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1. delay for maximum simulation accuracy E 5i8250 Real Time Compensation _ xi Setup Power Stage aDC1 PID Fiter DPwM Feedback Utilities Vout fram Power Stage Delay nz 300 Figure 7 Feedback GUI Dav nA 7 AN294 3 7 Utilities GUI The Utilities GUI Figure 8 provides the means to adjust the scale of the frequency plots that appear in the Bode Plot GUI For instance modifying the Gain Plot Scale button from 1 to 2 increases the amplitude of the plot in the Bode Plot GUI by 2 The Gain Plot Offset button shifts the Gain Plot up or down This can be very useful when skewing sections of the plot for more detailed information The Line Smoothing box eliminates digital sampling artifacts in the Bode Plot GUI for clearer viewing The Sensitivity button increases the resolution of the Bode Plot GUI When checked the Enable Trace automatically updates the Freq Phase and Gain parameters at the top left of the Bode Plot display as the mouse is dragged over any portion plot for precise parameter measurement E 5i8250 Real Time Compensation Biel x Setup Power Stage ADC1 PID Fiter DPWM Feedback Utilities Gain Flot scale E Offset E ES Phaze Plot Scale 20 0 Offset ji20 Line Smoothing Iv Sensitivity 2 00 Enable Trace Figure 8 Utilities GUI Q Dav nA AN294 4 Cursors and Zooming Cursors allow precise gain and phase margin measurements as s
2. in Figure 2 consists of multiple user interfaces each with its own selection tab the Setup GUI is shown The user specifies power stage and controller parameters using this set of GUIs For example power stage parameters such as output filter and C values Si8250 control parameters such as ADC LSB size and sampling frequency PWM frequency etc Freq 10 Hz Phase 83 72 Gain 49 22 db 11634 15 Hz 2 27 47 45 24 db Figure 1 Default Bode Plot GUI 2 R v 0 1 219 Copyright 2006 by Silicon Laboratories AN294 AN294 3 1 Setup GUI The Setup GUI of Figure 2 allows the user to specify the top level configuration of the system to be simulated The Power Stage block represents the power circuits of a single or multiphase buck converter The Delay block represents the unit delay nS through the power stages due to driver propagation delay and other factors The Gain block immediately following the Delay block represents additional gain due to an external amplifier or other gain source Each of these three blocks can be included in the simulation by checking left mouse button click the associated selection box The remaining blocks in this GUI are related to the Si8250 digital controller The selection shown in Figure 2 is typical and consists of the ADC PID and 2 pole low pass filter and DPWM modulator The user can select any combination of blocks to be included or excluded from the simulation ll x Se
3. 0 9 8 0 84 0 82 POL Power Efficiency FW 380 kHz 0 5 10 15 20 Output current Note Under load and over temperature the output capacitors typically lose 20 percent of their rated value Therefore the nominal 410 uF output caps modeled here can easily drop to 328 uF or less The FCS can be used to simulate these and various other effects Dav NA 47 AN294 Non Linear Control The measured loop frequency response of the Si825x Single phase POL Reference Design is shown in Figure 22 36 659 617 Hz 607 516n dB 53 2998 mar je w 9 m i 3 B z gt E E ee EE E wg a zzz i i i 5 z gt z z Lil did i gt gt l i KE Z z z z z z z Te M6 M z z z E H z szzzszkzz Lid diis idi z z z 5 z z z z E E ab WIRE ome z B E z I 3 lt E z E z z z z ee EE 8 Z w ma Me M LJ M O M w gt w La H ww 2 3 3 WoW We We We We Wo Wee i le He mmm TELLETT amm m LII ld d 3 H H 5 E 3 z zz a zma TTrrekrrzzzzjessszszjosszzrj z ki E E 3 3 eee mI s s z z z z D s zZzEEEEBEEEEE zEEEEE EEE f l 1 E t rrereierrzzzjonsszzzponnszzzjonenznjoni d z d z 4 4 4 E 4 d z z 4 z d d z MB SEMA
4. AU DEC Al A2 A3 mibg idi m T 0 156 0002 18 0 039 13 1 203 0352 0078 On 0x1 Ox12 On Dol UsB3 Ox2D Dei Figure 14 PID Filter GUI deii si8250 Real Time Compensation n x Setup Power Stage ADC1 PID Fiter DPwM Feedback Utilities Vout fram Power Stage Delay nz 300 Figure 16 Feedback GUI AN294 The default system configuration is used in the Setup GUI of Figure 11 The values in Figure 12 are given except for the load value which is calculated by dividing the nominal output voltage by the full load current i e 3 3 V 20 A ADC1 setup Figure 13 uses a 4 mV LSB size to avoid limit cycling yet provide adequate measurement sensitivity for more information please see Application Note AN259 Designing with the Si8250 Digital Power Controller The required 35 kHz bandwidth can be met using the lower speed 5 Mhz clock setting and provides better pole zero control resolution for nonlinear control applications Appendix Single phase POL Reference Design Specifications on page 17 provides an overview of nonlinear control A calculated ADC1 sampling frequency value of 4 9 MHz Figure 13 is calculated by multiplying the 24 5 MHz Si825x master clock frequency and PLL multiplication factor then dividing by the ADC1 clock divider ratio i e 24 5 x 106 x 8 40 The default settings for the PID Filter Figure 14 are maintained it is these settings that will be modified later to achieve the des
5. Men E WPBSA O O O 24000000 AN294 SILICON LABORATORIES SI825X FREQUENCY COMPENSATION SIMULATOR FOR DiGITAL BUCK CONVERTERS Relevant Devices This application note applies to the Si8250 1 2 Digital Power Controller and Silicon Laboratories Single phase POL Reference Design 1 Introduction The Frequency Compensation Simulator FCS enables the user to easily design and optimize closed loop frequency compensation for buck converters based on the Silicon Labs Si8250 digital power controller The FCS simulates both the controller and power stages providing a single simulation of the entire system The intuitive user interface generates frequency response gain and phase graphs and automatically generates filter coefficient values for the Si8250 in both decimal and hex formats 2 Features m System compensation design and optimization in a single intuitive simulation environment Directly generates compensation loop filter coefficients for the Si8250 digital controller Greatly reduces design and system verification time 3 User Interface The default FCS GUls are shown in Figures 1 and 2 The Bode Plot GUI of Figure 1 illustrates the closed loop magnitude and phase response for the Si8250 based buck converter This GUI displays the response plots with loop bandwidth and gain and phase margin data in real time and includes a cursor function to facilitate plot measurement at any point The Real Time Compensation data entry GUI shown
6. Switching frequency 380 kHz 2 Output inductor 1 H 20 DCR 1 56 mA Output caps 410 F 20 Capacitor ESR 1 25 mQ RDS on 2 5 mQ The desired frequency response is m Loop Bandwidth 35 kHz m Phase margin 45 deg 5 1 Configuring the GUls Launch the FCS and edit the data in each GUI to match the settings shown in Figures 11 16 aj U nm x M Si8250 Real Time Compensation El x Setup Power Stage ADE1 PID Fiter DPwM Feedback Utiities Setup Power Stage apc1 PID Fiter DPwM Feedback Utilities View Transfer Functions DER mdhmi Inductor 1 56 1 00 Gel EG Capacitor uF Load Ohm B pon 1 Vin V f 2 00 ESA m hm i 25 Select the transfer functions to display in the Bode Plots window Mate only the loop or a portion of the loop transfer function G z H z is shown Bade Plots window Figure 11 Set up GUI Figure 12 Power Stage GUI Dav nA 4 4 AN294 ZA Si8250 Real Time Compensation nl xl Setup Power Stage ADC1 PID Fiter DPWM Feedback Utilties Sampling Rate Resolution mV Vsense To FID Filter Reference Figure 13 ADC1 GUI E si8250 Real Time Compensation x Setup Power Stage ADC1 PID Fiter DPWM Feedback Utiities Timing Generator Figure 15 DPWM GUI 49 Dav nA ER Setup Power Stage ADC1 PID Fiter DPwM Feedback Utilties A A2 TE AP DEC kP ki kD
7. TT H popa 4 H 4 4 E z s KE ZE EE z z z z z 1 E z z 1 z 4 i 8 Wire o E EE h T SU SSA B H H 1 E z z z z ttt tessssfzzzzsssejzjssesss az E T a iiai iiair E mma a EEE z i B H z s z oi ar ONG gt i d z z frz We gege ds aa d A srrderts z i d E 5 E z z doo doo 4 3423334 rtsttbetve d B E E H z z 1 1 AEA a z m E M H H H U p l Penne e CH l nana WEN _ ri ri ML Maas d ONY DIV START mm 50 90 STOP 200 200 000 Hz Hz ST V a I el Bm ODE 02 1 70 min RANGE R LEM 1 E I 1 i 4444321717 irirrzzzzzobrrzzzzzonzzz I z E E z z z p ka RM 4 ez Figure 22 POL Loop Frequency Response Measured with Network Analyzer 12 V Input Voltage at 8 A Different filter coefficients are brought into play during system operation depending on load conditions The steady state PID coefficients for the Si825x Single phase POL reference design are kp OxOB ki 0x01 kd 0x18 a1 OxB3 a2 Ox2E a3 0x28 A set of transient response nonlinear control coefficients are automatically enabled at the onset of a load transient Figure 23 illustrates the algorithm executed by the POL to quickly resolve a transient for more information please see AN271 Si8250 Real time Kernel Overview Figure 24 shows the respo
8. checking the other system blocks as shown in Figure 19 The resulting response of only the PID filter is shown in Figure 20 Dav nA dE AA AN294 Z4Si8250 Real Time Compensation IES Setup Power Stage ADC1 PID Fiter DP wM Feedback Utilties View Transfer Functions Power Stage Select the transfer functions to display in the Bode Plots window Mate only the loop or a portion of the loop transfer function G z H z is shown Bode Plots window Figure 19 Observing PID Filter Response Freq 10 Hz Phase 83 77 Gain 33 42 db EW 456 25 Hz FIL IUL 21 33 42 db Figure 20 PID Filter Response Dav nA AN294 APPENDIX SINGLE PHASE POL REFERENCE DESIGN SPECIFICATIONS Introduction The specifications below summarize the Si825x Single phase POL Reference Design Input voltage 10 15 Vpc RDS on 2 5 mQ Transient BW 100 kHz Transient PM 40 deg Power efficiency up to 9296 Transient Response e 100 mv under overshoot e 20 us recovery time e 5 10 A 2 5 Alus Figure 21 Power Efficiency Curve with Load Changing Steady State Bandwidth 35 kHz Steady State Phase margin 45 deg Output voltage 3 3 Vpc 20 A max Switching frequency 380 kHz 2 Output inductor 1 uH 20 DCR 1 56 mA Output caps 410 uF 20 Capacitor ESR 1 25 mQ Line Regulation 0 42 15 A load Load Regulation 0 3 018 A load gt Efficienc 8 0 94 0 92
9. coefficient values is as follows m ncreasing ki provides more low frequency loop gain but less phase margin m ncreasing kd provides more high frequency greater loop bandwidth and more phase margin but increases output voltage noise m ncreasing kp provides higher loop gain The LPF provides two poles and an adjustable output gain Poles a1 a2 set the corner frequencies of the LPF These poles reduce switching noise and help optimize phase margin and loop bandwidth values Increasing a3 increases loop gain and typically increases phase margin 5 3 Adjusting Frequency Response The results of Figure 17 show both loop gain and phase margin below the target values Increasing loop gain by increasing the value of a3 will improve both With a3 now adjusted to 0x66 as shown in Figure 18 the bandwidth increases to 35 250 KHz and phase margin increases to 49 95 degrees AA Dav nA AN294 ZH Si8250 Real Time Compensation El x Setup Power Stage ADC1 PID Fiter DPwM Feedback Utilities 0 625 0 002 18 0 0353 13 1 203 0352 0797 Us Uri WE Us LI ORBS 0x20 GG Bode Plots BU 3525 55 Hz PH 43 35 GH 5 46 db Figure 18 Final Filter Compensation Settings Although Figure 18 shows the frequency response for the entire closed loop system other aspects of the simulation can be observed separately For example the open loop frequency response of just the PID filter can be observed by simply un
10. hown in Figure 9 Gain and phase margin values at the cursor location are displayed in the upper left of the screen E Bode Plots B E Freq amp 6z434 78 Hz Phase 132 787 Gain Z6 74 db 11634 15 Hz 27 47 45 24 db Figure 9 Using Cursors and Zooming Zooming provides greater display resolution and is accomplished by moving the mouse to the top left corner of the area to be zoomed then clicking and dragging the mouse to the bottom right corner of the desired zoom area A dotted box appears over the zoom area of interest Figure 10 Once the area is chosen release the left mouse button and the area will be zoomed Note that multiple zooms into an area can be implemented To return to the original non zoomed Bode Plot GUI click the left mouse button anywhere in the Bode Plot GUI Dav nA IDIXI lt c gt q Q Figure 10 Zooming Gzd34 75 Hz 132 78 26 74 db EW 11694 18 Hz Phase Gain Freq 151669 96 Hz 147 73 36 Z1 db e Pl bode Freg Phase Laln AN294 EW ll6z27 283 Hz pM 27 58 GH 45 3 dh An AN294 5 Using the FCS This design example illustrates usage of the FCS and is based on Silicon Labs single phase POL reference design board detailed in Appendix Single phase POL Reference Design Specifications on page 17 The following parameters are repeated here for convenience Input voltage 12 Voc Output voltage 3 3 Vpc 20 A max
11. ired frequency response Referring to the DPWM GUI of Figure 15 the SW_CYC value determines the number of discrete DPWM time steps per switching cycle Substituting the internal 200 MHz DPWM clock frequency FDPWM and the 380 Khz PWM frequency value into Equation 1 results in a value of 526 the default SW_CYC parameter value of 511 is therefore maintained F 2 DPWM__ switch SW CYC 8 0 1 Equation 1 DPWM Switching Frequency The Feedback GUI parameters Figure 16 are left at their default values as these parameters match the reference design hardware As shown in Figure 17 the values programmed into the FCS for this exercise result in a loop bandwidth of 11 283 Hz with a phase margin PM of 38 58 degrees The parameters in the PID Filter GUI will be adjusted to achieve the target response of 35 KHz and 45 degrees phase margin ABE n EN care ode Plots mim ECC 10 Hz dEL E u 45 36 db 11463 55 Hz 38 58 45 45 db Figure 17 Power Stage Effects Dav nA A 2 AN294 5 2 Filter Coefficients As configured for this design the Si825x DSP filter engine has a first stage PID filter followed by a second stage two pole low pass filter LPF The PID filter has three coefficients kp ki and kd For more information on the operation of these parameters please see Application Note AN259 Designing with the Si825x Digital Power Controller A short summary of the changes in frequency response with changes in
12. nse improvement delivered by nonlinear control AQ Dav nA AN294 Decreasing noise as ain drops c Vout g P KE EE 30D E EE l Se P A g a ji ae hu 400KkHz 1 emer TE UM B em 5 A D D c i l i l i qmm w D CN RE RA E EEE A Ee EES EB SZ II W Phase1 0 Phase 2 initial Decay Lei E a i l i d i pn Transient Blanking UWE Figure 23 Non linear Control Kernel Algorithm SC m A DE GH m e ops wi dut Nonlinear control with Nonlinear control tl ERJA 12V 6 Mar 2006 BEM Sine 19 19 49 Figure 24 Transient Response with Load Step from 25 to 50 di dt 2 5 A us Dav nA AQ AN294 RELEVANT DOCUMENTS SI825x Data Sheet SI825x Users Manual Application Note 259 Designing with the Si8250 Digital Power Controller Application Note 271 Si8250 Real time Kernel Overview aN Dav nA NOTES Rav n 1 AN294 54 AN294 CONTACT INFORMATION Silicon Laboratories Inc 4635 Boston Lane Austin TX 78735 Tel 1 512 416 8500 Fax 1 512 416 9669 Toll Free 1 877 444 3032 Email powerproductsQsilabs com Internet www silabs com The information in this document is believed to be accurate in all respects at the time of publication but is subject to change without notice Silicon Laboratories assumes no responsibility for err
13. ors and omissions and disclaims responsibility for any consequences resulting from the use of information included herein Additionally Silicon Laboratories assumes no responsibility for the functioning of undescribed features or parameters Silicon Laboratories reserves the right to make changes without further notice Silicon Laboratories makes no warranty rep resentation or guarantee regarding the suitability of its products for any particular purpose nor does Silicon Laboratories assume any liability arising out of the application or use of any product or circuit and specifically disclaims any and all liability including without limitation conse quential or incidental damages Silicon Laboratories products are not designed intended or authorized for use in applications intended to support or sustain life or for any other application in which the failure of the Silicon Laboratories product could create a situation where per sonal injury or death may occur Should Buyer purchase or use Silicon Laboratories products for any such unintended or unauthorized ap plication Buyer shall indemnify and hold Silicon Laboratories harmless against all claims and damages Silicon Laboratories and Silicon Labs are trademarks of Silicon Laboratories Inc Other products or brandnames mentioned herein are trademarks or registered trademarks of their respective holders a M 99 Dav nA
14. sign exercise appears in 5 Using the FCS on page 11 E 5i8250 Real Time Compensation Setup Power Stage ADC1 PID Fiter DPwM Feedback Utilities ell x A1 A2 T ka pr DEC r si r ma Ir LA f qo orm toe bi 0 156 L UU 18 0 039 13 1 203 0 352 0 078 v i x vi v i OD UE 3 uv Al v i Dav nA Figure 5 PID Filter GUI AN294 3 5 DPWM GUI The Si8250 contains a digital PWM modulator DPWM the output of which moves in discrete time steps The maximum number of time steps for any given switching cycle is 511 The SW CYC field in the DPWM GUI Figure 6 allows the user to specify the number of DPWM time steps per switching cycle For more information on DPWM operation please see the DPWM chapter of the Si8250 Users Manual E 5i8250 Real Time Compensation Biel x Setup Power Stage ADC1 PiD Fiter DPWM Feedback Utilities Trim and Limit Figure 6 DPWM GUI A Dav nA AN294 3 6 Feedback GUI The Feedback GUI Figure 7 allows the user to specify values for the feedback divider resistors and the capacitance seen by the resulting feedback voltage which will typically include the anti aliasing capacitor required for ADC1 The user must also specify any external gain such as an external amplifier and the power stage group delay propagation delay of the gate drivers plus turn on delay of the transistors plus other external sources of
15. ties DLR m bhm Inductor uH 0 50 f UU Capacitor uF Load Uhm 400 00 H 0 20 ESA ImDhm lt 0 25 ES Figure 3 Power Stage GUI Dav nA a AN294 3 3 ADC1 GUI The ADC1 GUI Figure 4 allows the user to specify the sampling rate in MHz and the LSB size in mV For information on the operation of ADC1 please refer to the ADC1 chapter of the Si8250 Users Manual E 5i8250 Real Time Compensation _ xi Setup Power Stage ADC1 PID Fiter DPwM Feedback Utilities Sampling Rate Resolution mV Vsense To PID Filter Reference Figure 4 ADC1 GUI A Dav nA AN294 3 4 PID Filter GUI The PID Filter GUI GUI contains a group of slider controls allowing adjustment of the Si8250 loop compensation filter coefficients For more details on these parameters please see the DSP Filter Engine chapter of the Si825x User Manual The default values in this GUI are for the Silicon Laboratories single phase POL reference design which is detailed in the Appendix Single phase POL Reference Design Specifications on page 17 of this document After editing the power stage parameters to match the system to be simulated the user typically maintains the default filter coefficient values as a starting point and adjusts the sliders one at a time while observing the response on the Bode Plot display GUI until the desired frequency response is achieved An example de
16. tup Power Stage ADC1 PID Fiter DPwM Feedback Utilities View I ransfer Functions Iw Power Stage jv DPWM lv ADC1 Select the transfer Functions to display m the Bode Plots window Mate only the loop or a portion of the loop transfer function Glz H z re shown Bode Plots window Figure 2 Default Setup GUI 49 Dav nA AN294 3 2 Power Stage GUI The Power Stage GUI Figure 3 shows a single phase buck topology The user enters values for the converter input voltage Vin the filter components inductor and associated series resistance capacitor and associated series resistance and the output load resistance value The up down buttons associated with each field allow the user to increment or decrement the specified values by simply clicking on the appropriate button As with all other GUls in this tool the specified values may also be changed by simply typing over them then pressing the ENTER key Although a single phase schematic is shown a multiphase circuit can be modeled by adjusting only the inductor parameters For instance an equivalent two phase design would include two equally sized inductors whose values are one half that of a single phase design To model this both the inductor s DCR and L values need to be adjusted accordingly All other parameters in the model remain the same E 5i8250 Real Time Compensation a Biel x Setup Power Stage ADC1 PID Fiter DPwM Feedback Utili
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