ProtoCessor Design Guide
Contents
1. CNI2 OCB 7 EXLIO9 iO RB11 GPO fanni TOO 8 EXLIO0 iO X RB12 GPO fanz CK 9 EXLIO7 iO RBo9 GPO MDR ROUT 17 33V POWER e j 18 33V POWER J J e 7 O 19 DGND GROUND 0 j y E20 OGND GROUND e VREF VREF A D Converter High Low Reference Voltages Optional ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 28 of 34 Appendix C RECOMMENDED CONNECTORS CABLES AND MECHANICS Appendix C 1 ProtoCessor Pin Headers ProtoCessor recommends use of the following SAMTEC Pin Headers on host board Part Numbers TLW 1xx x S or MTLW 1xx x S SAMTEC Link to Data Sheets 2tte Awww samtec com documents webfiles pdf TLW_TH PDF http www samtec com documents webfiles pdf MTLW TH PDF Appendix C 2 Expansion Connector For ASP FPC AD4 and FPC AD5 ProtoCessor recommends use of the following connector on the host board Header Part Number FTS 110 01 F DV SAMTEC Link to Data Sheet http www samtec com documents webfiles pdf FTS PDF Appendix C 3 Expansion Cable For ASP FPC AD4 and FPC AD5 ProtoCessor recommends use of the following cables on the expansion connector Cable Part Number FFSD 10 S 10 00 01 N Single Ended2. GESRP 09 0 lLoWok J 2 GEtGD fBheNeUP Omon AlenBadeyCSP SNMP DNPS3OSeraorEhemet 1 XML o ERP oo ooo o PEG oo ooo o SNM ooo oo o DEM S Euston Serial Dyer KNX PrtoNode ProtoCamier o Lo MBs o Jo o o 1 Visit www ProtoCessor com for the complete list of supported protocols ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 17 of 34 4 IMPLEMENTING THE PROTOCESSOR MODULES HARDWARE 4 1 The ProtoCessor Socket The OEM needs to implement a ProtoCessor socket on the board consisting of u shaped 2 x 10 and 1 x 8 pin headers reserved pins which include the TX RX signals power supply This socket will accommodate any current and future ProtoCessor The socket is populated only when the need for the protocol exists TTL LEVEL SOCKET PROTOCOL Q EMBEDDED SYSTEM ProtoCessor APPLICATION CPU MICROCHIP PIC AVR 8051 DS80C400 ETC E Field Interface Modbus TCP BACnet LonWorks EtherNet IP etc ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 18
3. 2 Multiple devices interface to a common protocol the manufacturer has multiple products that need to Controller D communicate to BACnet IP thus the ProtoCessor has preloaded multiple configurations from Devices A B C aiai or D to BACnet IP A dip switch selects the correct configuration 3 Multiple of the same types of devices interface to E HE KEHEE x S multiple protocols a combination of the two in TTT T I 3 which the manufacturer has multiple of the same TTT 7 devices and they need to interface to a variety of BERER protocols Again a DIP switches selects the correct EER One Par Number device and protocol combination and loads it R EE x x Modbus RS485 Advanced Auto Discovery http www protocessor com products Advanced Auto Discovery php ProtoCessor Advanced Auto Discovery is for applications that require 1 or multiple of the same or devices connect to one ProtoNode needing to support multiple Field Protocols without having to build any special configurations The Configurations files are built automatically in the field The ProtoCarrier ProtoNode will search and discover any recognizable Profiles that are stored inside the ProtoCarrier ProtoNode We can store up to 250 device profiles inside the ProtoCarrier ProtoNode Each profile needs to have a unique register that we can use to identify the device or we can use Modbus 17 Slave ID requ
4. FieldServer Technologies ProtoCessor FieldServer Technologies A Sierra Monitor Company 1991 Tarob Court Milpitas CA 95035 USA Toll Free 800 317 8319 Telephone 408 964 4433 Fax 408 964 4425 Email sales QProtoCessor com ProtoCessor Design Guide APPLICABILITY amp EFFECTIVITY Explains the Functioning and Set up of the following ProtoCessor products FFP 485 ProtoCessor FPC ED2 ASP 485 ProtoCessor FPC AD2 FFP ETH ProtoCessor FPC F03 FFP LON ProtoCessor FPC ED4 The instructions are effective for all systems manufactured after February 2014 Kernel Version 6 09 Document Revision 5 ProtoCessor Design Guide Table of Contents TABLE OF CONTENTS l ProtoCessor Family OvervieW gr opk ba ERR UN FEN RENT SR eger Ra Op CEST ERER REFERRE ERN ON EET Vae SEU VECES R EK VE RR MR VRR ONE KN FE OR EMEN TE AREA EVE 3 1 1 The 3 ProtoCessor product line familles asas eve ve evo Pa ras to dv ew euo eut L be e v ep eo urea atop au vix ru Pet Dub aver p HOP Qu edv turas 3 1 1 ProtoCessor Embedded modules ise in orn ee vnda vaio d utu ves rn deu C e ai ta C an ea DR RR ERR ERR 3 1 1 2 ProtoCorier Re ETEL a OR iei ondes 3 1 1 3 ProtoNode External Protocol Gate W VS uses tv E OS RR EAS bv ARR neue RS dS UR UICE T ieee 4 1 2 BII Mark BACnet Testing Laboratory Sora nace e it E ER cipe ivt donee inse e centia etsi donee OU 4 1 3 LonMark CertilieStiOll qux duipretiu N ust Ut acuden ina Us Mad ede od Ub ob pipe oq E Qu d
5. GUI to monitor Socket communications These are the communications to and from the ProtoCessor and the Host CPU It displays the TX and RX packet communications as well as the total number of bad packets e Change or update ProtoCessor internal data parameters e Delete files on a ProtoCessor e Restart a ProtoCessor e Create Serial Data Captures for diagnostics e View error messages ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 13 of 34 2 4 Multiple Controllers support on a ProtoCessor ProtoCessor sells pre programmed tested protocol gateways to OEMs which support all of their Building and Industrial Automation needs Our approach insures that when an OEM sends a ProtoCessor solution to the field with their product they know it will work every time out of the box because the configurations have all been pre tested validated for all their products The ProtoCessor protocol gateway product line has advanced functionality that makes it 7 Parnbrssgn PnoroNoor By FieldServer Technologles m easy for manufacturers to configure install and support product in the field ProtoCessor mereces makes it easy to add interoperability to all the OEM s product lines to meet the demands xm of their customers One part number can provide a solution that will support one or mult
6. RS 422 Ethernet LonWorks KNX M Bus BACnet BTL E 8 I 4 0 93 S E FPC N35 LER FPC N36 RER ew uw 3 3 3 a LA ine BRIS KA l LA mee we ae mcum PC N39 LER weno we aa 13 G Cer un 3 a 1 ewe e Ja o af wes wes ur 3 1 3 a ve tt KA l Al P eR 1 2 BTL Mark BACnet Testing Laboratory The BTL mark is a symbol that indicates to a consumer that a product has passed a series of rigorous tests conducted by an independent laboratory which verifies that the product correctly implements the BACnet features claimed in the listing The mark is a symbol of a high quality BACnet product For more information about the BACnet Testing Laboratory go to http www BACnetinternational net btl 1 3 LonMark Certification LonMark International is the recognized authority for certification education and promotion of interoperability standards for the benefit of manufacturers integrators I S and end users LonMark International has developed extensive product certification standards and tests to provide the integrator and user with confidence that products from multiple manufacturers utilizing LonMark devices work together FieldServer Technologies has more LonMark Certified gateways than any other gateway manufacturer including the ProtoCessor ProtoCarrier and ProtoNode for OEM applications and the full featured configur
7. Ribbon Cable Part Number FFSD 10 D 10 00 01 N Double Ended Ribbon SAMTEC Link to Data Sheet http www samtec com documents webfiles pdf FFSD PDF ProtoCessor recommends use of the following cables on the expansion connector Cable Part Number SFSD 10 28 H 10 00 S Cable Part Number TFSD 10 28 H 10 00 D NUS SAMTEC http www samtec com documents webfiles pdf sfsd pdf Link to Data Sheet http www samtec com documents webfiles pdf tfsd pdf Appendix C 4 Mechanics This spacer will provide the required 0 312 spacing as per Appendix F 270MSP00250 Micro Plastics Inc Link to Website https secure microplastics com default aspx Expansion Cable for ASP Available on request Cable only works in combination with right angle expansion connector on ASP board ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 29 of 34 Appendix D SUPPORTED ASP PROTOCESSOR HARDWARE VERSIONS Part Expansion Number Voltage Span Host Port Field Port Connector Un Isolated RS 485 Optically FPC AD2 4 5V 7 5VDC TTL Isolated NO NO Un Isolated RS 485 Optically FPC AD3 3 0V 3 6VDC TTL Isolated No No Un lsolated RS 485 Optically 12 GPIO Digital I O FPC AD4 4 5V 7 5VDC TTL Isolated Yes 20 Pin of Analog inputs Un lsolated RS 485 Optically 12 GPIO Digital I O FPC A
8. configuration file for all the devices discovered and automatically load the file Setting the S3 DIP switch to off saves the configuration that was just built and the Product is installed in the desired Field Protocol Profile Selector Web Configuration http 12 49 212 118 For devices that do not have a unique identifying register the ProtoNode can be set up using the Profile Selector Web Configurator to select the A lll specific device profile that are already Ped err stored inside the ProtoNode This solution Configuration Peremoters can support one or multiple of the same or ae EESSI e Available profiles Determines the BACnet device object addresses node cffeet A MODBUS node of 1 will be node_offset 1 on BACnet 90 different controllers connected to the Determines the BACnet network number of the Gateway s amber y network nr All BACnet devices that is created will be on thes network gt ProtoNode needing support for all the Y T prot nsaae 1P lots pues required field protocols Via the web you dies pits ee ee TUM b jme oto j can also add device profiles to the Ba AAN available profile list 1 The user simply goes to the IP address for the specific ProtoNode and it will open the Configuration Parameters screen Select Add and choose from the list of available device profiles add in the Node ID and save The Configuration file is automatically gene
9. cr Response from ProtoCessor OK cr The FMT command in the poll from the Host CPU to the ProtoCessor can be used to specify the format of the data traveling to and from the ProtoCessor If no FMT is specified then the ProtoCessor returns a floating point value From Host CPU MCU RD NA data OF 0 FMT H cr Response from ProtoCessor 0x89CA cr ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 23 of 34 Appendix A 2 2 Serial Parameters The PSP has the following default serial parameter settings BAUD 38400 Data Bits 8 Parity N Stop Bits 1 Appendix A 2 3 Message Structure Every PSP Protocol Packet has the same basic structure Start Payload Terminator see Appendix A 2 5 CR Appendix A 2 4 Binary Packed Messages Binary Packed messages were considered but the implementation of these was rejected for the following reasons Byte Order Floating Point Format Floating Point Order As an alternative to this it will be possible to use block reads for faster data transfer Another option is to use the RCOV functionality implemented in this protocol Appendix A 2 5 Payload Contents Payload Packets can generally be defined as Command parameter 1 parameter 2 Three basic types of commands exist Transferring Data Setting Parameters and I
10. j a RS 232 Tx Rx and G Power and FG 9 30 Vdc DIP Switches are used to select stored at ee configurations Qe HH T s eases Qe or 12 24 Vac Note FPC C40 41 42 43 all has the same footprint ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 8 of 34 1 6 ProtoNode External Protocol Translation Gateway When a ProtoCessor module cannot be used and there is no place to mount the ProtoCarrier card the alternative is to use a low cost external protocol Translation Gateway called ProtoNode The ProtoNode family consists of 2 external solutions e ProtoNode RER supports serial to serial serial to Ethernet Ethernet to serial Ethernet to Ethernet serial to M Bus and serial to KNX protocol translation e ProtoNode LER LonWorks supports serial to LonWorks Ethernet to LonWorks LonWorks to serial LonWorks to Ethernet LonWorks to KNX and LonWorks to M Bus protocol translation ProtoCarrier RS 232 RS 485 RS 422 Ethernet LonWorks KNX M Bus m mA ve KA l LA L S ee ee _ NEM FPC N36 RER mew 1 H E EN H m nas RER FPC N39 LER man Re reena R mas Re reena R a H H HH 164 ProtoNode RER Components RS 485 Port Yes J lt L ae Device Instance and Node ID B ProtoGess
11. qub ea o aR E qoo To ERU Does cabe nu HANTER a IDA S iaaio 9 21 2 Application Specific ProtoCessors ASP 3 5 ov dea eat xa OR Ea 10 2 2 PRD UNC AUN ON TT 10 2 3 Configuration File for FFPs ProtoCarriers and ProtoNodes eese 11 2 4 Multiple Controllers support on a ProtoCessor ccccccsssccccssscccaeeccceecccceuscesauneeesausceessuseesseueeessesessanses 13 3 ProtoCessor Supported Host amp Field Protocol Communications ss eene sss essa enaa annees 16 3 1 Table Showing Sample List of Supported Protocols sese sees eee eee 16 4 Implementing the ProtoCessor Modules Hardwear e csccsccsccsccsccsccsccsccnccsccsccsccscesceccescncceccecceccncceccnsones 17 4 1 The ProtoCessor SOCKET dossoste ioestut escena uses Edbdexs putt dese ietaqr edu Cicada beso otn tede esu teile decies pe Pind eee eque 17 4 1 1 Pin Assignment for ProtoCessor Socket for 2x10 Way StripS ccccsssscccccsseseccccsenseeccccussecsssnessecsssaensees 18 4 1 1 1 Pin Assignment for ProtoCessor Brain Socket for 2x10 Way Strips ccccssseeceeceeeseeeeseeeeeeees 18 4 1 2 ProtoCessor PIn Voltdge E a aerea tape exer duque aS Oase alque ex ER ea P aS 19 4 1 2 1 ProtoCessor Brain Pin Voltage Levels sees eee eee 19 4 1 3 ProtoCessor PIBFIeaaeks usate nbi ee eee a eae 19 4 2 ProtoGessor SOCcKeb PI LOCATIONS vissoselin ctssecatdpe inus eta aote eto a ios concava bind desert AEO 19 4 3 Location of Pins on the ProtoCesso
12. 2 24 Vac Baud Rate we GivsTIPITO HT i W Dr ew 2 xj 9 Y g 222 LEG E ERE i eje tt HIE LA RS 485 end of line configuration switch Eimi ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 7 of 34 1 5 2 ProtoCarrier FPC C35 1 RS 485 1 Ethernet 1 LonWorks Port PROTOCESSOR Ethernet port for J tm Diagnostics and Host or Field Protocol support LonWorks port for Host or Field LonWorks protocol support DIP Switches are RS 485 and G used to select stored ie Power and FG 9 30 Vdc configurations C if TRAPAN Li at iiel e or 12 24 Vac RS 485 End of line port on system connector 1 5 3 ProtoCarrier FPC C38 1 RS 232 1 RS 485 1 Ethernet Port RS 485 port for Host Ethernet port for or Field serial protocol ROTO M Diagnostics and Host or support Field Protocol support RS 232 Tx Rx and G m TO Power and FG 9 30 Vdc ies sajaa 2 or 12 24 Vac CREDERE s es DIP Switches for setting MAC Address Node ID TELL Baud Rate 1 BR TT IER TY Y 222EL22 154 ProtoCarrier FPC C39 1 RS 232 1 Ethernet 1 LonWorks Port Ethernet port for Diagnostics and Host or Field Protocol support LonWorks FTT 10 port for Host or Field LonWorks protocol support PROTOCESSOR www protocoan
13. 3 O 1 08 v 4 1 3 ProtoCessor Pin Headers ProtoCessor recommends use of the following SAMTEC Pin Headers on host board Part Numbers TLW 1xx x S or MTLW 1xx x S SAMTEC Link to Data Sheets 2tte Awww samtec com documents webfiles pdf TLW_TH PDF l tp www samtec com documents webfiles pdf MTLW_TH PDF ht 4 2 ProtoCessor Socket Pin Locations Pins 10 through 1 Pins 21 Reserved Pins Header Pins not used thru Samtec Part 28 MTLW 110 05 T S 195 Pins 11 through 20 ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 20 of 34 4 3 Location of Pins on the ProtoCessor Pin2g Pins 11 through 20 FPC ED2 ASP 485 Pin 21 pins 10 through 1 Pins 11 through 20 FPC FO3 FFP ETH Pins 11 through 20 FPC AD2 FFP 485 ME NA ME MI ME NM N V RAS we NA NE NA NA NA NA NA NA uy Pins 10 through 1 Pins 10 through 1 Pins 11 through 20 FPC ED4 FFP LON L Fo ce S HIS ag GHHHN Pins 10 through 1 ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 21 of 34 5 PROTOCESSOR POWER REQUIREMENTS Power Requirement for ProtoCessor ASP at 3 3V throug
14. C C36 1500 5000 10000 FPC C37 1500 5000 10000 FPC C38 1500 5000 10000 FPC C39 1500 5000 10000 FPC C40 1500 5000 10000 FPC C41 1500 5000 10000 FPC C42 1500 5000 10000 FPC C43 1500 5000 10000 ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 12 of 34 e ProtoNode Point Counts amp Certifications Point Count I Level 3 FPC N34 1500 5000 10000 FPC N35 1500 5000 10000 FPC N36 1500 5000 10000 FPC N37 1500 5000 10000 FPC N38 1500 5000 10000 FPC N39 1500 5000 10000 FPC N40 1500 5000 10000 FPC N41 1500 5000 10000 FPC N42 1500 5000 10000 FPC N43 1500 5000 10000 The CONFIG CSV file is loaded into these devices through the Ethernet port It can be retrieved using the FieldServer GUI Graphic User interface via Ethernet Refer to the ProtoCessor webpage http www protocessor com tech support utilites htm for more information Contact FieldServer Technical Services for assistance in mapping the configuration file to a particular application FieldServer GUI s most significant features e GUI allows yout to set IP address to field protocol e Generate fix for LonWorks network e Transfer files CSV configuration firmware etc to and from the ProtoCessor e Monitor a working ProtoCessor s internal data and parameters Most importantly it allows FieldServer
15. Cessor Simple Protocol PSP is recommended in instances where the ProtoCessor is the Server and the OEM CPU is the Client e Implemented on the Host or Application CPU on the OEM circuit board Microcontroller e Defined as an ASCII protocol in order to facilitate debugging analysis and implementation e Allows data to be transferred to and from the ProtoCessor e Allows the Host Microcontroller to configure aspects of the ProtoCessor e g IP address Node ID Baud rate e Data that is written to the ProtoCessor is available to other devices on the ProtoCessor Ethernet connection Data written to the ProtoCessor by other devices over the Ethernet protocol is available to be read by the Host CPU Appendix A 2 Protocol Description Appendix A 2 1 Quick start demonstrates the simplicity of the application Assuming a ProtoCessor is installed with a Factory Default configuration where there are no configuration commands necessary there is no need to configure any aspects of the ProtoCessor unless the application justifies the additional complexity The first point of data from the ProtoCessor is the Read Data The transaction between the Application Microcontroller and the ProtoCessor would appear as follows From Host CPU MCU RD NA data OF O cr Response from ProtoCessor 27 3 cr The 27th value in the ProtoCessor is the Write Data The transaction would appear as follows From Host CPU MCU WD NA data OF 26 VA 23 9
16. Control commands ill Enabl icall f Enable ProtoCessor Node Enable NE NE lt cr gt Node wi nable automatically 30 seconds after Node ProtoCessor startup Disable ProtoCessor ede Disable IE The Node can be disabled by default at startup using a Node PSP Connection parameter Status commands ND cr Node Disabled NE cr Node Enabled Get ProtoCessor Status Node Status NS NS lt cr gt TR lt cr gt Trouble Panic CE lt cr gt Config Error SD cr Startup Delay ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 25 of 34 Appendix A 2 6 Writing to Output Data Objects Output objects can be written to using the PSP protocol only if the Node has been disabled If a Host system wants to initialize or default the ProtoCessor s output objects the following steps commands must be executed Host systems checks to see when the ProtoCessor started by doing a NS command NS lt cr gt The host system can expect one of the following conditions in response to a NS command No response This will happen while the ProtoCessor is still starting up ND lt cr gt The Node is disabled Host system writes default values to the Output objects WD NA DA_REG OF 0 VA 23 9 lt cr gt Host system enables the ProtoCessor by issuing the NE command N
17. D5 3 0V 3 6VDC TTL Isolated Yes 20 Pin of Analog inputs Appendix E PROTOCESSOR SOCKET PCB FOOTPRINT PCB FOOTPRINT AND KEEP OUT AREA Host PCB Clearance hole for UNC 4 40 Typ 8 Places Height Restriced Area 0 15in FFP LON FFP 485 FFP ETH ASP 485 1 550 HOST PCB BOARD EDGE 8 PINS 100 PITCH NOTES THIS IS NOT THE SIZE OF THE PROTOCESSOR MODULE BUT THE SIZE OF THE PCB FOOTPRINT FOR SOCKET SAMTEC PN TLW 110 05 G S ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 30 of 34 Appendix F ENCLOSURE MECHANICAL DESIGN Enclosure Mechanical Design o ASP 232 o ASP 485 3 15 MAX OFFSET FFP LON 2 350 FFP 485 r e2 c FFP ETH ASP 485 2 126 2X 4 SCREW 80 OR LESS SECTIONAL FRONT VIEW SIDE VIEW Appendix G MECHANICAL DRAWINGS PROTOCESSOR AND PROTOCARRIER Appendix G 1 Mechanical Dimension Drawing FPC FO3 1 95 1 80 1 60 S i BO hs 2 L na 62 the height of 0 312 is only applicable when using the spacer as per Appendix C 4 ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 31 of 34 Appendix G 2 Mechanical Dim
18. E aan dT Hd tirin E RNN N T adas 25 Appendix A 2 ael elel erT 25 Appendix A 4 Using Change of Value Reads cesses sees eee 26 Appendix B Pin Assignment for ProtoCessor sccsccsscsssssscsscesccsscescesccsscescescessceccescesscescescesscescescesscescescesscecceses 26 Appendix B 1 Pin Assignment for ProtoCessor Socket for 2x10 Way SLIriDS sss ee eee ee eee eee 26 Appendix B 2 Pin Assignment for 1x8 Way Socket Strip on all ProtoCessors see eee eee eee 27 Appendix B 3 Pin Assignment ASP FPC AD4 and FPC AD5 Expansion Connector esee 27 Appendix C Recommended Connectors Cables and Mechanics ccsccsccscssccsccsccsccsccscescescescecceccecceccsccsccnccncs 28 Appendix CL Protocessor PIN Heade uiae acct heaters eie to ea ideato tenait arcet inei do calves ou edid 28 Appendix C 2 Expansion Connector For ASP FPC AD4 and FPC ADB ccccccssssccceseeecceeececseseeseeeseeseaeseeseeeeees 28 Appendix C 3 Expansion Cable For ASP FPC AD4 and FPC ADB sss sees 28 Appendix CA Mechahll6S votos ott E OR bu O eu ausu deeds oe 28 Appendix D Supported ASP ProtoCessor Hardware Versions sees essea eene enhn entente shoes eese aana 29 Appendix E ProtoCessor Socket PCB FOOtprint csscsscsscsscsccsccsccsccsccsccsccnccnccnccsccscscescescescesceccescnccecceccesonccncs 29 Appendix F Enclosure Mechanical Design 1 eene eee ee eee eee eee eene enhn hn aaae 30 A
19. E lt cr gt Host system checks the ProtoCessor status NS lt cr gt Appendix A 3 Error Conditions Appendix A 3 1 Format of the Error Response Errors are reported by the ProtoCessor as follows From Host CPU RD NA data OF 0 lt cr gt Response from ProtoCessor ERROOO1 lt cr gt This means error condition 1 has occurred See the Error Table for details Appendix A 3 2 Error Response Table Error Description 0001 Data Array does not exist 0002 Data Array Offset does not exist 0003 Illegal Format code for FMT keyword 0004 Corrupted Message 0005 Configuration update Baud Node Id etc failed ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 26 of 34 Appendix A 4 Using Change of Value Reads If it is necessary to acquire updated data quickly from a system that has a large number of points then RCOV is the most effective method to do this The PSP Server will return the first data block that has been updated From Host CPU RCOV cr Response from ProtoCessor RD NA data OF x VA y cr Where data is the data array name X offset within that data array y value of the data The format of the data returned will be the basic data type of that point on the server In order for the PSP server to know that this RCOV arrived at the client cor
20. Server side of the ProtoCessor virtual nodes are created to convert the information stored in the data arrays to the format required by the Client Node In the case of the FFPs ProtoCarriers and ProtoNodes the configuration is edited in a text file which gets downloaded to the ProtoCessor over Ethernet In the case of the ASP ProtoCessor the configuration is hard coded at the factory ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 11 of 34 Client Nodes Client Protocol e g t Modbus BACnet LLE Virtual Server Nodes ProtoCessor Server Side Server Map Descriptors Data Arrays Host Socket Side Socket Node Descriptors Socket Protocol e g PSP PCP OEM Proprietary Figure 2 2 1 Theory of Operation 2 3 Configuration File for FFPs ProtoCarriers and ProtoNodes The driver configuration file CONFIG CSV is in comma delimited format which can be edited using spreadsheet programs or any text editor Every FFP ProtoCessor ProtoCarrier and ProtoNode all has an Ethernet port The port is used for remote configuration diagnostics and Ethernet protocol translation e ProtoCessor Point Counts amp Certifications Point Count mm mo e ProtoCarrier Point Counts amp Certifications Point Count FPC C34 1500 5000 10000 FPC C35 1500 5000 10000 FP
21. able gateways ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 5 of 34 1 4 ProtoCessor Family of Modules Full Function ProtoCessor FFP and Application Specific ProtoCessor ASP These modules are designed on the OEM s controller by implementing a ProtoCessor serial TTL socket SVDC See voltage ranges in section 4 Interface Connections Certifications Marketing Ordering ae eee oo on as mcer 1 3 foa Feu Im l 14 7 3 1 1 S A Heem Pecos a 3 jJ eve j A4 Fpcab2 2 2 J j j 144 FFP ETH ProtoCessor FPC F03 Ethernet port for Field protocol support and Diagnostics ProtoCessor TTL Socket Supporting RX and TX signals 5VDC Dip Switches for setting Node ID MAC Address and Baud Rate RS 485 SG port for Field serial protocol support 20 Pin GIO Expansion Connector Bottom of Board ProtoCessor TTL Socket Supporting RX and TX signals 5Vdc 1 4 3 FFP 485 ProtoCessor FPC ED2 Dip Switches for setting Node ID MAC Address and Baud Rate PROTOCESSOR ELI Protocol Coprocessor www prot r com r Man Ethernet port for Diagnostics and Host or Field protocol support RS 485 SG port for Field serial protocol su
22. bles 2 2 Application Today s buildings and plants are integrated intelligent facilities requiring multiple mechanical and electrical systems to be controlled from a central automation system This central automation system is unable to decipher data from devices operating on a different protocol and therefore is unable to control these devices The ProtoCessor provides the solution Through its powerful protocol conversion capability the ProtoCessor allows system designers and managers to connect unique instrumentation and sensor devices onto common protocol systems The ProtoCessor product functions as a bridge between the OEM s equipment and one or more Clients see Figure 2 2 1 The ProtoCessor and the OEM s device need to speak a common Host Socket protocol The information is gathered by this common Host Socket side protocol of the ProtoCessor ProtoCessor can attach the OEM s equipment via a TTL level Serial Port UART RS 232 RS 485 Ethernet or LonWorks port The Socket Node Descriptor contains information about the OEM s equipment such as baud rate The data from the OEM s equipment is stored on the ProtoCessor in a data array The exact location as well as the format of the information is determined by the Map Descriptors The ProtoCessor can contain any number of Data Arrays but each Data Array can only store data in one format The Server Map Descriptors describe how this information is able to be accessed by the Client nodes On the
23. ension Drawing FPC ED2 ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 32 of 34 Appendix G 4 Mechanical Dimension Drawing FPC AD2 ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 33 of 34 Appendix H PROTOCESSOR MOUNTING ON PROTOCARRIER DIMENSION DRAWINGS Appendix H 1 Mounting the ProtoCarrier FPC C34 C38 amp C40 4 20 4 20 20 3 EA ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com
24. est to discover any know profiles if the device supports Modbus function 17 e On Power up the ProtoCarrier ProtoNode will poll device addresses 1 to 255 Each Profile will take its turn to read its unique register to see if ERC ani Pag i bp ren E nto next it can be identified If a Profile recognizes a evice and searches for product type i i Step 2 ProtoNode K Step 4 ProtoNode builds configuration device the ProtoCa rrier ProtoNode loads that n selects pre loaded file based upon assembled profiles profile based on B v particular profile in memory and moves to the product type E Step 5 ProtoNode next device address provides correct Step 1 ProtoNode protocol translation for the specific configuration automatically searches discovers e Polling will continue until the point limitation product type has been reached i e 1200 Modbus points or if all device addresses have been polled up to 255 Once all devices are discovered the ProtoNode will automatically build and load the configuration file e Profiles are preloaded into the ProtoCarrier ProtoNode for each of the OEM s products needing to be discovered ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 15 of 34 e Once it completes the entire polling cycle it will build the
25. h 5 VDC Standalone ProtoCessor Combined with ProtoCarrier 485 V2 ProtoCessor Type Mk 2 3 3VDC 5 VDC 12VDC VAC 24VDC VAC 30VDC FPC AD2 Typical 100mA 120mA 80mA 40mA 40mA FPC AD2 Maximum 120mA 140mA 90mA 50mA 50mA Note These values are nominal and a safety margin should be added to the power supply of the host system A safety margin of 2596 is recommended Power Requirement for ProtoCessor FFP at 5 VDC Standalone ProtoCessor Combined with ProtoCarrier 485 V2 ProtoCessor Type Mk 2 5 VDC 12VDC VAC 24VDC VAC 30VDC FFP ED2 Typical 480mA 180mA 100mA 100mA FFP ED2 Maximum 490mA 280mA 150mA 120mA FPC EDA Typical 480mA 210mA 100mA 90mA FPC EDA Maximum 490mA 250mA 130mA 100mA Note These values are nominal and a safety margin should be added to the power supply of the host system A safety margin of 2596 is recommended Power Requirement for ProtoCessor FFP Brain at 5 VDC Standalone ProtoCessor Combined with ProtoCarrier 485 V2 ProtoCessor Type Mk 3 5 VDC 12VDC VAC 24VDC VAC 30VDC FFP ED2 Brain Typical 280mA 170mA 80mA 65mA FFP ED2 Brain Maximum 350mA 195mA 95mA 75mA FPC ED4 Brain Typical 280mA 170mA 80mA 65mA FPC ED4 Brain Maximum 350mA 195mA 95mA 75mA Note These values are nominal and a safety margin should be added to the power supply of the host system A safety margin of 2596 i
26. iple of the same or different controllers to the various different field protocols This advanced functionality means that the OEM or the integrator does not need to build or load any custom or standard configuration files to meet the OEM s different product lines that are installed in the field ProtoCessor s OEM testing process e The OEM provides the register list for all the controllers that they want BMS protocol support for e FieldServer programs all the OEMs different controllers for all the required protocols e FieldServer creates a specific part number for the OEM which will contain all the configurations that are developed for the OEM e When the OEM receives the first test sample they will receive all the configurations Profiles that we developed for each of their different product lines e We schedule a 60 minute meeting via the phone to walk the OEM through the one time Start up validation of the ProtoCessor device ProtoCessor ProtoCarrier or ProtoNode The configurations must be validated before the ProtoCessor can be sent out to the field e FieldServer will provide a 90 day fully functional evaluation copy of Chipkin Automation s CAS BACnet Explorer This program will allow the OEM to test their product on BACnet on a PC in their facility e FieldServer will create a user manual that the OEM can provide to their customers that explains how to install their products on the various protocols The OEM can use the manual a
27. lation no software is required This is to ensure ease of installation and support by the OEM and their customers ASP Supports up to 100 150 points mapped to the particular field protocol The ASP is programmed at the factory with a static mapping configuration which cannot be changed in the field Several different static mappings are supported via the DIP switch user defined functions The two banks of DIP switches enable the users to quickly configure the serial protocol settings without the need for any 3rd party software Settings available via the DIP switches include e MAC address e Baud rate including auto baud setting for BACnet MSTP e Node ID Four special user defined functions can be selected via the DIP switches These functions could be protocol or device related For example the same ASP ProtoCessor can be used on four different chiller models The DIP switches can be used to select the specific profile used on a specific model of chiller ASP s have an optional 20 pin Expansion I O Interface that includes e Twelve GPIO pins that can support any combination of 12 Digital I O or Analog Inputs e Eight power pins 4 ground and four 3 3V pins that can be used to power an external device up to 500 mA at 3 3V e g LED s e To access the 20 pins the 20 socket can be laid directly on OEM hardware or can be connected with the use of a ribbon cable needs to be purchased separately Refer to Appendix C for Connectors and Ca
28. ns and the steps required to implement each of the alternatives By implementing the ProtoCessor solution instant access is gained to 100 Industrial and Building Automation protocols The ProtoCessor solution translates from a common Serial or Ethernet protocol on the OEM s controller to the desired field Serial Ethernet or LonWorks protocol 1 1 The 3 ProtoCessor product line families 1 1 1 ProtoCessor Embedded modules e TTLto Serial Ethernet and LonWorks see section 1 4 Interface Connections Certifications Marketing Ordering IIE 1 Y FFP 485 FPC ED2 Ool i feo S LI e a e LF eem ecr 1 3 vs Dwems Box 1 1 J 1 1 1 2 ProtoCarrier Daughter cards e These cards are equipped with 3 ports See section 1 5 ProtoCarrier Interface Connections Certifications R 232 RS 485 RS 422 Ethernet LonWorks KNX M Bus BACnet BTL pee a ee a S a FPC C35 E me aaa es ee ee E m H eje Data FPC C38 1 Boards FPC C39 FPC C40 FPC C41 FPC C42 mem pa a l3 e LA ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 4 of 34 14 ProtoNode External Protocol Gateways e These cards are equipped with 3 ports see section 1 6 ProtoCarrier Interface Connections Certifications RS 232 RS 485
29. of 34 4 1 1 Pin Assignment for ProtoCessor Socket for 2x10 Way Strips PIN Function Direction DTE Label PIC32 PIN Frame Ground FG Not DC Ground OV TxD out RF 05 RxD in RFO4 CTS in BB 08 Alternative I O SCK Alternative PGC DIO3 PD in RB07 Alternative PGD Reserved ternative nRESET V SCi Ground see RG OZ LIC Clock line SDA A JRG0S3 IC Data Line Dios 1 BII RGOS Alternative 1 0 SDO DOG J RO Active High 1 0 GPIO DO7 ROO ActiveHigh 1 0 GPIO DOS AJ J RG07 Alternative 1 0 SDI Reeved Field Programming Reeved o S Ressred M 4 1 1 1 Pin Assignment for ProtoCessor Brain Socket for 2x10 Way Strips Serial Peripheral Interface SPI is supported with signals SCK CS MISO AND VIOS ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 19 of 34 443 ProtoCessor Pin Voltage Levels Pin Min Max Unit Input Rx Low Voltage 4 o 0 66 V__ Output Tx Low Voltage 3 o 04 v TEN ProtoCessor Brain Pin Voltage Levels Description Pinf Input Low Voltage All other inputs o 08 v Output Low Voltage All Outputs except pins 12 1
30. or SERIAL ETHERNET ProroNone By FieldServer Technologies www ProtoCessor com A B and S Bank DIP Switches Baud Rate Setting gt Config Auto Select ES RJ45 10 100BaseT Ethernet port RS 485 RS 232 M Bus or KNX port depending on model Power and FG 9 30Vdc 12 24Vac ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 9 of 34 162 ProtoNode LonWorks Components A LonWorks Port LonWorks Commissioning Pin A Bank disabled A B and S Bank ProroGessor DIP Switches LonWorks Config PnoroNopr Auto Select EPOD NT RJ45 10 100BaseT Ethernet port RS 485 RS 232 M Bus or KNX port J9 depending on model Power and FG 9 30Vdc 12 24Vac 2 HOW PROTOCESSOR WORKS 2 1 Introduction From a software standpoint all three families of ProtoCessors work in the same fashion ProtoCessor functions as an embedded gateway enabling the OEM s equipment to rapidly utilize different protocols to interface with various Building and Industrial Automation networks The ProtoCessor solves communication and protocol conversion problems while enabling the OEM s to focus on their core expertise ProtoCessor s extensive driver library provides a wide range of interoperability solutions The way our devices w
31. ork is as follows e We take a CSV file and we map the memory registers of the OEM s device to the various field protocols properties e The CSV file gets down loaded to the ProtoCessor over Ethernet and the memory registers are stored managed in a data array inside the ProtoCessor e The ProtoCessor can be a master or a slave depending on what the OEM device is master or a slave e We poll the OEM s device and continually update the registers in the data array When the front end BMS polls us on the field protocol side we will server up to the front the most recent data that is stored in the data array e This implementation allows the OEM the ability to instantly support any protocols that we support For the latest list of available drivers visit our website at www ProtoCessor com 2 1 1 Full Function ProtoCessors FFP FFPs are user configurable have more memory and support multiple protocols All modules have an Ethernet port for remote diagnostics and configuration ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 10 of 34 243 Application Specific ProtoCessors ASP ASP ProtoCessors have been designed specifically for OEMs with high volume cost sensitive products requiring efficient but affordable protocol support The ASP has been designed for Plug and Play instal
32. ppendix G Mechanical Drawings ProtoCessor and ProtoCarrier ecce eese e eene eee eene aaae 30 Appendix G 1 Mechanical Dimension Drawing FPC FO3 esse sees eee eee eee 30 Appendix G 2 Mechanical Dimension Drawing FPC ED2 esses nnne anra nnns 31 Appendix G 3 Mechanical Dimension Drawing FPC EDA eesssesseseeeeeneene nennen enne nnn nnns nans nnns nnns 31 Appendix G 4 Mechanical Dimension Drawing FPC AD2 sss sees sees eee eee 32 Appendix H ProtoCessor Mounting on ProtoCarrier Dimension Drawings eee eee eee ee eene nennen nnn 33 Appendix H 1 Mounting the ProtoCarrier FPC C34 C38 amp C40 esses nennen nennen nnns 33 Appendix H 2 ProtoCarrier Mounting FPC C35 C39 amp C41 oo Rc gSa RZ aaea a NSA yE A nnns nnns hannes nnne ns 33 ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 9644425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 3 of 34 PROTOCESSOR FAMILY OVERVIEW ProtoCessor is a family of embedded and external low cost high performance Building and Industrial Automation multi protocol gateways With one part number the ProtoCessor products are pre programmed to automatically support 1 or multiple of the same or different of the OEM products This guide provides an overview of the ProtoCessor family of protocol gateway solutio
33. pport ProtoCessor TTL Socket Supporting RX and TX signals 5Vdc ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 6 of 34 144 FFP LON ProtoCessor FPC ED4 Ethernet port for lt q Diagnostics and Host or Field protocol support LonWorks port 2 wire for Field LonWorks protocol support ProtoCessor TTL Socket Supporting RX and TX signals 5VDC LonWorks Service Pin To commission chip 1 5 ProtoCarrier Daughter cards These cards are designed for OEM s with boards that are not designed to accommodate a ProtoCessor TTL socket The ProtoCarrier is able to be attached to any of the available ports RS 232 RS 485 RS 422 KNX M Bus Ethernet or LON and translate to any RS 232 or RS 485 or Ethernet or LonWorks or KNX or M Bus field protocol ProtoCarrier Interface Connections Certifications RS 232 RS 485 RS 422 Ethernet LonWorks KNX M Bus BACnet BTL press pe ae FPC C35 prea aa ce me H m e Data FPC C38 1 gaai mem TRR RS L9 H T a E FPC C41 mem pa a ae 154 ProtoCarrier FPC C34 2 RS 485 and 1 Ethernet Port Ethernet port for Diagnostics and Host or Field Protocol support DIP Switches for setting Mili obs Power and FG 9 30 Vdc MAC Address Node ID i Sanncnen wanndane gt rrr or 1
34. r esse eee eee eee 20 5 protoCessor Power Requirements 55 dci co osdi octo e ice eo aa eia RR eee o Qe CV Ond b LEE c OP seats QueR DID COP C CN ael CR OP DP RU cR DP CNET 21 Appendix A ProtoCessor Simple Protocol PSP Specification cccsccssccssccssccesccesscecccecccsccesccusccesscesccecceeccesces 22 Appendix A 1 Purpose of the Protocol ree Pep bea etes te debt been euenire eno Eva eite sing OR uva o VPE Dea asl pee UNT Dx UR ed 22 AbpendbxcA2 Protocol DESEROUION essit testium pe luis stu ottenuti etta Padus dn tae dui stavo e eodd sns 22 Appendix A 2 1 Quick start demonstrates the simplicity of the application se 22 AbDendix A 2 2 Serial Parameters eee dete roneo chuc ee ttu dU Dee E Soa abet eu eo oda rU Ta ep tio aaa E di e eleg t Ede potded oboe 23 ABDEndbCA 2 3 Message StCUPEUFe operate elu Co itta ed p edit Qo pep ve leen ttes aide ded UR 23 Appendix A 2 4 Binary Packed Messages e E ee a COSA UI A I AHR Rad 23 ADDENGIX A 2 5 Paylogd CODteDts ott o P cio ek o ERES etant pue ORA SS 23 ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Table of Contents Appendix A 2 6 Writing to Output Data Objects eisien rner Ea OT T ORE OET T ORT EETAS 25 PDDENGIX 3 TETE TIGE N E Ginaasuedtataeetaesseceodpanioes Ga aeseres tasers 25 Appendix A 3 1 Format ofthe Error RESPONS
35. rated from the profiles selected ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 16 of 34 PROTOCESSOR SUPPORTED HOST amp FIELD PROTOCOL COMMUNICATIONS OEMs need to select a common host side protocol that the ProtoCessor can understand ProtoCessor supports a wide range of legacy host protocols like Modbus but for OEM devices that do not have host protocol 2 alternatives are available e Implement our PSP ASCII protocol ProtoCessor Simple Protocol It takes about 1 day to implement Refer to Appendix A for protocol spec e f the OEM has proprietary host protocol FieldServer can write the driver on the ProtoCessor Host Socket platform for an NRE fee The following table lists the currently supported OEM s Host Socket Protocols The list of supported protocols is constantly increasing and it is advisable to contact ProtoCessor or refer to the website for a more updated list 3 1 Table Showing Sample List of Supported Protocols OEM s Host Serial or Ethernet Protocols sente HELE EE FieldBus Protocols Protocols Protocols BACRtMSTP ModbuASCI BACne P 0 SSS MetasysN2Open BACnetMSTP BACnet Ethernet Open ABD ABD AllenBradleyCsP ModusTCP DNP3Seral DNPS3Ethermet 00 BACnet IPO
36. re quem Dua LUE drip iuc puo 4 1 4 ProtoCessorFamilvor Modules used bestessakvbaec usi A Istat ba beste dea AAE ATEA EA bal ude s ads sk Desa Vere pde p LS IUE 5 1 4 1 FEPSETH ProtoCessor FPC FOS inti asia cities da brad Ses e estates isa ova ru Ra ttu d tn aeuo n Ru Od tte ad 5 1 4 2 ASP 485 PrOLOCESSOF ERC ADD TTT 5 1 4 3 EREPSIS5 Protocessor FP E 2 TTT 5 1 4 4 FEP EON ProtoGessor FPCEDA tirinn a N a 6 1 5 ProtoCcarrier Daughtercdr ads casside dm eee have T ua dada ces Deseos iere Ia M E Od 6 1 5 ProtoCarrier FPC C34 2 RS 485 and 1 Ethernet Port coccccccssccccesccsccesesscnsvasconsecsseavessadvevsceresvecdescsnesesves 6 1 5 2 ProtoCarrier FPC C35 1 RS 485 1 Ethernet 1 LonWorks Port eese nennen 7 1 5 3 ProtoCarrier FPC C38 1 RS 232 1 RS 485 1 Ethernet Port sese 7 1 5 4 ProtoCarrier FPC C39 1 RS 232 1 Ethernet 1 LonWorks POT sse sese eee 7 1 6 ProtoNode External Protocol Translation Gateway sess eee nnns nnne nnns 8 1 6 1 ProteNoge RER COomponehts eis etes S OE OR mile sane ie el aded asus embed ioo o Sao esed de 8 1 6 2 ProtoNodge FonWorks Components vss tusein oaa ves vean Qul vetu eui Ma enu eet aR O 9 2 HOW ProtoCessor WOFKS seite reta oni Uta A Un EUN PE TES Ra FOU A EA oan been sles ERN Ine Ree Fu US CES 9 2 1 Tas OCCT OI eats t edo verde itane T ate se cn udi pda dioe chante uto pate raten Ue ber he UU Me cde cut dde red eds 9 2 1 1 Full Functioh PrOtoCessoFs FPP acca aestas se a
37. rectly the client needs to send an acknowledgement From Host CPU A lt cr gt or ACK lt cr gt Response from ProtoCessor No response from ProtoCessor waits for next message This then clears the COV flag for that particular piece of data The host CPU can also ACK the data with an RCOVA From Host CPU RCOVA cr Response from ProtoCessor RD NA data OF x VA y cr As well as clearing the now read COV flag this also allows the server to respond with the next piece of updated data that it finds If the server cannot find any further updated data it will respond with an OK which signals to the client that all the updated data has been read The client can then resume normal RCOV polls until it once again receives updated data From Host CPU RCOVA cr Response from ProtoCessor OK cr Appendix B PIN ASSIGNMENT FOR PROTOCESSOR Appendix B 1 Pin Assignment for ProtoCessor Socket for 2x10 Way Strips PIN amp Function Direction DTE Label PIC32PIN Comments 1 FrmeGrund FG 1 NotDCGround OV 2 fey 3 X FromProtCesor TxD out RFOS 0 0 0 4 RX To ProtoCessor RxD m RFOS 5 cts jToProtCesor CTS in RBOB 6 RIS FromProtoCessor RTS out RB14 0 7 DO1 DBR UH RGO6 __ Alternative I O SCK _ 8 DIO2 DTR ou RBOG Alternative PGC 9 jos DCD in RBO7 Alternative PGD 10 Reserved Alternati
38. s it is or incorporate it into their own style Once the validation is complete FieldServer then takes the validated Configurations Profiles for each of the OEM s controllers and completes and freezes the programming for the final ProtoCessor production configuration ProtoCessor offers three approaches of a final configured ProtoCessor OEM gateway The best approach will depend on the OEM s requirements multiple families of controllers and multiple protocols See the 3 approaches below Configuration Auto Select http www protocessor com products Configuration Auto Selector php Configuration Auto Select means that all pretested configurations are already loaded onto the ProtoCessor gateway and are selectable via DIP switches Various combinations of configurations are developed and loaded onto the ProtoCessor Various possibilities include ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 14 of 34 1 A common device protocol interfacing to multiple One Part Number protocols for instance a single device with Modbus C elerA DEM SE JCI Metasys N2 RTU communication can have access to various Modbus TCP protocols such as BACnet MS TP BACnet IP Metasys Controller B N2 for JCI Modbus TCP or LonWorks Modbus RTU One Part Number LonWorks Controller C
39. s recommended Power Requirement for ProtoCarrier at 9V through 30 VDC or 12 24 VAC Current Draw Type ProtoCarrier Family 12VDC VAC 24VDC VAC 30VDC FPC C34 C36 C38 Typical 170mA 100mA 80mA FPC C34 C36 C38 Maximum 240mA 140mA 100mA FPC C35 C37 C39 Typical 210mA 100mA 90mA FPC C35 C37 C39 Maximum 250mA 130mA 100mA Note These values are nominal and a safety margin should be added to the power supply of the host system A safety margin of 2596 is recommended Visit www ProtoCessor com for the latest information ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 22 of 34 Power Requirement for ProtoNode at 9V through 30 VDC or 12 24 VAC Current Draw Type ProtoNode Family 12VDC VAC 24VDC VAC 30VDC FPC N34 N36 N38 Typical 170mA 100mA 80mA FPC N34 N36 N38 Maximum 240mA 140mA 100mA FPC N35 N37 N39 Typical 210mA 100mA 90mA FPC N35 N37 N39 Maximum 250mA 130mA 100mA Note These values are nominal and a safety margin should be added to the power supply of the host system A safety margin of 2596 is recommended Appendix A PROTOCESSOR SIMPLE PROTOCOL PSP SPECIFICATION Appendix A 1 Purpose of the Protocol The Proto
40. ssuing Control Commands Transferring Data Commands Read Data from a Data Data Array Data Array FMT default to decimal Array in the ProtoCessor Name Offset unsigned integer Write data to a Data Data Array Data Array FMT default to decimal WD value Array in the ProtoCessor Name Offset unsigned integer Data A Data A change OfvalueReed ROV oo oo o Change of Value Read ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 24 of 34 Parameters Data Array Name Name parameter NA parameter RD NA data OF 0 lt cr gt BED Data Array Offset Offset 0 10000 OF 0 10000 RD NA data OF 12 lt cr gt J WD Value parameter VA parameter NA data OF 2 VA 2 9 cr WD NA data VA 1000 FMT D D Signed Decimal WD Int M FMT fparameter EMT H NA data VA 0Oxab3 FMT H H Hexadecimal WD Integer NA data VA 1000 FMT U U Unsigned Integer WD NA data VA 10 1 FMT F F Floating Point Setting Communication Parameters Description Abbreviation Possible Values Field Protocol Node ID Node ID 01 255 ND 01 255 WD ND 125678 cr Any 32 bit Value ProtoCessor Mac Address Mac ID 01 255 MD 01 255 WD MD 11 cr Any 8 bit Value Field Protocol Baud Rate Baud 300 38400 BD 300 38400 WD BD 9600 lt cr gt 9600 38400 57600
41. ve nRESET 3 pov EUR Ground 3 m For latest revision check www ProtoCessor com ProtoCessor 1991 Tarob Court Milpitas California 95035 USA Web www protocessor com Tel 408 964 4433 Fax 408 964 4425 Toll Free 800 317 8319 email sales protocessor com ProtoCessor Design Guide Page 27 of 34 RG02 12CClockline RG03 BCDataline RF0i Active High I O GPIO RF00 Active High I O GPIO RG07 Alternative I O SDI a oS NENNEN Field Programming a E S DTE Label Comments Function Direction RS 485 ISO VO Passthrough Connection from Terminal Block _ RS 485 ISO VO Passthrough Connection from Terminal Block _ 23 RS 485 GND ISO GNO Passthrough Connection from Terminal Block RS232TX OUT Reserved Not used INT Reserved Not used RS 232 RTS_ JIN Reserved Notused 28 SPARE Te Reserved Not used Appendix B 3 Pin Assignment ASP FPC AD4 and FPC AD5 Expansion Connector PIN amp PINNAME Direction PIC32PIN Type1 Type2 Type3__ Typed 1 DGND GROUND ho 0 j o 2 DGND GROUND hoo e j y 3 33vV POWER T 4 33V POWER J e j y 5 EXDLIOM IO RB13 GPO Jans TD je 0 6 EXLIO2 IO RB15 GPIO Alj5
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