Toxicity Aquatic Chronic 1 Explosive Chemical Division 1 3 Oral Dermal Inhalation Category 4 Aquatic Acute 1 Skin Corrosion Irritation Category 1A Eye Damage Category 1 Reproductive Category 1A Carcinogenicity lead compounds Category 1B Carcinogenicity acid mist Category 1A Specific Target Organ Toxicity repeated exposure Category 2 GHS LABEL HEALTH ENVIRONMENTAL PHYSICAL Hazard Statements Precautionary Statements DANGER Wash thoroughly after handling Causes severe skin burns and eye damage Do not eat drink or smoke when using this product Causes serious eye damage Wear prote
36. e If battery case is broken avoid contact with internal components Keep vent caps on and cover terminals to prevent short circuits Place cardboard between layers of stacked automotive batteries to avoid damage and short circuits Keep away from combustible materials organic chemicals reducing substances metals strong oxidizers and water Use banding or stretch wrap to secure items for shipping Storage Store batteries in cool dry well ventilated areas with impervious surfaces and adequate containment in the event of spills Batteries should also be stored under roof for protection against adverse weather conditions Separate from incompatible materials Store and handle only in areas with adequate water supply and spill control Avoid damage to containers Keep away from fire sparks and heat Keep away from metallic objects which could bridge the terminals on a battery and create a dangerous short circuit Charging There is a possible risk of electric shock from charging equipment and from strings of series connected batteries whether or not being charged Shut off power to chargers whenever not in use and before detachment of any circuit connections Batteries being charged will generate and release flammable hydrogen gas Charging space should be ventilated Keep battery vent caps in position Prohibit smoking and avoid creation of flames and sparks nearby Wear face and eye protection when near batteries being charged For expanded detail
37. e sure there is at least 2 to 3 inches of clearance in the front of the Air Exhaust Fan to provide for sufficient ventilation If the unit is completely discharged a minimum of 143 minutes will be required to fully recharge the unit d i 5 Figure 3 12 1 AC Input Connector outlined in blue Figure 3 12 2 Attaching AC Line Cord LED and Fan Activity Initially several LEDs will be illuminated on the Capacity Meter As the unit charges the LEDs will go out one by one Under full charge the Meter will show either a single solid or pulsating green LED In addition the fan will be running at reduced RPM This indicates that the unit is in standby mode and ready for use Capacity Capacity Capacity Full Charge Half Charge No Charge 580 MPU 24 Section 4 Post Operations 4 1 General Although the TI58D MPU 24 has been ruggedized and made weather resistant within the scope of unit s intended use it is essential that good general care be taken to maintain unit in good operating condition and to maximize unit s operational life 4 2 After Use Unit should be protected from environmental elements and man made hazards Ideally unit should be secured in a building or shed Most importantly unit shall be fully covered if stored while exposed to environmental elements 4 3 Power Cell Recharge When Installed in an operating aircraft the TIb58D MPU 24 will back charge from the aircrafts dc power Oth
38. ed info download the PDF online at http www teslaind com PDF chart Tesla Safety Data Sheet pdf or go to http www teslaind com support manuals php and click on Battery Safety Data Sheet link under Battery Info heading or use the QR Code to the right Table of Contents Section 1 Safety Review 1 1 Safety Notices 1 2 Symbols 1 3 Hazards 1 4 Important Safety Precautions 1 5 Extreme Environments Section 2 Product Overview 2 1 Introduction 2 2 Indication of Terms Shall Should and May 2 3 Front Panel Overview 2 4 General Specifications 2 5 Physical Dimensions 2 6 Airflow Ports 2 Operating Position 2 8 Push to Test Button and LED Status Indicator 2 9 Maintenance Check 2 10 Pre Installation Procedures 2 11 TI58D MPU 24 Installation Section 3 Operating Procedures 3 1 Operating Procedures 3 2 General 3 3 Operating Limits and Restrictions 3 4 Performance 3 5 Engine Starting Power 3 6 Temperature Specifications 3 Environmental 3 8 Transporting Unit 3 9 Normal Functional Test Procedures 3 10 Regulated 28 5 VDC Ground Power 3 11 Regulated AC Power 3 12 Charging Unit N FPR FE O O 0 OD WW HEN O 11 11 11 11 11 12 13 14 14 15 16 17 17 18 19 TI58D MPU 24 Section 4 Post Operations 20 4 1 General 20 4 2 After Use 20 4 3 Power Cell Recharge 20 21 Se
39. erwise the 1156 MPU 24 has an intelligent recharging system that will enable it to rapidly recharge when connected to an ac power source If the unit s power cells become fully discharged the unit should be recharged within 24 hours to ensure maximum life and performance Under normal circumstances a minimum of 143 minutes will be required to fully recharge the unit Plug the TI58D MPU 24 into ac power to keep the cells charged whenever it is not in use even if it is at Full Charge The unit will not overcharge or overheat Connect AC Power Cord to Unit Ensure 120 or 240 Vac power cord is properly connected to an approved ac power supply After approximately 5 8 seconds ensure unit s LED status indicator illuminates indicating power cell state of charge and cooling fan is operating Figure 4 3 1 Connecting TI58D MPU 24 to ac power supply 20 TIS58D MPU 24 Post Operations 4 CAUTION The TI58D MPU 24 s power cells may be damaged if recharged by NiCad or Lead Acid type battery chargers Power cells should only be charged by either the TI58D MPU 24 s internal charger and the ac power cord furnished with the equipment or when connected to aircraft s external dc power receptacle ll P Figure 4 3 2 Proper and Improper Charging Methods TIS58D MPU 24 21 Section 5 Unit Care and Maintenance CAUTION 5 1 Unit Care Avoid Prolonged Exposure to Extremely Damp Environments If the TI58D MPU 2
40. ited Kingdom Line Cord TI25000 002 Italian Line Cord TI25000 011 Australian Line Cord TI25000 011 Australian Line Cord TI25000 011 Australian Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 011 Australian Line Cord TI25000 001 North American Line Cord TI25000 001 North American Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 300 Denmark Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord TI25000 001 North American Line Cord COUNTRY Ecuador Egypt El Salvador England Equatorial Guinea Estonia Ethiopia Fiji Finland France French Guiana Gabon Gambia Georgia Germany Ghana Gibraltar Greece Greenland Denmark Grenada Guadeloupe Guam Guatemala Guinea Guinea Bissau Guyana Haiti Honduras Hong Kong Hungary Iceland India Indonesia lran Ireland Republic of Isle of Man Israel Italy Ivory Coast Jamaica Japan Jordan Kenya Korea South Kuwait VOLTS 120 220 115 240 220 220 220 240 220 220 220 220 220 220 220 220 240 220 220 230 220 110 120 120 220 220 110 110 120 110 220 220 220 220 250 220 220 220 220 240 230 220 220 110 110 220 240 220 240 APPENDIX A Cont OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS HZ 60 50 60 50 50 50 50 50 50 50 50 50 50 50 50 50 20 20 2
41. ne Cord T1I25000 005 United Kingdom Line Cord TI25000 005 United Kingdom Line Cord TI25000 200 Israel Line Cord TI25000 002 Italian Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 001 North American Line Cord T1I25000 005 United Kingdom Line Cord TI25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord Cord TIS58D MPU 24 COUNTRY Laos Latvia Lebanon Lesotho Liberia Liechtenstein Lithuania Luxembourg Libya Macao Madagascar Maderia Portugal Majorca Malawi Malaysia Maldives Mali Republic of Malta Martinique Mauritania Mauritius Mexico Monaco Mongolia Montseurrat Morocco Mozambique Namibia W S Africa Nepal Neth Antilles Netherlands New Caledonia New Zealand Nicaragua Niger Nigeria Norfolk Islands Australia North Ireland North Mariana Islands U S Norway Okinawa Oman Pakistan Panama Papua New Guinea Paraguay Peru Philippines Piccairn Islands U K Poland Portugal Puerto Rico TIS58D MPU 24 VOLTS 220 220 220 240 120 220 220 220 230 220 220 220 220 230 240 230 220 240 220 220 230 127 220 220 230 220 220 220 250 220 220 220 220 230 120 220 230 240 220 115 220 100 120 240 230 110 240 220 110 115 240 220 220 120 APPENDIX A Cont OPTIONAL LINE CORDS FOR WORLDWIDE OPERATIONS HZ 50 50 50
42. ocation highlighted in blue 10 TIS58D MPU 24 section 3 Operating Procedures 3 1 Operating Procedures This section involves with normal procedures and includes steps necessary to ensure safe and efficient operation of the TI58D MPU 24 When the TI58D MPU 24 is not in use it should always remain plugged into a suitable ac power source to insure operational readiness at all times If current demand exceeds 10 amps converter output voltage will drop below 28 5 Vdc and two or more LED status indicator bars will illuminate If all LED status indicator bars illuminate both the converter and power cells are supplying 24 Vdc power output 3 2 General Correct operation of the TI58D MPU 24 includes both pre use and operational checks of the unit Knowledge of the operating limits restrictions performance unit capabilities and functions is fundamental to correct and safe operation The operator shall ensure compliance with the instructions in this manual that affect operational safety and the warranty of the unit 3 3 Operating Limits and Restrictions The minimum maximum and normal operating ranges result from careful engineering and evaluation of test data These limitations must be adhered to during all phases of operation 3 4 Performance Refer to Section 7 PERFORMANCE DATA to determine the capability of the TI58D MPU 24 Consideration must be given to changes in performance resulting from variations in ambient temper
43. ocedures 3 3 9 Normal Function Test Procedures This section involves normal function test procedures and includes steps necessary to ensure that the TI58D MPU 24 is operating within specified parameters prior to use A digital multimeter an example is shown in Figure 3 9 1 capable of measuring dc and ac voltage and resistance will be required to perform some of the tests These functional test procedures should become routine Figure 3 9 1 Digital Multimeter Check Unit for Evidence of Damage Check for dents punctures case distortion or misalignment and cracked or loose connectors If no damage is evident proceed to the next step If damage is evident contact Tesla Industries Inc AC Neutral Pin AC Hot Pin K AC Ground Pins J L Figure 3 9 2 AC Input Connector wiring diagram TIS58D MPU 24 15 3 Operating Procedures Check Unit Internal Resistance Test for Shorts Itis essential to test for shorts to detect any problems with the unit First set the multimeter to the resistance Next test to see if both terminals are isolated from the chassis ground and the line ground using the steps below In steps 2 3 5 and 6 a reading of greater than 10 MQ will assure no shorts exist In steps 1 and 4 the multimeter should read less then 10 1 Place the negative probe on the 2 Move the positive probe to the 3 Move the positive probe to ac ground probe J or L
44. oper packaging when returning the MPU The only method for transport is in a sturdy shipping crate or Tesla Shipping Case be sure to enclose the Repair Request Form Seal the crate on all sides and return it to Tesla at the address listed below Please contact Tesla Customer Service at 302 324 8910 with any questions or concerns TESLA INDUSTRIES INCORPORATED 101 CENTERPOINT BLVD CENTERPOINT INDUSTRIAL PARK NEW CASTLE DELAWARE 19720 PHONE 302 324 8910 FAX 302 324 8912 Website www teslaind com Email Teslal teslaind com Figure 5 3 1 Tesla Industries Shipping Case TIS58D MPU 24 23 Section 6 Frequently Asked Questions 1 Why should buy a Tesla TI58D MPU 24 Tesla MPU has dramatic advantages over standard aircraft batteries The advantages include power durability and longevity A Tesla MPU will provide more power for testing avionics and starting than comparable competitors The dry cells are more resistant to heat and vibration A Tesla MPU does not experience thermal runaway A Tesla MPU is equipped with a built in intelligent charger 2 Do the cells have memory The cells have no memory The user can plug the TI58D MPU 24 into AC for charging regardless of the unit s current state of charge The intelligent charger will keep a fully charged battery by trickle charging Keeping a fully charged TI58D MPU 24 plugged into ac when not in use will prolong the life of the batteries 3
45. ord TI25000 003 Continental European Line Cord TI25000 004 Old British Line Cord TI25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord TI25000 001 North American Line Cord TI25000 011 Australian Line Cord TI25000 001 North American Line Cord TI25000 003 Continental European Line Cord TI25000 001 North American Line Cord TI25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord TI25000 003 Continental European Line Cord TI25000 003 Continental European Line Cord TI25000 005 United Kingdom Line Cord T1I25000 005 United Kingdom Line Cord TIS58D MPU 24 APPENDIX A Cont UNIVERSAL LINE CORD KIT FOR WORLDWIDE OPERATIONS NOTE TESLA UNIVERSAL AC LINE CORD KIT P N TI25000 U00 IS FOR UNITS ORIGINALLY BUILT WITH THE UNIVERSAL AC LINE CORD OPTION ONLY THE AC ADAPTER OPTION IS TESLA P N TI1L6000 19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT S UNIT S MAY BE RETURNED TO TESLA INDUSTRIES FOR A NOMINAL COST AND MODIFIED TO ALLOW OPERATION WITH THE UNIVERSAL AC LINE CORD KIT TESLA UNIVERSAL AC LINE CORD KIT P N TI25000 U00 IS COMPRISED OF THE FOLLOWING FIVE PART NUMBERS TI25000 111 NORTH AMERICAN LINE CORD TI25000 113 EUROPEAN 10A 250V TI25000 114 OLD BRITISH LINE CORD TI25000 115 ENGLAND 10A 250V TI7000 131 LINE CORD POUCH TIS58D MPU 24 Repair Request Form Please complete the information below to ensure prompt and
46. ount for instrument tolerance differences or inaccuracies TIS58D MPU 24 Performance Data 7 7 6 Temperature Conversion Chart 6 49 6 0 74 2 72 4 0 6 68 8 67 0 65 2 63 4 61 6 595 58 0 56 2 54 4 52 6 50 8 49 0 47 2 45 4 43 6 41 8 40 0 38 2 36 4 34 6 32 8 31 0 29 2 27 4 25 6 23 8 22 0 20 2 18 4 2 0 26 0 25 0 24 0 23 0 22 0 21 0 20 0 19 0 18 0 17 0 16 0 15 0 14 0 13 0 12 0 11 0 10 0 16 6 14 8 13 0 11 2 9 4 6 5 8 4 0 2 2 0 4 1 4 3 2 5 0 42 8 44 6 46 4 48 2 50 0 51 8 53 6 55 4 57 2 59 0 60 8 62 6 64 4 66 2 68 0 69 8 11 6 13 4 5 2 7 0 18 8 80 6 82 4 84 2 86 0 87 8 89 6 91 4 93 2 95 0 96 8 98 6 100 4 39 0 40 0 41 0 42 0 43 0 44 0 45 0 46 0 47 0 48 0 49 0 50 0 51 0 52 0 53 0 54 0 55 0 56 0 57 0 58 0 59 0 102 2 104 0 105 8 107 6 109 4 111 2 113 0 114 8 116 6 118 4 120 2 122 0 123 8 125 6 127 4 129 2 131 0 132 8 134 6 136 4 138 2 140 0 141 8 143 6 145 4 147 2 149 0 150 8 152 6 154 4 156 2 158 0 159 8 59 0 58 0 57 0 56 0 550 54 0 53 0 52 0 51 0 50 0 49 0 48 0 47 0 46 0 45 0 44 0 43 0 42 0 41 0 40 0 90 38 0 37 0 36 0 35 0 34 0 33 0 32 0 31 0 30 0 29 0 28 0 1 0 10 0 11 0 12 0 13 0 14 0 15 0 16 0 17 0 18 0 19 0 20 0 21 0 22 0 23 0 24 0 25 0
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