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PR series User Manual

1. i I i I i i X S 1 I i i A A MT EE a dk ft SE oo A ee A Ao gt r Panel cut out dimensions Note Donotover tighten mounting clamp screws that could result in distortion of the case There is no mounting angle restriction 33 Portable styles Portable recorders PR10 PR20 PR30 34 2 4 Setup input and output Analog input cards part numbers Al206 and AI203 AI206 and Al 203 are analog input cards in 3 and 6 channels respectively Each card includes universal input of TC J K T E B R S N LU P W5 W3 LR A1 A2 A3 M RTD mV mA V The accepted input types and sensor range for each type are listed on the clause 1 8 of chapter 1 To plug the card into the rear slot then power on The recorder will automatically detect the card and display the specific input type then show its source of a specific slot in Configuration Mode To select a specific input please press menu and then Config button to get into the configuration window In the configuration window press up down and enter key to select Al and get into Al setting window In the Al setting window move the selected focus to the item Type under the node Sensor and then press enter key to select the desired sensor type Press OK when finished It s similar to set up for all t
2. TRES J 4 Press Email Test and check mail function If any problems with Email delivery it will Show error as shown attached Communication Email Enable Lafe 1 service corr 97 4 5 1 Connections Total 16 connections are available Each connection can be configured as either Serial or Ethernet Connections Slave ID 1 Name Connection name Type Serial Ethernet Slave ID If Recorder is Modbus RTU Master then all the Slaves need to be configured in the connections Connections Name Connect Type Ethernet IP 192 168 0 1 Port 502 is Slave ID 1 IP This is enabled only if Type Ethernet selected at any connection 98 4 5 2 Commands Total 16 commands are available E Data Type Int16 Connection Connecti Action Enable Disable To Channel First Enter first external channel details Ex Ext1 Last Enter last external channel details Ex Ext24 From Device Register Start Address Enter Start register address Data Type Int16 Uint16 Int32_B Int32_L Ulnt32_B Ulnt32_L Float_B Float_L Connection Select the required connection 99 4 5 3 Modbus RTU Master Example1 Master Paperless Recorder Slaves External 10 modules 2 nos each with 8 channel Analog inputs Modbus Address 30002 30003 20004 30005 20006 20007 30008 30009 Slave ID 2 Master ID 1 Paperless Recorder Register Name Analog
3. One slot It needs 1 Pc of either 3 channel or 6 channel analog input card and other slot can be used as per the combination showed in the ordering code The basic PC software is supplied free together with recorder additional charge for the extensive Data Acquisition Software supplied with communication of RS 232 422 485 or Ethernet 22 There is an The Ordering Code of standard model with AC supply without any option for various Recorders are as follows PR1003 0A001000 PR2003 0A001000 PR3006 000A001000 1 8 Specifications Power PR10 and PR20 90 250VAC 47 63Hz 52VA 26W maximum 11 36VDC 26VA 26W maximum PR30 90 250VAC 47 63Hz 110VA 62W maximum 11 36VDC 62VA 62W maximum Display PR10 LCD 480 x 272 pixel resolution 65K color PR20 LCD 640 x 480 pixel resolution 65K color PR30 LCD 1024 x 768 pixel resolution 65K color Memory 256MB storage memory on board Analog Input Cards Al20X Channels Al203 3 channels Al206 6 channels Resolution 24 bits Sampling Rate 10 times second Maximum Rating RTD input 20V T C and Voltage input 65V mA input 10V Temperature Effect 0 1uV 15PPM of reading for all inputs except mA 30PPM of reading for mA input Sensor Lead Resistance Effect T C 0 32PPM of reading ohm 3 wire RTD 2 6 C ohm of resistance difference of two leads Based on C measurement temperature for PT100 23 2 wire RTD 2 6 C ohm of resistance sum
4. PR2018 18 Analog Inputs 1 Other Inputs and Outputs O none 6 Relays 6 DI 6 AO 3 relays 3 DI PR2024 24 Analog Inputs 1 Other Inputs and Outputs 0 none 2 Power A 90 250 VAC 50 60 Hz D 11 36 VDC 3 Communication 0 standard Ethernet interface 1 Ethernet RS 232 2 Ethernet RS 422 485 4 Firmware 0 Standard Version 1 Plus Version 1 with extra mathematics external channels batch amp FDA21 CFR part 11 2 Plus Version 2 with editable custom display and software Panel Studio to be supplied 3 Plus Version 3 including Plus version 1 2 above 5 PC Software 1 Free Basic Software of Historical Viewer and Configuration 2 Extensive software Data Acquisition Studio Real Time Viewer Historical Viewer Configuration 6 Mounting types Power Cord amp Switch panel mount no power cord no power switch panel mount no power cord power switch portable UL CSA power cord power switch portable VDE power cord power switch portable SAA power cord power switch portable BS power cord power switch portable GB power cord power switch NM BWN FP O 7 amp 8 Special options OO none 01 16G SD card 02 32G SD card DI Digital Input AO Analog Transmission Output 1 7 3 PR 30 Ordering code PR3006 6 Analog Inputs 12345678910 PR3012 12 Analog Inputs PR3018 18 Analog Inputs PR3024 24 Analog Inputs PR3030 30 Analo
5. 11 07 14 11 07 14 13 50 39 13 52 19 11 07 14 11 07 14 11 0714 11 07 14 11 07 14 11 07 14 13 55 39 13 57 19 13 59 00 14 00 40 14 02 20 14 04 00 Alb LEES 1405 WO A uro All Important Data events can sent as a email to the concerned personnel The detailed settings related information can be found in Chapter 4 Configuration Section 4 5 3 5 Handwriting Messages on Trend Screens Handwriting Messages on Trend Screens are very handy for process associates to highlight the important events The User can write Handwritten messages using stylus on Historical Trend Screens This is shown in the below picture When the User navigates through menu History Page as shown in the below screen S 0 99 1204114 12 04 14 k 12 04 14 12 04 14 9 23 25 AX 45 9 29 25 The User wants to write any message then press the pen symbol as shown squared in the below screen si O MALET SE 9131129 History 12 04 14 9 26 44 310 900 12 04 14 TTT ERN OM 2 W EN E ENNEN n i2 04 14 _ 12f04f19A 12 04714 12 0414 12 0414 9 23 05 24 45 9 26 25 9 28 05 9 28 45 Storage e il 53 pgQigelttiwuwi l t jo The User using the stylus can write any message as shown in the below screen in Historical Trend Pages mem Remark Ke 01 24 10 19 27 46 y X If the User wants to change the width of the written message he she
6. 3 6 Custom Editted Display Screens We call it Custom Page on device and Custom Page Editor on pc software In Plus versions The PC software Panel Studio allows users to have custom editted displays linked with Analog and Digital Tags We call it Custom Page on device and Custom Page Editor on pc software amp Panel PR30 Custom Page 1024 768 Panel St PO File Edit Fom View Objects Project Help AAA Ee P MUR 8 ls a a E 3 T oid p OLI HI sm le ST t ef 2 RH k Pointer EN he Line JA Polygon E Rect Blipse o EB Table 12 NumericUpDown We Bl DigtalLED EB DigitalBox 3 Properties A abl TextBox m 6 21 E Appearance A Label BackColor 183 183 255 El Behavior A Date TimeLabel Loop Interval ms 1000 El Events E AlamBanner Activated Button m EL BtLamp 4 d El Screen Style L a PageNo 1 a WordLamp ScreenHeight 768 A Screen Width 1024 Template Type Page A 7 16 55 A E Vw M 08 08 2014 3 7 Analog Input Log Speed Flexibility The Analog input can be logged at various speeds such as 100ms 1 2 5 10 20 50 sec Dot and 1 2 Min Dot So the User has got lot of flexibility in logging speeds 3 8 High Speed Input The Digital input can accessed as normal Logic or a High frequency pulse 3 9 System Clock Synchronization via Internet The Recorder System clock can be synchroniz
7. Disable Desc Define detail description for the channel name Reverse Enable this if Reverse operation required for the Digital Output For ex Normally Relay output is Normally Open NO In case if you need to get Normally Close NC at Recorder Power ON then enable Reverse for selected Digital Output The operation is Relay output shall be reversed 4 1 6 External This is to access data from the external devices Maximum no of external channels in various PR series Recorders are as follows Maximum External 24 Channels All the properties are similar to Analog Input channel More details about external channels are available at section Communication 84 24485 81713 External Type Enable Log DataType 2 Byte Value Range 32768 32767 Trigger Enable Method Instant Speed 100ms Dot Modbus Register Value MV Conversion DataType 2 Byte Formula MV RL RH RL SH SL SL Range Low RL 0 0 High RH 65535 0 4 gt Copy Back Please refer section Communication for examples of external channels 4 1 7 Jobs Various types of jobs can be selected as follows No Action Do nothing Send Email Send Email directly from Recorder Pause Stop logging data Start Start logging data Sound Buzzer Sound the buzzer It stops once any key is pressed Dump Data To dump data from internal memory to external memory DO Latch On Set digital output relay on and then se
8. asm I Normal Eventideared 4 E Digital Pagel elas Trend Pagel elle agel Pagel Sampling Rate 1 Sec Scan Time 107 ms 10 Panel Studio Software to Edit Custom Displays Panel PRIO Custom Page LOM TES Paral Ed Fer View ld Pet Help 0204000400084 mr O Bio g AMARE EPIA cl JS Hesetch been Wise En E Dota ahi Teile 2x A Label TRA 1603 755 A De feet gei IP Butte EI Dee Si Wee seg 1 2 Comparison of PR series Recorders Analog Inputs Maximum l 15 Maximum External Channels Other devices Pens Page Maximum 6 6 10 Batches 1 1 1 11 1 3 Expandable Input and Output cards The recorder is equipped with rear expansion slots which work flexibly with the following plug amp play I O cards Analog Input cards part number AI206 amp AI203 These two cards are used for 6 amp 3 channel analog input Each input is isolated from each other to avoid noise and to ensure stable measurement AI206 AI203 6 Al 6 analog inputs 3 Al 3 analog inputs Relay Output card RO206 Each card includes 6 alarm relays Contacts are rated 5 Amp 240 VAC RO206 6 relay outputs Digital Input card DI206 Each card includes 6 channels Logic Low 5V minimum 0 8V maximum Logic High 3 5V minimum 24V maximum DI206 6 DI 6 digital inputs Relay Output and Digital Input Card RD233 Each Card includes 3 digital Inputs and
9. 1060 2 80 883 535 12 59 31 13 01 22 13 03 02 13 04 42 13 06 22 13 08 02 13 09 42 13 11 22 13 13 02 13 14 42 13 16 22 13 18 02 13 19 42 13 21 22 08 07 14 08 07 14 08 07 14 08 07 14 08 07 14 08 07 14 08 07 14 08 07 14 08 07 14 08 07 14 08 07 14 08 07 14 08 07 14 08 07 14 A 314 v AI1 Rearmost Seek by Taq Name Seek by Event Alarm Seek by Trend Remark Trend Scale List Pagel Zoom Rate 1Sec Dot Index Time 08 07 14 13 10 27 Editing Configuration in Free and Extensive Software 3 28 DisplayChange configuration datu een C Program Files Histoncel Viewer Historical Project2 daq m ES File F Edit E Lanquage lj HelptHy D E kd x e EG e OAI z x Close Pagel 6 Mode Mix Ge Direction Horiz ontal Background Black Pen Po Channel olor Width Low High A E me ees EE 2 Status Bar EM Totalizer Counter Disable Disable Disable Disable Extensive Software Data Acquisition Studio with Real time Viewer Event Alarm List a E ES ES Bar Pagel an des Ack Type Source Active Time Clear Time Value Content 1000 0 1370 0 400 0 1820 0 1767 0 1 Login System 08 07 14 14 00 09 888 0 1213 0 335 0 1638 0 1590 3 776 0 1056 0 270 0 1456 0 1413 6 664 0 899 0 205 0 1274 0 1236 9 552 0 742 0 140 0 1092 0 440 0 585 0 75 0 328 0 428 0 10 0 216 0 271 0 55 0 104 0 114 0 120 0 8 0 43 0 185 0 120 0 200 0 250 0 d e Ani ua art E va
10. DI206 RD233 AO206 IF232 IF485 PM201 PM202 PM203 PM211 PM212 PM213 PM301 PM302 PM303 PM311 PM312 PM313 Notes 6 channel relay output card 6 channel digital input card 3 channel Relay output and 3 channel digital input card 6 channel analog output card RS 232 communication module RS 422 485 communication module 90 250VAC 47 63Hz panel mount power supply board without power switch for PR10 and PR20 90 250VAC 47 63Hz panel mount power supply board with power switch for PR10 and PR20 90 250VAC 47 63Hz portable power supply board with power switch for PR10 and PR20 11 36VDC panel mount power supply board without power switch for PR10 and PR20 11 36VDC panel mount power supply board with power switch for PR10 and PR20 11 36VDC portable power supply board with power switch for PR10 and PR20 90 250VAC 47 63Hz panel mount power supply board without power switch for PR30 90 250VAC 47 63Hz panel mount power supply board with power switch for PR30 90 250VAC 47 63Hz portable power supply board with power switch for PR30 11 36VDC panel mount power supply board without power switch for PR30 11 36VDC panel mount power supply board with power switch for PR30 11 36VDC portable power supply board with power switch for PR30 The rear Slots of the recorder will only accept optional cards of input output in any combination based on selected model For example PR10 shall have 4 empty slots But only 3 slots can be used
11. Ea Ew 0 63 Td Tw Ea 42 4262 0 63 40 30 Ea 36 1262 millibars RH Ea Ed 100 RH 36 1262 73 7416 100 RH 48 99 74 End of Theory 5 Math channels are required to calculate one RH Td Al1 analog input for dry bulb temperature PT100 Tw Al2 analog input for wet bulb temperature PT100 Math1 EXP 17 269 A11 A11 237 3 Math2 Ed1 0 61078 Math1 Al1 Al2 Math3 EXP 17 269 A12 A12 237 3 Math4 Ew1 0 61078 Math3 Al1 Al2 Ea Ew 0 63 Td Tw Math5 RH1 Math4 0 63 AI1 Al2 Math2 100 Mame Mathi Desc Math Channel 1 Type Expression aog EXP 17 269 AT1 AT14 237 3 Name Math1 Data Type 4 Byte Malue Range 3 4E 38 3 4E 38 Trigger by Time Method Instant SExpression EXP 17 269 AI1 Al1 273 3 Name Math2 Desc Type Math Log Datalype 4 Byte Value Range 3 4E 38 3 4E 38 Trigger by Time Method Instant Speed 1Sec Dot Expression 0 61078 Mathi AL1 AI2 75 Name Math3 Desc Type Math Log Trigger by Time 1 Method Instant Speed 1 Sec Dot BExpression 0 61078 Math3Y AL1 A12 Expression EXP 17 269 A12 A12 273 3 Mame Math4 Desc Type Math Log DataType 4 Byte Value Range 3 4E 38 3 4E 38 Trigger by Time Method Instant Speed 1 Sec Dot Name Math5 N Expression Math4 0 63 AL1 AI2 Math2 100 Trigger by
12. Mask 255 255 255 0 Default Gateway DNS Server 168 95 1 1 Modbus Server Y Modbus TCP Port 502 Serial RS232 485 Protocol Modbus Slave Address 1 Baud Rate 9600 Data Format No 8 1 Modbus Client Master Back Ethernet IP Automation User define Select Automation if the server on the network automatically allocates the IP address for the recorder Select User Define to manually set a fixed address for the recorder IP Address Defines the correct address of the recorder on the network 95 Subnet Mask Defines the correct Subnet Mask address on the network Default Gateway Define Gateway address DNS Server This is required if recorder is to be connected to Internet Modbus Server Modbus TCP Port Default 502 for Modbus TCP Serial Protocol Modbus RTU Master Modbus RTU Slave Address Address of Master Slave in the network Baud rate 9600 14400 19200 38400 57600 115200 Data format None 8 1 or Odd 8 1 or Even 8 1 Modbus Client Master Sample Rate Ethernet 100 msec dot 1 sec dot 2 sec Dot 5 sec dot 10 sec dot Timeout The default timeout is 100ms Serial 100 msec dot 1 sec dot 2 sec Dot 5 sec dot 10 sec dot Timeout The default timeout is 100ms Interval between 2 commands The default timeout is 10ms Email Enable Disable 96 Communication Email Enable SMTP Server Me http www company com Port 25 Address From salesdcompany com To H UI
13. Paperless Recorder Port It shows Network by default Once Printer connected to USB port it will show LPT1 for the USB printer select LPT1 Net Path It is required to enter correct network path here only if both Printer and Paperless Recorder are connected to LAN network Paper Size A4 B5 Legal and Letter are supported Draft mode By default it is selected If more quality print is required deselect Draft Mode Color Enabled for Inkjet printer Orientation Select Portrait Landscape as per requirements Note Margins amp Print Range are not working at this time Now setup is ready at Paperless Recorder 112 4 9 2 Network Printer LPT1 Serial printer will print minimum one line and generally used for printing Real time alarms Also it can be used for printing historical data and alarms from Paperless Recorder ESCP language supported So any printer supporting ESCP like LA300 can be used LPT1 port of PC can be connected to Serial printer directly However it needs to install Printer driver in PC first and share it for network use via Ethernet Paperless Recorder Printer Ethernet LAN Switch AE Procedure Connect Paperless Recorder to PC via Ethernet Install Printer driver in PC Share Printer for network use Connect Printer to PC via LPT1 Power ON Printer In Paperless Recorder at Path select ME menu More Config Auto Print Enter Select Setup Printer pres
14. RS 232 422 485 communication Two USB Host ports for downloading the data or connect to Printer IP65 NEMA 4X water resistance Firmware and PC Software e Free Basic software for configuration Historical viewer Extensive Software Data Acquisition Software for configuration Historical viewer and Real time viewer Additional Panel Studio Software for editing customized Displays Display values in Digital Real time trends Historical trends Bar graphs etc Real time and Historical alarms Event management Jobs linked with events Reports Daily Weekly and Monthly Timers Optional Counters Totalizers Math channels and CFR 21 Customized messages for the alarms Alarms by email directly from paperless recorder Batch control log data in batches 100 msec data logging and historical data archival tools Display screens rotation Data dynamic exchange feature via PC software Search data with reference to time and period and Export to spread sheets Data logging by value change or time base Start Stop data logging functions which can be linked with real time clock or events Historical Viewer in Free and Extensive Software Display measured values from historica data of C Program Files Historical Viewer Historical Project3 da gt play ag d q File F Edit E View V Display D Page P Search S Language L Help H g amp EB rare OS test ems v Rai w De 8 11150 E 1767 0 1590 3 ES 1236 9
15. Source AL Action Disable Decimal O Press directional keys gt at the bottom to select from available Totalizers Name Defines the name of the Totalizer Maximum 18 characters allowed Desc Defines the description for a specific Totalizer on the display Type Select Totalizer Log Same as Analog input configuration Totalizer Input Analog Input Al or Pulse Counter DI Source Select the source for the Totalizer from Analog input Math Counter Totalizer Action Disables or enables the Totalizer 80 Math Method Instant e Action Disable gt Decimal 0 m Period Sec Decimal Defines the decimal point for the Totalizer Period Selects second minute or hour used for the Totalizer Unit Defines the unit of totalizing Preset Defines the preset value for the Totalizer Low Cut Defines the Low Cut for the Totalizer For ex If 0 0 is set as Low cut then if source channel Al1 is less than 0 0 then Totalizer value will not go to negative Event Total 5 events are supported for each Math channel Defines the type Set point Log Job1 or Job2 amp Hysteresis Type Select one of options H L HH LL Dev Dev Error Set point Defines the set point trigger of Totalizer value to initiate Jobs and or Log alarms Log Select one of Log Alarm Log Alarm Auto Ack Log Event Job1 Job2 various jobs can be configured 2 jobs for each Totalizer Hysteresis To avo
16. Time Method Instant Speed 1 Sec Dot ow in Math5 you will get Relative humidity in 96 Five events are supported for every Math channel and two jobs are available in every event same as Analog input channel Math channels are virtual channels It contains measured value based on the equations These values can be recorded similar to physically connected Analog inputs and display digital values trends bar graphs etc 76 4 1 3 3 Counter Path ME menu More Config Math Select Type Counter Math A Type Counter DataType 4 Byte Value Range 3 4E 38 3 4E 38 Trigger Enable Method Instant Unit Preset 0 Press directional keys gt at the bottom to select one of the Math channel for the Counter operation Name Defines the name of counter max 18 characters allowed Desc Defines the description for a specific counter on the display Type Select Counter Counter Unit Defines the unit of counter Preset Defines the preset value for the counter Event Defines the type Set point Log Job1 or Job2 amp Hysteresis Type Select one of the options H L HH LL Dev Dev Error 17 Set point Defines the set point trigger of Counter value to initiate Jobs and or Log alarms Log Select one of Log Alarm Log Alarm Auto Ack Log Event Job1 Job2 various jobs can be assigned 2 jobs for each counter Hysteresis To avoid jobs have been activated too often
17. actuated HH High high limit to set up another limit higher than high limit for double warning LL Low low limit to set up another limit lower than low limit for double warning Dev Trigger event on positive deviation of process value The job or alarm is activated when process value is deviated by greater than set point earlier process value For ex Set point Type Dev Value 10 At 10 00 01 Hrs Tag1 40 At 10 00 02 Hrs 1381 51 Then job or alarm is activated 65 Dev Trigger event on negative deviation of process value The job or alarm is activated when process value is deviated by less than set point earlier process value For ex Set point Type Dev Value 10 At 10 00 01 Hrs Tag1 40 At 10 00 02 Hrs 1381 29 Then job or alarm is activated Error On channel error an alarm or job is activated Setpoint To set up the process value for actuating Job1 and or Job Alarm Log Alarm Record alarms Log Alarm Auto Ack Record alarms and acknowledge automatically Log Event Record events Job1 Job2 When an event occurs the task to be performed is called the job A typical example is to trigger an alarm buzzer in event of high temperature Each pen can accept five different type of events or alarms and each event can create two jobs Please note that a job under Event is different from a job by pressing the Operate key The former is actuated by an event and the latter is actuated by manual control no
18. can choose the width of pen This can be shown in the below screen The menu to change the width is shown by the arrow nem 19 60 94 If the User wants to change colour of the pen He she can change by pressing the menu this can be shown in the below screen the arrow points the menu 2004 AER Remark 01 24 40 Select j A Sr Ba JF E AS 1i5ac Dat If the User wants to erase a part of message He she can do by pressing the menu shown in arrow and erase part of the message This is shown in below screen mem SD 19 Ge An ot Remark 01 24 10 19 27 40 N t Mus ia i 01 24 10 19 24 20 55 If the User wants to undo a part of message He she can do by pressing the menu shown in arrow and will undo the part of the message This is shown in below screen 1 Sec Dot i 24 10 19 24 26 If the User wants to delete the written message He she can do by pressing the menu shown in arrow and this will delete the written message The same is shown in below screen jmem SD 36 Remark 9 4 S S ETE E 01 24 10 19127740 01 24 10 19 24 26 If the User wants to save the written message He she can do by pressing the menu shown in arrow below and this will save the written message The same is shown in below screen mem SE 19 31 19 Remark 19 60 01 24 10 01 24 10 19 27 46 01 24 10 19 24 26
19. ew AS 232 Cable Max 247 units can be linked Recorder 47 RS 485 Wiring Y NA nebwork adaptor SMATOA Recorder RS 232 Cable Recorder acabara rs EE Max 247 units can be linker Recorder 2 7 External Memory Card There two types of external storage for the User One is the SD card and other is USB pen Flash Card We have got two slots for inserting USB flash one in the front and other in the rear side If a bigger capacity USB pen flash memory is required and the user may decide to buy it locally SD card slot is in the front side Please check the below figures for more information Touch LCD display 10 modules RS 232 422 485 option Ethernet port bdo 200 USB host Power terminals START STOP standard Power switch option for panel mount RESET standard for portables SD Slot SE USB host 48 Note Toread measured data and events on USB flash memory and SD card Memory it is necessary to install software free basic software or Extensive Data Acquisition software on PC first The power should be turned off while inserting input and output cards It is not recommended to insert input or output cards while the unit is switched on 49 3 BASIC FUNCTIONS OF RECORDERS In this chapter we will be explaining briefly about the functions that are available in the recorder 3 1 Configuration The configuration in the recorder is followin
20. in The cards include Analog Input Al Digital Input DI and Digital Output DO amp AO 118 4 10 1 1 Upgrade Firmware Path ME menu More Config System Information Maintain Maintain The Maintain button is located at left lower side in System Info page It is the button to upgrade the firmware and Calibrate touch screen in paperless recorder elect S Update Core System Upgrade Core System This is to upgrade firmware in paperless recorder Contact factory supplier for latest firmware files Please download firmware file first to USB stick then insert USB stick at USB port at Paperless Recorder Select Update Core System and then click on OK button It may take a few seconds to finish the process Please note that power supply should be not switched off during this upgrade process 119 4 10 1 2 Calibrate Touch Screen Path ME menu More Config System Information Maintain Maintain The Maintain button is located at left lower side in System Info page It is the button to upgrade the firmware and Calibrate touch screen in paperless recorder Touch Calibrate Update Core System Touch Calibrate This is to calibrate the touch screen A symbol appears in the center of the LCD screen Carefully press and briefly hold stylus on the center of the target Repeat this procedure as the target moves around the screen Just touch the screen to complete the screen calibration This procedure h
21. it can set for no reaction Hysteresis value can be defined for the event trigger set point 4 1 3 4 Counter Example 1 Operator wish to know the number of occurrence of an event in a day say pressure switch signal high Digital input1 is used for Pressure switch High signal indicates High pressure Low signal indicates normal pressure Add Remove Type H Log No Action Jobi Inc Counter Counter1 Job2 No Action Timer Type Daily Action Enable Time Hour 23 Min 59 Sec 1 Job1 Log Report Counterl CT Reset Counter Counter 1 78 Reset Counter1 historical data in order to log new data for the next day Archive historical data by pressing the following menu Event Report Select Daily in the Mode If values meet the following conditions paperless recorder will change notation from traditional to scientific a the value is more than 1045 or less than 1 1045 b the value digit length in display exceeds the allowed range Ex Up to 5 digits counter displays value directly Say 0 99999 100000 will be shown as 1E5 that means 5 zero s after 1 4294967295 will be shown as 4 29497E9 etc 4 1 3 5 Totalizer In New generation Recorder Totalizer is a part of Math channel Configuration Path menuj More Config Math Select Type Totalizer 19 Value Range 3 4E 38 3 4E 38 Trigger Enable Method Instant Speed 100ms Dot Totalizer Input AI
22. of the following 100ms Dot 1 Sec Dot 2 Sec Dot 5 Sec Dot 10 Sec Dot 20 Sec Dot 30 Sec Dot 1 Min Dot 2 Min Dot Auto Set Jobs under Events Po action j Job Ttems Target Cancel 62 Type Thermocouple K Type C Unit C Range 200 0 1370 0 Type Select the sensor input type for the Channel a T dommen JE RTD JPT100 Type RTD RTD1 Type Milli Volts Volts Current Unit The engineering unit of input Range Select based on Sensor type 63 ec e Sensor Bl ype Current Unit ma P Range 4 20 Low 120 0 ba High 1000 0 Offset It is offset value to correct the sensor error Gain It is a multiplier to correct the sensor error The correct value the process value x gain offset 64 Events The Event is frequently used for Alarm purpose Event can also be used for digital output DO Timer Totalizer Counter or Report Maximum five events are possible to set for each Analog Input Press Add to add new event Press Remove to remove selected event Remove 1 Type Type H SetPoint 7 6 0 Log Log Alarm Job1 No Action Job2 No Action Hysteresis 0 0 There are various types of H L HH LL Dev Dev Error to be selected for job or Alarm purpose H High limit When the process is over high limit the alarm or job is actuated L Low limit Any the process is lower than low limit the alarm or job is
23. 0 4 0 4 0 4 0 4 0 4 1 0 0 05 0 05 0 05 0 05 0 05 0 05 0 05 0 05 0 05 0 05 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 2 0KY 75Y 3 12MY 3 12MY 3 12MY 3 12MY 3 12MY 3 12MY 3 12MY 3 12MY 3 12MY Digital Input Card DI206 Channels 6 per card Logic Low 5V minimum 0 8V maximum Logic High 3 5V minimum 24V maximum External pull down Resistance 1KO maximum External pull up Resistance 1 5MQ minimum Relay Output Card RO206 Channels 6 per card Contact Form N O amp N C form C Relay Rating 5A 240 VAC life cycles 200 000 for resistive load Analog Output Card AO206 Channels 6 per card Output signal 4 20mA 0 20mA 0 5V 1 5V 0 10V Resolution 16 bits Accuracy 0 05 of Span 0 0025 C Load Resistance 0 500 ohms current 10K ohms minimum voltage Output Regulation 0 01 for full load change Output Setting Time 0 1 second stable to 99 9 Isolation Breakdown Voltage 1500VAC at 50 60Hz for 1 minute Integral Linearity Error 0 005 of Span Temperature Effect 0 0025 of Span C COMM Module IF232 and 1F485 Interface RS 232 1 unit RS 485 or RS 422 up to 247 units Protocol Modbus Protocol RTU mode Address 1 247 Baud Rate 9 6 115 2 Kbits sec Measured data Bits 7 or 8 bits Parity Bit None Even or Odd Stop Bit 1
24. 3 Relay Outputs For Digital Inputs Logic Low 5V minimum 0 8V maximum Logic High 3 5V minimum 24V maximum For Relay Outputs the Contacts are rated 5 Amp 240 VAC RD233 3 relays 3DI Analog Output cards AO206 Each card includes 6 channels They are used for 4 20mA 0 20mA current output 0 5V 1 5V 0 10VDC voltage output AO206 6 AO 6 analog outputs Note1 The IO Cards should not be removed or Inserted to the PR when the Power is ON This should be carried out at Power OFF Condition only Note2 For Thermocouple Inputs 1 hour inputs warm up is neccessary for first initial set up 1 4 Communication The standard communication interface is Ethernet with protocol IEEE 802 3 10 100 BaseT other options are RS 232 RS 422 RS 485 1 5 External Storage media We have got two types External storage Media SD card and USB for the recorder If the recorder is used with 6 channel inputs an easy chart to show the maximum days SD card 16GB 32GB Log speed 1 second 15808 days 31616 days 10 seconds 158032 days 316064 days 120 seconds 1896304 days 3792608 days The above is an approximation Each record of data uses 2 bytes or 4 bytes of memory For ex Selected data size 2 bytes If the Log Speed the recording speed of measured data is set to the fastest speed at 1 second per data then for a six channels 16GB SD Card will last approximately 15808 days 16GB 2 bytes x 24 hours x 60 minutes x
25. 4 0 855 6 F 2321 41 151 411123 8 OF 605 8 271 8 180 8 9F 1314 51189 51769 7 F 2489 0 951 0 1695 7 F 2219 641026 4 1641 7 OF 2020 8 1225 3 1635 5 9F 1353 9 960 1 1163 2 F 5 01 OL PM 5 01 01 PM 5 01 01 PM 5 01 01 PM 5 01 01 PM 5 01 01 PM 5 01 01 PM 5 01 01 PM 5 01 01 PM 5 01 01 PM 5 01 01 PM 5 01 01 PM 5 01 01 PM 5 01 01 PM 5 01 01 PM 5 01 01 PM 4 4 Clock Path ME menu More Config Clock Clock Date Style mm dd yy Date Time Date 2 17 13 Year 13 Month 2 Day 17 wa 17 06 54 Hour 17 Sect 54 Summer Time Type Disable From 4 1 02 00 Fig Clock configuration page in Paperless Recorder 94 Date Style Selects either month date year or date month year Date Time Set up the local time Use directional keys Up Down to select the column press Enter soft button to change the clock data Then press on Apply Time Soft button to apply it to the recorder Summer time In some countries of North America and Europe clocks are adjusted forward one hour near the start of spring and are adjusted backward in autumn for energy saving purpose because of change in day light conditions Summer time set provision is available in paperless recorder In Summer time Select Type Enable and then set Start Month Day Hour Min and End Month Day Hour Min details 4 5 Communication Communication TP User Define IP Address 192 168 0 111 a Subnet
26. 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 EN61000 4 8 EN61000 4 11 27 2 Installation and wiring 2 1 Unpacking If any damage is found while unpacking the user should contact the local representative at once It is suggested that the special packaging is retained for possible future requirement 2 2 Installation A Remove stains from this equipment using a soft dry cloth Don t use harsh chemicals volatile solvent such as thinner or strong detergents to clean the equipment in order to avoid deformation The recorder is designed for indoor use and not in any hazardous area It should be kept away from shock vibration and electromagnetic fields such as variable frequency drives motors and transformers It is intended to operate under the following environment Pollution Degree Level II IEC1010 1 EN61010 1 Temperature 0 50 C Humidity 20 90 RH non condensing Power 90 250 VAC 50 60 Hz or 11 36VDC Altitude 2000M maximum 28 2 3 Panel mounting style PR10 Front Side 144 5 67 215 22 kE 0 880 90 Panel Cut Out Dimensions 5 40 000 Panel cut out dimensions PR20 Front Side 30 Right Side MAREE eijelele elele e 2 2 2 sls 21 5 22 0 88 0 90 Max 7 0 0 27 Panel Cut Out Dimensions Panel cut out dimensions 31 PR30 Front Side Right Side Sit 170 19 4 19 9 2 T 32 Panel Cut Out Dimensions 43
27. 60 seconds x 6 Channels The following formula is to calculate how many days the USB disk could do saving before it is full The days The capacity of SD card memory x Log Speed 2 x no of hours per day x 60 x 60 x Number of channels If the User is using USB to store data To avoid losing recorded data while transferring to PC it is necessary to insert USB memory back again into the recorder soon after loading recorded data onto PC 1 6 Smart Mechanism The recorded data is stored in the manufacturer s special binary format lt is not possible to manipulate or modify the recorded data This feature fully guarantees the security of the data Front View Touch LCD display RESET SD Slot 15 USB host Rear View 10 modules RS 232 422 485 option Ethernet port standard e f 200 USB host Power terminals standard Power switch option for panel mount standard for portables 1 7 Ordering codes and accessories 1 7 1 PR 10 Ordering code PR1003 3 Analog Inputs 1 2 3 4 56 78 1 Other Inputs and Outputs 0 none 6 3relays 3 DI PR1006 6 Analog Inputs 1 Other Inputs and Outputs 0 none 1 6relays 3 6DI 6 3relays 3 DI 7 6relays 6 DI 2 Power A 90 250 VAC 50 60 Hz D 11 36 VDC 3 Communication 0 standard Ethernet interface 1 Ethernet RS 232 2 Ethernet RS 422 485 4 Firmware 0 Standard Version 1 Plus Version 1 with ext
28. 61010 1 UL 61010C 1 CSA C22 2 No 24 93 The protection provided by the recorder may be impaired if it is used in a manner inconsistent with its intended purpose Or in an environment that exceeds the specifications of the recorder Brainchild Electronic Co Ltd is not liable for customer s failure to comply with these requirements Safety Symbols The following symbols may be seen on the user manual or recorder labeling IN Caution Protective Earth m DC Supply Safety Notes and Precautions 1 The protective earth terminal should be connected first before any other connection is made To avoid making the recorder dangerous under fault conditions any interruption of the protective Earth conductor inside or outside the recorder is prohibited Even in the case of a portable unit the protective earth terminal must remain connected if the recorder is connected to any hazardous voltage 2 Keep signal and supply voltage wiring separated from one another If this is impractical use shielded cables for signal wiring Double insulation should be used for signal wiring when the recorder is being used with hazardous voltage 3 Do not use the recorder where there is high vibration or high magnetic field this could cause damage or error of measurement 4 All maintenance or repairs should be carried out with power disconnected to avoid personal injury or damage to the unit 5 In areas with conductive pollution adequate ven
29. HIRD PARTY INTERFACES ee eere rene nennen nennen 52 3 4 INFORMATION ACCESEBILITY THROUGH WEB 1eee eese eren enne 52 3 5 HANDWRITING MESSAGES ON TREND SCREENS 53 3 6 CUSTOM EDITTED DISPLAY SCREENS SE 57 3 7 ANALOG INPUT LOG SPEED FLEXIBILITY dada 58 SEM Dcunt nz D sp 58 3 9 SYSTEM CLOCK SYNCHRONIZATION VIA INTERNET 58 3 10 INCREASED SECURITY IN PASSWORD CONFIGURATION 58 3 11 AUTO OUTPUT TO ng 58 Sle ETERNAL CHANNELS EE 58 3 13 AUCH E 58 3 14 FDA 21 CER PAR 1 dio 58 4 CONFIGURATION asii 59 AM E e ke 60 4 1 1 ANADO MOUT ca 60 41 2 DONANDO EE 67 ACS Mahone EE 69 414 O 83 415 Didius OPUS 84 41 5 a 84 e Lee sicat E CE RA Na RT E O e 85 A2 DISPLAY 88 4 2 1 EE 90 a A 91 4d CROCK A weeuucevuceureeueeusceeencecusecuccescueucs 94 AS GOMMUNIGATION pe 95 4 5 1 CONNECHONS Jerri aaa 98 450 EIERE 99 4 5 3 Modbus RTU Master Exame 100 4 5 4 Modbus ATU Master Examplez e 44566604 103 4 5 5 Modbus RTU Slaves Example NRN 105 46 INSTRUMENT ad 107 dlc 108 4 7 1 NO 108 re e EEE OO E O mm 109 A 110 49 AUTO OUTPUT oic eee ensues eee 110 4 9 1 BE te EAEE E E RR A AE A 111 Ade INCIWON PIS 113 49 33 PARACAISIOA Cal dald EE 115 ZO o
30. Input 1 Analog Input 2 Analog Input 3 Analog Input 4 Analog Input 5 Analog Input 6 Analog Input Analog Input 8 Slave ID 3 Low Limit 0 Fig External 10 modules Register table 100 High Limit 4095 4095 4095 4095 4095 4095 4095 Master Configuration RS232 485 _ Protocol Modbus Master Address 1 Baud Rate 38400 Data Format No 8 1 Slave Configuration Connections GORE chapas Name Connecti gi Serial 101 Commands 4 j2 3 4 Action Enable To Channel o First Ext1 Last Ext8 From Device Register Type Input Data Type Int16 Connection Connecti Commands To Channel First Ext9 Last Ext16 From Device Register Type Input Start Address 2 Data Type Int16 Connection Connect 102 4 5 4 Modbus RTU Master Example2 Master Paperless Recorder Slave PID Controller Master ID 1 Paperless Recorder i Contr E oller Register Parameter Parameter Range Default Data Address Notation Description Value type cem eam n Set point value for TUN m s 10900 em E Fig External PID Controller Register table 103 Master Configuration Serial R8232 485 Protocol Modbus Master Address 1 Baud R ate 9600 Data Format No 8 1 Slave Configuration Connections Act
31. PR series User Manual BrainChild UMPRO1A 1st Edition 12 2014 1 TABLE OF CONTENTS GENERAL DESCRIPTION 1 11 eene eren nnn RRE KEREN RER nnns 8 T UNIQUE FEATURES OF RECORDER GO nere piae a ERE o HRS EE oaa Sis o EUER ERR VERO SII VERE ART VER ERM 8 1 2 COMPARISON OF PR SERIES RECORDERS KEE KEE KEE KEE KEE KEE nnne nnn 11 1 3 EXPANDABLE INPUT AND OUTPUT CARDS eere ne enne nnne nnn nnn nnn hann nnn KEREN 12 1 4 COMMUNICATION p 14 1 5 EXFERNAL STORAGE MEDIA eiat ratu ee EE nya Ea pe Se px Euer Ee a epa Ea EE anotadas 14 1 0 SMART MECHANISM EE 15 1 7 ORDERING CODES AND ACCESSORIES 16 K PR 10 Ordering EIERE 16 14 2 EIERE 18 LAS EE EIERE 20 ted ee 22 WE e eeh e 23 INSTALLATION AND WIRING eere nennen nnn nnn nnn 20 CN DN ET e 28 Z2 gt INSTALLATION caian 28 2 9 PANEL MOUNTING STYLE cueca serenata loable rieles EU 29 24 SETUPINPUT AND OUTPUT ee ee 35 2 9 WIRING OFTHECARDS id 40 26 RS 232 RS 422 RS 485 WIRING E 47 2 7 EXTERNAL NEMEI 48 BASIC FUNCTIONS OF RECORDERS 1 nennen nnn nnn 50 31 CONFIGURATION Me M 50 3 2 STANDARD AND PLUS VERSION OF FIRMWARE eee nennen nennen nnnm nnn nnn nnn 50 3 3 COMMUNICATION WITH T
32. Y U 0 00385 328 1562 24 PT100 U 0 00385 PT200 U 0 00385 PT500 U 0 00385 PT1000 U 0 00385 PT50 U 0 00391 PT100 U 0 00391 JPT50 U 0 003916 JPT100 U 0 003961 JPT200 U 0 003916 JPT500 U 0 003916 JPT1000 U 0 003916 Cus0 U 0 00426 Cu100 U 0 00426 Cus0 U 0 00428 Cu100 U 0 00428 Ni100 U 0 00617 Ni200 U 0 00617 Ni500 U 0 00617 Ni1000 U 0 00617 Cu10 U 0 00427 20mA 60mV 200mV 1V 2V 6V 20V 50V 0 4 2V 1 5V 200 850 328 1562 E 200 850 328 1562 E 200 850 328 1562 d 200 350 328 662 E 200 850 328 1562 E 200 850 328 1562 E 200 600 328 1112 EF 200 600 328 1112 EF 200 600 328 1112 EF 200 600 328 1112 EF 200 350 328 662 E 50 200 58 392 d 50 200 58 392 d 180 200 292 392 E 180 200 292 392 E 60 180 76 356 d 60 180 76 356 d 60 180 76 356 d 60 180 76 356 d 200 260 328 500 EF 26 26mA 122 122mV 243 243mV 1 58 1 58V 3 16 3 16V 6 32 6 32V 25 3 25 3V 50 6 50 6V 3 16 3 16V 6 32 6 32V 25 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4 0 4
33. ale EIERE 182 S35 O gt ene mm mice eee A 183 53 6 A ae e e I a M PL a Te DC uca 184 e EIERE 185 53 0 El 187 A E 188 5 310 MW a 190 S ODOC meme mrt ce A ott Cute Coto CE 192 TA Gre lets eee M MI M M M eu ee ees 194 AAA ES A Rut E E utet ta utut utat Cotta 194 o 3904 FMa Da wii eee a AS 195 Doll ele ele 196 lt A EE 197 Od FOON DO tut t tnt eL EL eL ctu etu ctt Lu LL CCCo CL cL CLE 200 5 949 Enhanced Objects 4k A 259 9 39 19 Gla piles Asie ls 287 Sus HOV OI ACTO 8 295 S32 OO IO 306 22 e oo 306 5 3 28 Build amp Offline Simulation cooocooncconccoccconicncocnconcconccanoonncconcnannonccanenanes 307 A ese PP o Pe Ue E eo 308 5 325 Build amp DOWNIO AM ana 308 626 OWN 308 oo iis Ee F211 ER ETE UOS 310 6 WEBSERVER t TEE TT 311 DCK REQUIREMENTS xoci iea a A AE E 311 6 1 1 EEEN EINE APA eee Ee 311 61 2 Operaurg SMN 311 6 1 9 ene UN E 311 6 1 4 IP Address Requirements esee 312 6 2 HOW TO CONFIGURE WEB SERVER SETTINGS 312 6 2 1 How to Configure Static IP Address 313 6 2 2 Howto Enable Web Genver esses nnns 314 6 3 HowTo View RECORDER DATA IN PC VIA WEBSERVER eere nen 315 Safety This recorder is compliant with the requirements of EN
34. ct Logic Level and press Enter key Logic Level Events Maximum 2 events are supported for every digital Input channel Maximum two jobs can be configured for each event Note Events will not appear if Logic Level selected as Pulse Counter Add Press Add to add events to the Digital Input Remove Press Remove to remove events from the Digital Input Type Select Low L or High H Job1 Job2 To configure Job select Job1 Press on Enter button It will show list of all the jobs select the required Job Note Number of digital inputs shown at DI screen depends on number of Digital input cards inserted in the paperless recorder Sample applications of Digital input After pressing a Start switch at site latch ON Digital Ouput1 After pressing a Pause switch at site latch Off Digital Output1 Start Timer Stop Timer Reset Totalizer Reset Counter Reset MaxMinAve values of all the channels etc It is possible to display Digital input status via status bar on any page in the paperless recorder If digital input is not available it shows as Low Presence of digital input Shall be shown as High To configure status bar refer section Display 68 Realtime Lb lt gt D Data O O 12 04 14 4 12 04 14 12 04 14 2041149 taB iA oe 1204 14 30 46 0 32 26 9 34 06 0 35 46 g 37 25 39 06 0 40 46 Dn DIS Low Low Status Bar Digital Input Status Digital Input stat
35. ed via internet and Summer Saving Time can be defined The detailed settings related information can be found in Chapter 4 Configuration Section 4 4 3 10 Increased Security in Password configuration The password can be configured as normal and CFR 21 For normal there is only one password defined but for CFR 21 three 9 levels of password definition The related settings information can be found in Chapter 4 Configuration Section 4 7 3 11 Auto Output to Printer The daily or shift reports data can be printed automatically by the Printer The related settings information can be found in Chapter 4 Configuration Section 4 9 3 12 External Channels Besides Al and DI inputs the Recorders can accept inputs through communication MODBUS PR10 PR20 PR30 can work External Channels maximum up to 24 48 and 96 respectively The related settings information can be found in Chapter 4 Configuration Section 4 1 6 3 13 Batch Using this function the recorded data can be stored in batches as per shift So that it will easy for the production personnel for quality and quantity management 3 14 FDA 21 CFR PART 11 This feature is compiled with U S Food and Drug Administration with human health concern When this feature is enabled the recorded data cannot be manipulated 98 4 CONFIGURATION Press zs Menu then More soft button to enter the Config Configuration mode A vertical list appears with a provision to con
36. elps to locate pointer via touch screen and properly select the objects during operation of the recorder jrBiully press and briefly hold stelis op the center or the target Repeat as the target moves afound the screen 120 4 11 Batch Control This feature is to store data in different folder for every batch and archive data later with reference to a batch Path menu More Config Instrument Select Batch Control and press Enter key Select Enable Press Ok Language English ecurit dc SE dEl Ss gt SR Tool Bar AutoHide Disable d Brightness 4 Screen Saver Disable Storage Internal Flash En Page Allow download via ethernet Enable Press Back Please dump data before batch mode is enabled or it will be cleared 121 The Batch setting of instrument has been changed It will take effect after next power off and on Press OK then press Home Soft key to save these settings After Power ON Then in the Menu Batch soft key will be shown as below gt Batchi 1 Pagel sch Imem SD P10 12 91 35 99 12 04 14 Realtime ke 1 Sec Dot Status Config History Event Batch EP 12 04 14 12 04 14 12 04 14 12 04 14 35 53 0 07 33 10 09 13 10 10 53 10 12 33 More ShutDown Note Batch soft key will appear only after Batch Control enabled as explained above Press on Batch and it shows the followi
37. event necessary Note Please refer section Jobs for full details about various jobs available Hysteresis To avoid it been activated too often the Log Alarm or relay can set for no reaction Hysteresis value can be defined for the event trigger set point Example1 If temperature is increased to more than 120 C log alarm and switch on digital output1 When temperature is decreased to less than 80 C log the alarm and switch off the digital output1 Setting of events for the analog input in the channel configuration is as follows 66 Type H Type L SetPoint 120 0 SetPoint 80 0 Log Log Alarm Log Log Alarm Jobi DO Latch Op DO Jobi DO Latch Off DO1 Job No Action Job No Action Hysteresis 0 0 Hysteresis 0 0 4 1 2 Digital Input Path menu Contig D After entering the Configuration mode in the Channel select DI then Press the Enter soft button to get into Digital Input Channel configuration page nea Name DIi lt Twype Logic Level Events Add A Remove Name Define the name for the Digital Input Channel Max 18 characters allowed for the name Description Define detail description for the channel Type Logic Level Logic Level This selection activates digital logic which is either one or zero with low frequency which is less than 1Hz Pulse Counter On This selection we can feed high speed inputs high Frequency up to 100Hz 6 Sele
38. figure Channel Tools Message Display Instrument Security Auto Output Demo and system Information Meanwhile the following soft buttons also appear Save Load Default and Home T emi su Configuration 340 990 Configuration Channel External Display Timer Clock Communication Instrument Password 4064048 Demo Disable Auto Output System Information Calibrate Default Soft buttons Enter key _ Up directional key Y Down directional key A Various options available to enter into configuration mode Home key Option 1 Select the mode by pressing up down directional keys then press Enter key Option 2 Select the required mode directly with a touch then press Enter key Option 3 Select the required mode and then press two times quickly using Touch it is same as double click from mouse 99 Save Save configuration from recorder to USB Stick or SD Card To read the configuration from USB Stick for the first time or any time configuration has been changed it is important to press Save soft button to save configuration changes to USB Stick or SD Card beforehand Load Load configuration from storage media USB stick or SD Card to recorder Default If the configuration is set incorrectly Default is a useful key to recall the default settings on the analog input card inserted into rear expansion slot Home Goto home page 4 1 Channel Path ME menu Mo
39. g Inputs PR3036 36 Analog Inputs PR3042 42 Analog Inputs PR3048 48 Analog Inputs 1 Relay Outputs 0 none 6 Relays 12 Relays 18 Relays 24 Relays SS A MN 2 Digital Inputs 0 none 1 6 Channels 2 12 Channels 3 18 Channels 3 Analog Outputs 0 none 1 6 Channels 4 Power A 90 250 VAC 50 60 Hz D 11 36 VDC 5 Communication 0 standard Ethernet interface 1 Ethernet RS 232 2 Ethernet RS 422 485 6 Firmware 0 Standard Version 1 Plus Version 1 with extra mathematics external channels batch amp FDA21 CFR part 11 2 Plus Version 2 with editable custom display and software Panel Studio to be supplied 3 Plus Version 3 including Plus version 1 2 above 20 7 PC Software 1 Free Basic Software of Historical Viewer and Configuration 2 Extensive software Data Acquisition Studio Real Time Viewer Historical Viewer Configuration 8 Mounting types Power Cord amp Switch panel mount no power cord no power switch panel mount no power cord power switch portable UL CSA power cord power switch portable VDE power cord power switch portable SAA power cord power switch portable BS power cord power switch portable GB power cord power switch NM BWN FP CH 9 amp 10 Special options OO none 01 16G SD card 02 32G SD card 21 1 7 4 Accessories Part no Descriptions AI203 AI206 3 6 channel analog input card TC RTD mA V mV RO206
40. g a tree type layout which is easy for operation for the users to go the different sub menus easily and not miss any setting Configuration eh VW Beer eebe Configuration Channel External Display Timer Clock Communication Instrument Password 40404 Demo Disable Auto Output System Information Calibrate Default 3 2 Standard and Plus Version of Firmware The standard version of firmware will be having only Input configuration and does not include Math External channels Custom Edited Display Batch and FDA CFR part11 functions While the plus version included all the above 50 Math lt includes Math Counter 4 Totalizer Math Mathi 91 3 3 Communication with Third Party Interfaces The flexibility that Recorder can communicate with Third party Interfaces on Protocols Modbus TCP IP or Serial as a Master or Slave The detailed settings related information can be found in Chapter 4 Configuration Section 4 5 3 4 Information Accesebility through WEB Web Server The Recorder Trend and Digital data can be viewed in any place of world as we have got Web Server connectivity For this the Recorder should be connected to Internet with a fixed IP provided by Internet Service provider Free Chinese Lessons Oni X mitsubishi series plc con X C 192 168 0 246 Menu 11 07 14 11 07 14 11 07 14 13 45 39 13 47 19 13 48 59 Email Web Viewer Realtime
41. ghtness and 6 is for highest possible brightness Screensaver To prolong the life of the LCD display it is suggested to set the display turn off time in 1 10 20 30 40 50 or 60 minutes after the user operates the recorder It was initially set 10 minutes for Screensaver from the factory The recorder continues to record data while it is in the screen saving mode The display turns on again by touch on the LCD screen Storage Select internal flash memory or SD card Custom page Allow download via Ethernet Enable disable 4 7 Security 4 7 1 Normal Path ME menu More Config select Instrument then press Enter Select Security Normal If the normal security is selected for different users it needs just to key in a common password in maximum 18 characters Once the password has been entered the user needs to key in the password whenever Config Dump Clear or Operate soft keys are required These keys enable the user to do configuration dump data clear data or manually operate the job For easy access Config Dump Clear or Operate soft keys the user may ignore the password How to enter simple password menuj More Config select Password press Enter then key in the password 108 4 7 2 CFR 21 If the higher security CFR 21 is selected it is required to operate the recorder in more restricted rules which are complied with FDA 21 CFR Part 11 It has time limit during operation If hands are off fr
42. gives a message Saving data and updates batch data in the internal memory of the paperless recorder 124 4 11 1 1 Batch Example 1 Operator wants to start a batch every day at 8 00 hrs and stop the batch at 12 00 hrs Configuration Timer1 Type Daily Action Enable Time Hour 8 Min 0 Sec 1 Job1 Start Job2 No Action Timer2 Type Daily Action Enable Time Hour 12 Min 0 Sec 1 Job1 Pause Job2 No Action How to view batch data in Recorder Press on ME menu History Page1 Press Search select required Batch and press Ok Batch details including lot number can be archived by pressing soft key Batch 125
43. he other items The item Events can be added to do further control 4 Figure 2 15 Al206 35 Relay Output card RO206 6 relay alarm card The relay output card includes 6 relays rated 5 Amp 240 VAC Plug the card into rear slot and power on The recorder will automatically detect the card and then display the output type and its source of a specific slot in System Info mode whilst doing the configuration To set up the relay output card please press menu and then Config button to get into the configuration window In the configuration window press up down and enter key to select DO and get into DO setting window In the DO setting window the setup steps are similar to Al The item Reverse is to reverse the output status 36 Digital Input card DI206 This card includes 6 channels of event 1 2 3 4 5 6 As above plug the card into rear slot and power on The recorder will automatically detect it and then display the input type and its source of a specific slot in System Info mode whilst doing the configuration To set up the digital input card please press menu and then Config button to get into the configuration window In the configuration window press up down and enter key to select DI and get into DI setting window In the DI setting window the setup steps are similar to Al The item Type is to decide for this channel to input logic level or Pulse Counter If you select Pulse Counter the i
44. hen the recorder logs using the maximum or minimum of the Ten measured data values Sampling Logging historical trend Display real time Instant 100mS the last of 10 measured data the last of 10 measured data Averaged 100mS the average of 10 measured data the last of 10 measured data Maximum 100mS the maximum of 10 measured data the last of 10 measured data Minimum 100mS the minimum of 10 measured data the last of 10 measured data Press Home key to return to real time display all configurations will be memorized The Digital output DO card with relay can be set in Job1 Job2 It can be traced in System Info mode after installed into the Slot 4 2 Display Path menu More Config Display Select Display and press Enter Soft button to get into Display mode configuration page 000 PR20 PR30 Display pages 18 20 13 Pens Page 6 16 0 88 TL ver 00002 Display Pagel Name Pagel Mode Trend Speed 1 Sec Dot Direction Horizontal Background Black Pen 1 Channel AI1 Color Blue Width 1 Range Low 120 0 High 800 0 2 Channel Math5 Name Defines the name of the display page Mode Defines the default method of displaying data for the page Options are Trend Bar Digital Mix and Disable modes Speed This is display speed Available options are 100 msec dot 1 Sec dot 2 Sec dot 5 Sec dot 10 Sec dot 20 Sec dot 30 Sec dot 1 min dot 5 min d
45. ial characters Press on Caps to select Capital letters Press soft key OK after entering channel name Desc The description about a specific channel on the display Type Option available to enable or disable the channel from selection Filter It is to reduce the noise of input signal before sampling It is possible to select range from 1 to 16 sec It is a soft filter available to reduce fast variation of analog inputs It gives a moving average value For ex If filter value is set as 5 sec for AI1 it means all the samples collected in the last 5 sec shall be averaged and value is available to record as per Log method Log Data Type 2 byte 2 byte range 32767 to 32767 Trigger Two options are available 61 a Disable Select disable while the recording of a specific channel is not required at this time b Enable Select Enable while the recording of a specific channel is required at this time Method This is method of logging measured data Select the column and press enter and then choose the Log method of Instant Average Minimum or Maximum data Instant logging in the last measured data at the sampling interval Average logging in averaged measured data at the sampling interval Minimum logging in minimum measured data at the sampling interval Maximum logging in maximum measured data at the sampling interval Speed It is the logging speed recording speed of measured data Select Log Speed column then choose one
46. id jobs have been activated too often it can set for no reaction Hysteresis value can be defined for the event trigger set point 81 4 1 3 6 Totalizer Example 1 Water flow rate is in M Sec Operator want to know about total water discharged and want this information daily weekly and monthly reports Name otalizer 1 Desc Type Totalizer Log DataType 4 Byte Value Range 34E 38 3 4E 38 Method Instant Speed 1 Sec Dot Timer Type Daily En Action Enable T ime 0615 Repini Teta Job2 Reset Totalizer_Totalizer1 Reset Totalizer1 historical data in order to log new data for the next day Archive historical data by pressing the following Path menu Event Report Select Daily in the Mode to see reports on day basis to navigate for other day press on Left and right arrows below the Mode button Select Weekly in the Mode to see weekly reports and Monthly on the Mode to see Monthly reports 82 4 1 4 Analog Output After entering the Configuration in the Channel select AO then Press the Enter soft mem 2170 2 button to get into Analog Output Channel configuration page Type Current Output 4 20mA Desc Define detail description for the channel name Type Current Voltage Output Select either disable 0 to 20 ma 4 20 mA 0 5V 1 5V 0 10VDC Expression This is similar to Math channel 83 4 1 5 Digital Output memi 0414021 81 0247 415 Reverse
47. ion Enable To Channel First Ext1 rari Device Register Type Input d Start Address 129 d Data Type Inti6 Connection Connecti 104 External Name Ext1 Desc Log DataType 2 Byte Value Range 32768 32 67 Trigger by Time Method Instant Speed 1 Sec Dot Range Low 3276 8 Scale Unit Low 32768 High 32767 4 5 5 Modbus RTU Slave Example Master PC Modbus RTU OPC Server Slaves Paperless Recorders 2 nos each with 6 channel Analog inputs Master ID 1 Paperless Recorder Paperless Recorder Slave ID 2 Slave ID 3 105 1 Input Register Parameter Table Address Notation Parameter Scale Scale Notes High AI1PV AI1 process value ja 1 AH2PV AZ process value 1 AI3PV LAI process value 1 ALAPY AISPV AIS process valle AIOPV AIG process value a AI7PV AI process value a 2 I AR The scale high low value are define in the following table for Conditions DP 0 DP 1 DP 2 Scale low 19999 1999 9 199 99 Scale high 45536 4553 6 455 36 Fig Paperless Recorder Slave Register table and Scaling information Serial De A E THEE Slave 106 4 6 Instrument Kess English Security Mode Normal Batch Control Enable z Volume 1 Tool Bar Brightness 4 Screen Saver Disable E Storage Internal Flash E Custom Page Allow download via etherne
48. lect Target say from one of DO 110 DO 6 The relay is latched when it is activated DO Latch Off Set digital output relay off and then select Target say from one of DO 110 DO 6 The relay is latched when it is activated 85 DO Process Set digital output relay on for process high or low and then select Target Say from 1 of DO 1 to DO 6 The relay is not going to be latched when it is activated Enable Timer Start the timer and then select Target timers Disable Timer Stop the timer and then select Target from Timers Preset Totalizer set a preset value to the target Totalizer Reset Totalizer Reset Totalizer into zero and then select Target Totalizer or All totalizers Enable Totalizer Start the Totalizer then select Target Totalizer or All totalizers Disable Totalizer Stop the Totalizer then select Target Totalizer or All totalizers Preset Counter set a preset value to the target counter Reset Counter Resets the counter into zero and then select Target counter or All counters Inc Counter Increase 1 to the counter and then select Target counter or All counters Dec Counter Decrease 1 from the counter and then select Target counter or All counters Log Report Make the report for Counter Totalizer Analog inputs Min Max Avg Math Min Max Avg All Counters All Totalizers All Channels Min Max Avg Choose this column and then the report will be presented as details described in section Reports Reset Mi
49. nMaxAve In Report function after logging the MinMaxAve data of Al and Math channels for one day for example then reset historical data in order to logging new data for the next day It is also possible to reset MinMaxAve for All Channels at one step Print If Printer is connected to Paperless Recorder via USB port or Ethernet then the following print jobs can be triggered from the events Print Historical data Print Event List Print Report List Print Snapshot 86 The time period and internal depends on default configuration available at ME menu More Config Auto Output Configuration ah Configuration Channel Save Load External Display Timer Clock Communication Instrument Demo Disable System Information Calibrate Auto Output Setup Printer Historical Data Period Last Hours Hours 1 Interval 1 Sec Report Data Mode List Sp 14 45 18 99 5 11 07 44 Note Please refer section Auto Output for more details about options available 87 Note Inthe mode the sampling rate of the recorder is fixed at 100 milli seconds by the hardware i e 10 samples are collected per second If the logging speed is set at 1 second in Instant mode the recorder logs using the last of ten measured data values For the same speed in Average mode the recorder logs using the average of the Ten measured data values For the same speed in the Maximum or Minimum mode t
50. ng screen 122 Operator can enter maximum three comments for any batch In the menu More Config select Batch press Enter key Channel m Communication Instrument Password HOE Demo Enable Auto Output System Information It will show the Batch control settings as shown below 123 Auto Increment Enable Jobs Start No Action stop No Action Name Enter Batch name Maximum 18 characters are allowed By default it s Batch1 Lot Number Enter the Lot number If Auto increment is enabled then Lot numbers will be incremented automatically by the recorder say Batch1 1 Batch1 2 Batch1 3 etc during every start of a new batch Jobs Two events Start Stop are available Start Start means Jobs that should be done during start of a new batch Stop Stop means Jobs that should be done during stop of a batch Note When batch control is enabled then recorder will be in Pause mode by default initially and it requires Starting of the recorder from the Menu by pressing at ME menu More than Start When recorder is not logging any data Pause status shall be shown in the Top right area of the recorder as shown below How to do the batch control Press on gt Menu More then Start Batch number will be shown in the recorder Top area Mem 36 99 Batchi 1 12 04 14 10 03 33 1 lt To Stop this batch press on Menu More then Pause It
51. o a oe EE 116 AO gt dL vs APN A nani er er ne ree 117 4 10 SYSTEM INFO Sut aaa 118 4 11 BATCH eent e 121 4 12 CALIBRATE TERRE TET 129 5 PC BASED SOFTWARE 1 eere een nennen nnne nnn nnnm ans 133 5 1 FREE BASIC SOFTWARE i5iieiibu Es EaE o EER EUER PaL oou PER EE CURS EUER PEE RARE ER E npe ninini aia EE lar ape EEG Een 133 5 1 1 See E 133 een Ne lee AAPP 133 en Pe ON AA o A dM REM d NM Nn d qM 133 A le oc AAPP 137 5 2 DATA ACQUISITION STUDIO SOFTWARE ecce eere ee nennen nnne nnn nnn nnnm nnn 140 5 2 1 RedqulrementS ee 140 522 perang Stma 140 E MEMEE LE 141 5 2 4 Howto configure Communication Bank 141 5 2 5 Howto configure Recorder ccooccccoccccnccccncccnnnccononcnnnnnnnnnnonannnnnnnonnnnonannonaninnnos 145 SLO Ree 836 145 A 145 5 2 8 Removable E TE 149 IAS eee 153 5 2 10 How to view Historical data 164 5 2 11 How to view Real time data in gt 171 3212 ue ei ele EE 172 5 2 13 Ethernet 2 0 0 ccc cccceccecceeceeceeceeseeeaeeseeseecsecaeeaeeseeseeseeeaeeseeseeseesaeseeeseeseesaees 174 5 2 14 Serial LEE EE THEN 177 5 2 15 View Real time data from Multiple Recorders 177 5 3 EREECHEN 178 5 3 1 NEE 179 5392 SONWANE Instala a 180 DOES 181 534 Gre
52. of two leads Based on C measurement temperature for PT100 Burn out Current 10uA Common Mode Rejection Ratio CMRR 120dB Normal Mode Rejection Ratio NMRR 55dB Isolation Breakdown Voltage between channels 1500VAC min Sensor Break Detection Sensor opened for TC RTD and mV inputs below 1 mA for 4 20mA input below 0 25V for 1 5V inputs unavailable for other inputs Sensor Break Responding Time Within 1 seconds for TC RTD and mV inputs 0 1 second for 4 20 mA and 1 5V inputs Characteristics Type Range Accuracy Input at 25 Impedance J 120 1000 1 3 12MY 184 1832 F K 200 1370 1 C 3 12MY 328 2498 T 250 400 1 3 12MY 418 752 E 100 900 1 3 12MY 148 1652 B 0 1820 2 3 12MY 32 3308 200 1820 amp R 0 1768 2 3 12MY 32 3214 F S 0 1768 2 3 12MY 32 3214 F N 250 1300 1 3 12MY 418 2372 L 200 900 1 3 12MY 328 1652 U 200 6008 1 3 12MY 328 1112 P 0 1395 1 3 12MY 32 2543 W5 0 23156 1 3 12MY 32 41998 W3 0 23156 1 3 12MY 32 4199 F LR 200 800 1 3 12MY 328 1472 A1 0 2500 1 3 12MY 32 4532 d A2 0 1800 1 3 12MY 32 3272 A3 0 1800 416 3 12MY 32 3272 F M 200 100 amp 1 3 12MY 328 212 PT50 200 850 0 4 2 0K
53. olute of x x The closest integral number to x The bigger value between x and y 1 x tan x 1 tan x Sin x Cos gt Tan gt Remainder of x y x 73 4 1 3 2 Math Eample 1 Relative Humidity PR20 Math application How to Calculate Relative Humidity Theory Requirement Two Analog Inputs Type RTD Al1 To measure dry bulb temperature Al2 To measure wet bulb temperature First calculate the saturation vapor pressure E for both the dry bulb Td and wet bulb Tw temperatures using the following equations Ew 0 61078 EXP 17 269 Tw Tw 237 3 Td Tw Ed 0 61078 EXP 17 269 Td Td 237 3 Td Tw In the above equations the temperatures units are Celsius and the saturation vapor pressure units are millibars The function EXP is the exponential and not raising something to an exponent Then calculate actual vapor pressure Ea using the following equation Ea Ew 0 63 Td Tw Relative Humidity is then calculated using the following equation RH Ea Ed 100 The units of relative humidity are in percent Here is an example of the using the equations Assume that your dry bulb temperature Td 40 C and your wet bulb temperature Tw 30 C Ew 0 61078 EXP 17 269 Tw Tw 237 3 Td Tw Ew 0 61078 EXP 17 269 30 30 237 3 40 30 Ew 42 4262 millibars Ed 0 61078 EXP 17 269 Td Td 237 3 Td Tw Ed 0 61078 EXP 17 269 40 40 237 3 40 30 Ed 73 7416 millibars
54. om keys in predefined set time which can be selected between 1 to 20 minutes using LogOut function the user needs to key in password again It also offers audit trail function to record the user the timing and what type work he was doing on the recorder before Incorrect password and unauthorized operation will be recorded into the event list as well In ME menu More Config Select Instrument press Enter soft button Select Security CFR 21 Security Mode CFR 21 Logout Disable Password validity Unlimited Security Level of Functions Login From PC 9 Dump 9 Clear 9 Operate 9 Config 9 Pause 9 ShutDown 9 LogOut Time selection available from 1 min to 20 min This selection is visible only if CFR 21 is selected If no user operates the Paperless Recorder for the above set duration then current user will be logged out automatically Password validity If it is defined as 30 60 or 90 days valid password then it will request the user to key in a new password or remain the old one after 30 60 or 90 days Security levels O to 9 levels are supported 9 is the highest authority level O is the lowest 109 4 8 Demo The Demo mode is a simulation mode used as a sales tool for demonstration purposes It was set to simulate Al analog inputs and Math To start the automatic demonstration first enable Demo mode then turn the power OFF and Power ON to make it effective To stop the automatic demonstration and return
55. on settings are as follows Timer1 Type Daily Action Enable Time Hour 8 Min 0 Sec 0 Job1 DO Latch On Target DO1 Job2 No Action Timer2 Type Daily Action Enable Time Hour 10 Min O Sec 0 Job1 DO Latch Off Target DO1 Job2 No Action 92 4 3 1 2 Timer Example 2 Once digital input high event is triggered say pressure high you would like switch on relay after a delay of 10 sec Digital Input1 Event1 Type H Job1 Enable Timer Target Timer1 Job2 No Action Event2 Type L Job1 DO Latch Off Target DO1 Job2 No Action Timer1 Type Countdown Action Disable Time Hour O Min O Sec 10 Job1 DO Latch On Target DO1 Job2 No Action 4 3 1 3 Timer Example 3 Timer S Report A staff plans to get a daily report from the recorder about the minimum maximum and average values of the process every day After the production has finished he can press Menu then Event select Report and press Mode key to select Daily mode and get the report like figure shown below Timer1 Type Daily Action Enable Time Hour 17 Min 01 Job1 Log Report Target ALL CH MinMaxAve Job2 Reset MinMaxAve Target ALL CH Reset historical data in order to logging new data for the next day 93 H Aale 1000 0 120 01441 9 c 1271 91 101 91587 4 C 318 8 168 8 75 8 9C 712 587 51401 1 9C 1365 0 455 0 911 6 C 1215 4 552 4 885 0 C 1104 93562 0884 7 C 621 01428 11525 3 C 1832 0N 18
56. or 2 bits Standard Ethernet Communication Protocol Modbus TCP IP 10 100 Base T Ports AUI Attachment Unit Interface and RJ 45 Auto detect capability Real time clock accuracy vs temperature inside of housing Temperature inside housing typical error per month 10 40 C 18 seconds O Cor50 C 52 seconds 10 C or 60 C 107 seconds 26 Environmental 8 Physical Operating Temperature 0 50 C Storage Temperature 30 70 C Humidity 20 to 90 RH non condensing maximum relative humidity 90 is for ambient temperature up to 38 C decreasing linearly to 50 relative humidity at 50 C Altitude 2000 M maximum Insulation Resistance 20 M ohms min at 500 VDC Dielectric Strength 2300VAC 50 60 Hz for 1 minute between power terminal and earth Vibration Resistance 10 55 Hz 10m s for 2 hours Shock Resistance 30m s 3g for operation 20g for transportation Operation Position no inclined restriction Dimensions Panel Mount style 144 W x 144 H x 193mm D for PR10 20 288 W x 288 H x 194mm D for PR30 Standard Panel Cutout 137 x 137mm for PR10 20 281 x 281mm for PR30 Approval Standards Safety UL61010C 1 CSA C22 2 No 24 93 CE EN61010 1 IEC1010 1 over voltage category II Pollution degree 2 Protective Class IP 65 front panel for indoor use IP 20 housing and terminals EMC Emission EN61326 1 EN55022 class A EN61000 3 2 EN61000 3 3 Immunity EN61326 1 EN61000 4 2 EN61000
57. ot 10 min Page 30 min Page 1 hour Page 2 hour Page 4 hour Page 8 hour Page 12 hour Page and 1 Day Page Direction Selects the trend direction horizontal or vertical Background Defines the background color of Trend mode in black or white Pen Defines a specific channel as a drawing pen its color width Range Low and Range High for the display Channel Selects a specific analog input Math Counter Totalizer External channels Select Disable if a specific channel is not required to be displayed Color Selects the color for each pen Width Selects the width of trend 1 thin 2 medium 3 wide Low Defines the low scale for a pen on the display High Defines the high scale for a pen on the display 89 Note To illustrate the difference between Display Hi Display Lo and Scale Hi Scale Low Here is a typical example with input 0 10V Scale Low 0 00 Scale Hi 100 00 to have better resolution and vision on Bar set Display Lo 0 00 Display Hi 50 00 so that the Bar displays from value 0 00 to 50 00 The decimal point is defined by Scale Hi and Scale Low and not by Display Hi or Display Lo 4 2 1 Status Bar Status Bar To make it convenient when viewing the status of Digital Input Digital Output Math channel Totalizer Counter and AO the user may enable these items in the status bar Status bar shall be displayed at Lower part of the page Maximum 10 tags can be displayed in each Status bar One status ba
58. r can be configured for each page Note Status bar configuration is not common for all the pages You may define different setup for status bar in different pages as per your requirements Status Bar Type Enable DII DI DO DO2 Math Counter Totalizeri AOT Qa Vl Ch H E WM oe 90 1 SE 9 48 48 Realtime Sn 199 12 04 14 1 Sec Dot 12 04 14 12 04 14 12 04 14 12 04 14 12 04 14 12 04 14 9 40 09 0 41 49 9 43 29 9 45 09 0 46 49 0 48 29 Fig Status bar display in Real time 4 3 Timer Path ME venu More Config Timer mem 0501 44 80 Timer Timerl 1 Type Daily Action Enable Time Hour 8 Min 1 Sec 0 Jobi DO Latch On DO1 Job2 No Action lt Back Press directional keys gt at the bottom to select one from 20 available timers 91 Type Countdown Repeat Countdown Daily Weekly or Monthly Countdown Defines the interval of time e g days hours minutes and seconds Not Real Time Repeat Countdown Repeats the previous countdown Not Real Time Daily Weekly or Monthly The timer works in selected interval of Real Time Action Disables or enables the timer Job1 Job2 2 jobs can be configured for each timer 4 3 1 1 Timer Example 1 Switch on water pump every day at 8 00 hrs and switch off at 10 00 hrs This application requires to Daily type timer which works with Real Time Clock Configurati
59. ra mathematics external channels batch amp FDA21 CFR part11 2 Plus Version 2 with editable custom display and software Panel Studio to be supplied 3 Plus Version 3 including Plus version 1 2 above 5 PCSoftware 1 Free Basic Software of Historical Viewer and Configuration 2 Extensive software Data Acquisition Studio Real Time Viewer Historical Viewer Configuration 6 Mounting types Power Cord amp Switch 0 panel mount no power cord no power switch 1 panel mount no power cord power switch 2 portable UL amp CSA power cord power switch 3 portable VDE power cord power switch 16 4 portable SAA power cord power switch 5 portable BS power cord power switch 6 portable GB power cord power switch 7 amp 8 Special options 00 none 01 16G SD card 02 32G SD card DI Digital Input 1 7 2 PR 20 Ordering code PR2003 3 Analog Inputs 1 2 3 45 6 78 1 Other Inputs and Outputs 0 none 6 3relays 3 DI C 3relays 3 DI 6 AO PR2006 6 Analog Inputs 1 Other Inputs and Outputs 0 none 6 Relays 6 DI 6 AO 3 relays 3 DI 6relays 6 DI 6 relays 6 AO 6DI 6 AC 3 relays 3 DI 6 AO 6 relays 6 DI 6 AO Com P A OU PR2012 12 Analog Inputs 1 Other Inputs and Outputs 0 none 6 Relays 12 Relays 6 DI 12 DI 6 AO 3relays 3 DI 6relays 6 DI 6 relays 6 AO 6DI 6 AO 3relays 3DI 6 AO SEKR
60. re Config Channel AI DI Math AO DO External This section is to configure different type of channels Analog Input Al Digital Input DI Math Analog Output AO Digital Output and External device channels 4 1 1 Analog Input After entering the Configuration mode in Channel select Al then Press the Enter key to get into Analog Input Channel mode It displays the Analog input All first analog input channel configuration page Press directional keys lt gt at the bottom to select other channels Press directional keys 4 on the right hand side to select the column After completing Configuration press Back soft button then press Home soft button to return to main display then all configurations will be memorized 60 d Name All Desc Type Enable Filter Disable DataType 2 Byte Value Range 3276 8 3276 7 Trigger Enable Method Instant Allow Fast Mode true Type Thermocouple K Type Unit C Range 200 0 1370 0 Copy Copy the channel configuration say from channel1 to channel2 etc Select the source channel say Channel1 press on Copy button now Paste button will get enabled go to target channel say channel2 and then press on Paste button Name It is to define the name for each channel in maximum 18 characters Select Name then Press Enter soft button a keyboard with several keys appear Press on Shift to select spec
61. red Available options include Daily Reports Weekly Reports and Monthly Reports 116 T a Type Daily Action Enable ob Print Report List Job2 No Action 4 9 5 Print Snapshot menuj More Operate Print Snapshot Menu Print E Lepo t List Print Snapshot utut Hi e Za Piro m LUE Ced i 117 4 10 System Info System Information G erd YO 80B9 Plus Internal Flash Free Total 39446528 90148864 Etana SD Free Total 31893110784 31895191552 UsB Free Total 990035968 1001439232 ROSS 00 0A D5 01 3A CD IP Address 192 168 0 11 Sloti CALLADZ AISAIAAIS AIG AIZ AIS AIS AI10 AI11 AI12 Slot2 Path menu More Config System Information The system information includes System version Internal and External memory Ethernet IP address and Slots status Version It is the firmware version of the recorder Memory Free Total Internal Indicates the percentage of free memory to total memory available in internal flash card External Indicates the percentage of free memory to total memory available in external memory devices of SD and USB A small icon on the top right indicates the percentage of free memory e g Mem 96 Address MAC Display MAC address of Paperless Recorder IP address Display IP address for the Paperless Recorder Slot 1 5 Indicates the status of all Slots and the cards been inserted
62. s 1 Care must be taken to ensure that maximum voltage rating specified on the label is not exceeded 2 For the panel mount version it is recommended that near the equipment an external fuse and an external switch rated at 2A 250 VAC should be equipped 3 Beware not to over tighten the terminals screws The torque should not exceed 0 4 N m 3 6 Lb in or 4 0 Kg F cm 4 Except the thermocouple wirings all wirings should be stranded copper conductor with maximum gauge 18 AWG 5 Connect a grounding conductor with 1 6mm diameter minimum to provide protective grounding prior to turning on the equipment 40 10412 PRAI2062 00 Analog Input Card Al206 41 10412 PRAI2032 00 Analog Input Card Al203 42 10412 PRRO2062 00 y Relay output card RO206 43 FE 30 24 JO Sr e 11 4D SEA 120 188 73 Ska 150 16 68 74 T 180 10412 PRDI2062 10 Digital input card DI206 10412 PRRD2332 00 Relay output and digital input card RD233 10412 PRAO2062 00 y Analog output card 40206 46 2 6 RS 232 RS 422 RS 485 wiring RS 232 Wiring 9 pin RS 232 port RS 232 Hecorder RS 232 Cable Configuration of The RS 232 Cable 1 DCD 2 RD 3 TD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 8 RI 5 pin D Type 9 pin D Type Female Cannecter Female Connecter Figure 2 24 RS 422 Wiring Recorder Recorder RS 422 to AS 232 network adaptor SNA10A
63. s Enter soft button Auto Print lisctuo Printer Period Last Hours Hours 1 Historical Data Interval 100ms Report Mode List 113 Print Select ESCP printer Then enter Net Path properly Ex PC1 LQ300 Where PC1 is computer name and LQ300 is shared printer driver for network use Now setup is ready at Paperless Recorder 114 4 9 3 Print Historical data Configure USB Printer or Network printer as explained in earlier section In Paperless Recorder at Path select menu More Config Auto Output Enter Auto Output Historical Data if Period Last Hours T Hours 1 Interval 1 Sec Report Data Period Select Last hours or Last days Hours Days Select no of hours or no of days as per above selection Interval Select intervals of 100 msec 1 sec 2 sec 5sec 10 sec 20 sec 30 sec 1 min 5 min 10 min Print function available in the Job list and it can be initiated in various ways Ex Print historical data of last 1 hr and do this every day at 8 00 hrs Timer mz ee P Type Daily Action Enable Job2 No Action 115 Cancel 4 9 4 Print Reports In Paperless Recorder at Path select Ee Menu More Config Auto Output Enter Aubo Output Y Eb Printer Historical Data Period Last Hours Hours 1 Interval 1 Sec Report Data In the Mode select which kind of Reports are requi
64. s all available Analog inputs Digital Inputs Math inputs external channels The Operators are Mathematics expressions described below Use Source Operator and keyboard to define the Math equation Scale Transformation Value Table Point 1 to 8 Range 0 170 Transformation Select disable value or Math channel This function mainly used to display process values obtained from Non linearization table Table Select disable value or Math channel Maximum 64 rows can be entered in the Transformation table Ex A chemical tank is with non linear shape Level is O to 1400 cms The Recorder should display O to 170 Tons as per following table 71 Transformation Add Press Add soft button to add a new row into the Transformation table Delete Press Delete soft button to delete existing row from the Transformation table Copy Press to copy existing row in the Transformation table to create a duplicate entry Mode Press to toggle between Input and Output entries in the Transformation table Up Down To navigate among rows in the Transformation table 72 4 1 3 1 Math Expression Expressions SIN x COS x EXP x SQRT x LN x LOG x ABS x POW x y ROUND x HI x y INV x TG x CTG x ASIN x ACOS x ATG x x96y x y Mathematics Functions Addition Subtraction Multiplication Division sin x cos x e Square root of x loge x log 10 x Abs
65. t Enable Language Total 19 languages are supported They include English Simplified Chinese Traditional Chinese Japanese Korean French German Italian Polish Spanish Portuguese Brazil Portuguese Russian Thai Czech Danish Dutch Swedish amp Turkish Security Select Normal or CFR 21 security More details available at section Security Batch Control Disable and Enable options available for the selection Refer section Batch Control for more details Volume On touch you can hear beep sound Select Disable to switch off the beeper Select value 1 to 10 for volume control 1 is minimum sound and 10 for maximum sound Tool bar On left side of the display page tool bar appears for configuration Auto Hide Select 10 Sec or 20 Sec or 30 Sec or 60 Sec to hide the tool bar if user do not operate recorder via touch screen for set time interval Select disable if auto hide is not required on specific set time Scan Page Idle time If touch screen is not operative for set idle time then display pages in the recorder start scrolling as per defined scan rate Select 1 to 10 Min for the idle time if display scroll feature is required or else select disable 107 Scan Rate This is scroll time for the display pages Select time interval between 5 sec to 30 sec This time set is effective only if idle time is enabled selecting time between 1 to 10 min LCD Brightness Select level between 0 and 6 0 is lowest bri
66. tem Frequency will appear for you to select input frequency 100Hz 1KHz or 10KHz The item Events can be added to do further control 37 Combination Digital Input and Output card RD233 This card includes 3 relays rated 5 Amp 240 VAC and 3 Channels of Digital Inputs Ae above plug the card into rear slot and power on The recorder will automatically detect it and then display the input type and also Relay The first 3 combination are for relays Terminal 1 to 9 and last 3 combination are for Digital inputs Terminals 10 to 18 The setup is similar to relay output card and digital input card 38 Analog output cards AO206 This card are 6 channel current output card They are used to retransmit process value to another device To set up the analog output card please press menu and then Config button to get into the configuration window In the configuration window press up down and enter key to select AO and get into AO setting window In the AO setting window the setup steps are similar to Al The item Type is to decide to output current or voltage The item Output is to select the output range for current or voltage The item Expression is a math expression field and can be inputted to control the output value Note The lO Cards should not be removed or Inserted to the PR when the Power is ON This should be carried out at Power OFF Condition only 39 2 5 Wiring of the cards A Wiring Precaution
67. tilation filtering and sealing need to be installed 6 When cleaning the recorder handle carefully and use soft dry cloth Avoid the use of abrasives or any sharp and hard objects which would damage the display 7 Do not operate the recorder if any part has been removed or disassembled Consult your nearest dealer at once Static Electricity Appropriate precautions must be taken when handling the recorder The circuit board components are susceptible to damage caused by electrostatic discharge Take static electricity precautions whilst handling and inserting USB memory into the recorder 1 General Description 1 1 Unique features of recorder The PR series is a well designed new generation paperless recorders with many outstanding features as follows Hardware Three sizes of 4 3 5 6 and 12 1 PR10 with 4 3 display fixed 6 universal analog inputs PR20 with 5 6 display 6 12 18 up to 24 universal analog inputs PR30 with 12 1 display 6 12 18 24 30 36 42 up to 48 universal analog inputs TFT Color LCD Touch screen high resolution 100 milli second sample rate and data logging High accuracy 24 bit A D Analog Input 16 bit D A Analog Output Digital input maximum 100 Hz Plug amp play I O cards Al AO DI DO for easy expansion On board SD card for Internal memory External solid storage media USB flash memory in high capacity 171 mm short depth Ethernet as standard and optional
68. to real mode with real inputs first disable Demo mode then turn the power off and Power ON 49 Auto Output Auto Output E Sete pr pr inter Perlod Last Hours Hours 1 Interval 1 Sec SetUp Printer It is to configure printer Select Setup Printer and then press Enter soft button Two kinds of printers are supported One is USB printer for page printing and another is Serial printer for Line printing Applications Print Historical data events amp Reports and snapshot directly from Paperless Recorder 110 4 9 1 USB Printer Generally USB printer support PCL protocol It means it will support Page Print but not line print We support PCL language 4 5 amp 6 If USB printer supports ESCP protocol similar to EPSON LQ300 then it is possible to take line print Please refer Printer user manual for exact protocol details Do not use USB printer supporting only PCL to print single line alarms otherwise pages will be wasted Printer Paperless Recorder USB cable Procedure Connect Recorder to Printer via USB cable Power ON Printer Path ME menu More Config Auto Print Enter Select Setup Printer press Enter soft button Auto Output Bsctup Printer Historical Data 1S Hours 1 Interval 1 Sec Report Data 111 Printer PCL Laser ESCP printer PCL Inkjet available by default Select one from the list as per printer model connected to the
69. us can also monitored from the meno Press on Status and then select DI it will show Digital Input Status as follows men IEEE t Status al M Di DO lao Counter Totalizer A A eg Fay Hi Tank1 Level switch high Low Tank2 Level Switch High 4 1 3 Math Channel Maximum no of Math channels in various PR series Recorders are as follows Maximum Math 15 40 Channels Path ME menu More Config Math 69 After entering the Configuration mode in the Channel select Math then Press the Enter soft button to get into Math Channel configuration page Name Mathi Desc Math channel 1 Type Math Log DataType 4 Byte Eg Trigger Enable Method Instant Speed 100ms Dot Expression AI1 AI2 2 Scale Range 214748364 8 214748364 7 Name Define name for the Math channel Desc Define detail description for the channel name Type Define either Math or Totalizer or Counter Note Based on selection at Type configuration details will be changed For ex Type Math have a different configuration details compared with Type Totalizer or Type Counter Log data type Trigger Method Speed Same as Analog Input Press Back key and then press Home soft button go to Real time display and memorize the Math settings Enter Expression column it appears Source Operator and a keyboard 70 Math Expression AT1 A12 2 Source The Source cover

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